INSTRUCTION MANUAL
-40
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Require :
4 channel radio w/ 5 standard servos
Wing Span
Wing Area
Flying Weight
Fuselage Length
Specifications
54 in / 1370 mm
556 sq in / 35.9 sq dm
5 lb / 2200 g
48 in / 1220 mm
*Specifications are subject to change without notice.*
Warning ! This model is not a toy.
It is designed for maximum performance. Please seek advice if one is not familiar with this kind of engine powered precision model. Operating this model without prior preparation may cause injuries. Remember, safety is the most important thing. Always keep this instruction manual at hand for quick reference.
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
A235PO29401308
-40
INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
BEFORE YOU BEGIN
P. 1
P. 2
P. 3 -11
P.11
1
2
Read through the manual before you begin, so you will have an overall idea of what to do.
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you find to be defective after the gluing process may be difficult to remove for warranty replacement. The manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
3
Symbols used throughout this instruction manual comprise of the following : -
Apply epoxy glue.
Apply instant glue
(C.A.glue, super glue.)
Apply thread locker
Ensure smooth non-binding movement while assembling.
Assemble left and right sides the same way.
Peel off shaded portion covering film.
3mm
Drill holes with the specified diameter (here: 3mm) .
Pay close attention here!
Cut off shaded portion.
Must be purchased separately!
Pierce the shaded portion covering film.
Warning!
Do not overlook this symbol !
P.1
A235PO29401308
Parts List
1. MAIN WING -- 1 pair
2. WING JOINER 6x26x147mm -- 1 pc.
3. CLEVIS PL4112103 -- 2 pcs
STRAPER PL4112102 -- 2 pcs
FUEL TUBE Ø6x5mm -- 4 pcs
PUSHROD Ø1.8x135mm w/ Threads (For Aileron) -- 2 pcs
TRI-HORN M3x14mm (S) PL4111221 --2 sets
SCREW PB2x14mm -- 4 pcs
SCREW PB2x12mm -- 2 pcs
4. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
SCREW PM3x25mm -- 2 pcs
WASHER d3xD7mm -- 2 pcs
5. VERTICAL FIN & RUDDER -- 1 set
6. MAIN LANDING GEAR -- 1 set
SOCKET HEAD SCREW M3x14mm -- 3 pcs
WASHER d3.2xD12mm -- 3 pcs
COLLAR Ø4.1mm w/ set screw -- 4 sets
SCREW PM4x38mm -- 2 pcs
WASHER d4xD9mm -- 4 pcs
M4 NUT -- 2 pcs
QUICK RELEASE NYLON RIVET PL1208042 -- 4 pcs
MAIN WHEEL Ø62mm -- 2 pcs
ALUMINUM PLATE 1mm -- 2 pcs
WHEEL PANTS -- 1 pair
7. TAIL LANDING GEAR -- 1 set
COLLAR Ø2.1mm w/ set screw -- 1 set
TAIL WHEEL Ø25mm -- 1 pc.
ALUMINUM REINFORCEMENT PLATE --1 pc.
SCREW PM2x10mm -- 1 pc.
SCREW PA3x8mm -- 2 pcs
M2 NUT -- 1 pc.
8. ENGINE MOUNT PL5111030 -- 1 set
SOCKET HEAD SCREW M3x20mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
9. FUEL TANK 260cc PL1111260 -- 1 set
CABLE TIE 1.5x5x400mm (For Fuel Tank) -- 1 pc.
DOUBLE - SIDED TAPE 40x100mm -- 1 pc.
10. LINKAGE CONNECTOR Ø2.1mm w/ set screw -- 1 set
11. PUSHROD Ø1.8x700mm w/ Threads (For Elevator) -- 1 pc.
CLEVIS PL4112103 -- 1 pc.
TRI-HORN M3x14mm (S) PL4111221 -- 1 set
FUEL TUBE Ø6x5mm -- 1 pc.
SCREW PB2x12mm -- 3 pcs
12. PUSHROD Ø1.8x700mm w/ Threads (For Rudder) -- 1 pc.
A235PO29401308
CLEVIS PL4112103 -- 1 pc.
SCREW PB2x10mm -- 3 pcs
M3 NUT -- 8 pcs
WASHER d3xD7mm -- 8 pcs
PLASTIC TUBE d2xD3x230mm -- 1 pc.
14. STRAPER PL4112102 -- 2 pcs
WASHER d4xD12mm -- 2 pcs
PLYWOOD 2x22x78mm (For Wing Protection) -- 1 pc.
SILICON GROMMET d1.5xD6.5mm -- 4 pcs
CANOPY -- 1 pc.
PC001063A (for blue and green color scheme) -- 1 pc.
PC001063B (for black and orange color scheme) -- 1 pc.
P.2
SILICON GROMMET d1.5xD6.5mm -- 4 pcs
TRANSPARENT 3D TEMPLATE -- 1 pc.
SPINNER Ø52mm (PL2111052) -- 1 set
18. DECALSA235DEC -- 1 set
COVERING:
BLACK COLOR SCHEME:
TOUGHLON STL100 WHITE
TOUGHLON STL201 BLACK
TOUGHLON STL311 FERRARI RED
TOUGHLON STL402 CHECKER(BLACK / WHITE)
TOUGHLON STL412 CHECKER(FERRARI RED / WHITE)
ORANGE COLOR SCHEME:
TOUGHLON STL100 WHITE
TOUGHLON STL311 FERRARI RED
TOUGHLON STL320 ORANGE
TOUGHLON STL412 CHECKER(FERRARI RED / WHITE)
TOUGHLON STL422 CHECKER(ORANGE / WHITE)
GREEN COLOR SCHEME:
TOUGHLON STL100 WHITE
TOUGHLON STL240 GREEN
TOUGHLON STL311 FERRARI RED
TOUGHLON STL412 CHECKER(FERRARI RED / WHITE)
TOUGHLON STL442 CHECKER(GREEN / WHITE)
BLUE COLOR SCHEME:
TOUGHLON STL100 WHITE
TOUGHLON STL250 BLUE
TOUGHLON STL311 FERRARI RED
TOUGHLON STL412 CHECKER(FERRARI RED / WHITE)
TOUGHLON STL452 CHECKER(BLUE / WHITE)
1
Main Wing
Aileron servo lead
Pre-glued
2
Main Wing
Please dry fit wing joiner into left and right wing to make sure they fit with the proper dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to both sides of all surfaces in contact. Use a stick to apply the glue to inner side of wing joiner sleeve, and apply the glue to wing joiner before putting them together. Wing joiner not glued properly will lead to wing failure and plane crash.
Wing Joiner 6 x 26 x 147mm
Completed
3
PB2x14mm
Screw
4
PB2x12mm
Screw
2 straper
1.5mm
PB2x14mm
PB2x12mm
Fuel Tube
Clevis
A235PO29401308
P.3
Bottom View
TWM PL8210010
CLEVIS WRENCH
4
Stabilizer / Elevator
PM3 x 25mm
Screw
2 d3 x D7mm
Washer
2
B
(Stabilizer)
B
(Main Wing)
B B'
A
A=A
A
Use thread locker when tightening screw. Don't use
excessive force as you are dealing with balsa.
Pre-glued
PM3 x 25mm
5
Vertical Fin & Rudder
C
C
completed
Bottom View
C=C'
Pre-glued
Completed
A235PO29401308
P.4
6
Main Landing Gear
M3x14mm
Socket Head Screw
3
4.1mm
Collar
4
PM4x38mm
2
M4
Nut
2
d3.2xD12mm Washer
3
d4xD9mm Washer
4
Quick Release Nylon Rivet
4
KA2.3x8mm
Screw
4
Ø 1mm pilot holes are pre-drilled. Please look for pin-hole
M3 x14mm
Washer d3.2 xD12mm
Bottom View
Washer d4xD9mm
PM4x38mm
Plate 1mm
M4 Nut
Quick Release Nylon Rivet d2xD8mm
KA2.3x8mm
Wheel Ø62
Ø4.1 Collar
Completed
7
Tail Landing Gear
PA3 X 8mm
Screw
2
PM2 x10mm
Screw
M2 Nut
1
1
2.1mm
Collar
1
1.5mm
Aluminum
Reinforcement Plate
M2 Nut
PM2 x 10mm
2.1mm Collar
1.5mm
PA3 X 8mm
3mm Set Screw
A235PO29401308
Bottom View
P.5
Completed
A235PO29401308
This step is for electric powered. Please follow step 8 , 9 , 10 , 13 , 17 if your model is engine powered.
8
Engine Mount
M3 x 20mm
Socket Head Screw
4 d3 x D7mm
Washer
4
M3 x 20mm d3xD7mm
Washer
Engine Mount
PL5111030
Apply thread locker to screws.
Blind nuts are off-centered to keep the spinner at the fuselage axis.
9
Fuel Tank
1
Double-sided Tape
40x100mm
Fuel Tank 260cc
Battery Cover
2 3
10
Servo Set
3x3mm
Set Screw
Linkage Connector
1
1
M2
Nut
1
2mm
Washer
2
3X3mm Set Screw
2mm
2mm
M2
Nut
2mm
Throttle Servo.
Please refer to the attached sheet for linkage connector installation.
P.7
A235PO29401308
11
Elevator Pushrod
PB2 x 12mm
Screw
3
PB2x12mm
TWM PL8210010
CLEVIS WRENCH
Clevis
Tri-horn
M3x14mm
Fuel Tube
Ø6x5mm
Pushrod
Ø1.8x700mm
12
PB2 x 10mm
Screw
3
38m m
Ø1mm pilot holes for World Models tri-horn
are pre-drilled. Please look for pin-hole marks
at under side of control surfaces.
TWM PL8210010
CLEVIS WRENCH
Fuel Tube
Ø6x5mm
Tri-horn
M3x14mm
PB2x10mm
Clevis
A235PO29401308
P.8
13
M3 x 25mm
Socket Head Screw
4 d3 x D7mm
Washer
8
M3
Nut
8
Throttle Pushwire w/ plastic tube
M3 x 25mm d3 x D7mm
Washer
100mm
3.9 in
3.2mm
d3 x D7mm
Washer
M3
Nut
14
Radio Equipment
Install and arrange the servo as shown in the diagram.
P lastic Tube d2 x D3 x 230mm
Throttle Pushwire
Ø1.2x360mm
Rudder Servo
Rudder
Pushrod
Fuel Tube
Ø6 x 5mm
Sponge
Elevator
Pushrod
Battery
Recevier Throttle Servo
Elevator Servo
Charge Receptacles
KP0041300
Bottom View
P.9
A235PO29401308
15
HM4 x 30mm
Screw d4 x D12mm
Washer
2
2
HM4 x 30mm
Plywood
2x22x78mm
16
Canopy & Pilot
PWA2.3 X 8mm
Screw
4 d1.5 x D6.5mm
Silicon Grommet
4
1mm
Plywood
2x22x78mm
Bottom View
Pilot
HM4 x 30mm d4 x D12mm
Washer
PWA2.3 X 8mm
Apply double-sided tape
18
Cowling
PWA 2.6 X 12mm Screw
4 d1.5 x D6.5mm
Silicon Grommet
4
First insert the grommet to the canopy then apply screw.
Spinner
Ø52mm
PWA2.6 X 12mm
Silicon Grommet d1.5 x D6.5mm
Fuel Filler
PL8110030
1mm
P.10
A235PO29401308
18
Wing Setting
Adjust the wing and fuselage configuration as shown in the diagrams.
A A
C
B
B
C
A235PO29401308
A=A B=B C=C
P.11
19
Control Throws
Elevator
Rudder
Ailerons
20
C.G.
15mm
15mm
20mm
20mm
Adjust the control throws as shown in the
diagram. These throws are good for general
flying. You can adjust according to your
personal preference.
6mm
6mm
85mm
3.35in
The ideal C.G. position is
85mm (3.35 in) behind the leading edge the C.G. specified, add weight to the fuselage or move the battery position.
Check the C.G. before flying.
forward 10% of current C.G. distance from leading edge to compensate for weight of fuel.
Warning!
Important Safety Precautions
http://www.theworldmodels.com/para/instruction/instructionManuals.php
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
A235PO29401308
P.12
LINKAGE CONNECTOR
HW7111050 & HW7111060
Drill 2mm hole at servo horn.
Insert linkage connector into servo horn.
Make sure shoulder of screw is cleared from servo horn.
Add washer to reduce play if necessary.
Shoulder
Tighten up the round nut against the shoulder. Apply
CA or permanent thread locker.
After fastening the round nut, make sure that the linkage connector can rotate freely.
Product Registration Form (US Customers)
We would like to share with you any relevant information regarding your model, including product news and free upgrade parts when applicable. Please fill in the following and send to
AirBorne Models, 4749-K, Bennett Drive, Livermore, CA 94551 USA.
1. Name:
2. Address:
3. Phone #: E-mail:
4. Model:
Wing QC# Fuselage QC#
(QC numbers are stamped on wing and fuselage)
5. Date of Purchase:
6. Store Name:
Please call AirBorne Models at 925 371 0922 for any assistance in filling this form.
Thank you very much for purchasing our product.
A235PO29401308
Usage of the transparent 3D template
This transparent 3D template is used for position guidance of the actual cutting of the pre-painted cowling.
1
2
3 4
Simply cut the transparent 3D template to fit your engine and exhaust pipe, then slide onto the actual cowling and use as template to mark the openings required for final cutting.
A235PO29401308
180mm Extension
Code No.
Size
Package Code No.
Size
Package
Code No.
Size
Package
Code No.
KP0041300
Size
Package
Code No.
Size
Package
Small Clevis
Large Clevis
Special tool for clevis installation.
Suitable for standard and small
(
EP)clevis.
Code No SV4031
Code No.
Size Package
A235PO29401308
A235PO29401308
The World Models