Kärcher HD 2.8/20 Pb, HD 2.5/27 Pb, HD 3.0/30 Pb, HD 3.7/35 Pb, HD 3.0/40 Pb pressure washer OPERATOR’S MANUAL
Below you will find brief information for pressure washer HD 2.8/20 Pb, pressure washer HD 2.5/27 Pb, pressure washer HD 3.0/30 Pb, pressure washer HD 3.7/35 Pb, pressure washer HD 3.0/40 Pb. The Kärcher Shark Commercial Pressure Washers offer a wide range of features and cleaning capabilities for a variety of applications, from light-duty cleaning to heavy-duty industrial tasks. Whether you are a homeowner or a professional contractor, Kärcher has a pressure washer that can meet your needs.
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OPerATOr’S MANUAl
MOdel Order #
Hd 2.8/20 Pb / BG-282037 1.575-150.0
Hd 2.5/27 Pb / BG-252737 1.575-151.0
Hd 3.0/30 Pb / BG-303037 1.575-152.0
Hd 3.7/35 Pb / BG-373537 1.575-154.0
Hd 3.0/40 Pb / BG-304037 1.575-155.0
To locate your local Kärcher Shark Commercial Pressure Washer Dealer nearest you,
visit www.karchercommercial.com or www.karchershark.com
9.800-083.0
Introduction & Important Safety Information .........................................4-5
Component Identification ......................................................................... 6
Assembly Instructions .............................................................................. 7
Operating Instructions...........................................................................8-9
Detergents & Cleaning Techniques ........................................................ 10
Shut Down and Clean-Up ...................................................................... 11
Storage .................................................................................................. 11
Troubleshooting ..................................................................................... 12
Adjusting Unloader Valves ..................................................................... 12
Preventative Maintenance ..................................................................... 13
Oil Change Record ................................................................................ 13
Models 1.575-150.0, 1.575-151.0 Exploded View ................................. 14
Models 1.575-150.0, 1.575-151.0 Exploded View Parts List ............15-16
Models 1.575-152.0, 1.575-154.0,155 Exploded View .......................... 17
Models 1.575-152.0, 1.575-154,155 Exploded View Parts List ............ 18-20
Hose and Spray Gun Assembly ............................................................. 21
Specifications ....................................................................................22-23
VBA35 Unloader Exploded View and Parts List .................................... 24
KM.2 Pump Exploded View and Parts List .......................................25-26
KD.1 Pump Exploded View and Parts List ........................................27-28
Warranty
CONTeNTS
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached to the pressure washer. You should record both serial number and date of purchase and keep in a safe place for future reference.
9.800-083.0 • Rev. 04/09
3
4
INTrOdUCTION & IMPOrTANT SAfeTy INfOrMATION
Thank you for purchasing this Pressure Washer.
We reserve the right to make changes at any time without incurring any obligation.
Owner/User responsibility:
The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood. If the operator is not fluent in English, the manufacturer’s instructions and warnings shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents.
Owner and/or user must study and maintain for future reference the manufacturers’ instructions.
The operator must know how to stop the machine quickly and understand the operation of all controls.
Never permit anyone to operate the engine without proper instructions.
This manual should be considered a permanent part of the machine and should remain with it if machine is resold.
When ordering parts, please specify model and serial number. Use only identical replacement parts.
This machine is to be used only by trained operators.
IMPOrTANT SAfeTy
INfOrMATION
WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the owner's manual thoroughly. Failure to follow instructions could cause malfunction of the machine and
reAd OPerATOr’S
MANUAl THOrOUGHly
PrIOr TO USe.
result in death, serious bodily injury and/or property damage.
2. Know how to stop the machine and bleed pressure quickly. Be thoroughly familiar with the controls.
3. Stay alert — watch what you are doing.
4. All installations must comply with local codes.
Contact your electrician, plumber, utility company or the selling distributor for specific details.
WARNING
WARNING: Risk of asphyxiation.
Use this product only in a well ventilated area.
rISk Of
ASPHyxIATION: USe
THIS PrOdUCT ONly
IN A Well veNTIlATed AreA.
5. Avoid installing machines in small areas or near exhaust fans. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death. It also contains
chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.
WARNING rISk Of fIre. dO NOT Add fUel
WHeN OPerATING
MACHINe.
WARNING: Risk of fire. Do not add fuel when the product is operating.
WARNING: Risk of explosion
— do not spray flammable liquids.
6. Do not place machine near flammable objects as the engine is hot.
WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact: Local fire agencies for laws or regulations relating to fire prevention requirements.
7. Allow engine to cool for 1-2 minutes before refueling. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting the engine. (Fire and/or explosion may occur if this is not done.)
Gasoline engines on mobile or portable equipment shall be refueled:
a. outdoors;
b. with the engine on the equipment stopped;
c. with no source of ignition within 10 feet of the dispensing point; and
d. with an allowance made for expansion of the fuel should the equipment be exposed to a higher ambient temperature.
In an overfilling situation, additional precautions are necessary to ensure that the situation is handled in a safe manner.
WARNING: Risk of injury. Disconnect battery ground terminal before servicing.
8. Transport/repair with fuel tank EMPTY or with fuel shut-off valve OFF.
9.800-083.0 • Rev. 04/09
IMPOrTANT SAfeTy INfOrMATION
WARNING keeP WATer
SPrAy AWAy frOM eleCTrICAl WIrING.
WARNING
WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury.
WARNING: Risk of explosion —
Do not spray flammable liquids.
rISk Of exPlOSION: dO NOT SPrAy flAMMABle lIqUIdS.
10. Keep operating area clear of
all persons.
WARNING eAr PrOTeCTION
MUST Be WOrN
WARNING
USe PrOTeCTIve eye WeAr
ANd ClOTHING
WHeN OPerATING
THIS eqUIPMeNT.
WARNING
WARNING: Keep wand, hose, and water spray away from electric wiring or fatal electric shock may result.
9. Do not spray water on or near electrical components.
WARNING: This machine exceeds 85 db appropriate ear protection must be worn.
WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. To avoid personal injury, eye, hand and foot safety devices must be worn.
11. Eye, hand, and foot protection must be worn when using this equipment.
WARNING: Grip cleaning wand securely with both hands before starting. Failure to do this could result in injury from a whipping wand.
TrIGGer GUN kICkS
BACk - HOld WITH
BOTH HANdS
12. To reduce the risk of injury, close supervision is necessary when a machine is used near children. Do not allow children to operate the pressure washer.
This machine must be attended during operation.
WARNING rISk Of INjeCTION
Or Severe INjUry
TO PerSONS. keeP
CleAr Of NOzzle.
WARNING: High pressure developed by these machines will cause personal injury or equipment damage. Keep clear of nozzle. Use caution when operating. Do not direct discharge stream at people, or severe injury or death will result.
13. Never make adjustments on machine while in operation.
14. Be certain all quick coupler fittings are secured before using pressure washer.
WARNING
WARNING: Protect machine from freezing.
15. To keep machine in best operating conditions, it is important you protect machine from freezing. Failure to protect
PrOTeCT frOM freezING
machine from freezing could cause malfunction of the machine and result in death, serious bodily injury, and/or property damage. Follow storage instructions specified in this manual.
16. The best insurance against an accident is precaution and knowledge of the machine.
WARNING
WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces.
rISk Of INjUry frOM fAllS WHeN
USING lAdder.
17. Do not overreach or stand on unstable support. Keep good footing and balance at all times.
18. Do not operate this machine when fatigued or under the influence of alcohol, prescription medications, or drugs.
19. Inlet water must be clean fresh water and no hotter then 90°F.
20. Manufacturer will not be liable for any changes made to our standard machines or any components not purchased from us.
21. Do not allow acids, caustic or abrasive fluids to pass through the pump.
22. Never run pump dry or leave spray gun closed longer than 1-2 minutes.
Follow the maintenance instructions specified in the manual.
5
9.800-083.0 • Rev. 04/09
6
COMPONeNT IdeNTIfICATION
Pump
Unloader
Pump Protector
Straight
Through
Wand detergent
Injector
Spray Gun
Trigger
Pressure
Nozzle
Inlet
Screen
Garden Hose
(not included)
High Pressure
Hose
Starter Grip detergent
Bucket (not included)
Pump — Develops high pressure.
Starter Grip— Used for starting the engine manually.
Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device.
Includes safety latch.
detergent Injector — Allows you to siphon and mix detergents.
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water pump discharge nipple (detergent injector nipple) and the other end to spray gun.
Note: If trigger on spray gun is released for more
than 1-2 minutes, water may leak from pump protector. Warm water will discharge from pump protector onto floor. This system prevents internal pump damage from high temperatures.
9.800-083.0 • Rev. 04/09
ASSeMBly INSTrUCTIONS
Alignment
Holes
Handle
Carriage
Bolt
Nut
Bolts Hose/Spray Gun
Storage Bracket
Washer
Nut frame
Assy.
STeP 1: Attach the handle to the frame of the pressure washer. Note:
It may be necessary to move the handle supports from side to side in order to align the handle so it will slide over the frame supports.
STeP 2: Insert the carriage bolt through the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts.
Studs
STeP 3: Attach the spray gun/hose storage handle, and bracket to handle. Tighten nuts.
Spray
Gun
Pressure
Nozzle
Pressure
Nozzle
Wand
Coupler
Safety latch
Wand
Coupler
High Pressure
Hose
Wand
Collar
STeP 4: Attach the high pressure hose to the spray gun using teflon tape on hose threads.
STeP 5: Pull the spring-loaded collar of the wand coupler back to insert your choice of pressure nozzle.
STeP 6: Release the coupler collar and push the nozzle and the collar until the collar clicks or locks.
Pull the nozzle to make sure it is secure.
High Pressure Hose
Cold
Water
Source
Pump discharge fitting
Coupler
Collar
STeP 7: Connect high pressure hose to pump discharge fitting.
Push coupler collar forward until secure.
Garden
Hose
STeP 8: Connect garden hose to a clean cold water source and open supply valve completely. NEVER use hot water.
Garden
Hose
Inlet Screen
Pump
Water Inlet
STeP 9: Connect the garden hose to pump water inlet.
Inspect inlet screen.
CAUTION: Do not run the pump
without water or pump damage will result.
9.800-083.0 • Rev. 04/09
7
OPerATING INSTrUCTIONS
Pump Oil dipstick engine Oil dipstick
PRESSURE WASHER
Oil Window
STeP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours.
Note: Improper oil levels will cause low oil sensor to shut off engine.
IMPOrTANT! do not run engine with high or low oil levels as this will cause engine damage.
STeP 2: Remove shipping cap and install oil dipstick. Check pump oil level by using dipstick or observe oil level in oil window (if equipped). Use
30 wt. (non detergent) oil.
Gas
Tank
STeP 3: Fill gas tank with unleaded gasoline. Do not use leaded gasoline.
STeP 4: Trigger the spray gun to eliminate trapped air then wait for a steady flow of water to emerge from the spray nozzle.
Choke fuel valve
Choke lever fuel valve
8
STeP 5: Move the fuel shut-off valve to the "On" position. When the engine is not in use, leave the fuel valve in the "OFF" position.
STeP 6: Move the choke lever to the "Choke" position
(on a warm engine, leave the choke lever in the run position). Move the choke lever to the "Closed" position.
To restart a warm engine, leave the choke lever in the
"Open" position.
9.800-083.0 • Rev. 04/09
OPerATING INSTrUCTIONS (CONT.)
On-Off
Switch
STeP 7: Turn the engine switch to "On" position.
On Briggs engines, move the throttle lever to "Fast" position, shown on engine as a rabbit.
STeP 8: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.
NOzzleS
Safety latch
WArNING! Never replace nozzles without engaging the safety latch on the spray gun trigger.
The five color-coded quick connect nozzles provide a wide array of spray widths from 0° to 40° and are easily accessible when placed in the convenient rubber nozzle holder, which is provided on the front of the machine.
NOTe: For a more gentle rinse, select the white 40° or green 25° nozzle.
To scour the surface, select the yellow 15° or red 0° nozzle. To apply detergent select the black nozzle.
9
9.800-083.0 • Rev. 04/09
10
deTerGeNTS & GeNerAl CleANING TeCHNIqUeS
WARNING
WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
THerMAl PUMP PrOTeCTION
If you run the engine on your pressure washer for 1-2 minutes without pressing the trigger on the spray gun, circulating water in the pump can reach high temperatures. When the water reaches this temperature, the pump protector engages and cools the pump by discharging the warm water onto the ground. This thermal device prevents internal damage to the pump.
STeP 1: Connect detergent injector to discharge nipple on machine. Connect high pressure hose to injector with quick coupler. (Check to make sure locking couplers are in proper position before applying water pressure).
discharge
Nipple detergent
Injector
CleANING TIPS
Pre-rinse cleaning surface with fresh water. Place detergent suction tube directly into cleaning solution and apply to surface at low pressure (for best results, limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top). Allow detergent to remain on surface 1-3 minutes. Do not allow detergent to dry on surface. If surface appears to be drying, simply wet down surface with fresh water.
If needed, use brush to remove stubborn dirt. Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface. Use overlapping strokes as you clean and rinse any surface. For best surface cleaning action spray at a slight angle.
High Pressure
Hose
recommendations:
STeP 2: Use detergent designed specifically for pressure washers.
Household detergents could damage the pump. Prepare detergent solution as required by the manufacturer. Fill a container with pressure washer detergent. Place the filter end of detergent suction tube into the detergent container.
STeP 3: With safety latch on spray gun engaged, secure black detergent nozzle into quick coupler.
NOTe: Detergent cannot be applied using red, yellow, green or white nozzles.
STeP 4: With the engine running, pull trigger to operate machine. Liquid detergent is drawn into the machine and mixed with water. Apply detergent to work area. Do not allow detergent to dry on surface.
• Before cleaning any surface, an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use extreme caution as pressure washer may remove the loose paint from the surface.
• Keep the spray nozzle a safe distance from the surface you plan to clean. High pressure wash a small area, then check the surface for damage. If no damage is found, continue to pressure washing.
CAUTION - Never use:
• Bleach, chlorine and other corrosive chemicals
• Liquids containing solvents (i.e., paint thinner, gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will damage the surface being cleaned.
IMPORTANT: You must flush the detergent injection system after each use by placing the suction tube into a bucket of clean water, then run the pressure washer in low pressure for 1-2 minutes.
rINSING
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap nozzle from the quick coupler. Select and install the desired high pressure nozzle. NOTe: You can also stop detergent from flowing by simply removing detergent siphon tube from bottle.
9.800-083.0 • Rev. 04/09
SHUTTING dOWN ANd CleAN-UP
On-Off
Switch
STeP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or to connect black detergent nozzle into wand quick coupler. Pull trigger on spray gun and siphon water for one minute.
STeP 2: Turn off the engine.
High Pressure
Outlet
STeP 3: Turn off water supply.
Pump Water
Inlet Safety latch
STeP 4: Press trigger to release water pressure.
STeP 5: Disconnect the garden hose from the water inlet on the machine.
STeP 6: Disconnect the high pressure hose from high pressure outlet.
STeP 7: Engage the spray gun safety lock.
STOrAGe
CAUTION: Always store your pressure washer in a location where the temperature will not fall below
32°F (0°C). The pump in this machine is susceptible to permanent damage if frozen. FREEZE DAMAGE
IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun trigger to release pressure.
2. Detach water supply hose and high pressure hose.
3. Turn on the machine for a few seconds, until remaining water exits. Turn engine off immediately.
4. Drain the gas and oil from the engine.
5. Do not allow high pressure hose to become kinked.
6. Store the machine and accessories in a room which does not reach freezing temperatures.
CAUTION: Failure to follow the above directions will result in damage to your pressure washer.
When the pressure washer is not being operated or is being stored for more than one month, follow these instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve and carburetor.
3. Pour about one teaspoon of engine oil through the spark plug hole, pull the starter grip several times and replace the plug. Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position. This closes both the intake and exhaust valves to prevent rusting of cylinder.
4. Cover the pressure washer and store in a clean, dry place that is well ventilated away from open flame or sparks. NOTe: The use of a fuel additive, such as STA-BIL
®
, or an equivalent, will minimize the formulation of fuel deposits during shortage.
Such additives may be added to the gasoline in the fuel tank of the engine, or to the gasoline in a storage container.
After extended Storage
CAUTION: Prior to restarting, thaw out any possible ice from pressure washer hoses, spray gun or wand.
engine Maintenance
During the winter months, rare atmospheric conditions may develop which will cause an icing condition in the carburetor. If this develops, the engine may run rough, lose power and may stall. This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area. NOTe: Refer to the engine manufacturer's manual for service and maintenance of the engine.
9.800-083.0 • Rev. 04/09
11
PrOBleM lOW OPerATING
PreSSUre flUCTUATING
PreSSUre
TrOUBleSHOOTING
POSSIBle CAUSe
Faulty pressure gauge
Insufficient water supply
Old, worn or incorrect spray nozzle
SOlUTION
Install new gauge.
Use larger supply hose; clean filter at water inlet.
Match nozzle number to machine and/or replace with new nozzle.
Belt slippage
Plumbing or hose leak
Faulty or mis-adjusted unloader valve
Tighten or replace; use correct belt.
Check plumbing system for leaks. Re-tape leaks with teflon tape.
Adjust unloader for proper pressure. Install repair kit when needed.
Install new packing kit.
Worn packing in pump
Fouled or dirty inlet or discharge valves in pump
Clean inlet and discharge valves.
Worn inlet or discharge valves
Obstruction in spray nozzle
Replace with valve kit.
Remove obstruction.
Leaking pressure control valve
Slow engine RPM
Pump sucking air
Rebuild or replace as needed.
Set engine speed at proper specifications.
Check water supply and possibility of air seepage.
Valves sticking
Unloader valve seat faulty
Check and clean or replace if necessary.
Check and replace if necessary.
Valves worn
Blockage in valve
Pump sucking air
Worn piston packing
Check and replace if necessary.
Check and replace if necessary.
Check water supply and air seepage at joints in suction line.
Check and replace if necessary.
12
AdjUSTING UNlOAder vAlveS
Unloader valves are preset and tested at the factory before shipping. Occasional adjustment of the unloader may be necessary to maintain correct pressure.
Start with the valve set at its lowest spring tension. Raise pressure by turning adjusting knob clockwise until pressure is at the desired position. Do not overtighten.
Open and close spray gun to be sure pressure is correct.
Raise or lower pressure by adjusting the knob.
Do not by-pass more than 1-2 minutes when by-passing to the suction side of the pump.
9.800-083.0 • Rev. 04/09
PreveNTATIve MAINTeNANCe
This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
50 Hrs or
Monthly
100 Hrs or yearly yearly Maintenance Operation
Check Oil
Pump
Engine
Change Oil
Pump
Engine
Air Cleaner
Spark Plug
Check Valve Clearance
Fuel Tank Filter
Water Filter/Clean
every 8 Hrs
or daily
25 Hrs or
Weekly x x
Check
Check
x
Clean
x x x x x
OIl CHANGe reCOrd
Check pump oil and engine oil level before first use of your new pressure washer.
date Oil Changed
Month/day/year
No. of Operating Hours
Since last Oil Change
Brand Name and
Type of Oil (see above)
9.800-083.0 • Rev. 04/09
13
exPlOded vIeW - 1.575-150.0, 1.575-151.0
7
58
14
26
39
38
50
27
38
33
39
42
44
45
52 43
51
54
49
67
15
36
48
22
21
53
24
59
36
65
23
36
“Thi
Californ
Crea
Con
Rela te S tac ting ia to ucti par ve rres t Loc
to F t co tor al Fi
WARNIN harm ks Th at C re A ire Pr
. Op an gen che er and era
Star even tion mica tion ls kn
birth equir
for L aws own
def
Aro ents
G ects or e Ope
or
to th e S ipme nt Ma
Regu tate o
Veg
Sho y etation s uld
8.917-01
5.0
66
37
55
47
46
63
28
59
36
30
31
41
29
6
62
61
61
62
61
62
62 61
9
58
25 6
36
34
8
62
61
56
57
20
37
36
65
60
64
21
11
12
11
19
9.800-083.0 • Rev. 04/09
17
12
10
13
18
16
40
14
35
1
2
32
4
3
5
exPlOded vIeW PArTS lIST - 1.575-150.0, 1.575-151.0
ITeM PArT NO.
1 9.802-064.0
20
21
22
23
24
25
26
27
12
13
14
15
16
17
18
19
2
3
4
5
6
7
8
9
10
11
36
37
38
39
40
41
42
28
29
30
31
32
33
34
35
deSCrIPTION
Grommet, Rubber, Nozzle Holder
9.803-122.0
9.800-723.0
9.803-126.0
9.803-098.0
9.802-706.0
9.800-110.0
9.802-741.0
9.802-778.0
9.803-119.0
9.802-779.0
Handle, Grab, Chrome
Label, Cold Water Handle
Plate, Warning/Instructions, Black
Hanger, Hose/Wand
Bolt, Carriage, 1/4"-20 x 1-3/4", Zinc
Label, Belt Guard
Bolt, 8mm x 16mm Hex
Nut, 5/16” Flange
Handle, Lower Grab, Chrome
Nut, 3/8", ESNA, NC
9.802-807.0
9.803-114.0
9.802-728.0
9.802-713.0
9.802-817.0
9.802-066.0
9.802-782.0
9.802-270.0
Washer, 3/8" SAE, Flat
Retainer Bracket, Handle, Black
Bolt, 3/8" x 2" NC, HH
Bolt, 5/16" x 1/2"
Washer, 3/8" x 1", Steel
Pad, Soft Rubber
Collar, 5/8" Bore Shaft, 3010
Wheel & Tire Assembly, 4" Steel Rim w/Tube
9.803-124.0
9.802-712.0
9.802-776.0
8.718-980.0
9.803-097.0
9.803-109.0
Frame Assy, Small, Black
Bolt, 5/16" x 1-3/4", NC, Carriage, Zinc
Nut, 5/16", ESNA, NC
Washer, 5/16" Flat, SAE
Axle, 5/8" x 19-5/8"
Slider, Pump, Black
9.802-095.0 Guard, Belt
Hose, See Hose & Spray Gun Assembly Page 20
9.803-118.0
9.802-700.0
9.802-800.0
9.802-740.0
8.712-398.0
9.800-036.0
9.802-813.0
9.802-225.0
Bracket, Take Up, CW, Black
Screw, 1/4" x 3/4" HH NC
Washer, 1/2", Flat, SAE
Bolt, 1/2" x 3-1/2" HEX
Nozzle, Compl., Detergent
Label, Warning, Pictorial Small
Washer, 5/16" Lock
Injector Assy, Detergent, Non-Adj, 3-5GPM
8.718-980.0
9.802-776.0
9.802-802.0
9.802-753.0
9.802-730.0
9.804-025.0
Washer, 5/16" Flat
Nut, 5/16" ESNA
Washer, 1/4" Flat, SAE
Bolt, 1/4" x 3/4" Flange
Bolt, 3/8" x 2-1/4", HH
Pump Protector 1/4"
Pump, See Specifications Pages
3
2
1
18
7
3
1
1
1
4
1
1
2
1
qTy
5
4
1
1
1
4
4
1
4
2
2
2
2
6
2
4
1
4
2
1
6
1
1
6
1
1
9.800-083.0 • Rev. 04/09
15
16
exPlOded vIeW PArTS lIST - 1.575-150.0, 1.575-151.0
ITeM PArT NO.
43
deSCrIPTION
Unloader, See Specifications Pages 22-23
59
60
61
62
54
55
56
57
58
44
45
46
47
48
49
50
51
52
53
63
64
65
66
67
9.802-171.0
9.802-146.0
Nipple, 3/8" x 3/8" NPT ST Male
Swivel, 1/2" MP x 3/4" GHF w/Strainer
9.802-163.0
9.800-008.0
Strainer, 1/2" PA, Inline Plastic
Label, Danger Cool Engine
Engine, See Specifications Pages
Engine Pulley, See Specifications Pages
Engine Bushing, See Specifications Pages
Belts, See Specifications Pages
Pump Bushing, See Specifications Pages
Pump Pulley, See Specifications Pages 22-23
9.803-123.0
9.800-006.0
8.932-968.0
9.800-034.0
8.712-331.0
8.712-333.0
8.712-334.0
8.712-335.0
8.712-345.0
8.712-346.0
8.712-347.0
8.712-348.0
9.802-710.0
9.802-103.0
9.802-802.0
9.802-773.0
8.706-984.0
9.800-049.0
9.802-810.0
9.802-958.0
8.917-015.0
Handle, Bumper, Chrome
Label, Hot/Caliente w/Arrows, Warning
Label, Intended For Outdoor Use
Label, Clear Lexan, 2-1/4" x 4-1/2"
Nozzle, SAQCMEG, 0003.0, Red (151.0)
Nozzle, SAQCMEG 1503.0, Yellow (151.0)
Nozzle, SAQCMEG, 2503.0, Green (151.0)
Nozzle, SAQCMEG 4003.0, White (151.0)
Nozzle, SACQMEG, 0004.5, Red (150.0)
Nozzle, SAQCMEG 1504.0, Yellow (150.0)
Nozzle, SAQCMEG, 2504.0, Green (150.0)
Nozzle, SAQCMEG 4004.0, White (150.0)
Bolt, 5/16" x 1" NC
Bushing, 5/8" Snap
Washer, 1/4" Flat, SAE
Nut, 1/4" ESNA, NC
Adapter, 1/2" x 1/2"
Label, Manufacturer's Cleaning Solution
Washer, 5/8" Flat
Key, .185 Sqr. x 1.75"
LABEL, REGULATION 4442.6
▲
Not Shown
qTy
10
8
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
9.800-083.0 • Rev. 04/09
7
33
Pump
152.0
50
38
52
51
exPlOded vIeW - 1.575-152.0,154.0,155.0
39
40
Pump
155.0
82
45
86
46
81
42
37
26
80
90
40
89
91
39
8
79
84
77
38
33
71
53
63
76
78
74
75
42
44
83
43
44
45
37
33
36
47
69
49
48
55
93
15
12
“Thi
Cali repr
Cre
Co
Rela s pr forni
A Spa ntac ting odu tive rks t Loc to Fi cau harm
Tha al Fi
WARNIN ntains se
Ma
. Oper re Ag re Pr can
che even atio s for
Req d bir als k s Ar uired
La nown
G ts or
. Th e Ope ws efec qui oun to the
Stat pmen d Dr
or Re nts t Ma y Veg ions y etation
8.91
uld
7-01
5.0
92
28
41
30
66
65
67
31
46
59
29
6
59
60
9
35
58
1
70
27
62
61
6
62
62
61
4
3
2
61
25 72
59
60
59
60
59
6
5
24
21
57
72
34
64
60
59
12
11
11
12
68
17
10
12
11
13
14
22
23
56
20
16
32
54
23
22
12
12
11
21
11
19
18
9.800-083.0 • Rev. 04/09
58
17
18
26
27
28
29
30
31
32
33
34
35
36
37
38
9
10
11
12
13
14
15
16
2
3
4
5
6
7
8
17
18
19
20
21
22
23
24
25
ITeM PArT NO.
1 9.802-064.0
9.803-122.0
9.800-723.0
9.803-126.0
9.803-098.0
9.802-706.0
9.800-046.0
9.802-753.0
9.802-778.0
9.803-119.0
9.802-779.0
9.802-807.0
9.803-114.0
9.802-728.0
9.802-727.0
9.802-817.0
9.802-066.0
9.802-782.0
9.802-271.0
9.803-115.0
9.802-712.0
9.802-776.0
8.718-980.0
8.911-226.0
9.803-103.0
exPlOded vIeW PArTS lIST - 1.575-152.0,154.0,155.0
deSCrIPTION
Grommet, Rubber, Nozzle Holder
Handle, Grab, Chrome
Label, Cold Water Handle
Plate, Warning/Instruction, Black
Hanger, Hose/Wand
Bolt, Carriage, 1/4"-20 x 1-3/4", Zinc
Label, Belt Guard (152.0, 154.0,155.0)
Bolt, 1/4" x 3/4" Flange
Nut, 5/16” Flange
Handle, Lower Grab, Chrome
Nut, 3/8" ESNA, NC
Washer, 3/8" SAE, Flat
Retainer Bracket, Handle, Black
Bolt, 3/8" x 2" NC, HH
Bolt, 3/8" x 1-3/4", Tap
Washer, 3/8" x 1", Steel
Pad, Soft Rubber
Collar, 5/8" Bore Shaft, 3010
Wheel & Tire Assy., 6" Steel Rim w/Tube (152.0,154.0,155.0)
Frame Assy, Large, Black (152.0,154.0,155.0)
Bolt, 5/16" x 1-3/4", NC, Carriage, Zinc
Nut, 5/16", ESNA, NC
Washer, 5/16" Flat, SAE
Axle, 5/8" x 27" L (152.0,154.0,155.0)
Slider, Pump (152.0,154.0,155.0)
9.802-092.0 Guard, Belt (154.0,155.0,)
Hose, See Hose and Spray Gun Assy., Page 22
9.803-118.0
9.802-700.0
Bracket, Take Up, CW, Black
Screw, 1/4" x 3/4" HH NC
9.802-800.0
9.802-740.0
9.802-730.0
6.390-126.0
9.802-813.0
9.802-816.0
9.802-225.0
9.802-254.0
8.706-958.0
8.706-955.0
8.706-940.0
Washer, 1/2", Flat, SAE
Bolt, 1/2" x 3-1/2" HEX
Bolt, 3/8" x 2-1/4", HH
Clamp, Hose, .46-54 ST
Washer, 5/16" Lock (152.0)
Washer, 7/16" Lock, Split (154.0,155.0)
Injector Assy., Detergent, Non-Adj, 3-5 GPM, 0.083
Hose, 1/4", Push-On, Fuel Line(All except 155.0)
Barb, 1/4" Barb x 1/4" ML Pipe, 90°
Hose Barb, 1/4" Barb x 1/8" ML Pipe 90° (152.0)
Hose Barb, 1/4" Barb x 1/8" ML Pipe (154.0, 155.0) 1
1 ft.
1
1
2
2
4
1
1
4
1
1
2
1
4
1
4
4
1
1
qTy
5
14
2
4
2
1
10
4
2
2
2
2
1
1
6
1
1
1
3
9.800-083.0 • Rev. 04/09
exPlOded vIeW PArTS lIST - 1.575-152.0,154.0,155.0
IITeM PArT NO. deSCrIPTION
39 9.802-190.0
9.804-065.0
Valve, E-Z Start, 3/8" MPT x 1/8" FPT
Valve, E-Z Start, 1/4" MPT x 1/8" FPT (152.0)
40
41
42
43
44
45
46
47
48
49
50
51
52
53
8.706-207.0
8.706-200.0
Elbow, 3/8", Street
Elbow, 1/4", Street (152.0)
9.804-025.0 Pump Protector, 1/4" PTP (All except 155.0)
Pump, See Specifications Pages
Unloader, See Specifications Pages
9.802-171.0
9.802-146.0
9.802-163.0
Nipple, 3/8" x 3/8" NPT ST Male
Swivel, 1/2" MP x 3/4" GHF w/Strainer
Strainer, 1/2" PA, Inline Plastic
9.800-008.0 Label, Danger Cool Engine
Engine, See Specifications Pages
Engine Pulley, See Specifications Pages
Engine Bushing, See Specifications Pages
Belts, See Specifications Pages
Pump Bushing, See Specifications Pages
Pump Pulley, See Specifications Pages
65
67
68
69
70
71
59
60
61
62
63
64
54
55
56
57
58
9.803-123.0
9.800-006.0
8.932-968.0
9.800-034.0
8.712-337.0
8.712-338.0
8.712-339.0
8.712-340.0
8.712-350.0
8.712-360.0
8.712-370.0
8.712-380.0
8.712-331.0
8.712-333.0
8.712-334.0
8.712-335.0
9.802-802.0
9.802-773.0
8.718-980.0
9.802-776.0
9.802-802.0
9.802-741.0
9.802-744.0
8.706 -860.0
8.706-854.0
8.706-984.0
9.800-049.0
9.802-959.0
9.802-311.0
9.800-036.0
Handle, Bumper, Chrome
Label, Hot/Caliente w/Arrows, Warning
Label, Intended For Outdoor Use
Label, Clear Lexan, 2-1/4" x 4-1/2"
Nozzle, SAQCMEG, 0003.5, Red (152.0)
Nozzle, SAQCMEG 1503.5, Yellow (152.0)
Nozzle, SAQCMEG, 2503.5, Green (152.0)
Nozzle, SAQCMEG 4003.5, White (152.0)
Nozzle, SACQMEG, 0004.5, Red (154.0)
Nozzle, SAQCMEG 1504.0, Yellow (154.0)
Nozzle, SAQCMEG, 2504.0, Green (154.0)
Nozzle, SAQCMEG 4004.0, White (154.0)
Nozzle, SACQMEG, 0003 Red(155.0)
Nozzle, SAQCMEG 1503.0, Yellow (155.0)
Nozzle, SAQCMEG, 2503.0, Green (155.0)
Nozzle, SAQCMEG 4003.0, White(155.0)
Washer, 1/4" Flat
Nut, 1/4" ESNA
Washer, 5/16" Flat
Nut, 5/16" ESNA
Washer, 1/4" Flat, SAE
Bolt, 8mm x 16mm Hex (152.0)
Bolt, 10mm x 20mm (154.0,155.0)
Tee, 1/2" Branch (155.0)
Tee, 1/4" Branch (152.0, 154.0)
Adapter, 1/2" x 1/2" (All except 154.0, 155.0)
Label, Manufacturer's Cleaning Solution
Key, .247 Sqr. x 2.125"
Nozzle, Compl., Detergent
Label, Warning, Pictoral, Small
1
1
1
1
1
1
1
4
4
3
1
10
8
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
qTy
1
1
1
1
1
1
1
1
1
9.800-083.0 • Rev. 04/09
19
exPlOded vIeW PArTS lIST - 1.575-152.0,154.0,155.0
ITeM PArT NO.
72
80
81
82
83
84
85
86
87
73
74
75
76
77
78
79
8.718-980.0
9.802-807.0
9.802-367.0
9.802-870.0
9.802-728.0
9.802-807.0
9.802-779.0
8.705-974.0
9.802-129.0
8.706-860.0
9.802-128.0
9.802-259.0
8.707-254.0
9.802-036.0
9.802-810.0
9.802-151.0
9.802-959.0
deSCrIPTION
Washer, 5/16" Flat (152.0)
Washer, 3/8" Flat (155.0)
Unloader, AL-VRT 607 w/Easy Start (155.0)
Block, Unloader, 3/8" x 3/8" 1.25 Stee (155.0)
Bolt, 3/8" x 2", NC HH (155.0)
Washer, 3/8" SAE, Flat (155.0)
Nut, 3/8" ESNA NC (155.0)
Nipple, 3/8" Hex Steel (155.0)
Elbow, 3/8" x 1/2" JIC (155.0)
Street Tee, 1/2" (155.0)
Nipple, 1/2" x 1/2" JIC (155.0)
Hose, Push-on 1/2" (155.0)
Pump Protector, 3/8" PTP (155.0)
Nipple, 1/2" JIC, 3/8" Pipe (155.0)
Washer, 5/8" Flat
Swivel, 1/2" JIC, Female, Push-On (155.0)
Key, .247" Sqr. x 2.125"
88
89
90
9.800-036.0
9.802-039.0
8.711-677.0
91 8.706-829.0 ELBOW, 1/2"" STREET, BRASS"
92 8.716-660.0 Label, Shark, Die-cut
93 8.917-015.0 LABEL, REGULATION 4442.6
▲ Not Shown
Label, Warning, Pictoral, Small
Elbow, 1/2" JIC, 3/8", 90° (155.0)
Hose, 3/8" x 20", 5800, 2 Wire, Pressure Loop (155.0)
qTy
4
1
1
15"
1
1
2
2
1
2
2
2
1
1
4
1
1
1
1
1
1
1
1
20
9.800-083.0 • Rev. 04/09
6
2
HOSe & SPrAy GUN ASSeMBly
1
7
4
5
9
8
10
3
HOSe & SPrAy GUN ASSeMBly PArTS lIST
ITeM PArT NO.
1
2
3
4
5
9.802-219.0
8.711-348.0
deSCrIPTION
Wand Assy., Side Grip w/1/4" Coupler, 35-1/2"
Spray Gun, AP 1000
9.802-164.0 Coupler, 1/4” Female, Brass
Nozzle, See Breakdown for Part Numbers
8.739-125.0 Hose, 3/8" x 50', 1 Wire, Tuff-Flex, (150.0, 151.0, 152.0)
6
7
8
9
10
8.739-203.0
9.802-166.0
9.802-216.0
6.390-126.0
9.802-251.0
8.707-057.0
Hose, 3/8" x 50', 2 Wire,Tuff-Flex (154.0)
Coupler, 3/8" Female, Brass
Injector, Chemical, Non-Adjust, 3-5 GPM, .083
Clamp, Hose
Tube, 1/4" x 1/2" Clear Vinyl
Strainer, Plastic, 1/4" Hose Barb
2
6 ft.
1
1
1
1
1
qTy
1
1
1
9.800-083.0 • Rev. 04/09
21
SPeCIfICATIONS
Model GPM
1.575-150.0
2.8
1.575-151.0
2.5
1.575-152.0
3.0
1.575-154.0
3.7
1.575-155.0
3.0
Pressure
(PSI)
2000
2700
3000
3500
4000
Nozzle
Size
4.0
3.0
3.5
4.0
3.0
Pump
Pump
Part No.
Unloader
Part No.
engine
HP engine
Part No.
Pump
Pulley
Pump Pulley
Part No.
KD3030 8.715-214.0 9.803-899.0
GX160 (5.5hp) 9.802-316.0
AK74H 9.802-369.0
KD3030 8.715-214.0 9.803-899.0
GX200 (6.5hp) 9.802-317.0
BK80H 9.802-380.0
KD3030 9.803-825.0 9.803-899.0
GX270 (9hp) 9.802-315.0
2BK80 9.802-389.0
KM4035 9.802-343.0 9.803-900.0
GX390 (13hp) 9.802-322.0
2BK90H 8.715-593.0
KM3540 8.904-689.0 9.802-367.0
GX390 9.802-322.0
2BK80H 9.802-389.0
Model
1.575-150.0
1.575-151.0
1.575-152.0
1.575-154.0
1.575-155.0
Pump
Bushing
24MM
24MM
24MM
24MM
24MM
Bushing
Part No.
engine
Pulley
9.802-402.0
9.802-402.0
AK39H
BK36H
9.802-402.0
2BK40H
9.802-402.0
2BK32H
9.802-402.0
2BK40H
Pulley
Part No.
9.803-898.0
9.802-379.0
9.802-384.0
9.802-381.0
9.802-384.0
engine
Bushing
Bushing
Part No.
Belt
Size
Belt
Part No.
HX3/4" 9.803-897.0
AX33 (1) 9.803-896.0
HX3/4" 9.803-897.0
BX32 (1) 9.802-413.0
HX1" 9.802-398.0
BX38 (2) 9.802-417.0
HX1"
HX1"
9.802-398.0
BX39 (2) 9.802-418.0
9.802-398.0
BX38 (2) 9.802-417.0
22
9.800-083.0 • Rev. 04/09
Model GPM
1.575-150.0
2.8
1.575-151.0
2.5
1.575-152.0
3.0
1.575-154.0
3.7
1.575-155.0
3.0
Pressure
(PSI)
2000
2700
3000
3500
4000
Nozzle
Size
4.0
3.0
3.5
4.0
3.0
Pump
Pump
Part No.
Unloader
Part No.
engine
HP engine
Part No.
Pump
Pulley
Pump Pulley
Part No.
KD3030 8.715-214.0 9.803-899.0
GX160 (5.5hp) 9.802-316.0
AK74H 9.802-369.0
KD3030 8.715-214.0 9.803-899.0
GX200 (6.5hp) 9.802-317.0
BK80H 9.802-380.0
KD3030 9.803-825.0 9.803-899.0
GX270 (9hp) 9.802-315.0
2BK80 9.802-389.0
KM4035 9.802-343.0 9.803-900.0
GX390 (13hp) 9.802-322.0
2BK90H 8.715-593.0
KM3540 8.904-689.0 9.802-367.0
GX390 9.802-322.0
2BK80H 9.802-389.0
SPeCIfICATIONS
Model
1.575-150.0
1.575-151.0
1.575-152.0
1.575-154.0
1.575-155.0
Pump
Bushing
24MM
24MM
24MM
24MM
24MM
Bushing
Part No.
engine
Pulley
9.802-402.0
9.802-402.0
AK39H
BK36H
9.802-402.0
2BK40H
9.802-402.0
2BK32H
9.802-402.0
2BK40H
Pulley
Part No.
9.803-898.0
9.802-379.0
9.802-384.0
9.802-381.0
9.802-384.0
engine
Bushing
Bushing
Part No.
Belt
Size
Belt
Part No.
HX3/4" 9.803-897.0
AX33 (1) 9.803-896.0
HX3/4" 9.803-897.0
BX32 (1) 9.802-413.0
HX1" 9.802-398.0
BX38 (2) 9.802-417.0
HX1"
HX1"
9.802-398.0
BX39 (2) 9.802-418.0
9.802-398.0
BX38 (2) 9.802-417.0
9.800-083.0 • Rev. 04/09
23
vBA35 kG/kM UNlOAder
24
vBA35 kG/kM UNlOAder PArTS lIST
ITeM PArT # deSCrIPTION
1 9.803-901.0 Body Valve (KM)
9.803-902.0 Body Valve (KD)
2 9.803-903.0 O-Ring
3 9.803-904.0 Seat
4 9.803-905.0 Ball, Sub-assy
5 9.803-906.0 O-Ring
6 9.803-907.0 Guide Bushing
7 9.803-908.0 Teflon Ring
8 9.803-909.0 O-Ring
9 9.803-910.0 O-Ring
10 9.803-911.0 Connector
11 9.803-912.0 Teflon Ring
12 9.803-913.0 Stem
13 9.803-914.0 Connector, Female
14 9.803-191.0 O-Ring
kIT qTy
A
A
A
A
A, C 1
1
1
C
C
1
1
A
C
1
A, B 1
1
1
2
1
1
1
1
1
ITeM PArT # deSCrIPTION kIT qTy
15 9.803-916.0 Spring
16 9.803-917.0 Poppet
17 9.802-893.0 Seal Washer 3/8
18 9.803-920.0 Banjo Bolt, 3/8 w/ 1/8 Pilot
19 9.803-915.0 Banjo Bolt 1/2
20 9.803-921.0 Seal Washer 1/2
21 9.803-922.0 Plate
22 9.803-923.0 Spring
B
B
C
C
23 9.803-924.0 Set Screw
24 9.803-925.0 Nut
25 9.803-926.0 Brass Handle 1
1
1
1
1
2
1
1
1
1
2
kit A 9.803-927.0 O-Ring Repair Kit
kit B 9.803-928.0 Outlet Kit
kit C 9.803-929.0 Stem Repair Kit
9.800-083.0 • Rev. 04/09
8.904-689.0 kM3540r.2
9.803-405.0 kM4030r.2
9.803-406.0 kM4030l.2
9.802-343.0 kM4035r.2
9.803-407.0 kM4035l.2
9.802-342.0 kM5030r.2
9.803-408.0 kM5030l.2
kM.2 PUMP exPlOded vIeW
TOrqUe
SPeCS
Item # Ft.-lbs
17 75
18
26
36
47
52
30
8
7
13
7.6
kM.2 PUMP exPlOded vIeW PArTS lIST
ITEM PART NO. DESCRIPTION
1 8.933-012.0 Crankcase
2 9.803-196.0 Plunger Guide
QTY
1
3
3* See Kits Below Plunger Oil Seal 3
4* See Kits Below O-Ring Ø1.78 x 31.47 3
5* See Kits Below Pressure Ring
6* See Kits Below U-Seal
3
3
7* See Kits Below Intermediate Ring
8* See Kits Below Back-up Ring
9* See Kits Below U-Seal
10* See Kits Below Support Ring
13 9.802-932.0 Manifold Head 1
14* See Kits Below O-Ring Ø2.62 x 17.13 6
15* See Kits Below Valve Assembly 6
16* See Kits Below O-Ring Ø2.62 x 20.29 6
3
3
3
3
17 9.802-928.0 Valve Plug
18 9.802-938.0 Manifold Stud Bolt
19 9.802-884.0 Washer
20 9.803-198.0 Copper Washer 3/8
21 9.802-925.0 Brass Plug 3/8
6
8
16
1
1
ITEM PART NO. DESCRIPTION QTY
26 9.802-944.0 Hexagonal Screw 8
27 8.717-210.0 Closed Bearing
Housing 1
28 9.803-192.0 O-Ring Ø1.78 x 60.05 2
29 8.933-011.0 Tapered Roller Bearing 2
30 9.803-146.0 Crankshaft (5030,3540) 1
9.803-147.0 Crankshaft (4030) 1
31 9.803-167.0 Crankshaft Key
32 9.802-921.0 Oil Dip Stick
33 9.803-140.0 Crankshaft Seal
34 9.803-178.0 Shim
35 8.717-209.0 Bearing Housing
36* See Kits Below Plunger Bolt
37* See Kits Below Copper Spacer 3
38* See Kits Below O-Ring Ø1.78 x 7.66 3
1
3
1
2
1
1
39* See Kits Below Teflon Ring
40* See Kits Below Plunger (4035)
See Kits Below Plunger (4030, 5030) 3
See Kits Below Plunger (3540) 3
41* See Kits Below Copper Spacer
3
3
3
9.800-083.0 • Rev. 04/09
25
26
kM.2 PUMP exPlOded vIeW PArTS lIST (CONT.)
ITEM PART NO. DESCRIPTION QTY
42 9.803-144.0 Plunger Rod 3
43 9.803-158.0 Connecting Rod 3
44 9.802-913.0 Snap Ring 6
45 9.802-916.0 Connecting Rod Pin 3
46 9.803-218.0 Spring Washer 6
47 9.803-238.0 Connecting Rod Screw 6
48 8.933-016.0 O-Ring, Ø2.62 x 126.67 1
49 9.803-165.0 Crankcase Cover 1
50 9.803-197.0 O-Ring, Ø1.78 x 14 1
51 9.803-202.0 Sight Glass 3/4 1
52 9.802-939.0 Cover Screw 5
* Available in kit (See below)
REPAIR
KIT NO.
8.725-360.0 8.725-362.0 8.725-358.0 8.725-361.0 8.725-363.0 8.725-359.0 9.802-629.0 9.802-620.0 8.933-023.0 9.802-603.0 9.802-609.0
KIT
DE-
SCRIP-
TION
ITEM
NUM-
BERS
INCLUD-
ED
NO. OF
CYLIN-
DERS
KIT WILL
SERVICE
Plunger
Seal
LM-4035
18mm
4, 6, 8,
9, 10
3
Plunger
Seal
LM-4030
LM-5030
20mm
4, 6, 8,
9, 10
3
Plunger
Seal
LM-3540
15mm
4, 6, 8,
9, 10
3
Complete
Seal
Packing
LM-4035
18mm
4, 5, 6, 7,
8, 9, 10
1
Complete
Seal Packing
LM-4030
LM-5030
20mm
4, 5, 6, 7,
8, 9, 10
1
Complete
Seal
Packing
LM-3540
15mm
4, 5, 6, 7,
8, 9, 10
1
Plunger
LM-4035
18mm
Plunger
LM-4030
LM-5030
20mm
36, 37, 38,
39, 40, 41
36, 37, 38,
39, 40, 41
1
Plunger
LM-3540
15mm
36, 37, 38,
39, 40, 41
1
Complete
Valve
14, 15, 16
6
Plunger Oil
Seals
3
3
9.800-083.0 • Rev. 04/09
9.803-417.0 kd 3025.1
9.804-006.0 kd 3030.1
9.804-019.0 kd 4020.1
kd.1 SerIeS PUMP exPlOded vIeW
TOrqUe
SPeCS
Item # Ft.-lbs
14
17
25
34
65
18
7.6
7
44 13
kd.1 SerIeS PUMP exPlOded vIeW PArTS lIST
ITEM PART NO. DESCRIPTION
1 9.803-938.0 Crankcase
2* See Kits Below Plunger Oil Seal
3* See Kits Below O-Ring Ø1.78 x 28.30
QTY
1
3
3
4* See Kits Below Pressure Ring 15mm
(3030) 3
See Kits Below Pressure Ring 18mm
(4020, 3025)
5* See Kits Below U-Seal, 15mm (3030)
See Kits Below U-Seal, 18mm
3
3
(4020, 3025)
6* See Kits Below Intermediate Ring 15mm
(3030)
See Kits Below Intermediate 18mm
(4020, 3025)
7* See Kits Below Intermed. Ring 15mm
(3030)
See Kits Below Intermed. Ring 18mm
(4020, 3025)
8 9.802-926.0 Brass Plug 1/2"
9 9.803-199.0 Copper Washer 1/2"
10 9.803-946.0 Manifold Housing
3
3
3
3
1
1
3
1
ITEM PART NO. DESCRIPTION
11* 9.803-947.0 O-Ring Ø1.78 x 15.54
12* See Kits Below Valve Assembly
13* 9.803-948.0 O-Ring Ø2.62 x 18.77
14 9.803-949.0 Valve Plug
15 9.803-950.0 Copper Washer 1/4
16 9.803-951.0 Brass Plug G1/4
6
1
1
17 9.803-952.0 Manifold Stud Bolt
18 9.802-884.0 Washer
19 9.803-198.0 Copper Washer 3/8
20 9.802-925.0 Brass Plug 3/8
25 9.802-939.0 Screw
26 9.803-953.0 Bearing Cover
27 9.803-954.0 Bearing Seal
28 9.802-914.0 Snap Ring
29 9.803-955.0 Ball Bearing
30 9.803-956.0 Crankshaft
31 9.803-167.0 Crankshaft Key
32 9.803-957.0 Oil Dipstick 1
12
2
1
1
1
2
8
8
2
1
1
QTY
6
6
6
9.800-083.0 • Rev. 04/09
27
kd.1 SerIeS PUMP exPlOded vIeW PArTS lIST
ITEM PART NO. DESCRIPTION
33 8.933-010.0 Crankshaft Seal
34* See Kits Below Plunger Nut
35* See Kit Below Copper Spacer
36* See Kits Below Plunger, 15mm (3030)
See Kits Below Plunger, 18mm
(4020, 3025)
37* See Kits Below Copper Spacer
38* See Kits Below O-Ring Ø1.78 x 5.28
39* See Kits Below Teflon Ring
40* See Kits Below Plunger Rod
41 9.803-965.0 Connecting Rod Pin
42 9.803-966.0 Connecting Rod
43 9.803-218.0 Spring Washer
44 8.933-020.0 Connecting Rod Screw
45 9.803-202.0 Sight Glass
46 9.803-197.0 Gasket
47 9.803-968.0 Crankcase Cover
48 9.803-969.0 O-Ring Ø2.62 x 107.62
* Available in kit (See below)
QTY
1
3
3
3
3
3
3
3
3
3
3
1
1
6
6
1
REPAIR KIT
NUMBER
Kit Description
ITEM NUM-
BERS IN-
CLUDED
NUMBER OF
CYLINDERS KIT
WILL SERVICE
8.725-354.0
8.725-356.0
8.725-355.0 8.725-357.0 9.803-934.0 9.803-935.0 9.803-936.0 9.803-937.0
Plunger
Seal 15mm
LD-3030
Plunger
Seal 18mm
LD-3025
LD-4020
Complete
Seal
Packing,
15mm
LD-3030
Complete
Seal Packing, 18mm
LD-3025
LD-4020
Plunger
15mm
LD-3030
Plunger
18mm
LD-3025
LD4020
Complete
Valve
Plunger Oil
Seals
3, 5, 7 3, 5, 7
3, 4, 5,
6, 7
3, 4, 5,
6, 7,
34, 35, 36,
37, 38
34, 35, 36,
37, 38
11, 12, 13 2
3 3 1 1 1 1 6 3
28
9.800-083.0 • Rev. 04/09
LIMITED NEW PRODUCT
WARRANTY—COMMERCIAL
PRESSURE WASHERS
Phone: 360-833-1600
Fax: 800-248-8409 www.karchercommercial.com
WHAT THIS WARRANTY COVERS
All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the pressure washer’s warranty period.
FIVE YEAR PARTS AND ONE YEAR LABOR WARRANTY
Components manufactured by Kärcher, such as frames, handles, float tanks, fuel tanks, belt guards, and heating coils. Internal components on the oil-end of Kärcher axial pumps have a 5 year warranty. Period of warranty on axial pumps shall be one year.
Kärcher crankshaft pumps have a 7 year warranty on non-wear parts. Heating coils are pro-rated at 25% after 2 years. Stainless steel coils have a 10 year warranty.
ONE YEAR PARTS AND ONE YEAR LABOR WARRANTY
All other components, excluding normal wear items as described below, will be warranted for one year on parts and labor. Parts and labor warranty on these parts will be for one year regardless of the duration of the original component manufacturer’s part warranty.
WARRANTY PROVIDED BY OTHER MANUFACTURERS
Motors, generators, and engines, which are warranted by their respective manufacturers, are serviced through these manufacturers’ local authorized service centers. Kärcher is not authorized and has no responsibility to provide warranty service for such components.
Motors manufactured outside of the United States will be warranted by Kärcher.
WHAT THIS WARRANTY DOES NOT COVER
This warranty does not cover the following items:
1. Normal wear items, such as nozzles, spray guns, discharge hoses, wands, quick couplers, seals, filters, gaskets, O-rings, packings, pistons, pump valve assemblies, strainers, belts, brushes, rupture disks, fuses, pump protectors.
2. Any components or other devices incorporated into a Kärcher product that are not manufactured by Kärcher, including, but not limited to gasoline engines, pumps, etc.
3. Defects caused by improper or negligent operation or installation, accident, abuse, misuse, neglect, unauthorized modifications, repair or maintenance of the product by persons other than authorized representatives of Kärcher , including, but not limited to, the failure of the Customer to comply with recommended product maintenance schedules.
4. Kärcher products that have been returned by the original Customer and are ultimately re-sold by an Authorized Servicing
Dealer or other sales or service outlet to another purchaser.
5. Kärcher products that are sold by any distributor or retailer that is not an official authorized dealer or retailer of Kärcher products.
6. Defects caused by acts of nature and disaster including, but not limited to, floods, fires, wind, freezing, earthquakes, tornadoes, hurricanes and lightning strikes.
7. Defects caused by water sediments, rust corrosion, thermal expansion, scale deposits or a contaminated water supply
(such as water in the unit with chloride content higher than that of 80 mg/liter or use of chemicals not approved or recommended by Kärcher).
8. Defects caused by improper voltage, voltage spikes or power transients in the electrical supply.
9. Devices or accessories not distributed or approved by Kärcher.
10. Any cost of labor arising from the removal and reinstallation of the alleged defective part by Customer.
11. Transportation of the product to an Authorized Servicing Dealer, field labor, replacement rental and any freight charges.
Any components, accessories or other devices provided with the product but not manufactured by Kärcher (such as engines, pumps, etc.) are subject to warranties and service through their respective manufacturers authorized service centers and according to the applicable terms and conditions of such manufacturers warranties. Such components or other devices not manufactured by Kärcher should be referred by the Customer to an authorized service center or their respective manufacturers for repair or replacement.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND, WHETHER ARISING BY LAW, CUS-
TOM OR CONDUCT. KÄRCHER MAKES NO ADDITIONAL WARRANTIES, EITHER EXPRESSED OR IMPLIED, INCLUDING,
WITHOUT LIMITATION, ANY EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS OF EQUIPMENT
FOR A PARTICULAR PURPOSE AND ANY SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED. KÄRCHER FURTHER DIS-
CLAIMS ANY WARRANTY THAT THE PRODUCT PURCHASED BY CUSTOMER WILL MEET ANY PARTICULAR REQUIREMENT
OF CUSTOMER EVEN IF KÄRCHER HAS BEEN ADVISED OF SUCH REQUIREMENT.
THE RIGHTS AND REMEDIES PROVIDED UNDER THIS WARRANTY ARE EXCLUSIVE AND IN LIEU OF ANY OTHER RIGHTS
OR REMEDIES OF CUSTOMER. KÄRCHER SHALL NOT UNDER ANY CIRCUMSTANCES BE LIABLE TO ANY PERSON OR
ENTITY INCLUDING, BUT NOT LIMITED TO, THE CUSTOMER OR ANY END USER OF THE PRODUCT FOR ANY SPECIAL,
INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR ECONOMIC LOSS, LOSS OF PROFITS OR LOSS OF USE OF
THE PRODUCT, ARISING IN CONNECTION WITH THE SALE, DELIVERY, INSTALLATION, TRAINING OR USE OF PRODUCT.
KÄRCHER’S LIABILITY, WHETHER IN CONTRACT OR IN TORT, ARISING OUT OF ANY WARRANTIES OR REPRESENTA-
TIONS, INSTRUCTIONS OR DEFECTS FROM ANY CAUSE, SHALL BE LIMITED EXCLUSIVELY TO THE COST OF REPAIR OR
REPLACEMENT PARTS UNDER AFORESAID CONDITIONS.
The purpose of the foregoing limitations on liability and Customer remedies is to protect Kärcher from unknown or undeterminable risks. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the Customer.
Kärcher sales and service representatives are not authorized to waive or alter the terms of this warranty, or to increase the obligations of Kärcher under the warranty.
Kärcher reserves the right to make design changes in any of its products without prior notification to the Customer.
9.800-083.0 • Rev. 04/09
www.karchercommercial.com www.karchershark.com
Form # 9.800-083.0 • Revised 04/09 • Printed in U.S.A. or Mexico

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Key features
- High pressure cleaning
- Adjustable nozzles
- Detergent injector
- Thermal pump protection
- Easy-to-use controls
- Durable construction