SVI Trucks Table of Contents

SVI Trucks Table of Contents

SVI Trucks

Table of Contents

INTERNET IN-PROCESS SITE

......................................................................................................................................... 6

CONSTRUCTION DOCUMENTATION

............................................................................................................................ 7

OPERATIONS AND SERVICE DOCUMENTATION

..................................................................................................... 8

NFPA REQUIRED DOCUMENTATION FORMAT - USB FLASH DRIVE

................................................................. 8

STATEMENTOF EXCEPTIONS

........................................................................................................................................ 9

CARRYING CAPACITY

...................................................................................................................................................... 9

TESTING

............................................................................................................................................................................. 10

ROAD TEST

....................................................................................................................................................................... 10

LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST

....................................................................... 11

TEST SEQUENCE

............................................................................................................................................................. 11

1. RESERVE CAPACITY TEST

..................................................................................................................................... 11

2. ALTERNATOR PERFORMANCE TEST

.................................................................................................................. 11

TEST AT IDLE

.................................................................................................................................................................... 11

TEST AT FULL LOAD

...................................................................................................................................................... 11

3. LOW VOLTAGE ALARM TEST

................................................................................................................................ 11

LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST

....................................................................... 12

DOCUMENTATION

........................................................................................................................................................... 12

UL 120/240 VAC CERTIFICATION

................................................................................................................................ 12

DIELECTRIC VOLTAGE WITHSTAND TEST

.............................................................................................................. 13

WARRANTY

....................................................................................................................................................................... 14

GENERAL LIMITED WARRANTY - TWO (2) YEARS

................................................................................................ 14

LOW VOLTAGE ELECTRICAL WARRANTY - FIVE (5) YEARS

............................................................................. 14

STRUCTURAL WARRANTY - TEN (10) YEARS

........................................................................................................ 14

PAINT LIMITED WARRANTY - TEN (10) YEARS

....................................................................................................... 14

GRAPHICS LIMITED WARRANTY

................................................................................................................................ 14

CONSTRUCTION PERIOD

.............................................................................................................................................. 14

OVERALL HEIGHT

........................................................................................................................................................... 15

SANTAMCA-0002 07/10/14

1

SVI Trucks

OVERALL LENGTH

.......................................................................................................................................................... 15

OVERALL WIDTH

............................................................................................................................................................. 15

PRE-CONSTRUCTION CONFERENCE

........................................................................................................................ 15

PRE-PAINT CONFERENCE

............................................................................................................................................ 15

FINAL INSPECTION CONFERENCE

............................................................................................................................ 15

DELIVERY AND DEMONSTRATION

............................................................................................................................ 15

CAB/CHASSIS PREPAYMENT

...................................................................................................................................... 72

CHASSIS MODIFICATIONS

............................................................................................................................................ 73

LUBRICATION AND TIRE DATA PLATE

..................................................................................................................... 73

VEHICLE DATA PLATE

................................................................................................................................................... 73

OVERALL HEIGHT, LENGTH DATA PLATE (US)

..................................................................................................... 73

A final stage manufacturer vehicle certification label shall be provided and installed in the driver cab door jamb area.

..................................................................................................................................................................................... 74

FRONT BUMPER

.............................................................................................................................................................. 74

BUMPER GRAVELSHIELD

............................................................................................................................................. 74

AIR HORN(S)

..................................................................................................................................................................... 74

FRONT WINCH

.................................................................................................................................................................. 74

FRONT TOW PROVISIONS

............................................................................................................................................ 75

EXHAUST

........................................................................................................................................................................... 75

COMMUNICATION RACK

............................................................................................................................................... 75

An SVI fabricated and installed communication module shall be located in the cab. The module will be mounted centered on the rear wall of the cab. The module shall be accessible from within the cab with the front facing forward. Provisions shall be made to make the rear of the module accessible for rewiring including cable runs for antenna, power and radio head wiring. Wiring will be installed from the batteries to the module box with an integral 150 amp breaker. Storage for at least (6) notebooks and (2) large water maps shall also be provided adjacent to commo box.

.................................................................................................................................... 75

12 VDC FUSE BLOCK

...................................................................................................................................................... 76

SEAT BELT COLOR

......................................................................................................................................................... 76

SEAT BELT WEB LENGTH - CUSTOM CAB

.............................................................................................................. 76

SEAT BELT / VDR SYSTEM - CUSTOM CAB

............................................................................................................. 77

HELMET STORAGE

......................................................................................................................................................... 77

SANTAMCA-0002 07/10/14

2

SVI Trucks

CAB CRASH TEST CERTIFICATION

........................................................................................................................... 77

CAB MIRRORS, DRIVER ADJUSTABLE

..................................................................................................................... 77

MUDFLAPS

........................................................................................................................................................................ 77

AIR BRAKE SYSTEM QUICK BUILD-UP

..................................................................................................................... 78

ROAD EMERGENCY SAFETY KIT

................................................................................................................................ 78

FUEL FILL

........................................................................................................................................................................... 78

FUEL FILL

........................................................................................................................................................................... 79

BODY DESIGN

................................................................................................................................................................... 79

EXTERIOR ALUMINUM BODY

....................................................................................................................................... 79

ROOF CONSTRUCTION

.................................................................................................................................................. 80

BODY SUBFRAME

........................................................................................................................................................... 80

BODY MOUNTING

............................................................................................................................................................ 81

12" REAR STEP BUMPER

.............................................................................................................................................. 81

REAR TOW EYES

............................................................................................................................................................. 81

GROUND LIGHTS

............................................................................................................................................................. 81

WHEEL WELL EXTERIOR PANEL

................................................................................................................................ 81

STAINLESS STEEL BODY FENDERS

......................................................................................................................... 81

WHEEL WELL LINERS

.................................................................................................................................................... 82

BODY PAINT SPECIFICATIONS

................................................................................................................................... 82

BODY PAINT PREPARATION

........................................................................................................................................ 82

PAINT PROCESS

.............................................................................................................................................................. 82

MACHINE POLISHED

...................................................................................................................................................... 83

PAINT - ENVIRONMENTAL IMPACT

............................................................................................................................ 83

PAINT FINISH - SINGLE COLOR

.................................................................................................................................. 83

BODY UNDERCOATING

................................................................................................................................................. 83

UNDERCOAT WARRANTY

............................................................................................................................................. 83

PAINT WARRANTY

.......................................................................................................................................................... 83

COMPARTMENT INTERIOR FINISH

............................................................................................................................. 84

REFLECTIVE STRIPE REQUIREMENTS

..................................................................................................................... 84

SANTAMCA-0002 07/10/14

3

SVI Trucks

REFLECTIVE STRIPE - CAB SIDE

................................................................................................................................ 84

REFLECTIVE STRIPE - CAB FRONT

........................................................................................................................... 85

REFLECTIVE STRIPE - CAB DOOR INTERIOR

......................................................................................................... 85

REFLECTIVE STRIPE - BODY SIDES

.......................................................................................................................... 85

CHEVRON REFLECTIVE STRIPE - REAR SIDES PANELS

.................................................................................... 85

LETTERING

........................................................................................................................................................................ 86

SIDE CAB DOOR LETTERING

....................................................................................................................................... 86

UPPER BODY SIDE LETTERING

.................................................................................................................................. 86

REAR BODY LETTERING

............................................................................................................................................... 86

FRONT OF CAB LETTERING

......................................................................................................................................... 86

CAB ROOF LETTERING

.................................................................................................................................................. 86

CUSTOM DECAL LOGO - 12"

........................................................................................................................................ 87

EXTERIOR COMPARTMENT DOORS

.......................................................................................................................... 87

ROLL-UP DOOR CONSTRUCTION - ROBINSON (ROM)

........................................................................................ 87

BODY HEIGHT MEASUREMENTS

................................................................................................................................ 88

BODY WIDTH DIMENSIONS

.......................................................................................................................................... 90

STREETSIDE COMPARTMENT - FRONT (S1)

........................................................................................................... 90

COMPARTMENT LAYOUT

.............................................................................................................................................. 90

STREETSIDE COMPARTMENT - AHEAD OF REAR WHEELS (S2)

..................................................................... 91

COMPARTMENT LAYOUT

.............................................................................................................................................. 92

STREETSIDE COMPARTMENT - ABOVE REAR WHEELS (S3)

............................................................................ 93

COMPARTMENT LAYOUT

.............................................................................................................................................. 94

STREETSIDE COMPARTMENT - REAR (S4)

............................................................................................................. 95

COMPARTMENT LAYOUT

.............................................................................................................................................. 95

CURBSIDE COMPARTMENT - FRONT (C1)

............................................................................................................... 96

COMPARTMENT LAYOUT

.............................................................................................................................................. 97

CURBSIDE COMPARTMENT - AHEAD OF REAR WHEEL (C2)

............................................................................ 98

COMPARTMENT LAYOUT

.............................................................................................................................................. 98

CURBSIDE COMPARTMENT - ABOVE REAR WHEEL (C3)

................................................................................. 100

SANTAMCA-0002 07/10/14

4

SVI Trucks

COMPARTMENT LAYOUT

............................................................................................................................................ 100

CURBSIDE COMPARTMENT - REAR (C4)

............................................................................................................... 100

COMPARTMENT LAYOUT

............................................................................................................................................ 101

REAR COMPARTMENT - CENTER (RC1)

................................................................................................................. 102

COMPARTMENT LAYOUT

............................................................................................................................................ 102

ROPE TIE-OFF OR PORTABLE WINCH RECEIVERS

............................................................................................ 103

LOW VOLTAGE ELECTRICAL SYSTEM- 12 VDC

................................................................................................... 105

12 VOLT MULTIPLEX CONTROL CENTER

.............................................................................................................. 107

MULTIPLEX DOWNLOADER AND DIAGNOSTIC KIT

............................................................................................ 108

BATTERY SYSTEM

........................................................................................................................................................ 108

BATTERY SWITCH

......................................................................................................................................................... 109

BATTERY SOLENOID

.................................................................................................................................................... 109

BATTERY CONDITIONER

............................................................................................................................................. 109

SHORE POWER INLET

.................................................................................................................................................. 109

ENGINE COMPARTMENT LIGHT

................................................................................................................................ 110

CAB HAZARD WARNING LIGHT

................................................................................................................................ 110

BACK-UP ALARM

........................................................................................................................................................... 110

REAR VIEW CAMERA

................................................................................................................................................... 110

TAIL LIGHTS

.................................................................................................................................................................... 110

MIDSHIP MARKER/TURN SIGNAL

............................................................................................................................. 111

MARKER LIGHTS

........................................................................................................................................................... 111

CAB STEP LIGHTS / GROUND LIGHTS

.................................................................................................................... 111

LICENSE PLATE MOUNTING BRACKET

.................................................................................................................. 111

ELECTRONIC SIREN

..................................................................................................................................................... 111

SIREN SPEAKER

............................................................................................................................................................ 111

REAR SCENE LIGHTS - LED

....................................................................................................................................... 111

CSI INTERCOM SYSTEM

.............................................................................................................................................. 112

INTERCOM SYSTEM INSTALLATION

....................................................................................................................... 112

WARNING LIGHT PACKAGE

....................................................................................................................................... 112

SANTAMCA-0002 07/10/14

5

SVI Trucks

UPPER LEVEL OPTICAL WARNING DEVICES

....................................................................................................... 113

GTT OPTICOM

................................................................................................................................................................. 114

LOWER LEVEL OPTICAL WARNING DEVICES

...................................................................................................... 114

LIMA PTO GENERATOR

............................................................................................................................................... 116

GENERATOR ENGAGEMENT

..................................................................................................................................... 116

WARRANTY PERIOD

..................................................................................................................................................... 116

GENERATOR MOUNTING

............................................................................................................................................ 116

POWER-TAKE-OFF GENERATOR DRIVE

................................................................................................................ 117

LOADCENTER

................................................................................................................................................................. 117

GENERATOR MONITORING PANEL

......................................................................................................................... 117

SHORE POWER INLET - BATTERY CHARGER

...................................................................................................... 118

OUTLETS AND CIRCUITS

............................................................................................................................................ 118

LINE VOLTAGE ELECTRICAL SYSTEM

................................................................................................................... 118

GENERAL REQUIREMENTS

........................................................................................................................................ 118

120/240 VAC SCENE LIGHTING

.................................................................................................................................. 124

SIDE UPPER RECESSED SCENE LIGHTS

............................................................................................................... 124

LIGHT TOWER

................................................................................................................................................................. 124

Light Tower Paint

............................................................................................................................................................. 125

EQUIPMENT PAYLOAD WEIGHT ALLOWANCE

.................................................................................................... 126

EQUIPMENT

..................................................................................................................................................................... 126

REMAINING NFPA MINOR EQUIPMENT BY PURCHASER

.................................................................................. 126

CLARIFICATIONS AND/OR EXCEPTIONS

............................................................................................................... 127

INTERNET IN-PROCESS SITE

The Bidder shall post and maintain a website where the Santa Monica Fire Department will be able to view digital images of their apparatus as its being manufactured. The digital images shall be posted once a week starting when the body begins production or when the cab/chassis arrives and shall continue until the final completion of the apparatus.

SANTAMCA-0002 07/10/14

6

SVI Trucks

CONSTRUCTION DOCUMENTATION

The contractor shall supply, at the time of delivery, at least one (1) copy of the following documents:

The manufacturers record of apparatus construction details, including the following information:

1)

Owner’s name and address

2) Apparatus manufacturer, model, and serial number

3) Chassis make, model, and serial number a) GAWR of front and rear axles and GVWR b) Front tire size and total rated capacity in pounds (kilograms) c) Rear tire size and total rated capacity in pounds (kilograms) d) Chassis weight distribution in pounds (kilograms) with water and manufacturer-mounted equipment (front and rear) e) Engine make, model, serial number, rated horsepower and related speed, and governed speed; and if so equipped, engine transmission PTO(s) make, model, and gear ratio f) Type of fuel and fuel tank capacity g) Electrical system voltage and alternator output in amps h) Battery make, model, and capacity in cold cranking amps (CCA) i) Chassis transmission make, model, and serial number; and if so equipped, chassis transmission PTO(s) make, model, and gear ratio

4) Pump make, model, rated capacity in gallons per minute (liters per minute where applicable), and serial number

5) Pump transmission make, model, serial number, and gear ratio

6) Auxiliary pump make, model, rated capacity in gallons per minute (liters per minute where applicable), and serial number

7) Water and Foam tank certified capacity in gallons or liters

8) Paint manufacturer and paint number(s)

9) Company name and signature of responsible company representative

10) If the apparatus is a mobile foam fire apparatus, the certification of foam tank capacity

11) Certification of compliance of the optical warning system

12)

Siren manufacturer’s certification of the siren

13) Written load analysis and results of the electrical system performance tests

14) Certification of slip resistance of all stepping, standing, and walking surfaces

15)

If the apparatus has a fire pump, the pump manufacturer’s certification of suction capability

16) If the apparatus is equipped with a fire pump and special conditions are specified by the purchaser, the pump manufacturer’s certification of suction capacity under the special conditions

17) If the apparatus has a fire pump, a copy of the apparatus manufacturer’s approval for stationary pumping applications

18)

If the apparatus has a fire pump, the engine manufacturer’s certified brake horsepower curve for the engine furnished, showing the maximum governed speed

19) If the apparatus has a fire pum p, the pump manufacturer’s certification of the hydrostatic test

20) If the apparatus has a fire pump, the certification of inspection and test for the fire pump

21) If the apparatus is equipped with an auxiliary pump, the apparatus manufacturer’s certification of the hydrostatic test

22) When the apparatus is equipped with a water tank, the certification of water tank capacity

23)

If the apparatus has a foam proportioning system, the foam proportioning system manufacturer’s certification of accuracy and the final install er’s certification the foam proportioning system meets this standard

24)

If the system has a CAFS, the documentation of the manufacturer’s pre delivery tests

25) If the apparatus has a line voltage power source, the certification of the test for the power source

26) If the apparatus is equipped with an air system, air tank certificates, the SCBA fill station certification, and the results of the testing of the air system installation

27) Any other required manufacturer test data or reports.

SANTAMCA-0002 07/10/14

7

SVI Trucks

OPERATIONS AND SERVICE DOCUMENTATION

The Contractor shall deliver with the fire apparatus at least two (2) sets of complete operation and service documentation covering the completed apparatus as delivered and accepted.

The documentation shall address at least the inspection, service, and operations of the fire apparatus and all major components thereof.

The Contractor shall also deliver with the fire apparatus the following documentation for the entire apparatus and each major operating system or major component of the apparatus:

28)

Manufacturer’s name and address

29) Country of manufacture

30) Source for service and technical information

31) Parts replacement information

32) Descriptions, specifications, and ratings of the chassis, pump (if applicable), and aerial device (if applicable)

33) Wiring diagrams for low voltage and line voltage systems to include the following information: a) Pictorial representations of circuit logic for all electrical components and wiring b) Circuit identification c) Connector pin identification d) Zone location of electrical components e) Safety interlocks f) Alternator

–battery power distribution circuits g) Input/output assignment sheets or equivalent circuit logic implemented in multiplexing systems

34) Lubrication charts

35) Operating instructions for the chassis, any major components such as a pump or aerial device, and any auxiliary systems

36) Precautions related to multiple configurations of aerial devices, if applicable

37) Instructions regarding the frequency and procedure for recommended maintenance

38) Overall apparatus operating instructions

39) Safety considerations

40) Limitations of use

41) Inspection procedures

42) Recommended service procedures

43) Troubleshooting guide

44)

Apparatus body, chassis and other component manufacturer’s warranties

45) Special data required by this standard

46) A material safety data sheet (MSDS) for any fluid that is specified for use on the apparatus

The Contractor shall deliver with the apparatus all manufacturer's operations and service documents supplied with components and equipment that are installed or supplied by the Contractor.

NFPA REQUIRED DOCUMENTATION FORMAT - USB FLASH DRIVE

The vehicle construction details and the operations and service documentation as required per NFPA 1901 latest edition shall be provided on a USB Flash Drive. These manuals shall be divided into sections for ease of reference. There shall be two (2) USB flash drives provided with the completed vehicle.

SANTAMCA-0002 07/10/14

8

SVI Trucks

STATEMENTOF EXCEPTIONS

The Contractor shall deliver with the fire apparatus either a certification that the apparatus fully complies with all requirements of this standard or alternatively, a Statement of Exceptions specifically describing each aspect of the completed apparatus that is not fully compliant with the requirements of this standard at the time of delivery.

The Statement of Exceptions shall contain, for each noncompliant aspect of the apparatus or missing required item, the following information:

47) A separate specification of the section of the applicable standard for which compliance is lacking

48) A description of the particular aspect of the apparatus that is not in compliance therewith or required equipment that is missing

49) A description of the further changes or modifications to the delivered apparatus that must be completed to achieve full compliance

50) Identification of the entity that will be responsible for making the necessary post delivery changes or modifications or for supplying and installing any missing required equipment to the apparatus to achieve full compliance with this standard

Prior to or at the time of delivery of the apparatus, the Statement of Exceptions shall be signed by an authorized agent of the entity responsible for final assembly of the apparatus and by an authorized agent of the purchasing entity, indicating mutual understanding and agreement between the parties regarding the substance thereof.

An apparatus that is delivered subject to a Statement of Exceptions other than a certification of full compliance shall not be placed in emergency service until the apparatus has been modified as necessary to accomplish full compliance with this standard.

CARRYING CAPACITY

The GAWR and the GCWR or GVWR of the chassis shall be adequate to carry the weight of the completed vehicle when loaded to its estimated in-service weight. The Body Manufacturer shall establish the estimated in service weight during the design of the vehicle

The estimated in-service weight shall include the following:

51) The chassis, body and tank(s)

52) Full fuel, lubricant, and other chassis or component fluid tanks or reservoirs

53) Full water and other agent tanks

54) *250 lb (114 kg) in each seating position

55) Fixed equipment such as pumps, aerial devices, generators, reels and air systems as installed

56) Ground ladders, suction hose, designed hose load in their hose beds and on their reels

57) An allowance for miscellaneous equipment that is the greatest of the values for type of vehicle per NFPA 1901, a

Purchaser provided list of equipment to be carried with weights or a Purchaser specified miscellaneous equipment allowance.

The Body Manufacturer shall engineer and design the vehicle such that the completed unit, when loaded to its estimated in-service weight, with all movable weights distributed as close as is practical to their intended in-service configuration, does not exceed the GVWR.

A final Body Manufacturer’s certification of the GVWR or GCWR, along with a certification of each GAWR, shall be

SANTAMCA-0002 07/10/14

9

SVI Trucks supplied on a label affixed to the vehicle.

Apparatus Type Equip. Storage Area Apparatus Size

Special Service Fire

Apparatus

Minimum of 120 cu ft

(3.4 cu mt) of enclosed compartmentation.

10,000 lb to 15,000 lb

(4,500 kg to 7,000 kg)

GVWR

Equipment Allowance

lb. kg.

2,000 910

15,001 lb to 20,000 lb

(7,001 kg to 9,000 kg)

GVWR

20,001 lb to 30,000 lb

(9,001 kg to 14,000 kg)

GVWR

30,001 lb to 40,000 lb

(14,001 kg to 18,000 kg)

GVWR

40,001 lb to 50,000 lb

(18,001 kg to 23,000 kg)

GVWR

50,001 lb to 60,000 lb

(23,001 kg to 27,000 kg)

GVWR

60,001 lb and up

(27,001 kg)

GVWR

2,500

3,000

4,000

6,000

8,000

10,000

1,135

1,350

1,800

2,700

3.600

4,500

TESTING

ROAD TEST

Road test shall be conducted in accordance with this section to verify that the completed apparatus is capable of compliance with Roadability Section.

The tests shall be conducted at a location and in a manner that does not violate local, state or provincial or federal traffic laws.

The tests shall be conducted on dry, level, paved roads that are in good condition. The apparatus shall be loaded to its estimated in service weight.

The engine shall not operate in excess of the maximum governed speed. Acceleration tests shall consist of two runs in opposite directions over the same route. The fire apparatus shall attain a speed of 35 mph (55 km/hr) from a standing start within 25 seconds. The fire apparatus shall attain a minimum top speed of 50 mph (80 km/hr).

If the apparatus is equipped with an auxiliary braking system, the Body Manufacturer shall road test the system to confirm that the system is functioning as intended by the auxiliary braking system manufacturer.

If the apparatus is equipped with an air brake system, the service brakes shall bring the apparatus, when loaded to its

GVWR, to a complete stop from an initial speed of 20 mph (32.2 km/hr) in a distance not exceeding 35 ft (10.7 m) by actual measurement on a paved, level, dry surface road that is free of loose material, oil or grease.

SANTAMCA-0002 07/10/14

10

SVI Trucks

If the apparatus is equipped with a hydraulic brake system, the service brakes shall bring the apparatus, when loaded to its GVWR, to a complete stop from an initial speed of 30 mph (48.2 km/hr) in a distance not exceeding 88 ft (26.8 m) by actual measurement on a paved, level, dry surface road that is free of loose material, oil or grease.

LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST

The vehicles low voltage electrical system shall be tested and certified by the manufacturer. The certified test results shall be delivered with the completed vehicle. Tests shall be performed when the air temperature is between 0°F and 110°F (

18°C and 43°C).

TEST SEQUENCE

The following three (3) tests shall be performed in the order in which they appear below. Before each test, the batteries shall be fully charged until the voltage stabilizes at the voltage regulator set point and the lowest charge current is maintained for ten (10) minutes. Failure of any of these tests shall require a repeat of the sequence.

1. RESERVE CAPACITY TEST

The engine shall be started and kept running until the engine and engine compartment temperatures are stabilized at normal operating temperatures and the battery system is fully charged. The engine shall be shut off and the minimum continuous electrical load shall be activated for ten (10) minutes.

All electrical loads shall be turned off prior to attempting to restart the engine. The battery system shall then be capable of restarting the engine. Failure to restart the engine shall be considered a test failure of the battery system.

2. ALTERNATOR PERFORMANCE TEST

TEST AT IDLE

The minimum continuous electrical load shall be activated with the engine running at idle speed. The engine temperature shall be stabilized at normal operating temperature. The battery system shall be tested to detect the presence of battery discharge current. The detection of battery discharge current shall be considered a test failure.

TEST AT FULL LOAD

The total continuous electrical load shall be activated with the engine running up to the engine manufacturer’s governed speed. The test duration shall be a minimum of two (2) hours. Activation of the load management system shall be permitted during this test.

An alarm sounded by excessive battery discharge, as detected by the warning system required in 13.3.4, or a system voltage of less than 11.8 V dc for a 12 V nominal system, 23.6 V dc for a 24 V nominal system, or 35.4 V dc for a 42 V nominal system for more than 120 seconds shall be considered a test failure.

3. LOW VOLTAGE ALARM TEST

The following test shall be started with the engine off and the battery voltage at or above 12 V for a 12 V nominal system,

24 V for a 24 V nominal system or 36 V for a 42 V nominal system.

With the engine shut off, the total continuous electrical load shall be activated and shall continue to be applied until the excessive battery discharge alarm activates. The battery voltage shall be measured at the battery terminals.

SANTAMCA-0002 07/10/14

11

SVI Trucks

The test shall be considered a failure if the alarm does not sound in less than 140 seconds after the voltage drops to

11.70 V for a 12 V nominal system, 23.4 V dc for a 24 V nominal system, or 35.1 V for a 42 V nominal system.

The battery system shall then be able to restart the engine. Failure to restart the engine shall be considered a test failure.

LOW VOLTAGE - ELECTRICAL SYSTEM PERFORMANCE TEST

DOCUMENTATION

The manufacturer shall deliver the following with the fire apparatus:

58) Documentation of the electrical system performance tests

59) A written electrical load analysis, including the following: a) The nameplate rating of the alternator b) The alternator rating c) Each of the component loads specified that make up the minimum continuous electrical load d) Additional electrical loads that, when added to the minimum continuous electrical load, determine the total continuous electrical load e) Each individual intermittent electrical load

UL 120/240 VAC CERTIFICATION

The 120/240 volt electrical system shall be third-party, independent, audit-certified through Underwriters Laboratory (UL) to the current edition of NFPA 1901 to perform as listed below;

The prime mover shall be started from a cold start condition, and the unloaded voltage and frequency shall be recorded.

The line voltage electrical system shall be loaded to at least 100% of the continuous rated wattage stated on the power source specification label. Testing with a resistive load bank shall be permitted.

The power source shall be operated in the manner specified by the apparatus manufacturer as documented on instruction plates or in operation manuals. The power source shall be operated at a minimum of 100% of the continuous rated wattage as stated on the power source specification label for a minimum of two (2) hours.

The load shall be adjusted to maintain the output wattage at or above the continuous rated wattage during the entire 2hour test.

The following conditions shall be recorded at least every 1/2 hour during the test:

60) The power source output voltage, frequency and amperes

61)

The prime mover’s oil pressure, water temperature and transmission temperature, if applicable

62) The power source hydraulic fluid temperature, if applicable

63) The ambient temperature and power source air inlet temperature

The following conditions shall be recorded once during the test for power sources driven by dedicated auxiliary internal combustion engines:

1) Altitude

2) Barometric pressure

3) Relative humidity

SANTAMCA-0002 07/10/14

12

SVI Trucks

If the generator is driven by the chassis engine and the generator allows for operation at variable speeds, the chassis engine speed shall be reduced to the lowest rpm allowed for generator operation and the voltage and frequency shall be recorded.

The load shall be removed and the unloaded voltage and frequency shall be recorded.

Voltage shall be maintained within ±10% of the voltage stated on the power source specification label during the entire test. Frequency shall be maintained within ±3 Hz of the frequency stated on the power source specification label during the entire test.

The total continuous electrical loads, excluding those loads associated with the equipment defined in NFPA

22.15.7.3.11.2, shall be applied during the testing unless an auxiliary engine drives the power source.

If the apparatus is equipped with a fire pump, the 2-hour certification test of the power source shall be completed with the fire pump pumping at 100% capacity at 150 psi (1000 kPa) net pump pressure. The test shall be permitted to be run concurrently with the pump certification test.

DOCUMENTATION

The Body Manufacturer shall deliver the following with the fire apparatus:

The results of each test shall be recorded on an appropriate form and provided with the delivery of the fire apparatus.

DIELECTRIC VOLTAGE WITHSTAND TEST

The line voltage wiring and permanently connected devices and equipment shall be subjected to a dielectric voltage withstand test of 900 volts for one (1) minute. The testing shall be performed after all body work has been completed.

The test shall be conducted as follows:

4) Isolate the power source from the panel board and disconnect any solid state low voltage components

5) Connect one lead of the dielectric tester to all the hot and neutral buses tied together

6) Connect the other lead to the fire apparatus frame or body

7) Close any switches and circuit breakers in the circuit(s)

8)

Apply the dielectric voltage for one (1) minute in accordance with the testing equipment manufacturer’s instructions

The electrical polarity of all permanently wired equipment, cord reels and receptacles shall be tested to verify that wiring connections have been properly made.

Electrical continuity shall be verified from the chassis or body to all line voltage electrical enclosures, light housings, motor housings, light poles, switch boxes and receptacle ground connections that are accessible to fire fighters in normal operations.

If the apparatus is equipped with a transfer switch, it shall be tested to verify operation and that all non grounded conductors are switched.

Electrical light towers, floodlights, motors, fixed appliances and portable generators shall be operated at their full rating or capacity for 30 minutes to ensure proper operation.

SANTAMCA-0002 07/10/14

13

SVI Trucks

WARRANTY

A full statement shall be provided of the warranties for the vehicle(s) being bid. Warranties should clearly describe the terms under which the vehicle manufacturer accepts responsibility for the cost to repair defects caused by faulty design, quality of work or material and for the applicable period of time after delivery.

Cost of repairs refers to all costs related thereto including, but not limited to, the cost of materials and the cost of labor.

The Body Manufacturer shall warrant all materials and accessories used on the vehicle(s), whether fabricated by manufacturer or purchased from an outside source and will deal directly with the Santa Monica Fire Department on all warranty work.

GENERAL LIMITED WARRANTY - TWO (2) YEARS

The vehicle shall be free of defects in material and workmanship for a period of two (2) years or 36,000 miles (or 57,936 kilometers), whichever occurs first starting thirty (30) days after the original invoice date.

The Contractor must be the "single source" coordinator of all warranties on the vehicle.

LOW VOLTAGE ELECTRICAL WARRANTY - FIVE (5) YEARS

The vehicle low voltage electrical system shall be free of defects in material and workmanship for a period of five (5) years or 60,000 miles (or 96,561 kilometers), whichever occurs first, starting thirty (30) days after the original invoice date.

STRUCTURAL WARRANTY - TEN (10) YEARS

The body shall be free of structural or design failure or workmanship for a period of ten (10) years, or 100,000 miles (or

160,934 kilometers), whichever occurs first, starting thirty (30) days after the original invoice date.

PAINT LIMITED WARRANTY - TEN (10) YEARS

The body shall be free of bubbling or peeling as a result of a defect in the method of manufacture for a period of ten (10) years or 100,000 miles (or 160,934 kilometers), whichever occurs first, starting thirty (30) days after the original invoice date. Pro-rated warranties will not be acceptable.

GRAPHICS LIMITED WARRANTY

The 3M graphics installation shall be warranted for a period of two (2) years. The 3M materials installed on completed vehicle shall be warranted for seven (7) years. The 3M Diamond grade film (if specified) shall be warranted for ten (10) years.

CONSTRUCTION PERIOD

The completed vehicle shall be delivered within three hundred thirty (330) days after receipt of a purchase order or contract.

Contractor shall not be held liable for delays of chassis delivery due to accidents, strikes, floods or other events not subject to their control. Contractor shall provide immediate written notice to Santa Monica Fire Department as to delays and to what extent these delays have in completing vehicle within the stated construction time period.

SANTAMCA-0002 07/10/14

14

SVI Trucks

OVERALL HEIGHT

The overall height (OAH) of the vehicle shall be approximately 124“ (10' - 4") from the ground. This measurement shall be taken on flat ground with the tires properly inflated, in the unloaded condition, at that highest point of the vehicle.

OVERALL LENGTH

The overall length (OAL) of the vehicle shall be approximately 375“ (31' - 3").

OVERALL WIDTH

The overall width (OAW) of the body at drip rails shall be 102“ (8' - 6"), and body shall be 100" (8' - 4").

PRE-CONSTRUCTION CONFERENCE

A pre-construction conference shall be required, at the Contractor's factory for five (5) personnel from the Santa Monica

Fire Department to finalize all construction details prior to manufacturing.

The conference will span three (3) days and two (2) nights.

The Contractor shall at his/her expense, provide transportation, lodging, rental car and meal expenses during the preconstruction conference. Any travel distance greater than 250 miles shall be by non-stop commercial air travel.

PRE-PAINT CONFERENCE

A pre-paint conference shallbe required, at the Contractor's factory for five (5) personnel from the Santa Monica Fire

Department to inspect the vehicle and construction details prior to the painting process.

The inspection will span two (2) days and one (1) night.

The Contractor shall at his/her expense, provide transportation, lodging, rental car and meal expenses during the prepaint conference. Any travel distance greater than 250 miles shall be by non-stop commercial air travel.

FINAL INSPECTION CONFERENCE

A final inspection conference shall be required, at the Contractor's factory for six (6) personnel from the Santa Monica Fire

Department to inspect the vehicle and construction details prior to shipment of the completed vehicle. This inspection shall take place after any specified striping and lettering is installed.

The inspection will cover two (2) days and one (1) night.

The Contractor shall at his/her expense, provide transportation, lodging, rental car and meal expenses during the final inspection conference. Any travel distance greater than 250 miles shall be by non-stop commercial air travel.

DELIVERY AND DEMONSTRATION

The Contractor shall be responsible for the delivery of the completed unit to the Santa Monica Fire Department's location.

On initial delivery of the apparatus, the Contractor shall supply a qualified representative to demonstrate the apparatus and provide initial instruction to representatives of the Santa Monica Fire Department regarding the operation, care and maintenance of the apparatus and equipment supplied at Santa Monica Fire Department location.

The Delivery Engineer shall set delivery and instruction schedule with the person appointed by Santa Monica Fire

SANTAMCA-0002 07/10/14

15

SVI Trucks

Department.

After delivery of the apparatus, the Santa Monica Fire Department shall be responsible for ongoing training of its personnel to proficiency regarding the proper and safe use of the apparatus and associated equipment.

MODEL

The chassis shall be a Gladiator model. The cab and chassis shall include design considerations for multiple emergency vehicle applications, rapid transit and maneuverability. The chassis shall be manufactured for heavy duty service with the strength and capacity to support a fully laden apparatus, one hundred (100) percent of the time.

MODEL YEAR

The chassis shall have a vehicle identification number that reflects a 2014 model year.

COUNTRY OF SERVICE

The chassis shall be put in service in the country of United States of America (USA).

The chassis will meet applicable U.S.A. federal motor vehicle safety standards per CFR Title 49 Chapter V Part

571 as clarified in the incomplete vehicle book per CFR Title 49 Chapter V Part 568 Section 4 which accompanies each chassis. Spartan Chassis is not responsible for compliance to state, regional, or local regulations. Dealers should identify those regulations and order any necessary optional equipment from Spartan

Chassis or their OEM needed to be in compliance with those regulations.

APPARATUS TYPE

The apparatus shall be a rescue vehicle designed for emergency service use which shall include the functions of a multipurpose vehicle which primarily provides support services at emergency scenes.

VEHICLE TYPE

The chassis shall be manufactured for use as a straight truck type vehicle and designed for the installation of a permanently mounted apparatus behind the cab. The apparatus of the vehicle shall be supplied and installed by the apparatus manufacturer.

AXLE CONFIGURATION

The chassis shall feature a 4 x 2 axle configuration consisting of a single rear drive axle with a single front steer axle.

SANTAMCA-0002 07/10/14

16

SVI Trucks

GROSS AXLE WEIGHT RATINGS FRONT

The front gross axle weight rating (GAWR) of the chassis shall be 20,000 pounds.

This front gross axle weight rating shall be adequate to carry the weight of the completed apparatus including all equipment and personnel.

GROSS AXLE WEIGHT RATINGS REAR

The rear gross axle weight rating (GAWR) of the chassis shall be 24,000 pounds.

This rear gross axle weight rating shall be adequate to carry the weight of the completed apparatus including all equipment and personnel.

CAB STYLE

The cab shall be a custom, fully enclosed, LTD model with a 10.00 inch raised roof, designed and built specifically for use as an emergency response vehicle by a company specializing in cab and chassis design for all emergency response applications. The cab shall be designed for heavy-duty service utilizing superior strength and capacity for the application of protecting the occupants of the vehicle. This style of cab shall offer up to two (2) seating positions with no crew area.

The cab shall incorporate a fully enclosed design with side wall roof supports, allowing for a spacious cab area with no partition between the front and rear sections of the cab. To provide a superior finish by reducing welds that fatigue cab metal; the roof, the rear wall and side wall panels shall be assembled using a combination of welds and proven industrial adhesives designed specifically for aluminum fabrication for construction.

The cab shall be constructed using multiple aluminum extrusions in conjunction with aluminum plate, which shall provide proven strength and the truest, flattest body surfaces ensuring less expensive paint repairs if needed. All aluminum welding shall be completed to the American Welding Society and ANSI D1.2-96 requirements for structural welding of aluminum.

All interior and exterior seams shall be sealed for optimum noise reduction and to provide the most favorable efficiency for heating and cooling retention.

The cab shall be constructed of 5052-H32 corrosion resistant aluminum plate. The cab shall incorporate tongue and groove fitted 6061-T6 0.13 & 0.19 inch thick aluminum extrusions for extreme duty situations. A single formed, one (1) piece extrusion shall be used for the “A” pillar, adding strength and rigidity to the cab as well as additional roll-over protection. The cab side walls and lower roof skin shall be 0.13 inch thick; the rear wall and raised roof skins shall be 0.09 inch thick; the front cab structure shall be 0.19 inch thick.

SANTAMCA-0002 07/10/14

17

SVI Trucks

The exterior width of the cab shall be 99.40 inches wide with a minimum interior width of 91.00 inches. The overall cab length shall be 110.10 inches with 33.00 inches from the centerline of the front of the axle to the back of the cab.

The cab interior shall be designed to afford the maximum usable interior space and attention to ergonomics with hip and legroom while seated which exceeds industry standards.

The cab shall offer an interior height of 57.50 inches from the front floor to the headliner in the non-raised roof area at a minimum. All interior measurements shall include the area within the interior trimmed surfaces and not to any unfinished surface.

The cab shall include a driver and officer area with two (2) cab doors large enough for personnel in full firefighting gear. The doors shall offer a clear opening of 40.25 inches wide X 53.50 inches high, from the cab floor to the top of the door opening.

The cab shall incorporate a progressive two (2) step configuration from the ground to the cab floor at each door opening. The progressive steps are vertically staggered and extend the full width of each step well allowing personnel in full firefighting gear to enter and exit the cab easily and safely.

The first step for the driver and officer area shall measure approximately 11.25 inches deep X 31.13 inches wide. The intermediate step shall measure approximately 8.38 inches deep X 32.13 inches wide. The height from the first step to the intermediate step and the intermediate step to the cab floor shall not exceed 11.00 inches.

OCCUPANT PROTECTION

The vehicle shall include the Advanced Protection System™ (APS) which shall secure belted occupants and increase the survivable space within the cab. The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection.

The system components shall include:

Driver steering wheel airbag

Driver dual knee air bags (patent pending) with energy management mounting (patent pending) and officer knee airbag.

Driver and officer large side curtain airbags

APS advanced seat belt system - retractor pre-tensioners tighten the seat belts around the occupants, securing the occupants in seats and load limiters play out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries

SANTAMCA-0002 07/10/14

18

SVI Trucks

Heavy truck Restraints Control Module (RCM) - receives inputs from the outboard sensors, selectively deploys APS systems, and records sensory inputs immediately before and during a detected qualifying event

Integrated outboard crash sensors mounted at the perimeter of the vehicle - detects a qualifying front or side impact event and monitors and communicates vehicle status and real time diagnostics of all critical subsystems to the RCM

Fault-indicating Supplemental Restraint System (SRS) light on the driver’s instrument panel

Frontal impact protection shall be provided by the outboard sensors and the RCM. In a qualifying front impact event the outboard sensors provide inputs to the RCM. The RCM activates the steering wheel airbag, driver side dual knee airbags (patent pending), officer side knee airbag, and advanced seat belts for each occupant in the cab.

The APS frontal impact system shall be independently tested to ensure occupant injury criteria does not exceed injury criteria defined in Federal Motor Vehicle Safety Standard (FMVSS) 208. Frontal impact into a rigid barrier at 25 mph shall be conducted by an independent third party test facility using belted 95th percentile

Hybrid II test dummies.

Rollover, side impact, and ejection mitigation shall be provided by the outboard sensors and the RCM. In qualifying rollover or side impact events the outboard sensors provide inputs to the RCM. The RCM activates the side curtain airbags and advanced seat belts for each occupant in the cab. The RCM measures roll angle, lateral acceleration, and roll rate to determine if a rollover event or side impact event is imminent or occurring.

In the event of a qualifying offset or other non-frontal impact, the RCM shall determine and intelligently deploy the front impact protection system, the side impact protection system, or both front and side impact protection systems based on the inputs received from the outboard crash sensors.

The APS side impact system shall be independently tested to ensure occupant injury criteria does not exceed injury criteria defined in Federal Motor Vehicle Safety Standard (FMVSS) 214. Side impact from a moving barrier at 17 mph shall be conducted by an independent third party test facility using belted 50th percentile ES-

2re test dummies.

CAB FRONT FASCIA

The front cab fascia shall be constructed of 5052-H32 Marine Grade, 0.13 of an inch thick aluminum plate which shall be an integral part of the cab.

SANTAMCA-0002 07/10/14

19

SVI Trucks

The cab fascia will encompass the entire front of the aluminum cab structure from the bottom of the windshield to the bottom of the cab and shall be the “Classic” design.

The front cab fascia shall include two (2) molded plastic modules on each side accommodating a total of up to four (4) Hi/Low beam headlights and two (2) turn signal lights or up to four (4) warning lights. A chrome plated molded plastic bezel shall be provided on each side around each set of four lamps.

FRONT GRILLE

The front cab fascia shall include a classic box style, 304 stainless steel front grille. The grille shall measure

55.45 wide X 33.50 inches high X 1.50 inches deep. The upper portion of the grille shall be hinged to provide service access behind the grille. The grille shall include a minimum free air intake of 750.00 square inches.

CAB UNDERCOAT

There shall be a rubberized undercoating applied to the underside of the cab that provides abrasion protection, sound deadening and corrosion protection.

CAB SIDE DRIP RAIL

There shall be a drip rail along the top radius of each cab side. The drip rails shall help prevent water from the cab roof running down the cab side.

CAB PAINT EXTERIOR

The cab shall be painted prior to the installation of glass accessories and all other cab trim to ensure complete paint coverage and the maximum in corrosion protection of all metal surfaces.

All metal surfaces on the entire cab shall be ground by disc to remove any surface oxidation or surface debris which may hinder the paint adhesion. Once the surface is machine ground a high quality acid etching of base primer shall be applied. Upon the application of body fillers and their preparation, the cab shall be primed with a coating designed for corrosion resistance and surface paint adhesion. The maximum thickness of the primer coat shall be 2.00 mils.

The entire cab shall then be coated with an intermediate solid or epoxy surfacing agent that is designed to fill any minor surface defects, provide an adhesive bond between the primer and the paint and improve the color and gloss retention of the color. The finish to this procedure shall be a sanding of the cab with 360 grit paper followed by sealing the seams with SEM brand seam sealer.

The cab shall then be painted the specific color designated by the customer with an acrylic urethane type system designed to retain color and resist acid rain and most atmospheric chemicals found on the fire ground or emergency scene. The paint shall have a minimum thickness of 2.00 mils, followed by a clear top coat not to

SANTAMCA-0002 07/10/14

20

SVI Trucks exceed 2.00 mils. The entire cab shall then be baked at 180 degrees for one (1) hour to speed the curing process of the coatings.

CAB PAINT MANUFACTURER

The cab shall be painted with PPG Industries paint.

CAB PAINT PRIMARY/LOWER COLOR

The primary/lower paint color shall be PPG FBCH 914502 red

CAB PAINT SECONDARY/UPPER COLOR

The secondary/upper paint color shall be PPG FBCH 914792 white

CAB PAINT EXTERIOR BREAKLINE

The upper and lower paint shall meet at a breakline on the cab which shall be located approximately 1.00 inch below the door windows on each side of the cab. The breakline shall curve down at the front cab corners to approximately 5.00 inches below the windshields on the front of the cab.

CAB PAINT PINSTRIPE

Where the upper and lower paint colors meet a temporary 0.50 inch wide black pinstripe shall be applied over this break line to offer a more finished look prior to the final pinstripe being installed by the OEM.

CAB EXTERIOR ROLL-UP DOOR FINISH

The roll-up doors on the exterior of the cab shall have a painted finish the same as the primary color of the cab.

The painting shall be provided by the roll-up door manufacturer and shall be complete prior to the doors being installed into the compartment.

CAB PAINT WARRANTY

The cab and chassis shall be covered by a limited manufacturer paint warranty which shall be in effect for ten

(10) years from the first owner’s date of purchase or in service or the first 100,000 actual miles, whichever occurs first.

CAB PAINT INTERIOR

The visible interior cab structure surfaces shall be painted with a Zolatone #20-72 silver gray texture finish.

SANTAMCA-0002 07/10/14

21

SVI Trucks

CAB ENTRY DOORS

The cab shall include two (2) front entry doors. The doors shall be constructed of extruded aluminum with a nominal thickness of 0.13 inch. The exterior skins shall be constructed of 0.13 inch aluminum plate.

The doors shall include a double rolled style automotive rubber seal around the perimeter of each door frame and door edge which ensures a weather tight fit.

All door hinges shall be hidden within flush mounted cab doors for a pleasing smooth appearance and perfect fit along each side of the cab. Each door hinge shall be piano style with a 0.38 inch pin and shall be constructed of stainless steel.

CAB ENTRY DOOR TYPE

All cab entry doors shall be full length in design to fully enclose the lower cab steps.

CAB INSULATION

The cab ceiling and walls shall include 1.00 inch thick foam insulation. The insulation shall act as a barrier absorbing noise as well as assisting in sustaining the desired climate within the cab interior.

LH EXTERIOR REAR COMPARTMENT

The cab shall contain an exterior compartment on the left side of the cab behind the door. The compartment size shall be 30.00 inches wide X 51.38 high. The compartment shall be transverse running the length of the cab wall. The compartment shall have a ROM roll up style door. There shall be a switch to activate a light inside the compartment and the open compartment warning light in the cab in the event the door is left ajar.

LEFT HAND EXTERIOR REAR COMPARTMENT LIGHTING

There shall be one (1) SoundOff Signal brand LED strip light installed to illuminate the exterior rear compartment on the left side of the cab. The strip light shall be 43.00 inches long and shall include twelve (12) bright white Gen3 LEDs.

LH EXTERIOR COMPARTMENT INTERIOR FINISH

The interior of the left hand exterior compartment shall have a GREY ZOLATONE finish.

RH EXTERIOR REAR COMPARTMENT

The cab shall contain an exterior compartment on the right side of the cab behind the door. The compartment size shall be 30.00 inches wide X 51.38 high. The compartment shall be transverse running the length of the

SANTAMCA-0002 07/10/14

22

SVI Trucks cab wall. The compartment shall have a ROM roll up style door. There shall be a switch to activate a light inside the compartment and the open compartment warning light in the cab in the event the door is left ajar.

RIGHT HAND EXTERIOR REAR COMPARTMENT LIGHTING

There shall be one (1) SoundOff Signal brand LED strip light installed to illuminate the exterior rear compartment on the right side of the cab. The strip light shall be 43.00 inches long and shall include twelve (12) bright white Gen3 LEDs.

RH EXTERIOR COMPARTMENT INTERIOR FINISH

The interior of the right hand exterior compartment shall have a GREY ZOLATONE finish.

CAB STRUCTURAL WARRANTY

Summary of Warranty Terms:

THE FOLLOWING IS SUMMARY OF WARRANTY TERMS FOR INFORMATION ONLY. THE

ACTUAL LIMITED WARRANTY DOCUMENT, WHICH IS ATTACHED TO THIS OPTION, CONTAINS

THE COMPLETE STATEMENT OF THE SPARTAN CHASSIS, INC. LIMITED WARRANTY.

SPARTAN’S RESPONSIBILITY IS TO BE ACCORDING TO THE TERMS OF THE COMPLETE

LIMITED WARRANTY DOCUMENT.

The cab structure shall be warranted for a period of ten (10) years or one hundred thousand (100,000) miles which ever may occur first. The warranty period shall commence on the date the vehicle is delivered to the first end user.

CAB TEST INFORMATION

The cab shall have successfully completed the preload side impact, static roof load application and frontal impact without encroachment to the occupant survival space when tested in accordance with Section 4 of SAE

J2420 COE Frontal Strength Evaluation Dynamic Loading Heavy Trucks, Section 5 of SAE J2422 Cab Roof

Strength Evaluation Quasi –Static Loading Heavy Trucks and ECE R29 Uniform Provisions Concerning the

Approval of Vehicles with regard to the Protection of the Occupants of the Cab of a Commercial Vehicles

Annex 3 Paragraph 5.

The above tests have been witnessed by and attested to by an independent third party. The test results were recorded using cameras, high speed imagers, accelerometers and strain gauges. Documentation of the testing shall be provided upon request.

SANTAMCA-0002 07/10/14

23

SVI Trucks

ELECTRICAL SYSTEM

The chassis shall include a single starting electrical system which shall include a 12 volt direct current Weldon brand of multiplexing system, suppressed per SAE J551. The wiring shall be appropriate gauge cross link with

311 degree Fahrenheit insulation. All SAE wires in the chassis shall be color coded and shall include the circuit number and function where possible. The wiring shall be protected by 275 degree Fahrenheit minimum high temperature flame retardant loom. All nodes and sealed Deutsch connectors shall be waterproof.

MULTIPLEX DISPLAY

The multiplex electrical system shall include two (2) Weldon Vista IV Touchscreen displays which shall be located one (1) on the left side dash in the switch panel and one (1) on the right side of the dash in the switch panel. The Touchscreen displays shall feature full color LCD display screens. The display shall include a message bar displaying the time of day, and important messages requiring acknowledgement by the user. There shall be virtual controls for the on-board diagnostics. The display screens shall be video ready for back- up cameras, thermal cameras, and DVD. A DIN type input connector ready for GPS interfacing shall be incorporated into the back of the display.

The Touchscreen displays shall measure approximately 6.25 inches wide x 3.38 inches in height. The displays shall offer varying fonts and background colors. The display shall be fully programmable to the needs of the customer and shall offer virtually infinite flexibility for screen configuration options.

DATA RECORDING SYSTEM

The chassis shall have a Weldon Vehicle Data Recorder (VDR) system installed. The system shall be designed to meet NFPA 1901 and shall be integrated with the Weldon Multiplex electrical system. The following information shall be recorded:

Vehicle Speed

Acceleration

Deceleration

Engine Speed

Engine Throttle Position

ABS Event

Seat Occupied Status

Seat Belt Status

Master Optical Warning Device Switch Position

Time

Date

Each portion of the data shall be recorded at the specified intervals and stored for the specified length of time to meet NFPA 1901 guidelines and shall be retrievable by connecting a laptop computer to the VDR system.

SANTAMCA-0002 07/10/14

24

SVI Trucks

ACCESSORY POWER

The electrical distribution panel shall include two (2) power studs. The studs shall be size #10 and each of the power studs shall be circuit protected with a fuse of the specified amperage. One (1) power stud shall be capable of carrying up to a 40 amp battery direct load. One (1) power stud shall be capable of carrying up to a

15 amp ignition switched load. The two (2) power studs shall share one (1) #10 ground stud.

AUXILIARY ACCESSORY POWER

An auxiliary set of power and ground studs shall be provided and installed behind the electrical center cover with a 40 amp breaker. The studs shall be 0.38 inch diameter and capable of carrying up to a 40 amp load switched with the master power switch.

ADDITIONAL ACCESSORY POWER

An additional set of power and ground studs shall be provided loose behind the driver seat with a 40 amp breaker. The studs shall be 0.38 inch diameter and capable of carrying up to a 40 amp battery direct load. An additional 2.00 feet of wire shall be provided for use by the apparatus builder.

EXTERIOR ELECTRICAL TERMINAL COATING

All terminals exposed to the elements will be sprayed with a high visibility protective rubberized coating to prevent corrosion.

ENGINE

The chassis engine shall be a Cummins ISL9 engine. The ISL9 engine shall be an in-line six (6) cylinder, four cycle diesel powered engine. The engine shall offer a rating of 450 horse power at 2100 RPM and shall be governed at 2200 RPM. The torque rating shall feature 1250 foot pounds of torque at 1400 RPM with 543 cubic inches (8.9 liters) of displacement.

The ISL9 engine shall feature a VGT™ Turbocharger, a high pressure common rail fuel system, fully integrated electronic controls with an electronic governor, and shall be EPA certified to meet the 2013 emissions standards using cooled exhaust gas recirculation and selective catalytic reduction technology.

The engine shall include an engine mounted combination full flow/by-pass oil filter with replaceable spin on cartridge for use with the engine lubrication system. The engine shall include Citgo brand Citgard 500, or equivalent SAE 15W40 CJ4 low ash engine oil which shall be utilized for proper engine lubrication.

A wiring harness shall be supplied ending at the back of the cab. The harness shall include a connector which shall allow an optional harness for the pump panel. The included circuits shall be provided for a tachometer, oil

SANTAMCA-0002 07/10/14

25

SVI Trucks pressure, engine temperature, hand throttle, high idle and a PSG system. A circuit for J1939 data link shall also be provided at the back of the cab.

CAB ENGINE TUNNEL

The cab interior shall include an integrated engine tunnel constructed of 5052-H32 Marine Grade 0.19 of an inch thick aluminum alloy plate. The tunnel shall be a maximum of 46.50 inches wide X 29.00 inches high.

DIESEL PARTICULATE FILTER CONTROLS

There shall be two (2) controls for the diesel particulate filter. One (1) control shall be for regeneration and one

(1) control shall be for regeneration inhibit.

ENGINE PROGRAMMING HIGH IDLE SPEED

The engine high idle control shall maintain the engine idle at approximately 1250 RPM when engaged.

ENGINE HIGH IDLE CONTROL

The vehicle shall be equipped with an automatic high-idle speed control. It shall be pre-set so when activated, it will operate the engine at the appropriate RPM to increase alternator output. This device shall operate only when the master switch is activated and the transmission is in neutral with the parking brake set. The device shall disengage when the operator depresses the brake pedal, or the transmission is placed in gear, and shall be available to manually or automatically re-engage when the brake is released, or when the transmission is placed in neutral. There shall be an indicator on the Vista display and control screen for the high idle speed control.

ENGINE PROGRAMMING ROAD SPEED GOVERNOR

The engine shall include programming which will govern the top speed of the vehicle.

AUXILIARY ENGINE BRAKE

A compression brake, for the six (6) cylinder engine shall be provided. A cutout relay shall be installed to disable the compression brake when in pump mode or when an ABS event occurs. The engine compression brake shall activate upon 0% accelerator when in operation mode and actuate the vehicle’s brake lights.

The engine shall utilize a variable geometry turbo (VGT) as an integrated auxiliary engine brake to offer a variable rate of exhaust flow, which when activated in conjunction with the compression brake shall enhance the engine's compression braking capabilities.

SANTAMCA-0002 07/10/14

26

SVI Trucks

AUXILIARY ENGINE BRAKE CONTROL

An engine compression brake control device shall be included. The electronic control device shall monitor various conditions and shall activate the engine brake only if all of the following conditions are simultaneously detected:

A valid gear ratio is detected.

The driver has requested or enabled engine compression brake operation.

The throttle is at a minimum engine speed position.

The electronic controller is not presently attempting to execute an electronically controlled final drive gear shift.

The compression brake shall be controlled via an off/low/medium/high switch on the left hand side of the dash.

ELECTRONIC ENGINE OIL LEVEL INDICATOR

The engine oil shall be monitored electronically and shall send a signal to activate a warning in the instrument panel when levels fall below normal. The warning shall activate in a low oil situation upon turning on the master battery and ignition switches without the engine running.

FLUID FILLS

The front of the chassis shall accommodate fluid fill for the engine oil through the grille. This area shall also accommodate a check for the engine oil. The transmission, power steering, and coolant fluid fills and checks shall be under the cab. The windshield washer fill shall be accessible through the front left side mid step.

ENGINE DRAIN PLUG

The engine shall include an original equipment manufacturer installed oil drain plug.

ENGINE WARRANTY

The Cummins engine shall be warranted for a period of five (5) years or 100,000 miles, whichever occurs first.

ENGINE PROGRAMMING REMOTE THROTTLE

The engine ECM (Electronic Control Module) discreet wire remote throttle circuit shall be turned off for use with a J1939 based pump controller or when the discreet wire remote throttle controls are not required.

ENGINE PROGRAMMING IDLE SPEED

The engine low idle speed will be programmed at 700 rpm.

SANTAMCA-0002 07/10/14

27

SVI Trucks

ENGINE FAN DRIVE

The engine cooling system fan shall incorporate a thermostatically controlled, Horton clutched type fan drive.

When the clutched fan is disengaged it shall facilitate improved vehicle performance, cab heating in cold climates, and fuel economy. The fan clutch design shall be fail safe so that if the clutch drive fails the fan shall engage to prevent engine overheating due to the fan clutch failure.

ENGINE COOLING SYSTEM

There shall be a heavy-duty aluminum cooling system designed to meet the demands of the emergency response industry. The cooling system shall have the capacity to keep the engine properly cooled under all conditions of road and pumping operations. The cooling system shall be designed and tested to meet or exceed the requirements specified by the engine and transmission manufacturer and all EPA requirements. The complete cooling system shall be mounted to isolate the entire system from vibration or stress. The individual cores of the cooling system shall be mounted in a manner to allow expansion and contraction at various rates without inducing stress into the adjoining cores.

The cooling system shall utilize a charge air cooler to radiator serial flow package that provides the maximum cooling capacity for the specified engine as well as serviceability. The main components shall include a surge tank, an air to air charge air cooler bolted to the front of the radiator, recirculation shields, a shroud, a fan, and required tubing.

The radiator shall be a down-flow design constructed with aluminum cores, plastic end tanks, and a steel frame.

The radiator shall be equipped with a drain cock to drain the coolant for serviceability.

The cooling system shall include a one piece injection molded polymer eleven (11) blade fan with a fiberglass fan shroud.

The cooling system shall be equipped with a surge tank that is capable of removing entrained air from the system. The surge tank shall be equipped with a low coolant probe and sight glass to monitor the level of the coolant. The surge tank shall have a dual seal cap that meets the engine manufacturer's pressure requirements, and allows for expansion and recovery of coolant into a separate integral expansion chamber.

All radiator tubes shall be formed from aluminized steel tubing. Recirculation shields shall be installed where required to prevent heated air from reentering the cooling package and affecting performance.

The charge air cooler shall be a cross-flow design constructed completely of aluminum with cast tanks. All charge air cooler tubes shall be formed from aluminized steel tubing and installed with silicone hump hoses and stainless steel “constant torque” style clamps meeting the engine manufacturer’s requirements.

SANTAMCA-0002 07/10/14

28

SVI Trucks

ENGINE COOLING SYSTEM PROTECTION

The engine cooling system shall include a recirculation shield designed to act as a light duty skid plate below the radiator to provide additional protection for the engine cooling system from light impacts, stones, and road debris.

ENGINE COOLANT

The cooling package shall include Extended Life Coolant (ELC). The use of ELC provides longer intervals between coolant changes over standard coolants providing improved performance. The coolant shall contain a

50/50 mix of ethylene glycol and de-ionized water to keep the coolant from freezing to a temperature of -34 degrees Fahrenheit.

Proposals offering supplemental coolant additives (SCA) shall not be considered, as this is part of the extended life coolant makeup.

ENGINE COOLANT FILTER

An engine coolant filter with a shut-off valve for the inlet and outlet shall be installed on the chassis. The location of the filter shall allow for easy maintenance.

Proposals offering engines equipped with coolant filters shall be supplied with standard non-chemical type particulate filters.

ELECTRONIC COOLANT LEVEL INDICATOR

The instrument panel shall feature a low engine coolant indicator light which shall be located in the center of the instrument panel. An audible tone alarm shall also be provided to warn of a low coolant incident.

COOLANT HOSES

The cooling system hoses shall be silicone heater hose with rubber hoses in the cab interior. The radiator hoses shall be formed silicone coolant hoses with formed aluminized steel tubing. All heater hose, silicone coolant hose, and tubing shall be secured with stainless steel constant torque band clamps.

ENGINE COOLANT OVERFLOW BOTTLE

A remote engine coolant overflow bottle shall be provided in the case of over filling the coolant system. The overflow bottle shall capture the expansion fluid or overfill rather than allow the fluid to drain on the ground.

The overflow bottle provided on the cooling system shall only be a catch bottle and shall not return excess coolant back into the surge tank.

SANTAMCA-0002 07/10/14

29

SVI Trucks

ENGINE AIR INTAKE FILTER AND RESTRICTION W/REPLACEABLE

ELEMENT

The engine air intake system shall include an ember separator air intake filter which shall be located in the front of the cab behind the right hand side fascia. This filter shall protect the downstream air filter from embers using a combination of unique flat and crimped metal screens constructed into a corrosion resistant steel frame. This multilayered screen shall be designed to trap embers or allow them to burn out before passing through the pack, while creating only minimal air flow restriction through the system. Periodic cleaning or replacement of the screen shall be all that is required after installation.

The engine shall also include an air intake filter which shall be bolted to the frame and located under the front of the cab on the right hand side. The system shall utilize a replaceable dry type filter which ensures dust and debris remains safely contained inside the housing during operation via leak-tight seals. The service cover shall be located on the bottom of the housing, eliminating the chance of contaminating the air intake system during air filter service.

The air flow distribution and dust loading shall be uniform throughout the high-performance filter element, which shall result in pressure differential for improved horsepower and fuel economy. The air intake ember separator shall be mounted within easy access via a hinged panel behind the right hand side headlight module.

The air intake system shall include a restriction indicator light in the warning light cluster on the instrument panel, which shall activate when the air cleaner element requires replacement.

AIR INTAKE PROTECTION

A light duty skid plate shall be supplied for the engine air intake system below the right front side of the cab.

The skid plate shall provide protection for the air intake system from light impacts, stones, and road debris.

ENGINE EXHAUST SYSTEM

The exhaust system shall be mounted below the frame in the outboard position with the SCR canister in line rearward of the DPF. The exhaust system shall utilize a 90-degree bend in the exhaust tubing from the turbo into a side inlet DPF canister that allows the entire system to be pulled forward. The discharge shall terminate horizontally on the right side of the vehicle ahead of the rear tires with a fixed direct side outlet of the SCR.

The exhaust system shall include a diesel particulate filter (DPF), a diesel oxidation catalyst, and a selective catalytic reduction (SCR) catalyst to meet current EPA standards. The selective catalytic reduction catalyst utilizes a diesel exhaust fluid solution consisting of urea and purified water to convert NOx into nitrogen, water, and trace amounts of carbon dioxide. The solution shall be injected into the system through the decomposition tube between the DPF and SCR.

The system shall utilize 0.07 inch thick stainless steel exhaust tubing between the engine turbo and the DPF.

Zero leak clamps seal all system joints between the turbo and DPF.

SANTAMCA-0002 07/10/14

30

SVI Trucks

The DPF, the decomposition tube, and the SCR canister through the end of the tailpipe shall be connected with zero leak clamps.

DIESEL EXHAUST FLUID TANK

The exhaust system shall include a molded cross linked polyethylene tank for Diesel Exhaust Fluid (DEF). The tank shall have a capacity of six (6) usable gallons and shall be mounted on the left hand side of the chassis frame behind the batteries below the frame.

The DEF tank shall be designed with capacity for expansion in case of fluid freezing. Engine coolant, which shall be thermostatically controlled, shall be run through lines in the tank to help prevent the DEF from freezing and to provide a means of thawing the fluid if it should become frozen.

The tank fill tube shall be temporarily mounted behind the cab for routing by the body manufacturer.

ENGINE EXHAUST ACCESSORIES

An exhaust temperature mitigation device shall be shipped loose for installation by the body manufacturer on the vehicle. The temperature mitigation device shall lower the temperature of the exhaust by combining ambient air with the exhaust gasses at the exhaust outlet.

ENGINE EXHAUST WRAP

The exhaust tubing between the engine turbo and the diesel particulate filter (DPF) shall be wrapped with a thermal cover in order to retain the necessary heat for DPF regeneration. The exhaust wrap shall also help protect surrounding components from radiant heat which can be transferred from the exhaust.

TRANSMISSION

The drive train shall include an Allison model EVS 3000 torque converting, automatic transmission which shall include electronic controls. The transmission shall feature two (2) 10-bolt PTO pads located on the converter housing.

The transmission shall include two (2) internal oil filters and Castrol TranSynd™ synthetic TES 295 transmission fluid which shall be utilized in the lubrication of the EVS transmission. An electronic oil level sensor shall be included with the readout located in the shift selector.

The transmission gear ratios shall be:

1st 3.49:1

2nd 1.86:1

3rd 1.41:1

4th 1.00:1

5th 0.75:1

SANTAMCA-0002 07/10/14

31

SVI Trucks

6th 0.65:1 (if applicable)

Rev 5.03:1

TRANSMISSION MODE PROGRAMMING

The transmission, upon start-up, will select five (5) speeds of operation. The sixth speed over drive shall be available with the activation of the mode button on the shifting pad.

TRANSMISSION FEATURE PROGRAMMING

The Allison Gen V-E transmission EVS group package number 127 shall contain the 227 vocational package in consideration of the duty of this apparatus for rescue. This package shall incorporate an automatic neutral with selector override. This feature commands the transmission to neutral when the park brake is applied, regardless of drive range requested on the shift selector. This requires re-selecting drive range to shift out of neutral for the override.

A transmission interface connector shall be provided in the cab. This package shall contain the following input/output circuits to the transmission control module. The Gen V-E transmission shall include prognostic diagnostic capabilities. These capabilities shall include the monitoring of the fluid life, filter change indication, and transmission clutch maintenance.

Function ID Description

Inputs

C PTO Request

Aux. Function Range Inhibit (Special) F

Outputs

G

S

PTO Enable Output (See Input Function C)

Neutral Indicator for PTO

Signal Return

Wire assignment

143

101/142

130

145

103

TRANSMISSION SHIFT SELECTOR

An Allison pressure sensitive range selector touch pad shall be provided and located to the right of the driver within clear view and easy reach. The shift selector shall have a graphical Vacuum Florescent Display (VFD) capable of displaying two lines of text. The shift selector shall provide mode indication and a prognostic indicator (wrench symbol) on the digital display. The prognostics monitor various operating parameters and shall alert you when a specific maintenance function is required.

ELECTRONIC TRANSMISSION OIL LEVEL INDICATOR

The transmission fluid shall be monitored electronically and shall send a signal to activate a warning in the instrument panel when levels fall below normal.

SANTAMCA-0002 07/10/14

32

SVI Trucks

TRANSMISSION PRE-SELECT WITH AUXILIARY BRAKE

When the auxiliary brake is engaged, the transmission shall automatically shift to second gear to decrease the rate of speed assisting the secondary braking system and slowing the vehicle.

TRANSMISSION COOLING SYSTEM

The transmission shall include a water to oil cooler system located in the cooling loop between the radiator and the engine. The transmission cooling system shall meet all transmission manufacturer requirements. The transmission cooling system shall feature continuous flow of engine bypass water to maintain uninterrupted transmission cooling.

TRANSMISSION DRAIN PLUG

The transmission shall include an original equipment manufacturer installed oil drain plug.

TRANSMISSION WARRANTY

The Allison EVS series transmission shall be warranted for a period of five (5) years with unlimited mileage.

Parts and labor shall be included in the warranty.

LH PTO

A Spartan supplied ten (10) bolt standard duty clutched drive PTO shall be installed on the transmission.

Installation shall include mounting of the PTO and wiring the unit with a control switch.

LH PTO MODEL

A ten (10) bolt Chelsea model 277-XGFJP-B5XD heavy duty transmission driven PTO shall be installed. The clutched shifted PTO is designed specifically for the Allison world transmission and provides torque ranges from 250 to 335 lb. ft.

PTO LOCATION

The transmission driven power take off (PTO) shall be mounted in the 8:00 o’clock position with the unused

PTO pad in the 4:00 o’clock location.

PTO CONTROL

The left hand power take off shall be controlled by the transmission. It will use a virtual button on the Vista display and control screen with text messages. Disable is displayed when switch is off. Enable is displayed

SANTAMCA-0002 07/10/14

33

SVI Trucks when the switch is turned on. Active is displayed when the switch is on with positive engagement of the power take off.

Required operating conditions for enabling this function are:

Throttle position is low

Engine speed is within customer modifiable constant limits

Output speed is within customer modifiable constant limits

Park brake set

DRIVELINE

All drivelines shall be heavy duty metal tube and equipped with Spicer 1710 series universal joints. The shafts shall be dynamically balanced prior to installation to alleviate future vibration. In areas of the driveline where a slip shaft is required, the splined slip joint shall be coated with Glide Coat®.

DRIVELINE GUARDS

Two (2) driveline guard loops shall be provided and installed to support the driveline shafts for routine maintenance and in the event of a driveline component failure.

FUEL FILTER/WATER SEPARATOR

The fuel system shall have a Fleetguard FS1003 fuel filter/water separator as a primary filter. The fuel filter shall have a drain valve.

A water in fuel sensor shall be provided and wired to an instrument panel lamp and audible alarm to indicate when water is present in the fuel/water separator.

A secondary fuel filter shall be included as approved by the engine manufacturer

.

FUEL LINES

The fuel system supply and return lines installed from the fuel tank to the engine shall be reinforced nylon tubing rated for diesel fuel. The fuel lines shall be brown in color and connected with brass fittings.

FUEL SHUTOFF VALVE

A fuel shutoff valve shall be installed in the fuel draw line, near the fuel tank to allow maintenance to be performed with minimal loss of fuel.

ELECTRIC FUEL PRIMER

Integral to the engine assembly is an electric lift pump that serves the purpose of pre-filter fuel priming.

SANTAMCA-0002 07/10/14

34

SVI Trucks

FUEL TANK

The fuel tank shall have a capacity of sixty-eight (68) gallons and shall measure 35.00 inches in width X 17.00 inches in height X 29.00 inches in length. The baffled tank shall be made of 14 gauge aluminized steel. The exterior of the tank shall be painted with a PRP Corsol™ black anti-corrosive exterior metal treatment finish.

This results in a tank which offers the internal and external corrosion resistance.

The tank shall have a vent port to facilitate venting to the top of the fill neck for rapid filling without "blowback" and a roll over ball check vent for temperature related fuel expansion and draw.

The tank is designed with dual draw tubes and sender flanges. The tank shall have 2.00 inch NPT fill ports for right or left hand fill. A 0.50 inch NPT drain plug shall be centered in the bottom of the tank.

The fuel tank shall be mounted below the frame, behind the rear axle. Two (2) three-piece strap hanger assemblies with “U” straps bolted midway on the fuel tank front and rear shall be utilized to allow the tank to be easily lowered and removed for service purposes. Rubber isolating pads shall be provided between the tank and the upper tank mounting brackets. Strap mounting studs through the rail, hidden behind the body shall not be acceptable.

FUEL TANK FILL PORT

The fuel tank fill ports shall be provided with two (2) left fill ports located one (1) in the forward position and one (1) in the middle position and the right fill port located in the middle position of the fuel tank.

FUEL TANK SERVICEABILTY PROVISIONS

The chassis fuel lines shall have additional length provided so the tank can be easily lowered and removed for service purposes. The additional 8.00 feet of length shall be located above the fuel tank and shall be coiled and secured. The fuel line fittings shall be pointed towards the right side (curbside) of the chassis.

FRONT AXLE

The front axle shall be a Meritor Easy Steer Non drive front axle, model number MFS-20. The axle shall include a 3.74 inch drop and a 71.00 inch king pin intersection (KPI). The axle shall include a conventional style hub with a standard knuckle.

FRONT AXLE WARRANTY

The front axle shall be warranted by Meritor for two (2) years with unlimited miles under the general service application. Details of the Meritor warranty are provided on the PDF document attached to this option.

SANTAMCA-0002 07/10/14

35

SVI Trucks

FRONT WHEEL BEARING LUBRICATION

The front axle wheel bearings shall be lubricated with oil. The oil level can be visually checked via clear inspection windows in the front axle hubs.

FRONT SHOCK ABSORBERS

Two (2) Bilstein inert, nitrogen gas filled shock absorbers shall be provided and installed as part of the front suspension system. The shocks shall be a monotubular design and fabricated using a special extrusion method, utilizing a single blank of steel without a welded seam, achieving an extremely tight peak-to-valley tolerance and maintains consistent wall thickness. The monotubular design shall provide superior strength while maximizing heat dissipation and shock life.

The ride afforded through the use of a gas shock is more consistent and shall not deteriorate with heat, the same way a conventional oil filled hydraulic shock would.

The Bilstein front shocks shall include a digressive working piston assembly allowing independent tuning of the compression and rebound damping forces to provide optimum ride and comfort without compromise. The working piston design shall feature fewer parts than most conventional twin tube and “road sensing” shock designs and shall contribute to the durability and long life of the Bilstein shock absorbers.

Proposals offering the use of conventional twin tube or “road sensing” designed shocks shall not be considered.

FRONT SUSPENSION

The front suspension shall include a nine (9) leaf spring pack in which the longest leaf measures 54.00 inch long and 4.00 inches wide and shall include a military double wrapped front eye. Both spring eyes shall have a case hardened threaded bushing installed with lubrication counter bore and lubrication land off cross bore with grease fitting. The spring capacity shall be rated at 21,500 pounds.

STEERING COLUMN/ WHEEL

The cab shall include a Douglas Autotech steering column which shall include a seven (7) position tilt, a 2.25 inch telescopic adjustment, and an 18.00 inch, four (4) spoke steering wheel located at the driver’s position. The steering wheel shall be covered with black polyurethane foam padding.

The steering column shall contain a horn button, self-canceling turn signal switch, four-way hazard switch and headlamp dimmer switch.

ELECTRONIC POWER STEERING FLUID LEVEL INDICATOR

The power steering fluid shall be monitored electronically and shall send a signal to activate an audible alarm and visual warning in the instrument panel when fluid level falls below normal.

SANTAMCA-0002 07/10/14

36

SVI Trucks

POWER STEERING PUMP

The hydraulic power steering pump shall be a TRW PS and shall be gear driven from the engine. The pump shall be a balanced, positive displacement, sliding vane type.

FRONT AXLE CRAMP ANGLE

The chassis shall have a front axle cramp angle of 48-degrees to the left and 44-degrees to the right.

POWER STEERING GEAR

The power steering gear shall be a TRW model TAS 85 with an assist cylinder.

CHASSIS ALIGNMENT

The chassis frame rails shall be measured to insure the length is correct and cross checked to make sure they run parallel and are square to each other. The front and rear axles shall be laser aligned. The front tires and wheels shall be aligned and toe-in set on the front tires by the chassis manufacturer.

REAR AXLE

The rear axle shall be a Meritor model RS-24-160 single drive axle. The axle shall include precision forged, single reduction differential gearing, and shall have a rated capacity of 24,000 pounds.

The axle shall be built of superior construction and quality components to provide the rugged dependability needed to stand up to the fire industry’s demands. The axle shall include rectangular shaped, hot-formed housing with a standard wall thickness of 0.50 of an inch for extra strength and rigidity and a rigid differential case for high axle strength and reduced maintenance.

The axle shall have heavy-duty Hypoid gearing for longer life, greater strength and quieter operation. Industrystandard wheel ends for compatibility with both disc and drum brakes, and unitized oil seal technology to keep lubricant in and help prevent contaminant damage will be used.

REAR AXLE WARRANTY

The rear axle shall be warranted by Meritor for two (2) years with unlimited miles under the general service application. Details of the Meritor warranty are provided on the PDF document attached to this option.

REAR AXLE DIFFERENTIAL LUBRICATION

The rear axle differential shall be lubricated with oil.

SANTAMCA-0002 07/10/14

37

SVI Trucks

REAR WHEEL BEARING LUBRICATION

The rear axle wheel bearings shall be lubricated with oil.

VEHICLE TOP SPEED

The top speed of the vehicle shall be approximately 68 MPH +/-2 MPH at governed engine RPM.

REAR SUSPENSION

The single rear axle shall feature a Reyco 102AR air suspension with a single air bag on each side attached to a tapered forged drop leaf spring with one adjustable and one fixed torque rod.

The suspension shall feature dual air height control valves which shall be installed to ensure equal frame height on both sides of the vehicle regardless of the load. The suspension shall also include two premium shock absorbers, one each side.

The rear suspension capacity shall be rated at 21,000 to 27,000 pounds to meet the rear axle rating selected.

REAR SHOCK ABSORBERS

Shock absorbers shall be supplied by the suspension manufacturer and installed on the rear axle suspension.

FRONT TIRE

The front tires shall be Michelin 385/65R22.5 “L” tubeless radial XFE regional tread.

The front tire stamped load capacity shall be 19,840 pounds per axle with a speed rating of 65 miles per hour when properly inflated to 130 pounds per square inch.

The Michelin Tire Intermittent Service Rating load capacity shall be 20,000 pounds per axle with a speed rating of 75 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Intermittent Service

Rating limits the operation of the emergency vehicle to one (1) hour of loaded travel with a one (1) hour cool down prior to another loaded run.

REAR TIRE

The rear tires shall be Michelin 12R-22.5 16PR "H" tubeless radial XZE regional tread.

The rear tire stamped load capacity shall be 27,120 pounds per axle with a speed rating of 75 miles per hour when properly inflated to 120 pounds per square inch.

SANTAMCA-0002 07/10/14

38

SVI Trucks

The Michelin Tire Intermittent Service Rating load capacity shall be 28,880 pounds per axle with a speed rating of 75 miles per hour when properly inflated to 120 pounds per square inch. The Michelin Intermittent Service

Rating limits the operation of the emergency vehicle to one (1) hour of loaded travel with a one (1) hour cool down prior to another loaded run.

REAR AXLE RATIO

The rear axle ratio shall be 5.63:1.

TIRE PRESSURE INDICATOR

There shall be a voucher provided with the chassis for a pop up style tire pressure indicator at each tire valve stem. The indicator shall provide visual indication of pressure in the specific tire.

The tire pressure indicators shall be redeemed upon the vehicle manufacturer’s receipt of the voucher for installation by the customer.

FRONT WHEEL

The front wheels shall be Alcoa hub piloted, 22.50 inch X 12.25 inch LvL One™ polished aluminum wheels.

The hub piloted mounting system shall provide easy installation and shall include two-piece flange nuts. The wheels shall feature one-piece forged strength and a polished finish that lasts.

REAR WHEEL

The outer rear wheels shall be Alcoa hub piloted, 22.50 inch X 8.25 inch LvL One™ aluminum wheels with a polished outer surface. The inner rear wheels shall be Alcoa hub piloted, 22.50 inch X 8.25 inch aluminum wheels with LvL One™ bright machine finish. The hub piloted mounting system shall provide easy installation and shall include two-piece flange nuts.

BALANCE WHEELS AND TIRES

All of the wheels and tires, including any spare wheels and tire assemblies, shall be dynamically balanced.

WHEEL TRIM

The front wheels shall include stainless steel lug nut covers and stainless steel baby moons shipped loose with the chassis for installation by the apparatus builder. The baby moons shall have cutouts for oil seal viewing when applicable.

The rear wheels shall include stainless steel lug nut covers and band mounted spring clip stainless steel high hats shipped loose with the chassis for installation by the apparatus builder.

SANTAMCA-0002 07/10/14

39

SVI Trucks

The lug nut covers, baby moons, and high hats shall be RealWheels® brand constructed of 304L grade, noncorrosive stainless steel with a mirror finish. Each wheel trim component shall meet D.O.T. certification.

BRAKE SYSTEM

A rapid build-up air brake system shall be provided. The air brakes shall include a two (2) air tank, three (3) reservoir system with a total of 4152 cubic inch of air capacity. A floor mounted treadle valve shall be mounted inside the cab for graduated control of applying and releasing the brakes. An inversion valve shall be installed to provide a service brake application in the unlikely event of primary air supply loss. All air reservoirs provided on the chassis shall be labeled for identification.

The rear axle spring brakes shall automatically apply in any situation when the air pressure falls below 25 PSI and shall include a mechanical means for releasing the spring brakes when necessary. An audible alarm shall designate when the system air pressure is below 60 PSI.

A four (4) sensor, four (4) modulator Anti-lock Braking System (ABS) shall be installed on the front and rear axles in order to prevent the brakes from locking or skidding while braking during hard stops or on icy or wet surfaces. This in turn shall allow the driver to maintain steering control under heavy braking and in most instances, shorten the braking distance. The electronic monitoring system shall incorporate diagonal circuitry which shall monitor wheel speed during braking through a sensor and tone ring on each wheel. A dash mounted

ABS lamp shall be provided to notify the driver of a system malfunction. The ABS system shall automatically disengage the auxiliary braking system device when required. The speedometer screen shall be capable of reporting all active defaults using PID/SID and FMI standards.

Additional safety shall be accommodated through Automatic Traction Control (ATC) which shall be installed on the single rear axle. The ATC system shall apply the ABS when the drive wheels loose traction. The system shall scale the electronic engine throttle back to prevent wheel spin while accelerating on ice or wet surfaces.

A virtual style switch shall be provided and properly labeled “mud/snow”. When the switch is pressed once, the system shall allow a momentary wheel slip to obtain traction under extreme mud and snow conditions. During this condition the ATC light shall blink continuously notifying the driver of activation. Pressing the switch again shall deactivate the mud/snow feature.

The Electronic Stability Control (ESC) unit is a functional extension of the electronic braking system. It is able to detect any skidding of the vehicle about its vertical axis as well as any rollover tendency. The control unit comprises an angular-speed sensor that measures the vehicle’s motion about the vertical axis, caused, for instance, by cornering or by skidding on a slippery road surface. An acceleration sensor measures the vehicle’s lateral acceleration. The Controller Area Network (CAN) bus provides information on the steering angle. On the basis of lateral acceleration and steering angle, an integrated microcontroller calculates a theoretical angular speed for the stable vehicle condition

.

SANTAMCA-0002 07/10/14

40

SVI Trucks

FRONT BRAKES

The front brakes shall be Meritor EX225 Disc Plus disc brakes with 17.00 inch vented rotors.

REAR BRAKES

The rear brakes shall be Meritor EX225 Disc Plus disc brakes with 17.00 inch vented rotors.

PARK BRAKE

Upon application of the push-pull valve in the cab, the rear brakes will engage via mechanical spring force.

This is accomplished by dual chamber rear brakes, satisfying the FMVSS parking brake requirements.

In addition to the mechanical rear brake engagement, the front service brakes will also engage via air pressure, providing additional braking capability.

PARK BRAKE CONTROL

A Meritor-Wabco manual hand control push-pull style valve shall operate the parking brake system. The control shall be yellow in color.

The parking brake actuation valve shall be mounted 6" left of center within easy access to the driver.

AIR DRYER

The brake system shall include a Wabco System Saver 1200 air dryer with an integral heater with a Metri-Pack sealed connector. The air dryer incorporates an internal turbo cutoff valve that closes the path between the air compressor and air dryer purge valve during the compressor "unload" cycle. The turbo cutoff valve allows purging of moisture and contaminants without the loss of turbo boost pressure. The air dryer shall be mounted behind the battery box on the left hand side.

FRONT BRAKE CHAMBERS

The front brakes shall be provided with MGM type 24 long stroke brake chambers.

REAR BRAKE CHAMBERS

The rear axle shall include TSE 24/30 H.O.T. (High Output Technology) brake chambers shall convert the energy of compressed air into mechanical force and motion. This shall actuate the brake camshaft, which in turn shall operate the foundational brake mechanism forcing the brake pads against the brake rotor.

SANTAMCA-0002 07/10/14

41

SVI Trucks

AIR COMPRESSOR

The air compressor provided for the engine shall be a Wabco® SS318 single cylinder pass-through drive type compressor which shall be capable of producing 18.7 CFM at 1200 engine RPMs. The air compressor shall feature a higher delivery efficiency translating to more air delivery per horsepower absorbed. The compressor shall include an aluminum cylinder head which shall improve cooling, reduce weight and decrease carbon formation. Superior piston and bore finishing technology shall reduce oil consumption and significantly increasing the system component life.

AIR GOVERNOR

An air governor shall be provided to control the cut-in and cut-out pressures of the engine mounted air compressor. The governor shall be calibrated to meet FMVSS requirements. The air governor shall be located on the air dryer bracket on the left frame rail behind the battery box.

MOISTURE EJECTORS

Manual cable actuated drain valves shall be installed on all reservoirs of the air supply system.

The actuation pull cables shall be coiled and tied at each drain valve. The supplied cables when extended shall be sufficient in length to allow each drain to be activated from the side of the apparatus.

AIR SUPPLY LINES

The air system on the chassis shall be plumbed with color coded reinforced nylon tubing air lines. The primary

(rear) brake line shall be green, the secondary (front) brake line red, the parking brake line orange and the auxiliary (outlet) will be blue.

Brass compression type fittings shall be used on the nylon tubing. All drop hoses shall include fiber reinforced neoprene covered hoses.

AIR INLET CONNECTION

An air connection for the shoreline air inlet shall be supplied.

AIR INLET LOCATION

The air inlet shall be installed in the left hand side lower front step in the forward position.

PLUMBING AIR INLET CONNECTION

The air inlet connector shall be plumbed to the air system with a check valve to prevent air from escaping through the inlet connector.

SANTAMCA-0002 07/10/14

42

SVI Trucks

AIR INLET/ OUTLET FITTING TYPE

The air connector supplied shall be a 0.25 inch size Tru-Flate Interchange style manual connection which is compatible with Milton ‘T’ style, Myers 0.25 inch Automotive style and Parker 0.25 inch 10 Series connectors.

AIR TANK SPACERS

There shall be spacers included with the air tank mounting. The spacers shall move the air tanks 1.50 inches inward towards the center of the chassis. This shall provide clearance between the air tanks and the frame for body U-bolt clearance.

WHEELBASE

The chassis wheelbase shall be 162.00 inches.

REAR OVERHANG

The chassis rear overhang shall be 70.00 inches.

FRAME

The frame shall consist of double rails running parallel to each other with cross members forming a ladder style frame. The frame rails shall be formed in the shape of a "C" channel, with the outer rail measuring 10.25 inches high X 3.50 inches deep upper and lower flanges X 0.38 inches thick with an inner channel of 9.44 inches high

X 3.13 inches deep and 0.38 inches thick. Each rail shall be constructed of 110,000 psi minimum yield high strength low alloy steel. Each double rail section shall be rated by a Resistance Bending Moment (RBM) minimum of 3,213,100 inch pounds and have a minimum section modulus of 29.21 cubic inches. The frame shall measure 35.00 inches in width.

Proposals calculating the frame strength using the “box method” shall not be considered.

Proposals including heat treated rails shall not be considered. Heat treating frame rails produces rails that are not uniform in their mechanical properties throughout the length of the rail. Rails made of high strength, low alloy steel are already at the required yield strength prior to forming the rail.

A minimum of seven (7) fully gusseted 0.25 inch thick cross members shall be installed. The inclusion of the body mounting, or bumper mounting shall not be considered as a cross member. The cross members shall be attached using zinc coated grade 8 fasteners. The bolt heads shall be flanged type, held in place by distorted thread flanged lock nuts. Each cross member shall be mounted to the frame rails utilizing a minimum of 0.25 inch thick gusset reinforcement plates at all corners balancing the area of force throughout the entire frame.

.

SANTAMCA-0002 07/10/14

43

SVI Trucks

Any proposals not including additional reinforcement for each cross member shall not be considered.

All relief areas shall be cut in with a minimum 2.00 inch radius at intersection points with the edges ground to a smooth finish to prevent a stress concentration point.

The frame and cross members shall carry a lifetime warranty to the original purchaser. A copy of the frame warranty shall be made available upon request.

Proposals offering warranties for frames not including cross members shall not be considered.

FRAME WARRANTY

Summary of Warranty Terms:

THE FOLLOWING IS SUMMARY OF WARRANTY TERMS FOR INFORMATION ONLY. THE

ACTUAL LIMITED WARRANTY DOCUMENT, WHICH IS ATTACHED TO THIS OPTION, CONTAINS

THE COMPLETE STATEMENT OF THE SPARTAN CHASSIS, INC. LIMITED WARRANTY.

SPARTAN’S RESPONSIBILITY IS TO BE ACCORDING TO THE TERMS OF THE COMPLETE

LIMITED WARRANTY DOCUMENT.

The frame and cross members shall carry a limited lifetime warranty to the original purchaser. The warranty period shall commence on the date the vehicle is delivered to the first end user.

FRAME PAINT

The frame shall be powder coated black prior to any attachment of components.

All powder coatings, primers and paint shall be compatible with all metals, pretreatments and primers used.

The cross hatch adhesion test per ASTM D3359 shall not have a fail of more than ten (10) squares. The pencil hardness test per ASTM D3363 shall have a final post-curved pencil hardness of H-2H. The direct impact resistance test per ASTM D2794 shall have an impact resistance of 120.00 inches per pound at 2 mils.

Any proposals offering painted frame with variations from the above process shall not be accepted. The film thickness of vendor supplied parts shall also be sufficient to meet the performance standards as stated above.

The chassis under carriage consisting of frame, axles, driveline running gear, air tanks and other chassis mounted components shall be painted the primary/lower cab color. Paint shall be applied prior to airline and electrical wiring installation.

FRONT BUMPER

A one piece, two (2) rib wrap-around style, polished stainless steel front bumper shall be provided. The material shall be 10 gauge 304 stainless steel, 12" high and 104.50 inches wide.

SANTAMCA-0002 07/10/14

44

SVI Trucks

FRONT BUMPER EXTENSION LENGTH

The front bumper shall be extended approximately 21.00 inches ahead of the cab.

FRONT BUMPER EXTENSION FRAME WIDTH

The front bumper extension frame shall feature an overall width of 48.25 inches.

FRONT BUMPER WINCH

The front bumper shall include a Ramsey model RE12000 electric winch with 12,000 pound rated line pull, 12 volt electric winch shall be installed in the center of the front bumper. The winch shall be equipped with 125.00 feet of 0.38 inch cable, clevis hook and a 4-way roller fairlead. The winch shall be operated through a 25.00 foot pendant with a hand held control. The winch shall include a spring applied hydraulic released disc brake and counterbalance valve. It shall feature an easy to use spring loaded clutch with clutch engagement indicator light.

The winch shall also be supplied with a wireless remote control device supplied by SVI.

FRONT BUMPER APRON

The 21.00 inch extended front bumper shall include an apron constructed of 0.19 inch thick embossed aluminum tread plate.

The apron shall be installed between the bumper and the front face of the cab affixed using stainless steel bolts attaching the apron to the top bumper flange.

FRONT BUMPER COMPARTMENT CENTER

The bumper apron shall include access provisions for a center mounted winch. The apron shall include an access cover constructed of 0.19 inch thick bright embossed aluminum tread plate to help protect the winch from water, dirt or debris.

FRONT BUMPER COMPARTMENT COVER HARDWARE

The front bumper compartment cover shall include stay springs which shall hold the cover open. The cover shall be held in the closed position via a D-ring style latch.

SANTAMCA-0002 07/10/14

45

SVI Trucks

MECHANICAL SIREN

The front bumper shall include an electro mechanical Federal Q2B™ siren, which shall be streamlined, chromeplated and shall produce 123 decibels of sound at 10.00 feet. The Q2B™ siren produces a distinctive warning sound that is recognizable at long distances. A unique clutch design provides a longer coast down sound while reducing the amp draw to 100 amps. The siren shall measure 10.50 inches wide X 10.00 inches high X 14.00 inches deep.

MECHANICAL SIREN LOCATION

The siren shall be pedestal mounted on the bumper apron on the furthest outboard section of the bumper on the driver side.

AIR HORN

The chassis shall include two (2) Grover brand Stutter Tone air horns which shall measure 24.50 inches long with a 6.00 inch round flare. The air horns shall be trumpet style with a chrome finish.

AIR HORN LOCATION

The air horns shall be recess mounted in the front bumper face, one (1) on the right side of the bumper in the inboard position relative to the right hand frame rail and one (1) on the left side of the bumper in the inboard position relative to the left hand frame rail.

AIR HORN RESERVOIR

One (1) air reservoir, with a 1200 cubic inch capacity, shall be installed on the chassis to act as a supply tank for operating air horns. The reservoir shall be isolated with a 90 PSI pressure protection valve on the reservoir supply side to prevent depletion of the air to the air brake system.

ELECTRONIC SIREN SPEAKER

SVI to install one (1) Federal Signal model BP200-EF, 200 watt speaker which shall be recess mounted within the bumper fascia.

ELECTRONIC SIREN SPEAKER LOCATION

SVI to install.

SANTAMCA-0002 07/10/14

46

SVI Trucks

FRONT BUMPER TOW EYES

The bumper shall include two (2) chrome plated tow eyes shall be installed through the front bumper. The eyes shall be fabricated from 0.75 inch thick #1020 ASTM-A36 hot rolled steel. The inside diameter of the eye shall be 2.00 inches and include a chamfered edge.

CAB TILT SYSTEM

The entire cab shall be capable of tilting approximately 45-degrees to allow for easy maintenance of the engine and transmission. The cab tilt pump assembly shall be located on the right side of the chassis above the battery box.

The electric-over-hydraulic lift system shall include an ignition interlock and red cab lock down indicator lamp on the tilt control which shall illuminate when holding the “Down” button to indicate safe road operation.

It shall be necessary to activate the master battery switch and set the parking brake in order to tilt the cab. As a third precaution the ignition switch must be turned off to complete the cab tilt interlock safety circuit.

Two (2) spring-loaded hydraulic hold down hooks located outboard of the frame shall be installed to hold the cab securely to the frame. Once the hold-down hooks are set in place, it shall take the application of pressure from the hydraulic cab tilt lift pump to release the hooks.

Two (2) cab tilt cylinders shall be provided with velocity fuses in each cylinder port. The cab tilt pivots shall be

1.90 inch ball and be anchored to frame brackets with 1.25 inch diameter studs.

A steel safety channel assembly, painted safety yellow shall be installed on the right side cab lift cylinder to prevent accidental cab lowering. The safety channel assembly shall fall over the lift cylinder when the cab is in the fully tilted position. A cable release system shall also be provided to retract the safety channel assembly from the lift cylinder to allow the lowering of the cab.

CAB TILT AUXILIARY PUMP

A manual cab tilt pump module shall be attached to the cab tilt pump housing.

CAB TILT LIMIT SWITCH

A cab tilt limit switch shall be installed. The switch will effectively limit the travel of the cab when being tilted.

The limit adjustment of the switch shall be preset by the chassis manufacturer to prevent damage to the cab or any bumper mounted option mounted in the cab tilt arc. Further adjustment to the limit by the apparatus manufacturer shall be available to accommodate additional equipment.

SANTAMCA-0002 07/10/14

47

SVI Trucks

CAB TILT CONTROL RECEPTACLE

The cab tilt control cable shall include a receptacle which shall be temporarily located on the right hand chassis rail rear of the cab to provide a place to plug in the cab tilt remote control pendant. The tilt pump shall include 8.00 feet of cable with a six (6) pin Deutsch receptacle with a cap.

The remote control pendant shall include 20.00 feet of cable with a mating Deutsch connector. The remote control pendant shall be shipped loose with the chassis.

CAB WINDSHIELD

The cab windshield shall have a surface area of 2969.88 square inches and be of a two (2) piece wraparound design for maximum visibility.

The glass utilized for the windshield shall include standard automotive tint. The left and right windshield shall be fully interchangeable thereby minimizing stocking and replacement costs.

Each windshield shall be installed using black self locking window rubber.

GLASS FRONT DOOR

The front cab doors shall include a window which is 27.00 inches in width X 26.00 inches in height. These windows shall have the capability to roll down completely into the door housing. This shall be accomplished manually utilizing a crank style handle on the inside of the door. A reinforced window regulator assembly shall be provided for severe duty use.

There shall be an irregular shaped fixed window which shall measure 2.50 inches wide at the top, 8.00 inches wide at the bottom X 26.00 inches in height, more commonly known as “cozy glass” ahead of the front door roll down windows.

The windows shall be mounted within the frame of the front doors trimmed with a black anodized ring on the exterior.

GLASS TINT FRONT DOOR

The windows located in the left and right front doors shall include a dark gray automotive tint which shall allow forty-five percent (45%) light transmittance. The dark tint shall aid in cab cooling and help protect passengers from radiant solar energy.

WINDOW OPERATION

The cab windows shall be supplied with power window regulators. The driver's side shall have 2 controls to handle both windows.

SANTAMCA-0002 07/10/14

48

SVI Trucks

CLIMATE CONTROL

The cab shall be equipped with a Bus Air ceiling mounted combination defrost / heating and air-conditioning system mounted above the engine tunnel in a central location.

The system shall offer sixteen (16) adjustable louvers. Six (6) of the louvers shall face forward towards the windshield, offering 45,000 BTU of heat at 320 CFM for defrosting. The system shall include six (6) rearward facing louvers to direct air for the crew area and four (4) for driver and officer comfort. The HVAC system shall be designed to produce 60,000 BTU of heat and 32,000 BTU of cooling. The HVAC cover shall be made of aluminum which shall be coated with a customer specified interior paint, or protective coating.

All defrost/heating systems shall be plumbed with one (1) seasonal shut-off valve at the front corner on the right side of the cab.

The air conditioner lines shall be a mixture of custom bent zinc coated steel fittings and Aero-quip GH 134 flexible hose with Aero-Quip EZ-Clip fittings

CLIMATE CONTROL DRAIN

The climate control system shall include a venturi pump for water management. The venturi pump drain shall remove condensation from the air conditioning system.

CLIMATE CONTROL ACTIVATION

The heating, defrosting and air conditioning controls shall be on the dash next to driver panel, in a position which is easily accessible to the driver. The climate control shall be activated by a rotary switch.

HVAC OVERHEAD COVER PAINT

The overhead HVAC cover shall be painted with a Zolatone #20-72 silver gray texture finish.

A/C CONDENSER LOCATION

A roof mounted A/C condenser shall be installed centered on the cab forward of the raised roof against the slope rise.

A/C COMPRESSOR

The air-conditioning compressor shall be a belt driven, engine mounted, open type compressor that shall be capable of producing a minimum of 32,000 BTU at 1500 engine RPMs. The compressor shall utilize R-134A refrigerant and PAG oil.

SANTAMCA-0002 07/10/14

49

SVI Trucks

UNDER CAB INSULATION

The underside of the cab tunnel surrounding the engine and the underside of the entire cab floor shall be lined with multi-layer insulation, engineered for application inside diesel engine compartments.

The insulation shall act as a noise barrier, absorbing noise thus keeping the decibel level in the cab well within

NFPA recommendations. As an additional benefit, the insulation shall assist in sustaining the desired temperature within the cab interior.

The engine tunnel insulation shall measure approximately 0.75 inch thick including a vertically lapped polyester fiber layer, a 1.0 lb/ft² PVC barrier layer, an open cell foam layer, and a moisture and heat reflective foil facing reinforced with a woven fiberglass layer. The foil surface acts as protection against moisture and other contaminants. The insulation shall meet or exceed FMVSS 302 flammability test.

The cab floor insulation shall measure 0.56 inch thick including a 1.0#/sf PVC barrier and a moisture and heat reflective foil facing, reinforced with fiberglass strands. The foil surface acts as protection against moisture and other contaminants. The insulation shall meet or exceed MVSS 302 flammability test.

The insulation shall be cut precisely to fit each section and sealed for additional heat and sound deflection. The insulation shall be held in place by 3 mils of acrylic pressure sensitive adhesive and aluminum pins with hard hat, hold in place fastening heads. In addition, the insulation on the underside of the cab floor shall have an expanded metal overlay to assist in retaining the insulation tight against the cab.

INTERIOR TRIM FLOOR

The floor of the cab shall be covered with a multi-layer mat consisting of 0.25 inch thick sound absorbing closed cell foam with a 0.06 inch thick non-slip vinyl surface with a pebble grain finish. The covering shall be held in place by a pressure sensitive adhesive and aluminum trim molding. All exposed seams shall be sealed with silicone caulk matching the color of the floor mat to reduce the chance of moisture and debris retention.

INTERIOR TRIM VINYL

The cab interior shall include trim on the front ceiling, rear crew ceiling, and the cab walls. It shall be easily removable to assist in maintenance. The trim shall be constructed of insulated vinyl over a hard board backing.

HEADER TRIM

The cab interior shall feature header trim over the driver and officer dash constructed of 5052-H32 Marine

Grade, 0.13 inch thick aluminum.

TRIM CENTER DASH

The main center dash area shall be constructed of durable vacuum formed ABS composite.

SANTAMCA-0002 07/10/14

50

SVI Trucks

TRIM LH DASH

The left hand dash shall be a one (1) piece durable vacuum formed ABS composite housing which shall be custom molded for a perfect fit around the instrument panel. The left hand dash shall offer lower vertical surface area to the left and right of the steering column to accommodate control panels.

TRIM RH DASH

The right hand dash trim shall consist of a vacuum formed ABS composite module, which contains a glove compartment with a hinged locking door and a Mobile Data Terminal (MDT) provision. The glove compartment size shall be 13.50 inches wide X 6.25 inches high X 5.50 inches deep. The MDT provision shall be provided above the glove compartment.

ENGINE TUNNEL TRIM

The cab engine tunnel shall be covered with a multi-layer mat consisting of 0.25 inch closed cell foam with a

0.06 inch thick non-slip vinyl surface with a pebble grain finish. The mat shall be held in place by pressure sensitive adhesive. The engine tunnel mat shall be trimmed with anodized aluminum stair nosing trim for an aesthetically pleasing appearance.

ENGINE TUNNEL ACCESSORIES

The engine tunnel shall feature a fabricated aluminum console which shall include a large storage bin with dividers and a map compartment. There shall be two (2) cup holders included in the console.

POWER POINT DASH MOUNT

The cab shall include two (2) 12 volt cigarette lighter type receptacles in the center cab dash to provide a power source for 12 volt electrical equipment. The receptacles shall be wired to be live with the battery master switch.

STEP TRIM

Each cab entry door shall include a three step entry. The first step closest to the ground shall be constructed of

14 gauge 304 stainless steel with indented perforations. The perforations shall allow water and other debris to flow through rather than becoming trapped within the stepping surface. The stainless steel material shall have a number 7 mirror finish. The lower step shall be mounted to a frame which is integral with the construction of the cab for rigidity and strength. The middle step shall be integral with the cab construction and shall be trimmed in 0.08 inch thick 3003-H22 embossed aluminum tread plate.

SANTAMCA-0002 07/10/14

51

SVI Trucks

INTERIOR DOOR TRIM

The interior trim on the doors of the cab shall consist of an aluminum panel constructed of Marine Grade 5052-

H32 0.13 of an inch thick aluminum plate. The door panels shall include a painted finish.

DOOR TRIM CUSTOMER NAMEPLATE

The interior door trim on the front doors shall include a customer nameplate which states the vehicle was custom built for their Department.

CAB DOOR TRIM REFLECTIVE

In accordance with the current standards of NFPA, the body builder shall provide 96.00 square inches of reflective material on the interior of each cab door.

INTERIOR GRAB HANDLE "A" PILLAR

There shall be two (2) rubber covered 11.00 inch grab handles installed inside the cab, one on each “A” post at the left and right door openings. The left handle shall be located 7.88 inches above the bottom of the door window opening and the right handle shall be located 2.88 inches above the bottom of the door window opening. The handles shall assist personnel in entering and exiting the cab.

INTERIOR GRAB HANDLE FRONT DOOR

Each front door shall include one (1) ergonomically contoured 9.00 inch cast aluminum handle mounted horizontally on the interior door panels. The handles shall feature a textured black powder coat finish to assist personnel entering and exiting the cab.

INTERIOR TRIM VINYL COLOR

The cab interior vinyl trim surfaces shall be gray in color.

INTERIOR TRIM SUNVISOR

The header shall include two (2) sun visors, one each side forward of the driver and officer seating positions above the windshield. Each sun visor shall be constructed of Masonite and covered with padded vinyl trim.

INTERIOR ABS TRIM COLOR

The cab interior vacuum formed ABS composite trim surfaces shall be gray in color.

SANTAMCA-0002 07/10/14

52

SVI Trucks

INTERIOR FLOOR MAT COLOR

The cab interior floor mat shall be BLACK in color.

CAB PAINT INTERIOR DOOR TRIM

The inner door panel surfaces shall be painted with Zolatone #20-72 silver gray texture finish.

HEADER TRIM INTERIOR PAINT

The metal surfaces in the header area shall be coated with Zolatone #20-72 silver gray texture finish.

ENGINE TUNNEL ACCESSORIES PAINT

The engine tunnel accessories shall be painted with Zolatone #20-72 silver gray texture finish.

DASH PANEL GROUP

The main center dash area shall include three (3) removable panels located one (1) to the right of the driver position, one (1) in the center of the dash and one (1) to the left of the officer position. The center panel shall be within comfortable reach of both the driver and officer.

SWITCHES CENTER PANEL

The center dash panel shall include no rocker switches or legends.

SWITCHES LEFT PANEL

The left dash panel shall include one (1) windshield wiper/washer control switch located in the left hand side of the panel. The switch shall have backlighting provided.

SWITCHES RIGHT PANEL

The right dash panel shall include no rocker switches or legends.

SEAT BELT WARNING

A Weldon seat belt warning system, integrated with the Vehicle Data Recorder system, shall be installed for each seat within the cab. The system shall provide a visual warning indicator in the Vista display and control screen(s), an indicator light in the instrument panel, and an audible alarm.

The warning system shall activate when any seat is occupied with a minimum of 60 pounds, the corresponding seat belt remains unfastened, and the park brake is released. The warning system shall also activate when any

SANTAMCA-0002 07/10/14

53

SVI Trucks seat is occupied, the corresponding seat belt was fastened in an incorrect sequence, and the park brake is released. Once activated, the visual indicators and audible alarm shall remain active until all occupied seats have the seat belts fastened.

SEAT MATERIAL

The seats shall include a covering of high strength, wear resistant fabric made of durable ballistic polyester. A

PVC coating shall be bonded to the back side of the material to help protect the seats from UV rays and from being saturated or contaminated by fluids. Common trade names for this material are Imperial 1200 and

Durawear 1800.

SEAT COLOR

All seats supplied with the chassis shall be BLACK in color. All seats shall include red seat belts.

SEAT BACK LOGO

The seat back shall include the Santa Monica Fire Department logo. The logo shall be centered on the standard headrest of the seat back and on the left side of a split headrest.

The Fire Department will supply the exact deisgn for the logo at time of order.

SEAT DRIVER

The driver's seat shall be an H.O. Bostrom Firefighter Sierra model seat. The seat shall feature eight-way electric positioning. The eight positions shall include up and down, fore and aft with 8.00 inches of travel, back angle adjustment and seat rake adjustment. The seat shall feature integral springs to isolate shock.

The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt, automatic retractor and buckle as an integral part of the seat assembly.

The minimum vertical dimension from the seat H-point to the ceiling for this belted seating position shall be

35.00 inches measured with the seat height adjusted to the lowest position of travel.

This model of seat shall have successfully completed the static load tests set forth by FMVSS 207, 209, and 210 in effect at the time of manufacture. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity.

The materials used in construction of the seat shall also have successfully completed testing with regard to the flammability of materials used in the occupant compartments of motor vehicles as outlined in FMVSS 302, of which dictates the allowable burning rate of materials in the occupant compartments of motor vehicles.

SANTAMCA-0002 07/10/14

54

SVI Trucks

SEAT BACK DRIVER

The driver’s seat shall include a standard seat back incorporating the all belts to seat feature (ABTS). The seat back shall feature a contoured head rest.

SEAT MOUNTING DRIVER

The driver’s seat shall be installed in an ergonomic position in relation to the cab dash.

OCCUPANT PROTECTION DRIVER

The driver’s position shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection.

The driver’s seating area APS shall include:

Advanced seat belt system - retractor pre-tensioner tightens the seat belt around the driver, securing the occupant in the seat and the load limiter plays out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries.

Large side curtain airbag - protects the driver’s head, neck, and upper body from dangerous cab side surfaces and contact points with intrusive surfaces as a result of a collision as well as provides ejection mitigation protection to the driver in a qualifying event by covering the window and the upper portion of the door.

Dual knee airbags (patent pending) with energy management mounting (patent pending) - protects the driver's lower body from dangerous surface contact injuries, acceleration injuries, and from intrusion as well as locks the lower body in place so the upper body shall be shall be slowed by the load limiting seat belt.

Steering wheel airbag - protects the driver’s head, neck, and upper torso from contact injuries, acceleration injuries, and contact points with intrusive surfaces as a result of a collision.

SEAT OFFICER

The officer's seat shall be an H.O. Bostrom Firefighter model seat. The seat shall feature eight-way electric positioning. The eight (8) positions shall include up and down, fore and aft and front and rear tilt. The seat shall also feature integral springs to isolate shock.

SANTAMCA-0002 07/10/14

55

SVI Trucks

The seat shall feature an all belts to seat (ABTS) style of safety restraint. The ABTS feature shall include a three-point shoulder harness with the lap belt, automatic retractor and buckle as an integral part of the seat assembly.

The minimum vertical dimension from the seat H-point to the ceiling for this belted seating position shall be

35.00 inches measured with the seat height adjusted to the lowest position of travel.

This model of seat shall have successfully completed the static load tests by FMVSS 207, 209, 210 and 302 in effect at the time of manufacture. This testing shall include a simultaneous forward load of 3000 pounds each on the lap and shoulder belts and twenty (20) times the weight through the center of gravity. The model of seats shall also have successfully completed the flammability of materials used in the occupant compartments of motor vehicles as outlined in FMVSS 302, of which decides the burning rate of materials in the occupant compartments of motor vehicles.

SEAT BACK OFFICER

The officer’s seat shall include a standard seat back incorporating the all belts to seat feature (ABTS). The seat back shall feature a contoured head rest.

SEAT MOUNTING OFFICER

The officer’s seat shall be installed in an ergonomic position in relation to the cab dash.

OCCUPANT PROTECTION OFFICER

The officer’s position shall be equipped with the Advanced Protection System™ (APS). The APS shall selectively deploy integrated systems to protect against injuries in qualifying frontal impact, side impact, and rollover events. The increase in survivable space and security of the APS shall also provide ejection mitigation protection.

The officer’s seating area APS shall include:

Advanced seat belt system - retractor pre-tensioner tightens the seat belt around the officer, securing the occupant in the seat and the load limiter plays out some of the seat belt webbing to reduce seat belt to chest and torso force upon impact as well as mitigate head and neck injuries.

Large side curtain airbag - protects the officer’s head, neck, and upper body from dangerous cab side surfaces and contact points with intrusive surfaces as a result of a collision as well as provides ejection mitigation protection to the officer in a qualifying event by covering the window and the upper portion of the door.

SANTAMCA-0002 07/10/14

56

SVI Trucks

Knee airbags - protects the officer's lower body from dangerous surface contact injuries, acceleration injuries, and from contact points with intrusive surfaces as a result of a collision as well as locks the lower body in place so the upper body shall be slowed by the load limiting seat belt.

POWER SEAT WIRING

The power seat or seats installed in the cab shall be wired directly to battery power.

CAB FRONT UNDERSEAT STORAGE ACCESS

The left and right under seat storage areas shall have a solid aluminum hinged door with non-locking latch.

SEAT COMPARTMENT DOOR FINISH

All underseat storage compartment access doors shall have a Zolatone #20-72 silver gray texture.

WINDSHIELD WIPER SYSTEM

The cab shall include a dual arm wiper system which shall clear the windshield of water, ice and debris. There shall be two (2) windshield wipers which shall be affixed to a radial wet arm. The system shall include a single motor which shall initiate the arm in which both the left hand and right hand windshield wipers are attached, initiating a back and forth motion for each wiper. The wiper motor shall be activated by an intermittent wiper control located within easy reach of the driver’s position.

ELECTRONIC WINDSHIELD FLUID LEVEL INDICATOR

The windshield washer fluid level shall be monitored electronically. When the washer fluid level becomes low the yellow “Check Message Center” indicator light on the instrument panel shall illuminate and the message center in the dual air pressure gauge shall display a “Check Washer Fluid Level” message.

CAB DOOR HARDWARE

The cab entry doors shall be equipped with exterior pull handles, suitable for use while wearing firefighter gloves. The handles shall be made of aluminum with a chrome plated finish.

The interior exit door handles shall be flush paddle type with a black finish, which are incorporated into the upper door panel.

All cab entry doors shall include locks which are keyed alike. The door locks shall be designed to prevent accidental lockout.

SANTAMCA-0002 07/10/14

57

SVI Trucks

The exterior pull handles shall include a scuff plate behind the handle constructed of polished stainless steel to help protect the cab finish.

DOOR LOCKS

The doors shall include a Controller Area Network (CAN) based electronic door lock system which shall include two (2) external keypads, one (1) located on the left side next to the front grab handle and one (1) on the right side next to the front grab handle. There shall be one (1) red rocker switch provided on the inside of each cab entry door to actuate the door locks. The electronic door lock system shall include four (4) key fobs for actuation with buttons for cab entry door locks and for compartment door locks.

When the doors are unlocked using the external keypad or the key fobs the interior dome lights shall illuminate and remain on for a period of twenty (20) seconds.

Wiring shall be provided for up to four (4) exterior cab compartments and up to four (4) body compartments.

DOOR LOCK LH REAR CAB COMPARTMENT- CAB EXTENSION

The left hand side rear compartment shall feature a power door lock actuator.

DOOR LOCK RH REAR CAB COMPARTMENT – CAB EXTENSION

The right hand side rear compartment shall feature a power door lock actuator.

POWER DOOR LOCK COMPARTMENT ACTIVATION

The power door lock feature shall include activation for exterior compartment door locks through the key fob, keypads and through a virtual switch on the multiplex display.

GRAB HANDLES

The cab shall include one (1) 18.00 inch knurled, anti-slip, one-piece exterior assist handle behind each cab door. The grab handle shall be made of 14 gauge 304- stainless steel and be 1.25 inch diameter to enable nonslip assistance with a gloved hand.

REARVIEW MIRRORS

Ramco model 6015-CCR bus style mirrors shall be provided. The mirror heads shall be polished cast aluminum and shall measure 9.75 inches wide X 13.00 inches high. The mirrors shall be mounted one (1) on each front cab corner radius below the windshield with 15.00 inch long polished cast aluminum arms.

SANTAMCA-0002 07/10/14

58

SVI Trucks

The mirrors shall feature an upper remote controlled flat glass and a lower manually adjustable convex glass.

The mirror control switches shall be located within easy reach of the driver. The mirrors shall be manufactured using the finest quality non-glare glass and shall feature a rigid mounting thereby reducing vibration. The mirrors shall be corrosion free under all weather conditions.

CAB FENDER

Full width wheel well liners shall be installed on the extruded cab to limit road splash and enable easier cleaning. Each two-piece liner shall consist of an inner liner 16.00 inches wide made of vacuum formed ABS composite and an outer fenderette 3.50 inches wide made of 14 gauge 304 polished stainless steel.

MUD FLAPS FRONT

The front wheel wells shall have mud flaps installed on them.

CAB EXTERIOR FRONT & SIDE EMBLEMS

The cab shall include three (3) Spartan Chassis emblems. There shall be one (1) installed on the front air intake grille and one (1) emblem with an integrated model nameplate installed on the exterior of the cab on the lower forward portion of the front driver and officer side doors.

CAB EXTERIOR MODEL NAMEPLATE

The cab shall include custom “Gladiator Advanced Protection System” nameplates integrated into the side emblem.

IGNITION

A master battery system with a keyless start ignition system shall be provided. Each system shall be controlled by a one-quarter turn Cole Hersee switch, both of which shall be mounted to the left of the steering wheel on the dash. A chrome push type starter button shall be provided adjacent to the master battery and ignition switches.

Each switch shall illuminate a green LED indicator light on the dash when the respective switch is placed in the

“ON” position.

The starter button shall only operate when both the master battery and ignition switches are in the “ON” position.

SANTAMCA-0002 07/10/14

59

SVI Trucks

BATTERY

The single start electrical system shall include six (6) Odyssey 1150 CCA batteries with a 205 minute reserve capacity each and 4/0 welding type dual path starter cables per SAE J541. The cables shall have encapsulated ends with heat shrink and sealant.

BATTERY TRAY

The batteries shall be installed within two (2) steel battery trays located on the left side and right side of the chassis, securely bolted to the frame rails. The battery trays shall be coated with the same material as the frame.

The battery trays shall include drain holes in the bottom for sufficient drainage of water. A durable, nonconducting, interlocking mat made by Dri-Dek shall be installed in the bottom of the trays to allow for air flow and help prevent moisture build up. The batteries shall be held in place by non-conducting phenolic resin hold down boards.

BATTERY BOX COVER

Each battery box shall include a steel cover which protects the top of the batteries. Each cover shall include flush latches which shall keep the cover secure as well as a black powder coated handle for convenience when opening.

BATTERY CABLE

The starting system shall include cables which shall be protected by 275 degree F. minimum high temperature flame retardant loom, sealed and encapsulated at the ends with heat shrink and sealant.

BATTERY JUMPER STUD

The starting system shall include battery jumper studs. These studs shall be located in the forward most portion of the driver's side lower step. The studs shall allow the vehicle to be jump started, charged, or the cab to be raised in an emergency in the event of battery failure.

ALTERNATOR

The charging system shall include a 320 amp Leece-Neville 12 volt alternator. The alternator shall include a self-exciting integral regulator.

BATTERY CONDITIONER DISPLAY

A Kussmaul battery conditioner display shall be supplied. The battery conditioner display shall be mounted in the left side of the cab above the wheel well above the electrical inlet receptacle. The display shall be prewired with routing to the cab behind the driver's seat.

SANTAMCA-0002 07/10/14

60

SVI Trucks

AUXILIARY AIR COMPRESSOR

A Kussmaul Auto Pump 120V air compressor shall be supplied. The air compressor shall be installed behind the officer's seat. The air compressor shall be plumbed to the air brake system to maintain air pressure.

ELECTRICAL INLET

A Kussmaul 20 amp super auto-eject electrical receptacle shall be supplied. It shall automatically eject the plug when the starter button is depressed.

A single item or an addition of multiple items must not exceed the rating of the electric inlet that it’s connected to.

Amp Draw Reference List:

Kussmaul 1000 Charger - 3.5 Amps

Kussmaul 1200 Charger - 10 Amps

Kussmaul 35/10 Charger - 10 Amps

1000W Engine Heater - 8.33 Amps

1500W Engine Heater - 12.5 Amps

120V Air Compressor - 4.2 Amps

ELECTRICAL INLET LOCATION

An electrical inlet shall be installed on the left hand side of the cab to the rear of the front door.

ELECTRICAL INLET CONNECTION

The electrical inlet shall be connected to the air pump.

ELECTRICAL INLET COLOR

The electrical inlet connection shall include a red cover.

HEADLIGHTS

The cab front shall include four (4) rectangular halogen headlamps with separate high and low beams mounted in bright chrome bezels.

FRONT TURN SIGNALS

The front fascia shall include two (2) Whelen M6 style programmable amber LED turn signals which shall be installed in the outboard position.

SANTAMCA-0002 07/10/14

61

SVI Trucks

HEADLIGHT LOCATION

The headlights shall be located on the front fascia of the cab directly below the front warning lights.

SIDE TURN/MARKER LIGHTS

The sides of the cab shall include two (2) LED round side marker lights which shall be provided just behind the front cab radius corners.

MARKER AND ICC LIGHTS

In accordance with FMVSS, there shall be five (5) LED cab marker lamps designating identification, center and clearance provided. These lights shall be installed on the face of the cab within full view of other vehicles from ground level.

HEADLIGHT AND MARKER LIGHT ACTIVATION

The headlights and marker lights shall be controlled via a virtual button on the Vista display. There shall be a virtual dimmer control on the Vista display to adjust the brightness of the dash lights. The headlamps shall be equipped with the "Daytime Running" light feature, which shall illuminate the headlights to 80% brilliance when the battery master switch is in the "On" position and the parking brake is released.

The dash lights, and the tail lights shall activate with the master switch "ON" and the parking brake released also.

GROUND LIGHTS

Each door shall include an NFPA compliant LED strip ground light mounted to the underside of the cab step below each door. The lights shall include a polycarbonate lens, a housing which is vibration welded and LEDs which shall be shock mounted for extended life. The ground lighting shall be activated by the opening of the door on the respective cab side, when the parking brake is set and through a virtual button on the Vista display and control screen.

STEP LIGHTS

The middle step located at each door shall include a recess mounted 4.00 inch round LED light which shall activate with the opening of the respective door.

UNDER BUMPER LIGHTS

There shall be two (2) LED strip ground lights mounted under the bumper. The lights shall include a polycarbonate lens, a housing which is vibration welded, and LEDs which shall be shock mounted for extended life. The under bumper ground lighting shall be interlocked with the park brake.

SANTAMCA-0002 07/10/14

62

SVI Trucks

ENGINE COMPARTMENT LIGHT

There shall be an NFPA compliant LED light mounted under the engine tunnel for area work lighting on the engine. The light shall include a polycarbonate lens, a housing which is vibration welded and a bulb which shall be shock mounted for extended life. The light shall activate automatically when the cab is tilted.

INTERIOR OVERHEAD LIGHTS

The cab shall include a two-section, red and clear Weldon incandescent dome lamp located over each door. The dome lamps shall be rectangular in shape and shall measure approximately 9.50 inches in length X 5.00 inches in width with a black colored bezel. The clear portion of each lamp shall be activated by opening the respective door and via the multiplex display and both the red and clear portion can be activated by individual switches on each lamp.

An additional two-section Weldon incandescent red and clear lamp shall be provided over the engine tunnel which can be activated by individual switches on the lamp.

CAB SPOTLIGHTS

The cab shall include two (2) Unity 335 series LED spotlights. The spotlights shall be mounted one (1) on each side of the cab just above the outer end of the windshield. The spotlights shall feature a 12 volt, 30 watts LED lamp with 215,000 candle power of output in a 6.00 inch diameter chrome plated plastic head and a rubber grip control handle.

DO NOT MOVE APPARATUS LIGHT

The front headliner of the cab shall include a flashing red light clearly labeled "Do Not Move Apparatus". In addition to the flashing red light, an audible alarm shall be included which shall sound while the light is activated.

The flashing red light shall be 6.00 inches long X 2.50 inches wide X 1.75 inches high and shall be located centered left to right for greatest visibility.

The light and alarm shall be interlocked for activation when either a cab door is not firmly closed or an apparatus compartment door is not closed, and the parking brake is released.

MASTER WARNING SWITCH

A master switch shall be included, as a virtual button on the Vista display and control screen which shall be labeled “E Master” for identification. The button shall feature control over all devices wired through it. Any

SANTAMCA-0002 07/10/14

63

SVI Trucks warning device switches left in the “ON” position when the master switch is activated shall automatically power up

.

HEADLIGHT FLASHER

An alternating high beam headlight flashing system shall be installed into the high beam headlight circuit which shall allow the high beams to flash alternately from left to right.

Deliberate operator selection of high beams will override the flashing function until low beams are again selected. Per NFPA, these clear flashing lights will also be disabled “On Scene” when the park brake is applied.

HEADLIGHT FLASHER SWITCH

The flashing headlights shall be activated through a virtual button on the Vista display and control screen.

INBOARD FRONT WARNING LIGHTS

The cab front fascia shall include two (2) Whelen M6 Super LED front warning lights in the left and right inboard positions. The lights shall feature multiple flash patterns including steady burn for solid colors and multiple flash patterns for split colors. The lights shall be mounted to the front fascia of the cab within a chrome bezel.

INBOARD FRONT WARNING LIGHTS COLOR

The warning lights mounted on the cab front fascia in the inboard positions shall be red.

FRONT WARNING SWITCH

The front warning lights shall be controlled through a virtual control on the Vista display and control screen.

This switch shall be clearly labeled for identification.

INTERSECTION WARNING LIGHTS

The chassis shall include two (2) Whelen M6 series Super LED intersection warning lights, one (1) each side.

The lights shall feature multiple flash patterns including steady burn.

INTERSECTION WARNING LIGHTS COLOR

The intersection lights shall be red.

SANTAMCA-0002 07/10/14

64

SVI Trucks

INTERSECTION WARNING LIGHTS LOCATION

The intersection lights shall be mounted on the side of the bumper.

SIDE AND INTERSECTION WARNING SWITCH

The side warning lights shall be controlled through a virtual button on the Vista display and control screen.

This button shall be clearly labeled for identification.

HORN BUTTON SELECTOR SWITCH

A virtual button on the Vista display and control screen shall be provided to allow control of either the electric horn or the air horn from the steering wheel horn button. The electric horn shall sound by default when the selector switch is in either position to meet FMCSA requirements.

AIR HORN ACTIVATION

The air horn activation shall be accomplished by the steering wheel horn button for the driver and a black momentary push button on the switch panel. An air horn activation circuit shall be provided to the chassis harness pump panel harness connector.

MECHANICAL SIREN ACTIVATION

The mechanical siren shall be actuated by two (2) Linemaster model SP491-S81 foot switches mounted in the front section of the cab for use by the driver and officer. A siren brake shall be provided on the Vista display.

The siren brake shall be programmed onto the "HOME" screen of both VISTA screens.

The siren shall only be active when master warning switch is on to prevent accidental engagement.

BACK-UP ALARM

An ECCO model 575 backup alarm shall be installed at the rear of the chassis with an output level of 107 dB.

The alarm shall automatically activate when the transmission is placed in reverse. A virtual button shall be provided on the Vista display and control screen to disable the backup alarm.

INSTRUMENTATION

An ergonomically designed instrument panel shall be provided. Each gauge shall be backlit with LED lamps.

Stepper motor movements shall drive all gauges. The instrumentation system shall be multiplexed and shall receive ABS, engine, and transmission information over the J1939 data bus to reduce redundant sensors and wiring.

The instrument panel shall contain the following gauges:

SANTAMCA-0002 07/10/14

65

SVI Trucks

One (1) electronic speedometer shall be included. The primary scale on the speedometer shall read from 0 to

100 MPH, and the secondary scale on the speedometer shall read from 0 to 160 KM/H.

One (1) electronic tachometer shall be included. The scale on the tachometer shall read from 0 to 3000 RPM.

One (1) two-movement gauge displaying primary system, and secondary system air volumes and integral LCD odometer/trip odometer shall be included on the lower portion of the LCD. The scale on the air pressure gauges shall read from 0 to 150 pounds per square inch (PSI). The air pressure scales shall be linear to operate with an accuracy of 1 degree of the measured data with a red indication zone on the gauge showing critical levels of air pressure. A red indicator light in the gauge shall indicate a low air pressure, as well as a message on the LCD screen. The odometer shall display up to 9,999,999.9 miles. The trip odometer shall display 9,999.9 miles. The

LCD shall display Transmission Temperature in degrees Fahrenheit on the upper portion of the LCD. The LCD screen shall also be capable of displaying certain diagnostic functions.

One (1) four-movement gauge displaying engine oil pressure, coolant temperature, fuel level, voltmeter, and an

*indicator bar displaying Diesel Exhaust Fluid (DEF) LED bar shall be included. The scale on the engine oil pressure gauge shall read from 0 to 120 pounds per square inch (PSI). The engine oil pressure scale shall be linear to operate with an accuracy of 1 degree of the measured. A red indicator light in the gauge shall indicate a low engine oil pressure, as well as a message on the LCD screen. The scale on the coolant temperature gauge shall read from 100 to 250 degrees Fahrenheit (F). The coolant temperature scale shall be linear to operate with an accuracy of 1 degree of the measured data with a red indication zone on the gauge showing critical levels of air pressure. A red indicator light in the gauge shall indicate high coolant temperature, as well as a message on the LCD screen. The scale on the fuel level gauge shall read from empty to full as a percentage of fuel remaining. An amber indicator light shall indicate low fuel at 25% tank level. The scale on the voltmeter shall read from 10 to 16 volts with a red indication zone on the gauge showing critical levels of battery voltage. A red indicator light shall indicate high or low system voltage, as well as a message on the LCD screen. The scale on the DEF LED bar will consist of four (4) LEDs displaying levels in increments of 25% of useable DEF in green. Upon decreasing levels, the indicator bar will change colors to notify the driver of decreasing levels of

DEF and action will be required. An amber indicator light shall indicate low levels of DEF, as well as a message on the LCD screen and an audible alarm.

The instrument panel shall include a light bar that contains the following LED indicator lights and produce the following audible alarms in applicable configurations:

RED LAMPS

Stop Engine-indicates critical engine fault

Air Filter Restricted-indicates excessive engine air intake restriction

Park Brake-indicates parking brake is set

Seat Belt Indicator-indicates when a seat is occupied and corresponding seat belt remains unfastened

Low Coolant-indicates engine coolant is required

SANTAMCA-0002 07/10/14

66

SVI Trucks

AMBER LAMPS

MIL-indicates an engine emission control system fault

Check Engine-indicates engine fault

Check Trans-indicates transmission fault

High Transmission Temperature-indicates excessive transmission oil temperature

ABS-indicates anti-lock brake system fault

HEST-indicates a high exhaust system temperature

Water in Fuel-indicates presence of water in fuel filter

*DPF-indicates a restriction of the diesel particulate filter

*Regen Inhibit-indicates regeneration has been postponed due to user interaction

Range Inhibit-indicates a transmission operation is prevented and requested shift request may not occur.

*SRS-indicates a problem in the supplemental restraint system

Check Message-Turn Signal On

Check Message-Door Ajar

Check Message-Cab Ajar

*Check Message-ESC Active

*Check Message-DPF Regen Active

Check Message-No Engine Data

Check Message-No Transmission Data

Check Message-No ABS Data

Check Message-No Data All Communication With The Vehicle Systems Has Been Lost

Check Message-Check Engine Oil Level

Check Message-Check Washer Fluid Level

Check Message-Check Power Steering Fluid Level

Check Message-Low Transmission Fluid Level

Check Message-Check Coolant Level

GREEN LAMPS

Left and Right turn signal indicators

*ATC-indicates low wheel traction for automatic traction control equipped vehicles, also indicates mud/snow mode is active for ATC system

High Idle-indicates engine high idle is active.

Cruise Control-indicates cruise control is active

OK to Pump-indicates the pump engage conditions have been met

Pump Engaged-indicates the pump is currently in use

Auxiliary Brake-indicates secondary braking device is active

BLUE LAMP

High Beam Indicator

WHITE LAMP

Wait to Start-indicates active engine air preheat cycle

SANTAMCA-0002 07/10/14

67

SVI Trucks

AUDIBLE ALARMS FROM GAUGE PACKAGE

High Trans Temp

High or Low Voltage

Check Engine

Check Transmission

Stop Engine

Low Air Pressure

Fuel Low

Water in Fuel

*ESC

High Coolant Temperature

Low Engine Oil Pressure

Low Coolant Level

*Low DEF Level

Air Filter Restricted

Extended Left and Right Turn Remaining On

Cab Ajar

Door Ajar

ABS System Fault

Seatbelt Indicator

EXTERNAL AUDIBLE ALARM

Air Filter

Cab Ajar

Door Ajar

Check Engine

Stop Engine

Low Air Pressure

Low Engine Oil Pressure

Water in Fuel

*Low DEF

ABS System Fault

Seatbelt Indicator

*Items marked with an asterisk are provided only in applicable configurations.

BACKLIGHTING COLOR

The instrumentation gauges and the switch panel legends shall be backlit using red LED backlighting.

RADIO

A Panasonic radio with weather band, AM/FM stereo receiver, compact disc player, and four (4) speakers shall be installed in the cab. The radio shall be installed above the driver position. The speakers shall be installed

SANTAMCA-0002 07/10/14

68

SVI Trucks inside the cab with two (2) speakers recessed within the headliner of the front of the cab just behind the windshield and two (2) speakers on the upper rear wall of the cab.

An Ipod plug-in jack shall also be supplied.

AM/FM ANTENNA

A small antenna shall be located on the left hand side of the cab roof for AM/FM and weather band reception.

CAMERA

An Audiovox Voyager heavy duty rearview camera system shall be supplied. One (1) camera with a box style housing shall be shipped loose for OEM installation in the body to afford the driver a clear view to the rear of the vehicle and one (1) teardrop style shall be mounted on the officer side of the cab below windshield ahead of the front door at approximately the same level as the cab door handle.

The cameras shall be wired to both Weldon Vista displays located on the cab dash. The rear camera shall activate when the transmission is placed in reverse and the right camera shall activate with the right side turn signal. Each camera shall also be activated by a button on the Vista display.

CAB EXTERIOR PROTECTION

The cab face shall have a removable plastic film installed over the painted surfaces to protect the paint finish during transport to the body manufacturer.

FIRE EXTINGUISHER

A 2.50 pound D.O.T approved fire extinguisher with BC rating shall be shipped loose with the cab.

DOOR KEYS

The cab and chassis shall include a total of four (4) door keys for the manual door locks.

DIAGNOSTIC SOFTWARE TRANSMISSION

The cab and chassis shall include the latest version of Allison’s DOC diagnostic software for the transmission, which shall interface with the MagiKey®. The software shall be compatible with both 3000 and 4000 Gen IV transmissions.

Allison® DOC™ for PC-Service Tool is backward compatible with older electronically controlled transmissions.

SANTAMCA-0002 07/10/14

69

SVI Trucks

The feature matrix for Allison Transmission Diagnostic Tools shall offer a user friendly table which shall guide you through all available and unavailable functions of the Allison Transmission diagnostic tools.

The software shall be supported by Microsoft® Windows, XP, Professional and Window 2000 (SP4 or later).

DIAGNOSTIC SOFTWARE ABS

The cab and chassis shall include diagnostic software for the Wabco ABS system shipped loose with the vehicle. This software shall interface with the MagiKey® parallel port interface module. The Wabco software version E software is a comprehensive PC-based diagnostics program. The system requirements recommended by Meritor Wabco are:

32/64 Bit CPU-based PC

Microsoft Windows® XP, Vista or Windows 7 operating system

512 MB RAM

60 MB HD space for full installation

RP1210A compliant communications adapter for SAE J1708/J1587 or PLC

Serial Port, Parallel Port or USB Port for RP1210A adapter

DIAGNOSTIC INTERFACE MODULE

The shipped cab and chassis shall include a USB-Link™ interface module equipment kit which, shall communicate between the vehicle and the computer. The vehicle interface is compatible with RP1210A OEM diagnostic software including: Caterpillar, Cummins, Detroit Diesel, Allison Transmission and Meritor Wabco.

The kit shall include the USB-Link™, a USB cable which shall be 15.00 feet in length, a quick start reference guide, a 6 and 9 pin “Y” Deutsch adapter, and Configuration utility CD and manuals.

The software shall be supported by Windows 2000, XP, Vista, and Windows 7.

DIAGNOSTIC SOFTWARE OCCUPANT PROTECTION

Diagnostic software for the Spartan Advanced Protection System shall be available for free download from the

Spartan Chassis website to Spartan authorized OEMs, dealers and service centers, as well as the vehicle owner.

The software has been validated to be compatible with the following RP1210 interface adapters:

Dearborn Group DPA4 Plus

Noregon Systems JPRO® DLA+

Cummins INLINE5

Cummins INLINE6

NexIQ™ USB-Link™

SANTAMCA-0002 07/10/14

70

SVI Trucks

The software and adapter utilize the SAE J1939-13 heavy duty nine (9) pin connector which is located below the driver’s side dash to the left of the steering column.

WARRANTY

Summary of Warranty Terms:

THE FOLLOWING IS SUMMARY OF WARRANTY TERMS FOR INFORMATION ONLY. THE

ACTUAL LIMITED WARRANTY DOCUMENT, WHICH IS ATTACHED TO THIS OPTION, CONTAINS

THE COMPLETE STATEMENT OF THE SPARTAN CHASSIS, INC. LIMITED WARRANTY.

SPARTAN’S RESPONSIBILITY IS TO BE ACCORDING TO THE TERMS OF THE COMPLETE

LIMITED WARRANTY DOCUMENT.

The chassis manufacturer shall provide a limited parts and labor warranty to the original purchaser of the custom built cab and chassis for a period of twenty-four (24) months, or the first 36,000 miles, whichever occurs first. The warranty period shall commence on the date the vehicle is delivered to the first end user.

CHASSIS OPERATION MANUAL

There shall be four (4) complete sets of chassis operation manuals provided with the chassis. Two (2) sets shall be printed hard copies and two (2) sets shall be digital copies. Each manual shall include a parts list specific to the chassis model.

ENGINE AND TRANSMISSION OPERATION MANUALS

The following manuals specific to the engine and transmission models ordered will be included with the chassis in the ship loose items:

(1) Digital copy of the Engine Owner’s manual

(1) Digital copy of the Transmission Operator’s manual

(1) Hard copy of the Engine Operation and Maintenance manual with CD

ENGINE SERVICE MANUALS

There shall be two (2) printed hard copy sets of Cummins ISC/ISL engine service reference manuals which shall be provided with the chassis.

SANTAMCA-0002 07/10/14

71

SVI Trucks

TRANSMISSION SERVICE MANUALS

There shall be two (2) printed hard copy sets of Allison 3000 transmission service manuals included with the chassis.

CAB/CHASSIS AS BUILT WIRING DIAGRAMS

The cab and chassis shall include four (4) complete sets of wiring schematics and option wiring diagrams. Two

(2) sets shall be printed hard copies and two (2) sets shall be digital copies.

AS BUILT AIR PLUMBING DIAGRAM

The cab and chassis shall include three (3) complete sets of the as built air plumbing system and option air plumbing diagrams. Two (2) sets shall be a printed hard copies and one (1) set shall be a digital copy.

SALES TERMS

The sale of the Spartan Chassis shall be governed by the terms contained on the Sales Terms – Acceptance of

Purchase Order document, a copy of which is attached to this option.

SHOP NOTES

List: $253,634.00

Discount: -14% +$1,100 Seat Charge

Net Price: $219,225.00

F. Axle Weight: 13,743

R. Axle Weight: 4,376

CAB TO AXLE DIMESION

Cab to axle will be 128.5”.

CAB/CHASSIS PREPAYMENT

The specified cab/chassis shall be prepaid by Santa Monica Fire Department within 30 days of invoice. Santa Monica Fire

Department understands that if payment is made after 30 days, additional interest charges may apply.

SANTAMCA-0002 07/10/14

72

SVI Trucks

CHASSIS MODIFICATIONS

LUBRICATION AND TIRE DATA PLATE

A permanent label in the driving compartment shall specify the quantity and type of the following fluids used in the vehicle and tire information:

Engine oil

Engine coolant

Chassis transmission fluid

Pump transmission lubrication fluid . . (if applicable)

Pump priming system fluid, if applicable . . (if applicable)

Drive axle(s) lubrication fluid

Air conditioning refrigerant . . (if applicable)

Air conditioning lubrication oil . . (if applicable)

Power steering fluid

Cab tilt mechanism fluid . . (if applicable)

Transfer case fluid . . (if applicable)

Equipment rack fluid (if applicable)

CAFS air compressor system lubricant . . (if applicable)

Generator system lubricant . . (if applicable)

Front tire cold pressure

Rear tire cold pressure

Maximum tire speed ratings

VEHICLE DATA PLATE

A permanent label in the driving compartment which indicates the following:

Filter part numbers for the;

Engine

Transmission

Air

Fuel

Serial numbers for the;

Engine

Transmission

Delivered Weights of the Front and Rear Axles

Paint Brand and Code(s)

Sales Order Number

OVERALL HEIGHT, LENGTH DATA PLATE (US)

SANTAMCA-0002 07/10/14

73

SVI Trucks

The fire apparatus manufacturer shall permanently affix a high-visibility label in a location visible to the driver while seated.

The label shall show the height of the completed fire apparatus in feet and inches, the length of the completed fire apparatus in feet and inches, and the GVWR in pounds.

Wording on the label shall indicate that the information shown was current when the apparatus was manufactured and that, if the overall height changes while the vehicle is in service, the fire department must revise that dimension on the plate.

ACCIDENT PREVENTION

There shall be a placard in the cab seating area which reads, "ALL OCCUPANTS MUST BE SEATED AND BELTED

WHEN THE APPARATUS IS IN MOTION".

PERSONNEL CAPACITY

A label that states the number of personnel the vehicle is designed to carry shall be located in an area visible to the driver.

ACCIDENT PREVENTION

If the rear bumper is 8" deep or more, there shall be a placard on the rear face of the body, in clear sight from the ground, which reads, "WARNING - DO NOT RIDE ON STEPS OR DECK AREAS WHILE THE APPARATUS IS IN MOTION.

DEATH OR SERIOUS INJURY MAY RESULT".

WEARING HELMET WARNING

A label stating

“DO NOT WEAR HELMET WHILE SEATED” shall be visible from each seating location.

FINAL STAGE MANUFACTURER VEHICLE CERTIFICATION

A final stage manufacturer vehicle certification label shall be provided and installed in the driver cab door jamb area.

FRONT BUMPER

The front bumper shall be as provided by the cab/chassis manufacturer. No other alteration or modifications are required.

BUMPER GRAVELSHIELD

The bumper extension gravel shield shall be provided by the cab/chassis manufacturer.

AIR HORN(S)

The air horn(s) shall be supplied and installed by the cab/chassis manufacturer.

FRONT WINCH

The front winch shall be supplied and installed by the cab/chassis manufacturer.

SANTAMCA-0002 07/10/14

74

SVI Trucks

FRONT TOW PROVISIONS

The front tow provisions shall be supplied and installed by the cab/chassis manufacturer.

AIR INTAKE SYSTEM

An air filter shall be provided in the engine’s air intake system.

Air inlet restrictions shall not exceed the engine manufacturer’s recommendations.

The air inlet shall be equipped with a means of separating water and burning embers from the air intake system.

This requirement shall be permitted to be achieved by either of the following methods:

Provision of a device such that burning particulate matter larger than 0.039 in. (1.0 mm) in diameter cannot reach the air filter element.

9. Provision of a multi screen ember separator capable of meeting the test requirements defined in the Parker Hannafin,

Racor Division, publication LF 1093-90, Ember Separation Test Procedure, or an equivalent test.

EXHAUST

The exhaust system shall be as provided by cab/chassis manufacturer. The tailpipe may require some modifications for proper ground clearances and fit with body.

The exhaust piping and discharge outlet shall be located or shielded so as not to expose any portion of the vehicle or equipment to excessive heating.

Exhaust pipe discharge shall be directed away from any operator’s position or entry doors on body.

Where parts of the exhaust system are exposed so that they are likely to cause injury to operating personnel, protective guards shall be provided.

LAPTOP COMPUTER

A Dell laptop computer capable of running all provided software shall be provided and approved by Santa Monica Fire

Department prior to ordering.

All supplied software shall be installed prior to delivery of vehicle.

COMMUNICATION RACK

An SVI fabricated and installed communication module shall be located in the cab. The module will be mounted centered on the rear wall of the cab. The module shall be accessible from within the cab with the front facing forward. Provisions shall be made to make the rear of the module accessible for rewiring including cable runs for antenna, power and radio head wiring. Wiring will be installed from the batteries to the module box with an integral 150 amp breaker. Storage for at least (6) notebooks and (2) large water maps shall also be provided adjacent to commo box.

The module shall include the following:

One (1) VHF Motorola Radio

SANTAMCA-0002 07/10/14

75

SVI Trucks

One (1) UHF Motorola Radio

One (1) 800 MHz Motorola Radio

One (1) Aircraft Radio

COMMUNICATION EQUIPMENT

The following equipment will be provided by Santa Monica Fire Department and installed by manufacturer;

One (1) Motorola dual head remote mount mobile radio; model XTL5000 with microphones and speakers

One (1) Motorola remote mount mobile radio; model APX 100/800 Mhz

One (1) ICOM IC-210 Aircraft radio

One (1) Panasonic CF-30 with Gamber Johnson docking station and Panasonic PDRC

One (1) In Motion On-Board Mobile Gateway

COMMUNICATION INSTALLATION

The bidder shall provide installation services for all communication equipment listed above. The bidder will also provide all parts not supplied by SMFD. The system will also include a CSI headset system capable of receiving and transmitting on all the radios listed. A wireless headset option should also be included in the bid. The control head for the communication system will be mounted in the command radio box with controls that are ‘set and forget’. Individual PTT’s shall be provided for each radio at each seated position. A 3.5mm jack will be installed at each position for cell phone use on each headset.

12 VOLT ACCESSORY PLUG

There shall be two (2) 12 volt accessory plug(s) furnished and installed in the cab area. The location of accessory plugs shall be one each side in the extended cab compartments.

12 VDC FUSE BLOCK

There shall be one (1) 100 amp Blue Sea Systems ST Series blade type fuse block with screw type terminals for both positive and negative buss with cover provided for distribution of up to six (6) 30 amp, 12 VDC circuits. Fuse block shall be located per required circuits and be protected from damage.

There shall be a wireless remote control provided by SVI to operate the Ramsey front mount winch.

SVI to fabricate and install a console to be mounted onto the cab engine tunnel. Console shall be made of .125" smooth aluminum and have a powder coated finish.

An MDT mount shall also be furnished and installed onto the engine tunnel. The MDT mount shall hold a Panasonic

Toughbook laptop computer, (not included with this option).

SEAT BELT COLOR

Section 14.1.3.4 of the NFPA 1901 Standards, 2009 edition, requires all seat belt webbing in cab to be bright red or bright orange in color, and the buckle portion of the seat belt shall be mounted on a rigid or semi rigid stalk such that the buckle remains positioned in an accessible location.

SEAT BELT WEB LENGTH - CUSTOM CAB

Sections 14.1.3.2 and 14.1.3.3 of the NFPA 1901 standards, 2009 edition, require the effective seat belt web length for a

SANTAMCA-0002 07/10/14

76

SVI Trucks

Type 1 lap belt for pelvic restraint to be a minimum of 60", and a Type 2 pelvic and upper torso restraint-style seat belt assembly to be a minimum of 110".

The chassis seat belt web length as supplied by the custom chassis manufacturer shall be compliant to NFPA Standards

14.1.3.2 and 14.1.3.3.

SEAT BELT / VDR SYSTEM - CUSTOM CAB

The seat belt warning and vehicle data recorder systems shall be provided by the cab/chassis manufacturer.

REVERSE CONTROL SYSTEM

A Reverse Control Systems Inc. wireless remote backup system shall be provided and installed in cab. System shall include wireless handheld tranmitter, vehicle antenna (roof mounted), vehicle receiver, cab speaker, headrest and driver indicator lights. System LED lights shall be mounted on both "A" pillar posts. Audible tones shall be transmitted through the dash mounted speaker and intercom headsets. Kit includes;

10. 1 - 900 MHz Handheld Wireless Transmitter

1 - 900 MHz Receiver (factory linked)

1 - Cable Assembly (with intercom interface wire set)

1 - Antenna Assembly (with adjustable NMO style mounting bracket)

1 - Cab Speaker Assembly

2 - LED Assemblies

Instruction & Installation Manuals

All mounting hardware and brackets

One (1) Year Limited Warranty

HELMET STORAGE

No helmet storage is required in the in the cab driving or crew area.

CAB CRASH TEST CERTIFICATION

A cab crash test certification from the fire apparatus manufacturer shall be provided with the equipment. A copy of this certification shall be included with the bid.

NOTE: There shall be no exception to any portion of the cab integrity certification requirements. Nonconformance shall lead to immediate rejection of bid.

The certification shall state that the cab does meet or exceed the requirements below:

European Occupant Protection Standard ECE Regulation No. 29.

11) SAE J2422 Cab Roof Strength Evaluation - Quasi-Static Loading Heavy Trucks.

CAB MIRRORS, DRIVER ADJUSTABLE

Section 14.3.5 of the NFPA 1901 Standards, 2009 edition, requires all primary rear view mirrors used by the driver to be adjustable from the driver's position.

MUDFLAPS

SANTAMCA-0002 07/10/14

77

SVI Trucks

There shall be 1/4" rubber mudflaps provided and installed behind each set of tires to prevent throwing road debris and lower road spray.

AIR BRAKE SYSTEM QUICK BUILD-UP

The air brake quick build-up system shall be supplied from the cab/chassis manufacturer.

The quick buildup system shall provide sufficient air pressure so that the apparatus has no brake drag and is able to stop under the intended operating conditions following the 60-second buildup time.

ROAD EMERGENCY SAFETY KIT

One (1) set of three (3) dual faced triangular warning flares with fold away base complete with storage case per DOT requirements shall be provided with the completed apparatus.

One (1) 2.5 lb. ABC type vehicle fire extinguisher with bracket per DOT requirements shall be provided with the completed apparatus.

SVI to install a grease shield to the underside of the chassis and generator drivelines.

CAB LONG TWO DOOR SIDE COMPARTMENTS

12) There shall be two (2) slide-out smooth aluminum vertical tool board(s) approximately 26" deep. Each tool board(s) vertical exterior edge shall have a double 90 degree formed edge to provide an easy grip handle. The top and bottom of tool board(s) shall be provided with Accuride 9300 series slide tracks. Each board shall be rated for a maximum

200 lbs. evenly distributed load. Each tool board shall utilize a pneumatic cylinder to hold the tool board in both the opened and closed positions.

Change the mounting location of the toolboards located in the cab compts. Toolboards to be centered in the compts.

Add a ZICO QUICK-SWING (QSD) and EZ-LOC (QM-EZL-A) Toolboards shall be made 26" deep and utilize a pneumatic strut as the open/close stay.

The following is reference info on how the customer plans on using this set-up:

The ZICO SCBA components shall be mounted to outboard edge of the toolboards on both the D/S and P/S. This will allow bunker pants/boots to be stored on the compt floor directly in front of the toolboards. Bunker coats to be hung on the SCBA pack that will be capable of swinging out and down from the stored position to assist the crew in accessing all equipt. In addition, the width of the brkts to mount the ZICO QSD shall be held as narrow as possible to allow for the mounting of, and access to, personal hand tools on the forward/rearward (outboard) surfaces of the toolboards.

SHOP NOTES

One (1) located on each side of cab in the LTD compartments behind the cab doors. Used to hold SCBA

The vertical tool board material shall be 3/16" (.188) 3003H-14 aluminum alloy sheet.

Each tool board will be bolted to compartment floor.

FUEL FILL

SANTAMCA-0002 07/10/14

78

SVI Trucks

There shall be one (1) CAST PRODUCTS brand fuel fill door located in the streetside exterior wheel well panel, behind the rear axle. The fill door shall be painted to match the body . There shall be a permanent label with the text "DIESEL

FUEL ONLY" located adjacent to the fuel fill access.

SHOP NOTES

Painted door

FUEL FILL

There shall be one (1) CAST PRODUCTS brand fuel fill door located in the curbside exterior wheel well panel, behind the rear axle. The fill door shall be painted to match the body . There shall be a permanent label with the text "DIESEL FUEL

ONLY" located adjacent to the fuel fill access.

SHOP NOTES

Painted Door

BODY DESIGN

The importance of public safety associated with emergency vehicles requires that the construction of this vehicle meet the following specifications. These specifications are written to establish the minimum level of quality and design. All Bidders shall be required to meet these minimum requirements.

It is the intent of these specifications to fully describe the requirements for a custom built emergency type vehicle. In order to extend the expected service life of this vehicle, the body module shall be removable from the chassis frame and be capable of being installed on a new chassis.

The sheet metal material requirements, including alloy and material thickness, throughout the specifications are considered to be a minimum. Since such materials are available to all Manufacturers, the material specifications shall be strictly adhered to.

The fabrication of the body shall be formed sheet metal. Formed components shall allow the Santa Monica Fire

Department to have the body repaired locally in the case where any object has struck the body and caused damage. The use of proprietary extrusions will prevent the Santa Monica Fire Department from such repair and shall NOT be used.

Following construction of the subframe, which supports the apparatus body, the sheet metal portion of the body shall be built directly on the subframe. The joining of the subframe and body shall be of a welded integral construction.

The sheet metal fabrication of the body shall be performed using inert gas continuous feed welders only. The entire body shall be welded construction. The use of pop rivets in any portion of structural construction may allow premature failure of the body structure. Therefore, pop rivets shall NOT be used in the construction of the structural portions of the body. This includes side body sheets, inner panels of compartment doors, and any other structural portions of the body.

EXTERIOR ALUMINUM BODY

The fabrication of the body shall be constructed from aluminum 3003H-14 alloy smooth plate. This shall include compartment front panel, vertical side sheets, side upper rollover panels, rear panels and compartment door frames.

The body compartment floors and exterior panels shall be constructed with not less than 3/16" (.187) aluminum 3003H-14 smooth plate. Interior compartment dividing walls shall be constructed with not less than 1/8" (.125) aluminum 3003H-14 smooth plate. Lighter gauge sheet metal will not be acceptable in these areas, No Exceptions.

SANTAMCA-0002 07/10/14

79

SVI Trucks

The front and rear corners of body shall be formed as part of the front or rear body panels. This provides a stronger body corner and finished appearance. The use of extruded corners, or caps will not be acceptable, No Exceptions.

The door side frame openings shall be formed "C" channel design. An electrical wiring conduit raceway running the full length of exterior compartments shall be provided. This raceway shall contain all 12 volt wiring running to the rear of the apparatus, permitting easy accessibility to wiring.

Individual compartment modules, with dead air space voids between compartments, will not be an acceptable method of compartment construction.

The compartments shall be an integral part of the body construction. Compartment floors from front of body to ahead of rear axle, also from rear axle to rear of body shall be single one-piece sections. Compartment floors shall be preformed, then positioned in body and welded into final position.

Compartment floors shall have a "sweep-out" design with door opening threshold positioned lower than compartment floor, permitting easy cleaning of compartments. Angles, lips, or door moldings are not acceptable in the base of compartment door opening. One-way rubber drain valves shall be provided in compartment floors so that a water hose may be used to flush-out compartment area.

All exterior seams in sheet metal below frame, and around the rear wheel well area shall be welded and caulked to prevent moisture from entering the compartments. All other interior seams and corners shall be sealed with silicone based caulk prior to painting.

Only stainless steel bolts, nuts, and sheet metal screws shall be used in mounting exterior trim, hardware and equipment.

Exterior compartments shall have louvers in lower back wall of compartment for ventilation.

DRIP RAILS

The body shall have drip rails over the side full height compartments. The drip rails shall be formed into the upper body panels providing a ridged lower panel and a flat upper body panel surface. The use of mechanically fastened, taped or glued on drip rails will not be acceptable, No Exceptions.

ROOF CONSTRUCTION

The roof shall be integral with the body and shall be all welded construction. The roof of the body shall not be less than

3/16" aluminum 3003H-14 alloy NFPA nonskid compliant tread plate, fully and continuously welded. The roof shall be reinforced with 2" x 2" x 1/4" aluminum tubing running the full width of the body.

All seams in the roof area shall be welded to the radius and supports prior to paint to prevent entry of moisture. All roof seams shall be continuously welded.

A 2" formed radius shall be provided along the body sides. The use of extruded radius will not be acceptable, No

Exceptions.

BODY SUBFRAME

SANTAMCA-0002 07/10/14

80

SVI Trucks

The chassis frame rails shall be fitted with 1/4" custom extruded UHMW polyethylene rail cap to isolate the body frame members from direct contact with chassis frame rails.

The body subframe shall be constructed from 6061T6 aluminum alloy tubing. Subframe shall consist of two (2) 2" x 6" x

1/4" aluminum tubes, the same width as the chassis frame rails, NO EXCEPTION. Welded to this tubing shall be cross members of 2" x 6" x 1/4" aluminum. These cross members shall extend the full width of the body to support the compartments. Cross members shall be located at front and rear of the body, below compartment divider walls, and in front and rear of wheel well opening. Additional aluminum cross members shall be located on 16" centers, or as necessary to support walkway or heavy equipment.

To form the frame, the tubing shall be beveled and welded at each joint using 5356 aluminum alloy welding wire.

BODY MOUNTING

The body subframe shall be fastened to the chassis frame with a minimum of six (6) spring loaded body mounts. Each mount shall be configured using a two-piece encapsulated slide bracket. The two (2) brackets shall be fabricated of heavy duty 1/4" thick steel and shall have a powder coat finish to prevent any corrosion. Each mounting assembly shall utilizing two (2) 3/4" diameter x 6" long grade 8 bolts and two (2) heavy duty springs. The assembly design shall allow the body and subframe to act as one (1) component, separate from the chassis. As the chassis frame twists under driving conditions, the spring mounting system shall eliminate any stress from being transferred into the body. The spring loaded body mounts shall also prevent frame side rail or body damage caused by unevenly distributed stress and strains due to load and chassis movement.

Body mountings that do not allow relief from chassis movement will not be acceptable.

12" REAR STEP BUMPER

The full width rear bumper shall be constructed from 2" x 2" x 1/4" aluminum tubing frame and covered with 3/16" NFPA compliant aluminum tread plate. The bumper shall extend from the rear vertical body panel 12" and provide a rear step with a minimum of 1/2" space at body for water drainage.

REAR TOW EYES

There shall be two (2) heavy duty rear mounted tow eyes securely attached to the body subframe, below the apparatus body. The tow eyes shall be fabricated from 3/4" thick steel plate and shall have a black powder coat finish.

GROUND LIGHTS

There shall be two (2) OnScene 9" Night Axe LED lights installed below bumper capable of providing illumination at a minimum level of 2 fc (20 lx) on ground areas within 30 in. (800 mm) of the edge of the vehicle in areas designed for personnel to climb onto or descend from the vehicle to the ground level.

Lighting shall be switchable but activated automatically when the vehicle park brake is set.

WHEEL WELL EXTERIOR PANEL

The exterior panel of the body wheel well enclosure shall be constructed from 3/16" smooth aluminum panels.

STAINLESS STEEL BODY FENDERS

SANTAMCA-0002 07/10/14

81

SVI Trucks

The body wheel well openings shall be provided with round radius, polished stainless steel fenderettes. The fenderettes shall be bolted and easily replaceable if damaged. The fenderettes shall be installed using a rubber gasket to reduce buildup of moisture and/or debris.

WHEEL WELL LINERS

The wheel wells shall be provided with an easily removable polymer, circular inner fender liner. The inner liner shall be bolted to the wheel well with stainless steel bolts and spaced away from the wheel well so the liner will not accumulate dirt or water.

BODY PAINT SPECIFICATIONS

BODY PAINT PREPARATION

After the body and components have been fabricated they shall be disassembled prior to painting so when the vehicle is complete there shall be finish paint beneath the removable components. The body shall be totally removed from chassis during the paint process to insure the entire unit is covered. The body and components shall be metal finished as follows to provide a superior substrate for painting.

The exterior body shall undergo a thorough cleaning process starting with a biodegradable phosphoric acid solution to begin the etching process followed by a complete clear water rinse. The next step shall consist of a chemical conversion coating applied to seal the metal substrate and become part of the metal surface for greater film adhesion. If the compartment interior is to be painted the interior shall be acid etched as described above then primed with an epoxy primer and all seams caulked.

All bright metal fittings, if unavailable in stainless steel or polished aluminum, shall be chrome plated. Iron fittings shall be copper under plated prior to chrome plating.

PAINT PROCESS

The paint process shall follow the strict standards set forth by PPG Industries guidelines. Painters applying PPG products will be PPG Certified Commercial Technicians, and re-certified every two (2) years.

The body shall go through an eight-stage paint process;

Clean bare metal using a solvent base wax & grease remover.

Finish all exterior body seams as necessary, followed by a thorough sanding of all bare metal to be painted.

13) Re-clean bare metal using a solvent base wax & grease remover.

14) Bare Metal Epoxy Primer Coat - PPG Delfleet® Evolution corrosion resistance epoxy primer to be applied at 1.0-2.0 mills DFT over clean abraded bare metal.

15) Primer Filler Coat - PPG Delfleet® Evolution urethane build primer to achieve total thickness of 3.0-6.0 mils DFT after sanding.

16) Base coat (Color) - PPG Delfleet® Evolution High Solids Polyurethane Base coat. Apply 1.0-3.0 mils DFT of base coat color to achieve full hiding.

17) Clear coat PPG Delfleet® Evolution polyurethane premium quality clear coat with improved mar resistant finish. The clear coat shall be applied to achieve a total dry film thickness of 2.0-3.0 mils.

18) Curing process of the painted body shall go through a force dry/bake cycle process. The painted components shall be baked 180 degrees for 2 hours to achieve a complete coating cure on the finished product.

SANTAMCA-0002 07/10/14

82

SVI Trucks

MACHINE POLISHED

After the force dry/bake cycle and ample cool down time, the coated surface shall be sanded using 1,000, 1,500, and or

3,000 grit sandpaper to remove surface defects. In the final step, the surface shall be buffed then polished to an extra high gloss smooth finish. Total dry film thickness of paint will average between 8.0-12.0 mils.

PAINT - ENVIRONMENTAL IMPACT

The contractor shall meet or exceed all current State (his) regulations concerning paint operations. Pollution control shall include measures to protect the atmosphere, water and soil. PPG Delfleet® Evolution paint shall be free of all heavy metal

(lead & chromate) components. Paint emissions from sanding and painting shall be filtered and collected. All paint wastes shall be disposed of in an environmentally safe manner. Solvents used in cleanup operations shall be collected, sent offsite for distillation and returned for reuse.

PAINT FINISH - SINGLE COLOR

The body shall be painted with a single color of PPG Delfleet® Evolution paint per approved customer sprayout.

Prior to the assembly and reinstallation of exterior components; i.e. warning and DOT lights, handrails, steps, door hardware, and miscellaneous items, an isolation tape, or gasket shall be used to prevent damage to the finish painted surfaces. These components shall be fastened to body using either a plastic insert into body metal with stainless steel screws or zinc coated nutserts into body surface using stainless steel bolts to prevent corrosion from dissimilar metals.

Touch-up paint shall be provided with completed vehicle.

19) Paint Color: Match cab/chassis supplied paint color.

BODY UNDERCOATING

The entire underside of body shall be sprayed with black automotive undercoating. Undercoating shall cover all areas underside of body and wheel well area to help prevent corrosion under the vehicle.

UNDERCOAT WARRANTY

The body undercoating shall have a warranty provided by the manufacturer for the lifetime of the vehicle or twenty (20) years, whichever occurs first. The warranty shall be transferable between vehicle owners. Should the undercoating material applied to the underside of the body and wheel wells of the vehicle ever flake off, peel, chip or crack due to drying out, the damaged area shall be re-sprayed without charge to the vehicle owner.

PAINT WARRANTY

The vehicle shall be provided with a ten (10) year non-prorated warranty to the original owner. Warranty is provided by

PPG Inc. A warranty sheet with all conditions and maintenance procedures shall be provided with the delivered vehicle.

Pro-rated warranties will not be acceptable.

SANTAMCA-0002 07/10/14

83

SVI Trucks

COMPARTMENT INTERIOR FINISH

The compartment interiors shall be treated with phosphoric acid and then sprayed with an epoxy primer applied 1.0 mil thick. All body seams will be caulked with urethane seam sealer and painted with two (2) coats of Multicolor Specialties

Inc. polyurethane waterborne multicolor finish. The Multicolor paint shall be solvent and oil resistant, impact and abrasion resistant, stain and household chemical resistant, as well as mildew and fungus resistant. Paint color shall be silver gray.

REFLECTIVE STRIPE REQUIREMENTS

Material

All retroreflective materials shall conform to the requirements of ASTM D 4956, Standard Specification for Retroreflective

Sheeting for Traffic Control, Section 6.1.1 for Type I Sheeting.

All retroreflective materials used that are colors not listed in ASTM D 4956, Section 6.1.1, shall have a minimum coefficient of retroreflection of 10 with observation angle of 0.2 degrees and entrance angle of -4 degrees.

Any printed or processed retroreflective film construction used shall conform to the standards required of an integral colored film as specified in ASTM D 4956, Section 6.1.1.

Minimum Requirements

A retroreflective stripe(s) shall be affixed to at least 50 percent of the cab and body length on each side, excluding the pump panel areas, and at least 25 percent of the width of the front of the apparatus.

The stripe or combination of stripes shall be a minimum of 4 in. (100 mm) in total width.

The 4 in. (100 mm) wide stripe or combination of stripes shall be permitted to be interrupted by objects (i.e., receptacles, cracks between slats in roll up doors) provided the full stripe is seen as conspicuous when approaching the apparatus.

GRAPHICS PROOF

A color graphics proof of the reflective striping layout shall be provided for approval by Santa Monica Fire Department prior to installation. The graphics proof shall be submitted to Santa Monica Fire Department on 8.5" x 11" sheets with front, sides, rear and plan views, each on one (1) sheet. In addition if there is any special art work an additional sheet shall be provided showing all details.

REFLECTIVE STRIPE - CAB SIDE

The reflective stripe material shall be 10" wide, 3M Scotchcal 680 series.

20) This reflective stripe shall be white in color.

Two red (to match paint color) pinstripes will be provided on each side of the white reflective stripe. The pinstripes may be printed or applied separately. The outer stripe shall be 1/2" wide and placed 1/2” inside the outer edge of the white stripe.

The inner pinstripe shall be 1/4” wide and placed 1/4” from the 1/2” pinstripe.

This reflective stripe shall be red in color.

SANTAMCA-0002 07/10/14

84

SVI Trucks

REFLECTIVE STRIPE - CAB FRONT

The reflective stripe material shall be 10" wide, 3M Scotchcal 680 series.

This reflective stripe shall be white in color.

Two red (to match paint color) pinstripes will be provided on each side of the white reflective stripe. The pinstripes may be printed or applied separately. The outer stripe shall be

1/2" wide and placed 1/2” inside the outer edge of the white stripe.

The inner pinstripe shall be 1/4” wide and placed 1/4” from the 1/2” pinstripe.

This reflective stripe shall be white in color.

REFLECTIVE STRIPE - CAB DOOR INTERIOR

Any door of the apparatus designed to allow persons to enter or exit the apparatus shall have at least 96 in.2 (62,000 mm2) of retroreflective material affixed to the inside of the door.

The inside of each cab door shall have 4" Chevron style 3M Scotchcal 680 series reflective striping.

This reflective chevron stripe shall alternate red and yellow in color.

REFLECTIVE STRIPE - BODY SIDES

The reflective stripe material shall be 10" wide, 3M Scotchcal 680 series.

This reflective stripe shall be white in color.

Two red (to match paint color) pinstripes will be provided on each side of the white reflective stripe. The pinstripes may be printed or applied separately. The outer stripe shall be 1/2" wide and placed 1/2” inside the outer edge of the white stripe.

The inner pinstripe shall be 1/4” wide and placed 1/4” from the 1/2” pinstripe.

The stripe shall extend from the front of cab in a straight line, then just ahead of the rear wheels the stripe shall angle up and extend straight back to the rear of the body.

CHEVRON REFLECTIVE STRIPE - REAR SIDES PANELS

At least 50 percent of the rear-facing vertical surfaces, visible from the rear of the apparatus, excluding any pump panel areas not covered by a door, shall be equipped with retroreflective striping in a chevron pattern sloping downward and away from the centerline of the vehicle at an angle of 45 degrees. Each stripe shall be 6" width.

The rear side panels only of the body shall have a Chevron style reflective stripe layout, and cover as much of the rear side panels as possible. Chevron panels shall have a 3M UV over laminate to protect from UV rays, scene damage, and everyday use. Chevron panels shall have a minimum 10 year warranty for material failure, and colorfastness.

The stripe material shall be 3M Scotchcal 680 series.

This reflective chevron stripe shall alternate red and yellow in color.

SANTAMCA-0002 07/10/14

85

SVI Trucks

CAB STRIPE - 22K GOLD LEAF

The cab shall have a 1/2" wide 22K gold leaf stripe provided on each side of cab on the two-tone cab paint line. Stripe shall have a black outline. Graphics made by RJ Marx.

LETTERING

GRAPHICS PROOF

A color graphics proof of the lettering layout shall be provided for approval by Santa Monica Fire Department prior to installation. The graphics proof shall be submitted to Santa Monica Fire Department on 8.5" x 11" sheets with front, sides, rear and plan views, each on one (1) sheet. In addition if there is any special art work an additional sheet shall be provided showing all details.

The following lettering shall be provided and installed on the completed unit as follows;

SIDE CAB DOOR LETTERING

There shall be forty two (42) 3" high 23K Gold letters furnished and installed on the vehicle. Lettering shall have a clear

3M UV Protective Over Laminate applied before installation. Graphics made by RJ Marx.

"SANTA MONICA"

"DEPARTMENT"

- Arched with black outline and shade

- Black outline and shade

There shall be eight (8) 4" high 22K Gold letters furnished and installed on the vehicle. Lettering shall have a clear 3M UV

Protective Over Laminate applied before installation. Graphics made by RJ Marx.

"FIRE" - Located between lettering above with black outline and shade (prismatic printed burnish).

UPPER BODY SIDE LETTERING

There shall be twenty eight (28) 10" high reflective letters furnished and installed on the vehicle.

This reflective lettering shall be white in color with red pinstripe.

REAR BODY LETTERING

There shall be NO lettering applied in this area.

FRONT OF CAB LETTERING

There shall be eleven (11) 3" high 23K Gold letters furnished and installed on the vehicle. Lettering shall have a clear 3M

UV Protective Over Laminate applied before installation. Graphics made by RJ Marx.

"SANTA MONICA"

CAB ROOF LETTERING

There shall be six (6) 14" high reflective letters furnished and installed on the vehicle.

SANTAMCA-0002 07/10/14

86

SVI Trucks

"SMA"

"RU1" - (32" x 32" layout)

This reflective lettering shall be black in color.

CUSTOM DECAL LOGO - 12"

Two (2) 23K gold leaf Eagle Seals to match existing SMFD apparatus shall be provided and located on the completed vehicle.

EXTERIOR COMPARTMENT DOORS

ROLL-UP DOOR CONSTRUCTION - ROBINSON (ROM)

The apparatus shall be equipped with Robinson ROM Series III roll-up exterior compartment doors. Robinson roll-up doors shall be complete with the following features;

Doors shall be front roll with drum positioned at upper front portion of compartment to afford maximum clearances and head room for mounting equipment to ceiling of compartment

There shall be a non-abrasive side brush seals

Every slat must have interlocking end shoes to prevent slat from moving side-to-side and binding the door

Between each slat must be a co-extruded PVC inner seal to prevent metal-to-metal contact and to repel moisture.

This inner seal is not visible to detract from appearance of door

Slats are to have interlocking joints with a folding locking flange to provide security and prevent penetration by sharp objects

Slats to be double-wall extrusion 1.366" high by .315" thick. Exterior surface to be flat and interior surface to be

 concave to prevent loose equipment from interfering with door operation

Latch system to be a full width one piece lift bar operable by one (1) hand

A 2" wide finger pull integrated into the bottom rail extrusion for easy one (1) hand opening and closing

Clip system that connects the curtain slats to the operator drum which allows for easy tension adjustment without tools

Each roll-up door shall have a 4" diameter counterbalance operator drum to assist in lifting the door.

Track shall be one-piece aluminum that has an attaching flange and finishing flange incorporated into its design

Drip rail will have specially designed seal that prevents the seal from scratching the door

Bottom rail extrusion must have smooth back to prevent loose equipment from jamming the door

Bottom rail to have "V" shaped double seal to prevent water and debris from entering the compartment

Standard replacement parts to be shipped from the United States and available in as little as 48 hours

Will be free from manufacturing defects for a period of up to 7 years from date of purchase provided that the Product is used under conditions of normal use, that regular periodic maintenance and service is performed and that the product was installed in accordance with R•O•M’s instructions.

Each shutter door shall decrease the compartment door frame opening approximately 2.00" in width and approximately

4.50" in height for the bottom section of door assembly.

The specified retroreflective stripe material shall be applied on the roll-up compartment doors. The stripe shall be precision machine cut for each door slat of the roll-up doors. Under no circumstance will the stripe material be cut on rollup door surface.

SANTAMCA-0002 07/10/14

87

SVI Trucks

BODY HEIGHT MEASUREMENTS

The vertical body dimensions shall be as follows:

AHEAD OF REAR AXLE

A

B

C

Description

Bottom of Subframe to Top of Body

Bottom of Subframe to Bottom of Body

Vertical Door Opening

-with roll-up door

-with hinged door

ABOVE REAR AXLE

D

Description

Vertical Door Opening - Above Rear Wheel

-with roll-up door

-with hinged door

Dimension

74.0"

22.5"

67.5"

71.5"

Dimension

34.0"

37.0"

BEHIND REAR AXLE

E

Description

Bottom of Subframe to Bottom of Body

F Vertical Door Opening

-with roll-up door

-with hinged door

GENERAL

Description

G Bottom of Drip Rail to Top of Body

Dimension

20.0"

62.0"

66.0"

Dimension

23.5"

(Dimensions are generic and subject to change during the actual design process)

FORWARD TRANSVERSE UPPER BODY COMPARTMENT

There shall be three (3) compartments located in the roof area.

One (1) transverse across the front of the body behind the Command Light recess area. It will be approximately 68.0" wide x 28.0" long x 13.5" deep. The compartment shall be integral with the body construction, and will not be bolted or add-on modules. The outside walls of each compartment will be double walled to prevent equipment from denting the outside painted surface.

The compartment {will/shall} have a lift-up type compartment door hinged on the outboard side. The door {will/shall} be fabricated from 3/16" aluminum tread plate. Each door {will/shall} have two (2) pneumatic type cylinders, one (1) at each end, attached to cast aluminum brackets mounted to the interior surface of the door to hold the door in both the opened and closed positions. The door {will/shall} be mounted using 16" long, equally spaced, 14 gauge stainless steel hinges, with 1/4" stainless steel pin. A polyester barrier film gasket {will/shall} be placed between stainless steel hinge and the body mounting surface as necessary to prevent corrosion caused by dissimilar metals.

The compartment doors {will/shall} overlap a 2" vertical lip on the body roof to prevent entry of moisture and sealed with automotive type rubber molding to provide a weather resistant seal.

SANTAMCA-0002 07/10/14

88

SVI Trucks

The roof compartment door shall have a chrome 7" handle bolted to the top center of each door.

Each compartment shall have a horizontally mounted OnScene Access LED light on the underside of the door. The light and NFPA Door Ajar System shall be automatically activated by an individual switch per compartment.

The forward transverse compartment {will/shall} have a 13/16" drain hole located in floor of compartment with a 1" flexible drain tube that terminates below body.

UPPER SUCTION HOSE COMPARTMENTS

There will be two (2) compartment parallel to the sides of the body, one (1) on each side. Each of these compartments shall be 120.0" long x 10.0" wide x 13.5" deep. The compartments will be separate style modules surface mounted to the roof. These compartment will have a butterfly style latch to secure the lid.

Each compartment {will/shall} have a lift-up type compartment door hinged on the outboard side. Each door {will/shall} be fabricated from 3/16" aluminum tread plate. Each door {will/shall} be mounted using 16" long, equally spaced, 14 gauge stainless steel hinges, with 1/4" stainless steel pin. A polyester barrier film gasket {will/shall} be placed between stainless steel hinge and the body mounting surface as necessary to prevent corrosion caused by dissimilar metals.

Each compartment door {will/shall} be sealed with automotive type rubber molding to provide a weather resistant seal.

Each roof compartment door shall have a chrome 7" handle bolted to the top center of each door.

Each compartment shall have a horizontally mounted OnScene Access LED light on the underside of the door. The light and NFPA Door Ajar System shall be automatically activated by an individual switch per compartment.

SHOP NOTES

One (1) standard forward transverse.two (2) separate hard suction hose storage module located on the roof one each side. 120" L x 10"W x 13.5"D. Door needs a latch

68 x 64

ACCESS LADDER

The top of the body shall be accessible from the ground by a folding ladder. The ladder design shall have a main ladder section, bolt on upper hand rail section and a folding lower step section for better angle of departure. Ladder stores in a folded position and then pulls out to a comfortable climbing angle. The ladder shall be parallel to the body when in the stored position.

Each cast aluminum step shall be 4-1/2" deep x 16" wide. Hand railing shall be 2-1/8" oval shaped aluminum tubing with a ribbed gripping surface.

The ladder shall be wired to the door ajar warning light in cab to warn the driver that the ladder is in the down position.

Ladder shall be mounted to body with stainless steel bolts.

Ladder shall be located on rear curbside of the body.

SANTAMCA-0002 07/10/14

89

SVI Trucks

WALKWAY/STEP LIGHTS

There shall be two (2) OnScene Solutions 9" LED lights provided to illuminate the step area on the rear of the body. The lights shall be activated when the parking brake is set.

Each light shall be mounted in an extruded aluminum housing to protect against damage from personnel or equipment.

Lighting shall provide illumination at a minimum level of 2 fc (20 lx) on all work surfaces, steps, and walkways. Lighting shall be switchable but activated automatically when the vehicle park brake is set.

BODY WIDTH DIMENSIONS

The body shall be 100.0" wide, not including drip rail or non-permanent fixtures. Interior compartment depth dimensions shall be approximately:

Area Description

Transverse Area above Subframe

Dimension

95.0"

Compartment Depth below Subframe 24.5"

STREETSIDE COMPARTMENT - FRONT (S1)

The interior useable compartment width shall be approximately 45.0" wide.

The compartment door opening shall be approximately 38.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be one (1) OnScene Solutions 83 series aluminum tray base with 70% extension, and rating of 1,000 lbs.

Slide-out tray(s) base shall be approximately 94" deep and as wide as the compartment layout or door opening permits, capable of extending out either side of the body located above the level of the chassis frame rails. Each slide

SANTAMCA-0002 07/10/14

90

SVI Trucks base shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle

(Pull to Release) which will lock the tray in the closed, 40% extended and 70% extended positions. Each tray top shall be fabricated from 3/16" 3003 aluminum sheet shall have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

There shall be one (1) OnScene Solutions 84 series aluminum tray base with 90% extension, and rating of 250 lbs.

Slide-out tray(s) base shall be approximately 46" deep and as wide as the compartment layout or door opening permits. It shall be located above the level of the chassis frame rails and shall be vertically adjustable in height. Each slide shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle (Pull to Release) which will hold the tray in the closed position. Each tray shall be fabricated from 3/16" 3003 aluminum sheet and have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

The floor of the compartment above the frame rails shall be extended to the interior edge of the door. The floor shall have a 2" vertical lip and a 1" return to increase strength.

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

One (1) 12 volt terminal block(s) installed to provide 12 VDC power for a flashlight, big beam, and portable radio charger.

Fuse block shall be mounted to the inboard wall of the lower compartment.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

There will be a notch cut into the lower front corners of the two front compartments, S1 and C1 for clearnace of chassis components.

The notches shall be designed to be similiar to a previous job, (Waxhaw, NC, #872).

There shall be a hinged access door install in compartment S1 to allow easy access to the DEF tank.

The 12 volt electrical distribution panel shall be located in the upper front wall in the front transverse compartment.

STREETSIDE COMPARTMENT - AHEAD OF REAR WHEELS (S2)

The interior useable compartment width shall be approximately 45.0" wide.

The compartment door opening shall be approximately 38.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

SANTAMCA-0002 07/10/14

91

SVI Trucks

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be one (1) 400 lbs. slide-out tray(s) approximately 24" deep and as wide as the compartment layout or door opening permits. The tray top shall be fabricated from 3/16" 3003 aluminum sheet with a 3" vertical lip and welded corners to form a box type tray surface. The sliding tracks shall extend 100% of the slide length. The tray assembly shall utilize a pneumatic cylinder mounted on underside to hold the tray in both the extended and closed positions.

There shall be one (1) OnScene Solutions 83 series aluminum tray base with 70% extension, and rating of 1,000 lbs.

Slide-out tray(s) base shall be approximately 94" deep and as wide as the compartment layout or door opening permits, capable of extending out either side of the body located above the level of the chassis frame rails. Each slide base shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle

(Pull to Release) which will lock the tray in the closed, 40% extended and 70% extended positions. Each tray top shall be fabricated from 3/16" 3003 aluminum sheet shall have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

The floor of the compartment above the frame rails shall be extended to the interior edge of the door. The floor shall have a 2" vertical lip and a 1" return to increase strength.

One (1) Hannay ECR1618-17-18 electric cable reel(s) capable of storing 200' of 10/3 electric cable. Reel(s) shall be designed to hold 110% of the capacity of cord length, with fully enclosed 45 amp, three (3) conductor collector rings.

Reel(s) shall be mounted to channel structure that allows for side-to-side adjustment of reel position.

Power rewind control(s) shall be in a position where the operator can observe the rewinding operation and not be more t han 72 in. (1830 mm) above the operator’s standing position, and shall be marked with a label indicating its function.

A label shall be provided in a visible location adjacent to reel with following information: Current rating, Current type, Phase, Voltage, and Total cord length.

The cable reel shall equipped with 200' of 10/3 SEOW yellow cable, a molded plastic ball clamp, and a single heavy duty L5-30 twist-lock female plug at the end.

One (1) Akron model EJB series, cast aluminum electrical power distribution box with yellow powder coat painted finish shall be provided. The power distribution box shall meet all requirements described in NFPA 1901. The power distribution box shall include the following outlets mounted on a backlit face plate;

SANTAMCA-0002 07/10/14

92

SVI Trucks

The electric junction box shall be direct wired to cable on the cord reel. The outlet configuration shall include:

One (1) L5-20 single twist lock receptacle

One (1) L5-20 single twist lock receptacle

One (1) 120 VAC, 5-20 duplex straight-blade receptacle

One (1) 120 VAC, 5-20 duplex straight-blade receptacle

One (1) Akron formed aluminum treadplate vertical mounting bracket shall be provided for specified power distribution box.

The fairlead roller shall be mounted directly to the reel.

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

Two (2) 3-1/2" x 3-1/2" black plastic louvered vents shall be provided in the lower compartment.

STREETSIDE COMPARTMENT - ABOVE REAR WHEELS (S3)

The interior useable compartment width shall be approximately 64.0" wide.

The compartment door opening shall be approximately 57.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The

SANTAMCA-0002 07/10/14

93

SVI Trucks threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be a slide-out equipment rack with three (3) hooks for mounting of electrical extension cords or rescue ropes. The hooks will be attached to a Accuride slide so they can be extended out for the body for easy access. The slide will a have a positive style locking latch.

SHOP NOTES

Hooks to be mounted to a Accuride slide with a positive locking latch.

Two (2) OnScene 36" Night Axe LED compartment lights, vertically mounted.

One (1) 120/240 VAC load center.

The generator gauge panel.

A 100 ampere, 240 VAC, single phase shore power receptacle shall be located in this compartment.

A Bauer model K-18.1-20-E3 air compressor with a recharging rate of 25.2 SCFM @ 6,000 PSI shall be provided, .

Compressor skid shall include 20 HP, 3-phase soft start electric motor, P5 Securus purification system, electronic CO monitor with calibration kit, and fill station inter-connecting harness.

No boost system shall be provided with compressor skid.

An Appleton inlet and base for providing shore power shall be provided for operating compressor system from inhouse electrical building system. The matching Appleton plug shall be provided loose with delivered unit. Any building wiring shall be responsibility of Santa Monica Fire Department.

Air storage system consisting of four (4) 491 SCF @ 6,000 PSI, ASME cylinders with gauges and valves shall be provided.

The Bauer compressor shall be free from defects in material and workmanship for a period of two (2) years. The foregoing warranty period shall be extended to five (5) years from the date of shipment from Bauer for Customers that are Municipal Fire Departments with respect to the compressor block (breathing air application), provided that such extended warranty period shall only apply to product parts with proof of proper maintenance being completed in accordance with published Bauer factory recommendations. To be eligible for this limited warranty to cover

Customer’s product, Customer must return a properly completed start-up/warranty registration form to Bauer within ninety (90) days from the date of start-up.

Training and instruction shall be provided by compressor manufacturer at Santa Monica Fire Department location on proper use of complete air compressor system.

The NFPA required air quality test shall be completed by manufacturer prior to delivery. Complete results of test shall be provided to Santa Monica Fire Department upon delivery.

The Securus air filters that are attached to the air compressor will need to be remote mounted. SVI to remove from the compressor, and mount them in the adjacent compartment C2), on the rear wall with an access door immediately above for maintenance.

SANTAMCA-0002 07/10/14

94

SVI Trucks

Compressor shall be wired for 208V service.

The controls for the specified light tower(s).

STREETSIDE COMPARTMENT - REAR (S4)

The interior useable compartment width shall be approximately 64.0" wide.

The compartment door opening shall be approximately 57.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be one (1) OnScene Solutions 81 series aluminum tray base with 100% extension, and rating of 1,000 lbs.

Slide-out tray(s) base shall be approximately 42" deep and as wide as the compartment layout or door opening permits located above the level of the chassis frame rails. Each slide base shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle (Pull to Release) which will lock the tray in the closed and full extension positions. Each tray shall be fabricated from 3/16" 3003 aluminum sheet and shall have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

There shall be one (1) OnScene Solutions 84 series aluminum tray base with 90% extension, and rating of 150 lbs.

Slide-out tray(s) base shall be approximately 42" deep and as wide as the compartment layout or door opening permits. It shall be located above the level of the chassis frame rails and shall be vertically adjustable in height. Each slide shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle (Pull to Release) which will hold the tray in the closed position. Each tray shall be fabricated from 3/16" 3003 aluminum sheet and have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

There shall be one (1) slide-out smooth aluminum vertical tool board(s) approximately 18.5" deep. Each tool board(s) vertical exterior edge shall have a double 90 degree formed edge to provide an easy grip handle. The top and bottom of tool board(s) shall be provided with Accuride 9300 series slide tracks. Each board shall be rated for a maximum

200 lbs. evenly distributed load. Each tool board shall utilize a pneumatic cylinder to hold the tool board in both the opened and closed positions.

SANTAMCA-0002 07/10/14

95

SVI Trucks

The vertical tool board material shall be 3/16" (.188) 3003H-14 aluminum alloy sheet.

Each tool board shall be horizontally adjustable; mounted on aluminum shelf trac on compartment floor.

There shall be one (1) bolt-in vertical compartment partition dividing the compartment into left and right sides. The partition will be located behind the fill station and extend from the floor to the ceiling.

SHOP NOTES

Located behind fill station and extend from the floor to ceiling.

The floor of the compartment above the frame rails shall cover the area directly above the frame rails ONLY (nonextended floor).

There will be provision providing for the mounting of one (1) customer supplied PowerCut 1300 Plasmarc cutter.

SHOP NOTES

PowerCut 1300 Plasmarc

<http://www.esab-cutting.com/nc/products/cutting-machines.html?tx_mumultilangcatalog_pi1%5BshowUid%5D=432>

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

There shall be one (1) 240 volt outlet(s) located in this compartment mounted to the forward area unless noted otherwise.

The outlet receptacle(s) shall be 60 amp (Outlet to be used for the customer's Plasma arc cutter).

Outlet(s) shall be powered through the on-board generator system.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

Two (2) 3-1/2" x 3-1/2" black plastic louvered vents shall be provided in the lower compartment.

CURBSIDE COMPARTMENT - FRONT (C1)

The interior useable compartment width shall be approximately 45.0" wide.

The compartment door opening shall be approximately 38.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

SANTAMCA-0002 07/10/14

96

SVI Trucks

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be one (1) OnScene Solutions 83 series aluminum tray base with 70% extension, and rating of 1,000 lbs.

Slide-out tray(s) base shall be approximately 94" deep; capable of extending out either side of the body located above the level of the chassis frame rails. (Specified in opposite side compartment.)

There shall be one (1) OnScene Solutions 84 series aluminum tray base with 90% extension, and rating of 250 lbs.

Slide-out tray(s) base shall be approximately 46" deep and as wide as the compartment layout or door opening permits. It shall be located above the level of the chassis frame rails and shall be vertically adjustable in height. Each slide shall have a cable operated, spring loaded latch complimented by a large hand opening and red pull handle (Pull to Release) which will hold the tray in the closed position. Each tray shall be fabricated from 3/16" 3003 aluminum sheet and have welded corners to form a box type tray surface with an internal depth of approximately 3 ½”.

The floor of the compartment above the frame rails shall be extended to the interior edge of the door. The floor shall have a 2" vertical lip and a 1" return to increase strength.

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

One (1) 12 volt terminal block(s) installed to provide 12 VDC power for a flashlight, big beam, and portable radio charger.

Locate in the lower portion of this compartment.

There shall be one (1) 120 volt outlet(s) located in this compartment on the forward wall unless noted otherwise.

The outlet receptacle(s) shall be 20 amp, straight-blade (NEMA 5-20R).

There shall be one (1) 120 volt outlet strip(s) approximately 2' long with straight blade household type outlets provided with this outlet.

Locate this power strip in the lower portion of the compartment.

Outlet(s) shall be powered by both the on-board generator and shore power system through a relay system.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an

SANTAMCA-0002 07/10/14

97

SVI Trucks over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

CURBSIDE COMPARTMENT - AHEAD OF REAR WHEEL (C2)

The interior useable compartment width shall be approximately 45.0" wide.

The compartment door opening shall be approximately 38.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be one (1) 400 lbs. slide-out tray(s) approximately 24" deep and as wide as the compartment layout or door opening permits. The tray top shall be fabricated from 3/16" 3003 aluminum sheet with a 3" vertical lip and welded corners to form a box type tray surface. The sliding tracks shall extend 100% of the slide length. The tray assembly shall utilize a pneumatic cylinder mounted on underside to hold the tray in both the extended and closed positions.

There shall be one (1) OnScene Solutions 83 series aluminum tray base with 70% extension, and rating of 1,000 lbs.

Slide-out tray(s) base shall be approximately 94" deep; capable of extending out either side of the body located above the level of the chassis frame rails. (Specified in opposite side compartment.)

The floor of the compartment above the frame rails shall be extended to the interior edge of the door. The floor shall have a 2" vertical lip and a 1" return to increase strength.

One (1) Hannay ECR1618-17-18 electric cable reel(s) capable of storing 200' of 10/3 electric cable. Reel(s) shall be designed to hold 110% of the capacity of cord length, with fully enclosed 45 amp, three (3) conductor collector rings.

Reel(s) shall be mounted to channel structure that allows for side-to-side adjustment of reel position.

SANTAMCA-0002 07/10/14

98

SVI Trucks

Power rewind control(s) shall be in a position where the operator can observe the rewinding operation and not be more than 72 in. (1830 mm) above the operator’s standing position, and shall be marked with a label indicating its function.

A label shall be provided in a visible location adjacent to reel with following information: Current rating, Current type, Phase, Voltage, and Total cord length.

The cable reel shall equipped with 200' of 10/3 SEOW yellow cable, a molded plastic ball clamp, and a single heavy duty L5-30 twist-lock female plug at the end.

One (1) Akron model EJB series, cast aluminum electrical power distribution box with yellow powder coat painted finish shall be provided. The power distribution box shall meet all requirements described in NFPA 1901. The power distribution box shall include the following outlets mounted on a backlit face plate;

The electric junction box shall be direct wired to cable on the cord reel. The outlet configuration shall include:

One (1) L5-20 single twist lock receptacle

One (1) L5-20 single twist lock receptacle

One (1) 120 VAC, 5-20 duplex straight-blade receptacle

One (1) 120 VAC, 5-20 duplex straight-blade receptacle

One (1) Akron formed aluminum treadplate vertical mounting bracket shall be provided for specified power distribution box.

The fairlead roller shall be mounted directly to the reel.

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

There shall be one (1) approximate 2' long 120 VAC outlet strip(s) with straight blade household type outlets provided and installed in the lower section of this compartment.

There shall be one (1) 120 volt outlet(s) located in this compartment on the forward wall unless noted otherwise.

The outlet receptacle(s) shall be 20 amp, straight-blade (NEMA 5-20R).

Outlet(s) shall be powered through the on-board generator system.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

Two (2) 3-1/2" x 3-1/2" black plastic louvered vents shall be provided in the lower compartment.

SANTAMCA-0002 07/10/14

99

SVI Trucks

CURBSIDE COMPARTMENT - ABOVE REAR WHEEL (C3)

The interior useable compartment width shall be approximately 64.0" wide.

The compartment door opening shall be approximately 57.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be a slide-out equipment rack with three (3) hooks for mounting of electrical extension cords or rescue ropes. The hooks will be attached to a Accuride slide so they can be extended out for the body for easy access. The slide will a have a positive style locking latch.

Two (2) OnScene 36" Night Axe LED compartment lights, vertically mounted.

Bauer air compressor with air storage module.

CURBSIDE COMPARTMENT - REAR (C4)

The interior useable compartment width shall be approximately 64.0" wide.

The compartment door opening shall be approximately 57.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the

SANTAMCA-0002 07/10/14

100

SVI Trucks lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

There shall be vertically mounted aluminum shelf-trac for specified component installation.

There shall be three (3) adjustable shelf/shelves approximately 18.5" deep on left side of vertical partition. Each shelf shall be fabricated from 3/16" 3003 aluminum sheet with a 2" vertical flange along the front and rear edge.

There shall be one (1) 400 lbs. slide-out tray(s) approximately 18.5" deep and as wide as the compartment layout or door opening permits. The tray top shall be fabricated from 3/16" 3003 aluminum sheet with a 3" vertical lip up on 3 sides, and a 1" vertical lip up on the outer edge and welded corners to form a box type tray surface. The sliding tracks shall extend 100% of the slide length. The tray assembly shall utilize a pneumatic cylinder mounted on underside to hold the tray in both the extended and closed positions.

Tray will hold a trash pump. Size of pump is: 18.12" W x 24.5" LG x 18.38" H.

The tray shall be located to the forward side of the vertical partition, and mounted to the floor.

There shall be one (1) bolt-in vertical compartment partition(s) dividing the compartment into left and right sides.

There shall be one (1) SCBA cylinder storage module for 8" OD (maximum) SCBA bottles. Each PVC tube shall be capable of storing two (2) cylinders, end-to-end. The module shall have an exterior shell fabricated from 1/8" (.125)

3003H-14 aluminum alloy sheet. The module shall have a 2" slope, front to back to prevent cylinders from sliding out.

The SCBA cylinder storage tubing shall be fabricated from PVC pipe to prevent damage or abrasion to cylinders. In addition there shall be rubber matting provided in the base of each storage tube for bottle protection and to prevent slipping.

SHOP NOTES

Brand: ____________________

Diameter: _____" (Must be less than 7.625")

Length: _____" (with valve)

The SCBA cylinder module shall hold thirty (30) individual 7.5" diameter PVC tubes with a capacity of (2)

SCBA cylinders per tube.

SHOP NOTES

Locate SCBA module as high as possible.

The floor of the compartment above the frame rails shall be extended to the interior edge of the door on right side of vertical partition. The floor shall have a 2" vertical lip and a 1" return to increase strength.

SHOP NOTES

Extended only from rear of fill station forward.

SANTAMCA-0002 07/10/14

101

SVI Trucks

Two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted.

There shall be one (1) underbody slide-out step. Platform shall be constructed from 9" deep "Diamond Back" non-slip vented aluminum stair treads mounted to underbody using Delron plastic slides for corrosion resistance. Step slide shall be securely held in both out and stored position, utilizing a heavy duty pneumatic cylinder designed to have an over center location which will assist the step in both extension and retraction. Each step shall be designed to hold

500 lbs.

One (1) OnScene 9" Night Axe LED ground light shall be provided below the body.

Two (2) 3-1/2" x 3-1/2" black plastic louvered vents shall be provided in the lower compartment.

REAR COMPARTMENT - CENTER (RC1)

The rear center compartment shall be closed to both side rear compartments.

The rear center compartment shall start at the bottom of the body and shall be as high as the body permits. The frame shall extend at least 20" into the Rear Center Compartment to allow for the spring mounts.

The interior useable compartment width shall be approximately 56.0" wide.

The compartment door opening shall be approximately 49.0" wide.

This compartment shall have a ROM roll-up door.

The roll-up door slats and the door trim components shall be painted to match the single tone exterior color.

The door shall be equipped with a CPI harsh environment mechanical type door ajar switch located inside compartment interior lower door track.

A keyed cylinder lock shall be provided in the bottom portion of the roll-up door.

One (1) nylon strap shall be provided to assist in closing the door. The strap shall be fastened to the left side of the lower inside door sill. The strap shall extend from the left side of the lower inside door sill to a footman loop attached to the center of the left side of the door frame.

One (1) aluminum drip pan/door finish guard shall be provided with the rollup door.

A compartment threshold protection plate shall be installed on the bottom edge of the compartment door opening. The threshold protection shall be fabricated from an aluminum extrusion with an anodized exterior finish.

COMPARTMENT LAYOUT

One (1) Hannay EFH1516-17-18 high pressure air hose reel(s) capable of storing 300' of high pressure air hose.

The rewind button for each reel shall be located adjacent to the reel it controls.

The hose reel shall be equipped with 300' of 3/16", 6,000 psi, high pressure air hose. Molded plastic ball clamp

SANTAMCA-0002 07/10/14

102

SVI Trucks shall be provided on the hose to stop it at the 4-way roller. The hose shall be Gray in color with a red color coded end.

The fitting on the end of the high pressure air hose reel shall be a CGA-347 high pressure fitting.

The air supply shall be from the mobile breathing air system. A reel shut-off valve, pressure regulator, and 0-

6,000 psi gauge shall be provided at the air control panel.

The air supply shall be from the mobile breathing air system.

The fairlead rollers shall be an OnScene Solutions extendable type to allow hoses or cords to be extended away from compartment door edges, slide trays, or shelving that may result in wear damage.

There shall be two (2) OnScene 63" Night Axe LED compartment lights, vertically mounted, one on each side of the door opening.

One (1) Bauer model CFSII-3S (Containment Type), three (3) position filling station with compressor controls shall be provided with proper reinforcement for weight of fill station.

Filling operation shall be controlled with panel mounted on front of fill station. Electronic auto cascade manifold shall be located on air compressor skid.

An air storage refill port shall be provided on the fill station.

One (1) high pressure air hose reel gauge(s), adjustable regulator(s), and fill control(s) shall be provided on front panel with outlet port located on the rear of the fill station.

The fill station fill whip(s) shall terminate in a high pressure 4,500 PSI, CGA-347 threaded SCBA connectors.

Filling operation shall be controlled with manual controls mounted on front of fill station. An air flow selector valve to fill from either compressor or storage, and manual valves and gauges for each air storage cylinder (maximum of four (4).

There shall be an additional low pressure air outlet with controls located on the air control panel for the customer to use with their Plasma Arc Cutter.

ROPE TIE-OFF OR PORTABLE WINCH RECEIVERS

The completed unit shall have an integrated receiver system for use with rope tie-off accessory and/or a portable electric winch component, when specified.

Each side receiver (if specified) shall have the following load rating:

STRAIGHT PULL SAFETY FACTOR

Rope Tie Off:

Winch:

600 Lbs.

5,000 Lbs.

15:1

2:1

Each front and/or rear receiver (if specified) shall have the following load rating:

SANTAMCA-0002 07/10/14

103

SVI Trucks

Rope Tie Off:

Winch:

STRAIGHT PULL

600 Lbs.

Winch Load Rating (9,000 Lbs. Max)

SAFETY FACTOR

15:1

2:1

The following items shall be provided to accomplish rope rescue and/or portable winch operation;

Two (2) rope accessory receiver(s) shall be furnished and installed on the body roof. The receiver shall be manufactured using 1/4" wall 2" receiver tube and 1/2" steel plate. The receiver assembly shall be powder coat painted gray. Each receiver shall have hitch pin provided to lock the rope accessory in place. Body reinforcements shall be added to the roof to increase the structural integrity and to provide a weight rating of 600 lbs. working load and 9,000 lbs. maximum load based upon using a 15:1 safety factor to match 1/2" diameter rescue rope ratings.

SHOP NOTES

New Style To Accept Rope Accessory Tube

Two (2) rope tie off anchor accessories shall be provided with the completed vehicle. Each anchor accessory shall include a hitch pin to lock it in place. The tie off anchor accessories shall have an eyelet for use with a rope rescue carabineer. A mounting bracket shall be provided to store each rope tie off accessory in a body compartment as close to receiver as possible.

There shall be one (1) 2" receiver tube located on the streetside of the body in the forward portion of the wheel well panel for use with rope tie-off accessory.

SHOP NOTES

Rope tie-off only

The receiver(s) shall have one (1) rubber cover(s) provided.

There shall be one (1) 2" receiver tube(s) located on the curbside of the body in the forward portion of the wheel well panel for use with rope tie-off accessory.

SHOP NOTES

Rope tie-off only

The receiver(s) shall have one (1) rubber cover(s) provided.

SIDE BODY PROTECTION - RUB RAIL

OnScene Solutions rub rails shall be provided below the compartment door openings on both the streetside and curbside.

The rub rail shall be fabricated from 6063 extruded aluminum, measuring approximately 2-3/4" high x 1-3/8" thick with tapered aluminum end caps. The rub rail shall be bolted to the body using stainless steel bolts and 1-1/2" diameter x 5/8" thick rubber mount isolators to prevent damage to the body.

The rails shall incorporate LED clearance marker lighting recessed into the rail fascia to avoid damage to the light in case of impact. The rub rail shall have an accessory mounting track integrated into the backside of the rail to allow mounting of accessories such as ground lighting.

SANTAMCA-0002 07/10/14

104

SVI Trucks

FRONT GRAVEL GUARDS

Gravel guards shall be provided on front lower body corners. Guards shall be 12" high, extend from behind cab or step and wrap around to the front compartment door opening fabricated from 20 gauge brushed stainless steel.

There shall be an aluminum treadplate scuffplate installed onto the top rear of the body where the access ladder meets the body roof to prevent the paint from getting scuffed up.

ROOF ACCESS HATCH COVER

One (1) roof access hatch cover(s) shall be provided in the roof structure to allow for installation or removal of large equipment into the compartment area. The roof around the hatch opening shall be reinforced as necessary to prevent deflection in the roof area. The hatch cover shall overlap a 2" vertical lip on the body roof to prevent entry of moisture. It shall be sealed with automotive type rubber molding to provide a weather resistant seal.

The hatch cover shall have a lift-up type door hinged on the front side. The door shall be fabricated from 3/16" aluminum treadplate with a pair of pneumatic type cylinders mounted to hold the door in the open position. The door shall be mounted using a full length 14 gauge stainless steel hinge, with 1/4" stainless steel pin. A polyester barrier film gasket shall be placed between the stainless steel hinge and any dissimilar metals as necessary to prevent corrosion.

A removeable tub style insert shall be provided to fit inside the roof hatch cover for accessing the Bauer compressor. The insert shall be designed to provide as much space as possible, while providing adequate space above the compressor to provide regular maintenance. The storage area shall be designed to hold a maximum of 250 pounds.

LOW VOLTAGE ELECTRICAL SYSTEM- 12 VDC

General

Any low voltage electrical systems or warning devices installed on the fire apparatus shall be appropriate for the mounting location and intended electrical load.

Where wire passes through sheet metal, grommets shall be used to protect wire and wire looms. Electrical connections shall be with double crimp water-tight heat shrink connectors.

All 12 VDC wiring running from front to back of vehicle body shall be run in full length electrical wiring raceway down each side of body.

Wiring

All electrical circuit feeder wiring supplied and installed by the fire apparatus manufacturer shall meet the requirements of

NFPA Chapter 13.

The circuit feeder wire shall be stranded copper or copper alloy conductors of a gauge rated to carry 125 % of the maximum current for which the circuit is protected. Voltage drops in all wiring from the power source to the using device shall not exceed 10 %. The use of star washers for circuit ground connections shall not be permitted.

All circuits shall otherwise be wired in conformance with SAE J1292, Automobile, Truck, Truck-Tractor, Trailer, and Motor

Coach Wiring.

Wiring and Wire Harness Construction

SANTAMCA-0002 07/10/14

105

SVI Trucks

All insulated wire and cable shall conform to SAE J1127, Low Voltage Battery Cable, or SAE J1128, Low Voltage Primary

Cable, type SXL, GXL, or TXL.

All conductors shall be constructed in accordance with SAE J1127 or SAE J1128, except where good engineering practice dictates special strand construction. Conductor materials and stranding, other than copper, shall be permitted if all applicable requirements for physical, electrical, and environmental conditions are met as dictated by the end application. Physical and dimensional values of conductor insulation shall be in conformance with the requirements of

SAE J1127 or SAE J1128, except where good engineering practice dictates special conductor insulation. The overall covering of conductors shall be moisture-resistant loom or braid that has a minimum continuous rating of 194°F (90°C) except where good engineering practice dictates special consideration for loom installations exposed to higher temperatures. The overall covering of jacketed cables shall be moisture resistant and have a minimum continuous temperature rating of 194°F (90°C), except where good engineering practice dictates special consideration for cable installations exposed to higher temperatures.

All wiring connections and terminations shall use a method that provides a positive mechanical and electrical connection.

The wiring connections and terminations shall be installed in accordance with the device manufacturer’s instructions. All ungrounded electrical terminals shall have protective covers or be in enclosures. Wire nut, insulation displacement, and insulation piercing connections shall not be used.

Wiring shall be restrained to prevent damage caused by chafing or ice buildup and protected against heat, liquid contaminants, or other environmental factors.

Wiring shall be uniquely identified at least every 2 ft (0.6 m) by color coding or permanent marking with a circuit function code. The identification shall reference a wiring diagram.

Circuits shall be provided with properly rated low voltage overcurrent protective devices. Such devices shall be readily accessible and protected against heat in excess of the overcurrent device’s design range, mechanical damage, and water spray. Circuit protection shall be accomplished by utilizing fuses, circuit breakers, fusible links, or solid state equivalent devices.

If a mechanical-type device is used, it shall conform to one of the following SAE standards:

SAE J156, Fusible Links

SAE J553, Circuit Breakers

SAE J554, Electric Fuses (Cartridge Type)

SAE J1888, High Current Time Lag Electric Fuses

21) SAE J2077, Miniature Blade Type Electrical Fuses

Switches, relays, terminals, and connectors shall have a direct current (dc) rating of 125 % of maximum current for which the circuit is protected.

Power Supply

A 12 V or greater electrical alternator shall be provided. The alternator shall have a minimum output at idle to meet the minimum continuous electrical load of the vehicle, at 200°F (93°C) ambient temperature within the engine compartment, and shall be provided with full automatic regulation.

Minimum Continuous Electrical Load

The minimum continuous electrical load shall consist of the total amperage required to simultaneously operate the following in a stationary mode during emergency operations:

SANTAMCA-0002 07/10/14

106

SVI Trucks

22) The propulsion engine and transmission

23) All legally required clearance and marker lights, headlights, and other electrical devices except windshield wipers and four-way hazard flashers

24) The radio(s) at a duty cycle of 10 percent transmit and 90 % receive (for calculation and testing purposes, a default value of 5 A continuous)

25) The lighting necessary to produce 2 fc (20 lx) of illumination on all walking surfaces on the apparatus and on the ground at all egress points onto and off the apparatus, 5 fc (50 lx) of illumination on all control and instrument panels, and 50 percent of the total compartment lighting loads

1) The minimum optical warning system, where the apparatus is blocking the right-of way

2) The continuous electrical current required to simultaneously operate any fire pumps, aerial devices, and hydraulic pumps

3) Other warning devices and electrical loads defined by the purchaser as critical to the mission of the apparatus

If the apparatus is equipped to tow a trailer, an additional 45 A shall be added to the minimum continuous electrical load to provide electrical power for the federally required clearance and marker lighting and the optical warning devices mounted on the trailer.

The condition of the low voltage electrical system shall be monitored by a warning system that provides both an audible and a visual signal to persons on, in, or near the apparatus of an impending electrical system failure caused by the excessive discharge of the battery set.

The charge status of the battery shall be determined either by direct measurement of the battery charge or indirectly by monitoring the electrical system voltage.

If electrical system voltage is monitored, the alarm shall sound if the system voltage at the battery or at the master load disconnect switch drops below 11.8 V for 12 V nominal systems, 23.6 V for 24 V nominal systems, or 35.4 V for 42 V nominal systems for more than 120 seconds.

A voltmeter shall be mounted on the driver’s instrument panel to allow direct observation of the system voltage.

Electromagnetic Interference

Electromagnetic interference suppression shall be provided, as required, to satisfy the radiation limits specified in SAE

J551/1, Performance Levels and Methods of Measurement of Electromagnetic Compatibility of Vehicles, Boats (up to 15

m), and Machines (16.6 Hz to 18 GHz).

Wiring Diagram

A complete electrical wiring schematic of actual system shall be provided with finished apparatus. Similar or generic type electrical schematics shall NOT BE ACCEPTABLE.

Low Voltage Electrical System Performance Test

A low voltage electrical system test certification shall be provided with delivered apparatus.

12 VOLT MULTIPLEX CONTROL CENTER

The apparatus shall be equipped with a Weldon V-MUX multiplexed 12 volt electrical system that will provide complete diagnostic capability, No Exception. The system shall have the capability of delivering multiple signals via a CAN bus, utilizing specifications set forth by SAE J1939. The system shall be node based to maximize stability so that failure of one

SANTAMCA-0002 07/10/14

107

SVI Trucks node does not affect the operation of the other nodes. The system shall use shielded twisted-pair wire for transmission of system function signals. The shielded wire shall provide protection against EMI and RFI noise interruptions.

The multiplex system shall be responsible for providing power management functions as well as load shedding. The warning light system shall be controlled by the multiplex system. The system shall be capable of displaying text and/or graphic messages on a display module. The system shall be based on solid-state technology and shall include selfcontained diagnostic indicators.

WELDON CERTIFICATION

A letter shall be provided with bid submittal that the Contractor has successfully completed the Weldon training requirements for Level 1 of the V-MUX Certified Supplier Program and is authorized to design, build, and service V-MUX electrical systems.

The apparatus shall be equipped with a Weldon V-MUX multiplexed 12 volt electrical system that will provide complete diagnostic capability, No Exception. The system shall have the capability of delivering multiple signals via a CAN bus, utilizing specifications set forth by SAE J1939. The system shall be node based to maximize stability so that failure of one node does not affect the operation of the other nodes. The system shall use shielded twisted-pair wire for transmission of system function signals. The shielded wire shall provide protection against EMI and RFI noise interruptions.

The multiplex system shall be responsible for providing power management functions as well as load shedding. The warning light system shall be controlled by the multiplex system. The system shall be capable of displaying text and/or graphic messages on a display module. The system shall be based on solid-state technology and shall include selfcontained diagnostic indicators.

MULTIPLEX DOWNLOADER AND DIAGNOSTIC KIT

Provided with the completed apparatus shall be one (1) multiplex downloader and diagnostic kit. The diagnostic software and all necessary connections will allow the operator to easily troubleshoot components of the multiplex system. The downloader portion will allow the operator to download changes from Weldon or the OEM's electrical department as necessary for troubleshooting and repairs. The kit shall be contained in a small waterproof carry case.

SVI shall interlock the front bumper winch cover and cab grille with the "door adjar" and cab tilt systems in the VMUX display.

SVI to install a "Door Adjar" audible alarm disable switch to the Vista Screen.

BATTERY SYSTEM

The battery connectors shall be heavy duty type with cables terminating in heat shrink loom. Heavy duty battery cables shall provide maximum power to the electrical system. Where required, the cables shall be shielded from exhaust tubing and the muffler. Large rubber grommets shall be provided where cables enter the battery compartment.

Batteries shall be of the high-cycle type. With the engine off, the battery system shall be able to provide the minimum continuous electrical load for 10 minutes without discharging more than 50 percent of the reserve capacity and then to restart the engine. The battery system cold cranking amps (CCA) rating shall meet or exceed the minimum CCA recommendations of the engine manufacturer. The batteries shall be mounted to prevent movement during fire apparatus operation and shall be protected against accumulations of road spray, snow, and road debris. The batteries shall be readily accessible for examination, testing, and maintenance.

A means shall be provided for jump-starting the engine if the batteries are not accessible without lifting the cab of a tilt-cab apparatus.

SANTAMCA-0002 07/10/14

108

SVI Trucks

Where an enclosed battery compartment is provided, it shall be ventilated to the exterior to prevent the buildup of heat and explosive fumes. The batteries shall be protected against vibration and temperatures that exceed the battery manufacturer’s recommendation.

A master load disconnect switch shall be provided between the starter solenoid(s) and the remainder of the electrical loads on the apparatus. The starter solenoids shall be connected directly to the batteries.

Electronic control systems and similar devices shall be permitted to be otherwise connected if so specified by their manufacturer.

The alternator shall be wired directly to the batteries through the ammeter shunt(s), if one is provided, and not through the master load disconnect switch.

A green “battery on” pilot light that is visible from the driver’s position shall be provided.

A sequential switching device shall be permitted to energize the optical warning devices and other high current devices required in minimum continuous electrical load, provided the switching device shall first energize the electrical devices required in minimum continuous electrical load within five (5) seconds.

BATTERY SWITCH

One (1) battery "On/Off" switch in cab located within easy reach of Driver with green "BATTERY ON" pilot light that is visible from the driver’s position shall be provided. The switch and pilot light shall be supplied and installed by the cab/chassis manufacturer.

BATTERY SOLENOID

Battery switch shall consist of a minimum 200 ampere, constant duty solenoid to feed from positive side of battery.

BATTERY CONDITIONER

One (1) ProNautic 1260 C3, #63560, single battery conditioner, with 120 VAC input and 60 amp, 12 volt output shall be provided. This system shall monitor the condition of batteries and provide an electrical current at variable rates to overcome battery failure. Size: 18.75" x 8.25" x 3.75", Weight: 11 lbs.

ProNautic employs ProMariner’s progressive C3 all digital technology, bolstering intuitive software-based multi-stage charging, communication and control. C3 yields precision charging performance, programmable charge profiles and real time status.

SHORE POWER INLET

Shore power inlet shall be supplied by the cab/chassis manufacturer.

PRONAUTIC BATTERY DISPLAY

There shall be a ProNautic model #63003-OC diagnostic battery display wired to the Pronautic battery charger.

Display shall be mounted in the lower section of the S1compartment, near the battery compartment.

SANTAMCA-0002 07/10/14

109

SVI Trucks

The ProNautic battery charger shall be located on the rear wall of the front transverse compartments, S1/C1 centered, and up high.

ENGINE COMPARTMENT LIGHT

Engine compartment light(s) shall be supplied and installed by the cab chassis manufacturer.

CAB HAZARD WARNING LIGHT

A red flashing or rotating light, located in the driving compartment, shall be illuminated automatically whenever the vehicles parking brake is not fully engaged and any of the following conditions exist:

4) Any passenger or equipment compartment door is not closed.

5) Any ladder or equipment rack is not in the stowed position.

6) Stabilizer system is not in its stowed position.

7) Powered light tower is not stowed.

Any other device permanently attached to the apparatus is open, extended, or deployed in a manner that is likely to cause damage to the apparatus if the apparatus is moved.

Compartments and equipment meeting all of the following conditions shall be permitted to be exempt from being wired to the hazard light:

The volume is less than or equal to 4 ft3 (0.1 m3).

The compartment has an opening less than or equal to 144 in.2 (92,900 mm2).

The open door does not extend sideways beyond the mirrors or up above the top of the fire apparatus.

All equipment in the compartment is restrained so that nothing can fall out if the door is open while the apparatus is moving.

Manually raised pole lights with an extension of less than 5 ft (1.5 m).

The hazard light shall be labeled "DO NOT MOVE APPARATUS WHEN LIGHT IS ON".

BACK-UP ALARM

An electronic back-up alarm shall be supplied and installed by the cab/chassis manufacturer. The back-up alarm shall actuate automatically when the transmission gear selector is placed in reverse.

REAR VIEW CAMERA

The cab chassis provided rear view camera shall be installed on the rear of the body.

TAIL LIGHTS

Rear body tail lights shall be vertically mounted and located per Federal Motor Vehicle Safety Standards, FMVSS and

Canadian Motor Vehicle Safety Standards CMVSS. The following lights shall be furnished;

Two (2) Whelen amber LED M6 Series M6T turn signal lights

Two (2) Whelen red LED M6 Series M6BTT stop/tail lights

Two (2) Whelen LED M6 Series M6BUW back-up lights with clear lens

Each of the lights above shall be mounted in a M6FC, chrome finish bezel.

SANTAMCA-0002 07/10/14

110

SVI Trucks

MIDSHIP MARKER/TURN SIGNAL

Two (2) Whelen model T0A00MAR amber LED midship body clearance marker/turn signal lights shall be provided and installed, one (1) light on each side of the body, in forward wheel well of rear axle. Midship marker/turn lights shall be wired to the headlight circuit of the chassis.

MARKER LIGHTS

The body shall be equipped with all necessary clearance lights and reflectors in accordance with Federal Motor Vehicle

Safety Standards (FMVSS) and Canadian Motor Vehicle Safety Standards (CMVSS) regulations. All body clearance lights shall be Truck-Lite Model 18 LED to reduce the need for maintenance and lower the amp draw. Clearance lights shall be wired to the headlight circuit of the chassis.

CAB STEP LIGHTS / GROUND LIGHTS

The step lights and/or ground lights shall be supplied and installed by the cab/chassis manufacturer. Light(s) shall be capable of providing illumination at a minimum level of 2 fc (20 lx) on ground areas within 30 in. (800 mm) of the edge of the vehicle in areas designed for personnel to climb onto or descend from the vehicle to the ground level.

Lighting designed to provide illumination on areas under the driver and crew riding area exits shall be switchable but activated automatically when the exit doors are opened.

LICENSE PLATE MOUNTING BRACKET

There shall be one (1) Cast Products aluminum license plate mounting with chrome shielded license plate light mounted on the rear of the body.

ELECTRONIC SIREN

The siren control head shall be supplied and installed by the cab/chassis manufacturer.

SIREN SPEAKER

The siren speaker(s) shall be supplied and installed by the cab/chassis manufacturer.

REAR SCENE LIGHTS - LED

Two (2) Whelen Micro Pioneer model MPR15W LED lights on the upper rear body, one (1) each side.

Each light shall be recess mounted into the apparatus body with chrome trim ring housing. The light mounts will provide a

15 degree downward angle.

SHOP NOTES

Whelen Micro Pioneer # MPR15W

The lights shall be switched at the Vista display in the cab, and a remote on/off switch in the rear compartment.

The rear scene lights shall also be activated when the apparatus is in reverse.

SANTAMCA-0002 07/10/14

111

SVI Trucks

CSI INTERCOM SYSTEM

The following CSI intercom system shall be provided and installed to improve the safety of firefighters and rescue professionals through enhanced communication and hearing protection. System shall have the following major components as minimum;

One (1) Four radio intercom (#CS-4508 L)

Two (2) Over the head with mic on/off switch headsets (#242-120-010)

Four (4) radio PTT flush mount panel/800 400 100 AIR backlit PTT's (#319-441-012)

One (1) Pump panel flush mount dual PTT/800 red UHF blue backlit (#324-350-212)

8. Two (2) Single jacks, flush mount in cab (#320-310-012)

9. One (1) Radio interface, Motorola XTL1500/2500/5000 Mobil 60" Lg (#280-025-600-060)

10. One (1) ICOM/IC-A110 Radio Interface (#280-010-110-060)

11. All misc cabling as needed

CSI headset system capable of receiving and transmitting on all the radios listed. The control head for the communication system will be mounted in the commo box with controls that are ‘set and forget’. Individual PTT’s shall be provided for each radio at each seated position. A jack shall be installed at the air fill station. A 3.5mm jack will be installed at each position for cell phone use on each headset.

No option currently available for wireless headset.

INTERCOM SYSTEM INSTALLATION

The above listed intercom system shall be installed in the cab locations as follows;

Front of Cab

12.

Driver’s – Mounted above the left shoulder position on the outside wall.

13.

Officer’s – Mounted above the right shoulder position on the outside wall.

Rear Crew Area

N/A

WARNING LIGHT PACKAGE

Each apparatus shall have a system of optical warning devices that meets or exceeds the requirements of this section.

The optical warning system shall consist of an upper and a lower warning level. The requirements for each level shall be met by the warning devices in that particular level without consideration of the warning devices in the other level.

For the purposes of defining and measuring the required optical performance, the upper and lower warning levels shall be divided into four (4) warning zones. The four zones shall be determined by lines drawn through the geometric center of the apparatus at 45 degrees to a line drawn lengthwise through the geometric center of the apparatus. The four (4) zones shall be designated A, B, C, and D in a clockwise direction, with zone A to the front of the apparatus.

Each optical warning device shall be installed on the apparatus and connected to the apparatus’s electrical system in accordance with the requirements of this standard and the requirements of the manufacturer of the device.

SANTAMCA-0002 07/10/14

112

SVI Trucks

A master optical warning system switch that energizes all the optical warning devices shall be provided.

The optical warning system on the fire apparatus shall be capable of two (2) separate signaling modes during emergency operations. One (1) mode shall signal to drivers and pedestrians that the apparatus is responding to an emergency and is calling for the right-of-way. One (1) mode shall signal that the apparatus is stopped and is blocking the right-of-way. The use of some or all of the same warning lights shall be permitted for both modes provided the other requirements of this chapter are met.

A switching system shall be provided that senses the position of the parking brake or the park position of an automatic transmission. When the master optical warning system switch is closed and the parking brake is released or the automatic transmission is not in park, the warning devices signaling the call for the right-of-way shall be energized. When the master optical warning system switch is closed and the parking brake is on or the automatic transmission is in park, the warning devices signaling the blockage of the right-of-way shall be energized. The system shall be permitted to have a method of modifying the two (2) signaling modes.

The optical warning devices shall be constructed or arranged so as to avoid the projection of light, either directly or through mirrors, into any driving or crew compartment(s). The front optical warning devices shall be placed so as to maintain the maximum possible separation from the headlights.

UPPER LEVEL OPTICAL WARNING DEVICES

The upper-level optical warning devices shall be mounted as high and as close to the corner points of the apparatus as is practical to define the clearance lines of the apparatus. The upper-level optical warning devices shall not be mounted above the maximum height, specified by the device manufacturer.

ZONE A - FRONT WARNING LIGHTS

There shall be one (1) Whelen Edge FN72QLED LED 72" lightbar permanently mounted to the cab roof.

The lightbar configuration (streetside to curbside) shall be:

SECTION INTERNAL COMPONENTS LENS COLOR

1

2

Red Side Linear LED

Red Front Corner Linear LED

Red

Red

5

6

3

4

Red Linear LED

Clear Linear LED

Steady Red Linear LED

Red Linear LED

Red

Clear

Red

Red

7

8

9

10

11

12

Clear Linear LED (Opticom if specified)

Clear Linear LED (Opticom if specified)

Red Linear LED

Steady Red Linear LED

Clear Linear LED

Red Linear LED

Clear

Clear

Red

Red

Clear

Red

SANTAMCA-0002 07/10/14

113

SVI Trucks

13

14

Red Front Corner Linear LED

Red Side Linear LED

Red

Red

All clear lights shall shut down when the parking brake is set to comply with "Blocking" mode requirements as outlined in

NFPA 1901.

SHOP NOTES

Add MK8H lightbar mount on Wecad program if there is a brow light on cab

The lightbar shall be separately switched at the vista display in the cab.

GTT OPTICOM

One (1) GTT Opticom emitter light shall be provided inside specified light bar. Opticom may replace specified light(s) in specified light bar. The Opticom shall be activated with light bar and de-activated when the park brake is set and the vehicle is in blocking mode.

ZONES B AND D - SIDE WARNING LIGHTS

UPPER REAR CORNER WARNING LIGHTS

There shall be two (2) Whelen M9 series Red Linear Super-LED lights (M9R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

UPPER FORWARD CORNER WARNING LIGHTS

There shall be two (2) Whelen M9 series Red Linear Super-LED lights (M9R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

ZONE C - REAR WARNING LIGHTS

There shall be two (2) Whelen M9 series Red Linear Super-LED lights (M9R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

LOWER LEVEL OPTICAL WARNING DEVICES

To define the clearance lines of the apparatus, the optical center of the lower-level optical warning devices in the front of the vehicle shall be mounted on or forward of the front axle centerline and as close to the front corner points of the apparatus as is practical.

The optical center of the lower-level optical warning devices at the rear of the vehicle shall be mounted on or behind the rear axle centerline and as close to the rear corners of the apparatus as is practical. The optical center of any lower-level device shall be between 18 in. and 62 in. (460 mm and 1600 mm) above level ground for large apparatus, and 18 in. and

48 in. (460 mm and 1220 mm) above level ground for small apparatus.

SANTAMCA-0002 07/10/14

114

SVI Trucks

A midship optical warning device shall be mounted right and the left sides of the apparatus if the distance between the front and rear lower-level optical devices exceeds 25 ft (7.6 m) at the optical center. Additional midship optical warning devices shall be required, where necessary, to maintain a horizontal distance between the centers of adjacent lower-level optical warning devices of 25 ft (7.6 m) or less. The optical center of any midship mounted optical warning device shall be between 18 in. and 62 in. (460 mm and 1600 mm) above level ground.

ZONE A - FRONT WARNING LIGHTS

The warning lights shall be supplied and installed by the cab/chassis manufacturer. They shall be Whelen lights to complete an NFPA compliant lower level warning light system.

The lights shall be switched at the Vista display in the cab.

ZONES B AND D - CAB INTERSECTOR LIGHT (CAB FRONT CORNERS)

The warning lights shall be supplied and installed by the cab/chassis manufacturer. They shall be Whelen lights to complete an NFPA compliant lower level warning light system.

The lights shall be switched at the Vista display in the cab.

ZONES B AND D - BODY INTERSECTOR LIGHT (BODY WHEELWELL AREA)

There shall be two (2) Whelen M6 series red linear Super-LED lights (M6R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

ZONES B AND D - BODY INTERSECTOR LIGHT (BODY REAR CORNERS)

There shall be two (2) Whelen M6 series red linear Super-LED lights (M6R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

ZONE C - REAR WARNING LIGHTS (LOWER REAR CORNERS)

There shall be two (2) Whelen M6 series red linear Super-LED lights (M6R) provided, one (1) each side. Each light shall have a red lens and chrome flange.

The lights shall be switched at the Vista display in the cab.

SANTAMCA-0002 07/10/14

115

SVI Trucks

LINE VOLTAGE ELECTRICAL SYSTEM

LIMA PTO GENERATOR

The vehicle shall be equipped with a Lima MAC 360 series, single bearing generator system with a capacity of 40,000 watts at 120/208 volt, 3-phase. Current frequency shall be stable at 60 hertz.

The transmission’s PTO port and PTO, or the split shaft PTO, and all associated drive shaft components shall be rated to support the continuous duty torque requirements of the generator’s continuous duty rating as stated on the power source nameplate.

Where the generator is driven by the chassis engine and transmission through a split shaft PTO, the driving compartment speedometer shall register when the generator drive system is engaged.

Where the generator is driven by the chassis engine and transmission through a split shaft PTO and a chassis transmission retarder is furnished, it shall be automatically disengaged for generator operations.

The direct drive generator shall be mounted so that it does not change the ramp breakover angle, angle of departure, or angle of approach as defined by other components, and it shall not extend into the ground clearance area.

The direct drive generator shall be mounted away from exhaust and muffler areas or provided with a heat shield to reduce operating temperatures in the generator area.

GENERATOR ENGAGEMENT

A

“Generator Engaged” indicator shall be provided in the driving compartment to indicate that the generator shift has been successfully completed.

An “OK to Operate Generator” indicator shall be provided in the driving compartment to indicate that the generator is engaged (if not always engaged), the transmission is in the proper gear (if required, automatic transmissions only), and the parking brake is engaged (if applicable).

An interlock system shall be provided to prevent advancement of the engine speed in the driving compartment or at any operator’s panel unless the parking brake is engaged, and the transmission is in neutral or the output of the transmission is correctly connected to a pump or generator instead of the drive wheels.

WARRANTY PERIOD

Provided such goods are operated and maintained in accordance with Marathon's written instruction; Marathon warrants that the MAC series PTO continuous duty generators shall be free from defects in material and workmanship for a period of one (1) year, from the date of delivery to the first purchaser.

GENERATOR MOUNTING

The generator shall be mounted between the chassis frame rails. The generator mounting brackets shall be fabricated using heavy duty steel tubing, or structural channel. The generator mounting shall be bolted and removable so that the generator can be lowered from under apparatus for service, if necessary. The generator case shall not extend below the bottom edge of the apparatus body.

SANTAMCA-0002 07/10/14

116

SVI Trucks

POWER-TAKE-OFF GENERATOR DRIVE

There shall be a "Hot Shift" power-take-off (PTO) installed on the transmission PTO by the cab chassis manufacturer. The

"Hot Shift" PTO is provided to allow the engagement of the PTO at higher engine RPM speeds. The PTO output shall be connected to the generator through hollow tube type driveline with heavy duty universals.

The engagement of the PTO shall be in the chassis cab with a rocker switch and red pilot light to note engagement of the

PTO, or through the Weldon Vista screen, if specified.

The power supply to the PTO engagement control shall be wired to the parking brake and a neutral position transmission switch to prevent engagement unless the vehicle is stopped and transmission has been placed in neutral.

ENGINE SPEED CONTROL

An engine speed auxiliary control device (high idle switch or throttle) shall be installed to maintain a stable cycle output from generator when the apparatus is parked.

An interlock shall prevent the operation of the engine speed auxiliary control device unless the parking brake is engaged and the transmission is in neutral or park, or the parking brake is engaged and the engine is disengaged from the drive wheels.

The engine shall be prevented from regulating its own engine speed during times when engine rpm control is critical for consistent apparatus functions such as generator, water pump, or aerial operation.

LOADCENTER

The loadcenter shall be a Cutler Hammer, BR Series, specifically designed for protection and distribution of 120/208 volt

AC, such as lighting and small motor branch circuits. The loadcenter enclosure shall be made of 16 gauge galvanized sheet steel. The galvanized coating provides corrosion protection and as such does not require paint. All trims used on the BR Loadcenter shall be chromate sealed and finished with electro disposition epoxy paint (ASA61) which exceeds requirements for outdoor and indoor applications. A combination surface/flush cover with integral door shall be supplied.

The loadcenter shall be UL / CSA listed, NO EXCEPTIONS will be allowed.

NOTE: Load center shall be located in compartment S3.

GENERATOR MONITORING PANEL

To properly monitor the generator performance and load demand during operation, the generator installation shall be equipped with a full instrument monitor panel.

14. Generator frequency in hertz

15. Line voltage, phase to neutral or phase to phase, in volts

Line current in amperes

Individual line current and voltage shall be displayed at the push of a button.

The program shall support the accumulation of elapsed generator hours. Generator hours shall be displayed.

SANTAMCA-0002 07/10/14

117

SVI Trucks

SHORE POWER INLET - BATTERY CHARGER

The above mentioned shore power inlet, and battery conditioner shall be specified in the 12 volt section.

OUTLETS AND CIRCUITS

The generator and or shore power shall supply the 120/240 volt electrical equipment and outlets outlined below. Proper circuit protection shall be installed as noted:

Two (2) 120 volt exterior outlets, one (1) each side near rear wheel well area.

The outlet receptacle(s) shall be 20 amp, twist-lock (NEMA L5-20R).

Two (2) 120 volt exterior outlets, one (1) each side rear of body.

The outlet receptacle(s) shall be 20 amp, twist-lock (NEMA L5-20R).

LINE VOLTAGE ELECTRICAL SYSTEM

GENERAL REQUIREMENTS

Stability

Any fixed line voltage power source producing alternating current (ac) shall produce electric power at 60 Hz, ±3 Hz when producing power at all levels between no load and full rated power. Any fixed line voltage power source shall produce electric power at the rated voltage ±10 percent when producing power at all levels between no load and full rated power.

The maximum voltage supplied to portable equipment shall not exceed 275 volts to ground. Higher voltage shall be permitted only when used to operate fixed wired, permanently mounted equipment on the apparatus.

Conformance with National Electrical Code

All components, equipment, and installation procedures shall conform to NFPA 70, National Electrical Code, except where superseded by the requirements of this chapter. Where the requirements of this chapter differ from those in NFPA 70, the requirements in this chapter shall apply.

Where available, line voltage electrical system equipment and materials included on the apparatus shall be listed and used only in the manner for which they have been listed. All equipment and materials shall be installed in accordance with the manufacturer’s instructions.

Location Ratings

Any equipment used in a dry location shall be listed for dry locations. Any equipment used in a wet location shall be listed for wet locations.

Any equipment, except a PTO-driven generator, used in an underbody or under chassis location that is subject to road spray shall be either listed as Type 4 or mounted in an enclosure that is listed as Type 4.

If a PTO-driven generator is located in an underbody or under chassis location, the installation shall include a shield to prevent road spray from splashing directly on the generator.

SANTAMCA-0002 07/10/14

118

SVI Trucks

Grounding

Grounding shall be in accordance with 250.34(A) and 250.34(B) of NFPA 70. Ungrounded systems shall not be used.

Only stranded or braided copper conductors shall be used for grounding and bonding.

The grounded current-carrying conductor (neutral) shall be insulated from the equipment-grounding conductors and from the equipment enclosures and other grounded parts.

The neutral conductor shall be colored white or gray in a ccordance with 200.6, “Means of Identifying Grounded

Conductors,” of NFPA 70.

Any bonding screws, straps, or buses in the distribution panel board or in other system components between the neutral and equipment-grounding conductor shall be removed and discarded.

Bonding

The neutral conductor of the power source shall be bonded to the vehicle frame. The neutral bonding connection shall occur only at the power source. In addition to the bonding required for the low voltage return current, each body and each driving or crew compartment enclosure shall be bonded to the vehicle frame by a copper conductor.

The conductor shall have a minimum amperage rating, as defined in 310.15, “Ampacities for Conductors Rated 0–2000

Volts,” of NFPA 70, of 115 percent of the rated amperage on the power source specification label.

A single conductor that is sized to meet the low voltage and line voltage requirements shall be permitted to be used.

Ground Fault Circuit Interrupters

In special service vehicles incorporating a lavatory, sink, toilet, shower, or tub, 120 V, 15 or 20 A receptacles within 6 ft

(1.8 m) of these fixtures shall have ground fault circuit interrupter (GFCI) protection. GFCIs integrated into outlets or circuit breakers or as stand-alone devices shall be permitted to be used in situations.

Power Source General Requirements

All power source system mechanical and electrical components shall be sized to support the continuous duty nameplate rating of the power source.

The power source shall be shielded from contamination that would prevent the power source from operating within its design specifications.

Power Source Rating

For power sources of 8 kW or larger, the power source manufacturer shall declare the continuous duty rating that the power source can provide when installed on fire apparatus according to the manufacturer’s instructions and run at 120°F

(49°C) air intake temperature at 2000 ft (600 m) above sea level.

The rating on the power source specification label shall not exceed the declared rating from the power source manufacturer.

Access shall be provided to permit both routine maintenance and removal of the power source for major servicing. The power source shall be located such that neither it nor its mounting brackets interfere with the routine maintenance of the fire apparatus.

SANTAMCA-0002 07/10/14

119

SVI Trucks

Instrumentation

If the power source is rated at less than 3 kW, a “Power On” indicator shall be provided. If the power source is rated at 3 kW or more but less than 8 kW, a voltmeter shall be provided.

If the power source is rated at 8 kW or more, the following instrumentation shall be provided at an operator’s panel:

Voltmeter

Current meters for each ungrounded leg

Frequency (Hz) meter

Power source hour meter

The instrumentation shall be permanently mounted at an operator’s panel. The instruments shall be located in a plane facing the operator. Gauges, switches, or other instruments on this panel shall each have a label to indicate their function.

The instruments and other line voltage equipment and controls shall be protected from mechanical damage and not obstructed by tool mounting or equipment storage.

An instruction plate(s) that provides the operator with the essential power source operating instructions, including the power-up and power-down sequence, shall be permanently attached to the apparatus at any point where such operations can take place.

Operation

Provisions shall be made for placing the generator drive system in operation using controls and switches that are identified and within convenient reach of the operator.

Where the generator is driven by the chassis engine and engine compression brakes or engine exhaust brakes are furnished, they shall be automatically disengaged for generator operations.

Any control device used in the generator system power train between the engine and the generator shall be equipped with a means to prevent unintentional movement of the control device from its set position in the power generation mode.

If there is permanent wiring on the apparatus that is designed to be connected to the power source, a power source specification label that is permanently attached to the apparatus at the operator’s control station shall provide the operator with the information required.

The power source, at any load, shall not produce a noise level that exceeds 90 dBA in any driving compartment, crew compartment, or onboard command area with windows and doors closed or at any operator’s station on the apparatus.

Power Supply Assembly

The conductors used in the power supply assembly between the output terminals of the power source and the main over current protection device shall not exceed 12 ft (4 m) in length.

All power supply assembly conductors, including neutral and grounding conductors, shall have an equivalent amperage rating and shall be sized to carry not less than 115 percent of the amperage of the nameplate current rating of the power source.

If the power supply assembly connects to the vibrating part of a generator (not a connection on the base), the conductors shall be flexible cord or other fine-stranded conductors enclosed in metallic or nonmetallic liquid tight flexible conduit rated

SANTAMCA-0002 07/10/14

120

SVI Trucks for wet locations and temperatures not less than 194°F (90°C).

Overcurrent Protection

Manually resettable over current devices shall be installed to protect the line voltage electrical system components.

Power Source Protection

A main over current protection device shall be provided that is either incorporated in the power source or connected to the power source by a power supply assembly.

The size of the main over current protection device shall not exceed 100 percent of the rated amperage stated on the power source specification label or the rating of the next larger available size over current protection device, where so recommended by the power source manufacturer.

If the main over current protection device is subject to road spray, the unit shall be housed in a Type 4

–rated enclosure.

Branch Circuit Overcurrent Protection

Over current protection devices shall be provided for each individual circuit and shall be sized at not less than 15 amps in accordance with 240.4, “Protection of Conductors,” of NFPA 70.

Any panel board shall have a main breaker where the panel has six or more individual branch circuits or the power source is rated 8 kW or larger.

Each over current protection device shall be marked with a label to identify the function of the circuit it protects.

Dedicated circuits shall be provided for any large appliance or device (air conditioning units, large motors, etc.) that requires 60 percent or more of the rated capacity of the circuit to which it is connected, and that circuit shall serve no other purpose.

Panelboards

All fixed power sources shall be hardwired to a permanently mounted panel board unless one of the following conditions exists:

16) All line voltage power connections are made through receptacles on the power source and the receptacles are protected by integrated over current devices.

17) Only one circuit is hardwired to the power source, which is protected by an integrated over current device.

The panel shall be visible and located so that there is unimpeded access to the panel board controls. All panel boards shall be designed for use in their intended location. The panel(s) shall be protected from mechanical damage, tool mounting, and equipment storage.

Where the power source is 120/240 V and 120 V loads are connected, the apparatus manufacturer or line voltage system installer shall consider load balancing to the extent that it is possible.

SANTAMCA-0002 07/10/14

121

SVI Trucks

Wiring Methods

Fixed wiring systems shall be limited to the following:

18) Metallic or nonmetallic liquid tight flexible conduit rated at temperatures not less than 194°F (90°C) with stranded copper wire rated for wet locations and temperatures not less than 194°F (90°C)

19) Type SOW, SOOW, SEOW, or SEOOW flexible cord rated at 600 V and at temperatures not less than 194°F (90°C)

Electrical cord or conduit shall not be attached to chassis suspension components, water or fuel lines, air or air brake lines, fire pump piping, hydraulic lines, exhaust system components, or low voltage wiring and shall be arranged as follows:

1) Separated by a minimum distance of 12 in. (300 mm) from exhaust piping or shielded from such piping

2) Separated from fuel lines by a minimum distance of 6 in. (150 mm)

A means shall be provided to allow “flexing” between the driving and crew compartment, the body, and other areas or equipment whose movement would stress the wiring.

Electrical cord or conduit shall be supported within 6 in. (150 mm) of any junction box and at a minimum of every 24 in.

(600 mm) of run.

Supports shall be made of nonmetallic materials or of corrosion-resistant or corrosion-protected metal. All supports shall be of a design that does not cut or abrade the conduit or cord and shall be mechanically fastened to the apparatus.

Only fittings and components listed for the type of cord or conduit being installed shall be used.

Splices shall be made only in a listed junction box.

Additional Requirements for Flexible Cord Installations

Where flexible cord is used in any location where it could be damaged, it shall be protected by installation in conduit, enclosures, or guards.

Where flexible cord penetrates a metal surface, rubber or plastic grommets or bushings shall be installed.

Wiring Identification

Each line voltage circuit originating from the main panel board shall be identified.

The wire or circuit identification either shall reference a wiring diagram or wire list or shall indicate the final termination point of the circuit.

Where prewiring for future power sources or devices exists, the un-terminated ends shall be marked with a label showing their wire size and intended function.

SANTAMCA-0002 07/10/14

122

SVI Trucks

Wiring System Components

Only stranded copper conductors with an insulation rated for temperatures of at least 194°F (90°C) and wet locations shall be used. Conductors in flexible cord shall be sized in accordance with Table 400.5(A) of NFPA 70. Conductors used in conduit shall be sized in accordance with 310.15,

“Ampacities for Conductors Rated 0–2000

Volts,” of NFPA 70. Aluminum or copper-clad aluminum conductors shall not be used.

All boxes shall conform to and be mounted in accordance with Article 314, “Outlet, Device, Pull, and Junction Boxes;

Conduit Bodies; Fittings; and Manholes,” of NFPA 70. All boxes shall be accessible using ordinary hand tools. Boxes shall not be permitted behind welded or pop-riveted panels.

The maximum number of conductors permitted in any box shall be in accordance with 314.16, “Number of Conductors in

Outlet, Device, and Junction Boxes, and Conduit Bodies,” of NFPA 70.

All wiring connections and terminations shall provide a positive mechanical and electrical connection. Connectors shall be installed in accordance with the manufacturer’s instructions. Wire nuts or insulation displacement and insulation piercing connectors shall not be used.

Each switch shall indicate the position of its contact points (i.e., open or closed) and shall be rated for the continuous operation of the load being controlled. All switches shall be marked with a label indicating the function of the switch.

Circuit breakers used as switches shall be “switch rated” (SWD) or better. Switches shall simultaneously open all associated line voltage conductors. Switching of the neutral conductor alone shall not be permitted.

Line voltage circuits controlled by low voltage circuits shall be wired through properly rated relays in listed enclosures that control all non-grounded current-carrying conductors.

Receptacles and Inlet Devices

Wet and Dry Locations

All wet location receptacle outlets and inlet devices, including those on hardwired, remote power distribution boxes, shall be of the grounding type, provided with a wet location cover, and installed in accordance with Section 406.8, “Receptacles in Damp o r Wet Locations,” of NFPA 70.

All receptacles located in a wet location shall be not less than 24 in. (600 mm) from the ground. Receptacles on off road fire apparatus shall be a minimum of 30 in. (750 mm) from the ground. All receptacles located in a dry location shall be of the grounding type and shall be at least 12 in. (300 mm) above the interior floor height. No receptacle shall be installed in a face-up position.

The face of any wet location receptacle shall be installed in a plane from vertical to not more than 45 degrees off vertical.

Receptacle Label

Each receptacle shall be marked with a label indicating the nominal line voltage (120 volts or 240 volts) and the current rating in amps of the circuit. If the receptacle is DC or other than single phase, that information shall also be marked on the label.

All receptacles and electrical inlet devices shall be listed to UL 498, Standard for Safety Attachment Plugs and

Receptacles, or other recognized performance standards.

Receptacles used for DC voltages shall be rated for DC service.

SANTAMCA-0002 07/10/14

123

SVI Trucks

Wiring Schematics

An "As-Built" Wiring diagrams for line voltage systems shall be provided to include the following information;

1) Pictorial representations of circuit logic for all electrical components and wiring

2) Circuit identification

1) Connector pin identification

2) Zone location of electrical components

(a) Safety interlocks

(b) Alternator

–battery power distribution circuits

(c) Input/output assignment sheets or equivalent circuit logic implemented in multiplexing systems

120/240 VAC SCENE LIGHTING

SIDE UPPER RECESSED SCENE LIGHTS

Four (4) Fire Research Spectra LED Scene Light model SPA260-J15 surface mount light(s) shall be installed. They shall be equally divided between the curbside and streetside. The light(s) shall be mounted with four (4) screws to a flat surface and require a cutout for the electronics box. It shall be no more than 5 7/8" high by 14 1/2" wide and have a profile of less than 2 1/8" beyond the mounting surface. Wiring shall extend from the electronics box at the rear of the lamphead.

The lamp head shall sixty (60) ultra-bright white LEDs, 48 for flood lighting and 12 to provide a spot light beam pattern. It shall operate at 240 volts AC, draw 0.75 amp, and generate 15,000 lumens of light. The lamphead shall have a unique lens that directs flood lighting onto the work area and focuses the spot light beam into the distance. The lamphead shall be powder coated. The LED scene light shall be for fire service use.

Scene lights shall be provided with a lens or a means for preventing damage from water spray and listed for wet location usage.

SHOP NOTES

Make:Fire Research

Model:Spectra

PN: SPA260-J15

The lights shall be switched at the Vista display in the cab.

LIGHT TOWER

One (1) Command Light, CL Series light tower(s) shall be provided and installed on the completed unit. A flashing warning light shall be provided in cab, indicating when a light tower is not in nested position as required by NFPA 1901.

The Command Light shall be covered by a five (5) year limited warranty from defects in materials and workmanship. An operation, maintenance, and parts manual shall be provided with the completed unit.

The light tower shall extend 131" above the mounting surface and shall extend to full upright position in less than 15 seconds. The overall size of nested light tower shall be approximately 42" wide x 74" long x 12" high and weigh approximately 300 pounds.

Light Tower Construction and Design

The Command Light assembly shall be of aluminum construction, with stainless steel shafts and bronze bushings for long life and low maintenance.

SANTAMCA-0002 07/10/14

124

SVI Trucks

The electrically controlled unit shall not require usage of the vehicle's air supply for operation, thereby eliminating the chance for air leaks in the vehicle braking system. Hydraulic or pneumatic type floodlights are not acceptable alternatives to the specified all electric light tower.

The light tower shall be tested to in wind conditions of 90 mph (150 kph) minimum. Light towers that have not been tested to these conditions are not acceptable.

The light tower shall be capable of overhanging the side or back of the vehicle to provide maximum illumination to the vicinity adjacent to the vehicle for the safety of emergency personnel in high traffic conditions. Light towers that are only capable of rotation at the top of a pole are not acceptable to the specified light tower.

Light Tower Electrical System

The light tower shall be a two-stage articulating device with a lighting bank on top of the second stage capable of continuous 360 degree rotation. The light shall be elevated by electric linear actuators, one (1) actuator shall elevate the light bank and one (1) actuator shall adjust the light bank angle from 0 to 110 degrees. Power for the light bank shall be supplied through power collecting rings thus allowing continuous 360 degree rotation in either direction.

The tower base shall have a light that illuminates the envelope of motion during any movement of the light tower mast as required by NFPA 1901.

Light Tower Floodlights

The Command Light model CL615-MH2 shall be equipped with the following bank of floodlights:

Floodlight manufacturer:

Number of lamp heads:

Voltage:

Hubbell Quartz/ Akron Brass MH

Four (4) 1,500 watt Quartz Halogen

Two (2) 1,000 watt Extenda-Lite Metal Halide

240 volts

Total watts of light tower: 8,000 watts

Total lumens of light tower: 350,000 lumens

Configuration: The light heads shall be mounted with three (3) on each side of the light tower, giving two (2) vertical lines of three (3) when the lights are in the upright position.

Light Tower Backlight Option

A backlight option shall be provided on the light tower. The lower pair of light heads shall be capable of being rotated about a horizontal axis 180 degree, providing light down on the vehicle or to the opposite side of the vehicle while allowing the fixed lights to remain pointed at the scene.

The hand-held remote control shall have an additional switch supplied for the backlight rotation option.

Light Tower Paint

The light tower shall be electrostatically powder coated with a hammer tone gray color.

Light Tower Controls

SANTAMCA-0002 07/10/14

125

SVI Trucks

The light tower(s) shall be operated with a hand-held 15-foot umbilical line remote control. The storage station for the remote control unit shall be equipped with a button to activate the "Auto-Park" automatic nesting feature. The remote control shall be located per the itemized compartment list and include;

Three (3) switches; one (1) for each pair of lights.

One (1) switch for light bank rotation.

One (1) switch for elevating lower stage.

One (1) switch for elevating upper stage.

One (1) switch for optional light bank rotation.

One (1) switch for the optional strobe.

One (1) indicator light to indicate when light bank is out of the roof nesting position.

One (1) indicator light to indicate when light bank is rotated to proper nesting position.

Light Tower Mounting

The specified light tower(s) shall be recessed into the roof of body to allow light tower(s) to be stowed below roof level.

The floor and side walls of recessed area shall be fabricated as a separate module from 3/16" aluminum treadplate with an overlapping 3" flange around perimeter roof line. The recessed area shall be completely water tight. All electrical connections made to light tower shall be located on sidewalls for a water tight connection.

The recessed area shall have two (2) water drain holes (in opposite corners) with flexible 1" diameter hose routed to the area below the body.

EQUIPMENT PAYLOAD WEIGHT ALLOWANCE

In compliance with NFPA 1901 standards, the special service vehicle shall be designed for an equipment loading allowance of 6,000 lbs. of Santa Monica Fire Department provided equipment based on a 40,001 - 50,000 pound gross vehicle weight rating.

EQUIPMENT

The following equipment shall be furnished with the completed special service vehicle;

(d) One (1) container of assorted stainless steel nuts, bolts, screws and washers used in the construction of the apparatus shall be provided with the completed apparatus.

(e) There shall be two (2) Zico SAC-44-E NFPA approved folding aluminum wheel chocks provided for 44" diameter tires that together will hold the vehicle when loaded to its GVWR or GCWR, on a hard surface with a 20 % grade, with the transmission in neutral, and the parking brake released.

(f) The wheel chock(s) shall be mounted behind rear wheels, below body on streetside.

EQUIPMENT MOUNTING

Total bid price includes $7,500.00 to mount Santa Monica Fire Department supplied equipment.

REMAINING NFPA MINOR EQUIPMENT BY PURCHASER

All other minor equipment not specified above, but required by NFPA 1901, section 10.5.1 shall be supplied and mounted by Santa Monica Fire Department before the unit is placed in emergency service.

SANTAMCA-0002 07/10/14

126

SVI Trucks

CLARIFICATIONS AND/OR EXCEPTIONS

Listed below are the clarifications and/or exceptions SVI Trucks is taking to the Santa Monica Fire Department's specifications:

Page Description

62

135

Overall length will be approximately 375" (31'-3").

The current Santa Monica Air/Light unit Bauer compressor and ASME storage is only capable of

PSI. The new specified Bauer compressor is capable of 6,000 PSI. Therefore SVI will

5,000 provide the new Bauer compressor with four (4) 6,000 PSI rated ASME storage cylinders. SVI will take the current Bauer compressor and all (6) ASME cylinders in on trade.

142 Specified OnScene 1,000 lb. tray is not included in total bid amount as there is not room left in compartment with specified spare SCBA storage.

144 $7,500.00 equipment mounting is included in total bid amount.

If there are any questions or comments concerning the above items please contact Stephen Carleton with EVG

Emergency Vehicles at 714-342-5133 or me at 888-SVI-1112.

Sincerely,

SVI TRUCKS

Robert Sorensen

Vice President

SANTAMCA-0002

127

07/10/14

Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement