Hone Front Drive System - установка и настройка передней части трансмиссии

Hone Front Drive System - установка и настройка передней части трансмиссии
Technical Service Instructions
SI-6JZFB
Front Drive System
General Safety Information
WARNING
• The ST-M600 DUAL CONTROL lever is used for both gear shifting and braking operations.
Make sure that you fully understand and are accustomed to the gear shifting and braking operations for your bicycle. Refer to
the illustration for the method of operation.
• Braking can only be performed with the DUAL CONTROL lever. If you use the gear shifting release lever (Auxiliary release
lever) for braking, the release lever may become damaged and you may lose control of the bicycle, which could result in an
accident.
• If the internal unit of the DUAL CONTROL lever becomes damaged, the lever will move down from the normal lever position,
and it may move to a position where braking is difficult to carry out. If this happens, you should stop riding the bicycle
immediately.
• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result
in damage and/or failure of the chain.
• Use the reinforced connecting pin only for connecting the narrow type of chain.
• There are two different types of reinforced connecting
Reinforced
pins available. Be sure to check the table below before
Chain
Chain tool
connecting pin
selecting which pin to use. If connecting pins other than
reinforced connecting pins are used, or if a reinforced
9-speed super narrow
Silver
TL-CN31 / TL-CN22
chain such as
connecting pin or tool which is not suitable for the type
6.5mm
CN-7701 / CN-HG93
of chain is used, sufficient connection force may not be
8- / 7- / 6-speed narrow
obtained, which could cause the chain to break or fall
TL-CN31 / TL-CN22 and
Black
chain such as
off.
TL-CN30 / TL-CN21
7.1mm
CN-HG50 / CN-IG51
• If it is necessary to adjust the length of the chain due
to a change in the number of sprocket teeth, make the cut at some other place than the place
Reinforced Connecting Pin
where the chain has been joined using a reinforced connecting pin or an end pin. The chain will
be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an
end pin.
• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you
End Pin
Link Pin
may fall off the bicycle.
• Check that the tension of the chain is correct and that the chain is not damaged. If the tension is too weak or the chain is
damaged, the chain should be replaced. If this is not done, the chain may break and cause serious injury.
• Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701,
CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problems
may occur, or the chain pins might fall out, causing the chain to break.
• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and
you may fall off the bicycle.
• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn, or damaged parts may cause injury
to the rider.
We strongly recommend only using genuine Shimano replacement parts.
• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.
Note
• In addition, if pedaling performance does not feel normal, check this once more.
• Check that there is no looseness in any joints or connections before riding the bicycle. (BB-FC, FC-PD)
• Do not wash the bottom bracket with high-pressure jets of water.
• If you feel any looseness in the bottom bracket axle, the bottom bracket should be replaced.
• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.
• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.
• You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain
with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.
• If the chain keeps coming off the chainrings during use, replace the chainrings and the
chain.
Front
• When the chain is in the position shown in the illustration, the chain may contact the front
chainrings
chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain
onto the next-larger rear sprocket or the one after.
• Apply grease to the bottom bracket before installing it.
Rear
sprockets
• For smooth operation, use the specified outer casing and the bottom bracket cable guide.
• This front derailleur is for triple front chainwheel use only. It cannot be used with the
double front chainwheel, as the shifting points do not match.
Outer casing holders
• When installing the top route type, choose a frame that has three outer casing holders as shown in the
illustration at right.
• Use an outer casing which still has some length to spare even when the handlebars are turned all the way
to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the
handlebars are turned all the way.
• Make sure that the gear shifting cable and the brake cable do not obstruct each other during braking
operations. If they do obstruct, it may interfere with braking.
Install the cables so that they still have some slack in them even when the handlebars are turned fully in
either direction.
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• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other types of grease,
otherwise they may cause deterioration in gear shifting performance.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.
• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may
cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to
these plastic parts.
The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but
such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.
• Parts are not guaranteed against natural wear or deterioration resulting from normal use.
• For maximum performance we highly recommend Shimano lubricants and maintenance products
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional
bicycle dealer.
In order to realize the best performance, we recommend that the following combination be used.
Series
HONE
DUAL CONTROL lever
ST-M600
Outer casing
SIS-SP41
Front derailleur
FD-M600 / FD-M601
Front chainwheel
FC-M600
Chain
CN-HG73
Bottom bracket cable guide
SM-SP17 / SM-BT17
Specifications
Front Derailleur
Model number
Normal type
Top route type
Front chainwheel tooth difference
X = Available
FD-M600 / FD-M600-E
FD-M601
X
X
Installation band diameters:
S (28,6 mm), M (31,8 mm), L (34,9 mm)
X
X
22T
22T
When using the S, M size, use an
installation band with a diameter of 28.6
mm, 31.8mm and install it to a L size
adapter.
12T
12T
S, M, L
S, M, L
Chainstay angle (a)
66° - 69°
66° - 69°
Applicable chain line
50.0mm
50.0mm
44T
44T
Min. difference between top and intermediate
Front derailleur installation band diameter
Applicable front chainwheel
Chainstay angle
Chainwheel
Model number
FC-M600
Chainwheel tooth combination
44-32-22T
Bolt circle diameter
104 mm / 64 mm
Crank arm length
170 mm, 175 mm
Chain line
50 mm
Shell width
68, 73 mm
Thread dimensions
BC1.37 (68, 73mm)
Operating the levers
■ Operating the brake lever
■ Gear shifting operation
The lever always returns to the initial position when it is released
after shifting. When operating the lever, always be sure to turn the
crank arm at the same time.
To shift from a small chainring to a larger chainring
When lever is pressed once, there is a shift of one step from a
small chainring to a larger chainring.
Example:
from intermediate chainring to
largest chainring.
Lever initial
position
Adjusting the grip width
It is recommended that you adjust the grip widths of the levers to
the most comfortable widths for gear shifting and braking.
To shift from a large chainring to a smaller chainring
When lever is pressed once, there is a shift of one step from a
large chainring to a smaller chainring.
Example:
from largest chainring to
intermediate chainring.
1st joint
Approx.
2 mm
Lever end
Lever initial
position
Becomes
wider
Becomes
narrower
2 mm
Allen key
Auxiliary release lever
Installation of the Front Chainwheel and Front Derailleur
TL-FC32
Follow the procedure in the figure.
4
1, 2 Use the special tool TL-FC32 to install the right adapter
(counterclockwise thread) and the left adapter (clockwise
thread).
Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.}
Wide groove area
(A)
1
5
3
4
Insert the right crank unit.
5
Use the TL-FC16 to tighten the cap.
Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.}
6
Tighten the bolt of the left crank.
Note : Each of the bolts should be evenly and equally
tightened to 12 - 15 N·m {106 - 132 in. lbs.}.
Set section A of the left crank into the axle of the right crank
unit where the groove is wide.
TL-FC16
2
6
3
■ Spacer installation method
(1) Check whether the width of the bottom bracket shell is 68 mm or 73 mm.
(2) Next, install the adapter while referring to the illustrations below.
68 mm (Band Type)
(2.5 mm)
For bracket type
68 mm (Bracket Type)
(2.5 mm)
68mm
73mm
(2.5 mm)
(2.5 mm)
Front Derailleur
Install as shown in the
illustration.
Front Chainwheel
Bolt
E-type bracket
73 mm (Band Type)
73 mm (Bracket Type)
(2.5 mm)
Adapter
Tightening torque :
35 - 50 N·m {305 - 435 in. lbs.}
Adjust and then install the front derailleur as shown in the
illustration. Do not remove the Pro-Set alignment block at this time.
Pro-Set alignment block
Gear teeth
should come
within this range
Pro-Set gauge
The level section of the chain guide
outer plate should be directly above
and parallel to the largest chainring.
Secure using a 5 mm Allen key.
Chainwheel
(largest chainring)
Chain guide
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
Chain length
Add 2 links (with the chain on both
the largest sprocket and the largest
chainring)
Largest sprocket
Chain
Largest chainring
Adapter
Installation of the lever
Use a handlebar grip with a
maximum outer diameter of
32 mm.
Tightening torque :
6 - 8 N·m {53 - 69 in. lbs.}
In the case of carbon handlebars,
5 mm Allen key
it may be necessary to lower the
tightening torque in order to prevent damage to the handlebar.
Please consult the bicycle or handlebar manufacturer regarding the
appropriate level of tightening torque for carbon handlebars.
SIS Adjustment
Be sure to follow the sequence described below.
1. Low adjustment
First remove the Pro-Set alignment block .
Next, set so that the clearance between the chain guide inner
plate and the chain is 0 - 0.5 mm.
Pro-Set alignment
block
B A
Low adjustment
screw
Chain position
Largest
sprocket
Smallest
chainring
A
B
Chain guide
inner plate
Chain
2. Connecting and securing the inner cable
Operate the lever 2 or more times to set the lever to the low
position. After removing the cover, place the end of the cable onto
the hook. In this condition, operate the lever 2 or more times to
set the lever to the top position, and then pass the cable through
the outer casing adjustment bolt and pull the cable all the way
through. After this, operate the lever to set it to the low position
and install the cover.
Cover
Inner cable
Hook
Lever
Cutting the outer casing
When cutting the outer casing, cut the
opposite end to the end with the marking.
After cutting the outer casing, make the
end round so that the inside of the hole
has a uniform diameter.
Outer end cap
Attach the same outer
end cap to the cut end of
the outer casing.
• FD-M600
< Top route type >
< Normal type >
Note:
Pass the cable
through as shown
in the illustration.
Wire
fixing bolt
5 mm Allen key
• FD-M601
< Top route type >
< Normal type >
Note:
Pass the cable
through as shown
in the illustration.
Wire
fixing bolt
Tightening torque :
5 - 7 N·m {44 - 60 in. lbs.}
After taking up the initial slack in the cable, re-secure to the front
derailleur as shown in the illustration.
Normal type
Top route type
Pull
Pull
3. Top adjustment
Set so that the clearance
between the chain guide outer
plate and the chain is 0 - 0.5
mm.
A
B
Chain position
Smallest
sprocket
B A
Top adjustment
screw
Largest
chainring
Chain guide
outer plate
Chain
4. Adjustment of the intermediate
chainring
When carrying out adjustment, set the
chain to the largest sprocket, and at the
front, set the chain to the intermediate
chainring. Adjust using the outer casing
adjustment barrel so that the clearance
between the chain guide inner plate and
the chain is 0 - 0.5 mm.
Chain position
Largest
sprocket
B
Chain guide
inner plate
Chain
Intermediate
chainring
Outer casing adjustment barrel
A
5. Troubleshooting chart
After completion of steps 1 - 4, move the shifting lever to check the
shifting. (This also applies if shifting becomes difficult during use.)
If the chain falls to the crank
side.
Tighten the top adjustment screw
clockwise (about 1/4 turn).
If shifting is difficult from the
intermediate chainring to the
largest chainring.
Loosen the top adjustment screw
counterclockwise
(about 1/8 turn).
If shifting is difficult from the
intermediate chainring to the
smallest chainring.
Loosen the low adjustment screw
counterclockwise
(about 1/4 turn).
Tighten the top adjustment screw
If there is interference between
the chain and the front derailleur clockwise (about 1/8 turn).
inner plate at the largest
chainring.
Loosen the top adjustment screw
If there is interference between
the chain and the front derailleur counterclockwise
(about 1/8 turn).
outer plate at the largest
chainring.
If the intermediate chainring is
skipped when shifting from the
largest chainring.
Loosen the outer casing
adjustment barrel
counterclockwise (1 or 2 turns).
Tighten the outer casing
If there is interference between
adjustment barrel clockwise
the chain and front derailleur
(1 or 2 turns).
inner plate when the rear
sprocket is shifted to the largest
sprocket when the chainwheel is
at the intermediate chainring
position.
If the chain falls to the bottom
bracket side.
Tighten the low adjustment screw
clockwise (about 1/2 turn).
If the lever is stiff when shifting
from the intermediate chainring
to the largest chainring
Loosen the top adjustment screw
counterclockwise (about 1/4
turn).
This service instruction explains how to use and
maintain the Shimano bicycle parts which have
been used on your new bicycle.
For any questions regarding your bicycle or other
matters which are not related to Shimano parts,
please contact the place of purchase or the
bicycle manufacturer.
One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003
3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan
Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222
Please note: specifications are subject to change for improvement without notice. (English)
© May. 2004 by Shimano Inc. XBC SZK Printed in Japan
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