15 ATEX

VACUUM CLEANER

OPERATOR MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email:

[email protected]

Web:

www.clemas.co.uk

15ATEX

Table of contents

Instructions for use ....................................................................................................... 2

Operator safety .....................................................................................................................................2

General information for using the vacuum cleaner ...............................................................................2

Proper uses ..........................................................................................................................................2

Filter classification in compliance with EN 60335-2-69 Standard Reference – Annexe AA ..................2

Dust emissions into the environment ....................................................................................................3

General recommendations ...................................................................................................................3

Vacuum cleaner description - Labels ....................................................................................................3

Optional kits ..........................................................................................................................................4

Accessories ..........................................................................................................................................4

Packing and unpacking .........................................................................................................................4

Setting to work - connection to the power supply .................................................................................4

Extensions ............................................................................................................................................5

Dry applications ....................................................................................................................................5

Maintenance and repairs ......................................................................................................................5

Technical specifications - Dimensions ..................................................................................................6

Controls and indicators .........................................................................................................................7

Inspection prior to starting ....................................................................................................................7

Starting up ............................................................................................................................................7

Vacuum cleaner operation ....................................................................................................................7

Shaking the primary filter ......................................................................................................................7

Emergency stopping .............................................................................................................................8

Emptying the container .........................................................................................................................8

At the end of a cleaning session ..........................................................................................................8

Maintenance, cleaning and decontamination .......................................................................................9

Primary and absolute filter disassembly and replacement ...................................................................9

Primary filter replacement ...................................................................................................................10

Absolute filter replacement (optional) .................................................................................................10

Motor cooling fan inspection and cleaning ..........................................................................................10

Tightness inspection ...........................................................................................................................11

Vacuum cleaner disposal .................................................................................................................... 11

Wiring diagrams ..................................................................................................................................11

Recommended spare parts ................................................................................................................12

Troubleshooting ..................................................................................................................................12

Manufacturer Service Centre ..............................................................................................................12

GB

-1-

15ATEX

Instructions for use

Read the operating instructions and comply with the important safety recommendations identified by:

DANGER !

Operator safety

DANGER !

Before starting the vacuum cleaner, it is absolutely essential to read these operating instructions and to keep them ready at hand for consultation.

The vacuum cleaner can only be used by people who are familiar with the way it works and who have been explicitly authorized and trained for the purpose.

Before using the vacuum cleaner, the operators must be informed, instructed and trained on how to work it and for which substances its usage is permitted including the safe method for removing and disposing of the vacuumed material.

After each use and when the thermal limiter opens

(to prevent overheating) turn off the vacuum cleaner and unplug it. Wait until the vacuum cleaner cools off (about 120 minutes), then plug it and start it again.

GB

General information for using the vacuum cleaner

Use of the vacuum cleaner is governed by the laws in force in the country where it is used.

Besides the operating instructions and the laws in force in the country where the vacuum cleaner is used, the technical regulations for ensuring safe and correct operation must also be observed (Legislation concerning environmental and labour safety, i.e.

European Union Directive 89/391/EC and successive

Directives).

Do not carry out any operation that could jeopardize the safety of people, property and the environment.

Comply with the safety indications and prescriptions in this instruction manual.

Proper uses

This vacuum cleaner is suitable for collective use, e.g. in hotels, schools, hospitals, factories, shops, offices and residences. The vacuum cleaners described in this instruction manual are designed for industrial use. They are produced in different versions and for different applications.

The vacuum cleaner has been designed to be used by one operator at a time.

DANGER !

Hazardousness class

This vacuum cleaner is produced in different versions:

1 - For vacuuming dry combustible dust in zone

22:

(94/9/CE Atex Directive; II 3D 125° IP54).

2 - For vacuuming dust with an ignition energy less than 1 mJ, other provisions should be applied.

The vacuum cleaner can only be used when active sources of ignition are not going to be vacuumed.

If the vacuum cleaner should be connected to other machines, check that all parts of the structure are grounded so as to prevent electrostatic charges.

The vacuum cleaner is not suitable for operating on machines that may generate sources of ignition. The vacuum cleaner must be used in well-ventilated areas to provide proper air change; comply with the laws in force in the country where it is used.

Filter classification in compliance with EN

60335-2-69 Standard Reference – Annexe AA

Filters for dust harmful to health are classified according to the following dust classification:

1 - L (low risk) suitable for separating dust with an exposure limit value of over 1 mg/m 3 , depending on the volume occupied;

2 - M (medium risk) suitable for separating dust with an exposure limit value of over 0.1 mg/m 3 , depending on the volume occupied;

3 - H (high risk) suitable for separating all dusts with an exposure limit value lower than 0.1 mg/m 3 , depending on the volume occupied, including carcinogenic and pathogenic dusts.

-2-

15ATEX

Dust emissions into the environment

Indicative values of filter performances:

-

versions for dust harmful to health

(L - M - H Classes)

L, retains at least 99.1% of particles measuring ≥

3 μm;

M, retains at least 99.9% of particles measuring ≥

3 μm;

H, absolute filter class H14 according to EN1822.

General recommendations

DANGER !

- Risk of fire outbreaks and explosions.

The vacuum cleaner can only be used when active sources of ignition are not going to be vacuumed.

It is forbidden to vacuum the following materials: burning materials (embers, hot ashes, lighted cigarettes, etc.), liquids.

It is forbidden to vacuum the following materials: explosive dust or dust liable to spontaneous ignition (such as magnesium or aluminium dusts, etc.).

The vacuum cleaner is not suitable for vacuuming explosive or similar substances, as established by the laws governing explosive substances, particularly: liquid fuels and mixtures of flammable dust and liquids.

DANGER !

Emergency

If an emergency situation occurs:

- filter breakage

- fire outbreak

- short circuit

- motor block

- electric shock

- etc...

Turn off the vacuum cleaner, unplug it and ask for assistance from qualified personnel.

DANGER !

The vacuum cleaners must not be used or stored outdoors, or in damp places.

Vacuum cleaner description - Labels

See fig. 1.

List of labels - fig. 1

A - Identification plate:

Code of the model which includes protection degree, technical specifications, serial number, CE marking, year of manufacture

B - Plate for Atex category

C - Plate for Atex zone classification

D - Plate for vacuum cleaner protection degree

E - Plates for electrical system protection degree

F - Attention plate

Draws the operator’s attention to the fact that the filter must be shaken only when the vacuum cleaner is off (see par. “Shaking the primary filter” as well)

G - Panel power plate

Indicates that the panel is powered by the voltage indicated on the data plate.

H - Warning plate

Indicates that the machine can not be disposed of with other domestic waste at the end of its cycle of life (see “Vacuum cleaner disposal”).

I - Dust container

L - Latches

M - Handle

N - Inlet

O - Outlet

P - Control panel

This vacuum cleaner creates a strong airflow which is drawn in through the inlet “N” and blows out through the outlet “O”.

Before turning on the vacuum cleaner, fit the vacuum hose into the equipped 50/40 reducing joint and then fit the required tool on to the end part (refer to the manufacturer's accessory catalogue or Service

Centre). The diameters of the authorized hoses are indicated in the Technical data table.

This vacuum cleaner is equipped with an internal baffle plate which subjects the vacuumed substances to a circular centrifugal movement that makes them drop into the container.

The vacuum cleaner is equipped with a class “L” antistatic primary filter which enables it to be used for the majority of applications.

Different types of primary filter are available: L and M class antistatic filters for dusts that are hazardous to health.

Besides the primary filter, which retains the most common types of dust, the vacuum cleaner can be fitted with a secondary filter (absolute H) with a higher filtering capacity for fine dusts and dusts that are hazardous to health.

GB

-3-

15ATEX

Optional kits

The following optional kits are available for converting the vacuum cleaner:

- Dust container kit, grid, safe bag system (code 5

60363) (fig. 9).

- Absolute filter “H” kit (code 5 60364) (fig. 17).

On request, the vacuum cleaner can be supplied with optional kits already installed. However, they can also be installed at a later date.

Please contact the manufacturer's sales network for further details.

Instructions describing how to fit the optional kits and the relative operation and maintenance manuals are supplied together with the optional kits.

DANGER !

Use only genuine optional kits supplied and authorized by the manufacturer.

Accessories

Various accessories are available; refer to the manufacturer's accessory catalogue.

DANGER !

Use only genuine antistatic accessories supplied and authorized by the manufacturer.

GB

Packing and unpacking

Dispose of the packing materials in compliance with the laws in force.

Cardboard box packing (fig. 2)

15ATEX Model

A (mm)

B (mm)

C (mm)

600

600

1,250

Weight with packing (kg) 49

Setting to work - connection to the power supply

DANGER !

- Make sure that the vacuum cleaner is in perfect condition before starting work.

- Before plugging the vacuum cleaner into the electricity mains, make sure that the voltage rating indicated on the data plate corresponds to that of the electricity mains.

- The plug and the power socket should be placed in a safe and dust-free place.

- Before plugging the vacuum cleaner, check that the switch on the control panel is off.

- Plug the vacuum cleaner into a socket with a correctly installed ground contact/connection.

- Make sure that the vacuum cleaner is off.

- The plugs and connectors of the connection cables must be protected against splashed water.

- Make sure that connections to the electrical mains and plug are correct.

- Use the vacuum cleaners only when the cables that connect to the electrical mains are in perfect condition (damaged cables could lead to electric shocks or explosions!).

- Regularly check that the electric cable does not show signs of damage, excessive wear, cracks or ageing..

DANGER !

When the vacuum cleaner is operating, do not:

- crush, pull, damage or step on the cable that connects to the electricity mains;

- disconnect the cable from the electricity mains by removing the plug (do not pull the cable) only when the vacuum cleaner is off.

- Only replace the electric power cable with one of the same type as the original.

- The cable must be replaced by the manufacturer’s Service Centre staff or by equivalent qualified personnel.

-4-

15ATEX

Extensions

In compliance with Atex regulations, extensions cannot be used so as to prevent explosions.

DANGER !

Sockets and plugs must maintain the IP protection degree of the vacuum cleaner, as indicated on the data plate.

DANGER !

The vacuum cleaner power socket must be protected by a differential circuit-breaker with surge current limitation, that shuts off the power supply when the current discharged to the ground exceeds 30 mA for 30 msec. or an equivalent protection circuit.

DANGER !

Never spray water on the vacuum cleaner: such action constitutes a danger hazard for persons and could short circuit the power supply.

Consult the latest edition of the European Union

Directives, the Laws in the country of use and the current Standard References in force (UNI - CEI

- EN), particularly the EN 60335-2-69 European

Standard Reference.

Dry applications

Note

The supplied filters must be correctly installed.

DANGER !

Comply with the safety regulations governing the materials for which the vacuum cleaner is used.

Maintenance and repairs

DANGER !

Disconnect the vacuum cleaner from its power source before cleaning, servicing, replacing parts or converting it to obtain another version; the plug must be removed from the socket when the vacuum cleaner is off.

DANGER !

- Carry out only the maintenance operations described in this manual.

- Use only original spare parts.

- Do not modify the vacuum cleaner in any way.

Failure to comply with these instructions could jeopardize your safety. Moreover, such action would immediately void the EC declaration of conformity issued with the vacuum cleaner.

DANGER !

To carry out maintenance operations that are not described in this manual, contact the manufacturer's Service Centre or his sales network.

GB

-5-

GB

15ATEX

Technical specifications - Dimensions

Technical specifications

Parameter

Voltage/frequency

Power rating

Weight

Noise level

Protection

Insulation

Capacity

Inlet

Max vacuum

Maximum air flow rate without hose

Hoses to use

Primary filter surface (“L” and “M”)

Upstream absolute “H” filter surface

Absolute filter efficiency according to MPPS method (EN

1822)

Note

- Storage conditions:

- Operating conditions:

Measurement units

Volts/Hz kW

Kg dB(A)

IP class

L mm Ø mm H

2

O l/m’ mm Ø m 2 m 2

%

T : -10 ...+ 40°C / Humidity : ≤ 85%

Maximum altitude 800 m (up to 2,000 m with reduced performances)

T : -10 ...+ 40°C / Humidity : ≤ 85%

15ATEX

230/50

1.1

44

68

55

F

25

50/40

2,200

2,300

40

0.8

1.1

99.995 (H14)

-6-

15ATEX

Dimensions (fig. 3)

Model

15ATEX

A (mm)

500

Controls and indicators

See fig. 4.

B (mm)

570

C (mm)

1,120

A - Suction motor start/stop switch.

B - Vacuum gauge to detect the primary filter clogging.

Inspection prior to starting

Prior to starting, check that:

- The filters are installed;

- All latches are tightly locked;

- The vacuum hose “A” and the accessories have been correctly fitted into the inlet “B” (fig. 5);

- The bag is installed, if applicable.

- Do not use the vacuum cleaner if the filter is faulty.

Starting up

- Push the button “A” (fig. 4).

Vacuum cleaner operation

Check the flow rate:

- When the vacuum cleaner is operating, the pointer of the vacuum gauge “B” (fig. 4) must remain in the green zone (OK) to ensure that the speed of the intake air does not drop below the safety value of 20 m/sec;

- If the pointer is in the red zone (STOP) it means that the speed of the air in the vacuum hose is less than 20 m/s and that the vacuum cleaner is not operating in safety conditions. The filters must be cleaned or replaced.

- When the vacuum hose is closed, the pointer of the vacuum gauge must switch from the green zone (OK) to the red zone (STOP).

DANGER !

Use only hoses with diameters that comply with the indications in the Technical data table, in order to prevent the air speed from dropping below

20 msec.

DANGER !

When the vacuum cleaner is operating, always check that the pointer of the vacuum gauge “B”

(fig. 4) remains in the green zone.

Shaking the primary filter

Depending on the vacuumed dust quantity and if the pointer of the vacuum gauge “B” (fig. 4) is in the red zone (STOP), shake the primary filter by means of the lever “A” (fig. 7).

DANGER !

Stop the vacuum cleaner before shaking the filter.

Do not shake the filter while the vacuum cleaner is on, as this could damage the filter itself.

Wait before restarting the vacuum cleaner, to allow the dust to settle.

Replace the filter element if the pointer of the vacuum gauge still remains in the red zone (STOP) even after the filter has been shaken (consult the “Primary filter replacement” paragraph).

GB

-7-

GB

15ATEX

Emergency stopping

Push the button “A” (fig. 4).

Emptying the container

DANGER !

Before proceeding with these operations, turn off the vacuum cleaner and remove the plug from the power socket.

- Before emptying the dust container it is advisable to clean the filter (see “Shaking the primary filter” paragraph).

- Release the dust container “A” (fig. 10), then remove and empty it.

- Make sure that the gasket is in perfect condition and correctly positioned.

- Place the container back in position and secure it again.

Antistatic bag (optional)

An antistatic bag (A) can be used to collect dust (code

8 40874) (fig. 8).

In this case, the vacuum cleaner must be equipped with optional accessories (container “B”, grid “C”, plug

“D”) (fig. 9), (fig. 14).

DANGER !

- These operations can only be carried out by trained and qualified personnel who must wear adequate clothing, in compliance with the laws in force.

- Take care not to raise dust when this operation is carried out. Wear a P3 protective mask.

- The antistatic bag must only be disposed of by qualified personnel and in compliance with the laws in force.

At the end of a cleaning session

1 - Turn off the vacuum cleaner and remove the plug from the socket.

2 - Wind the connection cable (fig. 13).

3 - Empty the container as described in the “Emptying the container” paragraph. Clean the vacuum cleaner as described in the “Maintenance, cleaning and decontamination” paragraph.

4 - Wash the container with clean water if aggressive substances have been vacuumed.

5 - Store the vacuum cleaner in a dry place, out of reach of unauthorized people.

-8-

15ATEX

Maintenance, cleaning and decontamination

DANGER !

IMPORTANT: the precautions described below must be taken during all the maintenance operations, including cleaning and replacing of the primary and absolute filters.

a) To allow the user to carry out the maintenance operations, the vacuum cleaner must be disassembled, cleaned and overhauled as far as is reasonably possible, without causing hazards for the maintenance staff or other people.

The suitable precautions include decontamination before disassembling the vacuum cleaner, adequate filtered ventilation of the exhaust air from the room in which it is disassembled, cleaning of the maintenance area and suitable personal protection.

When maintenance or repair procedure are carried out, all the contaminated elements that cannot be properly cleaned, must be eliminated.

These elements must be disposed of in sealed bags conforming to the applicable regulations and in accordance with the local laws governing the disposal of such material.

This procedure must also be followed when the filters are eliminated (primary and absolute filters).

IMPORTANT: compartments that are not dusttight must be opened with suitable tools

(screwdrivers, wrenches, etc.) and thoroughly cleaned.

b) Carry out a technical inspection at least once a year, e.g.: check the air filters to find out whether the air-tightness of the vacuum cleaner has been impaired in any way and make sure that the electric control panel operates correctly.

This inspection must be carried out by the manufacturer or by a competent person.

DANGER !

Use only genuine spare parts supplied and authorized by the manufacturer.

Primary and absolute filter disassembly and replacement

DANGER !

When the vacuum cleaner is used to vacuum hazardous substances, the filters become contaminated, thus:

- work with care and avoid spilling the vacuumed dust and/or material;

- place the disassembled and/or replaced filter in a sealed plastic bag;

- close the bag hermetically;

- dispose of the filter in accordance with the laws in force.

DANGER !

Filter replacement is a serious matter.

The filter must be replaced with one of identical characteristics, filtering surface and category.

Otherwise the vacuum cleaner will not operate correctly.

GB

-9-

15ATEX

Primary filter replacement

DANGER !

Check the filter class (L - M).

Take care not to raise dust when this operation is carried out.

Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.

Before proceeding with these operations, turn off the vacuum cleaner and remove the plug from the power socket.

Primary filter replacement (fig. 16)

GB

Disassembly

- Release the closing hooks “A” and lean the deck

“B” on the vacuum cleaner.

- Unscrew the knob “L” from the deck “B”, then remove the cable “M” and the deck.

- Lift the filter “C”, put a hand inside to reach the split pin “D” and remove it so as to free the lever

“E” of the filter shaker from the ring “F”.

- Lift the filter “C”, cut the clamps “G” and detach the ring “F” from the filter.

- Unscrew the clamp “H” and remove the ring “I”.

- Remove the filter “C” and close it hermetically in a sealed plastic bag, then dispose of the filter in accordance with the laws in force.

Assembly

- Assemble the filter catch and the ring of the old filter on to the new one.

- Fit the ring “F” to the filter “C” using clamps “G” supplied along with the filter.

- Fit the filter into the filtering chamber, then install the split pin “D” by fitting the ring “F” to the lever

“E” of the filter shaker.

- Install the deck “B”, insert the cable “M” and fit it with the knob “L”, then fix the deck using the two closing hooks “A”.

Absolute filter replacement (optional)

- Filter for dusts harmful to health: Class H.

DANGER !

Take care not to raise dust when this operation is carried out.

Wear a P3 mask and other protective clothing plus protective gloves (DPI) suited to the hazardous nature of the dust collected, refer to the laws in force.

Upstream absolute filter replacement (fig. 17)

Disassembly

- Release the hooks “A” and lean the deck “B”.

- Unscrew the knob “L” from the deck “B”, remove the cable “M” and the deck, then unscrew the knob of the filter “C”.

- Remove the filter “E” and put it in a sealed plastic bag.

- Close the sealed plastic bag hermetically and dispose of the filter in accordance with the laws in force.

Assembly

- Assemble the absolute filter “E”.

- Assemble the central locking knob “C”.

- Install the deck “B”, insert the cable “M” and fit it with the knob “L”.

- Fix the deck using the closing hooks “A”.

Motor cooling fan inspection and cleaning

Periodically clean the motor cooling fan (fig. 6) to prevent the motor from overheating, especially if the vacuum cleaner is used in a dusty place.

-10-

Tightness inspection

Hoses check

Check that the hose “A” (fig. 15) is in good condition and correctly fixed.

If the hose is damaged, broken or badly connected to the unions, it must be replaced.

When sticky materials are treated, check for possible clogging along the hose, in the inlet and on the baffle plate inside the filtering chamber.

Scrape the inlet from the outside and remove the deposited waste as indicated in figure 15.

Cover tightness check

If the gasket “A” (fig. 11) under the cover “D” has become slack, unscrew the screws “B” that lock the closing hooks “C” in place and allow them to slide downwards until the deck “D” closes perfectly.

Now tighten the locking screws “B”.

Replace the gasket “A” (fig. 11) if the degree of tightness is still not optimum.

Filtering chamber tightness check

If the gasket “A” (fig. 12) between the container and the filtering chamber “C” fails to guarantee tightness:

- loosen the four screws “B” that lock the filtering chamber “C” against the vacuum cleaner structure;

- allow the filtering chamber “C” to lower down and tighten the screws “B” once it has reached the tightness position.

The gasket must be replaced if it is torn, cut, etc...

Replace the gasket “A” if the degree of tightness is still not optimum.

15ATEX

Vacuum cleaner disposal

Dispose of the vacuum cleaner in compliance with the laws in force.

Proper disposal (electric and electronic waste)

(applicable in the European Union and in countries providing a separate collection system)

The above symbol “H” (fig. 1), which is present on the product or o in its documentation, indicates that the product can not be disposed of with other domestic waste at the end of its cycle of life.

To prevent damages to the environment or the health caused by improper waste disposal, please separate this product from other waste and recycle it responsibly in order to support the sustainable reuse of material resources.

Users should contact the supplier and check the purchase contract terms and conditions.

Wiring diagrams

See fig. 18.

Wiring diagram list

Name

1

2

3

4

Part

Plug

Circuit breaker

Circuit breaker

Motor

GB

-11-

15ATEX

GB

Recommended spare parts

The following is a list of spare parts that should be kept ready at hand in order to speed up maintenance operations.

List of recommended spare parts (fig. 19)

Pos.

7

8

5

6

1

2

3

4

Description

Antistatic star filter “L”

Antistatic star filter “M”

Filter ring

Vacuuming unit

Filter ring gasket

Filter clamp

Absolute filter “H”

Antistatic bag

Dimension

Ø 360

Ø 360

Ø 360

Ø 360

Ø 360

Ø 170

Ø 360

Code

8 17140

8 17508

8 15002

4 58015M

8 17226

8 18078

8 17262

8 40874

Troubleshooting

Problem

The vacuum cleaner does not start

Cause

Lack of power supply

The vacuum cleaner does not vacuum

The vacuum cleaner suddenly stops

Clogged primary filter

Clogged vacuum hose

Thermal limiter operation

Remedy

Check for power at the socket

Check the condition of the socket and the cable

Ask for assistance to be performed by a qualified manufacturer's technician

Shake the filter. Replace it if necessary

Check the vacuum hose and clean it

Wait until the vacuum cleaner cools off

(about 120 minutes)

Dust leaks from the vacuum cleaner

The filter is torn Replace it with another of identical type

Electrostatic current on the vacuum cleaner

Inadequate filter

Non existent or inefficient grounding

Replace it with another of suitable type and check

Check all grounding, particularly the union to the inlet; moreover, the hose must be strictly antistatic

Manufacturer Service Centre

Please consult the appendix.

-12-

A

..... VOLT

G

E

P

L

H

A

ATTENZIONE! WARNING! ATTENTION! ACHTUNG! ATENCION!

• SCUOTERE SOLO A MACCHINA SPENTA •

• SHAKE THE FILTER ONLY WHEN THE EXHAUSTER IS OFF •

• SECOUER SEULEMENT APRÈS AVOIR DEBRANCHÉ L'APPAREIL •

• NUR BEI STEHENDER MASCHINE BETÄTIGEN •

• SACUDIR SOLO CON MAQUINA PARADA •

D F

N

O

B

F

C

M

I

E C B

1

A

A

B

C

B

STOP OK

2

B

A B

A

3 4

A

5 6 7

D

A

A

C

8

B

B

10

A

B

B

C

9

A

12

B C D

11

13

A

D

14

15

B

I

L

A

4

C H

B

M

E

D

G

F

16

2

A

L

B

1 2

M

3

4

C

E

5

6

1

17

7

8

3

18 19