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CARPET EXTRACTOR
Operating Instructions (ENG)
MODEL: E50
10070090
Read these instructions before operating the machine
V
86038250 02/12/07
PRV NO. 98635
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Ensign is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
2
ENSIGN 86038250 02/12/07
Machine Data Log/Overview.........................1
Table of Contents..........................................2
HOW TO USE THIS MANUAL
How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. .................................2-2
Safety Label Location. ..................................2-3
Grounding Instructions..................................2-4
OPERATIONS
Technical Specifications. ..............................3-1
Controls.........................................................3-2
Machine Operation........................................3-3
General Information ...................................3-3
Pre-Run Machine Inspection......................3-3
Equipment Set-up. .....................................3-3
Emptying & Cleaning Tanks.......................3-3
MAINTENANCE
Daily Maintenance ........................................4-1
Periodic Maintenance ...................................4-1
Monthly Maintenance....................................4-1
Semi-annually ...............................................4-1
Lubrication ....................................................4-1
Storage .........................................................4-1
Vacuum Motor Replacement ........................4-2
Solution Pump Replacement ........................4-3
Pump Replacement Kit .................................4-3
Machine Troubleshooting..............................4-4
ENSIGN 86038250 02/12/07
TABLE OF CONTENTS
GROUP PARTS LIST
Pump Group ............................................... 5-1
Recovery Tank Group................................. 5-3
Solution Tank Group .................................. 5-5
Vacuum Motor Group ................................. 5-7
Wiring Group............................................... 5-9
Suggested Spare Parts............................... 5-10
Notes .......................................................... 5-11
Warranty ..................................................... 5-12
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
- HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
- MAINTENANCE
- PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized Windsor dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the front of the Access Panel.
1-1
ENSIGN 86038250 02/12/07
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
- Maintenance
- Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
- Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
- PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
- QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The number on the lower left corner of the
front cover is the part number for this manual.
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
ENSIGN 86038250 02/12/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
.
2-2
ENSIGN 86038250 02/12/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
LABEL WARNING
86242230
PRV NO. 500009
ENSIGN 86038250 02/12/07
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine.
Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
2-4
ENSIGN 86038250 02/12/07
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified
electrician.
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Electrical 115 Volt, 60hz
Vacuum Motor
Solution Pump
Solution Capacity
Recovery Capacity
Weight - Empty
Weight –Full Solution
Height
Height – (Handle Folded Down)
Length
Width
Power Cord
Single 3 stage
50 psi
7 gal (26 L)
6 gal (22 L)
50 lbs (110 kg)
105 lbs (230 kg)
35 inches (88.90 cm)
28.5 inches (72.39 cm)
25 inches (63.50 cm)
15.5 inches (39.37 cm)
22 feet (6.71 m)
ENSIGN 86038250 02/12/07
3-1
CONTROLS
1
VAC
ON
OFF
ON
OFF
PUMP
2
1.
Vacuum Switch
2.
Pump Switch
3-2
ENSIGN 86038250 02/12/07
GENERAL INFORMATION
As the carpet is being cleaned, check to see if there is foam building up in the recovery
bucket. Add a little defoaming compound to the recovery tank but never to the solution tank.
For infrequent use or long periods of
storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water.
Flush the system with clean hot water after neutralizing.
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
PROTECT THIS MACHINE FROM
FREEZING.
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler (located on the solution tank) and push into the connection.
To avoid leaks, check to be sure that a positive connection was made.
5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.
ENSIGN 86038250 02/12/07
MACHINE OPERATION
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.
6. Turn pump and vacuum switch(s) to the on position.
EMPTYING AND CLEANING
Always use defoamer if foaming occurs.
Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied, you may once again proceed with cleaning
3-3
MAINTENANCE
DAILY MAINTENANCE
Unplug power cord(s) before servicing or making any repairs .
1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.
2. Vacuum out the solution tank.
3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.
4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.
5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
8. Run clean water through solution pump when work is complete.
9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
10. Store with access covers removed to allow tanks to dry.
DO NOT attempt to repair hose!
Repairing highpressure hoses may result in severe burns and serious injury.
4-1
ENSIGN 86038250 02/12/07
PERIODIC MAINTENANCE
1. Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in the system.
2. Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.
3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4. Clean out solution tank. Remove and clean solution screen.
5. Clean outside of all tanks and check for damage.
MONTHLY MAINTENANCE
1. Check all bearings for noise and wear.
2. Check all gaskets for wear and leakage.
3. Check pump pressure; observe spray pattern and check gauge if necessary.
4. Check overall performance of machine.
SEMI-ANNUALLY
1. Check vacuum motor brushes.
LUBRICATION
For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.
STORAGE
Thoroughly clean machine if it is to be stored.
Protect this machine from freezing while in storage.
Only qualified maintenance personnel are to
perform the following repairs.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconnect at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
MAINTENANCE
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
Wire
Terminal
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
ENSIGN 86038250 02/12/07
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
4-2
MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the screws that fasten the pump to the frame.
5. Reverse process to install pump.
PUMP (86251160 PRV NO. 65233) REPLACEMENT KIT
Pump Head
86017350
PRV NO. 65235
Valve Asm
86017370
PRV NO. 84191
Diaphragm
86017390
PRV NO. 29263
PUMP (86201410 PRV NO. 250-63) REPLACEMENT KIT
Pump Head
86251050
PRV NO. 65188
Valve Asm
86258840
PRV NO. 84162
Diaphragm
86255110
PRV NO. 29207
4-3
ENSIGN 86038250 02/12/07
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Loss of Power
Dead electrical circuit
Faulty power cord
Check building circuit breaker or fuse box.
Replace
Equipment not grounding Follow grounding instructions exactly
Electrical shock
Vac motor speed varies or doesn’t run
Loss of vacuum
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Have a trained service technician check machine’s wiring
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Replace
Replace
Replace
Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
With power off clean screen vacuum screen
Loose cuffs on vacuum hose
Vac motor seals leaking
Tighten cuffs turning counterclockwise
Replace
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Internal pump components wearing out
Check valves in pump
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Press trigger to open valve on cleaning wand to
Pump air locked relieve air
Internal or external solution line damaged and leaking
Replace
Replace, see pump kit components (pg 4-3) head for particles or cuts in seals
Unit not plugged in
Loose wiring
Corrosion on fittings.
Severe soil conditions
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other.
Use a pre-spray.
Carpet too wet
Carpet browning
Solution not flowing properly
Over saturation
Leaving carpet too wet
Too much chemical
Light carpet with no brown prevention
Adjust solution pressure to lower settings. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Go over carpet with browning prevent only
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve
Faulty pump switch
Repair or replace
Repair
ENSIGN 86038250 02/12/07
4-4
PUMP GROUP
4
3
2
1
5
6
7
8
2
3
5-1
ENSIGN 86038250 02/12/07
PUMP GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
4
5
6
7
8
1 86280840 39049 1 HOSE, 3/8” RUBBER X 11’
2 86233150 20042 2 CLAMP, 3/8 HOSE (D-SLOT)
3 86001550 40043 2 HOSEBARB, 3/8 MPT X 3/8 90 °
86018050
86199960
86010630
86273830
86281250
65216
110-22
87013
70020
39311
1
4
2
2
1
PUMP ASM, 115V 3ST SENSEI
GROMMET 6 GAL. PORT
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1/2 HHCS SS NP
HOSE, 3/8ID SGLBRD RBR X 14”
SERIAL NO.
FROM
NOTES:
ENSIGN 86038250 02/12/07
5-2
RECOVERY TANK GROUP
2
1
3
4
27
9
7
10
6
5
11
12
13
14 15
26
15
32
25
24
23
21
22
20 19
18
17
8
16
5-3
28
29
ENSIGN 86038250 02/12/07
31
30
RECOVERY TANK GROUP
REF
1
2
PART NO.
86227230
86033210
PRV NO.
04094
34408
QTY DESCRIPTION
1
1
ADPTR, 1.5FS X 1.5FS PVC “U”
FLOAT SHUT-OFF TUBE W/ADPTR
4
5
6
7
86275800
86033350
70546
38299
86199330 110-14B
86005720 57106
8
9
86279290
86273930
87131
70051
10 86201620 140-03A
11 86200710 140-03
6 SCR, 8 X 3/4 PFHT/S BLK ZINC
1 HANDLE, DK GRY
2 CAP PLUG 5/8”
3 NUT, 8-32 W/STAR WASHER PLTD
2 WASHER, #10 FLAT W/NEOPRENE
1 SCR, 8-32 X ½ PPHMS NP
1 STRIKE FOR 140-03
1 LATCH DRAW PULL 6 GAL.
12 86006490 70013 2 SCR, 8-32 X ¾ PPHMS SS
13 86161460 15-808123 1 DUMP VALVE, 2”
14 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
15 86237770 35256 2 GASKET, DUMP VALVE
16 86033460 75338
17 86199320 110-14A
18 86005680
19 86006850
57047
70393
1
3
2
2
TANK, RECOVERY DK GRY
CAP PLUG 1”
NUT, ¼-20 HEX NYLOCK
SET SCR, 1/4-20 X 1.25L
20 86010630
21 86000510
22 86202240
23 86201290
87013
140-12
390-24
280-02
2 WASHER, 1/4 ID X 5/8 OD SS
1 KNOB 1/4-20 X 3/4 S/S CUPPOINT
1 WASHER 1/4 X 5/8 BONDED NEOPRN
2 RIVIT AL. 3/16 X 1/2 CLOSED
24 86090750 065-40 1 BAFFLE
25 86200290 260-33 1 HOSEBARB, 1.5 MPT X 1.5
26 86004000
27 86003680
35255
34380
1
1
GASKET, TANK LID
FLOAT, SHUT OFF
28 86001750
29 86202030
30 86200310
31 86284200
14182
150-49
39573
47355
1
1
1
1
HOSE BAG 24”X 36”
VAC HOSE W/CUFF 16-1/2 X 1” DIA
HOSE ASM, 3/8 LP SLTN 16.5FT
KIT, HOSE ASM W/BAG ENSIGN
32 86090320 87257 1 WASHER,
NOTES:
SERIAL NO.
FROM
ENSIGN 86038250 02/12/07
5-4
SOLUTION TANK GROUP
20
21
4
5
*
PARTS INSIDE
TANK
6
7
10
9
6
8
6
41
3
*
2
1
11
42
CONNECT TO
PUMP ASM
19
18
22
15
17
14 13
16
26
27
6
43
12
39
40
39 38
36
37
35
31
18
30
29
28
34
33
32
23
24
23
25
5-5
ENSIGN 86038250 02/12/07
SOLUTION TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86005580
2 86090230
56012
87015
1 NIPPLE, 1/4FPT QD
1 WASHER, 9/16 ID X 1.06 OD SS
3 86014060 86014060 1 TANK, SOLUTION SENSEI BLK
4 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D
5 86197550
6 86233150
40014
20042
1 HOSEBARB, 1/4MPT X 3/8 BRASS DL
4 CLAMP, 3/8 HOSE (D-SLOT)
7 86281250 39311 1 HOSE, 3/8 RUBBER X 14”
8 86240490 40094 1 HOSEBARB,
9 86233170
10 86201290
20054
280-02
1 CLAMP, 3/8 NYLON UL/CSA
1 RIVET AL. 3/16 X ½ CLOSED
11 86201590 290-08 1 SOL SCREEN (ACORN) W. RUB BASE
12 86180240 11-800341 1 ELBOW, ST 3/8 45 DEG BR
13 86005710
14 86005670
57105
57040
15 86090670 065-39A
16 86090990 61366
3
1
1
1
NUT, 1/4-20 HEX W/ STAR WASHER
NUT, 1/2 NPT CONDUIT
ACCESS PLATE NO HEAT
PLATE, ACCESS
17 86273810
18 86010630
70018
87013
19 86273780 70015
20 86199540 060-04A
1
3
1
1
SCR, ¼-20 X 1 HHCS SS
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 3/4 HHCS SS NP
CORD ASM, 14/3 SJT X 25’ BLK
21 86202160 320-05 1 VELCRO
22 86256180
23 86010650
24 86273930
25 86006520
73195
87018
70051
70052
1
4
2
2
STRAIN RELIEF, 3/4 NPT
WASHER, #10 X 9/16 OD
SCR, 8-32 X 1/2 PPHMS NP
SCR, 8-32 X 3/8 PPHMS SS
26 86270920
27 86200030
28 86278340
29 86202260
57049
41394
70721
040-08
3
1
2
2
NUT, 6-32 HEX NYLOCK SS
HINGE, ACCESS PLATE
SHOULDER BOLT, 1/2 OD X 2.25 L
WHEEL 8” GRY CENTERED HUB
30 86273830 70020 2 SCR, ¼-20 X ½ HHCS SS NP
31 86091090 065-41 2 WHEEL
32 86199460
33 86010720
040-12
87086
34 86091100 065-41A
35 86200690 500379
36 86091140 335-08
37 86200550 170-22B
38 86256960
39 86274510
72142
70219
2
4
2
1
1
1
2
5
CASTER 2 1/2” THR’D 3/8-16
WASHER, M10 X 30 PLTD
WHEEL SUPPORT PLATE
LABEL, ENSIGN
SWITCH PLATE
LABEL W/O HEAT
SWITCH, SPST 15A EURO ROCKER
SCR, #6 X 1/2 SHT MTL BLK
40 86201460 065-03F
41 86240500 40095
42 86240430 40083 1 HOSEBARB, MPT X 3/8 NYLON
43 86197510 40010 1 HOSEBARB, 3/8 MPT X 3/8 BR DL
1 SOLUTION COVER
1 HOSEBARB, 1/4NPT X 3/8 NYL 90D
SERIAL NO.
FROM
NOTES:
1000168323 WAS 31021
1000168323
1000168323
ENSIGN 86038250 02/12/07
5-6
VACUUM MOTOR GROUP
5-7
1
2
3
4
5
ENSIGN 86038250 02/12/07
VACUUM MOTOR GROUP
-
-
5
1
2
3
4
REF PART NO. PRV NO. QTY DESCRIPTION
86201950 065-24E 3 VAC SPACER 3 1/8
86010630 87013 3 WASHER, 1/4 ID X 5/8 OD SS
86273970 70062
86258420 53130
3
1
SCR, 1/4-20 X 4 HHCS GR5 PLTD
VAC MOTOR, 120V 5.7 3ST W/O TB
86135320 140687
86135300 140676
86003720 35011
-
-
1
BRUSH SET,120V VAC WINDSOR
BRUSH SET, 120V 3ST VAC AMETEK
GASKET, 3/8T 5.7 VAC FAN SEAL
SERIAL NO.
FROM
*
*
NOTES:
SERVICE ONLY
SERVICE ONLY
ENSIGN 86038250 02/12/07
5-8
WIRING DIAGRAM
5-9
ENSIGN 86038250 02/12/07
SUGGESTED SPARE PARTS
PART NO.
86003680
86002620
86003720
86200510
86135320
86135300
PRV NO. DESCRIPTION
34380 FLOAT SHUT OFF
260-64A ACCESS COVER CLEAR 6” W/RIM
86161470 11-800444 ELBOW, 1.5 FS X FS 45D PVC
86256960 72142 SWITCH SPST 15A EURO ROCKER
35011 GASKET, 3/8T 5.7 VAC FAN SEAL
140-12 KNOB 1/4-20 X 3/4 S/S CUPPOINT
140687 BRUSH SET, 120V VAC WINDSOR
140676 BRUSH SET, 120V 3ST VAC AMETEK
SERIAL NO.
FROM
NOTES:
*
ENSIGN 86038250 02/12/07
5-10
NOTES
5-11
ENSIGN 86038250 02/12/07
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