Rev C 10/2012 BM06101 Molift MOVER 300 English Page 1 of 20
Table of content
About Molift Mover 300 .......................3
Before using the patient lifter .................... 3
Explanation of symbols ............................. 3
General safety precautions ..................4
General ..................................................... 4
Lift and transfer ......................................... 4
Assembly and disassembly ..................5
Unpacking ................................................. 5
Assembly ................................................... 5
Disassembly .............................................. 6
Storage ...................................................... 6
Checklist before use .............................7
Molift Mover 300 - use ..........................7
Lift and transfer ....................................8
Use of spread legs .................................... 8
Using lifting slings ..................................... 8
Safety devices .......................................9
Emergency stop and lowering ................... 9
Battery and charger system .............. 10
Battery care and charging ....................... 10
Battery capacity ....................................... 10
Electronics ............................................... 10
Technical data .................................... 11
Labelling .................................................. 12
Accessories ......................................... 12
Lifting sling .............................................. 12
Equipment .......................................... 14
Quick release suspensions ..................... 14
Castor with directional lock ..................... 14
Integrated charger ................................... 14
Suspension with scale ............................. 14
Molift Stretcher ........................................ 14
Troubleshooting ................................ 15
Maintenance ...................................... 16
Cleaning .................................................. 16
Monthly inspection .................................. 16
Periodic inspection .................................. 16
Service .................................................... 17
Checklist for periodic inspection .............. 18
CE Declaration ........................................ 19
Page 2 of 20 BM06101 Molift MOVER 300 English
Etac AS
Etac Supply Gjøvik
Hadelandsveien 2
2816 Gjøvik
Rev C 10/2012
About Molift Mover 300
Molift Mover 300 is a mobile lifter intended for lifting and transferring persons to/from bed, floor, chair or similar, wheelchair and toilet. The lifter is made out of light-weight materials, has castors and is powered by a battery. It has electrically adjustable legs and a lifting capacity of as much as 300 kg (660 lbs). It is therefore ideal for institutional care settings but can also be used in privates homes and nursing homes. The lifter should only be used for transfers across short distances, such as between a chair and a bed or into bathroom/rest room and cannot replace a wheelchair or similar.
Explanation of symbols
This symbol is used to point out instructions and information related to workplace safety where injury may occur if the information is disregarded or ignored. Follow these instructions, be careful and attentive at all times.
This symbol indicates important and useful information. If taken into consideration, it will help the operator of the lifter to work efficiently. It may help simplify routines and to explain complicated facts.
The Molift Mover 300 with accessories as described in this manual are CE marked according to the Council Directive concerning medical devices (93/42/EEC). The lifter is classified as medical equipment class 1, and tested and verified by a third party, according to standards IEC 60601-1,
IEC 60601-1-2 and NS-EN ISO 10535:2006.
Before using the patient lifter
See page 5 for mounting description.
Before using a patient lifter, the operator should be trained accordingly. Practice lifting a colleague, and be lifted by others. It is important not only to know how to move another person using the lifter, but also how it is to be lifted. Try and practice using the relevant slings for the different types of lifts and movement you may encounter. Before lifting a person, you should explain the procedure.
When using the lifter, it’s also important to use the correct sling and accessories according to:
• type of disability
• size
• weight
• type of movement
If a fault associated with the operational safety and reliability is identified, the lifter must be taken out of use immediately and marked
“Out of order” or not put into use at all.
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 3 of 20
General safety precautions
General
Before putting a Molift Mover 300 into operation, the operator must ensure that the lifter and accessories are in good working order, especially with regards to safety.
A Molift Mover 300 shall only be used when all safety devices and equipment is in place and fully operational.
The lifter must be taken out of service immediately, or not returned to service, if faults and/or irregularities that may have influence on the safety are discovered.
Pay close attention to your actions. Ensure that all four loops of the sling are securely fastened to avoid the user slipping or falling.
Use the push handle to manoeuvre the lift, do not attempt to manoeuvre the lift by pushing on the lifting arm, actuator or arm.
Torn, cut, frayed or broken slings can fail, resulting in serious injury to the user. Use slings in good condition only. Destroy and discard old, unusable slings.
The lifter has an expected lifetime of 10 years or 30 000 lifts with max load (SWL), when all recommended service is performed.
Molift slings shall only be used to lift persons.
Never use sling to lift and/or move objects of any kind.
Molift Mover 300 should not be in constant use for more than 2 minutes at a time (at maximum load) with an 18-minute interval.
Injury to personnel or equipment may occur if
Molift Mover 300 is used in an incorrect manner and if i.e.:
• covers are removed by unauthorised personnel
• used incorrectly
• insufficient maintenance
• load exceeds maximum limit. The maximum load stated in this manual and on the lifter is the maximum load.
• unauthorised repair of electrical devices or cables.
If the lifting movement does not start when the corresponding button is pressed, please consult the fault finding table in the maintenance chapter to locate the fault.
Several factors have to be considered during movement of the lifter. Stand to the side of the lifter when lifting. Ensure that arms and legs are clear of the lift, chair, bed etc. try to maintain eye contact with the user - this will help the user feel safe and comfortable.
Lift and transfer
The Molift Mover 300 has a Safe Working
Load of 300 kg/660 lbs, meaning that it is tested and approved for lifting of patients up to 300 kg/660 lbs. Attempts to lift patients above SWL may damage the lifter and lead to personal injury.
Medical equipment requires special precautions regarding electromagnetic compatibility (EMC) and must be installed and used according to instructions contained in this manual. Portable and mobile radio frequency (RF) communication equipment may affect medical electrical equipment and should be kept at a distance of 25 cm
(10 in.) from the electronics of the lifter.
The patient lifter may tip over if used incorrectly! Ignorance of warnings and instructions may lead to personnel injury. Read instructions carefully before attempting to lift anyone.
Page 4 of 20 BM06101 Molift MOVER 300 English Rev C 10/2012
Assembly and disassembly
Unpacking
• The lifter comes in one cardboard box. Verify that the box has no apparent damage. If damaged, check the content and contact your dealer for assistance if components are damaged.
• The box contains one complete Molift Mover
300 lifter with hand control, battery and battery charger with mains cable.
Assembly
• The chassis should be rolled out of the box.
• Charge the battery, see page 10.
Note! The battery must not be in the battery holder during assembly!
• Place the column in the attachment on the chassis, and push the column down as shown below. The screw in front of the column should fit in the slot inside the chassis.
• Make sure that the red arrow on the lower part of the column corresponds with the lock handle. Fix the column with the lock handle. If the column is not placed correct the lifter will not work.
• Place the battery in the holder with the connectors facing down. Release the emergency stop and run each function of the lifter to verify proper function. (Always charge batteries before the lifter is ut into service).
• Mount the suspension by turning the opening in the end cover upwards, and slide the attachment fork in place (as shown below).
• Fix the column by pushing the lock handle on the back all the way down
Check that the lifter is mounted correctly with no loose parts or damages. Ensure that the suspension and lifting column are properly fixed.
Checklist after mounting
• Check the lifter according to checklist before use on page 7.
• Connect the hand control cable to the contact on the underside of the battery holder. The hand control has a hook that makes it possible to hang it on the drive handle or the plastic hooks on the column.
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 5 of 20
Disassembly
• Remove the suspension.
• Run the lifting arm all the way down.
• Remove the battery to avoid it from falling out during transport.
• Release the lock handle on the chassis end remove the complete column with lifting arm.
• Place the hand control on the drive handle.
Storage
During storage it is recommended that the battery is removed and the emergency stop button is activated. Keep the lifter in room temperature and dry conditions.
The lifter can be stored and transported under the following conditions:
Pressure : 70 - 106 kPa
Relative humidity : 15 - 93 %
Temperature : -25 - 70 °C
Page 6 of 20
The lifter is designed for use at standard room temperatures (+5 to +40°C). Following storage or transport at other temperatures leave the lifter in a room with a suitable temperature until it reaches a safe operating temperature..
BM06101 Molift MOVER 300 English Rev C 10/2012
Checklist before use
1. Check that the lifter has no apparent damage or other faults.
2. Ensure that the lifting arm and lifting column are properly fixed and that there are no loose parts on the lifter.
3. Check that the emergency button is deactivated and that the lifter works.
4. Check that you have sufficiently charged batteries to complete the task you have planned
(no lights on the battery lamps).
5. Check that the service lamp gives a green light indicating it is ready for use. If the service lamp gives a yellow or red light, the lifter needs service.
6. If faults or irregularities are discovered, the lifter should be taken out of service. Contact your service partner or local Molift representative.
Molift Mover 300 - use
Battery lamp
The Molift Mover 300 hand control has four buttons, two buttons for up and down, and two buttons for adjusting the adjustable legs in and out.
In addition there is a LED battery lamp which illuminates when the battery needs charging.
Legs in
Lifting arm
Suspension
Motor/actuator
Lifting column
Legs
FRONT
(direction of driving)
Rev C 10/2012
Battery
Battery lamp
Service lamp
Electrical emergency lowering
Emergency stop
Up
Legs out
Down
BM06101 Molift MOVER 300 English
Hand control
Drive handle
Battery
Battery holder incl. control electronics and electrical emergency lowering
Emergency stop
Chassis
BACK
Page 7 of 20
Lift and transfer
The suspension shall always be positioned across the user as shown left in the illustration below.
Using lifting slings
The Molift lifting slings are easy to use. Please see the user manual that comes with the sling for specific instructions.
It is recommended to use Molift Easy slings.
Slings from other manufacturers may have other specifications leading to unexpected instability and possible injury to personnel.
Check that the sling is properly fastened to all four hooks on the suspension to make sure the patient is nor sliding or falling out.
Torn, cut, frayed or broken slings can fail, resulting in serious injury to the user. Use slings in good condition only. Destroy and discard old, unusable slings.
Molift Easy sling
Try to position the user as low as possible (preferably resting the feet on the chassis) when transferring the lifter with a suspended user. In this way, the centre of gravity will be as low as possible and therefore reducing the risk of instability. The lifter should be manoeuvred with spread legs in outer position to achieve the highest possible stability.
Be careful during movement - the suspended user may swing somewhat during turns, stops and starts. Be particularly careful when manoeuvring close to furniture to prevent the suspended user from colliding with these objects.
The lifter shall not be used to lift or move users on sloping surfaces.
Avoid deep pile carpets, high thresholds, uneven surfaces or other obstacles that may block the castors. The lifter may become unstable if forced over such obstacles increasing the risk of tipping over.
The lifter shall only be used for movement over short distances. It is not a replacement for wheelchair or similar.
Use of spread legs
Use wide legs wherever appropriate, for instance to position the lifter around wheelchairs, toilets etc.
The leg spreading mechanism has a safety function preventing it from squeezing with high force. This may lead the motor to stop if changing direction quickly. Push another button to start again.
Page 8 of 20
Fold the sling as indicated above before use. The grey side should be facing away from the user when putting the sling in place. The sling should be held by one hand, leaving the other free to move and support the user.
BM06101 Molift MOVER 300 English Rev C 10/2012
Safety devices
Molift Mover 300 is equipped with several safety devices, which are intended to prevent damage to personnel and equipment in the case of incorrect use.
• The lifter has an overload sensor preventing the lifter to be operated with more than safe working load, 300 kg/660 lbs. If the load exceeds the SWL, the lifter will stop the movement.
• The lifting arm is hinged to prevent the arm and suspension from squeezing the patient if it is lowered too much. The actuator will not produce any force when moving downwards.
• The suspension has safety hooks to prevent the sling loops to fall off.
• The electronics are disabled if the temperature rises beyond a critical limit. Wait until the lifter has cooled down before using it again.
• The lifting arm is hinged to prevent the arm and suspension from squeezing the patient if it is lowered too much. The actuator will not produce any force when moving downwards.
• The suspension has safety hooks to prevent the sling loops to fall off.
Electrical emergency lowering
It is possible to perform an emergency lowering of the lifting arm in case of a general malfunction of the control electronics. The button can be found on the battery holder. If you need to perform an emergency lowering, move the lifter to a suitable location to lower the user.
• Press the emergency lowering button. The lifting arm will then perform a smooth downward movement. The emergency stop button can not be activated when performing electrical emergency lowering.
• If the lifter still does not work, change battery and try the emergency lowering procedure again.
• If it still does not work, the suspended user must be lifted out manually either by using the manual lowering function or by requesting assistance.
Manually emergency lowering
The manually lowering function on the actuator is only to be used when the electrical lowering does not work.
Emergency stop and lowering
Manual emergency lowering
Contact your Molift service partner if the reason for failure causing an emergency lowering is unknown or if it is a result of failed components or parts.
Emergency stop
The emergency stop will cut the power to the actuator, and is situated on the battery holder on the lifting column. Turning it clockwise until it pops out will reset the emergency button.
Electrical emergency lowering
Turn clockwise (see arrow on top) to lower the lifting arm carefully until the patient is safely placed in a bed or a chair.
Emergency stop
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 9 of 20
Battery and charger system
3-5 lift cycles (75 kg/ 165 lbs) at this point.
Battery care and charging
Molift Mover 300 is supplied with a battery with a
26,4 V cell unit that is placed in the battery holder on the lift. A battery charger is also supplied to be located easily accessible, either stand-alone or mounted on the wall. Connect the charger mains cable to the wall socket when charging the battery.
If the battery is discharged during a lift, it is always enough power to lower the user down again.
New batteries will not achieve full capacity before it has been fully charged and discharged a couple of times.
Disconnect the charger mains cable when the charger is not used. Take care not to damage the cable.
The battery lifetime is about 500 charging cycles.
Electronics
Charger LED
Battery lamp
Service lamp
Electrical emergency lowering
Emergency stop
Place the battery in the charger. After a few seconds the LED will change from yellow to orange, indicating that the battery is charging. When the
LED gives a constant green light the battery is fully charged. The charger LED (Light Emitting Diode) is indicating the status of the battery as described below:
Charger LED
Yellow
Yellow
Red
Green/Yellow
Green
Red/Green
Mode
No battery
Initiation (10 sec)
Fast charge
Top-off charge
Trickle charge
Error
There is a counter implemented in the electronic system of the lifter, registering the number of lifts.
This number can be read by using the Molift Service tool, and a service lamp indicates when the lifter needs service consisting of exchange of the lifting motor. See the chapter “Maintenance”.
The electronic system has a power save-function which makes the system sleep after a while with no activity. All lights will go out. Activate the system by pushing one of the buttons on the hand control.
If the lifter is run up and down constantly for a longer period, the electronics may be overheated and the lifter will stop. Wait until the lifter is cooled down enough for further use.
Battery capacity
The battery lamp on the hand control and on the battery holder will illuminate if the voltage of the battery falls below a certain level, indicating the need for charging. There will also be an audible signal. There is still enough capacity to perform
Page 10 of 20
Discarded lifters and batteries should be handled as electronic waste and collected separately according to local laws and regulations.
BM06101 Molift MOVER 300 English Rev C 10/2012
DETAIL A
SCALE 1 : 5
65,03
65,03
0,91°
0,91°
28
98
98
28
112
112
0,45°
0,45°
976
976
15
15
10°
10°
10°
10°
28
98
112
65,03
502
0,91°
502
126
126
A
A
1118
1118
0,45°
976
15
10°
502
126
Technical data
Weight, total:
Ex. battery and suspension; 36 kg / 79 lbs
Chassis:
Lifting column:
Battery:
Suspension:
19 kg / 42 lbs
17 kg / 37 lbs
1.6 kg / 3.7 lbs
3.3 kg / 7.3 lbs
Material:
Motor:
Battery:
Lifting motor/actuator: 24 V DC
Leg spreading motor: 12 V DC
26,4 V NiMH 2,2 Ah,
ATO Fuse 20 A
Battery charger:
191
Mascot type 2215,
10-22 cells NiCd/NiMH
Protection:
IP24
Number of lifts with fully charged battery:
50 lifts ( 75 kg/165 lbs up/down 20 in)
Safe Working Load (SWL):
300 kg / 660 lbs
Lifting range:
1321 mm / 52 in
Lifting speed:
743
27 mm/sek /1.06 in/sec
Sound level, max A-weighted sound power level:
L
WA
= 63,2 dB
Operating forces:
Buttons on hand control: 3,4 N
Height of legs:
Max 115 mm
Turning diameter:
1400 mm
Measurements:
1322 x 702 x 1388 mm (LxBxH)
Measurements in illustration are in millimetres.
(1 in=24.5 mm)
2,6°
10°
Rev C 10/2012
573
659
573
659
600
600
570
191
743
852
852
239
239
573
659
600
852
239
BM06101 Molift MOVER 300 English
3,48°
5°
Page 11 of 20
Rev.
Description: Date/Sign.
Approved:
Designed/Drawn: Date: xx xx/x-xxxx
Drawing name:
Projection:
Molift Mover 300
Assembly
21-121
Size
A1
2,6°
2,6°
3,48°
5°
3,48°
5°
Rev.
Rev.
Description:
Description:
Date/Sign.
Approved:
Designed/Drawn: Date: xx xx/x-xxxx
Drawing name:
Projection:
Molift Mover 300
Projection: Designed/Drawn: Date: xx xx/x-xxxx
Drawing name:
Date/Sign.
Approved:
Assembly
21-121
Size
A1
21-121
Size
A1
Labelling
The main label is placed on the bottom of the column.
Nominal battery voltage
Model name
Safe Working Load
Accessories
Lifting sling
Molift Easy Paediatric Sling
Size
XXS
XS
No head support
Part no 3005050
Part no 3005000
With head support
Part no 3006050
Part no 3006000
Easy Toilet Sling and Basic Bathing Sling for kids, see the tables below, size XXS and XS.
Read the user manual
Part number and year/week of production
Serial number / barcode
Manufacturer
Molift Easy Sling
Size No head support
XS
S
M
L
XL
XXL
Part no 3025000
Part no 3025100
Part no 3025200
Part no 3025300
Part no 3025400
Part no 3025500
For indoors use
Type BF Applied
Part
Separate waste collection
The control label is placed on the right side of the battery holder
Control lifter according to checklist on page 18
Periodical inspection each 12 month
Molift Basic Sling
Size
XXS
XS
S
M
L
XL
XXL
No head support
Part no 3021050
Part no 3021000
Part no 3021100
Part no 3021200
Part no 3021300
Part no 3021400
Part no 3021500
With head support
Part no 3026000
Part no 3026100
Part no 3026200
Part no 3026300
Part no 3026400
Part no 3026500
With head support
Part no 3022050
Part no 3022000
Part no 3022100
Part no 3022200
Part no 3022300
Part no 3022400
Part no 3022500
Designated area for calendar and signed label for periodical inspection
READ THE USER
MANUAL!
Molift Basic Bathing Sling
Size
XXS
XS
S
M
L
XL
XXL
No head support
Part no 3023050
Part no 3023000
Part no 3023100
Part no 3023200
Part no 3023300
Part no 3023400
Part no 3023500
With head support
Part no 3024050
Part no 3024000
Part no 3024100
Part no 3024200
Part no 3024300
Part no 3024400
Part no 3024500
Page 12 of 20
Molift Basic Full Sling
M
L
Size
S
With head support
Part no 3047010
Part no 3074011
Part no 3047012
BM06101 Molift MOVER 300 English Rev C 10/2012
Molift Easy Toilet Sling
Size
XXS
XS
S
M
L
XL
XXL
No head support
Part no 3032050
Part no 3032000
Part no 3032100
Part no 3032200
Part no 3032300
Part no 3032400
Part no 3032500
With head support
Part no 3033050
Part no 3033000
Part no 3033100
Part no 3033200
Part no 3033300
Part no 3033400
Part no 3033500
Sling size guide
A
B
C
Molift Easy Toilet Sling Comfort
Size No head support Separate head support
XXS
XS
S
M
L
XL
XXL
Part no 3016050
Part no 3016000
Part no 3016100
Part no 3016200
Part no 3016300
Part no 3016400
Part no 3016500
Part no 3016055
Part no 3016001
Part no 3016111
Part no 3016222
Part no 3016333
Part no 3016444
Part no 3016555
Molift Easy Amputee Sling
Size No head support
XXS
XS
S
M
L
XL
XXL
Part no 3027050
Part no 3027000
Part no 3027100
Part no 3027200
Part no 3027300
Part no 3027400
Part no 3027500
With head support
Part no 3028050
Part no 3028000
Part no 3028100
Part no 3028200
Part no 3028300
Part no 3028400
Part no 3028500
Molift Patient Specific Sling
M
L
Size
S
XL
With head support
Part no 3050100
Part no 3050200
Part no 3050300
Part no 3050400
Read the user manual that comes with the sling for specific instructions
Bag for slings - Part no 3048000
Easy and Basic Slings
Size
L
M
S
Color code
XXL White
XL
Blue
Green
Yellow
Red
Recomm. weight
(Kg)
230-300
160-240
90-160
45-95
25-50
XS
Light blue 17-25
XXS Pink 12-17
A
(cm)
B
(cm)
C
(cm)
86 130 68
76 115 66
66 100 64
56 85 62
51 75 60
46 65 58
41 55 56
Choice of sling size depends on both user weight and shape/size of user.
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 13 of 20
Equipment
Quick release suspensions
Steel suspensions
• 4 point steel, Large, size 560x350 mm,
Part no: 1430002
• 4 point steel, Medium, size 450x300 mm,
Part no: 1430001
• 4 point steel, Small, size 350x240 mm
Part no: 1430009
• 2 points steel, Large, size 560 mm,
Part no: 1430007
• 2 points steel, Medium, size 450 mm,
Part no: 1430006
• 2 points steel, Small, size 350
Part no: 1430008
The suspensions can be used on other Molift lifters with the same quick release. If the suspension is mounted on a lifter with lower SWL, the lowest
SWL will apply!
Castor with directional lock
- Part no 1320140
The castor can be changed according to description in Technical Manual by authorized personnel.
Suspension with scale
• Scale with 4 point steel suspension, Large,
Part no: 1431001
• Scale with 4 point steel suspension, Medium,
Part no: 1431002
Read the user manual that comes with the
Scale before use.
Change to suspension with scale with quick release as you change to any other suspension.
Molift Stretcher
• Molift Stretcher (excl loops), Part. no: 2150103
Standard set of lifting loops, Part no: 2150357
Set of auto strap collector, Part no: 2150356
Set of Safety belt, Part no: 2150355
This castor has no brake, therefore we recommend to change only one of the castors. Push the red handle down to lock the direction. Release by pulling the handle up.
Integrated charger
• Part no 1340101
The charger can be mounted on the lifter permanently. Park the lifter and connect to a wall socket to charge the battery.
The Molift stretcher can be used in combination with all Molift 4-point suspensions on
Molift Partner 205.
• Molift Stretcher MR compatible
Part no: 2150108
Only available with Standard set of lifting loops, Part no : 2150357
Page 14 of 20
Read the operating manual that comes together with the stretcher before use.
BM06101 Molift MOVER 300 English Rev C 10/2012
Troubleshooting
Faults on lifters that do not function as they should after assembly (page 5) or after the check before use has been completed (page 8), can be localized using the troubleshooting table below.
Symptom
The lifting column is wobbly
The lifter moves unevenly on a plane surface
The lifter only moves in one direction/ adjustable legs only moves in one direction
The lifter moves uncontrolled / adjustable legs moves uncontrolled
Possible cause/action
The lifting column is not correctly positioned in the chassis or the locking handle is not fully locked / verify position of lift-
ing column and locking handle acc. to mounting instructions on page 5.
The castors move unevenly because of pile and dust / clean
castors as described on page
16.
Fault in the leg spreading mechanism / contact local rep-
resentative for service.
Hand control has failed / test
with another hand control and change if defective.
The control electronics has failed / contact local representa-
tive for service and use manually emergency lowering, where necessary.
Short circuit between hand control and lifter / clean hand con-
trol plug surfaced with alcohol to remove grease
Defective hand control / replace
hand control / contact local representative for service
The control electronics has failed / contact local representa-
tive for service
Symptom
The lifting arm does not move
Battery does not recharge
Possible cause/action
Emergency stop button is activated / turn button clockwise to
reset emergency stop, see p. 9.
Battery is empty / change to
new battery or recharge battery, see page 10.
The control electronics of the lifter is overheated / Leave lifter
to cool down, see page 10
The lifter is overloaded / make
sure the load does not exceed
300 kg, see page 9
The hand control cable is unplugged / reconnect plug
Hand control has failed / re-
place hand control / contact local representative for service
Defective control electronics / contact local representative for service
Faulty battery / try another bat-
tery / replace battery
Faulty battery charger / try an-
other charger / contact local representative for service
If you have access to more than one lifter, it may be helpful to change parts across lifters to help identify any faults. For instance, if you suspect the fault to be inside the hand control, exchange the hand control with at functional one from another similar lifter to see if the problem is fixed.
If you are not able to solve the fault or problems by yourself using this manual, please contact local authorised service representative. If you do not know whom to contact locally, please contact your dealer or Etac Supply Gjøvik to get help.
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 15 of 20
Maintenance
Maintenance of the lifter consists of check before use, cleaning, inspection and service. Check the lifter according to the checklist before use on page 7, to reveal faults or errors. In regularly inspections of the lifter, which as a minimum should be monthly inspections and annual (periodic) inspections.
Cleaning
Monthly inspection
Assemble the lifter before inspection.
• Check the lifter according to the checklist before use on page 7.
• Clean the lifter as described above.
• Verify that the contacts of the hand control and charger is firmly in place, and verify that the cables for the hand control, actuator and charger are intact.
• Run the lifter up and down to verify that it runs normally and without any abnormal noise.
• The lifter must be taken out of service immediately and marked “Out of order”, or not taken into service, if faults and/or irregularities are discovered.
Detergents must be pH-neutral. Do not use solvents or strong liquids - this may damage surfaces on the lifter. For disinfection when needed; use isopropyl alcohol. Avoid abrasive cleaning products.
Periodic inspection
Etac Supply Gjøvik recommends periodic inspection once a year, alternatively more often if required by local regulations. Use the checklist for periodic inspection on page 18.
• Clean surfaces with a damp cloth using an appropriate detergent.
• Remove hair and pile from the castors and verify that the castors rotates without abnormal friction.
• Clean contact and hand control with spirit or similar to remove grease and dirt.
• Regular cleaning is recommended and should be implemented in the suitable cleaning routines.
Inspection is to be performed by authorized personnel. The owner is responsible to ensure proper logging and written verification of each inspection.
Page 16 of 20 BM06101 Molift MOVER 300 English Rev C 10/2012
Service
Molift Mover 300 has a LED on the battery holder indicating if the lifter needs service. The LED gives a green light when the lifter is ready for use.
Battery lamp
Service lamp
Electrical emergency lowering
The electronics logs how much the lifter is being used, and the load it is used with. After a given time of usage there will be given a signal that the lifter needs service to the service LED. The LED will first give a yellow light, then red. Take contact with your local service representative and order service. If there is a sound together with the light, it means the lifter needs service immediately.
Service lamp
No light
Green
Yellow
Red
Red + sound
Status
Power save
Ready for use
Order service, lifter still works
Perform service
Perform service immediately
Service consists of replacing the lifting motor and check/replacement of worn or damaged parts.
Service and repair shall be performed only by an authorised service representative according to procedures in the technical manual.
The service partner uses the Molift Service Tool to read the data from the lifter, and for logging service and resetting the service LED. The owner is responsible to ensure proper logging and written verification performed by authorised service partner.
A list of spare parts is avalable on request
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 17 of 20
19.05.2011
Checklist for periodic inspection of Molift Patient Lifters
Checklist for periodic inspection
Molift Mover 300
Revision A – 05/2011
COMPULSORY SAFETY CHECK (annual):
OK Fault Corrected Visual inspection
Whole lifter checked for damage, cracks and deformation and found to be in good order. (Especially suspension, lifting arm, lifting motor, wheels and all cables).
Lifter has been correctly assembled and no parts are missing.
(Especially column lock, column attachment and suspension).
Accessories have been checked. See separate form for sling.
Battery charger is an accessory.
List the accessories checked:……………….……………….……
Function checks
Emergency stop and hand control have been checked and are in working order.
The lifter has been rolled over the floor (preferably under load) and runs easily and steadily.
Leg spreading mechanism has been fully extended and retracted (preferably under load), and moves evenly and without noise (stops in correct positions).
The lifter has been fully raised and lowered (preferably under load) and moves evenly, without noise, and the lifting motor shows no runout.
Servicing required
Servicing unnecessary because the servicing lamp is on green and the lifter is under 5 years old.
Completed Compulsory in case of faults under one of the above points:
The lifter has been removed from service and clearly marked
"OUT OF
ORDER".
Certified personnel have been summoned to carry out repairs and servicing.
Name /Tel./ Fax:………………………………………………………………………
Completed Compulsory where lifter has been checked and approved:
The lifter has passed the safety check and been affixed with the Molift safety check label, duly dated and signed.
The ticked and signed checklist has been passed to the client and a copy sent to your Molift dealer.
Comments on faults and repairs: ..................... ................. .....................................................
............................................. .......................... ................. .....................................................
............................................. .......................... ................. .....................................................
Lifter serial no.: .............................. ................................. . other ID no. (if any): .......................................................
Client: ............................................. ................................. ..................... ..................................................................
Inspection carried out by: (Block capitals) ........................ .............. from ..................................................................
Molift certification no. (if any) for inspector/repairer: ........ ..................... ..................................................................
The equipment has been tested and is in full working order Yes No
Place: ................................... Date: ................ Signature: ..................... ..................................................................
Page 18 of 20 BM06101 Molift MOVER 300 English Rev C 10/2012
CE Declaration
Rev C 10/2012 BM06101 Molift MOVER 300 English Page 19 of 20
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