ORDER NO. MAC081803U
E17
ServiceManual
Commercial Vacuum Cleaner
MODEL MC-V210 03
PANASONIC CONSUMER ELECTRONICS
COMPANY, DIVISION OF MATSUSHITA
ELECTRIC CORPORATION OF AMERICA
One Panasonic Way
Secaucus, New Jersey 07094
World Wide Web Address http://www.panasonic.com
Printed in U.S.A.
PANASONIC SALES COMPANY, DIVISION
OF MATSUSHITA ELECTRIC OF
PUERTO RICO INC. (“PSC”)
Ave. 65 de Infanteria, Km. 9.5
San Gabriel Industrial Park
Carolina, Puerto Rico 00985
Tel. (809) 750-4300 Fax (809) 768-2910
SPECIFICATIONS
Model
Power Source
Power Consumption
Cord Length
Motor Protector
Height Adjust
Weight
Specifications are subject to change without notice for further improvement.
MC-V210 03
AC 120V (60 Hz)
10.0 Amps
50 Ft.
Yes
4 Position
16.0 lbs.
2003 PANASONIC HOME AND COMMERCIAL PRODUCTS COMPANY,
DIVISION OF MATSUSHITA ELECTRIC CORPORATION OF AMERICA
All rights reserved. Unauthorized copying and distribution is a violation of law.
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death.
TABLE OF CONTENTS
SPECIFICATIONS...................................................................................................................... Front Cover
WIRING DIAGRAM AND WIRE MANAGEMENT DRAWING ...................................................................... 3
EXPLODED VIEW (GENERAL PARTS) ..................................................................................................... 4
EXPLODED VIEW (NOZZLE HOUSING) ................................................................................................... 5
PARTS LIST (NOZZLE HOUSING)............................................................................................................. 6
EXPLODED VIEW (AGITATOR ASSEMBLY) ............................................................................................. 6
PARTS LIST (AGITATOR ASSEMBLY)....................................................................................................... 6
EXPLODED VIEW ( BODY, MOTOR HOUSING, AND MOTOR).................................................................. 7
PARTS LIST ( BODY, MOTOR HOUSING, AND MOTOR) ........................................................................... 8
EXPLODED VIEW (MOTOR FAN ASSEMBLY) .......................................................................................... 9
PARTS LIST (MOTOR FAN ASSEMBLY).................................................................................................... 9
EXPLODED VIEW (PACKING MATERIALS) ............................................................................................. 10
PARTS LIST (PACKING MATERIALS) ...................................................................................................... 10
COMPONENT REMOVAL CHART............................................................................................................ 11
LOWER PLATE REMOVAL/INSTALLATION.............................................................................................. 12
AGITATOR ASSEMBLY REMOVAL/INSTALLATION ................................................................................. 12
BRUSH REMOVAL/INSTALLATION .......................................................................................................... 13
BELT REPLACEMENT .............................................................................................................................. 13
NOZZLE HOUSING REPLACEMENT ....................................................................................................... 14
SWITCH COVER AREA WIRING MANAGEMENT.................................................................................... 15
POWER CORD/ON-OFF SWITCH REPLACEMENT .......................................................................... 15-16
HOSE REPLACEMENT ............................................................................................................................ 16
MOTOR PROTECTOR REPLACEMENT .................................................................................................. 16
MOTOR REPLACEMENT ......................................................................................................................... 17
CARBON BRUSH REPLACEMENT.......................................................................................................... 17
MOTOR FAN REPLACEMENT ................................................................................................................. 18
TROUBLESHOOTING GUIDE .................................................................................................................. 19
-2-
TROUBLESHOOTING GUIDE
CONDITION
MOTOR FAILS
TO ROTATE,
(NO NOISE IS
HEARD AT
ALL).
CHECKPOINT
• Power source
(plug socket).
• Power cord.
• Motor continuity.
• Motor carbon brush is in contact with rotor.
METHOD OF INSPECTION
• Measure power source voltage at plug socket by use of tester.
• Remove AC plug from the AC wall outlet.
Connect ohm-meter across both ends of the power cord plug and operate the
ON/OFF switch. If the meter indicates continuity, the AC cord, switch, motor winding are OK.
• If no continuity is found, proceed as follows:
Remove dust cover and the switch cover, short across AC plug ends, open the ON/OFF switch and read across the black and white leads of the AC cord.
If continuity, cord is OK.
If no continuity, AC cord is open.
• Check continuity of motor.
• Remove noise suppressor and check if there is gap between carbon brushes and rotor.
• ON/OFF switch continuity.
• Remove switch cover, and check continuity across switch terminals.
CAUSE/REMEDY
• Power source is fault if voltage is lower than specified.
• Replace AC cord.
• If there is no continuity of motor replace motor.
• If there is gap between carbon brush and rotor, cause is either dust accumulated in brush holder or carbon brush worn out. Adjust or replace.
• If there is no continuity between both terminals, ON/OFF switch must be defective.
SUCTION POWER
IS TOO WEAK.
• Dust bag.
• Filters.
• Nozzle hose.
• Dust in motor fan.
• Carbon brushes.
NOISE OR
VIBRATION.
• Agitator roller bearing noise.
• Lower housing agitator grooves.
AGITATOR DOES
NOT ROTATE.
• Belt.
• Check quantity of dust accumulated in dust bag.
• Check for dirty filter.
• Remove nozzle hose and check.
• Check dust accumulated in motor fan.
• Check uneven wear of carbon brushes.
• Hold bearing units in hand, and turn agitator, check rolling noise the agitator pulley section makes.
• Agitator should turn freely without any drag or friction.
• Check condition of belt.
• Replace dust bag if full. (Paper)
Empty dust bag. (Cloth)
• Clean and/or Change Filters.
• If clogged, remove clog.
• Clean dust out of motor fan and check filter condition.
• Replace carbon brushes. (Be sure to replace both carbon brushes at same time.)
• If noise is abnormal, agitator end cap is defective.
Replace defective end cap.
• Lower housing is worn.
• Replace belt if necessary.
-19-
MOTOR FAN REPLACEMENT
Removal
1. Mark the position of the fan case's location on the motor with a pencil, or score it with a sharp object before disassembly. This will aid you in reassembling the fan case, (Fig. 16).
2. The fan case has three (3) crimped sections on it to hold the case onto the motor. These will have to be straightened by using a pair of needle nose pliers and by tapping out on the crimp area with a flat blade screwdriver. Be sure and straighten all three (3) crimped areas, (Fig. 16). Remove the fan case from the motor unit.
3. Tools required to remove the fan from the shaft will be a 1/8 - inch Allen wrench, a
1/2 -inch offset box wrench, torque wrench, and a hammer.
Tap Down on the
3 Crimped Areas
Mark Case
As Shown
NOTE: Be careful when handling the sheet metal parts as there could be sharp edges. Do not scratch or bend the motor shaft. Scratches will cause belt breakage during operation.
4. Place the 1/2 - inch box wrench over the 1/2 -inch hex nut that holds the fan onto the motor shaft, (Fig.17). While holding the wrench on the nut, place the 1/8 -inch Allen wrench into the end of the motor shaft and loosen the nut while holding the Allen wrench still. The nut will have to be turned clockwise as it is a left-hand thread. After removing the nut, remove the fan, (Fig. 17). There is a spacer left on the motor that is not required to be removed. If spacer is removed, reassemble per exploded view,
(Fig. 19).
* Some models will have this washer and spacer.
Washer
*
*
Spacer
Installation
1. Place the new fan onto the motor shaft, making sure that the spacer is still on the motor. The large diameter hole, approximately
1 1/8 inch, will be on the top of the fan as you install it.
2. Install the flat washer with the burr side of the washer facing away from the fan, (Fig. 19). Screw the nut onto the motor shaft, turning it counterclockwise, left-hand threads, and torque to
20-30-inch pounds. Be sure to hold the motor shaft by placing the
1/8-inch allen wrench into the motor shaft end while torquing the nut, (Fig. 17).
3. Align your marks on the fan case as you put the fan case back on and tap around the case uniformly. Tap the three (3) crimped areas over and then use a flat blade screwdriver to recrimp them.
4. See Fig. 18 for reassembly specifications.
5a.
1 / " Allen
Wrench
EXPLODED VIEW
Ref
No.
Part
Name
1.
Fan Case
Crimped
Area (3)
(Fig. 16)
½" Offset
Box Wrench
½" Nut
Flat
Washer
Fan
Spacer
(Fig. 17)
2.
Nut
3.
Washer -
Burr Side
Smooth Side
4.
Fan
Use these specifications to assure that the fan case has been tapped back to the original position.
4.2"/4.5"
(106/114 mm)
These measurements are approximate.
(Fig. 18)
5b.
*
*
5.
Spacer
*
NOTE: Space 5 is used on some models.
5a washer and
5b space used on other models.
6.
Brush Assembly
7.
Bracket
8.
Screw A
(Fig. 19)
-18-
PICTORIAL WIRING DIAGRAM
BLK BLK BLK WHT
Motor
Housing
BLK
M
BLK
WIRING MANAGEMENT DRAWING
NOTE: Do not pinch any wires during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
-3-
EXPLODED VIEW
(GENERAL PARTS)
A
C
B
MOTOR REPLACEMENT
Removal
1. Remove the dust cover by grasping the top near the On/Off switch and pulling sharply out toward you.
2. Remove the lower plate, agitator assembly, belt, and the nozzle housing as instructed in the respective removal sections.
3. Turn the vacuum over to the front side.
4. Remove the four (4) screws from the motor case and then remove the motor case, (Fig. 13).
5. Disconnect the motor leads and remove the motor. Remove the motor support rubber (rear), noise suppressor, and the motor support rubber (front). Place these items on the new motor. See the C Block for a view of these.
Screws
Motor Case
(Fig. 13)
Installation
1. Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust compartment. The motor support (rear) must also align with the tabs in the same direction.
2. Rewire per the Pictorial Wiring Diagram.
3. Replace the motor case and the four (4) screws.
4. Turn the vacuum back over and replace the nozzle housing, belt, agitator assembly, and lower plate according to the respective installation instructions.
CARBON BRUSH REPLACEMENT
Removal and Installation
1. After removing the motor, see MOTOR REPLACEMENT, make sure that you have properly identified it. Note specifically that this motor is made in the U.S.A. as identified by the label on the side of the motor, or Made in U.S.A. stamped on the bottom.
Amp
Terminal
2. Remove the amp terminals located on each brush end, (Fig. 14).
Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly. Complete brush change on one side before starting on the other side.
Label
Carbon Brushes
Made in U.S.A.
NOTE: Do not drop screws into the motor.
3. There are two (2) brushes located on the motor as identified in
Fig. 13. A Phillips head screwdriver will be required to remove the four (4) screws that hold the brush holders onto the motor. See Fig.
14 for screw location.
NOTE: When inserting the brush assembly, be sure that the TAB on the bottom of the brush holder is positioned in the trough as shown in Fig. 15.
4. Replace the brush holder bracket with two (2) Phillips screws on each side of the motor.
5. As a final check to assure proper installation of brushes, measure across the brushes for the approximate dimension as shown in Fig. 15.
Trough
Brush Holder
Tab Location
Green Ground Wire
(Some Models)
Brush
Screws
(Fig. 14)
115-120 mm
4.5 - 4.7"
Brush to Brush
Dimension is Approximate
(Fig. 15)
-17-4-
POWER CORD/ON-OFF SWITCH REPLACEMENT (Cont.)
Installation
1. Insert the new power cord (power cord replacement only) into the dust compartment as far as necessary in order to place a new cord retainer in proper location on power cord. The proper location is approximately one and one eighth inches/thirty millimeters (1 1/8”/30 mm) of new power cord outer jacket extending past the cord retainer and washer. The washer goes between the cord retainer and the dust compartment. Attach wires with wire connectors according to the wiring diagram in the front of this manual. ONLY USE A NEW CORD RETAINER, DO NOT REUSE A CORD RETAINER.
2. For switch replacement only, insert the new ON/OFF switch with the numbers 1,2,3, facing toward you, into the dust compartment until secured by the retaining tabs. Use a wire tie with the part number listed in the C Block parts list and place it in the location shown in Fig. 10 taking care not to overtighten it. Tuck the wire connectors back into the dust compartment as shown in the close-up view in Fig. 10.
3. Ensure that the Insulator Packing is installed correctly, (see Fig. 11).
4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE A POWER SCREWDRIVER
TO SECURE THE COVER.
NOTE: Any service involving the handle or switch cover area should be followed up with a dielectric or current leakage check of the unit. If you do not have the equipment or are not familiar with the test procedures, take the unit to an authorized servicer.
HOSE REPLACEMENT
Removal
1. Remove the lower plate as instructed in the LOWER PLATE REMOVAL/INSTALLATION section.
2. Pull the hose up out of the nozzle housing. Push the hose out of the back of the nozzle housing.
3. Pull the end of the hose out of the suction inlet.
Replacement
1. Replace the new hose by screwing it counterclockwise into the suction inlet.
2. Insert the hose in through the back of the nozzle housing. Push the end of the hose down into the slot in the nozzle.
3. Replace the lower plate as described in the LOWER PLATE REMOVAL/INSTALLATION section.
MOTOR PROTECTOR REPLACEMENT
Removal
1. Remove the dust cover and dust bag.
2. Remove the motor protector (shown in the C Block) by pushing in, one at a time, on the tabs that secure it to the dust compartment. Push the motor protector out the back of the dust compartment.
Disassembly
1. Holding a pair of needle nose pliers at an angle and in a position where one side of the pliers is against the locking tab, exert enough pressure on the tab to release it, (see Fig. 12). NOTE: There are two locking tabs present, but only one
needs to be released. For reassembly look at the exploded view in the C
Block.
Installation
1. Reinstall the motor protector into the dust compartment by aligning the two tabs under the top flange with the slots in the dust compartment and applying pressure until it snaps into place.
(Fig. 12)
-16-
EXPLODED VIEW
(NOZZLE HOUSING)… BLOCK
A-10
A-21
A-1
A-11
A-19
B BLOCK
A-8
A-17
A-15
A-20
A-12
A-20
A-16
A-8
A-18
A-19
A-6
A-4
A-6
A-5
A-3
A-5
A-13
A-7
A-2
A-9
A-6
-5-
A-14
PARTS LIST
(NOZZLE HOUSING)… BLOCK
Ref. No.
A – 1
A – 2
A – 14
A – 15
A – 16
A – 17
A – 18
A – 19
A – 20
A – 21
A – 3
A – 4
A – 5
A – 6
A – 7
A – 8
A – 9
A – 10
A – 11
A – 12
A – 13
Part Name & Description
Nozzle Housing
Lower Plate Assembly
Lower Plate
Body, Lower Plate
Screw (Body, Lower Plate)
Packing, Lower Plate
Belt Cover
Screw, Nozzle
Latch
Plastic Shaft
Window Cover
Pedal Spring
Stop Latch Spring
Belt
Slider Support
Sliding Knob
Height Adjustment Cam
Wheel
Shaft (Wheel)
Screw (Slider Support, Pedal Spring)
Plastic Holder
Part No.
ACØ1ABAWZYU2
AC91AAEZZVØ6
AC27AAEZZVØ6
ACØ6AAJUZØØ
AXTN4+16BFY
AC19AARKZVØØ
AMC43S-VØØ
AMC68A-V3Ø
AMC68N-AVØK
AMC25S-VØØ
AC21HZFZYØ2
AMC57A-VØØ
AC7ØNYUZØØ
AC28SJPZØØ
AC53KAPNZWØ3
AC57HJPZVØ6
AC61KJPZVØ6
AC9ØQNGZVØ6
AC16CNXZØØ
AXTN4+16BFY
AMC78N-VØØ
Quantity
1
1
1
1
2
1
1
2
3
1
2
1
1
1
1
1
1
2
2
1
1
EXPLODED VIEW
(AGITATOR ASSEMBLY)… BLOCK
Remarks
Furniture Guard Glued On
Includes A-6 Packing
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
B-1
PARTS LIST
(AGITATOR ASSEMBLY)… BLOCK
Ref. No.
B – 1
Part Name & Description
Agitator Unit
Part No.
AC84RBRHZØØØ
Quantity
1
-6-
Remarks
SWITCH COVER AREA WIRING MANAGEMENT
POWER CORD/ON-OFF SWITCH REPLACEMENT
DUST COMPARTMENT COMPONENT LOCATIONS
(Fig. 10)
(Fig. 11)
Removal
1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, ON/OFF switch, and wire cord.
2. Pull the power cord into the dust compartment in order to remove the strain relief (for power cord replacement) by prying or cutting, remove the wire connectors, and wire tie, if present.
3. Remove the ON/OFF switch (for ON/OFF switch replacement) by depressing the switch retaining tabs while pushing up out of the dust compartment at the same time.
4. Pull the power cord out of the dust compartment (for power cord replacement).
(Continued on p. 16)
-15-
NOZZLE HOUSING REPLACEMENT
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REMOVAL/INSTALLATION section.
2. Remove the belt and agitator assembly as outlined in the respective sections.
3. Remove the hose by pulling up to remove it from the nozzle housing. Pull the hose out of the back of the nozzle housing.
Flat-head
Screwdriver
4. Insert a flat blade screwdriver between the nozzle housing and the plastic shaft, pry out the plastic shaft as illustrated, (Fig.
6).
(Fig. 6)
5. Remove the nozzle housing as illustrated, (Fig 7).
6. Remove the window and height adjust assembly.
NOTE: If the motor case is removed, DO NOT turn vacuum over as the motor may fall out.
Installation
Plastic
Shaft
1. Install the window and height adjust assembly in the new nozzle.
2. Fit the nozzle from the motor shaft side first, and rotate it into place on the dust container as illustrated, (Fig. 8).
Nozzle
Housing
(Fig. 7)
3. Slide the plastic shaft through the nozzle housing and into the dust container. Make sure that the slot on the bottom of the plastic shaft is down and fitted onto the projection, (Fig. 9).
4. Reassemble the hose by inserting it into the nozzle. Push the hose down into the slot in the nozzle housing.
5. Install the belt, agitator assembly, and the lower plate according to the respective instructions.
(Fig. 8)
Plastic Shaft
Nozzle
Housing
Projection
(Fig. 9)
EXPLODED VIEW
(BODY, MOTOR HOUSING, AND MOTOR)… BLOCK
-14-7-
PARTS LIST
(MOTOR HOUSING, MOTOR, HANDLE, AND BODY)... BLOCK
Ref. No.
C - 12
C - 13
C - 14
C - 15
C - 16
C - 17
C - 18
C - 19
C - 20
C - 21
C - 22
C - 23
C - 24
C - 25
C - 26
C - 27
C - 28
C - 29
C - 30
C - 1
C - 2
C - 3
C - 4
C - 5
C - 6
C - 7
C - 8
C - 9
C - 10
C - 11
C - 31
C - 32
C - 33
C - 34
C - 35
C - 36
C - 37
C - 38
C - 39
C - 40
C - 41
C - 42
C - 43
C - 44
C - 45
C - 46
Part Name & Description
Dust Compartment Unit
ON/OFF Switch
Power Cord
Wire Connector
Packing (Dust Container)
Switch Cover
Packing (Switch Cover)
Screw (Switch Cover)
Handle Screw
Nut (Handle Screw)
Filter Supporter
Secondary Filter
Wheel
Shaft (Wheel)
Stopper (Wheel)
Washer (Wheel)
Dust Bag (Type U6)
Suction Inlet
Cover (Suction Inlet)
Screw (Suction Inlet)
Motor Case
Packing (Rear Cover)
Packing (Motor Case)
Screw (Motor Case)
Fan Motor Unit
Cover Cap
Screw, Ground
Noise Suppressor
Motor Support (Rear)
Motor Support Rubber (Front)
Wire Cord
Wire Connector
Handle
Lead Wire Assembly
Dust Cover
Hose
Plastic Cover (Motor)
Wire Tie
Protector
Protector Spring - Blue
Protector Supporter
Protector Case
Rubber Protector
Flat Washer, Round
Cord Retainer
Packing (Insulator)
Quantity
1
1
1
2
1
1
2
1
2
2
1
1
1
1
1
1
1
1
4
1
2
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
Part No.
AC88KAPNZU11
AC98EARFZØU
AC94EAPNZYØ2
AMC-1CTCE23
AC66KVØ1VØ6
ACØ3EARFZVØ6
AC73KVØZVØ6
AXTN4+16BFY
AMC73B-VØØ
AMP21B-17Ø
AMC32K-VØØ
AMC37K-VØØ
ACØ1CVØZVØ6
AC16CUSZØØ
AC74SUSZØØ
AXWG6E115FY
AC16KJYZØØ
AC6ØHF74VU6
ACØ2HF73VØ7
AXTN4+16BFY
ACØ9FJPZUØ1
AMCØ2L-VØØ
AC19FJPZVØ6
AXTN4+2ØBFY
AC92FAPNZØØ
AC38HAPNZØU
AXYN4+E1ØFFY
AC99GAMMZØØ
AMCØ3F-VØØ
AMCØ2F-EØØ
AC37GTEZØU
AMC-1CTCE23
AC95BTEZVU6
AC99WARGZØØ
AC6ØKBFCZUU1
AC34PVØZUØ1
AC93FTEZØU
AMC596-7Ø2
AC69KJMZVØ6
AC7ØKAHHZBØ
AC18MJMZVØ6
AC68KJMZVØ6
AC51E4GZUØ1
AXWE1ØJ223FE
ACØ6WAPNZØØ
AC61LAGMZØØ
Remarks
Incl. C-38, C-44, C-45 & C-46
Includes C-38 & C-46
Incl. C-38, C-44, C-45 & C-46
Shipped 10 per package
Includes C-46
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Shipped 10 per package
Includes Cord Storage Hook
Shipped 10 per package
-8-
BRUSH REMOVAL/INSTALLATION
Removal
1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
2. Remove the agitator assembly as outlined in the AGITATOR ASSEMBLY
REMOVAL/INSTALLATION section.
3. Note the position of the brush and beater bar. Push worn brushes out of agitator assembly, (Fig. 5).
(Fig. 5)
Installation
1. Slide new brushes into slot, making sure not to reverse the brush and beater bar position.
Note: New brushes may be easier to install if they are soaked in warm water for a few minutes and then dried completely prior to installation.
2. Replace the agitator assembly as outlined in the AGITATOR ASSEMBLY REMOVAL/INSTALLATION section.
3. Replace the lower plate as outlined in the LOWER PLATE REMOVAL/INSTALLATION section.
BELT REPLACEMENT
Removal
1. Follow all of the instructions outlined in the agitator assembly removal section.
Installation
1. Place the new belt around the motor shaft and follow the instructions in the agitator assembly replacement section.
-13-
LOWER PLATE REMOVAL/INSTALLATION
Removal
1. Place the handle in upright position.
2. Turn the vacuum cleaner over exposing the underside. Release the lower plate by pressing the two (2) latches that secure it inward, (Fig 1).
3. Separate the lower plate from the vacuum.
Installation
1. Hook the front of the lower plate into the slots on the front of the nozzle housing.
Press the lower plate down into place.
2. Fasten the lower plate by pushing the two (2) latches outward.
NOTE: For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical component or electrical enclosure, the unit should be reassembled and checked for dielectric breakdown or current leakage.
AGITATOR ASSEMBLY REMOVAL/INSTALLATION
Removal
The brushes are replaceable separately. When the brushes need replacing, the agitator assembly will have to be removed.
1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
2. Carefully lift up on the agitator assembly until it clears both sides of the nozzle housing, (Fig. 2).
3. Remove the belt from the motor shaft by sliding it off between the end of the shaft and the nozzle housing, (Fig. 3).
NOTE: The two (2) end caps may come off as you lift the agitator assembly out. Look at the exploded view of the agitator assembly in the B Block section for correct assembly of parts. The end caps can be reused.
Installation
1. Place the belt around the motor shaft, (Fig. 3).
2. Start the new agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot. This will hold the agitator in place, and leave both hands free to place enough tension on the belt to allow that side of the agitator to return to the nozzle housing slot.
3. Place the belt around the agitator pulley on the agitator assembly.
Note: There is a place for the belt to fit on one end of the agitator assembly only. This is the agitator pulley.
4. Use both hands to pull the belt tight, (Fig. 4), and slide the agitator assembly firmly into the slots on each end of the nozzle housing.
5. Rotate the agitator assembly by hand to insure nothing rubs and to check for correct assembly.
6. Replace the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
-12-
(Fig. 1)
(Fig. 2)
(Fig. 3)
(Fig. 4)
EXPLODED VIEW
(MOTOR FAN ASSEMBLY)
1
2
3
4
5
6
7
8
PARTS LIST
(MOTOR FAN ASSEMBLY)
Ref. No.
3
4
5
1
2
8
9
6
7
Part Name & Description
Fan Case
Nut
Washer (a)
Fan
Washer (b)
Spacer
Brush Assembly
Bracket
Screws
Part No.
AMC53F-AVØØU
AMC33F-ACØØU
AMC62F-AVØØU
AC98FRFZØØ
AC62FRFZØØ
AC6ØFRFZØØ
AC27FRFZØØ
AMCØ2D-V3ØØU
AMC4ØD-V3ØØU
Quantity
1
1
1
1
1
1
1(Set)
2
4
Remarks
-9-
EXPLODED VIEW
(PACKING MATERIALS)
PARTS LIST
(PACKAGING MATERIALS)
Ref. No.
1
2
Part Name & Description
Packaging Assembly
Operating Instructions
Part No.
AC61ZBAWZØU
ACØ1ZBAWZØU
Quantity
1
1
Remarks
Includes 1 and items a-f
-10-
COMPONENT REMOVAL CHART
COMPONENT TO
BE REMOVED
Belt
COMPONENTS THAT
MUST BE REMOVED
Lower Plate
Agitator Assembly
Agitator Assembly
Motor
Lower Plate
Belt
Dust Cover
Lower Plate
Agitator Assembly/Belt
Nozzle Housing
Motor Case
On-Off Switch/
Power Cord
Nozzle Housing
Motor Protector
Dust Cover
Switch Cover
Lower Plate
Agitator Assembly/Belt
Height Adjust Assembly
Dust Cover
Dust Bag
HOW TO REMOVE
Release latches, and tilt off.
Lift out with end caps.
Release latches, and tilt off.
Lift out with agitator.
Pull off.
Release latches, and tilt off.
Lift out with end caps.
Pull off.
Remove four screws and pull off.
Pull off.
Remove two screws and pull off.
Release latches, and tilt off.
Lift out with end caps.
Remove three (3)screws and lift out.
Pull off.
Pull out of dust compartment
-11-
