Display Cases Diamond Show Cases Installation and Operation Manual www.turboairinc.com

Display Cases Diamond Show Cases Installation and Operation Manual www.turboairinc.com
CAUTION!
PLEASE KEEP POWER
SWITCH ON BEFORE
OPERATING THIS EQUIPMENT
Turbo Air Speed up the Pace of Innovation
Display Cases
Diamond Show Cases
Installation and Operation Manual
Please read this manual completely before attempting to install or operate this equipment!
REFRIGERATED CASE
CRT-77-1R
CRT-77-2R
www.turboairinc.com
CONTENTS
PAGE
SPECIFICATION
2
GENERAL
3
STRUCTURE AND PARTS
3
HANDLE AND ELECTION
4
PREPARATION AND POWER SUPPLY
5
USE AND CAUTION
6
MAINTENANCE
7
TROUBLE SHOOTING
7
PRINCIPLE OF REFRIGERATION SYSTEM
8
ELECTRIC CIRCUIT DIAGRAM
8
MAJOR PARAMETERS
WARRANTY
9
10-12
SPECIFICATIONS
MODEL
COMP H.P
V/Hz
REFRIGERANT
AMPS
WEIGHT
TD-4R
1/2
115V/60Hz
R-134A
17.2
588
TD-5R
1/2
115V/60Hz
R-134A
17.2
697
SERIAL NUMBER
The serial number is located on the data label inside.
Please retain the unit's serial number for service purpose.
2
GENERAL
1. Beautiful 4 sided glass cabinet allows visibility from all sides to optimize display effect.
2. Safety shielded 4 LED lighting system on every corner of the cabinet ensures a longer
life and brighter lighting than fluorescent light bulbs, providing attractive, enhanced
and shadow-free illumination.
3. Compact size and counter top design occupies minimum space but maximize impulse
sales.
4. It’s great space efficiency is ideal for narrow space restaurants and convenience store
5. Elegant contemporary Euro design will enhance the interior and space decoration
of any store.
STRUCTURE & PARTS
Coping
Rack Support
Glass door
Rack
Air Suction
Air Outlet
Never block the
suction. Air is sucked
in and cold air is
circulated inside
the refrigerator.
Never block the
air outlet. Let inside
circulating cold air
flow out.
CRT-77-1R and CRT-77-2R are same only except the door.
CRT-77-1R has one glass door but CRT-77-2R has two.
3
HANDLE AND ERECTION
Handle with care
Dry place
Unplug the wall socket first.
Never tilt it over 45 degree during handling.
Always locate the refrigerator at a dry place.
Sufficient space
Well environment
Keep the rear unit no less than 10cm(4inch)
from wall or other substance which will
stop the air flow.
Always locate the refrigerator at a place with
Ambient Temperature 16-32ºC / 60.8-89.6ºF.
The refrigerator might doesn’t work properly
if higher or lower this temperature range.
For the first time use, wait for 2 hours after
handling and then plug the wall socket and
start it.
Far from heat source
No heavy load
Never place the refrigerator directly under
the sunshine. Never locate it nearby any
heat source or heater to prevent it from
reducing refrigeration capability.
Never put any heavy load on the top of
the refrigerator.
No hole making
Stable location
Never make hole on the refrigerator. Never
install other matter on the refrigerator.
Unpacking and locate the refrigerator on
a flat and solid place.
4
PREPARATION & POWER SUPPLY
Exclusive power socket
No share on socket
Normally, the power supply should be
110/60Hz single phase AC with exclusive
single phase three pin receptacle.
(125V, 10-15A)
Never let the refrigerator share the common
socket with other appliance, otherwise the
cable becomes hot and fire might be resulted.
Protect cables
No water flushing
Never break or damage the cables otherwise
current leakage and fire might be resulted.
Never giver the refrigerator surface a flush
otherwise current leakage might be resulted.
Prevent from flammables and explosive
No spray
Never put any flammable or explosive inside
the refrigerator such as ether, gasoline,
alcohol, adhesive and explosive. Never put
dangerous product nearby the refrigerator.
To spray the flammables such as paint or
coating nearby the refrigerator is not
allowed, otherwise fire might be resulted.
After power break
No medicine
If unplug or other power off, please wait at
least 5 minutes and then to plug and start
it again.
Never put medicine into refrigerator.
5
USE & CAUTION
1. How to start
Plug the refrigerator on 115V exclusive socket.
After the refrigerator running, put hand on the air suction to confirm it is sufficient
cold. Then put th the cold box.
2. Regulate temperature
Normally put the controller at “MID” step. The evaporator might be frosted if the controller is at the
“FREEZE” step and the refrigerator capability might
be decreased. The range of the controller is shoen,
which is divided into step of “ LOW, MID, HIGH AND
FREEZE”.
The temperature inside the refrigerator would go
down if you turn the knob clockwise, while the temperature would go up if you turn it anti-clockwise.
It’s a referenced temperature only. The temperature
was also influenced by the ambinent temperature.
Step
Cabinet Temperature
Low
6-12ºC/42.8-53.6ºF
Mid
5-11ºC/41-51.8ºF
High
4-10ºC/39.2-50ºF
Freeze
3-9ºC/37.4-48.2ºF
3. Rack
The rack is adjustable. Please do as follows when you want to adjust the rack.
- Take out the rack.
- Move the rack support on suitable height.
- Put the rack on the support.
- To get a even temperature between top and bottom please adjust the equal
height between each rack.
4. Cautions
Shorten the door opening time and reduced opening frequency are good to keep
a inside cold temperature of refrigerator.
Never block the air suction and outlet. Keep air circulation and refrigeration
capability. Do not make food fully because it will influence the cooling effect.
Adjust the height of rack for proper food storage.
Make sure the food temperature is down to room temperature before putting hot
food into the refrigerator. Indoor usage only never install this outdoor. It should
prohibit getting wet from the rain. Only profession personnel is allowed to repair
the damaged power cable by special tools.
Never touch compressor to avoid scald.
This equipment is intended for the storage and display such as non-potentiallyhazardous bottle, can, securely bagged products and securely wrapped in sealed
container only.
6
MAINTENANCE
1. Notice
Often keep the refrigerator clean and periodical maintenance is necessary.
Always unplug the socket before maintenance.
Never use damaged plug or loose socket to prevent electric shock or short circuit.
Never flush the refrigerator. Never use alkali detergent, soap, gasoline, acetone or
brush.
2. Clean exterior
Dip soft cloth in neutral detergent (Tableware detergent) to clean the exteria of
refrigerator, then wipe it with dry soft cloth.
3. Clean interior
Take rack out for cleaning with water.
Use soft cloth to wipe the box.
4. Shut down refrigerator for a long time
Take out all food and unplug the wall socket.
Clean interior and exterior of the refrigerator throughly and open the door for
sufficient dry. The glass would be broken easily. Keep the glass far from child.
TROUBLE SHOOTING
Cause and Remedy
Trouble
No Refrigeration
Is the plug in socket well?
Does the fuse work?
Is there no power?
Unsatisfactory Refrigeration
Is it under the sunshine? Is there any heat source nearby?
Is the surrounding ventilation bad?
Does the door close well? Does door open for a long time?
Is the door seal strip deformed or damaged?
Is food congested or too much?
Does food block the air suction or outlet
Regulate the temperature controller.
Much Noise
The refrigerator does not level.
The refrigerator contacts against the wall or other object.
There is loose part in refrigerator.
Contact local service agent for help if simple trouble shooting does not solve the problems.
NOTE
Following phenomena are not troubles.
The murmur of water is heard when the refrigerator is working. It is a normal
phenomenon that the coolant is circulating in the system.
In wet season, condensation might be found on the outside of the refrigerator. It is
not a trouble, which is caused by high humidity. Simply use cloth to wipe it.
7
PRINCIPLE OF REFRIGERATION SYSTEM
The principle of compression refrigeration consists of “Compression”, “Condensation”, “Throttling” and “Vaporization”. The compression is undertaken by compressor,
the condensation is completed by condenser, the throttling valve is executed by
capillary and the vaporization is implemented by evaporator. When the coolant is
circulating in the closed refrigeration system, the compressor sucks coolant, which
has absorbs heat in evaporator, the coolant becomes a high pressure and high
temperature gas. In consider, it dissipates heat in air, while the coolant is reliquaries
and throttled in capillary and then enters into evaporator with low pressure. The
liquefied coolant quickly boils and vaporizes into gas when the pressure suddenly
drops. Meanwhile, it absorbs heat inside the refrigerator. And the compressor sucks
the low pressure and low temperature gaseous coolant. It is circulating in this way up
to realization of intended refrigeration.
CIRCUIT DIAGRAM
8
MAJOR PARAMETERS
Model
Parameter
Coolant and injecti on quanti ty
Rated Input Power (W):
Type of cl i mate
Ref ri gerati on temperature
El ectri cshock protecti on cl ass
Power consumpti on(K W.H/24H)
Hi gh-si de design pressures
L ow-si de design pressures
Total eff ective volume
Net weight
Rated Vol tage(V )
Rated Frequency(Hz)
Overal l di mensi on
Package dimension(mm)
CRT-77-1R
CRT-77-2R
R134a (2.927ǂ
Ounce)
165
N
0~12℃/32~53.6 F
I
2
3M Pa
0
82L (21.7gal .)
35.5kg (78.3L bs)
115V̚
60Hz
425x404x980mm
16.73x15.91x38.58inch
480x450x1035mm
18.9x17.72x40.75inch
R134a (2.927 Ounce)
165
N
0~12℃/32~53.6 F
I
2
3M Pa
0
86L (22.7gal .)
36kg (79.4L bs)
115V̚
60Hz
425x429x980mm
16.73x16.89x38.58inch
480x480x1035mm
18.9x18.9x40.75inch
NOTE
1. The electric circuit diagram and parameters on the product nameplate are final
ones if they have been changed.
2. The design might be improved without notice. This appliance is not intended for
use by person (including children) with redused physical, sensory or mental capabilities, or lack of experience and knowlege, unless they have been given supervision or
instruction concerning use of the appliance by a person reponsible for their safety.
3. Children should be supervised to ensure that they do not play with the appliance.
Meaning of crossed out wheeled dustbin :
Do not dispose of electrical appliances as unsorted municipal waste, please use
sorted refuse collection facilities. Contact you local government for information
regarding the collection systems available. If electrical appliances are disposed of in
landfills or dump, hazardous substances can leak into the groundwater and get into
the food chain, damaging your health and well-being.
When replacing old appliances with new ones, the retailer is legally obligated to take
back your old appliance for disposals at least free of charge.
9
MANUFACTURING COMPANY
ONE YEAR WARRANTY
Turbo air warrants to the original purchaser of every new Turbo air refrigerated unit, the cabinet and all parts thereof, to be free
from defects in material or workmanship, under normal use and service, for a period of one(1) year from the date of original
installation or 15 months after shipment date from Turbo air , whichever occurs first.
Any parts covered by this warranty that are examined and determined by Turbo air to have been defective within one (1) year of
original installation or fifteen (15) months after shipment date from manufacturer, whichever occurs first, shall be repaired or
replaced as stated below. Turbo air shall be deemed to have fully complied with its obligation under the foregoing warranties by
electing either one of the following procedures, at the sole discretion of Turbo air.
1. Furnishing a replacement part, freight collect, in even exchange for the returned part, freight collect.
2. Receiving the defective part, freight collect; repairing it; and returning it, freight collect.
ADDITIONAL FOUR YEAR COMPRESSOR WARRANTY
In addition to the (1) one year warranty stated above, Turbo air warrants its hermetically and semi-hermetically sealed
compressor to be free from defects in both material and workmanship under normal use and service for a period of four (4)
additional years from the date of original installation but not to exceed five (5) years and three (3) months after shipment from
manufacturer.
Compressors determined by Turbo air have been defective within this extended time period will, at Turbo airʼs option, be either
repaired or replaced with a compressor or compressor parts of similar design and capacity.
The for (4) year extended compressor warranty applies only to hermetically and semi-hermetically sealed parts of the
compressor and does not apply to any other parts or components, including, but not limited to, cabinet, paint finish, temperature
control, refrigerant, metering device, driers, motor starting equipment, fan assembly any other electrical component, etcetera.
134A(404A) COMPRESSOR WARRANTY
The four year compressor warranty detailed above will be voided if the following procedure is not carefully adhered to:
1. This system contains R134A refrigerant and polyol ester lubricant. The Polyol ester lubricant has rapid moisture absorbing
qualities. If long exposure to the ambient conditions occur, the lubricant must be removed and replaced with new. Listed below
are the approved lubricants for the Tecumseh compressors.
1 ICI-Emkarate RL 184
2 Emery-2927-A
3 Mobile Artic 22A
Failure to comply with recommended lubricant specification will void the compressor warranty.
2. Dryer replacement is very important and must be changed when a system is opened for servicing. dryer must be used with XH9 desiccant.
3. Micron level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must obtained.
10
What is NOT covered by this warranty
Turbo airʼs sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additional
limitations below. This warranty neither assumes nor authorizes any person to assume obligations other than expressly covered by
this warranty.
1. WARRANTY IS NOT TRANSFERABLE. This warranty is not assignable and applies only in favor of the original
purchaser/user to whom delivered. ANY SUCH ASSIGNMENT OR TRANSFER SHALL VOID THE WARRANTIES HEREIN
MADE AND SHALL VOID ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
2. NO CONSEQUENTIAL DAMAGES. TURBO AIR IS NOT RESPONSIBLE FOR ECONOMIC LOSS; PROFIT LOSS OR
SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSSES OR DAMAGES
ARISING FROM FOOD OR PRODUCT SPOILAGE CLAIMS WHETHER OR NOT ON ACCOUNT OF REFRIGERATION
FAILURE.
3. ALTERATION, NEGLECT, ABUSE, MISUSE, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE,
FLOOD, ACTS OF GOD. TURBO AIR is not responsible for the repair or replacement of any parts that Turbo Air determines
have been subjected after the date of manufacture to alteration, neglect, abuse, misuse, accident, damage during transit or
installation, fire, flood, or an Act of God.
4. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO
OTHER WARRANTIES, EXPRESS, IMPLIED OR STATUTORY, EXCEPT THE ONE(1) YEAR WARRANTY AND THE
ADDITIONAL FOUR (4) YEAR COMPRESSOR WARRANTY AS DESCRIBED ABOVE. THESE WARRANTIES ARE
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, INCLUDING IMPLIED WARRANTY AND MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.
5. TRANSPORTATION COSTS. Turbo Air will accept parts covered under this warranty freight collect, provided that shipment
has received prior approval. Turbo Air is not responsible for any other transporation costs, but will ship freight collect parts
either repaired or replaced under these warranties.
6. WARRANTY CLAIMS. All claims should include: model number of the cooler, the serial number of the cabinet, proof of
purchase, date of installation, and all pertinent information supporting the existence of the alleged defect. Any action or breach
of these warranty provisions must be commenced within one (1) year after that cause of action has accrued.
1250 VICTORIA STREET
CARSON, CA 90746
TEL: 310-900-1000
FAX: 310-900-1077
TOLL FREE: 1-800-627-0032
(U.S.A. & Canada)
http://www.turboairinc.com
11
Warranty Claims...
All claims for parts or labor must be made directly thorough Turbo Air.
All claims should include: model number of the unit, the serial number of the cabinet, proof of purchase, date of installation, and all
pertinent information supporting the alleged defect.
In case of compressor replacement under warranty, either compressor or compressor tag must be returned to Turbo Air along with
above listed information.
Failure to comply with warranty policies will result in voiding claims.
One Year Parts & Labor Warranty...
Turbo Air warrants all new refrigerated components, the cabinet and all parts, to be free from defects in materials or workmanship,
under normal and proper use and maintenance service as specified by Turbo Air and upon proper installation and start-up in
accordance with the instruction packet supplied with each Turbo air unit. Turbo Airʼs obligation under this warranty is limited to a period
of one (1) year from the date of original installation or 15 months after shipment date from Turbo Air, whichever occurs first.
Any part, covered under this warranty, that are by Turbo Air to have been defective within one (1) year of original installation or fifteen
(15) months after shipment date from manufacturer, whichever occurs first, is limited to the repair or replacement, including labor
charges, of defective parts or assemblies. The labor warranty shall include standard straight time labor charges only and reasonable
travel time, as determined by Turbo Air.
Additional Four Year Compressor Warranty...
In addition to the one (1) year warranty stated adove, Turbo Air warrants its hermetically sealed compressor to be free from defects in
both material and workmanship under normal and proper use and maintenance service for a period of four (4) additional years from
the date of original installation, but not to exceed five (5) years and three(3) months after shipment from the manufacturer.
Compressor determined by Turbo Air to have been defective within this extended period will, at Turbo Airʼs discretion, be either
repaired or replaced with a compressor or compressor parts of similar design and capacity.
The four(4) year extended compressor warranty applies only to hermetically sealed parts of the compressor and does not apply to any
other parts or components, including, but not limited to, cabinet, paint finish, temperature control, refrigerant, metering device, driers,
motor starting equipment, fan assembly or and other electrical components, etcetera.
404A / 134a Compressor Warranty...
The four-year compressor warranty detailed above will be void if the following procedure is not carefully adhered to:
1. This system contains R404A or R134a refrigerant and polyol ester lubricant. The polyol ester lubricant has rapid moisture absorbing
qualities.
2. Drier replacement is very important and must be changed when a system is opened for servicing. A620 copper drier or better is
highly recommended.
3. Micron level vacuums must be achieved to insure low moisture levels in the system. 500 microns or lower must be obtained.
4. When compressor is grounded, suction drier and 620 drier or better must be replaced.
5. Compressor must be obtained through Turbo Air, unless otherwise specified in writing, through Turbo Airʼs warranty department.
404A / 134a Compressor Warranty...
Turbo Airʼs sole obligation under this warranty is limited to either repair or replacement of parts, subject to the additional limitations
below. This warranty neither assumes nor authorizes any person to assume obligations other than those expressly covered by this
warranty.
NO CONSEQUENTIAL DAMAGES. TURBO AIR IS NOT RESPONSIBLE FOR ECONOMIC LOSS; PROFIT LOSS; OR SPECIAL,
INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION, LOSSES, OR DAMAGES ARISING FROM
FOOD OR PRODUCT SPOILAGE REGARDLESS OF WHETHER OR NOT THEY RESULT FROM REFRIGERATION FAILURE.
WARRANTY IS NOT TRANSFERABLE, This warranty is not assignable and applies only in favor of the original purchaser/user to
whom delivered. ANY SUCH ASSIGNMENT OR TRANSFER SHALL VOID THE WARRANNTIES HEREIN AND SHALL VOID ALL
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR LABOR COVERAGE FOR
COMPONENT FAILURE OR OTHER THE WARRANTY PACKET PROVIDED WITH THE UNIT.
ALTERATION, NEGLECT, ABUSE, MISUSE, ACCIDENT, DAMAGE DURING TRANSIT OR INSTALLATION, FIRE, FOOD, ACTS
OF GOD. Turbo Air is not responsible for the repair or replacement of any parts that Turbo Air determines have been subjected after
the date of manufacture to alteration, neglect, abuse, misuse, accident, damage during transit or installation, fire, flood, or act of GOD.
IMPROPER ELECTRICAL CONNECTIONS. TURBO AIR IS NOT RESPONSIBLE FOR THE REPAIR OR REPLACEMENT OF
FAILED OR DAMAGED COMPONENTS RESULTING FROM ELECTRICAL POWER FAILURE, THE USE OF EXTENSION CORDS,
LOW VOLTAGE, OR VOLTAGE DROPS TO THE UNIT. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE; THERE ARE NO OTHER WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY, EXCEPT THE ONE
(1) YEAR PARTS & LABOR WARRANTY AND THE ADDITIONAL FOUR (4) YEAR COMPRESSOR WARRANTY AS DESCRIBED
ABOVE. THESE WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, INCLUDING IMPLIED WARRANTY
AND MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES, WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Outside U.S.and Canada; This warranty does not apply to, and Turbo Air is not responsible for, any warranty claims made on products
sold or used outside the continent of the United States and Canada.
CHANGES MADE TO WARRANTY COMMENCED ON 11/01/2007
12
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