Bin Installation Documentation

Bin Installation Documentation
Ice-O-Matic Upright Ice Storage Bins with Ice Shield
Installation Instructions and Parts List
Ice-O-Matic ice storage bins enjoy a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this bin delivers that same degree of service, we ask that you
take a moment to review this instruction before beginning the installation of the bin. Should you have any
questions or require technical help at any point, please call our technical service group at (800)423-3367
(US & Canada)
Before You Begin.
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If
damage is found, notify the shipper immediately and contact Ice-O-Matic so that we can help in the filing of a
claim, if necessary.
! Important Cautions •
•
Avoid excessive tightening force when connecting to the bin drain fitting
Do not apply excessive heat if any sweating of fittings is necessary. Heat conduction through metal may melt
threads in plastic drain fitting.
• When leveling, do not extend any leg more than 1 in. (26mm) for total leg height no greater than
2.125 in. (54mm).
Installation
1. Remove all packing material from bin.
2. Remove all tape and temporary fastenings from door assemblies and outside of bin.
3. Remove set of four legs and any other accessories packed inside bin.
4. Lay bin on back, being careful to protect finish, and remove bolts holding skid to bin.
5. Screw legs into tapped holes in bin bottom and tighten to seat legs well against bottom.
6. Set bin upright.
7. Remove protective paper from stainless steel exterior.
8. Move bin to permanent location.
9. Adjust “foot” at bottom of each leg to level bin in both directions.
10. Mount icemaker(s) on bin in accordance with icemaker manufacturer's instructions.
11. Connect drain line to 1" FPT female fitting located in bottom of bin.
12. Make final connections to icemaker. (Reference the Ice-O-Matic Installation Manual)
Bin Model Numbers
11100 East 45th Ave.
Denver CO 80239
800 423-3367
www.iceomatic.com
B700-30, B1000-48, B1300-48, B1325-60, B1600-60
1
1
EP 2138774
9081461-01
01078856R00
12/14
Removing L ower Door Assembly
(Only if required for access through narrow doors)
1. With door in closed position, remove Phillips head screw and washer from hinge area on each side of lower
access door.
2. Insert screwdriver between door and hinge bracket on one side of door and gently push against bracket to
provide room for door stud to clear bracket.
3. Remove access door.
4. Pull up on Ice Shied to remove.
5. Remove screws along top of door assembly.
6. Pull forward on top of assembly and lift to remove.
Reinstalling Door Assembly
1. Reinstall lower door assembly in bin opening.
2. Reinstall screws in hood at top of door assembly.
3. Reinstall Ice Shield in side panel tracks and push down to seat.
4. With door in closed position, insert one door stud through hinge bracket, install washer, screw and tighten.
Note: For proper operation the access door must be reinstalled in the closed position.
5. On other side, insert screwdriver between door and hinge bracket and gently push against bracket to provide
room for door stud to clear bracket.
6. Reinstall washer and screw in lift door and tighten.
7. Check door to ensure proper operation.
Operation
Ice Shield Operation
Ice-O-Matic’s unique Ice Shield positively controls the flow of ice into lower door assembly area for removal with
either a scoop or shovel.
Ice Shield can also be adjusted and locked at one of several levels to accommodate flow characteristics of
different types of ice.
Bin is shipped with Ice Shield in full down position. The Ice Shield can be raised and locked in higher position
for better flow or when more access is needed.
If More Ice Is Needed In Lower Door Area:
1. Use full-length handle at top of Ice Shield to gently lift and jiggle the Ice Shield to encourage ice to flow into
access area of the bin (Fig. 1). (Loose ice will cascade into lower door area.)
2. When adequate ice has flowed, push the Ice Shield back down.
When More Access Is Needed Or To Encourage Flow Of Less Ice:
1. Lock gate at higher level by pulling up and holding the
Ice Shield at correct level, and pushing tapered end of catch into nearest hole in gate
(catch will automatically release when you pull up).
2. To release catch, pull up on the Ice Shield.
Fig. 1
2
2
Using Ice Paddle Accessory
The Ice Paddle is an optional accessory that can be ordered
directly from Ice-O-Matic. Mount the Ice Paddle for easy access on Fig. 2
either side of the bin in the bracket provided.
Using the Paddle
If there is adequate ice in bin but lower door area is not filled with
ice, it may be that ice has congealed in bin and cannot flow. This
can often be remedied by quickly jiggling the Ice Shield several
times (Fig. 1). If problem continues, the Ice Paddle can be inserted
through rectangular openings in the Ice Shield and agitated back
and forth to break up congealed ice mass (Fig. 2).
Note: Use Ice Paddle only as described above. To avoid possible
injury, keep head and face clear of lower door area and Ice Paddle
at all times. Do not use the Ice Paddle for other purposes.
Technical assistance available toll free
Should you have any questions concerning installation or maintenance of Ice-O-Matic ice storage bins, please
call our technical service department at 800 423-3367 (US & Canada) between 7:30 a.m. and 4:00 p.m.
Mountain time.
Cleaning
Interior of bin must be cleaned and sanitized prior to use and should be cleaned on routine basis during use.
Interior Bin Care
Ice-O-Matic single door upright ice storage bins are equipped with polyethylene liner walls and stainless steel
bottoms which should be cleaned and sanitized periodically with any product suitable for use in a food zone.
Important: Ice-O-Matic recommends installing our IFQ Water Filter on water supply to icemaker to
remove chlorine.
1. Remove upper inspection windows by sliding windows to one side. Grasp the end of the front window and pull
toward you as the window is slid to the opposite side. Repeat for rear window.
Rear Window
Front Window
2. Wash bin walls, hopper, access door plate and partition (if any), rinse and sanitize.
Exterior Bin Care
Exterior stainless steel surfaces can be cleaned with a stainless steel cleaner such as 3M Stainless Steel
Cleaner & Polish or equivalent.
3
3
Replacement Parts
Item
Ice-O-Matic
DESCRIPTION
B700
30
48 48
60 60
NA
NA NA
NA NA
Part Number
B1000 B1300
B1325 B1600
1
N/A
No Item Number 1
2
1011518-10
Inspection Window 21.125 x 8.625 2 Required
2
1011517-10
Inspection Window 21.125 x 8.625 2 Required
3
1011518-11
Frame Assembly, Lower Door
3
1011517-11
Frame Assembly, Lower Door
4
1011518-12
Door, Outer lift 45 inch
4
1011517-12
Door, Outer lift 28 inch
5
1011517-13
6
1011517-14
7
1011518-13
Ice Gate 40 inch With Paddle Access
XX
XX
7
1011518-14
Ice Gate 40 inch With Out Paddle Access
XX
XX
7
1011517-15
Ice Gate 24 inch With Paddle Access
7
1011517-16
Ice Gate 24 inch With Out Paddle Access
X
8
1011517-17
Catch, Ice Gate
X
9
N/A
No Item Number 9
NA
10
1011517-18
Hinge, Bracket, Bin Mount (Includes Hardware)
X
XX
XX
11
1011517-19
Drain Assembly, Plastic
X
XX
XX
12
1011517-20
Legs, 6 inch Stainless Steel (Set of 4)
X
XX
XX
XX
XX
XX
XX
XX
XX
X
XX
XX
X
XX
XX
X
X
X
Hinge, Right Hand Door Mount (Includes Hardware)
Hinge, Left Hand Door Mount (Includes Hardware)
X
XX
XX
NA NA
NA NA
12
1011517-21
Legs, 6 inch Stainless Steel Flanged Foot (Set of 4)
X
XX
XX
NS
1011517-22
Shovel, Ice (Plastic)
X
XX
XX
NS
1011517-23
Bracket, Ice Shovel
X
XX
XX
NS
1011517-24
Paddle Ice, 46.5 Inch Total Length
X
XX
XX
NS
1011517-25
Kit, Top, Replacement B700 Flextop
X
NS
1011518-15
Kit, Top Replacement B1000, B1300 Flextop
NS
1011520-10
Kit, Top Replacement B1325, B1600 Flextop
NS
1011520-11*
Kit, Top Replacement B1325, B1600 Flextop (2 30" Wide)*
XX
NS
1011520-12
Kit, Top Replacement B1325, B1600 Flextop (2 ICE1506)
XX
NS
1011517-26
Bintop Filler Panel, Small, ("S" Lasered into Panel)
NS
1011518-16
Bintop Filler Panel, Large, ("L" Lasered into Panel)
XX
XX
NS
1011517-27
Gasket, Foam Rubber, 25 Ft.
X
XX
XX
NS
1011517-28
Sealant, RTV 4.7 Oz. Tube (1 ea.)
X
XX
XX
1011517-29
Bracket, Paddle
X
XX
XX
NS
XX
XX
XX
X
*Note: For Top Air Discharge, Water Cooled and Remotes Only ICE0250, 400, 500, 606, 806 and 1006
NS = Not Shown
4
4
GASKET PATTERN FOR ICE-O-MATIC FLEXITOP
30" WIDE BIN
ICE 1006
ICE 1506
1/8
SEAL INSIDE EDGE
WITH SEALANT
front
7/16
23 11/16
SEAL INSIDE EDGE
WITH SEALANT
front
GASKET
NO FILLER PANEL REQ'D
front
8 13/16
GEM 0956
5/8
21 3/4
FILLER 'S'
FILLER 'S'
SEAL
INSIDE EDGE
WITH SEALANT
GASKET
NO FILLER PANEL REQ'D
ICE 0926
22 5/16
25 5/8
24 7/8
9 7/16
FILLER 'S'
FILLER 'S'
5
3/4
SEAL INSIDE EDGE
WITH SEALANT
front
GASKET
3/16
24 3/16
GASKET
GASKET PATTERN FOR ICE-O-MATIC FLEXITOP
48" WIDE BIN
ICE 1406, ICE 1806, ICE 2106
MFI 2406
5/16
3/16
6 3/8
7/16
23 11/16
front
GASKET
front
8 7/8
NO FILLER PANEL REQ'D
(2) GEM 0956
12 11/16
3/16
21
21
11 11/16
OPENING
SEAL
INSIDE EDGE
WITH SEALANT
front
15 11/16
FILLER 'L'
FILLER 'L'
24 3/16
GASKET
GASKET
13 11/16
FILLER 'L'
w/2nd flange
SEAL
INSIDE EDGE
WITH
SEALANT
front
18 1/2
FILLER 'L'
w/2nd flange
USING THE ILLUSTRATION FOR THE SPECIFIC ICEMAKER YOU ARE INSTALLING,
INSTALL FILLER PANELS, IF REQUIRED,
BY PEELING PAPER BACKING AND ADHERING TO TOP PER DIMENSION SHOWN.
APPLY 3/8" GASKET TO BIN TOP PER DIMENSIONS SHOWN AND AROUND ICE DROP OPENING.
SEAL INSIDE EDGE OF GASKET AROUND ICE DROP OPENING WITH SEALANT SUPPLIED.
POSITION ICEMAKER ONTO BIN.
6
3/16
16 7/8
OPENING
FILLER 'L'
FILLER 'L'
GASKET
FILLER 'S'
(1) GEM 0956
14 11/16
24 3/16
SEAL INSIDE EDGE
WITH SEALANT
FILLER 'S'
SEAL INSIDE EDGE
WITH SEALANT
24 3/16
ICE 1506
ICE 1006
SEAL INSIDE EDGE
WITH SEALANT
7/16
12 3/8
6
FILLER 'L'
25 5/8
FILLER 'L'
8
OPENING
FILLER 'L'
FILLER 'S'
7 1/8
OPENING
9
FILLER 'S'
9 3/8
SEAL INSIDE EDGE
WITH SEALANT
23 11/16
GASKET
17
FILLER 'S'
FILLER 'S'
FILLER 'L'
w/2nd flange
front
13 3/8
9 3/4
(2) ICE 0926
12 5/8
5/8
5/8
22 5/16
23
SEAL
INSIDE
EDGE
WITH
SEALANT
front
14 3/8
FILLER 'L'
FILLER 'L'
24 7/8
GASKET
13 1/2
FILLER 'L'
w/2nd flange
7
SEAL
INSIDE
EDGE
WITH
SEALANT
24 7/8
GASKET
27 1/8
FILLER 'L'
w/2nd flange
5/8
19 9/16
OPENING
12
OPENING
FILLER 'L'
13 1/2
FILLER 'L'
w/2nd flange
(1) ICE 0926
13 3/8
GASKET
FILLER 'L'
FILLER 'L'
9 7/8
front
GASKET PATTERN FOR ICE-O-MATIC FLEXITOP
60" WIDE BIN
ICE 1406, ICE 1806, ICE 2106
6 11/16
MFI 2406
5 7/16
3/16
13 1/8
5
7/16
front
FILLER 'L'
23 11/16
SEAL INSIDE EDGE
WITH SEALANT
front
GASKET
GASKET
14 3/16
NO FILLER PANEL REQ'D
FILLER 'L'
(1) GEM 0956
20 9/16
24 3/16
SEAL INSIDE EDGE
WITH SEALANT
(2) GEM 0956
18 9/16
27 7/16
6 7/16
3/16
25 7/16
4 7/16
FILLER 'L'
SEAL
INSIDE EDGE
WITH SEALANT
front
21 9/16
FILLER 'L'
FILLER 'L'
17 3/4
OPENING
FILLER 'L'
13 5/8
OPENING
24 3/16
SEAL
INSIDE EDGE
WITH SEALANT
front
GASKET
19 9/16
35 11/16
FILLER 'L'
w/2nd flange
FILLER 'L'
w/2nd flange
USING THE ILLUSTRATION FOR THE SPECIFIC ICEMAKER YOU ARE INSTALLING,
INSTALL FILLER PANELS, IF REQUIRED,
BY PEELING PAPER BACKING AND ADHERING TO TOP PER DIMENSION SHOWN.
APPLY 3/8" GASKET TO BIN TOP PER DIMENSIONS SHOWN AND AROUND ICE DROP OPENING.
SEAL INSIDE EDGE OF GASKET AROUND ICE DROP OPENING WITH SEALANT SUPPLIED.
POSITION ICEMAKER ONTO BIN.
8
3/16
GASKET
24 3/16
ICE 1506
ICE 1006
15 1/16
15 1/16
FILLER 'L'
FILLER 'L'
SEAL INSIDE EDGE
WITH SEALANT
15 1/16
15 1/16
FILLER 'L'
25 5/8
FILLER 'L'
front
GASKET
16 1/16
FILLER 'L'
GASKET
16 1/16
FILLER 'L'
w/2nd flange
FILLER 'L'
w/2nd flange
(2) ICE 0926
18 7/8
front
19 7/8
FILLER 'L'
FILLER 'L'
GASKET
5/8
7 5/8
29 15/16
22 13/16
16 3/16
15 1/16
OPENING
OPENING
FILLER 'L'
18 7/8
SEAL
INSIDE
EDGE
WITH
SEALANT
16 1/16
FILLER 'L'
(1) ICE 0926
FILLER 'L'
23 11/16
SEAL INSIDE EDGE
WITH SEALANT
front
16 1/16
7/16
24 7/8
front
19 7/8
38 5/16
FILLER 'L'
FILLER 'L'
w/2nd flange
w/2nd flange
9
1/2
SEAL
INSIDE
EDGE
WITH
SEALANT
5/8
24 7/8
GASKET
10
11
9081461-01
12
01078856R00
12/14
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement