Holmes 440SL [0501702] [05/2009]

Holmes 440SL [0501702] [05/2009]
OWNER'S MANUAL
440SL
PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501702
05 / 2009
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
OWNER, USER AND OPERATOR:
We appreciate your choice of our wrecker for your application. Our
number one priority is user safety which is best achieved by our joint
efforts. We feel that you can make a major contribution to safety if
you, as the equipment owner and operator:
1.Comply with Federal, State, and Local Regulations.
2.Read, Understand, and Follow the Instructions in this Manual.
3.Use Good, Safe Work Practices in a Common Sense Way.
4.Only have Authorized and Trained Operators running the
Wrecker.
© 2009 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction
or use, without express permission, of editorial or pictorial content, in any manner, is prohibited.
i
TABLE OF CONTENTS
Section I - PARTS
SUBFRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . I-2 thru I-5
BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6 thru I-9
BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10 thru I-13
WHEEL LIFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . I-14 thru I-17
CROSSBAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . I-18 & I-19
BOOM HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-20 & I-21
WHEEL LIFT HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . I-22 & I-23
PUMP, VALVE & FILTER HYDRAULICS . . . . . . . . . . . . . . I-24 & I-25
BOOM END SWIVEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . I-26
MISCELLANEOUS KITS & PARTS . . . . . . . . . . . . . . . . . . . . . . . I-26
ii
Section I - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the Holmes 440 SL that may be required when
part replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your Holmes
440 SL in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer's Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
I-1
Section I - PARTS (cont'd)
440 SL SUBFRAME ASSEMBLY
I-2
Section I - PARTS (cont'd)
440 SL SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
--
--
--
--
--
120440000
0910521
0910550
1
1
0303385
--
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
--
2
4
2
6
4
2
4
9
4
4
9
4
2
8
2
2
1
2
1
1
1
1
0910521
0301895
0306680
0400059
0400070
0400126
0400146
0400237
0400367
0400392
0400408
0400451
0400480
0400482
0400498
0719519
0719520
0807183
0807232
0807567
0910008
0910548
805351000
DESCRIPTION
440 MODULAR SINGLE WINCH
440 BASIC UNIT ASSEMBLY SINGLE WINCH
440 SHIP KIT SINGLE WINCH
JUNCTION BOX 10 POLE
440 BASIC UNIT ASSEMBLY SINGLE WINCH
GREASE FITTING, STRAIGHT 1/8 PTF
RUBBER "T" MOUNTS LTI 20203
1/4"-20 X 5/8" HHCS GR5 ZP
1/4"-20 X 1" HHCS GR5 ZP
3/8"-16 X 1" HHCS GR5 ZP.
3/8"-16 X 2 1/4" HHCS GR5 ZP
1/2"-13 X 4" HHCS
1/4"-20 NYLOK HEX NUT ZP
3/8"-16 NYLOK HEX NUT ZINC
1/2"-13 HEX NYLOK
1/4" FLATWASHER ZP
3/8" FLATWASHER ZP
3/8" HELICAL LOCKWASHER - ZP
1/2" ID X 2" OD X .150" THICK FLATWASHER
SHIM - BOOM PIVOT (0.0747 THICK)
SHIM - BOOM PIVOT (.1196 THICK)
PIN WELDMENT
TUBE MOUNTING WELDMENT
SUBFRAME WELDMENT 440
HYDRAULIC TANK ASSEMBLY-CONVENTIONAL
440 VALVE ASSEMBLY
PIN WELDMENT (LOWER LIFT CYLINDER)
I-3
Section I - PARTS (cont'd)
440 SL SUBFRAME ASSEMBLY
I-4
Section I - PARTS (cont'd)
440 SL SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
24
25
26
--
1
1
4
0910521
810710000
9056150
HD1447
--
27
--
1
0910548
0310796
440 VALVE ASSEMBLY
VALVE, 5 SPOOL PARKER W/3 MOTOR
--
28
29
--
2
1
0910550
0307383
0907280
440 SHIP KIT SINGLE WINCH
CHAIN ASSEMBLY 5/16" G7 X 12'
806,807,810 SS BOLT BAG
--
30
31
32
--
4
30
60
0907280
0400177
0400408
0400492
806,807,810 SS BOLT BAG
1/2"-13 X 1 1/4" HHCS GR5 ZP
1/2"-13 NYLOK HEX NUT ZP
1/2" FLATWASHER ZP
--
--
--
--
120500440
0910549
440 CARBON STEEL MODULAR BODY
440 CARBON STEEL BODY INSTALL ASSEMBLY
--
33
34
35
36
37
38
39
--
6
3
2
2
1
1
2
0910549
0400132
0400392
0400480
0722955
0807654
0807655
E300006
440 CARBON STEEL BODY INSTALL ASSEMBLY
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLATWASHER ZP
ANGLE, SPLASH GUARD MOUNTING
LH RR BODY SUPPORT WELDMENT 440
RH RR BODY SUPPORT WELDMENT 440
VIBRATION PAD
DESCRIPTION
440 BASIC UNIT ASSY SINGLE WINCH (cont'd)
CYLINDER, HYDRAULIC 3.5" LIFT CYLINDER
RETAINING RING - 1 1/2"
1/4"-20 WING NUT
I-5
Section I - PARTS (cont'd)
440 SL CARBON STEEL BODY ASSEMBLY
I-6
Section I - PARTS (cont'd)
440 SL CARBON STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
--
2
0910521
0400062
--
2
3
4
5
6
7
--
1
2
1
2
2
2
0910550
0301671
0306680
0907280
9032053
804500001
GV57
--
8
9
10
11
12
13
14
--
6
6
14
14
16
22
16
0907280
0400057
0400070
0400451
0400452
0402043
0402120
0402123
--
--
--
--
--
--
120500440
0910549
0910621
440 CARBON STEEL MODULAR BODY
440 CARBON STEEL BODY INSTALL ASSEMBLY
440 CARBON STEEL BODY SHIP KIT
--
15
16
--
2
16
0910549
0303120
0402032
440 CARBON STEEL BODY INSTALL ASSEMBLY
LATCH PADDLE W/GASKET
5/16"-18NC X 1" HHCS 8-18 SS
DESCRIPTION
440 BASIC UNIT ASSEMBLY SINGLE WINCH
1/4"-20 X 3/4" THREAD CUT HEX
440 SHIP KIT SINGLE WINCH
TOW LIGHT SOCKET (4 PIN)
RUBBER "T" MOUNTS LTI 20203
806,807,810 SS BOLT BAG
GROMMET-RUBBER McMAST. 5/8x1/8
MUD FLAP BACK-UP STRIP
RUBBER GROMMET,ATLANTIC
806,807,810 SS BOLT BAG
1/4"-20 X 1 1/4" HHCS
1/4"-20 X 1" HHCS GR5 ZP
1/4" FLATWASHER ZP
1/4" HELICAL LOCKWASHER ZP
3/8"-16NC x 1 1/4" HHCS SS
3/8" FLATWASHER 316 SS
3/8"-16 NYLOCK SS
I-7
Section I - PARTS (cont'd)
440 SL CARBON STEEL BODY ASSEMBLY
I-8
Section I - PARTS (cont'd)
440 SL CARBON STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
17
18
19
20
21
22
23
24
25
--
16
16
16
2
1
1
1
2
2
0910549
0402116
0402117
0402118
0722989
0807561
0807562
805040005
945400518
945400800
440 CARBON STEEL BODY INSTALL ASSEMBLY
5/16"-18 NC HEX NYLOK SS
5/16" FLATWASHER 316SS
5/16" HELICAL LOCKWASHER SS
COVER PLATE 440
CARBON STEEL BODY WELDMENT LH 440
CARBON STEEL BODY WELDMENT RH 440
COVER PLATE-BOOM END
WASHER PLATE PL - STRIKE
STRIKER PIN WELDMENT PL
--
26
27
28
29
30
31
32
33
34
35
--
4
2
6
2
2
4
1
1
2
2
0910621
0303125
0303126
0303127
0306683
0306684
0306685
0807623
0807624
806070010
9025049
440 CARBON STEEL BODY SHIP KIT
LIGHT,MARKER RED 2 1/2" RD SEALED
LIGHT,MARKER AMBER 2 1/2" RD SEALED
GROMMET-MARKER for 2 1/2" ROUND
LAMP RED/STOP/TURN/TAIL
LIGHT, BACKUP W/REFLECTOR RECTANGULAR
GROMMET TRUCKLITE 45700 RECTANGULAR
440 LH CHAIN POCKET & BOOM GUIDE
440 RH CHAIN POCKET & BOOM GUIDE
MUD FLAP EXTENSION PL - 806-7
INTERIOR & COMPARTMENT LIGHT W/SW
36
37
1
1
0807643
0807644
LH SPLASH GUARD WELDMENT
RH SPLASH GUARD WELDMENT (NOT SHOWN)
38
2
GO-138B
MUD FLAP
DESCRIPTION
I-9
Section I - PARTS (cont'd)
440 SL BOOM ASSEMBLY
I-10
Section I - PARTS (cont'd)
440 SL BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
--
1
1
2
1
1
2
1
1
1
1
1
0910521
0400122
0400133
0400392
0400480
0400482
0400505
0400606
0910607
810040004
810350001
810351000
--
12
13
14
15
16
17
18
19
20
21
22
23
24
25
--
2
1
1
1
1
1
8
1
1
8
1
6
8
6
0910607
0300113
0301533
0301895
0303521
0306688
0310777
0400070
0400078
0400141
0400181
0400185
0400367
0400451
0400452
DESCRIPTION
440 BASIC UNIT ASSEMBLY SINGLE WINCH
3/8"-16 X 1 1/4" HHC GR5
3/8"-16 X 3" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLATWASHER ZP
3/8" HELICAL LOCKWASHER - ZP
5/8" SAE WASHER
5/8" x 1 1/4" SHOULDER BOLT
440 SL BOOM ASSEMBLY SINGLE WINCH
SMALL SHEAVE - 2-GROOVES 4"
PIN - STINGER PIVOT
PIN WELDMENT - UPPER LIFTING CYLINDER
440 BOOM ASSEMBLY SINGLE WINCH
GREASE FITTING,1/4"-28 STRAIGHT
TIE DOWN STRAP 15
GREASE FITTING, STRAIGHT 1/8" PTF
SPRING, EXTEND HOSE TENSION
TIMBREN SPRING 180 AEON 2 7/8"
WINCH, 8000 SP2 W/TENSIONER
1/4"-20 X 1" HHCS GR5 ZP
1/4"-20 X 2" HHCS GR5 ZP
3/8"-16 X 7/8" HHCS GR5 ZP
1/2"-13 X 1 1/2" HHCS GR5 ZP
1/2"-13 X 2 1/2" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
1/4" FLATWASHER ZP
1/4" HELICAL LOCKWASHER ZP
I-11
Section I - PARTS (cont'd)
440 SL BOOM ASSEMBLY (cont'd)
I-12
Section I - PARTS (cont'd)
440 SL BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
--
2
2
2
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
2
8
0910607
0400474
0400475
0400476
0400491
0400492
0400506
0400606
0402022
0708519
0723174
0807653
805180000
810040004
810040006
810040600
810041500
810350002
810730000
9055275
9056125
DE1381
440 BOOM ASSEMBLY SINGLE WINCH (cont'd)
5/8" (.635) X .020 SHIM WASHER
5/8" (.635) X .031 SHIM WASHER
5/8" (.635) X .062 SHIM WASHER
1/2" HELICAL LOCKWASHER ZP
1/2" FLATWASHER
5/8" FLATWASHER ZP
5/8" x 1 1/4" SHOULDER BOLT
1/4-20x1.25LG SCREW FLAT
PLATE - COVER - BOOM UPPER
PLATE, WINCH SPACER 440
MAIN BOOM WELDMENT 440
SHEAVE HOUSING ASSEMBLY
SMALL SHEAVE - 2-GROOVES 4"
HOSE RETAINING ANGLE - BOOM ASSEMBLY
TENSIONER COVER WELDMENT - BOOM
TENSIONER BRACKET WELDMENT
PIN - UPPER TILT CYLINDER
CYLINDER, HYDRAULIC FOLD 2 1/2"
SNAP RING EXT. 2 3/4" 5160-275
1.25 NOM HEAVY DUTY RETAINING RING EXT.
1/2" WASHER SAE 17/32" ID
--
47
48
49
50
--
2
2
4
2
0910550
0400288
0400430
0400510
810040002
440 SHIP KIT SINGLE WINCH
3/4"-10 X 2 1/2" HHCS GR 8GOLD
3/4"-10 NYLOK HEXNUT ZP
3/4" FLATWASHER ZP
STOP BLOCK - 4-POS. (PROTOT.)
DESCRIPTION
I-13
Section I - PARTS (cont'd)
440 SL WHEEL LIFT ASSEMBLY
I-14
Section I - PARTS (cont'd)
440 SL WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
--
--
--
2
1
1
--
--
0910521
0302726
0400349
810040004
0908620
0910016
440 BASIC UNIT ASSEMBLY
GREASE FITTING, 1/4"-28 x 45deg
3/8"-16 X 3/4" FLAT SOCKET HEAD
PIN WELDMENT - EXTEND CYLINDER PIN
CROSSBAR ASSEMBLY - RECESSED PINS
WHEEL LIFT BOOM ASSEMBLY
--
4
5
--
3
2
0908620
0300113
0710092
CROSSBAR ASSEMBLY - RECESSED PINS
GREASE FITTING,1/4-28 STRAIGHT
WASHER - THRUST 6500 W/L
--
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
--
2
1
2
6
4
4
1
1
4
2
1
1
4
1
2
4
6
0910016
0301397
0303020
0306819
0400059
0400121
0400128
0400139
0400154
0400184
0400204
0400233
0400382
0400392
0400398
0400410
0400416
0400451
WHEEL LIFT BOOM ASSEMBLY
GREASE FITTING,1/4"-28 X 90 DEG
CYLINDER HYDRAULIC EXTEND - EB3 (JI3)
PAD - SLIDE (2 1/4 DIA UHMW)
1/4"-20 X 5/8" HHCS GR5 ZP
3/8"-16 X 3/4" HHCS GR5 ZP
3/8"-16 X 1 1/4" FLAT HEAD SOCKET
3/8"-16 X 1 1/2" HEX SOCKET SET
3/8"-16 X 1/2" HHCS GR5 ZP
1/2"-13 X 2 1/4" HHCS GR 8
1/2"-13 X 3/4" SOCKET HEAD SET
5/16"-18 X 1/2" HHCS GR5 ZP
5/16"-18 HEX NYLOK
3/8"-16 NYLOK HEX NUT ZINC
3/8"-16 NYLOK HALF-NUT ZP
1/2"-13 HEX JAM NUT ZP
1/2"-13 NYLOK GR 8 YZ PLT
1/4" FLATWASHER ZP
DESCRIPTION
I-15
Section I - PARTS (cont'd)
440 SL WHEEL LIFT ASSEMBLY (cont'd)
I-16
Section I - PARTS (cont'd)
440 SL WHEEL LIFT ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
23
24
25
26
27
28
29
30
31
32
33
34
35
--
36
37
38
39
40
41
42
43
44
--
6
2
1
1
4
4
1
2
1
1
1
1
1
--
1
1
8
1
1
4
1
2
1
0910016
0400452
0400463
0400464
0400476
0400480
0400482
0400503
0717674
0718216
0718217
0719100
0807072
0807073
0908399
3012-794003
3012-794004
545-0508000
807500001
810040004
896040002
9048166
9053713
9055062
--
45
46
--
1
1
0908399
0806840
0306748
DESCRIPTION
WHEEL LIFT BOOM ASSEMBLY (cont'd)
1/4" HELICAL LOCKWASHER ZP
5/16" FLATWASHER ZP.
5/16" HELICAL LOCKWASHER ZP
5/8 (.635) X .062 SHIM WASHER
3/8" FLATWASHER ZP
3/8" HELICAL LOCKWASHER - ZP
5/8" FLATWASHER GR8 YZ PLT
SHIM, PAD SPACER
SHAFT, INNER TUBE CYLINDER
PLATE - CENTER
PLATE, HOSE PROTECTOR
BOOM OUTER STINGER 810 WELDMENT
HOSE COVER WELDMENT
INNER WHEEL LIFT BOOM ASSEMBLY
BAR - SPACER
PLATE - U/L PAD CAGE 3014-9400
WASHER, FLAT, 1/2" HARDENED
PIN - EXTEND
SMALL SHEAVE - 2-GROOVES 4"
NYLATRON - 6 X 1 1/2 X
DOUBLE TUBE CLAMP SPAE-NAUR
FLANGE BEARING 1 1/2" ID OILITE
5/8 DIA EXT. RETAINING RING
INNER WHEEL LIFT BOOM ASSEMBLY
BOOM INNER STINGER EXPRESS WELDMENT
BUSHING ALUMINUM BRONZE C95400
I-17
Section I - PARTS (cont'd)
440 SL WHEEL LIFT CROSSBAR ASSEMBLY
I-18
Section I - PARTS (cont'd)
440 SL WHEEL LIFT CROSSBAR ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
--
3
2
2
2
2
2
2
2
2
1
1
1
1
2
2
2
0908620
0300113
0303844
0400349
0400428
0400546
0400590
0400667
0401006
0713885
0806978
0806979
0806980
0806981
0806982
E300002
HD0106
--
17
--
2
0910550
810620500
DESCRIPTION
CROSSBAR ASSEMBLY - RECESSED PINS
GREASE FITTING,1/4-28 STRAIGHT
CYLINDER HYDRAULIC - SWING L ARM
3/8"-16 X 3/4" FLAT SOCKET HEAD
5/8"-11 FLEXLOCK THIN HIGH
1/8" X 1-1/4" COTTER PIN
5/8" X 1-1/2" CLEVIS PIN
3/8"-16 X 1/2" FLAT SKT HD THREAD LOCK
5/8"-11x 5 1/2" FLAT HD SKT CAP SCREW
PIN - CYLINDER(L ARM END)
LEFT "L" ARM WELDMENT
RIGHT "L" ARM WELDMENT
CROSSBAR WELDMENT - EXPRESS
PIVOT PIN WELDMENT
PIN WELDMENT - "L" ARM PIVOT
BEARING
1/4" X 1 3/4" SPRING PIN ZP
440 SHIP KIT
WHEEL SPACER WELDMENT
I-19
Section I - PARTS (cont'd)
440 SL BOOM HYDRAULICS
I-20
Section I - PARTS (cont'd)
440 SL BOOM HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
--
--
2
--
2
--
--
1
0910521
0302604
0910548
0910607
810710000
--
3
4
--
6
1
0910548
0301620
0310796
--
5
6
7
8
--
2
2
1
2
0910607
0301522
0301778
0310777
880010003
DESCRIPTION
440 BASIC UNIT ASSEMBLY SINGLE WINCH
HOSE ASSEMBLY, 44"
440 VALVE ASSEMBLY
440 BOOM ASSEMBLY, SINGLE WINCH
CYLINDER, HYDRAULIC 3.5" LIFT CYLINDER
440 VALVE ASSEMBLY
FITTING, HYDRAULIC 6MJ - 6MB90
VALVE, 5 SPOOL PARKER W/3 MOTOR
440 BOOM ASSEMBLY, SINGLE WINCH
FITTING, 6MJ-6MB CONNECTOR
FITTING, 6MJ - 10MB STRAIGHT CONNECTOR
WINCH, 8000SP2 W/TENSIONER
HOSE ASSEMBLY, 6AT2 (6T90S-6FJ) 41" E/CL
I-21
Section I - PARTS (cont'd)
440 SL WHEEL LIFT HYDRAULICS
I-22
Section I - PARTS (cont'd)
440 SL WHEEL LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
--
2
1
1
2
6
0908620
0303844
0303860
0303861
0303886
HC1291
COSSBAR ASSEMBLY - RECESSED PINS
CYLINDER, HYDRAULIC - SWING L ARM
HOSE ASSEMBLY, 10-3/4"
HOSE ASSEMBLY, 17"
FITTING, HYDRAULIC 4 MB-PLUG (NOT SHOWN)
FITTING, HYDRAULIC 4MJ-4MB STD THREAD
--
6
7
--
2
1
0910016
0301522
0303020
WHEEL LIFT BOOM ASSEMBLY
FITTING, HYDRAULIC 6MJ-6MB CONNECTOR
CYLINDER, HYDRAULIC EXTEND - EB3 (JI3)
--
8
9
10
11
--
2
6
2
1
0910548
0301522
0301620
0307460
0310796
440 VALVE ASSEMBLY
FITTING, HYDRAULIC 6MJ-6MB CONNECTOR
FITTING, HYDRAULIC 6MJ - 6MB90
FITTING, HYDRAULIC 6MJ-6MB90LL
VALVE, 5 SPOOL PARKER W/3 MOTOR
--
12
13
14
15
16
17
18
19
--
2
2
2
1
2
3
2
2
0910607
0301522
0301696
0301921
810730000
810770003
810770011
810770012
FC41
440 BOOM ASSEMBLY, SINGLE WINCH
FITTING, HYDRAULIC 6MJ-6MB CONNECTOR
FITTING, ELBOW 90 DEG 6MJ-6FJX90
HOSE ASSEMBLY, 128"
CYLINDER, HYDRAULIC – FOLD 2 1/2"
HOSE ASSEMBLY, 77" 4M2T 6FJX90S-6FJX
HOSE ASSEMBLY, 77" 4M2T 6FJX90S-6FJX
HOSE ASSEMBLY, 157" 4M3KMTF 6FJX-4FJX
FITTING, 90DEG BULKHEAD ELBOW
DESCRIPTION
I-23
Section I - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
440 SL
I-24
Section I - PARTS (cont'd)
PUMP, VALVE & FILTER HYDRAULICS
440 SL
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
--
--
3
--
1
1
--
--
1
0910521
0302757
0307663
0910008
0910548
810770017
440 BASIC UNIT ASSEMBLY SINGLE WINCH
FITTING, HYDRAULIC 8MJ-16MB CONNECTOR
HOSE ASSEMBLY, 185" LENGTH 90 DEG.
HYDRAULIC TANK ASSEMBLY-CONVENTIONAL
440 VALVE ASSEMBLY
HOSE ASSEMBLY, 32" 8M2T 8FJX90S-8FJX
--
4
5
6
7
8
9
10
11
12
--
1
1
2
2
2
1
1
1
1
0910008
0310296
0310462
0400118
0400464
0400748
0807297
9011011
9012839
9018131
HYDRAULIC TANK ASSEMBLY-CONVENTIONAL
FILTER HEAD ASSEMBLY W/ ELEMENT
PLUG, 3/4" NPT HEX - MAGNETIC
5/16"-18 X 3/4" HHCS GR5 ZP
5/16" HELICAL LOCKWASHER ZP
5/16"-18 X 1/4" SET SCREW ALLEN HEAD
HYDRAULIC TANK WELDMENT
1/4" SQUARE HEAD PIPE PLUG
1" PIPE PLUG
BREATHER CAP (LUCAS) 3/4"
--
13
14
--
2
1
0910548
0301388
0310796
440 VALVE ASSEMBLY
FITTING, HYDRAULIC 90ELL 8MJ-8MB90
VALVE, 5 SPOOL PARKER W/3 MOTOR
--
15
--
16
--
1
--
2
0910550
0702540
0906112
9018092
440 SHIP KIT SINGLE WINCH
HOSE ASSEMBLY, SUCTION - 12FT (1" ID)
810 FITTING BAG
HOSE CLAMP HS24 *
--
17
18
--
1
2
0906112
0300056
0301391
810 FITTING BAG
FITTING, HYDRAULIC BARB 16C4-16MP
FITTING, HYDRAULIC 8MJ-12MP CONNECTOR
DESCRIPTION
I-25
Section I - PARTS (cont'd)
BOOM SWIVEL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
--
1
0910550
0302916
--
2
3
4
5
6
7
--
1
1
1
1
1
2
805180000
0300113
804181500
805180001
805180002
852060100
9056098
DESCRIPTION
440 SHIP KIT SINGLE WINCH
WIRE ROPE, 3/8" X 6 X 19 IPS
SHEAVE HOUSING ASSEMBLY
GREASE FITTING,1/4"-28 STRAIGHT
SHEAVE HOUSING CASTING
SHEAVE SHAFT
SHEAVE CASTING (WAS 9050504)
CABLE GUIDE ~ CASTING
RETAINING RING, EXT 1" NOM. HEAVY DUTY
I-26
Section I - PARTS (cont'd)
MISCELLANEOUS KITS & PARTS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
--
4
2
1
1
1
0910521
0400002
0400138
0501422
0722961
810740001
--
6
7
8
--
1
4
4
0910607
0301334
0400109
0400464
--
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
--
1
1
1
20
1
1
1
1
14
2
2
4
2
2
1
1
1
2
1
2
6
5
2
1
1
1
0910550
0300076
0300273
0300442
0302062
0303061
0303226
0306715
0307544
0310424
0400133
0400392
0400484
0402120
0402121
0501701
0702540
0906112
0906401
0907280
810620500
9022009
9022076
9025068
9033194
9033198
HC1335
DESCRIPTION
440 BASIC UNIT ASSEMBLY SINGLE WINCH
4 X 1/4" DRIVE SCREW ROUND HEAD
3/8"-16 X 2" SQUARE HEAD SET SCREW
PLATE-SERIA L& DATA 804,807,810
BRACKET, JUNCTION BOX STAND 440
WIRING HARNESS 810
440 BOOM ASSEMBLY, SINGLE WINCH
CATERPILLER GROMMET -1/2
5/16"-18 X 1" HHCS GR5 ZP
5/16" HELICAL LCKWSHR ZP
440 SHIP KIT SINGLE WINCH
LICENSE PLATE BRACKET (LT0117)
LICENSE PLATE ILLUMINATING (LIGHT ONLY)
LIGHT, 3 BAR 15741R (9025006)
WIRE TIE 21"
BACK UP ALARM ECCO MS97
80 AMP CIRCUIT BREAKER
REMOTE-HANDHELD 5-SW 22 FT-810
SWING CHECK VALVE, 1" BRONZE
SEAL, LTI BULB 1211
3/8"-16 X 3" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
WASHER, SPECIAL .406ID x 1.75OD
3/8" FLATWASHER 316 SS
3/8" LOCKWASHER 316 SS
MANUAL, 440 SL OPERATION/SAFETY/MAINT
HOSE ASSEMBLY, SUCTION - 12FT (1" ID)
810 FITTING BAG
TIE-DOWN STRAP ASSEMBLY (EXPRESS)
806,807,810 SS BOLT BAG
WHEEL SPACER WELDMENT
BUTT SPLICE (14-16) 2RB1
RING TERM 14-16GA DKBLUE CRIMP
REFLECTOR-PETERSON B489R DECAL
WARNING DECAL MOVING PAR
DECAL-SAFETY CHAINS
PIPE NIPL-1" CLOSED THR
I-27
Section I - PARTS (cont'd)
MISCELLANEOUS KITS & PARTS (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
35
36
37
--
3
1
1
0906112
0303373
0303564
HC1335
810 FITTING BAG
CLAMP INSULATED 2"
PIPE, 1" NPT PLUG - MALE
PIPE NIPPLE-1" CLOSED THR
--
38
39
40
--
1
1
1
0906401
0306724
0306729
0501080
TIE-DOWN STRAP ASSEMBLY (EXPRESS)
STRAP-8' W/SLEEVE & HOOK
RATCHET ASSEMBLY W/HOOK
OPERATION INSTRUCTIONS-TIE DOWN STRAP
--
41
42
43
44
45
46
47
--
18
8
20
8
8
20
6
0907280
0400343
0400421
0400505
0401000
9041605
9046527
9046572
806,807,810 SS BOLT BAG
1/2"-13 X 2" HHCS GR 8 ZP
5/8"-11 NYLOK HEX NUT ZP
5/8" SAE WASHER
1/2"-13 X 2" BUTTON HEAD
5/8" NC X 2" HHCS PL GR8
POP RIVET 3/16" X 7/16" ALUMINUM
POP RIVET-1/8" X 1/2" GRIP
--
48
49
--
8
6
0910549
0400133
0400482
440 CARBON STEEL BODY INSTALL ASSEMBLY
3/8"-16 X 3" HHCS GR5 ZP
3/8" HELICAL LOCKWASHER - ZP
--
50
51
52
--
2.5
14
3
0910621
0303056
0310590
9032006
440 CARBON STEEL BODY SHIP KIT
"D" GASKET- H2 ADHESIVE
SEAL, LW DOOR
WEATHER STRIP 3/16" X 1/2"
DESCRIPTION
I-28
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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