Fisher NotchFlo DST Control Valve Instruction Manual
The NotchFlo DST control valve is a globe or angle valve with metal seats, cage guiding, quick change trim, and push-down-to-close valve plug action. It is designed for high pressure drop liquids with entrained solids, while avoiding the damaging effects of cavitation and erosive solids.
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Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
Fisherr NotchFlo™ DST Control Valve
Contents
Introduction
Description
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Educational Services
Installation
Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .
Adding Packing Rings
Replacing Packing
Trim Removal
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Plug Maintenance
12
13
9
9
Lapping Seats
Trim Replacement
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Ordering
Parts Kits
Gasket Kits
Parts List
. . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
7
4
4
1
3
1
1
13
14
16
16
18
20
Figure 1. Fisher NotchFlo DST Control Valve
W9050
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Fisher NotchFlo DST control valve. Refer to separate manuals for instructions covering the actuator, positioner, and accessories.
Do not install, operate, or maintain NotchFlo DST valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.
Description
The NotchFlo DST globe (figure 1) and angle valves have metal seats, cage guiding, quick change trim, and push-down-to-close valve plug action. All available valve sizes and pressure ratings use balanced valve plugs with the exception of CL900 and CL1500 (NPS 1 and 1-1/2 valves) which use an unbalanced valve plug. To provide a seal between the cage and a balanced valve plug, the balanced valve plugs use a pressure-assisted spring-loaded seal ring.
A properly sized NotchFlo DST valve with 3-, 4-, or 6-stage dirty service anti-cavitation trim (figure 2) offers excellent control of high pressure drop liquids with entrained solids, while avoiding the damaging effects of cavitation and erosive solids.
www.Fisher.com
NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Table 1. Specifications
Available Valves
CL600 3-Stage: Level C only
CL900 and CL1500 ≤ NPS 4, 4-Stage: Levels A, B, and
C
(1)
CL1500 ≥ NPS 6, 4-Stage: Level C only
CL2500 6-Stage: Level C only
Also see table 2
Shutoff Classification
Class V: [5x10
- 12 m
3
/sec/bar/mm of port diameter
(0.0005 mL/min/psid/in) of water at service pressure drop] per ANSI/FCI 70-2 and IEC 60534-4
End Connection Styles and Ratings
(2)
Flanged: Consistent with CL600, 900, 1500, and 2500 per ASME B16.34
Socket Welding: Consistent with CL600, 900, and
1500 per ASME B16.34
Buttwelding: Consistent with CL600, 900, 1500, and
2500 per ASME B16.34
Flow Characteristic
Linear
Flow Direction
Flow up
Approximate Weights
See table 2
1. Levels A, B, and C provide for varied pressure drops and capacity.
2. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.
Figure 2. Fisher NotchFlo DST Trim
W8538-1
NotchFlo DST control valves utilize a high resistance, multi-stage, axial flow path (or passage) where fluid flow is parallel to the axis of the plug and cage.
Pressure reduction occurs throughout the length of the plug; thus individual stages aren't exposed to the full pressure differential. Therefore, trim life is enhanced.
NotchFlo DST trim utilizes a series of notched flow restrictions and expansions to control the pressure drop of the fluid.
The amount of pressure drop per stage is controlled to prevent cavitation problems and minimize erosion issues.
Flow passage configuration provided by the multi-stage plug and cage design make the NotchFlo DST valves well-suited for applications involving fluids with entrained particles. This is a potentially serious problem for other anti-cavitation valve designs which are subject to clogged flow passages.
Design of the trim allows for high rangeability.
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Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
Specifications
Specifications for NotchFlo DST valves are shown in table 1.
Table 2. Approximate Weights (Valve and Bonnet Assemblies)
VALVE DESIGN
3-Stage Globe Valves
4-Stage Globe Valves
3-Stage Angle Valves
4-Stage Angle Valves
4-Stage Cast Angle Valves
6-Stage Angle Valves
VALVE SIZE,
NPS
8
1
4
6
2
3
6
8
1
2
3
4
1-1/2
1-1/2
4
6
2
3
3
4
6
8
1
2
8
1
1-1/2
4
1
2
3
1
4
6
2
3
PRESSURE
RATING
CL600
CL900 and
CL1500
CL600
CL900 and
CL1500
CL900 and
CL1500
CL2500
1. SWE available on NPS 1, 1-1/2, and 2 only.
2. Screwed end available on NPS 1 and 2 CL600 only.
75
148
243
523
1062
64
180
95
185
285
560
1260
40
43
500
465
1060
42
86
140
300
605
50
55
510
58
75
95
185
340
20
Flanged
20
KILOGRAMS
Socket Weld
(1)
,
Butt Weld,
Screwed
(2)
15
40
70
120
275
30
50
80
230
445
42
48
85
140
280
- - -
- - -
40
45
- - -
- - -
- - -
- - -
57
118
200
443
920
67
170
- - -
- - -
32
35
95
- - -
- - -
473
433
1030
Flanged
210
- - -
- - -
- - -
- - -
71
77
- - -
- - -
90
95
- - -
- - -
- - -
- - -
POUNDS
Socket Weld
(1)
,
Butt Weld,
Screwed
(2)
35
70
110
175
510
980
93
106
185
310
620
126
260
441
977
2029
148
375
1043
955
2271
210
405
625
1230
2770
88
95
93
190
315
660
1340
110
120
1130
128
165
210
405
750
44
45
90
155
265
610
165
326
536
1153
2342
140
405
1110
1025
2330
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NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Educational Services
For information on available courses for Fisher NotchFlo DST valves, as well as a variety of other products, contact:
Emerson Process Management
Educational Services - Registration
Phone: 1-641-754-3771 or 1-800-338-8158
E-mail: [email protected]
http://www.emersonprocess.com/education
Installation
WARNING
Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Personal injury or property damage caused by sudden release of pressure may result if the valve assembly is installed where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or damage, provide a relief valve for over-pressure protection as required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
WARNING
Some bonnet flanges have a tapped hole that was used to handle the bonnet during manufacture. Since this tapped hole was not designed or intended to support the weight of the valve/bonnet assembly, do not use this tapped hole to lift the valve assembly or personal injury may result from the assembly falling.
CAUTION
When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature, pressure drop, and controlled fluid conditions. Since some body/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first checking with your Emerson
Process Management sales office.
1. Before installing the valve, inspect it to ensure that the valve body cavity is free of foreign material.
2. Clean out all pipelines to remove scale, welding slag, and other foreign materials before installing the valve.
3. Flow through the valve must be in the direction indicated by the flow arrow, which is cast on or attached to the valve body.
4. Use accepted piping practices when installing the valve in the pipeline. For flanged valve bodies, use a suitable gasket between the body and pipeline flanges.
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Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
5. Install a three-valve bypass around the valve if continuous operation is required during maintenance.
6. If the actuator and valve body are shipped separately, refer to the actuator mounting procedure in the appropriate actuator instruction manual.
7. If the valve body was shipped without packing installed in the packing box, install the packing before putting the valve body into service. Refer to instructions given in the Packing Maintenance procedure.
WARNING
Personal injury could result from packing leakage. Valve packing was tightened prior to shipment; however, the packing might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
Maintenance
Refer to figure 10 through 16.
Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance frequency depends on the severity of service conditions. This section includes instructions for packing maintenance and trim maintenance. All maintenance operations may be performed with the valve in the line.
WARNING
Avoid personal injury or damage to property from sudden release of pressure or uncontrolled process fluid. Before starting disassembly:
D
Do not remove the actuator from the valve while the valve is still pressurized.
D
Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal injury.
D
Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
D
Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.
D
Vent the power actuator loading pressure and relieve any actuator spring precompression.
D
Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
D
The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
D
Check with your process or safety engineer for any additional measures that must be taken to protect against process media.
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NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Figure 3. PTFE V-Ring Packing Arrangements for Plain and Extension Bonnets
12A7837-A
B1429-5
UPPER WIPER
(KEY 27)
PACKING
FOLLOWER
(KEY 28)
WASHER
(KEY 25)
SPRING
(KEY 24)
FEMALE
ADAPTOR
1
PACKING
RING
MALE
ADAPTOR
1
1
1
1
FEMALE
ADAPTOR
PACKING RING
1
MALE
ADAPTOR
UPPER WIPER
(KEY 27)
PACKING
FOLLOWER (KEY 28)
SPACER (KEY 24)
PACKING BOX
RING (KEY 26)
LOWER
WIPER
1
FOR 316 SST
METAL PACKING BOX PARTS
NOTE:
1
MALE ADAPTOR, PACKING RING, FEMALE ADAPTOR,
AND LOWER WIPER ARE PART OF PACKING SET (KEY 22).
2 REQ'D FOR DOUBLE ARRANGEMENTS, EXCEPT LOWER WIPER.
1
SINGLE ARRANGEMENTS
LOWER
WIPER
PACKING BOX
RING (KEY 26)
FOR ALL OTHER METAL PACKING
BOX PART MATERIALS
Figure 4. Detail of Graphite Ribbon/Filament Packing for Plain and Extension Bonnets
PACKING
FOLLOWER
(KEY 28)
1
1
GRAPHITE
RIBBON
PACKING RING
(KEY 23)
GRAPHITE
FILAMENT
PACKING RING
(KEY 23)
LANTERN
RING (KEY 24)
PACKING BOX
RING (KEY 26)
13A9775-B
12.7 mm
(1/2 INCH)
STEM
13A9776-B
19.1 & 25.4 mm
(3/4 & 1 INCH)
STEM
SINGLE ARRANGEMENTS
1
NOTE:
0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS;
USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.
Figure 5. Detail of Graphite ULF Packing for Plain
Bonnets
39B9286-A
SINGLE ARRANGEMENTS
Table 3. CL600 Recommended Torque for Packing Flange Nuts (non live-loaded)
GRAPHITE TYPE PACKING
VALVE STEM DIAMETER
PRESSURE
RATING mm Inches
Minimum Torque
NSm LbfSin
Maximum Torque
NSm LbfSin NSm
PTFE TYPE PACKING
Minimum Torque
LbfSin
Maximum Torque
NSm LbfSin
12.7
1/2 CL600 9 81 14 122 4 39 7 58
19.1
25.4
3/4
1
CL600
CL600
21
35
182
310
31
53
274
466
10
17
87
149
15
25
131
223
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Instruction Manual
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NotchFlo DST Valve
October 2014
Table 4. CL900, 1500, and 2500 Recommended Torque for Packing Flange Nuts (non live-loaded)
VALVE STEM
DIAMETER
PRESSURE RATING
NSm
TORQUE mm Inches Min Max Min
12.7
1/2
CL900
CL1500
CL900
19.1
3/4
12
15
27
18
22
41
9
11
20
25.4
1
CL1500
CL900
CL1500
CL2500
34
42
52
61
50
62
77
91
25
31
38
45
31.8
1-1/4 CL1500 68 102 50
lbfSft
37
46
57
67
Max
13
16
30
75
CAUTION
The NotchFlo DST valve uses spiral-wound gaskets which are crushed to provide their seal. A spiral-wound gasket should never be reused. Whenever a gasket seal is disturbed by removing or shifting gasketed parts, a new gasket must be installed upon reassembly. This is necessary to ensure a good gasket seal, since the used gasket will not seal properly.
The spiral-wound gaskets are of special design. Failure to use genuine Fisher replacement parts may result in valve damage and/or failure.
Packing Maintenance
Key numbers refer to figure 3 for PTFE V-ring packing and to figure 4 and 5 for graphite ribbon/filament and graphite
ULF packing, unless otherwise indicated.
WARNING
To avoid personal injury or equipment damage resulting from packing leakage, inspect the valve plug stem and packing box wall for nicks or scratches while performing the following procedures.
Use care to avoid damaging these surfaces.
For spring-loaded single PTFE V-ring packing, the spring (key 24) maintains a sealing force on the packing. If leakage is noted around the packing follower (key 28), check to be sure the shoulder on the packing follower is touching the bonnet. If the shoulder is not touching the bonnet, tighten the packing flange nuts (key 21, figure 10 through 16) until the shoulder is against the bonnet. If leakage cannot be stopped in this manner, proceed to the Replacing Packing procedure.
Table 5. Torque for Body-to-Bonnet Bolting Using Anti-Seize Lubricant for CL600 Fisher NotchFlo DST Valves
BOLT TORQUES
(1, 4)
VALVE
RATING
VALVE SIZE, NPS
SA193-B7, SA193-B8M Class 2
(3)
SA193-B8M Class 1
(2)
NSm LbfSft NSm LbfSft
1
2
3
CL600
122
91
163
90
67
120
61
43
84
45
32
62
4
6
8
258
740
550
190
550
405
149
- - -
- - -
110
- - -
- - -
1. Determined from laboratory tests.
2. SA193-B8M annealed.
3. SA193-B8M strain hardened.
4. For other materials, contact your Emerson Process Management sales office for torques.
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NotchFlo DST Valve
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Instruction Manual
D103211X012
Table 6. Torque for Body-to-Bonnet Bolting Using Anti-Seize Lubricant for CL900 and CL1500, Fisher NotchFlo DST
Valves
BOLT TORQUES
(1)
VALVE
RATING
VALVE SIZE,
NPS
SA193-B7, SA193-B8M Class 2
(3)
SA193-B8M Class 1
(2)
NSm LbfSft NSm LbfSft
CL900 & 1500
1 or 1-1/2
2
3
4
1. Determined from laboratory tests.
2. SA193-B8M annealed.
3. SA193-B8M strain hardened.
6
8
258
373
712
942
2800
2800
190
275
525
695
2070
2070
149
237
509
705
- - -
- - -
110
175
375
520
- - -
- - -
Table 7. Torque for Body-to-Bonnet Bolting Using Anti-Seize Lubricant for CL2500 Fisher NotchFlo DST Valves
BOLT TORQUES
(1)
VALVE SIZE
VALVE RATING
SA193-B7, SA193-B8M Class 2
(2)
NPS
NSm lbfSft
CL2500
1
2
3
390
740
2240
290
550
1650
4
6
2800
2800
2070
2070
1. Determined from laboratory tests.
2. SA193-B8M strain hardened.
Table 8. Valve Stem Connection Torque and Hole Size for Pin
VALVE STEM DIAMETER TORQUE, MINIMUM TO MAXIMUM mm
12.7
19.1
25.4
31.8
Inches
1/2
3/4
1
1-1/4
NSm
81-115
237-339
420-481
827-908
LbfSft
60-85
175-250
310-355
610-670
mm
3.20 - 3.25
4.80 - 4.88
6.38 - 6.45
6.38 - 6.45
HOLE SIZE
Inch
0.126 - 0.128
0.189 - 0.192
0.251 - 0.254
0.251 - 0.254
If there is undesirable packing leakage with other than spring-loaded PTFE V-ring packing, first try to limit the leakage and establish a stem seal by tightening the packing flange nuts (key 21, figure 10 through 16) to at least the minimum recommended torque in table 3 or 4. However, do not exceed the maximum recommended torque in table 3 or 4. or excessive friction may result. If leakage continues, replace the packing by following the numbered steps presented in the Replacing Packing procedure.
If the packing is relatively new and tight on the valve plug stem, and if tightening the packing flange nuts does not stop the leakage, it is possible that the stem is worn or nicked so that a seal cannot be made. The surface finish of a new stem is critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, it is possible that the leakage is caused by nicks or scratches around the packing box wall. While replacing the packing according to the Replacing Packing procedure, inspect the valve plug stem and packing box wall for nicks or scratches.
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Instruction Manual
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NotchFlo DST Valve
October 2014
Adding Packing Rings
WARNING
Refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
To avoid personal injury or equipment damage resulting from packing leakage, inspect the valve plug stem and packing box wall for nicks or scratches while performing the following procedures.
Use care to avoid damaging these surfaces.
Key numbers referred to in this procedure are shown in figures 10 through 16, unless otherwise indicated.
When using packing with a lantern ring (key 24) it may be possible to add packing rings above the lantern ring as a temporary measure without removing the actuator from the valve body.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. If using a power actuator, also shut-off all pressure lines to the power actuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
2. Remove the packing flange nuts (key 21) and lift the packing flange, upper wiper, and packing follower (keys 19, 27, and 28) away from the valve body.
3. It may be possible to dig out the old packing rings on top of the lantern ring, but use care to avoid scratching the valve plug stem or packing box wall. Clean all metal parts to remove particles that would prevent the packing from sealing.
4. Remove the stem connector and slip the packing rings over the end of the valve plug stem.
5. Reassemble the packing follower, upper wiper, packing flange, and packing flange nuts (keys 28, 27, 19, and 21).
6. Reconnect the body-actuator stem connection according to the appropriate actuator instruction manual.
7. Tighten the packing flange nuts only far enough to stop leakage under operating conditions. Check for leakage around the packing follower when the valve is being put into service. Retighten the packing flange nuts as required
(see table 3 or 4).
Replacing Packing
WARNING
Refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
To avoid personal injury or equipment damage resulting from packing leakage, inspect the valve plug stem and packing box wall for nicks or scratches while performing the following procedures.
Use care to avoid damaging these surfaces.
Key numbers referred to in this procedure are shown in figures 10 through 16, unless otherwise indicated.
1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. If using a power actuator, also shut-off all pressure lines to the power actuator, release all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
2. Remove the cap screws in the stem connector, and separate the two halves of the stem connector. Then exhaust all actuator pressure, if any was applied, and disconnect the actuator supply and any leakoff piping.
3. Remove either the yoke locknut (key 32) or the hex nuts (key 30), and remove the actuator from the bonnet (key
18).
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NotchFlo DST Valve
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Instruction Manual
D103211X012
4. Loosen the packing flange nuts (key 21) so that the packing (keys 22, 23, 209, or 210, figures 3, 4, or 5) is not tight on the valve plug stem (key 6). Remove any travel indicator disk and stem locknuts from the valve plug stem threads.
CAUTION
When lifting the bonnet (key 18), be sure that the valve plug and stem assembly (keys 5 and 6) remains on the seat ring
(key 4). This avoids damage to the seating surfaces as a result of the assembly dropping from the bonnet after being lifted part way out. The parts are also easier to handle separately.
Use care to avoid damaging gasket sealing surfaces.
WARNING
To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by following the instructions in the next step. Do not remove a stuck bonnet by pulling on it with equipment that can stretch or store energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.
If the cage sticks to the bonnet, proceed carefully with bonnet removal and support the cage so that it will not fall unexpectedly from the bonnet.
Note
The following step also provides additional assurance that the valve body fluid pressure has been relieved.
5. Hex nuts (key 14) attach the bonnet to the valve body. Loosen these nuts approximately 3 mm (1/8 inch). Then loosen the body-to-bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve body. Work the prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, proceed to the next step. If fluid leaks from the joint, the process pressure was not relieved from the valve as noted in the
Warning at the beginning of the Maintenance section in this manual.
6. Unscrew the hex nuts (key 14) and carefully lift the bonnet off the valve stem. If the valve plug and stem assembly starts to lift with the bonnet, use a brass or lead hammer on the end of the stem and tap it back down. Set the bonnet on a cardboard or wooden surface to prevent damage to the bonnet gasket surface.
7. Remove the valve plug (key 5), bonnet gasket (key 11), cage (key 2), cage gaskets (if applicable) (key 65), seat ring
(key 4), and the seat ring gasket(s) (key 12).
CAUTION
Inspect the seat ring, cage, bonnet, and body gasket surfaces. These surfaces must be in good condition, with all foreign material removed. Small burrs less than approximately 0.076 mm (0.003 inch) in height (the thickness of a human hair) can be ignored. Scratches or burrs that run across the serrations are not permitted under any conditions, since they will prevent the gaskets from sealing properly.
8. Clean all gasket surfaces with a good wire brush. Clean in the same direction as the surface serrations, not across them.
9. Cover the opening in the valve body to protect the gasket surface and to prevent foreign material from getting into the valve body cavity.
10. Remove the packing flange nuts (key 21), packing flange (key 19), upper wiper (key 27), and packing follower (key
28). Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or other tool that will not scratch the packing box wall.
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Instruction Manual
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11. Clean the packing box and the following metal packing parts: packing follower, packing box ring (key 26), spring or lantern ring (key 24), and, for single arrangements of PTFE V-ring packing only, special washer (key 25).
12. Inspect the valve stem threads for any sharp edges that might cut the packing. A whetstone or emery cloth may be used to smooth the threads if necessary.
13. Remove the protective covering from the valve body cavity, and install the seat ring and cage using new seat ring gasket(s) (key 12), bonnet gasket (key 11), and cage gaskets (if applicable) (key 65). Install the plug, then slide the bonnet over the stem and onto the studs (key 13).
Figure 6. Installing Graphite Ribbon/Filament Packing Rings One at a Time
VALVE STEM
PACKING
FOLLOWER
BONNET
TOP OF PACKING
RING EVEN WITH
BOTTOM OF
ENTRANCE
CHAMFER
A2207-2
INSTALLING
FIRST PACKING RING
INSTALLING
SECOND PACKING RING
Note
The prelubricated hex nuts (key 14) referred to in step 14 can be identified by a black film coating on the nut threads.
The proper bolting procedures in step 14 include--but are not limited to--ensuring that the bonnet stud threads are clean, and that the hex nuts are evenly tightened to the specified torque values.
CAUTION
Failure to comply with good bonnet-to-body bolting practices and the torque values shown in tables 5, 6, and 7 may result in damage to the valve. Cheater bars or slug wrenches should not be used for this procedure.
Hot torquing is not recommended on CL900, CL1500, and CL2500 valves. When operating temperature has been reached, perform this torquing procedure once again on CL600 valves.
Note
Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.
WARNING
Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design
11
NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification mark visible. Contact your Emerson Process Management representative immediately if a discrepancy between actual parts and approved parts is suspected.
14. Lubricate the stud threads and the faces of the hex nuts (key 14) with anti-seize lubricant (not necessary if new factory prelubricated hex nuts are used). Install the hex nuts and tighten them finger-tight. Stroke the valve several times to center the trim. Torque the nuts in a crisscross pattern to no more than 1/4 of the nominal torque value specified in tables 5, 6, and 7.
When all nuts are tightened to that torque value, increase the torque by 1/4 of the specified nominal torque and repeat the crisscross pattern. Repeat this procedure until all nuts are tightened to the specified nominal value. Apply the final torque value again and, if any nut still turns, tighten every nut again.
Note
When installing packing rings, prevent entrapping air between the rings. Add the rings one at a time without forcing them below the chamfer of the packing box entrance chamber. As each successive ring is added, the stack should not be pushed down more than the thickness of the added ring (figure 6).
15. Install new packing and the metal packing box parts according to the appropriate arrangement in figures 3, 4, or 5.
If desired, packing parts may be pre-lubricated with a silicon base grease for easier installation. Slip a smooth-edged pipe over the valve stem, and gently tap each soft packing part into the packing box, being sure that air is not trapped between adjacent soft parts.
16. Slide the packing follower, wiper, and packing flange into position. Lubricate the packing flange studs (key 20) and the faces of the packing flange nuts (key 21). Install the packing flange nuts.
For the spring-loaded PTFE V-ring packing shown in figure 3, tighten the packing flange nuts until the shoulder on the packing follower (key 28) contacts the bonnet.
Note
Lubrication is not recommended on graphite packing.
For graphite packing, tighten the packing flange nuts to the maximum recommended torque shown in table 3 or 4.
Then, loosen the packing flange nuts, and retighten them to the recommended minimum torque shown in table 3 or 4.
For other packing types, tighten the packing flange nuts alternately in small equal increments until one of the nuts reaches the minimum recommended torque shown in table 3 or 4. Then, tighten the remaining flange nuts until the packing flange is level and at a 90-degree angle to the valve stem.
17. Mount the actuator on the valve body assembly, and reconnect the actuator and valve plug stems according to the procedures in the appropriate actuator instruction manual.
Trim Removal
Key numbers referenced in this procedure are shown in figures 10 through 16, except where indicated.
1. Remove the actuator and bonnet by following steps 1 through 6 of the replacing packing procedure. Observe all warnings and cautions in that procedure.
12
Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
2. Lift the valve stem and attached valve plug out of the valve body. If the valve plug is to be reused, tape or otherwise protect the valve plug stem and the valve plug seating surface to prevent scratches.
3. Lift out the cage (key 2), the bonnet gasket (key 11), and (if applicable) the cage gaskets (key 65).
4. Remove the seat ring (key 4) and the seat ring gasket(s) (key 12).
5. Inspect the parts for wear or damage and replace if needed.
6. Refer to the Valve Plug Maintenance procedure or to the Lapping Seats procedure.
Valve Plug Maintenance
Key numbers used in this procedure are shown in figures 10 through 16, except where indicated.
1. With the valve plug (key 5) removed according to the trim removal procedure, proceed as appropriate:
For the NPS 1 and 1-1/2 CL900 or 1500 NotchFlo DST valves, proceed to step 2.
For all other NotchFlo DST valves, work the retaining ring (key 10) off the valve plug with a screwdriver. Carefully slide the backup ring, seal ring, and anti-extrusion rings (keys 9, 8, and 63) off the valve plug.
2. To replace the valve plug stem (key 6), drive out the pin (key 7), and unscrew the stem from the valve plug.
CAUTION
Never reuse an old stem with a new valve plug. Using an old stem with a new plug requires drilling a new pin hole in the stem. This weakens the stem and may cause the stem to fail in service. If a new valve plug is required, always order a valve plug, stem, and pin as an assembly. Specify the correct part number of each of the three parts, but state that the parts are being ordered as an assembly.
A used valve plug may be reused with a new stem.
3. Thread the new stem into the valve plug and tighten it to the appropriate torque value given in table 8. Using the valve plug pin hole as a guide, drill the pin hole through the stem. Refer to table 8 for drill sizes.
4. Drive in the pin to lock the assembly.
5. If it is necessary to lap the seating surfaces, complete the lapping seats procedure before installing the seal ring. The
Trim Replacement procedure provides seal ring installation instructions and valve reassembly instructions.
Lapping Seats
Key numbers referenced in this procedure are shown in figures 10 through 16, except where indicated.
With metal-seat constructions, lapping seating surfaces of the valve plug and seat ring (keys 5 and 4) can improve shutoff. (Deep nicks should be machined out rather than ground out.) Use a good quality lapping compound of a mixture of 280 to 600-grit. Apply the compound to the bottom of the valve plug.
Note
NotchFlo DST valves use spiral-wound gaskets. These gaskets provide their seal by being crushed and therefore should never be reused. This includes reusing a gasket after the lapping procedure has been performed.
An “old” gasket can be used to lap the seat, however the gasket must be replaced with a new gasket.
To preserve the effects of lapping, do not change either the position of the seat ring in the valve body cavity or the position of the cage on the seat ring after lapping the seating surfaces. When the parts are removed for cleaning and replacement of the “old” gaskets, return them to the original positions.
13
NotchFlo DST Valve
October 2014
Use the following procedure to lap the seating surfaces.
1. Install the following parts according to the instructions presented in the trim replacement procedure: “old” seat ring gasket(s) (key 12), seat ring (key 4), cage (key 2), “old” bonnet gasket(key 11), and (if applicable) the “old” cage gaskets (key 65).
2. Proceed as appropriate:
For a NotchFlo DST balanced valve, install the valve plug and stem assembly (keys 5 and 6)--without seal ring
(key 8)--into the cage.
For a NotchFlo DST unbalanced valve, install the valve plug and stem assembly (keys 5 and 6) into the cage.
3. Install the bonnet (key 18) over the valve stem, and secure the bonnet with four of the hex nuts (key 14).
4. Attach a handle, such as a piece of strap iron secured by stem locknuts, to the valve stem. Rotate the handle alternately in each direction to lap the seats.
5. After lapping, disassemble as necessary (you may mark the position of the seat ring and cage with a soft tip marker). Clean the seating surfaces, replace the gaskets, reassemble (taking care to return the seat ring and cage to their original positions), and test for shutoff. Repeat the lapping procedure if necessary.
Trim Replacement
WARNING
Observe the warning at the start of the Maintenance section.
After all trim maintenance has been completed, reassemble the valve body by following the numbered steps below. Be certain that all gasketed surfaces have been well cleaned. Key numbers referenced in this procedure are shown in figures 10 through 16, except where indicated.
CAUTION
Inspect the seat ring, cage, bonnet, and body gasket surfaces. These surfaces must be in good condition, with all foreign material removed. Small burrs less than approximately 0.076 mm (0.003 inches) in height (the thickness of a human hair) can be ignored. Scratches or burrs that run across the serrations are not permitted under any conditions, since they will prevent the gaskets from sealing properly.
1. Install the seat ring gasket (key 12) into the valve body. Install the seat ring (key 4).
2. For CL600, CL900, and CL1500 ≤ NPS 4 valves, install the second seat ring gasket (key 12) onto the seat ring.
For CL1500 ≥ NPS 6 and CL2500 valves, install the first cage gasket (key 65) onto the seat ring.
3. Install the cage.
4. For a NotchFlo DST balanced valve, install the anti-extrusion rings (key 63) onto the valve plug (key 5). Install the seal ring (key 8) onto the valve plug (key 5). Install the ring with the open side facing the valve plug stem end of the valve plug for flow-up applications (view A of figures 10 through 16). Slide the backup ring (key 9) onto the valve plug. Secure with the retaining ring (key 10).
5. Install the valve plug into the cage.
6. Install the bonnet gasket (key 11). For CL1500 ≥ NPS 6 and CL2500 valves, install the second cage gasket (key 65) onto the cage.
7. Install the bonnet over the valve stem and onto the valve body.
14
Instruction Manual
D103211X012
Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
Note
The prelubricated hex nuts (key 14) referred to in step 8 can be identified by a black film coating on the nut threads.
The proper bolting procedures in step 8 include--but are not limited to--ensuring that the bonnet stud threads are clean, and that the hex nuts are evenly tightened to the specified torque values.
Table 9. Actuator Groups by Type Number
Group 1
71 & 90 mm (2-13/16 and 3-9/16 Inch) Yoke Boss
585C
657 & 667
1008
Group 100
127 mm (5-Inch) Yoke Boss
585C
657
Group 101
127 mm (5-Inch) Yoke Boss
667
CAUTION
Failure to comply with good bonnet-to-body bolting practices and the torque values shown in tables 5, 6, and 7 may result in damage to the valve. Cheater bars or slug wrenches should not be used for this procedure.
Hot torquing is not recommended on CL900, CL1500, and CL2500 valves. When operating temperature has been reached, perform this torquing procedure once again on CL600 valves.
Note
Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.
WARNING
Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification mark visible. Contact your Emerson Process Management representative immediately if a discrepancy between actual parts and approved parts is suspected.
8. Lubricate the stud threads and the faces of the hex nuts (key 14) with anti-seize lubricant (not necessary if new factory prelubricated hex nuts are used). Install the hex nuts, but do not tighten them. Torque the nuts in a crisscross pattern to no more than 1/4 of the nominal torque value specified in table 5, 6, or 7. When all nuts are tightened to that torque value, increase the torque by 1/4 of the specified nominal torque and repeat the crisscross pattern. Repeat this procedure until all nuts are tightened to the specified nominal value. Apply the final torque value again and, if any nut still turns, tighten every nut again.
9. Install new packing and packing box parts per steps 15 and 16 of the Replacing Packing procedure. Be certain to observe the note given prior to step 15 of that procedure.
10. Mount the actuator by following the procedures in the actuator instruction manual. Check for packing leakage as the valve is being put into service. Retorque the packing flange nuts as required. See tables 3 and 4.
15
NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Parts Ordering
Each valve body-bonnet assembly is assigned a serial number which can be found on the valve. This same number also appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve assembly.
Refer to the serial number when contacting your Emerson Process Management sales office for technical assistance.
When ordering replacement parts, reference the valve serial number to obtain the correct eleven-character part number for each part; the following Parts Kit and Parts List is for information only.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.
Parts Kits
Standard Packing Repair Kits (Non Live-Loaded)
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
PTFE (Contains keys 22, 24, 25, 26, 27)
Double PTFE (Contains keys 22, 24, 26, 27)
Single Graphite Ribbon/Filament (Contains keys 23 [ribbon ring],
23 [filament ring], 24, and 26)
Single Graphite Ribbon/Filament (Contains keys 23 [ribbon ring],
23 [filament ring], and 26)
Single Graphite Ribbon/Filament (Contains keys 23 [ribbon ring],
23 [filament ring])
12.7 (1/2)
71 (2-13/16)
RPACKX00022
RPACKX00052
RPACKX00112
- - -
RPACKX00142
19.1 (3/4)
90 (3-9/16)
RPACKX00032
RPACKX00062
RPACKX00122
- - -
RPACKX00152
25.4 (1)
127 (5)
RPACKX00342
RPACKX00362
- - -
RPACKX00532
- - -
31.8 (1-1/4)
127 (5, 5H)
RPACKX00352
RPACKX00372
- - -
RPACKX00542
- - -
ENVIRO-SEAL™ Packing Retrofit Kits
Retrofit kits include parts to convert valves with existing standard bonnets to the ENVIRO-SEAL packing box construction.
Refer to figure 7 for key numbers for PTFE packing, to figure 8 for key numbers for Graphite ULF packing, and to figure
9 for key numbers for duplex packing.
PTFE kits include keys 200, 201, 211, 212, 214, 215, 217, 218, tag, and cable tie. Graphite ULF kits include keys 200,
201, 207, 208, 209, 210, 211, 212, 214, 216, 217, tag, and cable tie. Duplex kits include keys 200, 201, 207, 209, 211,
212, 214, 215, 216, 217, tag, and cable tie.
Stems and packing box constructions that do not meet Fisher stem finish specifications, dimensional tolerances, and design specifications may adversely alter the performance of this packing kit.
For part numbers of individual components in the ENVIRO-SEAL packing kits, refer to instruction manual ENVIRO-SEAL
Packing System for Sliding-Stem Valves, D101642X012.
ENVIRO-SEAL Packing Retrofit Kits
PACKING
MATERIAL
Double PTFE
Graphite ULF
Duplex
12.7 (1/2)
71 (2-13/16)
RPACKXRT022
RPACKXRT272
RPACKXRT222
STEM DIAMETER AND YOKE BOSS DIAMETER, mm (INCH)
19.1 (3/4)
90 (3-9/16)
25.4 (1)
127 (5)
RPACKXRT032
RPACKXRT282
RPACKXRT042
RPACKXRT292
RPACKXRT232 RPACKXRT242
31.8 (1-1/4)
127 (5, 5H)
RPACKXRT052
RPACKXRT302
RPACKXRT252
16
Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
ENVIRO-SEAL Packing Repair Kits
Repair kits include parts to replace the “soft” packing materials in valves that already have ENVIRO-SEAL packing arrangements installed or in valves that have been upgraded with ENVIRO-SEAL retrofit kits.
Refer to figure 7 for key numbers for PTFE packing, to figure 8 for key numbers for Graphite ULF packing, and to figure
9 for key numbers for duplex packing.
PTFE repair kits include keys 214, 215, and 218. Graphite ULF repair kits include keys 207, 208, 209, 210, and 214.
Duplex repair kits include keys 207, 209, 214, and 215.
Stems and packing box constructions that do not meet Fisher stem finish specifications, dimensional tolerances, and design specifications may adversely alter the performance of this packing kit.
For part numbers of individual components in the ENVIRO-SEAL packing kits, refer to instruction manual ENVIRO-SEAL
Packing System for Sliding-Stem Valves, D101642X012.
ENVIRO-SEAL Packing Repair Kits
Stem Diameter, mm (Inches)
Yoke Boss Diameter, mm (Inches)
Double PTFE (Contains keys 214, 215, & 218)
Graphite ULF (Contains keys 207, 208, 209, 210, and 214)
Duplex (Contains keys 207, 209, 214, and 215)
12.7 (1/2)
71 (2-13/16)
RPACKX00202
RPACKX00602
RPACKX00302
19.1 (3/4)
90 (3-9/16)
RPACKX00212
RPACKX00612
RPACKX00312
25.4 (1)
127 (5)
RPACKX00222
RPACKX00622
RPACKX00322
31.8 (1-1/4)
127 (5, 5H)
RPACKX00232
RPACKX00632
RPACKX00332
17
NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Gasket Kits
Rating
Valve Size,
NPS
CL300/CL600 1
CL300/CL600
CL300/CL600
CL300/CL600
CL300/CL600
CL300/CL600
CL900/CL1500
CL900/CL1500
CL900/CL1500
2
3
4
6
8
1
1-1/2
2
12
Set
11
12
65
67
Set
11
12
Set
12
65
Set
11
12
Set
11
12
Key
Number
Set
11
12
Set
11
12
Set
11
12
Set
11
Qty
RGASKETXC72
1R2859X0042
12B6758X012 (qty 2)
RGASKETXC82
1R3299X0042
1R309999442 (qty 2)
RGASKETXC92
1R3484X0042
1R384599442 (qty 2)
RGASKETXD12
1R3724X0042
1L8270X0012 (qty 2)
RGASKETXD22
GG04987X012
GG01635X012 (qty 2)
RGASKETXD32
1U5081X0052
1U508599442 (qty 2)
1U508599442
16A1942X012
RGASKETXD42
12B6757X012
12B6758X012 (qty 2)
RGASKETXD42
12B6757X012
12B6758X012 (qty 2)
RGASKETXD52
12B6756X012
12B6755X012 (qty 2)
Rating
CL900/CL1500
CL900/CL1500
CL900/CL1500
CL900/CL1500
CL2500
CL2500
CL2500
CL2500
CL2500
Valve Size,
NPS
3
4
6
8
1
2
3
4
6
12
Set
11
12
11
12
Set
11
11
12
65
Set
11
12
Set
65
68
Set
11
12
65
68
Key
Number
Set
11
12
Set
11
12
Set
11
12
65
Set
Qty
RGASKETXD62
12B6027X012
12B6030X012 (qty 2)
RGASKETXD72
12B9350X012
12B9351X012 (qty 2)
RGASKETXD82
GE26041X012
GE26043X012
GE26042X012 (qty 2)
RGASKETXD92
GE25826X012
GE25828X012
GE25827X012 (qty 3)
RGASKETXE12
12B9359X042
12B9360X052 (qty 2)
RGASKETXE22
12B4274X042
12B4275X042 (qty 2)
RGASKETXE32
GG03231X012
GG03232X012 (qty 2)
RGASKETXE42
GE26454X012
GE26456X012
10B5309X012 (qty 2)
18A8275X012
RGASKETXE52
GE26179X012
GE26181X012
1P3680X0012 (qty 3)
GG14893X012
18
Instruction Manual
D103211X012
Figure 7. Typical ENVIRO-SEAL Packing System with
PTFE Packing
A6297-1
Figure 8. Typical ENVIRO-SEAL Packing System with
Graphite ULF Packing
STUD
(KEY 200)
HEX NUT
(KEY 212)
PACKING
FLANGE
(KEY 201)
PACKING
RING
(KEY 209)
PACKING
RING
(KEY 210)
PACKING
BOX RING
(KEY 211)
SPRING
PACK
ASSEMBLY
(KEY 217)
GUIDE
BUSHING
(KEY 207)
PACKING
WASHERS
(KEY 214)
GUIDE
BUSHING
(KEY 208)
NotchFlo DST Valve
October 2014
215
216
207
209
211
Figure 9. Typical ENVIRO-SEAL Packing System with
Duplex Packing
200
213
212
201
217
207
207
214
207
A6722
39B4612/A
19
NotchFlo DST Valve
October 2014
Instruction Manual
D103211X012
Parts List
Numerous available combinations of valve parts make selection of some parts difficult; when ordering valve parts for which a part number is not listed, provide the valve serial number with the order, permitting proper selection of replacement parts to be made at the factory.
Key Description Part Number
Note
For part numbers not shown, contact your Emerson Process
Management sales office.
Key Description
1 Valve Body
If you need a valve body as a replacement part, order by valve size, serial number, and desired material.
2* Cage
4* Seat Ring
5* Valve Plug
6* Valve Stem
7* Pin
8* Seal Ring
9* Back Up Ring
10* Retaining Ring
11* Bonnet Gasket
12* Seat Ring Gasket
13 Stud, Cont Thd
14 Hex Nut
15 Anti-Seize Lubricant
Part Number
---
16 Nameplate (not shown)
17 Wire (not shown)
18 Bonnet---
If you need a bonnet as a replacement part, order by valve size and stem diameter, serial number, and desired material.
19 Packing Flange
20 Stud Bolt
21 Hex Nut
22* Packing Set
23* Packing Ring
24 Spring or Lantern Ring
25 Washer, Special
26* Packing Box Ring
27* Upper Wiper
28 Follower
29 Stud Bolt
30 Hex Nut
32 Yoke Locknut
38 Drive Screw
41 Flow Arrow
63* Anti-Extrusion Ring
65* Cage Gasket
CL1500, NPS 6, qty 1
CL1500, NPS 8 and CL2500, qty 2
66* Carbon Steel Washer
20
*Recommended spare parts
Instruction Manual
D103211X012
Figure 10. Fisher NotchFlo DST CL600 Balanced Globe Valve Assembly (NPS 1 through 8)
NotchFlo DST Valve
October 2014
FLOW
j
APPLY LUB
GE14589
A
5-INCH
YOKE BOSS
VIEW A
21
NotchFlo DST Valve
October 2014
Instruction Manual
Figure 11. Fisher NotchFlo DST CL900 and 1500 Unbalanced Globe Valve Assembly (NPS 1 to 1-1/2)
D103211X012
FLOW UP
j
APPLY LUB
GG11704-A
22
FLOW
Instruction Manual
D103211X012
NotchFlo DST Valve
October 2014
Figure 12. Fisher NotchFlo DST CL900 and 1500 Balanced Globe Valve Assembly (NPS 2 through 4)
5-INCH
YOKE BOSS
VIEW A
FLOW UP
j
APPLY LUB
GE14166-A
A
FLOW
23
NotchFlo DST Valve
October 2014
Instruction Manual
Figure 13. Fisher NotchFlo DST CL900 and 1500 Unbalanced Angle Valve Assembly (NPS 1 to 1-1/2)
D103211X012
FLOW UP
j
APPLY LUB
GE14052-A
24
FLOW
NOTE: NotchFlo FORGED BLOCK ANGLE VALVE BODIES UTILIZE
DRILLED AND TAPPED LINE FLANGE BOLTING CONNECTIONS.
Instruction Manual
D103211X012
Figure 14. Fisher NotchFlo DST CL900 and 1500 Balanced Angle Valve Assembly (NPS 2 through 4) and CL600 Balanced Angle Valve Assembly (NPS 1 through 8)
NotchFlo DST Valve
October 2014
5 INCH YOKE BOSS
A
VIEW A
j
APPLY LUB
GE14174-A
FLOW
CL1500 NPS 4, 4-STAGE
NotchFlo DST SHOWN
NOTE: NotchFlo FORGED BLOCK ANGLE VALVE BODIES UTILIZE
DRILLED AND TAPPED LINE FLANGE BOLTING CONNECTIONS.
FLOW UP
25
NotchFlo DST Valve
October 2014
Table 10. Block Forged Valve Body Line Bolting
Valve Size, NPS Rating
1
2
3
4
CL300/600
6
CL600
CL300
CL600
CL300
CL600
CL300
8
1
1-1/2
2
3
CL900/1500
4
1
2
6
8
3
4
6
CL900
CL1500
CL900
CL1500
CL1500
CL1500
CL2500
Bolt Information
5/8-11 UNC-2B
5/8-11 UNC-2B
3/4-10 UNC-2B
7/8-9 UNC-2B
3/4-10 UNC-2B
1-8 UN-2B
3/4-10 UNC-2B
1 1/8-8 UN-2B
7/8-9 UNC-2B
7/8-9 UNC-2B
1-8 UNC-2B
7/8-9 UNC-2B
7/8-9 UNC-2B
1 1/8-8 UN-2B
1 1/8-8 UN-2B
1 1/8-8 UN-2B
1 3/8-8 UN-2B
1 5/8-8 UN-2B
7/8-9 UNC-2B
1-8 UNC-2B
1 1/4-8 UN-2B
1 1/2-8 UN-2B
2-8 UN-2B
Instruction Manual
D103211X012
Depth of Thread
1.5
1.23
1.69
1.31
1.31
1.5
1.31
0.94
0.94
1.13
1.32
1.13
1.31
1.69
1.68
1.68
2.07
2.44
1.31
1.5
1.87
2.25
3
Quantity
(Inclusive of Inlet and
Outlet Flange)
8
16
16
16
16
8
8
16
24
24
24
24
24
24
8
16
16
16
16
16
16
16
16
26
Instruction Manual
D103211X012
Figure 15. Fisher NotchFlo DST CL1500 Cast Angle Valve Assembly (NPS 1 through 8)
FLOW UP
NotchFlo DST Valve
October 2014 j
APPLY LUB
GG08666-A
FLOW
CL1500 NPS 4, 4-STAGE
NotchFlo DST SHOWN
27
NotchFlo DST Valve
October 2014
Figure 16. Fisher NotchFlo DST CL1500 ≥ NPS 6 and CL2500 Balanced Angle Valve Assembly
Instruction Manual
D103211X012
5 INCH YOKE BOSS
A
VIEW A
FLOW UP
APPLY LUB
FLOW
CL1500 NPS 6,
4-STAGE NotchFlo DST SHOWN
NOTE: NotchFlo FORGED BLOCK ANGLE VALVE BODIES UTILIZE
DRILLED AND TAPPED LINE FLANGE BOLTING CONNECTIONS.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher, NotchFlo, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore www.Fisher.com
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2005, 2014 Fisher Controls International LLC. All rights reserved.

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Key features
- Metal seats
- Cage guiding
- Quick change trim
- Push-down-to-close valve plug action
- Balanced valve plugs
- Pressure-assisted spring-loaded seal ring
- Dirty service anti-cavitation trim
- High resistance, multi-stage, axial flow path
- High rangeability