Backyard Discovery 30013 Wooden Swing Set Owner's Manual

CEDAR VIEW
Wooden Swing Set
Model: #30013
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Owner's Manual
Frequently Asked Questions
Assembly Instructions
Warranty Information
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
information to order replacement parts)
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-30013-A-Cedar View-Eng 1/17/13
Made in China
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR
DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could endanger
the personal safety of yourself and your children and/or damage your property. You MUST read and
follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled
and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety
violations that could result in serious injury. This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as
your play structure is being built and as your children play on the set. Before your children play on the set please
review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
Staple Receipt Here
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate are included for tracking purposes
associated with warranty claims.
Rev12/13/12
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult
helper. Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set
tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a
fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for
structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch
children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree
branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.
Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious
burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away
from swings or use a guardrail or barrier to separate the sandbox from the movement of the
swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet,
or any other hard surface. A fall onto a hard surface can result in serious injury to the
equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing
materials after assembly. If used properly these materials can absorb some of the impact of a
child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should
not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials)
generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the
safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.
Rev12/13/12
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Uncompressed Depth
Compressed Depth
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
6" (152mm)
7' (2.13m)
6' (1.83m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
9" (228mm)
10' (3.05m)
10' (3.05m)
7' (2.13m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
12" (304mm)
11' (3.35m)
11' (3.35m)
>12' (3.66m)
9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should
not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity
is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall
height and recommended play area is also available in the Basic Setup Dimensions section of
the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support
bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is
potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev12/13/12
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that
they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground
equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting
the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace
deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the
cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warning labels.
Rev12/13/12
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each
season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sand may be necessary to maintain a safe playing
environment. Treat your playset with stain regularly, to help prevent severe checking/splitting
and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of
protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children
play, your playset will slowly dig its way into the soil, and it is very important that it settles
evenly. Make sure the playset is level and true one each year or at the beginning of each play
season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a
way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this
product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement
coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev12/13/12
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
Information Sheet for playground surfacing material; also see the following website for additional
information: www.cpsc.gov/cpscpub/pubs/323.html.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
HANDBOOK9
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of
serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The
protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM
Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these
guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered
wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea
gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of
surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at
least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If
maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily
displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard
surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered
protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting
and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall,
playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging. Don’t forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loosefill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish
and/or redistribute the surfacing.
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing
other than loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for
a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification
for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the
specific height for which the surface is intended to protect against serious head injury. This height should be equal to or
greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or
climbing) and the protective surfacing below – of your play equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to
twice the height of the top bar from which the swing is suspended.
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical
Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a
postcard to the: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the
toll-free hotline: 1-800-638-2772.
Rev12/13/12
Owner’s Manual Play Set
The American Society for Testing and Materials takes no position respecting the validity of any parent right
asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that
determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own
responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed
every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this
standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive
careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your
comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.
100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev12/13/12
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for
maximum safety and durability. The stakes provided should be used to secure it firmly to the
ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset
for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay
and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and
we do not use pressure-treated wood. The stain we use is a top coat using a water-based
product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based
stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own
characteristics and personality and reacts differently to climate changes. When any wood
product is exposed to the elements, it develops “wood checks”. A check is the radial separation
of the wood fibers running with the grain of the wood. These are caused by the varying
temperature and moisture conditions. A check is not a crack – it does not affect the strength or
durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for
manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see
warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by
part number before you begin any assembly. This will not only allow faster assembly, but will
also identify any parts that may be missing or damaged so they can be replaced before
assembly. If parts are missing or need replacement, go to
Rev5/20/10 BRS
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the
assembly manual and get the tools ready for the job as
recommended in the manual. If the assembly manual is lost or misplaced a new one can be
printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground
rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also
ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from
the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted
practice for describing lumber dimensions. However, Backyard Discovery playsets are designed
and constructed using the actual dimensions so everything fits properly and remains so during
the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure
possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do
this on anything that will dent such as metal or finished wood or glass which will break!). It will
take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at
www.swingsetsonline.com.
Rev5/20/10 BRS
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools
are not included with the outdoor product purchase.)
(Level 24")
(Square)
(Phillips Screw Driver)
(Claw Hammer)
(Tape Measure)
(Drill Attachments:
Phillips Head)
(Cordless Drill or Electric Drill)
(5/16", 3/8", and 7/16"
Drill Bits)
(Rubber Mallet - Optional)
(An Adult w/ an Adult Helper)
(3/8" Drive Ratchet, 7/16", 1/2", & 9/16"
STD Sockets 1/2" Deep Sockets)
(Ladder)
(Open End Wrenches 1/2")
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
16'-9 13/16"
[5.1 m]
6'-0"
[1.8 m]
6'-0"
[1.8 m]
General Information:
Your set has been designed and engineered for
children only and for residential use only.
A maximum of 150 lbs. per child is recommended for
play activities designed for individual use.
A maximum of 120 lbs. per child is recommended for
play activities designed for multiple child use.
A maximum of 9 children is recommended for this
swing set.
Safe Play Zone
13'-7 1/4"
[4.1 m]
10'-8 7/16"
[3.3 m]
6'-10 15/16"
[2.1 m]
Safe play height: 16'-8 7/16" [3.3 m]
Maximum fall height: 6'-10 15/16" [2.1 m]
Important Assembly Notes
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over
exposed bolts snug to the nut.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
A50 - SWING BEAM EXTENDED WAVE RUNNER - W102872
(1) 3 3/8"x5 1/4"x89 1/2" (86x134x2274)
B1 - LEG POST - W103649
(4) 3"x3"x63 7/8" (76x76x1624)
E1 - CABIN UPRIGHT - W103658
(2) 1 3/8"x3 3/8"x44 7/8" (36x86x1140)
E2 - OUTER UPRIGHT - W103715
(1) 1 3/8"x3 3/8"x33 7/8" (36x86x860)
E3 - OUTER UPRIGHT - W103667
(1) 1 3/8"x3 3/8"x33 7/8" (36x86x860)
E4 - LEG BRACE - W103653
(4) 1 3/8"x3 3/8"x19 1/2" (36x86x496)
E5 - LEG BRACE - W103654
(4) 1 3/8"x3 3/8"x20 1/2" (36x86x521)
E6 - OUTER UPRIGHT - W103612
(2) 1 3/8"x3 3/8"x33 7/8" (36x86x860)
E7 - CABIN UPRIGHT - W103716
(2) 1 3/8"x3 3/8"x44 7/8" (36x86x1140)
E50 - END SUPPORT - W100949
(1) 1 3/8"x3 3/8"x44 1/8" (36x86x1120)
E51 - ANGLE BRACE - W100948
(2) 1 3/8"x3 3/8"x88 3/4" (36x86x2254)
E72 - LEFT RAIL - W100036
(1) 1 3/8"x3 3/8"x61 3/4" (36x86x1570)
E73 - RIGHT RAIL - W100037
(1) 1 3/8"x3 3/8"x61 3/4" (36x86x1570)
G1 - WALL RAIL - W103659
(1) 1"x5 1/4"x91 1/4" (24x134x2318)
G2 - WALL RAIL - W103657
(1) 1"x5 1/4"x91 1/4" (24x134x2318)
Parts Identification
Wood Components
(NOT TO SCALE)
G3 - GROUND BOARD - W103650
(2) 1"x5 1/4"x83 3/8" (24x134x2118)
G4 - GROUND BOARD - W103651
(2) 1"x5 1/4"x43 3/4" (24x134x1112)
G5 - SWING BEAM MOUNTING RAIL - W103655
(1) 1"x5 1/4"x43 3/4" (24x134x1112)
G6 - WALL RAIL - W103656
(1) 1"x5 1/4"x43 3/4" (24x134x1112)
G50 - GROUND BOARD - W100947
(1) 1"x5 1/4"x86 3/4" (24x134x2202)
H1 - FLOOR JOIST - W103648
(2) 1"x3 3/8"x91 1/4" (24x86x2318)
H2 - FLOOR SUPPORT RAIL - W103611
(1) 1"x3 3/8"x91 1/4" (24x86x2318)
H3 - RAFTER SUPPORT RAIL - W103660
(2) 1"x3 3/8"x45 1/4" (24x86x1150)
H4 - FLOOR SUPPORT RAIL - W103613
(2) 1"x3 3/8"x43 3/4" (24x86x1112)
H5 - FLOOR JOIST - W103652
(2) 1"x3 3/8"x41 7/8" (24x86x1064)
H6 - RAFTER - W103710
(4) 1"x3 3/8"x35" (24x86x888)
H7 - FLOOR SUPPORT RAIL - W103713
(1) 1"x3 3/8"x91 1/4" (24x86x2318)
H76 - LADDER RUNG - W100611
(5) 1"x3 3/8"x18 1/8" (24x86x460)
Parts Identification
Wood Components
(NOT TO SCALE)
H77 - LEFT UPRIGHT - W100972
(1) 1"x3 3/8"x64 3/8" (24x86x1634)
H78 - RIGHT UPRIGHT - W100973
(1) 1"x3 3/8"x64 3/8" (24x86x1634)
K1 - WALL RAIL - W103674
(4) 5/8"x5 1/4"x11 5/8" (16x134x296)
K80 - SUNBURST HALF MOON - W103694
(2) 5/8"x3 3/4"x10 3/8" (16x96x264)
M1 - WALL RAIL - W103666
(1) 5/8"x3 3/8"x66" (16x86x1678)
M2 - WALL BOARD - W103673
(12) 5/8"x3 3/8"x43 1/8" (16x86x1094)
M3 - WALL RAIL - W103671
(1) 5/8"x3 3/8"x42 1/2" (16x86x1080)
M4 - WALL RAIL - W103668
(2) 5/8"x3 3/8"x41 7/8" (16x86x1064)
M5 - WALL RAIL - W103672
(1) 5/8"x3 3/8"x41 7/8" (16x86x1064)
M6 - GABLE BOARD - W103711
(2) 5/8"x3 3/8"x41 1/4" (16x86x1048)
M7 - WINDOW RAIL - W103661
(2) 5/8"x3 3/8"x40 7/8" (16x86x1038)
M8 - WALL RAIL - W103662
(1) 5/8"x3 3/8"x40 7/8" (16x86x1038)
M9 - WALL BOARD - W103663
(6) 5/8"x3 3/8"x40 1/2" (16x86x1028)
Parts Identification
Wood Components
(NOT TO SCALE)
M10 - GABLE BOARD - W103712
(2) 5/8"x3 3/8"x34 1/2" (16x86x876)
M11 - WALL BOARD - W103664
(23) 5/8"x3 3/8"x26 1/8" (16x86x664)
M12 - WALL RAIL - W103669
(3) 5/8"x3 3/8"x12 1/4" (16x86x312)
M13 - WALL BOARD - W103665
(2) 5/8"x3 3/8"x12 1/4" (16x86x310)
M14 - WALL RAIL - W103670
(1) 5/8"x3 3/8"x11 5/8" (16x86x296)
M15 - END FLOOR BOARD - W103615
(2) 5/8"x3 1/4"x43 3/4" (16x84x1112)
M70 - SLIDE BED SUPPORT - W100935
(1) 5/8"x3 3/8"x19 7/8" (16x86x505)
M73 - REAR SUPPORT - W100610
(1) 5/8"x3 3/8"x19 1/4" (16x86x488)
M74 - ROCK WALL BOARD - W102998
(10) 5/8"x3 3/8"x21 5/8" (16x86x548)
M75 - ROCK WALL BOARD - W103000
(4) 5/8"x3 3/8"x21 5/8" (16x86x548)
M76 - ROCK WALL BOARD - W102999
(4) 5/8"x3 3/8"x21 5/8" (16x86x548)
M105 - ATTACHMENT BOARD - W103002
(1) 5/8"x3 3/8"x22 7/8" (16x86x580)
M106 - ROCK WALL END BOARD - W103001
(1) 5/8"x3 3/8"x22 7/8" (16x86x580)
M16 - SAFETY RAIL - W103899
(4) 5/8"x3 3/8"x15 5/8" (16x86x398)
Parts Identification
Wood Components
(NOT TO SCALE)
M107 - ATTACHMENT BOARD - W103559
(1) 5/8"x3 3/8"x19 1/4" (16x86x488)
N1 - OUTER FLOOR BOARD - W103647
(2) 5/8"x2 3/8"x35" (16x60x890)
N87 - VERTICAL SUNBURST SPOKE - W103695
(2) 5/8"x2 3/8"x12 3/4" (16x60x324)
N86 - SUNBURST SPOKE - W103696
(4) 5/8"x2 3/8"x7 3/4" (16x60x198)
O1 - WINDOW TRIM - W103675
(8) 5/8"x1 3/8"x12 3/4" (16x34x325)
SP50 - SWING BEAM SUPPORT - W102417
(1) 3 3/8"x3 3/8"x49 3/8" (86x86x1254)
- FLOOR PANEL - W103614
(4) FP1
1 1/4"x20 3/8"x43 3/4" (32x519x1112)
- PEAK ROOF PANEL - W103676
(2) RP1
1 3/8"x20 5/8"x48 5/8" (34x524x1236)
- ROOF PANEL - W103677
(2) RP2
1 3/8"x15 5/8"x48 5/8" (34x396x1236)
N2 - SAFETY RAIL - W103898
(1) 5/8"x2 3/8"x41 7/8" (16x60x1064)
Parts Identification
Hardware
(1) QG - BOLT WH 5/16x6 - H100023
(4) G - BOLT WH 5/16x1 1/4 - H100009
(2) S - BOLT WH 5/16x3 3/4 - H100019
(2) F - BOLT WH 5/16x1 - H100008
(23) P - BOLT WH 5/16x3 - H100016
(9) YK - BOLT WH 5/16x3/4 - H100222
(9) N - BOLT WH 5/16x2 3/4 - H100015
(7) CM - BOLT WH 5/16x1/2 - H100115
(32) M - BOLT WH 5/16x2 1/2 - H100014
(4) L - BOLT WH 5/16x2 1/4 - H100013
(44) K - BOLT WH 5/16x2 - H100012
(9) AB - LAG SCREW WH 5/16x3 - H100029
(23) Z - LAG SCREW WH 5/16x2 - H100027
(4) Y - LAG SCREW WH 5/16x1 1/2 - H100026
(4) J - BOLT WH 5/16x1 3/4 - H100011
(15) H - BOLT WH 5/16x1 1/2 - H100010
(2) AS - BOLT HEX 5/16x4 1/4 - H100054
(9) AT - BOLT HEX 3/8x5 3/4 - H100056
(160) AC - WASHER LOCK EXT 8x19 - H100030
(131) AD - WASHER LOCK EXT 12x19 - H100031
Parts Identification
Hardware
(41) BW - SCREW PFH 8x3 - H100092
(39) CK - SCREW PFH 8x2 - H100111
(57) E - NUT BARREL WH 5/16x1 3/4 - H100007
(128) BS - SCREW PFH 8x1 3/4 - H100089
(166) BP - SCREW PFH 8x1 1/2 - H100086
(11) C - NUT BARREL WH 5/16x1 1/2 - H100006
(252) BR - SCREW PFH 8x1 1/8 - H100088
(4) BM - SCREW PFH 6x3/4 - H100084
(70) D - NUT BARREL WH 5/16x7/8 - H100005
(26) AZ - BOLT PTH 1/4x1 1/4 - H100062
(2) CY - SCREW PWH 8x5/8 - H100128
(13) QA - SCREW TAPPING 14x5/8 - H100164
(7) BX - WASHER SPLIT 5/16 - H100095
(11) B - NUT BARREL WH 5/16x5/8 - H100004
(9) LC - LAG SCREW WH 1/4x1-1/2 - H100145
(2) KT - BOLT WH 1/4x1 - H100137
(2) KS - NUT BARREL WH 1/4x5/8 - H100136
(9) CA - WASHER FLAT 11x25 - H100102
(4) AJ - BOLT HEX 5/16x1 1/4 - H100042
(13) CD - WASHER FLAT 8x27 - H100105
(7) CE - WASHER FLAT 9x18 - H100106
(2) KW - WASHER LOCK EXT 8x15 - H100139
(17) CF - WASHER LOCK INT 10x18 - H100107
Parts Identification
Hardware
(9) BF - T-NUT 3/8 - H100073
(2) - T-40 Torx Bit - A100042
(2) - T-30 Torx Bit - H100147
(11) BG - T-NUT 5/16 - H100074
(26) BE - T-NUT 1/4 - H100072
(2) - T-40 Torx Wrench - A100041
(2) - T-30 Torx Wrench - H100114
(4) KJ - EYEBOLT LAG 5/16x2 - H100135
(26) CG - WASHER LOCK INT 8x15 - H100108
(2) CJ - NUT LOCK 5/16 - H100110
Parts Identification
Accessories
(NOT TO SCALE)
(4) DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
(1) DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
(1) DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
(1) TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1) DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(2) DP - SWING SEAT GREEN - A100027
(4) EF - CHAIN GREEN 57" - A100047
(4) ED - SINGLE DUCTILE HANGER - A100046
(12) EV - CLIMBING ROCK - GREEN - A100064
(4) FA - QUICK LINK - A100069
(2) JV - HAND GRIP GREEN 816 c/c - A100134
(4) FX - HAND GRIP METAL GREEN 381 c/c - A100118
Parts Identification
Accessories
(NOT TO SCALE)
(2) GD - L BRACKET 66x66x127 - A100140
(1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(1) SQ - "A" REVISION TAG - A100314
(6) KC - METAL GROUND STAKE BROWN - A100178
(8) TZ - L BRACKET 2.5x38x50x55 - A100340
(1) KE - SLIDE BED 10' YELLOW - A100197
(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
Parts Identification
Accessories
(NOT TO SCALE)
(1) LG - BOUNCE TUBE TOP GREEN - A100213
(1) LH - BOUNCE TUBE BOTTOM GREEN - A100221
(2) LJ - BOUNCE TUBE SIDE YELLOW - A100225
Parts Identification
Hardware
(26) KT - BOLT WH 1/4x1" - H100137
(26) KV - WASHER LOCK EXT 6x15 - H100138
(26) KS - NUT BARREL WH 1/4x5/8" - H100136
(26) KW - WASHER LOCK EXT 8x15 - H100139
(4) FA - QUICK LINK - A100069
(4) LK - BOUNCE TUBE SPRING - H100149
(4) KK - CLEVIS W/ BOLT & LOCK NUT - H100148 CLEVIS
2 PERSON Wave Rider Parts
& Hardware Identification
(4) ML - WR HAND GRIP - A100236
(2) MG - BOOT (BLACK) - A100235
UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET
(2) - A100346
(2) XD-UPPER TUBE (GREEN)-A100408
(1) LW - 5MM ALLEN WRENCH - H100151
(2) XB-LOWER TUBE (GREEN)-A100406
(1) XG-2 PERSON WAVE RIDER BOARD ASSEMBLY (YELLOW)-A100410
(4) LX - PIVOT PIN 16x92 - H100152
(8) MP - BUSHING 22.3x25 - H100153
(8) MD - SCREW PFH 10x3/4 (BLACK) - H100158
(8) CF - WASHER LOCK INT 10x18 - H100107
(8) MQ - BOLT (M10x19MM) - H100154
(8) MA - SHOULDER BOLT (M5x22MM) - H100155
(8) MB - BARREL NUT (M5x13MM) - H100156
(16) MC - WASHER LOCK INT 7x12 - H100157
5 Ft Ladder
Phase 1 & 2
Phase Notes
QTY.
1
5
10
• Assemble with hardware as shown.
• Center rungs in rail grooves.
DESCRIPTION
LEFT UPRIGHT
LADDER RUNG
SCREW PFH 8x2
LABEL
H77
H76
CK
H77
SCREW PFH 8x2
H76
SCREW PFH 8x2
H78
QTY.
1
10
DESCRIPTION
RIGHT UPRIGHT
SCREW PFH 8x2
LABEL
H78
CK
5 Ft Ladder
Phase 3
Phase Notes
• Assemble with hardware as shown.
SCREW PFH 8x2
M73
LAG SCREW WH 1/4x1-1/2
HAND GRIP GREEN 816 c/c
QTY.
1
4
2
4
DESCRIPTION
REAR SUPPORT
SCREW PFH 8x2
HAND GRIP 816 C/C
LAG SCREW WH 1/4x1-1/2
LABEL
M73
CK
JV
LC
(1)
E73 - RIGHT RAIL - W100037
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(10)
M74 - ROCK WALL BOARD - W102998
5/8"x3 3/8"x21 5/8" (16x86x548)
(4)
(1)
E72 - LEFT RAIL - W100036
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(4)
M75 - ROCK WALL BOARD - W103000
5/8"x3 3/8"x21 5/8" (16x86x548)
M76 - ROCK WALL BOARD - W102999
5/8"x3 3/8"x21 5/8" (16x86x548)
5 FOOT ROCK WALL ASSEMBLY
STEP 1
(72)
SCREW PFH 8x1-1/2
M75
M76
M74
E72
M74
E73
M74
M74
M76
M76
M75 M74
M74
M74
M75
SCREW PFH
8x1-1/2
M75 M74
M76
M74
M74
(1)
M106 - ROCK WALL END BOARD - W103001
5/8"x3 3/8"x22 7/8" (16x86x580)
STEP 2
E73
M106
(4)
5/8
SCREW PFH 8x1-1/2
M106
E72
E73
SCREW PFH
8x1-1/2
(12) EV - CLIMBING ROCK - GREEN - A100064
STEP 3
(24)
(24)
(24)
BOLT PTH 1/4x1-1/4
WASHER LOCK INT 8x15
EV
T-NUT 1/4
BOLT PTH
1/4x1-1/4
WASHER
LOCK INT
8x15
T-NUT 1/4
(1)
A50 - SWING BEAM EXTENDED WAVE RUNNER - W102872
3 3/8"x5 1/4"x89 1/2" (86x134x2274)
(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(2) GD - L BRACKET 66x66x127 - A100140
5 FOOT SWING BEAM EXTENDED
(WAVE RIDER)
STEP 1
BOLT WH
5/16x3
(3)
(2)
BOLT HEX 5/16x4 1/4
BOLT HEX
5/16x4 1/4
WASHER SPLIT 5/16
(3)
WASHER FLAT 8x27
GD
NUT LOCK 5/16
(2)
WASHER
SPLIT 5/16
(4)
(2)
NUT BARREL
WH 5/16x7/8
WASHER
FLAT 8x27
NUT LOCK
5/16
A50
NUT BARREL WH 5/16x7/8
FINGER TIGHTEN ONLY AT THIS TIME
BOLT WH 5/16x3
TB
TC
(2)
E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)
(1)
(1)
G50 - GROUND BOARD - W100947
1"x5 1/4"x86 3/4" (24x134x2202)
SP50 - SWING BEAM SUPPORT - W102417
3 3/8"x3 3/8"x49 3/8" (86x86x1254)
(1)
E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
STEP 2
(2)
(2)
(1)
BOLT WH
5/16x3 3/4
BOLT WH
5/16x6
BOLT WH
5/16x2
(4)
SP50
WASHER LOCK EXT 8x19
BOLT WH 5/16x6
BOLT WH
5/16x2 1/2
NUT BARREL
(2) WH
5/16x1 1/2
WASHER LOCK EXT 12x19
(7)
NUT BARREL WH 5/16x7/8
(9)
WASHER
LOCK EXT
12x19
(9)
NUT BARREL WH 5/16x1 1/2
NUT BARREL
WH 5/16x7/8
WASHER
LOCK EXT
8x19
BOLT WH 5/16x2 1/2
BOLT WH 5/16x3 3/4
E51
BOLT WH 5/16x2
E50
E51
G50
STEP 3
(2)
BOLT WH
5/16x3
NUT BARREL WH 5/16x7/8
(2)
BOLT WH 5/16x3
NUT BARREL
WH 5/16x7/8
(4) ED - SINGLE DUCTILE HANGER - A100046
STEP 4
(8)
WASHER
LOCK INT
10x18
(8)
T-NUT 3/8
T-NUT 3/8
(8)
BOLT HEX
3/8x5 3/4
WASHER FLAT 11x25
(8)
WASHER LOCK INT 10x18
BOLT HEX 3/8x5 3/4
ED
WASHER
FLAT 11x25
Bounce Tube Green & Yellow
Phase 1
Hardware needed:
Parts needed:
• (6) KT - BOLT WH 1/4x1 - H100137
• (6) KV - WASHER LOCK EXT 6x15 - H100138
• (6) KW - WASHER LOCK EXT 8x15 - H100139
• (6) KS - NUT BARREL WH 1/4x5/8 - H100136
• (1) LG - BOUNCE TUBE TOP GREEN - A100213
• (1) LJ - BOUNCE TUBE SIDE YELLOW - A100225
Phase Notes:
• Assemble with hardware as shown.
LJ
LG
Step 1: Locate 'LG' Bounce Tube Top
Green and (1) 'LJ' Bounce Tube Side
Yellow align holes, as shown. You will be
able to distinguish the top of the bounce
tube from the bottom by the pre molded
vent holes that should be oriented in an
upward direction.
KT
KV
LJ
KS
KW
LG
Step 2: Insert 'KS' Nut Barrel into 'KW' Washer
and the pre-molded holes, found along the
seam of the bounce tube sides, as shown.
Step 3: Insert 'KT' Bolt into 'KV' Washer and
through pre-molded holes found along the
seam of the bounce tube sides, and thread
into 'KS' nut barrel, as shown. Repeat this
process for the remaining holes along the
seam of the bounce tube.
Bounce Tube Green & Yellow
Phase 2
Hardware needed:
Parts needed:
• (6) KT - BOLT WH 1/4x1 - H100137
• (6) KV - WASHER LOCK EXT 6x15 - H100138
• (6) KW - WASHER LOCK EXT 8x15 - H100139
• (6) KS - NUT BARREL WH 1/4x5/8 - H100136
• (1) LH - BOUNCE TUBE BTM GREEN - A100221
Phase Notes:
• Assemble with hardware as shown.
LG
LH
LJ
Step 1: Locate 'LH' Bounce Tube Btm
Green and align holes to 'LJ' Bounce Tube
Side Yellow, as shown. You will be able to
distinguish the top of the bounce tube
from the bottom by the pre molded vent
holes that should be oriented in an upward
direction.
KT
KV
LH
KS
KW
LJ
Step 2: Insert 'KS' Nut Barrel into 'KW' Washer
and the pre-molded holes, found along the
seam of 'LJ' bounce tube side yellow, as
shown.
Step 3: Insert 'KT' Bolt into 'KV' Washer and
through pre-molded holes found along the
seam of 'LH' bounce tube btm green and
thread into 'KS' nut barrel, as shown. Repeat
this process for the remaining holes along
the seam of the bounce tube.
Bounce Tube Green & Yellow
Phase 3
Hardware needed:
Parts needed:
• (12) KT - BOLT WH 1/4x1 - H100137
• (12) KV - WASHER LOCK EXT 6x15 - H100138
• (12) KW - WASHER LOCK EXT 8x15 - H100139
• (12) KS - NUT BARREL WH 1/4x5/8 - H100136
• (1) LJ - BOUNCE TUBE SIDE YELLOW - A100225
Phase Notes:
• Assemble with hardware as shown.
LJ
LH
LG
LJ
Step 1: Locate 'LJ' Bounce Tube Side
Yellow and align holes to 'LH' bounce tube
btm green & 'LG' bounce tube top green,
as shown. You will be able to distinguish
the top of the bounce tube from the bottom
by the pre-molded vent holes that should
be oriented in an upward direction.
TOP
Step 2: Insert 'KS' Nut Barrel into 'KW' Washer
and the pre-molded holes, found along the
seam of 'LJ' bounce tube side yellow, as
shown.
Step 3: Insert 'KT' Bolt into 'KV' Washer and
through pre-molded holes found along the
seam of 'LG' bounce tube top green and
thread into 'KS' nut barrel, as shown. Repeat
this process for the remaining holes along
the seam of the bounce tube.
KT
KV
KS
KW
LJ
LG
Bounce Tube Green & Yellow
Phase 4
Phase Notes:
• Assemble with hardware as shown.
Hardware needed:
• (4) FA - QUICK LINK - A100069
• (4) LK - BOUNCE TUBE SPRING - H100149
• (4) KK - CLEVIS W/ BOLT & LOCK NUT - H100148
Step 1: Align 'KK' Clevis bolt holes with bounce
tube mounting holes. Insert clevis bolt through the
previously aligned holes and secure using the lock
nut provided with the clevis, as shown. Now, attach
'LK' Bounce Tube Spring to 'KK' Clevis by hooking
one bounce tube spring end through the clevis, as
shown. Finally, attach 'FA' Quick Link to bounce
tube spring by hooking quick link over bounce tube
spring hook, as shown. Attach 'FA' quick link to
eyebolts mounted into the swing set.
FA
KK
FA
KK
Step 2: Repeat step 1 for the remaining bounce
tube hanger assemblies.
(1)
(1) KE - SLIDE BED 10' YELLOW - A100197
M70 - SLIDE BED SUPPORT - W100935
5/8"x3 3/8"x19 7/8" (16x86x505)
10 FOOT SLIDE ASSEMBLY
PHASE 1
STEP 1
(3)
BOLT WH
5/16x1/2
(3)
WASHER
LOCK EXT
12x19
● ATTACH SLIDE BED SUPPORT TO SLIDE USING HARDWARE SHOWN.
TOP
(3)
NUT BARREL
WH 5/16x5/8
KE - SLIDE BED 10' YELLOW
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
DECK MOUNTING HOLE
DRILLING LOCATIONS).
BOTTOM
NUT BARREL WH 5/16x5/8
(3 PLCS)
WASHER LOCK EXT 12x19
(3 PLCS)
BOLT WH 5/16x1/2
(3 PLCS)
M70
USE M70 SLIDE BED SUPPORT AS A
TEMPLATE FOR DRILLING BOTTOM
HOLE PATTERN IN SLIDE BED. BE SURE
TO PLACE SLIDE BRACE UP 1/2" FROM
BOTTOM EDGE OF SLIDE BED BEFORE
MARKING HOLE PATTERN. USE A 3/8"
DRILL BIT TO DRILL HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
(1) DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(1) TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1) DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
(1) DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
10 FOOT SLIDE ASSEMBLY
PHASE 2
STEP 2
(8)
BOLT WH
5/16x3/4
(8)
WASHER
LOCK EXT
8x19
● ASSEMBLE WITH HARDWARE AS SHOWN.
● REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.
NUT BARREL
(8) WH
5/16x1 1/2
TR
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x3/4
(4 PLCS)
NUT BARREL WH 5/16x1 1/2
(4 PLCS)
DS
Using an 1/8" drill bit,
Pilot drill all screw dimples
along the bottom and end
edge of the slide rails.
(4) DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
21.34 OD x 2.77 W x 505
10 FOOT SLIDE ASSEMBLY
PHASE 3
STEP 3
● PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A
HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS
COMPLETELY DOWN IN THE SLIDE CAVITY.
● INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).
SLIDE BED 10' YELLOW
START HERE
(FIG. 1)
DW - SLIDE SUPPORT TUBE 21.34x505
(4 PLCS)
(FIG. 2)
10 FOOT SLIDE ASSEMBLY
PHASE 4
STEP 4
● ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND
SUPPORT POCKET, SECURE USING 3" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.
● REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.
PFH
(38)SCREW
8x3
SCREW PFH 8x3
(19 PLCS)
SCREW PFH 8x3
(19 PLCS)
(4) ML - WR HAND GRIP - A100236
(2) XD-UPPER TUBE (GREEN)-A100408
(2) XB-LOWER TUBE (GREEN)-A100406
(2) MG - BOOT (BLACK) - A100235
Swing Arm Assemblies
STEP 1
NOTE:
(8)
SHOULDER
BOLT
(M5x22MM)
YOU WILL MAKE TWO ASSEMBLIES IN THIS STEP.
(8)
BARREL NUT
(M5x13MM)
XD
(16)
WASHER
LOCK INT
7x12
UPPER HAND GRIP
BARREL NUT (M5x13MM)
(4 PLCS)
WASHER LOCK INT 7x12
(8 PLCS)
SHOULDER BOLT (M5x22MM)
(4 PLCS)
NOTE: SECURE TOP HOLE OF UPPER HAND
GRIP AND BOTTOM HOLE OF LOWER
HAND GRIP FIRST. NEXT, SLIDE UPPER
TUBE OVER LOWER TUBE UNTIL THE
PROPER HOLES ALIGN AND SECURE
WITH REMAINING SHOULDER BOLTS AND
BARREL NUTS, AS SHOWN.
ML - WR HAND GRIP
(2 PLCS)
XB
LOWER HAND GRIP
MG - BOOT (BLACK)
(1 PLC)
(1) SWING ARM ASSEMBLY
(1) XG-WAVE RIDER BOARD ASSEMBLY (YELLOW)-A100410
Front Swing Arm Assembly
STEP 2
(2)
BOLT
(M10x19MM)
(2)
WASHER
LOCK INT
10x18
(2)
BUSHING
22.3x25
SWING ARM ASSEMBLY
PIVOT PIN 16x92
(1 PLC)
(1)
PIVOT PIN
16x92
BUSHING 22.3x25
(2 PLCS)
SWING ARM ASSEMBLY
BOOT NOT SHOWN
FOR CLARITY
XG
BOLT (M10x19MM)
(2 PLCS)
WASHER LOCK INT 10x18
(2 PLCS)
Front Boot to Board Assembly
STEP 3
(4)
SCREW PFH 10x3/4 (BLACK)
(4 PLCS)
SCREW PFH
10x3/4
(BLACK)
(1) SWING ARM ASSEMBLY
Rear Swing Arm Assembly to Board
STEP 4
(2)
BOLT
(M10x19MM)
(2)
WASHER
LOCK INT
10x18
(2)
BUSHING
22.3x25
SWING ARM ASSEMBLY
BUSHING 22.3x25
(2 PLCS)
PIVOT PIN 16x92
(1 PLC)
(1)
PIVOT PIN
16x92
SWING ARM ASSEMBLY
BOOT NOT SHOWN
FOR CLARITY
BOLT (M10x19MM)
(2 PLCS)
WASHER LOCK INT 10x18
(2 PLCS)
Rear Boot to Board Assembly
STEP 5
(4)
SCREW PFH 10x3/4 (BLACK)
(4 PLCS)
SCREW PFH
10x3/4
(BLACK)
(2) UF - UNIVERSAL 2 PERSON WAVE RIDER BEAM BRACKET - A100346
Mounting Clamps
NOTE:
STEP 6
(4)
BOLT
(M10x19MM)
(4)
WASHER
LOCK INT
10x18
(4)
BUSHING
22.3x25
YOU WILL ATTACH TWO MOUNTING CLAMPS IN THIS STEP.
FLIP OTHER MOUNTING CLAMP AND ATTACH TO THE
OTHER SWING ARM USING THE SAME HARDWARE AS
SHOWN.
SWING ARM ASSEMBLY
(2)
PIVOT PIN
16x92
PIVOT PIN 16x92
(1 PLC)
BUSHING 22.3x25
(2 PLCS)
UF
WASHER LOCK INT 10x18
(2 PLCS)
BOLT (M10x19MM)
(2 PLCS)
(4)
B1 - LEG POST - W103649
3"x3"x63 7/8" (76x76x1624)
(2)
(2)
G4 - GROUND BOARD - W103651
1"x5 1/4"x43 3/4" (24x134x1112)
H5 - FLOOR JOIST - W103652
1"x3 3/8"x41 7/8" (24x86x1064)
STEP 1
MAKE TWO ASSEMBLIES AS SHOWN BELOW.
WASHER
(16) LOCK EXT
8x19
NUT BARREL WH 5/16x1-3/4
WASHER LOCK EXT 12x19
(8)
BOLT WH 5/16x2-1/2
BOLT WH
5/16x2-1/2
(8)
WASHER
LOCK EXT
12x19
NUT BARREL
(8) WH
5/16x1-3/4
(8)
H5
B1
B1
G4
LAG SCREW WH 5/16x2
WASHER LOCK EXT 8x19
LAG SCREW
WH 5/16x2
(4)
E4 - LEG BRACE - W103653
1 3/8"x3 3/8"x19 1/2" (36x86x496)
STEP 2
ATTACH BRACES AS SHOWN. REPEAT ON 2ND
ASSEMBLY.
(12)
(4)
WASHER
LOCK EXT
8x19
LAG SCREW
WH 5/16x3
(8)
WASHER LOCK EXT 8x19
BOLT WH 5/16x2
E4
E4
(8)
WASHER
LOCK EXT
12x19
BOLT WH
5/16x2
(8)
NUT BARREL
WH 5/16x7/8
LAG SCREW WH 5/16x3
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
INSURE THESE PARTS
ARE SQUARE
(2)
G3 - GROUND BOARD - W103650
1"x5 1/4"x83 3/8" (24x134x2118)
(1)
N2 - SAFETY RAIL - W103898
5/8"x2 3/8"x41 7/8" (16x60x1064)
STEP 3
MEASURE 30" FROM THE BOTTOM OF "B1"
AND ATTACH "N2" AS SHOWN.
WASHER
LOCK EXT
8x19
(8)
(8)
BOLT WH
5/16x2-1/2
SCREW PFH 8x1-1/2
(8)
N2
(4)
SCREW PFH
8x1-1/2
(8)
B1
FLUSH
G3
NUT BARREL WH 5/16x1-3/4
WASHER LOCK EXT 12x19
G3
BOLT WH 5/16x2-1/2
WASHER LOCK EXT 8x19
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x1-3/4
(1)
H2 - FLOOR SUPPORT RAIL - W103611
1"x3 3/8"x91 1/4" (24x86x2318)
(1)
H7 - FLOOR SUPPORT RAIL - W103713
1"x3 3/8"x91 1/4" (24x86x2318)
STEP 4
NOTE HOLES FOR ORIENTATION.
(8)
BOLT WH 5/16x2-1/2
(8)
BOLT WH
5/16x2-1/2
WASHER LOCK EXT 8x19
H7
H2
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x1-3/4
HOLE
HOLE
(8)
HOLE
HOLE
(8)
WASHER
LOCK EXT
8x19
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x1-3/4
(4)
E5 - LEG BRACE - W103654
1 3/8"x3 3/8"x20 1/2" (36x86x521)
STEP 5
(12)
NOTE HOLES FOR T-NUT LOCATIONS.
(4)
(4)
LAG SCREW
WH 5/16x3
E5
WASHER
LOCK EXT
12x19
BOLT WH
5/16x2
(4)
(4)
T-NUT 5/16
WASHER LOCK EXT 8x19
BOLT WH 5/16x2-1/4
WASHER
LOCK EXT
8x19
BOLT WH
5/16x2-1/4
(4)
HOLE
(4)
NUT BARREL
WH 5/16x7/8
T-NUT 5/16
BOLT WH 5/16x2
HOLE
HOLE
E5
E5
LAG SCREW WH 5/16x3
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
E5
(2)
(1)
E3 - OUTER UPRIGHT - W103667
1 3/8"x3 3/8"x33 7/8" (36x86x860)
(1)
E2 - OUTER UPRIGHT - W103715
1 3/8"x3 3/8"x33 7/8" (36x86x860)
E6 - OUTER UPRIGHT - W103612
1 3/8"x3 3/8"x33 7/8" (36x86x860)
STEP 6
WASHER
LOCK EXT
8x19
(8)
NOTE HOLES AND T-NUTS FOR ORIENTATION.
(8)
WASHER
LOCK EXT
12x19
E6
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x1-3/4
HOLE
HOLE
WASHER LOCK EXT 8x19
BOLT WH 5/16x3
(8)
BOLT WH
5/16x3
(8)
NUT BARREL
WH 5/16x1-3/4
HOLE
E6
HOLE
HOLE
E2
HOLE
T-NUT
HOLE
E3
HOLE
(2)
H4 - FLOOR SUPPORT RAIL - W103613
1"x3 3/8"x43 3/4" (24x86x1112)
STEP 7
(4)
(4)
WASHER
LOCK EXT
8x19
WASHER
LOCK EXT
12x19
WASHER LOCK EXT 8x19
BOLT WH 5/16x2
WASHER LOCK EXT 12x19
(4)
BOLT WH
5/16x2
(4)
NUT BARREL WH 5/16x7/8
H4
HOLES TOWARD
BOTTOM EDGE
H4
NUT BARREL
WH 5/16x7/8
(2)
H1 - FLOOR JOIST - W103648
1"x3 3/8"x91 1/4" (24x86x2318)
STEP 8
(8)
SCREW PFH
8x2
H1
SCREW PFH 8x2
(2)
N1 - OUTER FLOOR BOARD - W103647
5/8"x2 3/8"x35" (16x60x890)
(2)
M15 - END FLOOR BOARD - W103615
5/8"x3 1/4"x43 3/4" (16x84x1112)
(4) FP1 - FLOOR PANEL - W103614
1 1/4"x20 3/8"x43 3/4" (32x519x1112)
STEP 9
(118)
N1
M15
FP1
SCREW PFH 8x1-3/4
M15
N1
FP1
SCREW PFH
8x1-3/4
(1)
G6 - WALL RAIL - W103656
1"x5 1/4"x43 3/4" (24x134x1112)
(1)
G5 - SWING BEAM MOUNTING RAIL - W103655
1"x5 1/4"x43 3/4" (24x134x1112)
STEP 10
(8)
WASHER
LOCK EXT
8x19
(8)
WASHER
LOCK EXT
12x19
G5
E6
(8)
BOLT WH
5/16x2
(8)
WASHER LOCK EXT 12x19
NUT BARREL
WH 5/16x7/8
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 8x19
G6
BOLT WH 5/16x2
E2
(1)
(1)
G2 - WALL RAIL - W103657
1"x5 1/4"x91 1/4" (24x134x2318)
G1 - WALL RAIL - W103659
1"x5 1/4"x91 1/4" (24x134x2318)
STEP 11
(8)
WASHER LOCK EXT 8x19
WASHER
LOCK EXT
8x19
BOLT WH 5/16x3
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x1-3/4
(8)
G1
(8)
WASHER
LOCK EXT
12x19
BOLT WH
5/16x3
E6
NUT BARREL
(8) WH
5/16x1-3/4
G2
E2
(1)
E7 - CABIN UPRIGHT - W103716
1 3/8"x3 3/8"x44 7/8" (36x86x1140)
(1)
E1 - CABIN UPRIGHT - W103658
1 3/8"x3 3/8"x44 7/8" (36x86x1140)
STEP 12
M1
(1)
(4)
M1 - WALL RAIL - W103666
5/8"x3 3/8"x66" (16x86x1678)
M16 - SAFETY RAIL - W103899
5/8"x3 3/8"x15 5/8" (16x86x398)
(2) TZ - L BRACKET 2.5x38x50x55 - A100340
E7
(5)
(6)
NUT BARREL
WH 5/16x7/8
1 15/16
(6)
FLUSH
(2)
FLUSH
SAFETY RAIL INSTALLATION
(4 PLACES)
BOLT WH
5/16x1-3/4
(2)
M16
LAG SCREW WH 5/16x2
WASHER
LOCK EXT
12x19
SCREW
TAPPING
14x5/8
LAG SCREW
WH 5/16x2
BOLT WH
5/16x2
SCREW PFH
(1)
WASHER LOCK EXT 8x19 (4)
(16)
BOLT WH 5/16x2
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x7/8
BOLT WH 5/16x1-3/4
WASHER
LOCK EXT
8x19
8x1-1/2
E7
E1
M1
M16
SCREW PFH 8x1-1/2
M16
SCREW TAPPING 14x5/8
(1)
(1)
E7 - CABIN UPRIGHT - W103716
1 3/8"x3 3/8"x44 7/8" (36x86x1140)
(1)
M8 - WALL RAIL - W103662
5/8"x3 3/8"x40 7/8" (16x86x1038)
E1 - CABIN UPRIGHT - W103658
1 3/8"x3 3/8"x44 7/8" (36x86x1140)
(2) TZ - L BRACKET 2.5x38x50x55 - A100340
STEP 13
(4)
NOTE ORIENTATION OF INDICATED HOLES.
(6)
"E1" AND "E7" LINE UP WITH MATCHING BOARDS
ON OPPOSITE SIDE.
(2)
NUT BARREL
WH 5/16x7/8
WASHER
LOCK EXT
8x19
(6)
WASHER
LOCK EXT
12x19
(2)
SCREW
TAPPING
14x5/8
BOLT WH
5/16x1-3/4
HOLES
SCREW TAPPING 14x5/8
BOLT WH 5/16x1-3/4
E1
E7
(4)
BOLT WH
5/16x2
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
E1
E7
WASHER LOCK EXT 8x19
BOLT WH 5/16x2
HOLES
M8
(1)
M3 - WALL RAIL - W103671
5/8"x3 3/8"x42 1/2" (16x86x1080)
(3)
M11 - WALL BOARD - W103664
5/8"x3 3/8"x26 1/8" (16x86x664)
(1)
STEP 14
M5 - WALL RAIL - W103672
5/8"x3 3/8"x41 7/8" (16x86x1064)
3 3/8
3 3/8
(4)
3 3/8
PFH
(12)SCREW
8x1-1/8
(4)
(4)
(4)
WASHER
LOCK EXT
8x19
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
BOLT WH
5/16x1-1/2
M5
SCREW PFH 8x1-1/8
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
WASHER LOCK EXT 8x19
BOLT WH 5/16x1-1/2
THIS HOLE IS CLOSER
TO THE END
M11
M3
(10)
M11 - WALL BOARD - W103664
5/8"x3 3/8"x26 1/8" (16x86x664)
STEP 15
ATTACH WALL BOARDS AS SHOWN.
REPEAT ON OPPOSITE END.
M11
SCREW PFH 8x1-1/8
(40)
SCREW PFH
8x1-1/8
3 1/16
3 1/16
EQUALLY SPACED
M11
(2)
M4 - WALL RAIL - W103668
5/8"x3 3/8"x41 7/8" (16x86x1064)
STEP 16
(8)
(8)
M4
BOLT WH 5/16x2-3/4
WASHER LOCK EXT 8x19
WASHER LOCK EXT 12x19
(8)
WASHER
LOCK EXT
8x19
WASHER
LOCK EXT
12x19
BOLT WH
5/16x2-3/4
NUT BARREL WH 5/16x1-3/4
NUT BARREL
(8) WH
5/16x1-3/4
M4
(2)
M7 - WINDOW RAIL - W103661
5/8"x3 3/8"x40 7/8" (16x86x1038)
(2)
H3 - RAFTER SUPPORT RAIL - W103660
1"x3 3/8"x45 1/4" (24x86x1150)
STEP 17
WASHER
LOCK EXT
8x19
(8)
(8)
(4)
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x7/8
H3
WASHER LOCK EXT 8x19
BOLT WH 5/16x2
BOLT WH 5/16x1-1/2
H3
M7
M7
BOLT WH
5/16x2
(8)
(4)
BOLT WH
5/16x1-1/2
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
(1)
M14 - WALL RAIL - W103670
5/8"x3 3/8"x11 5/8" (16x86x296)
(4)
K1 - WALL RAIL - W103674
5/8"x5 1/4"x11 5/8" (16x134x296)
(3)
M12 - WALL RAIL - W103669
5/8"x3 3/8"x12 1/4" (16x86x312)
STEP 18
(12)
M12
K1
(12)
WASHER
LOCK EXT
8x19
LAG SCREW
WH 5/16x2
K1
FLUSH
WASHER LOCK EXT 8x19
LAG SCREW WH 5/16x2
K1
M12
M12
M14
(12)
M2 - WALL BOARD - W103673
5/8"x3 3/8"x43 1/8" (16x86x1094)
STEP 19
M2
SCREW PFH 8x1-1/8
(60)
SCREW PFH
8x1-1/8
(4) TZ - L BRACKET 2.5x38x50x55 - A100340
STEP 20
(8)
SCREW TAPPING 14x5/8
TZ
SCREW
TAPPING
14x5/8
(4)
M9 - WALL BOARD - W103663
5/8"x3 3/8"x40 1/2" (16x86x1028)
STEP 21
(20)
M9
SCREW PFH 8x1-1/8
SCREW PFH
8x1-1/8
(6)
M11 - WALL BOARD - W103664
5/8"x3 3/8"x26 1/8" (16x86x664)
STEP 22
(24)
SCREW PFH 8x1-1/8
M11
SCREW PFH
8x1-1/8
(2)
M9 - WALL BOARD - W103663
5/8"x3 3/8"x40 1/2" (16x86x1028)
STEP 23
SCREW PFH 8x1-1/8
M9
M9
(10)
SCREW PFH
8x1-1/8
(4)
M11 - WALL BOARD - W103664
5/8"x3 3/8"x26 1/8" (16x86x664)
STEP 24
M11
(16)
SCREW PFH
8x1-1/8
SCREW PFH 8x1-1/8
2 3/4
2 3/4
EQUALLY SPACED
(2)
M13 - WALL BOARD - W103665
5/8"x3 3/8"x12 1/4" (16x86x310)
STEP 25
SCREW PFH 8x1-1/8
M13
(8)
10 1/4
SCREW PFH
8x1-1/8
(8)
O1 - WINDOW TRIM - W103675
5/8"x1 3/8"x12 3/4" (16x34x325)
STEP 26
SCREW PFH 8x1-1/8
O1
(16)
SCREW PFH
8x1-1/8
1 1/4
1 9/16
4 1/8
4 7/16
(4)
H6 - RAFTER - W103710
1"x3 3/8"x35" (24x86x888)
STEP 27
(4)
(4)
BOLT WH
5/16x1-1/2
H6
H6
WASHER
LOCK EXT
8x19
(4)
H6
H6
(4)
NUT BARREL
WH 5/16x7/8
BOLT WH 5/16x1-1/2
WASHER LOCK EXT 8x19
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x7/8
WASHER
LOCK EXT
12x19
(2)
M10 - GABLE BOARD - W103712
5/8"x3 3/8"x34 1/2" (16x86x876)
(2)
M6 - GABLE BOARD - W103711
5/8"x3 3/8"x41 1/4" (16x86x1048)
STEP 28
CENTER GABLE BOARDS IN OPENING.
SCREW PFH 8x1-1/8
(16)
M10
M10
M6
M6
SCREW PFH
8x1-1/8
(2)
RP1 - PEAK ROOF PANEL - W103676
(2)
1 3/8"x20 5/8"x48 5/8" (34x524x1236)
RP2 - ROOF PANEL - W103677
1 3/8"x15 5/8"x48 5/8" (34x396x1236)
STEP 29
ALIGN PEAK ROOF PANEL WITH TOP EDGE
OF RAFTERS.
REPEAT ON OTHER SIDE.
RP1
SCREW PFH 8x1-1/2
RP2
(56)
SCREW PFH
8x1-1/2
1 1/2
OVERHANG EACH SIDE
(2)
(2)
N87 - VERTICAL SUNBURST SPOKE - W103695
5/8"x2 3/8"x12 3/4" (16x60x324)
K80 - SUNBURST HALF MOON - W103694
5/8"x3 3/4"x10 3/8" (16x96x264)
(4)
N86 - SUNBURST SPOKE - W103696
5/8"x2 3/8"x7 3/4" (16x60x198)
STEP 30
SCREW PFH 8x1-1/8
N86
N87
N86
N87
K80
(20)
N86
K80
N86
17 1/8
SCREW PFH
8x1-1/8
(4) FX - HAND GRIP METAL GREEN 381 c/c - A100118
STEP 31
ATTACH TWO HANDLES AS SHOWN.
(4)
REPEAT ON OPPOSITE SIDE.
LAG SCREW
WH 5/16x1-1/2
(4)
LAG SCREW WH 5/16x1-1/2
FX
FX
BOLT WH 5/16x1-1/4
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x5/8
(4)
BOLT WH
5/16x1-1/4
(4)
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x5/8
(1)
M107 - ATTACHMENT BOARD - W103559
5/8"x3 3/8"x19 1/4" (16x86x488)
(1) 5 FT LADDER ASSEMBLY
STEP 32
(2)
SCREW PFH 8x2
(4)
WASHER
LOCK EXT
12x19
SCREW PFH
8x2
(2)
(2)
NUT BARREL
WH 5/16x7/8
(2)
NUT BARREL WH 5/16x7/8
WASHER LOCK EXT 12x19
WASHER LOCK EXT 8x19
BOLT WH 5/16x1
WASHER
LOCK EXT
8x19
BOLT WH
5/16x1
(1)
M105 - ATTACHMENT BOARD - W103002
5/8"x3 3/8"x22 7/8" (16x86x580)
(1) 5 FT ROCKWALL ASSEMBLY
STEP 33
ATTACH T-NUTS TO "M105"
THEN ATTACH "M105" TO
ROCK WALL
SCREW PFH 8x1-1/2
(4)
SCREW PFH
8x1-1/2
(2)
T-NUTS TO INSIDE
WASHER
LOCK EXT
8x19
M105
(2)
M105
BOLT WH
5/16x1-1/2
T-NUT 5/16
(2)
WASHER LOCK EXT 8x19
BOLT WH 5/16x1-1/2
T-NUT 5/16
(1) 5 FT SWINGBEAM ASSEMBLY
STEP 34
(4)
T-NUT 5/16
(4)
BOLT HEX
5/16x1-1/4
(4)
WASHER
SPLIT 5/16
(4)
WASHER
FLAT 8x27
T-NUT 5/16
WASHER FLAT 8x27
WASHER SPLIT 5/16
BOLT HEX 5/16x1-1/4
(1) SQ - "A" REVISION TAG - A100314
(1) 10 FT SLIDE ASSEMBLY
STEP 35
SCREW PWH 8x5/8
(3)
ATTACH REVISION TAG
APPROXIMATELY WHERE SHOWN.
USING A 7/16" OR 10MM DRILL BIT,
DRILL (3) THROUGH HOLES INTO DECK
BOARDS USING DIMENSION PATTERN
SHOWN BELOW. THE HOLE PATTERN
SHOULD BE DRILLED 1" IN FROM THE
FRONT SIDE EDGE OF THE SLIDE BED.
6 3/4"
(3)
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x5/8
(2)
6 3/4"
SCREW PWH
8x5/8
2 5/16"
(3)
1"
SQ
BOLT WH 5/16x1/2
WASHER LOCK EXT 12x19
NUT BARREL WH 5/16x5/8
BOLT WH
5/16x1/2
STEP 36
(4)
(4)
EYEBOLT LAG 5/16x2
WASHER FLAT 8x27
EYEBOLT
LAG 5/16x2
WASHER
FLAT 8x27
(1) BOUNCE TUBE ASSEMBLY
STEP 37
(4) EF - CHAIN GREEN 57" - A100047
(1) HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(2) DP - SWING SEAT GREEN - A100027
(4) FA - QUICK LINK - A100069
STEP 38
ED
EF
(4)
SCREW PFH 6x3/4
HC
EF
FA
DP
SCREW PFH
6x3/4
(1) 5 FT WAVE RIDER ASSEMBLY
STEP 39
5 FT WAVE RIDER
BOLT WH 5/16x2-1/2
(4)
BOLT WH
5/16x2-1/2
NUT BARREL
(4) WH
5/16x1-3/4
NUT BARREL WH 5/16x1-3/4
(6) KC - METAL GROUND STAKE BROWN - A100178
Anchoring Instructions
(2)
NUT BARREL
WH 1/4x5/8
(2)
NOTE:
FAILURE TO USE GROUND STAKES CAN
VOID WARRANTY & CAUSE INJURY!
BOLT WH
1/4x1
STAKE A
(2)
WASHER
LOCK EXT
8x15
LAG SCREW
(4) WH
1/4x1-1/2
(6)
WASHER
FLAT 9x18
STAKE A
WASHER FLAT 9x18
LAG SCREW WH 1/4x1-1/2
STAKE A
STAKE A
KC
To prevent board splitting, you
must pre-drill each board with
a 5/16" drill bit, before attaching.
STAKE B
STEP 40
TWIST STAKES INTO GROUND
AGAINST GROUND BOARDS WHERE
SHOWN. NOTE THE HARDWARE
DIFFERENCES WHERE STAKE A
AND STAKE B ARE SHOWN.
WASHER FLAT 9x18
BOLT WH 1/4x1
KC
FINAL STEP
WASHER LOCK EXT 8x15
NUT BARREL WH 1/4x5/8
STAKE B
DOUBLE CHECK EVERY BOLT,
SCREW AND NUT FOR TIGHTNESS.
MAKE SURE EVERY BOARD IS
SECURE AND MAKE SURE THE
PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery
brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of
one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood,
hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to
the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing
from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is
required to assure maximum life and performance of this product and failure by the owner to maintain the
product according to the maintenance requirements may void this warranty. Maintenance guidelines are
provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
•
•
•
•
•
•
•
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the
original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified
products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery
product be used in public settings. Such use may lead to product failure and potential injury. Any and all public
use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind,
express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states do not allow
the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Customer Pays
$0 and free shipping
$0 + S&H
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS
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