7 Steps to Specifying a DL205 System
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
7 Steps to Specifying a DL205 System
The following 7 steps will help you specify a DL205 PLC system.
They are also covered in more detail on the pages that follow. Your
first priority when designing a system should be safety. Please make
sure that all of the components in your system will operate within the
product’s environmental and operating specifications. This catalog is
intended to provide abbreviated product descriptions, benefits and
prices. It is not intended to be a substitute for the product manuals.
Control Systems
Overview
Before you begin selecting products for your DL205 PLC
system, be sure to evaluate all of your application needs
and any future growth potential.
CLICK PLC
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PLC
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PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
Review the DL205
family of products
DirectLOGIC
DL105
DirectLOGIC
DL205
The DL205 family offers a wide variety of
products. Please review the product offering
starting on page eD2-21.
DirectLOGIC
DL305
DirectLOGIC
DL405
Select a CPU,
programming tool
and cable
Productivity
Controller
Overview
Productivity
3000
The DL205 family offers four traditional
CPUs: the D2-260, D2-250-1, D2-240
and D2-230. Please take the time to
understand the features and specifications
of each CPU model (i.e. built-in communications ports protocols, instructions,
etc.).
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
To program the DL205 CPUs, choose
between the Windows-based DirectSOFT
programming software and PC cable or
handheld programmer. CPU-slot slave
base controllers are also introduced in
this step.
ViewMarq
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Marquees
Other HMI
Communications
Appendix
Book 1
Additional
communications ports
needed?
Terms and
Conditions
If your application requires more
than the built-in CPU communications ports, then select the
H2-ECOM100 Ethernet communications
module, or the D2-DCM serial communications module. These modules add more
ports for networking or connection to an
HMI, etc.
Book 1 (14.3)
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DL205 PLCs
eD2-19
Prices as of April 27, 2016. Check Web site for most current prices.
7 Steps to Specifying a DL205 System
Select the discrete,
analog and
specialty I/O
modules
Since there are several different types of
I/O and specialty modules available for
the DL205 system, it is important to review
the module specifications in detail when
selecting them for your system. The hardware
specifications for the modules are described
at the end of the DL205 section, starting with
the specialty modules and followed by the
discrete and analog I/O modules.
Choose an I/O
configuration
method
The DL205 offers several configurations of I/O. Choose among local I/O,
local expansion I/O and remote I/O. A
DL205 system can be developed using a
combination of the configuration arrangements. It is important to understand the
octal addressing scheme and I/O module
placement restrictions that are described
in this step.
Example: sion I/O
n
Local expa
Check the
power budget
It is very important to verify that the selected
CPU and I/O modules will operate within
the base power budget. Tables list the
power supplied and consumed by each
DL205 device. This step also describes base
dimensions and mounting requirements.
Place your order!
Place your order either online
atwww.automationdirect.com,
by calling 1-800-633-0405 or by faxing
your order to 1-770-889-7876. See
the Ordering section in this catalog for
details.
Three ways to order:
•
•
•
Online
Phone
FAX
Book 1 (14.3)
eD2-20
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
Step 1: Review the DL205 Product Family
CPUs
D2-260 – 30.4K words total memory
2 communications ports
16 built-in PID loops with auto-tuning
D2-250-1 – 14.8K words total memory
2 communications ports
4 built-in PID loops with auto-tuning
D2-240 – 3.8K total memory
2 communications ports
D2-230 – 2.4K total memory
1 communications port
Programming tools
DirectSOFT Programming Software for
Windows
Handheld Programmer (D2-HPP)
Bases
3-slot base (includes power supply)
110/220 VAC (D2-03B-1)
12/24 VDC (D2-03BDC1-1)
4-slot base (includes power supply)
110/220 VAC (D2-04B-1)
12/24 VDC (D2-04BDC1-1)
6-slot base (includes power supply)
110/220 VAC (D2-06B-1)
12/24 VDC (D2-06BDC1-1)
125 VDC (D2-06BDC2-1)
9-slot base (includes power supply)
110/220 VAC (D2-09B-1)
12/24 VDC (D2-09BDC1-1)
125 VDC (D2-09BDC2-1)
Local expansion
modules
(D2-250-1 or D2-260 using D2-0*B-1 or
D2-0*BDC*-1 only)
Base expansion module (D2-EM)
Expansion base controller module
(D2-CM)
Expansion base cable (D2-EXCBL-1)
Discrete
input modules
DC input
8-pt. 12-24 VDC sink/source
(D2-08ND3)
16-pt. 24 VDC sink/source
(D2-16ND3)
32-pt. 24 VDC sink/source
(D2-32ND3)
32-pt. 5-12 VDC sink/source
(D2-32ND3-2)
(Discrete inputs continued next column)
AC input
8-pt. 110 VAC (D2-08NA-1)
16-pt. 110 VAC (D2-16NA)
8-pt. 220 VAC (D2-08NA-2)
Discrete
output modules
DC output
4-pt. 12-24 VDC sink (D2-04TD1)
8-pt. 12-24 VDC sink (D2-08TD1)
8-pt. 12-24 VDC source (D2-08TD2)
16-pt. 12-24 VDC sink (D2-16TD1-2)
16-pt. 12-24 VDC source (D2-16TD2-2)
16-pt. 24 VDC sink (Fault protected)
(F2-16TD1P)
16-pt. 24 VDC source (Fault protected)
(F2-16TD2P)
32-pt. 12-24 VDC sink (D2-32TD1)
32-pt. 12-24 VDC source (D2-32TD2)
AC output
8-pt. 18-220 VAC (D2-08TA)
8-pt. 20-125 VAC (F2-08TA)
12-pt. 18-110 VAC (D2-12TA)
Relay output
4-pt. 4A/pt (Isolated) (D2-04TRS)
8-pt. 1A/pt (D2-08TR)
8-pt. 10A/pt. (F2-08TR)
8-pt. 7A/pt (Isolated) (F2-08TRS)
12-pt. 1.5A/pt (D2-12TR)
Combination
discrete modules
4-pt. 24 VDC in/4pt Relay Out (D2-08CDR)
Analog modules
Analog input
4-ch. in, 12 bit, current (F2-04AD-1)
4-ch. in, 12 bit, voltage (F2-04AD-2)
8-ch. in, 12 bit, current (F2-08AD-1)
8-ch. in, 12 bit, voltage (F2-08AD-2)
Analog output
2-ch. out, 12 bit, current (F2-02DA-1)
2-ch. out, 16 bit, current (Isolated)
(F2-02DAS-1)
2-ch. out, 12 bit, voltage (F2-02DA-2)
2 -ch. out, 16 bit, voltage (Isolated)
(F2-02DAS-2)
8-ch. out, 12 bit, current (F2-08DA-1)
8-ch. out, 12 bit, voltage (F2-08DA-2)
CLICK PLC
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Communications/
networking modules
Ethernet Communications Module
(H2-ECOM100)
Serial Data Communications Module
(D2-DCM)
Remote I/O modules
Ethernet
Ethernet Remote Master Module
(H2-ERM100)
Ethernet Base Controller (slave)
(H2-EBC100)
Specialty modules
Basic CoProcessor (F2-CP128)
8-pt. Input Simulator (F2-08SIM)
Counter I/O (H2-CTRIO(2))
Counter Interface (D2-CTRINT)
CPU-slot
slave controllers
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Software
Ethernet Base Controller (H2-EBC100)
DeviceNet Slave (F2-DEVNETS-1)
Profibus Slave (H2-PBC)
SDS Slave (F2-SDS-1)
Operator interface
See the C-more and HMI sections in this
catalog for a complete line of compatible
text and touch panels and configuration
software.
Connection systems
See the Terminal Blocks and Wiring
Solutions section in this catalog for information on DINnector terminal blocks,
ZIPLink connection systems and other
connection accessories for use with the
DL205 system.
Book 1 (14.3)
DL205 PLCs
Do-More T1H
PLC
Universal
Field I/O
Combination analog in/out
4-ch. in/2-ch. out, 12 bit, current
(F2-4AD2DA)
8-ch. in/4-ch. out, 16 bit, current
(F2-8AD4DA-1)
8-ch. in/4-ch. out, 16 bit, voltage
(F2-8AD4DA-2)
Temperature input
4-ch. in, RTD (F2-04RTD)
4-ch. in, Thermocouple (F2-04THM)
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Control Systems
Overview
eD2-21
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Step 2: Select the CPU, Programmer and Cable
There are many things to consider when
choosing a CPU, most of which depend
on your particular application. The facing
page provides a comparison between
the CPUs. This section provides a quick
summary of the key features for each CPU.
System capacity
System capacity is the ability of the CPU
to accommodate a variety of applications.
Consider both ladder memory and data
registers (V-memory). For ladder memory,
most Boolean instructions require one
word. Some other instructions, such as
timers, counters, etc. require two or more
words.
Our V-memory locations are 16-bit words
and are useful for data storage, etc.
If you think you may exceed 256 local I/O
points, then select the D2-250-1 or the
D2-260 CPU which support local expansion of up to two or four additional bases,
respectively.
The D2-240, D2-250-1 and D2-260
support the Ethernet and serial Remote
Master module that are used to build
a remote I/O network. Port 2 on the
D2-250-1 and D2-260 can also serve as
a remote I/O master.
Performance
If you are using basic Boolean instructions
and speed is not the primary concern,
then the D2-230 or D2-240 will do the
job. For applications that require fast
scan times, additional communications
or advanced instructions, choose the
D2-250-1 or D2-260 CPU. The D2-260
is our fastest CPU for performing even the
most basic of math or data instructions,
and will provide better overall performance than the other DL205 CPUs.
Programming
and diagnostics
Our CPUs offer an incredible array of
instructions and diagnostic features that
can save you many hours of programming
and debug time. From basic Boolean
contact logic to PID and floating point
math, we have it covered! The table on
the next page covers some of the basic
instruction categories, but for more
details, see our complete list of instructions
at the end of this section. If you already
have DirectSOFT and/or a Handheld
Programmer, you may have to upgrade
the software/firmware to accommodate
the D2-260.
Built-in CPU
communications
Every DL205 CPU provides at least one
built-in RS-232 communication port.
If you’re using an operator interface,
then you should choose the D2-240,
D2-250-1 or D2-260 CPU. The D2-240,
D2-250-1 and D2-260 CPUs offer two
built-in communication ports. The D2-240
supports our DirectNET slave protocol
on the bottom port, which provides a
quick and easy network connection to
any DirectNET master. If you need the
most flexibility possible, then consider the
D2-250-1 or D2-260 CPU. These CPUs
offer built-in DirectNET slave support
capability on the top and bottom ports,
and DirectNET/Modbus RTU master/slave
support on the bottom. The bottom port
supports baud rates up to 38.4K baud.
The D2-260 provides support for ASCII
IN/OUT communications.
If you require more than two ports, we also
offer an Ethernet Communications Module
that can be used to quickly add a communication port to a DL205 system with a
D2-240, D2-250-1 or D2-260 CPU. The
D2-DCM module can also be added to
these CPUs to provide an additional serial
communications port.
DL 205 family CPUs
D2-260
D2-250-1
D2-240
D2-230
Book 1 (14.3)
eD2-22
DL205 PLCs
1-800-633-0405
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Company
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DL205 CPU Specifications
Control Systems
Overview
CLICK PLC
DL205 CPU Comparison
Do-More
PLCs Overview
System Capacity
D2-230
D2-240
D2-250-1
D2-260
Total memory available (words)
Ladder memory (words)
V-memory (words)
Battery backup
Total CPU memory I/O pts. available (actual I/O pts.
2.4K
2048 EEPROM
256
Yes
256
3.8K
2560 EEPROM
1024
Yes
896
14.8K
7680 Flash
7168
Yes
2048
30.4
15872 Flash
14592
Yes
8192 (1024 X + 1024 Y +
Local I/O (pts.)
Local Expansion I/O (pts.)
256
none
256
none
Serial Remote I/O (pts.)
N/A
Remote I/O channels
I/O per remote channel
Ethernet Remote I/O
Discrete I/O pts.
N/A
N/A
N/A
N/A
256
768 (2 exp. bases max)
(Including local I/O)
2048 max.
(Including local and exp.I/O)
8 (7+1 CPU port)
2048
Yes
2048 max.
(Including local and exp.I/O)
Map into V-memory
256
1280 (4 exp. bases max.)
(Including local I/O)
8192 max.
(Including local & exp. I/O)
8 (7+1 CPU port)
2048
Yes
8192
(Including local and exp.I/O)
Map into V-memory
Limited by power budget
depend on I/O configuration method selected)
Analog I/O channels
Remote I/O channels
I/O per remote channel
N/A
N/A
N/A
(320 X + 320 Y + 256 CR)
896 max.
(Including local I/O)
2
2048 (limited to 896)
Yes
896 max.
(Including local I/O)
Map into V-memory
(512 X + 512 Y + 1024 CR)
16,384 (limited to 896)
Limited by power budget
16,384 (16 fully expanded
1.4µs
10-12ms
0.61µs
1.9ms
Limited by power budget
H4-EBC slaves using V-memory
and bit-of-word instructions)
2048 CR + 2048 GX + 2048 GY)
16,384 (16 fully expanded
H4-EBC slaves using V-memory
and bit-of-word instructions)
Performance
Contact execution (Boolean)
Typical scan (1K Boolean)
3.3µs
4-6ms
K-sequence (proprietary protocol)
DirectNET™
Modbus RTU master/slave
ASCII communications
Maximum baud rate
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
3000
Yes
Yes/256
Yes
No
Variable
113
256
64
64
Yes
No
No
No
Yes
No
No
No
No
No
No
No
No
Yes
Yes
No
Yes
Yes/512
Yes
Yes
Variable
129
256
128
128
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
Yes
Yes
Multi-level
No
Yes
Yes/1024
Yes
Yes
Variable
174
1024
256
128
Yes
Yes
Yes
Yes
Yes
Yes
No
No
Yes, 4 loops
Yes
Yes
Yes
Yes
Yes
Multi-level
Yes
Yes
Yes/1024
Yes
Yes
Variable
231
2048
256
256
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes, 16 loops
Yes
Yes
Yes
Yes
Yes
Multi-level
Yes
Port 1 RS-232
Port 1 RS-232 and
Port 2 RS-232
Yes
Yes
No
No
19.2K port 2
Port 1 RS-232 and
Port 2 RS-232/422
Yes
Yes
Yes
OUT
38.4K port 2
Port 1 RS-232 and
Port 2 RS-232/422/485)
Yes
Yes
Yes
IN/OUT
38.4K port 2
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
Communications
Built-in ports
Do-More T1H
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Productivity
Controller
Overview
0.61µs
1.9ms
Programming and Diagnostics
RLL Ladder Style
RLLPLUS/Flowchart Style (Stages)
Run time editing
Supports Overrides
Variable/fixed scan
Instructions
Control relays
Timers
Counters
Immediate I/O
Subroutines
For/Next loops
Timed Interrupt
Integer Math
Floating-point Math
Trigonometric functions
Table Instructions
PID
Drum Sequencers
Bit of Word
ASCII Print
Real-time clock/calender
Internal diagnostics
Password security
System and user error log
Do-More H2
PLC
Yes
No
No
No
9600
Book 1 (14.3)
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DL205 PLCs
eD2-23
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HERE
D2-260 Key Features
D2-260 CPU
D2-260
D2-260 can serve as network master
Easily connect programming devices or HMI to CPU ports
$314.00
0
MODBUS® RTU or DirectNET™ network protocol
Use port 2 on D2-260 or
D2-250-1 to network slaves
Connect operator interfaces to port 1 on the slaves
D2-260: Our most
powerful DL205 CPU
Our D2-260 CPU provides all the capabilities of the other DL205 CPUs (as well
as our D4-450 CPU), plus several additional features rarely found in a PLC of
this size. With such an incredible array of
features, you may be able to replace PLCs
costing hundreds (or thousands) more.
Release 4.0 or higher of DirectSOFT is
required to program the D2-260. If you’re
using a handheld programmer, version
2.10 of the handheld programmer firmware is required. Here are a few key
features about the D2-260 CPU:
Local expansion I/O
The D2-260 supports local expansion up
to five total bases (one CPU base and four
expansion bases). Expansion bases are
commonly used when there are not enough
slots available in the CPU base, when the
base power budget will be exceeded, or
when placing an I/O base at a location
away from the CPU base ( but within the
expansion cable limits). All local and expansion I/O points are updated on every CPU
scan. Each local expansion base requires
the D2-CM module in the CPU slot.
The local CPU base requires the D2-EM
Expansion Module, as well as each expansion base. For more information on local
expansion, refer to the Expansion Modules
pages later in this section.
Use D2-DCM module if D2-240
is slave or if D2-250-1/D2-260
port 2 is occupied
Powerful built-in
CPU communications
16 PID loops
with auto-tuning
The D2-260 offers two communications
ports that provide a vast array of communication possibilities. The top RJ-12
RS-232 port can be used for connection
to a C-more or DV-1000 operator interface panel, or as a single K-sequence
or DirectNET slave. The 15-pin bottom
port (port 2) supports RS-232 or RS-422/
RS485. This port offers several different
protocol options such as:
• K-sequence
• DirectNET Master/Slave
• Modbus RTU Master/Slave
• ASCII In/Out Communications
The D2-260 CPU can process up to 16 PID
loops directly in the CPU. You can select
from various control modes including
automatic, manual, and cascade. There
are also a wide variety of alarms including
Process Variable, Rate of Change, and
Deviation. The loop operation parameters (Process Variable, Setpoint, Setpoint
Limits, etc.) are stored in V-memory,
which allows easy access from operator
interfaces or HMIs. Setup is accomplished
with easy-to-use setup menus and monitoring views in DirectSOFT programming.
The auto-tuning feature is easy to use and
can reduce setup and maintenance time.
Basically, the CPU uses the auto- tuning
feature to automatically determine near
optimum loop settings. See the D2-250-1
CPU section for a PID loop control block
diagram.
Port 2 can also serve as a remote I/O
master. The D2-260 supports the Ethernet
Communication module and Data
Communication Module for additional
communications ports.
D2-260 local expansion system
Note: All bases in the system must be (-1) bases.
D2-EXCBL-1
(Category 5
straight-through
cable with RJ45
connectors)
D2-EM
D2-260
D2-EM
D2-CM
D2-EM
D2-CM
The D2-260 offers:
• Up to four expansion bases
• Up to 1,024 inputs and 1,024 outputs
• Up to 30m (98 ft.) total expansion system cable
Book 1 (14.3)
eD2-24
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
D2-260 Key Features
Control Systems
Overview
CPU Status Indicators
Full array of
instructions
The right instruction can greatly simplify
your programming task and can save
hours of programming time.
The D2-260 supports over 280 powerful
instructions, such as:
• Four types of drum sequencers
• Leading / trailing edge triggered oneshots
• Bit-of-word manipulation
• Floating point conversions
• Trigonometric functions
• Table instructions
• ASCII IN/OUT instructions
For a complete list of instructions
supported by all DL205 CPUs, see the
end of this section.
Modbus RTU
instructions
The D2-260 CPU supports easy-to-use
Modbus Read/Write instructions that
expand our existing Modbus network
instruction capabilities. The MRX or
MWX instructions allow you to enter
native Modbus addressing in your
ladder program with no need to perform
octal-to-decimal conversion. We added
Function codes 05, 06 and the ability to
read Slave Exception Codes. These flexible instructions allow the user to select
the following parameters within one
instruction window:
• 584/984 or 484 Modbus data type
• Slave node (0-247)
• Function code
• Modbus starting master / slave
memory address
• Number of bits
• Exception code starting address
Examples of MRX and MWX
instructions in DirectSOFT
1
2
3
4
5
6
11
15
5
10
Puts CPU into RUN mode
Allows peripherals (HPP, DirectSOFT) to
select the mode of operation
Forces CPU out of RUN mode
Protocols
Port 2 Pinouts
Pin
Signal
6
RUN
STOP
0V
5V
RXD (RS-232)
TXD (RS-232)
5V
0V
1
CPU is in RUN mode
CPU is in PROGRAM mode
Battery backup voltage is low
Battery backup voltage is OK or disabled
CPU internal diagnostics detects error
CPU is OK
CPU power good
CPU power failure
TERM
Port 1 Pinouts
Pin
Signal
1
2
3
4
5
6
ON
RUN
OFF
ON
BATT
OFF
ON
CPU
OFF
ON
PWR
OFF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5VDC
TXD2 (RS-232)
RXD2 (RS-232)
RTS2 (RS-232)
CTS2 (RS-232)
RXD2- (RS-422/485)
0VDC
0VDC
TXD2+ (RS-422/485)
TXD2- (RS-422/485)
RTS2+ (RS-422/485)
RTS2- (RS-422/485)
RXD2- (RS-422/485)
CTS2+ (RS-422/485)
CTS2- (RS-422/485)
Devices
Specs.
Mode Switch
Port 1
K-sequence slave, DirectNET™ slave,
Modbus RTU slave
Can connect w/HPP, DirectSOFT, C-more,
DV-1000, O/I panels, or any DirectNET
master
6P6C phone jack connector RS-232
9,600 baud
Fixed address
Odd parity only
8 data bits one start, one stop
asynchronous, half-duplex, DTE
Port 2
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DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Devices
Can connect w/many devices, such as
PCs running DirectSOFT, DSData, HMI
packages, C-more, DV-1000, other O/I
panels, any DirectNET or Modbus RTU
master or slave, or ASCII devices
Universal
Field I/O
HD15 connector
RS-232, RS-422/485*
300/600/1200/2400/4800
9600/19.2K/38.4K baud
Odd, even, or no parity
Selectable address
(1-90, HEX 1 – 5A)
8 data bits, one start, one stop
Asynchronous,
Half-duplex, DTE
C-More
HMI
D2-BAT-1
Coin type, 3.0V Lithium battery, 560mA,
battery number CR2354
Note: Batteries are not needed for program backup. However, you should
order a battery if you have parameters in V-memory that must be maintained in case of a power outage.
*RS485 for Modbus protocol only
On-board memory
The D2-260 has 15.5K words of flash
memory on board for your program plus
14.2K words of data registers. With flash
memory, you don’t have to worry about
losing the program due to a bad battery.
Built-in remote
I/O connection
The bottom port on the D2-260 can be
used as a master for serial remote I/O
networks.
in this catalog for more
information.
www.automationdirect.com/dl205
Do-More H2
PLC
K-sequence slave, DirectNET Master/
Slave, Modbus RTU Master/Slave, ASCII
IN/OUT,
Remote I/O Master
Battery (Optional)
ZIPLink cables and communications
adapter modules offer fast and convenient screw terminal
connection for the bottom
port of the D2-260 CPU.
The adapter modules are
RS232/422/485 compatible and are offered with
or without indicating LEDs
and surge protection. See
the Terminal Blocks and ZL-CMA15L
shown
Wiring Solutions section
Do-More
PLCs Overview
Protocols
Specs.
ZIPLink
communications
adapter modules
CLICK PLC
Book 1 (14.3)
DL205 PLCs
eD2-25
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3000
Software
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Industrial
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Appendix
Book 1
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
D2-260 Key Features
ASCII
communications
instructions
The D2-260 CPU supports several
easy-to-use instructions that allow ASCII
strings to be read into and written from
the PLC communications ports.
Raw ASCII: Port 2 can be used for either
reading or writing raw ASCII strings, but
not for both.
Embedded ASCII characters: The D2-260
can decipher ASCII embedded within
a supported protocol (K-Sequence,
DirectNet, Modbus, Ethernet) via the CPU
ports, H2-ECOM or D2-DCM.
Here’s how the D2-260 can
receive ASCII input strings:
1. ASCII IN (AIN) - This instruction
configures port 2 for raw ASCII input
strings with parameters such as fixed
and variable length ASCII strings,
termination characters, byte swapping
options, and instruction control bits.
Use barcode scanners, weight scales,
etc. to write raw ASCII input strings into
port 2 based on the (AIN) instruction’s
parameters.
2. Write embedded ASCII strings directly
to V-memory from an external HMI or
similar master device via a supported
communications protocol using the
CPU ports, H2-ECOM or D2-DCM.
The AIN instruction is not used in this
case.
3. If a D2-260 PLC is a master on a
network, the Network Read instruction
(RX) can be used to read embedded
ASCII data from a slave device via a
supported communications protocol
using port 2, H2-ECOM or D2-DCM.
The RX instruction places the data
directly into V-memory.
Here’s how the D2-260 can write
ASCII output strings:
Additional instructions that help
manage the ASCII strings
1. Print from V-memory (PRINTV) - Use
this instruction to write raw ASCII
strings out of port 2 to a display panel
or a serial printer, etc. The instruction features the starting V-memory
address, string length, byte swapping
options, etc. When the instruction’s
permissive bit is enabled, the string is
written to port 2.
The following instructions can be very
helpful in managing the ASCII strings
within the CPU’s V-memory:
2. Print to V-memory (VPRINT) Use this instruction to create pre-coded
ASCII strings in the PLC (i.e. alarm
messages). When the instruction’s
permissive bit is enabled, the message
is loaded into a pre-defined V-memory
address location. Then the (PRINTV)
instruction may be used to write the
pre-coded ASCII string out of port
2. American, European and Asian
Time/Date stamps are supported.
3. Print Message (PRINT) - This
existing instruction can be used to
create pre-coded ASCII strings in the
PLC. When the instruction’s permissive
bit is enabled, the string is written to
port 2. The VPRINT/PRINTV instruction
combination is more powerful and flexible than the PRINT instruction.
4. If a D2-260 PLC is a master on a
network, the Network Write instruction
(WX) can be used to write embedded
ASCII data to an HMI or slave device
directly from V-memory via a supported
communications protocol using port
2, H2-ECOM or D2-DCM.
ASCII Find (AFIND) - Finds where
a specific portion of the ASCII string
is located in continuous V-memory
addresses. Forward and reverse searches
are supported.
ASCII Extract (AEX) - Extracts a specific
portion (usually some data value) from the
ASCII find location or other known ASCII
data location.
Compare V-memory (CMPV) - This
instruction is used to compare two blocks
of V-memory addresses and is usually
used to detect a change in an ASCII
string. Compared data types must be of
the same format (i.e. BCD, ASCII, etc.).
Swap Bytes (SWAPB) - Usually used
to swap V-memory bytes on ASCII data
that was written directly to V-memory from
an external HMI or similar master device
via a communications protocol. The AIN
and AEX instructions have a built-in byte
swap feature.
Example of VPRINT instruction
in DirectSOFT
Example AIN instructionin
DirectSOFT
Book 1 (14.3)
eD2-26
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Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
D2-250-1 Key Features
D2-250-1 CPU
D2-250-1
D2-250-1 can serve as network master
Control Systems
Overview
CLICK PLC
Easily connect programming devices or HMI to CPU ports
Do-More
PLCs Overview
Do-More H2
PLC
$286.00
0
Do-More T1H
PLC
DirectNET™ or MODBUS® RTU network
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
Connect operator interfaces to port 1 on the slaves
D2-250-1 replaces
D2-250
Our D2-250-1 CPU replaces the
D2-250 CPU. The D2-250-1 offers
all the features and functionality of the
D2-250 with the addition of local I/O
expansion capability. The D2-250-1
offers an incredible array of features for
a CPU that costs so little.
Release 2.1 or higher of DirectSOFT
is required to program the D2-250-1.
Release 4.0 or higher is required if you
intend to use local expansion I/O.
If you’re using a handheld programmer,
version 2.10 or later of the handheld
programmer firmware is required.
A few key features of the D2-250-1 CPU
follow.
Local expansion I/O
The D2-250-1 supports local expansion
up to three total bases (one CPU base
and two expansion bases). Expansion
bases are commonly used when there
are not enough slots available in the CPU
base, when the base power budget will be
exceeded or when placing an I/O base at
a location away from the CPU base, but
within the expansion cable limits. All local
and expansion I/O points are updated on
every CPU scan. Each local expansion
base requires the D2-CM module in the
CPU slot. The local CPU base requires
the D2-EM Expansion Module, as well
as each expansion base. For more information on local expansion, refer to the
Expansion Modules pages later in this
section.
Powerful built-in
CPU communications
Four PID
loops with
auto-tuning
The D2-250-1 offers two communication
ports that provide a vast array of communication possibilities. The top RS-232
port is for programming, connection to a
C-more operator interface panel or
DV-1000, or to serve as a single
DirectNET slave. The 15-pin bottom port
(port 2) supports RS-232 or RS-422.
This port offers several different protocol
options such as:
• K-sequence
• DirectNET master/slave
• Modbus RTU master/slave
Note: All bases in the system must be (-1) bases.
• up to 768 physical I/O points
• up to 30m (98 ft.) total expansion system cable
D2-CM
D2-EM
D2-EM
D2-250-1
CPU
D2-EXCBL-1 (Category 5
straight-through cable with
RJ45 connectors)
Book 1 (14.3)
www.automationdirect.com/dl205
DL205 PLCs
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Controller
Overview
Productivity
3000
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
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Marquees
Other HMI
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Appendix
Book 1
Terms and
Conditions
The D2-250-1 offers:
• up to two expansion bases
D2-EM
DirectLOGIC
DL205
DirectLOGIC
DL405
The auto-tuning feature is easy to use
and can reduce setup and maintenance
time. Basically, the CPU uses the autotuning feature to automatically determine near optimum loop settings. See
the next page for a PID loop control
block diagram.
D2-250-1 local expansion system
DirectLOGIC
DL105
DirectLOGIC
DL305
The D2-250-1 CPU can process up to
4 PID loops directly in the CPU. You
can select from various control modes
including automatic, manual, and
cascade control. There are a wide variety
of alarms including Process Variable,
Rate of Change, and Deviation. The
loop operation parameters (Process
Variable, Setpoint, Setpoint Limits, etc.)
are stored in V-memory, which allows
easy access from operator interfaces or
HMIs. Setup is accomplished with easyto-use setup menus and monitoring
views in DirectSOFT programming.
Port 2 can also serve as a remote I/O
master. The D2-250 supports the
Ethernet Communication Module and
Data Communication Module for additional communications ports.
D2-CM
Use D2-DCM module if D2-240
is slave or if D2-250-1/D2-260
port 2 is occupied
Use port 2 on D2-260 or
D2-250-1 to network slaves
eD2-27
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HERE
D2-250-1 Key Features
Full array of
instructions
CPU Status Indicators
ON
RUN
OFF
ON
BATT
OFF
ON
CPU
OFF
ON
PWR
OFF
CPU is in RUN mode
CPU is in PROGRAM mode
Battery backup voltage is low
Battery backup voltage is OK or disabled
CPU internal diagnostics detects error
CPU is OK
CPU power good
CPU power failure
RUN
Puts CPU into RUN mode
Allows peripherals (HPP, DirectSOFT) to
select the mode of operation
Forces CPU out of RUN mode
The D2-250-1 supports over 210
powerful instructions, such as:
• Four types of drum sequencers
• L eading and trailing edge triggered oneshots
• Bit-of-word manipulation
• Floating point conversions
• Four PID loops
Port 1 Pinouts
Pin
Signal
TERM
For a complete list of instructions
supported by all DL205 CPUs, see the
end of this section.
1
2
3
4
5
6
STOP
0V
5V
RXD (RS-232)
TXD (RS-232)
5V
0V
On-board memory
The D2-250-1 has 7.6K words of flash
memory on board for your program plus
7.1K words of V-memory (data registers).
With flash memory, you don’t have to
worry about losing the program due to a
bad battery. If you have critical data stored
in the capacitor backed V-memory, simply
purchase the optional lithium battery
(D2-BAT-1) to permanently maintain
these parameters.
DL250-1
CPU
1
2
3
4
5
6
6
11
1
15
5
Protocols
Port 2 Pinouts
Pin
Signal
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Devices
5VDC
TXD2 (RS-232)
RXD2 (RS-232)
RTS2 (RS-232)
CTS2 (RS-232)
RXD2- (RS-422)
0VDC
0VDC
TXD2+ (RS-422)
TXD2- (RS-422)
RTS2+ (RS-422)
RTS2- (RS-422)
RXD2- (RS-422)
CTS2+ (RS-422)
CTS2- (RS-422)
Specs.
Port 1
K-sequence slave, DirectNET™ slave,
Modbus RTU slave
Can connect w/HPP, DirectSOFT, C-more,
DV-1000, O/I panels, or any DirectNET
master
6P6C phone jack connector RS-232
9,600 baud
Fixed address
Odd parity only
8 data bits one start, one stop
asynchronous, half-duplex, DTE
Port 2
Protocols
Devices
Built-in remote
I/O connection
In addition to providing outstanding
communications capabilities, the bottom
port on the D2-250-1 can also be a
master for remote I/O networks.
Specs.
ZIPLink
communications adapter
modules
ZIPLink cables and communications
adapter modules offer fast and convenient
screw terminal connection for the bottom
port of the D2-250-1 CPU. The adapter
modules are RS232/422
DIP switch selectable and
are offered with or without
indicating LEDs and surge
protection. See the Terminal
Blocks and Wiring Solutions
section in this catalog for
ZL-CMA15L
more information.
shown
Mode Switch
K-sequence slave, DirectNET Master/
Slave, Modbus RTU Master/Slave, ASCII
OUT,
Remote I/O Master
Can connect w/many devices, such as
PCs running DirectSOFT, DSData, HMI
packages, C-more, DV-1000, other O/I
panels, any DirectNET or Modbus RTU
master or slave, or ASCII devices
HD15 connector
RS-232/422
300/600/1200/2400/4800
9600/19.2 K/38.4 Kbaud
Odd, even, or no parity
Selectable address
(1-90, HEX 1 – 5A)
8 data bits, one start, one stop
Asynchronous,
Half-duplex, DTE
Battery (Optional)
D2-BAT-1
Coin type, 3.0 V Lithium battery, 560 mA,
battery number CR2354
Note: Batteries are not needed for program
backup. However, you should order a battery if
you have parameters in V-memory that must be
maintained in case of a power outage.
DL205 analog output or
discrete output module
C-more, DV–1000,
or other OI Units
Control
Equation
Setpoint
Value
Control
Output
Control
Element
Proces s
(heater , etc.)
(valve, etc.)
PID loop control block diagram
DL205 Analog
or Temperature
Input Modules
Proces s
Variable
Input
Proces s
Variable
Sensor
Book 1 (14.3)
eD2-28
DL205 PLCs
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Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
D2-230/240 Key Features
D2-240 CPU
D2-240
$269.00
Control Systems
Overview
to the DV-1000. The bottom port is
a slave-only port and supports our
DirectNET™ or K-sequence protocol at
speeds up to 19.2 Kbaud. If you’re using
an operator interface or if you plan on
connecting the system to a network later
on, then you can choose the D2-240.
The D2-240 also supports the D2-DCM
Data Communication Module and the
H2-ECOM Ethernet Comm­uni­ca­tion
Modules.
CLICK PLC
D2-230 CPU
D2-230
$255.00
The D2-240 provides a subset of the
D2-250-1’s capabilities. If you need a
good CPU with multiple communications
ports, and complex math or PID isn’t
required, then the D2-240 is the CPU for
you!
DirectLOGIC
DL05/06
DirectLOGIC
DL205
There may be cases where you want to
have a spare EEPROM chip available.
For example, maybe you need to upgrade
a customer’s machine with your latest
enhancements. You can purchase extra
EEPROM chips (two per pack). These can
be installed in the CPU (D2-230/D2-240
only) and programmed, or they can be
programmed directly with the DL205
handheld programmer.
CPU Side View
Powerful instructions
The D2-240 instructions cover most
of the capability of our more powerful
D2-250-1, and allow you to cover a
wide variety of applications. Instructions
include Boolean logic, data manipulation, integer math, interrupts, subroutines, FOR/NEXT loops, etc. For a
complete list of instructions, see the back
of this section.
D2-230: our lowest
price DL205 CPU
The D2-230 is our most economical CPU
in the DL205 product family. If you are
looking at the DL205 primarily because
of the size, or for other reasons that don’t
require lots of CPU horsepower, then
give the D2-230 a try.
Built-in
EEPROM memory
There is 2.0K of EEPROM program
memory in the D2-230. No additional
memory is required.
If you have critical data stored in the
capacitor backed V-memory, simply
purchase the optional lithium battery
(D2-BAT) to permanently maintain these
parameters as well.
E E PROM
Write Protect
Jumper
EEPROM location
EEPROM
CPU
D2-EE-1
D2-EE-2
D2-230
D2-240
CPU Program
2.0K
Storage Capacity
2.4K
Writing Cycle
Life
10,000
10,000
Write Inhibit
CPU jumper
CPU jumper
Memory Clear
Method
Electrical
Electrical
Two built-in RS-232
communications ports
The D2-240 offers two communication ports. The top port can be used
for a direct connection to a personal
computer for programming, to our
handheld programmer, C-more, or
If you have critical data stored in the
capacitor-backed V-memory, simply
purchase the optional lithium battery
(D2-BAT) to permanently maintain these
parameters as well.
One built-in
communications port
The D2-230 has only one communication port. If you are considering any
network connections in the future, you
will need the D2-240, D2-250-1 or
D2-260 CPU. The extra port may be
worth the cost, especially during machine
startup or troubleshooting sessions. The
D2-230 does not support the Ethernet or
Data Communications modules.
Basic instruction set
The D2-230 provides a subset of the
D2-240’s well-rounded instructions.
The D2-230’s instructions cover basic
Boolean and simple integer math.
Book 1 (14.3)
www.automationdirect.com/dl205
Do-More T1H
PLC
DirectLOGIC
DL105
Built-in memory
There is 2.5K of EEPROM program
memory in the D2-240. No additional
memory is required.
Do-More H2
PLC
DirectLOGIC
PLCs Overview
DL205 spare
EEPROM chips
D2-240: for basic
applications
Do-More
PLCs Overview
DL205 PLCs
eD2-29
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Universal
Field I/O
Software
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
D2-230/240 Key Features
The diagram to the right shows the various
hardware features found on the D2-230
and D2-240 CPUs.
LED indicators
PWR
BATT
ON
OFF
ON
BATT
OFF
ON
CPU
OFF
ON
PWR
OFF
CPU is in RUN mode
CPU is in PROGRAM mode
Battery backup voltage is low
Battery backup voltage is OK or disabled
CPU internal diagnostics detects error
CPU is OK
CPU power good
CPU power failure
RUN
Puts CPU into RUN mode
Allows peripherals (HPP, DirectSOFT) to
select the mode of operation
Protocols
Devices
Specs.
Protocols
Devices
Specs.
D2-BAT
K-sequence slave, DirectNET slave
Can connect w/many devices, such as
PCs running DirectSOFT, DSData, HMI
packages, C-more, DV-1000, or any
DirectNET master
6P6C phone jack connector
300/600/1200/2400/4800
9600/19.2k baud
Odd or no parity
Selectable address (1-90, HEX
1 – 5A)
8 data bits, one start, one stop
Asynchronous, Half-duplex, DTE
RUN
TERM
CH1
CH2
CH3
CH4
PORT 1
PORT 1
RS-232
communication port
DirectSOFT
DirectNET
Operator interface
Port 1
Port 2 (D2-240 only)
CPU
RS-232
communication port
DirectSOFT
Operator interface
K-sequence slave
Can connect w/HPP, DirectSOFT™,
C-more, DV-1000
6P6C phone jack connector RS-232
9,600 baud
Fixed address
Odd parity only
8 data bits, one start, one stop
asynchronous, half-duplex, DTE
RUN
CPU
DL240
Analog adjustments
CPU
Mode Switch (D2-240 only)
TERM
PWR
BATT
Mode switch
DL230
CPU Status Indicators
RUN
RUN
CPU
PORT2
DL230/240
Port 1 Pinouts
Pin
Signal
DL240
Port 2 Pinouts
Pin
Signal
1
2
3
4
5
6
1
2
3
4
5
6
0V
5V
RXD (RS-232)
TXD (RS-232)
5V
0V
0V
5V
RXD (RS-232)
TXD (RS-232)
RTS
0V
1
2
3
4
5
6
Phone jack
connector
CPU side view
Optional battery
PWR
BATT
RUN
CPU
DL240
CPU
RUN
TERM
Turn clockwise to
increase value
0
CH1
CH2
Analog
Potentiometers
CH3
CH4
CH1
CH2
EE PROM
PORT 1
PORT2
Battery (Optional)
CR14250SE
Note: Batteries are not needed for program
backup. However, you should order a battery if
you have parameters in V-memory that must be
maintained in case of a power outage.
Four external
potentiometers
for adjustments
There are four potentiometers on the face
plate of the D2-240 CPU. They have
a resolution of 256 steps and can be
used to externally adjust four predefined
V-memory locations inside the D2-240
CPU. You specify upper and lower limits
for the values and the CPU takes care of
the rest!
Book 1 (14.3)
eD2-30
DL205 PLCs
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HERE
DL205 Programming Tools and Cables
Control Systems
Overview
CLICK PLC
Selecting a
programming device
Do-More
PLCs Overview
There are two tools for programming
the DL205 CPUs: DirectSOFT PC-based
programming software and the D2-HPP
handheld programmer.
Do-More H2
PLC
DirectSOFT
programming software
DirectLOGIC
PLCs Overview
Do-More T1H
PLC
DirectLOGIC
DL05/06
Our powerful Windows-based programming package makes it easy for you to
program and monitor your DL205 PLC
system. See the DirectLOGIC Overview
Section DL in this catalog for detailed
information on DirectSOFT.
DirectSoft
Part Number Price
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
Description
Programs all DirectLOGIC PLC
<----> CPUs; offers IBox intelligent
PC-DSOFT6
instructions
Free version of DirectSOFT;
programs all DirectLOGIC PLC
Free
PC-DS100
CPUs; limited to 100 word
program
Note: The D2-260 requires DirectSOFT version 4.0 or later
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Pin labeling conforms to IBM DTE and DCE standards
Universal
Field I/O
D2--DSCB L
Pers onal Computer
DL205 programming cables
CPU
Port
Cable
D2-230
Only one
D2-DSCBL
Top port
D2-DSCBL
D2-240
D2-250-1
D2-260
Price
<---->
2
3
5
1
4
6
7
8
R S 232C
R XD
TXD
GND
DCD
DTR
DSR
RTS
CTS
D2-230/240/250(-1)/260
CPU Ports
Software
4 TXD
3 R XD
1 GND
C-More
HMI
C-More Micro
HMI
1 2 3 4 5 6
6-pin Phone Plug
(6P6C)
9-pin D--Connector (female)
ViewMarq
Industrial
Marquees
Bottom port D2-DSCBL
Top port
D2-DSCBL
D2--DSCB L --1
Bottom port D2-DSCBL-1
<---->
Top port
<---->
D2-DSCBL
Bottom port D2-DSCBL-1
<---->
Choose the proper cable to connect the
DL205 CPU to your PC running DirectSoft.
Personal Computer
Other HMI
D2-250(-1)/260
(bottom port)
Communications
R S 232C
2
3
5
1
4
6
7
8
R XD
TXD
GND
DCD
DTR
DSR
RTS
CTS
2
3
7
4
5
TXD
R XD
GND
RTS
CTS
Appendix
Book 1
Terms and
Conditions
15-pin HD--connector (male)
9-pin D--Connector (female)
Handheld programmer
The D2-HPP handheld programmer
connects to an RJ12 phone jack port
on any of the DL205 CPUs. The handheld unit contains a zero force insertion
socket that can be used to store programs
on an optional EEPROM. Can be used
with DL05, DL06, DL105, DL205, and
D3-350 models.
D2-HPP
Handheld programmer,
cable included
(DV-1000CBL)
0
Book 1 (14.3)
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DL205 PLCs
eD2-31
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HERE
DL205 WinPLC: Windows® CE-based CPU
DL205
WinPLC
H2-WPLC3-EN
Specifications
H2-WPLC3-EN
Processor
Hitachi SH3 Series 7708 Processor
Processor Speed
Pre-loaded Software
$795.00
Legacy product.
Not recommended for new
installations.
Limited availability.
100 MHz
Runtime engine compatible with Think & Do Studio or Think & Do Live!
8MB FLASH EE ROM,
8MB RAM,
64kB battery-backed RAM10Mbps
Memory
Indicators
Local I/O Points
Ethernet Remote I/O points
Power, Link/Act, Run, Error
256 (224 if using H2-ERM(100) in module slot for Ethernet remote I/O)
256 (using H2-ERM(100) master in local WinPLC base and H*-EBC or T1H-EBC remote
slave)
Port 0
RJ12, 6-pin modular, serial port, supports K-sequence,
or any protocol from Windows CE
Port 1
RJ45, 8-pin modular, Ethernet 10MBPS
I/O Interface
Backplane to DL205 (Up to 9-Slot base), expandable with H2-ERM(100)
Power Consumption
Weight
PC control
with a WinPLC
The WinPLC provides a Windows® CE
operating system environment in our DL205
CPU hardware. The small size and low
cost of DL205 products is desirable, but
the operating systems of the D2-230, 240,
250-1 and 260 CPUs are proprietary (like
most PLCs). The WinPLC provides a hybrid
PC-PLC solution that brings the best of the
PLC and PC control worlds together. A
WinPLC system is the best solution if your
applications requires:
• Complex math
• Heavy serial communications
(can use the H2-SERIO module)
• Advanced data manipulation
• Advanced handling of string or array data
• Up to 64 PID loops
Here’s how it works
The WinPLC module is plugged into
the CPU slot of the DL205 base. It uses
Windows CE, a real-time operating system
combined with the advantages of open
standard software such as OPC, ActiveX
and other Microsoft communications
tools. The WinPLC offers both deterministic
control and open communications. It uses
advanced software development tools for
control, data management, communication and integration with business systems.
The WinPLC supports the following DL205
modules only:
680 mA at 5VDC
6 oz.
Operating Temperature
0–60°C
Storage Temperature
-20-70°C
Agency Listings
Manufacturer
• All discrete and analog modules
• Temperature input modules
• H2-SERIO serial communications module
• H2-ERM(100) module for Ethernet remote
I/O (limited to one ERM and one EBC slave
per system)
• H2-CTRIO(2) Counter I/O module
DL205 specialty modules not listed above
are not supported by the WinPLC.
Built-in Ethernet port
The WinPLC is programmed via a built-in
10 MB Ethernet port. WinPLCs can use OPC
or DDE to link to an HMI or other application using this high-speed port; or, share
tags with any controller running Think & Do
software for coordinated control with a PC
system. The built-in Ethernet port can also
be used for peer-to-peer communications
between multiple WinPLCs.
Built-in serial port
A built-in RS-232 serial port lets you connect
a C-more or other operator interfaces to the
WinPLC. You can also connect to devices
such as barcode readers, weight scales or
serial modems to the serial port. Unlike
most RLL programming, the Think & Do
programming method is designed for easy
communication programming and string
manipulation. Up to nine additional serial
ports can be added to a WinPLC system
UL Listing
Host Automation Products, LLC.
by using the H2-SERIO serial communication module. For more information on the
H2-SERIO module see “Additional Serial
Ports for the WinPLC” later in this section.
Programming the WinPLC
Develop flowchart programs for the
WinPLC with the FREE PC-TD8-USB Think
& Do Demo download, which operates
as a fully functioning software with no
restrictions or timed limitations when
targeting the WinPLC. When you compile
your project, the PC automatically downloads the flowcharts into the WinPLC. Then
at runtime (or at power-up), the WinPLC
will run the flowchart program.
CE-only version WinPLC
This version of the WinPLC is not preconfigured with any control software. It’s for
qualified OEMs or software developers who
want to develop their control code in VB or
C++. AutomationDirect does not sell this
version of the WinPLC. If you are interested
in the CE-only version, visit www.hosteng.
com for details.
Book 1 (14.3)
eD2-32
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
Control Systems
Overview
DL205 CPU-Slot Slave Controllers
Overview
There are currently four slave “base
controllers” or “slave I/O controllers”
available for the DL205 hardware.
This allows you to use industry proven
DL205 I/O for general purpose distributed applications.
CLICK PLC
The controller modules are plugged into
the CPU slot of any size DL205 base. The
slave controllers must be connected to a
network master controller module or to
a PC running PC-based control, HMI or
SCADA software.
H2-EBC100
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
Ethernet Base Controller Module
Ethernet Slaves
H2-EBC100 slave
See page eD2-50
Do-More
PLCs Overview
PC-based control
software master
or PLC Ethernet
remote I/O
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
H4-EBC slave
T1H-EBC100 slave
DirectLOGIC
DL305
DirectLOGIC
DL405
H2-PBC
Profibus slave nodes
Profibus DP Slave
Base Controller Module
H2-PBC slave
PLC or PC-based Profibus master
Productivity
Controller
Overview
Productivity
3000
H2-PBC slave
Universal
Field I/O
Software
....
See page eD2-57
C-More
HMI
C-More Micro
HMI
F2-DEVNETS-1
DeviceNet Slave Module
DeviceNet slave nodes
F2-DEVNETS-1 slave
PLC or PC-based DeviceNet master
Other HMI
F2-DEVNETS-1 slave
Communications
Appendix
Book 1
See page eD2-59
....
F2-SDS-1
Smart Distributed System I/O
ViewMarq
Industrial
Marquees
SDS Slave I/O
F2-SDS-1 slave
Terms and
Conditions
PLC or PC-based SDS master
F2-SDS-1 slave
See page eD2-61
....
Book 1 (14.3)
www.automationdirect.com/dl205
DL205 PLCs
eD2-33
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Step 3: Additional Communications Ports Needed?
Do you need communications ports in addition to the built-in CPU communications ports to connect to an operator interface or HMI? Would you like to connect to a network of other AutomationDirect products, or a Modbus
RTU or Ethernet network? If so, then choose between the H2-ECOM100 Ethernet communications module or
the D2-DCM serial data communications module. Both modules’ specifications and communications details are
covered later in this section.
H2-ECOM100 Ethernet network
PCs running DirectSoft PLC
programming software,
DSData or HMI software
Stride Ethernet Switch
(see the Communications
Products section)
D4-450,
D4-440,
or D4-430
H4-ECOM100
D2-260,
D2-250-1,
or D2-240
H2-ECOM100
H2-ECOM100
The H2-ECOM100 can be used for:
•H
igh-speed peer-to-peer networking of PLCs (any PLC can initiate communications)
•C
PU programming with DirectSOFT Programming Software
•H
igh-speed data acquisition via HMI, DSData Server, LookoutDirect or other HMI software
•V
irtually unlimited number of network nodes
•V
ery easy to setup
Ethernet networking with the H2-ECOM100
The D2-260, D2-250-1 and D2-240 CPUs support the H2-ECOM100 Ethernet communications
module. Any PLC on an ECOM network can initiate communications with another PLC or use
DirectSOFT to program any PLC on the network. This is the fastest data transfer rate we offer for
HMI or other Windows-based software. When monitoring your PLC, you will notice much faster
updates using the ECOM module. The H2-ECOM100 module supports the industry standard 10
or 100Base-T with an RJ45 port. The ECOM modules use standard cables, hubs and repeaters
which are available from a large number of suppliers. A virtually unlimited number of PLCs can
be connected to an Ethernet network using ECOM modules.
Book 1 (14.3)
eD2-34
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
Control Systems
Overview
CLICK PLC
D2-DCM serial network
Do-More
PLCs Overview
Connect the
D2-DCM to our MDM-TEL
serial modem
(see the Communication
Products section)
DCM as Master
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
RS232 to RS422
Converter
DirectLOGIC
DL105
D2–240 Slave
D2–DCM Slave
DirectLOGIC
DL205
DirectLOGIC
DL305
DL–405 CPU (bottom port)
DirectLOGIC
DL405
Peer-to-peer network
D3–340 Slave
Productivity
Controller
Overview
Productivity
3000
Universal
Field I/O
DCM as Peer
DCM as Peer
Software
C-More
HMI
The D2-DCM can be used for:
•D
irectNet networking of PLCs (only one DCM or PC can serve as master)
• P eer-to-peer networking of two DCM modules (each can serve as a master or slave)
•C
PU programming with DirectSOFT Programming Software
•D
ata acquisition via HMI, DSData Server, LookoutDirect or other HMI software
• A slave on a Modbus RTU network
• Connection to a serial modem (MDM-TEL)
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Serial networking with the D2-DCM
The D2-260, D2-250-1, and D2-240 CPUs support the D2-DCM Data Communications Module,
which can serve as a DirectNet master/slave, DirectNet peer, or a Modbus RTU slave. The D2-DCM
supports both RS-232 and RS-422. You can program the CPU through the DCM locally, or if a PC
is the RS-422 master, you can use DirectSOFT to program any PLC on the network.
Book 1 (14.3)
www.automationdirect.com/dl205
DL205 PLCs
eD2-35
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Step 4: Select the I/O Modules
There are several factors you should
consider when choosing an I/O module.
1. Environmental specifications: What
environmental conditions will the I/O module
be subjected to?
2. Hardware specifications: Does this
product have the right features, performance
and capacity to adequately serve your application?
3. Field termination: How does this
module connect to field devices? Do you
need a sinking or sourcing DC module?
4. Power budget: It is very important that
your module selections operate within the
base power budget. Refer to the power
budget description later in this section.
Check the environmental
specifications
The following table lists the environmental specifications that globally apply
to the DL205 system (CPUs, bases, and
I/O modules). Be sure the modules you
choose are operated within these environmental specifications.
Specifications and ratings
Storage temperature*
-4ºF – 158ºF (-20ºC to 70ºC)
Ambient operating temperature**
32ºF – 131ºF (0º to 55ºC)
Ambient humidity
30% - 95% relative humidity (non-condensing)
Vibration resistance
MIL STD 810C, Method 514.2
Shock resistance
MIL STD 810C, Method 516.2
Noise immunity
NEMA (ICS3-304)
Atmosphere
No corrosive gases
* Storage temperature for the Handheld
Programmer is –4º to 158ºF (-20º to 70ºC)
Storage temperature for the DV-1000 is
–4º to 158ºF (-20º to 70ºC)
** Operating temperature for the Handheld
Programmer is 32º to 122ºF (0º to 50ºC)
Operating temperature for the DV-1000 is 32º to
122ºF (0º to 50ºC)
This logo is placed by each I/O
module that supports ZIPLink
connection systems. (The I/O
modules are listed at the end of
this section.) See the Terminal
Blocks and Wiring section for
details on ZIPLinks.
Review I/O hardware
specifications
The hardware specifications for every
DL205 module are described later in this
section.
Take time to understand the specification
charts, the derating curves and the wiring
diagrams. The module specifications
should help you determine if this module
is right for your application.
Factors affecting field
termination
DL205 modules use three types of field
terminations. They include a low density
removable terminal block (used on
modules with eight or fewer points), a
high density removable terminal block
(European style terminal block available
on modules with 12 to 16 points), and a
40-pin connector (for modules with 32
points). The module diagrams indicate the
connector type that is on the module. You
can also use our super fast and inexpensive ZIPLink I/O connector systems.
Need spare parts?
Sometimes it is helpful to have extra I/O
module connectors or spare fuses. The
DL205 spare parts and accessories are
listed below:
• D2-FILL – Filler module for empty slots
• D2-8IOCON – 8-pt. I/O terminal blocks
• D2-16IOCON – 16-pt. I/O terminal blocks
• D2-IOCVR – Spare terminal block covers
• D2-FUSE-1 – Fuses for D2-12TA
• D2-FUSE-3 – Fuses for D2-04TD1,
D2-04TRS, D2-08TR, D2-08CDR
• D2-FUSE-4 – Fuses for D2-12TR
• D2-ACC-1 – Base power terminal strip
screws
• D2-ACC-2 – Spare terminal screws for
4-pt. and 8-pt. I/O modules
• D2-ACC-3 –Spare terminal screws for
12-pt. and 16-pt. I/O modules
• ZL-D24-CON-X – Solder-type connector
for 32-pt. and 64-pt. modules
•D
INnectors and ZIPLinks — Refer to
the Terminal Blocks and Wiring section
of this catalog for the complete line of
products available.
Module types and suggested AWG range
4 point
16* - 24 AWG
8 point
16* - 24 AWG
12 point
16* - 24 AWG
16 point
16* - 24 AWG
32 point
Ribbon and Solder-style Connectors
* Note: 16 AWG Type TFFN or Type MTW can be
used on 8 pt. modules. Other types of 16 AWG
may be acceptable, but it really depends on the
thickness of the wire insulation. If the insulation
is too thick and you use all the I/O points, then
the plastic terminal cover may not close properly.
ZIPLink system connected
to an I/O Module
DINnectors terminal
blocks
DINnectors
are DIN-rail mounted
connectors or terminal blocks. They
provide a means of connecting and identifying two or more wires. All DINnectors
are UL, CSA, VDE, SEV, RINA and IEC
approved. For more information, refer to
the Terminal Blocks and Wiring section.
ZIPLink connection
systems
ZIPLinks consist of PLC interface cables
and connector modules that offer “plug
and play” capability by plugging one
end of the ZIPLink cable into an I/O
module and the other end into the
ZIPLink connector module. This eliminates the tedious process of wiring PLC
I/O terminals to terminal blocks individually. For more information, refer to
Wiring Solutions in this section or see
the Terminal Blocks and Wiring Solutions
section in this catalog.
Book 1 (14.3)
eD2-36
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
I/O Availability
Control Systems
Overview
CLICK PLC
I/0 Availability Table
PLC CPU / CPU-Slot Controller D2-230 D2-240 D2-250-1 D2-260 WinPLC Profibus H2-EBC F2-SDS-1 F2-DEVNETS-1
Discrete Modules Catalog
Pages
DC Sink/Source In
4-78
DC Output
4-83
AC Input
4-80
AC Output
4-88
Relay Out
4-90
DC In / Relay Out
4-95
4-31
4-31
4-29
4-26
4-34
4-60
4-52
4-64
4-62
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A(except 32-pt.)
A(except 32-pt.)
A
A
A
A
A
A
A
A
A
A
Analog Modules
Analog Current In
4-96
Analog Voltage In
4-99
Analog Current Out
4-104
Analog Voltage Out
Analog Isolated
Current Out
Analog Isolated
Voltage Out
Combination Analog
Temperature Input
4-102
Do-More
PLCs Overview
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
DirectLOGIC
DL105
4-108
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
4-106
A
A
A
A
A
A
A
A
A
DirectLOGIC
DL405
4-110
A
A
A
A
A
A
A
A
A
4-112
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Productivity
Controller
Overview
A
A
A
A
A
Speciality Modules
Local Expansion
4-48
Communications
4-56
Remote I/O
4-55
A
A
A
CoProcessor
4-66
Counter I/O (CTRIO)
4-68
Counter Interface
4-76
A
A
A
A
A
A
A
A
A
A
DirectLOGIC
DL305
Productivity
3000
Universal
Field I/O
Software
A
C-More
HMI
H2-ERM(100)
A
Sinking and sourcing
for DC field devices
Analog module
selection tips
If you are using a DC type of field device,
then you should consider whether the
device is a sinking or sourcing configuration. This may affect your module selection since it determines the manner in
which the device must be wired to the
module (AutomationDirect offers both
sinking and sourcing modules). Refer
to the sinking/sourcing appendix for a
complete explanation on how this affects
your system selection.
If you’re going to control the speed of
an AC inverter or drive with the DL205
analog module, make sure you select
either the current sourcing F2-02DAS-1
or voltage sourcing F2-02DAS-2 isolated
analog output module. Complete
module specifications are listed later in
this section.
If you need to operate within a 12 VDC
environment, the analog module part
numbers that end with (-L) will operate
at 12 VDC. Most of the other modules
require 24 VDC.
C-More Micro
HMI
A
H2-CTRIO(2) vs.
D2-CTRINT high-speed
counter module
Select the H2-CTRIO(2) instead of the
D2-CTRINT if your application requires:
• More than one quadrature encoder
• More than two single up counters
• Compatibility with the WinPLC
• High-speed inputs or outputs > 5
kHz
•Output operations on the module
based on counts without interacting
with the CPU
The H2-CTRIO(2) is configured using
“CTRIO Workbench”, a Windows-based
“Wizard” utility, eliminating the need for
ladder logic programming to configure
the module. Multiple CTRIO modules
can be used in a base to support additional input/output pulse trains.
Book 1 (14.3)
www.automationdirect.com/dl205
DirectLOGIC
DL205
DL205 PLCs
eD2-37
ViewMarq
Industrial
Marquees
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Step 5: Choose an I/O Configuration
I/O configurations
Ethernet remote I/O
The DL205 system offers local, local
expansion and remote I/O system configurations. A DL205 system can use a combination of the configuration arrangements.
The tables, along with the configuration
diagrams, list the number of I/O points,
bases, etc. that are available with each
configuration.
The DL205 Ethernet Remote I/O system
allows you to locate I/O bases at a
remote distance from the CPU. For many
applications, this can reduce wiring costs
by allowing I/O points to be located near
the devices they are controlling.
I/O bases
I/O bases are used in local, local expansion or remote I/O configurations. The (-1)
bases are required for local I/O expansion
that is supported only by the D2-250-1
and D2-260 CPUs. The (-1) bases can
be used with all DL205 CPUs and the
WinPLC. (Older, non-(-1) bases can be
used if local expansion is not required.)
There are four DL205 base sizes (3, 4, 6,
and 9-slot), each of which has a built-in
power supply.
Local I/O
The Ethernet Remote Master module
(H2-ERM100) is placed in an I/O slot
of the local CPU base. Ethernet Base
Controller (EBC) modules serve as the
remote slave units and are placed in the
CPU slot of one or more remote bases.
You can use standard DL205 modules in
the remote bases. The Remote Slaves are
connected to the Master using Category
5 UTP cables for cable runs up to 100
meters. Use repeaters to extend distances
and hubs to expand the number of nodes.
Each H2-ERM100 module can support
up to: 16 H2-EBC systems, 16 Terminator
I/O EBC systems, 16 fully expanded
H4-EBC systems, or any combination of
these.
All of the DL205 CPUs support local
I/O. The D2-230 and D2-240 CPUs are
limited to one base of local I/O. (The
D2-250-1 and the D2-260 CPUs support
local expansion bases). All local I/O
points are updated on every CPU scan.
The I/O count limits are determined by
the number of available I/O slots, the
I/O module point density, and the power
budget available for the system.
The PLC, ERM and EBC slave modules
work together to update the remote I/O
points. These three scan cycles are occurring at the same time, but asynchronously.
It is recommended that critical I/O points
that must be monitored every scan be
placed in the CPU base.
Local expansion
It is highly recommended that a dedicated
Ethernet remote I/O network be used for
the ERM and its slaves. While Ethernet
networks can handle a very large number
of data transactions, and normally handle
them very quickly, heavy Ethernet traffic
can adversely affect the reliability of
the slave I/O and the speed of the I/O
network. Ensure ERM networks, multiple
ERM networks and ECOM/office networks
are isolated from one another.
The D2-260 supports local expansion
up to five total bases (one CPU base and
four expansion bases) and the D2-250-1
supports local expansion up to three total
bases (one CPU base and two expansion bases). The D2-230/240 CPUs and
WinPLCs do not support local expansion
I/O. Expansion bases are commonly used
when there are not enough slots available
in the CPU base, or when the base power
budget will be exceeded. Each local expansion base requires the D2-CM module in
the CPU slot. The local CPU base requires
the D2-EM Expansion Module, as well as
each expansion base. The modules are
connected using the D2-EXCBL-1. When
using expansion bases, discrete I/O are
updated synchronously with each scan,
while analog I/O are asynchronous with
the scan.
ERM Workbench is an easy-to-use
Windows-based software utility for configuring the ERM and its remote slaves.
Book 1 (14.3)
eD2-38
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
Local and Local Expansion I/O Configurations
Local I/O configurations
Local I/O Configuration
CPU
Total I/O
Max. Inputs Max. Outputs
D2-230
128
128
128
D2-240
256
256
256
D2-250-1
256
256
256
D2-260
256
256
256
Four I/O base configurations to select from
3-slot base 64-pts. max.
Control Systems
Overview
CLICK PLC
Do-More
PLCs Overview
4-slot base 96-pts. max.
Do-More H2
PLC
Do-More T1H
PLC
DirectLOGIC
PLCs Overview
DirectLOGIC
DL05/06
6-slot base 160-pts. max.
DirectLOGIC
DL105
9-slot base 256-pts. max.
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Local expansion I/O configurations using D2-EM and D2-CM modules
Productivity
3000
D2-260 local expansion system
D2-250-1 local expansion system
The D2-260 supports local expansion up to five total bases
(one CPU base and four expansion bases). All bases in an
expansion system must be (-1) bases. The CPU base can
be located at any point in the expansion system layout. The
maximum total expansion system cable length is 30m (98 ft.).
For more information, refer to the Expansion Module specification pages later in this section.
The D2-250-1 supports local expansion up to three total bases
(one CPU base and two expansion bases). The CPU base can
be located at any point in the expansion system layout. The
maximum total expansion system cable length is 30m (98 ft.).
Software
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
D2-250-1 CPU
D2-260 CPU
Universal
Field I/O
Other HMI
Communications
D2-EM
D2-EM
Appendix
Book 1
Terms and
Conditions
Do not use D2-CM
Ethernet hubs
to connect the
modules.
D2-CM
The D2-EXCBL-1 is a Category 5 straight-through cable that connects the D2-EM
modules together. The cable can be user made in custom lengths up to 30m
depending upon the configuration.
Local Expansion I/O Configuration
D2-CM
D2-EM
Total
I/O
Max.
Inputs
Max.
Outputs
D2-250-1 2
768
512
512
D2-260
1280
1024
1024
CPU
# of Exp.
Bases
4
DL-230, DL240 CPUs and WinPLCs do not support local expansion systems
Book 1 (14.3)
www.automationdirect.com/dl205
DL205 PLCs
eD2-39
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Remote I/O Configurations
Ethernet remote I/O configuration using H2-ERM100 and EBC slaves
Specifications
H2-ERM100
PC running ERM
Workbench to configure
the ERM and its slaves
10/100Base-T
Ethernet
100 Mbps
Communications
Data Transfer Rate
100 meters
(328 ft)
Link Distance
Ethernet Port
RJ45
Ethernet Protocols
H2-ERM100
TCP/IP, IPX, Modbus
TCP/IP,
DHCP,
HTML configuration
H2-EBC100 I/O
Ethernet Remote I/O Configuration
CPU
Max. # of
Max. # of
Discrete
Slaves/
Channels
I/O pts.
Channel
Analog
I/O
Remote
I/O pts /
Channel
D2-230
N/A
N/A
N/A
D2-240
D2-250-1
D2-260
Limited
by power
budget
N/A
16 Slaves
(H2-EBC,
H4-EBC or
T1H-EBC)
H2-WPLC*-** 1 / system 1 Slave
N/A
limited to 896 Not recom- 896
by CPU
mended
2048
8192
256
Map into
available
memory
registers
16,384 1
16,384 1
Stride Ethernet Switch
(See the Communications
Products section for details.)
1,024 2
H4-EBC I/O
T1H-EBC100 I/O
1-16,384 I/O pts. can be achieved with 16 fully expanded H4-EBC slaves using V-memory and bit-of-word instructions.
2 1024 I/O points can be achieved using 1 fully expanded H4-EBC slave.
Note: It is highly recommended that a dedicated Ethernet remote I/O network be used for the ERM and its slaves. While Ethernet networks can handle a very large number
of data transactions, and normally handle them very quickly, heavy Ethernet traffic can adversely affect the reliability of the slave I/O and the speed of the I/O network.
Ensure ERM networks, multiple ERM networks and ECOM/office networks are isolated from one another.
Book 1 (14.3)
eD2-40
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Remote I/O Configurations
Ethernet remote I/O configuration using H2-ERM100 and EBC slaves
Specifications
H2-ERM100
PC running ERM
Workbench to configure
the ERM and its slaves
10/100Base-T
Ethernet
100 Mbps
Communications
Data Transfer Rate
100 meters
(328 ft)
Link Distance
Ethernet Port
RJ45
Ethernet Protocols
H2-ERM100
TCP/IP, IPX, Modbus
TCP/IP,
DHCP,
HTML configuration
H2-EBC100 I/O
Ethernet Remote I/O Configuration
CPU
Max. # of
Max. # of
Discrete
Slaves/
Channels
I/O pts.
Channel
Analog
I/O
Remote
I/O pts /
Channel
D2-230
N/A
N/A
N/A
D2-240
D2-250-1
D2-260
Limited
by power
budget
N/A
16 Slaves
(H2-EBC,
H4-EBC or
T1H-EBC)
H2-WPLC*-** 1 / system 1 Slave
N/A
limited to 896 Not recom- 896
by CPU
mended
2048
8192
256
Map into
available
memory
registers
16,384 1
16,384 1
Stride Ethernet Switch
(See the Communications
Products section for details.)
1,024 2
H4-EBC I/O
T1H-EBC100 I/O
1-16,384 I/O pts. can be achieved with 16 fully expanded H4-EBC slaves using V-memory and bit-of-word instructions.
2 1024 I/O points can be achieved using 1 fully expanded H4-EBC slave.
Note: It is highly recommended that a dedicated Ethernet remote I/O network be used for the ERM and its slaves. While Ethernet networks can handle a very large number
of data transactions, and normally handle them very quickly, heavy Ethernet traffic can adversely affect the reliability of the slave I/O and the speed of the I/O network.
Ensure ERM networks, multiple ERM networks and ECOM/office networks are isolated from one another.
Book 1 (14.3)
eD2-40
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
I/O Addressing Schemes
DL205 I/O
addressing scheme
You may have used other PLC systems
prior to trying DirectLOGIC products.
One of the key differences between
various PLC systems is the I/O module
addressing. This section will show you
how we address the individual I/O points
in a DL205 system.
Octal addressing
The DL205 uses octal addressing.
That is, the I/O point addresses do not
include any “8s” or “9s”. The I/O points
start at 0 and continue in increments of 8
or 16 points, depending on the modules
being used. We have designated “X” for
inputs and “Y” for outputs.
Note: Four-point modules consume eight points, but
only the first four points are actually used by the
module. Twelve-point modules consume 16 points,
but only 12 points are used. The first six points are
used, then two points are skipped, then the next six
points are used, and the last two are skipped.
Control Systems
Overview
Since the CPU automatically assigns the
I/O addresses, it is possible to cause
problems by adding a module to the
system. Examine the example system
shown below. If you added an input
module to the empty slot, the new input
addresses would start after the existing
input addresses, so no problems would
occur. However, if you added an output
to the empty slot, your remaining output
addresses would change. Therefore, you
would have to edit your RLL program to
reflect the address changes. The manual
addressing feature supported by the
D2-250-1 and D2-260 is especially
useful when adding an I/O module
between existing I/O modules or
removing a module.
Remote I/O addressing
Remote I/O allows you to assign
addresses manually. You can choose the
data type for the remote points. Ethernet
remote I/O (H2-ERM(100)) allows you to
map the analog I/O channels directly into
V-memory (16-bit words) while mapping
the discrete I/O points into input/output
bit memory (Xs & Ys). Serial remote
I/O (D2-RMSM) allows you to assign
one starting address for all of the input
modules and one starting address for the
output modules.
Leaving empty slots
You may be tempted to leave empty slots
for future expansion. This is perfectly
acceptable, but it is very important
that you understand the implications of
placing a module in the empty slot at a
later time.
CPU
You should always add extra modules to the right of
existing modules of the same type to avoid any
re-addressing of your I/O points.
16-pt. in
8-pt. in 4-pt. out 8-pt. out 12-pt. out
Manual addressing
The D2-250-1 and D2-260 CPUs allow
you to manually assign I/O addresses
for any or all I/O slots on the local or
expansion bases. This feature is useful if
you have a standard configuration that
you need to change slightly to accommodate a special request (i.e. adding
or removing I/O modules from a
system). Manual addresses are based on
16-point boundaries.
X0--X7
X10--X17
X20--X27
Y0--Y3
Y10--Y17
X0--X7
X10--X17
X0--X7
X20--X27
Y0--Y3
Y10--Y17
X20--X27
Y0--Y3
Y10--Y17
DirectLOGIC
DL05/06
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
(unused)
Outputs start at Y0
4-pt. module has
four points unused
X0
-X7X0
-X0
X10
X7
--- X10
X7
-X17
X10
C-More
HMI
C-More Micro
HMI
(unused)
12-pt.
module skips points
and has four unused points
X20
-X20
X27
-X20
X27
--
Y0
-Y0
Y7
--
X27
Y7
Y0
-Y7
X17
-X17
Y10
-Y10
Y17
-Y20
Y17
-Y20
Y27
--
ViewMarq
Industrial
Marquees
Y10
-Y17
Y20
-Y27
Other HMI
Communications
Appendix
Book 1
Y27
I/O base with a slot left empty. The examples below show the addressing changes if an
input or an output module is added to the system.
X0
--
X20
--
X20
X0X0
X20
X7
X27
---- X10
-X7
X27
X7X10
X27
-X17
-X10
-- X17
follow
X17existing, so
is required.
X0
-X0
X7
-X10
X7
-X10
-X0X17
X20
-X20
X27
-X27
X20
-- X17
-X7
X27
X10
re-numbered
and
-X17
X30
-X30
X30
X37
--X40
X37
-- X37
X40
X47
-- X40
Y0
-Y0
Y7
-Y7
Y0
-Y7
X47
--
noX47
program
Y0
-Y0
Y7
-Y10
Y7
-Y10
Y17
-- Y0
Y17--
Y7
Y10
-Y10
Y17
-Y20
Y17
-Y20
Y27
--
Y10
-Y17
Y20
Y27
-modification
Y27
Y20
-Y20
Y27
--
Y30
-Y30
Y37
-Y40
Y27
Y37
-Y40
-Y20Y47
-- Y47
Y27
Y10 modification
program
-Y17
Terms and
Conditions
Y30
-Y37
isY40
required.
-Y47
Book 1 (14.3)
www.automationdirect.com/dl205
DirectLOGIC
PLCs Overview
Software
Y30--Y35
Y26--Y27
Y36--Y37
Y26--Y27
(unused)
Y36--Y37
Y4--Y7
(unused)
Y4--Y7
Add output module. Addresses are
Do-More T1H
PLC
Universal
Field I/O
Y20--Y25
Y30--Y35
Y20--Y25
Y30--Y35
Y20--Y25
X10--X17
Add Input module. Addresses
Do-More H2
PLC
Productivity
3000
Y26--Y27
Y36--Y37
(unused)
Y4--Y7
(unused)
Inputs start at X0
Do-More
PLCs Overview
Productivity
Controller
Overview
Automatic addressing
The DL205 CPUs automatically examine
local I/O modules to establish the
correct I/O addressing on power-up. The
D2-250-1 and D2-260 CPUs automatically examine I/O modules in expansion
bases as well. The modules don’t have
to be grouped by type and can typically
be mixed in any order. However, there
are restrictions placed on some specialty
modules or combinations of modules
(see the next page). The diagram to
the right shows sample addresses for
a simple system that contains a few
discrete I/O modules.
CLICK PLC
DL205 PLCs
eD2-41
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Module Placement and I/O Usage Tables
Verify planned I/O module
locations
There are very few I/O module placement restrictions in the DL205 family. In
general, any mix of analog and discrete
module types can be used in any local,
expansion or remote base. However,
there are a few situations with the analog
and specialty modules that warrant some
special considerations. Reference the
Module Placement Restrictions table to
the right for the DL205.
Analog I/O
with a D2-230 CPU
DL205 analog modules map into the CPU
as 16-point discrete modules. (They actually consume discrete I/O points.) With
a D2-240, D2-250(-1) or D2-260 CPU,
analog I/O modules can reside in any I/O
slot. If you are using a D2-230 CPU, then
the analog module must start on one of
the word addresses boundaries. (You may
have to rearrange your modules to ensure
this happens.)
Module Placement Restrictions
Module/Unit
Local CPU Base
Local Expansion
Remote Base
CPUs
DC Input
AC Input
DC Output
AC Output
Relay Output
Analog Input & Output1
Local Expansion2
(D2-260 & D2-250-1 only)
Base Expansion Unit (D2-EM)
Base Controller Unit (D2-CM)
CPU slot only
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Remote I/O
Remote Master
Remote Slave Unit
Ethernet Remote Master
CPU Device
Ethernet Base Controller
WinPLC
DeviceNET
Profibus
SDS
Specialty modules
Counter Interface (D2-CTRINT)
Counter I/O (H2-CTRIO(2))3
Simulator
Data Communications
Ethernet Communications
Basic CoProcessor
3
CPU slot only
3
3
CPU slot only
3
CPU slot only
CPU slot only
CPU slot only
CPU slot only
CPU slot only
Slot 0 only
Any slot except Slot 0
3
Any slot except Slot 0
Any slot except Slot 0
Any slot except Slot 0
3
3
With a D2-230 CPU, the analog module must start on one of the word address boundaries.
When used in expansion bases, the analog update is asynchronous to the PLC.
H2-CTRIO(2) will not work in slot 0 when used with the DL-240, DL-250-1, DL-260. The H2-CTRIO(2) is not
supported in expansion bases at this time. The H2-CTRIO(2) will work in slot 0 if used with one of the H2-WPLC
units.
1
2
3
Analog I/O with
expansion bases
When using an analog module in an
expansion base, the analog update time
to the CPU will be asynchronous to the
scan time.
I/O point usage
The table to the right indicates the number
of I/O points consumed by each module.
Use this information to ensure you stay
within the maximum I/O count of the I/O
system you have chosen.
I/O Module Point Usage
DC INPUT
D2-08ND3
D2-16ND3-2
D2-32ND3
D2-32ND3-2
RELAY OUTPUT
8 in
16 in
32 in
32 in
D2-04TRS
D2-08TR
F2-08TR
F2-08TRS
D2-12TR
8 in
8 in
16 in
COMBINATION
8* out
8 out
8 out
8 out
16** out
AC INPUT
D2-08NA-1
D2-08NA-2
D2-16NA
DC OUTPUT
D2-04TD1
D2-08TD1
D2-08TD2
D2-16TD1-2
D2-16TD2-2
F2-16TD1P
F2-16TD2P
D2-32TD1
D2-32TD2
D2-08TA
F2-08TA
D2-12TA
D2-08CDR
8 in*/8 out*
ANALOG
8* out
8 out
8 out
16 out
16 out
16 in/16 out
16 in/16 out
32 out
32 out
AC OUTPUT
8 out
8 out
16** out
F2-04AD-1
F2-04AD-2
F2-08AD-1
F2-08AD-2
F2-02DA-1 & 1L
F2-02DA-2 & 2L
F2-4AD2DA
F2-8AD4DA-1
F2-8AD4DA-2
F2-02DAS-1
F2-02DAS-2
F2-08DA-1
F2-08DA-2
F2-04RTD
F2-04THM
16 in
16 in
16 in
16 in
16 out
16 out
16 in/16 out
32 in/32 out
32 in/32 out
32 out
32 out
16 out
16 out
32 in
32 in
D2-EX
D2-CM
F2-08SIM
D2-CTRINT
H2-CTRIO(2)
D2-DCM
F2-DEVNETS-1
F2-SDS-1
H2-EBC100
H2-EBC-F
H2-ECOM100
H2-ECOM-F
F2-CP128
H2-PBC
None
None
8 in
8 in 8 out
None
None
None
None
None
None
None
None
None
None
REMOTE I/O
H2-ERM100
D2-RMSM
D2-RSSS
None
None
None
* 4-pt. modules consume eight points. Only the first four points are used.
** 12-pt. modules consume 16 points. The first six points are assigned, two are skipped, and then the next six
points are assigned. For example, a D2-12TA installed in slot 0 would use Y0-Y5, and Y10-Y15. Y6-Y7, and
Y16-Y17 would be unused.
Book 1 (14.3)
eD2-42
SPECIALTY MODULES
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
Company
Information
HERE
Step 6: Check the Power Budget
1.Using a chart similar to the one below,
fill in column 2.
Managing your power
resource
When determining the types and quantity
of I/O modules you will be using, it is
important to remember there is a defined
amount of power available from the base
power supply.
The chart on the next page indicates the
power supplied and used by each DL205
device. The adjacent chart shows an
example of how to calculate the power
used by your particular system. These
charts should make it easy for you to
determine if the devices you have chosen
will operate within the power budget of
your system configuration.
If the I/O you have chosen exceeds the
maximum power available from the
power supply, you may be able to resolve
the problem by using local expansion or
remote I/O bases.
DL205 power supply
specifications
2.
Using the tables on the next page,
enter the current supplied and used
by each device (columns 3 and 4).
Devices which fall into the “Other”
category (Row D) are devices such as
the operator interface and the handheld programmer, which also have
power requirements, but do not directly
plug into the base.
3.
Add the current used by the system
devices (columns 3 and 4) starting
with the CPU slot and put the total in
the row labeled “Maximum Current
Required” (Row E).
Column 1
A
Control Systems
Overview
CLICK PLC
4.
Subtract the row labeled “Maximum
Current Required” (Row E), from the
row labeled “Current Supplied” (Row
B). Place the difference in the row
labeled “Remaining Current Available”
(Row F).
5.
If “Maximum Current Required” is
greater than “Current Supplied” in
either column 3 or 4, the power
budget will be exceeded. It will be
unsafe to use this configuration, and
you will need to restructure your I/O
configuration. Note the auxiliary power
supply does not need to supply all the
external power. If you need more than
the 300mA supplied, you can add
an external 24V power supply. This
will help keep you within your power
budget for external power.
Column 2
Column 3
Device Type
5VDC (mA)
Column 4
External Power 24
VDC (mA)
Base
9 slot
2,600
300
D2-260 (CPU)
D2-16ND3-2
D2-16ND3-2
D2-16NA
D2-08NA-1
D2-16TD1-2
D2-08TA
D2-08TA
330
100
100
100
50
200
250
250
0
0
0
0
0
80
0
0
DV-1000
D2-HPP
150
200
0
0
E Maximum Current Required
1730
80
F Remaining Current Available
2600-1520=1080
300-80=220
Power budget example
The example on the right shows how to
calculate the power budget for the DL205
system. The examples are constructed
around a single 9-slot base using the
devices shown. It is recommended you
construct a similar table for your DL205
system. Follow the steps to the right to
determine your power budget.
Part Numbers
AC Powered Bases
D2-03B-1, D2-04B-1, D2-06B-1, D2-09B-1
DirectLOGIC
DL105
DirectLOGIC
DL205
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
C-More Micro
HMI
ViewMarq
Industrial
Marquees
Other HMI
Communications
24 VDC Powered Bases
D2-03BDC1-1, D2-04BDC1-1,
D2-06BDC1-1, D2-09BDC1-1
Appendix
Book 1
Terms and
Conditions
125 VDC Powered Bases
D2-04BDC-2, D2-06BDC2-1,
D2-09BDC2-1
Voltage Withstand (dielectric) 1 minute @ 1,500 VAC between primary, secondary, field ground, and run relay
Insulation Resistance
> 10Mq at 500 VDC
Input Voltage Range
85-132 VAC (110 range)
170-264 VAC ( 220 range)
47-63Hz
10.2-28.8 VDC (24 VDC)
with less than 10% ripple
Auxiliary 24 VDC Output
300mA max.
none
300mA max.
Maximum Inrush Current
30A
10A
20A
Maximum Power
80 VA
25W
30W
100-264 VDC (125 VDC)
with less than 10% ripple
Book 1 (14.3)
www.automationdirect.com/dl205
DirectLOGIC
DL05/06
C-More
HMI
Power Supply Specifications
Specification
DirectLOGIC
PLCs Overview
Software
D OTHER
Operator interface
Handheld programmer
Do-More T1H
PLC
Universal
Field I/O
C CURRENT REQUIRED
CPU SLOT
SLOT 0
SLOT 1
SLOT 2
SLOT 3
SLOT 4
SLOT 5
SLOT 6
SLOT 7
Do-More H2
PLC
Productivity
3000
B CURRENT SUPPLIED
The table below lists base power supply
specifications, including maximum inrush
current and maximum power consumed
from your power source.
Do-More
PLCs Overview
DL205 PLCs
eD2-43
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Power Requirements
These charts help
determine your power
requirements
This section shows the amount of power
supplied by each of the base power
supplies and the amount of power
consumed by each DL205 device. The
Power Consumed charts list how much
INTERNAL power from each power source
is required for the DL205 devices. Use this
information when calculating the power
budget for your system.
In addition to the internal power sources,
the DL205 bases offer a 24 VDC auxiliary
power supply with external power connections. This auxiliary power supply can
power external devices.
Use ZIPLinks to reduce
power requirements
If your application requires a lot of relay
outputs, consider using the ZIPLink AC or
DC relay output modules. These modules
can switch high current (10A) loads
without putting a load on your base power
budget. Refer to the Terminal Blocks and
Wiring Solutions section in this catalog for
more information.
This logo is placed next to the I/O
modules that are supported by the ZIPLink
connection systems. See the I/O module
specifications at the end of this section.
Power Consumed
Device
5V(mA)
24V Auxiliary
Operator Interface
DV-1000
150
0
C-more MicroGraphic
210
0
Power Supplied
Device
Price 5V(mA) 24V Auxiliary
Bases
D2-03B-1
Device
Price
5V(mA) 24V Auxiliary
Bases
300
D2-06BDC1-1
$194.00
2600
None
D2-03BDC1-1 $150.00 2600
None
D2-06BDC2-1
$184.00
2600
300
D2-04B-1
300
D2-09B-1
$220.00
2600
300
D2-04BDC1-1 $171.00 2600
None
D2-09BDC1-1
$238.00
2600
None
D2-06B-1
300
D2-09BDC2-1
$238.00
2600
300
$132.00 2600
$143.00 2600
$176.00 2600
Power Consumed
Power Consumed
Device
Device
5V(mA)
24V Auxiliary
5V(mA)
24V Auxiliary
D2-230
120
0
F2-04AD-1
100
5
D2-240
120
0
F2-04AD-2
110
5
D2-250-1
330
0
F2-08AD-1
100
5
D2-260
330
0
F2-08AD-2
100
5
H2-WPLC*-**
680
0
F2-02DA-1
40
60 (note 1)
DC Input Modules
F2-02DA-1L
40
70 @ 12V (note 1)
D2-08ND3
50
0
F2-02DA-2
40
60
D2-16ND3-2
100
0
F2-02DA-2L
40
70 @ 12V
D2-32ND3
25
0
D2-32ND3-2
25
0
F2-02DAS-1
F2-02DAS-2
100
100
50 / channel
60 / channel
F2-08DA-1
30
50 (note 1)
F2-08DA-2
60
140
F2-4AD2DA
60
80 (note 1)
F2-8AD4DA-1
35
100 (note 1)
F2-8AD4DA-2
35
80 (note 1)
F2-04RTD
90
0
F2-04THM
110
60
Analog Modules
CPUs
AC Input Modules
D2-08NA-1
50
0
D2-08NA-2
100
0
D2-16NA
100
0
Input Simulator Module
F2-08SIM
50
0
DC Output Modules
D2-04TD1
60
20
D2-08TD1
100
0
D2-08TD2
100
0
D2-16TD1-2
200
80
D2-16TD2-2
200
0
F2-16TD1P
70
50
F2-16TD2P
70
50
D2-32TD1
350
0
D2-32TD2
350
0
AC Output Modules
D2-08TA
250
0
F2-08TA
250
0
D2-12TA
350
0
Relay Output Modules
D2-04TRS
250
0
D2-08TR
250
0
F2-08TR(S)
670
0
D2-12TR
450
0
Combination In/Out Module
D2-08CDR
200
0
Specialty Modules
D2-CTRINT
50*
0
D2-CM / D2-EM
100/130
0
H2-CTRIO
400
0
H2-CTRIO2
275
0
D2-DCM
300
0
F2-DEVNETS
160
0
F2-SDS-1
160
0
H2-PBC
530
0
H2-EBC100
300
0
H2-EBC-F
640
0
H2-ECOM100
300
0
H2-ECOM-F
640
0
F2-CP128
235
0
H2-ERM100, (-F)
300, (-F: 450)
0
D2-RMSM
200
0
D2-RSSS
150
0
Remote I/O
Programming Devices
D2-HPP
200
0
*requires external 5VDC for outputs
Note 1: Add an additional 20 mA per output loop.
Book 1 (14.3)
eD2-44
DL205 PLCs
1-800-633-0405
Prices as of April 27, 2016. Check Web site for most current prices.
HERE
Company
Information
Dimensions and Installation
Control Systems
Overview
Understanding the installation requirements for your DL205 system will help
ensure that the DL205 products operate
within their environmental and electrical
limits.
CLICK PLC
See
the Enclosures section
for an enclosure that may
be suitable for your
application
Do-More
PLCs Overview
Do-More H2
PLC
Do-More T1H
PLC
Plan for safety
This catalog should never be used as a
replacement for the user manual. The user
manual, D2-USER-M (sold separately or
downloadable online), contains important
safety information that must be followed.
The system installation should comply with
all appropriate electrical codes and standards.
DirectLOGIC
DL05/06
Base dimensions
and mounting
Use the diagrams below to make sure the
DL205 system can be installed in your
application. To ensure proper airflow
for cooling purposes, DL205 bases must
be mounted horizontally. It is important
to check these dimensions against the
conditions required for your application. For example, it is recommended
that approximately 3” of space is left in
front PLC surface for ease of access and
cable clearances. Also, check the installation guidelines for recommended cabinet
clearances.
With 8pt. I/O
5.85”
148mm
4.45”
113mm
3.62”
92mm
2.95”
75mm
DirectLOGIC
DL305
DirectLOGIC
DL405
Productivity
Controller
Overview
Productivity
3000
Environmental Specification
Rating
Storage Temperature
-4 F - 158 F (-20 C to 70 C)
Universal
Field I/O
Ambient Operating Temperature
32oF - 131oF (0oC to 55oC)
Software
Ambient Humidity
30%-95% relative humidity (non-condensing)
Vibration Resistance
MIL STD 810C, Method 514.2
Shock Resistance
MIL STD 810C, Method 516.2
Noise Immunity
NEMA (ICS3-304)
Atmosphere
No corrosive gases
o
Base
o
A
o
o
B
C-More
HMI
C-More Micro
HMI
ViewMarq
Industrial
Marquees
C
D
D2-03B-1, D2-03BDC1-1
6.77” 172mm 6.41” 163mm 5.8”
D2-04B-1, D2-04BDC1-1
7.99” 203mm 7.63” 194mm 7.04” 179mm 8.46” 215mm
D2-06B-1, D2-06BDC1-1, D2-06BDC2-1
10.43” 265mm 10.07” 256mm 9.48” 241mm 10.90” 277mm
D2-09B-1, D2-09BDC1-1, D2-09BDC2-1
14.09” 358mm 13.74” 349mm 13.14” 334mm 14.56” 370mm
A
C
With 16pt. I/O
DirectLOGIC
DL205
2"
50mm
min
The Environmental Specifications table
at the right lists specifications that apply
globally to the DL205 system (CPUs,
bases, and I/O modules). Be sure that
the DL205 system is operated within these
environmental specifications.
With 32pt. ZipLink cable or
base expansion unit cable
DirectLOGIC
DL105
2"
50mm
min
Environmental
specifications
With D2-DSCB-1 on port 2
DirectLOGIC
PLCs Overview
2"
50mm
min
3.54”
90mm
148mm 7.24” 184mm
OK
2.99”
76mm
B
Airflow
With D2-EM base expansion module
D
DIN rail slot (35mm)
Book 1 (14.3)
www.automationdirect.com/dl205
DL205 PLCs
eD2-45
Other HMI
Communications
Appendix
Book 1
Terms and
Conditions
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