Sysmac Automation Platform Product Brochure EN

Sysmac Automation Platform Product Brochure EN
Sysmac Automation Platform
O ne Machine Control
One Machine Control
Motion, Logic and Vision in one
One machine control through one connection and one software is how we define the new
Sysmac automation platform. The new NJ machine automation controller integrates motion,
logic sequencing, vision and networking under one software: Sysmac Studio. This one
software provides a true Integrated Development Environment (IDE) that includes a custom
3D motion simulation tool. The NJ controller comes standard with built-in EtherCAT and
EtherNet/IP. The two networks with one connection purpose is the perfect match between
fast real time machine control and data plant management.
2
One machine controller: NJ-Series
One connection: EtherNet/IP
For complete control and management of your machine.
Logic and advanced motion control in one
For local or remote access to the complete machine
One machine network: EtherCAT
For real time control of servo drive, inverter, vision system and I/O
One software: Sysmac Studio
For configuration, programming, simulation and monitoring
Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory
automation products. Windows is a registered trademark of Microsoft Corporation in the USA and other countries.
EtherCAT® is a registered trademark of Beckhoff Automation GmbH for their patented technology. Other company names
and product names in this document are the trademarks or registered trademarks of their respective companies.
3
One connection
One machine network
One connection via the NJ-Series controller
allows seamless control and communication
NJ-Series motion features
with both the machine and the factory. The
» Up to 64 axis control
new NJ-Series controllers join the world
» Complies with PLCopen Function Blocks for Motion Control
standard factory automation network,
» Linear, circular and spiral (helical) interpolation
EtherNet/IP, with the best Ethernet-based
machine control network, EtherCAT.
» Master slave functions: registration control, flying shear, etc.
» E-cam with on the fly change
NJ-Series system features
» Fast PLC tasks in 500 ms
» Programming and data types fully compliant
with IEC 61131-3
» Multi-tasking program
EtherNet/IP: the ONE factory automation
network
» EtherCAT, EtherNet/IP embedded
4
» SD card slot and USB port built-in
» Peer-to-Peer controller communication
» Works with most CJ-PLC modules
» Interface with NS HMI series or SCADA software
» 10 years maintenance free
» Interface to Sysmac Studio
GE
A
IM
SmartSlice I/O
FQ-M Vision
Sensor
MX2 Inverter
Accurax G5
servo system
EtherCAT: the ONE machine network
» Up to 192 slaves
» Fastest machine network on the market
» Noise immunity to stringent Omron standards
» Embedded in Omron servo drive, inverter, vision
sensor and I/O
» Uses standard STP Ethernet cable with RJ45 connectors
A
DAT
M
A
R
G
PRO
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One connection
EtherCAT the optimal machine network
EtherCAT is the fastest emerging network for machine automation. It is Omron’s
de-facto machine network for our wide range of field and motion devices. It is
Ethernet based, fast, accurate and highly efficient in terms of data transmission.
All our EtherCAT devices have been designed and tested to meet Omron’s stringent
requirements on noise immunity.
Key features
• It is industrial Ethernet and uses standard IEEE 802.3 frames.
• It achieves high synchronisation accuracy by using a distributed
clock mechanism.
• It is the fastest network on the market with 100 ms refresh time
and less than 1 ms jitter
• It is simple to set up with automatic address assignment for nodes
• It uses standard Ethernet cables and connectors
Master clock
EtherCAT is Industrial Ethernet
The EtherCAT Telegram is contained in the Ethernet
Data section of the IEEE 802.3 Ethernet frame. The
frame travels through the media at 100 Mbps in full
duplex mode.
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Simple cabling:
100Base-TX
6000
EtherCAT uses standard 100BASETX Ethernet communication very
efficiently, over standard shielded
Ethernet cables and connectors.
No need for network switches.
4000
0
276 ms
479 ms
Profinet I/O
Powerlink
1000
Sercos III
2000
Profinet IRT
3000
EtherCAT
Cycle time ms
5000
763 ms 2347 ms 6355 ms
40 axes and 2200 I/O
Note: Refer to www.ethercat.org for complete details
Slave clock
100
m
Slave clock
DATA E
XCH
ANGE
Slave clock
Flexible topology
With two EtherCAT ports on all devices, no additional
switches are required to create a linear network.
EtherCAT junctions can be used to build tree and star
topologies, which can reduce the amount of cabling.
“On-the-fly” data exchange
Distributed clocks
The slave devices extract and/or insert data
on the fly. This method assures the highest
possible throughput.
The EtherCAT node slave measures the time difference between incoming and
returning frame - timestamp-. With these timestamps the master can determine the
propagation delay offset to the individual slave accurately. This mechanism ensures
accurate synchronisation between devices with less than 1 ms jitter.
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One software
Sysmac Studio for machine creators
Turning machine programmers into machine creators is the driving vision behind Sysmac
Studio. Cutting programming, debugging and set-up time while maximising the functionality
and performance of your machine is our ultimate goal. For this Sysmac Studio aims to offer
ONE software for the complete machine. A software tool that only needs to be learned once,
programmed, tested and tuned as one and secured as a whole.
Learn it ONC
E
Develop it FAST
Test it as ONE
L
L
A
t
i
e
r
u
Sec
8
Learn it ONCE
Develop it FAST
» One software for motion, drives and vision
» Supports Ladder, Structured Text and Function Block
programming with a rich instruction set
» Fully compliant with open standard IEC 61131-3
» CAM editor for easy programming of complex motion
» One design and operation environment for configuration,
profiles
programming and monitoring
» Intuitive editor with auto-complete assistance for Ladder
and Structured Text programming
Test it as ONE
Secure it ALL
» One simulation tool for sequence and motion in a 3D
» Advanced security function with 32 digit security
environment
password.
» Complete or partial program can be simulated and
» Complete project or single Function Block* can be
debugged
protected
» Data logging* and trending for tuning and debugging
PROG
» Machine cloning prevention
RAM
M
ING
DAT
AT
ION
3D
SI
T
LA
u
M
RAC
E
&L
OGG
ING
* Available in Sysmac Studio above v1.0
9
One software
Sysmac Studio to develop machines
Created to give you complete control over your automation
system, Sysmac Studio integrates configuration, programming
and monitoring. Graphics-oriented configuration allows quick
set-up of the controller, field devices and networks while
machine and motion programming based on IEC standard
and PLCopen Function Blocks for Motion Control cuts
programming time. Smart Editor with On-line debugging
helps quick and error free programming. Advanced simulation
of sequence and motion control, data logging and data trace
reduce machine tuning and set-up.
Design and operability
Unified design environment is provided for programming,
configuration and monitoring. It also offers intuitive
navigation between control modes.
Motion control
The graphical CAM editor allows quick implementation of
complex motion profiles. CAM tables can be modified on
the fly. A PLCopen Function Blocks for the Motion Control
library are available to implement general purpose motion
control.
Simulation
Motion trajectories in 3D can be pre-tested with advanced
simulation of sequence and motion control. Simulation of
single Function Blocks, POU’s (Program Organisation Unit)
or the entire program can be performed. In addition all
standard features such as Break & Step are available.
Data logging* and tracing
Easy system tuning thanks to integrated
and synchronised data tracing of motion
commands, position and speed feedback
and I/O status and values.
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Configuration
Programming
Simple drag and drop configuration for controller,
network, servo-axis and other field devices.
Multi-tasking and fully compliant with IEC61131-3 standard. The program
editor includes smart support functions such as syntax error check and
clear colour segregation of variables and symbols. ST instructions can
be directly written in Ladder programs thanks to in-line ST function.
* Available in Sysmac Studio above v1.0
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NJ-Series Machine Automation Controller
Complete and robust machine automation
The NJ-Series Machine Automation Controller is at the
heart of the new Sysmac platform. One integrated machine
controller that offers speed, flexibility and scalability of
software centric architecture without compromising on the
Hardware design
traditional reliability and robustness that you have come to
• Architecture Based on new Intel CPU 1.6GHz
expect from Omron PLCs. The NJ-Series is designed to meet
extreme machine control requirements in terms of motion
• The most compact controller in its class
• Built-in USB port and SD card slot
• Fan-less cooling
control speed and accuracy, communication, security and
robust system. You just create…
Motion control
• Up to 64 axis control
• Single axis moves and axes interpolation
• 32 axes/ 1 ms cycle time
• Electronic cams and gearboxes
System robustness
• One event log for controller, field devices and
networks
• Standard PLC system check: Watch-Dog Timer,
memory check, network topology check, etc.
NJ-Series controller features
• Fast PLC tasks in 500 ms
• Motion controller supporting up to 64 servo axes
• EtherNet/IP and EtherCAT ports embedded
• Up to 192 EtherCAT Slaves (64 axes)
Machine control
• Standard IEC 61131-3 programming
• Seamless integration of Logic
• Certified PLCopen Function Blocks for Motion Control
• Linear and circular interpolation
• Linear and infinite axes management
• Electronic Gear and CAM synchronisation
• Global standards CE, cULus, NK, LR
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and Motion
• Synchronous control of all machine network
devices
• Works with most CJ PLC series modules
Standard Factory network
• Programming
• Other Machine controllers
• HMI / SCADA
• IT systems
Standard Machine network
• Servos
• Inverters
• Vision systems
• Distributed I/O
Standard programming
• Fully conforms IEC 61131-3 standards
• PLCopen Function Blocks for Motion Control
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Accurax G5 Servo system
At the heart of every great machine
Great machines are born from a perfect match
between control and mechanics. G5 gives you that
extra edge to build more accurate, faster, smaller
and safer machines.
EtherCAT connectivity
• Compliant with CoE -CiA402 Drive profile• Cyclic Synchronous Position, Velocity and Torque modes
• Embedded Gear Ratio, Homing and Profile Position mode
• Distributed clock to ensure high precision
synchronisation
Accurax G5 servo system features
• Compact size servo drives with EtherCAT connectivity built-in
• High-response frequency of 2 kHz
• Load vibration suppression
• Embedded Safety conforming ISO13849-1 Performance Level d
• Advanced tuning algorithms (Anti-vibration function, torque
feedforward, disturbance observer)
• Wide range of linear and rotary servo motors
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Safety conformance
• PL-d according ISO13849-1
• STO: IEC61800-5-2
• SIL2 according to EN61508
Improved rotary motors
• Low cogging torque servo motors
• High accuracy provided by 20 bit encoder
• IP67 for all motors and connectors
• Large range of motors from 0.16 Nm up to 96 Nm
nominal torque (224 Nm peak)
Ironless linear motors
• Compact, efficient design
• Excellent force-to-weight ratio
• No latching force
Iron-core linear motors
• Compact, flat design
• Optimum ratio between force and volume
• Weight-optimized magnetic track
15
MX2 Inverter
Born to drive machines
Thanks to its advanced design and algorithms, the MX2
provides smooth control down to zero speed, plus precise
operation for cyclic operations and torque control capability
in open loop. The MX2 is fully integrated within the Omron
Sysmac automation platform.
Torque control in open loop
• Ideal for low to medium torque applications
• Can replace a flux vector inverter or servo drive in
suitable systems
EtherCAT connectivity
• Compliant with CoE -CiA402 Drive profile• Velocity mode
MX2 features
• Torque control in open loop, ideal for low to medium torque
applications.
• 200% starting torque near stand-still operation (0.5Hz)
• Double rating VT 120%/1 min and CT 150%/1 min
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Quick response to load fluctuation
• MX2 provides accurate speed control with less than 2%
error at 1 Hz
• Stable control without decreasing machine speed
Load
improves quality and productivity
Speed
Conventional inverter
Time
• Near stand-still operation (0.5Hz)
• Smooth control of high inertia loads
• Control of fast cyclic loads
Frequency response vs Torque
(Example with 7.5kW 4-pole motor)
Torque (%)
200% starting torque
200
100
0
0,5 3 6 10
20
30
40
50
60Hz
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FQ-M Vision Sensor
Designed for object tracking
The new FQ-M series* is a vision sensor designed specifically for
pick and place applications. It comes with EtherCAT embedded and
can be configured and monitored from Sysmac Studio software.
The FQ-M series is compact, fast and includes an incremental
encoder input for easy tracking and calibration.
Connectivity
• EtherCAT port for object tracking
• Ethernet port for advanced configuration and
monitoring
• Encoder input for accurate “on the fly tracking” and
easy calibration
• Automatic strobe timing control
Detection
• Up to 5000 pieces per minute with 360 degree
rotation
• Stable and robust detection under changeable
environmental conditions
FQ-M features
• Made specifically for tracking applications
• Designed to work within Sysmac integrated automation with
embedded EtherCAT and integrated software tool
• Smart camera with EtherCAT: camera, image processing and
connectivity in one
• Vision sensor with encoder input for tracking function
• Calibration function of the complete system
• Can inspect a wide range of objects
• Sysmac Studio software for vision system operation and setting
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Ethernet
Encoder input for tracking
and calibration
» The assisted calibration procedure simplifies the
overall system set-up.
Design
» Objects that overlap within more than one field of
view are segregated and its data is ignored.
• Camera and image processing in one
• Standard C-mount lenses; choose the field of view
and focus distance you need
• Variety of industrial connector types (angled, straight)
for correct mounting
2
4
1
3
Software tool
• Fully integrated within the Sysmac Studio software tool
• Intuitive and icon driven set-up and configuration
First shot: The position and orientation data of
pieces 1, 2 and 3 are sent to the controller.
• Trending and logging function
2
4
1
3
Next shot: Only the position and orientation data of
piece 4 are sent to the controller.
* Available as of autumn 2011
19
Service and Support
OMRON technical offices across the World
PRESENCE
Tsunagi laboratory
Automation
Competence Centre
Technical office
Premium partner
COMPETENCE
Proof of concept
OMRON
Design
Our wide network of machine
automation specialists will help you
to select the right automation architecture and products to meet your
requirements. Our flat structure based
on expert-to-expert contact ensures
that you will have ONE accountable
and responsible expert to deal with
on your complete project.
20
As your project matures make use of
our Automation centers to test and
catch-up with technology trends in
motion, robotics, networking, safety,
quality control etc. Make use of our
Tsunagi (connectivity) laboratory to
interface, test and validate your complete system with our new machine
network (EtherCAT) and factory network (EtherNet/IP).
We will assign a dedicated application engineer to assist with initial
programming and proof testing of
the critical aspects of your automation system. Our application engineers have in-depth expertise in
and knowledge of networks, PLCs,
motion, safety and HMIs when
applied to machine automation.
Helsinki
Stockholm
Oslo
Estonia
Gothenburg
Malmö
Århus
Amsterdam
Latvia
Hamburg
Warsaw
Berlin
Den Bosch
Milton Keynes
Düsseldorf
Frankfurt
Brussels
Paris
Krakow
Prague
Stuttgart Munich
Piestany
Vienna
Steinhausen
Lausanne
Nantes
Budapest
Velenje
Lyon
Milan
Toulouse
Vitoria
Bucharest
Zagreb
Bologna
Belgrade
Sofia
Terni
Barcelona
Porto
Madrid
Moscow
Lithuania
Copenhagen
Pleven
Istanbul
Skopje
Valencia
Athens
Lisbon
Sevilla
Alger
Tunis
Casablanca
CONFIDENCE
Development
During your prototyping phase you
will need flexibility in technical
support, product supply and
exchange. We will assign an inside
sales contact to help you source
the correct products fast during
your prototyping phase.
ASSuRANCE
Commissioning
Serial production
With our world-wide network for
service and support the export of
your product is made simple, we
will support you on-site with your
customer, anywhere in the world. We
can arrange a liaison sales engineer
to facilitate training, spare parts supply or even machine commissioning.
All this in a localised language with
localised documentation – giving you
complete peace of mind.
As your production increases we will engage in
supplying you within 24hrs and repairing within
3 days. All our products are global products
meeting global standards - CE, cULus, NK, LR -
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Product overview
Controller
NJ-Series
• Integration of Logic and Motion in one Intel CPU
• Up to 64 axes motion control
• New PLC Logic and Motion cores, 100% Omron quality
• IEC 61131-3 programming languages
• EtherCAT and EtherNet/IP ports embedded
• Certified PLCopen Function Blocks for Motion Control
• Reuse with most of the CJ-series I/O units
Accurax G5 servo drive
High-response frequency of 2 kHz
Built-in safety conforming ISO13849-1 Performance Level d
High accuracy provided by 20 bit encoder
Advanced vibration suppression functions
Servos
•
•
•
•
Accurax G5 servo motor
• Power range from 50 W to 15 kW
• IP67 protection
• Low cogging torque
Accurax Linear motor solutions
• Linear motor force range from 26.5 to 760 N
• Ironless and iron-core motor types available
• Wide range of over 100 standard linear motor axes
Inverters
MX2
22
• Torque control in open loop
• 200% starting torque
• Double rating VT 120%/1 min and CT 150%/1 min
Distributed I/O
Vision sensor
FQ-M series*
• Camera, vision and connectivity in one
• Compact vision sensor
• Designed for high speed pick and place
• Encoder tracking and smart calibration function
• Fast and powerful object recognition
CONFIGURA
TION
GX series
SmartSlice I/O
• Digital, analogue and
encoder I/O units
• Removable I/O terminal
• Automatic and manual
address setting
• Up to 64 I/O units per station
• Screwless wiring
• Hot-swap with auto-restore
PROGRAMM
ING
MONITORING
Security
Ladder
Field devices
Structure
d text
Motion axis
Network
Function
Blocks
Controller
ESI files
Tag Data
base
Trending,
logging & trac
ing
3D Motion
simulation
CAM edito
r
IEC
programming
PLCopen
FB
motion
Sysmac Stu
dio
T
JEC
PRO
Event log Dat
abase
* Available as of autumn 2011
23
OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu
Austria
Tel: +43 (0) 2236 377 800
www.industrial.omron.at
Germany
Tel: +49 (0) 2173 680 00
www.industrial.omron.de
Portugal
Tel: +351 21 942 94 00
www.industrial.omron.pt
Turkey
Tel: +90 212 467 30 00
www.industrial.omron.com.tr
Belgium
Tel: +32 (0) 2 466 24 80
www.industrial.omron.be
Hungary
Tel: +36 1 399 30 50
www.industrial.omron.hu
Russia
Tel: +7 495 648 94 50
www.industrial.omron.ru
United Kingdom
Tel: +44 (0) 870 752 08 61
www.industrial.omron.co.uk
Czech Republic
Tel: +420 234 602 602
www.industrial.omron.cz
Italy
Tel: +39 02 326 81
www.industrial.omron.it
South Africa
Tel: +27 (0)11 608 3041
www.industrial.omron.co.za
Denmark
Tel: +45 43 44 00 11
www.industrial.omron.dk
Netherlands
Tel: +31 (0) 23 568 11 00
www.industrial.omron.nl
Spain
Tel: +34 913 777 900
www.industrial.omron.es
Finland
Tel: +358 (0) 207 464 200
www.industrial.omron.fi
Norway
Tel: +47 (0) 22 65 75 00
www.industrial.omron.no
Sweden
Tel: +46 (0) 8 632 35 00
www.industrial.omron.se
France
Tel: +33 (0) 1 56 63 70 00
www.industrial.omron.fr
Poland
Tel: +48 (0) 22 645 78 60
www.industrial.omron.pl
Switzerland
Tel: +41 (0) 41 748 13 13
www.industrial.omron.ch
More Omron representatives
www.industrial.omron.eu
Automation Systems
• Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O
• Industrial PC’s • Software
Motion & Drives
• Motion controllers • Servo systems • Inverters • Robots
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches
CD_EN_01+Sysmac+Brochure
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
We reserve the right to make any changes at any time without prior notice.
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