Carrier 33CS400-01 Owner`s manual
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Carrier 33CS400-01 offers precise temperature control and advanced features for your home comfort needs. It supports up to 3 heat and 2 cool stages, allowing for efficient heating and cooling management. The backlit display and button legends enhance usability, while the aux heat indicator provides clear status updates. With dry contact capability, set point limiting, and outdoor sensor compatibility, this thermostat offers versatility for various HVAC systems.
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INSTALLATION
INSTRUCTIONS
THERMOSTAT
P/N 33CS400-01
T
D
IGITAL
HERMOSTAT
HEAT
COOL
&
HEAT
PUMP
I2:00
Su
Pm
AUTO
74
C
OOL
3 Configurable Outputs
Control up to 3 Heat &
2 Cool Stages
Backlit Display & Button
Legends
Aux Heat Indicator
Dry Contact Equipped
Set Point Limiting
Remote Sensor Ready
Outdoor Sensor Ready
Accepts EZ Programmer
Accepts Optional Humidity Module:
Controls Humidification,
Dehumidification and Reheat
Accepts Optional IR Remote Control
OPTIONAL
HUMIDITY MODULE
Use with most Air Conditioning & Heating Systems including: 1 or 2 Stage
Electric Cooling & 3 Stage Gas Heating, Heat Pump, Electric or Hydronic Heat.
Carrier Corporation 04/06
CAUTION
Follow the Installation Instructions before proceeding.
Set the thermostat mode to “OFF” prior to changing settings in setup or restoring Factory Defaults.
CAUTION
NEVER PUT MORE THAN ONE
JUMPER ON THE SAME MISC
JUMPER BLOCK!
THIS MAY DAMAGE YOUR
THERMOSTAT AND VOID
YOUR WARRANTY.
MISC1
OK
MISC1
NOTE: Due to variations in environmental conditions, it is not always possible to achieve the desired humidification or dehumidification setpoint.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
4Z95
Thermostat 33CS400-01
F C
Tested to Comply with FCC Standards
FOR HOME OR OFFICE USE
Page i
Page iii
Preparation
Remove & Replace the
Old Thermostat
Configuring the MISC
Outputs
Wire Connections
Sample Wiring
Diagrams
Test Operation
Calibrating the
Thermostat Sensors
TroubleShooting
5
6
7
8
1
2
3
4
SECTION 1
1
Proper installation of the thermostat will be accomplished by following these step by step instructions. If you are unsure about any of these steps, call a qualified technician for assistance.
Assemble tools
Flat Blade
Screwdriver
Wire cutter
& Stripper
Make sure your Heater/Air Conditioner is working properly before beginning installation of the thermostat.
Carefully unpack the thermostat. Save the screws, bracket, and instructions.
Turn off the power to the Heating/Air Conditioning system at the main fuse panel. Most residential systems have a separate breaker for disconnecting power to the furnace.
Page 1.1
SECTION 2
Remove the cover of the old thermostat.
If it does not come off easily check for screws.
2
Loosen the screws holding the thermostat base or subbase to the wall, and lift away.
Disconnect the wires from the old thermostat.
Tape the ends of the wires as you disconnect them, and mark them with the letter of the terminal for easy reconnection to the new thermostat.
Keep the old thermostat for reference purposes until your new thermostat is functioning properly.
Page 2.1
SECTION 3
3
Section 3 Contents:
Configuring the Jumpers........3.2
Explanation of Jumper
Settings..................................3.3
Page 3.1
For additional flexibility, your thermostat has three configurable outputs. These outputs are designed to have different functions
3 depending on how the jumpers are set (below).
Each output, labeled MISC1, MISC2, and MISC3 may be set for one of the six choices available.
In the diagram below, the MISC3 jumper has been set for HUM*
(humidification) operation, the MISC2 jumper has been set for
DEHUM* (dehumidification) operation, and the MISC1 jumper has been set for PROG (programmable) operation.
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RSGND
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
*The Humidity Module (sold separately) must
be installed to operate a humidification
and/or dehumidification system.
CAUTION
NEVER PUT MORE THAN
ONE JUMPER ON THE SAME
MISC JUMPER BLOCK!
DOING SO MAY DAMAGE
YOUR THERMOSTAT AND
VOID THE WARRANTY.
Page 3.2
MISC3
OK
MISC3
3
W3 JUMPER SETTING
If the jumper for MISC1, MISC2, or MISC3 is set to W3, the corresponding MISC screw terminal on the backplate will control a third stage of heat.
W3 MULTI-STAGE OPERATION EXPLAINED - SECTION 13 of the Owner’s
The 3rd Stage of Heat is turned on when:
(A) The 1st and 2nd stages have been on for the time required (steps 27
and 28, page 13.6). It is adjustable from 0-60 minutes and the default
is two minutes.
(B) The temperature from the setpoint is equal to or greater than: the set-
point plus the 1st stage deadband (step #24, 13.5), plus the 2nd stage
deadband (step #25, 13.5) plus the 3rd stage deadband (step #26,
13.5). This 3rd stage deadband is adjustable from 0-10 degrees and
the default is two degrees.
Deadband db 3
(adj. 0-10 )
Heating
Deadband db 2
(adj. 0-10 )
Deadband db 1
(adj. 1-6 )
Deadband db 1
(adj. 1-6 )
Cooling
Deadband db 2
(adj. 0-10 )
3rd Stage turn on
2nd Stage turn on
1st Stage turn on
DECREASE
Heat
Setpoint
Cool
Setpoint
TEMPERATURE INCREASE
1st Stage turn on
2nd Stage turn on
PROG JUMPER SETTING
If the jumper for MISC1, MISC2, or MISC3 is set to PROG, the corresponding MISC screw terminal on the backplate will control a pilot relay or other accessory.
PROGRAMMABLE OUTPUT - SECTION 14 of the Owner’s Manual
This jumper setting allows the MISC outputs to control a pilot relay by time, temperature, or a signal from the Internet/Phone. The following are three possible scenarios:
By Time: A device that requires a start and stop time. An example
of this would be an exterior lighting system that needed to be
energized every day between the hours of 8pm and 1am.
By Temperature: An exhaust fan that needs to energize whenever
the temperature from RS2 rises above 90 degrees F.
By Remote: Remotely arming a security system through the web or phone.
Page 3.3
Explanation of Jumper Settings
(continued)
HUM JUMPER SETTING
If the jumper for MISC1, MISC2, or MISC3 is set to HUM, the corresponding MISC screw terminal on the backplate will control a humidification system.
HUMIDIFICATION OPERATION - SECTION 9 of the Owner’s Manual
3
If your HVAC unit is equipped with a humidification system and the Humidity
Module (sold separately) has been installed, the thermostat will provide power to the MISC1, MISC2, or MISC3 terminal of the thermostat when the humidity in the home falls below the humidity setpoint you have chosen. The value for this setpoint ranges from 0% to 60%. If no humidity is desired or if a humidification system has not been installed, set the value to OFF.
DEHUM JUMPER SETTING
If the jumper for MISC1, MISC2, or MISC3 is set to DEHUM, the corresponding MISC screw terminal on the backplate will be connected to the dehumidification terminal of a furnace board.
NOTE: Not all furnaces have a dehumidification terminal.
DEHUMIDIFICATION OPERATION - SECTION 10 of the Owner’s Manual
If your HVAC unit is equipped with a dehumidification system the thermostat will operate in one of two ways.
1) Normally Closed (NC): The thermostat will de-energize the MISC1, MISC2,
or MISC3 terminal of the thermostat (this MISC terminal is connected to the
DEHUM terminal on your furnace) to allow the fan to run in low speed when
the humidity in the home is above the dehumidify setpoint you have chosen
and there is a call for 1st stage cooling.
2) Normally Open (NO): The thermostat will energize the MISC1, MISC2, or
MISC3 terminal of the thermostat (this MISC terminal is connected to the
DEHUM terminal on your furnace) to allow the fan to run in low speed when
the humidity in the home is above the dehumidify setpoint you have chosen
and there is a call for 1st stage cooling.
Page 3.4
Explanation of Jumper Settings
(continued)
3
ECON JUMPER SETTING
If the jumper for MISC2 and MISC3 is set to ECON, the corresponding
MISC screw terminal on the backplate will be connected to an economizer.
ECONOMIZER OPERATION - If your HVAC unit is equipped with an
economizer system, the thermostat will provide power to the MISC1, MISC2,
or MISC3 terminal of the thermostat when the thermostat is in an occupied
time period. The MISC1, MISC2, or MISC3 terminal will be de-energized
when the thermostat is in an unoccupied time period.
Y2 JUMPER SETTING
If the jumper for MISC1 is set to Y2 the MISC1 screw terminal on the backplate will control a second stage of cooling.
Y2 OPERATION - SECTION 13 of the Owner’s Manual
Control up to two Cool stages.
The 2nd Stage of heat or cool is turned on when:
(A) The 1st Stage has been on for the time required (step #27,
page 13.6). It is adjustable from 0-60 minutes and the default
is two minutes.
And
(B) The temperature spread from the setpoint is equal to or greater
than: the setpoint plus the deadband (step #24, page 13.5), plus
the 2nd deadband (step #25, page 13.5). This 2nd deadband is
adjustable from 0-10 degrees and the default is two degrees.
Deadband db 1
(adj. 1-6 )
Cooling
Deadband db 2
(adj. 0-10 )
Cool
Setpoint
1st Stage turn on
TEMPERATURE INCREASE
2nd Stage turn on
Page 3.5
SECTION 4
If the terminal designations on your old thermostat do not match those on the new thermostat, refer to the chart below, or the wiring diagrams 4 that follow.
Wire from the old thermostat terminal marked
G or F
Y1, Y or C
W1, W or H
Rh, R, M, Vr, A
C
O/B
W2
MISC1
MISC2
MISC3
RS+5
RS1
RSGND
RS2
CK1
CKGND
Function
Fan
Cooling
Heating
Power
Common
Rev. Valve
2nd Stage Heat
Configurable Output #1
Configurable Output #2
Configurable Output #3
Remote Sensor +5vdc
Remote Sensor Signal
Remote Sensor Ground
Remote Sensor Signal #2
Dry Contact Switch 1
Dry Contact Switch 2
Install on the new thermostat connector marked
G
Y1
W1/O/B
R
C
W1/O/B*
W2
MISC1
MISC2
MISC3
CK1
CKGND
* O/B is used if your system is a Heat Pump.
** For instructions on connecting these terminals see page 15.2
of the Owner’s Manual. Page 4.1
SECTION 5
Section 5 Contents:
5
HVAC Equipment Wiring............5.2
MISC1, MISC2, and MISC3
Wiring........................................5.6
Remote Sensor and CK1-CK2
wiring for Time Clock...............5.8
Page 5.1
6 Wire, 1 Stage Cooling, 1 Stage Heat
Residential & Commercial 1 Stage Cooling, with 1st Stage Gas Heat
OR Commercial Heat Pump 1 Stage Cooling with 2 Stage Heat
5
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
ELEC
GAS
HP
GAS
B
O
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
6 Conductor 18 gauge unshielded cable from the thermostat to the equipment.
24 vac common
24 vac return
Fan relay
Compressor relay
1st stage heat circuit
2nd stage heat circuit
Page 5.2
6 Wire, 1 Stage Cooling, 1 Stage Heat
Residential & Commercial 1 Stage Cooling, with 1st Stage Electric Heat
5
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
ELEC
GAS
HP
GAS
B
O
24 vac common
24 vac return
Fan relay
Compressor relay
1st stage heat circuit
2nd stage heat circuit
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
6 Conductor 18 gauge unshielded cable from the thermostat to the equipment.
Page 5.3
6 Wire, 1 Stage Cooling, 2 Stage Heat
Residential Heat Pump with O Reversing
Valve 1 Stage Cooling, with 2 Stage Heat
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
ELEC
GAS
HP
GAS
B
O
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
6 Conductor 18 gauge unshielded cable from the thermostat to the equipment.
24 vac common
24 vac return
Fan Relay
Compressor Relay
Reversing Valve
2nd stage heat circuit
Page 5.4
5
6 Wire, 1 Stage Cooling, 2 Stage Heat
Residential Heat Pump with b Reversing
Valve 1 Stage Cooling, with 2 Stage Heat
5
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
ELEC
GAS
HP
GAS
B
O
24 vac common
24 vac return
Fan Relay
Compressor Relay
Reversing Valve
2nd stage heat circuit
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
6 Conductor 18 gauge unshielded cable from the thermostat to the equipment.
Page 5.5
Adding a 2nd Stage of Cooling (MISC1), Exterior Lighting
System (MISC2), and 3rd Stage of Heating (MISC3)
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
Exterior Lighting
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
3rd Stage Heat
2nd Stage Cooling
Page 5.6
5
Adding a Humidification System* (MISC1), Dehumidification System* (MISC2), and controlling an Economizer (MISC3).
5
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W3
PROG
HUM
DEHUM
ECON
MISC3 MISC2 MISC1
Y2
(MISC1
ONLY)
W1
Y1
G
MISC2
CK1
CKGND
R
C
INSTALL HUMIDITY
MODULE WITH SENSING
ELEMENT OUTWARD
ELEC
GAS
HP
GAS
B
O
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
HUM
NO HUM
Humidity Module
(Sold Separately)
Dehumidification
System
Economizer
Humidification
System
*
Requires Humidity Module.
Page 5.7
CK1 and CK2 terminals wired to a Time Clock
For instructions on wiring the optional Remote and Outside
Sensors, please see page 15.2 of the Owner’s Manual
5
W2
MISC1
RS2
MISC3
RS+5
RS1
RSGND
W1/O/B
Y1
G
MISC2
CK1
CKGND
R
C
10
9
11
12
8
7
6
1
2
3
5
4
DRY CONTACT SWITCH - The terminals are ‘normally open’ (may be programmed for
normally closed operation, see page 16.2 of the Owner’s Manual). Closing or
completing the circuit will cause the thermostat to do one of the following:
1) If Occupied 1 is selected in step #41 of the Advanced Setup (see page 16.4 of Owner’s
Manual), when the dry contact is energized the thermostat will be forced into Occupied 1
setpoints (see Section 6 of Owner’s Manual).
2) If Service Pan is selected, when the dry contact is energized the thermostat will lockout
Y1 (compressor) and write Service Pan on the display.
Page 5.8
SECTION 6
6
Turn the power on to the Heating/Air Conditioning system.
Press the MODE button repeatedly until the
HEAT icon appears on the display. Press the
UP or DOWN buttons until the set temperature is
10 degrees above room temperature; The furnace should turn on.
Press the MODE button repeatedly until the
COOL icon appears on the display. Press the UP or DOWN buttons until the set temperature is 10 degrees below room temperature; the air conditioner should turn on. NOTE: Most equipment has a time delay of 5 minutes between cool cycles. This feature is defeatable on the thermostat. Consult the Owner's Manual under
Setup, cycles per hour.
Press the UP button until the setpoint is equal to the room temperature. Press the FAN button to Fan On. The fan should turn on and run continuously.
NOTE: Due to the Random Start feature, outputs may not energize for up to 30
seconds when the thermostat is first powered (see page 16.4 of the
Owner’s Manual)
Page 6.1
SECTION 7
Under normal circumstances it will not be necessary to adjust the calibration of the temperature and humidity sensors. If calibration is required, please contact a trained HVAC technician to correctly perform the following procedure.
MODE
Place the thermostat in the
OFF mode.
OFF
I2:00
Pm
Su
72
7
MODE
FAN
Press and hold the MODE button. While holding the
MODE button, press and hold the FAN button for 5 seconds.
All icons will appear on the display.
I8:88
Service Filter
Pan UV Light
AUTO
OFFON
Unoccupied
123
Override
FanOn
Am
Pm
SuMoTuWeThFrSa
Program On
StartStop
DeHumidify
I88 Setup
H I
88
C
OOL
Outside
Remote
A UX H EAT
L
O
88
PRESS
THERMOSTAT SENSOR
Press the UP and DOWN buttons at the same time twice. The thermostat temperature will be displayed and may be calibrated using the UP or DOWN buttons.
CALIBRATE
TWICE
MODE
MODE
REMOTE SENSOR
Press the MODE button once. The remote sensor temperature will be displayed and may be calibrated using the
UP or DOWN buttons. If a remote sensor is not installed, only dashes will appear.
HUMIDITY SENSOR
Press the MODE button once. The relative humidity at the thermostat will be displayed and may be calibrated using the
UP or DOWN buttons.
Outside
CALIBRATE
CALIBRATE
After calibration is complete, press the MODE button twice to return to normal operation.
Page 7.1
SECTION 8
SYMPTOM: The air conditioning does not attempt to
turn on.
CAUSE: The compressor timer lockout may prevent the
air conditioner from turning on, for a period of time.
REMEDY: Consult the Owner's Manual in the Setup
section to defeat the cycles per hour and
compressor timeguard.
8
SYMPTOM: The display is blank.
CAUSE: Lack of proper power.
REMEDY: Make sure power is turned on to the furnace
and that you have 24vac between R & W. If C is
used, 24vac between R & C.
SYMPTOM: The air conditioning does not attempt to
turn on.
CAUSE: The cooling setpoint is set too high.
REMEDY: Consult the Owner's Manual in the Setup
section to lower the cooling setpoint limit.
SYMPTOM: The heating does not attempt to turn on.
CAUSE: The heating setpoint is set too low.
REMEDY: Consult the Owner's Manual in the Setup
section to raise the heating setpoint limit.
NOTE: Due to the Random Start feature, outputs may not energize for up to 30
seconds when the thermostat is first powered (see page 16.4 of the
Owner’s Manual)
Page 8.1
SYMPTOM: When controlling a residential heat pump,
and asking for cooling, the heat comes on.
CAUSE: The thermostat reversing valve jumper is set
for “b”.
REMEDY: Set the reversing valve jumper for “O”. See
pages 5.4 and 5.5.
SYMPTOM: When calling for cooling, both the heat
and cool come on.
8
CAUSE: The thermostat equipment jumper is configured
for “HP” and the HVAC unit is a Gas/Electric.
REMEDY: Set the equipment jumper for “Gas”. See
pages 5.2 and 5.3.
NOTE: Due to the Random Start feature, outputs may not energize for up to 30
seconds when the thermostat is first powered (see page 16.4 of the
Owner’s Manual)
P/N 88-503
Page 8.2
Rev. 4
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