SEGA Hang-On video game Owner's manual

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SEGA ENTERPRISES, LTD.
RBI I III I EFFI FIFI IID D IDE FERRI RIDER III IIIT I FFF Fs FF
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UP Y Y РРР ОР VE YO YO YO YO YI YY YI O UP DP Y VI YP YP
MANUAL NO. 420-5252
TABLE OF CONTENTS
INTRODUCTION OF THE OWNER'S MANUAL herren rer 1
1. HANDLING PRECAUTIONS eerste iii rece, in ea ara eones 1
2. PREVENTION OF COUNTERFEITING AND CONVERSION еее: 2
3. PRECAUTIONS CONCERNING THE PLACE OF INSTALLATION -- 3
4. EXTERIOR VIEW OF GAME (I) += A
EXTERIOR VIEW OF GAME Q) +=: 5
5. ADJUSTMENT OF THE SERVICE SWITCH eee 6
6. DIP SWITCH SETTING mes een, 7
7. SETTING THE DIFFICULTY LEVEL FOR THE “UPRIGHT” TYPE 8
8. HANDLE'S CENTERING ADJUSTMENT ------.-.---menii 9
9. ADJUSTING THE ACCELERATOR/BRAKE —---------..<<.<rrerirrrrs 10
10. EPROM LOCATION +44 RER are 1-12
11. SELF-TESTING St RR er er earer eee eee cena eee eee 1319
12. REMOVING THE HANDLE COVER ------------enn 20
13. REMOVING THE HANDLE UNIT eee 21
14. REMOVING THE WINDOW MASK -------------.e rm 99
15. REPLACING THE ACCELERATOR/BRAKE VOLUME CONTROLS --- 23
16. REPLACING THE ACCELERATOR/BRAKE WIRES ===" 24
17. PARTS LIST --- nene aer 95.39
18. SCHEMATIC DIAGRAM rer RER e 40
SPECIFICATIONS
INSTALLATION SPACE : 24.8 in. ( 63 cm) x 38.6 in. ( 98 cm )
HEIGHT : 72.8 in. ( 185 cm)
POWER : 185 W
NOTE
o Descriptions herein contained may be subject to improvement
changes without notice.
INTRODUCTION OF THE OWNER’S MANUAL
SEGA ENTERPRISES, LTD., supported by its high electronic
technology of LSIS, microprocessors, etc. and a wealth of
experience, has for more than 30 years been supplying various
innovative and popular game machines to the world market. This
OWNER' S manual is intended to provide detailed comments
together with all the necessary information covering the opera-
tion in general of electronic assemblies, electromechanicals,
servicing control, spare parts, etc. as regards the HANG - ON,
a new SEGA product. The manual is intended for those who have
knowledge of electricity and technical expertise especially in
ICs, CRTs, microprocessors, etc. Carefully read so as to acquire
sufficient knowledge before working on the machine. Should there
be a malfunction, non-technical personnel should under no
circumstance touch the interior system.
1. HANDLING PRECAUTIONS
When installing or inspecting, be very careful of the
following points and pay attention to ensure that the player
can enjoy the game safely.
o Be sure to turn the power off before working on the machine.
o To insert or pull out the plug quickly is dangerous.
o Itis necessary to make sure that the power cord or the
grounding wire is not exposed on the road, etc. in a manner
so as to be dangerous. Make sure that grounding connections
are made safely at the position where so specified.
o Do not use any fuse that does not meet the specified rating.
o Make complete connections for the IC board and other
connecters. Insufficient insertion is very dangerous.
Also, for the IC board circuit inspections, only the logic
tone is allowed. The use of a tester is not permitted so be
careful in this regard. After confirming that there are no
irregularities, turn the power ON.
—1—
2. PREVENTION OF COUNTERFEITING AND CONVERSION
LABELLING
To prevent counterfeits and conversions, the following
labels are put on all the SEGA products. When handling such
goods, be sure to confirm the labels. They are used to
prevent illegal acts such as the unauthorized copying of the
products and the printed circuit boards thereof or carrying
on business by manufacturing similar merchandise or by
converting, selling or using such products or printed
circuit boards.
ORIGINAL SEAL LICENCE SEAL
The following seal is put on The following seal is put on the
the machines manufactured by kits, such as the printed
SEGA. circuit boards, of SEGA
products.
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COPYRIGHT NOTICE
This SEGA product has the copyright notice as follows:
© SEGA 1985
This signifies that this work was disclosed in 1985 and is the
property of SEGA ENTERPRISES, LTD.
PRECAUTIONS CONCERNING THE PLACE OF INSTALLATION
The HANG- ON is an indoor game machine. Absolutely do
not install it outside. Even indoors, avoid installing in
places mentioned below so as to ensure proper usage:
Places subject to rain or water leakage, or condensation due
to humidity.
o In the proximity of an indoor swimming pool and/or shower.
o Places subject to direct sunlight.
o Places subject to heat sources from heating units, etc., or
hot air.
Vicinity of highly inflammable/volatile chemicals or
hazardous matter.
o Sloped surfaces.
Oo Vicinity of anti-disaster facilities such us fire exits and
fire extinguishers.
o Places subject to any type of violent impact.
o Dusty places.
4. EXTERIOR VIEW OF GAME (1)
BILLBOARD PLATE HN-1063
WINDOW MASK
CABINET HN- 1063
ASSY CLR DISPL 20
200— 5044 ASSY HANDLE
HN—50001
COIN CHUTE DOOR
CORNER SASH
HN-—1061 CORNER SASH
HN-—1061
CASH BOX DOOR
FRONT MAT
HN—1026
FLOOR MAT
HIN-— 1026
FLOOR MAT FRONT
HN-—1060
4. EXTERIOR VIEW OF GAME (2
FAN MOTOR
260—0011
ASSY GAME BOARD A
834—5667—01
SWITCH UNIT
FIN— 1045
BACK DOOR
ASSY GAME BOARD B
834—5706—01
ASSY POWER SUPPLY
HN-—40002
5. ADJUSTMENT OF THE SERVICE SWITCH
The layout as shown below can be viewed by opening the coin
chute door.
COIN CHUTE DOOR
(D DEMAGNETIZING SWITCH
@ SERVICE SWITCH
© TEST SWITCH
(@ VOLUME KNOB (LEFT)
© VOLUME KNOB (RIGHT)
CASH BOX
COIN MATER
CASH BOX DOOR
OPERATING INSTRUCTIONS
(1) DEMAGNETIZING SWITCH.....Used for removing the on-screen color
unevenness.
(2 SERVICE SWITCH...........Used for the purpose of servicing and
increasing the credits without
registering on the meter (this allows
you to check the game).
3) TEST SWITCH..............For operating this switch, see 13 .
SELF-TESTING.
(26) VOLUME ADJUSTMENT. .....TIhe volume of the right/left speakers
is separately adjusted (pay attention
to the right/left volume balance).
6. DIP SWITCH SETTING
Game Price Settings
COIN SW #1
COIN SW #2
DIP SW #1 DIP SW #2
DIP SW #1
OPTION 1 2 3 4 5 6 7 8
1 COIN 1CREDIT | OFF | OFF |OFF | OFF | OFF | OFF | OFF | OFF
1 COIN 2 CREDITS | ON | OFF | OFF (OFF | ON | OFF | OFF [OFF
1 COIN 3 CREDITS | OFF | ON | OFF | OFF | OFF | ON | OFF | OFF
1 COIN 4 CREDITS | ON | ON |OFF |OFF | ON | ON | OFF | OFF
1 COIN 5 CREDITS | OFF |OFF | ON |OFF |OFF [OFF | ON | OFF
1 COIN 6 CREDITS | ON |OFF | ON |OFF | ON |OFF | ON | OFF
2 COINS 1 CREDIT |OFF | ON | ON |OFF |OFF | ON | ON | OFF
3 COINS 1 CREDIT ON | ON | ON |OFF | ON | ON | ON | OFF
4 COINS 1 CREDIT | OFF |OFF |OFF | ON | OFF | OFF | OFF | ON
2 COINS 3 CREDITS | ON |OFF |OFF | ON | ON | OFF [OFF | ON
2 COINS 1 CREDIT
4 СО! IT
COINS 2 CREDITS | "oo | on |oFF | oN |OFF | ON |OFF | ON
5 COINS 3 CREDITS
6 COINS 4 CREDITS
2 COINS 1 CREDIT
N | ON [OFF | ON | © ON | OFF | ON
4 COINS 3 CREDITS | Y o о N N
1 COIN 1 CREDIT |
2 COINS 2 CREDITS
3 COINS 3 CREDITS |OFF |OFF | ON | ON ¡OFF |OFF | ON | ON
4 COINS 4 CREDITS
5 COINS 6 CREDITS
1 COIN 1 CREDIT
2 COINS 2 CREDITS
N |OFF N | ON |OFF| ON | ON
3 COINS 3 CREDITS | © ON | O 9
4 COINS 5 CREDITS
1 COIN 1 CREDIT
FF | ON | ON OFF | ON N N
2 COINS 3 CREDITS | °°" ON о 9
1 COIN 1 CREDIT ON | ON | ON | ON | ON | ON | ON | ON
COIN SW #1 COIN SW #2
Game Option Settings
DIP SW #2
—
OPTION 1 2 3 4 5 6 7 | 8
ADVERTISE OFF OFF
SOUND ON ON
MEDIUM OFF |OFF
GAME EASY ON |OFF
DIFFICULTY HARD OFF | ON
HARDEST ON | ON OFF
EASY OFF [OFF
TIME MEDIUM ON |OFF
ADJUST. HARD OFF | ON
HARDEST ON | ON
USIC ON OFF
PLAY M OFF ON
DIP SWITCH
o For details concerning the difficulty level setting, see
page 8.
7. SETTING THE DIFFICULTY LEVEL FOR THE “ UPRIGHT ” TYPE
For the UPRIGHT type HANG —ON machine, the difficultness of the game can be
set for 4 different levels by adjusting ©, the other cars’ appearance frequency and
@ , the game time, using DIP SWITCH No. 2 on the PC (printed circuit) board.
Depending on the skills of the players, appropriate difficulty levels can be set as
applicable. When shipping the machine, the difficulty levels for both the |
above -— mentioned 7) and O) are set for the * mark level.
(1 Other cars” appearance frequency (set by DIP SWITCHES 2 & 3)
SWITCH NO. The other cars’ Difficulty
3 2 appearance frequency level
OFF OFF MEDIUM *< When shipping
OFF ON 30% lower than MEDIUM | EASY
ON OFF | 40% higher than MEDIUM: HARD
ON ON 80% higher than MEDIUM | HARDEST
@ Game time adjustment (set by DIP SWITCH 4 & 5)
| SWITCH NO Game time (seconds)
“ | per stage
5 4 1 2 3 4 5
OFF OFF 75 | 60| 55 | 55 | 50 EASY
OFF | ON 70 | 60| 60 | 55! 55 MEDIUM *—When shipping
ON OFF 65 | 60 | 55 | 60 | 55 НАВО
ON ON 60 | 60| 60 | 60 | 55 HARDEST
‘Difficulty
level
DETAILED EXAMPLES
DIP SW NO, Difficulty
5 4 3 2 level
OFF | OFF | OFF | ON 1 EASY
OFF | ON | OFF | ON | 2 Î
ON OFF | OFF | ON 3
ON ON OFF | ON 4
OFF | OFF | OFF | OFF | 5
OFF | ON OFF | OFF | 6 *% When shipping
ON | OFF | OFF | OFF | 7
ON ON OFF | OFF | 8
OFF | OFF | ON OFF | 9
OFF | ON ON OFF | 10
ON OFF | ON OFF | 11
ON ON ON OFF | 12
OFF | OFF | ON ON 13
OFF | ON ON ON 14
ON OFF | ON ON 15 |
ОМ ОМ ОМ ОМ 16 HARDEST
|.
T
8. HANDLE’'S CENTERING ADJUSTMENT
o When the HANDLE is in a stationary position, display the
following on the screen in the SELF-TEST mode:
o At this time, if the variable value becomes 80H, it is
considered normal.
VOLUME BRACKET
PINION GEAR
601-5424
SPUR GEAR
601-5423 SCREWS A
VOLUME SHAFT
SPRING
ADJUSTING PROCEDURE
@) The VOLUME BRACKET can be moved in
the right and the left directions by
releasing 2 SCREWS A which fasten it.
DIAGNOSTIC
| INPUT ART (2) Move the VOLUME BRACKET to the right
COIN # 1 :
COIN # 2 SERVICE to disengage the PINION GEAR and the
FOOTSWR FOOT SW L SPUR GEAR. At this time, make
adjustments by turning the VOLUME
ANGLE DATA 180H<
ACCEL DATA 00H
SHAFT in a manner so that the variable
BRAKE DATA 00H value falls within the allowable
E range.
VARIABLES —
(3) In the case where fine adjustments are
necessary, slightly release the VOLUME
BRACKET and then turn it in the
applicable direction.
—Q—
9. ADJUSTING THE ACCELERATOR / BRAKE
Oo After replacing the ACCELERATOR/BRAKE WIRES, carry out the
following test:
o Display the following on the screen in the SELF-TEST MODE (see
page lo ).
ACCELERATOR
o When the ACCELERATOR is returned to its original
OFF position, make adjustment in a manner so that
the variable value becomes OH.
Allowable range: OH-4H
o Make adjustment of the wire's length by using NUT
C (see page 24 ).
DIAGNOSTIC
INPUT TEST
COIN # 1 START
COIN # 2 SERVICE
FOOT SWR FOOT SW L
ANGLE DATA 80H
ACCEL DATA 00H
BRAKE DATA 00H
VARIABLE VALUE
BRAKE
When the ACCELERATOR is returned to its original
OFF position, make sure that the VARIABLE VALUE
becomes OH.
Allowable range: OH-4H
0 Adjust the wire's length by using NUT C
(see page 24 ).
DIAGNOSTIC
INPUT TEST
COIN # 1 START
COIN # 2 SERVICE
FOOT SWR FOOT SW L
ANGLE DATA 80H
ACCEL DATA 00H
BRAKE DATA 00H
VARIABLE VALUE
o When the ACCELERTOR/BRAKE is moved the maximum distance, the
PINION GEAR (see page 24 ). turns approximately 180 degrees.
10. EPROM LOCATION
® > ASSY GAME BD A
834—5667—01
} ASSY GAME BD B
834—5706—01
1С 108
1С8 1С22
[| || 1С 51 1С 63
IC6 1C20 | IL)
С
ASSY CPU BD 834-5704-01
ASSY CONTROL BD 834-5668
ASSY SOUND BD 834-5670
ASSY ROM BD 834-5669
оО
@ ASSY CPU BD 834—5704—01
IC LOCATIONS NUMBERS MAIN FUNCTIONS
1 IC 6 EPR - 6915A| MAIN PROGRAM
2 IC 8 EPR- 6916A MAIN PROGRAM
3 IC 20 EPR-— 6917A MAIN PROGRAM
4 IC 22 EPR- 6918A| MAIN PROGRAM
5 IC 51 EPR- 6919 | SUB PROGRAM
6 IC 63 EPR- 6920 | SUB PROGRAM |
7 IC 108 EPR-— 6840 |ROAD CHARACTER
B ASSY CONTROL BD 834-5668
7 Г
| IC locations | Numbers | Main functions
1 IC 7 EPR —6843 т.
ГГ 21 1С 23 EPR 6842 pters + ere
C7 1623 cas 3 IC 38 EPR—6841
© ASSY SOUND BD 834-5670
D © ©
/ \ |
CL | :
/ IC locations Numbers | Main functions
— 1 IC 73 EPR -—6833 Driving and
IC 6 2 IC 5 EPR —-6831
other sounds
CJ 3 IC 6 EPR-— 6832 |
IC5
D ASSY ROM BD 834-5669
IC locations Numbers Main functions
1 IC 27 EPR-—6819
2 IC 34 EPR—6820
J т 3 IC 28 EPR-—6821
4 IC 35 EPR —6822
5 IC 29 EPR—6823
6 IC 36 EPR-—6824
34 27 |
] = 35 = 28 7 IC 30 EPR-6825 | Scenery figures
С 36 [2s 8 IC 37 EPR-—6826
[= LI 9| 1IC31 EPR —6827
= = = = a = MM 10| IC38 EPR—6828
11 IC 32 EPR—6829
12 IC 39 EPR-6830
13 IC 18 EPR-—6845
14 IC 25 EPR 6846
11. SELF—TESTING
The main purpose of these tests are to check the operations of
the game boards,
to find the defects if any, to adjust the
monitor colors properly, and to make sure the sounds are
produced satisfactorily. It is also performed to indicate the
assignments of the dip switches, check bookkeeping functions,
etc.
KIND OF TESTS
1) Memory Test:
2) Input Test:
3) Output Test:
4) Sound Test:
5) CRT Test:
6) Dip Switch
Assignment:
7) Bookkeeping:
To check the EPROM programs and the map area
of the RAMs.
To check the machine's inclining angle and to
test the operation of the accelerator, brake,
coin switches, etc.
To test the operation of the start lamp.
To check the quality of the sounds produced by
the PCB and the video disc, and adjust the
balance of the speakers.
To check if the colors on the monitor are
displayed correctly, and to adjust the
linearity.
To indicate each dip switch assignment.
To indicate information data on average score
and average play time, etc.
l. TEST OPERATION
(1) Push the test switch and Fig. 1 will be shown on the
screen.
(2) Select CONTINUE or INDIVIDUAL by using the START button.
DIAGNOSTIC
> [ CONTINUE)
= MEMORY TEST
INPUT TEST
OUTPUT TE
SOUND TEST. (3) Move the accelerator to bring the
C.R.T. TEST arrow to the desired position.
DIP SWITCH ASSIGNMENT
BOOKKEEPING
EXIT
SELECT BY ACCELERATOR SELECT BY ACCELERATOR PUSH TEST SWITCH
QS TEST SWITCH (Select the desired test item by using
the accelerator and push the test
switch button.)
[CONTINUE]:
o Bring the arrow sign (by operating the
control lever) to CONTINUE first, and
move it to one of the tests to start.
Push the TEST button, and the tests
will be performed in order, one by
one, starting from the test where the
FIG. 1
arrow was originally set to the EXIT.
o If the START button is pushed when the
arrow is at CONTINUE, it will change
to INDIVIDUAL. Pushing it again
returns it to CONTINUE.
[INDIVIDUAL]:
о If the arrow is at INDIVIDUAL first
and brought to a certain test which
you want to conduct, only that test is
performed by pushing the TEST button.
(4) When each test is finished in the case of CONTINUE, push the
TEST button, and it will automatically go into the follow-
ing test. If the TEST button is pushed in the case of
INDIVIDUAL, FIG. 1 is shown. If you want to end the test
mode at this time, bring the arrow to EXIT and push the
TEST button, and it will return to the ADVERTISEMENT mode.
2. TEST ITEMS
(1) Memory Test:
DIAGNOSTIC
MEMORY TEST
** ROMS TEST xx
IC 8 GOOD IC 6 GOOD IC 51 GOOD
IC 22 GOOD IC 20 GOOD IC 63 GOOD
** RAMS TEST xx
IC 54 GOOD IC 74 GOOD IC 90 GOOD
IC 66 GOOD IC 75 GOOD IC 104 GOOD
IC 73 GOOD IC 2 GOOD IC 10 GOOD
IC 52 GOOD IC 1 GOOD IC 24 GOOD
IC 46 GOOD IC 58 GOOD
Indication of "GOOD" following the IC No. means the IC is all
right. Push the TEST button to proceed to the following test
item.
(2) Input Test
DIAGNOSTICS
INPUT TEST
COIN # 1 START
_ COIN # 2 SERVICE
„FOOT SWR ~~ FOOT SW IL ——> Applicable only for the
RIDE ON type
ANGLE DATA 80H
ACCEL DATA 00H
BRAKE DATA 00H
(not the UPRIGHT type).
1. Operate the dip switches. When "ON" is indicated at the
right side of a certain tested item, the item is OK.
2. If the DATA value decreases when the bike is inclined to the
right, or increases when it is inclined to the left the
testing is OK (the data is indicated in the form of
hexadecimal values). Make adjustment in a manner so that in
the static condition the value shows 80H.
3. If the data value increases when the accelerator/brake is
applied and the value ranges between "00H" and "4H" when it
is returned to its original position, then the item test is
OK.
o When the test is ended, push the TEST button.
(3) Output Test
DIAGNOSTIC
OUTPUT TEST
START LAMP
_
If the start LAMP lights up, it is functioning properly.
Push the TEST button when the testing has been completed.
(4) Sound Test
DIAGNOSTICS
SOUND TEST
ALARM 1 9 SLIP
ALARM 2 10 CRASH
ALARM 3 11 REBOUND
ALARM 4 12 SAFETY ZONE
NAME ENTRY 1 13 MY BIKE
NAME ENTRY 2 14 OTHER BIKE R
TITLE SOUND 15 OTHER BIKE L
GOAL SOUND
SELECT BY ACCELERATOR
PUSH START SWITCH!
Qo —1 O3 сл +. © ВО
When the test has been completed, push the TEST button.
(5) C.R.T. TEST
E
YELLOW LIGHT BLU
GREEN
DIAGNOSTIC
C.R.T. TEST
RGB COLOR BAR
ack meo | [BLUE PINK | WHITE |
RED
GREEN
| BLUE
C.R.T. POSITION CHECK
When the test has been completed, push the TEST button.
(6) DIP SWITCH ASSIGNMENTS
DIAGNOSTIC
DIP SWITCH ASSIGNMENTS Present setting of the Dip
DIP SW. 1 OFF OFF OFF OFF OFF OFF OFF OFF 7
DIP SW. 2 OFF OFF OFF OFF OFF OFF OFF OFF
-Coin Switch Setting.
1 1234 COIN SW #1 1 COIN 1 CREDIT TT ns |
1 5678 COIN SW #2 1COIN 1 CREDIT "With or without sound
UA on the ADVERTISEMENT mode.
2 1 — ADVERTISE SOUND
2
Setting of the game
23 GAME DIFFICULTY
difficulty level.
45 TIME ADJ.
PLAY MUSIC IR
Setting of the game difficulty
level by time.
(7) Bookkeeping information
DIAGNOSTIC
BOOKKEEPING
| Usage frequency of coin chute 1
COIN CHUTE #1 0 — Usage frequency of coin chute 2
COIN CHUTE #2 . 0
— Number of coin credits
COIN CREDIT o— | |
SERVICE CREDIT 0 — Usage frequency of service switch
TOTAL CREDIT 0 — Number of credits
TOTAL TIME [1H [IM []S
PUSH START BUTTON !
Operating time (hour-minute-second)
* Only the data that falls within the range of up to 999H 59M 59S
can be memorized. The above screen indication is for testing.
When the tests are finished, push the START button and the
following will be shown:
DIAGNOSTIC
BOOKKEPING
NUMBER OF GAMES 203
AVE. SCORE 7230
— TOP-SCORE 9320
LOW — SCORE 4230
xx GAME TIME **
TOTAL OH OM L]S
AVERAGE OH OM US
LONGEST OH OM 01S
PUSH START BUTTON!
Every time the TEST button is pressed, the bookkeping test
display is repeated. When the test is finished, push the TEST
button to end the test (in the case of "INDIVIDUAL", however,
the test mode returns to Fig. 1 first).
NOTE: o Once the power source is turned OFF, all the bookkeeping
data will be completely cleared.
o If any data exceeds the bookkeeping function's capacity,
"OVERFLOW" will be indicated on the screen and result in
the stoppage of said function. At this time, turn the
power OFF and turn it back ON again for reuse.
(8) EXIT
In the state as shown in Fig. 1, operate the handle to bring
the arrow to EXIT and push the TEST button. The self-
testing will then end and return to the ADERTISING mode.
—19-
12. REMOVING THE HANDLE COVER
1. When adjusting the ACCELERATOR, BRAKE, etc., remove the
HANDLE COVER by using the following procedure:
TAMPERPROOF WRENCH
M5 (540-0007)
HANDLE COVER
HN—5036
SCREW B SCREW B
|
a > SCREW A
ET. (TAMPERPROOF SCREW)
X MEX 10
<=? и
\ | \ \ BRACKET B
\ BRACKET A % % HN—5044
HN-5043
SCREW B (TAMPERPROOF SCREW)
M5x 10
N
— |
(OD) Remove 4 SCREWS A which fasten BRACKET A and BRACKET В by
using the TAMPERPROOF WRENCH (M5).
(2) Remove 4 SCREWS B which fasten the HANDLE COVER by using the
TAMPERPROOF WRENCH (M5).
(3) The HANDLE COVER can be detached from the HANDLE UNIT in
accordance with the above procedures (7) and(. It is
completely removable from the MAIN CABINET by pulling out the
CONNECTOR (orange, 4P).
DISASSEMBLING PROCEDURE
13. REMOVING THE HANDLE UNIT
o When adjusting the ACCELERATOR VOLUME and BRAKE VOLUME, remove
the HANDLE UNIT by using the following procedure:
TAMPERPROOF SCREW
M8x25 >
TAMPERPROOF SCREW
M8x25
ng
No) -
> Of a
(Le — I~ =
“e
IY
TAMPERPROOF SCREW
M8x25
TAMPERPROOF WRENCH
540— 0009
DISASSEMBLING PROCEDURE
For the adjustment of the ACCELERATOR/BRAKE volumes, take off
the 6 TAMPERPROOF SCREWS by using the TAMPERPROOF WRENCH and
remove the HANDLE UNIT as shown above. Refer to the separate
item, ADJUSTING THE ACCELERATOR/BRAKE VOLUMES.
14. REMOVING THE WINDOW MASK
o When cleaning the monitor screen, the back of the WINDOW
GLASS, the PLASTIC PLATE, etc., remove the WINDOW MASK from
the CABINET by using the following procedure:
WINDOW MASK
CABINET
SCREWS A
M4X 14
BRACKET A
HN—1040 (WINDOW GLASS
HN— 1039
PLASTIC PLATE
AB-1151Y
ml
Li
HANDLE UNIT
HN—50001
PROCEDURE
1) Refer to REMOVING THE HANDLE UNIT (page 21 ).
The HANDLE UNIT can be opened in the direction of X and then
the WINDOW MASK removed in the direction of Y.
(2) Remove BRACKET A which fastens the WINDOW GLASS by taking off
2 SCREWS A. In the above procedure, the WINDOW GLASS and the
PLASTIC PLATE can be removed for cleaning from the CABINET.
15. REPLACING THE ACCELERATOR / BRAKE VOLUME CONTROLS
PINION GEA BRAKE VOLUME
601—5415
VOLUME sK B TYPE
* 220-0094
NUT A
FLANGE NUT M4
ACCELERATOR VOLUME
BRACKET HN-5101
`
FLANGE NUT M4
HANDLE UNIT HN-50001
FLANGE NUT M4 PINION GEAR 601-5415
DISASSEMBLING PROCEDURE
1. To remove the BRACKET from the HANDLE UNIT, take off the 4
FLANGE NUTS which fasten the BRACKET.
2. To remove the PINION GEAR attached to the VOLUME SHAFT to be
replaced, release the 2 SET SCREWS that fasten the PINION
GEAR.
3. The VOLUME CONTROL can be removed from the BRACKET by
taking off the VOLUME SHAFT'S NUT A.
4. After the replacement has been made, reassemble them in
sequential order opposite from the above procedure.
16. REPLACING THE ACCELERATOR / BRAKE WIRES
NUT B BRAKE WIRE
HN-5113
NUT A
BRAKE ARM
ACCELERATOR WIRE HN-5103
HN-5112
TA VOLUME SHAFT
ACCELERATOR ARM м
HN-5102
BRAKE SIDE PINION GEAR
601-5415
ACCELERATOR SPRING
HN-5109
BRAKE SPRING "VOLUME SHAFT
HN-5110
‘ACCELERATOR SIDE PINION GEAR
601-5415
STOPPER
HN-—5108
В _— NUT D
HAND COVER | ZN ACCELERATOR WIRE HN-5112
N~50
BRAKE LEVER LOWER CASE HN-5009
601-5419
. BRAKE WIRE NUT C ACCELERATOR CASE HN-5008
HN-5113 13
A)
EE ÁS
>: РОД Ve) - x
GRIP 109-0009
UPPER CASE М SPACER HN-5045
HN-5010
M | SCREW (TAMPERPROOF SCREWS M5x20)
/
REPLACING THE ACCELERATOR WIRE
1 Remove the HANDLE COVER (for the removal method, page 20 .)
(2) Take off 2 TAMPERPROOF SCREWS A to disassemble the UPPER CASE
and the LOWER CASE from the ACCELERATOR CASE. |
3) In the above second illustration, the ACCELERATOR WIRE which
is attached to the LOWER CASE can be removed by turning the
LOWER CASE counterclockwise.
A) In the above first illustration, after removing the
ACCELERATOR SPRING, release NUT A to take off the ACCELERATOR
WIRE. |
REPLACING THE BRAKE WIRE |
Remove the HANDLE COVER (for the removal method, Page 20 .)
Release the BRAKE LEVER'S NUT C to remove the BRAKE WIRE.
Take off the BRAKE SPRING and NUT B to completely remove the
BRAKE WIRE from the HANDLE UNIT.
9006
17. PARTS LIST
(1) TOP ASSY HANG-ON ( HN-00001) (D-12)
(1) TOP ASSY HANG-ON ( HN-00001) (D-22)
ITEM NO. PART NO. DESCRIPTION
1 HN-— 10002 ASSY CABINET
2 HN-—40002 ASSY POWER SUPPLY
3 HN-—50001 ASSY HANDLE
4 834—5667—01 ASSY GAME BOARD A
5 834—5706—01 ASSY GAME BOARD A
6 540-0007 WRENCH FOR TAMPERPROOF SCREW M5
540-0015 WRENCH FOR TAMPERPROOF SCREW M6
540-0009 WRENCH FOR TAMPERPROOF SCREW M8
7 HN-5112 ACCELERATOR WIRE S
8 HN-5113 BRAKE WIRE S
9 107-0009 GRIP LEFT & ACCEL
10 220-0094 VOLUME CONTROL 5KQ B TYPE
220-5130 VOLUME CONTROL B-5KQ
11 422-0057 PLAY INSTR SH
420-5247 DISPLAY MANUAL 20”
( D-1/3)
(2) ASSY CABINET ( HN-10002)
(2) ASSY CABINET (HN-10002) (D-23)
ITEM NO.
IC MS N -
co
12
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
43
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
PART NO.
HN-1057
HN-1036
HN—1037
HN-—1038
HN-—1039
HN—1040
HN-1056
HN—1042
HN—1045
HN-—1063
HN-—1053
HN—1055
MO-1051X
AB-1151Y
AB—1206
MO-1215Y
VE—1036
200—5044
109—0045
80931
SGB—3637—2
SGB—3637—3
SGB—3637—4
SGB—3637—8
SGB—3637—9
SGB—3637—10
SGB—3637—12
SGB—3637—17
SGB—3637—18
TY—1019
HN-—1069
SGB—3637-21
SGB—3637—20
1050064
220—5064
260—0011
390—5108—01
390—5120—01
280—0419
600—5133
280—0418
280—0417
209—0023
211-0167
211-0043
211-0118
211-0085
211-0073
211-0087
211-0102
211-0044
211-0080
211-0117
211-0060
211-0081
DESCRIPTION
ASSY SUB-—CAB
ORNAMENT FRAME TOP
ORNAMENT FRAME LOWER
MASK BOARD
WINDOW GLASS
HOLDER BRKT
METER BRKT
FAN BRKT
SW UNIT
BILLBOARD PLATE
WINDOW MASK
CASH
BOX
GUARD PLATE |
TV MASK GRAY SMOKE
TV MASK T8 20
COVER a
FL BRKT
ASSY CLR DSPL 20 TYPE
KEY HOLDER
STICKER COIN METOR
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
WIRE
BRKT
HARN
HARN
HARN
HARN
HARN
HARN
HARN
HARN
HARN
TV
FAN MOTER
FL 15W
EXT AC 100V
AUDIO
RGB
EXT 50P
COIN MTR
EARTH
AC IN
RUBBER CUSHION
WIRE HARN EXT 12V
WIRE HARN EXT FL
BRKT MAIN SW
MAG CNTR 6 DIG DC 5V
AXIAL FLOW FAN AC 100V 50-60 Hz
ASSY FL LIGHT 15W 50Hz PALUCK
ASSY FL LIGHT 15W 60Hz PALUCK
HARNESS LUG
CABLE & CONN 300L
‘BUSHING STRAIN RELIEF 8.3
TERMINAL BINDING POST BLACK
CONN CLOSED END
TERMINAL LUG ROUND ID 5
PLUG AMP 2P WHITE
CAP AMP 3P RED
PLUG AMP 2P BROWN
PLUG AMP 4P WHITE
PLUG AMP 4P BROWN
PLUG AMP 4P YELLOW
CAP AMP 2P WHITE
CAP AMP 2P BROWN
CAP AMP 2P YELLOW
CAP AMP 3P WHITE
CAP AMP 3P BROWN
CONN
CONN
CONN
CONN
CONN
CONN
CONN
CONN
CONN
CONN
CONN
(2) ASSY CABINET (HN-10002) (0-33)
ITEM NO.
121
122
123
124
125
126
127
128
129
130
131
132
201
202
203
204
206
207
208
209
212
213
214
PART NO.
211—0072
211-0082
211-0084
211-0065
211-5105
211-5034
211-0041
211-0042
211-0005
211-5047
509-0039
600-0110
600—5007
000—0310—FS
000-0414 —S
000—0510-S
000—0516—FS
008-0416
010—0406—F
005— 3513
051—0004
000—0412
031-0425—B
005—3113—F
DESCRIPTION
CONN CAP AMP 4P WHITE
CONN CAP AMP 4P BROWN
CONN CAP AMP 9P BROWN
CONN CAP AMP 9P WHITE
CONN FEM 50Р
CONN FEM 6P
CONN PIN AMP
CONN SOCKET AMP
CONN CRIMP LOCK
CONTACT (AMP 172656—2)
SW PB TYPE
CABLE & PLUG ASSY W/EARTH (USA)
CABLE & PLUG ASSY W/EARTH (EUROPE)
M SCR PH W/FS M3x10
M SCR PH W/S M4x14
M SCR PH W/S M5x10
M SCR PH W/FS M5X16
TMP PRF SCR TH M4x16
S-TITE SCR PH W/F M4x6
W SCR RH 3.513
FLG NUT M4
M SCR PH М4х12
CRG BLT BLK M4x25
W SCR RH W/F 3.1x13
_99—
(3) AssY SUBCABINET (HN-1057) (D-3/3)
(3) AsSY SUBCABINET ( HN-1057) (D-2/3)
ITEM NO.
= ©) Ul =~ WN
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
31
32
33
34
36
37
38
39
101
102
103
104
105
106
107
201
202
204
205
PART NO.
HN-—1058
HN—1024
HN—1025
HN—1026
HN—1027
HN—1028
HN—1029
HN-1031
HN-—1061
HN-1033
HN-1034
HN-1035
HN—1050
HN-1051
HN-1052
T A—1079X
TA-—1010
SH—2061X
AN-1107
DP—1148X
DP—1167
601-0455
222—9128-01
222—5128—03
222—9128—04
220—5044—01
220—-5045—01
220—5046
117-0062
SGB—3637-5
SGB—3637—6
SGB—3637—11
HN—1059
HN-—1060
HN-1062
HN-—1067
HN—5035
HN-—1071
HN-—1070
130—5001
211—0094
211-0095
211-0073
211-0041
280—5015
280—5016
000—0416—5
000—0430
031—0525—B
005-3113
DESCRIPTION
WOODEN CABINET
BACK DOOR
LID BOARD
FLOOR MAT
CORNER PROTECTOR A
CORNER PROTECTOR B
CORNER PROTECTOR C
HANDLE UNIT BRACKET
CORNER SASH
ORNAMENT PROTECTOR A
ORNAMENT PROTECTOR B
SPACER
SPACER RING
LOWER COIN CHUTE
LOCK BRKT
LEG ADJUSTER BRKT
HINGE 148
STOPPER
GUARD PLATE
LKG TNG
TNG LKG
LEG ADJUSTER
ASSY COIN CHUTE 25g TWIN
ASSY COIN CHUTE 25& x2 TWIN
ASSY COIN CHUTE 1DMx2 5DM
MAGNETIC LOCK W/O KEY
KEY MASTER FOR 220-5044—01
MAGNETIC LOCK W/KEYS
PLATE LOCK RETAINER
WIRE HARN SP RIGHT (MFG)
WIRE HARN SP LEFT (MFG)
WIRE HARN COIN SW (MFG)
LID PLATE
FLOOR MAT FRONT
ORNAMENT PLATE A
HOLDER
HINGE 246
BAFFLE BOARD
SPACER BOARD
SPEAKER 80HM £120
CONN PLUG AMP 2P RED
CONN PLUG AMP 2P ORANGE
CONN PLUG AMP 4P WHITE
CONN PIN AMP
FASTON RCPT 187
FASTON RCPT 205
М SCR PH W/S M4x16
M SCR PH W/S M4x30
CRG BLT-BLK
W SCR RH 3.1x13
(3 ASSY SUBCABINET ( HN-1057) (D-1/3)
ITEM NO. PART NO. DESCRIPTION
206 005—3516—F W SCR RH W/F 3.5X16
207 051-0004 FLG NUT M4
208 051—0005 FLG NUT
209 059-0007 HEX NUT 3/8-16
210 060—0004 FLT WSHR M4
213 046—0001 SCR NAIL TH H STNLS 1.5x16
214 005-3516 W SCR RH 3.5x16
215 000—0516—5 M SCR PH W/S М5х16
216 008-0416 TMP PRF SCR TH M4x16
(4) ASSY POWER SUPPLY EXPORT ( HN-40002) (0-1/2)
(4) ASSY POWER SUPPLY EXPORT ( HN-—40002 )
ITEM NO.
сл оны © NH
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
201
202
203
204
PART NO.
HN-4004
GR-—4600
560—5068
421—6071
421—6092
81319
80666
80556
80595
80309
HN-—40083
SGB—3636-1
SGB—3637—1
117—0068
211-0174
150-0173
400-5035
481-0065
514-0045
514-0064
514-0036
514-0036
514-0040
514-0034
601-0429
601-0769
280-0419
211-0167
211-0097
211-0080
211-0115
211-0116
211-0072
211-0123
211-0157
211-0158
211-5101
211-0041
211-0042
211-0005
211-5047
211-0044
000—0414—FS
005-3110
005-3113—F
005-3120
( D-2/2 )
DESCRIPTION
BASE
PWR AMP DC 39V 15W
PWR XFMP 90V—240V 10V 24V 100V
FUSE INSTR
FUSE INSTR
STICKER 120V
STICKER . 200V
STICKER 220V
STICKER 230V
STICKER 240V
COVER
WIRE HARN PWR SPLY
WIRE HARN PWR SPLY
TERMINAL PLATE IL3P
TERMINAL PLATE 5Р
CAP E 4700MF 50V C-TYPE
SW REG 90V—240V 5V 10A
DIODE BRIDGE S2VB10
FU HLDR W/COVER
FU HLDR 2P W/COVER
FU 3A 6.4x30MM
FU SA 6.4X30MM
FU 4A 6.4X30MM
FU 5A 6.4X30MM
NOISE FLTR AC250V
STAPLE MAX #3
HARNESS LUG
TERMINAL LUG ROUND ID5
CONN PLUG AMP 3P RED
CONN CAP AMP 2P BROWN
CONN CAP AMP 2P RED
CONN CAP AMP 2P ORANGE
CONN CAP AMP 4P WHITE
CONN CAP AMP 4P YELLOW
CONN FEM 3P
CONN FEM 6P
CONN FEM 10P
CONN PIN AMP
CONN SOCKET AMP
CONN CRIMP LOCK
CONTACT (AMP 172656—2)
CONN CAP AMP 2P WHITE
M SCR PH W/FS M4x14
W SCR RH 3.1x10
W SCR RH W/F 3.1x13
W SCR RH 3.1x20
(55 ASSY HANDLE ( HN-50001) (D-1/3)
3
© DOE
®
®
©
© ®
&
6 С
®
®
© 6/06 DES DOE
(6) ASSY HANDLE ( HN-50001) (D-23)
ITEM
O do II e U1 CS N =
31
32
33
34
do
36
37
38
39
40
41
101
102
103
104
105
NO.
PART NO.
HN-5013X
HN-5014
HN-5015
TB—2004X
HN-5017
HN-5018X
HN-5019
HN-5020
HN-5021
HN-5022
HN-5023
HN-5024X
HN-5025X
HN-5026X
HN-5027
HN-5028
HN-5029
HN-5030
HN-5031
HN-—5032X
HN-5033X
HN-5034
HN-5036
HN-5037
HN-5038
HN-5039
421-6103
HN-5040
HN-5111
SGB—3636—13
SGB—3636—15
SGB—3636—16
601—5418
601—5419
601—5423
601—5424
SGB—3636—21
HN-5041
HN-5042
HN—5043X
HN-—5044X
TB—2007
HN-5045
HN-5046
509-5050
310-5009
280-5066
220-0094
220-5130
107-0009
DESCRIPTION
FRONT PANEL
BASE
HANDLE BRACKET
HOUSING
HANDLE SHAFT
HANDLE BASE
SLIDE PLATE A
SLIDE PLATE B
SLIDE SHAFT
SLIDE HOLDER
VR BRACKET BASE
BUMPER
- BUMPER HOLDER A
BUMPER HOLDER B
VR BRACKET
GUIDE BRACKET UPPER
GUIDE BRACKET LOWER
CAM
GEAR BRACKET
SHAFT
EXTENSION SPRING
REAR LID
MECHANISM COVER
PANEL
METER PLATE F
METER PLATE R
STICKER START
GUIDE PLATE
ASSY CONTROL
WIRE HARN VR
WIRE HARN START
WIRE HARN EXT CONT
ASSY ACCELERATOR CASE
ASSY LEVER
GEAR 1/6
GEAR 30
WIRE HARN LAMP
SPACER
STOPPER RING
COVER A
COVER B
LAMP HOLDER BOARD
SPACER
SPACER TUBE
PUSH BUTTON SWITCH 1T YELLOW W/LAMP
INST SPIRAL TUBE ID #9
RUBBER GROMMET
VOL CONT 5KQ B TYPE
VOL CONT B-5K OHM
GRIP LEFT & ACCELERATOR
(5) ASSY HANDLE ( HN-50001) (D-9/3)
ITEM NO.
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
201
202
203
204
205
206
207
208
210
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
PART NO.
211-0059
211-0101
211-0064
211-0121
211-0122
211-0041
211-0042
280-0472
280-0419
601-5003
211-0043
280-0132
280-5008
214-0081
390-0116
000—0406—S
000—0514
006—3520
010—0308—F
010—0408—F
008-0510
030—0612
050—0004
050—0008
051—0005
059-0016
059-0017
060—0004
060—0008
061-0006
061-0008
065—0006
069-0016
069-0019
005—3113—F
028—0014
001-0410
000—0516—S
001—0512
029—0043
060—0006
000—0410—FS
054—0005
054—0006
DESCRIPTION
CONN PLUG AMP 3P WHITE
CONN PLUG AMP 4P ORANGE
CONN PLUG AMP 9P WHITE
CONN CAP AMP 4P RED
CONN CAP AMP 4P ORANGE
CONN PIN AMP
CONN SOCKET AMP
FASTON RCPT 110
HARNESS LUG
FREE BUSH
CONN PLUG AMP 2P WHITE
CLAMP CORD PLASTIC ID 10mm
CORD CLAMP 15
WEDGE BASE SOCKET ASSY
LAMP WEDGE BASE TYPE 14V 0.24A
M SCR PH M4x6
M SCR PH W/S M5x14
W SCR FH 3.5x20
S—TITE SCR PH W/F M3x8
S—-TITE SCR PH W/F M4x8
TMP PRF SCR ТН М5х10
HEX BLT M6x12
HEX NUT M4
HEX NUT М8
FLG NUT Ms
HEX NUT M14
HEX NUT M12 P=1.75
FLT WSHR M4
FLT WSHR M8
SPR WSHR M6
SPR WSHR M8
E RING 6mm
SPR WSHR BLK M12
SPR WSHR M14
W SCR RH W/F 3.1x13
SET SCR HEX SKT CP UNBR M4x4
M SCR FH M4x10
M SCR PH W/S M5x16
M SCR FH M5x12
M SCR FH M6x35
FLT WASHER M6
M SCREW PH W/FS M4x10
U NUT M5
U NUT M6
ASSY CONTROL ( HN-5111) (D-12)
(6) ASSY CONTROL ( HN-5111) (D-272)
ITEM NO.
о © 0 =з су сл ео ео ю ны
pd fod
ND —
101
102
103
201
202
203
204
205
206
207
208
PART NO.
HN-—5101
HN-5102
HN-5103
HN-5112
HN-5113
HN-5106
HN-5107
HN-—5108
HN--5109
HN-5110
601-5251
601-5415
SGB—3636—14
220-0094
220—5130
211-0100
211-0041
000—0408
001-0410
028-0014
030—0508
050—0004
050—0006
060—0005
061—0006
FS
DESCRIPTION
BRACKET
LEVER LONG
LEVER SHORT
ACCELERATOR WIRE S
BRAKE WIRE S
SPACER
STUD
STOPPER
EXT. SPRING ACCEL
EXT SPRING BRAKE
GEAR 1/8
GEAR 20
WIRE HARN CONT
VOL CONT 5KQ B TYPE
VOL CONT B-5K OHM
CONN PLUG 4P RED
CONN PIN AMP
M SCR PH W/FS M4x8
M SCR FH M4x10
SET SCR HEX SKT CP UNBR M4x4
"HEX BLT M5x8
HEX NUT M4
HEX NUT Мб
FLT WSHR M5
SPR WSHR M6
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18. SCHEMATIC DIAGRAM
SEGA ENTERPRISES, LTD.
No. 2 —12 Haneda 1—Chome
. Ohta—Ku, Tokyo, Japan 144
o Tel. : (03) 743 — 7438
o FAX : (03) 743 — 5539
O TLX : J22357 SEGASTAR
© SEGA 1986
Printed in Japan
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