Tralift™ Without Chain

Tralift™ Without Chain
F
TRACTEL S.A.S.
RN 19 Saint-Hilaire-sous-Romilly, B.P. 38
F-10102 ROMILLY-SUR-SEINE
T : 33 3 25 21 07 00 – Fax : 33 3 25 21 07 11
L
TRACTEL IBÉRICA S.A.
Carretera del medio 265
E-08907 L’HOSPITALET (Barcelona)
T : 34 93 335 11 00 – Fax : 34 93 336 39 16
I
TRACTEL ITALIANA S.p.A.
Viale Europa 50
I-20093 Cologno Monzese (MI)
T : 39 2 254 47 86 – Fax : 39 2 254 71 39
NL
TRACTEL BENELUX B.V.
Paardeweide 38
NL-4824 EH BREDA
T : 31 76 54 35 135 – Fax : 31 76 54 35 136
P
LUSOTRACTEL LDA
Alto Do Outeiro Armazém 1 Trajouce
P-2775 PAREDE
T : 351 21 444 20 50 – Fax :351 21 445 19 24
DK
CA
tralift
manual chain hoist
TRACTEL LTD
1615 Warden Avenue Scarborough
Ontario M1R 2TR
T : 1 416 298 88 22 – Fax : 1 416 298 10 53
CN
SECALT REPRESENTATIVE OFFICE
Room 1502, Zhongyve – Building
225 Fujian Zhonglu
20001 SHANGHAI CHINA
T : 86 21 6322 5570 – Fax : 86 21 5353 0982
USA
TRACTEL UK Ltd
Old Lane, Halfway
SHEFFIELD S20 3GA
T : 44 114 248 22 66 – Fax : 44 114 247 33 50
E
Estrada da Pavuna, 4276
CEP 20766 721 Inhauma
Rio de Janeiro – RJ
T :55 21 899 4942 – Fax : 55 21 594 3862
®
GREIFZUG Gmbh
Scheidtbachstrasse 19-21
Postfach 200440
D-51434 BERGISCH-GLADBACH
T : 49 2202 10 04 0 – Fax : 49 2202 10 04 70
GB
CIDAM
SECALT S.A.
3, Rue du Fort Dumoulin – B.P. 1113
L-1011 LUXEMBOURG
T : 352 43 42 42 1 – Fax : 352 43 42 42 200
D
BR
SECALT ApS
Farum Gydevej 85
Postboks 97
DK-3520 FARUM
T : 45 44 99 23 06 – Fax : 45 44 99 36 66
111735 24 07/2004
IN
TRACTEL INTERNATIONAL LIAISON
OFFICE
A-1 Uma Shanthi Residency
25, Habibulla Road
T-Nagar, Chennaï 600 017
TAMILNADU INDIA
T & Fax : 91 44 821 3522
SGP
TRACTEL SINGAPORE Plc
50 Woodlands Industrial Parc E
Singapore 75 78 24
T : 65 757 3113 – Fax : 65 757 3003
UAE
TRACTEL MIDDLE EAST
P.O. Box 25768
DUBAI
UNITED ARAB EMIRATES
T : 971 4 3430 703 – Fax : 971 4 3430 712
USA
TRACTEL Inc
110, Shawmut Road
P.O. Box 188
Canton MA 02021
T : 1 781 401 32 88 – Fax : 1 781 826 36 42
US
Operation and
maintenance manual
Specifications :
Name of User
Date of first use
SERVICE
Date
WLL 500 lbs to 4000 lbs
WLL
lbs
No.
of falls
WLL 4000 lbs to 10.000 lbs
Hand
maxi load
Load
chain
(lbs)
500
1000
2000
3000
4000
4000
6000
10.000
20.000
40.000*
1
1
1
1
2
1
2
2
4
8
24,25
46,30
74,96
83,77
79,37
88,18
92,59
99,21
103,62
110,23
(inch)
(inch)
0,16 x 0,47 0,09 x 0,55
0,20 x 0,59 0,20 x 0,94
0,24 x 0,71 0,20 x 0,94
0,31 x 0,94 0,20 x 0,94
0,24 x 0,71 0,20 x 0,94
0,31 x 0,94 0,20 x 0,94
0,31 x 0,94 0,20 x 0,94
0,39 x 1,18 0,20 x 0,94
0,39 x 1,18 0,20 x 0,94
0,39 x 1,18 0,20 x 0,94
* Model available on special order
INCORRECT
Hand
chain
WLL 20.000 lbs
Hoist
weight
+ chain
lbs)
Weight
of chain**
suppl. by m
(lbs)
A
(inch)
B
(inch)
Dimensions
C
(inch)
H mini
(inch)
8,82
19,84
26,46
41,89
39,68
44,09
61,73
90,39
174,16
392,42
1,19
3,31
3,75
5,07
5,51
5,07
8,16
11,68
21,38
42,77
3,94
5,20
6,14
7,72
6,14
9,02
7,72
9,02
15,55
25,28
4,33
4,41
5,28
5,91
5,28
6,10
5,91
6,73
6,73
7,87
0,61
0,91
1,06
1,22
1,38
1,38
1,54
1,77
2,24
2,95
9,06
13,39
15,35
18,50
20,87
23,82
24,80
28,74
36,22
41,34
** Weight of load chain and hand chain
Incorrect set up
Dangerous
CORRECT
Correct set up
Signature
US
CONTENTS
General warnings
1. Description of the hoist
2. Installation
3. Operation
4. Removal from service and storage
5. Load chain
6. Maintenance
GENERAL WARNINGS
1- This manual must be read and understood prior to any installation or operation of the
TRALIFT® manual chain hoist and must be kept available for any user to consult.
2- Never use a hoist which is not in good working order. Replace the load chain if it shows signs
of wear. For safety reasons, it is important to regularly check the condition of the hoist, its
chain and the catches of the hooks.
3- TRACTEL declines all responsibility for any modification or repair work carried out without
its consent. Specifically in the case of replacement of original parts by parts other than those
supplied or recommended by TRACTEL.
4- The hoists described in this manual are for lifting purposes only and must not be used for
pulling. NEVER use TRALIFT® for the lifting or transport of personnel.
5- Only use the hoist in a vertical plane and never use horizontally or at an angle to the load.
The hoist must not be used to drag the load.
6- The indicated capacity of the hoist, as stated on the metal label, is for an individual operation. Where more than one hoist is used to lift a load it is essential to ensure that the load is
spread evenly between each hoist and that at no time is any hoist loaded beyond its nominal
capacity.
7- The hoist must never be motorised.
8- Do not work or stand under a suspended load.
9- Do not use any device to exert a greater force on the hand chain other than that which can
be applied manually.
10- Do not use the load chain to sling the load.
11- NEVER exceed the nominal capacity of the hoist stated on the metal label.
IMPORTANT : If the equipment described in this manual is supplied to an employed person,
check that you meet your obligations with respect to safety at work regulations.
1. DESCRIPTION OF THE HOIST
5. LOAD CHAIN
The TRALIFT is a portable manual hoist for lifting which can be used on a fixed lifting point or with
suspension trolleys. Information about suspension trolleys can be obtained from TRACTEL. on
request.
Using a double spur gear mechanism the TRALIFT® has been designed to give optimum working
efficiency, to be light and to require only a short headroom.
TRALIFT® is supplied with ISO grade 80 load chain for a lifting height of 118 inch as standard. An
optional load limiting device is available and further information can be obtained from TRACTEL on
request.
It is essential to guarantee the safety of the hoist to use only the correct dimension load chain according to ISO grade 80, DIN 5684 grade 8 or equivalent.
®
The good condition of the load chain is a guarantee of safety and at the same time the good condition
of the hoist. It is therefore necessary to constantly be aware of the condition of the load chain and to
clean and lubricate with machine oil at regular intervals.
The load chain must be examined daily when the hoist is being used to detect any signs of wear or
deterioration. In case of any apparent deterioration have the load chain checked by a competent person.
2. INSTALLATION
Before installing the TRALIFT® make the following checks:
2.1.
2.2.
2.3.
2.4.
2.5.
Check that the hoist is in good condition.
Check that the correct capacity hoist is to be used.
When using a hoist with 2 or more falls of load chain ensure that there is no twisting.
Check that the load chain is correctly fitted with the link welds on the outside of the load
sheave especially when lifts other than the standard 118 inch are used.
Check that the anchor point is sufficient to take the intended load.
Once these checks have been carried out and the hoist is installed on its anchor point the following
procedure should be carried out before any work commences :
2.6.
2.7.
2.8.
2.9.
Check that the hoist is correctly attached to the anchor point and the top hook safety catch
is closed.
Check that the load chain has not become twisted during installation.
Without load check that the up and down functions operate correctly.
When using the hoist with a push suspension trolley, without load, check that the trolley
moves freely. If using a geared suspension trolley, without load, check the direction of movement by pulling on the trolley hand chain.
ATTENTION : The user should check that :
The hooks and catches are in good condition.
The anchoring accessory of the load seats fully in the hook and does
not prevent the catch from closing (see illustration).
The load on the hoist is free to align itself with the machine's anchor
point..
3. OPERATION
The TRALIFT® chain hoist is operated by means of a hand chain which is pulled by the operator to lift
or lower a suspended load.
With the handwheel casing facing towards the operator the following procedure actions lifting and lowering:
3.1.
3.2.
To lift pull the right hand chain.
To lower pull the left hand chain.
It is not recommended to pull the hand chain at excessive speed as this will lead to an uneven movement of the load. It is recommended to pull the hand chain in a steady movement to prevent any unnecessary jerking of the load.
4. REMOVAL FROM SERVICE AND STORAGE
When taking the hoist out of service ensure that any load is placed safely and securely on the ground
and that the load chain is slack enough to enable the bottom hook to be removed from the load.
It is recommended that the hoist be stored hanging so that the load chain does not become tangled.
Store the hoist in a dry and weather-proof area. Before storage clean the load chain with a brush and
lubricate with machine oil.
Do not expose the load chain to excessive temperatures, abrasive materials or chemicals.
The lifting chain must only be replaced by a competent person. Particular attention should be paid to
the position of the sheave and the link welds during replacement of the lifting chain.
6. MAINTENANCE
The TRALIFT® does not require any special maintenance.
Periodically, in particular after frequent use, or at least annually the hoist must be returned to a recognised and competent lifting equipment service and repair centre for maintenance and repair.
On each use, check that the catches on the load hook and anchor hook are in good condition and close
correctly.
Maintain the load and hand chain by cleaning regularly and lubricating with machine oil.
If the hoist suffers any damage it must be returned to a recognised and competent lifting equipment
repair centre.
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