automation catalog Table of Contents Passive Media Ultra-Lock® (US) ..........................................................................................................................19 Cordsets ..................................................................................................................... 20 to 24 Receptacles .................................................................................................................. 25 to 26 Field Attachable Connectors .........................................................................................................27 Splitter Cordsets ......................................................................................................................28 Distribution Boxes ........................................................................................................... 29 to 36 Micro-Change® (M12) (US) Cordsets ..................................................................................................................... 38 to 48 Receptacles .................................................................................................................. 49 to 50 Field Attachable Connectors .........................................................................................................51 Solid Body Splitter and Tees .........................................................................................................52 Splitter Cordsets ......................................................................................................................53 Distribution Boxes ........................................................................................................... 54 to 61 Dual Key Cordsets ........................................................................................................... 62 to 65 Dual Key Receptacles ....................................................................................................... 66 to 67 Dual Key Field Attachables ..........................................................................................................68 Nano-Change® (M8) (US) Cordsets ..................................................................................................................... 70 to 72 Receptacles .................................................................................................................. 73 to 74 Field Attachable Connectors .........................................................................................................75 Distribution Boxes ........................................................................................................... 76 to 78 SNAP Cordsets........................................................................................................................79 Ultra-Lock (EUROPE) Cordsets ..................................................................................................................... 82 to 86 Receptacles .................................................................................................................. 87 to 88 Field Attachable Connectors .........................................................................................................89 Splitter Cordsets ......................................................................................................................90 Distribution Boxes ........................................................................................................... 91 to 98 Micro-Change (M12) (EUROPE) Cordsets .................................................................................................................. 100 to 110 Receptacles ............................................................................................................... 111 to 112 Field Attachable Connectors ....................................................................................................... 113 Solid Body Splitter and Tees ....................................................................................................... 114 Splitter Cordsets .................................................................................................................... 115 Distribution Boxes ........................................................................................................ 116 to 123 Nano-Change (M8) (EUROPE) Cordsets .................................................................................................................. 126 to 128 Receptacles ............................................................................................................... 129 to 130 Field Attachable Connectors ....................................................................................................... 131 Distribution Boxes ........................................................................................................ 132 to 134 SNAP Cordsets...................................................................................................................... 135 Mini-Change® A-Size Cordsets .................................................................................................................. 138 to 143 Receptacles ............................................................................................................... 144 to 148 Bulkheads .......................................................................................................................... 149 Field Attachable Connectors ....................................................................................................... 150 Plugs ................................................................................................................................ 151 Tee Connectors ..................................................................................................................... 152 Adaptors ............................................................................................................................ 153 Accessories ......................................................................................................................... 153 Distribution Boxes ........................................................................................................ 154 to 157 B-Size Cordsets .................................................................................................................. 158 to 160 Receptacles ............................................................................................................... 161 to 162 Accessories ......................................................................................................................... 163 C-Size Cordsets .................................................................................................................. 164 to 166 Receptacles ............................................................................................................... 167 to 168 19-Pole Single and Double-Ended Cordsets ....................................................................................... 169 19-Pole Receptacles ............................................................................................................... 170 Accessories ......................................................................................................................... 171 M23 Signal Connectors................................................................................................................ 174 to 175 Receptacles ............................................................................................................... 176 to 179 Cordsets ............................................................................................................................ 180 Power Connectors................................................................................................................ 181 to 182 Receptacles ............................................................................................................... 183 to 184 Tools and Accessories .............................................................................................................. 185 mPm® DIN Field Attachables ........................................................................................................ 188 to 192 Molded Cables ........................................................................................................... 193 to 197 Technical Features.................................................................................................................. 198 Available Circuit Sizes .................................................................................................... 199 to 202 Power Products Trunk/Feeder Cordsets .................................................................................................................. 207 to 209 Tees ................................................................................................................................. 210 Reducers ............................................................................................................................ 211 Receptacles ......................................................................................................................... 212 Field Attachable Connectors ....................................................................................................... 213 Drop/Branch Cordsets .................................................................................................................. 214 to 216 Receptacles ......................................................................................................................... 217 Field Attachable Connectors ....................................................................................................... 218 Accessories Closure Caps and Locking Clips .................................................................................................... 219 Emergency Stop Cordsets and Tees ............................................................................................... 220 Emergency Stop Receptacles and Terminators.................................................................................... 221 Network Solutions DeviceNet* Remote Scanners .................................................................................................................. 228 Diagnostic Tools .................................................................................................................... 229 Interface Cards ..................................................................................................................... 230 Common Industrial Safety Software Kits ......................................................................................... 231 I/O Modules ............................................................................................................. 232 to 233 Bus Extenders ...................................................................................................................... 234 Bulk Cables ............................................................................................................... 235 to 238 Mini-Change® Cordsets .................................................................................................................. 239 to 245 Receptacles ............................................................................................................... 246 to 248 Field Attachable Connectors ....................................................................................................... 249 Terminator Resistors ............................................................................................................... 250 Tees and Adapters........................................................................................................ 251 to 254 Passive Multi-Ports ....................................................................................................... 255 to 256 Micro-Change® (M12) Cordsets .................................................................................................................. 257 to 262 Receptacles ............................................................................................................... 263 to 264 Field Attachable Connectors ....................................................................................................... 265 Terminators ......................................................................................................................... 266 Tees and Splitters .................................................................................................................. 267 Passive Multi-Ports ....................................................................................................... 268 to 269 Open Style Cordsets .................................................................................................................. 270 to 271 Receptacle Assemblies ............................................................................................................. 272 Nano-Change® (M8) Cordsets .................................................................................................................. 273 to 277 Passive Multi-Ports ................................................................................................................. 278 Auxiliary Power Media Mini-Change® Cordsets ............................................................................................................................ 279 Adapters ............................................................................................................................ 280 Field Attachable Connectors ....................................................................................................... 281 Power Taps ......................................................................................................................... 282 Machine Stop Tees ................................................................................................................. 283 Micro-Change® (M12) and Ultra-Lock® Cordsets .................................................................................................................. 284 to 285 Receptacles ......................................................................................................................... 286 Field Attachable Connectors ....................................................................................................... 287 PROFIBUS† Adapters ............................................................................................................................ 290 Interface Cards ........................................................................................................... 291 to 297 Communication Modules ................................................................................................ 298 to 299 Industrial Gateways ...................................................................................................... 300 to 301 I/O Modules ............................................................................................................. 302 to 303 Cables .............................................................................................................................. 304 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). † PROFIBUS is a trademark of PROFIBUS International. Micro-Change® (M12) Cordsets .................................................................................................................. 305 to 307 Receptacles ............................................................................................................... 308 to 310 Field Attachable Connectors ....................................................................................................... 311 Terminators ......................................................................................................................... 312 Tees ................................................................................................................................. 313 D-Sub Field Attachable Connectors ....................................................................................................... 314 Cordsets .................................................................................................................. 315 to 319 Auxiliary Power Media Mini-Change® Cordsets ............................................................................................................................ 320 Receptacles ......................................................................................................................... 321 Field Attachable Connectors ....................................................................................................... 322 Tees ................................................................................................................................. 323 Micro-Change® (M12) and Ultra-Lock® Cordsets (US) ............................................................................................................ 324 to 325 Cordsets (Europe) ........................................................................................................ 326 to 327 Receptacles (US) .................................................................................................................. 328 Receptacles (Europe) .............................................................................................................. 329 Field Attachable Connectors ....................................................................................................... 330 Ethernet Development Kits ........................................................................................................ 334 to 335 Windows* Compatible Drivers .......................................................................................... 336 to 337 Network Interface Cards ................................................................................................. 338 to 339 Communication Modules .......................................................................................................... 340 Industrial Gateways ................................................................................................................ 341 I/O Modules ............................................................................................................. 342 to 344 Common Industrial Safety Software Kits ......................................................................................... 345 In-Cabinet Ethernet Switches ...................................................................................................... 346 RJ-Lnxx® RJ-45 and Standard RJ-45 Cordsets .................................................................................................................. 347 to 351 Receptacles ............................................................................................................... 352 to 356 Field Attachable Connectors ....................................................................................................... 357 Accessories ......................................................................................................................... 357 Sealed RJ-45 Cordsets .................................................................................................................. 358 to 360 Receptacles ......................................................................................................................... 361 Field Wireable Connectors ......................................................................................................... 362 Dust Caps ........................................................................................................................... 362 Micro-Change® (M12) Cordsets .................................................................................................................. 363 to 366 Field Attachable Connectors ....................................................................................................... 367 Ultra-Lock® Cordsets .................................................................................................................. 368 to 369 Receptacles ............................................................................................................... 370 to 373 Adapters ............................................................................................................................ 374 *Windows is a registered trademark of Microsoft Corporation. Other Networks Communication Modules ................................................................................................ 378 to 379 Interface Cards ........................................................................................................... 379 to 381 Industrial Gateways ................................................................................................................ 382 Windows Compatible Protocol Drivers ............................................................................................ 383 I/O Modules ....................................................................................................................... 384 PICS Simulation Software ......................................................................................................... 385 NMEA 2000* Bulk Cables ......................................................................................................................... 388 Micro-Change® (M12) Cordsets .................................................................................................................. 389 to 391 Receptacles ......................................................................................................................... 392 Field Attachable Connectors ....................................................................................................... 393 Terminator Resistors ............................................................................................................... 394 Tees ....................................................................................................................... 395 to 396 Junction Boxes ..................................................................................................................... 397 Mini-Change® Cordsets ............................................................................................................................ 398 Field Attachable Connectors ....................................................................................................... 399 Terminator Resistors ............................................................................................................... 400 Tees ................................................................................................................................. 401 Power Tap .......................................................................................................................... 402 Auxiliary Power Media Cordsets ................................................................................................... 403 Micro-Change® (M12) and Mini-Change® Receptacles ......................................................................................................................... 404 Closure Caps........................................................................................................................ 404 Industrial USB Cordsets .................................................................................................................. 406 to 407 Receptacles ......................................................................................................................... 408 Dust Cap ............................................................................................................................ 409 Cable Chemical Resistance Chart/Specifications and Wire Diameters ....................... 410 Standard Wire Cross Reference....................................................................................... 411 Approval Codes........................................................................................................ 412 to 414 Glossary .................................................................................................................... 415 to 420 *NMEA 2000 is a trademark of the National Marine Electronics Association Product Page Overview Features and Benefits Specifications Trade Name Application/Product Type Series Number Product Description Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120065 Male, Pigtail Straight, Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05)" Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information Reference Information UL File No.: E152210 (A09 and K05 cable assemblies) CSA File No.: LR6837 (A09 and K05 cable assemblies) Photo Poles Max. Current per Contact Max. Voltage 4.0A 250V AC/DC Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) Wire Size AWG Length 22 2.0m Male Straight Engineering No. Standard Order No. Male Right Angle Engineering No. Standard Order No. 803006A09M020 120065-0200 803007A09M020 120065-1497 803006K05M020 120065-1114 803007K05M020 120065-1501 804006A09M020 120065-0414 804007A09M020 120065-1662 804006K05M020 120065-1129 804007K05M020 120065-1691 805006A09M020 120065-0523 805007A09M020 120065-1724 3 Pole Ordering Information 1 3 4 1 - Brown 4 - Black 3 - Blue 4 Pole 2 1 3 4.0A 4 5 TPE (K05) UL 2661 PVC (A09) 250V AC/DC 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 2 3 PLTC-ER 22 PLTC-ER TPE (K05) UL 2661 PVC (A09) 2.0m 1 4.0A 250V AC/DC 22 2.0m 4 Important Notes Configuration Code Build-a-Part-Number (allows for creation of unique engineering numbers if an order number doesn't already exist) Link to website 8 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 803006A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 1 www.molex.com Find the Latest Innovations and Information at Molex.com For the most in-depth and up-to-date information on all our products, visit Molex.com. It’s designed to help you get more done in less time with advanced search capabilities, 3D models, product specifications, easy sample ordering and more. MOLEX.COM Molex.com provides a first stop for comprehensive overviews of our industrial products. Some of the tools you'll find are: Capabilities Videos Short online videos highlight key industry products, as well as our unique cross-functional design and manufacturing capabilities. Featured Products To find out about new products that can take your design to the next level, look no further than this convenient product spotlight. www.molex.com Other Time-Saving Site Features Monthly E-nouncements Electronic newsletter keeps you up-to-date on our latest innovations New Videos, Webinars, Articles and More Available right from our home page Detailed Application Pages Favorite Products Feature Lets you select and save up to 200 products as you browse Instant Access to Product Specs Electrical Testing Models and Data Available on an array of products in our “Signal Integrity” section 9 totall syste ysolution m Molex is a leading one-source supplier infrastructure—one total system solution of interconnect products. Our team of from a global company dedicated highly skilled experts is focused on the to meeting your total system needs. design, development and distribution Molex utilizes extensive worldwide of innovative product solutions that resources to meet customer needs on touch virtually every walk of life. The a local, regional and global level. Molex product portfolio is among Molex offers well-established sales, the world’s most extensive, with over product development, manufacturing 100,000 reliable products. and logistics resources in Asia, Europe Because our product line includes automation products for passive media, network media and power applications, Molex can interconnect an entire automation and the Americas. design If you’re designing or engineering an automation infrastructure, Molex will provide a system that includes passive media, network solutions and power products bearing the Brad® name. install If you’re installing an automation infrastructure, you’ll appreciate how simply and precisely the Brad components go together—and stay together—thanks to quick-connect convenience, including our exclusive Ultra-Lock® Connection System. maintain If system maintenance is your responsibility, Brad products are built to help—and endure. Features like epoxy-coated couplings, palladium/nickel plating, female contacts that maintain constant pressure on the male contacts, moisture-resistant design and seal construction, ultra-tough cable materials, anti-vibration technology, quick-connects, and many others help maintain system performance, minimize downtime, maximize product life, even simplify maintenance. Components are Everywhere With Brad components, you only need one convenient source to spec all of your industrial connectors and applications. Standardize with Brad products and watch your design, installation, and maintenance processes become vastly simplified—a total system solution. SERVING THESE AND OTHER MARKETS Industrial Device Manufacturing Automotive Robotics Food/Beverage Material Handling Alternative Energy (e.g. solar, wind) Commercial Vehicle connectivity Connectors, cordsets and distribution boxes for sensor, actuator and bus network applications power Modular, flexible wiring systems for machine power distribution and motor control control Network I/O for on-machine and in-cabinet applications communications Network interface cards, PLC backplanes, switches, gateways, simulation software and diagnostic tools Passive Media Ultra-Lock® (US) ........................................... 19 Cordsets ....................................... 20 to 24 Receptacles .................................... 25 to 26 Field Attachable Connectors .......................... 27 Splitter Cordsets ....................................... 28 Distribution Boxes ............................. 29 to 36 Micro-Change® (M12) (US) Cordsets ....................................... 38 to 48 Receptacles .................................... 49 to 50 Field Attachable Connectors .......................... 51 Solid Body Splitter and Tees .......................... 52 Splitter Cordsets ....................................... 53 Distribution Boxes ............................. 54 to 61 Dual Key Cordsets ............................. 62 to 65 Dual Key Receptacles ......................... 66 to 67 Dual Key Field Attachables ........................... 68 Nano-Change® (M8) (US) Cordsets ....................................... 70 to 72 Receptacles .................................... 73 to 74 Field Attachable Connectors .......................... 75 Distribution Boxes ............................. 76 to 78 SNAP Cordsets......................................... 79 Ultra-Lock (EUROPE) Cordsets ....................................... 82 to 86 Receptacles .................................... 87 to 88 Field Attachable Connectors .......................... 89 Splitter Cordsets ....................................... 90 Distribution Boxes ............................. 91 to 98 Micro-Change (M12) (EUROPE) Cordsets ................................... 100 to 110 Receptacles ................................ 111 to 112 Field Attachable Connectors ........................ 113 Solid Body Splitter and Tees ........................ 114 Splitter Cordsets ..................................... 115 Distribution Boxes ......................... 116 to 123 Nano-Change (M8) (EUROPE) Cordsets ................................... 126 to 128 Receptacles ................................ 129 to 130 Field Attachable Connectors ........................ 131 Distribution Boxes ......................... 132 to 134 SNAP Cordsets....................................... 135 Mini-Change® A-Size Cordsets ................................... 138 to 143 Receptacles ................................ 144 to 148 Bulkheads ........................................... 149 Field Attachable Connectors ........................ 150 Plugs ................................................. 151 Tee Connectors ...................................... 152 Adaptors ............................................. 153 Accessories .......................................... 153 Distribution Boxes ......................... 154 to 157 B-Size Cordsets ................................... 158 to 160 Receptacles ................................ 161 to 162 Accessories .......................................... 163 C-Size Cordsets ................................... 164 to 166 Receptacles ................................ 167 to 168 19-Pole Single and Double-Ended Cordsets ........ 169 19-Pole Receptacles ................................ 170 Accessories .......................................... 171 M23 Signal Connectors................................. 174 to 175 Receptacles ................................ 176 to 179 Cordsets ............................................. 180 Power Connectors................................. 181 to 182 Receptacles ................................ 183 to 184 Tools and Accessories ............................... 185 mPm® DIN Field Attachables ......................... 188 to 192 Molded Cables ............................ 193 to 197 Technical Features................................... 198 Available Circuit Sizes ..................... 199 to 202 Passive sive media Molex provides a wide variety of pas- size, engineering part number system, sive media products and solutions under simplified wire management products, the Brad® name. Every connector can and so much more. Molex can also pro- be trusted to perform in the most rug- vide the network and power products ged, harsh-duty industrial application. you need for a total system solution, Each component is designed with you each bearing the trusted Brad logo. in mind: field connections, quick-connect When the infrastructure is done, you’ll speed and simplicity, unlimited combi- be glad you chose Brad, the world’s nations of performance/power/speed/ leading industrial connector brand. Built to meet the toughest industry codes and standards Choose from five circular form factors and over four hundred application-specific cables. A three-tiered cable material solution provides welcome choices, with each material designed to meet specific application requirements. Quick-connect features save valuable time, yet fasten securely. You also have the flexibility to custom-design your own cordsets using our configuration code or standard order numbering. Our product breadth offers a complete passive media solution that includes cordsets, connectors, and distribution boxes for sensors, actuators, and bus network applications. Performance right where it should be The average, harsh-duty industrial environment is no place for average connectivity solutions. All Brad® automation products are designed for maximum performance and reliability in ultra-tough environments. And they’re backed by the knowledge, experience and support of Molex Incorporated, a 70-year-old global manufacturer of innovative industrial communication, control and connectivity solutions. Six circular form factors that are used globally: • Brad Ultra-Lock® Connection System (M12) • Brad Micro-Change® (M12) • Brad Nano-Change® (M8) • Brad Mini-Change® (A, B and C sizes) • Brad M23 • Brad DIN Connectors Brad®NemkZ&Eh\d (M12) ® The standard for compact, push-to-lock, IP69 sealed connections for signal and communication applications Brad Fb\kh&<aZg`^ (M12) tra ® Micro Rugged Micro-Change® connectors and receptacles provide a high-pin-density M12 solution and are ideal for use in harsh commercial and industrial environments Brad GZgh&<aZg`^ (M8) ® For extremely compact, rigorous connection requirements. 3, 4 and 5 pole available Brad Fbgb&<aZg`^ (A, B and C sizes) ® Mini The industry standard for rugged, sealed, signal and low-power applications. 2 to 12 and 19 poles Brad F+, Tough, metal shelled connectors for signal and power Brad fIf =BG<hk]l^m?Zfber ® Field attachable and Molded cable versions M23 DIN The Right Cable For Your Application Selecting the right cable for your application is very important to ensure a reliable, problem-free installation. Careful consideration of mechanical abrasion, fluid/chemical exposure, flexibility (drag chain, C-track, torsion), temperature rating and flame retardancy is required to select the cable that will provide performance and reliability in service. The Brad® line offers a complete range of cables, including five standard cable types satisfying most applications as well as 400+ application-specific cables for special performance requirements. In all cases, Brad cordsets are available in standard and non-standard lengths. Brad PVC, PUR and TPE cordsets are manufactured with high performance materials and include UL/CSA approvals to ensure compatibility with both European and North American market requirements. If you need assistance selecting the right cable, please contact our technical support team at your local Molex office. APPLICATION AREA CHARACTERISTICS PVC LIGHT INDUSTRIAL ENVIRONMENT For use in static, less demanding environments, such as: light assembly equipment, packaging machines, conveyors PUR/PVC MORE ROBUST ENVIRONMENT For use in assembly and production lines such as machine tools and metalcutting production requiring higher cut, abrasion and chemical resistance PUR DEMANDING ENVIRONMENTS For use in machine tools, swivel tables and metal-cutting production with harsh fluid, mechanical or continuous flex requirements TPE CONTINUOUS FLEX/DEMANDING AREAS For use in robots, special welding equipment, high speed drag chains, machine tools, assembly lines, metal cutting manufacturing EXTRA HARD Service Cord HIGH ABUSE/PORTABLE/OUTDOOR For use in outdoor lighting, portable tools, multi-use plant equipment, portable power and control systems - UL/CSA approved - Good chemical resistance - Fair resistance to abrasion - Fair oil and lubricants resistance - Inexpensive cable solution - Good abrasion resistance - Good resistance to oils and chemicals - Flexible use in several areas - Limited usability in drag chains - UL/CSA approved - Very good resistance to oils, chemicals and coolants - High abrasion resistance - Halogen free, flame retardant - Drag chain suitability (slower motion) - UL/CSA approved - Very good weld slag resistance - High temperature resistance (+105°C) - High abrasion resistance - High flex life, min. 10 million cycles bend and torsion - TC-ER, PLTC-ER or ITC-ER rated - 105°C temperature rating - UV, ozone and water resistant - Crush and abrasion resistant - Non-wicking construction - UL/CSA type ST00W, S00W or TC-ER Brad Ultra-Lock Connection System UNITED STATES (also includes Canada, Mexico and South America) The performance and reliability of the revolutionary new UltraLock® connection system surpass those of traditional threaded connectors, delivering increased productivity and cost savings. Ultra-Lock connectors incorporate a unique radial seal and mechanical-locking design that deliver unsurpassed performance. The patented push-to-lock technology provides a fast, simple and secure operator-independent connection. Ultra-Lock connectors are designed to eliminate connector-related intermittent signals in the harshest environments. Fewer intermittent signals mean less downtime and better productivity. Ultra-Lock technology can be used on Ultra-Lock connectors as well as threaded connectors, including Brad M12 connectors from Molex and Micro-Push® (IP64) connections. Molex offers Ultra-Lock in 3-, 4-, 5-, 8- and 12-pin configurations for an extensive assortment of cordsets, receptacles, and molded junction boxes. The Ultra-Lock receptacles and multiports can be used with conventional threaded M12 and MicroPush products to provide backward compatibility to legacy screw-down connectors. Ultra Coupling nut for high degree of environmental protection or snap version for fast mating and unmating PVC And PUR cabling options for a wide variety of heavy-duty and chemical/abrasion-resistant applications Overmold materials designed for industrial environments, provides stress relief Nickel-plated brass coupling nut for corrosion resistance Gold-plated contacts standard for higher reliability Viton® O-ring prevents harsh chemicals from destroying the integrity of the connection Features and Benefits Applications • Push-to-lock technology provides a simple, secure, operator-independent connection for fast mating and reduced installation time • Radial O-ring provides an IP69K seal to protect against moisture • Receptacles accept either the Ultra-Lock connector or standard M12 threaded cordsets, giving users a variety of connection options • Proximity switches, photo eyes, safety switches and other I/O connectivity • Connector interface for IP69-rated devices • Connectivity for devices in high-vibration environments • Connections requiring blind-mating Brad® Ultra-Lock® (M12) Single-Ended Cordsets (US) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanism reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5 pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells, cable is weld slag resistant 120079 Female Pigtail Straight, Right Angle Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 Environmental Protection: IP67/IP68/IP69K NEMA rating: NEMA 6 Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles Max. Current per Contact Max. Voltage 4.0A 250V AC/DC 3 Pole 1 4 3 4 Pole 1 2 4 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (A09) PLTC-ER TPE (K05) UL 2464 PVC (A09) 250V AC/DC 3 Female Straight Wire Size AWG Length 22 2.0m 22 Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W03000A09M020 120079-0138 W03001A09M020 120079-0216 W03000K05M020 120079-0130 W03001K05M020 120079-0211 W04000A09M020 120079-0164 W04001A09M020 120079-0232 W04000K05M020 120079-0149 W04001K05M020 120079-0221 2.0m PLTC-ER TPE (K05) UL 2464 PVC (A09) 22 2.0m W05000A09M020 120079-0109 W05001A09M020 120079-0223 PUR/PVC (P02) 24 2.0m W08000P02M020 120079-5113 W08001P02M020 120079-5114 PUR (H45) 26 2.0m W0C000H45M020 120079-5001 W0C001H45M020 120079-5117 5 Pole 1 4 4.0A 250V AC/DC 4 2.0A 30V AC/36V DC 8 1.5A 30V AC/DC 2 5 3 8 Pole 2 3 1 8 7 6 5 12 Pole 6 7 5 4 3 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W03000A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 20 www.molex.com Brad® Ultra-Lock® (M12) Single-Ended Cordsets (US) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanism reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5 pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells, cable is weld slag resistant 120079 Male, Pigtail Straight, Right Angle Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 Environmental Protection: IP67/IP68/IP69K NEMA rating: NEMA 6 Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles (Male View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2464 PVC (A09) PLTC-ER TPE (K05) UL 2464 PVC (A09) Male Straight Wire Size Length Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W03006A09M020 120079-0175 W03007A09M020 120079-0220 W03006K05M020 120079-0155 W03007K05M020 120079-0226 W04006A09M020 120079-0107 W04007A09M020 120079-0187 W04006K05M020 120079-0156 W04007K05M020 120079-0192 3 Pole 1 3 4.0A 250V AC/DC 4 4 Pole 2 1 3 4.0A 22 AWG 250V AC/DC 4 22 AWG 2.0m 2.0m PLTC-ER TPE (K05) UL 2464 PVC (A09) 22 AWG 2.0m W05006A09M020 120079-0092 W05007A09M020 120079-0239 PUR/PVC (P02) 24 AWG 2.0m W08006P02M020 120079-5115 W08007P02M020 120079-5116 PUR (H45) 26 AWG 2.0m W0C006H45M020 120079-5006 W0C007H45M020 120079-5118 5 Pole 2 3 4.0A 250V AC/DC 4 2.0A 30V AC/36V DC 4 1.5A 30V AC/DC 1 5 4 8 Pole 2 3 1 8 7 5 6 12 Pole 6 7 8 9 5 11 12 UL 20549 3 1 10 2 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W03006A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 21 Brad® Ultra-Lock® (M12) Double-Ended Cordsets (US) 120080 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanism reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells, cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 Environmental Protection: IP67/IP68/IP69K NEMA rating: NEMA 6 Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4.0A 4 4 Pole 1 2 4 Cable Jacket (Cable Code) UL 2464 PVC (A09) PLTC-ER TPE (K05) UL 2464 PVC (A09) 250V AC/DC 3 4.0A Cable Type 22 250V AC/DC 3 Wire Size AWG 22 Female Straight-to-Male Straight Length Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. WW3030A09M010 120080-0276 WW3031A09M010 120080-0429 WW3030K05M010 120080-0414 WW3031K05M010 120080-0286 WW4030A09M010 120080-0403 WW4031A09M010 120080-0337 WW4030K05M010 120080-0417 WW4031K05M010 120080-0300 1.0m 1.0m PLTC-ER TPE (K05) UL 2464 PVC (A09) 22 1.0m WW5030A09M010 120080-0325 WW5031A09M010 120080-0382 PUR/PVC (P02) 24 1.0m WW8030P02M010 120080-5083 WW8031P02M010 120080-5084 PUR (H45) 26 1.0m WWC030H45M010 120080-5088 WWC031H45M010 120080-5089 5 Pole 1 4 4.0A 250V AC/DC 4 2.0A 30V AC/36V DC 8 1.5A 30V AC/DC 2 5 3 8 Pole 2 3 1 8 7 6 5 12 Pole 6 7 5 4 3 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 WW3030A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 22 www.molex.com Brad® Ultra-Lock® (M12) Double-Ended Cordsets (US) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanism reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells, cable is weld slag resistant 120080 Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 Environmental Protection: IP67/IP68/IP69K NEMA rating: NEMA 6 Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 4.0A 250V AC/DC 3 Pole 1 4 3 4 Pole 1 2 4 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (A09) PLTC-ER TPE (K05) UL 2464 PVC (A09) 250V AC/DC 3 Wire Size Length 22 AWG 1.0m 22 AWG Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. WW3032A09M010 120080-0419 WW3033A09M010 120080-0351 WW3032K05M010 120080-0281 WW3033K05M010 120080-0364 WW4032A09M010 120080-0347 WW4033A09M010 120080-0391 WW4032K05M010 120080-0306 WW4033K05M010 120080-0396 1.0m PLTC-ER TPE (K05) UL 2464 PVC (A09) 22 AWG 1.0m WW5032A09M010 120080-0378 WW5033A09M010 120080-0431 PUR/PVC (P02) 24 AWG 1.0m WW8032P02M010 120080-5085 WW8033P02M010 120080-5086 PUR (H45) 26 AWG 1.0m WWC032H45M010 120080-5090 WWC033H45M010 120080-5023 5 Pole 1 4 4.0A 250V AC/DC 4 2.0A 30V AC/36V DC 8 1.5A 30V AC/DC 2 5 3 8 Pole 2 3 1 8 7 5 6 12 Pole 6 5 4 3 7 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 WW3032A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 23 Brad® Ultra-Lock® (M12) Single and Double-Ended Shielded Cordsets (US) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanism reduces fatigue and user errors when a high number of connections need to be made • Shielding thru coupling offer complete EMI protection to electrical noise • IP67/68/69K rated for harsh environments 120079/120083 Female Straight, Male Straight, Female Straight-to-Male Straight Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling: Nut Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Shielding: Braid Shield on cable connected to coupler, providing complete shielding thru connector interface Cables: P19—Black PUR jacket with Braid Shield, 85% coverage, 24 AWG PVC conductors, 300V, 90C P45—Black PUR jacket with Braid Shield, 80% coverage, 26 AWG PVC conductors, 300V, 80C, UL AWM 20549 Environmental Protection: IP67/IP68/IP69K NEMA rating: NEMA 6 Poles (Female View) Max. Current Max. Voltage per Contact Cable Type Cable Jacket (Cable Code) 8 Pole 2 3 1 4 8 7 6 12 Pole 6 5 4 3 2.0A 30V AC/36V DC 5 7 12 11 8 1.5A 30V AC/DC UL 20549 9 Wire Size AWG Female Straight Length Engineering No. Standard Order No. Male Straight Engineering No. Standard Order No. 1.0m PUR with Braid Shield (P19) 24 PUR with Braid Shield (P45) 26 2.0m W08S00P19M020 120079-5029 W08S06P19M020 2.0m W0CS00P45M020 120083-5010 W0CS06P45M020 Engineering No. Standard Order No. WW8S30P19M010 120083-5183 WWCS30P45M010 120083-5044 120079-5033 1.0m 2 10 1 Female Straight-to-Male Straight 120083-5015 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 WW8S30P19M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 24 www.molex.com Brad® Ultra-Lock® (M12) Receptacles (US) Features and Benefits • M12 single keyway (A-Coded) IEC compliant panel mount receptacles with Ultra-Lock feature • Mates with standard threaded M12 and Ultra-Lock cordsets • Available in 4, 5, 8 and 12-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120084 Female Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: M12—Red Viton Panel— Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1061 4,5 pole—22 AWG 8 pole—24 AWG 12 pole—26 AWG Environmental Protection: IP67 NEMA Rating: NEMA 6 1/2-14NPT, Front Panel Mount M16x1.5, Front Panel Mount M16x1.5, Back Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 24 AWG (8 pole), 26 AWG (12 pole) 24 AWG (8 pole), 26 AWG (12 pole) 0.3m 0.3m 0.3m Configuration Length Pole (Female View) Reference Information cCSAus Certified LR6837 (4-5 pole) Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC WR4000A18C300 4.0A 250V AC/DC WR5000A18C300 4 2.0A 30V AC / 36V DC WR8U20E02C3003 120084-5095 WR8U40E02C3003 8 1.5A 30V AC/DC WRCU20E01C3003 120084-5013 WRCU40E01C3003 Standard Order No. Standard Order No. M16x1.5, Back Panel Mount PCB Pins Engineering No. Standard Order No. 120084-0007 WR4U400013 120084-5130 120084-0016 WR5U400013 120084-5133 120084-5097 WR8U400003 120084-0033 120084-5017 WRCU400003 120084-5092 Engineering No. Engineering No. 4 Pole 1 2 4 3 5 Pole 1 4 2 5 3 8 Pole 2 3 1 8 7 6 5 12 Pole 6 7 5 4 3 12 11 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 WR4000A18C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 25 Brad® Ultra-Lock® (M12) Receptacles (US) Features and Benefits • M12 single keyway (A-Coded) IEC compliant panel mount receptacles with Ultra-Lock feature • Mates with standard threaded M12 and Ultra-Lock cordsets • Available in 4, 5, 8 and 12-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120084 Male Front Panel Mount, Back Panel Mount Reference Information cCSAus Certified LR6837 (4-5 pole) Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1061 4,5 pole—22 AWG 8 pole—24 AWG 12 pole —26 AWG Environmental Protection: IP67 NEMA Rating: NEMA 6 1/2-14NPT, Front Panel Mount M16x1.5, Front Panel Mount M16x1.5, Back Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 24 AWG (8 pole), 26 AWG (12 pole) 24 AWG (8 pole), 26 AWG (12 pole) 0.3m 0.3m 0.3m Configuration Length Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC WR4006A18C300 4.0A 250V AC/DC WR5006A18C300 4 2.0A 30V AC / 36V DC WR8U26E02C3003 120084-5096 WR8U46E02C3003 4 1.5A 30V AC/DC WRCU26E01C3003 120084-5015 WRCU46E01C3003 Poles Standard Order No. Standard Order No. M16x1.5, Back Panel Mount PCB Pins Engineering No. Standard Order No. 120084-0008 WR4U460003 120084-0028 120084-0017 WR5U460003 120084-0031 120084-5098 WR8U460003 120084-0032 120084-5019 WRCU460003 120084-5091 Engineering No. Engineering No. 4 Pole 2 1 3 4 5 Pole 2 3 1 5 4 8 Pole 2 3 1 8 7 5 6 12 Pole 6 7 8 9 5 11 12 3 1 10 2 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 WR4006A18C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 26 www.molex.com Brad® Ultra-Lock® (M12) Field Attachable Connectors (US) 120085 Female, Male Straight, Right Angle Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Features and Benefits • Allows field termination of cables to Ultra-Lock, push-to-lock connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • Available in 4 and 5-pole versions • Back end housing and cable gland provides IP67 protection and strain relief Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 1 2 4 3 1 4 5 2 4.0A 30V AC 36V DC 3 Cable Diameter Range Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") WA4000-31 120085-0011 WA4001-31 120085-0015 4.10-8.10mm (.161-.319") WA4000-32 120085-0013 3.30-6.60mm (.130-.260") WA5000-31 120085-0012 WA5001-31 120085-0016 4.10-8.10mm (.161-.319") WA5000-32 120085-0014 Male Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 2 1 3 4 2 3 5 1 4.0A 30V AC 36V DC 4 Cable Diameter Range Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") WA4006-31 120085-0003 WA4007-31 120085-0007 4.10-8.10mm (.161-.319") WA4006-32 120085-0005 3.30-6.60mm (.130-.260") WA5006-31 120085-0004 WA5007-31 120085-0008 4.10-8.10mm (.161-.319") WA5006-32 120085-0006 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 27 Brad® Ultra-Lock® (M12) Splitter Cordsets (US) 120080 Female Straight-to-Male Right Angle Female Right Angle-to-Male Straight Features and Benefits • Splitters permit the connection of two I/O devices to a Brad Ultra-lock port on dual-wired distribution boxes • Push-to-lock technology assures fast, reliable connections every time • IP67/68 rated for harsh environments • Reliable performance in high vibration environments due to positive locking mechanism • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuos flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon* coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Ultra-Lock-to-Ultra-Lock Splitters Max. Current Max. Voltage per Contact Wiring Schematic Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 Cable Jacket (Cable Code) UL 2661 PVC (A09) Wire Size AWG Length Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. WW4A30A09M003 120080-0001 WW4A31A09M003 120080-0005 WW4A30K05M003 120080-0081 WW4A31K05M003 120080-0089 1 Leg B 5 2 4 3 (V+) (V-) I/O(b) 1 3 4 Cable Type 4.0A 250V AC/DC 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 22 PLTC-ER TPE (K05) Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) 0.3m 2 4 3 Ultra-Lock-to-Micro-Change® Splitters Max. Current Max. Voltage per Contact Wiring Schematic Leg A 1 4 5 2 (V+) (V-) I/O(b) 1 3 4 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 8W4A30A09M003 120080-0033 8W4A31A09M003 120080-0037 8W4A30K05M003 120080-0108 8W4A31K05M003 120080-0116 3 3 (V+) (V-) I/O(a) 1 3 4 Length 1 Leg B 5 2 4 Wire Size AWG 4.0A 250V AC/DC 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 22 PLTC-ER TPE (K05) 0.3m 2 4 3 Note: Sales drawings for all standard order numbers are available on molex.com *Teflon is a trademark of DuPont Configuration Code † Build-a-Part Number Meters † 28 Length 0.3 0.6 1.0 3.0 5.0 Code M003 M006 M010 M030 M050 Coupling Nut Option Stainless Steel . . . . . 8 8W4A31K05M0038 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (US) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-Change home run connector for easy replacement 120119/130008 Top Mount, Single-Wired Ports With Brad® Mini-Change® HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY401P-FBB 120119-0002 Yes PNP BKY601P-FBB 120119-0010 Yes PNP BKY801P-FBB 120119-0017 Engineering No. 302301P80M100 302201P80M100 302101P80M100 Standard Order No. 130008-8009 130008-8006 130008-0476 Suggested Home Run Cordset Mini-Change 12-pole Female Cordset Use With 4 port block 6 port block 8 port block Cable Jacket No. of Conductors 7 8 9 PUR Construction 4 × 0.34mm2 + 3 × 0.75mm2 6 × 0.34mm2 + 3 × 0.75mm2 8 × 0.34mm2 + 3 × 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 302301P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 29 Brad® Ultra-Lock® (M12) Distribution Boxes (US) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-Change home run connector for easy replacement 120119/130008 Top Mount, Dual-Wired Ports With Brad® Mini-Change® HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY403P-FBB 120119-0005 Yes PNP BKY603P-FBB 120119-0013 Yes PNP BKY803P-FBB 120119-0020 Engineering No. 303201P80M100 303001P80M100 Standard Order No. 130008-5006 130008-0316 Suggested Home Run Cordset Brad Mini-Change 19-pole Female Cordset Use With 4 and 6 port blocks 8 port block Cable Jacket PUR PUR No. of Conductors 15 19 Construction 12 × 0.34mm2 + 3 × 0.75mm2 16 × 0.34mm2 + 3 × 0.75mm2 Length 10.0m 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 303001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 30 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (US) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement 120094 Top Mount, Single-Wired Ports With M23 HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY401P-FBC 120119-0003 Yes PNP BKY601P-FBC 120119-0011 Yes PNP BKY801P-FBC 120119-0018 Engineering No. K02301P80M100 K02201P80M100 K02101P80M100 KASCS00-025 Standard Order No. 120094-5023 120094-8013 120094-0125 120230-0032 Suggested Home Run Cable Assemblies M23 12-pole Female Cordset and Field Attachable Connector Use With 4 port 6 port 8 port All Cable Jacket No. of Conductors Construction 7 4 × 0.34mm2 + 3 × 0.75mm2 9 6 × 0.34mm2 + 3 × 0.75mm2 11 8 × 0.34mm2 + 3 × 0.75mm2 M23 12p Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K02101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 31 Brad® Ultra-Lock® (M12) Distribution Boxes (US) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement 120119/120055 Top Mount, Dual-Wired Ports With M23 HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Ports LED Indicator Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 For Sensor Top Mount Engineering No. Standard Order No. BKY4030-FBC 120119-0038 8 BKY8030-FBC 120055-0925 4 BKY403P-FBC 120119-0006 BKY803P-FBC 120119-0021 Engineering No. K03301P80M100 K03201P80M100 K03001P80M100 KASLS00-225 Standard Order No. 120094-8045 120094-8027 120094-0044 120230-0059 4 No Yes PNP 8 Suggested Home Run Cable Assemblies M23 19-pole Female Cordset and Field Attachable Connector Use With 4 port 6 port 8 port All Cable Jacket No. of Conductors Construction 11 8 × 0.34mm2 + 3 × 0.75mm2 15 12 × 0.34mm2 + 3 × 0.75mm2 19 16 × 0.34mm2 + 3 × 0.75mm2 M23 19p Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code M050 M100 M150 K03301P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 32 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (US) 120119 Top Mount, Dual-Wired Ports with Field Attachable HR Terminal Strip Port Configuration www.molex.com Box Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Home run terminal strip provides greatest flexibility for cable choices and trimming to length on machine Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Terminal strip Wiring Configuration: Dual I/O, M12 5-pole female Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY403P-FBA 120119-0004 Yes PNP BKY603P-FBA 120119-0012 Yes PNP BKY803P-FBA 120119-0019 33 Brad® Ultra-Lock® (M12) Distribution Boxes (US) 120119 Top Mount, Single-Wired Ports With PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M12 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4 × 0.34mm2 + 3 × 0.75 mm2 6 port—6 × 0.34mm2 + 3 × 0.75 mm2 8 port—8 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator For Sensor Cable Length 4 Yes PNP 6 Yes 8 Yes Top Mount Engineering No. Standard Order No. 5.0m BKY400P-FBP-05 120119-0001 PNP 5.0m BKY600P-FBP-05 120119-0009 PNP 5.0m BKY800P-FBP-05 120119-0016 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BKY800P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 34 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (US) 120119 Dual-Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 × 0.34mm2 + 3 × 0.75 mm2 6 port—12 × 0.34mm2 + 3 × 0.75 mm2 8 port—16 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator For Sensor Cable Length 4 Yes PNP 6 Yes 8 Yes Top Mount Engineering No. Standard Order No. 5.0m BKY405P-FBP-05 120119-0007 PNP 5.0m BKY605P-FBP-05 120119-0015 PNP 5.0m BKY805P-FBP-05 120119-0023 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BKY405P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 35 Brad® Ultra-Lock® (M12) Distribution Boxes (US) 120119 Top Mount, Dual-Wired Ports with Molded Brad® Mini-Change® HR Cordset Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cordset with Mini-Change 19-pole male connector provides easy replacement Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 × 0.34mm2 + 3 × 0.75 mm2 6 port—12 × 0.34mm2 + 3 × 0.75 mm2 8 port—16 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator Cable Length 4 No 8 No Top Mount Engineering No. Standard Order No. 5.0m BKY4120-FBP-01 120119-0008 5.0m BKY8120-FBP-01 120119-0025 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 01 10 15 BKY4010-FBP-01 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 36 www.molex.com Brad 4PJYV*OHUNL E)*!Connectors UNITED STATES (also includes Canada, Mexico and South America) Rugged Micro-Change® connectors provide a high-pindensity, M12 solution that is ideal for use in industrial and harsh commercial environments. Anti-vibration coupling nut design prevents back-out during use. Brad Micro-Change products are Molex’s offering of rugged, high-circuit density, industry-standard M12 circular connectors for industrial automation applications. Micro-Change connectors are designed to withstand harsh industrial environments and their superior quality assures a very reliable connection for control elements in automated equipment. These IEC 61076-2-101-compliant connectors allow fast and simple connections to 12.00 and 18.00mm sensors, encoders, switches and other input and output devices in industrial machinery. Brad’s complete line of M12 connectivity provides a quick-connect wiring system that eliminates field-install cabinets and minimizes field wiring termination errors. Micro Wide array of cable options to fit your application (See cable selection guide) Overmold cable assembly provides strain relief to a waterproof connector Gold-Over-NickelPlated contacts ensure low contact resistance for reliable electrical contact A wide array of coupling nut materials to fit various applications; these include weldslag resistant, Teflon-coated couplers for welding applications Features and Benefits Cordsets • Available in 3, 4, 5, 8 and 12 poles; in single and dual-key configurations; with or without LEDs; in straight and 90 degrees; and with different coupling nut materials to provide a wide variety of options to meet application requirements • Intermates with industry standard M12 devices that comply with IEC 61076-2-101 • Rugged, IP68 rated watertight connector is well suited for harsh, wet environ ments • Patented, anti-vibration feature prevents back-out in applications that experience high vibration and mechanical shock • Gold-over-nickel-plated contacts provide a durable, corrosion-resistant plating that maintains low electrical resistance throughout the life of the connector screw-down terminals for easy field installation, allow users to make their own cable assemblies for a custom fit to a machine or application Distribution Boxes • Available in 4-, 6- and 8-port distribu tion boxes; single and dual I/O versions. These pre-wired junction boxes comprise the Molex quick-connect wiring system for I/O devices. They eliminate the need for field-installed junction boxes, providing improved wire management • Fully potted housing ensures perfomance in high vibration and wet environment applications • Rugged and compact to allow placement in tight places Receptacles, Field Attachables and Accessories Applications • Large selection of configurations to fit your panel or device design, including front- and back-panel-mount receptacles in a variety of materials, with PCB or wire leads • Epoxy potted receptacles are IP67- and IP68-rated, and are ideal for rugged industrial environments • 3-5p field-attachable connectors with • Proximity switches, photo eyes, safety switches and other I/O connectivity • Connector interface for IP69-rated devices • Connectivity for devices in high-vibration environments • Connections requiring blind-mating Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120065 Female, Pigtail Straight, Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 Max. Current per Contact Poles Max. Voltage 3 Pole 1 4 4.0A 4 - Black 4 Pole 1 2 4 4.0A UL 2661 PVC (A09) 3 - Blue 4 - Black Wire Size AWG 22 Length Female Straight Engineering No. Standard Order No. Female Right Angle Engineering No. Standard Order No. 803000A09M020 120065-0129 803001A09M020 120065-1444 2.0m PLTC-ER TPE (K05) 803000K05M020 120065-1108 803001K05M020 120065-1489 UL 2661 PVC (A09) 804000A09M020 120065-0255 804001A09M020 120065-1551 804000K05M020 120065-1121 804001K05M020 120065-1639 805000A09M020 120065-0471 805001A09M020 120065-1697 250V AC/DC 3 1 - Brown 2 - White Cable Jacket (Cable Code) 250V AC/DC 3 1 - Brown 3 - Blue Cable Type 22 PLTC-ER TPE (K05) UL 2661 PVC (A09) 2.0m 5 Pole 1 4 5 2 4.0A 250V AC/DC 22 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 803000A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 38 www.molex.com Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120065 Female, Pigtail Straight, Right Angle Poles Max. Current per Contact Max. Voltage 2.0A 30V AC / 36V DC 1.5A 30V AC/DC Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Cable Type Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V H45—Black PUR jacket, 26 AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight Engineering No. Standard Order No. Female Right Angle Engineering No. Standard Order No. 2.0m 808000P02M020 120065-0951 808001P02M020 120065-0960 2.0m 80C000H45M020 120065-5040 80C001H45M020 120065-5099 Cable Jacket (Cable Code) Wire Size AWG Length PUR/PVC (P02) 24 PUR (H45) 26 8 Pole 2 3 1 4 8 7 5 6 1 - White 2 - Brown 3 - Green 4 - Yellow 5 - Gray 6 - Pink 7 - Blue 8 - Red 12 Pole 6 5 4 3 7 8 12 11 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 808000P02M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 39 Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120065 Male, Pigtail Straight, Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05)" Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 (A09 and K05 cable assemblies) CSA File No.: LR6837 (A09 and K05 cable assemblies) Max. Current per Contact Poles Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) Wire Size AWG Length Male Straight Engineering No. Standard Order No. Male Right Angle Engineering No. Standard Order No. 803006A09M020 120065-0200 803007A09M020 120065-1497 3 Pole 1 3 4.0A 250V AC/DC 4 1 - Brown 4 - Black 3 - Blue 4 Pole 2 1 3 4.0A 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 2 5 2.0m PLTC-ER TPE (K05) 803006K05M020 120065-1114 803007K05M020 120065-1501 UL 2661 PVC (A09) 804006A09M020 120065-0414 804007A09M020 120065-1662 804006K05M020 120065-1129 804007K05M020 120065-1691 805006A09M020 120065-0523 805007A09M020 120065-1724 250V AC/DC 4 3 22 22 PLTC-ER TPE (K05) UL 2661 PVC (A09) 2.0m 1 4.0A 250V AC/DC 22 2.0m 4 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 803006A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 40 www.molex.com Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120065 Male, Pigtail Straight, Right Angle Poles 3 7 5 6 30V AC / 36V DC 1.5A 30V AC/DC Male Straight Engineering No. Standard Order No. Male Right Angle Engineering No. Standard Order No. 2.0m 808006P02M020 120065-0964 808007P02M020 120065-1800 2.0m 80C006H45M020 120065-5045 80C007H45M020 120065-5109 Cable Jacket (Cable Code) Wire Size AWG Length PUR/PVC (P02) 24 PUR (H45) 26 5 - Gray 6 - Pink 7 - Blue 8 - Red 12 Pole 6 7 5 4 11 12 3 1 10 2 1-White 2-Brown 3-Green 4-Yellow 2.0A Cable Type Environmental Protection: IP67 NEMA Rating: NEMA 6 1 8 1 - White 2 - Brown 3 - Green 4 - Yellow 9 Max. Voltage Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V H45—Black PUR jacket, 26 AWG PVC conductors, 300V, UL AWM20549 8 Pole 2 4 8 Max. Current per Contact Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 808006P02M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 41 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120066 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4 4.0A 1 - Brown 4 - Black 3 - Blue 4 Pole 1 2 4.0A 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 1 5 UL 2661 PVC (A09) Wire Size AWG 22 Length Female Straight-to-Male Straight Engineering No. Standard Order No. Female Right Angle-to-Male Straight Engineering No. Standard Order No. 883030A09M010 120066-0166 883031A09M010 120066-1137 2.0m PLTC-ER TPE (K05) 883030K05M010 120066-0676 883031K05M010 120066-0222 UL 2661 PVC (A09) 884030A09M010 120066-0266 884031A09M010 120066-1262 884030K05M010 120066-0687 884031K05M010 120066-0376 885030A09M010 120066-0427 885031A09M010 120066-1389 250V AC/DC 3 4 Cable Jacket (Cable Code) 250V AC/DC 3 4 Cable Type 22 PLTC-ER TPE (K05) UL 2661 PVC (A09) 2.0m 2 4.0A 250V AC/DC 22 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 883030A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 42 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120066 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Poles (Female View) Max. Current per Contact Max. Voltage 2.0A 30V AC / 36V DC 1.5A 30V AC/DC Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Cable Type Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V H45—Black PUR jacket, 26 AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Engineering No. Standard Order No. Female Right Angle-to-Male Straight Engineering No. Standard Order No. 2.0m 888030P02M010 120066-0579 888031P02M010 120066-1626 2.0m 88C030H45M010 120066-5404 88C031H45M010 120066-5405 Cable Jacket (Cable Code) Wire Size AWG Length PUR/PVC (P02) 24 PUR (H45) 26 8 Pole 2 3 1 4 8 7 5 6 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 7 5 8 4 12 11 3 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 888030P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 43 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120066 Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4 4.0A 1 - Brown 4 - Black 3 - Blue 4 Pole 1 2 4.0A 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 1 5 UL 2661 PVC (A09) Wire Size AWG 22 Length Female Straight-to-Male Right Angle Engineering No. Standard Order No. Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. 883032A09M010 120066-1177 883033A09M010 120066-1199 2.0m PLTC-ER TPE (K05) 883032K05M010 120066-0231 883033K05M010 120066-1223 UL 2661 PVC (A09) 884032A09M010 120066-1307 884033A09M010 120066-1336 884032K05M010 120066-0400 884033K05M010 120066-1382 885032A09M010 120066-1399 885033A09M010 120066-1634 250V AC/DC 3 4 Cable Jacket (Cable Code) 250V AC/DC 3 4 Cable Type 22 PLTC-ER TPE (K05) UL 2661 PVC (A09) 2.0m 2 4.0A 250V AC/DC 22 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 883032A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 44 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120066 Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Poles (Female View) Max. Current per Contact Max. Voltage 2.0A 30V AC / 36V DC 1.5A 30V AC/DC Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Cable Type Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 24 AWG PVC conductors, 300V H45—Black PUR jacket, 26 AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Engineering No. Standard Order No. Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Cable Jacket (Cable Code) Wire Size AWG Length PUR/PVC (P02) 24 2.0m 888032P02M010 120066-5403 888033P02M010 120066-0479 PUR (H45) 26 2.0m 88C032H45M010 120066-5406 88C033H45M010 120066-5407 8 Pole 2 3 1 4 8 7 5 6 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 7 5 8 4 12 11 3 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 888032P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 45 Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (US) 120067 Female, Pigtail Straight, Right Angle With LEDs Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles Max. Current per Contact Max. Voltage 3 Poles/1 LED 4.0A 250V AC/DC 4 Poles/1 LED 4.0A 250V AC/DC Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 B03—Black PUR jacket, 22 AWG PVC conductors, 300V, UL AWM 21198 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight Engineering No. Standard Order No. Female Right Angle Engineering No. Standard Order No. 8030P0A09M020 120067-0185 8030P1A09M020 120067-0227 8030P0B03M020 120067-0192 8030P1B03M020 120067-0241 TPE (K05) 8030P0K05M020 120067-5228 8030P1K05M020 120067-0198 UL 2661 PVC (A09) 8040P0A09M020 120067-0027 8040P1A09M020 120067-0257 UL 21198 PUR (B03) 8040P0B03M020 120067-5229 8040P1B03M020 120067-5231 PLTC-ER TPE (K05) 8040P0K05M020 120067-5230 8040P1K05M020 120067-5232 Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) UL 21198 PUR (B03) PLTC-ER Wire Size AWG 22 22 Length 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 8030P0A09M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 46 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120067 Female Straight-to-Male Straight with LEDs, Female Right Angle-toMale Straight with LEDs Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Female View) Max. Current per Contact Max. Voltage 3 poles/1 LED 4.0A 250V AC/DC 3 poles/1 LED 4.0A 250V AC/DC Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) UL 21198 PUR (B03) PLTC-ER Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 B03—Black PUR jacket, 22 AWG PVC conductors, 300V, UL AWM 21198 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Wire Size AWG Length Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 8830P6A09M010 120067-0037 8830P7A09M010 120067-0046 8830P6B03M010 120067-5233 8830P7B03M010 120067-0058 TPE (K05) 8830P6K05M010 120067-0040 8830P7K05M010 120067-0065 UL 2661 PVC (A09) 8840P6A09M010 120067-0095 8840P7A09M010 120067-0107 UL 21198 PUR (B03) 8840P6B03M010 120067-5240 8840P7B03M010 120067-0112 PLTC-ER TPE (K05) 8840P6K05M010 120067-0101 8840P7K05M010 120067-0117 22 22 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 8830P6A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 47 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (US) 120067 Female Straight-to-Male Right Angle with LEDs, Female Right Angle-to-Male Right Angle with LEDs Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Female View) Max. Current per Contact Max. Voltage 3 poles/1 LED 4.0A 250V AC/DC 4 poles/1 LED 4.0A 250V AC/DC Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A09) UL 21198 PUR (B03) PLTC-ER Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 B03—Black PUR jacket, 22 AWG PVC conductors, 300V, UL AWM 21198 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Wire Size AWG Length Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 8830P8A09M010 120067-5235 8830P9A09M010 120067-0074 8830P8B03M010 120067-5236 8830P9B03M010 120067-5239 TPE (K05) 8830P8K05M010 120067-0072 8830P9K05M010 120067-0079 UL 2661 PVC (A09) 8840P8A09M010 120067-5242 8840P9A09M010 120067-5246 UL 21198 PUR (B03) 8840P8B03M010 120067-5243 8840P9B03M010 120067-5247 PLTC-ER TPE (K05) 8840P8K05M010 120067-0122 8840P9K05M010 120067-5249 22 22 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 8830P8A09M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 48 www.molex.com Brad® Micro-Change® (M12) A-Code Receptacles (US) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant panel mount receptacles • Available in 3, 4, 5 and 8-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120070/120011 Female Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass (PG9 style) Zinc/Nickel-plated (1/2" style) Anodized Alum (1/4" style) Contact Carries: Polyamide O-Ring: M12—Red Viton Panel— Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80C, UL1061, 22 AWG (3-5 pole) and 24 AWG (8 pole) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 1/2-14NPT, Front Panel Mount 1/4-18NPT, Front Panel Mount PG9, Front Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 22 AWG 24 AWG 12" 12" 0.3m Configuration Length Poles Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 8R3000A18A120 120070-5200 8R3A00A18A120 4.0A 250V AC/DC 8R4000A18A120 120070-0173 4.0A 250V AC/DC 8R5000A18A120 120070-5206 2.0A 30V AC / 36V DC PG9, Back Panel Mount PCB Pins Standard Order No. Engineering No. Standard Order No. 120070-0056 8R3J400013 120070-5203 8R4A00A18A120 120070-0114 8R4J400013 120011-0237 8R5A00A18A120 120070-0201 8R5J400013 120011-0238 8R8J400013 120070-5210 Engineering No. 3 Pole 1 4 3 4 Pole 1 2 4 3 5 Pole 1 4 2 5 3 8 Pole 2 3 1 4 8 7 6 8R8J20E02C3003 120070-5208 5 Note: Sales drawings for all standard order numbers are available on molex.com Feet Configuration Code* Build-a-Part Number Meters Length 1.0 3.0 0.3 1.0 Code A120 F030 C300 M010 8R3000A18A120 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 49 Brad® Micro-Change® (M12) A-Code Receptacles (US) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant panel mount receptacles • Available in 3, 4, 5 and 8-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120070/120011 Male Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass (PG9 style) Anodized Alum (1/2" style) Contact Carries: Polyamide O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1061, 22 AWG (3-5 pole) and 24 AWG (8 pole) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 1/2-14NPT, Front Panel Mount PG9, Front Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 24 AWG 12" 0.3m Configuration Length Pole (Male View) Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC 8R3006A18A120 4.0A 250V AC/DC 4.0A 250V AC/DC 2.0A 30V AC / 36V DC Engineering No. PG9, Back Panel Mount PCB Pins Standard Order No. Engineering No. Standard Order No. 120070-0093 8R3J460003 120070-5204 8R4006A18A120 120070-0184 8R4J460003 120011-0281 8R5006A18A120 120070-0252 8R5J460003 120070-0235 8R8J460003 120070-5180 3 Pole 1 3 4 4 Pole 2 1 3 4 5 Pole 2 3 1 5 4 8 Pole 2 3 1 4 8 7 6 8R8J26E02C3003 120070-5209 5 Note: Sales drawings for all standard order numbers are available on molex.com Feet Configuration Code* Build-a-Part Number Meters Length 1.0 3.0 0.3 1.0 Code A120 F030 C300 M010 8R3006A18A120 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 50 www.molex.com Brad® Micro-Change® (M12) A-Code Field Attachable Connectors (US) 120071 Female, Male Straight, Right Angle Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Features and Benefits • Allows field termination of cables to IEC complaint M12 A-coded connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • Available in 4 and 5-pole versions • Back end housing and cable gland provides IP67 protection and strain relief Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 1 2 4 3 1 4 5 2 4.0A 30V AC 36V DC 3 Cable Diameter Range Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 8A4000-31 120071-0035 8A4001-31 120071-0037 4.10-8.10mm (.161-.319") 8A4000-32 120071-0036 3.30-6.60mm (.130-.260") 8A5000-31 120071-0041 8A5001-31 120071-0044 4.10-8.10mm (.161-.319") 8A5000-32 120071-0043 Male Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 2 1 3 4 2 3 5 1 4.0A 30V AC 36V DC 4 Cable Diameter Range Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 8A4006-31 120071-0038 8A4007-31 120071-0040 4.10-8.10mm (.161-.319") 8A4006-32 120071-0039 3.30-6.60mm (.130-.260") 8A5006-31 120071-0045 8A5007-31 120071-0049 4.10-8.10mm (.161-.319") 8A5006-32 120071-0047 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 51 Brad® Micro-Change® (M12) A-Code Solid Body Splitter and Tees (US) 120068 Features and Benefits • Solid body splitters allow you to create a customized wiring scheme, either by combining two 3 conductor cables into a 5 conductor cable or implementing a trunk-and-drop wiring topology • Splitters permit the connection of two I/O devices to a port on dual-wired distribution boxes • Parallel wired tees allows for tapping into a cable run or implementing a trunk and drop wiring scheme Physical Connector Body: PUR (PVC for grey or yellow splitters) Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 30V Amperage: 4.0A M12 Splitters Wiring Schematic Without LEDs 1 Leg B Leg A 1 4 5 2 4 5 2 3 3 (V+) (V-) I/O(a) (V+) (V-) I/O(b) 1 3 4 1 3 4 Color Engineering No. Standard Order No. Yellow 81594R 120068-0170 Grey 81590R 120068-0169 Black 0812-05EMF-00000 120068-0139 Clear 884AP0 120068-5035 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 2 4 3 With LEDs 1 Leg B Leg A 1 4 5 2 4 5 2 3 3 (V+) (V-) I/O(a) (V+) (V-) I/O(b) 1 3 4 1 3 4 GRN RED YLW 1 (V+) 3 (V-) 4 I/O(a) 1 2 I/O(b) 2 4 3 Paralled Wired Tees/Splitters Wiring Schematic 1 2 1 2 3 4 5 Standard Order No. Engineering No. Standard Order No. Black 0812-051FJ-00000 120068-8009 0812-05EMF-00001 120068-0137 4 1 2 3 4 4 5 52 Engineering No. 1 5 4 3 Color 5 2 3 1 2 3 4 5 1 5 2 3 www.molex.com Brad® Micro-Change® (M12) A-Code Splitter Cordsets (US) 120068 Female Straight-to-Male Straight, Female Right Angle-to- Male Straight Features and Benefits • Features and Benefits • Splitters permit the connection of two I/O devices to an Ultra-Lock® port on dual-wired distribution boxes • Push-to-lock technology assures fast, reliable connections every time • IP67/68 rated for harsh environments • Reliable performance in high vibration environments due to positive locking mechanism • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuos flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Current per Contact Wiring Schematic Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 Max. Voltage Cable Jacket (Cable Code) UL 2661 PVC (A09) Wire Size AWG Length Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Order No. Engineering No. Order No. 884A30A09M003 120068-0175 884A31A09M003 120068-0199 884A30K05M003 120068-0195 884A31K05M003 120068-0211 1 Leg B 5 2 4 3 (V+) (V-) I/O(b) 1 3 4 Cable Type Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel-plated Brass (Teflon* coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) 4.0A 250V AC/DC 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 22 PLTC-ER TPE (K05) 0.3m 2 4 3 Note: Sales drawings for all standard order numbers are available on molex.com *Teflon is a trademark of DuPont Configuration Code † Build-a-Part Number Meters Length 0.3 0.6 1.0 3.0 5.0 Code M003 M006 M010 M030 M050 Coupling Nut Option Stainless Steel . . . . . 8 884A30A09M0038 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 53 Brad® Micro-Change® (M12) Distribution Boxes (US) 120114 Top Mount, Single Wired Ports With Brad® Mini-Change® HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-change home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Box Configuration Ports Engineering No. Standard Order No. For Sensor BTY4010-FBB 120114-0027 8 BTY8010-FBB 120114-0079 4 BTY401N-FBB 120114-0014 8 BTY801N-FBB 120114-0059 4 BTY401P-FBB 120114-0019 BTY601P-FBB 120114-0055 BTY801P-FBB 120114-0065 Engineering No. 302301P80M100 302201P80M100 302101P80M100 Standard Order No. 130008-8009 130008-8006 130008-0476 4 No LED Indicator NPN Yes Yes 6 PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies Brad® Mini-Change® 12-pole Female Cordsets Use With 4 port block 6 port block 8 port block Cable Jacket No. of Conductors 7 9 11 PUR Cable Construction 4 x 0.34mm2 + 3 x 0.75mm2 6 x 0.34mm2 + 3 x 0.75mm2 8 x 0.34mm2 + 3 x 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 302101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 54 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (US) 120055/120114 Top Mount, Single Wired Ports With M23 HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Ports Box Configuration Engingeering No. Standard Order No. For Sensor BTY4010-FBC 120055-0308 8 BTY8010-FBC 120055-0321 4 BTY401N-FBC 120114-0211 8 BTY801N-FBC 120114-0060 4 BTY401P-FBC 120114-0020 BTY801P-FBC 120114-0066 Engineering No. K02301P80M100 K02201P80M100 K02101P80M100 KASCS00-025 Standard Order No. 120094-5023 120094-8013 120094-0125 120230-0032 4 No LED Indicator NPN Yes Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies M23 12-pole Female Cordsets and Field Attachable Connector Use With 4 port block 6 port block 8 port block All Cable Jacket No. of Conductors Cable Construction 7 4 x 0.34mm2 + 3 x 0.75mm2 9 6 x 0.34mm2 + 3 x 0.75mm2 11 8 x 0.34mm2 + 3 x 0.75mm2 M23 12-pole Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K02101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 55 Brad® Micro-Change® (M12) Distribution Boxes (US) 120114 Top Mount, Dual Wired Ports With Brad® Mini-Change® HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-change home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration For Sensor Engineering No. Standard Order No. BTY4030-FBB 120114-0035 8 BTY8030-FBB 120114-0087 4 BTY403P-FBB 120114-0030 BTY803P-FBB 120114-0083 Engineering No. 303201P80M100 303001P80M100 Standard Order No. 130008-5006 130008-0316 No LED Indicator 4 Ports Box Configuration Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies Brad® Mini-Change® 19-pole Female Cordsets Use With 4 port block 8 port block Cable Jacket No. of Conductors 15 19 PUR Cable Construction 12 x 0.34mm2 + 3 x 0.75mm2 16 x 0.34mm2 + 3 x 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 303001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 56 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (US) 120055/120114 Top Mount, Dual Wired Ports With M23 HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Ports LED Indicator For Sensor Engineering No. Standard Order No. BTY4030-FBC 120055-0313 8 BTY8030-FBC 120055-0328 4 BTY403P-FBC 120114-0031 BTY803P-FBC 120114-0084 Engineering No. Standard Order No. K03301P80M100 K03201P80M100 K03001P80M100 KASLS00-225 120094-8045 120094-8027 120094-0044 120230-0059 4 No Box Configuration Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies M23 19-pole Female Cordsets Use With 4 port block 6 port block 8 port block All Cable Jacket No. of Conductors Cable Construction 11 8 x 0.34mm2 + 3 x 0.75mm2 15 12 x 0.34mm2 + 3 x 0.75mm2 19 16 x 0.34mm2 + 3 x 0.75mm2 M23 19-pole Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K03001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 57 Brad® Micro-Change® (M12) Distribution Boxes (US) 120055/120114 Top Mount, Dual Wired Ports With Field Attachable HR Terminal Strip Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Home run terminal strip provides greatest flexibity for cable choices and trimming to length on machine Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel Plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Terminal strip Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration BTY4030-FBA 120114-0034 BTY6030-FBA 120114-0057 8 BTY8030-FBA 120114-0086 4 BTY403N-FBA 120055-0669 BTY603N-FBA 120055-0670 8 BTY803N-FBA 120055-0672 4 BTY403P-FBA 120114-0029 BTY603P-FBA 120114-0056 BTY803P-FBA 120114-0082 No 6 Yes NPN Standard Order No. For Sensor LED Indicator Engineering No. 6 Ports 4 Box Configuration 6 Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com 58 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (US) 120055/120114 Top Mount, Single Wired Ports With PUR HR Cable Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Ports Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Environmental Protection: IP67 NEMA Rating: NEMA 6 Engineering No. Standard Order No. LED Indicator For Sensor Length BTY4000-FBP-05 120055-0586 8 BTY8000-FBP-05 120055-0583 4 BTY400N-FBP-05 120114-8008 8 BTY800N-FBP-05 120114-8020 4 BTY400P-FBP-05 120114-8011 BTY800P-FBP-05 120114-8022 4 No Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M12 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4 x 0.34mm2 + 3 x 0.75mm2 6 port—6 x 0.34mm2 + 3 x 0.75mm2 8 port—8 x 0.34mm2 + 3 x 0.74mm2 5.0m NPN 5.0m Yes Yes PNP 5.0m 8 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY800P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 59 Brad® Micro-Change® (M12) Distribution Boxes (US) 120114 Top Mount, Dual Wired Ports With PUR HR Cable Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installing Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration LED Indicator For Sensor Length Engineering No. Standard Order No. BTY4050-FBP-05 120114-0042 8 BTY8050-FBP-05 120114-0092 4 BTY405N-FBP-05 120114-0037 4 No 5.0m NPN 5.0m 8 BTY805N-FBP-05 120114-0202 4 BTY405P-FBP-05 120114-0039 BTY805P-FBP-05 120114-0089 Yes Ports Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 x 0.34mm2 + 3 x 0.75mm2 6 port—12 x 0.34mm2 + 3 x 0.75mm2 8 port—16 x 0.34mm2 + 3 x 0.74mm2 Yes PNP 5.0m 8 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY805P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 60 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (US) 120114 Top Mount, Dual Wired Ports with Molded Brad® Mini-Change® HR Cordset Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Single input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cordset with Mini-change 19-pole male connector provides easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration LED Indicator For Sensor Length Engineering No. Standard Order No. BTY4120-FBP-05 120114-0048 8 BTY8120-FBP-050 120114-0099 4 BTY412N-FBP-05 120114-0192 4 No 5.0m Yes NPN 5.0m 8 BTY812N-FBP-05 120114-0095 4 BTY412P-FBP-05 120114-0045 BTY812P-FBP-05 120114-0097 Ports Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 x 0.34mm2 + 3 x 0.75mm2 6 port—12 x 0.34mm2 + 3 x 0.75mm2 8 port—16 x 0.34mm2 + 3 x 0.74mm2 Yes PNP 8 5.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY812P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 61 Brad® Micro-Change® Dual Key (1/2"-20 UNF) Single-Ended Cordsets (US) Features and Benefits • Dual-Key connectors with 1/2-20 UNF threaded couplers • Traditionally used with AC powered sensors • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications: - Oil resistant PVC with metallic braid for added mechanical robustness - Oil resistant PVC with 18 AWG conductors 120072 Female, Pigtail Straight, Right Angle Poles (Female View) Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PVC Contact Carries: Nylon O-ring: Viton Coupling Nut : Zinc diecast, black epoxy coated, 1/2-20UNF thread Contacts: Copper alloy with Gold over Nickel plating Cables: D02—Yellow PVC jacket with 70% metallic braid and 22 AWG PVC conductors, 300V, UL AWM2661 A03—Yellow PVC jacket and 18 AWG PVC conductors, 300V, UL AWM2661 Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (D02) 22 6' UL 2464 PVC (A03) 18 4.0A 250V AC/DC Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 702000D02F060 120072-0061 702001D02F060 120072-0085 703000A03F060 120072-0130 703001A03F060 120072-0219 703000D02F060 120072-0171 703001D02F060 120072-0250 704000A03F060 120072-0334 704001A03F060 120072-0387 704000D02F060 120072-0356 704001D02F060 120072-0402 705000A03F060 120072-0459 705001A03F060 120072-0508 705000D02F060 120072-0471 705001D02F060 120072-0515 706000D02F060 120072-0568 706001D02F060 120072-0595 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 3 2 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 3 1 4.0A 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 6' UL 2661 PVC (D02) 22 UL 2464 PVC (A03) 18 250V AC/DC 6' UL 2661 PVC (D02) 22 UL 2464 PVC (A03) 18 5 Pole 5 1 2 4 3 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 4.0A 250V AC/DC 6' UL 2661 PVC (D02) 22 UL 2661 PVC (D02) 22 6 Pole 5 6 1 2 4 3 4.0A 250V AC/DC 6' 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 6 - Red-blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 702000D02F0601 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 62 www.molex.com Brad® Micro-Change® Dual Key (1/2"-20 UNF) Single-Ended Cordsets (US) Features and Benefits • Dual-Key connectors with 1/2-20 UNF threaded couplers • Traditionally used with AC powered sensors • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications: -Oil resistant PVC with metallic braid for added mechanical robustness -Oil resistant PVC with 18 AWG conductors 120072 Male, Pigtail Straight, Right Angle Poles (Male View) Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PVC Contact Carries: Nylon O-ring: Viton Coupling Nut : Zinc diecast, black epoxy coated, 1/2-20UNF thread Contacts: Copper alloy with Gold over Nickel plating Cables: D02—Yellow PVC jacket with 70% metallic braid and 22 AWG PVC conductors, 300V, UL AWM2661 A03—Yellow PVC jacket and 18 AWG PVC conductors, 300V, UL AWM2661 Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Male Straight Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (D02) 22 6' UL 2464 PVC (A03) 18 Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 702006D02F060 120072-0108 702007D02F060 120072-0118 703006A03F060 120072-0292 703007A03F060 120072-0315 703006D02F060 120072-0302 703007D02F060 120072-0318 704006A03F060 120072-0435 704007A03F060 120072-5019 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 2 3 4.0A 250V AC/DC 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 6' UL 2661 PVC (D02) 22 UL 2464 PVC (A03) 18 1 3 4.0A 250V AC/DC 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 6' UL 2661 PVC (D02) 22 704006D02F060 120072-0445 704007D02F060 120072-1022 UL 2464 PVC (A03) 18 705006A03F060 120072-0546 705007A03F060 120072-1010 UL 2661 PVC (D02) 22 705006D02F060 120072-0551 705007D02F060 120072-0558 UL 2661 PVC (D02) 22 706006D02F060 120072-0616 706007D02F060 120072-0626 5 Pole 1 5 4 2 3 4.0A 250V AC/DC 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 6 ft 6 Pole 1 6 5 4 2 3 4.0A 250V AC/DC 6' 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 6 - Red-blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 702006D02F0601 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 63 Brad® Micro-Change® Dual Key (1/2"-20 UNF) Double-Ended Cordsets (US) Features and Benefits • Dual-Key connectors with 1/2-20 UNF threaded couplers • Traditionally used with AC powered sensors • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications: - Oil resistant PVC with metallic braid for added mechanical robustness - Oil resistant PVC with 18 AWG conductors 120073 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Poles (Female View) Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PVC Contact Carries: Nylon O-ring: Viton Coupling Nut : Zinc diecast, black epoxy coated, 1/2-20UNF thread Contacts: Copper alloy with Gold over Nickel plating Cables: D02—Yellow PVC jacket with 70% metallic braid and 22 AWG PVC conductors, 300V, UL AWM2661 A03—Yellow PVC jacket and 18 AWG PVC conductors, 300V, UL AWM2661 Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (D02) 22 3' UL 2464 PVC (A03) 18 UL 2661 PVC (D02) UL 2464 PVC (A03) UL 2661 PVC (D02) UL 2464 PVC (A03) UL 2661 PVC (D02) 22 UL 2661 PVC (D02) 22 Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 772030D02F030 120073-0057 772031D02F030 120073-5009 773030A03F030 120073-0085 773031A03F030 120073-0140 22 773030D02F030 120073-0100 773031D02F030 120073-0151 18 774030A03F030 120073-0391 774031A03F030 120073-0237 22 774030D02F030 120073-0215 774031D02F030 120073-0241 18 775030A03F030 120073-0272 775031A03F030 120073-5012 775030D02F030 120073-0293 775031D02F030 120073-0335 776030D02F030 120073-0357 776031D02F030 120073-0376 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 3 2 4.0A 250V AC/DC 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 3' 3 1 4.0A 250V AC/DC 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 3' 5 Pole 5 1 2 4 3 4.0A 250V AC/DC 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 3' 6 Pole 5 6 1 2 4 3 4.0A 250V AC/DC 3' 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 6 - Red-blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 772030D02F0301 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 64 www.molex.com Brad® Micro-Change® Dual Key (1/2"-20 UNF) Double-Ended Cordsets (US) 120073 Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Poles (Female View) Features and Benefits • Dual-Key connectors with 1/2-20 UNF threaded couplers • Traditionally used with AC powered sensors • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications: - Oil resistant PVC with metallic braid for added mechanical robustness - Oil resistant PVC with 18 AWG conductors Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PVC Contact Carries: Nylon O-ring: Viton Coupling Nut : Zinc diecast, black epoxy coated, 1/2-20UNF thread Contacts: Copper alloy with Gold over Nickel plating Cables: D02—Yellow PVC jacket with 70% metallic braid and 22 AWG PVC conductors, 300V, UL AWM2661 A03—Yellow PVC jacket and 18 AWG PVC conductors, 300V, UL AWM2661 Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (D02) 22 3' UL 2464 PVC (A03) 18 UL 2661 PVC (D02) UL 2464 PVC (A03) UL 2661 PVC (D02) UL 2464 PVC (A03) UL 2661 PVC (D02) 22 UL 2661 PVC (D02) 22 Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 772032D02F030 120073-5010 772033D02F030 120073-0068 773032A03F030 120073-0172 773033A03F030 120073-0185 22 773032D02F030 120073-0178 773033D02F030 120073-0190 18 774032A03F030 120073-0246 774033A03F030 120073-0390 22 774032D02F030 120073-0250 774033D02F030 120073-5011 18 775032A03F030 120073-0346 775033A03F030 120073-0351 775032D02F030 120073-5013 775033D02F030 120073-0354 776032D02F030 120073-0577 776033D02F030 120073-5014 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 3 2 4.0A 250V AC/DC 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 3' 3 1 4.0A 250V AC/DC 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 3' 5 Pole 5 1 2 4 3 4.0A 250V AC/DC 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 3' 6 Pole 5 6 1 2 4 3 4.0A 250V AC/DC 3' 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd 6 - Red-blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 772032D02F0301 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 65 Brad® Micro-Change® Dual Key (1/2"-20 UNF) Receptacles (US) Features and Benefits • Dual-Key receptacles with 1/2"-20 UNF threaded couplers • Available in 2 to 5-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Receptacles with wired leads to be used in control panels, junction boxes and sensors. Other configurations also available. 120074 Female Front Panel Mount Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Shell Material: Anodized Alum Contact Carries: Nylon 6/6 O-Ring: M12—Red Viton Panel— Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC insulation: 300V, 80C, UL1061, 22 AWG Environmental Protection: IP67 NEMA Rating: NEMA 6 1/4-18NPT, Front Panel Mount Configuration Wire Type PVC leads, UL1061 Wire Size 22 AWG Length Poles 12" Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC 7R2A00A19A120 120074-0014 4.0A 250V AC/DC 7R3A00A19A120 120074-0058 4.0A 250V AC/DC 7R4A00A19A120 120074-0122 4.0A 250V AC/DC 7R5A00A19A120 120074-0178 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 3 2 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 3 1 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 5 Pole 5 1 2 4 3 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd Note: Sales drawings for all standard order numbers are available on molex.com Feet Configuration Code* Build-a-Part Number Length 1.0 3.0 Code A120 F030 7R2A00A19A120 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 66 www.molex.com Brad® Micro-Change® Dual Key (1/2"-20 UNF) Receptacles (US) Features and Benefits • Dual-Key receptacles with 1/2"-20 UNF threaded couplers • Available in 2 to 5-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Receptacles with wired leads to be used in control panels, junction boxes and sensors. Other configurations also available. 120074 Male Front Panel Mount Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 1/2-14NPT, Front Panel Mount 1/4-18NPT, Front Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 22 AWG 12" 12" Configuration Length Poles Physical Shell Material: Anodized Alum Contact Carries: Nylon 6/6 O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC insulation: 300V, 80C, UL1061, 22 AWG Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 7R2006A19A120 120074-0042 7R2A06A19A120 120074-0030 4.0A 250V AC/DC 7R3006A19A120 120074-0106 7R3A06A19A120 120074-0079 4.0A 250V AC/DC 7R4006A19A120 120074-0160 7R4A06A19A120 120074-0140 4.0A 250V AC/DC 7R5006A19A120 120074-0222 7R5A06A19A120 120074-0190 2 Pole 1 2 1 - Brown 2 - Blue 3 Pole 2 3 1 1 - Green gnd 3 - Red-white 2 - Red-black 4 Pole 2 1 3 4 1 - Red-black 3 - Red 2 - Red-white 4 - Green gnd 5 Pole 1 5 4 2 3 1 - Red-white 4 - Red-yellow 5 - Red-black 2 - Red 3 - Green gnd Note: Sales drawings for all standard order numbers are available on molex.com Feet Configuration Code* Build-a-Part Number Length 1.0 3.0 Code A120 F030 7R2006A19A120 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 67 Brad® Micro-Change® Dual Key (1/2"-20 UNF) Field Attachable Connectors (US) Features and Benefits • Allows field termination of cables to 1/2-20 UNF—Dual Key Connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • Back end housing and cable gland provides IP67 protection and strain relief 120075 Female, Male Straight, Right Angle Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Connectors Poles 2 Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC 300V DC 4.0A Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 7A3000-31 120075-0014 7A3001-31 120075-0016 250V AC 300V DC 4.10-8.10mm (.161-.319") 7A3000-32 120075-0015 Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC 300V DC 4.0A 250V AC 300V DC 3 1 2 1 3 4 Male Connectors Poles 2 3 Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 7A3006-31 120075-0017 7A3007-31 120075-0019 4.10-8.10mm (.161-.319") 7A3006-32 120075-0018 1 2 1 3 4 Note: Sales drawings for all standard order numbers are available on molex.com 68 www.molex.com Brad Nano-Change E0!Connectors UNITED STATES (also includes Canada, Mexico and South America) Brad® Nano-Change® (M8) compact connectors and cordsets from Molex are part of a broad selection of rugged, space-saving cordsets, receptacles, inserts, splitters and molded junction boxes. Threaded coupler for high degree of environmental protection or snap version for fast mating and unmating PVC and PUR cabling options for a wide variety of heavy-duty and chemical/ abrasion-resistant applications Nano-Change connectors meet IEC 610762-104 standards and are built “industrial tough” to ensure flexibility, interoperability and rugged performance in tight spaces while minimizing downtime, maintenance and wiring time. Molex Nano-Change offerings include 3-, 4- and 5-pin designs. The cordsets are available with threaded and snap coupling options. A wide array of cable types provides flexibility to accommodate multiple applications. The molded junction boxes feature a compact, space-saving design that allows simplification of control wiring systems, providing the opportunity for machine builders to design more modular devices. The Nano-Change cable system provides a way to reduce cable bundling expenses by reducing field install cabinets and field wire terminations. Nano Overmold materials designed for industrial environments, provides stress relief Nickel-plated brass coupling nut for corrosion resistance Gold-over-nickel plated contacts ensure low resistance for reliable electrical contact VitonTM O-ring prevents harsh chemicals from destroying the integrity of connector seal Features and Benefits Cordsets • Available with snap or threaded coupler; single- and double-ended cordsets; 3-, 4- and 5-pole configurations; straight and 90 degrees; with and without LED to give users a wide variety of options to meet their requirements • Compliant with IEC 61076-2-104, allowing intermating with industry-standard M8 devices • IP67 (threaded) and IP65 (snap)-rated connector interfaces provide rugged, watertight connectors that are suited for harsh, wet environments • Patented anti-vibration feature prevents backout in high-vibration and mechanical shock applications • Gold-over-nickel-plated contacts feature a durable, corrosion-resistant plating that maintains low electrical resistance through the mate/unmate cycles Receptacles, Field Attachables and Accessories • Wide array of configurations, including front and back panel mount; with leads or PLB pins, give users a wide variety of options to meet their requirements • Epoxy-potted, IP67-rated receptacles are ideal for rugged industrial environments • Field attachable connectors with solder cup terminals allow users to customize thier application Distribution Boxes • Available in 4-, 6-, 8- and 10-port distribution boxes. Single and dual I/O versions with vertical or horizontal mounting available, giving users a wide variety of options to meet application requirements. • Fully potted housing ensures performance in vibration and fluid environments by providing rugged IP67 (IP68 cabled) rating • Rugged, compact design allows placement in tight places anywhere on the machine . Applications • 8.00mm proximity switches • Miniature photo eyes • Reed and hall effect switches • Other miniature I/O devices and sensors • Robotic end-of-arm tooling • Specialty sensors semiconductor assembly equipment Brad® Nano-Change® (M8) Single-Ended Cordsets (US) 120086 Female, Pigtails Straight, Right Angle Threaded Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5-pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • LED version provide power and signal trigger indication for PNP sensors (NPN versions available upon request) • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request Physical Connector Body: TPE (PVC for LED version) Contact Carries: PBT O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: A10—Yellow PVC jacket, 24 AWG PVC conductors, 300V, UL AWM2661 B09—Black PUR jacket, 24 AWG PVC conductors, 300V, 80°C, UL AWM 20549 (3 conductor) / AWM 21198 (5 conductor) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 Cordset without Indicating LEDs Current per Contact Poles Max. Voltage 3 Pole 4 3 1 4.0A Cable Jacket (Cable Code) UL 2661 PVC (A10) Wire Size 60V AC / 75V DC 4 - Black 1 - Brown 3 - Blue Cable Type 24 AWG Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 403000A10M020 120086-0102 403001A10M020 120086-0119 2.0m UL 20549 PUR (B09) 403000B09M020 120086-0336 403001B09M020 120086-0022 UL 2661 PVC (A10) 404000A10M020 120086-0144 404001A10M020 120086-0175 PUR (B09) 404000B09M020 120086-0171 404001B09M020 120086-0042 PVC (A10) 405000A10M020 120086-0191 405001A10M020 120086-0200 405000B09M020 120086-0196 405001B09M020 120086-0386 4 Pole 4 2 1 3 4.0A 60V AC / 75V DC 24 AWG 3 - Blue 4 - Black 1 - Brown 2 - White 2.0m 5 Pole 4 2 UL 2661 1 3 3.0A 5 1 - Brown 2 - White 3 - Blue 60V AC / 75V DC 4 - Black 5 - Gray 24 AWG UL 21198 2.0m PUR (B09) Cordset with Indicating LEDs Poles Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A10) Wire Size Length Female Right Angle Engineering No. Standard Order No. 4030P1A10M020 120086-0421 4030P1B09M020 120086-0009 3 Pole with 1 LED 4.0A 30V AC/DC 24 AWG UL 20549 PUR (B09) 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 403000A10M010 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 70 www.molex.com Brad® Nano-Change® (M8) Single-Ended Cordsets (US) Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5-pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request 120086 Male, Pigtails Straight, Right Angle Threaded Physical Connector Body: TPE Contact Carries: PBT O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: A10—Yellow PVC jacket, 24 AWG PVC conductors, 300V, UL AWM2661 B09—Black PUR jacket, 24AWG PVC conductors, 300V, 80°C, UL AWM 20549 (3 conductor)/ AWM 21198 (5 conductor) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 Current per Contact Poles Max. Voltage 3 Pole 4 1 3 4.0A Cable Jacket (Cable Code) UL 2661 PVC (A10) 60V AC / 75V DC 4 - Black 1 - Brown 3 - Blue Cable Type Wire Size 24 AWG Length Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 403006A10M020 120086-0132 403007A10M020 120086-0139 2.0m UL 20549 PUR (B09) 403006B09M020 120086-0027 403007B09M020 120086-0033 UL 2661 PVC (A10) 404006A10M020 120086-0183 404007A10M020 120086-0186 PUR (B09) 404006B09M020 120086-0048 404007B09M020 120086-0052 PVC (A10) 405006A10M020 120086-0206 405007A10M020 120086-0210 405006B09M020 120086-0387 405007B09M020 120086-0390 4 Pole 2 4 3 1 4.0A 60V AC / 75V DC 24 AWG 3 - Blue 4 - Black 1 - Brown 2 - White 2.0m 5 Pole 4 2 UL 2661 1 3 3.0A 5 1 - Brown 2 - White 3 - Blue 60V AC / 75V DC 4 - Black 5 - Gray 24 AWG UL 21198 PUR (B09) 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 403006A10M020 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 71 Brad® Nano-Change® (M8) Double-Ended Cordsets (US) 120087 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight, Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Threaded Poles (Female View) Current Max. Cable Cable Jacket per Contact Voltage Type (Cable Code) Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5-pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request Physical Connector Body: TPE Contact Carries: PBT O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: A10—Yellow PVC jacket, 24 AWG PVC conductors, 300V, UL AWM2661 B09—Black PUR jacket, 24 AWG PVC conductors, 300V, 80°C, UL AWM 20549 (3 conductor)/ AWM 21198 (5 conductor) Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 Female Straight-toWire Male Straight Size Length Standard AWG Engineering No. Order No. Female Right Angle-toMale Straight Female Straight-toMale Right Angle Female Right Angle-toMale Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 3 Pole 4 3 1 4.0A 60V AC / UL 2661 75V DC PVC (A10) 24 1.0m 443030A10M010 120087-0074 443031A10M010 120087-0243 443032A10M010 120087-0253 443033A10M010 120087-0088 4.0A 60V AC / UL 2661 75V DC PVC (A10) 24 1.0m 444030A10M010 120087-0093 444031A10M010 120087-0103 444032A10M010 120087-0281 444033A10M010 120087-0108 3.0A 60V AC / UL 2661 75V DC PVC (A10) 24 1.0m 445030A10M010 120087-0112 445031A10M010 120087-0287 445032A10M010 120087-0290 445033A10M010 120087-0117 4 - Black 1 - Brown 3 - Blue 4 Pole 4 2 1 3 3 - Blue 4 - Black 1 - Brown 2 - White 5 Pole 4 2 1 3 5 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length .3 .6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 443030A10M010 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 72 www.molex.com Brad® Nano-Change® (M8) Receptacles (US) Features and Benefits • IEC compliant M8 panel mount receptacles • Available in 3, 4, and 5-pole versions • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120031/120090 Female Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass Contact Carries: PBT O-Ring: M8—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1007/1569, 24 AWG Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 M8x0.5, Front Panel Mount PG7, Back Panel Mount Wire Type PVC Lead, UL1007/1569 PVC Leads, UL?? Wire Size 24 AWG 24 AWG 0.3m 0.3m Configuration Length Poles PG7, Back Panel Mount PCB Pins Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 60V AC / 75V DC 4R3P00A27C300 120090-0016 4R3H40E02C3003 120031-0046 4R3H400013 120090-5001 4.0A 60V AC / 75V DC 4R4P00A27C300 120090-0029 4R4H40E02C3003 120031-0022 4R4H400013 120031-0118 3.0A 60V AC / 75V DC 4R5P00A27C300 120090-0037 4R5H40E02C3003 120031-0050 3 Pole 4 3 1 4 - Black 1 - Brown 3 - Blue 4 Pole 4 2 1 3 3 - Blue 4 - Black 1 - Brown 2 - White 5 Pole 4 2 1 3 5 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 4R3P00A27C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 73 Brad® Nano-Change® (M8) Receptacles (US) 120090 Male Front Panel Mount Features and Benefits • IEC compliant M8 panel mount receptacles • Mates with Threaded and Snap M8 cordsets • Available in 3, 4, and 5-pole versions • Fully potted assemblies provide IP67/68 protection for harsh environments • Receptacles with wired leads to be used in control panels, junction boxes and sensors. Other configurations also available. Physical Shell Material: Nickel-plated Brass Contact Carries: PBT O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1007/1569, 24 AWG Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 M8x0.5, Front Panel Mount Configuration Wire Type PVC Lead, UL1007/1569 Wire Size 24 AWG Length Poles 0.3m Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 60V AC / 75V DC 4R3P06A27C300 120090-0020 4.0A 60V AC / 75V DC 4R4P06A27C300 120090-0032 3.0A 60V AC / 75V DC 4R5P06A27C300 120090-0038 3 Pole 4 1 3 4 - Black 1 - Brown 3 - Blue 4 Pole 2 4 3 1 3 - Blue 4 - Black 1 - Brown 2 - White 5 Pole 4 2 1 3 5 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 4R3P06A27C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 74 www.molex.com Brad® Nano-Change® (M8) Threaded Field Attachable Connectors (US) 120091 Female, Male Straight, Right Angle Features and Benefits • Allows field termination of cables to IEC compliant, M8 circular connector • Preassembled contact carrier with solder cup contacts for easy conductor termination • Small, compact design for miniature sensors and space sensitive applications • Available in 3 and 4-pole versions • Back end housing and cable gland provides IP67 protection and strain relief Physical Connector Body: PA Contact Carries: PA O-ring/Gaskets: NBR Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Contacts with solder cups, accepts conductors up to 24 AWG (0.25mm2) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage Cable Diameter Range 1 4.0A 60V AC 75V DC 4.0A Female Right Angle Standard Order No. Engineering No. Standard Order No. 3.5-5.0mm (.137-.197") N03FA03124 120091-0001 N03FA04124 120091-0003 60V AC 75V DC 3.5-5.0mm (.137-.197") N04FA03124 120091-0007 N04FA04124 120091-0009 Current per Contact Max. Voltage Cable Diameter Range 4.0A 60V AC 75V DC 4.0A 60V AC 75V DC 3 Pole 4 3 Female Straight Engineering No. 4 Pole 4 2 1 3 Male Connectors Poles 3 Pole 4 1 3 Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.5-5.0mm (.137-.197") N03MA03124 120091-0004 N03MA04124 120091-0006 3.5-5.0mm (.137-.197") N04MA03124 120091-0010 N04MA04124 120091-0012 4 Pole 2 1 4 3 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 75 Brad® Nano-Change® (M8) Distribution Boxes (US) 120113 Single Wired Ports with M16 HR Connector Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • M16 home run connector for easy replacement Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M16 14-pole male connector Wiring Configuration: Single I/O, M8 3-pole female port Operating Temperature: -25 to +90°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Engineering. No Standard Order No. 4 Yes PNP BNY401P-FBC 120113-0023 6 Yes PNP BNY601P-FBC 120113-0026 8 Yes PNP BNY801P-FBC 120113-0029 10 Yes PNP BNYA01P-FBC 120113-0020 Engineering No. L04301M78M100 L04201M78M100 L04101M78M100 L04A01M78M100 Standard Order No. 130023-0063 130023-0059 130023-0055 130023-0068 ,2 9FRPPRQ </: *51 9FRPPRQ Suggested Home Run Cable Assemblies M16 14-pole Female Cordsets Use With 4port Block 6port Block 8port Block 10port Block Cable Jacket PUR No. conductors 6 8 10 12 Cable Construction Black PUR, 6x0.34mm2 Black PUR, 8x0.34mm2 Black PUR, 10x0.34mm2 Black PUR, 12x0.34mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com 76 www.molex.com Brad® Nano-Change® (M8) Distribution Boxes (US) 120113 Single Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • Integral home run cable eliminates need for purchase of additional component for installing Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration HR Cable Exit Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M8 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8x0.34mm2 + 2x0.75mm2 6 port—12x0.34mm2 + 2x0.75mm2 8 port—16x0.34mm2 + 2x0.74mm2 10 port—20x0.25mm2 + 2x0.50mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Length Engineering No Standard Order No 4 Yes PNP 5.0m BEY401P-FBP-05 120113-0006 6 Yes PNP 5.0m BEY601P-FBP-05 120113-0011 8 Yes PNP 5.0m BEY801P-FBP-05 120113-0014 10 Yes PNP 5.0m BEYA01P-FBP-05 120113-0002 4 Yes PNP 5.0m BNY401P-FBP-05 120113-0025 6 Yes PNP 5.0m BNY601P-FBP-05 120113-0028 8 Yes PNP 5.0m BNY801P-FBP-05 120113-0032 10 Yes PNP 5.0m BNYA01P-FBP-05 120113-0022 End Exit ,2 9FRPPRQ </: *51 9FRPPRQ Top Exit Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BNYAO1P-FBP-05 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 77 Brad® Nano-Change® (M8) Distribution Boxes (US) 120054/120113 Dual Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • Integral home run cable eliminates need for purchase of additional component for installing Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration HR Cable Exit Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M8 3-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4x0.34mm2 + 2x0.75mm2 6 port—6x0.34mm2 + 2x0.75mm2 8 port—8x0.34mm2 + 2x0.74mm2 10 port—10x0.34mm2 + 2x0.74mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Length Engineering No Standard Order No 4 Yes PNP 5.0m BEY403P-FBP-05 120054-0034 6 Yes PNP 5.0m BEY603P-FBP-05 120054-0043 8 Yes PNP 5.0m BEY803P-FBP-05 120113-0017 10 Yes PNP 5.0m BEYA03P-FBP-05 120054-0045 4 Yes PNP 5.0m BNY403P-FBP-05 120113-5100 6 Yes PNP 5.0m BNY603P-FBP-05 120054-0044 8 Yes PNP 5.0m BNY803P-FBP-05 120054-0004 10 Yes PNP 5.0m BNYA03P-FBP-05 120054-0046 End Exit ,2D ,2E 9FRPPRQ *51 </: 9FRPPRQ Top exit Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Meters Build-a-Part Number Length 5 10 15 BEY803P-FBP-05 Code 05 10 15 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. Suggested Tee Splitter to Connect Two I/O per Port in Above Boxes Wiring Schematic Leg A 1 3 4 (V+) (V-) I/O(a) 1 3 4 Description Engineering No Standard Order No. Brad Nano-Change 'Y' Splitter 444A30 120089-5002 Leg B 1 3 4 (V+) (V-) I/O(b) 1 3 4 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 2 1 78 4 3 www.molex.com Brad® Nano-Change® (M8) Single-Ended Cordsets (US) 120088 Female, Male Pigtails Straight, Right Angle SNAP Features and Benefits • IEC compliant M8 cordset assemblies with friction fit coupler design ('SNAP' design) • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5 pole versions • Push on to make connection, friction fit of snap feature keeps connection • IP67 rated for harsh environments • LED version provide power and signal trigger indication for PNP sensors (NPN versions available upon request) • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request Physical Connector Body: TPE (PVC for LED version) Contact Carries: PBT O-ring: Viton Coupling Nut: Nickel-plated Brass (male only) Contacts: Copper alloy with Gold over Nickel plating Cables: A10—Yellow PVC jacket, 24 AWG PVC conductors, 300V, UL AWM2661 B09—Black PUR jacket, 24 AWG PVC conductors, 300V, 80°C, UL AWM 20549 (3 conductor)/ AWM 21198 (5 conductor) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Pigtails Current per Contact Poles Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A10) Female Straight Wire Size Length Female Right Angle Female Right Angle with LEDs Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 503000A10M020 120088-0022 503001A10M020 120088-0032 5030P1A10M020 120088-0099 5030P1B09M020 120088-0001 3 Pole 4 3 1 1 - Brown 3 - Blue 4.0A 60V AC / 75V DC 4 - Black 24 AWG 2.0m UL 20549 PUR (B09) 503000B09M020 120088-0002 503001B09M020 120088-0040 UL 2661 PVC (E03) 504000A10M020 120088-0047 504001A10M020 120088-0054 504000B09M020 120088-0116 504001B09M020 120088-0130 4 Pole 4 2 1 3 1 - Brown 2 - White 4.0A 60V AC / 75V DC 24 AWG 3 - Blue 4 - Black 2.0m PUR (B09) Male Pigtails Current per Contact Poles Max. Voltage 3 Pole 4 1 3 1 - Brown 3 - Blue 4.0A Cable Type Cable Jacket (Cable Code) UL 2661 PVC (A10) 60V AC / 75V DC 4 - Black Male Straight Wire Size 24 AWG Length Engineering No. Standard Order No. 503006A10M020 120088-0042 2.0m UL 20549 PUR (B09) 503006B09M020 120088-0112 UL 2661 PVC (E03) 504006A10M020 120088-0059 504006B09M020 120088-0014 4 Pole 2 1 1 - Brown 2 - White 4 3 4.0A 60V AC / 75V DC 24 AWG 3 - Blue 4 - Black PUR (B09) 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 503000A10M020 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 79 Brad Ultra-Lock Connection System EUROPE The performance and reliability of the revolutionary new UltraLock® connection system surpass those of traditional threaded connectors, delivering increased productivity and cost savings. Ultra-Lock connectors incorporate a unique radial seal and mechanical-locking design that deliver unsurpassed performance. The patented push-to-lock technology provides a fast, simple and secure operator-independent connection. Ultra-Lock connectors are designed to eliminate connector-related intermittent signals in the harshest environments. Fewer intermittent signals mean less downtime and better productivity. Ultra-Lock technology can be used on Ultra-Lock connectors as well as threaded connectors, including Brad M12 connectors from Molex and Micro-Push® (IP64) connections. Molex offers Ultra-Lock in 3-, 4-, 5-, 8- and 12-pin configurations for an extensive assortment of cordsets, receptacles, and molded junction boxes. The Ultra-Lock receptacles and multiports can be used with conventional threaded M12 and MicroPush products to provide backward compatibility to legacy screw-down connectors. Ultra r Coupling nut for high degree of environmental protection or snap version for fast mating and unmating PVC And PUR cabling options for a wide variety of heavy-duty and chemical/abrasion-resistant applications Overmold materials designed for industrial environments, provides stress relief Nickel-plated brass coupling nut for corrosion resistance Gold-plated contacts standard for higher reliability Viton® O-ring prevents harsh chemicals from destroying the integrity of the connection Features and Benefits Applications • Push-to-lock technology provides a simple, secure, operator-independent connection for fast mating and reduced installation time • Radial O-ring provides an IP69K seal to protect against moisture • Receptacles accept either the Ultra-Lock connector or standard M12 threaded cordsets, giving users a variety of connection options • Proximity switches, photo eyes, safety switches and other I/O connectivity • Connector interface for IP69-rated devices • Connectivity for devices in high-vibration environments • Connections requiring blind-mating Brad® Ultra-Lock® (M12) Single-Ended Cordsets (Europe) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environment due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanisms reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5 pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for moderate flex applications. Also ideal for welding cells, cable is weld slag resistant 120079 Female, Pigtail Straight, Right Angle Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Max. Current per Contact Poles Max. Voltage 3 Pole 1 4.0A 4 Cable Type Cable Jacket UL 2464 PVC (E03) 250V AC/DC PLTC-ER TPE (K05) 4 Pole 1 UL 2464 PVC (E03) 2 4 4.0A 250V AC/DC PUR/PVC (P03) 3 PLTC-ER TPE (K05) 5 Pole 1 UL 2464 PVC (E03) 4 2 5 4.0A 250V AC/DC 8 7 0.34mm 12 Pole 6 4 3 2.0m 2.0m 4 2.0A 30V AC/ 36V DC 8 1.5A 30V AC/DC Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W03000E03M020 120079-5102 W03001E03M020 120079-5048 W03000P03M020 120079-5103 W03001P03M020 120079-5104 W03000K05M020 120079-0130 W03001K05M020 120079-0211 W04000E03M020 120079-0266 W04001E03M020 120079-0269 W04000P03M020 120079-8012 W04001P03M020 120079-8013 W04000K05M020 120079-0149 W04001K05M020 120079-0221 W05000E03M020 120079-0277 W05001E03M020 120079-0281 W05000P03M020 120079-5110 W05001P03M020 120079-5088 2.0m PUR/PVC (P02) 0.25mm2 2.0m W08000P02M020 120079-5113 W08001P02M020 120079-5114 PUR (H45) 26 AWG 2.0m W0C000H45M020 120079-5001 W0C001H45M020 120079-5117 5 6 5 0.34mm 2 Length PUR/PVC (P03) 8 Pole 2 3 1 0.34mm2 2 3 Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Female Straight Wire Size PUR/PVC (P03) 3 Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-Ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex file (torsion and bending) P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 7 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W03000E03M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 82 www.molex.com Brad® Ultra-Lock® (M12) Single-Ended Cordsets (Europe) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environment due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to Improved sealing design • Ergonomic push to lock mechanisms reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5 pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for moderate flex applications. Also ideal for welding cells, cable is weld slag resistant 120079 Male, Pigtail Straight, Right Angle Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Max. Current per Contact Poles Max. Voltage 3 Pole 1 3 4.0A Cable Type Cable Jacket UL 2464 PVC (E03) 250V AC/DC Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-Ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex file (torsion and bending) P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Male Straight Wire Size PUR/PVC (P03) 0.34mm 2 Length 2.0m Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W03006E03M020 120079-5105 W03007E03M020 120079-5107 W03006P03M020 120079-5106 W03007P03M020 120020-0002 4 PLTC-ER TPE (K05) W03006K05M020 120079-0155 W03007K05M020 120079-0226 4 Pole 2 UL 2464 PVC (E03) W04006E03M020 120079-0263 W04007E03M020 120079-5108 W04006P03M020 120079-8006 W04007P03M020 120079-5109 W04006K05M020 120079-0156 W04007K05M020 120079-0192 W05006E03M020 120079-0273 W05007E03M020 120079-5111 W05006P03M020 120079-5055 W05007P03M020 120079-5112 1 3 4.0A 250V AC/DC 4 5 Pole 2 3 1 5 4.0A PUR/PVC (P03) PLTC-ER TPE (K05) UL 2464 PVC (E03) 250V AC/DC 0.34mm2 0.34mm2 2.0m 2.0m PUR/PVC (P03) 4 8 Pole 2 3 1 4 2.0A 30V AC/ 36V DC 4 1.5A 30V AC/DC 8 7 6 PUR/PVC (P02) 0.25mm2 2.0m W08006P02M020 120079-5115 W08007P02M020 120079-5116 PUR (H45) 26 AWG 2.0m W0C006H45M020 120079-5006 W0C007H45M020 120079-5118 5 12 Pole 6 5 7 8 9 11 12 UL 20549 3 1 10 2 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W04006K05M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 83 Brad® Ultra-Lock® (M12) Double-Ended Cordsets (Europe) 120080 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environment due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanisms reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for moderate flex applications. Also ideal for welding cells, cable is weld slag resistant Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4.0A 4 Cable Type Cable Jacket UL 2464 PVC (E03) 250V AC/DC PUR/PVC (P03) Female Right Angle-to-Male Straight Standard Order No. Engineering No. Standard Order No. WW3030E03M010 120080-5058 WW3031E03M010 120080-5060 WW3030P03M010 120080-5059 WW3031P03M010 120080-5061 TPE (K05) WW3030K05M010 120080-0414 WW3031K05M010 120080-0286 4 Pole 1 UL 2464 PVC (E03) WW4030E03M010 120080-0469 WW4031E03M010 120080-5066 WW4030P03M010 120080-5045 WW4031P03M010 120080-5067 WW4030K05M010 120080-0417 WW4031K05M010 120080-0300 WW5030E03M010 120080-5076 WW5031E03M010 120080-5077 WW5030P03M010 120080-5050 WW5031P03M010 120080-5078 2 4.0A 250V AC/DC 3 4 2 5 4.0A PUR/PVC (P03) PLTC-ER TPE (K05) UL 2464 PVC (E03) 250V AC/DC 8 7 1.0m 4 2.0A 30V AC/ 36V DC 8 1.5A 30V AC/DC PUR/PVC (P02) 0.25mm2 1.0m WW8030P02M010 120080-5083 WW8031P02M010 120080-5084 PUR (H45) 26 AWG 1.0m WWC030H45M010 120080-5088 WWC031H45M010 120080-5089 5 6 12 Pole 6 1.0m PUR/PVC (P03) 8 Pole 2 3 5 0.34mm2 0.34mm2 3 3 1.0m Female Straight-to-Male Straight Engineering No. PLTC-ER 5 Pole 1 4 0.34mm 2 Length Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 3 4 1 Wire Size Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-Ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex file (torsion and bending) P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 7 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW8030P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 84 www.molex.com Brad® Ultra-Lock® (M12) Double-Ended Cordsets (Europe) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environment due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanisms reduces fatigue and user errors when a high number of connections need to be made • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68/69K rated for harsh environments • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for moderate flex applications. Also ideal for welding cells, cable is weld slag resistant 120080 Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Reference Information CSA File No.: LR6837 (3, 4, and 5-pole assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4.0A 4 Cable Type Cable Jacket UL 2464 PVC (E03) 250V AC/DC PUR/PVC (P03) 0.34mm2 Length 1.0m Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. WW3032E03M010 120080-5062 WW3033E03M010 120080-5064 WW3032P03M010 120080-5063 WW3033P03M010 120080-5065 3 PLTC-ER TPE (K05) WW3032K05M010 120080-0281 WW3033K05M010 120080-0364 4 Pole 1 UL 2464 PVC (E03) WW4032E03M010 120080-5068 WW4033E03M010 120080-5070 WW4032P03M010 120080-5069 WW4033P03M010 120080-5071 WW4032K05M010 120080-0306 WW4033K05M010 120080-0396 WW5032E03M010 120080-5079 WW5033E03M010 120080-5081 WW5032P03M010 120080-5080 WW5033P03M010 120080-5082 2 4 4.0A 250V AC/DC 3 5 Pole 1 4 2 5 4.0A PUR/PVC (P03) PLTC-ER TPE (K05) UL 2464 PVC (E03) 250V AC/DC 8 6 1.0m 1.0m PUR/PVC (P03) 8 Pole 2 3 7 0.34mm2 0.34mm2 3 1 Wire Size Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-Ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E0—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex file (torsion and bending) P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80C H45—Black PUR jacket, 26 AWG PVC conductors, 300V, 80C UL AWM20549 4 2.0A 30V AC/ 36V DC 8 1.5A 30V AC/DC PUR/PVC (P02) 0.25mm2 1.0m WW8032P02M010 120080-5085 WW8033P02M010 120080-5086 PUR (H45) 26 AWG 1.0m WWC032H45M010 120080-5090 WWC033H45M010 120080-5023 5 12 Pole 6 7 5 4 3 12 11 UL 20549 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW8030P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 85 Brad® Ultra-Lock® (M12) Single and Double-Ended Shielded Cordsets (Europe) Features and Benefits • Push-to-lock technology assures fast, reliable connections every time • Reliable performance in high vibration environment due to positive locking mechanism • Ideal for wash-down and temporary submersion applications due to improved sealing design • Ergonomic push to lock mechanisms reduces fatigue and user errors when a high number of connections need to be made • Shielding thru coupling offer complete EMI protection to electrical noise • IP67/68/69K rated for harsh environments 120079/120083 Female Straight, Male Straight, Female Straight-to-Male Straight Physical Connector Body: PUR Contact Carries: Polyamide O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Shielding: Braid Shield on cable connected to coupler, providing complete shielding thru connector interface Cables: P19—Black PUR jacket with Braid Shield, 85% coverage, 0.34mm2 PVC conductors, 300V, 90C P45—Black PUR jacket with Braid Shiled, 80% coverage, 26 AWG PVC conductors, 300V, 80C, UL AWM 20549 Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Poles (Female View) Female Straight Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size 2.0A 30V AC/36V DC UL 20327 PUR/PVC (P19) 0.25mm 8 Pole 2 3 1 4 12 Pole 6 5 4 3 2.0m 12 11 W08S00P19M020 120079-5029 W08S06P19M020 1.5A 30V AC/DC UL 1581 PUR (P45) WW8S30P19M010 120083-5183 WWCS30P45M010 120083-5044 120079-5033 1.0m 7 8 Female Straight-to-Male Straight 2 5 6 Male Straight Standard Order Standard Order Standard Order Engineering No. Engineering No. Engineering No. No. No. No. 1.0m 8 7 Length 26 AWG 9 2.0m 2 10 1 W0CS00P45M020 120083-5010 W0CS06P45M020 120083-5015 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W08S00P19M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 86 www.molex.com Brad® Ultra-Lock® (M12) Receptacles (Europe) Features and Benefits • M12 single keyway (A-coded) IEC compliant panel mount receptacles with Ultra-Lock feature • Mates with standard threaded M12 and Ultra-Lock cordsets • Available in 4, 5, 8 and 12-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120084 Female Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1061 4, 5 poles—0.34mm2 8 poles—0.25mm2 12 poles—0.14mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 PG9, Front Panel Mount M16x1.5, Front Panel Mount M16x1.5, Back Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 PVC leads, UL1061 Wire Size 0.34mm2 0.34mm2 (4-5 pole), 0.25mm2 (8 pole), 0.22mm2 (12 pole) 0.34mm2 (4-5 pole), 0.25mm2 (8 pole), 0.22mm2 (12 pole) 0.3m 0.3m Configuration Length Max. Current per Contact Max. Voltage 4.0A 0.3m Engineering No. Standard Order No. 250V AC/DC WR4J20E03C3003 4.0A 250V AC/DC WR5J20E03C3003 4 2.0A 8 1.5A Poles Reference Information cCSAus Certified LR6837 (4-5 pole version) M16x1.5, Back Panel Mount PCB Pins Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 120084-5154 WR4U20E03C3003 120084-5107 WR4U40E03C3003 120084-5038 WR4U400013 120084-5130 120084-5159 WR5U20E03C3003 120084-5113 WR5U40E03C3003 120084-5160 WR5U400013 120084-5133 30V AC / 36V DC WR8U20E02C3003 120084-5095 WR8U40E02C3003 120084-5097 WR8U400003 120084-0033 30V AC/DC WRCU20E01C3003 120084-5013 WRCU40E01C3003 120084-5017 WRCU400003 120084-5092 4 Pole 1 2 4 3 5 Pole 1 4 2 5 3 8 Pole 2 3 1 8 7 6 5 12 Pole 6 7 5 4 3 12 11 9 2 10 1 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 WR8U20E02C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 87 Brad® Ultra-Lock® (M12) Receptacles (Europe) Features and Benefits • M12 single keyway (A-coded) IEC compliant panel mount receptacles with Ultra-Lock feature • Mates with standard threaded M12 and Ultra-Lock cordsets • Available in 4, 5, 8 and 12-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120084 Male Front Panel Mount, Back Panel Mount Reference Information cCSAus Certified LR6837 (4-5 pole version) Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: M12—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1061 4, 5 poles—0.34mm2 8 poles—0.25mm2 12 poles—0.14mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 PG9, Front Panel Mount M16x1.5, Front Panel Mount M16x1.5, Back Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 PVC leads, UL1061 Wire Size 0.34mm2 0.34mm2 (4-5 pole), 0.25mm2 (8 pole), 0.22mm2 (12 pole) 0.34mm2 (4-5 pole), 0.25mm2 (8 pole), 0.22mm2 (12 pole) 0.3m 0.3m 0.3m Configuration Length M16x1.5, Back Panel Mount PCB Pins Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC WR4J26E03C3003 120084-5103 WR4U26E03C3003 120084-5108 WR4U46E03C3003 120084-5036 WR4U460003 120084-0028 4.0A 250V AC/DC WR5J26E03C3003 120084-5109 WR5U26E03C3003 120025-0007 WR5U46E03C3003 120084-5161 WR5U460003 120084-0031 4 2.0A 30V AC / 36V DC WR8U26E02C3003 120084-5096 WR8U46E02C3003 120084-5098 WR8U460003 120084-0032 4 1.5A 30V AC/DC WRCU26E01C3003 120084-5015 WRCU46E01C3003 120084-5019 WRCU460003 120084-5091 Poles 4 Pole 2 1 3 4 5 Pole 2 3 1 5 4 8 Pole 2 3 1 8 7 6 5 12 Pole 6 5 7 8 9 11 12 3 1 10 2 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 WR4J26E03C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 88 www.molex.com Brad® Ultra-Lock® (M12) Field Attachable Connectors (Europe) 120085 Female, Male Straight, Right Angle Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Features and Benefits • Allows field termination of cables to Ultra-Lock, push-to-lock connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • Available in 4 and 5 pole versions • Back end housing and cable gland provides IP67 protection and strain relief Environmental Protection: IP67/IP68/IP69K NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 1 2 4 3 1 4 5 2 4.0A 30V AC 36V DC 3 Cable Diameter Range Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") WA4000-31 120085-0011 WA4001-31 120085-0015 4.10-8.10mm (.161-.319") WA4000-32 120085-0013 3.30-6.60mm (.130-.260") WA5000-31 120085-0012 WA5001-31 120085-0016 4.10-8.10mm (.161-.319") WA5000-32 120085-0014 Male Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 2 1 3 4 2 3 5 1 4.0A 30V AC 36V DC 4 Cable Diameter Range Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") WA4006-31 120085-0003 WA4007-31 120085-0007 4.10-8.10mm (.161-.319") WA4006-32 120085-0005 3.30-6.60mm (.130-.260") WA5006-31 120085-0004 WA5007-31 120085-0008 4.10-8.10mm (.161-.319") WA5006-32 120085-0006 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 89 Brad® Ultra-Lock® (M12) Splitter Cordsets (Europe) 120080 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • Splitters permit the connection of two I/O devices to a Brad Ultra-Lock port on dual-wired distribution boxes • Push-to-lock technology assures fast, reliable connections every time • IP67/68 rated for harsh environments • Reliable performance in high-vibration environments due to positive locking mechanism • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information (K05 cable assemblies) UL File No.: E152210 CSA File No.: LR6837 Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon* coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Ultra-Lock-to-Ultra-Lock Splitters Max. Current Max. Voltage per Contact Wiring Schematic Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 1 Leg B 5 2 4 Cable Type Cable Jacket (Cable Code) Wire Size Length UL 2464 PVC (E03) 0.34mm2 PUR/PVC (P03) PLTC-ER Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 0.3m WW4A30E03M003 120080-5072 WW4A31E03M003 120080-5074 0.34mm2 0.3m WW4A30P03M003 120080-5073 WW4A31P03M003 120080-5075 TPE (K05) 0.34mm2 0.3m WW4A30K05M003 120080-0081 WW4A31K05M003 120080-0089 Cable Type Cable Jacket (Cable Code) Wire Size Length UL 2464 PVC (E03) 0.34mm2 PUR/PVC (P03) TPE (K05) 3 (V+) (V-) I/O(b) 1 3 4 4.0A 250V AC/DC 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 2 4 3 Ultra-Lock-to-Micro-Change® Splitters Max. Current Max. Voltage per Contact Wiring Schematic Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 1 Leg B 5 2 4 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 0.3m 8W4A30E03M003 120080-5092 8W4A31E03M003 120080-5094 0.34mm2 0.3m 8W4A30P03M003 120080-5093 8W4A31P03M003 120080-5095 0.34mm2 0.3m 8W4A30K05M003 120080-0108 8W4A31K05M003 120080-0116 3 (V+) (V-) I/O(b) 1 3 4 4.0A 250V AC/DC 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 2 PLTC-ER 4 3 Note: Sales drawings for all standard order numbers are available on molex.com *Teflon is trademark of DuPont Configuration Code † Build-a-Part Number Meters Length 0.3 0.6 1.0 3.0 5.0 Code M003 M006 M010 M030 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW4A30E03M0038 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 90 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-Change home run connector for easy replacement 120119/130008 Top Mount, Single-Wired Ports With Brad® Mini-Change® HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY401P-FBB 120119-0002 Yes PNP BKY601P-FBB 120119-0010 Yes PNP BKY801P-FBB 120119-0017 Engineering No. 302301P80M100 302201P80M100 302101P80M100 Standard Order No. 130008-8009 130008-8006 130008-0476 Suggested Home Run Cordset Brad Mini-Change 12-pole Female Cordset Use With 4 port block 6 port block 8 port block Cable Jacket No. of Conductors 7 8 9 PUR Construction 4 × 0.34mm2 + 3 × 0.75mm2 6 × 0.34mm2 + 3 × 0.75mm2 8 × 0.34mm2 + 3 × 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 302301P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 91 Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-Change home run connector for easy replacement 120119/130008 Top Mount, Dual-Wired Ports With Brad® Mini-Change® HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-Change® 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY403P-FBB 120119-0005 Yes PNP BKY603P-FBB 120119-0013 Yes PNP BKY803P-FBB 120119-0020 Engineering No. 303201P80M100 303001P80M100 Standard Order No. 130008-5006 130008-0316 Suggested Home Run Cordset Brad Mini-Change 19-pole Female Cordset Use With 4 and 6 port blocks 8 port block Cable Jacket PUR PUR No. of Conductors 15 19 Construction 12 × 0.34mm2 + 3 × 0.75mm2 16 × 0.34mm2 + 3 × 0.75mm2 Length 10.0m 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 303001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 92 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement 120119/120094/120230 Top Mount, Single-Wired Ports With M23 HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY401P-FBC 120119-0003 Yes PNP BKY601P-FBC 120119-0011 Yes PNP BKY801P-FBC 120119-0018 Length Engineering No. K02301P80M100 K02201P80M100 K02101P80M100 KASCS00-025 Standard Order No. 120094-5023 120094-8013 120094-0125 120230-0032 Suggested Home Run Cable Assemblies M23 12-pole Female Cordset and Field Attachable Connector Use With 4 port 6 port 8 port All Cable Jacket No. of Conductors Construction 7 4 × 0.34mm2 + 3 × 0.75mm2 9 6 × 0.34mm2 + 3 × 0.75mm2 11 8 × 0.34mm2 + 3 × 0.75mm2 M23 12p Female Field Attachable Kit PUR 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K02101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 93 Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement 120119/120055 Top Mount, Dual-Wired Ports With M23 HR Connector Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Ports LED Indicator Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 For Sensor Top Mount Engineering No. Standard Order No. BKY4030-FBC 120119-0038 8 BKY8030-FBC 120055-0925 4 BKY403P-FBC 120119-0006 BKY803P-FBC 120119-0021 Engineering No. K03301P80M100 K03201P80M100 K03001P80M100 KASLS00-225 Standard Order No. 120094-8045 120094-8027 120094-0044 120230-0059 4 No Yes PNP 8 Suggested Home Run Cable Assemblies M23 19-pole Female Cordset and Field Attachable Connector Use With 4 port 6 port 8 port All Cable Jacket No. of Conductors Construction 11 8 × 0.34mm2 + 3 × 0.75mm2 15 12 × 0.34mm2 + 3 × 0.75mm2 19 16 × 0.34mm2 + 3 × 0.75mm2 M23 19p Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code M050 M100 M150 K03301P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 94 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) 120119 Top Mount, Dual-Wired Ports with Field Attachable HR Terminal Strip Port Configuration www.molex.com Box Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Home run terminal strip provides greatest flexibility for cable choices and trimming to length on machine Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Terminal strip Wiring Configuration: Dual I/O, M12 5-pole female Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Ports LED Indicator For Sensor 4 Yes 6 8 Top Mount Engineering No. Standard Order No. PNP BKY403P-FBA 120119-0004 Yes PNP BKY603P-FBA 120119-0012 Yes PNP BKY803P-FBA 120119-0019 95 Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) 120119 Top Mount, Single-Wired Ports With PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M12 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4 × 0.34mm2 + 3 × 0.75 mm2 6 port—6 × 0.34mm2 + 3 × 0.75 mm2 8 port—8 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator For Sensor Cable Length 4 Yes PNP 6 Yes 8 Yes Top Mount Engineering No. Standard Order No. 5.0m BKY400P-FBP-05 120119-0001 PNP 5.0m BKY600P-FBP-05 120119-0009 PNP 5.0m BKY800P-FBP-05 120119-0016 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BKY800P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 96 www.molex.com Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) 120119 Dual-Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 × 0.34mm2 + 3 × 0.75 mm2 6 port—12 × 0.34mm2 + 3 × 0.75 mm2 8 port—16 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator For Sensor Cable Length 4 Yes PNP 6 Yes 8 Yes Top Mount Engineering No. Standard Order No. 5.0m BKY405P-FBP-05 120119-0007 PNP 5.0m BKY605P-FBP-05 120119-0015 PNP 5.0m BKY805P-FBP-05 120119-0023 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BKY405P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 97 Brad® Ultra-Lock® (M12) Distribution Boxes (Europe) 120119 Top Mount, Dual-Wired Ports with Molded Brad® Mini-Change® HR Cordset Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Accepts Ultra-Lock and threaded M12 cordsets • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cordset with Mini-Change® 19-pole male connector provides easy replacement Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 × 0.34mm2 + 3 × 0.75 mm2 6 port—12 × 0.34mm2 + 3 × 0.75 mm2 8 port—16 × 0.34mm2 + 3 × 0.74 mm2 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Environmental Protection: IP67 NEMA Rating: NEMA 6 Box Configuration Ports LED Indicator Cable Length 4 No 8 No Top Mount Engineering No. Standard Order No. 5.0m BKY4120-FBP-01 120119-0008 5.0m BKY8120-FBP-01 120119-0025 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 01 10 15 BKY4010-FBP-01 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 98 www.molex.com Brad 4PJYV*OHUNL E)*!Connectors EUROPE Rugged Micro-Change® connectors provide a high-pindensity, M12 solution that is ideal for use in industrial and harsh commercial environments. Anti-vibration coupling nut design prevents back-out during use. Brad Micro-Change products are Molex’s offering of rugged, high-circuit density, industry-standard M12 circular connectors for industrial automation applications. Micro-Change connectors are designed to withstand harsh industrial environments and their superior quality assures a very reliable connection for control elements in automated equipment. These IEC 61076-2-101-compliant connectors allow fast and simple connections to 12.00 and 18.00mm sensors, encoders, switches and other input and output devices in industrial machinery. Brad’s complete line of M12 connectivity provides a quick-connect wiring system that eliminates field-install cabinets and minimizes field wiring termination errors. Micro Wide array of cable options to fit your application (See cable selection guide) Overmold cable assembly provides strain relief to a waterproof connector Gold-Over-NickelPlated contacts ensure low contact resistance for reliable electrical contact A wide array of coupling nut materials to fit various applications; these include weldslag resistant, Teflon-coated couplers for welding applications Features and Benefits Cordsets • Available in 3, 4, 5, 8 and 12 poles; in single and dual-key configurations; with or without LEDs; in straight and 90 degrees; and with different coupling nut materials to provide a wide variety of options to meet application requirements • Intermates with industry standard M12 devices that comply with IEC 61076-2-101 • Rugged, IP68 rated watertight connector is well suited for harsh, wet environ ments • Patented, anti-vibration feature prevents back-out in applications that experience high vibration and mechanical shock • Gold-over-nickel-plated contacts provide a durable, corrosion-resistant plating that maintains low electrical resistance throughout the life of the connector Receptacles, Field Attachables and Accessories • Large selection of configurations to fit your panel or device design, including front- and back-panel-mount receptacles in a variety of materials, with PCB or wire leads • Epoxy potted receptacles are IP67- and IP68-rated, and are ideal for rugged industrial environments • 3-5p field-attachable connectors with screw-down terminals for easy field installation, allow users to make their own cable assemblies for a custom fit to a machine or application Distribution Boxes • Available in 4-, 6- and 8-port distribution boxes; single and dual I/O versions. These pre-wired junction boxes comprise the Molex quick-connect wiring system for I/O devices. They eliminate the need for field-installed junction boxes, providing improved wire management • Fully potted housing ensures perfomance in high vibration and wet environment applications • Rugged and compact to allow placement in tight places Applications • Proximity switches, photo eyes, safety switches and other I/O connectivity • Connector interface for IP69-rated devices • Connectivity for devices in high-vibration environments • Connections requiring blind-mating Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (Europe) 120006/120065 Female, Pigtail Straight, Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Max. Current per Contact Poles Max. Voltage 3 Pole 1 4 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 250V AC/DC PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 803000E03M020 120006-0001 803001E03M020 120006-0007 803000P03M020 120006-0004 803001P03M020 120006-0011 3 1 - Brown 4 - Black 3 - Blue 4 Pole 1 2 4 4.0A PLTC-ER TPE (K05) 803000K05M020 120065-1108 803001K05M020 120065-1489 UL 2464 PVC (E03) 804000E03M020 120006-0014 804001E03M020 120006-0021 804000P03M020 120006-0018 804001P03M020 120006-0024 250V AC/DC PUR/PVC (P03) 0.34mm2 2.0m 3 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 1 4 5 PLTC-ER TPE (K05) 804000K05M020 120065-1121 804001K05M020 120065-1639 UL 2464 PVC (E03) 805000E03M020 120006-0634 805001E03M020 120006-0652 805000P03M020 120006-0647 805001P03M020 120006-0663 2 4.0A 250V AC/DC 0.34mm2 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray PUR/PVC (P03) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 803000E03M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 100 www.molex.com Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (Europe) 120006/120065 Female, Pigtail Straight, RIght Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V H45—Black PUR jacket, 26AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Female View) Max. Current per Contact Max. Voltage 2.0A 30V AC/36V DC 1.5A 30V AC/DC Cable Type Cable Jacket (Cable Code) Wire Size Length PUR/PVC (P02) 0.25mm2 PUR (H45) 26 AWG Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 2.0m 808000P02M020 120065-0951 808001P02M020 120065-0960 2.0m 80C000H45M020 120065-5040 80C001H45M020 120065-5099 8 Pole 2 3 1 4 8 7 6 5 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 7 5 8 4 12 11 3 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 808000P02M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 101 Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (Europe) 120006/120065 Male, Pigtail Straight, RIght Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles (Male View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) Wire Size Length Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 803006E03M020 120006-0240 803007E03M020 120006-0273 803006P03M020 120006-0257 803007P03M020 120006-0288 3 Pole 1 3 4.0A 250V AC/DC PUR/PVC (P03) 0.34mm2 2.0m 4 1 - Brown 4 - Black 3 - Blue 4 Pole 2 1 3 4.0A PLTC-ER TPE (K05) 803006K05M020 120065-1114 803007K05M020 120065-1501 UL 2464 PVC (E03) 804006E03M020 120006-0560 804007E03M020 120006-1975 804006P03M020 120006-0570 804007P03M020 120006-0592 250V AC/DC PUR/PVC (P03) 0.34mm2 2.0m 4 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 2 3 5 PLTC-ER TPE (K05) 804006K05M020 120065-1129 804007K05M020 120065-1691 UL 2464 PVC (E03) 805006E03M020 120006-0667 805007E03M020 120065-8096 805006P03M020 120006-0680 805007P03M020 120006-0697 1 4.0A 250V AC/DC 0.34mm2 2.0m 4 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray PUR/PVC (P03) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 803006E03M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 102 www.molex.com Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (Europe) 120006/120065 Male, Pigtail Straight, Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Physical Connector Body: PUR Contact Carries: Polyamide Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V H45—Black PUR jacket, 26AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 CSA File No.: LR6837 Poles (Male View) Max. Current per Contact Max. Voltage 2.0A 30V AC/36V DC 1.5A 30V AC/DC Cable Type Cable Jacket (Cable Code) Wire Size Length PUR/PVC (P02) 0.25mm2 PUR (H45) 26 AWG Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 2.0m 808006P02M020 120065-0964 808007P02M020 120065-1800 2.0m 80C006H45M020 120065-5045 80C007H45M020 120065-5109 8 Pole 2 3 4 5 1 8 7 6 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 5 7 4 8 11 12 9 3 1 10 2 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 808006P02M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 103 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) 120006/120007/120066 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 250V AC/DC PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 883030E03M010 120007-0083 883031E03M010 120007-0119 883030P03M010 120066-0498 883031P03M010 120007-0142 3 1 - Brown 4 - Black 3 - Blue 4 Pole 1 2 4 4.0A PLTC-ER TPE (K05) 883030K05M010 120066-0676 883031K05M010 120066-0222 UL 2464 PVC (E03) 884030E03M010 120007-0473 884031E03M010 120007-0509 884030P03M010 120007-0488 884031P03M010 120006-0056 250V AC/DC PUR/PVC (P03) 0.34mm2 2.0m 3 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 1 4 5 PLTC-ER TPE (K05) 884030K05M010 120066-0687 884031K05M010 120066-0376 UL 2464 PVC (E03) 885030E03M010 120007-0906 885031E03M010 120066-8189 885030P03M010 120066-8084 885031P03M010 120066-8188 2 4.0A 250V AC/DC 0.34mm2 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray PUR/PVC (P03) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 883030E03M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 104 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) 120006/120007/120066 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Poles (Female View) Max. Current per Contact Max. Voltage 2.0A 30V AC/36V DC 1.5A 30V AC/DC Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Cable Type Cable Jacket (Cable Code) Wire Size Length PUR/PVC (P02) 0.25mm2 PUR (H45) 26 AWG Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V H45—Black PUR jacket, 26AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 2.0m 888030P02M010 120066-0579 888031P02M010 120066-1626 2.0m 88C030H45M010 120066-5404 88C031H45M010 120066-5405 8 Pole 2 3 1 4 8 7 5 6 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 7 5 8 4 12 11 3 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 888030P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 105 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) 120007/120066 Female Straight-to-Male Right Angle, Female Right Angle-toMale Right Angle Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles (Female View) Max. Current per Contact Max. Voltage 3 Pole 1 4 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 250V AC/DC PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 883032E03M010 120007-0160 883033E03M010 120066-5399 883032P03M010 120007-0172 883033P03M010 120007-0216 3 1 - Brown 4 - Black 3 - Blue 4 Pole 1 2 4 4.0A PLTC-ER TPE (K05) 883032K05M010 120066-0231 883033K05M010 120066-1223 UL 2464 PVC (E03) 884032E03M010 120066-8073 884033E03M010 120007-0554 884032P03M010 120007-1407 884033P03M010 120007-1523 250V AC/DC PUR/PVC (P03) 0.34mm2 2.0m 3 1 - Brown 3 - Blue 2 - White 4 - Black 5 Pole 1 4 5 PLTC-ER TPE (K05) 884032K05M010 120066-0400 884033K05M010 120066-1382 UL 2464 PVC (E03) 885032E03M010 120007-1271 885033E03M010 120066-5402 885032P03M010 120066-5401 885033P03M010 120066-8094 2 4.0A 250V AC/DC 0.34mm2 2.0m 3 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray PUR/PVC (P03) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 883032E03M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 106 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) 120007/120066 Female Straight-to-Male Right Angle, Female Right Angle-toMale Right Angle Poles (Female View) Max. Current per Contact Max. Voltage 2.0A 30V AC/36V DC 1.5A 30V AC/DC Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 3, 4, and 5-pole versions are intermatable for added flexibility • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Cable Type Cable Jacket (Cable Code) Wire Size Length PUR/PVC (P02) 0.25mm2 PUR (H45) 26 AWG Physical Connector Body: PUR Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V H45—Black PUR jacket, 26AWG PVC conductors, 300V, UL AWM20549 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 2.0m 888032P02M010 120066-5403 888033P02M010 120066-0479 2.0m 88C032H45M010 120066-5406 88C033H45M010 120066-5407 8 Pole 2 3 1 4 8 7 5 6 5 - Gray 1 - White 6 - Pink 2 - Brown 7 - Blue 3 - Green 8 - Red 4 - Yellow 12 Pole 6 7 5 8 4 12 11 3 9 2 10 1 1-White 2-Brown 3-Green 4-Yellow 5-Gray 6-Pink 7-Blue 8-Red UL 20549 9-Black 10-Violet 11-Gray-Pink 12-Red-Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 888032P02M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 107 Brad® Micro-Change® (M12) A-Code Single-Ended Cordsets (Europe) 120006/120067 Female, Pigtail Straight, Right Angle With LEDs Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles Max. Current Max. Voltage per Contact 3 pole/1 LED 4.0A Cable Jacket (Cable Code) UL 2464 PVC (E03) 250V AC/DC 4 pole/1 LED 4.0A Cable Type PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 8030P0E03M020 120067-5227 8030P1E03M020 120067-5067 8030P0P03M020 120067-5008 8030P1P03M020 120067-5069 PLTC-ER TPE (K05) 8030P0K05M020 120067-5228 8030P1K05M020 120067-0198 UL 2464 PVC (E03) 8040P0E03M020 120067-5094 8040P1E03M020 120067-5014 8040P0P03M020 120067-5063 8040P1P03M020 120006-0618 8040P0K05M020 120067-5230 8040P1K05M020 120067-5232 250V AC/DC PUR/PVC (P03) PLTC-ER TPE (K05) 0.34mm2 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 8030P0E03M0208 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 108 www.molex.com Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) 120067 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles (Female View) Max. Current Max. Voltage per Contact 3 Pole/1 LED 4.0A Cable Jacket (Cable Code) UL 2464 PVC (E03) 250V AC/DC 4 Pole/1 LED 4.0A Cable Type PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 8830P6E03M010 120067-8064 8830P7E03M010 120067-8068 8830P6P03M010 120067-5234 8830P7P03M010 120067-5078 PLTC-ER TPE (K05) 8830P6K05M010 120067-0040 8830P7K05M010 120067-0065 UL 2464 PVC (E03) 8840P6E03M010 120067-5241 8840P7E03M010 120067-5090 8840P6P03M010 120067-8255 8840P7P03M010 120067-5040 8840P6K05M010 120067-0101 8840P7K05M010 120067-0117 250V AC/DC PUR/PVC (P03) PLTC-ER TPE (K05) 0.34mm2 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 8830P6E03M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 109 Brad® Micro-Change® (M12) A-Code Double-Ended Cordsets (Europe) Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • LEDs for power and signal trigger indicator for PNP sensors (for NPN sensors also available) • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuous flex applications. Also ideal for welding cells; cable is weld slag resistant 120067 Female Straight-to-Male Right Angle with LEDs, Female Right Angle-to-Male Right Angle with LEDs Reference Information UL File No.: E152210 (K05 cable assemblies) CSA File No.: LR6837 (K05 cable assemblies) Poles (Female View) Max. Current Max. Voltage per Contact Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 3 Pole/1 LED 4.0A 250V AC/DC 4 Pole/1 LED 4.0A PUR/PVC (P03) Wire Size 0.34mm2 Length 2.0m Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton Coupling Nut: Nickel-plated Brass (Teflon coated for K05) Contacts: Copper alloy with Gold over Nickel plating LEDs: Green—Power Yellow—Sensor/output trigger Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V K05—Yellow TPE jacket, 22AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Right Angle Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 8830P8E03M010 120067-5237 8830P9E03M010 120067-5088 8830P8P03M010 120067-5238 8830P9P03M010 120067-8087 PLTC-ER TPE (K05) 8830P8K05M010 120067-0072 8830P9K05M010 120067-0079 UL 2464 PVC (E03) 8840P8E03M010 120067-5244 8840P9E03M010 120067-5248 8840P8P03M010 120067-5245 8840P9P03M010 120067-8211 8840P8K05M010 120067-0122 8840P9K05M010 120067-5249 250V AC/DC PUR/PVC (P03) PLTC-ER TPE (K05) 0.34mm2 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 0.3 0.6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 8830P8E03M0108 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 110 www.molex.com Brad® Micro-Change® (M12) A-Code Receptacles (Europe) 120070/120011 Female Front Panel Mount, Back Panel Mount Features and Benefits • M12 single keyway (A-coded) IEC compliant panel mount receptacles • Available in 3, 4, 5 and 8-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads Environmental for direct mounting on pipe fittings Protection: IP67 - Front panel mounts for installing from the outside of NEMA Rating: NEMA 6 the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics Configuration PG9, Front Panel Mount Wire Type PVC leads, UL1061 Wire Size 0.34mm2/0.25mm2 Length Poles Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: M12—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80C, UL1061, 0.34mm2 (3-5 poles) and 0.25mm2 (8 poles) PG9, Back Panel Mount PCB Pins 0.3m Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 8R3J20E03C3003 120070-5201 8R3J400013 120070-5203 4.0A 250V AC/DC 8R4J20E03C3003 120070-5205 8R4J400013 120011-0237 4.0A 250V AC/DC 8R5J20E03C3003 120070-5207 8R5J400013 120011-0238 2.0A 30V AC / 36V DC 8R8J20E02C3003 120070-5208 8R8J400013 120070-5210 3 Pole 1 4 3 4 Pole 1 2 4 3 5 Pole 1 4 2 5 3 8 Pole 2 3 1 4 8 7 6 5 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 8R3J20E03C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 111 Brad® Micro-Change® (M12) A-Code Receptacles (Europe) 120070/120011 Male Front Panel Mount, Back Panel Mount Features and Benefits • M12 single keyway (A-coded) IEC compliant panel mount receptacles • Available in 3, 4, 5 and 8-pole configurations • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: Environmental - Various mounting thread sizes, including pipe threads Protection: IP67 for direct mounting on pipe fittings NEMA Rating: NEMA 6 - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics Configuration PG9, Front Panel Mount Wire Type PVC leads, UL1061 Wire Size 0.34mm2/0.25mm2 Length Poles Physical Shell Material: Nickel-plated Brass Contact Carries: Polyamide O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80C, UL1061, 0.34mm2 (3-5 poles) and 0.25mm2 (8 poles) PG9, Back Panel Mount PCB Pins 0.3m Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 8R3J26E03C3003 120070-5202 8R3J460003 120070-5204 4.0A 250V AC/DC 8R4J26E03C3003 120011-0019 8R4J460003 120011-0281 4.0A 250V AC/DC 8R5J26E03C3003 120011-0036 8R5J460003 120070-0235 2.0A 30V AC / 36V DC 8R8J26E02C3003 120070-5209 8R8J460003 120070-5180 3 Pole 1 3 4 4 Pole 2 1 3 4 5 Pole 2 3 1 5 4 8 Pole 2 3 1 4 8 7 6 5 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 8R3J26E03C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 112 www.molex.com Brad® Micro-Change® (M12) A-Code Field Attachable Connectors (Europe) 120071 Female, Male Straight, Right Angle Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Features and Benefits • Allows field termination of cables to IEC complaint M12 A-coded connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • Available in 4 and 5-pole versions • Back end housing and cable gland provides IP67 protection and strain relief Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 1 2 4 3 1 4 5 2 4.0A 30V AC 36V DC 3 Cable Diameter Range Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 8A4000-31 120071-0035 8A4001-31 120071-0037 4.10-8.10mm (.161-.319") 8A4000-32 120071-0036 3.30-6.60mm (.130-.260") 8A5000-31 120071-0041 8A5001-31 120071-0044 4.10-8.10mm (.161-.319") 8A5000-32 120071-0043 Male Connectors Poles Current per Contact Max. Voltage 4.0A 250V AC 300V DC 2 1 3 4 2 3 5 1 4.0A 30V AC 36V DC 4 Cable Diameter Range Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.30-6.60mm (.130-.260") 8A4006-31 120071-0038 8A4007-31 120071-0040 4.10-8.10mm (.161-.319") 8A4006-32 120071-0039 3.30-6.60mm (.130-.260") 8A5006-31 120071-0045 8A5007-31 120071-0049 4.10-8.10mm (.161-.319") 8A5006-32 120071-0047 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 113 Brad® Micro-Change® (M12) A-Code Solid Body Splitter and Tees (Europe) 120068 Features and Benefits • Solid body splitters allow you to create a customized wiring scheme, either by combining (2) 3 conductor cables into a 5 conductor cable or implementing a trunkand-drop wiring topology • Splitters permit the connection of two I/O devices to a port on dual-wired distribution boxes • Parallel wired tees allows for tapping into a cable run or implementing a trunk and drop wiring scheme Physical Connector Body: PUR (PVC for grey or yellow splitters) Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 30V Amperage: 4.0A M12 Splitters Wiring Schematic Color Engineering No. Standard Order No. Yellow 81594R 120068-0170 Grey 81590R 120068-0169 Black 0812-05EMF-00000 120068-0139 Clear 884AP0 120068-5035 Without LEDs Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 1 Leg B 5 2 4 3 (V+) (V-) I/O(b) 1 3 4 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 2 5 4 3 With LEDs Leg A 1 4 5 2 3 (V+) (V-) I/O(a) 1 3 4 1 Leg B 5 2 4 3 (V+) (V-) I/O(b) 1 3 4 GRN RED YLW 1 (V+) 3 (V-) 4 I/O(a) 1 2 I/O(b) 2 4 3 Paralled Wired Tees/Splitters Wiring Schematic 1 2 Standard Order No. Engineering No. Standard Order No. Black 0812-051FJ-00000 120068-8009 0812-05EMF-00001 120068-0137 4 1 2 3 4 4 5 114 Engineering No. 1 5 4 3 1 2 3 4 5 Color 5 2 3 1 2 3 4 5 1 5 2 3 www.molex.com Brad® Micro-Change® (M12) A-Code Splitter Cordset (Europe) 120068/120009 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight Max. Current Max. Voltage per Contact Wiring Schematic Leg A 1 4 5 2 4 3 3 (V+) (V-) I/O(a) 1 3 4 1 Leg B 5 2 Features and Benefits • Splitters permit the connection of two I/O devices to a port on dual-wired distribution boxes • IP67/68 rated for harsh environments • Patented anti-vibration feature to prevent loosening under high vibration applications • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - TPE cables for continuos flex applications. Also ideal for welding cells; cable is weld slag resistant Reference Information (K05 cable assemblies) UL File No.: E152210 CSA File No.: LR6837 Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) Wire Size Length Physical Connector Body: PUR (TPE for K05) Contact Carries: Polyamide O-ring: Viton (EPDM for E03 cables) Coupling Nut: Nickel-plated Brass (Teflon* coated for K05) Contacts: Copper allow with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80C K05—Yellow TPE jacket, 22 AWG PVC conductors, 300V, UL PLTC-ER, +10M flex life (torsion and bending) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 884A30E03M003 120068-8096 884A31E03M003 120068-5031 884A30P03M003 120009-0091 884A31P03M003 120068-5142 884A30K05M003 120068-0195 884A31K05M003 120068-0211 (V+) (V-) I/O(b) 1 3 4 4.0A 250V AC/DC PUR/PVC (P03) 0.34mm2 0.3m 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 1 2 PLTC-ER 4 TPE (K05) 3 Note: Sales drawings for all standard order numbers are available on molex.com *Teflon is trademark of DuPont Configuration Code† Build-a-Part Number Meters Length 0.3 0.6 1.0 3.0 5.0 Code M003 M006 M010 M030 M050 Coupling Nut Option Stainless Steel . . . . . 8 884A30E03M0038 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 115 Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120114 Top Mount, Single Wired Ports With Brad® Mini-Change® HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-change home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-change 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Box Configuration Ports Engineering No. Standard Order No. For Sensor BTY4010-FBB 120114-0027 8 BTY8010-FBB 120114-0079 4 BTY401N-FBB 120114-0014 8 BTY801N-FBB 120114-0059 4 BTY401P-FBB 120114-0019 BTY601P-FBB 120114-0055 BTY801P-FBB 120114-0065 Engineering No. 302301P80M100 302201P80M100 302101P80M100 Standard Order No. 130008-8009 130008-8006 130008-0476 4 No LED Indicator NPN Yes 6 Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies Brad® Mini-Change® 12-pole Female Cordsets Use With 4 port block 6 port block 8 port block Cable Jacket No. of Conductors 7 9 11 PUR Cable Construction 4 x 0.34mm2 + 3 x 0.75mm2 6 x 0.34mm2 + 3 x 0.75mm2 8 x 0.34mm2 + 3 x 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 302101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 116 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120114 Top Mount, Dual Wired Ports With Brad® Mini-Change® HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Mini-change home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Mini-change 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration For Sensor Engineering No. Standard Order No. BTY4030-FBB 120114-0035 8 BTY8030-FBB 120114-0087 4 BTY403P-FBB 120114-0030 BTY803P-FBB 120114-0083 Engineering No. 303201P80M100 303001P80M100 Standard Order No. 130008-5006 130008-0316 No LED Indicator 4 Ports Box Configuration Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies Brad® Mini-Change® 19-pole Female Cordsets Use With 4 port block 8 port block Cable Jacket No. of Conductors 15 19 PUR Cable Construction 12 x 0.34mm2 + 3 x 0.75mm2 16 x 0.34mm2 + 3 x 0.75mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 303001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 117 Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120055/120114 Top Mount, Single Wired Ports With M23 HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 12-pole male connector Wiring Configuration: Single I/O, M12 4-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Ports Box Configuration Engingeering No. Standard Order No. For Sensor BTY4010-FBC 120055-0308 8 BTY8010-FBC 120055-0321 4 BTY401N-FBC 120114-0211 8 BTY801N-FBC 120114-0060 4 BTY401P-FBC 120114-0020 BTY801P-FBC 120114-0066 Engineering No. Standard Order No. K02301P80M100 K02201P80M100 K02101P80M100 KASCS00-025 120094-5023 120094-8013 120094-0125 120230-0032 4 No LED Indicator NPN Yes Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies M23 12-pole Female Cordsets and Field Attachable Connector Use With 4 port block 6 port block 8 port block All Cable Jacket No. of Conductors PUR 7 9 11 Cable Construction 4 x 0.34mm2 + 3 x 0.75mm2 6 x 0.34mm2 + 3 x 0.75mm2 8 x 0.34mm2 + 3 x 0.75mm2 M23 12p Female Field Attachable Kit Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K02101P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 118 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120055/120114 Top Mount, Dual Wired Ports With M23 HR Connector Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • versions available for use with PNP and NPN sensors • M23 home run connector for easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M23 19-pole male connector Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration Ports LED Indicator For Sensor Engineering No. Standard Order No. BTY4030-FBC 120055-0313 8 BTY8030-FBC 120055-0328 4 BTY403P-FBC 120114-0031 BTY803P-FBC 120114-0084 Engineering No. K03301P80M100 K03201P80M100 K03001P80M100 KASLS00-225 Standard Order No. 120094-8045 120094-8027 120094-0044 120230-0059 4 No Box Configuration Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com Suggested Home Run Cable Assemblies M23 19-pole Female Cordsets Use With 4 port block 6 port block 8 port block All Cable Jacket No. of Conductors Cable Construction 11 8 x 0.34mm2 + 3 x 0.75mm2 15 12 x 0.34mm2 + 3 x 0.75mm2 19 16 x 0.34mm2 + 3 x 0.75mm2 M23 19p Female Field Attachable Kit PUR Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 K03001P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 119 Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120055/120114 Top Mount, Dual Wired Ports With Field Attachable HR Terminal Strip Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Home run terminal strip provides greatest flexibity for cable choices and trimming to length on machine Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Housing: PBT Port Shell Material: Nickel Plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: Terminal strip Wiring Configuration: Dual I/O, M12 5-pole female port Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration BTY4030-FBA 120114-0034 BTY6030-FBA 120114-0057 8 BTY8030-FBA 120114-0086 4 BTY403N-FBA 120055-0669 BTY603N-FBA 120055-0670 8 BTY803N-FBA 120055-0672 4 BTY403P-FBA 120114-0029 BTY603P-FBA 120114-0056 BTY803P-FBA 120114-0082 No 6 Yes NPN Standard Order No. For Sensor LED Indicator Engineering No. 6 Ports 4 Box Configuration 6 Yes PNP 8 Note: Sales drawings for all standard order numbers are available on molex.com 120 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120055/120114 Top Mount, Single Wired Ports With PUR HR Cable Port Configuration Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Box Configuration Ports Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • One input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installation Environmental Protection: IP67 NEMA Rating: NEMA 6 Engineering No. Standard Order No. LED Indicator For Sensor Length BTY4000-FBP-05 120055-0586 8 BTY8000-FBP-05 120055-0583 4 BTY400N-FBP-05 120114-8008 8 BTY800N-FBP-05 120114-8020 4 BTY400P-FBP-05 120114-8011 BTY800P-FBP-05 120114-8022 4 No Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M12 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4 x 0.34mm2 + 3 x 0.75mm2 6 port—6 x 0.34mm2 + 3 x 0.75mm2 8 port—8 x 0.34mm2 + 3 x 0.74mm2 5.0m NPN 5.0m Yes Yes PNP 5.0m 8 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY800P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 121 Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120114 Top Mount, Dual Wired Ports With PUR HR Cable Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Two input/outputs per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cable eliminates need for purchase of additional component for installing Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration LED Indicator For Sensor Length Engineering No. Standard Order No. BTY4050-FBP-05 120114-0042 8 BTY8050-FBP-05 120114-0092 4 BTY405N-FBP-05 120114-0037 4 No 5.0m NPN 5.0m 8 BTY805N-FBP-05 120114-0202 4 BTY405P-FBP-05 120114-0039 BTY805P-FBP-05 120114-0089 Yes Ports Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 x 0.34mm2 + 3 x 0.75mm2 6 port—12 x 0.34mm2 + 3 x 0.75mm2 8 port—16 x 0.34mm2 + 3 x 0.74mm2 Yes PNP 5.0m 8 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY805P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 122 www.molex.com Brad® Micro-Change® (M12) Distribution Boxes (Europe) 120114 Top Mount, Dual Wired Ports with Molded Brad® Mini-Change® HR Cordset Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Single input/output per port • Indicating LEDs for power and sensor trigger indication • Versions available for use with PNP and NPN sensors • Integral home run cordset with Mini-change 19-pole male connector provides easy replacement Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 10-30V DC max. Amperage: Module—12.0A max. Port—4.0A max. Port Configuration LED Indicator For Sensor Length Engineering No. Standard Order No. BTY4120-FBP-05 120114-0048 8 BTY8120-FBP-050 120114-0099 4 BTY412N-FBP-05 120114-0192 4 No 5.0m Yes NPN 5.0m 8 BTY812N-FBP-05 120114-0095 4 BTY412P-FBP-05 120114-0045 BTY812P-FBP-05 120114-0097 Ports Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M12 5-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8 x 0.34mm2 + 3 x 0.75mm2 6 port—12 x 0.34mm2 + 3 x 0.75mm2 8 port—16 x 0.34mm2 + 3 x 0.74mm2 Yes PNP 8 5.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 050 100 150 BTY812P-FBP-05 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 123 Brad Nano-Change E0!Connectors EUROPE Brad® Nano-Change® (M8) compact connectors and cordsets from Molex are part of a broad selection of rugged, space-saving cordsets, receptacles, inserts, splitters and molded junction boxes. Threaded coupler for high degree of environmental protection or snap version for fast mating and unmating Nano-Change connectors meet IEC 610762-104 standards and are built “industrial tough” to ensure flexibility, interoperability and rugged performance in tight spaces while minimizing downtime, maintenance and wiring time. Molex Nano-Change offerings include 3-, 4- and 5-pin designs. The cordsets are available with threaded and snap coupling options. A wide array of cable types provides flexibility to accommodate multiple applications. The molded junction boxes feature a compact, space-saving design that allows simplification of control wiring systems, providing the opportunity for machine builders to design more modular devices. The Nano-Change cable system provides a way to reduce cable bundling expenses by reducing field install cabinets and field wire terminations. Nano PVC and PUR cabling options for a wide variety of heavy-duty and chemical/ abrasion-resistant applications Overmold materials designed for industrial environments, provides stress relief Nickel-plated brass coupling nut for corrosion resistance Gold-over-nickel plated contacts ensure low resistance for reliable electrical contact VitonTM O-ring prevents harsh chemicals from destroying the integrity of connector seal Features and Benefits Cordsets • Available with snap or threaded coupler; single- and double-ended cordsets; 3-, 4- and 5-pole configurations; straight and 90 degrees; with and without LED to give users a wide variety of options to meet their requirements • Compliant with IEC 61076-2-104, allowing intermating with industry-standard M8 devices • IP67 (threaded) and IP65 (snap)-rated connector interfaces provide rugged, watertight connectors that are suited for harsh, wet environments • Patented anti-vibration feature prevents backout in high-vibration and mechanical shock applications • Gold-over-nickel-plated contacts feature a durable, corrosion-resistant plating that maintains low electrical resistance through the mate/unmate cycles Receptacles, Field Attachables and Accessories • Wide array of configurations, including front and back panel mount; with leads or PLB pins, give users a wide variety of options to meet their requirements • Epoxy-potted, IP67-rated receptacles are ideal for rugged industrial environments • Field attachable connectors with solder cup terminals allow users to customize thier application Distribution Boxes • Available in 4-, 6-, 8- and 10-port distribution boxes. Single and dual I/O versions with vertical or horizontal mounting available, giving users a wide variety of options to meet application requirements. • Fully potted housing ensures performance in vibration and fluid environments by providing rugged IP67 (IP68 cabled) rating • Rugged, compact design allows placement in tight places anywhere on the machine Applications • 8.00mm proximity switches • Miniature photo eyes • Reed and hall effect switches • Other miniature I/O devices and sensors • Robotic end-of-arm tooling • Specialty sensors semiconductor assembly equipment Brad® Nano-Change® (M8) Single-Ended Cordsets (Europe) Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5 pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • LED version provide power and signal trigger indication for PNP sensors (NPN versions available upon request) • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request 120027/120086 Female, Pigtail Straight, Right Angle Threaded Reference Information UL File No.: E152210 (PVC versions) Physical Connector Body: PUR Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C, UL AWM 2464 E02—Black PVC jacket, 0.25mm2 PVC conductors, 300V, 80°C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Cordset without Indicating LEDs Pole Current per Contact Max. Voltage 4.0A 60V AC / 75V DC Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) Wire Size Length 0.34mm2 2.0m Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 403000E03M020 120027-0001 403001E03M020 120027-0033 403000P03M020 120027-0003 403001P03M020 120027-0008 404000E03M020 120027-0011 404001E03M020 120027-0017 PUR/PVC (P03) 404000P03M020 120027-0014 404001P03M020 120027-0020 PVC (E02) 405000E02M020 120086-8099 405001E02M020 120086-8178 405000P02M020 120027-0709 3 Pole 4 3 1 PUR/PVC (P03) 4 - Black 1 - Brown 3 - Blue 4 Pole 4 UL 2464 2 1 3 4.0A PVC (E03) 60V AC / 75V DC 0.34mm 2 3 - Blue 4 - Black 1 - Brown 2 - White 2.0m 5 Pole 4 UL 2464 2 1 3 3.0A 5 1 - Brown 2 - White 3 - Blue 30V AC/DC 0.25mm2 4 - Black 5 - Gray 2.0m PUR/PVC (P02) Cordset with Indicating LEDs Current per Contact Poles Max. Voltage 3 Pole with 1 LED 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 30V AC/DC Wire Size Length 0.34mm2 PUR/PVC (P03) Female Right Angle Engineering No. Standard Order No. 4030P1E03M020 120027-0942 4030P1P03M020 120027-0946 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 443000E03M020 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 126 www.molex.com Brad® Nano-Change® (M8) Single-Ended Cordsets (Europe) 120027/120086 Male, Pigtail Straight, Right Angle Threaded Current per Contact Poles Max. Voltage 3 Pole 4 1 3 4.0A Physical Connector Body: PUR Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C, UL AWM 2464 E02—Black PVC jacket, 0.25mm2 PVC conductors, 300V, 80°C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C P02—Black PUR/PVC jacket, 0.25mm2 PVC conductors, 300V, 80°C Reference Information UL File No.: E152210 (PVC versions) Environmental Protection: IP67 NEMA Rating: NEMA 6 Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 60V AC / 75V DC Wire Size 0.34mm2 Length Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 403006E03M020 120027-0929 403007E03M020 120027-0935 403007P03M020 120027-1058 2.0m PUR/PVC (P03) 4 - Black 1 - Brown 3 - Blue Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5-pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request 4 Pole 2 UL 2464 4 3 1 4.0A 0.34mm2 404006E03M020 120027-0958 404007E03M020 120027-1287 404006P03M020 120027-0960 404007P03M020 120027-0755 405006E02M020 120086-8173 405007E02M020 120086-8083 405006P02M020 120027-0752 405007P02M020 120086-8061 2.0m PUR/PVC (P03) 3 - Blue 4 - Black 1 - Brown 2 - White PVC (E03) 60V AC / 75V DC 5 Pole 4 UL 2464 2 3.0A 5 1 - Brown 2 - White 3 - Blue PVC (E02) 1 3 60V AC / 75V DC 0.25mm 2 4 - Black 5 - Gray PUR/PVC (P02) 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 403006E03M020 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 127 Brad® Nano-Change® (M8) Double-Ended Cordsets (Europe) 120028/120087 Female Straight-to-Male Straight, Female Right Angle-to-Male Straight, Female Straight-to-Male Right Angle, Female Right Angle-to-Male Right Angle Threaded Poles (Female View) Current per Contact Max. Voltage 4.0A 60V AC / 75V DC 3 Pole 4 3 1 1 - Brown 3 - Blue Features and Benefits • IEC compliant M8 cordset assemblies with threaded couplers • Small, compact design for miniature sensors and space sensitive applications • Available in 3, 4, and 5-pole versions • Patented anti-vibration feature to prevent loosening under high vibration applications • IP67 rated for harsh environments • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 (PVC versions) Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) Wire Size Length 0.34mm2 2.0m PUR/PVC (P03) 4 - Black Physical Connector Body: PUR Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C Female Straight-to-Male Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 443030E03M010 120028-0678 443031E03M010 120028-1291 443030P03M010 120087-0515 443031P03M010 120028-0871 444030E03M010 120028-0899 444031E03M010 120028-0979 444030P03M010 120028-0365 444031P03M010 120028-0698 4 Pole 4 UL 2464 2 1 3 1 - Brown 2 - White 4.0A Current per Contact 1 Max. Voltage 4.0A Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) 60V AC / 75V DC 4 0.34mm 1 - Brown 2 - White Length UL 2464 4.0A Female Straight-to-Male Right Angle Standard Order No. Engineering No. Standard Order No. 443032E03M010 120028-0477 443033E03M010 120028-1120 443032P03M010 120028-0466 444033P03M010 120028-0482 PVC (E03) 60V AC / 75V DC 0.34mm2 2.0m PUR/PVC (P03) 3 - Blue 4 - Black Female Right Angle-to-Male Right Angle Engineering No. 2.0m PUR/PVC (P03) 2 1 Wire Size 2 4 - Black 1 - Brown 3 - Blue 4 Pole 3 2.0m PUR/PVC (P03) 3 Pole 4 3 0.34mm2 3 - Blue 4 - Black Poles (Female View) PVC (E03) 60V AC / 75V DC Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length .3 .6 1 2 3 4 5 Code M003 M006 M010 M020 M030 M040 M050 443030E03M010 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 128 www.molex.com Brad® Nano-Change® (M8) Receptacles (Europe) Features and Benefits • IEC compliant M8 panel mount receptacles • Available in 3, 4, and 5-pole versions • Fully potted assemblies provide IP67/68 protection for harsh environments • Available in an array of configurations to fit your needs: - Various mounting thread sizes, including pipe threads for direct mounting on pipe fittings - Front panel mounts for installing from the outside of the enclosure - Back panel mount from inside the enclosure - Wire leads for terminating to terminal strips or PCB tails to incorporate with electronics 120031/120090 Female Front Panel Mount, Back Panel Mount Physical Shell Material: Nickel-plated Brass Contact Carries: PBT O-Ring: M8—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1007/1569, 0.25mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 M8x0.5, Front Panel Mount PG7, Back Panel Mount Wire Type PVC Lead, UL1007/1569 PVC Leads Wire Size 0.25mm2 0.25mm2 0.3m 0.3m Configuration Length Poles PG7, Back Panel Mount PCB Pins Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 60V AC / 75V DC 4R3P00A27C300 120090-0016 4R3H40E02C3003 120031-0046 4R3H400013 120090-5001 4.0A 60V AC / 75V DC 4R4P00A27C300 120090-0029 4R4H40E02C3003 120031-0022 4R4H400013 120031-0118 3.0A 60V AC / 75V DC 4R5P00A27C300 120090-0037 4R5H40E02C3003 120031-0050 3 Pole 4 3 1 4 - Black 1 - Brown 3 - Blue 4 Pole 4 2 1 3 3 - Blue 4 - Black 1 - Brown 2 - White 5 Pole 4 2 1 3 5 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 4R3P00A27C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 129 Brad® Nano-Change® (M8) Receptacles (Europe) 120090 Male Front Panel Mount Features and Benefits • IEC compliant M8 panel mount receptacles • Mates with threaded and snap M8 cordsets • Available in 3, 4, and 5-pole versions • Fully potted assemblies provide IP67/68 protection for harsh environments • Receptacles with wired leads to be used in control panels, junction boxes and sensors. Other configurations also available Physical Shell Material: Nickel-plated Brass Contact Carries: PBT O-Ring: Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80°C, UL1007/1569, 0.25mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Reference Information UL File No.: E152210 M8x0.5, Front Panel Mount Configuration Wire Type PVC Lead, UL1007/1569 Wire Size 0.25mm2 Length Pole 12" Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 60V AC / 75V DC 4R3P06A27C300 120090-0020 4.0A 60V AC / 75V DC 4R4P06A27C300 120090-0032 3.0A 60V AC / 75V DC 4R5P06A27C300 120090-0038 3 Pole 4 1 3 4 - Black 1 - Brown 3 - Blue 4 Pole 2 4 3 1 3 - Blue 4 - Black 1 - Brown 2 - White 5 Pole 4 2 1 3 5 1 - Brown 2 - White 3 - Blue 4 - Black 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.3 1.0 Code C300 M010 4R3P06A27C3003 Wire Type Configuration *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 130 www.molex.com Brad® Nano-Change® (M8) Threaded Field Attachable Connectors (Europe) 120091 Female, Male Straight, Right Angle Features and Benefits • Allows field termination of cables to IEC compliant, M8 circular connector • Preassembled contact carrier with solder cup contacts for easy conductor termination • Small, compact design for miniature sensors and space sensitive applications • Available in 3 and 4-pole versions • Back end housing and cable gland provides IP67 protection and strain relief Physical Connector Body: PA Contact Carries: PA O-ring/Gaskets: NBR Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Contacts with solder cups, accepts conductors up to 24 AWG (0.25mm2) Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Connectors Poles Current per Contact Max. Voltage Cable Diameter Range 1 4.0A 60V AC 75V DC 4.0A Female Right Angle Standard Order No. Engineering No. Standard Order No. 3.5-5.0mm (.137-.197") N03FA03124 120091-0001 N03FA04124 120091-0003 60V AC 75V DC 3.5-5.0mm (.137-.197") N04FA03124 120091-0007 N04FA04124 120091-0009 Current per Contact Max. Voltage Cable Diameter Range 4.0A 60V AC 75V DC 4.0A 60V AC 75V DC 3 Pole 4 3 Female Straight Engineering No. 4 Pole 4 2 1 3 Male Connectors Poles 3 Pole 4 1 3 Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 3.5-5.0mm (.137-.197") N03MA03124 120091-0004 N03MA04124 120091-0006 3.5-5.0mm (.137-.197") N04MA03124 120091-0010 N04MA04124 120091-0012 4 Pole 2 1 4 3 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 131 Brad® Nano-Change® (M8) Distribution Boxes (Europe) 120113 Single Wired Ports with M16 HR Connector Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • M16 home run connector for easy replacement Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Home Run Connector: M16 14-pole male connector Wiring Configuration: Single I/O, M8 3-pole female port Operating Temperature: -25 to +90°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Engineering. No Standard Order No. 4 Yes PNP BNY401P-FBC 120113-0023 6 Yes PNP BNY601P-FBC 120113-0026 8 Yes PNP BNY801P-FBC 120113-0029 10 Yes PNP BNYA01P-FBC 120113-0020 Engineering No. L04301M78M100 L04201M78M100 L04101M78M100 L04A01M78M100 Standard Order No. 130023-0063 130023-0059 130023-0055 130023-0068 ,2 9FRPPRQ </: *51 9FRPPRQ Suggested Home Run Cable Assemblies M16 14-pole Female Cordsets use with 4port Block 6port Block 8port Block 10port Block Cable Jacket PUR No. conductors 6 8 10 12 Cable Construction Black PUR, 6x0.34mm2 Black PUR, 8x0.34mm2 Black PUR, 10x0.34mm2 Black PUR, 12x0.34mm2 Length 10.0m Note: Sales drawings for all standard order numbers are available on molex.com 132 www.molex.com Brad® Nano-Change® (M8) Distribution Boxes (Europe) 120113 Single Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • Integral home run cable eliminates need for purchase of additional component for installing Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration HR Cable Exit Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Dual I/O, M8 4-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—8x0.34mm2 + 2x0.75mm2 6 port—12x0.34mm2 + 2x0.75mm2 8 port—16x0.34mm2 + 2x0.74mm2 10 port—20x0.25mm2 + 2x0.50mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Length Engineering No Standard Order No 4 Yes PNP 5.0m BEY401P-FBP-05 120113-0006 6 Yes PNP 5.0m BEY601P-FBP-05 120113-0011 8 Yes PNP 5.0m BEY801P-FBP-05 120113-0014 10 Yes PNP 5.0m BEYA01P-FBP-05 120113-0002 4 Yes PNP 5.0m BNY401P-FBP-05 120113-0025 6 Yes PNP 5.0m BNY601P-FBP-05 120113-0028 8 Yes PNP 5.0m BNY801P-FBP-05 120113-0032 10 Yes PNP 5.0m BNYA01P-FBP-05 120113-0022 End Exit ,2 9FRPPRQ </: *51 9FRPPRQ Top Exit Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 5 10 15 Code 05 10 15 BNYA01P-FBP-05 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 133 Brad® Nano-Change® (M8) Distribution Boxes (Europe) 120054/120113 Dual Wired Ports with PUR HR Cable Port Configuration Features and Benefits • Fully potted, factory assembled boxes simplify on machine wiring installations • Compact—small footprint for tight spaces • Can be mounted in two orientations for added flexibility • One input/output per port • Indicating LEDs for power and sensor trigger indication • Integral home run cable eliminates need for purchase of additional component for installing Electrical Voltage: 10-30V DC max. Amperage: Module—6.0A max. Port—2.0A max. Box Configuration HR Cable Exit Physical Housing: PBT Port Shell Material: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Wiring Configuration: Single I/O, M8 3-pole female port Home Run Cable: Black PUR cable, conductors: 4 port—4x0.34mm2 + 2x0.75mm2 6 port—6x0.34mm2 + 2x0.75mm2 8 port—8x0.34mm2 + 2x0.74mm2 10 port—10x0.34mm2 + 2x0.74mm2 Environmental Protection: IP67 NEMA Rating: NEMA 6 Ports LED Indicator for Sensor Length Engineering No Standard Order No 4 Yes PNP 5.0m BEY403P-FBP-05 120054-0034 6 Yes PNP 5.0m BEY603P-FBP-05 120054-0043 8 Yes PNP 5.0m BEY803P-FBP-05 120113-0017 10 Yes PNP 5.0m BEYA03P-FBP-05 120054-0045 4 Yes PNP 5.0m BNY403P-FBP-05 120113-5100 6 Yes PNP 5.0m BNY603P-FBP-05 120054-0044 8 Yes PNP 5.0m BNY803P-FBP-05 120054-0004 10 Yes PNP 5.0m BNYA03P-FBP-05 120054-0046 End Exit ,2D ,2E 9FRPPRQ *51 </: 9FRPPRQ Top exit Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Meters Build-a-Part Number Length 5 10 15 BEY803P-FBP-05 Code 05 10 15 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. Suggested Tee Splitter to Connect Two I/O per Port in Above Boxes Wiring Schematic Leg A 1 3 4 (V+) (V-) I/O(a) 1 3 4 Description Engineering No Standard Order No. Brad Nano-Change 'Y' Splitter 444A30 120089-5002 Leg B 1 3 4 (V+) (V-) I/O(b) 1 3 4 1 3 4 2 I/O(a) I/O(b) (V+) (V-) 2 1 134 4 3 www.molex.com Brad® Nano-Change® (M8) Single-Ended Cordsets (Europe) Features and Benefits • IEC compliant M8 cordset assemblies with friction fit coupler design ('SNAP' design) • Small, compact design for miniature sensors and space sensitive applications • Available in 3 and 4 pole versions • Push on to make connection, friction fit of snap feature keeps connection • IP67 rated for harsh environments • Wide selection of cables to fit applications: - PVC cables for light, cost sensitive industrial applications - PUR cables for moderate flexing and for environments encountering cutting fluids and oils - Other types available upon request 120029/120086/120088 Female, Male Pigtails SNAP Straight, Right Angle Physical Connector Body: PUR Contact Carries: PUR O-ring: Viton Coupling Nut: Nickel-plated Brass (male only) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Black PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C, UL AWM 2464 P03—Black PUR/PVC jacket, 0.34mm2 PVC conductors, 300V, 80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Pigtails Current per Contact Poles Max. Voltage Cable Type Cable Jacket (Cable Code) UL 2464 PVC (E03) Wire Size Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 503000E03M020 120088-5007 503001E03M020 120088-5008 503000P03M020 120029-0012 503001P03M020 120088-8014 504000E03M020 120086-5020 504000P03M020 120088-8032 3 Pole 4 3 1 1 - Brown 3 - Blue 4.0A 60V AC / 75V DC 0.34mm2 2.0m PUR/PVC (P03) 4 - Black 4 Pole 4 UL 2464 2 1 3 1 - Brown 2 - White 4.0A PVC (E03) 60V AC / 75V DC 0.34mm 2 3 - Blue 4 - Black 2.0m PUR/PVC (P03) Male Pigtails Poles Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size Length 4.0A 60V AC / 75V DC UL 2464 PVC (E03) 0.34mm2 2.0m Male Straight Engineering No. Standard Order No. 503006E03M020 120088-8018 3 Pole 4 1 1 - Brown 3 - Blue 3 4 - Black Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 503000E03M020 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 135 Brad 4PUP*OHUNL Connectors The Brad® Mini-Change® connector family from Molex is the standard by which all industrial sealed connectors are measured. With the introduction of the Mini-Change in 1968, Brad pioneered miniature connectors by offering the first quick-connect alternative to hardwiring. Today, Brad connectors from Molex continue to be recognized as the industry’s leading connectors for their quality, durability and the widest selection in the market. The Brad Mini-Change connector family from Molex includes molded cordsets and receptacles available in 2- through 12-pole and 19-pole configurations, straight or right angle. Field-installed connectors are available in 3-, 4- and 5-pole configurations. Hardware choices include epoxy-coated zinc die-cast, stainless steel and nylon. A large selection of custom configurations is also available. To ensure a reliable, low-resistance connection, Molex uses the patented Quad Beam™ female contact with gold-overnickel plating and a stainless steel sleeve. The sealed construction provides IP67 protection. An anti-vibration feature prevents the coupler from loosening, even under extreme conditions. Brad Mini-Change connectors from Molex continue to evolve, providing the best, most cost-effective solution for tough connector applications. Mini Quad Beam™ design ensures consistent pressure is maintained over the life of the connector, assuring consistent, highly reliable performance Wide variety of cable options: heavy-duty (PVC), special chemical and cut-resistant (PUR) or “Universal TPE” cable options that can be used in either welding or cutting fluid applications A molded-in key indicator tells you that the connector is properly aligned — a real plus when you are in poorly lit or hard-to-reach places Gold over nickel plated copper alloy contacts for high reliability E-coated coupling nut for resistance to weld slag and corrosion. Anti-vibration feature prevents back-out Features and Benefits Applications • Patented, Quad Beam™ socket contact with stainless steel sleeve maintains consistent pressure on the male pin to ensure optimum conductivity • Gold-over-nickel-plated contacts are corrosion-resistant and help maintain low electrical resistance through high mate/ unmate cycles • Molded key indicator allows for quick and easy alignment and mating of the connector • Integral strain relief provides 100 pounds minimum cable strain relief and radiates stress in side-loaded conditions • Sealed to an IP67 rating to prevent the entry of water during temporary submersion • Limit switches • Proximity switches • Photoelectric sensors • Pumps • Solar panel wiring systems • Industrial heaters • Commercial and industrial lighting • Float switches on commercial sump pumps • Industrial refrigeration systems • Load cells • Power connector to streetlight accessories • Solenoid-operated valves • Test equipment • Portable/mobile light towers Brad® Mini-Change® A-Size Single-Ended Cordsets 130006 Female Straight, Right Angle Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contacts: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01, A02—UL Type STOOW, Hard Service Cord A03, A05, A06, A07—UL 2661, AWM C01—UL Type SOOW, Hard Service Cord Cable Jacket Color: Yellow Operating Temperature: A03, A05, A06, A07— -20 to +80°C A01, A02, C01— -20 to +105°C Environmental Protection: IP67 Poles (Female View) Current Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Cable Length 13.0A 600V AC/DC STOOW PVC (A01) 16 13.0A 600V AC/DC STOOW PVC (A01) 13.0A 600V AC/DC STOOW 10.0A 300V AC/DC 10.0A 13.0A Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 6' 102000A01F060 130006-0091 102001A01F060 130006-0137 16 6' 103000A01F060 130006-0221 103001A01F060 130006-0426 PVC (A02) 16 6' 103000A02F060 130006-0279 103001A02F060 130006-0452 UL 2661 PVC (A03) 18 6' 103000A03F060 130006-0302 300V AC/DC UL 2661 PVC (A06) 18 2.0m 103000A06M020 130006-0339 600V AC/DC SOOW Rubber (C01) 16 6' 103000C01F060 130006-0377 2 Pole 1 2 1 - White 2 - Black 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 3 Pole 1 2 3 1 - Green-gnd 3 - Red w/ #3 2 - Red w/ #2 3 Pole 1 2 3 1 - Green-gnd 2 - Red with black trace 3 - Red with white trace 3 Pole 1 2 3 1 - Green/Yellow-gnd 2 - Brown 3 - Blue 3 Pole 3 1 2 1 - Green-gnd 2 - Red with black trace 3 - Red with white trace Configuration Code* Feet Build-a-Part Number Meters Length 3 6 12 20 2 5 10 Code F030 F060 F120 F200 M020 M050 M100 Coupling Nut Option 102000A01F0601 Stainless Steel . . . . . 1 Nonmetallic . . . . . . 2 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 138 www.molex.com Brad® Mini-Change® A-Size Single-Ended Cordsets 130006 Female Straight, Right Angle Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contacts: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01, A02—UL Type STOOW, Hard Service Cord A03, A05, A06, A07—UL 2661, AWM C01—UL Type SOOW, Hard Service Cord Cable Jacket Color: Yellow Operating Temperature: A03, A05, A06, A07— -20 to +80°C A01, A02, C01— -20 to +105°C Environmental Protection: IP67 Poles (Female View) 4 Pole 4 3 Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Cable Length 10.0A 600V AC/DC STOOW PVC (A01) 16 7.0A 300V AC/DC UL 2661 PVC (A03) 5.6A 300V AC/DC UL 2661 10.0A 600V AC/DC 8.0A 600V AC/DC Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 6' 104000A01F060 130006-0728 104001A01F060 130006-0902 18 6' 104000A03F060 130006-0813 PVC (A05) 18 2.0m 104000A05M020 130006-0833 SOOW Rubber (C01) 16 6' 104000C01F060 130006-0868 ST00W PVC (A01) 16 6' 105000A01F060 130006-1163 105001A01F060 130006-1349 1 2 1 - Black 2 - White Current 3 - Red 4 - Green-gnd 4 Pole 4 1 3 2 1 - Red with black trace 2 - Red with white trace 3 - Red 4 - Green-gnd 4 Pole 2 4 1 3 1 - Brown 2 - White 3 - Blue 4 - Black 4 Pole 4 1 3 2 1 - Black 2 - White 3 - Red 4 - Green-gnd 5 Pole 5 4 1 2 3 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd Configuration Code* Feet Build-a-Part Number Meters Length 3 6 12 20 2 5 10 Code F030 F060 F120 F200 M020 M050 M100 Coupling Nut Option 102000A01F0601 Stainless Steel . . . . . 1 Nonmetallic . . . . . . 2 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 139 Brad® Mini-Change® A-Size Single-Ended Cordsets 130006 Female Straight, Right Angle Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contacts: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01, A02—UL Type STOOW, Hard Service Cord A03, A05, A06, A07—UL 2661, AWM C01—UL Type SOOW, Hard Service Cord Cable Jacket Color: Yellow Operating Temperature: A03, A05, A06, A07— -20 to +80°C A01, A02, C01— -20 to +105°C Environmental Protection: IP67 Poles (Female View) Current Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Cable Length 8.0A 600V AC/DC ST00W PVC (A02) 16 5.6A 300V AC/DC UL 2661 PVC (A03) 4.0A 300V AC/DC UL 2661 8.0A 600V AC/DC 8.0A 600V AC/DC Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 6' 105000A02F060 130006-1240 105001A02F060 130006-1382 18 6' 105000A03F060 130006-1257 PVC (A07) 20 2.0m 105000A07M020 130006-1275 105001A07M020 130006-1404 SOOW Rubber (C01) 16 6' 105000C01F060 130006-1312 STOOW PVC (A01) 16 6' 106000A01F060 130006-1583 106001A01F060 130006-1653 5 Pole 1 5 4 2 3 1 - Red with #1 4 - Red with #4 2 - Red with #2 5 - Red with #5 3 - Green-gnd 5 Pole 5 4 1 2 3 1 - Red with 4 - Red with white trace yellow trace 2 - Red 5 - Red with 3 - Green-gnd black trace 5 Pole 5 4 1 2 3 1 - Black 4 - Brown 2 - Blue 5 - White 3 - Green/yellow-gnd 5 Pole 5 4 1 2 3 1 - Red with 4 - Red with white trace orange trace 2 - Red 5 - Red with 3 - Green-gnd black trace 6 Pole 5 1 4 3 2 6 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd 6 - Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Feet Build-a-Part Number Meters Length 3 6 12 20 2 5 10 Code F030 F060 F120 F200 M020 M050 M100 Coupling Nut Option 102000A01F0601 Stainless Steel . . . . . 1 Nonmetallic . . . . . . 2 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 140 www.molex.com Brad® Mini-Change® A-Size Single-Ended Cordsets Features and Benefits • Low-resistance contact design with Gold over Nickel plating • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant 130006 Male Straight, Right Angle Internal Thread Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: UL Type STOOW, 105C Hard Service Cord (A01) Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Electrical Voltage: 600V AC/DC Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Poles (Male View) Current Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 13.0A STOOW PVC (A01) 16 13.0A STOOW PVC (A01) 10.0A STOOW 8.0A 8.0A Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 6' 102002A01F060 130006-0159 16 6' 103002A01F060 130006-0534 103003A01F060 130006-0647 PVC (A01) 16 6' 104002A01F060 130006-0995 104003A01F060 130006-1087 STOOW PVC (A01) 16 6' 105002A01F060 130006-1438 105003A01F060 130006-1518 STOOW PVC (A01) 16 6' 106002A01F060 130006-1675 2 Pole 1 2 1 - white 2 - black 3 Pole 1 3 2 1 - green 2 - black 3 - white 4 Pole 4 1 3 2 1 - black 2 - white 3 - red 4 - grn-yel 5 Pole 1 5 2 4 3 1 - red/white 4 - red/yel 2 - red 5 - red/blk 3 - green 6 Pole 1 5 4 2 3 6 1 - white 4 - orange 2 - red 5 - black 3 - green-gnd 6 - blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option 102002A01F0601 Stainless Steel . . . . . 1 Nonmetallic . . . . . . 2 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 141 Brad® Mini-Change® A-Size Double-Ended Cordsets 130010 Female-to-Male Straight Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Poles (Female View) Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type STOOW, Hard Service Cord C01—UL Type S0OW, Hard Service Cord Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Current Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 13.0A STOOW PVC (A01) 16 13.0A STOOW PVC (A01) 13.0A SOOW 10.0A Female-to-Male Straight Engineering No. Standard Order No. 6' 112020A01F060 130010-0147 16 6' 113020A01F060 130010-0221 Rubber (C01) 16 6' 113020C01F060 130010-0307 STOOW PVC (A01) 16 6' 114020A01F060 130010-0525 8.0A STOOW PVC (A01) 16 6' 115020A01F060 130010-1005 8.0A STOOW PVC (A01) 16 6' 116020A01F060 130010-1316 2 Pole 1 2 3 Pole 1 2 3 4 Pole 4 1 3 2 5 Pole 5 5 Pole 1 4 2 3 6 Pole 5 4 3 1 2 6 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option 112020A01F0601 Stainless Steel . . . . . 1 Nonmetallic . . . . . . 2 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 142 www.molex.com Brad® Mini-Change® A-Size Double-Ended Cordsets 130010 External Thread Male-toInternal Thread Female Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: K12, K13—UL TC-ER Continuous flex rated A38—UL Type ST0OW, Hard Service Cord Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Poles (Female View) Current Cable Type Cable Jacket (Cable Code) 13.0A TC-ER Female-to-Male Straight Engineering No. Standard Order No. TPE (K13) 113030K13M020 130010-0488 STOOW PVC (A38) 114030A38M020 130010-0795 TC-ER TPE (K12) 114030K12M020 130010-0865 TC-ER TPE (K13) 115030K13M020 130010-0103 3 Pole 1 2 3 4 Pole 2 4 1 3 10.0A 5 Pole 5 1 8.0A 4 2 3 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 1 113030K13M0201 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 143 Brad® Mini-Change® A-Size Receptacles With Leads Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Female Internal Thread Poles Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Shell Material: Zinc with Nickel plate Mounting Thread Size: 1/2" - 14 NPT Cable Length: 2.0m (6.56') Panel Mount: Front Operating Temperature: -20 to +105°C Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Current Engineering No. Standard Order No. 13.0A 1R3000A20M020 130013-0112 8.0A 1R4000A39M020 130013-0301 8.0A 1R5000A20M020 130013-0426 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 4 Pole 2 1 1 - Brown 2 - White 5 4 3 3 - Blue 4 - Black 5 Pole 4 3 1 2 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Inches Meters Length 12 2 Code A120 M020 Coupling Nut Option Stainless Steel . . . . . 1 1R3000A20M0201 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 144 www.molex.com Brad® Mini-Change® A-Size Receptacles With Leads Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Female Straight, Right Angle Front Mount External Thread Environmental Protection: IP67 Straight, Front Mount, 1/2-14" NPT Right Angle, Front Mount, 1/2-14" NPT Straight, Front Mount, Flange PVC, UL1061 PVC, UL1061 PVC, UL1061 Wire Size AWG 16 16 16 Length 12" 12" 12" Configuration Wire Type Poles (Female View) Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat or anodized Aluminum Contact: Brass with Gold over Nickel plate Operating Temperature: -20° to +105°C Current Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 13.0A 600V AC/DC 1R2004A20A120 130013-0060 1R2005A20A120 130013-0074 1R2G04A20A120 130013-0093 13.0A 600V AC/DC 1R3004A20A120 130013-0135 1R3005A20A120 130013-0184 1R3G04A20A120 130013-0273 10.0A 600V AC/DC 1R4004A20A120 130013-0314 1R4005A20A120 130013-0337 1R4G04A20A120 130013-0402 8.0A 600V AC/DC 1R5004A20A120 130013-0442 1R5005A20A120 130013-0482 1R5G04A20A120 130013-0550 8.0A 600V AC/DC 1R6004A20A120 130013-0567 1R6005A20A120 130013-0589 1R6G04A20A120 130013-0614 2 Pole 1 2 1 - White 2 - Black 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 4 Pole 4 1 3 2 1 - Black 2 - White 3 - Red 4 - Green-gnd 5 Pole 1 5 4 2 3 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd 6 Pole 5 1 4 3 2 6 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd 6 - Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Inches Feet Length 12 6 Code A120 F060 Coupling Nut Option 1R2004A20A1201 Stainless Steel . . . . . 1† Nonmetallic . . . . . . 2‡ Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † Stainless steel available only with straight, 1/2"-14 NPT shell or flange shell. ‡ Nonmetallic available only with straight, 1/2"-14 NPT shell. www.molex.com 145 Brad® Mini-Change® A-Size Receptacles With Leads Features and Benefits • Low-resistance contact design with Gold over Nickel plating Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Male Straight, Right Angle External Thread Environmental Protection: IP67 Configuration Wire Type Straight, Front Mount, 1/2-14" NPT Right Angle, Front Mount, 1/2-14" NPT Straight, Front Mount, Flange PVC, UL1061 PVC, UL1061 PVC, UL1061 12" 12" Length Poles (Male View) 2 Pole Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat or anodized Aluminum Contact: Brass with Gold over Nickel plate Operating Temperature: -20 to +105°C 12" Current Voltage Wire Size AWG Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 13.0A 600V AC/DC 16 1R2006A20A120 130013-0076 1R2007A20A120 130013-0090 1R2G06A20A120 130013-0099 13.0A 600V AC/DC 16 1R3006A20A120 130013-0202 1R3007A20A120 130013-0247 1R3G06A20A120 130013-0280 13.0A 600V AC/DC 16 1R3006A24A120 130013-0229 10.0A 300V AC/DC 18 1R3006A17A120 130013-0193 1 2 1 - White 2 - Black 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 3 Pole 1 2 3 1 - Green-gnd 3 - Red with #3 2 - Red with #2 3 Pole 3 1 2 1 - Green-gnd 2 - Red with black trace 3 - Red with white trace Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Inches Feet Meters Length 12 6 2 Code A120 F060 M020 Coupling Nut Option 1R2006A20A1201 Stainless Steel . . . . . 1† Nonmetallic . . . . . . 2‡ Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † Stainless steel available only with straight, 1/2"-14 NPT shell or flange shell. ‡ Nonmetallic available only with straight, 1/2"-14 NPT shell. 146 www.molex.com Brad® Mini-Change® A-Size Receptacles With Leads Features and Benefits • Low resistance contact design with Gold over Nickel plating Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Male Straight, Right Angle External Thread Environmental Protection: IP67 Configuration Straight, Front Mount, 1/2-14" NPT Right Angle, Front Mount, 1/2-14" NPT Straight, Front Mount, Flange Straight, Front Mount, PG13.5 PVC, UL1061 PVC, UL1061 PVC, UL1061 PVC, UL1061 12" 12" 12" Wire Type Length Poles (Male View) 3 Pole Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat or anodized Aluminum Contact: Brass with Gold over Nickel plate Operating Temperature: -20 to +105°C Current Voltage Wire Size AWG Engineering No. Standard Order No. 10.0A 300V AC/DC 18 1R3006A25A120 130013-0238 10.0A 600V AC/DC 16 1R4006A20A120 130013-0353 7.0A 300V AC/DC 18 1R4006A16A120 130013-0341 Engineering No. Standard Order No. Engineering No. 12" Standard Order No. Engineering No. Standard Order No. 1R3D06A25A120 130013-0268 1R4D06A16A120 130013-0396 1 2 3 1 - Green/Yellow-gnd 2 - Brown 3 - Blue 4 Pole 1 2 3 1 - Black 2 - White 4 4 1R4007A20A120 130013-0386 1R4G06A20A120 130013-0409 3 - Red 4 - Green-gnd 4 Pole 2 3 1 - Brown 2 - White 1 3 - Blue 4 - Black Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Inches Feet Meters Length 12 6 2 Code A120 F060 M020 Coupling Nut Option 1R2006A20A1201 Stainless Steel . . . . . 1† Nonmetallic . . . . . . 2‡ Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † Stainless steel available only with straight, 1/2"-14 NPT shell or flange shell. ‡ Nonmetallic available only with straight, 1/2"-14 NPT shell. www.molex.com 147 Brad® Mini-Change® A-Size Receptacles With Leads Features and Benefits • Low resistance contact design with Gold over Nickel plating Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Male Straight, Right Angle External Thread Environmental Protection: IP67 Straight, Front Mount, 1/2-14" NPT Right Angle, Front Mount, 1/2-14" NPT Straight, Front Mount, Flange Straight, Front Mount, PG13.5 PVC, UL1061 PVC, UL1061 PVC, UL1061 PVC, UL1061 Wire Size AWG 16 16 16 18 Length 12" 12" 12" 12" Configuration Wire Type Pole (Male View) Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat or anodized Aluminum Contact: Brass with Gold over Nickel plate Operating Temperature: -20 to +105°C Current Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 8.0A 600V AC/DC 1R5006A20A120 130013-0493 1R5007A20A120 130013-0534 1R5G06A20A120 130013-0557 8.0A 600V AC/DC 1R5006A24A120 130013-0515 5.6A 300V AC/DC 1R5006A17A120 130013-0489 5.6A 300V AC/DC 8.0A 600V AC/DC Engineering No. Standard Order No. 1R5D06A25A120 130013-0548 5 Pole 5 1 4 2 3 4 - Orange 1 - White 6 - Black 2 - Red 3 - Green-gnd 5 Pole 5 1 4 2 3 1 - Red with #1 4 - Red with #4 2 - Red with #2 6 - Red with #5 3 - Green-gnd 5 Pole 5 1 4 2 3 1 - Red with 4 - Red with yellow trace white trace 6 - Red with 2 - Red black trace 3 - Green-gnd 5 Pole 5 1 4 2 3 4 - Brown 1 - Black 6 - White 2 - Blue 3 - Green/yellow gnd 6 Pole 5 1 2 3 6 4 1R6006A20A120 130013-0593 1R6007A20A120 130013-0612 1R6G06A20A120 130013-0620 4 - Orange 1 - White 5 - Black 2 - Red 3 - Green-gnd 6 - Blue Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Inches Feet Meters Length 12 6 2 Code A120 F060 M020 Coupling Nut Option 1R2006A20A1201 Stainless Steel . . . . . 1† Nonmetallic . . . . . . 2‡ Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † Stainless steel available only with straight, 1/2"-14 NPT shell or flange shell. ‡ Nonmetallic available only with straight, 1/2"-14 NPT shell. 148 www.molex.com Brad® Mini-Change® A-Size Bulkhead Pass-Through Receptacles Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Allows through-panel quick connection Physical Connector Face: PVC Contacts: Brass with Gold over Nickel plating Shell: Nickel-plated Brass Reference Information CSA File No.: LR6837 Environmental Protection: IP67 130013 Straight Mechanical Voltage: 600V AC/DC Poles (Female View) Mounting Thread Size Current 7/8" - 16 UN-2A 7/8" - 16 UN-2A Straight Engineering No. Standard Order No. 10.0A 1R4030 130013-0388 8.0A 1R5030 130013-0541 4 Pole 2 4 1 3 5 Pole 5 1 4 2 3 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 149 Brad® Mini-Change® A-Size Field Attachable Connectors With Screw Termination 130017 Female, Male Straight Internal/External Thread Poles (Female View) 3 Pole 1 Coupling Type Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 15 to 24 AWG Cable Range: 5.08 to 11.43mm (.200 to .450") Current Female Straight Engineering No. Standard Order No. 1A3000-34 130017-0004 4 Pole 1 Male Straight Engineering No. Standard Order No. Male Straight Engineering No. Standard Order No. 1A3002-34 130017-0008 1A4002-34 130017-0018 1A5002-34 130017-0026 13.0A External Thread 4 Physical Connector Face: Polyurethane Connector Body: Nylon Contact: Brass with Gold over Nickel plating Coupling Nut: Nickel-plated Brass Operating Temperature: -20 to +80°C Reference Information CSA File No.: LR6837 Internal Thread 2 3 Features and Benefits • Patented Quad-Beam™ contact design for reliability and low resistance • Allows easy conversion to quick-connect or the repair of damaged, molded connectors 1A3006-34 Internal Thread 1A4000-34 130017-0011 130017-0015 10.0A 3 2 External Thread 1 Internal Thread 5 Pole 5 4 3 1A4006-34 1A5000-34 130017-0020 130017-0023 8.0A 2 External Thread 1A5006-34 130017-0029 Note: Sales drawings for all standard order numbers are available on molex.com Coupling Nut Option Configuration Code* Build-a-Part Number Stainless Steel . . . . . 8 1A3000-348 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 150 www.molex.com Brad® Mini-Change® A-Size Plugs for Liquid-Tight Conduit 130006/130018 Female, Male Features and Benefits • Patented Quad Beam™ contact design for reliability and low resistance • Fits standard 1/2" liquid-tight conduit Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Contact: Brass with Gold over Nickel plating Connector Body: Zinc-plated Steel Coupling Nut: Anodized Aluminum Operating Temperature: -20 to +80°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Poles (Female View) Current Female Male Engineering No. Standard Order No. Engineering No. Standard Order No. 13.0A 40925 130006-2099 41037 130006-2102 10.0A 41132 130006-2103 51149 130018-0184 8.0A 41344 130006-2107 41593 130006-2109 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 4 Pole 1 4 3 1 - Black 2 - White 2 3 - Red 4 - Green-gnd 5 Pole 5 4 3 1 2 1 - White 4 - Orange 2 - Red 5 - Black 3 - Green-gnd Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 151 Brad® Mini-Change® A-Size Tee Connectors 120101/130006/130035 Female, Male Features and Benefits • Patented Quad Beam™ contact design for reliability and low resistance Reference Information UL File No.: E152210 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: TPE Contact: Brass with Gold over Nickel plating Coupling Nut: Zinc with black epoxy coat Operating Temperature: -20 to +105°C Environmental Protection: IP67 Tees Poles (Female View) Current Female Engineering No. Standard Order No. 13.0A 61056 130018-0217 10.0A DNETAUXPT 130035-0085 8.0A PBAPT 120101-0001 3 Pole 1 2 3 4 Pole 2 4 1 3 5 Pole 5 1 4 2 3 Note: Sales drawings for all standard order numbers are available on molex.com 152 www.molex.com Brad® Mini-Change® A-Size Adaptors Features and Benefits • Patented Quad Beam™ contact design for reliability and low resistance 130018 Right Angle Reference Information UL File No.: E152210 CSA File No.: LR6837 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Contact: Brass Gold over Nickel plating Coupling Nut: Zinc with black epoxy coat Operating Temperature: -20 to +105°C Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Poles (Female View) 2 Pole Max. Current per Contact Engineering No. Standard Order No. 13.0A 40761 130018-0204 13.0A 41048 130018-0206 10.0A 41212 130018-0207 8.0A 41481 130018-0210 1 2 3 Pole 1 2 3 4 Pole 4 1 3 2 5 Pole 5 1 4 2 3 Brad® Mini-Change® A-Size Accessories Features and Benefits • Protects connector from dust and moisture Physical Material: Anodized Aluminum Chain: Zinc-plated Steel 130201 Caps and Threaded Unions Closure Caps and Threaded Union Type Closure Cap Threaded Union www.molex.com Description A-size with 7/8"-16UN-2B Internal Thread A-size with 7/8"-16UN-2A External Thread Adapter 7/8" External Thread Engineering No. 65-0086 65-0085 55-0426 Standard Order No. 130201-1111 130201-1109 130201-1224 153 Brad® Mini-Change® A-Size MPIS Distribution Boxes 130060 Side Mount Single-Wired Ports Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Fully potted, factory assembled boxes simplify on machine wiring installations • One input or output per port • Brad® Mini-Change Home-run connector for easy replacement Reference Information UL Recognized—E152210 CSA Certified—LR6837 Physical Housing: PET Port Shell Material: Epoxy coated Zinc Connector Face: PVC Contacts: Brass with Gold over Nickel plating Home Run Connector: Brad Mini-Change male connector Wiring Configuration: Single I/O, Brad Mini-Change 3-pole female port Operating Temperature: -20 to +80°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Current: Module—7.0A max. Port—10.0A max. Port Configuration Ports Box Configuration Wiring Schematic LED Indicator Engineering No. Standard Order No. No 409P401 130060-0001 No 409P601 130060-0012 No 409P801 130060-0017 Engineering No. 106000A01F120 208000A01F120 301000A01F120 Standard Order No. 130006-1590 130007-0145 130008-0028 J2 J1 PIN 1 GROUND PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 1 GROUND PIN 2 LOAD (L2) PIN 3 COMMON (L1) J4 J3 PIN 1 GROUND PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 1 GROUND PIN 2 LOAD (L2) PIN 3 COMMON (L1) 4 PIN 6 BLUE LOAD J4 (L2) PIN 4 ORANGELOAD J2 (L2) PIN 1 WHITE COMMON (L1) PIN 3 GREEN GROUND LOAD J1 (L2) PIN 2 RED PIN 5 BLACK LOAD J3 (L2) J1 3 Pole 6 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J2 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J3 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J4 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J5 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J6 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON 1 PIN 8 PIN 2 PIN 1 PIN 5 PIN 7 PIN 6 PIN 4 PIN 3 RED/BLK LOAD J6 BLUE LOAD J4 ORANGE LOAD J2 WHITE COMMON GREEN GROUND RED LOAD J1 BLACK LOAD J3 WHT/BLK LOAD J5 2 3 1 - Ground 3 - Common (L1) 2 - Load (L2) J1 J2 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J3 J4 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J5 J6 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON 8 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON J8 J7 PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON PIN 1 GROUND PIN 2 LOAD PIN 3 COMMON PIN 4 RED/BLK LOAD J6 PIN 2 BLUE LOAD J4 PIN 1 ORANGE LOAD J2 PIN 10 WHITE COMMON PIN 6 ORNG/BLK LOAD J8 PIN 8 GREEN GROUND PIN 7 RED LOAD J1 PIN 9 BLACK LOAD J3 PIN 3 WHT/BLK LOAD J5 PIN 5 GRN/BLK LOAD J7 For connection to ports, see Brad Mini-Change 3-pole female-male internal double-ended cordsets Suggested Home Run Cable Assemblies Brad Mini-Change Female Cordsets Use With 4-port block 6-port block 8-port block 154 Cable Jacket PVC PVC PVC No. of Conductors 6 8 10 Cable Construction 6 x 16 AWG 8 x 16 AWG 10 x 16 AWG Length 6' 6' 6' www.molex.com Brad® Mini-Change® A-Size MPIS Distribution Boxes Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Fully potted, factory assembled boxes simplify on machine wiring installations • One input or output per port • Indicating LEDs for power and sensor trigger indication • Brad Mini-Change Home-run connector for easy replacement 130006 Side Mount Single-Wired Ports with LEDs Reference Information UL Recognized—E152210 CSA Certified—LR6837 Electrical Voltage: 600V AC/DC Current: Module—7.0A max. Port—10.0A max. Physical Housing: PET Port Shell Material: Epoxy coated Zinc Connector Face: PVC Contacts: Brass with Gold over Nickel plating Home Run Connector: Brad Mini-Change male connector Wiring Configuration: Single I/O, Brad Mini-Change 3-pole female port Operating Temperature: -20 to +80°C Environmental Protection: IP67 Port Configuration Ports Box Configuration Wiring Schematic J1 Yes 410P401 130060-0023 Yes 410P601 130060-0024 Yes 410P801 130060-0026 PIN 3 COMMON (L1) PIN 3 COMMON (L1) J3 J4 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) 4 PIN 6 PIN 5 PIN 3 PIN 1 PIN 7 PIN 4 PIN 2 3 Standard Order No. PIN 2 LOAD (L2) PIN 2 LOAD (L2) 2 Engineering No. PIN 1 GROUND PIN 1 GROUND 1 LED Indicator J2 4 BLUE ORANGE WHITE WHT/BLK GREEN RED BLACK LOAD J4 (L2) LOAD J2 (L2) COMMON (L1) LED RETURN (L2) GROUND LOAD J1 (L2) LOAD J3 (L2) J1 J2 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) J3 1 2 J4 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) J5 3 Pole 3 6 4 1 PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) PIN 3 PIN 2 PIN 1 PIN 5 PIN 4 PIN 7 PIN 6 PIN 9 PIN 8 5 PIN 1 GROUND PIN 2 LOAD (L2) 6 LOAD J6 (L2) LOAD J4 (L2) LOAD J2 (L2) COMMON (L1) LED RETURN GROUND LOAD J1 (L2) LOAD J3 (L2) LOAD J5 (L2) 1 - Ground 2 - Load RED/BLK BLUE ORANGE WHITE GRN/BLK GREEN RED BLACK WHT/BLK 2 3 J6 PIN 1 GROUND 3 - Common J1 J2 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) J3 1 2 J4 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) J5 3 4 J6 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) 8 PIN 3 COMMON (L1) J7 5 J8 PIN 1 GROUND PIN 1 GROUND PIN 2 LOAD (L2) PIN 2 LOAD (L2) PIN 3 COMMON (L1) PIN 3 COMMON (L1) 6 PIN 6 PIN 4 PIN 2 PIN 1 PIN 11 PIN 7 PIN 9 PIN 10 PIN 12 PIN 3 PIN 5 PIN 8 8 ORNG/BLK RED/BLK BLUE ORANGE WHITE BLUE/BLK GREEN RED BLACK WHT/BLK GRN/BLK BLK/WHT 7 LOAD J8 (L2) LOAD J6 (L2) LOAD J4 (L2) LOAD J2 (L2) COMMON (L1) LED RETURN (L2) GROUND LOAD J1 (L2) LOAD J3 (L2) LOAD J5 (L2) LOAD J7 (L2) NO CONNECTION For connection to ports, see Brad Mini-Change 3-pole female-male internal double-ended cordsets Suggested Home Run Cable Assemblies Brad Mini-Change Female Cordsets Use With 4-port block 6-port block 8-port block www.molex.com Cable Jacket PVC PVC PVC No. of Conductors 7 9 12 Cable Construction 7 x 16 AWG 9 x 16 AWG 12 x 16 AWG Length 6' 6' 6' Engineering No. 207000A01F120 309000A01F120 302000A01F120 Standard Order No. 130007-0076 130008-0329 130008-0161 155 Brad® Mini-Change® A-Size MPIS Distribution Boxes Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Fully potted, factory assembled boxes simplify on machine wiring installations • Series wired ports for AND or NOR wiring logic • Brad Mini-Change Home-run connector for easy replacement 130060 Side Mount Series-Wired Ports Reference Information UL Recognized—E152210 CSA Certified—LR6837 Physical Housing: PET Port Shell Material: Epoxy coated Zinc Connector Face: PVC Contacts: Brass with Gold over Nickel plating Home Run Connector: Brad Mini-Change male connector Wiring Configuration: Single I/O, Brad Mini-Change 3-pole female port Operating Temperature: -20 to +80°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Amperage: Module—7.0A max. Port—10.0A max. Port Configuration Ports Box Configuration Wiring Schematic J1 LED Indicator Engineering No. Standard Order No. No 409P403 130060-0002 Engineering No. 103000A01F120 Standard Order No. 130006-0232 J2 PIN 1 GROUND PIN 2 LOAD PIN 3 POWER PIN 1 GROUND PIN 2 LOAD PIN 3 POWER 3 Pole 1 1 2 J3 4 2 3 J4 PIN 1 GROUND PIN 2 LOAD PIN 3 POWER 3 PIN 1 GROUND PIN 2 LOAD PIN 3 POWER 4 PIN 2 PIN 1 BLACK LOAD (L2) GREEN GROUND PIN 3 WHITE POWER (L1) 1 - Ground 3 - Common 2 - Load (L2) For connection to ports, see Brad Mini-Change 3-pole female-male internal double-ended cordsets Suggested Home Run Cable Assemblies Brad Mini-Change Female Cordsets Use With 4-port block 156 Cable Jacket PVC No. of Conductors 3 Cable Construction 3 x 16 AWG Length 6' www.molex.com Brad® Mini-Change® A-Size MPIS Distribution Boxes 130060 Side Mount Parallel-Wired Ports Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Fully Potted, factory assembled boxes simplify on machine wiring installations • Each pole parallel-wired throughout the block for easy power or signal distribution • Brad Mini-Change Home-run connector for easy replacement Electrical Current: 3 Pole—13.0A 4 Pole—10.0A Voltage: 600V AC/DC Port Configuration Ports Box Configuration Wiring Schematic Physical Housing: PET Port Shell Material: Epoxy coated Zinc Connector Face: PVC Contacts: Brass with Gold over Nickel plating Home Run Connector: Brad Mini-Change male connector Wiring Configuration: Parallel-wired Operating Temperature: -20 to +80°C Environmental Protection: IP67 LED Indicator Engineering No. Standard Order No. 4 No ACAUX4000 130060-0067 8 No ACAUX8000 130060-0068 4 No DNAUX4000 130060-0065 8 No DNAUX8000 130060-0066 3 Pole 1 3 2 4 Pole 2 1 4 3 Suggested Port and Home Run Cable Assemblies Brad Mini-Change Female-Male Double Ended Cordsets Use With 4-port block 8-port block www.molex.com Cable Jacket TPE TPE No. of Conductors 3 4 Cable Construction 3 x 16 AWG 4 x 16 AWG Length 2.0m 2.0m Engineering No. 113030K13M020 114030K12M020 Standard Order No. 130010-0488 130010-0865 157 Brad® Mini-Change® B-Size Single-Ended Cordsets 130007 Female Straight Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type STOOW, Hard Service Cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Poles 6 6 Pole 4 6 Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 8.0A ST00W PVC (A01) 16 8.0A ST00W PVC (A01) 7.0A ST00W PVC (A01) Female Straight Engineering No. Standard Order No. 6' 206000A01F060 130007-0024 16 6' 207000A01F060 130007-0073 16 6' 208000A01F060 130007-0142 1 2 5 1 - Orange 2 - Blue 3 - Black Current 3 4 - White 5 - Red 6 - Green-gnd 7 Pole 1 5 2 7 3 4 1 - White-Black 4 - Red trace 5 - Orange 2 - Black 6 - Blue 3 - White 7 - Green-gnd 8 Pole 6 5 8 4 1 2 7 3 5 - White 1 - Orange 6 - Red 2 - Blue 3 - White-Black 7 - Green-gnd trace 8 - Red-Black trace 4 - Black Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 206000A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 158 www.molex.com Brad® Mini-Change® B-Size Single-Ended Cordsets 130007 Male Straight Internal Thread Features and Benefits • Low-resistance contact design with Gold over Nickel plating • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type STOOW, Hard Service Cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Poles Current Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 8.0A ST00W PVC (A01) 16 8.0A ST00W PVC (A01) 7.0A ST00W PVC (A01) Male Straight Engineering No. Standard Order No. 6' 206002A01F060 130007-0051 16 6' 207002A01F060 130007-0115 16 6' 208002A01F060 130007-0199 6 Pole 6 1 5 2 3 4 1 - Orange 2 - Blue 3 - Black 4 - White 5 - Red 6 - Green-gnd 7 Pole 1 6 5 2 7 3 4 1 - White-black trace 2 - Black 3 - White 4 - Red 5 - Orange 6 - Blue 7 - Green-gnd 8 Pole 1 2 7 3 1 - Orange 2 - Blue 3 - White-black trace 4 - Black 6 5 8 4 5 - White 6 - Red 7 - Green-gnd 8 - Red-black trace Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 206002A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 159 Brad® Mini-Change® B-Size Double-Ended Cordsets 130011 Female Straight-to-Male Straight Internal Thread Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type ST00W hard service cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Female Straight-to-Male Straight Pole (Female View) 6 6 Pole Wire Size AWG Cable Type Length Engineering No. Order No. 8.0A STOOW PVC (A01) 16 6' 226020A01F060 130011-0010 8.0A STOOW PVC (A01) 16 6' 227020A01F060 130011-0051 7.0A STOOW PVC (A01) 16 6' 228020A01F060 130011-0119 1 2 5 4 6 Current Cable Jacket (Cable Code) 3 7 Pole 1 5 2 7 3 4 8 Pole 1 6 5 2 8 7 3 4 h Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 226020A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 160 www.molex.com Brad® Mini-Change® B-Size Receptacles With Leads Features and Benefits • Patented Quad Beam™ contact provides high reliability and lower resistance Reference Information UL File No.: E152210 CSA File No.: LR6837 130014 Female External Thread Poles 6 Pole 6 Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Current Engineering No. Standard Order No. 8.0A 2R6004A20A120 130014-0015 8.0A 2R7004A20A120 130014-0037 7.0A 2R8004A20A120 130014-0061 1 2 5 4 3 1 - Orange 2 - Blue 3 - Black 6 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Cable Length: 0.305m (1.0') Operating Temperature: -20 to +105°C 4 - White 5 - Red 6 - Green-gnd 7 Pole 1 5 2 7 3 4 1 - White-Black 4 - Red trace 5 - Orange 2 - Black 6 - Blue 3 - White 7 - Green-gnd 8 Pole 6 5 8 4 1 2 7 3 5 - White 1 - Orange 6 - Red 2 - Blue 3 - White-Black 7 - Green-gnd trace 8 - Red-Black trace 4 - Black Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number www.molex.com Inches Feet Length 12 6 Code A120 F060 Coupling Nut Option 2R6004A20A1201 Stainless Steel . . . . . 1 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 161 Brad® Mini-Change® B-Size Receptacles With Leads Features and Benefits • Low resistance contact design with Gold over Nickel plating Reference Information UL File No.: E152210 CSA File No.: LR6837 130014 Male External Thread Poles 6 Pole 1 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Cable Length: 0.305m (1.0') Operating Temperature: -20 to +105°C Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Current Engineering No. Standard Order No. 8.0A 2R6006A20A120 130014-0025 8.0A 2R7006A20A120 130014-0050 7.0A 2R8006A20A120 130014-0078 6 5 2 3 4 1 - Orange 2 - Blue 3 - Black 1 4 - White 5 - Red 6 - Green 7 Pole 6 5 2 7 4 3 1 - White with Black trace 2 - Black 3 - White 4 - Red 5 - Orange 6 - Blue 7 - Green 8 Pole 1 2 7 3 1 - Orange 2 - Blue 3 - White with Black trace 4 - Black 6 5 8 4 5 - White 6 - Red 7 - Green 8 - Red with Black trace Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number 162 Inches Feet Length 12 6 Code A120 F060 Coupling Nut Option 2R6006A20A1201 Stainless Steel . . . . . 1 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com Brad® Mini-Change® B-Size Accessories Features and Benefits • Protects connector from dust and moisture Physical Material: Anodized Aluminum Chain: Zinc-plated Steel 130201 Threaded Product Name Closure Cap Threaded Union www.molex.com Description Engineering No. Standard Order No. 1"-16UN-2B Internal Thread, Anodized Aluminum with Steel Bead Chain 1"-16UN-2B External Thread, Anodized Aluminum with Steel Bead Chain Adapter, 1"-16UN-2A External Thread, Anodized Aluminum 65-0103 65-0102 130201-1116 130201-1115 Engineering No. Standard Order No. 55-0466 130201-1226 163 Brad® Mini-Change® C-Size Single-Ended Cordsets Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant 130008 Female Straight, Right Angle Internal Thread Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type ST00W hard service cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Female Straight Poles 6 Current Cable Type Cable Jacket (Cable Code) Wire Size AWG Length Engineering No. Order No. Engineering No. Order No. 7.0A STOOW PVC (A01) 16 6' 309000A01F060 130008-0325 309001A01F060 130008-0351 7.0A STOOW PVC (A01) 16 6' 301000A01F060 130008-0025 301001A01F060 130008-0098 5.0A STOOW PVC (A01) 16 6' 302000A01F060 130008-0157 302001A01F060 130008-0212 9 Pole 1 7 2 8 3 5 9 4 1 - Orange 2 - Blue 3 - Red-Black trace 4 - Green-Black trace 5 - White 6 - Red 7 - Green-gnd 8 - White-Black trace 9 - Black 10 Pole 7 10 8 1 6 5 4 2 9 3 6 - Orange1 - Orange Black trace 2 - Blue 3 - White-Black 7 - Red trace 8 - Green-gnd 4 - Red-Black 9 - Black trace 10 - White 5 - Green-Black trace 8 12 7 Female Right Angle 12 Pole 6 11 5 1 - Orange 2 - Blue 3 - White-Black trace 4 - Red-Black trace 5 - Green-Black trace 6 - OrangeBlack trace 9 1 2 10 3 4 7 - Blue-Black trace 8 - Red-Black trace 9 - Green-gnd 10 - Red 11 - White 12 - Black Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 309000A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 164 www.molex.com Brad® Mini-Change® C-Size Single-Ended Cordsets 130008 Male Straight Internal Thread Features and Benefits • Low-resistance contact design with Gold over Nickel plating • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type STOOW hard service cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Male Straight Poles Current Cable Type Cable Jacket (Cable Code) Wire Size AWG Length Engineering No. Order No. 7.0A STOOW PVC (A01) 16 6' 309002A01F060 130008-0366 7.0A STOOW PVC (A01) 16 6' 301002A01F060 130008-0117 5.0A STOOW PVC (A01) 16 6' 302002A01F060 130008-0231 9 Pole 6 1 7 2 8 3 5 9 4 1 - Orange 2 - Blue 3 - Red-Black trace 4 - Green-Black trace 5 - White 6 - Red 7 - Green-gnd 8 - White-Black trace 9 - Black 10 Pole 8 1 7 10 2 9 3 6 5 4 6 - Orange1 - Orange Black trace 2 - Blue 3 - White-Black 7 - Red trace 8 - Green-gnd 4 - Red-Black 9 - Black trace 10 - White 5 - Green-Black trace 9 1 2 12 Pole 8 12 7 6 11 5 7 - Blue-Black 1 - Orange trace 2 - Blue 3 - White-Black 8 - Black-White trace trace 4 - Red-Black 9 - Green-gnd 10 - Red trace 5 - Green-Black 11 - White trace 12 - Black 6 - OrangeBlack trace 10 3 4 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 309002A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 165 Brad® Mini-Change® C-Size Double-Ended Cordsets 130012 Female Straight-to-Male Straight Internal Thread Features and Benefits • Patented Quad Beam™ provides high reliability and low resistance • Epoxy coated coupling nut is corrosion and weld slag resistant • Cable is oil, water and abrasion resistant Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable: A01—UL Type ST00W extra hard service cord Cable Jacket: PVC Cable Jacket Color: Yellow Operating Temperature: -20 to +105°C Environmental Protection: IP67 Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG Cable Type: UL Type ST00W Female Straight-to-Male Straight Pole (Female View) 6 1 7 2 8 3 9 4 10 Pole 7 10 8 1 6 5 4 2 9 3 6 11 5 Cable Type Cable Jacket (Cable Code) Wire Size AWG Length Engineering No. Order No. 7.0A STOOW PVC (A01) 16 6' 339020A01F060 130012-0385 7.0A STOOW PVC (A01) 16 6' 331020A01F060 130012-0009 5.0A STOOW PVC (A01) 16 6' 332020A01F060 130012-0113 9 Pole 5 8 12 7 Current 12 Pole 9 1 2 10 3 4 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Feet Length 3 6 12 20 Code F030 F060 F120 F200 Coupling Nut Option Stainless Steel . . . . . 1 339020A01F0601 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 166 www.molex.com Brad® Mini-Change® C-Size Receptacles With Leads Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance Reference Information UL File No.: E152210 CSA File No.: LR6837 130015 Female External Thread Poles 6 Electrical Voltage: 600V AC/DC Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Current Engineering No. Standard Order No. 3R9004A20A120 130015-0117 3R1004A20A120 130015-0024 3R2004A20A120 130015-0054 9 Pole 1 7 2 8 3 5 9 4 1 - Orange 2 - Blue 3 - Red-Black trace 4 - Green-Black trace 5 - White 6 - Red 7 - Green-gnd 8 - White-Black trace 9 - Black 10 Pole 7 10 8 1 6 5 4 2 9 3 7.0A 6 - Orange1 - Orange Black trace 2 - Blue 3 - White-Black 7 - Red trace 8 - Green-gnd 4 - Red-Black 9 - Black trace 10 - White 5 - Green-Black trace 8 12 7 Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Cable Length: 0.305m (1.0') Operating Temperature: -20 to +105°C 12 Pole 6 11 5 1 - Orange 2 - Blue 3 - White-Black trace 4 - Red-Black trace 5 - Green-Black trace 6 - OrangeBlack trace 9 1 2 10 3 4 7 - Blue-Black trace 8 - Red-Black trace 9 - Green-gnd 10 - Red 11 - White 12 - Black 5.0A Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number www.molex.com Inches Feet Length 12 6 Code A120 F060 Coupling Nut Option 3R9004A20A1201 Stainless Steel . . . . . 1 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 167 Brad® Mini-Change® C-Size Receptacles With Leads Features and Benefits • Low resistance contact design with Gold over Nickel plating Reference Information UL File No.: E152210 CSA File No.: LR6837 130015 Male External Thread Electrical Voltage: 600V AC/DC 9 Pole Engineering No. Standard Order No. 3R9006A20A120 130015-0137 3R1006A20A120 130015-0044 3R2006A20A120 130015-0076 6 9 4 5 - White 6 - Red 7 - Green 8 - White with Black trace 9 - Black 7.0A 10 Pole 7 10 6 5 4 2 9 3 1 - Orange 2 - Blue 3 - White with Black trace 4 - Red with Black trace 5 - Green with Black trace 9 1 Current 5 1 - Orange 2 - Blue 3 - Red with Black trace 4 - Green with Black trace 8 1 Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Poles 1 7 2 8 3 Physical Connector Face: PVC Shell Material: Zinc with black epoxy coat Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Cable Length: 0.305m (1.0') Operating Temperature: -20 to +105°C 6 - Orange with Black trace 7 - Red 8 - Green 9 - Black 10 - White 12 Pole 2 10 3 4 1 - Orange 2 - Blue 3 - White with Black trace 4 - Red with Black trace 5 - Green with Black trace 6 - Orange with Black trace 8 12 7 6 11 5 7 - Blue with Black trace 8 - Black with White trace 9 - Green 10 - Red 11 - White 12 - Black 5.0A Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number 168 Inches Feet Length 12 6 Code A120 F060 Coupling Nut Option 3R9006A20A1201 Stainless Steel . . . . . 1 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com Brad® Mini-Change® C-Size 19-Pole Single and Double-Ended Cordsets Electrical Current per Contact: 3.0A/2.0A Voltage: 300V AC/DC 130008/130012 Female Straight, Right Angle (Single-Ended) Female Straight-to-Male Straight (Double-Ended) Threaded Mechanical Wire Size: 18/22 AWG Environmental Protection: IP67 Female-to-Male Double-Ended Female Single-Ended Female Straight 19 Pole (Female View) 13 1 12 Engineering No. 2 14 4 19 Standard Order No. Engineering No. 10 2 9 3 6 7 303000P80M050 130008-0303 303001P80M050 130008-0315 Straight-to-Straight 19 Pole (Female View) Standard Order No. 13 3 5 Female Right Angle 11 18 15 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable Jacket Color: Black Cable Jacket Material: PUR Operating Temperature: -20 to +80°C Features and Benefits • 18 AWG power and 22 AWG control conductors • Oil and abrasion resistant polyurethane (PUR) jacket 1 12 14 8 16 4 Standard Order No. 333030P80M050 130012-0339 11 18 10 9 17 Engineering No. 17 15 5 19 6 7 8 16 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option 303000P80M0501 Stainless Steel . . . . . 1 Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 169 Brad® Mini-Change® C-Size 19-pole Receptacles Features and Benefits • 18 AWG power and 22 AWG control conductors • Oil and abrasion resistant polyurethane (PUR) jacket 130015 Female, Male Threaded Electrical Current per Contact: 3.0A/2.0A Voltage: 300V AC/DC Mechanical Wire Size: 18/22 AWG Straight 19 Pole (Female View) 1 12 Engineering No. 3 9 14 17 4 8 16 15 19 6 7 1 12 11 18 10 Straight 19 Pole (Male View) Standard Order No. 11 18 2 5 Environmental Protection: IP67 Male Receptacle Female Receptacle 13 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable Jacket Color: Black Cable Jacket Material: PUR Operating Temperature: -20 to +80°C 3 14 17 8 16 3R3N36E80C300 130015-0109 2 9 130015-0098 Standard Order No. 13 10 3R3N30E80C300 Engineering No. 7 5 6 4 15 19 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Centimeters Meters Length 30 2 Code C300 M020 Shell Option 3R3N30E80C3001 Stainless Steel . . . . . 1 Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 170 www.molex.com Brad® Mini-Change® C-Size Accessories Features and Benefits • Protects connector from dust and moisture Environmental Protection: IP67 130201 Closure Cap and Threaded Union Product Name Closure Cap Threaded Union Description Engineering No. Standard Order No. 1 1/8"-16UN-2B Internal Thread, Anodized Aluminum, with Steel Bead Chain 65-0105 130201-1120 1 1/8"-16UN-2A External Thread, Anodized Aluminum, with Steel Bead Chain 65-0104 130201-1118 Adapter, 1 1/8"-16UN-2A External Thread, Anodized Aluminum Engineering No. Standard Order No. 55-0496 130201-1228 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 171 Brad M23 Signal and Power Connectors Brad® M23 connectors and receptacles for signal and power applications meet stringent requirements for reliability and performance in the harshest of industrial environments. M23 Signal Connectors include fieldattachable, male and female cable connectors and receptacles from 6-pole to 19-pole in both straight and right-angled versions. Designed to accommodate a broad range of cable outer diameters and receptacles, M23 connectors guarantee high flexibility in front- and back-mounting applications. Inserts are available with solder or crimp contacts. The integrated locking clip secures the contacts in the inserts. Assembly and disassembly are easily performed without the need for special assembly tools. M23 Power Connectors are designed for power applications up to 28.0A. Molex offers field-attachable cable connectors and receptacles in 6-pole (5+PE) and 8-pole (4+3+PE) versions. Applying the same modular design as the signal connectors, both pole counts can be used in straight and right-angled versions that are easy to assemble and disassemble with no special tools required. Copper-Zinc Alloy Die-Cast, Nickel-Plated Brass housing construction designed for harsh environments Wide range of cable diameters covered for high flexibility: 3.00 –17.00 mm (0.12 – .55") Integrated strain-relief fitting designed for industrial environments Low contact resistance as a result of a gold-plated contact area. Gold-plated contacts are standard for highest reliability Variety of contact styles include: crimp, solder and PCB Features and Benefits Applications Signal Connector • Servo drives • Encoders • Resolvers • Active and passive I/O boxes • Safety applications • Safety switches • Safety door handles • Harsh commercial • Solar panel wiring systems • Home run connectivity for MPIS • Cable assembly and shielding are performed in one simple step for user-friendly assembly • Clipped-on, strain-relief insert prevents cable rotation • Flexible, EMC O-ring guarantees reliable EMC protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows for easy assembly and disassembly Power Connector Crimp contacts are available with different crimp ranges. Female contacts with integrated springs assure exceptional electrical performance with ultimate contact reliability in both signal and power product ranges. M23 • Modular design means the same insert is used for all housings • Integrated locking clip allows for quick assembly and disassembly • Plug-and-play design allows complete assembly and disassembly without special tools • Gold-plated contact area features durable, corrosion-resistant plating that maintains low electrical resistance through the mate/unmate cycles • Integrated strain-relief fitting prevents cable rotation Brad® M23 Signal Field Attachable Connectors 120230 Female Crimp Style Contacts Straight, Right Angle Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Inserts (for contacts): Thermoplastic polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: 4x Poles 6 Pole Max. Current per Contact Max. Voltage Cable Diameter* Crimp Range 300V 7.00-12.00mm (.276-.472") 0.75-2.5mm 20.0A Female Straight Engineering No. Standard Order No. KAS6S00-405 120230-0005 20.0A KAS7S00-405 300V 7.00-12.00mm (.276-.472") Standard Order No. KAS6S01-409 120230-0067 KAS7S01-405 120230-0072 2 8.0A 7 Pole Female Right Angle Engineering No. 120230-0014 0.75-2.5mm2 8.0A 9 Pole (8+1) 8=8.0A, 1=20.0A 300V 7.00-12.00mm (.276-.472") 0.34-1.00mm2/0.75-2.5mm2 KAS9S00-425 120230-0023 KAS9S01-425 120230-0078 8.0A 300V 7.00-12.00mm (.276-.472") 0.34-1.00mm2 KASCS00-025 120230-0032 KASCS01-025 120230-0084 8.0A 150V 7.00-12.00mm (.276-.472") 0.34-1.00mm2 KASHS00-025 120230-0041 KASHS01-025 120230-0090 8.0A 150V 7.00-12.00mm (.276-.472") 0.34-1.00mm2 KASJS00-025 120230-0050 KASJS01-025 120230-0096 16=8.0A, 3=10.0A 150V 7.00-12.00mm (.276-.472") 0.34-1.00mm2/0.56-1.00mm2 KASLS00-225 120230-0059 KASLS01-225 120230-0102 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com *Cable diameters 3.00-7.00mm and 11.00-17.00mm also available. Contact Molex for more information. 174 www.molex.com Brad® M23 Signal Field Attachable Connectors 120230 Male Crimp Style Contacts Straight Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Inserts (for contacts): Thermoplastic polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: 4x Poles Max. Current per Contact Max. Voltage Cable Diameter* Crimp Range Engineering No. Standard Order No. 20.0A 300V 7.00-12.00mm (.276-.472") 0.75-2.50mm2 KAS6S06-405 120230-0110 20.0A 300V 7.00-12.00mm (.276-.472") 0.75-2.50mm2 KAS7S06-405 120230-0119 8=8.0A, 1=20.0A 300V 7.00-12.00mm (.276-.472") 0.14-1.00mm2/0.75-2.50mm2 KAS9S06-415 120230-0128 8.0A 300V 7.00-12.00mm (.276-.472") 0.14-1.00mm2 KASCS06-015 120230-0137 8.0A 150V 7.00-12.00mm (.276-.472") 0.14-1.00mm2 KASHS06-015 120230-0146 8.0A 150V 7.00-12.00mm (.276-.472") 0.14-1.00mm2 KASJS06-015 120230-0155 16=8.0A, 3=10.0A 150V 7.00-12.00mm (.276-.472") 0.14-1.00mm2/ 0.14-1.00mm2 KASLS06-115 120230-0164 6 Pole 7 Pole 9 Pole (8+1) 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com *Cable diameters 3.00-7.00mm and 11.00-17.00mm also available. Contact Molex for more information. www.molex.com 175 Brad® M23 Signal Receptacles Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly 120231 Female Crimp Style Contacts Straight Front Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Inserts (for contacts): Thermoplastic polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: 4x Poles Max. Current per contact Max. Voltage Mounting Type Mounting Thread Crimp Range 20.0A 300V Flange-Mount Flange 4x0 3.2mm 20.0A 300V Flange-Mount 8 = 8.0A 1 = 20.0A 300V 8.0A Straight Engineering No. Standard Order No. 0.75-2.5mm2 KRS6G20-403 120231-0002 Flange 4x0 3.2mm 0.75-2.5mm2 KRS7G20-403 120231-0005 Flange-Mount Flange 4x0 3.2mm 0.54-2.1mm2/ 0.75-2.5mm2 KRS9G20-423 120231-0008 300V Flange-Mount Flange 4x0 3.2mm 0.34-1.0mm2 KRSCG20-023 120231-0011 8.0A 150V Flange-Mount Flange 4x0 3.2mm 0.34-1.0mm2 KRSHG20-023 120231-0014 8.0A 150V Flange-Mount Flange 4x0 3.2mm 0.34-1.0mm2 KRSJG20-023 120231-0017 16 = 8.0A 3 = 10.0A 150V Flange-Mount Flange 4x0 3.2mm 0.34-1.0mm2/ 0.56-1.0mm2 KRSLG20-223 120231-0020 6 Pole 7 Pole 9 Pole (8+1) 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com 176 www.molex.com Brad® M23 Signal Receptacles Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly 120231 Male Crimp Style Contacts Straight, Right Angle Front Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Contact Inserts: Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: NEMA 4x Poles (Male View) Straight Max. Current per Contact Max. Voltage Mounting Type Mounting Thread Crimp Range 20.0A 300V Flange Mount Flange 4x3.20mm 20.0A 300V Flange Mount 8 = 8.0A 1 = 20.0A 300V 8.0A Right Angle* Engineering No. Standard OrderNo. Engineering No. Standard OrderNo. 0.75-2.50mm2 KRS6G26-4031 120231-0023 KRS6G27-4012 120231-0044 Flange 4x3.20mm 0.75-2.50mm2 KRS7G26-4031 120231-0026 KRS7G27-4012 120231-0047 Flange Mount Flange 4x3.20mm 0.14-1.00mm2/ 0.75-2.50 mm2 KRS9G26-4131 120231-0029 KRS9G27-4112 120231-0050 300V Flange Mount Flange 4x3.20mm 0.14-1.00mm2/ 0.75-2.50 mm2 KRSCG26-0131 120231-0032 KRSCG27-0112 120231-0053 8.0A 150V Flange Mount Flange 4x3.20mm 0.14-1.00mm2/ 0.75-2.50 mm2 KRSHG26-0131 120231-0035 KRSHG27-0112 120231-0056 8.0A 150V Flange Mount Flange 4x3.20mm 0.14-1.00mm2/ 0.75-2.50 mm2 KRSJG26-0131 120231-0038 KRSJG27-0112 120231-0059 16 = 18.0A 3 = 10.0A 150V Flange Mount Flange 4x3.20mm 0.14-1.00mm2/0.14-1.00mm2 KRSLG26-1131 120231-0041 KRSLG27-1112 120231-0062 6 Pole 7 Pole 9 Pole (8+1) 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com *Receptacle flange mount rotatable www.molex.com 177 Brad® M23 Signal Receptacles Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly 120231 Male Crimp Style Contacts Straight Back Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Contact Inserts: Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: NEMA 4x Poles (Male View) Max. Current per Contact Max. Voltage Mounting Type Mounting Thread Crimp Range 20.0A 300V Flange Mount Flange 4xM3 20.0A 300V Flange Mount 8 = 8.0A 1 = 20.0A 300V 8.0A Straight Engineering No. Standard OrderNo. 0.75-2.50mm2 KRS6G46-4041 120231-0066 Flange 4xM3 0.75-2.50mm2 KRS7G46-4041 120231-0070 Flange Mount Flange 4xM3 0.14-1.00mm2/ 0.75-2.50 mm2 KRS9G46-4141 120231-0074 300V Flange Mount Flange 4xM3 0.14-1.00mm2 KRSCG46-0141 120231-0078 8.0A 150V Flange Mount Flange 4xM3 0.14-1.00mm2 KRSHG46-0141 120231-0082 8.0A 150V Flange Mount Flange 4xM3 0.14-1.00mm2 KRSJG46-0141 120231-0086 16 = 18.0A 3 = 10.0A 150V Flange Mount Flange 4xM3 0.14-1.00mm2/ 0.14-1.00mm2 KRSLG46-1141 120231-0090 6 Pole 7 Pole 9 Pole (8+1) 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com 178 www.molex.com Brad® M23 Signal Receptacles Features and Benefits • Cable assembly and shielding in one assembly step • Clipped-on strain-relief insert prevents cable rotation • Flexible EMC-O-Ring guarantees reliable EMC-protection • Radial-encompassing spring contacts assure low plug-in resistance and high mating cycles • Integrated locking clip secures the contact in the insert and allows easy assembly and disassembly 120231 Male Crimp Style Contacts Straight Back Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Cable Diameter Range: 3.00 to 17.00mm (0.12 to 0.55") Contact Inserts: Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT fire protection class V-0 Contacts: Brass alloy Contact Type: Crimp, solder, dip-solder (PCB) Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to +125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: NEMA 4x Poles (Male View) Max. Current per Contact Max. Voltage Mounting Type Mounting Thread Crimp Range 20.0A 300V Flange Mount Single Hole 20.0A 300V Flange Mount 8 = 8.0A 1 = 20.0A 300V 8.0A Straight Engineering No. Standard OrderNo. 0.75-2.50mm2 KRS6P46-400 120231-0094 Single Hole 0.75-2.50mm2 KRS7P46-400 120231-0098 Flange Mount M25x1.5 0.14-1.00mm2/ 0.75-2.50 mm2 KRS9P46-410 120231-0102 300V Flange Mount M25x1.5 0.14-1.00mm2 KRSCP46-010 120231-0106 8.0A 150V Flange Mount M25x1.5 0.14-1.00mm2 KRSHP46-010 120231-0110 8.0A 150V Flange Mount M25x1.5 0.14-1.00mm2 KRSJP46-010 120231-0114 16 = 18.0A 3 = 10.0A 150V Flange Mount M25x1.5 0.14-1.00mm2/ 0.14-1.00mm2 KRSLP46-110 120231-0118 6 Pole 7 Pole 9 Pole (8+1) 12 Pole 16 Pole 17 Pole 19 Pole (16+3) Note: Sales drawings for all standard order numbers are available on molex.com *Receptacle flange mount rotatable www.molex.com 179 Brad® M23 Signal Single-Ended Molded Cordsets Features and Benefits • 12 and 19 pole versions available • IP67 rated for harsh environments • Offered with PUR cables for moderate flexing and for environments encountering cutting fluids and oils 120094 Female Straight Female Right Angle-to-Pigtail Electrical Voltage: 63V AC/DC max. Current: 6.0A max. Mechanical Wire Size: 18/22 AWG Physical Connector Body: TPU Cable Jacket: PUR Keyway: None Connector End A: M23 Connector End B: Pigtail Contact: Copper with Gold over Nickel plating Coupling Nut: Nickel-plated Brass Cable Length: 10.0m (32.81') Cable Jacket Color: Black Operating Temperature: -25 to +90°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) 12 Pole Female Right Angle-to-Pigtail Engineering No. Standard Order No. Engineering No. Standard Order No. 9.40mm (.370") K02100P80M100 120094-5022 K02101P80M100 120094-0125 11.43mm (.450") K03000P80M100 120094-5003 K03001P80M100 120094-0044 9 1 8 12 7 10 2 3 4 Female Straight Cable Diameter 5 6 11 19 Pole 1 10 2 3 14 4 12 18 5 19 6 11 17 10 9 16 8 7 15 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 K02100P80M100 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 180 www.molex.com Brad® M23 Power Field Attachable Connectors 120233 Female Crimp Style Contacts Straight, Right Angle Features and Benefits • Modularity—Same insert for all housings • The integrated locking clip allows quick assembly • Complete assembly and disassembly without special tools • Lowest contact resistance as a result of a Gold-plated contact area • Integrated strain-relief fitting Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Contact Inserts: Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT fire protection class 94V-0 Contacts: Brass alloy Type of Contacts: Crimp Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to 125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: NEMA 4x Poles (Female View) Max. Current per Contact Max. Voltage Crimp Range 28.0A 800V 4=8.0A, 4=28.0A 4=300V, 4=800V Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 0.75-2.50mm2 KAP6S00-105 120233-0001 KAP6S01-105 120233-0009 0.25-1.00mm2/0.75-2.5mm2 KAP8S00-115 120233-0005 KAP8S01-115 120233-0013 6 (5+PE) 8 (4+3+PE) Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 181 Brad® M23 Power Field Attachable Connectors 120233 Male Crimp Style Contacts Straight Poles Features and Benefits • Modularity—same insert for all housings • The integrated locking clip allows quick assembly • Complete assembly and disassembly without special tools • Lowest contact resistance as a result of a Gold-plated contact area • Integrated strain-relief fitting Physical Connector Body: Nylon Keyway: None Contact: Brass with Gold over Nickel plating Operating Temperature: -40 to +125°C Environmental Protection: IP67 Max. Current per Contact Max. Voltage Cable Diameter Crimp Range Engineering No. Standard Order No. 28.0A 800V 7.00-12.00mm (.276-.472") 0.25-1.00mm KAP6S06-105 120233-0017 4 = 8.0A 4 = 28.0A 4 = 300V 4 = 800V 7.00-12.00mm (.276-.472") 0.75-2.50mm KAP8S06-115 120233-0021 6 Pole (5+PE) 8 Pole (4+3+PE) Note: Sales drawings for all standard order numbers are available on molex.com 182 www.molex.com Brad® M23 Power Connectors Receptacles Features and Benefits • Modularity—same insert for all housings • The integrated locking clip allows quick assembly • Complete assembly and disassembly without special tools • Lowest contact resistance as a result of a Gold-plated contact area • Integrated strain-relief fitting 120234 Female Crimp Style Contacts Straight Front Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Inserts (for contacts): Thermoplastic polyamid PA 6 (Nylon 6/6), PBT fire protection class 94V-0 Contacts: Brass alloy Type of Contacts: Crimp Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to 125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: 4x Poles Max. Current per Contact Max. Voltage Panel Mount Style Mounting Type Mounting Thread Crimp Range 28.0A 800V Front Panel Flange-Mount Flange 4xO 3.2mm 4=8.0A, 4=28.0A 4=300V, 4=800V Front Panel Flange-Mount Flange 4xO 3.2mm Straight Engineering No. Standard Order No. 0.75-2.5mm2 KRP6G00-103 120234-0001 0.25-1.00mm2/.75-2.5mm2 KRP8G00-113 120234-0003 6 Pole (5+PE) 8 Pole (4+3+PE) Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 183 Brad® M23 Power Receptacles Features and Benefits • Modularity—same insert for all housings • The integrated locking clip allows quick assembly • Complete assembly and disassembly without special tools • Lowest contact resistance as a result of a Gold-plated contact area • Integrated strain-relief fitting 120234 Male Crimp Style Contacts Straight, Right Angle Front, Back Panel Mount Physical Housing: Copper-Zinc alloy, die-casting Housing Surface: Nickel-plated Brass Inserts (for contacts): Thermoplastic polyamid PA 6 (Nylon 6/6), PBT fire protection class 94V-0 Contacts: Brass alloy Type of Contacts: Crimp Contact Surface at Point of Contact: Nickel- and Gold-plated (0.25μm) Minimum Mating Cycles: >1000 Seals/O-Rings: Buna-N standard Operating Temperature: -40 to 125°C Environmental Protection: IP67 per EN 60625 (connected) NEMA Rating: 4x Poles Straight Max. Current per Contact Max. Voltage Panel Mount Style Mounting Type Mounting Thread Crimp Range 28.0A 800V Front Panel Flange-Mount Flange 4xØ 3.20mm 0.75-2.50mm2 Rotatable Engineering No. Standard Order No. KRP6G06-103 120234-0005 KRP8G06-113 120234-0007 Right Angle Engineering No. Standard Order No. 6 Pole (5+PE) No 8 Pole (4+3+PE) 4=8.0A, 4=28.0A 4=300V, 4=800V Flange 4xØ 3.20mm 0.25-1.00mm2/ 0.75-2.5mm2 Front Panel Flange 25.00 x 25.00mm Flange 4xØ 2.70mm 0.75-2.50mm2 KRP6G07-1012 120234-0009 Front Panel Flange 25.00 x 25.00mm Flange 4xØ 2.70mm 0.25-1.00mm2/0.752.5mm2 KRP8G07-1112 120234-0011 Front Panel Flange-Mount 6 Pole (5+PE) 28.0A 800V 8 Pole (4+3+PE) 4=8.0A, 4=28.0A 4=300V, 4=800V Yes 6 Pole (5+PE) 28.0A 800V Front Panel Flange 28.00 x 28.00mm Flange 4xØ 3.20mm 0.75-2.50mm2 KRP6G07-1052 120234-0013 Front Panel Flange 28.00 x 28.00mm Flange 4xØ 3.20mm 0.25-1.00mm2/0.752.5mm2 KRP8G07-1152 120234-0015 8 Pole (4+3+PE) 4=8.0A, 4=28.0A 4=300V, 4=800V 6 Pole (5+PE) 28.0A 800V Back Panel Flange-Mount Flange 4xØ 3.20mm 0.75-2.50mm2 KRP6G46-1031 120234-0017 Back Panel Flange-Mount Flange 4xØ 3.20mm 0.25-1.00mm2/0.752.5mm2 KRP8G46-1131 120234-0019 8 Pole (4+3+PE) 4=8.0A, 4=28.0A 4=300V, 4=800V No 6 Pole (5+PE) 28.0A 800V Back Panel Single Hole Mount M25 x 1.50mm 0.75-2.50mm2 KRP6P46-100 120234-0021 Back Panel Single Hole Mount M25 x 1.50mm 0.25-1.00mm2/0.752.5mm2 KRP8P46-110 120234-0023 8 Pole (4+3+PE) 4=8.0A, 4=28.0A 4=300V, 4=800V Note: Sales drawings for all standard order numbers are available on molex.com 184 www.molex.com Brad® M23 Power and Signal Tools and Accessories 120155 Description Crimp Tool Power/Signal Power Signal Power Locator Signal Assembly Tool Adapter Flange www.molex.com Signal Signal/Power Gender Male Female Male Female Engineering No. KP-TOOL-01 KS-TOOL-01 KP-LOC-01 KP-LOC-02 KS-LOC-01 KS-LOC-02 KS-TOOL-02 KA-FLANGE Standard Order No. 120155-0017 120155-0012 120155-0018 120155-0019 120155-0013 120155-0014 120155-0015 120155-0016 185 mPm DIN Cordset Family DIN FIELD ATTACHABLE The mPm range of connectors conform to Industry Standard EN 175301-803 (formerly DIN 43650). This is the standard for a series of electrical connectors, which are commonly used with solenoid valves (especially those used on hydraulic and pneumatic valves). The new generation of Molex DIN connectors provides customers with unsurpassed sealing performance, easier assembly and mounting and lower applied costs. The connector has an external nut to provide greater and consistent torque which ensures good cable retention and high reliability. Together with the integrated front gasket, Molex DIN connectors achieve a sealing performance from dust and water to IP67. Cable retention force is increased by up to 115% when compared with traditional internal nut designs. This innovative new design reduces the number of components in the connector, making customer assembly and secure mounting, easier and quicker. Traditional mPm connectors are supplied to the customer pre-assembled, requiring disassembly before terminating the cable. The new generation of connectors is supplied in single set, or bulk components reducing disassembly time and reducing cost. The connectors can accommodate PG9 and PG11 cable and up to 9.00mm cable outer diameter and since one size fits all the customer can reduce their connector inventory. The result is a higher performance and lower overall cost solution. To further reduce labor, pre-terminated and overmolded DIN connectors are also available in stand lengths. Field Attachable With LED Field Attachable w/o LED Industry standard 7/8'' - 16UN and m12 connection options for complete system "plug-and-play" connection capability of both inputs and outputs ID label snaps in for complete and quick identification of control system components Variety of LED indication options for easily visable status indication PVC and PUR cable options for heavyduty industrial, as well as chemical and abrasion-resistant applications Complete chemical bond on overmolding material maintains water-tight bond from overmold to cable while providing stress relief Overmolded with LED MOLDED CABLE Our connectors with molded in cable are suitable for use with most types of solenoid. They offer a fast and efficient method of connection resulting in greatly reduced installation time and cost. They can be supplied with or without integral LED indicators and suppression circuits. A diagram is printed on each connector with circuit to allow for easy user identification. Overmolded With LED Overmolded w/o LED Replaceable gasket during solenoid or valve changeout to assure integrity of the connector/ valve interface is maintained Brad® mPm® Field Attachable DIN Valve Connectors Electrical Max. Current: 16.0A Contact Resistance: ≤4 milliohms max. Insulation Resistance: 100 Megaohms min. Max. Conductor: 1.50mm2/16 AWG 121201/121207 Form A External Thread Non-Electronic, Electronic Mechanical Insertion and Withdrawal Force: 2+PE ≤ 60N Physical Durability (min.): 50 cycles Contact Area: Silver Solder Tail Area: Silver Operating Temperature: Nitrile Rubber (NBR) Gasket — -40 to +90°C Silicone Gasket — -40 to +125°C Cable Range: 4.00-9.00mm Contact Distance: C28 (Non-Electronic)—18.00mm (.709") S28 (Electronic)—18.00mm (.709") Poles: 2—2 pole 3—3 pole Material and Housing Color: G—PA6, Gray N—PA6, Black T—Transparent Ground Position: 0—Unmounted 2—H12 3—H3 6—H6 9—H9 Features and Benefits • IP67 rated for waterproofing • Conforms to industry standard EN175301-803 • Accommodates a range of cable diameters • Product supplied in ready-to-use condition • Integrated gaskets within housing Reference Information UL Listed, File E218123 (available upon request) Drawing Pitch Poles Max. Current per Contact Max. Voltage 2 3 Physical (continued) Screw and Gasket: R—Integrated NBR Gasket and IP67 Screw S—Integrated Silicon Gasket and IP67 Screw Non-Standard Packaging: CN—Bulk Pack Unmounted SN—Bulk Pack Mounted Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Circuit (Electronic): See Circuit Options on mPm Available Circuits page Environmental Protection: IP67 Connector Base Engineering No. Standard Order No. Engineering No. Standard Order No. 16.0A 250V AC 300V DC C28200N0R 121201-0001 B202000N2 121012-0013 16.0A 250V AC 300V DC C28300N0R 121201-0002 B203000N2 121012-0019 18.00mm Type Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Electronic Molex offers a wide range of additional related components such as adapters, splitters and dual-din overmolded connectors. For information regarding these products, please contact your local sales representative for more information. Non-Electronic Electronic C28200NORXX Configuration Code* Build-a-Part Number Poles Material and Housing Color Ground Position Screw and Gasket Packaging S28200NC41ORXX Poles Material and Housing Color Circuits Voltage Ground Position Screw and Gasket Packaging *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 188 www.molex.com Brad® mPm® Field Attachable DIN Valve Connectors Electrical Max. Current: 16.0A Contact Resistance: ≤4 milliohms max. Insulation Resistance: 100 Megaohms min. Max. Conductor: 1.50mm2/16 AWG 121203/121209 Form B External Thread Non-Electronic, Electronic Mechanical Insertion and Withdrawal Force: 2+PE ≤ 60N Features and Benefits • IP67 rated for waterproofing • Conforms to industry standard EN175301-803 • Accommodates a range of cable diameters • Product supplied in ready-to-use condition • Integrated gaskets within housing Reference Information UL Listed, File E218123 (available upon request) Drawing Pitch Physical Durability (min.): 50 cycles Contact Area: Silver Solder Tail Area: Silver Operating Temperature: Nitrile Rubber (NBR) Gasket — -40 to +90°C Silicone Gasket — -40 to +125°C Cable Range: 4.00-9.00mm Contact Distance: C92 (Non-Electronic)—10.00mm (.394") S92 (Electronic)—10.00mm (.394") Poles: 2—2 pole + Ground Material and Housing Color: G—PA6, Gray N—PA6, Black T—Transparent Ground Position: 0—Unmounted 2—H12 3—H3 6—H6 9—H9 Poles Max. Current per Contact Max. Voltage 2 16.0A 250V AC 300V DC Physical (continued) Non-Standard Packaging: CN—Bulk Pack Unmounted SN—Bulk Pack Mounted Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Circuit (Electronic): See Circuit Options on mPm Available Circuits page Environmental Protection: IP67 Connector Engineering No. Standard Order No. C92200N0R 121203-0001 Type Non-Electronic 10.00mm For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Non-Electronic Electronic C92200NORXX Configuration Code* Build-a-Part Number Poles Material and Housing Color Ground Position Screw and Gasket Packaging Electronic S92200NC41ORXX Poles Material and Housing Color Circuits Voltage Ground Position Packaging *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 189 Brad® mPm® Field Attachable DIN Valve Connectors Electrical Max. Current: 10.0A Contact Resistance: ≤4 milliohms max. Insulation Resistance: 100 Megaohms min. Max. Conductor: 1.50mm2/16 AWG 121203/121209 Form C External Thread Non-Electronic, Electronic Mechanical Insertion and Withdrawal Force: 2+PE ≤ 60N Physical Durability (min.): 50 cycles Contact Area: Silver Solder Tail Area: Silver Operating Temperature: Nitrile Rubber (NBR) Gasket — -40 to +90°C Silicone Gasket — -40 to +125°C Cable Range: 4.00-9.00mm Contact Distance: C25—Non-Electronic 8.00mm (.315") S25—Electronic: 8.00mm (.315") Environmental Protection: IP67 Poles: 2—2 pole 3—3 pole Material and Housing Color: G—PA6, Gray N—PA6, Black T—Transparent Ground Position: 0—Unmounted 2—H12 3—H3 6—H6 9—H9 Features and Benefits • IP67 rated for waterproofing • Conforms to industry standard EN175301-803 • Accommodates a range of cable diameters • Product supplied in ready-to-use condition • Integrated gaskets within housing Reference Information UL Listed, File E218123 (available upon request) Drawing Pitch Physical (continued) Non-Standard Packaging: CN—Bulk Pack Unmounted SN—Bulk Pack Mounted Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Circuit (Electronic): See Circuit Options on mPm Available Circuits page Poles Max. Current per Contact Max. Voltage 2 10.0A 3 10.0A 8.00mm Connector Base Engineering No. Standard Order No. Engineering No. Standard Order No. 250V AC 300V DC C25200N0R 121204-0001 B152000N2 121012-0009 250V AC 300V DC C25300N0R 121204-0005 B153000N2 121012-0010 Type Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Electronic Molex offers a wide range of additional related components such as adapters, splitters and dual-din overmolded connectors. For information regarding these products, please contact your local sales representative for more information. Non-Electronic Electronic C25200NOTXX Configuration Code* Build-a-Part Number Poles Material and Housing Color Ground Position Screw and Gasket Packaging S25200NC41ORXX Poles Material and Housing Color Circuits Voltage Ground Position Packaging *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 190 www.molex.com Brad® mPm® Field Attachable DIN Valve Connectors Electrical Max. Current: 10.0A Contact Resistance: ≤4 milliohms max. Insulation Resistance: 100 Megaohms min. Max. Conductor: 1.50mm2/16 AWG 121205/121211 Form Micro External Thread Non-Electronic, Electronic Mechanical Insertion and Withdrawal Force: 2+PE ≤ 60N Physical Durability (min.): 50 cycles Contact Area: Silver Solder Tail Area: Silver Operating Temperature: Nitrile Rubber (NBR) Gasket — -40 to +90°C Silicone Gasket — -40 to +125°C Cable Range: 4.00-9.00mm Contact Distance: C29 (Non-Electronic)—9.40mm (.370") S29 (Electronic)—9.40mm (.370") Poles: 2—2 pole 3—3 pole Material and Housing Color: G—PA6, Gray N—PA6, Black T—Transparent Ground Position: 0—Unmounted 2—H12 3—H3 6—H6 9—H9 Features and Benefits • IP67 rated for waterproofing • Conforms to industry standard EN175301-803 • Accommodates a range of cable diameters • Product supplied in ready-to-use condition • Integrated gaskets within housing Reference Information UL Listed, File E218123 (available upon request) Drawing Pitch Physical (continued) Non-Standard Packaging: CN—Bulk Pack Unmounted SN—Bulk Pack Mounted Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Circuit (Electronic): See Circuit Options on mPm Available Circuits page Poles Max. Current per Contact Max. Voltage 2 10.0A 3 10.0A 9.40mm Environmental Protection: IP67 Connector Base Engineering No. Standard Order No. Engineering No. Standard Order No. 250V AC 300V DC C29200N0R 121205-0001 B292000N2 121012-0102 250V AC 300V DC C29300N0R 121205-0005 B29300N2 121202-0106 Type Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Electronic Molex offers a wide range of additional related components such as adapters, splitters and dual-din overmolded connectors. For information regarding these products, please contact your local sales representative for more information. Configuration Code* Build-a-Part Number Poles Material and Housing Color Ground Position Screw and Gasket Packaging Non-Electronic Electronic C29200NOTXX S29200NC41ORXX Poles Material and Housing Color Circuits Voltage Ground Position Packaging *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 191 Brad® mPm® Field Attachable DIN Valve Connectors Electrical Max. Current: Form A, B and Industrial—16.0A Form C, Micro—10.0A Contact Resistance: ≤4 milliohms max. Insulation Resistance: 100 Megaohms min. Max. Conductor: 1.50mm2/16 AWG 121202/121208 Form Industrial External Thread Non-Electronic, Electronic Mechanical Insertion and Withdrawal Force: 2+PE ≤ 60N Physical Durability (min.): 50 cycles Contact Area: Silver Solder Tail Area: Silver Operating Temperature: Nitrile Rubber (NBR) Gasket — -40 to +90°C Silicone Gasket — -40 to +125°C Cable Range: 4.00-9.00mm Contact Distance: C22—Non-Electronic 11.00mm (.433") S22—Electronic: 11.00mm (.433") Poles: 2—2 pole + Ground Material and Housing Color: G—PA6, Gray N—PA6, Black T—Transparent B—White (Electronic) Ground Position: 0—Unmounted 2—H12 3—H3 6—H6 9—H9 Features and Benefits • IP67 rated for waterproofing • Conforms to industry standard EN175301-803 • Accommodates a range of cable diameters • Product supplied in ready-to-use condition • Integrated gaskets within housing Reference Information UL Listed, File E218123 (available upon request) Drawing Pitch Physical (continued) Screw and Gasket: R—Integrated NBR Gasket and IP67 Screw S—Integrated Silicon Gasket and IP67 Screw Non-Standard Packaging: CN—Bulk Pack Unmounted SN—Bulk Pack Mounted Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Circuit (Electronic): See Circuit Options on mPm Available Circuits page Poles Max. Current per Contact Max. Voltage 2 10.0A 250V AC 300V DC Environmental Protection: IP67 Connector Base Engineering No. Standard Order No. Engineering No. Standard Order No. C22200N0R 121202-0002 B222000N2 121012-0048 Type Non-Electronic 11.00mm For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Electronic Molex offers a wide range of additional related components such as adapters, splitters and dual-din overmolded connectors. For information regarding these products, please contact your local sales representative for more information. Non-Electronic Electronic C22200NORXX Configuration Code* Build-a-Part Number Poles Material and Housing Color Ground Position Screw and Gasket Packaging S22200NC41ORXX Poles Material and Housing Color Circuits Voltage Ground Position Screw and Gasket Packaging *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 192 www.molex.com Brad® mPm® Molded Cable DIN Valve Connectors Physical Overmolding Material: Polypropylene Gasket: NBR black (silicon gasket available upon request) Contacts: Brass with Silver plating Wire: PVC (more available upon request) No. of Wires: 1—2 Wires 121040 2—2 Wires plus Earth 3—3 Wires plus Earth Form A Head Color: G—Gray Non-Electronic, Electronic N—Black A—Black (UL) B—Gray (UL) Cable Length (cm): 050—.050cm 300—3.0m 10K—10.0m Earth Pin Location: 1—H6/12 Double Earth Features and Benefits 6—H6 • DIN overmolded connector according to 2—H12 UNI EN 175301-803 Gasket Screws: • Available in Form A, Form B, Form C, Industrial and Micro 1— NBR Profile Gasket Plus Fixing Screw • Fully overmolded provides IP65 as standard but available 2— NBR Flat Gasket Plus Fixing Screw with IP67 3— Silicon Profile Gasket Plus Fixing Screw • Protection for harsh environments 4— Silicon Flat Gasket Plus Fixing Screw • Available in array of configurations: R—Integrated Gasket Plus Fixing Screw (IP67) - Large variety of cable types - H12 ground position standard (more orientations available upon request) - Black head standard (gray available upon request) - UL listed versions available - Large variety of integrated electronic circuit versions available - Different gasket available (flat, profile, self-retain) Drawing Pitch 18.00mm 1.0m 2.0m Physical (continued) Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Cable Cross Section Area: See Cable Options on Technical Features page Cable Type: See Cable Options on Technical Features page Internal Circuit (Electronic): See Circuit Options on Circuits Available page Environmental Protection: IP65 (IP67 available upon request) Certifications: UL Listed, File E218123 (available upon request) 5.0m 10.0m Poles Cable Type Max. Current per Contact Max. Voltage 2 PVC H05 0.75mm2 5.0A 250V AC 300V DC E152N3N10011 121040-0140 E152N3N20011 121040-0159 E152N3N50011 121040-0589 E152N3N10K11 121040-0146 3 PVC H05 0.75mm2 5.0A 250V AC 300V DC E153N3N10021 121040-0210 E153N3N20021 121040-0219 E153N3N50021 121040-0230 E153N3N10K21 121040-1257 Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Non-Electronic Build-a-Part Number No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Electronic Electronic E152N2N30011 Configuration Code* Type E452N2N30011C42 No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Internal Circuit Supply Voltage and LED Color *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 193 Brad® mPm® Molded Cable DIN Valve Connectors Physical Pitch: 10.00mm Overmolding Material: Polypropylene Gasket: NBR black (silicon gasket available upon request) Contacts: Brass with Silver plating Wire: PVC (more available upon request) Form B No. of Wires: 1—2 Wires Non-Electronic, Electronic 2—2 Wires plus Earth Head Color: G—Gray N—Black A—Black (UL) B—Gray (UL) Cable Length (cm): 050—.050cm 300—3.0m Features and Benefits 10K—10.0m • DIN overmolded connector according to Earth Pin Location: 6—H6 UNI EN 175301-803 2—H12 • Available in Form A, Form B, Form C, Industrial and Micro Gasket Screws: • Fully overmolded provides IP65 as standard but available 1— NBR Profile Gasket Plus Fixing Screw with IP67 2— NBR Flat Gasket Plus Fixing Screw • Protection for harsh environments 3— Silicon Profile Gasket Plus Fixing Screw • Available in array of configurations: 4— Silicon Flat Gasket Plus Fixing Screw - Large variety of cable types R—Integrated Gasket Plus Fixing Screw (IP67) - H12 ground position standard (more orientations available upon request) - Black head standard (gray available upon request) - UL listed versions available - Large variety of integrated electronic circuit versions available - Different gasket available (flat, profile, self-retain) Non-Electronic Build-a-Part Number No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Environmental Protection: IP65 (IP67 available upon request) Certifications: UL Listed, File E218123 (available upon request) Electronic E072N2N30021 Configuration Code* Physical (continued) Voltage, LED Color (Electronic): Red LED: 1—12V 2—24 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Cable Cross Section Area: See Cable Options on Technical Features page Cable Type: See Cable Options on Technical Features page Internal Circuit (Electronic): See Circuit Options on Circuits Available page E472N2N30021C42 No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Internal Circuit Supply Voltage and LED Color *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 194 www.molex.com Brad® mPm® Molded Cable DIN Valve Connectors Physical Overmolding Material: Polypropylene Gasket: NBR black (silicon gasket available upon request) Contacts: Brass with Silver plating Wire: PVC (more available upon request) No. of Wires: 1—2 Wires 121040 2—2 Wires plus Earth 3—4 Wires Form C 5—2 Wires (SMC Compatible) Non-Electronic, Electronic 6—3 Wires (SMC Compatible) 7—4 Wires (SMC Compatible) Head Color: G—Gray N—Black A—Black (UL) B—Gray (UL) Cable Length (cm): 050—.050cm 300—3.0m Features and Benefits 10K—10.0m • DIN overmolded connector according to Earth Pin Location: 1—H6/12 Double Earth UNI EN 175301-803 6—H6 • Available in Form A, Form B, Form C, Industrial and Micro 2—H12 • Fully overmolded provides IP65 as standard but available with IP67 • Protection for harsh environments • Available in array of configurations: - Large variety of cable types - H12 ground position standard (more orientations available upon request) - Black head standard (gray available upon request) - UL listed versions available - Large variety of integrated electronic circuit versions available - Different gasket available (flat, profile, self-retain) Drawing Pitch 8.00mm 1.0m 2.0m Physical (continued) Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Cable Cross Section Area: See Cable Options on Technical Features page Cable Type: See Cable Options on Technical Features page Internal Circuit (Electronic): See Circuit Options on Circuits Available page Environmental Protection: IP65 (IP67 available upon request) Certifications: UL Listed, File E218123 (available upon request) 5.0m 10.0m Poles Cable Type Max. Current per Contact Max. Voltage 2 PVC H03 0.50mm2 3.0A 250V AC 300V DC E432N2N10011 121040-0491 E432N2N20011 121040-0496 E432N2N50011 121040-0500 E432N2N10K11 121040-0493 3 PVC H03 0.50mm2 3.0A 250V AC 300V DC E433N2N10021 121040-1258 E433N2N20021 121040-1259 E433N2N50021 121040-0511 E433N2N10K21 121040-1109 Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Non-Electronic Build-a-Part Number No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Electronic Electronic E432N2N30011 Configuration Code* Type E492N2N30021C42 No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Internal Circuit Supply Voltage and LED Color *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 195 Brad® mPm® Molded Cable DIN Valve Connectors Physical Overmolding Material: Polypropylene Gasket: NBR black (silicon gasket available upon request) Contacts: Brass with Silver plating Wire: PVC (more available upon request) No. of Wires: 1—Need description 121040 2—Need description 3—4 Wires Form Micro 5—2 Wires (SMC Compatible) Non-Electronic, Electronic 6—3 Wires (SMC Compatible) 7—4 Wires (SMC Compatible) Head Color: G—Gray N—Black A—Black (UL) B—Gray (UL) Cable Length (cm): 050—.050cm 300—3.0m Features and Benefits 10K—10.0m • DIN overmolded connector according to Earth Pin Location: 1—H6/12 Double Earth UNI EN 175301-803 6—H6 • Available in Form A, Form B, Form C, Industrial and Micro 2—H12 • Fully overmolded provides IP65 as standard but available with IP67 • Protection for harsh environments • Available in array of configurations: - Large variety of cable types - H12 ground position standard (more orientations available upon request) - Black head standard (gray available upon request) - UL listed versions available - Large variety of integrated electronic circuit versions available - Different gasket available (flat, profile, self-retain) Drawing Pitch 9.40mm 1.0m 2.0m Physical (continued) Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V K—48V L—115V M—230V Cable Cross Section Area: See Cable Options on Technical Features page Cable Type: See Cable Options on Technical Features page Internal Circuit (Electronic): See Circuit Options on Circuits Available page Environmental Protection: IP65 (IP67 available upon request) Certifications: UL Listed, File E218123 (available upon request) 5.0m 10.0m Poles Cable Type Max. Current per Contact Max. Voltage 2 PVC H03 0.50mm2 3.0A 250V AC 300V DC E332N2N10011 121040-0422 E332N2N20011 121040-0436 E332N2N50011 121040-0451 E332N2N10K11 121040-0428 3 PVC H03 0.50mm2 3.0A 250V AC 300V DC E333N2N10021 121040-1260 E333N2N20021 121040-0470 E333N2N50021 121040-0887 E333N2N10K21 121040-0703 Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Non-Electronic For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Configuration Code* Build-a-Part Number No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Type Electronic Non-Electronic Electronic E332N2N30011 E392N2N30021C42 No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Internal Circuit Supply Voltage and LED Color *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 196 www.molex.com Brad® mPm® Molded Cable DIN Valve Connectors Physical Overmolding Material: Polypropylene Gasket: NBR black (silicon gasket available upon request) Contacts: Brass with Silver plating Wire: PVC (more available upon request) No. of Wires: 1—2 Fill/Wires 121040 2—2 Fill plus Terra/2 Wires Plus Earth Head Color: G—Gray Form Industrial N—Black Non-Electronic, Electronic T—Clear A—Black (UL) B—Gray (UL) Cable Length (cm): 050—.050cm 300—3.0m 10K—10.0m Earth Pin Location: 6—H6 Features and Benefits 2—H12 • DIN overmolded connector according to Gasket Screws: UNI EN 175301-803 1— NBR Profile Gasket Plus Fixing Screw • Available in Form A, Form B, Form C, Industrial and Micro 2— NBR Flat Gasket Plus Fixing Screw • Fully overmolded provides IP65 as standard but available 3— Silicon Profile Gasket Plus Fixing Screw with IP67 4— Silicon Flat Gasket Plus Fixing Screw • Protection for harsh environments R—Integrated Gasket Plus Fixing Screw (IP67) • Available in array of configurations: - Large variety of cable types - H12 ground position standard (more orientations available upon request) - Black head standard (gray available upon request) - UL listed versions available - Large variety of integrated electronic circuit versions available - Different gasket available (flat, profile, self-retain) Drawing Pitch Poles Cable Type Max. Current per Contact Max. Voltage 2 PVC H05 0.75mm2 5.0A 250V AC 300V DC 1.0m Engineering No. 2.0m Standard Order No. Engineering No. Physical (continued) Voltage, LED Color (Electronic): Red LED: 1—12V 2—24V 3—48V 4—115V 5—230V Green LED: A—12V B—24V C—48V D—115V E—230V Amber LED: G—12V H—24V M—230V Cable Cross Section Area: See Cable Options on Technical Features page Cable Type: See Cable Options on Technical Features page Internal Circuit (Electronic): See Circuit Options on Circuits Available page Environmental Protection: IP65 (IP67 available upon request) Certifications: UL Listed, File E218123 (available upon request) 5.0m Standard Order No. Engineering No. 10.0m Standard Order No. Engineering No. Standard Order No. Type E162N3N10021 121040-0295 E162N3N20021 121040-0305 E162N3N50021 121040-0320 E162N3N10K21 121040-0299 Non-Electronic 11.00mm For all Electronic part numbers, please use the Electronic Build-a-Part Number system in the Configuration Code below. Non-Electronic Electronic E162N2N30021 Configuration Code* Build-a-Part Number No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Electronic E462N2N30021C42 No. of Wires Cable Type Cable Cross Section Area Head Color Cable Length (cm) Earth Pin Location Screw and Gasket Internal Circuit Supply Voltage and LED Color *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 197 mPm® Technical Features Cable Types Cable Type Code Features Stranding Bending Radius PVC N Application general purpose cable which has good resistance to water, but usually poor oil resistance. 0.5mm2 = 15 x 0.20 0.75mm2 = 21 x 0.20 1mm2 = 28 x 0.20 15X outside diameter CEI I Approved to IEC 332-2A, flame retardant and self extinguishing. Limited resistant to mineral oils. 0.5mm2 = 28 x 0.15 0.75mm2 = 42 x 0.15 1mm2 = 32 x 0.20 10X outside diameter PUR P Offers good resistance to oil and chemicals. Can swell when constantly immersed in water. 0.5mm2 = 28 x 0.15 0.75mm2 = 42 x 0.15 1mm2 = 32 x 0.20 10X outside diameter PVC CSA-UL A Approved to CSA-UL 2661, application general purpose cable which has good resistance to water, but usually poor oil resistance. 20 AWG = 32 x 0.15 18 AWG = 52 x 0.15 10X outside diameter PUR CSA-UL B Approved to CSA-UL 20668. Very good resistance to oil and chemicals. 20 AWG = 32 x 0.15 18 AWG = 52 x 0.15 10X outside diameter Technical Features mPm Code I 2 I 2 I 2 I 2 P 2 P 2 P 2 F 2 A 2 A 2 A 2 A 2 A 7 B 2 B 2 B 2 B 2 P 3 P 3 P 3 A 3 A 3 A 3 A 3 B 3 B 3 B 3 B 3 I 4 I 4 F 4 N 2 N 2 N 2 N 3 N 3 N 3 N 3 N 4 N 4 N 5 198 Material PVC CEI 2022 II O.R. PVC CEI 2022 II O.R. PVC CEI 2022 II O.R. PVC CEI 2022 II O.R. PUR - BLEND PUR - BLEND PUR - BLEND CNOMO PVC CSA/UL 2661 PVC CSA/UL 2661 PVC CSA/UL 2661 PVC CSA/UL 2661 PVC CSA/UL 2661 PUR CSA/UL 20668 PUR CSA/UL 20668 PUR CSA/UL 20668 PUR CSA/UL 20668 PUR - BLEND PUR - BLEND PUR - BLEND PVC CSA/UL 2661 PVC CSA/UL 2661 PVC CSA/UL 2661 PVC CSA/UL 2661 PUR CSA/UL 20668 PUR CSA/UL 20668 PUR CSA/UL 20668 PUR CSA/UL 20668 PVC CEI 2022 II O.R. PVC CEI 2022 II O.R. CNOMO PVCH03 PVCH03 PVCH03 PVCH05 PVCH05 PVCH05 PVCH05 PVCH05 PVCH05 PVCH05 Color Gray RAL7035 Gray RAL7035 Gray RAL7035 Gray RAL7035 Black Black Black Gray RAL7000 Black Black Black Black Yellow Black Black Black Black Black Black Black Black Black Black Black Black Black Black Black Gray RAL7035 Gray RAL7035 Gray RAL7000 Black Black Black Black Black Black Black Black Black Black Conductors 2 3 4 5 2 3 5 3 2 3 4 5 3 2 3 4 5 2 3 4 2 3 4 5 2 3 4 5 2 3 4 2 3 4 2 3 4 5 2 3 3 Section 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 20 AWG 0.75mm2 0.75mm2 0.75mm2 18 AWG 18 AWG 18 AWG 18 AWG 18 AWG 18 AWG 18 AWG 18 AWG 1mm2 1mm2 1mm2 0.5mm2 0.5mm2 0.5mm2 0.75mm2 0.75mm2 0.75mm2 0.75mm2 1mm2 1mm2 1.5mm2 External Diameter 5.5±0.2mm 5.5±0.2mm 6.5±0.2mm 7±0.2mm 5.5±0.2mm 5.5±0.2mm 7±0.2mm 5.5±0.2mm 5.5±0.2mm 5.6±0.2mm 6.2±0.2mm 7±0.2mm 5.6±0.2mm 5.5±0.2mm 5.6±0.2mm 6.2±0.2mm 7±0.2mm 6.5±0.2mm 6.5±0.2mm 7±0.2mm 6.5±0.2mm 6.5±0.2mm 7±0.2mm 7.8±0.2mm 6.5±0.2mm 6.5±0.2mm 7±0.2mm 7.8±0.2mm 7.1+0.2-0mm 7.1+0.2-0mm 7.1+0.2-0mm 5.1+ 0.2-0mm 5.4+ 0.2-0mm 5.75+0.2-0mm 6.2+ 0.2-0mm 6.6+0.2-0mm 7.15+0.2-0mm 8.0+0.2-0mm 6.5+0.2-0mm 6.9+0.2-0mm 8.3+0.2-0mm Temperature Range -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -15 to +105 -15 to +105 -15 to +105 -15 to +105 -15 to +105 -25 to +90 -25 to +90 -25 to +90 -25 to +90 -5 to +70 -5 to +70 -5 to +70 -15+105 -15 to +105 -15 to +105 -15 to +105 -25 to +90 -25 to +90 -25 to +90 -25 to +90 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 -5 to +70 DIN A-B x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x DIN C x x x x x x x x x x x x x x x x www.molex.com mPm® Available Circuits Input Circuit Schematic Load Circuit Description Product Form Electronic V AC-DC V AC-DC V AC-DC Circuit A0 With filament lamp for 12 or 24V or with neon lamp for 115 or 230V For type 192 only 12-24 and 115V Circuit A1 With bipolar LED Bipolar LED voltage: 12 to 230V For type 192 only 12-24 and 115V Circuit B0 With 2 filament lamps for 12 or 24V or with 2 neon lamps for 115 or 230V 022 052 112 182 192 532 542 552 562 622 Electronic Non-Electronic 022 052 182 192 532 542 552 562 622 452 462 472 392 492 Electronic Non-Electronic 113 Electronic V AC-DC Circuit B1 With 2 bipolar LED’s Bipolar LED voltage: 12 to 230V V AC-DC V DC www.molex.com Non-Electronic 022 052 182 192 532 542 552 562 622 Electronic Circuit C1 With filament lamp (for 12 or 24V) or neon lamp (for 115 or 230V) plus blocking diode to protect against overvoltage when switching off. For type 192 only 12-24 and 115V Non-Electronic 113 Electronic Circuit C0 With filament lamp (for 12 or 24V) or neon lamp (for 115 or 230V) plus VDR to protect supply and switch from overvoltage (the energy in the coil is limited by the VDR). For type 192 only 12-24 and 115V Non-Electronic Non-Electronic 022 052 182 192 532 542 552 562 622 199 Input V DC V AC-DC V DC Circuit Schematic Load Circuit Description Circuit C3 With LED plus blocking diode to protect against overvoltage when switching off. Voltage 12 to 230V. For type 192 only 12-24V and 115V Circuit C4 Bipolar LED and VDR to protect supply and switch. (The energy in the coil is limited by the VDR). Voltage: 12 to 230V. For type 192 only 12-24 and 115V. Circuit C7 With LED, overvoltage blocking diode, inversion polarity protection. V AC-DC Circuit D0 With VDR to protect supply and switch from overvoltage. (The energy in the coil is limited by the VDR). For type 192 only 12-24 and 115V V DC Circuit E0 With blocking diode to protect against overvoltage when switching off. For type 192 only 12-24 and 115V. V AC Circuit E1 Half-wave rectifier plus blocking diode to protect against overvoltage when switching off. V AC-DC Circuit G0 RC decay circuit to dissipate high energy generated in highly inductive loads. The energy in the coil is absorbed by the capacitor and dissipated by the resistor. R = 100 Ω - C = 0.47μF - 400V V AC-DC Circuit G1 With filament lamp (for 12 or 24V) or neon lamp (for 115 or 230V) plus RC decay circuit to dissipate high energy generated in highly inductive loads. The energy in the coil is absorbed by the capacitor and dissipated by the resistor. R = 100 Ω - C = 0.47μF - 400V V AC-DC Circuit G2 Bipolar LED plus RC decay circuit to dissipate high energy generated in highly inductive loads. The energy in the coil is absorbed by the capacitor and dissipated by the resistor. Voltage: 12-230V R = 100 Ω - C = 0.47μF - 400V* R = 150 Ω - C = 0.33μF - 250V** Product Form Electronic 022 052 112 182 192 532 542 552 562 622 Non-Electronic Electronic Non-Electronic 022 052 112 182 192 532 542 552 562 622 452 462 472 392 492 Electronic Non-Electronic 113 452 Electronic Non-Electronic 022 052 182 192 622 452 462 472 392 492 Electronic Non-Electronic 022 052 182 192 622 452 462 472 392 492 Electronic Non-Electronic 112 183 532 452 Electronic Non-Electronic 142 Electronic Non-Electronic 142 Electronic 200 452 462 472 392 492 Non-Electronic 142 532 552 www.molex.com Input Circuit Schematic Load Circuit Description Product Form Electronic V AC Circuits R0 Full-wave bridge rectifier plus VDR to protect against supply overvoltage. 112 532 542 562 with diode of 1.0A 142 with diode of 3.0A Electronic V AC V AC V AC Circuits R1 Full-wave bridge rectifier with filament lamp (for 12-24V) or neon lamp (for 115 or 230V) to confirm presence of the supply at the connector, plus VDR to protect against supply overvoltage. Circuits R2 Full-wave bridge rectifier with LED to confirm presence of the supply at the connector, plus VDR to protect against supply overvoltage. Voltage: 12 to 230V Circuits R4 Full-wave bridge rectifier with two VDR’s to protect load and supply from overvoltage. V AC Electronic Non-Electronic 112 532 542 552 562 with diode of 1.0A 142 with diode of 3.0A 452 Electronic Non-Electronic 112 with diode of 1.0A 142 with diode of 3.0A V AC www.molex.com Circuits R7 Full wave bridge rectifier with LED to confirm presence of the rectified DC voltage, plus VDR to protect against supply overvoltage and smoothing capacitor in DC output circuit. Non-Electronic 112 with diode of 1.0A 142 with diode of 3.0A Electronic V AC Non-Electronic 112 with diode of 1.0A 142 with diode of 3.0A Electronic Circuits R6 Full-wave bridge rectifier with LED to confirm presence of the rectified DC voltage, plus two VDR’s to protect load and supply from overvoltage. Voltage: 12 to 220V Non-Electronic 112 with diode of 1.0A 142 with diode of 3.0A Electronic Circuits R5 Full-wave bridge rectifier with filament lamp (for 12-24V) or neon lamp (for 115 or 230V) to confirm presence of the rectified DC voltage, plus two VDR’s to protect load and supply from overvoltage. Non-Electronic Non-Electronic 142 201 Input Circuit Schematic Load Circuit Description Product Form Electronic Non-Electronic 113 453 Electronic Non-Electronic 112 022 182 532 542 552 562 622 452 462 472 392 492 Electronic Non-Electronic Circuits Q0 Circuit incorporating red/green LED to show position of changeover contact e.g. with pressure switches etc. V AC-DC Circuits Q1 Circuit incorporating amber/green LED to show position of changeover contact e.g. with pressure switches etc. V AC-DC V AC-DC Circuits S0 With transient suppressor (Transil) to provide blocking of input and output overvoltage, plus LED indicator to confirm voltage presence. Circuits S1 With transient suppressor (Transil) to provide blocking of input and output overvoltage. 112 022 182 622 Electronic V AC-DC Circuits U0 Circuit incorporanting a green LED which confirms presence of the supply and load continuity, and a red LED to indicate possible load discontinuity, plus a VDR to protect supply and switch. (The energy in the coil is limited by the VDR). Voltage: 24 to 230V. Current: 1.0A max. Non-Electronic 532 552 Connector Terminal Positions 202 www.molex.com Power Products Trunk/Feeder Cordsets .................................................................................................................. 207 to 209 Tees ................................................................................................................................. 210 Reducers ............................................................................................................................ 211 Receptacles ......................................................................................................................... 212 Field Attachable Connectors ....................................................................................................... 213 Drop/Branch Cordsets .................................................................................................................. 214 to 216 Receptacles ......................................................................................................................... 217 Field Attachable Connectors ....................................................................................................... 218 Accessories Closure Caps and Locking Clips .................................................................................................... 219 Emergency Stop Cordsets and Tees ............................................................................................... 220 Emergency Stop Receptacles and Terminators.................................................................................... 221 Powerr products Pipe and wire is how we used to distribute power to machine outputs. Today, more design engineers are choosing Brad® Power modular, flexible power wiring systems from Molex. Beginning with machine assembly, Brad power solutions save money and time. Modular power for everyone Brad® Power modular components make installation faster, easier and more reliable. Where multiple machines are involved, assembling the systems is consistent and repeatable. Compared to traditional hard wiring, Brad Power solutions provide reduced labor costs, simplified connections, increased plant flexibility and reduced commission time. They also deliver rapid return on capital equipment investments. Cut your total installed cost Brad quick-connect, modular wiring solutions install easily and make commissioning simple. In fact, electrical installation and commissioning times can be slashed by as much as 80%. And that can translate into a total installed cost (TIC) reduction of 20% to 50% vs. conventional hard-wiring thanks to: • No specialized tools • No pipe bending • No wire pulling • No conduit or raceways required • Reduced labor time • Minimized testing and troubleshooting Reduce your total cost of ownership The Brad Power system delivers a higher return on investment (ROI) because the total cost of ownership (TCO) continues to drop the longer the system is owned, used and maintained. Benefits include: • Increased machine uptime • Faster, easier maintenance of failed machine devices • Simplified scalability • Parts that can be reused over and over NFPA 79-2007 Compliant It took a 2002 electrical code revision (and further refinements in 2007) to enable system designers and users to experience this practical alternative to hard-wired power distribution and motor control on industrial equipment and machine tools. Compare the codes: 1997 Edition 2007 Edition Section 15.3 (a): Conductors shall not be smaller than 14 AWG. Section 12.6.1 Conductors shall not be smaller than 14 AWG for power circuits unless otherwise permitted in 12.6.1.1 (16 AWG) and 12.6.1.2 (18 AWG). Section 16.1.4: Conductors and cables shall be run without splices from terminal to terminal. Section 13.1.2.2 Factory-applied connectors, molded onto cables, shall be permitted. Such connectors shall not be considered as splices or joints. Section 16.3.1: Conductors and their connections, external to the control panel, shall be totally enclosed in suitable raceways or enclosures. Section 13.1.5.1 Exposed cables, installed along the structure of the equipment or system or in the chases of the machinery, shall be permitted. Exposed cables shall be installed to closely follow the surface and structural members of the machinery. Conductor Sizing for Power Circuits Wiring Methods and Practices Regarding Connectors Wiring Methods and Practices Regarding Exposed Cable UL 2237 (PVVA) Listed Brad® Power products are designed to interconnect high-energy devices, such as motors, heaters, and pumps to their power source. In such applications, there is a high potential for extreme electrical transients to occur during a fault condition before the over-current protection device (i.e. fuse or breaker) trips. Brad® Power products have been tested and proven to withstand these fault conditions under UL 2237. UL 2237 covers interconnect systems intended for use in power branch circuits, including motor branch circuits in industrial machinery. The UL 2237 Listing assures that our wiring system integrity and safety is preserved, even after a fault has occurred in the installation. Just reset, or eliminate the fault condition, and continue operating. Applications Power distribution and motor control in: • Complex automated assembly equipment • Material handling and conveying equipment • Food/beverage processing and packaging • Pharmaceutical process equipment • Petrochemical plants A Complete System Design and Quality There are no holes in the Brad® Power solution. It’s all here, including: receptacles, trunk/feeder cordsets and connectors, drop/branch cordsets and connectors, tees, reducers, and accessories (locking clips, closure caps, field-attachable connectors, etc.). Stainless steel hardware is available as an option. • UL 2237 (PVVA) approved • Rugged, factory-applied connectors over-molded • Strong, crush-resistant TC-ER cable • Convenient, field-attachable connectors Machine builders will appreciate the increased worker productivity, reduced manufacturing costs, quicker time to market and improved profit margins. System designers, integrators and plant engineers will enjoy the faster commissioning times, lower installation costs and simplified maintenance and repair. And everyone will appreciate the fact that Brad Power solutions are from Molex, a leading single-source supplier of interconnect products. Backed by a firm commitment to research and development, the Molex team of skilled experts is passionate about designing, developing and distributing innovative connection solutions for you. Brad® Power Trunk/Feeder Single-Ended Cordsets Features and Benefits • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed Current Keyway Mechanical Wire Size: 10 AWG Environmental Protection: IP67, IP68 and IP69K (with Stainless Steel) Reference Information UL File No.: E258922 130063 Female Straight, Right Angle Threaded Poles (Female View) Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Cable: A48—UL Type STOOW/TC-ER Cable Jacket: PVC Cable Jacket Color: Gray Contact: Copper alloy with Gold over Nickel plating Coupling Nut: Anodized Aluminum Operating Temperature: -20 to +105°C Cable Jacket (Cable Code) Wire Size AWG Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. C03000A48M020 130063-0003 C03001A48M020 130063-0037 Alternate C03100A48M020 130063-0056 C03101A48M020 130063-0199 Single C04000A48M020 130063-0089 C04001A48M020 130063-0135 C04100A48M020 130063-0181 C04101A48M020 130063-0183 3 Pole 1 Single 2 3 PVC (A48) 30.0A 3 Pole 1 2 10 2.0m 3 4 Pole 1 4 2 3 4 1 2 PVC (A48) 25.0A 4 Pole 10 Alternate 2.0m 3 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 C03000A48M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 207 Brad® Power Trunk/Feeder Single-Ended Cordsets Features and Benefits • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed Current Keyway Mechanical Wire Size: 10 AWG Environmental Protection: IP67, IP68 and IP69K (with Stainless Steel) Reference Information UL File No.: E258922 130063 Male Straight, Right Angle Threaded Poles Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Cable: A48—UL Type STOOW/TC-ER Cable Jacket: PVC Cable Jacket Color: Gray Contact: Copper alloy with Gold over Nickel plating Coupling Nut: Anodized Aluminum Operating Temperature: -20 to +105°C Cable Jacket (Cable Code) Wire Size AWG Length Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. C03006A48M020 130063-0042 C03007A48M020 130063-0194 Alternate C03106A48M020 130063-0200 C03107A48M020 130063-0201 Single C04006A48M020 130063-0150 C04007A48M020 130063-0169 C04106A48M020 130063-0012 C04107A48M020 130063-0189 3 Pole 3 Single 2 1 PVC (A48) 30.0A 3 Pole 3 10 2.0m 1 2 4 Pole 4 1 3 2 4 3 2 PVC (A48) 25.0A 4 Pole 10 Alternate 2.0m 1 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 C03006A48M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 208 www.molex.com Brad® Power Trunk/Feeder Double-Ended Cordsets Features and Benefits • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed Current Mechanical Wire Size: 10 AWG Environmental Protection: IP67, IP68, IP69K (with Stainless Steel) Reference Information UL File No.: E258922 130064 Female Straight-to-Male Straight Threaded Poles (Female View) Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Contact: Copper alloy with Gold over Nickel plating Cable: A48—UL Type STOOW/TC-ER Cable Jacket: PVC Cable Jacket Color: Gray Coupling Nut: Anodized Aluminum Operating Temperature: -20 to +105°C Cable Jacket (Cable Code) Keyway Wire Size AWG Length Female Straight-to-Male Straight Engineering No. Standard Order No. CC3030A48M020 130064-0065 Alternate CC3130A48M020 130064-0401 Single CC4030A48M020 130064-0187 CC4130A48M020 130064-0356 3 Pole 1 Single 2 3 PVC (A48) 30.0A 3 Pole 1 2 10 2.0m 3 4 Pole 1 4 2 3 4 1 2 PVC (A48) 25.0A 4 Pole 10 2.0m Alternate 3 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 CC3030A48M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 209 Brad® Power Trunk Tees 130068 Trunk-to-Trunk and Trunk-to-Drop Features and Benefits • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed Physical Connector Face: PVC Connector Body: PVC Contact: Copper alloy with Gold over Nickel plating Coupling Type: Anodized Aluminum/Epoxy coated Zinc Cable Type: TC-ER Cable Jacket: PVC Cable Jacket Color: Gray Operating Temperature: -20 to +105°C Reference Information UL File No.: E258922 Electrical Voltage: 600V AC/DC Environmental Protection: IP67, IP68, IP69K (with Stainless Steel) Poles (Female View) Current Trunk-to-Trunk Keyway Engineering No. Poles (Female View) Standard Order No. 3 Pole Current Single 2 TC30C30-200 130068-0045 1 2 3 Single TC30130-200 130068-0034 Alternate TC31130-200 130068-0051 Single TC40140-200 130068-0069 Alternate TC41140-200 130068-0082 30.0A Trunk / 15.0A Drop 3 Pole 1 Alternate 2 TC31C31-200 130068-0055 1 2 3 4 Pole 3 4 Pole 1 4 2 3 Single TC40C40-200 130068-0079 1 4 2 3 25.0A 4 Pole Alternate TC41C41-200 130068-0086 4 1 2 3 Poles (Female View) Current 3 Pole 30.0A Trunk / 15.0A Drop 1 3 4 Pole 1 4 2 3 30.0A Trunk / 13.0A Drop 25.0A Trunk / 15.0A Drop 25.0A Trunk / 10.0A Drop 25.0A Trunk / 13.0A Drop 4 Pole 4 2 Standard Order No. 3 30.0A 3 Pole 2 Trunk-to-Drop Engineering No. 3 Pole 1 1 Keyway Keyway 3 Trunk-to-Drop Cable AWG Engineering No. Standard Order No. 14 TC30200A46M010 130068-0042 16 TC30200A45M010 130068-0039 14 TC40200A46M010 130068-0075 16 TC40200A45M010 130068-0072 Single Single Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option TC30200A46MO108 Stainless Steel . . . . . 8 Cable Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 210 www.molex.com Brad® Power Truck-to-Drop Reducers Features and Benefits • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed 130068 Male-Female Straight Threaded Reference Information UL File No.: E258922 Environmental Protection: IP67, IP68, IP69K (with Stainless Steel) Electrical Voltage: 600V AC/DC Poles (Male View) Current Physical Connector Face: PVC Connector Body: PVC Contact: Copper alloy with Gold over Nickel plating Coupling Nut: Anodized Aluminum/epoxy coated Zinc Operating Temperature: -20 to +90°C Keyway Engineering No. Standard Order No. Single 1C3030-001 130068-0015 Alternate 1C3130-001 130068-0017 Single 1C4030-001 130068-0019 Alternate 1C4130-001 130068-0022 3 Pole 3 2 1 15.0A 3 Pole 3 1 2 4 Pole 4 1 3 2 15.0A 4 Pole 4 3 2 1 Note: Sales drawings for all standard order numbers are available on molex.com Coupling Nut Option Stainless Steel . . . . . 8 Configuration Code* Build-a-Part Number 1C3030-0018 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 211 Brad® Power Trunk/Feeder Receptacles Features and Benefits • Special design contacts provide high reliability • Meets NFPA 79-2007 standards for motor and branch circuits 130066 Female, Male Straight Reference Information UL 2237 (PVVA) Listed E258922 Physical Connector Face: PVC Shell: Anodized Aluminum Contact: Copper alloy with Gold over Nickel plating Panel Mount: Front Environmental Protection: IP67, IP68 (IP69K with Stainless Steel) Electrical Voltage: 600V AC/DC Mechanical Wire Size: 10 AWG Wire Type: UL Type THHN Poles (Female View) Current Keyway Mounting Thread Size 3 Pole 1 30.0A 2 1 Engineering No. Standard Order No. 1/2" - 14 NPT CR3000A30M005 130066-0110 CR3006A30M005 130066-0255 3/4" - 14 NPT CR3C00A30M005 130066-0134 CR3C06A30M005 130066-0143 1/2" - 14 NPT CR3100A30M005 130066-0256 CR3106A30M005 130066-0257 3/4" - 14 NPT CR3D00A30M005 130066-0258 CR3D06A30M005 130066-0259 1/2" - 14 NPT CR4000A30M005 130066-0152 CR4006A30M005 130066-0170 3/4" - 14 NPT CR4C00A30M005 130066-0189 CR4C06A30M005 130066-0203 1/2" - 14 NPT CR4100A30M005 130066-0260 CR4106A30M005 130066-0186 3/4" - 14 NPT CR4D00A30M005 130066-0261 CR4D06A30M005 130066-0262 Single 30.0A 2 Alternate 3 4 Pole 1 4 2 3 25.0A Single 4 Pole 4 2 Male Standard Order No. 3 3 Pole 1 Female Engineering No. 25.0A Alternate 3 Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.5 2 Code M005 M020 Shell Option Stainless Steel . . . . . 8 CR3000A30M0058 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 212 www.molex.com Brad® Power Trunk/Feeder Field Attachable Connectors 130070 Internal Thread Female External Thread Male Poles (Female View) Current Environmental Protection: IP67, IP68, IP69K Coupling Type Female Straight Engineering No. Standard Order No. CA3000-39 130070-0021 External Thread 4 3 www.molex.com Male Straight Engineering No. Standard Order No. CA3006-39 130070-0022 CA4006-39 130070-0024 30.0A 4 Pole 2 Electrical Voltage: 600V AC/DC Internal Thread 3 2 1 Reference Information UL File No.: E258922 Physical Connector Face: PVC Connector Body: Nylon Contact: Copper alloy with Gold over Nickel plating Coupling Nut: Anodized Aluminum Grommet: Neoprene Operating Temperature: -20 to +80°C Mechanical Wire Size: 14 to 8 AWG Cable Range: .43" to .82" (11mm to 21mm) 3 Pole 1 Features and Benefits • Special contact design for reliability and low resistance • Allows easy field conversion to quick-connect or repair of damaged, molded connectors Internal Thread CA4000-39 130070-0023 25.0A External Thread 213 Brad® Power Drop/Branch Single-Ended Cordsets Features and Benefits • Meets NFPA 79-2000 standard for motor and branch circuits • UL 2237 listed Reference Information UL File No.: E258922 130061 Female Straight, Right Angle Threaded Poles 3 Pole 1 3 PVC (A45) 16 15.0A PVC (A46) 14 10.0A PVC (A45) 16 PVC (A46) 14 Cable Type 13.0A 4 Pole 4 Environmental Protection: IP67, IP68 and IP69K (with Stainless Steel) Wire Size AWG STOOW/TC-ER 2 3 Electrical Voltage: 600V AC/DC Cable Jacket (Cable Code) Current 1 2 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Cable: A45—UL Type STOOW/TC-ER 16 AWG A46—UL Type STOOW/TC-ER 14 AWG Cable Jacket: PVC Cable Jacket Color: Gray Coupling Nut: Black epoxy coated Zinc Operating Temperature: -20 to +105°C STOOW/TC-ER 15.0A Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 103000A45M020 130061-0025 103001A45M020 130061-0220 103000A46M020 130061-0030 103001A46M020 130061-0040 104000A45M020 130061-0080 104001A45M020 130061-0108 104000A46M020 130061-0091 104001A46M020 130061-0119 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 103000A45M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 214 www.molex.com Brad® Power Drop/Branch Single-Ended Cordsets Features and Benefits • Meets NFPA 79-2000 standard for motor and branch circuits • UL 2237 listed Reference Information UL File No.: E258922 130061 Male Straight, Right Angle Threaded Poles 3 Pole 1 2 PVC (A45) 16 15.0A PVC (A46) 14 10.0A PVC (A45) 16 PVC (A46) 14 Cable Type 13.0A 4 Pole 1 Environmental Protection: IP67, IP68 and IP69K (with Stainless Steel) Wire Size AWG 3 2 Electrical Voltage: 600V AC/DC Cable Jacket (Cable Code) Current 4 3 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Cable: A45—UL Type STOOW/TC-ER 16 AWG A46—UL Type STOOW/TC-ER 14 AWG Cable Jacket: PVC Coupling Nut: Black epoxy coated Zinc Cable Jacket Color: Gray Operating Temperature: -20 to +105°C STOOW/TC-ER STOOW/TC-ER 15.0A Length Male Straight Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 103006A45M020 130061-0046 103007A45M020 130061-0218 103006A46M020 130061-0057 103007A46M020 130061-0073 104006A45M020 130061-0135 104007A45M020 130061-0168 104006A46M020 130061-0150 104007A46M020 130061-0179 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 103006A45M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 215 Brad® Power Drop/Branch Double-Ended Cordsets Features and Benefits • Meets NFPA 79-2000 standard for motor and branch circuits • UL 2237 listed 130062 Threaded Female Straight-to-Male Straight Reference Information UL File No.: E258922 Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Cable: A45—UL Type STOOW/TC-ER 16 AWG A46—UL Type STOOW/TC-ER 14 AWG Cable Jacket: PVC Cable Jacket Color: Gray Coupling Nut: Black epoxy coated Zinc Operating Temperature: -20 to +105°C Environmental Protection: IP67, IP68 and IP69K (with Stainless Steel) Poles (Male View) 3 Pole 1 PVC (A45) 16 15.0A PVC (A46) 14 10.0A PVC (A45) 16 PVC (A46) 14 Cable Type 13.0A 4 Pole 2 Wire Size AWG STOOW/TC-ER 3 2 1 Cable Jacket (Cable Code) Current 4 3 STOOW/TC-ER 15.0A Length Female Straight-to-Male Straight Engineering No. Standard Order No. 113030A45M020 130062-0032 113030A46M020 130062-0047 114030A45M020 130062-0088 114030A46M020 130062-0124 2.0m 2.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 113030A45M0208 Cable Code Orientation Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 216 www.molex.com Brad® Power Drop/Branch Receptacles Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Meets NFPA 79-2007 standards for motor and branch circuits • UL 2237 listed 130066 Female, Male Straight Physical Connector Face: PVC Shell: Black epoxy coated zinc or anodized Aluminum Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Environmental Protection: IP67, IP68 (IP69K with Stainless Steel) Reference Information UL File No.: E258922 Electrical Voltage: 600V AC/DC Mechanical Wire Type: THHN Poles (Female View) Female Straight Male Straight Current Wire Size AWG Engineering No. Standard Order No. Engineering No. Standard Order No. 13.0A 16 1R3000A20M005G 130066-0281 1R3006A20M005G 130066-0263 15.0A 14 1R3000A28M005G 130066-0035 1R3006A28M005G 130066-0050 10.0A 16 1R4000A20M005G 130066-0254 1R4006A20M005G 130066-0078 15.0A 14 1R4000A28M005G 130066-0069 1R4006A28M005G 130066-0090 3 Pole 1 2 3 1 - Green-gnd 3 - White 2 - Black 4 Pole 2 1 1 - Black 2 - White 4 3 3 - Red 4 - Green-gnd Note: Sales drawings for all standard order numbers are available on molex.com Meters Configuration Code* Build-a-Part Number Length 0.5 2 Code M005 M020 Coupling Nut Option Stainless Steel . . . . . 8 1R3006A20M0058 Cable Code Configuration Code *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 217 Brad® Power Mini-Change® Drop/Branch Field Attachable Connectors Features and Benefits • Patented Quad-Beam™ contact design for reliability and low resistance Reference Information UL File No.: E258922 130017 Female, Male Straight Poles (Female View) Physical Connector Face: Polyurethane Connector Body: Nylon Contact: Brass with Gold over Nickel plating Coupling Nut: Nickel plated Brass Operating Temperature: -20 to +80°C Electrical Voltage: 600V AC/DC Environmental Protection: IP67 Mechanical Wire Size: 15 to 24 AWG Cable Range: 5.08 to 11.43mm (.200-.450") Current Female Straight Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 15.0A 1A3000-34PWR 130017-0007 1A3006-34PWR 130017-0014 15.0A 1A4000-34PWR 130017-0017 1A4006-34PWR 130017-0022 3 Pole 1 2 3 4 Pole 4 3 1 2 Note: Sales drawings for all standard order numbers are available on molex.com 218 www.molex.com Brad® Power Trunk/Feeder Accessories Features and Benefits • Protects connector from dust and moisture 130070 Closure Cap/Locking Clip Description Engineering No. Standard Order No. 1 3/8" - 16 UN-2A External Thread, Anodized Aluminum 55-0198 130070-0018 Product Name Engineering No. Standard Order No. 55-0298 130070-0019 Engineering No. Standard Order No. 66200A-10 130070-0020 Closure Cap 1 3/8" - 16 UN-2B Internal Thread, Anodized Aluminum Locking Clip Snap Lock, Tool to Release (Pkg of 10) Brad® Power Drop/Branch Accessories Features and Benefits • Protects connector from dust and moisture 130201/130070 Closure Cap/Locking Clip Product Name Description Engineering No. Standard Order No. 7/8" - 16 UN-2A External Thread, Anodized Aluminum with Steel Bead Chain 65-0085 130201-1109 Engineering No. Standard Order No. 65-0086 130201-1111 Engineering No. Standard Order No. 11400A-10 130070-0012 Closure Cap 7/8" - 16 UN-2B Internal Thread, Anodized Aluminum with Steel Bead Chain Locking Clip www.molex.com Snap Lock, Tool to Release (Pkg of 10) 219 Brad® Mini-Change® and Micro-Change® (M12) Emergency Stop Cordsets and Tees Features and Benefits • Patented Quad Beam™ contact with Gold over Nickel plating provides high reliability and low resistance • Compatible with Allen-Bradley ArmorStart drives* Physical Connector Face: TPE Connector Body: TPE Contacts: Brass with Gold over Nickel plating Hardware: Black epoxy coated Zinc Operating Temperature: -20 to +80°C Reference Information UL File No. E152210 CSA File No. LR6837 130010/130018 Special Wired Environmental Protection: IP67 E-stop Cordset (Mini-Change-to-Mini-Change) Male Schematic 6 Pole 1 2 4 3 Current Voltage Cable Type 8.0A 600V TC-ER Current Voltage Cable Type 4.0A 300V ITC-ER Male Straight-to-Female Straight Engineering No. Standard Order No. 51180-M020 130018-0125 6 Pole 1 2 3 4 5 6 1 2 3 4 5 6 5 6 Female 5 1 6 2 3 E-stop Adapter Cordset (Mini-Change-to-Micro-Change) Male Schematic 4 3 2 1 2 3 4 5 1 2 3 4 5 6 5 6 1 Standard Order No. 41627-M010 130010-1657 3 1 4 5 Tee for E-stop Out (Mini-Change®) Tee for E-stop In (Mini-Change®) Schematic Current 1 2 3 5 6 1 2 3 5 6 Male-Female Right Angle-to-Right Angle Engineering No. 5 Pole 6 Pole 2 Female Voltage 8.0A Engineering No. 600V 61451-ESIN Standard Order No. 130035-0030 Schematic 1 2 3 5 6 1 2 3 5 6 Current Voltage Engineering No. Standard Order No. 8.0A 600V 61451-ESOUT 130035-0031 1 2 3 5 6 1 2 3 5 6 Note: Sales drawings for all standard order numbers are available on molex.com *Allen-Bradley and ArmorStart are trademarks of Rockwell Autmation Inc. Configuration Code† Meters Build-a-Part Number † 220 Length 2 5 10 Code M020 M050 M100 51180-M020 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com Brad® Mini-Change® Emergency Stop Receptacles and Terminators 130010/130018 Special Wired Features and Benefits • Patented Quad Beam™ contact with Gold over Nickel plating provides high reliability and low resistance • Compatible with Allen-Bradley ArmorStart drives* Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: TPE Connector Body: TPE Contacts: Brass with Gold over Nickel plating Hardware: Zinc die-cast with black epoxy Mounting Thread Size: 1/2" - 14 NPT Panel Mount: Front Operating Temperature: -20 to +80°C Environmental Protection: IP67 Female Receptacle Female Schematic Current Voltage Wire Type 8.0A 600V UL 1015 Female Straight Engineering No. Standard Order No. 41671-0030 130013-0991 6 Pole 5 1 6 3 2 E-stop In Terminator Male Schematic Current Voltage 8.0A 600V Current Voltage 8.0A 600V Male Engineering No. Standard Order No. 41437-001 130039-0358 6 Pole 5 6 1 2 4 3 E-stop Out Terminator Male Schematic Male Engineering No. Standard Order No. 41437-002 130039-0359 6 Pole 5 6 1 2 3 4 *Allen-Bradley and ArmorStart are trademarks of Rockwell Autmation Inc. www.molex.com 221 Network Solutions DeviceNet* Remote Scanners .............................................228 Dianostic Tools .................................................229 Interface Cards ................................................230 Common Industrial Safety Software Kits ..............231 I/O Modules ........................................232 to 233 Bus Extenders ..................................................234 Bulk Cables ..........................................235 to 238 Mini-Change® Cordsets ..............................................239 to 245 Receptacles ..........................................246 to 248 Field Attachable Connectors ...............................249 Terminator Resistors..........................................250 Tees and Adapters .................................251 to 254 Passive Multi-Ports ................................255 to 256 Micro-Change® (M12) Cordsets ..............................................257 to 262 Receptacles ..........................................263 to 264 Field Attachable Connectors ...............................265 Terminators .....................................................266 Tees and Splitters .............................................267 Passive Multi-Ports ................................268 to 269 Open Style Cordsets ..............................................270 to 271 Receptacle Assemblies ......................................272 Nano-Change® (M8) Cordsets ..............................................273 to 277 Passive Multi-Ports ...........................................278 Auxiliary Power Media Mini-Change® Cordsets .........................................................279 Adapters .........................................................280 Field Attachable Connectors ...............................281 Power Taps .....................................................282 Machine Stop Tees ...........................................283 Micro-Change® (M12) and Ultra-Lock® Cordsets ..............................................284 to 285 Receptacles .....................................................286 Field Attachable Connectors ...............................287 PROFIBUS† Adapters .........................................................290 Interface Cards .....................................291 to 297 Communication Modules ........................298 to 299 Industrial Gateways ...............................300 to 301 I/O Modules ........................................302 to 303 Cables ............................................................304 Micro-Change® (M12) Cordsets ..............................................305 to 307 Receptacles ..........................................308 to 310 Field Attachable Connectors ...............................311 Terminators .....................................................312 Tees ...............................................................313 D-Sub Field Attachable Connectors ...............................314 Cordsets ..............................................315 to 319 Auxiliary Power Media Mini-Change® Cordsets .........................................................320 Receptacles .....................................................321 Field Attachable Connectors ...............................322 Tees ...............................................................323 Micro-Change® (M12) and Ultra-Lock® Cordsets (US).......................................324 to 325 Cordsets (Europe) .................................326 to 327 Receptacles (US) .............................................328 Receptacles (Europe) ........................................329 Field Attachable Connectors ...............................330 Ethernet Development Kits ..................................334 to 335 Windows* Compatible Drivers .................336 to 337 Network Interface Cards .........................338 to 339 Communication Modules ...................................340 Industrial Gateways ..........................................341 I/O Modules ........................................342 to 344 Common Industrial Safety Software Kits ..............345 In-Cabinet Ethernet Switches ..............................346 RJ-Lnxx® RJ-45 and Standard RJ-45 Cordsets ..............................................347 to 351 Receptacles ..........................................352 to 356 Field Attachable Connectors ...............................357 Accessories ......................................................357 Sealed RJ-45 Cordsets ..............................................358 to 360 Receptacles .....................................................361 Field Wireable Connectors .................................362 Dust Caps .......................................................362 Micro-Change® (M12) Cordsets ..............................................363 to 366 Field Attachable Connectors ...............................367 Ultra-Lock® Cordsets ..............................................368 to 369 Receptacles ..........................................370 to 373 Adapters .........................................................374 Other Networks Communication Modules ...................................378 Interface Cards .....................................379 to 381 Industrial Gateways ..........................................382 Windows‡ Compatible Protocol Drivers .................383 I/O Modules ...................................................384 PICS Simulation Software ..................................385 NMEA 2000§ Bulk Cables .....................................................388 Micro-Change (M12) Cordsets ..............................................389 to 391 Receptacles .....................................................392 Field Attachable Connectors ...............................393 Terminator Resistors..........................................394 Tees ....................................................395 to 396 Junction Boxes.................................................397 Mini-Change® Cordsets .........................................................398 Field Attachable Connectors ...............................399 Terminator Resistors..........................................400 Tees ...............................................................401 Power Tap .......................................................402 Auxiliary Power Media Cordsets ..........................403 Micro-Change® and Mini-Change® Receptacles .....................................................404 Closure Caps....................................................402 Industrial USB Cordsets ..............................................406 to 407 Receptacles .....................................................408 Dust Cap .........................................................409 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). PROFIBUS is a trademark of PROFIBUS International. † Windows is a registered trademark of Microsoft Corporation. ‡ NMEA 2000 is a trademark of the National Marine Electronics Association § Network solutions Our line of Brad® communication complete communication and connec- and control products is designed tivity solution—from network interface to support and facilitate the net- cards for PC-based HMI/supervision, works that automate today’s and to- PLC communication modules for fieldbus morrow’s premier global industrial control up to IP67 infrastructure to con- applications. the nect on-machine I/O devices. Molex networks brings the flexibility which is scalable and fieldbuses—Ethernet, DeviceNet*, based on your needs and applications. PROFIBUS† and legacy with a vari- Upgrade to a total system solution by in- ety of products and solutions. Through corporating Brad communications and its leading connectivity brands, Brad Brad control products. most popular Molex supports industrial products give the user and designer a *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). †PROFIBUS is a trademark of PROFIBUS International. Dev e iceNet Brad® and DeviceNet Brad® automation products give the designers and users of a DeviceNet™ system a complete communication and connectivity solution—from scanner through media infrastructure to IP67 I/O connections and diagnostics. No other supplier provides a comprehensive backbone of connectivity while giving you the power to choose other elements of the control system. You select which control engine you want, whether it be PC- or PLC-based. You choose which control architecture—centralized or distributed—which type of motor controllers, valve banks or sensors you want. Brad insures connectivity to all these devices. † Brad® and PROFIBUS Brad® products give the user and designer of a PROFIBUS system a complete communication and connectivity solution—from scanner card to media infrastructure to IP67 I/O connections. You can select which control engine you want, whether it is PC- or PLC-based; we get you onto the network. You can choose which control architecture—centralized or distributed—that makes the most sense to you. Whether you are connecting motor controllers, valve banks or sensors, we ensure that connectivity to those points are there. PROFIBUS Ethernet Other Networks Brad® and Ethernet Brad® ethernet products provide solutions that enable the world’s most popular Local Area Network to be reliably utilized on the factory floor or in harsh commercial environments. The Brad line offers a large choice of products including physical media, IP67 I/O modules, unmanaged and managed switches, powerful network interfaces, industrial gateways and protocol development kits to connect the most popular Ethernet industrial networks and fieldbuses. Brad Ethernet products give the user a complete communication and connectivity solution to design a large scope of industrial applications—PC-Based control, supervision, data storage, protocol bridging, etc.—to suit all industry sectors. Brad® and Other Networks The Brad® product portfolio covers more than 40 industrial protocols including current and legacy networks such as Modbus, CANopen, Serial, AS-interface, and CC-Link. Brad products offer users a complete communication and connectivity solution - from software drivers, interface cards, PLC communication modules, industrial gateways, IP67 digital I/O modules and network media. With over 20 years of experience and technical expertise in industrial communication and control, Molex is a dependable partner. Brad systems are installed around the world in sectors as varied as petrochemical, automotive, food processing and building management. Brad product lines are developed in compliance with the standards and specifications published by international organizations to guarantee a high level of performance, reliability and availability. Brad DeviceNet * Brad® automation products give the designer and users of a DeviceNet system a complete communication and connectivity solution—from scanner through media infrastructure to IP67 I/O connections and diagnostics. No other supplier provides a comprehensive backbone of connectivity while giving you the power to choose other elements of the control system. You select which control engine you want, whether it be PC- or PLC-based. You choose which control architecture—centralized or distributed—which type of motor controllers, valve banks or sensors you want. Brad insures connectivity to all these devices. Controller Trunk Termination Resistors Trunk Drop Tee Trunk Double-Ended Cordsets Trunk Diagnostic Tee Power Taps Auxiliary Power Cordsets Molded DIN Connector Power Supply Machine Stop Tees NetMeter Diagnostic Tool Power Supply E-Stop Pushbutton * DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA). Devi e ceNet Trunk Single-Ended Cordsets Drop Receptacles Active I/O Modules Trunk Passive Boxes Drop Double-Ended Cordsets Bus Extender Trunk-Field-Attachable Connectors Bus Drop Tee Active I/O Modules Trunk Termination Resistors Drop Single-Ended Cordsets Sensor Cordsets Open Drop Connectors PC-Based Control/HMI/ SCADA Components and Elements of DeviceNet System Controller Thick Media I/O Devices Thin Media IP67 I/O Modules Power Media Media Cordsets Network Interface I/O Connections Brad® SST™ DeviceNet Remote Scanner 112034 DeviceNet Control over Ethernet Features and Benefits • High performance DeviceNet protocol executed via up to 16 Remote DeviceNet™ Scanners • User interface DLL/API is completely backward compatible with existing applications and local DeviceNet interface cards • Diagnostic LEDs • UCMM (Unconnected Message Manager) capable; Group 1, 2, and 3 dynamic explicit connections supported • Provides simultaneous execution of Group 2 Client (Master) and Server (Slave) operation • Supports all DeviceNet standard baud rates: 125, 250, and 500 Kbaud • Supports Poll, Strobe, Change of State (COS) and Cyclic I/O messaging • Provides Client (Master) explicit messaging to slave devices • Backward compatible DLL preserves existing investment • DIN rail mount allows distribution to machine level • Frees up PC slots by placing scanner cards remotely • Manage your DeviceNet application across an Ethernet LAN • Capable of updating DeviceNet I/O faster than a PCI version • Reduce infrastructure costs by using cheaper Ethernet cable and fewer and/or less expensive PCs OS and Drivers Supported • Microsoft® Windows 2000/XP drivers • Diagnostic tools • Example C source code and Windows 32-bit DLLs for custom driver development Software Tools Diagnostic and test tools are available that enable fast integration of industrial communication into your application. Engineering No. SST-EDN-1 SST-EDN-1-C2 228 Standard Order No. 112034-0021 Product Description Remote DeviceNet Scanner (without cables) 112034-0026 Remote DeviceNet Scanner with cable kit (DeviceNet and Power) Single-ended power cable: 3-pole, M8 connector on one end, 2 meters (6.6ft), UL/CSA cable, Cat. No. 403000A1ı0M020 Single-ended DeviceNet cable: 5-pole, M12 connector on one end, 2 meters (6.6ft), UL/CSA cable, Cat. No. DND30A-M020 Hardware Specifications • Diagnostic LEDs: - Remote Scanner—Power, system status - DeviceNet—Power, communication, health - Ethernet—Link, 10/100 MBaud, activity • Remote Scanner Power: 10–30VDC, 330mA typical (male Nano-Change® M8 connector) • RoHS Compliant: Yes • Approvals: CE Environmental • Humidity: 5% to 95% non-condensing Network Specifications • Protocol: - DeviceNet Master—Group 2 Client, Group 2 only Client - DeviceNet Slave—Group 2 Server - Isolated CAN physical layer on each channel • Cable: - DeviceNet—shielded twisted pair, compatible with target network - Ethernet—Cat 5e shielded • Connector: - DeviceNet—Compliant male Micro-Change® M12 connector - Ethernet—RJ45 • DeviceNet Power: 11-24 VDC, 50 mA typical • Isolation: 500 V • Data Rate: - DeviceNet—125 Kbps, 250 Kbps and 500 Kbps - Ethernet—10/100 Mbps Physical • Operating Temperature: 0°C up to +50°C • Storage Temperature: -40°C up to +85° www.molex.com Brad® DeviceNet Diagnostic Tools 112008 eNetMeter™ DN 112008 NetAlytix™ 112008 NetMeter® Quickly identify problems relating to network power, data errors and excessive bandwidth consumption for your DeviceNet network. eNetMeter DN and NetAlytix eNetMeter DN is a passive device that continuously monitors a DeviceNet network and sends the information over Ethernet to a PLC or PC monitoring system. The information can be used to proactively respond to out-of-tolerance parameters before network failure occurs. Optionally, data can be accessed through NetAlytix software, an OPC server or a DLL. NetMeter NetMeter cuts troubleshooting time by providing technical details, yet it simplifies and summarizes, allowing both a DeviceNet expert and novice to effectively identify and diagnose network problems. It summarizes DeviceNet bus health by displaying a happy face icon, indicating a healthy network; a sad face, indicating a serious problem; or a neutral face, indicating nominal performance (a good indication to repair things before they actually fail). NetMeter then walks the user through each fault condition and its potential source. eNetMeter DN and NetAlytix Features and Benefits • Continuously monitors a DeviceNet network in a passive state • Provides feedback to an EtherNet/IP™ master or one of three methods to a personal computer (PC) residing on Ethernet: - NetAlytix™ software - OPC server - DLL interface • High-speed sampling of network parameters - Signals are sampled millions of times per second providing accurate values • Information captured includes: - Overall network status and measurements - Individual node status and measurements - Detailed measurements of power (V+, V-), signal (CANH, CANL) and shield parameters • Warning and fault flags indicate when a value has exceeded a set tolerance (levels are customizable) • NetAlytix software enables quick graphical access to network issues including CAN and power waveform details Electrical Input Power (Aux. or DeviceNet) 11 to 25V DC, 250 mA (typical at 24 VDC) Data Rate: DeviceNet: 125K, 250K and 500K baud Ethernet: 10/100 M baud NetMeter Features and Benefits • Certifies proper network operation: - Measures 677 key network parameters - Compares with DeviceNet specification • Battery-powered: - Save readings for off-line analysis • Accelerates fault troubleshooting: - AutoSearch finds all bad network parameters - Full traffic and error analysis by node address - Power quality, shield voltage, signal quality Electrical Power supply: 7V—30V (30 mA at 24V) Battery 2x AA Alkaline (for offline review of stored measurements) Mechanical Baud Rates Supported: 125K, 250K, 500K (auto-detect) Analog Range (with over/under range indication): Bus Power: 0 to 25V Bus Signal: -5 to 10V Physical Connectors: DeviceNet* Standard “Sealed Micro” Adapter cable included for DeviceNet Standard “Sealed Mini” Mechanical Diagnostic LEDs and Control: Ready, System/Boot, Power & Comm; Reset (recessed) Physical Dimensions: 142.00mm (5.60") high; 102.00mm (4.08") deep; 38.00mm (1.53") wide Connectors: DeviceNet—5-pole M12 Micro-Change® Ethernet—RJ-45 Enclosure: IP20 Mounting: DIN rail or panel (screw) mounted USB: USB 2.0 master, for transfer/storage of configuration parameters Operating Temperature: 0 to 60°C Storage Temperature: -5 to 75°C Humidity: 5% to 95% non-condensing Environmental Approvals: CE, cULus RoHS Compliant: Yes Product Description Engineering No. Standard Order No. eNetMeter™ DN diagnostic tool for DeviceNet SST-ENM-DN1 112008-0008 NetAlytix software for eNetMeter DN (includes full application, DLL/API, OPC Server) SST-NAS-DN1 112008-0011 Bundle of eNetMeter DN (1120080008) and NetAlytix (1120080011), with a limit of one per partner or end-customer site SST-ENM-SKT 112008-0012 Bundle of eNetMeter DN (112008-0008) and NetAlytix (112008-0011) in portable test case (IP54) with DC power and external ports for network as well as AC power connections SST-ENM-PTU 112008-0016 NetMeter for DeviceNet DN-MTR (E) 112008-0013 NetMeter Kit for DeviceNet (includes carrying case, PowerMonitor T and LED Termination Resistor) DN-MTR-KIT (E) 112008-0014 NetMeter carrying case DN-MTR-BAG 112008-0003 NetMeter ISO calibration DN-MTR-CAL 112008-0004 ™ The diagnostic tools above are all endorsed within the Encompass Program by Rockwell Automation www.molex.com 229 Brad® SST™ Network Interface Cards 112005 DeviceNet PC/104 Cards 112027 OPC Software Tools 112113 DeviceNet PCI Cards 112030 DeviceNet Software Tools SST ™ network interface cards (NICs) and software tools are used for high-speed control and monitoring applications on DeviceNet. SST ™ Network Interface Cards DeviceNet NICs from Molex are ideal for applications where high-performance control and reliability are required. Backed by superior support and service, Molex network interfaces support a wide range of network protocols and bus formats. SST network interface cards for DeviceNet can be found in many applications including: • Human-Machine Interface • PC Control • OEM machine control (robotics, semiconductor, material handling) • Device Development • Network Diagnostics SST NICs undergo DeviceNet conformance testing. 230 Features and Benefits • Enhanced FPGA-based design - Lower component count for higher reliability - Extended product lifecycle • Diagnostic LEDs • Provides Quick-Connect functionality (Master mode) - Allows devices to be accessed on power-up in under 500 milliseconds • Flexible communication support: - UCMM (Unconnected Message Manager) capable; Group 1, 2, and 3 dynamic explicit connections supported - Provides simultaneous execution of Group 2 Client (Master) and Server (Slave) operation - Supports all DeviceNet standard baud rates: 125, 250, and 500 Kbaud - Supports Poll, Strobe, Change of State (COS) and Cyclic I/O messaging - Provides Client (Master) explicit messaging to slave devices - Supports fragmented Explicit and I/O messages • Support for CAN 2A and 2B (both 11 and 29 bit identifiers) • Windows XP, Vista and 7 (32-bit) drivers provided • Form-fit-function replacements for the DN3 family of NICs for DeviceNet • Compatible with CIP Safety Stack from Molex (provided separately) • Multi-Slave versions available (optional) to aid in system simulation (PCU format only) • Software tools enable faster network commissioning and diagnosis of faults Electrical External Power: 11-24 VDC, 50 mA typical Isolation: 500 V Data Rate: Up to 1 Mbaud for CAN 125K, 250K and 500K baud for DeviceNet Protocol DeviceNet Master—Group 2 Client, Group 2 only Client DeviceNet Slave—Group 2 Server Compliant with DeviceNet Specification 1.8 CAN 2.0 B Isolated CAN physical layer on each channel (where applicable) Product Description Engineering No. Standard Order No. DeviceNet card, Universal PCI bus (3.3V / 5V), 1 channel, full-height bracket SST-DN4-PCU 112113-0007 DeviceNet card, Universal PCI bus (3.3V / 5V), 1 channel, half-height bracket SST-DN4-PCU-H 112113-0001 DeviceNet card, Universal PCI bus (3.3V / 5V), Multi-Slave, 1 channel SST-DNMS4-PCU 112113-0009 DeviceNet card, Universal PCI bus (3.3V / 5V), Multi-Slave, 1 channel, half-height bracket SST-DNMS4-PCU-H 112113-0010 DeviceNet card, Universal PCI bus (3.3V / 5V), 2 channels SST-DN4-PCU-2 112113-0005 DeviceNet software console with USB key (includes network analyzer) SST-DN3-CNF-U 112030-0007 DeviceNet software console with parallel port key (includes network analyzer) SST-DN3-CNF-P 112030-0006 OPC Data Server software (must purchase at least one SST- DN3-CNF) DRL-SIE-SWF-S 112027-5014 DeviceNet card, PC/104, 1 channel SST-DN4-104-1 112005-0040 DeviceNet card, PC/104, 2 channels SST-DN4-104-2 112005-0048 Mechanical PCI (PCU) Bus Interface: 32-bit, 33 MHz, PCI universal 3.3/5V interface (compliant with PCI v2.2 and v2.3) Processor: 64 MHz NIOS Processor Memory: 128 bytes for PCI configuration Diagnostics: Bi-color LEDs showing card status power, communication Interrupts: Hardware Plug and Play (32 Kbytes used per card) Typical Current Draw: +5V, ± 5%, 300mA (1 channel) Addressing—Memory: 256 Kbyte window available per channel Addressing—I/O: 16 bytes allocated per channel PC/104 Bus Interface: 16-bit PC/104 interface (compliant with PC/104, v2.3 & v2.4) Processor: 64 MHz NIOS Processor Memory: 256 KB of shared RAM per channel Diagnostics: Bi-color LEDs showing card status power, health, communication Interrupts: Software selectable level IRQ 2/9, 5, 7, 10, 11, 12, 15; standard TTL drive Typical Current Draw: +5V, ± 5%, 600mA 2 channel Addressing—Memory: 256K in a window of 8K, 16K, 32K, 64K, 128K or 256K bytes on even window boundary between 512K and 1Mb Addressing—I/O: 8 bytes on any even 8-bit boundary from 200h-2F8h or 600h-6F8h Physical Dimensions —PCI (PCU): Standard half-height (1 channel) Standard full-height (2 channel) Dimensions (LxW)—PC/104: 9.588cm x 9.017cm (3.775" x 3.550") Operating Temperature: 0° C (32° F) up to +60° C (140° F) Storage Temperature: -40° C (-40° F) up to +85°C (185° F) Cable: Shielded twisted pair, compatible with target network Connector: DeviceNet compliant 5-pin CAN connector Environmental RoHS Compliant Humidity: 5% to 95% non-condensing www.molex.com Brad® Common Industrial Protocol (CIP*) Safety Software Kit (Stack) 112115/112116/112117 DeviceNet and EtherNet/IP* Stack Development Kits Features and Benefits Molex demonstrates market leadership with the comprehensive CIP* Safety Stack software solution, allowing • Meets IEC 61508, SIL3 ensuring international market acceptance industrial-device manufacturers to embed CIP Safety Stack • Approved by TUV and tested by ODVA means a high-quality technology quickly and economically within their products solution for minimal project risk and faster time-to-market Common Industrial Protocol (CIP) Safety is a protocol • Pre-tested modular ANSI C code is easy to compile using extension developed by the ODVA. The CIP Safety protocol standard compilers; faster time-to-market offers a set of highly-integrated safety services which • Molex engineers can support protocol-integration requests leverage the underlying communications stacks of the minimizing investment required for in-house resources standard CIP networks to transport data from a source to a • Designed for use with other Molex/Brad offerings: destination. CIP Safety allows end-users to implement safety Hardware (DN4 network interface cards), Software systems in a more integrated, cost-effective manner. The (DeviceNet or EtherNet/IP software stacks) which results Molex CIP Safety Software Kit (also called Stack) is offered in a complete CIP communication solution as a tool kit, with the stack provided as modular “C” code Specifications that is pre-tested. The software allows a manufacturer of • ANSI C code is provided for the safety portion of the Stack intelligent industrial products to implement the necessary (Compliant with CIP Safety Specification 2.1) safety-application layer that enables products to comply with • ANSI C code for black-channel components (NET_CTRL_IO) the CIP Safety specification (Edition 2.1) from ODVA. The CIP • Interface specification for high-integrity and blackSafety Stack is available for both DeviceNet* and EtherNet/ channel environments IP*, and both are endorsed by Rockwell Automation under • Safety integration manual (including safety the Value Added Design Partner program. measure requirements) The CIP Safety Stack is approved by TUV for SIL3 • Optionally, modified standard CIP stacks (software/ applications and it has been conformance tested using the firmware) for DeviceNet (Slave) or EtherNet/IP (Adapter) ODVA Conformance Test. Molex can support customers • Optionally, ANSI C code for the Platform Adaptation that request assistance with design implementation and/or Layers (both safety and non-safety) guidance through TUV approval. • Documentation required by certification bodies (TÜV, ODVA) • Support during certification process of vendor’s final product Markets and Applications • Industrial Device Manufacturers - I/O blocks - Valves - Drives - Complex machines (OEM) • End-Users - Automotive - Consumer goods - Heavy industries *CIP Safety Software Stack Concept for a Slave (Adapter) Application Engineering No. SDK-DNS-SAF SDK-DNS-SAF-O SDK-DNS-SAF-L SDK-EIP-ADP-SAF SDK-EIP-ADP-SAF-O SDK-EIP-ADP-SAF-L SDK-DEP-SAP-SAF SDK-DEP-SAP-SAF-O SDK-CIP-EDS-SAF Standard Order No. 112115-0001 112115-0002 112116-0001 112117-0001 112117-0002 112116-0002 112115-0003 112115-0004 112115-0005 Device Type Network Slave DeviceNet Adapter EtherNet/IP Slave and Adapter N/A DeviceNet and EtherNet/IP N/A Description Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Royalty (per device) Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Royalty (per device) Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Engineering Support *CIP, DeviceNet and EtherNet/IP are trademarks of ODVA, Inc. † Note: Source code obfuscation means that the “C” code is protected, but the compiler can process it. www.molex.com 231 Brad® HarshIO 600 Features and Benefits • Reliable solution for connecting industrial controllers to IO devices in harsh duty environments. • Accepts M12 threaded connectors or Brad Ultra-Lock® Push-Pull connection system • Standard hole housing pattern allows for interchangeability with popular IO modules • Visible LEDs provide maintenance personnel with the ability to easily determine IO, module and network status • Support of QuickConnect (Fast Boot) for robot tool changer application 112092 Digital IP67 IO Module Classic Format Description • Rated IP67 for harsh environments • Designed for direct machine mount applications • Sixteen digital input/output per module • Supports PNP and NPN input devices • Watchdog with output reply state Compatible Protocols • DeviceNet ® Slave • Supports ODVA Group 2 Server Slave functionality • Supports ADR and Quick-Connect Conformance • IP67 according to IEC 60529 • Vibration: IEC 60068-2-6 conformance • Mechanical Shock: 10G, 11ms, 3 axis • CE • UL • cUL • RoHS compliant • ODVA certified Engineering No. Standard Order No. No. of Power Pin TCDDN-8D0N-10U TCDDN-888N-11U TCDDN-8D0P-10U TCDDN-888P-11U 112092-0019 112092-0020 112092-0010 112092-0009 4 232 Technical Data • IO Configurations: - 16 inputs - 8 inputs + 8 outputs • IO Connectors: 8x M12 ports, Ultra-Lock M12 female 5-pole, internally threaded • DeviceNet Connectors: - 1x Mini-Change male, 5-pole - 1x Mini-Change female, 5-pole • Power Connectors: - Power In—Male Mini-Change, 4-pole - Power Out—Female Mini-Change, 4-pole • Power Requirements: - Module Input Power—24V DC - Module Output Power—24V DC, 2.0A max. per channel, 8.0A max. per module • Input Type: - Compatible with dry contact and PNP or NPN 3-wire switches - Electronic short circuit protection • DeviceNet Address: 0–63 by rotary switches • Input Device Supply: 140mA per port at 25°C • Output Load Current: 1.0A max. per channel, electronic short circuit protection • Maximum Switching Frequency: 200 Hz • Housing Dimensions: - 60.00mm (2.36") by 220.00mm (8.66") by 20.00mm (.780") • Mounting Dimensions: - 37.50mm (1.480") horizontal on centers - 210.00mm (8.270") vertical on centers - Center hole • Operating Temperature: -25 to +70°C • Storage Temperature: -40 to +85°C IO Configuration Input 16 8 16 8 Output 8 8 Input Channel Type NPN PNP www.molex.com Brad® HarshIO 600 Features and Benefits • Reliable solution for connecting industrial controllers to IO devices in harsh duty environments. • Accepts M12 threaded connectors or Brad Ultra-Lock® Push-Pull connection system • Standard hole housing pattern allows for interchangeability with popular IO modules • Visible LEDs provide maintenance personnel with the ability to easily determine IO, module and network status • Support of QuickConnect (Fast Boot) for robot tool changer application 112092 Digital IP67 IO Module Compact Format Description • Rated IP67 for harsh environments • Designed for direct machine mount applications • Eight digital input/output per module • Supports PNP and NPN input devices • Watchdog with output reply state Compatible Protocols • DeviceNet ® Slave • Supports ODVA Group 2 Server Slave functionality • Supports ADR and Quick-Connect Conformance • IP67 according to IEC 60529 • Vibration: IEC 60068-2-6 conformance • Mechanical Shock: 10G, 11ms, 3 axis • CE • UL • cUL • RoHS compliant • ODVA certified Included Hardware/Software • IO Configurations: - 8 inputs - 4 inputs + 4 outputs • IO Connectors: - 4x ports, Ultra-Lock M12 female 5-pole, internally threaded - 8x ports, M8 female 3-pole threaded • DeviceNet Connectors: - 1x M12 male, 5-pole - 1x M12 female, 5-pole • Power Connectors: M12 Male, 5-pole, A-coded • Power Requirements: - Module Input Power—24V DC - Module Output Power—24V DC, 4.0A max. • Input Type: - Compatible with dry contact and PNP or NPN - Electronic short circuit protection • DeviceNet Address: 0-63 by rotary switches • Input Delay: 3ms default or configurable (through EDS) • Input Device Supply: 140mA per port at 25°C • Output Load Current: 1.0A max. per channel, electronic short circuit protection • Maximum Switching Frequency: 200 Hz • Housing Dimensions: 30.00mm (1.18") by 175.00mm (6.89") by 20.00mm (.78") • Mounting Dimensions: - 23.00mm (0.91") horizontal on centers - 168.00mm (6.61") vertical on centers • Operating Temperature: -25 to +70°C • Storage Temperature: -40 to +85°C Compact—M8 Engineering No. Standard Order No. No. of Power Pin TBDDN-880N-804 TBDDN-880P-804 112092-0022 112092-0008 5 Engineering No. Standard Order No. No. of Power Pin TBDDN-480N-80U TBDDN-444N-88U TBDDN-480P-80U TBDDN-444P-88U 112092-0018 112092-5004 112092-0007 112092-0006 5 IO Configuration Input 8 8 Output Input Channel Type NPN PNP Compact—M12 www.molex.com IO Configuration Input 8 4 8 4 Output 4 4 Input Channel Type NPN NPN PNP PNP 233 DeviceNet* Brad® Bus Extenders 130039 Features and Benefits • Extends the allowable drunk or drop line length of a DeviceNet system • Isolates electrically noisy sections of the bus line from other bus line section • Allows “star” and other topologies to be constructed while using the DeviceNet protocol Specifications Device Conformance: Designed to conform to the ODVA DeviceNet specification version 2.0 Baud Rate: 125k, 250k, 500k, 1M; automatic selection Status Indicators: Module Status—Green/Red bi-color LED Network A Status—Green/Red bi-color LED Network B Status—Green/Red bi-color LED Diagnostic Data—Green/Red bi-color LED Voltage Isolation—2500V Latency—75US per Extender Connectivity: Left/Network—“A” Male Mini-Change® Right/Network—“B” Female Mini-Change Engineering No. DNETEXT-C Electrical Voltage: 11-25V DC Current: Network A—140mA at 11V DC, 60mA at 25V DC Network B—20mA at 11V DC, 10mA at 25V DC Power: 1.8W Power Supply: Powered by 24V DC Bus-line Mounting: DeviceNet Extender—Panel Mount, 4 screws Size: Length—130.00mm (5.11") Depth—57.70mm (2.27") Height—94.00mm (3.70") Physical Operating Temperature: 0 to 70°C Environmental Humidity: 0-95% RH, non-condensing Protection: IP67 Standard Order No. 130039-0389 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 234 www.molex.com DeviceNet* Brad® Bulk Cable Features and Benefits • Meets or exceeds ODVA specifications for highest system reliability Reference Information UL: Type CL2, VL 1581 flame resistance CSA: AWM I/II and A/B FT4 130039 Thick Cable Overall Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC with nylon skin inner insulation Data—PE foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wire between pairs Power Pair Wire: Two 15 AWG (19x28 AWG) stranded tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC resistance: 3.6 ohms/1000ft max. at 20°C Current: 8.0A Color Code: Red/Black Data Pair Wire: Two 18 AWG (19x28 AWG) stranded tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 6.92 ohms/1000ft max. at 20°C Capacitance: 12pF/ft Color Code: White/Blue JACKET BRAID SHIELD WHITE BLACK AL/MY SHIELD RED AL/MY SHIELD BLUE DRAIN WIRE ø.475" [12.07mm] Cable Length Max. Current 50.0m (164.04') 100.0m (328.08') 8.0A Max. Voltage Engineering No. Standard Order No. 300V DN00A-M500 DN00A-T100 130039-0368 130039-0369 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) DeviceNet* Brad® Bulk Cable 130039 Thick Flex Rated Cable Features and Benefits • Meets or exceeds ODVA for highest system reliability • Rated over 1.4M flex cycles—40% greater than most flex rated DeviceNet cabling Reference Information UL: CL3; AWM 20626, UL 1581 CSA: AWM I/II A/B 80°C 300V FT1 Overall Rating: 300V, 80°C Materials: Power—TPE outer jacket, PVC with nylon skin inner insulation Data—PE foam inner insulation Flexure: Rolling flex >1.4m cycles at 10x bend radius Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wires between pairs Power Pair Wire: Two 15 AWG (19x28 AWG) individually-tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 3.6 ohms/1000ft max. at 20°C Current: 8.0A Color Code: Red/Black Data Pair Wire: Two 18 AWG (19x30 AWG) individually-tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 6.9 ohms/1000ft max. at 20°C Capacitance: 12pF/ft Color Code: White/Blue TPE JACKET SPIRAL SHIELDED NYLON SPUN TAPE BLACK WHITE PAIR SHIELD D D RED PAIR SHIELD BLUE ø.480" [12.19mm] Cable Length 50.0m (164.04') 100.0m (328.08') Current Max. Voltage 8.0A 300V Engineering No. DNF00A-M500 DNF00A-T100 Standard Order No. 130039-0349 130039-0350 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 235 DeviceNet* Brad® Bulk Cable 130039 Thick Tray Rated Cable Features and Benefits • Designated for tray-rating usage per NEC guidelines or where 600V cable requirements need to be met • Meets or exceeds ODVA for highest system reliability Reference Information UL: Type TC-ER CSA: I/II A/B Overall Rating: 600V UL type TC Materials: Power—PVC outer jacket, PP inner insulation, Data—PVC with nylon skin Construction: Two shielded pairs, with one 18 AWG (19x30 AWG) Copper drain wire Power Pair Wire: Two 16 AWG (19x29 AWG) individually tinned Copper Shielding: Aluminum outside with polyester tape overlap DC Resistance: 4.9 ohms/1000ft max. at 20°C Current: 8.0A Color Code: Red/Black Data Pair Wire: Two 18 AWG (19x30 AWG) individually tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 6.9 ohms/1000ft max. at 20°C Capacitance: 14.7pF/ft Color Code: White/Blue Velocity of Propogation: 64% NOM Cable Jacket Color: Gray SPIRAL SHIELDED NYLON SPUN TAPE BLACK WHITE PAIR SHIELD D RED D PAIR SHIELD BLUE 0.525" [13.34mm] Cable Length 50.0m (164.04') 100.0m (328.08') Current Max. Voltage 8.0A 600V Engineering No. DNE00A-M500 DNE00A-T100 Standard Order No. 130039-0347 130039-0348 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) DeviceNet* Brad® Bulk Cable Features and Benefits • Meets or exceeds ODVA specifications for thin or drop cable for the highest system reliability • Allows for cleaner, tighter cable rating of trunk cable for smaller length networks 130039 Mid Cable Reference Information UL: AWM: Style 1569 CSA: AWM: I/II A/B 300V FT1, 80°C Overall Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 20 AWG tinned Copper drain wire between pair Power Pair Wire: Two 16 AWG (65x34 AWG) tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap Velocity of Propogation: 75% DC Resistance: 4.1 ohms/1000ft max. at 20°C Current: 8.0A Color Code: Red/Black Data Pair Wire: Two 20 AWG (19x36 AWG) stranded Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 10.4 ohms/1000ft max. at 20°C Capacitance: 12.35pF/ft Color Code: White/Blue Cable Jacket Color: Gray PAIR SHIELD WHITE BLACK BLUE PAIR SHIELD .330" ± [8.38mm] Cable Length 50.0m (164.04') 100.0m (328.08') Current Max. Voltage 8.0A 300V Engineering No. DNB00A-M500 DNB00A-T100 DRAIN WIRE RED Standard Order No. 130039-0339 130039-0340 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 236 www.molex.com DeviceNet* Brad® Bulk Cable 130039 Thin Cable Features and Benefits • Meets and exceeds ODVA specifications for the highest reliability • Standard Thin or drop line cable • Thin High Flex is rated over 1.4M flexcycles—40% greater than most DeviceNet Flex-rated cabling Power Pair Wire: Two 22 AWG individually tinned stranded Copper Shielding: Aluminum foil shield, 25% overlap DC resistance: 16.5 ohms/1000 ft max. at 20°C Current: 4.0A Color Code: Red/Black Reference Information UL: CL2, AWM 2464 CSA: FT4 rated Data Pair Wire: Two 22 AWG individually tinned stranded Copper Shielding: Aluminum foil shield, 25% overlap DC resistance: 16.5 ohms/1000ft max. at 20°C Velocity of Propogation: 75% Capacitance: 11pF/ft Color Code: White/Blue Overall Rating: 300V 80°C Materials: Power—PVC outer jacket with semi-rigid PVC inner insulation (power) PE foam inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray PAIR SHIELD WHITE BLACK BLUE PAIR SHIELD RED .285" [7.24mm] Cable Length 100.0m (328.08') Max. Current 4.0A Max. Voltage 300V Engineering No. DND00A-T100 Standard Order No. 130039-0381 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) DeviceNet* Brad® Bulk Cable 130039 Thin Flex Rated Cable Features and Benefits • Meets and exceeds ODVA specifications for the highest reliability • Standard Thin or drop line cable • Thin High Flex is rated over 1.4M flexcycles—40% greater than most DeviceNet Flex-rated cabling Power pair Wire: Two 22 AWG individually tinned stranded Copper Shielding: Aluminum outside/polyester tape, 25% overlap DC Resistance: 17.5 ohms/1000 ft max. at 20°C Current: 4.0A Color Code: Red/Black Reference Information UL: CL3 AWM 20626, flame UL 1581 CSA: AWM: I/II A/B, 80°C, 300V FT1 Data Pair Wire: Two 24 AWG individually tinned stranded Copper Shielding: Aluminum outside/polyester tape, 25% overlap DC Resistance: 28 ohms/1000 ft max. at 20°C Velocity of Propogation: 75% Capacitance: 12pF/ft Color Code: White/Blue Overall Rating: 300V 80°C Materials: Power—TPE outer jacket PVC with nylon skin skin inner insulation Data—PE foam inner insulation Flexture: Rolling flex > 1m cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray C&M DURATION JACKET SPIRAL SHIELDED NYLON SPUN TAPE RED BLUE PAIR SHIELD D D BLACK PAIR SHIELD WHITE ø.300" [7.62mm] Cable Length 100.0m (328.08') Max. Current 4.0A Max. Voltage 300V Engineering No. DNDF00A-T100 Standard Order No. 130039-0344 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 237 DeviceNet* Brad® Bulk Cable Features and Benefits • Designated for tray-rating usage per NEC guidelines or where 300V cable requirements need to be met • Meets or exceeds ODVA specification for the highest system reliability 130039 Thin Tray Rated Cable Reference Information UL: CMG, CL2 AWM, flame 1581 CSA : AWM: I/II A, flame FT4 Overall Rating: 300V UL type CL2 80°C Materials: Power—PVC outer jacket, PVC with nylon skin inner insulation Data—FPE insulation Construction: Two foil shielded pairs with one 22 AWG Copper drain wire between pairs Cable Jacket Color: Gray Power pair Wire: Two 22 AWG individually tinned Copper Shielding: Aluminum outside with polyester tape overlap DC Resistance: 17.5% ohms/1000 ft max. at 20°C Current: 4.0A Color Code: Red/Black Data Pair Wire: Two 24 AWG individually tinned stranded Copper Shielding: Aluminum outside/polyester tape, 25% overlap DC Resistance: 28 ohms/1000 ft max. at 20°C Velocity of Propogation: 75% Capacitance: 12pF/ft Color Code: White/Blue PAIR SHIELD WHITE BLACK BLUE PAIR SHIELD RED .280" [7.11mm] Cable Length 100.0m (328.08') Max. Current 4.0A Max. Voltage 300V Engineering No. DNDG00A-T100 Standard Order No. 130039-0346 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 238 www.molex.com DeviceNet* Brad® Mini-Change® Single-Ended Cordsets Mechanical Connector Face: PVC-UL STD 94-V Molded Body: PVC-UL STD 94-V Coupling Nut: Zinc diecast with black epoxy coat optional Stainless Steel or Nickel-plated Brass 130024 Female Straight, Right Angle Threaded Thick and Mid Media Physical Connector Body: PVC Contact: Brass with Gold plating Coupling Nut: Diecast Zinc Operating Temperature: -20 to +80°C DN—DeviceNet Thick (Trunk) Rating: 300V, 80°C Materials: Power— Gray PVC outer jacket, PVC with Nylon skin inner insulation Data—PE foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wire between pairs UL: UL type CL2, VL 1581 flame resistance CSA: AWM I/II A/B 80°C 300V FT1 DNF — DeviceNet Thick Flex-Rated Rating: 300V, 80°C Environmental Materials: Power:— TPE outer jacket, PVC with Nylon skin Protection: IP67 inner insulation NEMA Rating: NEMA 6 Data—PE Foam inner insulation Flexure: Rolling flex > 1.4m cycles at 10x bend radius Cables DNB — DeviceNet Mid (Trunk) Construction: Two shielded pairs, 18 AWG (19x30 AWG), Rating: 300V, 80°C drain wire between pair Materials: Power—Gray PVC outer jacket, PVC inner insulation UL: CL3; AWM 20626, UL 1581 Data—PE Foam inner insulation CSA: AWM I/II A/B 80°C 300V FT1 Construction: Two shielded pairs, 20 AWG Tin Copper drain DNE — DeviceNet Thick Tray-Rated wire between pair Rating: 600V UL type TC Features and Benefits UL: UL AWM—Style 1569 Materials: Power— PVC outer jacket, PP inner insulation • Phosphor-Bronze contacts for greatest reliability CSA: CSA AWM—I/II A/B 300V FY1, 80°C Data— PVC with Nylon skin • Variety of cable types, cable exit, coupling nut and length Construction: Two shielded pairs, with one 18 AWG options for maximum system flexibility (19x30 AWG), Copper drain wire Reference Information UL: Type TC-ER UL File No.: E152210 CSA: I/II A/B CSA File No.: LR6837 Poles (Female View) 4 3 5 Pole Max. Current per Contact 5 4.0A 2 1 - Drain 2 - V+ 3 - V- Max. Voltage Cable Type Cable Jacket Wire Size AWG Cable Diameter Mid Cable PVC 16/20 8.38mm Thick (Trunk) PVC 15/18 12.07mm 300V AC/DC 1 4 - CAN_H 5 - CAN_L Cable Length Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DNB10A-M010 130024-0169 DNB90A-M010 130024-0178 DN10A-M010 130024-0073 DN90A-M010 130024-0133 DNF90A-M010 130024-0341 1.0m Thick Flex-Rated TPE High-Flex 15/18 12.19mm DNF10A-M010 130024-0337 Thick Tray-Rated PVC 16/18 13.34mm DNE10A-M010 130024-0260 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Length 2 5 10 Configuration Code† Build-a-Part Number Code M020 M050 M100 Coupling Nut Option DN 10A-MXXX Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 239 DeviceNet* Brad® Mini-Change® Single-Ended Cordsets Features and Benefits • Over-molded open style of DeviceNet connector provides for environmental protection and cable integrity strain relief • Variety of form factor, cable type and length options available for maximum flexibility 130024 Female Straight, Right Angle Thin Media Threaded Cables DND—Thin Standard Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray UL: CL2, AWM 2464 CSA: FT4 Rated Mechanical Body: Molded PVC Insert: PVC Physical Contact: Phosphor Bronze Contact Plating: Gold over Nickel Operating Temperature: -20 to +80°C DNDF—Thin High-Flex Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Flexure: Rolling Flex > 1 million cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray UL : CL3 AWM 20626, Flame UL 1581 CSA : AWM: I/II A/B, 80°C, 300V FT1 Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) 4 3 5 Pole Max. Current per Contact 1 - Drain 2 - V+ 3 - V- Cable Type Cable Jacket Wire Size AWG Cable Diameter Length Thin Cable PVC 22/22 7.24mm Thin, High-Flex TPE 22/24 7.62mm Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 1.0m DND10A-M010 130024-0215 DND90A-M010 130024-0232 1.0m DNDF10A-M010 130024-0353 DNDF90A-M010 130024-0355 5 4.0A 2 Max. Voltage 250V AC/DC 1 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option DND40A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 240 www.molex.com DeviceNet* Brad® Mini-Change® Single-Ended Cordsets Features and Benefits DN—Thick Trunk Rating: 300V, 80°C • Phosphor-Bronze contacts for greatest reliability • Variety of cable types, cable exit, coupling nut and length Materials: Power—Gray PVC outer jacket, PVC with nylon skin inner insulation options for maximum system flexibility Data—PE foam inner insulation Reference Information Construction: Two shielded pairs with 18 AWG (19x30 AWG) UL File No.: E152210 drain wire between pairs CSA File No.: LR6837 UL: UL Type CL2, VL 1581 flame resistance CSA: CSA AWM: I/II and A/B FT4 Mechanical Connector Face: PVC-UL Std 94-V DNF—Thick Flex-Rated Molded Body: PVC-UL Std 94-V Rating: 300V, 80°C Coupling Nut: Zinc diecast with black epoxy coat Materials: Power—TPE outer jacket, PVC with nylon skin 130024/130025 Male Straight, Right Angle Thick and Mid Media Threaded Physical Contacts: Phosphor-Bronze base material Contact Plating: Gold over Nickel per ODVA specs Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 inner insulation Data—PE foam inner insulation Flexure: Rolling Flex >1.4m cyles at 10x bend radius Construction: Two shielded pairs with 18 AWG (19x30 AWG), drain wire between pairs UL: CL3; AWM 20626, UL 1581 CSA: AWM: I/II A/B 300V FTI, 80°C DNE—Thick Tray-Rated Rating: 600V UL Type TC Materials: Power—PVC outer jacket, PP inner insulation DNB—Mid Trunk Data—PVC with Nylon skin Rating: 300V, 80°C Construction: Two shielded pairs with one 18 AWG Materials: Power—Gray PVC outer Jacket, PVC inner insulation (19x30 AWG) Copper drain wire Data—PE foam inner insulation UL: Type TC-ER Construction: Two shielded pairs, 20 AWG Tin Copper drain CSA: I/II A/B wire between pair UL: UL AWM: Style 1569 CSA: CSA AWM: I/II A/B 300V FTI, 80°C Cables Poles (Male View) Max. Current Per Contact Max. Voltage 5 Pole 2 Cable Type Mid Cable 1 Thick (Trunk) 3 Thick Flex-Rated 4.0A 4 1 - Drain 2 - V+ 3 - V- Cable Jacket PVC TPE High-Flex Cable Diameter Wire Size AWG 8.38mm 12.07mm 12.19mm Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 16/20 DNB01A-M010 130024-0146 DNB09A-M010 130024-0163 15/18 DN01A-M010 130024-0028 DN09A-M010 130024-0059 DNF01A-M010 130024-0265 DNF09A-M010 130025-0538 15/18 300V AC/DC 5 4 - CAN_H 5 - CAN_L Length 1.0m Thick Tray-Rated PVC 13.34mm 16/18 DNE01A-M010 130024-0249 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Coupling Nut Option Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS DNB01A-MXXX Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 241 DeviceNet* Brad® Mini-Change® Single-Ended Cordsets Features and Benefits • Phosphor-Bronze contacts for greatest reliability • Variety of cable types, cable exit, coupling nut and length options for maximum system flexibility Reference Information UL File No.: E152210 CSA File No.: LR6837 130024/130027 Male Straight, Right Angle Thin Media Threaded Mechanical Connector Face: PVC-UL Std 94-V Molded Body: PVC-UL Std 94-V Coupling Nut: Zinc diecast with black epoxy coat Physical Contacts: Phosphor-Bronze base material Contact Plating: Gold over Nickel per ODVA specs Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Male View) 2 Max. Current Per Contact Max. Voltage Cable Type Wire Size AWG Length 1 Thin 4.0A 1 - Drain 2 - V+ 3 - V- Cable Diameter 5 Pole 3 4 Cable Jacket PVC 7.24mm 22/22 250V AC/DC Cables DND—Thin Rating: 300V, 80°C Materials: Power—PVC outer jacket with semi-rigid PVC inner insulation Data —PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray DNDF—Thin High Flex Rating: 300V, 80°C Materials: Power—TPE outer jacket, PVC with nylon skin inner insulation Data —PE foam PE foam inner insulation Flexture: Rolling Flex >1m cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray Male Straight Male Right Angle Engineering No. Standard Order No. DND01A-M010 130024-0184 DND09A-M010 130024-0207 DND02A-M010 130027-0012 DNDF01A-M010 130024-0005 DNDF09A-M010 130024-0356 DNDF02A-M010 130027-0103 Engineering No. Standard Order No. DND03A-M010 130027-0037 DNDF03A-M010 130027-0115 1.0m 5 4 - CAN_H 5 - CAN_L Thin Flex Rated TPE 7.62mm 22/24 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code † Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. Coupling Nut Option DND01A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS † 242 Cable Options www.molex.com DeviceNet* Brad® Mini-Change® Double-Ended Cordsets Electrical Voltage: 300V AC/DC Max. Current per Contact: 4.0A 130025 Female Straight-to-Male Straight Right Angle Female-to-Straight Male Right Angle Female-to-Right Angle Male Thick and Mid Media Threaded DN— DeviceNet Thick (Trunk) Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC with Nylon skin inner insulation Data—PE Foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wire between pairs UL: UL type CL2, VL 1581 flame resistance CSA: AWM I/II A/B 80°C 300V FT1 Mechanical Connector Face: PVC-UL Std 94-V Molded Body: PVC-UL Std 94-V Coupling Nut: Zinc diecast with black epoxy coat Optional stainless Steel or Nickel-coated Physical Connector Body: PVC Cable Jacket: PVC Cable Jacket Color: Gray Connector End A: Mini-Change Connector End B: Mini-Change Contact: Brass with Gold plating Copper with Gold over Nickel plating Coupling Nut: Diecast Zinc Keyway: Single LED Indicator: No Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 DNF—DeviceNet Thick Flex-Rated Rating: 300V, 80°C Materials: Power—TPE outer jacket, PVC with Nylon skin inner insulation Data—PE Foam inner insulation Flexure: Rolling flex > 1.4m cycles at 10x bend radius Construction: Two shielded pairs, 18 AWG (19x30 AWG), drain wire between pair UL: CL3; AWM 20626, UL 1581 CSA: AWM I/II A/B 80°C 300V FT1 Features and Benefits Cables • Phosphor-Bronze contacts for greatest reliability • Variety of cable types, cable exit, coupling nut and length DNB— DeviceNet Mid (Trunk) Rating: 300V, 80°C options for maximum system flexibility Materials: Power—Gray PVC outer jacket, PVC inner insulation Reference Information Data—PE Foam inner insulation UL File No.: E152210 Construction: Two shielded pairs, 20 AWG Tin-Copper drain CSA File No.: LR6837 wire between pair UL: UL AWM—Style 1569 CSA: CSA AWM—I/II A/B 300V FY1, 80°C Poles (Female View) 4 3 5 Pole 5 Cable Jacket Wire Size AWG Cable Diameter Cable Length Engineering No. Standard Order No. Mid Cable PVC 16/20 8.38mm 1.0m DNB11A-M010 DNB19A-M010 130025-0233 130025-0250 1.0m DN11A-M010 DN19A-M010 130025-0054 130025-0154 DNF11A-M010 DNF19A-M010 130025-0408 130025-0456 Thick (Trunk) 2 1 - Drain 2 - V+ 3 - V- PVC 15/18 12.10mm 1 4 - CAN_H 5 - CAN_L Female Straight-to-Male Straight Wire/ Cable Type Thick Flex-Rated TPE, High-Flex 15/18 12.07mm 1.0m Thick Tray-Rated PVC 16/18 13.34mm 1.0m DNE—DeviceNet Thick Tray-Rated Rating: 600V UL type TC Materials: Power—PVC outer jacket, PP inner insulation Data—PVC with Nylon skin Construction: Two shielded pairs, with one 18 AWG (19x30 AWG) Copper drain wire UL: Type TC-ER CSA: I/II A/B Right Angle Female-to-Straight Male Right Angle Female-to-Right Angle Male Engineering No. Standard Order No. Engineering No. Standard Order No. DNB91A-M010 130025-0259 DNB99A-M010 130025-0267 DN91A-M010 130025-0173 DN99A-M010 130025-0197 DNF99A-M010 130025-0482 DNF91A-M010 DNE11A-M010 130025-0468 130025-0352 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Coupling Nut Option Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 DN 11A-MXXX Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 243 DeviceNet* Brad® Mini-Change® Double-Ended Cordsets Features and Benefits Cables • Phosphor-bronze contacts for greatest reliability DND—DeviceNet Thin • Variety of cable types, cable exit, coupling nut and length Rating: 300V 80°C options for maximum system flexibility Materials: Power—PVC outer jacket with semi-rigid PVC inner insulation Reference Information Data—PE foam inner insulation UL File No.: E152210 Construction: Two shielded pairs, 22 AWG Tin-Copper drain CSA File No.: LR6837 wire between pairs Mechanical Cable Jacket Color: Gray Connector Face: PVC-UL Std 94-V DNDF—DeviceNet Thin High-Flex Molded Body: PVC-UL Std 94-V Rating: 300V 80°C Coupling Nut: Zinc diecast with black epoxy coat Materials: Power—TPE outer jacket, PVC with nylon skin Physical inner insulation Contacts: Phosphor-Bronze base material Data—PE foam inner insulation Contact Plating: Gold over Nickel per ODVA Specs Flexture: Rolling Flex > 1m cyles at 10x bend radius Operating Temperature: -20 to +80°C Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Environmental Cable Jacket Color: Gray Protection: IP67 NEMA Rating: NEMA 6 130025 Female, Male Straight, Right Angle Thin Media Threaded Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size AWG Thin PVC 0.24mm 22/22 Length Female Straight-to-Male Straight Female Straight-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND11A-M010 130025-0287 DND19A-M010 130025-0313 DNDF11A-M010 130025-0502 DNDF19A-M010 130025-0013 5 Pole 5 4 3 4.0A 2 1 1 - Drain 2 - V+ 3 - V- 4 - CAH_H 5 - CAH_L Poles (Female View) Max. Current per Contact 300V AC/DC Max. Voltage 1.0m Thin/ Flex Rated TPE 0.62mm 22/24 Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size AWG Thin PVC 0.24mm 22/22 Length Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND91A-M010 130025-0322 DND99A-M010 130025-0543 DNDF91A-M010 130025-0546 DNDF99A-M010 130025-0513 5 Pole 4 5 3 4.0A 2 1 1 - Drain 2 - V+ 3 - V- 4 - CAH_H 5 - CAH_L 300V AC/DC 1.0m Thin/Flex-Rated TPE 0.62mm 22/24 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Coupling Nut Option Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS DND11A-M010 Cable Options † 244 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com DeviceNet* Brad® Mini-Change® Back Panel Mount Double-Ended Cordsets Features and Benefits • Back panel mount receptacles are used to bring connectivity from inside to outside the control panel • A variety of configurations are available for maximum flexibility 130039 Male-to-Female Straight Female Straight-to-Male Right Angle Male-to-Female Straight Female Right Angle-to-Male Straight Back Panel Mount Thick Media Back Panel Face View (Female) Male-to-Female Straight Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Contacts: Phosphor-Bronze base material Contact Plating: Gold over Nickel per ODVA specifications Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Cables Electrical Voltage Rating: 300V AC/DC Current: 4.0A DN—Thick Trunk Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC with Nylon skin inner insulation Data—PE foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30) drain wire between pairs UL: UL type CL2, VL 1581 flame resistance CSA: CSA AWM I/II and A/B FT4 Mechanical Connector Face: PVC-UL STD 94-V Molded Body: PVC-UL STD 94-V Coupling Nut: Zinc diecast with black epoxy coating Shell: Nickel-Brass Shell Inserts: PVC-UL STD 94-V Female Straight-to-Male Right Angle Male-to-Female Straight Female Right Angle-to-Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. DN5210A-M010 130039-0096 DN5290A-M010 130039-0098 DN5301A-M010 130039-0101 DN5309A-M010 130039-0103 5 Pole 4 5 3 2 1 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option DN5301A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 245 DeviceNet* Brad® Mini-Change® Trunk Receptacles Features and Benefits • Receptacles offered with a variety of cable and length options for maximum flexibility • Receptacles allow for the trunk line to come into an enclosure and make connection to inside of the panel components • Male or female receptacles are mounted to the enclosure and the back end trunk cabling can be wired to the open terminal strip of a motor controller, the master scanner or a power supply for the network 130039 Female, Male Straight Thick and Mid Media Reference Information UL File No.: E152210 CSA File No.: LR6837 Cables DNB—DeviceNet Mid Trunk Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 20 AWG Tin-Copper drain wire between pairs UL: UL AWM Style 1569 CSA: CSA AWM I/II A/B 300V FTI, 80°C Outside Diameter: 0.34" (8.60mm) DN—DeviceNet Thick Trunk Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC with Nylon skin inner insulation Data—PE foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wire between pairs UL: UL Type CL2, VL 1581 flame resistance CSA: CSA AWM I/II and A/B 300V FT4 Outside Diameter: 0.48" (12.10mm) Physical Shell (Receptacle): Gray anodized Aluminum Insert: PVC—UL STD 94V Operating Temperature: -20 to +80° C Environmental Protection: IP67 NEMA Rating: NEMA 6 Configuration Face View (5 Pole) Max. Current per Contact Max. Voltage Cable Type Cable Jacket Wire Size AWG Length Female Straight with 1/2"–14 NPT, Front Panel Mount Male Straight with 1/2"–14 NPT, Front Panel Mount Engineering No. Standard Order No. Engineering No. Standard Order No. Female View 1 5 4.0A 300V AC/DC Trunk (DN) PVC 15/18 1.0m DN5000-M010 130039-0284 DN5100-M010 130039-0299 4.0A 300V AC/DC Mid (DNB) PVC 16/20 1.0m DNB5000-M010 130039-0312 DNB5100-M010 130039-0318 2 4 3 1 - Drain 2 - Red 3 - Black 4 - White 5 - Blue Male View 5 1 2 1 - Drain 2 - Red 3 - Black 4 3 4 - White 5 - Blue Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 DNB5000-M010 Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 246 www.molex.com DeviceNet* Brad® Mini-Change® PCB Mount Receptacles 130188 Female, Male Straight Thick Media Threaded, PCB Pins Poles Features and Benefits • Receptacles offered with PCB mount options for maximum flexibility Physical Shell: Gray anodized Aluminum Insert: PVC—UL STD 94V Operating Temperature: -20 to +80°C Reference Information UL File No.: E152210 CSA File No.: LR6837 Max. Current per Contact Max. Voltage 8.0A 300V AC/DC 8.0A 300V AC/DC Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight with 1/2" - 14 NPT, PCB Mount, PCB Pins Standard Engineering No. Order No. Male Straight with 1/2" - 14 NPT, PCB Mount, PCB Pins Engineering No. Standard Order No. 67-0065 130188-0033 5 Pole Female 5 1 1 - Drain 2 - Red 3 - Black 67-0075 130188-0034 2 4 3 4 - White 5 - Blue 5 Pole Male 1 5 2 1 - Drain 2 - Red 3 - Black 4 3 4 - White 5 - Blue *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 247 DeviceNet* Brad® Mini-Change® Bulkhead Feed-Through Receptacles 130013 Female-Male Straight Thick Media Face View (Female) Features and Benefits • Receptacles offered with a variety of cable and length options for maximum flexibility • Bulkhead version features rugged keyways for positive alignment of connections Reference Information CSA File No.: LR6837 Physical Shell: Nickel-plated Brass Gasket Material: Neoprene Thrust Washer: Nylon Locknut Material: Nickel-plated Brass Insert: PVC—UL STD 94V Operating Temperature: -20 to +60°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Max. Current per Contact Max. Voltage Mounting Engineering No. Standard Order No. 8.0A 600V Front Panel Mount 1R5030 130013-0541 5 Pole 1 5 4 1 - Drain 2 - Red 3 - Black 2 3 4 - White 5 - Blue *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 248 www.molex.com DeviceNet* Brad® Mini-Change® Field Attachable Connectors Features and Benefits • Color-coded screw terminators make for error-free field installation • Accepts a wide range of DeviceNet cables for maximum installation flexibility 130034 Female, Male Straight Thick and Mid Media Threaded Reference Information CSA File No: LR6837 Poles (Female View) Max. Current per Contact Physical Connector Face: Polyurethane Connector Body: Polyamide Contact: Gold-plated Brass Coupling Nut: Nickel-plated Brass Grommet: Neoprene Cable Range OD: 0.20 to 0.48" (5.00 to 12.00 mm) Acceptable Wire Gauges: 24 AWG (0.25 mm2) to 15 AWG (2.0 mm2) Color Coding: Per ODVA standards Operating Temperature: -20 to +80°C Environmental Protection: IP67 Max. Voltage Cable Diameter Range Male Female Engineering No. Standard Order No. 1A5006-34DN 130034-0006 Engineering No. Standard Order No. 1A5000-34DN 130034-0005 5 Pole 5 1 2 4 8.0A 600V AC/DC 0.20"– 0.48" (5.00–12.00mm) OD (Thick and Mid Cables) 3 1 - Drain (silver) 4 - White 5 - Blue 2 - Red 3 - Black Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 249 DeviceNet* Brad® Mini-Change® Terminator Resistors Features and Benefits • Phosphor Bronze contacts for maximum reliability • Diagnostic versions indicate correct polarity at a glance to ensure power connections have been made and made properly 130039 Female, Male Straight Threaded Thick Media Physical Connector Face: PVC Molded Body: Diagnostic—clear PVC STD—gray PVC Coupling Nut: Zinc diecast, black e-coat optional 302 stainless Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Copper alloy LED: Green—Proper polarity Red—Improper polarity Operating Temperature: 0 to 60°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Poles (Female View) Max. Current per Contact Max. Voltage Connector Face Male Type Engineering No. Standard Order No. Engineering No. Standard Order No. LED Diagnostic - Clear DN150L 130039-0072 DN100L 130039-0371 Molded Gray DN150 130039-0376 DN100 130039-0370 5 Pole 5 1 121 Ω 2 3 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection 4 8.0A 50V AC/DC PVC *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 250 www.molex.com DeviceNet* Brad® Mini-Change® Diagnostic Power Monitor® Tees Features and Benefits • Minimizes maintenance repair and downtime by analyzing bus power quality • Predicts power faults by logging outside of specification power conditions thereby increasing uptime • Helps quickly certify new installations Reference Information UL File No.: E152210 CSA File No.: LR6837 130035 Male/Female Thick Media Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Power Supply: 7–30V DC, < 50mA Basic Analog Accuracy: ± 100mV Minimum “Low” Voltage Threshold: <12.96V Nominal “OK” Voltage Range: 12.96V–24.78V Maximum “High” Voltage Threshold: >24.78V Glitch/Ripple Threshold (AV/AT): Var 75 V/S at 16mS to 640 V/S at 1.0mS Reset: Magnet at drop “reset” changes mag reed switch state Diagnostic Type Left Trunk Gender Right Trunk Gender Male 3 5 4 - CAN_H 5 - CAN_L 1 2 1 1 - Drain 2 - V+ 3 - V- 4 - CAH_H 5 - CAH_L 1 - Drain 2 - V+ 3 - V- 4 - CAH_H 5 - CAH_L Male 2 3 2 1 4 - CAH_H 5 - CAH_L 130035-0060 DN3020PM-3 130035-0061 Female 4 1 5 3 3 1 - Drain 2 - V+ 3 - V- DN3020PM-1 5 4 2 5 Standard Order No. 3 Female 4 Engineering No. Female 5 3 4 1 - Drain 2 - V+ 3 - V- Drop Gender Female 4 1 2 Standard Bus Drop Tee with Diagnostics Physical Connector Face: Thermo plastic elastomer Molded Body: Thermo plastic elastomer Coupling Nut: Zinc diecast black e-coat Operating Temperature: -20 to +80°C 4 1 - Drain 2 - V+ 3 - V- 5 4 - CAN_H 5 - CAN_L 2 1 1 - Drain 2 - V+ 3 - V- 4 - CAH_H 5 - CAH_L *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Diagnostic Tee Indication OK HI LO HI LO AC www.molex.com Led Display Green Red Blue Flashing Red Flashing Blue Flashing Yellow Condition Normal Overvoltage Undervoltage Surge within last 24 hours Brown out within last 24 hours Power glitch within last 24 hours 251 DeviceNet* Brad® Mini-Change® Diagnostic Power Monitor® In-Line Adapters Features and Benefits • Minimizes maintenance repair and downtime by analyzing bus power quality • Predicts power faults by logging outside of specification power conditions thereby increasing uptime • Helps quickly certify new installations Reference Information UL File No.: E152210 CSA File No.: LR6837 130035 Male/Female Thick Media Physical Connector Face: Thermoplastic elastomer Molded Body: Thermoplastic elastomer Coupling Nut: Zinc diecast black e-coat Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Power Supply: 7–30V DC, < 50mA Basic Analog Accuracy: ±100mV Minimum “Low” Voltage Threshold: < 12.96V Nominal “OK” Voltage Range: 12.96V–24.78V Maximum “High” Voltage Threshold: > 24.78V Glitch/Ripple Threshold (AV/AT): Var 75 V/S at 16mS to 640 V/S at 1mS Reset: Magnet at drop “Reset” changes mag reed switch state Diagnostic Type Left Trunk Gender Male Right Trunk Gender Female 4 1 2 3 Engineering No. Standard Order No. 115011A-PM-1 130035-0007 115011A-PM-3 130035-0008 5 3 5 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Inline Adaptor with Power Diagnostics 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Female 4 1 2 Male 5 2 1 3 3 2 1 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 5 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Diagnostic Tee 252 Indication Led Display Condition OK Green Normal HI Red Overvoltage LO Blue Undervoltage HI Flashing Red Surge within last 24 hours LO Flashing Blue Brown out within last 24 hours AC Flashing Yellow Power glitch within last 24 hours www.molex.com DeviceNet* Brad® Mini-Change® Tees Features and Benefits • Phosphor bronze contacts for greatest reliability • Variety of Mini-Change and Micro-Change configurations for maximum installation flexibility Reference Information UL File No.: E152210 CSA File No.: LR6837 130035/130039 Bus Drop Tees Thick Media Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage Rating: Mini-Change—600V AC/DC Micro-Change—250V AC/DC Current: Mini-Change Drop—8.0A Micro-Change Drop—4.0A View Wiring Schematic Face View (Left Trunk Female) Face View (Right Trunk Male) Face View (Drop Gender Female) Mini-Change 5 4 Mini-Change 1 2 Mini-Change 3 1 2 3 4 5 1- Drain 2 - V+ 3 - V– 4 - CAN_H 5 _CAN_L Physical Connector Face: Brad Micro-Change Drop Tee—PCV Molded Body: Brad Mini-Change Drop Tee—TPE Coupling Nut: Zinc diecast Black E-Coat Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Nickel alloy Operating Temperature: -20 to +80°C 4 1 - Drain 2 - V+ 3 - V- 4 1 4 - CAH_H 5 - CAH_L Standard Order No. DN3020 130035-0057 DN3200 130035-0071 DND3020 130039-0341 5 3 3 2 Engineering No. 1 - Drain 2 - V+ 3 - V- 5 4 - CAN_H 5 - CAN_L 2 1 - Drain 2 - V+ 3 - V- 1 4 - CAH_H 5 - CAH_L 1 2 3 4 5 Mini-Change 5 4 3 Mini-Change 1 2 Micro-Change 2 1 3 5 2 1 - Drain 2 - V+ 3 - V- 1 4 - CAH_H 5 - CAH_L 4 1 - Drain 2 - V+ 3 - V- 5 4 - CAN_H 5 - CAN_L 4 1 - Drain 2 - V+ 3 - V- 3 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 253 DeviceNet* Brad® Mini-Change® Gender Changers Features and Benefits • Phosphor Bronze contacts for greatest reliability • Variety of male-to-female and female-to-male connection options for maximum installation flexibility 130035/130039 Straight Female-to-Male Straight Male-to-Female Right Angle Male-to-Female Thick Media Threaded Poles Physical Connector Face: Thermoplastic elastomer Molded Body: Thermoplastic elastomer Coupling Nut: Zinc diecast, black e-coat; Stainless Steel, Nickel-plated Brass optional Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Nickel Operating Temperature: -20 to +80° C Environmental Protection: IP67 NEMA Rating: NEMA 6P Max. Current per Contact Max. Voltage 8.0A 600V AC/DC Female-to-Male Male-to-Female Right Angle Male-to-Female Connector Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 115060A 130035-0015 115010A 130039-0351 115032A 130035-0013 5 Pole Female 5 4 3 1 2 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 5 Pole Male 1 2 3 4 5 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Coupling Nut Option Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS 115060A *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 254 www.molex.com DeviceNet* Brad® Mini-Change® Passive Multi-Ports Features and Benefits • A family of configurations from 4- to 8-port for maximum installation flexibility • Rugged enclosure for reliable connectors in an industrial environment Mechanical Insert: PVC Housing: Pet (Polyester) Receptacle Housing: Zinc diecast with black epoxy coat ID Label: ABS 130036 Side Mount Bus-In Connection Thick and Mid Media Reference Information UL File No.: E46237 CSA File No: LR6837 Physical Operating Temperature: 0 to 60°C Face View Ports Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage Rating: 120V AC/DC Current: 7.0A total per MPIS unit Box Configuration Wiring Schematic J1 1 2 PIN 1 DRAIN PIN 1 DRAIN PIN 2 V+ PIN 2 V+ PIN 3 V- PIN 3 V- PIN 4 CAN_H PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L J4 J3 4 3 4 Engineering No. Standard Order No. DN4000 130036-0005 DN6000 130036-0008 DN8000 130036-0010 J2 PIN 1 DRAIN PIN 1 DRAIN PIN 2 V+ PIN 2 V+ PIN 3 V- PIN 3 V- PIN 4 CAN_H PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L PIN 1 DRAIN PIN 3 V- PIN 2 V+ PIN 4 CAN_H PIN 5 CAN_L Female drop 5 4 J1 3 2 1 1 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- J2 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L 2 J3 6 3 4 J4 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L J5 5 6 J6 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L PIN 5 CAN_L 3 1 4 J2 J1 1 2 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H Male bus in 2 5 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L J4 J3 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 3 4 8 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L J5 5 6 J6 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L J7 J8 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 8 PIN 1 SHIELD PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 7 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 255 DeviceNet* Brad® Mini-Change® Passive Multi-Ports 130036 Side Mount Bus-In-Bus-Out Connection Thick and Mid Media Face View Ports Features and Benefits • Family of configurations for maximum flexibility • Simple Bus-In/Bus-Out connections for connection convenience • Rugged housing and connectors designed to withstand tough industrial environments Reference Information UL File No.: E46237 CSA File No.: LR6837 Mechanical Insert: PVC Housing: PET (Polyester) Receptacle Shell: Zinc diecast with black epoxy coat ID Label: ABS Phsyical Operating Temperature: 0 to 60°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage Rating: 120V AC/DC Current: 7.0A total per MPIS unit Box Configuration Wiring Schematic Engineering No. Standard Order No. DN2100 130039-0336 DN4100 130036-0006 DN6100 130036-0009 Female Pass Through 5 4 3 2 1 2 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Male Bus-In 1 2 1 2 3 4 5 6 J1 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L J2 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L J3 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L J4 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L BUS OUT PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L BUS IN PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L 3 4 5 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- J1 1 2 3 4 5 6 Female Bus-Out 5 4 J3 3 2 1 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L J2 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L J4 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 6 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- J5 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 7 J6 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 8 BUS OUT PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L BUS IN PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 256 www.molex.com DeviceNet* Brad® Micro-Change® (M12) Single-Ended Cordsets Features and Benefits • Rugged, IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable types, cable exit, form factor, coupling nut and length options for maximum flexibility 130027 Female, Pigtail Straight, Right Angle Thin Media Physical Body: Molded PVC Insert: Nylon 6/6 Contacts: Phosphor Bronze Contact Plating: Gold over Nickel Operating Temperature: -20 to +80°C Cables DND—Thin Standard Rating: 300V 80˚C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray UL: CL2, AWM 2464 CSA: FT4 Rated DNDF— Thin High-Flex Rating: 300V 80˚C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Flexure: Rolling Flex > 1 million cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray UL : CL3 AWM 20626, Flame UL 1581 CSA : AWM: I/II A/B, 80°C, 300V FT1 Environmental Protection: IP67 NEMA Rating: NEMA 6 Face View (Female) Max. Current per Contact Max. Voltage Cable Type Cable Jacket Wire Size AWG Cable Diameter Length Thin Cable PVC 22/22 7.24mm Thin, High-Flex TPE 22/24 7.62mm Length 2 5 10 Code M020 M050 M100 Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 1.0m DND20A-M010 130027-0048 DND30A-M010 130027-0075 1.0m DNDF20A-M010 130027-0171 DNDF30A-M010 130027-0161 5 Pole 2 1 3 5 4 1 - Drain 2 - V+ 3 - V- 4.0A 250V AC 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Coupling Nut Option Configuration Code† Build-a-Part Number Meters DND40A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 257 DeviceNet* Brad® Micro-Change® (M12) Single-Ended Cordsets Features and Benefits • Rugged, IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, cable exit, form factor, coupling nut and length options for maximum flexibility 130027 Male Straight, Right Angle Thin Media Threaded Mechanical Body: Molded PVC Insert: PVC Cables DND—Thin Standard Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray UL: CL2, AWM 2464 CSA: FT4 Rated Physical Contact: Phosphor Bronze Contact Plating: Gold over Nickel Operating Temperature: -20 to +80°C DNDF—Thin High-Flex Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Flexure: Rolling Flex > 1 million cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray UL : CL3 AWM 20626, Flame UL 1581 CSA : AWM: I/II A/B, 80°C, 300V FT1 Environmental Protection: IP67 NEMA Rating: NEMA 6 Face View (Male) 2 5 3 1 - Drain 2 - V+ 3 - V- Max. Current per Contact Max. Voltage Cable Type Cable Jacket Cable Diameter Wire Size AWG Length Thin PVC 7.24mm 22/22 Flex Rated TPE 7.62mm 22/24 Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 1.0m DND02A-M010 130027-0012 DND03A-M010 130027-0037 1.0m DNDF02A-M010 130027-0103 DNDF03A-M010 130027-0115 1 4.0A 250V AC/DC 4 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option DND02A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 258 www.molex.com DeviceNet* Brad® Micro-Change® (M12) Double-Ended Cordsets Features and Benefits • Rugged, IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable, cable exit, form factor, coupling nut and length options for maximum flexibility 130028 Female, Male Straight, Right Angle Thin Media Threaded Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: Nylon 6/6 Molded Body: PVC Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: -20 to +80°C Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Thin PVC Cable Diameter Wire Size Length DND—DeviceNet Thin Rating: 300V, 80°C Materials: Power—PVC outer jacket with semigrid PVC inner insulation Data—PE f.oam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray DNDF—DeviceNet Thin High Flex Rating: 300V, 80°C Materials: Power—TPE outer jacket PVC with Nylon skin inner insulation Data—PE foam inner insulation Flexture: Rolling flex > 1m cyles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) Cables Female Straight-to-Male Straight Female Straight-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND22A-M010 130028-0028 DND23A-M010 130028-0070 DNDF22A-M010 130028-0132 DNDF23A-M010 130028-0163 5 Pole 2 1 0.24mm (.285) 22/22 3 4.0A 5 4 1 - Drain 2 - V+ 3 - V- 250V 1m (3.28') 4 - CAN_H 5 - CAN_L Poles (Female View) Max. Current per Contact Thin/ Flex Rated TPE Cable Type Cable Jacket (Cable Code) Thin PVC Max. Voltage 0.62mm (.300) 22/24 Cable Diameter Wire Size Length Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND32A-M010 130028-0085 DND33A-M010 130028-0104 DNDF32A-M010 130028-0172 DNDF33A-M010 130028-0183 5 Pole 2 1 0.24mm (.285) 22/22 3 5 4 1 - Drain 2 - V+ 3 - V- 4.0A 250V 1m (3.28') Thin/ Flex Rated 4 - CAN_H 5 - CAN_L TPE 0.62mm (.300) 22/24 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Note: Sales drawings for all standard order numbers are available on molex.com Coupling Nut Configuration Code † Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com DND22A-M010 Epoxy-Coated Zinc. . . A Stainless Steel . . . . SS Nickel-Brass . . . . . NB Cable Options 259 DeviceNet* Brad® Micro-Change (M12)to-Mini-Change Double-Ended Cordsets Features and Benefits • Rugged, IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable, cable exit, form factor, coupling nut and length options for maximum flexibility Reference Information UL File No.: E152210 CSA File No.: LR6837 130039 Female, Male Straight, Right Angle Thin Media Threaded Physical Connector Face: Brad Micro-Change—Nylon 6/6 Brad Mini-Change—PVC Molded Body: PVC Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Face View (Female) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size Thin PVC 0.24mm 22/22 Length Cables DND—DeviceNet Thin Rating: 300V 80°C Materials: Power—PVC outer jacket with semigrid PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray DNDF—DeviceNet Thin High-Flex Rating: 300V 80°C Materials: Power—TPE outer jacket, PVC with nylon skin inner insulation Data—PE foam inner insulation Flexture: Rolling Flex > 1m cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray Micro Female Straight-to-Mini Male Straight Micro Female Straight-to-Mini Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND21A-M010 130039-0157 DND29A-M010 130039-0175 DNDF21A-M010 130039-0248 DNDF29A-M010 130039-0257 2 1 3 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 4.0A Face View (Female) Max. Current per Contact 5 250V 1.0m Thin/Flex-Rated TPE 0.62mm 22/24 Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size Thin PVC 0.24mm 22/22 Max. Voltage Length Micro Female Right Angle-to-Mini Male Straight Micro Female Right Angle-to-Mini Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND31A-M010 130039-0179 DND39A-M010 130039-0188 DNDF31A-M010 130039-0259 DNDF39A-M010 130039-0263 2 1 3 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 5 4.0A 250V 1.0m Thin/Flex-Rated TPE 0.62mm 22/24 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 260 DND12A-M010 Cable Options Coupling Nut Epoxy-Coated Zinc. . . A Stainless Steel . . . . SS Nickel-Brass . . . . . NB www.molex.com DeviceNet* Brad® Mini-Change®-toMicro-Change® (M12) Double-Ended Cordsets Features and Benefits • Rugged, IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable, cable exit, form factor, coupling nut and length options for maximum flexibility Reference Information UL File No.: E152210 CSA File No.: LR6837 130039 Female, Male Straight, Right Angle Thin Media Threaded Physical Connector Face: Brad Micro-Change—Nylon 6/6 Brad Mini-Change—PVC Molded Body: PVC Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: -20 to +80°C Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size Thin PVC 0.24mm 22/22 Length DND—DeviceNet Thin Rating: 300V, 80°C Materials: Power—PVC outer jacket with semigrid PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray DNDF—DeviceNet Thin High Flex Rating: 300V, 80°C Materials: Power—TPE outer jacket PVC with Nylon skin inner insulation Data—PE foam inner insulation Flexture: Rolling flex > 1m cyles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) Cables Female Straight-to-Male Straight Female Straight-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND12A-M010 130039-0145 DND13A-M010 130039-0151 DNDF12A-M010 130039-0523 DNDF13A-M010 130039-0245 5 Pole 4 5 2 1 3 4.0A 250V 1.0m 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Poles (Female View) Max. Current per Contact Max. Voltage Thin/ Flex Rated TPE 0.62mm 22/24 Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size Thin PVC 0.24mm 22/22 Length Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. DND92A-M010 130039-0209 DND93A-M010 130039-0216 DNDF92A-M010 130039-0266 DNDF93A-M010 130039-0551 5 Pole 4 5 2 1 3 4.0A 250V 1.0m 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Thin/ Flex Rated TPE 0.62mm 22/24 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code † Build-a-Part Number www.molex.com Length Code 2 M020 Meters 5 M050 10 M100 † Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. DND12A-M010 Cable Options Coupling Nut Epoxy-Coated Zinc. . . A Stainless Steel . . . . SS Nickel-Brass . . . . . NB 261 DeviceNet* Brad® Micro-Change® Double-Ended Cordsets Features and Benefits • Back panel mount receptacles are used to couple connectivity from the inside to the outside of the control panel • A variety of configurations are available for maximum flexibility 130031/130039 Straight, Right Angle, Female, Male Thin Media Panel Mount Threaded Poles (Female View) Reference Information UL File No.: E152210 CSA File No.: LR6837 Physical Connector Face: Nylon 6/6 Molded Body: PVC Coupling Nut: Zinc diecast with black epoxy coating optional Stainless Steel or Nickel-Brass Shell: Nickel-Brass Shell Insert: Nylon 6/6 Contacts: Phosphor Bronze alloy Contact Plating: Gold over Nickel per ODVA specifications Operating Temperatue: -20 to +800°C Max. Current Maximum Cable Cable Cable Wire Size Length per Voltage Voltage Type Jacket Diameter AWG Straight-to-Back Panel Mount Engineering No. Standard Order No. Environmental Protection: IP67 NEMA Rating: NEMA 6 Cables DND—DeviceNet Thin Rating: 300V 80°C Materials: Power—PVC outer jacket with semi-rigid PVC insulation Data—PE foam inner insulation Construction: Two shielded pairs, 20 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray Right Angle-to-Back Panel Mount Engineering No. Standard Order No. Back Panel Mount-to-Straight Engineering No. Standard Order No. Back Panel Mount-toRight Angle Engineering No. Standard Order No. 5 Pole 2 1 3 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 5 4.0A 250V Thin PVC 6.90mm 22/22 0.5m DNDC302A-M005 130039-0230 DNDC303A-M005 130031-0012 DNDC220A-M005 130039-0223 DNDC230A-M010 130031-0014 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut DNDC302A-M010 Epoxy-Coated Zinc. . . A Stainless Steel . . . . SS Nickel-Brass . . . . . NB Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 262 www.molex.com DeviceNet* Brad® Micro-Change (M12) Single-Ended Panel Mount Receptacles Physical Shell: Anodized Aluminum Insert: Nylon 6/6 Panel Nut: Steel, Zinc plated Contact Pin: Copper alloy, Gold over Nickel plating O-Ring: Nitrile Operating Temperature: -20 to +80° C Features and Benefits • A variety of options allows for maximum flexibility in connecting device nodes • DeviceNet color coded wiring coming from the back of the receptacle • The length of wiring can be varied 130031 Female, Male Straight Thin Media Environmental Protection: IP67 NEMA Rating: NEMA 6P Configuration Female Straight, Front Panel Mount with 1/4-18 NPT Mounting Thread Male Straight, Front Panel Mount with 1/4-18 NPT Mounting Thread PVC, UL 1061 PVC, UL 1061 Wire Type Wire Size AWG Length Face View 22 22 12.00" 12.00" Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC 81611 130031-0023 4.0A 250V AC/DC Engineering No. Standard Order No. 81612 130031-0026 Female 2 1 5 4 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- 3 Male 2 1 5 3 4 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 263 DeviceNet* Brad® Micro-Change® (M12) Bulkhead Feed-Through 120070 Female Straight-to-Male Straight Thin Media Poles Features and Benefits • Bulkhead version features keyways for positive alignment of connections Environmental Protection: IP67 NEMA Rating: NEMA 6 Physical Shell: Nickel over Brass Insert: Nylon 6/6 Gasket Material: Neoprene Lock Washer: Steel alloy Operating Temperature: -20 to +80° C Max. Current per Contact Max. Voltage Mounting Style 4.0A 250V AC/DC Front Panel Mount Female Straight-to-Male Straight Engineering No. Standard Order No. 8R5L30 120070-0237 5 Pole Female 2 1 3 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 5 5 Pole Male 2 5 3 1 - Drain 2 - V+ 3 - V- 1 4 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 264 www.molex.com DeviceNet* Brad® Micro-Change® (M12) Field Attachable Connectors Features and Benefits • Color-coded screw terminals make for error-free field installation • Rugged housing material designed to withstand industrial environments 130034 Female, Male Straight Thin Media Threaded Reference Information CSA File No.: LR6835 Poles (Female View) Physical Connector Face: Polyamide Molded Body: Polyamide Contact: Silver-plated Brass Coupling Nut: Nickle-plated Brass Grommet: Nitrite Rubber Cable Range OD: 0.16 to 32.00" OD (4.10 to 8.10 mm) Acceptable Cable Types: Thin, Thin-Flex, Thin-600V Color Coding: Per DeviceNet standards Operating Temperature: -25 to +90°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Max. Current per Contact Max. Voltage Cable Diameter Range Male Female Engineering No. Standard Order No. 8A5006-32DN 130034-0008 Engineering No. Standard Order No. 8A5000-32DN 130034-0007 5 Pole 1 2 3 5 4 4.0A 30V AC 36V DC 1 - Silver (drain) 4 - White 5 - Blue 2 - Red 3 - Black 0.16"-0.32" OD Cable (Thin) (4.06-8.13mm) *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 265 DeviceNet* Brad® Micro-Change® (M12) Terminators Features and Benefits • Phosphor Bronze contacts for maximum reliability • Diagnostic versions indicate correct polarity at a glance to ensure power connections have been made and made properly 120039/130039 Female, Male Straight Thin Media Threaded Poles (Female View) Physical Connector Face: Nylon Molded Body: Diagnostic—Clear PVC STD—Gray PVC Coupling Nut: Zinc diecast, black e-coat Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Copper alloy LED: Green—Proper polarity Red—Improper polarity Operating Temperature: 0 to 60°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Max. Current per Contact Max. Voltage Connector Face Type Female Male Engineering No. Standard Order No. Engineering No. Standard Order No. LED Diagnostic-Clear DND150L 120039-0003 DND100L 120039-0001 Molded Gray DND150 130039-0385 DND100 130039-0382 Molded Gray-Jumpered* DND151 130039-0386 DND101 130039-0125 5 Pole 2 3 5 121Ω 4 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection 1 4.0A 30V Nylon *Jumpered terminators are used during network installation for continuity verification DeviceNet is a trademark of Open DeviceNet Vender Association (ODVA) 266 www.molex.com DeviceNet* Brad® Micro-Change® (M12) Tees and Splitters 130035/130039 Bus Drop Thin Media Tee Splitter Electrical Voltage: 250V AC/DC Current: Drop—4.0A Contact Material: Phosphor Bronze Alloy Contact Plating: Gold over Nickel Alloy Reference Information UL File No.: E152210 CSA File No.: LR6337 Electrical Voltage: 250V AC/DC Current: 4.0A Physical Connector Face: Drop Tee—PVC Molded Body: Drop Tee—PVC Coupling Nut: Nickel-plated Brass Operating Temperature: -20 to +80°C Physical Connector Face: Nylon 6/6 Molded Body: PVC Coupling Nut: Zinc diecast with black epoxy coat, Stainless Steel type 303 Nickel-plated Brass Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Environmental Protection: IP67 NEMA Rating: NEMA 6 Features and Benefits • Phosphor Bronze contacts for greatest reliability • Tees enable tapping into trunk line to add drop lines or devices • Splitters allow service to two devices through just one connection Tee Micro-Bus Drop Face View (Female) Type Engineering No. Standard Order No. Drop Tee MICT555 130035-0090 5 Pole 2 1 3 5 4 1 - Drain 2 - V+ 3 - V- 4 - CAN_H 5 - CAN_L Splitter Male-Female/Female Face View (Male) Type Engineering No. Standard Order No. Splitter Cordset DNYG001 130039-0396 5 Pole 4 5 2 1 3 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 267 DeviceNet* Brad® Micro-Change® (M12) Passive Multi-Ports Features and Benefits • Versions with Home Run connectors and with molded Home Run cable available for maximum system design flexibility • Rugged housing and connectors designed to withstand harsh industrial environments 130037 Mini-Change® and Micro-Change Homerun Connectors Reference Information UL File No.: E152210 CSA File No.: LR6837 Home Run Cable DND—DeviceNet Thin Rating: 300V, 80°C Materials: Power—PVC outer jacket with semigrid PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray Electrical Voltage Rating: 10 to 30V DC Current: 4.0A per port Physical Insert: PA Housing: Glass-filled PBT Receptacle Housing: Nickel-plated Brass ID Label: ABS Operating Temperature: -20 to +90°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Drop Cable Configuration Drop with Molded Micro-Change® Homerun Cable Face View Ports Configuration Wiring Schematic Female Drop Micro-Change 2 1 3 4 2 1 4 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L Drop Cable Length Engineering No. Standard Order No. Engineering No. Standard Order No. 2.0m DND4500-02 130037-0006 DND4300-02 130037-0005 2.0m DND8500-02 130037-0011 DND8300-02 130037-0010 4 3 5 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L Drop with Molded Mini-Change® Homerun Cable PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- Male Bus-In Micro-Change 2 1 3 7 8 5 6 5 4 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- 8 4 2 3 Male Bus-In Mini-Change 1 3 2 1 4 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 5 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 268 www.molex.com DeviceNet* Brad® Micro-Change® Passive Multi-Ports Features and Benefits • Versions with Home Run connectors and with molded home run cable available for maximum system design flexibility • Rugged housing and connectors designed to withstand harsh industrial environments 130036/130037 Mini-Change® Homerun Connectors Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage Rating: 10 to 30V DC Amperage: 4.0A per port Face View Ports Configuration Wiring Schematic Female Drop 2 1 4 5 3 4 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L Engineering No. Standard Order No. DND4200 130037-0004 DND8200 130037-0008 PIN 1 DRAIN PIN 2 V+ PIN 3 VPIN 4 CAN_H PIN 5 CAN_L 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- 6 5 1 PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L 8 7 Male Bus-In 2 Physical Insert: PA Housing: Glass-filled PBT Receptacle Housing: Nickel-plated Brass ID Label: ABS Home Run Connectors: Brad Mini-Change Operating Temperature: -20 to +90°C 3 4 3 8 4 5 2 1 1 - Drain 4 - CAN_H 2 - V+ 5 - CAN_L 3 - V- PIN 1 DRAIN PIN 2 +V PIN 3 -V PIN 4 CAN_H PIN 5 CAN_L *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 269 DeviceNet* Brad® Open Style Single-Ended Cordsets Features and Benefits • Over-molded open style of DeviceNet connector provides for environmental protection and cable integrity strain relief • Variety of form factor, cable type and length options available for maximum flexibility 130039 Female Straight Thin Media Physical Contacts: Bronze Contact Plating: Gold Body: Polyamide Operating Temperature: 0 to 60°C 5 4 3 2 Max. Current per Contact 1 10.0A Max. Voltage DND—Thin Standard Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray UL: CL2, AWM 2464 CSA: FT4 Rated DNDF—Thin High-Flex Rating: 300V 80°C Outer Jacket: PVC Inner Insulation: Power—Semi-rigid PVC Data—PE foam Flexure: Rolling Flex > 1 million cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray UL : CL3 AWM 20626, Flame UL 158 CSA : AWM: I/II A/B, 80°C, 300V FT1 Environmental Protection: IP20 Face View (Female) Cables Cable Type Cable Jacket Wire Size AWG Cable Diameter Length Thin Cable PVC 22/22 7.24mm Thin, High-Flex TPE 22/24 7.62mm Straight Engineering No. Standard Order No. 1.0m DND40-M010 130039-0127 1.0m DNDF40-M010 130039-0545 300V AC/DC 4 - White (CAH_H) 1 - Black (V-) 5 - Red (V+) 2 - Blue (CAN_L) 3 - Bare (Shield Drain) Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 Coupling Nut Option DND40A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 270 www.molex.com DeviceNet* Open Style-to-Brad® Mini-Change® and Micro-Change® (M12) Double-Ended Cordsets Electrical Contacts: Mini-Change—Phosphor Bronze Micro-Change—Phosphor Bronze Open—Bronze Contact Plating: Mini-Change—Gold over Nickel Micro-Change—Gold over Nickel Open—Gold Physical Body: Mini-Change—Molded PVC Micro-Change—Molded PVC Open—Polyamide Insert: Mini-Change—PVC Micro-Change—Nylon 6/6 Operating Temperature: Mini-Change— -20 to +80°C Micro-Change— -20 to +80°C Open— 0 to 60°C 130039 Environmental Protection: Mini-Change—IP67 Features and Benefits Micro-Change—IP67 • Over-molded open style of DeviceNet connector provides for Open—IP20 environmental protection and cable integrity strain relief • Variety of form factor, cable type and length options available for maximum flexibility Face View Connector Max. Current Maximum per Voltage Voltage Cable Type Cable Jacket Cable Diameter Wire Size AWG .24mm 22/22 Length Cables DND—DeviceNet Thin Rating: 300V 80°C Materials: Power—PVC outer jacket with semi-rigid PVC inner insulation Data—PE Foam inner insulation Construction: Two shielded pairs, 22 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray DNDF—DeviceNet Thin High Flex Rating: 300V, 80°C Materials: Power—TPE outer jacket, PVC with Nylon skin inner insulation Data —PE foam PE foam inner insulation Flexture: Rolling Flex >1m cycles at 10x bend radius Construction: Two foil shielded pairs, 26 AWG Tin-Copper drains between pairs Cable Jacket Color: Gray Open-to-Male Straight Mini Open-to-Male Right Angle Mini Engineering No. Standard Order No. Engineering No. Standard Order No. DND41A-M010 130039-0132 DND49A-M010 130039-0122 DNDF41A-M010 130039-0546 DNDF49A-M010 130039-0547 Open 5 4 3 2 Thin 1 PVC 4 - White (CAH_H) 1 - Black (V-) 5 - Red (V+) 2 - Blue (CAN_L) 3 - Bare (Shield Drain) Male Mini-Change 2 4.0A 1 250V 1.0m 3 4 Thin/Flex Rated TPE .62mm 22/24 Cable Type Cable Jacket (Cable Code) Cable Diameter Wire Size AWG Thin PVC .24mm 22/22 5 4 - CAN_H 5 - CAN_L 1 - Drain 2 - V+ 3 - V- Face View Connector Max. Current Maximum per Voltage Voltage Length Open-to-Male Straight M12 Open-to-Male Right Angle M12 Engineering No. Standard Order No. Engineering No. Standard Order No. DND42A-M010 130039-0190 DND43A-M010 130039-0204 DNDF42A-M010 130039-0548 DNDF43A-M010 130039-0549 Open 5 4 3 2 1 4 - White (CAH_H) 1 - Black (V-) 5 - Red (V+) 2 - Blue (CAN_L) 3 - Bare (Shield Drain) Male Micro-Change 2 5 3 1 - Drain 2 - V+ 3 - V- 4.0A 250V 1.0m 1 Thin/Flex Rated 4 4 - CAN_H 5 - CAN_L TPE .62mm 22/24 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code † Meters Build-a-Part Number Coupling Nut Length 2 5 10 Code M020 M050 M100 DND41A-M010 Epoxy-Coated Zinc. . . A Stainless Steel . . . . SS Nickel-Brass . . . . . NB Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 271 DeviceNet* Open Style-to-Brad® Mini-Change® and Micro-Change® (M12) Receptacle Assemblies Features and Benefits • Over-molded open style of DeviceNet connector provides for environmental protection and cable integrity strain relief • Variety of form factor, cable type and length options available for maximum flexibility Reference Information UL File No.: E152210 CSA File No.: LR6837 130031/130033/130039 Open-to-Back Panel Mount Thin Media Electrical Contacts: Mini-Change—Phosphor Bronze Micro-Change—Phosphor Bronze Open—Bronze Contact Plating: Mini-Change—Gold over Nickel Micro-Change—Gold over Nickel Open—Gold Environmental Protection: Mini-Change—IP67 Micro-Change—IP67 Open—IP20 Cables DND—Thin Rating: 300V 80°C Materials: Power—PVC outer jacket with semi-rigid PVC insulation Data—PE foam inner insulation Construction: Two shielded pairs, 20 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray Physical Body: Mini-Change—molded PVC Micro-Change—molded PVC Open—Polyamide Insert: Mini-Change—PVC Micro-Change—Nylon 6/6 Operating Temperature: -20 to +80°C Face View Max. Current per Voltage Maximum Voltage Cable Type 4.0A 250V AC/DC Thin Polyamide 4.0A 250V AC/DC Thin Polyamide Open-to-Mini-Change Receptacle Wire Size AWG Length 6.90mm 22/22 1.0m 6.90mm 22/22 0.50m Cable Jacket Cable Diameter Engineering No. Open-to-M12 Receptacle Standard Order Standard Order Engineering No. No. No. Open 5 4 3 2 1 4 - White (CAH_H) 1 - Black (V-) 5 - Red (V+) 2 - Blue (CAN_L) 3 - Bare (Shield Drain) DND5304-M010 130039-0087 Male Mini-Change 2 1 3 4 1 - Drain 2 - V+ 3 - V- 5 4 - CAN_H 5 - CAN_L Male Micro-Change 2 5 3 1 - Drain 2 - V+ 3 - V- 1 DNDC304-M005 130033-0003 4 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option DNDC302A-M010 Epoxy-Coated Zinc. . . A Nickel-Brass . . . . . NB Stainless Steel . . . . SS Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 272 www.molex.com DeviceNet* Brad® Nano-Change® (M8) Single-Ended Cordsets Features and Benefits • Rugged IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, connector configuration and cable length options available for maximum flexibility 130029 Female Straight, Right Angle Ultra-Thin Media Threaded Physical Connector Face: PBT Molded Body: TPE O-Ring: Viton Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: PVC— -20 to +80°C Face View (Female) 5 Pole 4 2 3 5 1 1 - Drain 2 - Red 3 - White Cables D12—Ultra-Thin Rating: 300V Materials: Individually Thinned—PVC outer jacket, 26 AWG (19 x 38 AWG) Copper Power—Semi-rigid PVC insulation Data—PE foam inner insulation Construction: Two shielded pairs, 26 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray UL: AWM Style 2095 CSA: AWM: I/II A/B, FT4 Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight Current Voltage Cable Jacket (Cable Type) Wire Size AWG Length 1.68A 60V AC/75V DC Ultra-Thin 26 1.0m Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 405000D12M010 130029-0001 405001D12M010 130029-0002 4 - Black 5 - Blue Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 405000D12M010 Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 273 DeviceNet* Brad® Nano-Change® (M8) Single-Ended Cordsets Features and Benefits • Rugged IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, connector configuration and cable length options available for maximum flexibility 130029 Male Straight, Right Angle Ultra-Thin Media Threaded Physical Connector Face: PBT Molded Body: TPE O-Ring: Viton Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: PVC— -20 to +80°C Poles 5 Pole 2 4 1 5 3 1 - Drain 2 - Red 3 - White Cables D12—Ultra-Thin Rating: 300V Materials: Individually Thinned—PVC outer jacket, 26 AWG (19 x 38 AWG) Copper Power—Semi-rigid PVC insulation Data—PE foam inner insulation Construction: Two shielded pairs, 26 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray UL: AWM Style 2095 CSA: AWM: I/II A/B, FT4 Environmental Protection: IP67 NEMA Rating: NEMA 6 Straight Current Voltage Cable Jacket (Cable Type) Wire Size AWG Length 1.68A 60V AC/75V DC Ultra-Thin 26 1.0m Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 405006D12M010 130029-0003 405007D12M010 130029-0005 4 - Black 5 - Blue Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 405000D12M010 Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 274 www.molex.com DeviceNet* Brad® Nano-Change® (M8) Double-Ended Cordsets Features and Benefits • Rugged IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, connector configuration and cable length options available for maximum flexibility 130030 Female, Male Straight, Right Angle Ultra-Thin Media Threaded Physical Connector Face: PBT Molded Body: TPE O-Ring: Viton Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: PVC— -20 to +80°C Face View (Female) 5 Pole 4 3 5 1 - Drain 2 - Red 3 - White Current Voltage Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Wire Cable Cable Size Length Standard Type Code Engineering No. AWG Order No. Cables D12—Ultra-Thin Rating: 300V Materials: Individually Thinned—PVC outer jacket, 26 AWG (19x38 AWG) Copper Power—Semi-rigid PVC insulation Data—PE Foam inner insulation Construction: Two shielded pairs, 26 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray UL: AWM Style 2095 CSA: AWM: I/II A/B, FT4 Female Straight-to-Male Right Angle Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 445032D12M010 130030-0004 445031D12M010 130030-0088 445033D12M010 130030-0089 2 1 1.68A 60V AC/ Ultra75V DC Thin PVC 26 1.0m 445030D12M010 130030-0003 4 - Black 5 - Blue Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 485030D12M010 Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 275 DeviceNet* Brad® Micro-Change® (M12)to-Nano-Change® (M8) Double-Ended Cordsets Features and Benefits • Rugged IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, connector configuration and cable length options available for maximum flexibility Physical Connector Face: PBT Molded Body: TPE O-Ring: Viton Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: PVC— -20 to +80°C 130030 Female, Male Straight, Right Angle Ultra-Thin Media Threaded Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Wire Double-Ended Connector Max. Max. Cable Cable Size Length Standard Face View Current Voltage Type Code Engineering No. AWG Order No. Cables D12—Ultra-Thin Rating: 300V Materials: Individually Thinned—PVC outer jacket, 26 AWG (19x38 AWG) Copper Power—Semi-rigid PVC insulation Data—PE Foam inner insulation Construction: Two shielded pairs, 26 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray UL: AWM Style 2095 CSA: AWM: I/II A/B, FT4 Female Straight-to-Male Right Angle Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 845032D12M010 130030-0061 845031D12M010 130030-0041 845033D12M010 130030-0070 5 Pole Nano-Change (Female) 2 4 3 5 1 - Drain 2 - Red 3 - White 1 4 - Black 5 - Blue 1.68A 60V AC/ Ultra75V DC Thin PVC 24 1.0m 845030D12M010 130030-0027 5 Pole Micro-Change (Female) 2 1 3 4 5 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 485030D12M010 Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 276 www.molex.com DeviceNet* Brad® Nano-Change® (M8)-toMicro-Change® (M12) Double-Ended Cordsets 130030 Female, Male Straight, Right Angle Ultra-Thin Media Threaded Face View Current Voltage Features and Benefits • Rugged IP67 rated connectors for continued connection integrity in industrial environments • Variety of cable type, connector configuration and cable length options available for maximum flexibility Physical Connector Face: PBT Molded Body: TPE O-Ring: Viton Coupling Nut: Zinc diecast with black epoxy coat Operating Temperature: PVC— -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Female Straight-to-Male Straight Wire Cable Cable Size Length Standard Type Code Engineering No. AWG Order No. Cables D12—Ultra-Thin Rating: 300V Materials: Individually Thinned—PVC outer jacket, 26 AWG (19x38 AWG) Copper Power—Semi-rigid PVC insulation Data—PE foam inner insulation Construction: Two shielded pairs, 26 AWG Tin Copper drain wire between pairs Cable Jacket Color: Gray UL: AWM Style 2095 CSA: AWM—I/II A/B, FT4 Female Straight-to-Male Right Angle Female Right Angle-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order Engineering No. No. Standard Order No. Engineering No. Standard Order No. 130030-0090 485033D12M010 130030-0022 5 Pole Nano-Change (Female) 2 4 3 5 1 - Drain 2 - Red 3 - White 1 4 - Black 5 - Blue 1.68A 60V AC/ Ultra75V DC Thin PVC 24 1.0m 485030D12M010 130030-0010 485032D12M010 130030-0091 485031D12M010 5 Pole Micro-Change (Female) 2 1 3 4 5 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 485030D12M010 Cable Option † www.molex.com Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 277 DeviceNet* Brad® 14-Port Nano-Change® (M8) Passive Multi-Port 130038 Ultra-Thin Media Connector Face View Ports Features and Benefits • Up to 60% space savings over functionally equivalent M12 drop boxes • Mates with Straight and 90° M8 connectors allowing user to route cable as needed • Designed to accept Ultra-Thin DeviceNet cabling: Ideal for tight routings and space and for applications requiring small footprints Electrical Voltage: 36V DC Current: 8.0A total per drop box Grounding: Grounding through mounting holes LED Indication for Network: Voltage Status Green—Within DeviceNet Voltage Spec (13-24V) Red—Overvoltage (>24V) Yellow—Undervoltage (<13V) Physical Insert: PUR Housing: Grey, thermo formed ABS Receptacle Shell: Nickel-plated Brass Connector Configuration: Periphery Connectors—45° Center Connectors—90° Operating Temperature: -0 to +60°C Environmental Protection: IP65 NEMA Rating: NEMA 6 Box Configuration Wiring Schematic Engineering No. Standard Order No. DNTA14114A1 130038-0016 Female Nano-Change Connector 2 4 4 5 1 2 3 4 5 J1 J2 3 4 5 1 2 3 4 5 J3 1 2 3 4 5 1 2 3 4 5 J5 1 2 1 2 3 4 5 J7 1 2 1 J0 3 1 - Drain 4 - V5 - CAN_L 2 - V+ 3 - CAN_H 4 5 1 2 Male Mini-Change Bus-In 5 1 14 2 3 1 - Drain 2 - V+ 3 - V- 4 4 - CAN_H 5 - CAN_L Female Mini-Change Bus-Out 1 5 J4 J6 3 4 5 5 4 3 2 1 4 P1 3 1 - Drain 2 - V+ 3 - V- 2 4 - CAN_H 5 - CAN_L *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 278 www.molex.com DeviceNet* Auxiliary Power Brad® Mini-Change® A-Size Double-Ended Cordset Features and Benefits • Patented QuadBeam™ contact design for reliability and low resistance • Flex-rated TC-ER cable 130010 Internal Thread Female External Thread Male Straight, Right Angle Mechanical Wire Size: 16 AWG Poles (Female View) 4 3 Current Electrical Voltage: 600V AC/DC Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable Jacket Color: Yellow Cables: K12 and K13—UL Type TC-ER, Flex rated A38 and A01—UL Type STOOW, extra hard service cord Environmental Protection: IP67 Wire Cable Type Cable Jacket (Cable Code) TC-ER TPE (K12) STOOW PVC (A38) 1 10.0A 2 Length Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 114030K12M020 130010-0865 114033K12M020 130010-1744 114030A38M020 130010-0795 114033A38M020 130010-1823 2.0m Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 1 115030K13M0201 Cable Code Orientation Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 279 DeviceNet* Auxiliary Power Brad® Mini-Change® Bulkhead Adapters Features and Benefits • Patented QuadBeam™ contact design for reliability and low resistance • Facilitates through-panel connections Reference Information UL File No.: E152210 CSA File No.: LR6837 130013 Female-Male Straight Coupling Type Engineering No. Standard Order No. 8.0A Internal Female 1R40301 130013-1001 8.0A External Male 1R4030 130013-0388 3 4 2 1 Current 4 2 1 Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage: 600V AC/DC Poles (Female View) Physical Connector Face: PVC Contact: Brass with Gold over Nickel plating Shell Material: Nickel-plated Brass Mounting Thread: 7/8"-16 UN-2A Operating Temperature: -20 to +105°C 3 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Option Stainless Steel . . . . . 1 Configuration Code† Build-a-Part Number 1R40301 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 280 www.molex.com DeviceNet* Auxiliary Power Brad® Mini-Change® Field Attachable Connectors Features and Benefits • Patented Quad-Beam™ contact design for reliability and low resistance Reference Information CSA File No.: LR6837 Electrical Voltage: 600V AC/DC Physical Connector Face: Polyurethane Connector Body: Nylon Contact: Brass with Gold over Nickel plating Coupling Nut: Nickel-plated Brass Wire Size: 15 to 24 AWG Cable Range: 5.08-11.43mm (.200"-.450") Operating Temperature: -20 to +80°C Environmental Protection: IP67 130017 Internal Thread Female External Thread Male Female Straight Poles (Female View) Current 4 Pole 2 Coupling Type Engineering No. Standard Order No. Internal Thread 1A4000-34 130017-0015 Male Straight Engineering No. Standard Order No. 1A4006-34 130017-0020 1A5006-34 130017-0029 4 10.0A 1 External Thread 3 5 Pole 5 1 4 2 Internal Thread 1A5000-34 130017-0023 8.0A 3 External Thread Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 281 DeviceNet* Auxiliary Power Brad® Mini-Change® Power Taps Features and Benefits • Connects power supply to DeviceNet trunk line in convenient plug/play fashion • Easily replaceable fuses protect bus and connected components from over-current • Provides LED indication of power and polarity for simple diagnostics 130039 Fused Power Tap Blocks Electrical Fuse Protection: 4.0A Voltage: 50V DC Left Port Configuration Drop Port Configuration Right Port Configuration LED Indicator 4 Pole Male 5 Pole Female 4 5 1 2 3 Environmental Protection: IP67 Box Configuration Schematic JUNCTION 2 1 1 4 - CAH_H 5 - CAH_L 4 3 1 2 3 4 PIN 2 V+ PIN 3 V- PIN 3 V- 1 4 - CAH_H 5 - CAH_L 4 3 1 2 3 GRN 3 4 PIN 2 V+ PIN 3 V- PIN 3 V- 2 1 FUSE FUSE JUNCTION 2 JUNCTION 1 GRN GRN 5 GRN 1 4 - CAH_H 5 - CAH_L Yes RED JUNCTION 4 JUNCTION 3 PIN 1 DRAIN PIN 1 DRAIN PIN 2 V+ PIN 2 V+ PIN 3 V- PIN 3 VPIN 4 CAN_H PIN 4 CAN_H PIN 5 CAN_L PIN 5 CAN_L JUNCTION 4 JUNCTION 3 4 3 2 1 1 - Vaux+ 1 - Vaux+ 2 - Vaux3 - Vaux+ 4 - Vaux- JUNCTION 3 3 2 - Vaux- 4 - CAN_H 5 - CAN_L PIN 5 CAN_L PIN 5 CAN_L JUNCTION 4 5 Pole Female 2 1 - Drain 2 - V+ 3 - V- 130039-0393 PIN 4 CAN_H PIN 4 CAN_H 3 - Vaux+ 1 - Drain 2 - V+ 3 - V- PIN 1 DRAIN PIN 2 V+ 4 - Vaux- 4 5 3 JUNCTION 3 PIN 1 DRAIN 3 4 RED JUNCTION 4 Yes 4 4 DN-PT3 GRN 5 1 - Vaux+ 1 JUNCTION 1 2 - Vaux- 2 FUSE GRN 3 - Vaux+ 4 Pole Male 130039-0391 1 2 4 - Vaux- 1 - Vaux+ 2 - Vaux3 - Vaux+ 4 - Vaux- 5 Pole Male 2 JUNCTION 2 1 1 4 - CAH_H 5 - CAH_L DN-PT2 JUNCTION 3 3 FUSE 5 Pole Female 2 1 - Drain 2 - V+ 3 - V- 130039-0390 PIN 5 CAN_L PIN 5 CAN_L JUNCTION 4 4 4 DN-PT1 PIN 4 CAN_H PIN 4 CAN_H 3 2 1 - Drain 2 - V+ 3 - V- PIN 1 DRAIN PIN 2 V+ 1 - Vaux+ 5 3 JUNCTION 3 PIN 1 DRAIN 2 - Vaux- 4 RED JUNCTION 4 Yes 3 - Vaux+ 4 Pole Male 5 Pole Female GRN 5 4 - CAH_H 5 - CAH_L 4 - Vaux- 1 - Vaux+ 2 - Vaux3 - Vaux+ 4 - Vaux- JUNCTION 1 GRN 1 4 1 - Drain 2 - V+ 3 - V- Standard Order No. GRN 2 3 2 1 - Drain 2 - V+ 3 - V- Engineering No. FUSE FUSE 5 Pole Male 2 Physical Housing: PBT Port Shell Material: Epoxy-coated Zinc Connector Face: PVC Contacts: Brass with Gold over Nickel plating Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) 282 www.molex.com DeviceNet* Auxiliary Power Brad® Mini-Change® Machine E-Stop Tees 130035 Poles (Female View) Features and Benefits • Patented Quad Beam™ contact provides high reliability and low resistance • Provides quick connection of auxilary power for networks • Provides interuption to auxilary power for safe installation Physical Connector Face: PVC Connector Body: TPE Contacts: Brass with Gold over Nickel plate Couplers: Epoxy-coated Zinc Operating Temperature: -20 to +105°C Electrical Current: 8.0A Voltage: 50V Environmental Protection: IP67 Configuration Schematic 4 3 1 2 4 3 1 4 Pole 4 1 3 Standard Order No. DNETAUXPT 130035-0085 4 3 1 2 DNEST 130035-0081 DNESJ 130035-0077 DNAPT 130035-0072 2 4 3 1 2 Engineering No. 4 3 1 2 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 4 3 1 2 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 283 DeviceNet* Auxiliary Power Brad® Micro-Change® and Ultra-Lock® (M12) Single-Ended Cordsets 120079 Female, Pigtails Straight, Right Angle Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in DeviceNet installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuous flex applications. Also ideal for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Cordsets Poles Max. Current per Contact Max. Voltage 4.0A 250V AC/DC 5 Pole 1 4 5 2 Cable Type Cable Jacket (Cable Code) Wire Size AWG UL 2661 PVC (A09) 22 Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 805000A09M020 120065-0471 805001A09M020 120065-1697 805000K03M020 120065-1367 805001K03M020 120065-1720 2.0m 3 PLTC-ER TPE (K03) 18 Ultra-Lock Cordsets Poles Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (A09) 22 2.0m Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W05000A09M020 120079-0109 W05001A09M020 120079-0223 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademar of Open DeviceNet Vendors Association (ODVA) Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W05000A09M0208 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 284 www.molex.com DeviceNet* Auxiliary Power Brad® Micro-Change® and Ultra-Lock® (M12) Double-Ended Cordsets 120080 Female Straight-to-Male Straight, Female Right Angle-to-Male Right Angle Features and Benefits • M12 single keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in DeviceNet installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuous flex applications. Also ideal for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Cordsets Poles (Female View) Max. Current per Contact Max. Voltage 4.0A 250V AC/DC 5 Pole 1 4 5 2 Cable Type Cable Jacket (Cable Code) Wire Size AWG UL 2661 PVC (A09) 22 Length Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 885030A09M010 120066-0427 885033A09M010 120066-1634 885030K03M010 120066-1034 885033K03M010 120066-1421 1.0m 3 PLTC-ER TPE (K03) 18 Ultra-Lock Cordsets Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (A09) 22 1.0m Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. WW5030A09M010 120080-0325 WW5033A09M010 120080-0431 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *DeviceNet is a trademar of Open DeviceNet Vendors Association (ODVA) Configuration Code † Build-a-Part Number Meters Length 0.3 1 2 3 4 5 Code M003 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW5030A09M0108 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 285 DeviceNet* Auxiliary Power Brad® Micro-Change® and Ultra-Lock® (M12) Receptacles Physical Shell: Nickel-plated Brass Contact Carries: Polyamide O-ring: M12—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire PVC Insulation: 300V, 80C, UL1061, 22 AWG (3-5 poles) and 24 AWG (8 poles) Features and Benefits • M12 single keyway (A-Coded) IEC compliant panel mount receptacles • 5-pole version for auxiliary power to devices in DeviceNet installations • Fully potted assemblies provide IP67/68 protection for harsh environments Environmental Protection: IP67 NEMA Rating: NEMA 6 120070 Front Panel Mount Bulkhead Pass-Through Micro-Change (M12), 1/4-18NPT, Front Panel Mount Ultra-Lock Enabled, 1/2-14NPT, Front Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 Wire Size 22 AWG 22 AWG 12” 12” Configuration Length Poles (Female View) Max. Current Max. Voltage per Contact Micro-Change (M12), Bulkhead Pass-thru Receptacle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 8R5A00A18A120 120070-0201 WR5000A18A120 120084-0016 8R5L30 120070-0237 5 Pole 1 4 5 2 4.0A 250V AC/DC 3 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) Feet Configuration Code† Build-a-Part Number Meters Length 1.0 3.0 0.3 1.0 Code A120 F030 C300 M010 8R5A00A18A120 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 286 www.molex.com DeviceNet* Auxilliary Power Field Attachable Brad® Micro-Change® and Ultra-Lock® (M12) Connectors Features and Benefits • Allows field termination of cables to IEC complaint M12 A-coded connector • Contact carries with screw terminals provide easy field termination of conductors • 5-pole version for auxiliary power to devices in DeviceNet installations • Back end housing and cable gland provides IP67 protection and strain relief 120085 Female, Male Straight Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Environmental Protection: IP67 NEMA rating: NEMA 6 Micro-Change Poles (Female View) Max. Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC/DC 4.10-8.10mm (.161-.319") Max. Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC/DC 4.10-8.10mm (.161-.319") Female Straight Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 8A5000-32 120071-0043 8A5006-32 120071-0047 Engineering No. Standard Order No. Engineering No. Standard Order No. WA5000-32 120085-0014 WA5006-32 120085-0006 5 Pole 1 4 5 2 3 Ultra-Lock Poles (Female View) Female Straight Male Straight 5 Pole 1 4 5 2 3 *DeviceNet is a trademark of Open DeviceNet Vendor Association (ODVA) www.molex.com 287 Brad PROFIBUS * Brad products give the user and designer of a PROFIBUS system a complete communication and connectivity solution—from scanner card to media infrastructure to IP67 I/O connections and diagnostics. You can select which control engine you want, whether it is PCor PLC-based; we get you onto the network. You can choose which control architecture— centralized or distributed—that makes the most sense to you. Whether you are connecting motor controllers, valve banks or sensors, we ensure that connectivity to those points are there. Power Supply Power Cordsets Molded Cordsets Controller Master/Slave Communication Module Classic 60.00mm Classic 30.00mm Components and Elements of PROFIBUS System Controller Data Media Gateway Network Interface Power Media IP67 I/O Modules I/O Connectivity PROFIBUS S * PROFIBUS Data Line Receptacles Molded DIN Connector Active I/O Module D-Sub Cordsets PC-Based Control / HMI / SCADA Network Interface Card (USB, ISA, PC/104, PCI, PCI Express, CompactPCI, VME form factor) * PROFIBUS is a trademark of PROFIBUS International. Brad® Direct-Link® Network Interface Card 112035 PROFIBUS Adapter for Scada/HMI Features and Benefits • Allow to communicate with Siemens Simatic® S5 and S7 PLC series • All PROFIBUS protocols run simultaneously • Fast data acquisition between PC-based applications and industrial devices connected to Profibus • All protocols included in the package • Best choice for HMI/SCADA applications Description • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Windows compatibility (32-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ® Engineering No. DRL-MPI-USB DRL-MPI-USB-DLL DRL-PFB-USB DRL-PFB-USB-DLL DRL-UDS-USB Standard Order No. 112035-0001 112035-0002 112026-0014 112026-0015 112026-0016 112026 PROFIBUS DP-V1 Adapter for FDT 290 Standard Order No. 112026-0025 Compatible Protocols • Master DP-V0 DP-V1, Class-1 and Class-2 • S7/MPI Master for S7-300 and S7/400 • S7/MPI Slave for S7-200 • S5 for Simatic S5 (95U, 115U, 135U, 155U) Conformance • RoHS compliant • CE • UL • cUL Description Direct-Link™ USB Adapter for MPI, Full access (DLL/OPC/WW IO) Direct-Link™ USB Adapter for MPI, Library access only (DLL) Direct-Link™ USB Adapter for all PROFIBUS, Full access (DLL/OPC/WW IO) Direct-Link™ USB Adapter for PROFIBUS, Library access only (DLL) Direct-Link™ Data Servers license update (DLL → DLL/OPC/WW IO) Brad® SST™ Network Interface Card Engineering No. SST-PFB-USB-DTM Included Hardware/Software • High-speed USB Adapter, version 2.0 or 1.1 • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 12 Mbps • Power Supply: 5V through USB (no external supply required) Features and Benefits • Allows configuration and monitoring of FDT compliant PROFIBUS devices • Connects your laptop/desktop to PROFIBUS DP-V1 • CommDTM driver; Easy access to DP-V1 devices from any FDT frame applications Included Hardware/Software • High-speed USB Adapter, version 2.0 or 1.1 • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 12 Mbps • Power Supply: 5V through USB (no external supply required) Description • Compatible with all FDT frame applications conform to FDT specifications v1.2 - PACTware™ - FieldCare® - FieldMate® - Others • Windows compatibility (32-bit): Windows Vista®, 2003 Server, Windows XP ® Compatible Protocols Master DP-V1, Class-1 and Class-2 Conformance • RoHS compliant • CE • UL • cUL • FDT certified Description USB Adapter for PROFIBUS DP-V1, CommDTM driver www.molex.com Brad® applicom® Network Interface Card 112013 PROFIBUS-DP for PC-Based Control and Scada/HMI Engineering No. DRL-DPM-104 DRL-DPM-104-9 Standard Order No. 112013-0003 112013-0004 Brad® SST™ Network Interface Card 112013 PROFIBUS-DP for High-Speed PC-Based Control Engineering No. SST-PB3-104 SST-PB3-104-B25 SST-PB3-CNF-P SST-PB3-CNF-U SST-PB3-OPC Standard Order No. 112013-0013 112013-0015 112030-0008 112030-0009 112028-0030 www.molex.com Features and Benefits • Deterministic data acquisition for real time PC-based control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very easy-to-use; no knowledge of protocol required • Remote access via serial connection; enables configuration and diagnostic when using real time OS (VxWorks, QNX, etc) • Run Master and Slave modes simultaneously Description Auto mapping of IO in card DPRAM • IO exchange up to 14 Kbytes • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/XP Embedded - Others: Linux, VxWorks, RTX VenturCom Included Hardware/Software • PC/104 bus • 8 Mb SDRAM; 512 Kb Flash Memory • 1 Digital Input + 1 Digital Output • 1 Profibus port, Galvanic insulation 500V • Connector: HE13 2x5 pins or DB9 female • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system status and communications status Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 (passive) Conformance • RoHS compliant • CE • OPC certified Description PCU-DPIO PCI Network Interface Card for PROFIBUS-DP, HE13 connector PCU-DPIO PCI Network Interface Card for PROFIBUS-DP, DB9 connector Features and Benefits • High speed deterministic communication for control applications • OEM ready, hardware and software components provided separately • CommDTM driver for FDT Frame engineering software (PACTware™, FieldCare™, FieldMate™, etc) • On board FPGA eliminates data bottlenecks, ensuring delivery of time critical information Description • Highly customizable Profibus access via Direct DPRAM services - Configuration - Diagnostic - Process Data • Manage DP Master and Slave modes simultaneously • Auto-Boot (Configuration stored in Flash) • Engineering Tools: Configuration console (optional) Test and diagnostic tools (optional) • OPC DA Server v3.0 (optional) • Supported OS: - Windows (32-bit): Windows Vista®, 2003 Server, Windows XP ® - Others: Open, documented memory map interface with C source code samples and Windows 32-bit DLLs for custom driver development Included Hardware/Software • PC/104 bus • 1 PROFIBUS port, DB9 female, Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system status and communications status Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 • FDL Send/Receive Conformance • RoHS compliant • CE • FDT certified Description PB3 PC/104 Network Interface Card for PROFIBUS-DP PB3 PC/104 Network Interface Card for PROFIBUS-DP, Bulk of 25 PROFIBUS Configuration and Diagnostic Console, Single license with Parallel key PROFIBUS Configuration and Diagnostic Console, Single license with USB key PROFIBUS OPC DA Server, Single license code 291 Brad® Direct-Link® Network Interface Card 112034 PROFIBUS for Scada/HMI Features and Benefits • Economical solution • Dedicated for communication with Siemens Simatic® S7 PLC series • Ideal for OEM applications • Best choice for light HMI/SCADA applications Description • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Windows® compatibility (32-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded Engineering No. DRL-MPI-PCU Standard Order No. 112034-0018 Brad® applicom® Network Interface Card 112011 PROFIBUS for Scada/HMI Engineering No. APP-PS7-PCU-C APP-PS7-PCIE APP-PFB-PCU-C APP-PFB-PCIE APP-EPB-PCU-C APP-EPB-PCIE 292 Standard Order No. 112011-0006 112011-5027 112011-0004 112011-5026 112000-0001 112000-5028 Included Hardware/Software • PCI Universal bus 3.3V/5V (PCI-X compatible) • Hardware Plug and Play • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 12 Mbps Compatible Protocols • S7/MPI Master for S7-300 and S7/400 • S7/MPI Slave for S7-200 Conformance • RoHS compliant • CE • OPC certified Description Direct-Link® USB Adapter for MPI, Full access (DLL/OPC/WW IO) Features and Benefits • Allow communication with Siemens Simatic® S5 and S7 PLC series • All PROFIBUS protocols run simultaneously • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • All protocols are included • Best choice for HMI/SCADA applications • Combo offer: PROFIBUS + Ethernet • Economical version dedicated to Siemens Simatic S7 Series Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) - PCI Express 1x • Hardware Plug and Play • AMD SC520 • 16 Mb SDRAM • 4 Mb Flash Memory • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 1.5 Mbps Description • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0 - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Compatible Protocols • Master DP-V0, Class-1 and Class-2 • S7/MPI Client* • FDL S5 Master • PPI/PPI+ Master* • Free FDL Send/Receive* Conformance • RoHS compliant • CE • OPC certified • PCI Express certified * Protocols compatible with PCU1500S7 and PCIE1500S7 Description PCU1500S7 PCI Network Interface Card for Siemens S7 PCIE1500S7 PCI Express Network Interface Card for Siemens S7 PCU1500PFB PCI Network Interface Card for PROFIBUS PCIE1500PFB PCI Express Network Interface Card for PROFIBUS PCU1500PFB PCI Network Interface Card for PROFIBUS + Ethernet PCIE1500PFB PCI Express Network Interface Card for PROFIBUS + Ethernet www.molex.com Brad® applicom® Network Interface Card 112011 PROFIBUS for PC-Based Control and Scada/HMI Features and Benefits • Deterministic data acquisition for real time control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very easy-to-use; no knowledge of protocol required • Remote access via TCP/IP connection; enables configuration and diagnostic when using real time OS (VxWorks, QNX, etc) • Run Master and Slave modes simultaneously Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) - PCI Express 1x • Hardware Plug and Play • AMD SC520 • 16 Mb SDRAM; 4 Mb Flash Memory • 1 Digital Input + 1 Digital Output • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 12 Mbps Description • Auto mapping of IO in card DPRAM • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows® (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 (passive) Configuration Console Engineering No. DRL-DPM-PCU DRL-DPM-PCIE Standard Order No. 112011-0008 112011-5028 www.molex.com Conformance • RoHS compliant • CE • OPC certified • PCI Express certified Device Diagnostics Description PCU-DPIO PCI Network Interface Card for PROFIBUS-DP PCIE-DPIO PCI Express Network Interface Card for PROFIBUS-DP 293 Brad® SST™ Network Interface Card 112011 PROFIBUS-DP for High-Speed PC-Based Control Features and Benefits • High-speed deterministic communication for PC-Based control applications • OEM ready, hardware and software components provided separately • CommDTM driver for FDT Frame engineering software (PACTware™, FieldCare™, FieldMate™, etc) • On board FPGA eliminates data bottlenecks, ensuring delivery of time critical information • Avaialble with 1 or 2 PROFIBUS channels • Typical application: - PC-Based control - Network diagnostics - Custom OEM system - Monitoring - Data storage Description • Highly customizable PROFIBUS access via Direct DPRAM services - Configuration - Diagnostic - Process Data • Manage DP Master and Slave modes simultaneously • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Configuration console (optional) - Test and diagnostic tools (optional) • OPC DA Server v3.0 (optional) • Supported OS: - Windows (32-bit): Windows Vista®, 2003 Server, Windows XP ® - Others: Open, documented memory map interface with C source code samples and Windows 32-bit DLLs for custom driver development Engineering No. SST-PB3-PCU SST-PB3-PCU-B25 SST-PB3-PCU-2 SST-PB3-PCU-2-B SST-PB3-PCIE-1 SST-PB3-PCIE-2 SST-PB3-CNF-P SST-PB3-CNF-U SST-PB3-OPC 294 Standard Order No. 112011-0021 112011-0024 112011-0022 112011-0027 112011-0031 112011-0032 112030-0008 112030-0009 112028-0030 Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) - PCI Express 1x • 1x or 2x PROFIBUS ports, DB9 female, Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system status and communications status Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 • FDL Send/Receive Conformance • RoHS compliant • CE • PCI Express certified • FDT Certified Description PCI Network Interface Card for PROFIBUS-DP, 1 Channel, DLL+ CommDTM PCI Network Interface Card for PROFIBUS-DP, 1 Channel, DLL+CommDTM, Bulk of 25 PCI Network Interface Card for PROFIBUS-DP, 2 Channels, DLL+ CommDTM PCI Network Interface Card for PROFIBUS-DP, 2 Channels, DLL+CommDTM, Bulk of 25 PCI Epress Network Interface Card for PROFIBUS-DP, 1 Channel, DLL+CommDTM PCI Epress Network Interface Card for PROFIBUS-DP, 2 Channels, DLL+CommDTM PROFIBUS Configuration and Diagnostic Console, Single license with Parallel key PROFIBUS Configuration and Diagnostic Console, Single license with USB key PROFIBUS OPC DA Server, Single license code www.molex.com Brad® SST™ Network Interface Card 112011 Multi-Slave PROFIBUS-DP for Simulation Features and Benefits • Emulates or monitors 1 to 125 DP Slaves using one physical PROFIBUS connection • Ideal for full load network testing of DP Master • Use to connect OI/HMI applications to Profibus-DP • Reduced commissioning time; quickly differentiate between wiring, devices, and network problems by comparing real-world results with the emulation • Passive PROFIBUS connection; network traffic is not affected Description • Monitor up to 125 devices - Avoids 244 bytes in and 244 bytes out limitation - Connects as a passive station, does not affect existing network traffic - View input and output data for each slave - View slave diagnostic and parameterization data for each slave • Emulate up to 125 devices - Virtually any PROFIBUS DP slave device (e.g. drives, motors, I/O) can be emulated to any PROFIBUS master including DCS, PLC and PC control - Use with PICS Simulation™ software and other third party simulation software - Several DP Class-1 masters can communicate to one PROFIBUS multi-slave card • Engineering Tools: - Configuration console - Test and diagnostic tools • OPC DA Server v3.0 • Supported Operating System: - Windows 32-bit: NT, 2000, Windows XP ® - Open, documented memory map interface with example C source code and Windows 32-bit DLLs for custom driver development Engineering No. SST-PBMS-PCI Standard Order No. 112011-0025 www.molex.com Included Hardware/Software • PCI bus 5V • Hardware plug and play • 1 PROFIBUS port, DB9 female and 9-pin Phoenix , Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system status and communications status Compatible Protocols • DP-V0 Slave Conformance • CE Description PCI Network Interface Card for PROFIBUS-DP Multi-Slave, 1 Channel 295 Brad® applicom® Network Interface Card 112018 PROFIBUS for PC-Based Control and Scada/HMI Features and Benefits • Deterministic data acquisition for real time control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very easy-to-use; no knowledge of protocol required • Remote access via TCP/IP connection; enables configuration and diagnostic when using real time OS (VxWorks, QNX, etc) • Run Master and Slave modes simultaneously Description • Auto mapping of IO in card DPRAM • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Engineering No. DRL-DPM-CPI 296 Standard Order No. 112018-5004 Included Hardware/Software • CompactPCI bus 5V, 3U • Hardware plug and play • AMD SC520 • 8 Mb SDRAM; 512 Kb Flash Memory • 1 Digital Input + 1 Digital Output • 1 PROFIBUS port, DB9 female, Galvanic insulation 500V • Speed: 9.6 Kbps up to 12 Mbps Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 (passive) Conformance • RoHS compliant • CE • OPC certified Description CPCI-DPIO CompactPCI Network Interface Card for PROFIBUS-DP www.molex.com Brad® SST™ Network Interface Card 112014 PROFIBUS-DP for High-Speed PC-Based control Features and Benefits • High-speed deterministic communication for VME-Based control applications • High-speed deterministic communication for PC-Based control applications • OEM ready, hardware and software components provided separately • On board FPGA eliminates data bottlenecks, ensuring delivery of time critical information • Avaialble with 1 or 2 PROFIBUS channels • Typical application: - PC-Based control - Network diagnostics - Custom OEM system - Monitoring - Data storage Included Hardware/Software • VME Bus, 6U double-eight • 1 PROFIBUS port, DB9 female, Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system status and communications status Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 • FDL Send/Receive Conformance • RoHS compliant • CE Description • Highly customizable PROFIBUS access via Direct DPRAM services - Configuration - Diagnostic - Process Data • Supports 16-bit transfers (VME D16) with both VME A24 (standard) and A16 (short IO) address transfers • Redundancy feature; 2 channels version VME interface card provides the option of connecting to one or two independent PROFIBUS networks • Manage DP Master and Slave modes simultaneously • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Configuration console (optional) - Test and diagnostic tools (optional) • Supported OS: Open, documented memory map interface with C source code samples and library for custom driver development Engineering No. SST-PB3-VME-1 SST-PB3-VME-2 SST-PB3-CNF-P SST-PB3-CNF-U Standard Order No. 112014-0004 112014-0006 112030-0008 112030-0009 www.molex.com Description VME Network Interface Card for PROFIBUS-DP, 1 Channel VME Network Interface Card for PROFIBUS-DP, 2 Channels PROFIBUS Configuration and Diagnostic Console, Single license with Parallel key PROFIBUS Configuration and Diagnostic Console, Single license with USB key 297 Brad® SST™ Communication Module for Rockwell SLC 500 112016 PROFIBUS-DP Master/Slave Features and Benefits • Connects your Allen-Bradley SLC 500 to a PROFIBUS network • Target markets: Factory automation, Process control, Complex machines, etc • Direct IO Mapping, no Ladder Logic to write for configuration and data transfer between module and SLC processor Description High speed deterministic communication • Fast, easy set up into SLC backplane; PROFIBUS IO data is automatically mapped into the SLC processor’s I, O, MO and MI files • Easy diagnostics: Built-in LEDs • Manage DP Master and Slave modes simultaneously • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Configuration console - Test and diagnostic tools Engineering No. SST-PB3-SLC 298 Standard Order No. 112016-0022 Included Hardware/Software • Acts as 1756 Input/Output module • Support multiple modules in a chassis • 1 PROFIBUS port, DB9 female, Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • IO Mapping: - I and O Files—32 words in, 32 words out - M1 and M0 Files—1000 words in/out • 1 serial port for configuration and diagnostic • Firmware upgradeable Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 • FDL Send/Receive Conformance • RoHS compliant • CE • Rockwell Encompass™ Description PROFIBUS Communication module for Rockwell SLC 500 www.molex.com Brad® SST™ Communication Module for Rockwell ControlLogix 112016 PROFIBUS-DP Master/Slave Features and Benefits • Connects your Allen-Bradley® ControlLogix to a PROFIBUS network • Target markets: Factory automation, Process control, Complex machines, etc. • Fully integrated into the Rockwell Automation environment Remote configuration and monitoring via Rockwell RSLinx™ Add-On-Profile for Rockwell RSLogix5000 • Direct IO Mapping, no Ladder Logic to write for configuration and data transfer between module and CLX processor • Conformal coating version: - Provide environmental and mechanical protection to significantly extend the life of the components and circuitry - Protect electronic boards from moisture and contaminants • Typical applications: - Marine - Agro-Food - Mining - Harsh automotive, etc. Description • High-speed deterministic communication • Easy diagnostics: Built-in LEDs and 4 characters display • Manage DP Master and Slave modes simultaneously • Allow to change PROFIBUS configuration with PLC in RUN mode • Dynamically add/remove PROFIBUS slaves from the scan list • CommDTM driver for FDT Frame engineering software (PACTware™, FieldCare™, FieldMate™, etc) • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Configuration console - Test and diagnostic tools Included Hardware/Software • Acts as Input/Output module • Support multiple modules in a chassis; support Local and Remote chassis • One PROFIBUS port, DB9 female, Galvanic insulation 1000V • Speed: 9.6 Kbps up to 12 Mbps • LEDs for system, communication, and network status • Up to 1984 Input Bytes and 1968 Output Bytes • One Serial port for configuration and diagnostic • Firmware upgradeable Compatible Protocols • Master DP-V0 Class-1 and Class-2 • Master DP-V1 Class-1 and Class-2 • Slave DP-V0 Engineering No. Standard Order No Description SST-PB3-CLX-RLL 112016-0018 PROFIBUS Communication module for Rockwell ControlLogix SST-PB3-CLX-RLL-CC 112016-0023 PROFIBUS Communication module for Rockwell ControlLogix, Conformal Coating version SST-PB3-CLX-DTM 112016-0019 PROFIBUS Communication module for Rockwell ControlLogix, CommDTM License SST-PB3-CLX-DTS 112016-0020 CommDTM License update for SST-PB3-CLX-RLL module www.molex.com Conformance • RoHS compliant • CE • UL • cUL • Class 1 Div 2 • Rockwell Encompass • FDT Certified 299 Brad® applicom® Industrial Multi-Protocol Gateway 112034 PROFIBUS to Ethernet and Serial Features and Benefits • Allows simultaneous communication between industrial devices using up to 20 different Ethernet TCP/IP, PROFIBUS and Serial protocols • Typical architectures: Data translator, Data concentrator, Industrial firewall • No programming, just configuring (tools included) • Supports unsolicited data exchange from Client device Compatible Protocols • Ethernet TCP/IP (Client/Server modes) - Altus® Alnet II (AL 200x, Webgate) - Alstom® SRTP (C80-35, C80-75) - Allen-Bradley® EtherNet/IP (Logix, PLC-5 and SLC 500) - GE Fanuc® SRTP (90-30, 90-70) - Mitsubishi® Melsec (A, Q) - Omron® FINS (C, CV, CS) - Schneider Electric® Open Modbus TCP and UDP Description - Schneider Electric® Uni-TE (Premium and Micro) • Real-Time data exchange through internal database - Siemens® Industrial Ethernet (S5, S7, TI) (32 Kbits/32 Kwords) • Profibus • Upload/Download configuration and diagnostic through - DP-V0 Master Remote TCP/IP - DP-V0 Slave • Up to 128 PLCs on Ethernet TCP and 126 PROFIBUS devices - S7/MPI Client • Full management of Read/Write cyclic access through - FDL S5 Client word status commands • Serial • Engineering Tools: - Allen-Bradley® DF1 Master - Configuration console - GE Fanuc® SNP-X Master - Test and diagnostic tools - Modbus Master/Slave (ASCII and RTU) - Schneider Electric® Uni-Telway Slave Included Hardware/Software - Siemens® AS511 Master • RAM 32 Mbytes; Flash Disk 32 Mbytes - Siemens® TI-Dir Master • Diagnostic LEDs • Communication Ports Conformance - 1x Serial, 2400 bps up to 115.2 Kbps, RS485/422 • CE (2-wire or 4-wire), DB9 male • RoHS compliant - 1x Ethernet, 10/100 Mbps, RJ45 - 1x PROFIBUS, 9.6 Kbps up to 12 Mbps, DB9 female • Embedded 6 Digital Inputs/2 Digital Outputs • Desktop or DIN Rail mounting PROFIBUS National Instruments ALSTON Schneider Electric Siemens Rockwell Automation Omron GE Fanuc Mitsubishi Electric Altus Engineering No. APP-ESP-GTW 300 Standard Order No. 112034-0001 Description PROFIBUS to Ethernet/Serial Gateway www.molex.com Brad® Direct-Link® Industrial Gateway 112034 PROFIBUS to Serial Features and Benefits • Connects PROFIBUS controller to Master/Slave Serial devices • Quick and cost effective solution • Serial free send/receive; allow user to implement custom protocol (bar code reader, scale, operator display, etc) • Typical uses: - Connecting Serial devices to PROFIBUS networks - Integration of legacy devices such as in the machine tool industry - Well suited for simple network extensions Description • Easy-to-use configuration by GSD file (no configuration tool needed) • Automatic reconfiguration after replacement by the PROFIBUS Master (Set_Param command) • Rotary switches for PROFIBUS Address • Full diagnostic through LEDs, dedicated RS232 port and PROFIBUS Slave_Diag information Engineering No. Standard Order No. Description DRL-DPS-SRM 112026-0013 Gateway PROFIBUS-DP slave to Serial Master/Slave, RS232/485 www.molex.com Included Hardware/Software • IP20 • DIN rail mounting • Up to 244 Input bytes and 244 Output bytes on PROFIBUS • Up to 20 Modbus Read and Write commands with Cyclic, Change of State or trigger working modes • Communication Ports - 1x Serial, 600 bps up to 57.6 Kbps, RS232/RS485 - 1x PROFIBUS, 9.6 Kbps up to 12 Mbps, DB9 female Compatible Protocols • PROFIBUS - DP-V0 Slave • Serial - Modbus Master (ASCII/RTU) - Modbus Slave (ASCII/RTU) - Free Send/Receive Master/Slave Conformance • RoHS compliant • CE 301 Brad® HarshIO 600 Included Hardware/Software Features and Benefits • IO Configurations: • Reliable solution for connecting industrial controllers to - 16 inputs IO devices in harsh duty environments - 14 inputs + 2 outputs • Accepts M12 threaded connectors or Brad Ultra-Lock® - 12 inputs + 4 outputs Push-Pull connection system - 8 inputs + 8 outputs • Standard hole housing pattern allows for - 8 inputs + 8 universal (inputs or outputs) interchangeability with popular IO modules • IO Connectors: 8x M12 ports, Ultra-Lock M12 female • Visible LEDs provide maintenance personnel with the 5-pole, internally threaded ability to easily determine IO, module and network status • PROFIBUS Connectors: Description - 1x M12 male, 5-pole B-coded • Rated IP67 for harsh environments - 1x Ultra-Lock® M12 female, 5-pole B-coded • Designed for direct machine mount applications • Power Connectors: • 16 digital input/output per module - Power In: Male Mini-Change, 5-pole • Supports PNP and NPN input devices - Power Out: Female Mini-Change, 5-pole • Watchdog with output reply state • Power Requirements: - Module input power: 24V DC Compatible Protocols - Module output power: 24V DC, 2.0A max per channel, PROFIBUS Slave DP-V0 8.0A max per module Conformance • Input Type: • IP67 according to IEC 60529 - Compatible with dry contact and PNP or NPN 3-wire • Vibration: IEC 60068-2-6 conformance switches • Mechanical Shock: 10G, 11ms, 3 axis - Electronic short circuit protection • CE • PROFIBUS Address: 1–99 by rotary switches or 1–125 by • UL Set_Slave_Address command • cUL • Input Delay: 0.5ms default or configurable (through GSD) • RoHS compliant • Input Device Supply: 140mA per port at 25°C • PNO certified • Output Load Current: 2.0A max per channel, electronic short circuit protection • Maximum Switching Frequency: 200 Hz • Housing Dimensions: 60.00mm (2.36") by 220.00mm (8.66") by 20.00mm (.780") • Mounting Dimensions: - 37.50mm (1.480") horizontal on centers - 210.00mm (8.270") vertical on centers - Center hole • Operating Temperature: -25 to +70°C • Storage Temperature: -40 to +85°C 112038 Digital IP67 I/O Module Classic Format Engineering No. Standard Order No. TCDPB-8D0N-B1U TCDPB-8C2N-B1U TCDPB-8B4N-B1U TCDPB-888N-B1U TCDPB-8D0P-B1U TCDPB-8C2P-B1U TCDPB-8B4P-B1U TCDPB-888P-B1U TCDPB-88UP-B1U 112038-0030 112038-0028 112038-0026 112038-0024 112038-0031 112038-0029 112038-0027 112038-0025 112038-5004 302 No. of Power Pin 5 IO Configuration Input 16 14 12 8 16 14 12 8 Output 2 4 8 2 4 8 8 Inputs + 8 Universal (inputs or outputs) Input Channel Type NPN NPN NPN NPN PNP PNP PNP PNP PNP www.molex.com Brad® HarshIO 600 Included Hardware/Software Features and Benefits • IO Configurations: • Reliable solution for connecting industrial controllers to - 8 inputs IO devices in harsh duty environments. - 6 inputs + 2 outputs • Accepts M12 threaded connectors or Brad Ultra-Lock® - 4 inputs + 4 outputs Push-Pull connection system - 8 outputs • Visible LEDs provide maintenance personnel with the ability to easily determine IO, module and network status • IO Connectors: - 4x ports, Ultra-Lock® M12 female 5-pole, internally Description threaded • Rated IP67 for harsh environments - 8x ports, M8 female 3-pole threaded • Designed for direct machine mount applications • PROFIBUS Connectors: • Eight digital input/output per module - 1x M12 male, 5-pole, B-coded • Supports PNP and NPN input devices - 1x Ultra-Lock® M12 female, 5-pole, B-coded • Watchdog with output reply state • Power Connectors: M12 male, 5-pole, A-coded • Power Requirements: Compatible Protocols - Module Input Power—24V DC PROFIBUS Slave DP-V0 - Module Output Power—24V DC, 4.0A max. Conformance • Input Type: • IP67 according to IEC 60529 - Compatible with dry contact and PNP or NPN • Vibration: IEC 60068-2-6 conformance - Electronic short circuit protection • Mechanical Shock: 10G, 11ms, 3 axis • PROFIBUS Address: 1–99 by rotary switches or 1–125 by • CE Set_Slave_Address command • UL • Input Delay: 3ms default or configurable (through GSD) • cUL • Input Device Supply: 140mA per port at 25°C • RoHS compliant • Output Load Current: 1.4A max. per channel, electronic • PNO certified short circuit protection • Maximum Switching Frequency: 200 Hz • Housing Dimensions: 30.00mm (1.18") by 175mm (6.89") by 20.00mm (.78") • Mounting Dimensions: - 23.00mm (0.91") horizontal on centers - 168.00mm (6.61") vertical on centers • Operating Temperature: -25 to +70°C • Storage Temperature: -40 to +85°C 112038 Digital IP67 IO Module Compact Format Compact—M8 Engineering No. Standard Order No. No. of Power Pin TBDPB-880N-B84 TBDPB-862N-B84 TBDPB-844N-B84 TBDPB-880P-B84 TBDPB-862P-B84 TBDPB-844P-B84 TBDPB-808P-B84 112038-0019 112038-0017 112038-0015 112038-0021 112038-0018 112038-0016 112038-0014 5 Engineering No. Standard Order No. No. of Power Pin TBDPB-480N-B8U TBDPB-462N-B8U TBDPB-444N-B8U TBDPB-480P-B8U TBDPB-462P-B8U TBDPB-444P-B8U TBDPB-408P-B8U 112038-0009 112038-0007 112038-0005 112038-0011 112038-0008 112038-0006 112038-0003 IO Configuration Input 8 6 4 8 6 4 Output 2 4 2 4 8 Input Channel Type NPN NPN NPN PNP PNP PNP PNP Compact—M12 www.molex.com 5 IO Configuration Input 8 6 4 8 6 4 Output 2 4 2 4 8 Input Channel Type NPN NPN NPN PNP PNP PNP PNP 303 PROFIBUS* Brad® Solid Core Bulk Cables Feataures and Benefits • Provides field installation flexibility • Used with field-attachables to provide plug-and-play solution Overall Voltage Rating: 300V Operating Temperature: -40 to +60° C Maximum O.D.: 0.331" (8.40 mm) 130211 Construction Jacket Material: PUR Inner Material Insulation: Polyethylene Shield Type: Aluminum Foil 100% Tinned Copper braid 80% Conductors: Twisted Pair 22 AWG solid wire Electrical DC Resistance: 186 W/K OHMS Nominal Impedance: 150 ± 15 OHMS Effective Capacitance (1 KHZ): 28.5 nF/KW Approvals: UL, CSA Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration to 10.0m/s2 and process speed of 5.0m/s Bend Radius: 10 X cable diameter GREEN FOIL RED Cable Length 76.2m (250') Max. Current 4.0A Max. Voltage 300V Cable Type Twisted Pair Cable Jacket PUR Wire Size 22 BRAID/ DRAIN 0.331" [8.4mm] Engineering No. 85-0001 Standard Order No. 130211-0032 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International 304 www.molex.com PROFIBUS* Brad® Micro-Change® (M12) Single-Ended Cordsets Features and Benefits • PUR jacketed for chemical and oil resistance • Low-resistance contact design • Leaded end allows for easy field termination • 360° shielded head design to reduce RFI/EMI 120039/120098 Female Straight, Right Angle Threaded Physical Connector Face: Nylon 6/6 Molded Body: PUR O-Ring: Nitrile rubber Coupling Nut: Nickel-plated Brass (360° shielded) Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) 1 Max. Current per Contact Max. Voltage Cable Type Cable Jacket Wire Size AWG Length 4.0A 250V AC/DC Twisted Pair PUR 22 1.0m Cable Outside Diameter: 8 ± 0.20mm Cable Construction Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: More than 3 million cycles at acceleration 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. B05S00PP4M010 120098-0084 B05S01PP4M010 120039-0132 5 Pole 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 3 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 B05S01PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 305 PROFIBUS* Brad® Micro-Change® (M12) Single-Ended Cordsets Features and Benefits • PUR jacketed for chemical and oil resistance • Low-resistance contact design • Leaded end allows for easy field termination • 360° shielded head design to reduce RFI/EMI 120039/120098 Male Straight, Right Angle Threaded Physical Connector Face: Nylon 6/6 Molded Body: PUR O-Ring: Nitrile Rubber Coupling Nut: Nickel-plated Brass (360° shielded) Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles 5 Pole 5 Max. Voltage Cable Type Cable Jacket Wire Size AWG Length 4.0A 250V AC/DC Twisted Pair PUR 22 1.0m Cable Construction Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) Straight Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. B05S07PP4M010 120039-0158 B05S06PP4M010 120098-0099 1 2 4 3 1 - Not used 2 - Green (Bus A) 3 - Not used Max. Current per Contact Cable Outside Diameter: 8.00 ± 0.20mm 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 B05S01PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 306 www.molex.com PROFIBUS* Brad® Micro-Change® (M12) Double-Ended Cordsets 120098 Female, Male Straight-to-Straight Straight-to-Right Angle Right Angle-to-Right Angle Right Angle-to-Straight Threaded Pole (Female View) 1 Max. Current per Contact Max. Voltage 4.0A 250C AC/DC Features and Benefits • PUR jacketed for chemical and oil resistance • Low-resistance contact design for repeated mating • Provides a plug-and-play solution for quick field installation • 360° shielded head design to reduce RFI/EMI Mechanical Connector Face: Nylon 6/6 Molded Body: PUR Coupling Nut: Nickel-plated Brass (360° shielded) Physical Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Straight-to-Straight Wire Size Length Standard AWG Engineering No. Order No. Straight-to-Right Angle Engineering No. Standard Order No. BB5S31PP4M010 120098-5021 Cable Outside Diameter: 8.00 ± 0.20mm Cable Construction Cable Type: Twisted pair Cable Jacket: PUR Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (såtatic) Right Angle-to-Right Angle Right Angle-to-Straight Engineering No. Standard Order No. Engineering No. Standard Order No. BB5S33PP4M010 120098-0029 BB5S32PP4M010 120098-0024 5 Pole 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 22 1.0m BB5S30PP4M010 120098-0006 3 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 BB5S30PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 307 PROFIBUS* Brad® Micro-Change® (M12) Single-Ended Data Line Receptacles 120099 Female, Male Back Panel Mount Cable Features and Benefits • Epoxy potted for durability • Provides a quick disconnect solution to control panels • Enables plug-and-play to junction boxes Physical Shell: Nickel-plated Brass Insert: Nylon 6/6 O-Ring: Nitrile Rubber Operating Temperature: -20 to +80°C Cable Construction Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: Petp/Av Foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed up to 5.0m/s Bend Radius: 7.5 x cable diameter (static) Environmental Protection: IP67 NEMA Rating: NEMA 6 Cable Outside Diameter: 8.00 ± 0.20mm Configuration Female M16 x 1.5 Mounting Thread Back Panel Mount Max. Current per Contact Poles Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length Engineering No. Standard Order No. BR5U70PP4M0103 120099-0005 Male M16 x 1.5 Mounting Thread Back Panel Mount Engineering No. Standard Order No. BR5U76PP4M0103 120099-0013 5 Pole Female 1 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 3 4 - Red (Bus B) 5 - Shield 4.0A 5 Pole Male 5 250V AC/DC Twisted Pair PUR 22 1.0m 1 2 4 3 1 - Not used 2 - Green (Bus A) 3 - Not used 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Meters Build-a-Part Number Length 0.3 1 2 Code M003 M010 M020 BR5U70PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 308 www.molex.com PROFIBUS* Brad® Micro-Change® (M12) Data Line Receptacles 120099 Female, Male Front Panel Mount Wire Leads Features and Benefits Environmental Protection: IP67 • Epoxy potted for industrial environments NEMA Rating: NEMA 6 • Used in control panels and junction boxes • Used to feed through panels • Can be used with Siemens™ ET 200 I/O block to provide a quick disconnect solution Physical Shell: Nickel-plated Brass Insert: Nylon 6/6 O-Ring: Nitrile rubber Operating Temperature: -20 to +80°C Configuration Female, PG11 Mounting Thread, Front Panel Mount Poles Male, PG11 Mounting Thread, Front Panel Mount PVC Leads PVC Leads Wire Size AWG 22 22 Length 3" Wire Type 3" Max. Current per Contact Max. Voltage Engineering No. Standard Order No. 4.0A 250V AC/DC 81689-030 120099-0024 4.0A 250V AC/DC Engineering No. Standard Order No. 81688-030 120099-0025 5 Pole Female 1 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 3 4 - Red (Bus B) 5 - Shield 5 Pole Male 5 1 2 4 3 1 - Not used 2 - Green (Bus A) 3 - Not used 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International www.molex.com 309 PROFIBUS* Brad® Micro-Change® (M12) Data Line Bulkhead Pass-Through Receptacle 120099 Female Straight-to-Male Straight Front Panel Mount Poles Max. Current per Contact Features and Benefits Environmental Protection: IP67 • Epoxy potted for industrial environments NEMA Rating: NEMA 6 • Used in control panels and junction boxes • Used to feed through panels • Can be used with Siemens™ ET 200 I/O block to provide a quick disconnect solution Physical Shell: Nickel-plated Brass Insert: Nylon 6/6 Conductors: Bulkhead Feed-Through—Solid phosphor Bronze O-Ring: Nitrile rubber Operating Temperature: -20 to +80°C Max. Voltage Mounting Female Straight-to-Male Straight M12 Mounting Thread Engineering No. Standard Order No. BR5L30 120099-0001 5 Pole Female 1 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 3 4 - Red (Bus B) 5 - Shield 4.0A Male 5 250V AC/DC Front Panel Mount 1 2 4 3 1 - Not used 2 - Green 3 - Not used 4 - Red 5 - Gray Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International 310 www.molex.com PROFIBUS* Brad® Micro-Change® (M12) Field Attachable Connectors Physical Connector Face: Polyamide Body: Nickel-plated Brass Contact: Silver-plated Brass Coupling Nut: Nickel-plated Brass Grommet: Nitrile rubber Conductor Size: 22 AWG Operating Temperature: -25 to +90°C Features and Benefits • Screw terminal connection for 22 AWG conductors • Easy field installation of quick-disconnect design • For use with all reverse keyway MI2 designs • Shielded to reduce RFI/EMI 120100 Female, Male Straight Threaded Poles Environmental Protection: IP67 Max. Current per Contact Max. Voltage Cable Diameter Range Female Straight Engineering No. Standard Order No. BA5S00-32 120100-0001 Male Straight Engineering No. Standard Order No. BA5S06-32 120100-0002 5 Pole Female 1 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 3 4 - Red (Bus B) 5 - Shield 5 Pole Male 5 4.0A 250V AC/DC 4.10 - 8.10mm 1 2 4 3 1 - Not used 2 - Green (Bus A) 3 - Not used 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International www.molex.com 311 PROFIBUS* Brad® Micro-Change® (M12) Bus Terminators 120102 Male Straight External Thread Electrical Voltage: 250V AC/DC Current: 4.0A Poles (Male View) Wiring Schematic 5 Pole 1 2 220Ω 1/4 W Physical Connector Face: Nylon 6/6 Molded Body: PVC O-Ring: Terminators—Nitrile rubber Coupling Nuts: Nickel-plated Brass Environmental Protection: IP67 Engineering No. Standard Order No. B05S06 120102-0002 330Ω 1/4 W 4 5 3 1 - 5V DC 2 - Bus-A 3 - Ground Features and Benefits • Shielded to reduce RFI/EMI and improve signal integrity • Male reverse key Brad® Micro-Change® terminator • M12 threads • Used with remote active I/O modules • Used to terminate end of data line 330Ω 1/4 W 4 - Bus-B 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International 312 www.molex.com PROFIBUS* Brad® Micro-Change® (M12) Data Line Tees Features and Benefits • Shielded to reduce RFI/EMI and improve signal integrity • M12 threads • Provides quick disconnection of bus line • Allows disconnection of node without shutting down the network • Used with remote active I/O modules 120101 Environmental Protection: IP67 General Coupling nuts, pin 5 and PCB all connected to provide full shielding; Reverse key for PROFIBUS circuitry includes line balancing inductors Electrical Voltage: 30V AC/36V DC Current: 4.0A Physical Connector Face: Nylon 6/6 Molded Body: PVC O-Ring: Viton Coupling Nuts: Nickel-plated Brass Shielding Sleeves: Nickel-plated Brass 1 Poles Wiring Schematic 2 Engineering No. Standard Order No. PDTS01 120101-0002 5 Pole 4 1 3 5 2 Bus In Male Face View 5 Pole 1 4 1 1 2 2 MALE 3 3 4 4 5 5 FEMALE 2 5 3 Bus Out Female Face View 5 Pole 2 1 2 3 4 5 COUPLING NUTS, PINS 5 AND PCB ALL CONNECTED TO GIVE FULL SHIELDING MALE 3 1 5 4 Drop Bus Male Face View Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International TOTAL MAXIMUM DROP LENGTH (M) Recomended Use of Drop Lines 500 450 400 350 300 250 200 150 100 50 0 9.6 19.2 www.molex.com 93.5 187.5 500 1500 NETWORK SPEED (KBAUD) 3000 6000 12000 313 PROFIBUS* Brad® D-Sub Field Attachable Connectors Features and Benefits • All metal construction for harsh environments • Fully shielded for high noise immunity • IDC connections for fast and reliable installations • Captive single-screw mechanism—no loose parts • High transfer rate—12 MBaud • 4 LEDs for fast diagnostics and health status of the bus and device (diagnostic versions only) • Terminator monitor indicates if terminator is missing (diagnostics versions only) • Integrated switchable terminators • Transparent cable slots and covers for high visibility • Integrated programming/diagnostic port (on 90°/45° formats) • Available in 0°, 45° and 90° formats making connections to various devices easier 120100/120103 9-pin D-Sub Plastic Housing Metal Housing Diagnostic Mechanical PROFIBUS: 9 pole SubD pin headers Programming/Diagnostics: 9 pole SubD socket Insertion (withdrawal) Cycles: min. 200 Cable Type: Solid core PROFIBUS Type A, EN50170 Cable Diameter: 8.00mm Screw/Tightening Torque: 4-40 UNC/0.4Nm Enclosure Material: Die-cast Zinc Temperature Range: -20 to +75°C Cable Connection: IDC technology Terminating Resistor: Build-in switchable Bus Signals: Dual, in and out Insulation Stripping Lengths Outer Sheath: 17.00mm Shield: 11.00mm OFF ON OFF ON 9 Pin D-Sub Plastic Housing Field Attachable Housing Material Face View Termination Switch Configuration (D-Sub) Programming Port Diagnostic LEDs No No Yes No 0 or Right Degree Angle Engineering No. Standard Order No. MA9D00-32 120100-0004 Right Angle Engineering No. Standard Order No. MA9DP0-32 120100-0003 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used ABS Yes 9 Pin D-Sub Metal Housing Diagnostic Field Attachable Configuration (D-Sub) Face View Housing Material Termination Switch 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used LED PWR 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used Programming/ Diagnostics Port Diagnostic LEDs Cable Connection No Yes Die-cast Zinc 0 Degree Angle Engineering No. Standard Order No. MA9D00-42 120103-5001 Yes Yes No Yellow Right Angle Engineering No. Standard Order No. PA9D0B-42 120103-0003 Engineering No. Standard Order No. PA9D01-42 120103-0001 PA9S01-42 120103-0005 IDC Technology Yes Color 45 Degree Angle LED Off No 5 Vdc Power Supply from Device TxD Green No Bus Activity Term Yellow No Termination ERR Red No Errors No LED On Self Testing Completed Device Power OK N/A Terminator OK Faulty Bus Terminations in the Bus Line LED Flashing at 5Hz PB Master Failed or Short Circuit of Wire Data Transfer in Progress Internal Terminating Resistors Faulty Signal Levels Out of Defined Range *PROFIBUS is a trademark of PROFIBUS International 314 www.molex.com PROFIBUS* Brad® D-Sub Single-Ended Cordsets Features and Benefits • PUR jacketed for chemical and oil resistance • D-Sub connector enables interface card connection • D-Sub connector provides termination circuitry • D-Sub includes termination switch for field installation flexibility 120098 Male Horizontal, Vertical, Vertical with Programming Port Mechanical Material: ABS Cable Outside Diameter: 8.00 ±2.00mm Cable Construction Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) Physical Operating Temperature: 0 to 60°C Environmental Protection: IP40 Face View (Male) Max. Current per Contact Max. Voltage Cable Type 4.0A 250V AC/DC Twisted Pair Cable Wire Size Length Jacket AWG OFF ON OFF ON OFF ON Horizontal Vertical Vertical with Programming Port Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 1 2 3 4 5 6 7 8 9 1 - Not used 2 - Not used 3 - Red (Bus-B) 4 - Not used 5 - Not used 6 - Not used 7 - Not used 8 - Green (Bus-B) 9 - Not used PUR 22 1.0m M03S06PP4M010 120098-0202 M03S07PP4M010 120098-8025 P03S07PP4M010 120098-0203 Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Length 2 5 10 Configuration Code† Build-a-Part Number Code M020 M050 M100 M03S62PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 315 Features and Benefits • PUR jacketed for chemical and oil resistance • D-Sub connector enables interface card connection • D-Sub connector provides termination circuitry • D-Sub includes termination switch for field installation flexibility Mechanical Material: ABS 120098 Horizontal, Vertical Vertical with Programming Port Physical Operating Temperature: 0 to 60°C Cable Outside Diameter: 8.00 ± 0.20 mm Cable Construction Cable Type: Twisted pair Cable Jacket: PUR Wire Size: 22 AWG Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV Foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) Environmental Protection: IP40 OFF ON PROFIBUS* Brad® D-Sub-to-D-Sub Double-Ended Cordsets OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON Configuration (D-Sub) Face View (Male) Max. Current per Contact Horizontal Max. Voltage Length Configuration (D-Sub) Engineering No. Standard Order No. Horizontal MM3S60PP4M010 Vertical MM3S62PP4M010 Vertical Vertical with Programming Port Engineering No. Standard Order No. Engineering No. Standard Order No. 120098-0198 MM3S62PP4M010 120098-0200 MP3S62PP4M010 120098-0199 120098-0200 MM3S63PP4M020 120098-0120 MP3S63PP4M020 120098-0122 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used 4.0A 250V AC/DC 1.0m Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 MM3S60PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 316 www.molex.com Features and Benefits • PUR jacketed for chemical and oil resistance • D-Sub connector enables interface card connection • D-Sub connector provides termination circuitry • D-Sub includes termination switch for field installation flexibility Mechanical Material: ABS 120098 Horizontal, Vertical Vertical with Programming Ports Physical Operating Temperature: 0 to 60°C Cable Outside Diameter: 8.00 ± 0.20 mm Cable Construction Cable Type: Twisted pair Cable Jacket: PUR Wire Size: 22 AWG Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV Foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) OFF ON Environmental Protection: IP40 OFF ON PROFIBUS* Brad® D-Sub-to(2)-D-Sub Connectors Double-Ended Cordsets OFF ON OFF ON OFF ON OFF ON Configuration (D-Sub) Face View (Male) Max. Current per Contact Max. Voltage Length 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used 4.0A 250V AC/DC 1.0m Configuration (D-Sub) Horizontal Engineering No. Standard Order No. (2) Horizontal MM3G60PP4M010 120098-0204 (2) Vertical MM3G61PP4M010 120098-0207 (1) Horizontal (1) Vertical MM3G70PP4M010 120098-0211 Vertical Vertical with Programming Port Engineering No. Standard Order No. Engineering No. Standard Order No. MM3G62PP4M010 120102-0013 MP3G62PP4M010 120098-0206 MP3G63PP4M010 120098-0209 MP3G72PP4M010 120098-0213 MM3G72PP4M010 120098-8035 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 MM3G60PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 317 PROFIBUS* Brad® Micro-Change® (M12)-to-D-Sub Double-Ended Cordsets 120098 Micro-Change Male Straight/Right Angle-to-D-Sub Micro-Change Female Straight/ Right Angle-to-D-Sub Threaded Features and Benefits Double-Ended Cordset • Double ended straight and 90° • Used in a variety of configurations where a complete daisy-chain plug-and-play solution is desired Environmental Brad Micro-Change Connector Protection: IP67 NEMA Rating: NEMA 6 Operating Temperature: -20 to +80°C D-Sub Cordset • Shielded D-Sub connector maintains signal integrity in noisy environments • D-Sub includes termination switch for field installation flexibility • Plug and play connection between PROFIBUS interface cards and modules • D-Sub to single or dual ended M12 • Horizontal, vertical, straight or 90° configurations • Standard and application specific lengths 9-pin D-Sub Connector Protection: IP40 Operating Temperature: 0 to 60°C Physical Brad Micro-Change Connector Connector Face: Nylon 6/6 Molded Body: PUR Coupling Nut: Nickel-plated Brass (360° Shielded) Operating Temperature: -20 to +80°C Cable Outside Diameter: 8.00 ± 0.20mm Cable Construction Cable Type: Twisted pair Cable Jacket: PUR Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) 9-pin D-Sub Connector Material: ABS Operating Temperature: 0 to 60°C Electrical Voltage: 250V AC/DC max. Current: 4.0A max. 1 Wire Size AWG Length Male Straight Male Right Angle Female Straight OFF ON OFF ON OFF ON OFF ON Pole (Female View) Female Right Angle Configuration (D-Sub) Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Horizontal BM5S60PP4M010 120098-0062 BM5S61PP4M010 120098-0223 BM5S30PP4M010 120098-0155 BM5S31PP4M010 120098-0184 Vertical BM5S62PP4M010 120098-0065 BM5S63PP4M010 120098-0070 BM5S32PP4M010 120098-0057 BM5S33PP4M010 120098-5007 Vertical with Programming Port BP5S62PP4M010 120098-0079 BP5S63PP4M010 120098-0181 BP5S32PP4M010 120098-0183 BP5S33PP4M010 120098-0077 5 Pole 2 4 5 1 - Not used 2 - Green (Bus A) 3 - Not used 22 1.0m 3 4 - Red (Bus B) 5 - Shield Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 BM5S60PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 318 www.molex.com PROFIBUS* Brad® Micro-Change® (M12)-to-D-Sub Double-Ended Cordsets 120098 (2) Straight Male-to-Micro-Change (2) Male Right Angle-to-Micro-Change (2) Female Straight-to-Micro-Change (2) Female Right Angle-to-Micro-Change (1) Male Straight, (1) Female Straight Threaded Features and Benefits • PUR jacketed for chemical and oil resistance • D-Sub connector enables interface card connection • The shielded D-Sub connector maintains signal integrity in noisy environments • 360° shielded Micro-change head design to reduce RFI/EMI • D-Sub includes termination switch for field installation flexibility 9-Pin D-Sub Connector Micro-Change Connector Environmental Protection: IP40 Physical Connector Face: Nylon 6/6 Molded Body: PUR Coupling Nut: Nickel-plated Brass (360° Shielded) Operating Temperature: -20 to +80°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Electrical Voltage Rating: 250V AC/DC Mechanical Material: ABS Physical Operating Temperature: 0 to 60°C Cable Outside Diameter: 8.00 +/- 0.20mm Cable Construction Cable Type: Twisted pair Cable Jacket: PUR Wire Size: 22 AWG Jacket Material: PUR Inner Material Insulation: PE insulation Shield Type: PETP/AV Foil, Tinned Copper braid 65% Conductor: Twisted pair 22 AWG Cable Flex Information Torsion: Survived more than 2 million cycles at 360° over 1.0m C-Track: Survived more than 3 million cycles at acceleration of 10.0m/s2 and process speed of 5.0m/s Bend Radius: 7.5 x cable diameter (static) Max. Voltage Configuration (D-Sub) OFF ON Max. Current per Contact OFF ON OFF ON Face View (Male) Micro-Change (M12) Connection (2) Straight Male-to-Micro-Change (2) Male Right Angle-to-Micro-Change (2) Female Straight-to-Micro-Change Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. Horizontal BM5G60PP4M010 120098-0150 BM5G61PP4M010 120098-0151 BM5G30PP4M010 120098-0190 Vertical BM5G62PP4M010 120098-0186 BM5G63PP4M010 120098-0188 BM5G32PP4M010 120098-0192 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used 4.0A 250V AC/DC Max. Current per Contact Max. Voltage Configuration (D-Sub) OFF ON OFF ON Face View (Male) Micro-Change (M12) Connection (2) Female Right Angle-to-Micro-Change (1) Male Straight, (1) Female Straight Engineering No. Standard Order No. Engineering No. Standard Order No. Horizontal BM5G31PP4M010 120098-0194 BM5G70PP4M010 120098-0048 Vertical BM5G33PP4M010 120098-0196 BM5G72PP4M010 120098-0051 1 2 3 4 5 6 7 1 - Not used 2 - Not used 3 - Red (Bus B) 4 - Not used 5 - Not used 8 9 6 - Not used 7 - Not used 8 - Green (Bus A) 9 - Not used 4.0A 250V AC/DC Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 BM5G60PP4M010 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 319 PROFIBUS* Brad® Mini-Change® Auxiliary Power A-Size Double-Ended Cordsets Features and Benefits • Patented QuadBeam™ contact design for reliability and low resistance • Flex-rated TC-ER cable Electrical Voltage: 600V AC/DC Mechanical Wire Size: 16 AWG 130010 Internal Thread Female External Thread Male Straight, Right Angle Poles (Female View) 5 4 3 Environmental Protection: IP67 Current Wire Cable Type Cable Jacket (Cable Code) TC-ER TPE (K13) 1 2 Physical Connector Face: PVC Connector Body: PVC Contact: Brass with Gold over Nickel plating Coupling Nut: Black epoxy coated Zinc Cable Jacket Color: Yellow Cables: K12 and K13—UL Type TC-ER, Flex rated A38 and A01—UL Type STOOW, extra hard service cord 8.0A PVC (A01) STOOW Length Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 115030K13M020 130010-0103 115033K13M020 130010-0119 115030A01M020 130010-1256 115033A01M020 130010-1303 2.0m Note: Sales drawings for all standard order numbers are available on molex.com *Profibus is a trademark of Profibus International Configuration Code † Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 1 115030K13M0201 Cable Code Orientation Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 320 www.molex.com PROFIBUS* Brad® Mini-Change Auxiliary Power A-Size Receptacles Features and Benefits • Patented Quad Beam™ contact design for reliability and low resistance Reference Information UL File No.: E152210 Electrical Voltage: 600V AC/DC 130013 Female Internal Thread 4 3 Environmental Protection: IP67 Mechanical Wire Size: 16 AWG Wire Type: UL 1015 Poles (Female View) 5 Physical Connector Face: PVC Shell: Anodized Aluminum Contact: Brass with Gold over Nickel plating Mounting Thread: 1/2" - 14 NPT Operating Temperature: -20 to +105°C Current Length Engineering No. Standard Order No. 8.0A 6.0' 1R5000A20F060 130013-0423 1 2 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code † Build-a-Part Number Inches Feet Meters Length 12 6 2 Code A120 F060 M020 Coupling Nut Option Stainless Steel . . . . . 1 1R5000A20F0601 Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 321 PROFIBUS* Brad® Mini-Change® Auxiliary Power Field Attachable Connectors 130017 4 3 5 Pole Reference Information CSA File No.: LR6837 Electrical Current: 8.0A max. Voltage: 600V AC/DC Coupling Type 1 2 Internal Threads External Threads Physical Connector Face: Polyurethane Connector Body: Nylon Contact: Brass with Gold over Nickel plating Coupling Nut: Nickel-plated Brass Cable Diameter: 5.08-11.43mm (.200-.450") Operating Temperature: -20 to +80°C Environmental Protection: IP67 Mechanical Wire Size: 15 to 24 AWG Poles (Female View) 5 Features and Benefits • Patented Quad Beam™ contact provides high reliability Female Straight Male Straight Engineering No. Standard Order No. 1A5000-34 130017-0023 Engineering No. Standard Order No. 1A5006-34 130017-0029 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International 322 www.molex.com PROFIBUS* Brad® Mini-Change® Auxiliary Power Tap Tee Features and Benefits • Phosphor bronze contacts for high reliability • Can be connected directly to a Brad® Profibus I/O module • Allows you to drop power from the main power trunk Physical Connector Face: Thermo Plastic Elastomer Molded Body: Thermo Plastic Elastomer Coupling Nut: Zinc die cast, Black e-coat Operating Temperature: -4 to +176°F (-20 to +80°C) 120101 Data Line Electrical Voltage Rating: 600V Amperage: 8.0A Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Nickel Environmental Protection: IP67 Poles Code Wiring Schematic Engineering No. Standard Order No. PBAPT 120101-0001 5 Pole 2 1 3 5 4 MALE 5 Pole 4 5 3 1 2 1 -Output Power V2 - Bus/Input Power V3 - Earth Ground 4 - Bus/Input Power V+ 5 - Output Power V+ 5 Pole 1 1 2 2 3 3 4 4 5 5 FEMALE 1234 4 5 5 FEMALE 3 2 1 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International www.molex.com 323 PROFIBUS* (M12) Auxiliary Power Brad® Ultra-Lock® and Micro-Change® Single-Ended Cordsets (US) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in PROFIBUS installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuous flex applications. Also ideal for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) 120065/120079 Female, Pigtails Straight, Right Angle Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Poles (Female View) Max. Current per Contact Max. Voltage 4.0A 250V AC/DC 5 Pole 1 4 5 2 Cable Type Cable Jacket (Cable Code) Wire Size AWG UL 2661 PVC (A09) 22 Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 805000A09M020 120065-0471 805001A09M020 120065-1697 805000K03M020 120065-1367 805001K03M020 120065-1720 2.0m 3 PLTC-ER TPE (K03) 18 Ultra-Lock Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (A09) 22 2.0m Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W05000A09M020 120079-0109 W05001A09M020 120079-0223 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W05000A09M0208 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 324 www.molex.com PROFIBUS* (M12) Auxiliary Power Brad Micro-Change® and Ultra-Lock® Double-Ended Cordsets (US) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in PROFIBUS installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuous flex applications. Also ideal for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: A09—Yellow PVC jacket, 22 AWG PVC conductors, 300V, UL AWM2661 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) 120065/120079 Female Straight-to-Male Straight, Female Right Angle-to-Male Right Angle Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Poles (Female View) Max. Current per Contact Max. Voltage 5 Pole 1 4 5 2 4.0A Cable Type Cable Jacket (Cable Code) Wire Size AWG UL 2661 PVC (A09) 22 PLTC-ER TPE (K03) 18 250V AC/DC Length Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 885030A09M010 120066-0427 885033A09M010 120066-1634 885030K03M010 120066-1034 885033K03M010 120066-1421 1.0m 3 Ultra-Lock Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size AWG Length 4.0A 250V AC/DC UL 2661 PVC (A09) 22 1.0m Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. WW5030A09M010 120080-0325 WW5033A09M010325 120080-0431 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Build-a-Part Number Meters Length 0.3 1 2 3 4 5 Code M003 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW5030A09M0108 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 325 PROFIBUS* (M12) Auxiliary Power Brad® Micro-Change® and Ultra-Lock® Single-Ended Cordsets (Europe) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in PROFIBUS installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - TPE cables for continuous flex applications. Also ideal for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, UL AWM 2464 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) 120065/120079 Female Pigtail Straight, Right Angle Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Poles (Female View) Max. Current per Contact Max. Voltage 5 Pole 1 4 5 2 4.0A Cable Type Cable Jacket (Cable Code) Wire Size UL 2661 PVC (E03) 0.34mm2 250V AC/DC Length Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 805000E03M020 120006-0634 805001E03M020 120006-0652 805000K03M020 120065-1367 805001K03M020 120065-1720 2.0m 3 PLTC-ER TPE (K03) 18 AWG Ultra-Lock Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size Length 4.0A 250V AC/DC UL 2661 PVC (E03) 0.34mm2 2.0m Female Straight Female Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. W05000E03M020 120079-0277 W05001E03M020 120079-0281 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code † Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 Coupling Nut Option Stainless Steel . . . . . 8 W05000E03M0208 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 326 www.molex.com PROFIBUS* (M12) Auxiliary Power Brad® Micro-Change® and Ultra-Lock® Double-Ended Cordsets (Europe) Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant cordset assemblies • 5-pole version for auxiliary power to devices in PROFIBUS installations • Wide selection of cables to fit applications - PVC cables for light, cost sensitive industrial applications - for welding cells, cable is weld slag resistant - Other versions available Physical Connector Body: PUR (TPE for K03) Contact Carries: Polyamide O-ring: Viton (EPDM for A09 cables) Coupling Nut: Nickel plated Brass (Teflon coated for K03) Contacts: Copper alloy with Gold over Nickel plating Cables: E03—Yellow PVC jacket, 0.34mm2 PVC conductors, 300V, UL AWM2464 K03—Yellow TPE jacket, 18 AWG PVC conductors, 300V, UL PLTC-ER, +5M flex life (torsion and bending) 120065/120079 Female Straight-to-Male Straight, Female Right Angle-to-Male Right Angle Reference Information UL File No.: E152210 CSA File No.: LR6837 Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Poles (Female View) Max. Current per Contact Max. Voltage 5 Pole 1 4 5 2 4.0A Cable Type Cable Jacket (Cable Code) Wire Size UL 2661 PVC (A09) 0.34mm2 PLTC-ER TPE (K03) 18 AWG 250V AC/DC Length Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. 885030E03M010 120007-0906 885033E03M010 120066-5402 885030K03M010 120066-1034 885030K03M010 120066-1034 1.0m 3 Ultra-Lock Poles (Female View) Max. Current per Contact Max. Voltage Cable Type Cable Jacket (Cable Code) Wire Size Length 4.0A 250V AC/DC UL 2661 PVC (A09) 0.34mm2 1.0m Female Straight-to-Male Straight Female Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. WW5030E03M010 120080-5076 WW5033E03M010 120080-5081 5 Pole 1 4 5 2 3 Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code † Build-a-Part Number Meters Length 0.3 1 2 3 4 5 Code M003 M010 M020 M030 M040 M050 Coupling Nut Option Stainless Steel . . . . . 8 WW5030E03M0108 Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 327 PROFIBUS* (M12) Auxiliary Power Brad® Ultra-Lock® and Micro-Change® Receptacles (US) Physical Shell: Nickel-plated Brass Contact Carries: Polyamide O-Ring: M12—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire: PVC insulation 300V, 80C, UL1061 3 to 5 poles—22 AWG 8 poles—24 AWG Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant panel mount receptacles • 5-pole version for auxiliary power to devices in PROFIBUS installations • Fully potted assemblies provide IP67/68 protection for harsh environments Environmental Protection: IP67 NEMA Rating: NEMA 6 120084/120070 Female Pigtail Straight Front Panel Mount Bulkhead Pass-Through Configuration Micro-Change (M12), 1/4-18NPT, Front Panel Mount Ultra-Lock Enabled, 1/2-14NPT, Front Panel Mount PVC leads, UL1061 PVC leads, UL1061 Wire Type Poles Wire Size AWG 22 22 Length 12" 12" Micro-Change (M12), Bulkhead Pass-thru Receptacle N/A Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 8R5A00A18A120 120070-0201 WR5000A18A120 120084-0016 8R5L30 120070-0237 5 Pole 2 3 4 1 - Brown 2 - White 3 - Blue 1 5 4 - Black 5 - Grey Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † Configuration Code† Build-a-Part Number 328 Feet Length 3 6 12 20 Code F030 F060 F120 F200 8R5A00A18A120 www.molex.com PROFIBUS* (M12) Auxiliary Power Brad® Ultra-Lock® and Micro-Change® Receptacles (Europe) Physical Shell: Nickel-plated Brass Contact Carries: Polyamide O-Ring: M12—Red Viton Panel—Black Viton Contacts: Copper alloy with Gold over Nickel plating Wire: PVC insulation 300V, 80C, UL1061, 3 to 5 poles—22 AWG 8 poles—24 AWG Features and Benefits • M12 Single Keyway (A-Coded) IEC compliant panel mount receptacles • 5-pole version for auxiliary power to devices in PROFIBUS installations • Fully potted assemblies provide IP67/68 protection for harsh environments Environmental Protection: IP67 NEMA Rating: NEMA 6 120070/120084 Female Front Panel Mount Bulkhead Pass-Through Micro-Change (M12), PG9, Front Panel Mount Ultra-Lock Enabled, PG9, Front Panel Mount Wire Type PVC leads, UL1061 PVC leads, UL1061 Wire Size 0.34mm2 0.34mm2 12" 12" Configuration Length Poles Micro-Change (M12), Bulkhead Pass-through Receptacle N/A Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 4.0A 250V AC/DC 8R5J20E03C3003 120070-5207 WR5J20E03C3003 120084-5159 8R5L30 120070-0237 5 Pole 2 3 4 1 - Brown 2 - White 3 - Blue 1 5 4 - Black 5 - Grey Note: Sales drawings for all standard order numbers are available on molex.com *PROFIBUS is a trademark of PROFIBUS International Configuration Code† Feet Build-a-Part Number Length 3 6 12 20 Code F030 F060 F120 F200 8R5J20E03C3003 Configuration Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 329 PROFIBUS* (M12) Auxiliary Power Field Attachable Brad® Ultra-Lock® and Micro-Change® Connectors 120071/120085 Female, Male Straight Features and Benefits • Allows field termination of cables to IEC compliant M12 A-coded connector • Preassembled contact carries with screw terminals provides easy field termination of conductors • 5-pole version for auxiliary power to devices in PROFIBUS installations • Back end housing and cable gland provides IP67 protection and strain relief Physical Connector Body: PA Contact Carries: PA O-ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Termination: Screw down terminals, accepts conductors up to 18 AWG (0.75mm2) Environmental Protection: IP67 NEMA Rating: NEMA 6 Micro-Change Pole (Female View) Max. Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC/DC 4.10-8.10mm (.161-.319") Max. Current per Contact Max. Voltage Cable Diameter Range 4.0A 250V AC/DC 4.10-8.10mm (.161-.319") Female Straight Male Straight Engineering No. Standard Order No. Engineering No. Standard Order No. 8A5000-32 120071-0043 8A5006-32 120071-0047 Engineering No. Standard Order No. Engineering No. Standard Order No. WA5000-32 120085-0014 WA5006-32 120085-0006 5 Pole 1 4 5 2 3 Ultra-Lock Pole (Female View) Female Straight Male Straight 5 Pole 1 4 5 2 3 *PROFIBUS is a trademark of PROFIBUS International 330 www.molex.com Brad Ethernet Brad® ethernet products provide solutions that enable the world’s most popular Local Area Network to be reliably utilized on the factory floor or in harsh commercial environments. The Brad line offers a large choice of products including physical media, IP67 I/O modules, unmanaged and managed switches, powerful network interfaces, industrial gateways and protocol development kits to connect the most popular Ethernet industrial networks and fieldbuses. Brad Ethernet products give the user a complete communication and connectivity solution to design a large scope of industrial applications—PC-Based control, supervision, data storage, protocol bridging, etc.—to suit all industry sectors. PC SCADA DIN Rail Mount Switch Protocol Stacks Bulkhead Pass Thru Machine Mount Switch Field-Attachable Connector Ethernet e Firewall Router Internet Production Database Bulkhead Pass-Thru Receptacle Gateway In-Cabinet IP20 Block I/O M12 Ultra-Lock® Cordset Micro Cordset Machine-Mount IP67 I/O Module Network Interface Card Product contained in cabinet HMI Brad® Ethernet Software Development Kit for PROFINET IO 112106 IO-Controller and IO-Device Features and Benefits • Master and slave protocol stacks can address both controller (master) or device (slave) manufacturers who want to implement PROFINET networks • Brad stacks have no hardware and OS dependencies and can be easily implemented on a large range of hardware system platforms or software operating systems • Sample applications with source codes are provided and can be quickly and easily implemented • Brad stacks are successfully tested with PNO conformance test tools • Molex can provide stack training, technical support and engineering development for both hardware and software design Included Hardware/Software Description • PROFINET IO Class-A/Class-B (RT Class-1, RT Class-2) • Portable on any real time or not operating systems implementing multithread (Windows, VxWorks, Linux, QNX, ThreadX, eCOS, etc) • Hardware: Compatible with 32-bit microprocessors • Multiplatform (Intel, ARM, PowerPC, Fido, Texas DSP, etc) • Support of Intel and Motorola formats • Consistent IO data access through shared memory (configurable or automatic) or messaging access (API) PROFINET I0 Device Stack • IO Data: Up to 1440 Input bytes and 1440 Output bytes per IO-Device slot • GSD File: Yes • IP Device Configuration: DCP or Local • LLDP (PROFINET MIB) • Allows design of fixed and modular device Conformance • Conforms to PROFINET IO specifications v2.2 • Molex is an active member of PROFINET technical working groups PROFINET IO—Controller Stack • Supported Services: Context management, configuration, IO data, alarm, and diagnostic • Manage up to 128 IO-Devices • Cyclic Data Exchange: Up to 1440 Input bytes and 1440 Output bytes per IO-Device slot • IP Device Configuration: DCP or Local • LLDP (PROFINET MIB) • SDK initialization via XML file • CD Deliverable: Single product line licensing (with royalties), ANSI C source code, electronic documentation, application samples OEM Engineering Console • Generate IO-Controller stack configuration files (XML format) • Automatic IO-Device network detection including module configuration • GSD device library management • IO-Device commissioning (Set Name, Device blinking, etc.) • Integrated diagnostic • Windows 32-bit (XP,Vista) • OEM customization • USB dongle protection MRP Client/Manager Stack • Manage media redundancy for Ethernet ring topology according PROFINET Class-B • CD Deliverable: Single product line licensing (no royalty), ANSI C source code, electronic documentation • Does not include PNO MRP patent Ordering Information Engineering No. SDK-PFN-DEV SDK-PFN-DEV-UPD SDK-PFN-CON SDK-PFN-CON-UPD SDK-PFN-CON-L SDK-PFN-CON-CNF-U SDK-PFN-MRP Standard Order No. 112106-5001 112106-5002 112106-5005 112106-5006 112106-5010 112106-5012 112106-5007 Description PROFINET IO-Device Software Development Kit PROFINET IO-Device SDK Maintenance Update PROFINET IO-Controller Software Development Kit—1 License Fee included PROFINET IO-Controller SDK Maintenance Update PROFINET IO-Controller License Fee PROFINET IO-Controller OEM Configuration Console, USB Dongle, 1 license Client/Manager Media Redundancy Protocol SDK for PROFINET IO Support/Training Information Engineering No. SDK-PFN-EDS SDK-PFN-TRN 334 Standard Order No. 860000-0142 860000-0144 Description Engineering Development Support for PROFINET stack Training Support for PROFINET stack www.molex.com Brad® Ethernet Software Development Kit for EtherNet/IP Description • Portable on any real time or not operating systems implementing multithread (Windows, VxWorks, Linux, QNX, ThreadX, eCOS, etc) • Hardware: Compatible with 32-bit microprocessors • Multi platform (Intel, ARM, PowerPC, etc) • Support of Intel and Motorola formats • Consistent process data image access through messaging access (API) 112106 Scanner and Adapter Conformance • Conforms to ODVA specifications v1.4 and CIP v3.3 • Fully compatible with EtherNet/IP Conformance Test Suite Version A7 • Molex is an active member of ODVA technical working groups Included Hardware/Software Features and Benefits • Master and slave protocol stacks can address both controller (master) or device (slave) manufacturers who want to implement EtherNet/IP networks • Brad stacks have no hardware and OS dependencies and can be easily implemented on a large range of hardware system platforms or software operating systems • Sample applications with source codes are provided and can be quickly and easily implemented • Brad stacks are successfully tested with ODVA conformance test tools • Molex can provide stack training, technical support and engineering development for both hardware and software design EtherNet/IP Scanner and Adapter • CIP Features: - IO messaging (process data) - Explicit messaging (configuration/diagnostic) • Supported Objects according to CIP Standard - Identity Object - Message Router Object - Assembly Object - Connection Manager Object - Connection Configuration Object - TCP/IP Interface Object - Ethernet Link Object • Stack Resolution: Timing resolution in microseconds • Application Watchdog • Rack Optimization for best performances with PointIO and FlexIO devices • CD Deliverable: single product line licensing (with royalties), ANSI C source code, electronic documentation, application samples EtherNet/IP Adapter • CIP Features: - IO messaging (process data) - Explicit messaging (configuration/diagnostic) • Supported Objects according to CIP Standard - Identity Object - Message Router Object - Assembly Object - Connection Manager Object - Connection Configuration Object - TCP/IP Interface Object - Ethernet Link Object • Stack Resolution: Timing resolution in microseconds • Application Watchdog • Generic EDS file • CD Deliverable: single product line licensing (no royalty), ANSI C source code, electronic documentation, application samples OEM Engineering Console • Generate EtherNet/IP stack configuration files • Automatic EtherNet/IP network detection including module configuration • ESD device library management • Device commissioning • Integrated diagnostic • Windows 32-bit (XP,Vista) • OEM customization • USB dongle protection Ordering Information Engineering No. SDK-EIP-ADP SDK-EIP-ADP-UPD SDK-EIP-SCA SDK-EIP-SCA-UPD SDK-EIP-SCA-L SDK-EIP-CON-CNF-U Standard Order No. 112106-0000 112106-5000 112106-5003 112106-5004 112106-5009 112106-5011 Description EtherNet/IP Adapter Software Development Kit EtherNet/IP Adapter SDK Maintenance Update EtherNet/IP Scanner/Adapter Software Development Kit—1 License Fee included EtherNet/IP Scanner/Adapter SDK Maintenance Update EtherNet/IP Scanner/Adapter License Fee EtherNet/IP Scanner OEM Configuration Console, USB Dongle, 1 license Support/Training Information Engineering No. SDK-EIP-EDS SDK-EIP-TRN www.molex.com Standard Order No. 860000-0141 860000-0143 Description Engineering Development Support for EtherNet/IP stack Training Support for EtherNet/IP stack 335 Brad® Windows Compatible Multi-Slave Driver for PROFINET Features and Benefits • Connect a PC under Windows to PROFINET controller • Use standard Ethernet card • Support PROFINET IO Real-Time communication • Support multi-slave functionnality on single PC by using multiple Ethnernet ports • Typical applications: - HMI/Operator panel - Workbench - IO simulation 112027 PROFINET Multi IO-Device Description • Conform to PROFINET IO v2.2 specifications • Support up to 32 IO-Device connections in a single PC • Support PROFINET Alarms • Engineering Tools: - Configuration console - Test and diagnostic tools • Includes Windows Library (DLL) • Windows (32-bit): Seven, 2008 Server, Windows Vista,® 2003 Server, Windows XP ® Engineering No. DRL-EPN-SWF-S Standard Order No. 112027-5007 Features and Benefits • Fastest and easiest solution to implement EtherNet/ IP Explicit Messaging communication on PC-based systems • User friendly library, no EtherNet/IP knowledge required • Typical applications: - Engineering tool - Commissioning console - Diagnostic and Monitoring tools - HMI/Scada applications - Custom software Description • EIP_Driver provides an Application Programming Interface (API) that simply send/receive buffer of data on the network with remote EtherNet/IP EM Server devices • The EIP_Driver manages the complete CIP communication (connection/reconnection, etc) so the developer needs no special expertise in the EtherNet/IP protocol. Engineering No. SDK-EIP-EML 336 Standard Order No. 112106-5008 Conformance • Conform to PNO conformance test tool (PN Tester) • Molex is an active member of PROFINET technical working groups Description Windows PROFINET Multi IO-Device Driver, Software protection key Brad® Windows Compatible Explicit Messaging Driver for EtherNet/IP 112106 EtherNet/IP EM Driver Included Hardware/Software • IO Data: Up to 1440 Input bytes and 1440 Output bytes per IO-Device slot • Automatic generation of GSD file based on user configuration ready to use in PROFINET I/O-Controller engineering software • Allows design of fixed and modular device • IP Device configuration: DCP or Local • Software Protection Included Hardware/Software • Send and receive explicit messages • Client mode (Server mode on request) - Supports connected and unconnected messages - Supports synchronous and asynchronous modes • Support of ListIdentify service to detect all EtherNet/IP stations connected to the network • DLL library for Windows 32-bit (Seven/XP/Vista) - Designed to be used in multi-threaded applications - Several applications can use the EIP_Driver simultaneously • DLL library can be statically or dynamically linked with the target application • CD Deliverable: single product line licensing (no royalty), ANSI C source code, electronic documentation, application samples Conformance • Fully compatible with EtherNet/IP Conformance Test Suite Version A7 • Molex is an active member of ODVA (Open DeviceNet ® Vendor Association) technical working groups Description EtherNet/IP Explicit Messaging DLL library, Client mode www.molex.com Brad® Direct-Link® Windows Compatible Protocol Drivers 112027 Ethernet TCP/IP and Serial Features and Benefits • Direct-Link™ SW1000 provides data acquisition between Windows PC-based applications and industrial devices connected to Ethernet TCP/IP • Economic solution; well suited for embedded and light architecture (laptop, panel PC, MMI) • 100% software solution; use PC COM port or integrated Ethernet interface (3COM, NE2000) • Wide variety of open and vendor specific industrial protocols • 1000 tags, full tags and Siemens (S5, S7, TI) versions Description • Based on Windows TCP/IP socket • All Ethernet protocols can run simultaneously • All Ethernet protocols can run Client and Server modes • Database (32 Kbits, 32 Kwords) for Server mode to exchange data with applications Included Hardware/Software • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware I/O (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Windows Compatibility (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ® • Software or Dongle (Parallel or USB) Protection Engineering No. DRL-ALL-SWL-S DRL-ALL-SWF-S DRL-SIE-SWF-S DRL-ALL-SWL-P DRL-ALL-SWF-P DRL-SIE-SWF-P DRL-ALL-SWL-U DRL-ALL-SWF-U DRL-SIE-SWF-U DRL-UPG-SWF www.molex.com Standard Order No. 112027-0005 112027-0002 112027-5014 112027-0004 112027-0001 112027-5013 112027-0006 112027-0003 112027-5015 112027-0010 Compatible Protocols Ethernet TCP/IP • Altus® Alnet II (AL200x, webgate); Client/Server • Alstom® SRTP (C80-35, C80-75); Client/Server • Allen-Bradley® Logix5000 (ControlLogix and FlexLogix); Client/Server • GE Fanuc® SRTP ( C90-30, C90-70); Client/Server • Mitsubishi® Melsec (A and Q); Client/Server • Omron® FINS (C, CV, CS); Client/Server • Schneider® Modbus TCP and UDP; Client/Server • Schneider® UNI-TE (Premium and Micro); Client/Server • Siemens® Industrial Ethernet (S5, S7, TI); Client/Server Serial • Modbus Master (ASCII and RTU) • Modbus Slave (ASCII and RTU) • GE Fanuc® SNPX Master (90-xx and 80-xx Series) • Schneider® Uni-Telway Slave (TSX 7 Series) • Siemens® AS511 Master (Simatic S5 Series) • Siemens® PPI/PPI+ Master (Simatic S7-200 Series) • Siemens® Ti-Dir Master (Simatic TI-505 Series) Description SW1000 software drivers, 1000 tags, Software key protection. SW1000 software drivers, Full tags, Software key protection. SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection. SW1000 software drivers, 1000 tags, Parallel dongle protection SW1000 software drivers, Full tags, Parallel dongle protection SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection. SW1000 software drivers, 1000 tags, USB dongle protection SW1000 software drivers, Full tags, USB dongle protection SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection. SW1000 upgrade from 1000 tags to Full tags 337 Brad® applicom® Network Interface Card 112000 Industrial Ethernet Features and Benefits • Fast data acquisition between PC-based applications and industrial devices connected to Ethernet TCP/IP • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • All protocols are included • Best choice for Supervision/HMI/SCADA applications • Equipment redundancy via OPC server • Combo offer: - Ethernet + PROFIBUS (1.5 Mbps) - Ethernet + Serial (38.4 Kbps) Engineering No. APP-ETH-PCU-C APP-ETH-PCIE APP-EPB-PCU-C APP-EPB-PCIE APP-ESR-PCU-C APP-ESR-PCIE 338 Standard Order No. 112000-0005 112000-5026 112000-0001 112000-5028 112000-0003 112000-5027 Description • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0 - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Compatible Protocols Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) - PCI Express 1x • Hardware plug and play • AMD SC520 • 16 Mb SDRAM • 4 Mb Flash Memory • One Ethernet port - Fast Ethernet 10/100 Mbps, auto negotiating - Base-T (RJ45), 4 leds (Rx, Tx, Link, 10/100) Ethernet ISO • Schneider Electric® Ethway • Siemens® Industrial Ethernet ISO (S5, S7, TF and TI) Ethernet TCP/IP (Client/Server modes) • Altus® Alnet II (AL 200x, Webgate) • Alstom® SRTP (C80-35, C80-75) • Allen-Bradley® EtherNet/IP(PCCC) (Logix, PLC-5 and SLC 500) • GE Fanuc® SRTP (90-30, 90-70) • Mitsubishi® Melsec (A, Q) • Omron® FINS (C, CV, CS) • Schneider Electric® Open Modbus TCP • Schneider Electric® UNI-TE (Premium and Micro) • Siemens® Industrial Ethernet (S5, S7, TI) • UDP Send/Receive (Free messaging) Conformance • RoHS compliant • CE • OPC certified • Rockwell Encompass™ • Schneider Collaborative Description PCU2000ETH PCI Network Interface Card for Ethernet PCIE2000ETH PCI Express Network Interface Card for Ethernet PCU2000ETH PCI Network Interface Card for Ethernet + Profibus PCIE2000ETH PCI Express Network Interface Card for Ethernet + Profibus PCU2000ETH PCI Network Interface Card for Ethernet + Serial PCIE2000ETH PCI Express Network Interface Card for Ethernet + Serial www.molex.com Brad® applicom® Network Interface Card 112000 Ethernet Fieldbus Features and Benefits • Deterministic data acquisition for real time PC-based control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very Easy-to-Use; no knowledge of protocol required • Remote Access via TCP/IP connection; to able configuration and diagnostic when using real time OS (VxWorks, QNX, etc) Description • Auto mapping of IO in card DPRAM • IO exchange up to 14 Kbytes • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compabtible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer - Wonderware IO (SuiteLink/FastDDE) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Included Hardware/Software • PCI Universal bus 3.3V/5V (PCI-X compatible) • Hardware plug and play • AMD SC520 • 16 Mb SDRAM; 4 Mb Flash Memory • 1 Digital Input + 1 Digital Output • 1 Ethernet port - Fast Ethernet 10/100 Mbps, auto negotiating - Base-T (RJ45), 4 LEDs (Rx, Tx, Link, 10/100) Compatible Protocols Modbus TCP and UDP • Client mode • Up to 127 simultaneous devices www.molex.com Order No 112000-5029 112000-5034 112000-5030 112000-5033 112000-5031 112000-5032 PROFINET IO-Controller • RT Class-1 • Up to 127 IO-Devices; max. IO size 14K • Cyclic Data Exchange (IO); up to 1437 In and 1437 Out per device • Acyclic Data Exchange (for Configuration + Diagnostic) • Minimum cycle time 1 ms • Alarm handling • IP Address manager • Commissioning tool (set name, set IP address, device blinking, etc) PROFINET IO-Device • RT Class-1 • Up to 1437 In and 1437 Out; 1 slot for Inputs + 1 slot for Outputs • Instructions and Maintenance 0, 1, 2, 3 • 1x Record for user custom diagnostics • Process- and Diagnostic Alarm • GSD file Conformance • RoHS compliant • CE • OPC certified • ODVA conformance tested • Rockwell Encompass™ Device Diagnostics Configuration Console Engineering No. DRL-EMB-PCU DRL-EMB-PCIE DRL-EIP-PCU DRL-EIP-PCIE DRL-EPN-PCU DRL-EPN-PCIE EtherNET/IP • Scanner and adapter • Explicit messaging (Client/Server) • Up to 128 simultaneous CIP connections • EtherNet/IP Devices supported: Generic and Rockwell IO through EDS files (FlexIO, CompactLogix, etc) • IP address settings configurable via the console or DHCP/ BOOTP server • Client DNS Supported Description PCU-ETHIO PCI Network Interface Card for Modbus TCP/IP PCU-ETHIO PCI Express Network Interface Card for Modbus TCP/IP PCU-ETHIO PCI Network Interface Card for EtherNet/IP PCU-ETHIO PCI Express Network Interface Card for EtherNet/IP PCU-ETHIO PCI Network Interface Card for PROFINET IO PCU-ETHIO PCI Express Network Interface Card for PROFINET IO 339 Brad® SST™ Communication Module for Rockwell ControlLogix 112073 Modbus TCP and Serial Features and Benefits • Connects your Allen-Bradley® ControlLogix to a Modbus Ethernet or Serial network • Direct IO Mapping, no Ladder Logic to write for configuration and data transfer between module and CLX processor • Fully integrated into the Rockwell® Automation environment • User-friendly configuration tool with intuitive graphical interface Description • RLL support: remote configuration and monitoring via RSLinx • Add-On-Profile for Rockwell® RSLogix5000 • USB port for user configuration and firware upgrade • Engineering console simplified user configuration and diagnostic • Support multiple modules in a chassis • Support Local and Remote chassis • Easy diagnostics: Built-in LEDs and 4 characters display Engineering No. SST-ESR2-CLX-RLL 340 Standard Order No. 112073-0001 Included Hardware/Software • 128 MB of onboard memory • 8 MB of flash memory (user configuration data and firmware) • CPU Data exchange: - 496 Inputs bytes + 496 Output bytes - 32.000 Words Registers (CIP messaging) • Type A, USB 2 and 1.1 compatible • Communication Ports - 1x Ethernet, 10/100 Mbps, RJ45 - 2x Serial, 110 bps to 115.2 kbps, RS232/RS485/ RS422, RJ45 (DB9 male supplied cable) Compatible Protocols • Modbus Master (RTU or ASCII) • Modbus Slave (RTU or ASCII) • Modbus TCP and UDP Client and Server Conformance • RoHS compliant • CE, UL, cUL • Class 1 Div 2 • Rockwell Encompass™ Description Modbus communication module for Rockwell ControlLogix www.molex.com Brad® applicom® Industrial Multi-Protocol Gateway 112034 Ethernet, Serial and PROFIBUS Features and Benefits • Allows simultaneous communication between industrial devices using up to 20 different Ethernet TCP/IP, PROFIBUS and Serial protocols • Typical architectures: data translator, data concentrator, Industrial firewall • No programming, just configuring (tools included) • Supports unsolicited data exchange from Client device Compatible Protocols • Ethernet TCP/IP (Client/Server modes) - Altus® Alnet II (AL 200x, Webgate) - Alstom® SRTP (C80-35, C80-75) - Allen-Bradley® EtherNet/IP (Logix, PLC-5 and SLC 500) - GE Fanuc® SRTP (90-30, 90-70) - Mitsubishi® Melsec (A, Q) - Omron® FINS (C, CV, CS) - Schneider Electric® Open Modbus TCP and UDP Description - Schneider Electric® Uni-TE (Premium and Micro) • Real-Time data exchange through internal database - Siemens® Industrial Ethernet (S5, S7, TI) (32 Kbits/32 Kwords) • PROFIBUS • Upload/Download configuration and diagnostic through - DP-V0 Master Remote TCP/IP - DP-V0 Slave • Up to 128 PLCs on Ethernet TCP and 126 PROFIBUS devices - S7/MPI Client • Full management of Read/Write cyclic access through - FDL S5 Client word status commands • Serial • Engineering Tools: - Allen-Bradley® DF1 Master - Configuration console - GE Fanuc® SNP-X Master - Test and diagnostic tools - Modbus Master/Slave (ASCII and RTU) - Schneider Electric® Uni-Telway Slave Included Hardware/Software - Siemens® AS511 Master • RAM 32 Mbytes; Flash Disk 32 Mbytes - Siemens® TI-Dir Master • Diagnostic LEDs • Communication Ports Conformance - 1x Serial, 2400 bps up to 115.2 Kbps, • RoHS compliant RS485/422 (2-wire or 4-wire), DB9 male • CE - 1x Ethernet, 10/100 Mbps, RJ45 - 1x PROFIBUS, 9.6 Kbps up to 12 Mbps, DB9 female • Embedded 6 Digital Inputs/2 Digital Outputs • Desktop or DIN Rail mounting PROFIBUS National Instruments ALSTON Schneider Electric Siemens Rockwell Automation Omron GE Fanuc Mitsubishi Electric Altus Engineering No. APP-ESP-GTW APP-ESR-GTW www.molex.com Standard Order No. 112034-0001 112034-0002 Description Ethernet to PROFIBUS/Ethernet/Serial Gateway Ethernet to Ethernet/Serial Gateway 341 Brad® HarshIO 600 Included Hardware/Software • IO Configurations: - 16 inputs - 14 inputs + 2 outputs - 12 inputs + 4 outputs - 8 inputs + 8 outputs - Universal - User configurable • IO Connectors: 8x M12 ports, Ultra-Lock® M12 female 5-pole, internally threaded • Ethernet Connectors: Ultra-Lock M12 female, 4-pole D-coded acting as a switch, crossover capability • Power Connectors: Description - Power In—Male Mini-Change®, 4- or 5-pole • Rated IP67 for harsh environments - Power Out—Female Mini-Change, 4- or 5-pole • Designed for direct machine mount applications • Power Requirements: • Sixteen digital input/output per module - Module Input Power—24V DC • Supports PNP and NPN input devices - Module Output Power—24V DC, 2.0A max. per • IP addressing via BootP, DHCP or static (through web channel, 8.0A max. per module interface, push button and PLC Scanner command) • Communication Rate: 10/100 Mbps auto-sensing, • Built-in 2-port Ethernet switch for daisy chain topology auto-crossing, half/full duplex • Configurable IO capability (through webinterface and PLC • Input Type: Scanner commands) - Compatible with dry contact and PNP or NPN 3-wire • Watchdog with output reply state switches. • Built-in web server for remote configuration and - Electronic short circuit protection diagnostics • Input Delay: 2.5ms default or configurable (through web interface and PLC Scanner commands) Compatible Protocols • Input Device Supply: 200mA per port at 25°C • Modbus TCP and UDP Server • Output Load Current: 2.0A max. per channel, electronic • EtherNet/IP Adapter short circuit protection • PROFINET IO-Device • Maximum Switching Frequency: 200 Hz Conformance • Housing Dimensions: • IP67 according to IEC 60529 60.00mm (2.36") by 220.00mm (8.66") by 20.00mm • NEMA 6P (.78") • Vibration: MIL-STD-202F, method 204D, condition A • Mounting Dimensions: • Mechanical Shock: MIL-STD-202F, method 213B, - 37.50mm (1.48") horizontal on centers condition B - 210.00mm (8.27") vertical on centers • Thermal Shock: MIL-STD-1344A - Center hole • CE, UL, cUL • Operating Temperature: -25 to +70°C • RoHS compliant • Storage Temperature: -40 to +85°C • ODVA certified • PNO certified Features and Benefits • Reliable solution for connecting industrial controllers to IO devices in harsh duty environments. • Accepts M12 threaded connectors or Brad Ultra-Lock® Push-Pull connection system • Standard hole housing pattern allows for interchangeability with popular IO modules • User configurable versions; user can set up each digital channel as either an input or output • Scrolling 4 characters and visible LEDs provide maintenance personnel with the ability to easily determine IO, module and network status 112095 Digital IP67 IO module Modbus TCP Engineering No. Standard Order No. No. of Power Pins TCDEM-8D0N-D1U TCDEM-8C2N-D1U TCDEM-8B4N-D1U TCDEM-888N-D1U TCDEM-8D0P-D1U TCDEM-8C2P-D1U TCDEM-8B4P-D1U TCDEM-888P-D1U TCDEM-8YYX-D1U TCDEM-8D0N-DYU TCDEM-8C2N-DYU TCDEM-8B4N-DYU TCDEM-888N-DYU TCDEM-8D0P-DYU TCDEM-8C2P-DYU TCDEM-8B4P-DYU TCDEM-888P-DYU TCDEM-8YYX-DYU 112095-0007 112095-0005 112095-0003 112095-0001 112095-0008 112095-0006 112095-0004 112095-0002 112095-0009 112095-5021 112095-5022 112095-5023 112095-5024 112095-5025 112095-5026 112095-5027 112095-5028 112095-5038 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 342 IO Configuration Input 16 14 12 8 16 14 12 8 Output 2 4 8 2 4 8 16 User Configurable 16 14 12 8 16 14 12 8 2 4 8 2 4 8 16 User Configurable Input Channel Type NPN NPN NPN NPN PNP PNP PNP PNP User Configurable NPN NPN NPN NPN PNP PNP PNP PNP User Configurable www.molex.com EtherNet/IP Engineering No. Standard Order No. No. of Power Pins TCDEI-8D0N-D1U TCDEI-8C2N-D1U TCDEI-8B4N-D1U TCDEI-888N-D1U TCDEI-8D0P-D1U TCDEI-8C2P-D1U TCDEI-8B4P-D1U TCDEI-888P-D1U TCDEI-8YYX-D1U TCDEI-8D0N-DYU TCDEI-8C2N-DYU TCDEI-8B4N-DYU TCDEI-888N-DYU TCDEI-8D0P-DYU TCDEI-8C2P-DYU TCDEI-8B4P-DYU TCDEI-888P-DYU TCDEI-8YYX-DYU 112095-5003 112095-5004 112095-5005 112095-5006 112095-5007 112095-5008 112095-5009 112095-5010 112095-5011 112095-5012 112095-5013 112095-5014 112095-5015 112095-5016 112095-5017 112095-5018 112095-5019 112095-5020 5 5 5 5 5 5 5 5 5 4 4 4 4 4 4 4 4 4 Engineering No. Standard Order No. No. of Power Pins TCDEP-8D0N-D1U TCDEP-8C2N-D1U TCDEP-8B4N-D1U TCDEP-888N-D1U TCDEP-8D0P-D1U TCDEP-8C2P-D1U TCDEP-8B4P-D1U TCDEP-888P-D1U TCDEP-8YYX-D1U 112095-5029 112095-5030 112095-5031 112095-5032 112095-5033 112095-5034 112095-5035 112095-5036 112095-5037 5 5 5 5 5 5 5 5 5 IO Configuration Input 16 14 12 8 16 14 12 8 Output 2 4 8 2 4 8 16 User Configurable 16 14 12 8 16 14 12 8 2 4 8 2 4 8 16 User Configurable Input Channel Type NPN NPN NPN NPN PNP PNP PNP PNP User Configurable NPN NPN NPN NPN PNP PNP PNP PNP User Configurable PROFINET I0 www.molex.com IO Configuration Input 16 14 12 8 16 14 12 8 Output 2 4 8 2 4 8 16 User Configurable Input Channel Type NPN NPN NPN NPN PNP PNP PNP PNP User Configurable 343 Brad® Direct-Link® Harsh Duty Ethernet Switches Available in 5-port and 8-port versions, the Molex durable switches with push/pull connectors save cabling and reduce installation time and cost compared with existing cabinet installations. They provide easier system maintenance and produce a seal when connected regardless of labor skill. The connections are tested to IP69K ratings to ensure operation through dust, pressure-wash and immersion in water. Mechanical keying and radial seals eliminate the risk for operator error commonly found in other systems. 112115/112105 Series 750 (5-port) and 780 (8-port) Narrow dimensions are sized to fit standard machine extrusions for easy mounting. Auto-learning features make each unit truly plug-and-play, suitable for both the novice and expert in network setup. Operating temperature ratings of -20 to +75°C ensure that networks linked using the harsh-duty switches can run in extreme environments. Coupled with Class 1, Division 2 certification these switches can also be used in Oil and Gas, Mining and utility applications. As our world becomes more connected, an increasing number of manufacturers and installers are specifying Ethernet devices for their harsh applications. The Brad family of rugged connectivity products is a leading product line provider of Ethernet infrastructure for Molex. The Molex Direct-Link, harsh-duty, Ethernet switches have been developed to allow customers to convert from traditional in-cabinet to on-machine mounting, moving the switch closer to the machine and thereby reducing cabling. Characteristics and Performance Switch Type: Unmanaged (Store and Forward) Ports: 10BaseT/100BaseTx M12 Latency (10Mb): 16μs + frame time Latency (100Mb): 5μs + frame time Duplex Operation: Full or half Mounting: Screw mount Power Input: Redundant input terminals Input Power: 2.0W max. (DRL-750), 2.4W max. (DRL-78x) Voltage: 9-36VDC (continuous) Isolation: 1500 VRMS 1 minute Dimensions: 176 x 30 x 34 (DRL-750) 220 x 60 x 37 (DRL-78x) Weight: 230g (DRL-750) 580g (DRL-7Bx) Environmental Humidity: 5–95% RH non condensing References Vibration: 7g (IEC68-2-29) Shock: 50g (IEC68-2-29) Features and Benefits Electrical Safety: EN61010-1 (IEC61010) • Ultra-Lock® Connection system—faster, simpler and EMI Emissions: FCC part 15, ICES 003, more secure connections than any other system on EN55011 Class A (DRL-78x), the market Class B (DRL-750) • NEMA 6 and IP69k rated environmental Protection— EMC Immunity: EN61326, EN61000-4-4, withstands dust, pressure-wash and submersion in water EN61000-4-5, • Class 1, Division 2 rated—suitable for Oil and Gas EN61000-4-2; markets where hazardous gases may be present 8Kv contact/16Kv Air (DRL-750) • Operating temperature -20 to +75°C enables installation 4Kv contact/8Kv Air (DRL-78x) in extreme temperature applications UL: File number pending • 30mm and 60mm formats with standard hole patterns— Hazardous Rating: Class 1, Division 2 certification allows use of standard machine extrusion members Physical • Auto-learning with no software or configuration required—plug-and-play capabilities means less-skilled Operating Temperature: -20 to +75°C Storage Temperature: -40 to +85°C labor is able to install systems The Molex Ultra-Lock® system of connectors and cordsets complete the Direct-Link Harsh-Duty Switches line. Engineering No. DRL-750 DRL-780 DRL-781 344 Standard Order No. 112111-5001 112105-5002 112105-5004 Description IP67 Fast Ethernet Unmanaged Switch IP67 Fast Ethernet Unmanaged Switch IP67 Fast Ethernet Unmanaged Switch Ports 5 8 8 Power M12 Mini-Change® (5-pin) Mini-Change (4-pin) www.molex.com Brad® Common Industrial Protocol (CIP*) Safety Software Kit (Stack) 112115/112116/112117 DeviceNet and EtherNet/IP* Stack Development Kits Features and Benefits Molex demonstrates market leadership with the comprehensive CIP* Safety Stack software solution, allowing • Meets IEC 61508, SIL3 ensuring international market acceptance industrial-device manufacturers to embed CIP Safety Stack • Approved by TUV and tested by ODVA means a high-quality technology quickly and economically within their products solution for minimal project risk and faster time-to-market Common Industrial Protocol (CIP) Safety is a protocol • Pre-tested modular ANSI C code is easy to compile using extension developed by the ODVA. The CIP Safety protocol standard compilers; faster time-to-market offers a set of highly-integrated safety services which • Molex engineers can support protocol-integration requests leverage the underlying communications stacks of the minimizing investment required for in-house resources standard CIP networks to transport data from a source to a • Designed for use with other Molex/Brad offerings: destination. CIP Safety allows end-users to implement safety Hardware (DN4 network interface cards), Software systems in a more integrated, cost-effective manner. The (DeviceNet or EtherNet/IP software stacks) which results Molex CIP Safety Software Kit (also called Stack) is offered in a complete CIP communication solution as a tool kit, with the stack provided as modular “C” code Specifications that is pre-tested. The software allows a manufacturer of • ANSI C code is provided for the safety portion of the Stack intelligent industrial products to implement the necessary (Compliant with CIP Safety Specification 2.1) safety-application layer that enables products to comply with • ANSI C code for black-channel components (NET_CTRL_IO) the CIP Safety specification (Edition 2.1) from ODVA. The CIP • Interface specification for high-integrity and blackSafety Stack is available for both DeviceNet* and EtherNet/ channel environments IP*, and both are endorsed by Rockwell Automation under • Safety integration manual (including safety the Value Added Design Partner program. measure requirements) The CIP Safety Stack is approved by TUV for SIL3 • Optionally, modified standard CIP stacks (software/ applications and it has been conformance tested using the firmware) for DeviceNet (Slave) or EtherNet/IP (Adapter) ODVA Conformance Test. Molex can support customers • Optionally, ANSI C code for the Platform Adaptation that request assistance with design implementation and/or Layers (both safety and non-safety) guidance through TUV approval. • Documentation required by certification bodies (TÜV, ODVA) • Support during certification process of vendor’s final product Markets and Applications • Industrial Device Manufacturers - I/O blocks - Valves - Drives - Complex machines (OEM) • End-Users - Automotive - Consumer goods - Heavy industries *CIP Safety Software Stack Concept for a Slave (Adapter) Application Engineering No. SDK-DNS-SAF SDK-DNS-SAF-O SDK-DNS-SAF-L SDK-EIP-ADP-SAF SDK-EIP-ADP-SAF-O SDK-EIP-ADP-SAF-L SDK-DEP-SAP-SAF SDK-DEP-SAP-SAF-O SDK-CIP-EDS-SAF Standard Order No. 112115-0001 112115-0002 112116-0001 112117-0001 112117-0002 112116-0002 112115-0003 112115-0004 112115-0005 Device Type Network Slave DeviceNet Adapter EtherNet/IP Slave and Adapter N/A DeviceNet and EtherNet/IP N/A Description Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Royalty (per device) Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Royalty (per device) Stack Development Kit (Standard Source Code) Stack Development Kit (Source Code Obfuscation†) Engineering Support *CIP, DeviceNet and EtherNet/IP are trademarks of ODVA, Inc. †Note: Source code obfuscation means that the “C” code is protected, but the compiler can process it. www.molex.com 345 Brad® Direct-Link® In-Cabinet Ethernet Switches 112036 Series 200 and 300 A complete line of industrial Ethernet switches for managed or unmanaged applications. Engineering No. DRL-241-MSC DRL-241-MST DRL-250 DRL-280 DRL-281-MST DRL-332-MSC DRL-332-MST DRL-350 DRL-362-MSC DRL-362-MST DRL-362-SSC DRL-380 DRL-3F0 DRL-3H0 346 Standard Order No. 112036-0006 112036-0007 112036-0010 112036-0011 112036-0013 112036-0016 112036-0017 112036-0020 112036-0021 112036-0022 112036-0023 112036-0025 112036-0026 112036-1127 Features and Benefits • 5-, 8- and 9-port configurations support both Copper and fiber wiring • Unique ergonomic design with DIN rail or panel mount option using a dual-clip system for quick and easy installation • Small footprint in IP30 industrial package • Supports all standard IEEE 802.3 protocols • Redundant, dual-DC power inputs Specifications Ethernet protocols supported: IEEE 802.3 protocols (IEEE 802.3, 802.3u, 802.3x) 10/100BaseT(x) Ports: Shielded RJ45 Auto-negotiating: 10/100 Mbps auto-negotiation UL Approval: - UL 508 (E205563) - UL 1604 (E314891) Class 1, Div 2 Series 200—Unmanaged Switches Group A, B, C, D hazardous locations • Direct-Link Industrial Ethernet unmanaged switches Auto-crossover (Auto-mdi/mdi-x): Supported on all ports provide enhanced performance allowing you to achieve Flow Control: Half or full duplex real-time deterministic operation of your Ethernet network Ethernet Isolation: 1500 VRMS 1 minute • Plug-and-play—no configuration required Forwarding Mode: Store and forward • Best value for reducing network collisions Latency (Typical): 5 usec (time to route a message from one port to another internally at 100 Mps) Series 300—Managed Switches MAC Addresses: 1K or 2K • Direct-Link Industrial Ethernet managed switches offer Address Learning: Automatic many features to meet your network management and Illegal Frames: Dropped per 802.3 diagnostic needs Late Collisions: Dropped after 512 bit times • Advanced Network Management Supply Voltage: 10–30V DC - Rapid Spanning Tree Protocol (RSTP) for fault-tolerant loops Power Consumption (Typical): 2–5 W (dependent on model) - VLAN (port and tag based) for traffic segregation Power Saving: Automatic - Message filtering to stop multi-cast storms Mounting: DIN rail or panel direct (IGMP snooping) Dimensions: Height—142.24mm (5.60") - Priority queuing for real-time performance (QoS) Depth—102.36mm (4.03") - Web-browser interface Width—5-port: 27.18mm (1.07") • Comprehensive Network Diagnostics 8- and 9-port: 38.74mm (1.525") - RMON and port mirroring Environmental - SNMP agent v1, v2 and v3 (for extra security) Humidity: 5 to 95% (non-condensing) Product Description Industrial 5-port Ethernet switch, unmanaged, 4 RJ-45, 1 fiber, multi-mode, SC connector Industrial 5-port Ethernet switch, unmanaged, 4 RJ-45, 1 fiber multi-mode, ST connector Industrial 5-port Ethernet switch, unmanaged, 5 RJ-45 Industrial 8-port Ethernet switch, unmanaged, 8 RJ-45 Industrial 9-port Ethernet switch, unmanaged, 8 RJ-45, 1 fiber multi-mode, ST connector Industrial 5-port Web-managed Ethernet switch, 3 RJ-45, 2 fiber, multi-mode, SC connector Industrial 5-port Web-managed Ethernet switch, 3 RJ-45, 2 fiber, multi-mode, ST connector Industrial 5-port Ethernet switch, managed, 5 RJ-45, redundant power supply Industrial 8-port Web-managed Ethernet switch, 6 RJ-45, 2 fiber, multi-mode, SC connector Industrial 8-port Web-managed Ethernet switch, 6 RJ-45, 2 fiber, multi-mode, ST connector Industrial 8-port Web-managed Ethernet switch, 6 RJ-45, 2 fiber, single-mode, SC connector Industrial 8-port Ethernet switch, managed, 8 RJ-45 Industrial 16-port Ethernet Switch, RJ-45, Managed, Redundant Power Industrial 18-port Ethernet Switch, RJ-45, Managed, Redundant Power Certification Vibration: IEC68-2-6 Electrical Safety: EN61010-1 EMI Emissions: FCC part 15, ICES 003, EN55011 (Class A) EMC Immunity: EN61326 Packaging: IP30 protection Physical Operating Temperature: -10 to +60°C Storage Temperature: -40 to +85°C www.molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Single-Ended Cordsets 130050 Male, Pigtail Straight ENS—Solid Core Cable ENP—Kevlar Wrapped Cable Physical Cable: Solid core Conductors: 24 AWG solid bare Copper, 0.020" (0.510 mm) Insulation: 0.009" (0.229 mm) of Cellular Polyethylene 0.04" (1.00mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/Polyester tape, 20% overlay minimum Drain Wire: 24 AWG stranded (7/32") Tin-plated Copper Jacket: Black Polyurethane 0.025" (.635 mm) nominal thickness Operating Temperature: -20 to +80°C Wiring Sequence: Choice of TIA/EIA, 568A/B, or 10 Base-T Physical Cable: Proplex Kevlar wrapped Conductors: 26 AWG stranded bare Copper Insulation: Color coded HFFR, halogen free, 0.035" (0.90mm) nominal diameter Pair: Cabled with Kevlar strength member and tape wrapped Core: Four pairs cabled together Shield: Inner—Aluminum mylar, 100% coverage Outer—Tinned Copper Operating Temperature: -70 to +105°C Jacket: Black Urethane 0.059" (1.50mm) nominal thickness Diameter: 0.287" (7.30 mm) nominal Wiring Sequence: Choice of TIA/EIA, 568A/B, or 10 Base-T Features and Benefits • RJ-45 plug, combined with industrially proven form factor Electrical at 20°C provides a secure robust connection that protects against TIA/EIA Rating: Category 5e the effects of vibration and accidental disconnection • Category 5e compliant • Several cable options available Electrical at 20°C TIA/EIA Rating: Category 5 Male Straight Single-Ended Cable Type Cable Jacket Wiring Length Engineering No. Shielded Stranded Proplex™ Kevlar* Wrapped (ENP) PUR 10 Base-T (4 wire) 1.0m ENP1305M010 130050-0105 PVC 568A (8 wire) 568B (8 wire) 1.0m ENS2305M010 ENS3305M010 130050-0392 130050-0436 Shielded Solid Core (ENS) Standard Order No. Note: Sales drawings for all standard order numbers are available on molex.com *Kevlar is a trademark of DuPont Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 ENP1305M010 Wiring Option Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 347 Industrial Ethernet Brad® RJ-Lnxx RJ-45 Double-Ended Cordsets ENS—Shielded Solid Core Cable Physical Cable: Solid core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: 0.009" (0.229mm) of cellular polyethylene 0.04" (1.0mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/polyester tape, 20% overlay minimum Drain Wire: 24 AWG stranded (7/32") Tin-plated Copper Jacket: Black polyurethane 0.025" (.635mm) nominal thickness Operating Temperature: -20 to +80°C Diameter: 0.245" (6.223mm) nominal TIA/EIA Rating: Category 5e 130050 Male-Male Straight Standard RJ-45 ENQ—Unshielded Stranded Cable Physical Cable: Stranded Conductors: 24 AWG stranded tinned Copper Insulation: Polyolefin 0.037" (0.94mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths Features and Benefits varied between pairs to minimize cross talk • RJ-45 plug, combined with industrially proven form factor Core: Four pairs cabled together provides a secure robust connection that protects against Binder: Polyester tape, 20% overlay minimum the effects of vibration and accidental disconnection Operating Temperature: -20 to +80°C • Category 5e compliant Jacket: PVC 0.025" (0.635mm) nominal thickness • Several cable options available Diameter: 0.220" (5.588mm) nominal TIA/EIA Rating: Category 5e Cable Type Wire Size AWG Cable Jacket Shielded Stranded Proplex™ Kevlar Wrapped (ENP) PUR With Kevlar Wrap 26 Shielded Solid Core (ENS) PUR 24 Shielded Solid Core (ENV) Unshielded Stranded (ENQ) PUR PVC 24 24 Wiring 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 568B (8 wire) 568B (8 wire) ENP—Shielded Standard Proplex™ Kevlar Wrapped Cable Physical Cable: Proplex Kevlar wrapped Conductors: 26 AWG stranded bare Copper Insulation: Color coded HFFR, halogen free, 0.035" (0.90mm) nominal diameter Pair: Cabled with Kevlar strength member and tape wrapped Core: Four pairs cabled together Shield: Inner—Aluminum mylar, 100% coverage Outer—Tinned Copper braid, 80% coverage Operating Temperature: -70 to +105°C Jacket: Black urethane 0.059" (1.5mm) nominal thickness Diameter: 0.287" (7.3mm) nominal TIA/EIA Rating: Category 5e ENV—Shielded Solid Core Physical Cable: Solid core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: Polyethylene, 0.042" (1.07mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/polyester tape Drain Wire: 24 AWG Tin Copper matt polyurethane Jacket: Black Polyurethane UV stable, 0.0244" (0.620mm) nominal thickness Diameter: 0.244" (6.200mm) nominal Operating Temperature: -20 to 60°C Wiring Sequence: Choice of TIA/EIA 568A/B or 10 Base-T TIA/EIA Rating: Category 5e Length 1.0m 1.0m 1.0m 1.0m Male Straight-to-Male Straight Engineering No. ENP1335M010 ENP2335M010 ENP3335M010 ENS1335M010 ENS2335M010 ENS3335M010 ENV3335M010 ENQ3335M010 Standard Order No. 130050-0107 130050-0150 130050-0457 130050-0324 130050-0394 130050-0503 130050-0512 130050-0507 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 ENP1335M010 Wiring Option Cable Option *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 348 www.molex.com Industrial Ethernet Brad® Standard RJ-45 to RJ-45 Cable Assembly Unshielded PVC Features and Benefits • RJ-45 plug combined with industrially proven form factor provides a secure robust connection that protects against the effects of vibration and accidental disconnection • Category 5e compliant Reference Information UL File No.: E200650 Physical RJ-45 Plug: Clear Polycarbonate Boot: PVC Operating Temperature: -20 to +75°C 130048 Male Plug-to-Male Plug Straight-Wired Cable 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.60mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL type CMR, Cec C(UL) type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to +75°C Environmental Protection: IP20 Male Straight-to-Male Straight Wiring 10 Base-T (4 wire) Cable Type Unshielded Stranded Cable Jacket PVC Wire Size AWG 4/24 Length 1.0m (3.28') Engineering No. E66A06003M010 Standard Order No. 130048-0031 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 E66A06003M010 Cable Option Wiring Option *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 349 Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Single-Ended Cordsets ENS—Shielded Solid Core Cable Physical Cable: Solid Core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: 0.009" (0.229mm) of cellular polyethylene 0.04" (1.0mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/Polyester tape, 20% overlay minimum Drain Wire: 24 AWG stranded (7/32") Tin-plated Copper Jacket: Black Polyurethane 0.025" (.635mm) nominal thickness Operating Temperature: -20 to +80°C Diameter: 0.245" (6.223mm) nominal TIA/EIA Rating: Category 5e 130050 Threaded Male Straight ENQ—Unshielded Stranded Cable Features and Benefits • RJ-45 plug, combined with industrially proven form factor provides a secure robust connection that protects against the effects of vibration and accidental disconnection • Category 5e compliant • Several cable options available • Achieves IEC IP67 rates seal when mated with an RJ-Lnxx® receptacle Cable Type Physical Cable: Stranded Conductors: 24 AWG stranded tinned Copper Insulation: Polyolefin 0.037" (0.94mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Operating Temperature: -20 to +80°C Jacket: PVC 0.025" (0.635mm) nominal thickness Diameter: 0.220" (5.588mm) nominal TIA/EIA Rating: Category 5e Wire Size AWG Cable Jacket Shielded Stranded Proplex™ Kevlar Wrapped (ENP) PUR Kevlar Wrapped 26 Shielded Solid Core (ENS) PUR 24 Shielded Solid Core (ENV) Unshielded Stranded (ENQ) PUR PVC 24 24 Wiring 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 568B (8 wire) 568B (8 wire) ENP—Shielded Standard Proplex™ Kevlar* Wrapped Cable Physical Cable: Proplex Kevlar wrapped Conductors: 26 AWG stranded bare Copper Insulation: Color coded HFFR, Halogen free, 0.035" (0.90mm) nominal diameter Pair: Cabled with Kevlar strength member and tape wrapped Core: Four pairs cabled together Shield: Inner—Aluminum Mylar, 100% coverage Outer—Tinned Copper braid, 80% coverage Operating Temperature: -70 to +105°C Jacket: Black Urethane 0.059" (1.50mm) nominal thickness Diameter: 0.287" (7.30mm) nominal TIA/EIA Rating: Category 5e ENV—Shielded Solid Core Physical Cable: Solid core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: Polyethylene, 0.042" (1.07mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/Polyester tape Drain Wire: 24 AWG Tin Copper matt Polyurethane Jacket: Black Polyurethane UV stable, 0.0244" (0.620mm) nominal thickness Diameter: 0.244" (6.200mm) nominal Operating Temperature: -20 to 60°C Wiring Sequence: Choice of TIA/EIA 568A/B or 10 Base-T TIA/EIA Rating: Category 5e Male Straight Length Engineering No. ENP1105M010 ENP2105M010 ENP3105M010 ENS1105M010 ENS2105M010 ENS3105M010 ENV3105M010 ENQ3105M010 1.0m 1.0m 1.0m 1.0m Standard Order No. 130050-0071 130050-0112 130050-0162 130050-0277 130050-0328 130050-0408 130050-8023 130050-0506 Note: Sales drawings for all standard order numbers are available on molex.com *Kevlar is a trademark of DuPont Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 ENP1105M010 Wiring Cable Code Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † 350 www.molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Double-Ended Cordsets ENS—Shielded Solid Core Cable Physical Cable: Solid Core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: 0.009" (0.229mm) of cellular polyethylene 0.04" (1.0mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/Polyester tape, 20% overlay minimum Drain Wire: 24 AWG stranded (7/32") Tin-plated Copper Jacket: Black Polyurethane 0.025" (.635mm) nominal thickness Operating Temperature: -20 to +80°C Diameter: 0.245" (6.223mm) nominal TIA/EIA Rating: Category 5e 130050 Threaded Male-Male Straight RJ-45 (Industrial)-toRJ-45 (Industrial) and RJ-45 (Industrial)-toRJ-45 (Standard) ENQ—Unshielded Stranded Cable Features and Benefits • RJ-45 plug, combined with industrially proven form factor provides a secure robust connection that protects against the effects of vibration and accidental disconnection • Category 5e compliant • Several cable options available • Achieves IEC IP67 rates seal when mated with an RJ-Lnxx® receptacle Physical Cable: Stranded Conductors: 24 AWG stranded tinned Copper Insulation: Polyolefin 0.037" (0.94mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Operating Temperature: -20 to +80°C Jacket: PVC 0.025" (0.635mm) nominal thickness Diameter: 0.220" (5.588mm) nominal TIA/EIA Rating: Category 5e ENP—Shielded Standard Proplex™ Kevlar* Wrapped Cable Physical Cable: Proplex Kevlar wrapped Conductors: 26 AWG stranded bare Copper Insulation: Color coded HFFR, Halogen free, 0.035" (0.90mm) nominal diameter Pair: Cabled with Kevlar strength member and tape wrapped Core: Four pairs cabled together Shield: Inner—Aluminum Mylar, 100% coverage Outer—Tinned Copper Braid: 80% coverage Operating Temperature: -70 to +105°C Jacket: Black Urethane 0.059" (1.5mm) nominal thickness Diameter: 0.287" (7.3mm) nominal TIA/EIA Rating: Category 5e ENV—Shielded Solid Core Physical Cable: Solid core Conductors: 24 AWG solid bare Copper, 0.020" (0.510mm) Insulation: Polyethylene, 0.042" (1.07mm) nominal diameter Pair: Two insulated conductors twisted together, lay lengths varied between pairs to minimize cross talk Core: Four pairs cabled together Binder: Polyester tape, 20% overlay minimum Shield: Aluminum/Polyester tape Drain Wire: 24 AWG Tin Copper matt Polyurethane Jacket: Black Polyurethane UV stable, 0.0244" (0.620mm) nominal thickness Diameter: 0.244" (6.200mm) nominal Operating Temperature: -20 to 60°C Wiring Sequence: Choice of TIA/EIA 568A/B or 10 Base-T TIA/EIA Rating: Category 5e RJ-Lnxx-to-RJ-45 RJ-Lnxx RJ-45 Male, Double-Ended Cable Type Cable Jacket Wire Size AWG Shielded Stranded Proplex™ Kevlar Wrapped (ENP) PUR Kevlar Wrapped 26 Shielded Solid Core (ENS) PUR 24 Shielded Solid Core (ENV) Unshielded Stranded (ENQ) PUR PVC 24 24 Wiring 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 10 Base-T (4 wire) 568A (8 wire) 568B (8 wire) 568B (8 wire) 568B (8 wire) Length 1.0m 1.0m 1.0m 1.0m Male Straight Industrial-to-Industrial Engineering No. ENP1115M010 ENP2115M010 ENP3115M010 ENS1115M010 ENS2115M010 ENS3115M010 ENV3115M010 ENQ3115M010 Standard Order No. 130050-0076 130050-0122 130050-0170 130050-0284 130050-0336 130050-0412 130050-8025 130050-0251 Male Straight Industrial-to-Standard Engineering No. ENP1135M010 ENP2135M010 ENP3135M010 Standard Order No. 130050-0093 130050-0140 130050-8036 ENS2135M010 ENS3135M010 ENV3135M010 ENQ3135M010 130050-0371 130050-0429 130050-8029 130050-0262 Note: Sales drawings for all standard order numbers are available on molex.com *Kevlar is a trademark of DuPont Configuration Code† Meters Build-a-Part Number Length 2 5 10 Code M020 M050 M100 ENP1115M010 Wiring Option Cable Option Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. † www.molex.com 351 Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Receptacles Features and Benefits • Simple field termination of cable using a standard punchdown tool • Category 5e compliant • Can be used with TIA 568A or 568B wiring sequences • Color-coded block simplifies field wiring • Achieves IEC IP67 rated seal when mated with RJ-Lnxx cordset—but also compatible with commercial RJ-45 patch cords 130053/130055 Female Panel Mount External Thread Straight Environmental Protection: IEC IP67 TIA/EIA Rating: Category 5e compliant Physical O-Ring Material: Viton Insert Material: Acrylonitrile-Butadiene-Styrene (ABS) Overmold Material: Polyurethane Coupling Nut Material: Acrylonitrile-Butadiene-Styrene (ABS) Shell Material: Acrylonitrile-Butadiene-Styrene (ABS) Knockout Hole: 1.063 Thread Size: UNC 1"—14 Panel Thickness: .125" maximum with gasket, .187" maximum without gasket, .062" minimum Operating Temperature: -20 to +80°C Return Loss: 5 dB at 100 MHz RJ-45 Jack Plating: 50 μm of Gold over 100 μm of Nickel Current Rating: 1.5A Voltage Rating: 125V DC Face View Description RJ-45 Receptacle W/110 Punchdown Termination Female Straight Engineering No. Standard Order No. ENDR2FB5 130053-0002 Note: Sales drawings for all standard order numbers are available on molex.com 352 www.molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Receptacles Features and Benefits • Ideal for OEMs looking to incorporate a sealed, robust connection into their field device • Category 5 compliant • Short depths for space constrained applications • Achieves IEC IP67 rated seal when mated with an RJ-Lnxx cordset—but also compatible with commercial RJ-45 patch cords 130053/130055 Male Straight Panel Mount External Thread Environmental Protection: IEC IP67 TIA/EIA Rating: Category 5 compliant Physical O-Ring Material: Viton Insert Material: Acrylonitrile-Butadiene-Styrene (ABS) Overmold Material: Polyurethane Coupling Nut Material: Acrylonitrile-Butadiene-Styrene (ABS) Shell Material: Acrylonitrile-Butadiene-Styrene (ABS) Knockout Hole: 1.063 Thread Size: UNC 1"—14 Panel Thickness: .125" maximum with gasket, .187" maximum without gasket, .062" minimum Operating Temperature: -20 to +80°C Return Loss: 5 dB at 100 MHz RJ-45 Jack Plating: 50 μm of Gold over 100 μm of Nickel Current Rating: 1.5A Voltage Rating: 125V DC Face View Description Direct PC Board Mount Receptacle Female Straight Engineering No. Standard Order No. ENPR1FF5 130053-0004 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 353 Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Receptacles Features and Benefits • Highly flexible solution for OEMs or end users looking to incorporate a sealed, robust receptacle into their field device or control panel • Achieves IEC IP67 rated seal when mated with RJ-Lnxx cordset—but also compatible with commercial RJ-45 patch cords 130053/130055 Female, Male Straight Panel Mount External Thread Environmental Protection: IEC IP67 TIA/EIA Rating: Not rated as additional customer termination is required Physical O-Ring Material: Viton Insert Material: Acrylonitrile-Butadiene-Styrene (ABS) Overmold Material: Polyurethane Coupling Nut Material: Acrylonitrile-Butadiene-Styrene (ABS) Shell Material: Acrylonitrile-Butadiene-Styrene (ABS) Knockout Hole: 1.063 Thread Size: UNC 1"—14 Panel Thickness: .125" maximum with gasket, .187" maximum without gasket, .062" minimum Operating Temperature: -20 to +80°C Return Loss: 5 dB at 100 MHz RJ-45 Jack Plating: 50 μm of Gold over 100 μm of Nickel Current Rating: 1.5A Voltage Rating: 125V DC Face View Female Straight Description Engineering No. Standard Order No. Receptacle with PC Board ENSR1FB5 130055-0016 Receptacle with PC and 12" of Cable (10 Base-T) ENSR1FB5M010 130055-0020 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 ENSR1FB5M010 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 354 www.molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Receptacles Features and Benefits • Easy method for bringing an Ethernet connection in from a harsh environment to an industrial enclosure • Category 5e compliant • Achieves IEC IP67 rated seal when mated with RJ-Lnxx cordset—but also compatible with commercial RJ-45 patch cords 130055/130058 Female Bulkhead Pass-Through Straight External Thread Environmental Protection: IEC IP67 TIA/EIA Rating: Category 5e Physical O-Ring Material: Viton Insert Material: ABS Overmold Material: Polyurethane Coupling Nut Material: ABS Shell Material: ABS Knockout Hole: 1.063 Thread Size: UNC 1"—14" Panel Thickness: .125" max. with gasket, .187" max. without gasket, .062" min. Operating Temperature: -20 to +80°C Return Loss: 5 dB at 100 Mhz RJ-45 Jack Plating: 50 μm of Gold over 100 μm of Nickel Current Rating: 1.5A Voltage Rating: 125V DC RJ-11 Jack Plating: 50 μm of Gold over 100 μm of Nickel Current Rating: 1.5A Voltage Rating: 125V DC Face View Female Straight Description Engineering No. Standard Order No. RJ-11 Bulkhead Pass-Through Receptacles with Backside Jack ENSP6F5 130055-0014 RJ-11 Bulkhead Pass-Through Receptacles with 12" Male RJ-45 Patch Cord ENSP1F5M010 130055-0005 RJ-11 Bulkhead Pass-Through Receptacles with Backside Jack ENSP1F5 130055-0001 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 ENSP1F5M010 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 355 Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Receptalces 130058 Threaded Interconnect Face View (Female) 356 Features and Benefits • Allows either molded or field attachable male connectors to be mated together, extending overall system length • Two M40 nylon lock nuts and threaded barrel allow the interconnected to be positively fixed to a panel or enclosure wall Description Female Straight Engineering No. Standard Order No. In-Line—Interconnect RJBG16821 130058-0057 Threaded—Interconnect RJBG16821 130058-0059 www.molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Field Attachable Connectors Physical O-Ring Material: Viton Insert Material: Acrylonitrile-Butadiene-Styrene (ABS) Overmold Material: Polyurethane Coupling Nut Material: Acrylonitrile-Butadiene-Styrene (ABS) Shell Material: Acrylonitrile-Butadiene-Styrene (ABS) Thread Size: UNC 1.00–14.00" Operating Temperature: -20 to +80°C Features and Benefits • Create an industrial Ethernet cordset in the field using standard crimp tools • Achieves IEC IP67 rated seal when mated with an RJ-Lnxx receptacle Environmental Protection: IEC IP67 130057 Female Straight Description Engineering No. Standard Order No. RJ-45 Connector (for Stranded Cable) RJ-45 Connector (for Solid Cable) ENQAM315 ENSAM315 130057-0001 130057-0003 Note: Sales drawings for all standard order numbers are available on molex.com Industrial Ethernet Brad® RJ-Lnxx® RJ-45 Sealed Accessories 130058 Female, Male Closure Caps Features and Benefits • Attaches to RJ-Lnxx receptacles to provide an IEC IP65 rated seal for instances when a cordset is not mated Physical Material: Protective Cap—PA6 Nylon GF (UV Stabilized) Lanyard—EPDM Rubber Thread Size: UNC 1.00–14.00" Operating Temperature: -20 to +80°C Environmental Protection: IEC IP65 (65-0300), IP67 (67-0300) Type Description Cap Cap and Lanyard IP65 Rated IP67 Rated Female Engineering No. 65-0300 67-0300 Standard Order No. 130058-0033 130058-0035 Male Engineering No. 65-0301 67-0301 Standard Order No. 130058-0034 130058-0036 Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 357 Industrial Ethernet Brad® Sealed RJ-45 Overmolded Single-Ended Cordsets 84702 Bayonet Style RJ-45 Plug Features and Benefits • One sealing surface reduces chance of failure • IP67 and NEMA 6P ratings ensure cable assemblies for water and dust tight functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Category 5e specified provides high data transmission speeds • Overmolded cable assemblies allow for faster installation Reference Information Packaging: Bag Mates With: 84700 and 84702 Designed In: Inches Electrical Voltage: 150V AC Current: 1.5A Contact Resistance: 20 milliohms max. Dielectric Withstanding Voltage: Adjacent Contacts—1000V AC Contacts to Ground—1500V AC Insulation Resistance: 500 Megohms min. Type: Category 5e Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Mechanical Durability: 200 mating cycles min. Coupling Ring Destructive Torque: 2.26Nm (20 in. lb) or more Physical Overmolded Body: PVC, black Coupling Ring: PBT, black Holder: PBT, black Wedge: PBT, black Gasket Seal: Nitrile, black Contact: Phosphor Bronze Plating: Contact Area—1.27μm (50μ") Gold Underplating—Nickel Operating Temperature: -40 to +85°C Standard Order No. 84702-3001 84702-3003 84702-3006 84702-3009 84702-3012 84702-3020 84702-3050 84702-3100 358 Length 0.30m (1.00') 0.91m (3.00') 1.83m (6.00') 2.74m (9.000') 3.66m (12.00') 6.10m (20.00') 15.20m (50.00') 30.50m (100.00') Lead-free Yes www.molex.com Industrial Ethernet Brad® Sealed RJ-45 Overmolded Double-Ended Cordsets Features and Benefits • One sealing surface reduces chance of failure • IP67 and NEMA 6P ratings ensure cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Category 5e specified provides high data transmission speeds • Overmolded cable assemblies allow for faster installation 84702 Bayonet Style RJ-45 Plug-to-Bayonet Style RJ-45 Plug Reference Information Packaging: Bag Mates With: 84700 and 84702 Designed In: Inches Electrical Voltage: 150V AC Current: 1.5A Contact Resistance: 20 milliohms max. Dielectric Withstanding Voltage: Adjacent Contacts—1000V AC Contacts to Ground—1500V AC Insulation Resistance: 500 Megohms min. Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Mechanical Durability: 200 mating cycles min. Coupling Ring Destructive Torque: 2.26Nm (20 in. lb) or more Physical Overmolded Body: PVC, black Coupling Ring: PBT, black Holder: PBT, black Wedge: PBT, black Gasket Seal: Nitrile, black Contact: Phosphor Bronze Plating: Contact Area—1.27μm (50μ") Gold Underplating—Nickel Operating Temperature: -40 to +85°C Order No. 84702-1001 84702-1003 84702-1006 84702-1007 84702-1009 84702-1010 84702-1012 84702-1015 84702-1020 84702-1021 84702-1030 www.molex.com Length 0.30m (1.00') 0.91m (3.00') 1.83m (6.00') 2.13m (7.00') 2.74m (9.000') 3.00m (10.00') 3.66m (12.00') 4.57m (15.00') 6.10m (20.00') 6.40m (21.00') 9.14m (30.00') Lead-free Yes 359 Industrial Ethernet Brad® Sealed RJ-45 Overmolded Double-Ended Cordsets 84702 Bayonet Style RJ-45 Plug-to-Standard RJ-45 Plug Order No. 84702-2001 84702-2003 84702-2006 84702-2007 84702-2009 84702-2010 84702-2012 84702-2015 84702-2020 84702-2021 84702-2030 360 Length 0.30m (1.00') 0.91m (3.00') 1.83m (6.00') 2.13m (7.00') 2.74m (9.000') 3.00m (10.00') 3.66m (12.00') 4.57m (15.00') 6.10m (20.00') 6.40m (21.00') 9.14m (30.00') Features and Benefits • One sealing surface reduces chance of failure • IP67 and NEMA 6P ratings ensure cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Category 5e specified provides high data transmission speeds • Overmolded cable assemblies allow for faster installation Reference Information Packaging: Bag Mates With: 84700 and 84702 Designed In: Inches Lead-free Electrical Voltage: 150V AC Current: 1.5A Contact Resistance: 20 milliohms max. Dielectric Withstanding Voltage: Adjacent Contacts—1000V AC Contacts to Ground—1500V AC Insulation Resistance: 500 Megohms min. Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Mechanical Durability: 200 mating cycles min. Coupling Ring Destructive Torque: 2.26Nm (20 in. lb) or more Physical Overmolded Body: PVC, black Coupling Ring: PBT, black Holder: PBT, black Wedge: PBT, black Gasket Seal: Nitrile, black Contact: Phosphor Bronze Plating: Contact Area—1.27μm (50μ") Gold Underplating—Nickel Operating Temperature: -40 to +85°C Yes www.molex.com Industrial Ethernet Brad® Sealed RJ-45 Receptacles Features and Benefits • One sealing surface reduces chance of failure • Bayonet style latching provides audible and tactile confirmation of positive mating • Punchdown version supports simple IDC termination 84702 Bayonet Style PCB Mount and Punchdown Panel Mount Reference Information Packaging: Bag Mates With: 84700 and 84702 Designed In: Inches Electrical Voltage: 150V AC Current: 1.5A Contact Resistance: 20 milliohms max. Dielectric Withstanding Voltage: Adjacent Contacts—1000V AC Contacts to Ground—1500V AC Insulation Resistance: 500 Megohms min. Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Mechanical Durability: 200 mating cycles min. Lock Nut Destructive Torque: 2.71Nm (24 in. lb) PCB Mount Standard Order No. 84702-0005 84702-0006 84702-0007 84702-0008 84702-0009 Punchdown Panel Mount Description PCB Mount Receptacle Punchdown Panel Mount Receptacle PCB Mount Receptacle, Potted Punchdown Panel Mount Receptacle, Potted Punchdown with 100 Ohm Resistors Lead-free Yes Industrial Ethernet Brad® Sealed RJ-45 Bulkhead Pass-Through Receptacle Features and Benefits • Back-to-back RJ-45 pass-through brings ethernet connectivity into a control cabinet and eliminates need for conduit entry • Bayonet style latching provides audible and tactile confirmation of positive mating • Meets ODVA/EtherNet™ IP specification 84700 Bayonet Style Panel Mount Reference Information Packaging: Bag Designed in: Inches Mates With: 84700 and 84702 Waterproof: Meets requirements of IP67 and NEMA 6P for water tightness Standard Order No. 84700-0001 Description Panel Mount Receptacle Physical Receptacle Housing: PBT, black Lock Nut: Polyamide 6/6, black Panel Gasket: Neoprene, black Punchdown Block: Thermoplastic, white Wire Range (Punchdown Receptacle): 22 to 26 AWG solid and stranded, limiting outside diameter 1.40mm (.055") Operating Temperature: -40 to +85°C Electrical Voltage: 150V AC Current: 1.5A Contact Resistance: 20 milliohms max. Insulation Resistance: 500 Megohms min. Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Return Loss: 5 dB at 100MHz Mechanical Durability: 500 mating cycles min. Physical Receptacle Housing: PBT, black Panel Gasket: Neoprene, black Lock Nut: Steel Plating: Lock Nut—Zinc Operating Temperature: -40 to +85°C Lead-free Yes *EtherNet IP and DeviceNet are trademarks of the Open DeviceNet Vendor Association. www.molex.com 361 Industrial Ethernet Brad® Sealed RJ-45 Field Wireable Connectors 84700 Standard Order No. 84700-0002 Description Field Attachable Plug Features and Benefits • One sealing surface reduces chance of failure • IP67 and NEMA 6P ratings ensure cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Superior strain relief • Easy termination allows custom length cable to be made in the field • Compatible with shielded and unshielded cable • Meets ODVA/EtherNet™ IP* specification Electrical Voltage: 56.5V DC 150V RMS AC (ringing voltage only) Current: 1.5A at 25°C (77°F) Contact Resistance: 20 milliohms max. Insulation Resistance: 500 Megohms min. Transmission Performance: Category 5e RJ-45 Connection Interface: TIA/EIA-568-B Shielding Effectiveness: 20 dB min. Reference Information Packaging: Bag Mates With: 84700 and 84702 Designed In: Inches Waterproof: Meets requirements of IP67 and NEMA 6P for water tightness Physical Coupling Ring: PBT, black O-Ring: Nitrile Gasket Seal: Nitrile, black Plug Holder: PBT, black Retainer Wedge: PBT, black Wire Gauge: 24 AWG (stranded or solid conductors) Operating Temperature: -40 to +85°C Cable Seal Assembly: Polyamide, TPE Gland, black Features and Benefits • One sealing surface means less likelihood of failure • Attachable tether so cap never gets lost • Maintains IP67 and NEMA 6P ratings for functional integrity when connector is not mated • IP67 and NEMA 6P ratings ensure cable assemblies are water and dust tight for functional integrity Physical Dust Cap: PBT, black Tether: PE or PP, black Gasket Seal: Nitrile, black Screw: Brass, #8-32 Plating: Screw—Nickel Operating Temperature: -40 to +85°C Lead-free Yes Mechanical Durability: 500 mating cycles min. *EtherNet IP is a trademark of the Open DeviceNet Vendor Association. Industrial Ethernet Brad® Sealed RJ-45 Tethered Dust Cap 84700 Bayonet Style Standard Order No. 84700-0003 362 Description Dust Cover Reference Information Packaging: Bag Use With: 84700, 84702, 84729, 84730 Designed In: Inches Lead-free Yes www.molex.com Industrial Ethernet Brad® Micro-Change® (M12) Single-Ended Cordsets Features and Benefits • Familiar, proven M12 form factor provides robust connection • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Code to ensure proper alignment/mating 130048 Male Threaded Reference Information UL File No.: E200650 Cables 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.6mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to 75°C 05—Shielded TPE Conductors: 22 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.90mm) nominal Jacket Material: Teal TPE Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Shield Type: Foil shield, 100% coverage, 25% minimum overlap Flex Rating: Trailing cable, 5 million bending cycles Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to 75°C Max. Current per Contact Face View 1 Max. Voltage 4 Pole 4 2 1.5A 30V Cable Type Cable Jacket Wire Size AWG Unshielded PVC Shielded Shielded 10—Shielded PUR Conductors: 22 AWG stranded tinned wire Pair: Two pair UTP patch cable Outside Diameter: 0.255" (6.50mm) nominal Jacket Material: Green PUR Cable Properties: Sun resistant Inner Material Insulation: FRNC Shield Type: Foil Shield—100% coverage Braid Shield—85% coverage Flex Rating: Trailing cable, 5 million bending cycles Certification: UL Listed CMX TIA/EIA Rating: Category 5e Operating Temperature: -40 to 70°C 15—Shielded PVC Conductors: 26 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: Foamed polypropylene Shield Type: Foil shield, 100% coverage, 25% min. overlap Certification: UL Type CMR, CEC C(UL) type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to 75°C Engineering No. Standard Order No. Engineering No. Standard Order No. 24 E10A00603M010 130048-0038 E10A00703M010 130048-0062 PVC 22 E10A00610M010 130048-0046 E10A00710M010 130048-0070 PUR 24 E10A00615M010 130048-0054 E10A00715M010 130048-0078 E10A00605M010 120108-0186 TPE 26 E10A00705M010 120108-0187 Length 1.0m (3.37') 3 1 - Orange (TD+) 2 - Blue (RD+) 3 - Orange/White (TD-) 4 - Blue/White (TD-) Shielded High-Flex Shielded High-Flex Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 E10A00610M010 Cable Options *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 363 Industrial Ethernet Brad® Micro-Change® (M12) Double-Ended Cordsets Features and Benefits • Familiar, proven M12 form factor provides robust connection • Category 5e compliant • D-Coded to ensure proper alignment/mating • IP67 rated for harsh environments 120049/120108/130048 Male-to-Male Straight, Right Angle Threaded 10—Unshielded PUR Conductors: 22 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.255" (6.5mm) nominal Jacket Material: Green PUR Cable Properties: Sun and oil resistant Inner Material Insulation: FRNC Sheild Type: Foil Sheild—100% Coverage Braid Sheild—85% Coverage Flex Rating: Trailing cable, 5 million bending cycles Certification: UL Listed CMX TIA/EIA Rating: Category 5e Operating Temperature: -40 to +70° C Reference Information UL File No.: E200650 Physical Connector Body: PUR O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating 05—Shielded TPE Conductors: 26 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99mm) nominal Jacket Material: Teal TPE Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Shield Type: Foil shield, 100% coverage, 25% minimum overlap Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75° C Environmental Protection: IP67 NEMA Rating: NEMA 6 Operating Temperature: -20 to +75°C Cables 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.6mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL Type CMR, CEC C (UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to +75° C 04—Unshielded TPE Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.210" (5.3mm) nominal Jacket Material: Teal TPE Cable Properties: Sun, oil and weld slag resistant Inner Material Insulation: HDPE Flex Rating: rolling band and torsional flex, 10 million cycles Certification: UL Type CMX, CEC C (UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75° C Max. Current Max. Cable Type Per Contact Voltage Face View 4 Pole 2 3 5 1 4 1.5A 30V 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) Cable Jacket Wire Size AWG Unshielded PVC Unshielded High Flex Male Straight-to-Male Straight Length 15—Shielded PVC Conductors: 26 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: Foamed polypropylene Shield Type: Foil shield, 100% coverage, 25% minimum overlap Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75° C Male Straight-to-Male Right Angle Male Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 24 E11A06003M010 130048-0088 E11A06203M010 130048-0137 E11A06303M010 130048-0161 TPE 24 E11A06004M010 130048-0095 E11A06304M010 120108-0167 Shielded PUR 22 E11A06010M010 130048-0114 E11A06210M010 130048-0145 E11A06310M010 130048-0170 Shielded PVC 26 E11A06015M010 130048-0122 E11A06215M010 130048-0153 E11A06315M010 130048-0179 Shielded TPE 26 E11A06005M010 120108-0188 E11A06205M010 120108-0189 E11A06305M010 120108-0174 1.0 m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 E11A06003M010 Cable Option Wiring Option 364 www.molex.com Industrial Ethernet Brad® Micro-Change® (M12) Double-Ended Cordsets Features and Benefits • Familiar, proven M12 form factor provides robust connection • Category 5e compliant • D-Coded to ensure proper alignment/mating • IP67 rated for harsh environments 130048 Female-to-Male Straight Threaded Reference Information UL File No.: E200650 Physical Connector Body: PUR O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating 15—Shielded PVC Conductors: 26 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: Foamed Polypropylene Shield Type: Foil Shield, 100% coverage, 25% min. overlap Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Operating Temperature: -20 to 75°C Max. Current Per Contact Face View Max. Voltage Cable Type Cable Jacke Wire Size AWG Unshielded PVC 24 Cables 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.6mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to +75°C Length Female Straight-to-Male Straight Engineering No. Standard Order No. E11B03003M002 130048-0193 E11B03015M002 130048-0195 4 Pole 2 3 5 1 4 1.5A 30V 1.0 m 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) Shielded PVC 26 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 E11B03003M002 Cable Option Wiring Option www.molex.com 365 Industrial Ethernet Brad® Micro-Change®-toRJ-45 Standard Plug Double-Ended Cordsets Features and Benefits • Familiar, proven M12 form factor provides robust connection • Category 5e compliant • D-Coded to ensure proper alignment/mating • IP67 rated for harsh environments Connectors 130048 Female-to-Male Straight Threaded to RJ-45 M12 Reference Information UL File No.: E200650 Physical RJ-45 Plug: Polycarbonate, clear Boot: PVC Operating Temperature: -20 to +75°C Environmental Protection: IP20 Reference Information UL File No.: E200650 Cables Physical Connector Body: PUR O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Operating Temperature: -25 to +75°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Face View RJ-45 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP Patch cable Outside Diameter: 0.250" (5.6 mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL Type CMR, CEC C(UL) Type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to +75°C Max. Current Per Contact Max. Voltage Cable Type Cable Jacket Wire Size AWG Length 1.5A 30V Unshielded PVC 24 1.0 m Female Straight-to-Male Straight Engineering No. Standard Order No. E16A03003M010 130048-0197 4 Pole 2 3 5 1 4 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 E16A03003M010 Cable Option Wiring Option 366 www.molex.com Industrial Ethernet Brad® Micro-Change® (M12) Field Attachable Connectors 130047 Female, Male Straight Threaded Poles (Female View) Features and Benefits • Fast field termination without special tooling • D-Code to ensure proper alignment/mating Environmental Protection: IP67 Physical Operating Temperature: -25 to +85°C Mechanical Coupling Nut: Zinc diecast Shell Material: Zinc diecast Contacts: Gold-plated Palladium Nickel Cable 22 to 24 AWG 0.25 to 0.34mm2 Cable Diameter: 5.50 to 7.20mm Max. Current per Contact Max. Voltage Cable Diameter Range 4.0A 32V 5.50-7.20mm Male Straight Female Straight Engineering No. Standard Order No. Engineering No. Standard Order No. E1AS06-52 130047-0018 E1AS00-52 130047-0017 4 Pole 2 3 1 4 1 - Yellow (TD+) 3 - Orange (TD-) 2 - White (RD+) 4 - Blue (RD-) Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 367 Industrial Ethernet Brad® Ultra-Lock® (M12) Double-Ended Cordsets Physical Connector Body: PUR O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Operating Temperature: -20 to +75°C 120108 Male-to-Male Straight, Right Angle Push-to-Lock Environmental Protection: IP67/ P68/IP69K NEMA Rating: NEMA 6 Cables 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.60mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL type CMR, CEC C(UL) type CMR TIA/EIA Rating: Category 5e Features and Benefits • Push-to-Lock technology assures fast, reliable connections Operating Temperature: -40 to +75°C every time 04—Unshielded TPE • Reliable performance in high vibration environments due Conductors: 24 AWG stranded tinned Copper wire to positive locking mechanism Pair: Two pair UTP patch cable • Ideal for wash-down and temporary submersion Outside Diameter: 0.210" (5.30mm) nominal applications due to improved sealing design Jacket Material: Teal TPE • Ergonomic push to lock mechanisms reduce fatigue and Cable Properties: Sun, oil and weld slag resistant user errors when a high number of connections need to Inner Material Insulation: HDPE be made Flex Rating: Rolling band and torsional flex, 10 million cycles • Category 5e compliant Certification: UL type CMX, CEC C(UL) type CMR • D-Code to ensure proper alignment/mating TIA/EIA Rating: Category 5e • IP67/68/69K rated for harsh environments Operating Temperature: -20 to +75°C 10—Shielded PUR Conductors: 22 AWG stranded tinned wire Pair: Two pair UTP patch cable Outside Diameter: 0.255" (6.50mm) nominal Jacket Material: Green PUR Cable Properties: Sun resistant Inner Material Insulation: FRNC Shield Type: Foil Shield—100% coverage Braid Shield—85% coverage Flex Rating: Trailing cable, 5 million bending cycles Certification: UL Listed CMX TIA/EIA Rating: Category 5e Operating Temperature: -40 to 70° C 15—Shielded PVC Conductors: 26 AWG stranded tinned copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: Foamed polypropylene Shield Type: Foil shield, 100% coverage, 25% min. overlap Certification: UL type CMR, CEC C(UL) type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75°C Refernce Information UL File No.: E200650 Face View (Male) 1 Max. Current Max. per Contact Voltage Cable Type Cable Jacket Wire Size Length AWG Unshielded PVC 24 Unshielded High Flex TPE 24 Male Straight-to-Male Straight Male Straight-to-Male Right Angle Male Right Angle-to-Male Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. EWWA06003M010 120108-0066 EWWA06203M010 120108-0074 EWWA06303M010 120108-0082 EWWA06304M010 120108-5020 4 2 1.5A 30V 3 1 - White/Orange 3 - Orange 2 - White/Green 4 - Green 1.0m Shielded PUR 22 EWWA06010M010 120108-0090 EWWA06210M010 120108-0098 EWWA06310M010 120108-0106 Shielded PVC 26 EWWA06015M010 120108-0042 EWWA06215M010 120108-0050 EWWA06315M010 120108-0058 Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 1 2 5 10 Code M010 M020 M050 M100 EWWA06003M010 Cable Option Wiring Option *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 368 www.molex.com Industrial Ethernet Brad® Ultra-Lock® (M12) Double-Ended Cordset Reference Information UL File No.: E200650 10—Shielded PUR Conductors: 22 AWG stranded tinned wire Pair: Two pair UTP patch cable Outside Diameter: 0.255" (6.50mm) nominal Jacket Material: Green PUR Cable Properties: Sun resistant Inner Material Insulation: FRNC Shield Type: Foil Shield—100% coverage Braid Shield—85% coverage Flex Rating: Trailing cable, 5 million bending cycles Certification: UL Listed CMX TIA/EIA Rating: Category 5e Operating Temperature: -40 to +70°C Physical Connector Body: PUR O-Ring: Viton Coupling Nut: Nickel-plated Brass Contacts: Copper alloy with Gold over Nickel plating Operating Temperature: -20 to +75°C 130048 Female-to-Male Straight Push-to-Lock Crossover-Wired Environmental Protection: IP67 NEMA Rating: NEMA 6 Cables Features and Benefits • Brad M12 Micro-Change® Threaded to Push-to-Lock Ultra-Lock® technology assures fast, reliable connections every time • Reliable performance in high vibration environments due to positive locking mechanism • Ergonomic push to lock mechanisms reduce fatigue and user errors when a high number of connections need to be made • Category 5e compliant • D-Code to ensure proper alignment/mating • IP67 rated for harsh environments Max. Current per Contact Face View 15—Shielded PVC Conductors: 26 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.236" (5.99 mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: Foamed polypropylene Shield Type: Foil Shield, 100% coverage, 25% min. overlap Certification: UL type CMR, CEC C(UL) type CMR TIA/EIA Rating: Category 5e Operating Temperature: -20 to +75°C 03—Unshielded PVC Conductors: 24 AWG stranded tinned Copper wire Pair: Two pair UTP patch cable Outside Diameter: 0.250" (5.60mm) nominal Jacket Material: Teal PVC Cable Properties: Sun and oil resistant Inner Material Insulation: HDPE Certification: UL type CMR, CEC C(UL) type CMR TIA/EIA Rating: Category 5e Operating Temperature: -40 to +75°C Max. Voltage Cable Type Cable Jacket Wire Size AWG Length M12 Micro-Change Female Straight-toM12 Ultra-Lock Male Straight Engineering No. Standard Order No. E1WB03003M002 130048-0207 E1WB03010M002 130048-0208 E1WB03015M002 130048-0209 4 Pole 2 Unshielded PVC 24 Shielded PUR 22 Shielded PVC 26 3 5 1 4 1.5A 30V 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) 1.0m Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 E1WB03003M002 Cable Option Wiring Option *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 369 Industrial Ethernet Brad® Ultra-Lock® (M12) Receptacles 120109 Female Front Panel Mount Back Panel Mount Internal Thread Features and Benefits • Mates with both threaded M12 and Ultra-Lock® M12 cordsets • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Code to ensure proper alignment/mating Physical Shell: Nickel-plated Brass Insert: PUR Conductors: Brass Gold plated/Bronze selective Gold plated O-Ring: Viton Operating Temperature: -20 to +80°C Reference Information UL File No.: E200650 Environmental Protection: IP67 NEMA Rating: NEMA 6 Front-Panel Mount/ PG9 with 50.00mm Wire Leads Configuration Pole (Female View) Front-Panel Mount/ M16 with 50.00mm Wire Leads Wire Type PVC Leads, UL 1061 Wire Size (AWG) 22 AWG Length 0.5m Back-Panel Mount/ M16 with 50.00mm Wire Leads Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 1.5A 125V ERWAAJ3000C050 120109-0004 ERWAAU3000C050 120109-5001 ERWAAU7000C050 120109-5002 4 Pole 2 3 5 1 4 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) Note: Sales drawings for all standard order numbers are available on molex.com Centimeters Configuration Code* Build-a-Part Number Meters Length 5 0.3 1 2 Code C050 M003 M010 M020 ERWAAJ3000C050 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 370 www.molex.com Industrial Ethernet Brad® Ultra-Lock® (M12) Receptacles Features and Benefits • Mates with both threaded M12 and Brad Ultra-Lock® M12 cordsets • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Coded to ensure proper alignment/mating 120109 Female Back Panel Mount Front Panel Mount Environmental Protection: IP67 NEMA Rating: NEMA 6 Mechanical Shell: Nickel-plated Brass Insert: PUR Conductors: Brass Gold plated/Bronze selective Gold plated O-Ring: Viton Configuration Poles Electrical TIA/EIA Rating: Category 5e Front Panel Mount, PG9 Thread Front Panel Mount, M16 Thread Back-Panel Mount, M16 Thread PCB Mount PCB Mount PCB Mount Max. Current per Contact Max. Voltage Engineering No. Standard Order No. Engineering No. Standard Order No. Engineering No. Standard Order No. 1.5A 125V ERWD2J30 120109-5003 ERWD2U30 120109-5004 ERWD2U70 120109-5005 4 Pole 2 3 5 1 4 1 - Yellow (TD+) 4 - Blue (RD-) 2 - White (RD+) 5 - D-Code 3 - Orange (TD-) Note: Sales drawings for all standard order numbers are available on molex.com www.molex.com 371 Industrial Ethernet Brad® Ultra-Lock® (M12) Receptacles Features and Benefits • Mates with both threaded M12 and Ultra-Lock® M12 cordsets • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Coded to ensure proper alignment/mating 120109 Female Straight Back Panel Mount Electrical TIA/EIA Rating: Category 5e Environmental Protection: IP67 NEMA Rating: NEMA 6 Mechanical Shell: Nickel-plated Brass Insert: PUR Conductors: Brass Gold plated/Bronze selective Gold plated Straight, Back Panel Mount Poles Max. Current per Contact Max. Voltage Engineering No. Standard Order No. ERWAAJ4002M002 130054-0012 ERWAAJ4002M020 130054-0013 4 Pole 2 3 D-code 1.5A 1 125V 4 1 - Yellow (TD+) 3 - Orange (TD-) 2 - White (RD+) 4 - Blue (RD-) Note: Sales drawings for all standard order numbers are available on molex.com Centimeters Configuration Code* Build-a-Part Number Meters Length 200 2 5 10 Code C200 M020 M050 M100 ERWAAU3000C200 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. 372 www.molex.com Industrial Ethernet Brad® Ultra-Lock® (M12) Double-Ended Receptacles Features and Benefits • Mates with both threaded M12 and Ultra-Lock M12 cordsets • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Coded to ensure proper alignment/mating 120109 M12 Panel Mount Female Receptacle-to-RJ-45 Male Plug Pole (Female View) Electrical TIA/EIA Rating: Category 5E Environmental Protection: IP67 Reference Information UL File No.: E200650 Mechanical Shell: Nickel-plated Brass Insert: Nylon Conductors: Brass Gold plated/Bronze selective Gold plated O-Ring: Viton Cable: PVC Jacket Max. Current per Contact Max. Voltage 1.5A 125V Straight, Back Panel Mount, M16 Thread Engineering No. Standard Order No. ERWPAU7003M006 120109-0005 2 3 1 4 1 - (TD+) 2 - (RD+) 3 - (TD-) 4 - (RD-) Note: Sales drawings for all standard order numbers are available on molex.com Configuration Code* Build-a-Part Number Meters Length 2 5 10 Code M020 M050 M100 ERWPAU7003M006 *Once an engineering number is created using the configuration code, consult Molex tech support for information regarding any part numbers. www.molex.com 373 Industrial Ethernet Brad® Micro-Change® (M12) Bulkhead Pass-Through Adapters 130054 Female Straight, Female Straight-to-Right Angle Threaded Back Panel Mount Features and Benefits • Mates with both threaded M12 and (M12) cordsets • Category 5e compliant • IP67 rated, perfect for harsh industrial environments • D-Coded to ensure proper alignment/mating Mechanical Shell: Nickel-plated Brass Insert: PUR Conductors: Brass Gold plated/Bronze selective Gold plated O-Ring: Viton Electrical Voltage Rating: 215V Current: 4.0A TIA/EIA Rating: Category 5e Environmental Protection: IP67 M12-to-RJ-45 Adapter with M16 Mounting Thread Female Straight Poles Female-Straight-to-Right Angle Engineering No. Standard Order No. Engineering No. Standard Order No. ER1PADAPTER 130054-0009 ER1PADAPTER90 130054-0010 4 Pole 2 (RD+) 3 (TD-) D-Code 1 (TD+) 4 (RD-) 1 - Yellow (TD+) 3 - Orange (TD-) 2 - White (RD+) 4 - Blue (RD-) Note: Sales drawings for all standard order numbers are available on molex.com 374 www.molex.com Brad Other Networks The Brad® product portfolio covers more than 40 industrial protocols including current and legacy networks such as Modbus, CANopen, Serial, AS-interface, and CC-Link. Brad products offer users a complete communication and connectivity solution - from software drivers, interface cards, PLC communication modules, industrial gateways, IP67 digital I/O modules and network media. With over 20 years of experience and technical expertise in industrial communication and control, Molex is a dependable partner. Brad systems are installed around the world in sectors as varied as petrochemical, automotive, food processing and building management. Brad product lines are developed in compliance with the standards and specifications published by international organizations to guarantee a high level of performance, reliability and availability. Controller Trunk Termination Resistors Trunk Drop Tee Trunk Double-Ended Cordsets Trunk Diagnostic Tee Power Taps Auxiliary Power Cordsets Molded DIN Connector Power Supply Machine Stop Tees NetMeter Diagnostic Tool Power Supply E-Stop Pushbutton Other Netwo w rks k Trunk Single-Ended Cordsets Drop Receptacles Active I/O Modules Trunk Passive Boxes Drop Double-Ended Cordsets Bus Extender Trunk-Field-Attachable Connectors Bus Drop Tee Active I/O Modules Trunk Termination Resistors Drop Single-Ended Cordsets Sensor Cordsets Open Drop Connectors PC-Based Control/HMI/ SCADA Components and Elements of DeviceNet System Controller Thick Media I/O Devices Thin Media IP67 I/O Modules Power Media Media Cordsets Network Interface I/O Connections Brad® SST™ Communication Module for Rockwell SLC 500 112019 AS-interface Scanner Features and Benefits • Connects your Allen-Bradley® SLC 500 to a AS-interface network • Target markets: Factory automation, Process control, Complex machines, etc • Direct IO Mapping Ladder Logic to write for configuration and data transfer between module and SLC processor • Supports 2 independent AS-i networks with up to 124 AS-i slave devices Description • High speed deterministic communication • Fast, easy setup into SLC backplane • AS-i IO data mapped into the SLC processor’s I/O files • Status information is mapped into the M0 and M1 files • Multiple SST-ASI-SLC modules can be used in one SLC rack • Configures scanner with Rockwell RSLogix 500 • Flash memory for storage of AS-i master IO configuration • Easy diagnostics: Built-in LEDs Engineering No. Standard Order No. Description SST-ASI-SLC 112019-0004 AS-interface Communication module for Rockwell SLC 500 Brad® SST™ Communication Module for Rockwell ControlLogix 112078 Serial and Ethernet TCP/IP Features and Benefits • Connects your Allen-Bradley ControlLogix to a Modbus Serial network • Direct IO Mapping Ladder Logic to write for configuration and data transfer between module and CLX processor • Fully integrated into the Rockwell Automation environment • User-friendly configuration tool with intuitive graphical interface Description • RLL support: remote configuration and monitoring via RSLinx • Add-On-Profile for Rockwell RSLogix5000 • USB port for user configuration and firmware upgrade • Engineering console simplified user configuration and diagnostic • Support multiple modules in a chassis • Support Local and Remote chassis • Easy diagnostics: Built-in LEDs and 4 characters display Engineering No. Standard Order No. Description SST-SR4-CLX-RLL 112078-0001 Modbus communication module for Rockwell ControlLogix 378 Included Hardware/Software • Acts as 1756 Input/Output module • Support multiple modules in a chassis • 2x AS-interface Master channels • Maximum slave supported: Up to 62 slaves on each channel • AS-i Cycle Time: 150 μsec* (number of slaves +2) • AS-I connector: 4-pin combicon connector • IO Mapping: - I and O files: 32 words in, 32 words out - M1 and M0 files: 461 words in/out • 1 Serial port for configuration and diagnostic • Firmware upgradeable Compatible Protocols AS-interface Scanner compliant with specification 3.0 Conformance • RoHS compliant • CE • AS-interface certified • Rockwell Encompass™ Included Hardware/Software • 128 MB of onboard memory • 8 MB of flash memory (user configuration data and firmware) • CPU Data exchange: - 496 Inputs bytes + 496 Output bytes - 32.000 Words Registers (CIP messaging) • Type A, USB 2 and 1.1 compatible • Communication Ports - 4x Serial, 110 bps to 115.2 kbps, RS232/RS485/ RS422, RJ45 (DB9 male supplied cable) Compatible Protocols • Modbus Master (RTU or ASCII) • Modbus Slave (RTU or ASCII) Conformance • RoHS compliant • CE • UL • cUL • Class 1 Div 2 • Rockwell Encompass™ www.molex.com Brad® SST™ Network Interface Card 112079 CC-Link Slave Features and Benefits • Deterministic data exchange with CC-Link controller for real time control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Best choice for Supervision/HMI/SCADA applications Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) • Hardware Plug and Play • ColdFIRE • 256 Kb RAM + 256 Kb Flash Memory • One Digital Input + 1 Digital Output Description • Demo test software and sample source codes are available • One CC-Link port to enable fast integration of CC-Link into your application. • Connector: CC-Link compliant 5 pin terminal block with screws • Auto-Boot (Configuration stored in Flash) • External Power: Nil • Includes Development Libraries • Isolation: 500 Volts • Supported OS: • Display LEDs: ERR, RUN, SD and RD - VxWorks • Station Number: 1 to 64 - Windows 32-bit - Others: Open, documented memory map interface with • Occupied Stations: 1 to 4 • Speed: 156K, 625K, 2.5M, 5M and 10M baud C source code samples for custom driver development Compatible Protocols CC-Link Slave according spec. v1.1 Conformance • RoHS compliant • CE • CC-Link conformance tested Engineering No. Standard Order No. Description SST-CCS-PCU-B50 112079-7001 PCI Network Interface Card for CC-Link, Bulk of 50 SST-CCS-PCU 112079-7002 PCI Network Interface Card for CC-Link Brad® applicom® Network Interface Card 112023 CANopen for PC-Based Control and Scada/HMI Features and Benefits • Deterministic data acquisition for real time PC-based control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very easy-to-use; no knowledge of protocol required • Remote access via serial connection; enables configuration and diagnostic when using real time OS (VxWorks, QNX, etc) • Run Master and Slave modes simultaneously Description • Auto mapping of IO in card DPRAM • IO exchange up to 14 Kbytes • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) Engineering No. Standard Order No. Description DRL-CNO-104 112023-0007 PC/104 Network Interface Card for CANopen, HE13 Connector DRL-CNO-104-B25 112023-5001 PC/104 Network Interface Card for CANopen, Bulk of 25 www.molex.com • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Included Hardware/Software • PC/104 bus • 8 Mb SDRAM; 512 Kb Flash Memory • One Digital Input + 1 Digital Output • One CANopen port • Connector: HE13 2x5 pins • Speed: 1 Kbps up to 1 Mbps • LEDs for system status and communications status Conformance • RoHS compliant • CE • OPC certified 379 Brad® applicom® Network Interface Card 112021 CANopen for PC-Based Control and Scada/HMI Features and Benefits • Deterministic data acquisition for real time Control applications • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • Very easy-to-use; no knowledge of protocol required • Remote Access via TCP/IP connection; enables configuration and diagnostic when using real time OS (VxWorks, QNX, etc) Description • High speed Auto mapping of IO in card DPRAM • Hardware and software Watchdog • Auto-Boot (Configuration stored in Flash) • Engineering Tools: - Engineering console with automatic test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Conformance • RoHS compliant • CE • OPC certified • PCI Express certified Device Diagnostics Configuration Console Engineering No. Standard Order No. Description DRL-CNO-PCU 112021-0014 PCI Network Interface Card for CANopen DRL-CNO-PCIE 112086-5018 PCI Express Network Interface Card for CANopen 380 Included Hardware/Software • Bus Format - PCI Universal bus 3.3V/5V (PCI-X compatible) - PCI Express 1x • Hardware Plug and Play • AMD SC520 • 16 Mb SDRAM; 4 Mb Flash Memory • One Digital Input + 1 Digital Output • One CANopen port, DB9 male • Speed: 1 Kbps up to 1 Mbps www.molex.com Brad® applicom® Network Interface Card 112020 Serial Protocol for Scada/HMI Features and Benefits • Fast data acquisition between PC-based applications and industrial devices connected to Serial networks • On board co-processor eliminates data bottlenecks, ensuring delivery of time critical information • All protocols are included • Best choice for Supervision/HMI/SCADA applications • Equipment redundancy via OPC server • Combo offer: Serial + Ethernet Description • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0 - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Supported OS: - Windows (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ®/ XP Embedded - Others: Linux, VxWorks, RTX VenturCom Included Hardware/Software • Bus Format PCI Universal bus 3.3V/5V (PCI-X compatible) PCI Express 1x • Hardware: Plug and Play • AMD SC520 • 16 Mb SDRAM • 4 Mb Flash Memory • One Ethernet port - Fast Ethernet 10/100 Mbps, auto negotiating - Base-T (RJ-45), 4 leds (Rx, Tx, Link, 10/100) Compatible Protocols • Allen-Bradley® DF1 Master (PLC-5 and SLC Series) • Elsag Bailey® Data Link Master (5000 and 2000 Series) • GE Fanuc® SNPX Master (90-xx and 80-xx Series) • Moeller Group® SucomA Master (PS32, PS316 Series) • Modbus Master® (ASCII and RTU) • Modbus Slave® (ASCII and RTU) • Omron® Sysmac Way Master • Saïa Burgess® S-Bus Master (PCD Series) • Schneider Electric® Uni-Telway Master/Slave (TSX 7 Series) • Siemens® 3964/3964R Free or RK512 Master • Siemens® AS511 Master (Simatic S5 Series) • Siemens® PPI/PPI+ Master (Simatic S7-200 Series) • Siemens® Ti-Dir Master (Simatic TI-505 Series) Conformance • RoHS compliant • CE • OPC certified • PCI Express certified • Rockwell Encompass™ • Schneider Collaborative Engineering No. Standard Order No. Description APP-SR1-PCU-C 112020-5017 PCU1000 PCI Network Interface Card for Serial APP-SR1-PCIE 112020-5018 PCIE1000 PCI Network Interface Card for Serial APP-ESR-PCU-C 112000-0003 PCU2000ETH PCI Network Interface Card for Serial + Ethernet APP-ESR-PCIE 112000-5027 PCIE2000ETH PCI Express Network Interface Card for Serial + Ethernet www.molex.com 381 Brad® applicom® Industrial Multi-Protocol Gateway 112034 Serial to Ethernet/PROFIBUS Features and Benefits • Allows simultaneous communication between industrial devices using up to 20 different Ethernet TCP/IP, PROFIBUS and Serial protocols • Typical architectures: Data translator, data concentrator, industrial firewall • No programming, just configuring (tools included) • Supports unsolicited data exchange from client device Description • Real-Time data exchange through internal database (32 Kb/32 Kw) • Upload/download configuration and diagnostic through Remote TCP/IP • Up to 128 PLCs on Ethernet TCP and 126 PROFIBUS devices • Full management of Read/Write cyclic access through word status commands • Engineering Tools: - Configuration console - Test and diagnostic tools Included Hardware/Software • RAM 32 MB; Flash Disk 32 MB • Diagnostic LEDs • Communication Ports - 1x Serial, 2400 bps up to 115.2 Kbps, RS485/422 (2-wire or 4-wire), DB9 male - 1x Ethernet, 10/100 Mbps, RJ45 - 1x PROFIBUS, 9.6 Kbps up to 12 Mbps, DB9 female • Embedded 6 Digital Inputs/2 Digital Outputs • Desktop or DIN Rail mounting Compatible Protocols • Ethernet TCP/IP (Client/Server modes) - Altus® Alnet II (AL 200x, Webgate) - Alstom® SRTP (C80-35, C80-75) - Allen-Bradley® EtherNet/IP (Logix, PLC-5 and SLC 500) - GE Fanuc® SRTP (90-30, 90-70) - Mitsubishi® Melsec (A, Q) - Omron® FINS (C, CV, CS) - Schneider Electric® Open Modbus TCP and UDP - Schneider Electric® Uni-TE (Premium and Micro) - Siemens® Industrial Ethernet (S5, S7, TI) • PROFIBUS - DP-V0 Master - DP-V0 Slave - S7/MPI Client - FDL S5 Client • Serial - Allen-Bradley® DF1 Master - GE Fanuc® SNP-X Master - Modbus Master/Slave (ASCII and RTU) - Schneider Electric® Uni-Telway Slave - Siemens® AS511 Master - Siemens® TI-Dir Master Conformance • RoHS compliant • CE PROFIBUS National Instruments ALSTOM Schneider Electric Siemens Rockwell Automation Omron GE Fanuc Mitsubishi Electric Altus Engineering No. Standard Order No. Description APP-ESP-GTW 112034-0001 Ethernet to PROFIBUS/Ethernet/Serial Gateway APP-ESR-GTW 112034-0002 Ethernet to Ethernet/Serial Gateway 382 www.molex.com Brad® Direct-Link® Windows Compatible Protocol Drivers 112027 Serial and Ethernet TCP/IP Features and Benefits • Direct-Link® SW1000 provides data acquisition between Windows PC-based applications and industrial devices connected to Ethernet TCP/IP • Economic solution; well suited for embedded and light architecture (laptop, panel PC, MMI) • 100% software solution; use PC COM port or integrated Ethernet interface (3COM, NE2000) • Wide variety of open and vendor specific industrial protocols • 1000 tags, full tags and Siemens (S5, S7, TI) versions Description • Based on Windows TCP/IP socket • All Ethernet protocols can run simultaneously • All Ethernet protocols can run Client and Server modes • Database (32 Kbits, 32 Kwords) for Server mode to exchange data with applications Included Hardware/Software • Engineering Tools: - Engineering console - Test and diagnostic tools • Compatible Data Servers: - OPC DA v3.0, 2.05 and 1.0a - Wonderware® DAServer (XP only) - Wonderware IO (SuiteLink/FastDDE) (XP only) • Includes Development Libraries • Windows compatibility (32-bit and 64-bit): Seven, 2008 Server, Windows Vista®, 2003 Server, Windows XP ® • Software or Dongle (Parallel or USB) Protection Engineering No. DRL-ALL-SWL-S DRL-ALL-SWF-S DRL-SIE-SWF-S DRL-ALL-SWL-P DRL-ALL-SWF-P Standard Order No. 112027-0005 112027-0002 112027-5014 112027-0004 112027-0001 DRL-SIE-SWF-P 112027-5013 DRL-ALL-SWL-U DRL-ALL-SWF-U 112027-0006 112027-0003 DRL-SIE-SWF-U 112027-5015 DRL-UPG-SWF 112027-0010 www.molex.com Compatible Protocols • Serial - Modbus Master (ASCII and RTU) - Modbus Slave (ASCII and RTU) - GE Fanuc® SNPX Master (90-xx and 80-xx Series) - Schneider Electric® Uni-Telway Slave (TSX 7 Series) - Siemens® AS511 Master (Simatic S5 Series) - Siemens® PPI/PPI+ Master (Simatic S7-200 Series) - Siemens® Ti-Dir Master (Simatic TI-505 Series) • Ethernet TCP/IP - Altus® Alnet II (AL200x, webgate); Client/Server - Alstom® SRTP (C80-35, C80-75); Client/Server - Allen-Bradley ® Logix5000 (ControlLogix and FlexLogix); Client/Server - GE Fanuc® SRTP ( C90-30, C90-70); Client/Server - Mitsubishi® Melsec (A and Q); Client/Server - Omron® FINS (C, CV, CS); Client/Server - Schneider Electric® Modbus TCP and UDP; Client/Server - Schneider Electric® UNI-TE (Premium and Micro); Client/Server - Siemens® Industrial Ethernet (S5, S7, TI); Client/Server Description SW1000 software drivers, 1000 tags, Software key protection SW1000 software drivers, Full tags, Software key protection SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection SW1000 software drivers, 1000 tags, Parallel dongle protection SW1000 software drivers, Full tags, Parallel dongle protection SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection, Parallel dongle protection SW1000 software drivers, 1000 tags, USB dongle protection SW1000 software drivers, Full tags, USB dongle protection SW1000 for Siemens (S5, S7, TI), Full tags, Software key protection, USB dongle protection SW1000 upgrade from 1000 tags to Full tags 383 Brad® HarshIO 600 112098 CANopen Digital IP67 I/O module—Compact format Features and Benefits Included Hardware/Software • Reliable solution for connecting industrial controllers to • IO Configurations: IO devices in harsh duty environments - 8 inputs - 6 inputs + 2 outputs • Visible LEDs provide maintenance personnel with the - 4 inputs + 4 outputs ability to easily determine IO, module and network status - 8 outputs Description - 8 universal (inputs or outputs) • Rated IP67 for harsh environments • IO Connectors: 8x ports, M8 female 3-pole threaded • Designed for direct machine mount applications • CANopen Connectors: • Eight digital input/output module - 1x M12 male, 5-pole A-coded • Supports PNP and NPN input devices - 1x Brad Ultra-Lock (M12) female, 5-pole, A-coded • Power Requirements: Compatible Protocols Module input power—24V DC CANopen Slave (DS401 Profile) Module output power—24V DC, 4.0A max. Conformance • Input Type: • IP67 according to IEC 60529 - Compatible with dry contact and PNP or NPN • Vibration: IEC 60068-2-6 conformance - Electronic short circuit protection • Mechanical Shock: 10G, 11ms, 3 axis • CANopen Address: 1-100 by rotary switches • CE • Input Delay: 2.5ms default or configurable (through EDS) • UL • Input Device Supply: 200mA per port at 25°C • cUL • Output Load Current: • RoHS compliant 2.0A max per channel, electronic short circuit protection • CANopen® certified • Maximum Switching Frequency: 300 Hz • Housing Dimensions: 30.00mm (1.18") by 175.00mm (6.89") by 20.00mm (.78") • Mounting Dimensions: - 23.00mm (0.91") horizontal on centers - 168.00mm (6.61") vertical on centers • Operating Temperature: -25 to +70°C • Storage Temperature: -40 to +85°C Standard Order No. TBDCO-880N-804 112098-5006 8 TBDCO-862N-804 112098-5004 6 2 NPN TBDCO-844N-804 112098-5002 4 4 NPN TBDCO-880P-804 112098-5007 8 TBDCO-862P-804 112098-5005 TBDCO-844P-804 112098-5003 TBDCO-808P-804 112098-5001 TBDCO-8YYX-804 112098-5008 384 No. of Power Pins IO Configuration Engineering No. 5 Input Output Input channel Type NPN PNP 6 2 PNP 4 4 PNP 8 8 Universal (inputs or outputs) PNP PNP www.molex.com PICS Simulation Software 112029 PICS PRO Software PICS PRO Drivers PICS PRO Software PICS Simulation software simulates real-world systems and machines controlled by DCS, PLC and PC control systems. The entire system (communications, sequencing/interlocking, HMI/SCADA and alarms) can be tested, all emergency faults can be verified and operators trained, with minimal down-time. PICS Simulation software enables you to identify and correct control system errors in the office, implement new processes quickly and accurately and avoid the high cost of production downtime before “flipping the switch.” PICS Simulation software provides your project team with a realistic and versatile testing and training environment. Features and Benefits • Modern, customizable, visual development/debugging • Minimize project scheduling and cost uncertainties environment associated with debugging control logic problems • Ladder diagram editor for developing simulation logic • Improved operator training because operators can gain (based on the IEC-61131-3 standard) valuable experience running production on the “live” control system in a simulated environment • Easy-to-use template editor for creating simulated devices and logic function blocks • Training sessions can include emergency scenarios that would be too dangerous using the actual equipment • Device worksheets for graphically displaying the status of simulated devices and interacting with controls • Importing I/O variables from popular PLC programming packages or from any delimited file format using the Import Wizard • Editable scenarios for restoring or setting a simulation to a specific state greatly simplifies problem re-creation • Faster startups—typically save up to 30% of the overall project programming, installation and debugging time • Eliminate software bugs earlier in the project by locating and correcting software problems 10 to 20 times faster in a simulated environment • Reduce downtime and project risk by installing tested and proven software How PICS Works PICS Simulation software allows you to create a dynamic model on a PC that duplicates the behavior of the I/O devices, providing the control system with simulated device feedback. PICS PRO can be used in Windows 2000, XP and Vista operating systems. Engineering No. SST-PICS-PRO-U PICS-PRO-AB PICS-PRO-PBMS PICS-PRO-OPC www.molex.com Standard Order No. 112029-0027 112029-0008 112029-0012 112029-0011 Product Description PICS Simulation on CD and USB hardware key Allen-Bradley® 1771 Remote I/O (requires SST-DHP-PCI card) PROFIBUS DP I/O (requires SST-PBMS-PCI card) OPC Server (OPC client software ordered separately) 385 386 www.molex.com NMEA 2000 NMEA Connectors and Cables * Molex enables the NMEA 2000 physical layer for marine data network communication Molex designs, manufactures and supports a complete line of open standard cables, cable assemblies, connectors, terminators and power products supporting the NMEA 2000 system. NMEA 2000 is a low-cost data network operating at 250 Kbps and utilizing the Controller Area Network (CAN) integrated circuit (IC). It allows multiple electronic devices to be connected together on a common channel for the purpose of easily sharing information. The NMEA 2000 cables and connectors are available in two styles: the Mini-Change® for thick backbones and the Micro-Change® for thin backbones. Brad Micro-Change® NMEA 2000 Network Tee Connector Bulk Cable Termination Resistor Tee Connector Power Tap Tee Double-ended Cordset Double-ended Cordset Field Attachable Connectors Termination Resistor Bulkhead To Power Source Multi-Port Box Brad Mini-Change® NMEA 2000 Network Power Tap Tee Bulk Cable Tee Connector Termination Resistor Double-ended Cordset Double-ended Cordset Tee Connector Field Attachable Connectors Bulkhead Multi-Port Box To Power Source * NMEA 2000 is a trademark of the National Marine Electronics Association Termination Resistor NMEA 2000* Brad® Thick Bulk Cables 84695 Bulk Cable Features and Benefits • Meets or exceeds ODVA specifications for highest system reliability Reference Information UL: Type CL2, VL 1581 flame resistance CSA: AWM I/II and A/B FT4 Overall Rating: 300V, 80°C Materials: Power—Gray PVC outer jacket, PVC with nylon skin inner insulation Data—PE foam inner insulation Construction: Two shielded pairs with 18 AWG (19x30 AWG) drain wire between pairs Power Pair Wire: Two 15 AWG (19x28 AWG) stranded tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC resistance: 3.6 ohms/1000ft max. at 20°C Current: 8.0A Color Code: Red/Black Data Pair Wire: Two 18 AWG (19x28 AWG) stranded tinned Copper Shielding: Aluminum outside/polyester tape 25% overlap DC Resistance: 6.92 ohms/1000ft max. at 20°C Capacitance: 12pF/ft Color Code: White/Blue JACKET BRAID SHIELD WHITE BLACK AL/MY SHIELD RED AL/MY SHIELD BLUE DRAIN WIRE ø.475" [12.07mm] Comments 15 AWG Power Pair, 18 AWG Data Pair Wire Size AWG 15/18 Wire Cable Type Thick Standard Order No. 84695-9095 *NMEA is a trademark of the National Marine Electronics Association Note: Sales drawings for all standard order numbers are available on molex.com NMEA 2000* Brad® Thin Bulk Cables 84854 Bulk Cable Features and Benefits • Meets and exceeds ODVA specifications for the highest reliability • Standard thin or drop line cable Power Pair Wire: Two 22 AWG individually tinned stranded Copper Shielding: Aluminum foil shield, 25% overlap DC Resistance: 16.5 ohms/1000 ft max. at 20°C Current: 4.0A Color Code: Red/Black Reference Information UL: CL2, AWM 2464 CSA: FT4 rated Overall Rating: 300V 80°C Materials: Power—PVC outer jacket with semirigid PVC inner insulation Data—PE foam inner insulation Construction: Two shielded pairs, 22 AWG Tin-Copper drain wire between pairs Cable Jacket Color: Gray Data Pair Wire: Two 22 AWG individually tinned stranded Copper Shielding: Aluminum foil shield, 25% overlap DC Resistance: 16.5 ohms/1000ft max. at 20°C Velocity of Propogation: 75% Capacitance: 11pF/ft Color Code: White/Blue PAIR SHIELD WHITE BLACK BLUE PAIR SHIELD .330" ± [8.38mm] Comments 22 AWG Power Pair, 22 AWG Data Pair Wire Size AWG 22/22 Wire Cable Type Thin DRAIN WI RED Standard Order No. 84854-9316 *NMEA is a trademark of the National Marine Electronics Association Note: Sales drawings for all standard order numbers are available on molex.com 388 www.molex.com NMEA 2000* Brad® Micro-Change® (M12) Single-Ended Cordsets Reference Information NMEA 2000 Approved UL File No.: E81982 84854 Female, Pigtail Straight Threaded Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, Gray Wire: Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to +80°C Face View Length 4 1 - Drain 2 - V+ 3 - V- Electrical Current: 4.0A max. Straight Right Angle Standard Order No. Standard Order No. .05m (1.64') 84854-7021 84854-7028 2 1.0m (3.28') 84854-7022 84854-7029 3 2.0m (6.56') 84854-7023 84854-7030 5 3.0m (9.84') 84854-7024 5 Pole 1 Environmental Protection: Designed and tested to IEC IP67 standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: 300 hour salt spray protection per MIL-STD 202 Method 101 4 - CAN_H 5 - CAN_L 4.0m (13.12') 84854-7025 5.0m (16.40') 84854-7026 6.0m (19.69') 84854-7027 84854-7031 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 389 NMEA 2000* Brad® Micro-Change® (M12) Single-Ended Cordsets Reference Information NMEA 2000 Approved UL File No.: E81982 84854 Male Straight, Right Angle Threaded Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, Gray Wire: Brad Micro-Change—Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to +80°C Circuits 2 5 3 1 - Drain 2 - V+ 3 - V- 4 4 - CAN_H 5 - CAN_L Electrical Current: 4.0A max. Male-Straight Male-Right Angle Standard Order No. Standard Order No. .05m (1.64') 84854-8021 84854-8028 1.0m (3.28') 84854-8022 84854-8029 2.0m (6.56') 84854-8023 84854-8030 3.0m (9.84') 84854-8024 84854-8031 4.0m (13.12') 84854-8025 84854-8031 5.0m (16.40') 84854-8026 84854-8031 6.0m (19.69') 84854-8027 84854-8031 Length 1 Environmental Protection: Designed and tested to IEC IP67 standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: Brad Micro-Change—300 hour salt spray protection per MIL-STD 202 Method 101 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 390 www.molex.com NMEA 2000* Brad® Micro-Change® (M12) Double-Ended Cordsets Reference Information NMEA 2000 Approved UL File No.: E81982 84854 Female-to-Male Straight Threaded Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, gray Wire: Brad Micro-Change—Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to +80°C Circuits 2 5 3 1 - Drain 2 - V+ 3 - V- Connection Type 1 Male-to-Female 4 4 - CAN_H 5 - CAN_L Environmental Protection: Designed and tested to IEC IP67 Standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: 300 hour salt spray protection per MIL-STD 202 Method 101 Electrical Current: 4.0A max. Length .05m (1.64') 1.0m (3.28') 2.0m (6.56') 3.0m (9.84') 4.0m (13.12') 5.0m (16.40') 6.0m (19.69') 7.0m (22.97') 8.0m (26.25') 9.0m (29.53') 10.0m (32.81') Standard Order No. 84854-6034 84854-6035 84854-6036 84854-6037 84854-6038 84854-6039 84854-6055 84854-6041 84854-6042 84854-6043 84854-6044 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 391 NMEA 2000* Brad® Micro-Change® (M12) Receptacles Reference Information NMEA 2000 Approved UL File No.: E81982 84864 Female Internal Thread Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, gray Wire: Brad Micro-Change—Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to +80°C Poles 2 Panel Mount Environmental Protection: Designed and tested to IEC IP67 Standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: 300 hour salt spray protection per MIL-STD 202 Method 101 Electrical Current: 4.0A max. Female Single Ended (Pigtail) Straight Female PCB Mount Straight Female PCB Mount Right Angle Standard Order No. Standard Order No. Standard Order No. 84864-9005 84864-9006 1 5 84864-9004 Front 3 4 4 - CAN_H 5 - CAN_L 1 - Drain 2 - V+ 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association NMEA 2000* Brad® Micro-Change® (M12) Receptacles Reference Information NMEA 2000 Approved UL File No.: E81982 84864 Male External Thread Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, gray Wire: Brad Micro-Change—Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to +80°C Poles 2 5 3 1 - Drain 2 - V+ 3 - V- Panel Mount Electrical Current: 4.0A Environmental Protection: Designed and tested to IEC IP67 Standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: 300 hour salt spray protection per MIL-STD 202 Method 101 Male Single Ended (Pigtail) Straight Male PCB Mount Straight Male PCB Mount Right Angle Standard Order No. Standard Order No. Standard Order No. 84864-9002 84864-9003 1 84864-9001 Front 4 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 392 www.molex.com NMEA 2000* Brad® Micro-Change® (M12) Field Attachable Connectors 084854 Female, Male Straight Poles Coupling Type Features and Benefits • Accepts a wide range of DeviceNet cables for maximum installation flexibility • Field termination for specific length or repair • Internal and external threads • Color-coded screw terminators make for error free field installation Mechanical Connector Face: Polyamide Molded Body: Polyamide Contact: Silver-plated Brass Coupling Nut: Nickle-plated Brass Grommet: Nitrite rubber Cable Range OD: 0.160 to 32.00" OD (4.10 to 8.10mm) Electrical Voltage Rating: 36V DC Current: 4.0A Environmental Protection: IP67 Female Straight Male Straight Engineering No. Standard Order No. 848549317 084854-9317 Engineering No. Standard Order No. 848549318 084854-9318 5 Pole (Female View) 1 2 5 4 3 Internal Thread 1 - Silver (drain) 4 - White 5 - Blue 2 - Red 3 - Black 5 Pole (Male View) 2 1 3 External Thread 4 5 1 - Silver (drain) 4 - White 5 - Blue 2 - Red 3 - Black Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 393 NMEA® 2000 Brad® Micro-Change® (M12) Terminator Resistors 84586/84854 Female, Male Female-to-Male Straight Poles (Female View) 2 Features and Benefits • Phosphor bronze contacts for greatest reliability • Used to terminate end of data line Electrical Voltage: 50V Current: 4.0A Physical Connector Face: Micro-Change: Nylon Molded Body: Diagnostic—Clear PVC Standard—Gray PVC Coupling Nut: Nickel-plated Brass Contact Material: Phosphor Bronze alloy Contact Plating: Gold over Copper alloy Environmental Protection: IP67 Coupling Type Female Straight Male Straight Standard Order No. Standard Order No. 1 5 3 121Ω 4 External Thread 84586-0018 1 - no connection 4 - resistor 2 - no connection 5 - resistor 3 - no connection 2 3 5 121Ω 4 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection 1 Internal Thread 84586-0019 Note: Sales drawings for all standard order numbers are available on molex.com Poles (Female View) 2 Female-to-Male Standard Order No. 3 5 121Ω 4 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection 1 Coupling Type In-line 84854-9319 Note: Sales drawings for all standard order numbers are available on molex.com 394 www.molex.com NMEA 2000* Brad® Micro-Change® (M12) Bus Drop Tee 84586 Features and Benefits • Phosphor Bronze contacts for greatest reliability • Tees enable tapping into trunk line to add drop lines or devices Electrical Voltage: 250V Current: 4.0A Physical Connector Face: Black PUR Molded Body: Gray PUR Coupling Nut: Nickel-plated Brass O-Ring: Red Nitrile Rubber Contact Material: Phosphor Bronze Alloy Contact Plating: Gold over Nickel Alloy Operating Temperature: 0 to 60°C Environmental Protection: IP67 Face View Wiring Schematic (Male View) 1 1 2 2 3 3 4 4 5 5 FEMALE MALE 5 Pole 2 3 5 Standard Order No. 84586-0017 1 4 1 2 3 4 5 FEMALE Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 395 NMEA 2000* Brad® Micro-Change® (M12) Power Tap Tees Features and Benefits • Rugged IP67 rated connectors bring power to active I/O modules reliably • Variety of cable type, connector configuration and cable length options available for maximum flexibility 84863 Female, Pigtail Electrical Voltage Rating: 250V AC/DC Amperage: 4.0A Physical Connector Face: Nylon 6/6 Molded Body: PVC O-Ring: Nitrile Rubber Coupling Nut: Nickel-plated Brass Cable: Yellow 22 AWG PVC jacket and PFC conductor insulation over 26x36 AWG Copper standing, 300V, UL style 2661, CSA AWM I/II A/B, optional 80% Metallic braid Outside Diameter: Without Braid—.20" (5.10mm) With Braid—.25" (6.40mm) Operating Temperature: -20 to +105°C Environmental Protection: IP67 NEMA Rating: NEMA 6 Poles (Female View) Drop Gender Left Trunk Gender Right Trunk Gender 84863-9001 5 Pole 1 2 3 5 Standard Order No. Pigtail Female Female 84863-9002 4 84863-9003 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 396 www.molex.com NMEA 2000* Brad® Micro-Change® (M12) Junction Boxes 84589 Top Mount, 4-Port with Molded Home Run Cable Poles (Female View) Ports 5 Pole 2 1 3 5 4 1 - Drain 2 - V+ 3 - V- Features and Benefits • Versions with home run connectors and with molded home run cable available for maximum system design flexibility • Rugged housing and connectors designed to withstand harsh industrial environments Electrical Voltage Rating: 30V AC/DC Current: 4.0A per port 12.0A max. per unit Home Run Cable Length Physical Insert: PA Housing: Glass-filled PBT Housing (Receptacle): Nickel-plated Brass ID Label: ABS Home Run Cable: Brad Mini-Change, thin Home Run Connectors: Male, Brad Micro-Change Operating Temperature: -25 to +90° C Environmental Protection: IP67 NEMA Rating: NEMA 6 Top Mount Standard Order No. 0.050m (1.97") 84859-9001 1.0m (3.28') 84859-9002 2.0m (6.56') 84859-9003 3.0m (9.84') 84859-9004 4 4 - CAN_H 5 - CAN_L *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 397 NMEA 2000* Brad® Mini-Change® Double-Ended Cordsets 84856 Male-to-Female Threaded Poles (Female View) 4 3 2 1 - Drain 2 - V+ 3 - V- 5 Pole Reference Information NMEA 2000* Approved UL File No.: E81982 Environmental Protection: Designed and Tested to IEC IP67 Standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: Brad Mini-Change — 300 hour salt spray protection per MIL-STD 202 Method 101 Electrical Current: 4.0A Voltage: 300V Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVC jacket, Gray Wire: Brad Mini-Change — Two shielded pair 18 and 15 AWG with copper drain wire between pairs Power Pair — Red/Black Data Pair — Blue/White Operating Temperature: -20 to +80°C Connection Type Length Standard Order No. Male-to-Female .05m (1.64') 1.0m (3.28') 2.0m (6.56') 3.0m (9.84') 4.0m (13.12') 5.0m (16.40') 6.0m (19.69') 7.0m (22.97') 8.0m (26.25') 9.0m (29.53') 10.0m (32.81') 84856-1200 84856-1201 84856-1202 84856-1203 84856-1204 84856-1205 84856-1206 84856-1207 84856-1208 84856-1209 84856-1210 5 1 4 - CAN_H 5 - CAN_L Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 398 www.molex.com NMEA 2000* Brad® Mini-Change® Field Attachable Connectors 084856 Female, Male Straight Poles Features and Benefits • Accepts a wide range of DeviceNet† cables for maximum installation flexibility • Field termination for specific length or repair • Internal and external threads • Color-coded screw terminators make for error free field installation Electrical Voltage: 600V AC/DC Current: 8.0A Coupling Type Mechanical Connector Face: Polyurethane Connector Body: Polyamide Contact: Gold-plated Brass Coupling Nut: Nickel-plated Brass Grommet: Neoprene Cable Range OD: 0.20-0.48" (5.00-12.00mm) Acceptable Wire Gauges: 24-15 AWG (0.25-2.0mm2) Environmental Protection: IP67 Male Straight Female Straight Standard Order No. Standard Order No. 5 Pole (Male View) 5 1 External Thread 84856-9102 4 2 3 1 - Drain silver 4 - White 5 - Blue 2 - Red 3 - Black 5 Pole (Female View) 5 1 2 4 Internal Thread 84856-9101 3 1 - Drain (silver) 4 - White 5 - Blue 2 - Red 3 - Black Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association † DeviceNet is a trademark of OpenDeviceNet Vendor Association (ODVA) www.molex.com 399 NMEA® 2000 Brad® Mini-Change® Terminator Resistors 084856 Male, Female Straight Poles (Female View) Physical Connector Face: PVC Molded Body: Diagnostic—Clear PVC Standard—Gray PVC Coupling Nut: Nickel-plated Brass Contact Material: Phosphor Bronze Alloy Contact Plating: Gold over Copper Alloy LED: Green—Proper polarity Red—Improper polarity Features and Benefits • Phosphor bronze contacts for greatest reliability • Diagnostics versions indicate power connection and correct polarity • Used to terminate end of data line • Trunk and drop versions • LED diagnostic versions Electrical Voltage: 50V Current: 8.0A Coupling Type Environmental Protection: IP67 Diagnostics/LEDs Male Straight Engineering No. Standard Order No. N/A 084856-9108 Female Straight Engineering No. Standard Order No. N/A 084856-9109 N/A 084856-9111 1 5 121 2 4 3 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection 1 External Thread No External Thread 5 121 4 3 1 - No connection 4 - Resistor 2 - No connection 5 - Resistor 3 - No connection Internal Thread 2 N/A 084856-9110 Yes Internal Thread Note: Sales drawings for all standard order numbers are available on molex.com 400 www.molex.com NMEA 2000* Brad® Mini-Change® Bus Drop Tee Features and Benefits • Phosphor bronze contacts for greatest reliability • Tees enable tapping into trunk line to add drop lines or devices 084856 Physical Connector Face: TPE Molded Body: TPE Coupling Nut: Nickel-plated Brass Contact Material: Phosphor Bronze Alloy Contact Plating: Gold over Nickel Alloy Environmental Protection: Mini-Change—IP67 Micro-Change—IP67 Face View (Female) Max. Current per Contact Max. Voltage Drop Connector Left Trunk Connector Right Trunk Connector Standard Order No. 8.0A 600V Mini-Change Mini-Change Mini-Change 84856-9104 1 5 4 2 3 Note: Sales drawings for all standard order numbers are available on molex.com Face View (Male) 5 4 3 Max. Current per Contact Max. Voltage Drop Connector Left Trunk Connector Right Trunk Connector Standard Order No. 4.0A 300V Micro-Change (M12) Mini-Change Mini-Change 84856-9105 1 2 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 401 NMEA 2000* Brad® Mini-Change® Power Tap Face View (Female) Electrical Voltage Rating: 50V DC Fuse Protection: 4.0A Grounding: 10-32 Screw Environmental Protection: IP67 4 Physical Insert: Nylon 6/6 Housing: PBT Receptacle Housing: Zinc diecast with black epoxy coat ID Label: ABS Mounting: 2PTS, 0.290" (7.37mm) Operating Temperature: -29 to +70°C 3 1 2 84856 Male Drop-to-Female/Female Features and Benefits • Connects power supply to trunk line in convenient plug/play fashion • Easily replaceable fuses to protect bus and connected components from excessive current • Provides LED status indication of power and correct polarity connection for simple diagnostics Standard Order No. Left Bus-In Female 4 5 3 1 2 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Drop Power 3 4 1 2 84856-9112 3 - Vaux+ 1 - Vaux2 - no connection 4 - no connection Right Bus-Out Female 4 5 3 2 1 1 - Drain 4 - CAH_H 2 - V+ 5 - CAH_L 3 - V- Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 402 www.molex.com NMEA® 2000* Brad® Mini-Change® Auxiliary Power Single-Ended Cordsets 84856 Female Features and Benefits • Rugged IP68 rated connectors bring power to active I/O modules reliably • Variety of cable type, connector configuration and cable length options available for maximum flexibility Electrical Voltage Rating: 600V AC/DC Amperage: 10.0A Physical Connector Face: PVC-UL Std 94-VO Molded Body: PV-UL Std 94-VO Coupling Nut: Zinc diecast with black epoxy coat, optional stainless Steel type 303 or Nickel-plated Brass Cable: Yellow, 16 AWG, PVC jacket, PVC conductor insulation over 65x34 AWG Copper stranding, UL STOOW CSA ST Cable Diameter: 0.42" (10.77 mm) Operating Temperature: -20 to +105° C Environmental Protection: IP68 NEMA Rating: NEMA 6P Poles (Female View) 4 Pole 4 1 3 2 1 - Black 2 - White 3 - Red 4 - Green-yel Length Standard Order No. 1.0m 84856-9113 5.0m 84856-9114 10.0m 84856-9115 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association www.molex.com 403 NMEA 2000* Brad® Micro-Change® (M12)/ Brad Mini-Change® Bulkhead Feed-Through Receptacles 84854/84856 Male-to-Female Straight Poles (Female View) Reference Information NMEA 2000 Approved UL File No.: E81982 Environmental Protection: Designed and tested to IEC IP67 Standard Vibration: Complies with MIL-STD 202F, Test Method 204, Test Condition B Corrosion: Brad Micro-Change—300 hour salt spray protection per MIL-STD 202 Method 101 Physical Molded Connector: PVC Coupling Ring: Brass, Nickel Contacts: Copper alloy, Gold plated Cable: PVD jacket, gray Wire: Brad Micro-Change—Two shielded pair 22 and 24 AWG with Copper drain wire between pairs Operating Temperature: -20 to 80°C Max. Current per Contact Max. Voltage Mounting Thread Size 4.0A 250V AC/DC M12 X 1.0 Coupling Type Male-Female Brad Micro-Change (M12) Male-to-Female Brad Mini-Change Standard Order No. Standard Order No. Mini-Change 5 Pole 5 4 1 84854-9300 3 2 External Thread Micro-Change 5 Pole 1 5 8.0A 600V AC/DC 7/8" - 16 Un-2A 84856-9103 4 3 2 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association NMEA 2000* Brad® Micro-Change® (M12) and Mini-Change® Closure Caps 84854, 84856 Female, Male Straight, Threaded Micro-Change® (M12) For Female Connector Standard Order No. 84854-9019 Note: Sales drawings for all standard order numbers are available on molex.com *NMEA 2000 is a trademark of the National Marine Electronics Association 404 Mini-Change® For Female Connector For Male Connector Standard Order No. 84856-9106 84856-9107 www.molex.com Industrial USB Plugs and Receptacles USB Industrial USB connectors bring one of the most popular and convenient I/O connectors into harsh commercial and industrial environments Many industrial devices and networks use a direct interface to a PC for programming, monitoring, data collection and diagnostics of the industrial bus. Molex’s sealed, industrial Universal Serial Bus (USB) connectors are ideal for industrial and harsh commercial applications, where a secure and robust connection is required. The rugged, plug and receptacle designs feature bayonet-style latches, encapsulated PCB receptacles and overmolded cable assemblies to help keep out dust, debris and water. USB connectors are ideal for both short-term diagnostics that require simple and fast setup, and permanent installations for data acquisition systems. Once software has been installed, USB plugs and receptacles can be quickly connected and disconnected from various devices without having to turn off computers or equipment. High performance results and ease-of-use make industrial USB from Molex a valuable solution for a variety of harsh environment applications. For more information on Industrial USB Plugs and Receptacles, please visit: www.molex.com/product/industrialusb.html. Features and Benefits Applications • IP67 and NEMA 6P ratings ensure cordsets are water and dust tight for functional integrity • Overmolded cordsets allow for faster installation at customer site versus fieldwireable designs • Bayonet-style latch receptacle provides quick and easy connection and ensures proper insertion depth with mating • Cordsets available in varied lengths up to 5.00m (16.40’) which allows customers to choose the length convenient for their specific application • Fully shielded cable provides Electro Magnetic Interference/Radio Frequency Interference (EMI/RFI) protection • Factory Automation – Industrial Computers – Industrial Controllers – Factory Peripherals – Printers – Barcode Scanners • Robotics • Vision Systems • Motion and Process Controls • Test and Measurement Equipment • Medical Devices • Factory Networking Installations • Production Equipment Industrial USB Brad® Shielded Overmolded Cordset Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating 84732 Double Ended Bayonet Style Type-A Plug to Bayonet Style Type-B Plug Order No. 84732-0001 84732-0002 84732-0003 84732-0004 84732-0005 Length 0.80m (2.62') 1.50m (4.92') 2.0m (6.56') 3.0m (9.84') 5.0m (16.40') Reference Information Packaging: Bag Mates With: 84729 and 84730 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 406 Physical Overmolding: PVC, black Coupling Ring: Polyester, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Gasket Seal: Nitrile, black Operating Temperature: 0 to +70°C Yes Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Compliance with USB 2.0 specification 84727 Bayonet Style Type-A Plug to Shielded Pigtail Length 0.15m (.49') 1.50m (4.92') 2.0m (6.56') 3.0m (9.84') 5.0m (16.40') Mechanical Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Lead-free Industrial USB Brad® Shielded Overmolded Cordset Order No. 84727-1005 84727-1002 84727-1001 84727-1003 84727-1004 Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Reference Information Packaging: Bag Mates With: 84729 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Mechanical Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Physical Overmolding: PVC, black Coupling Ring: Polyster, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Gasket Seal: Nitrile, black Operating Temperature: 0 to +70°C Lead-free Yes www.molex.com Industrial USB Brad® Shielded Overmolded Cordset Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Compliance with USB 2.0 specification 84728 Bayonet Style Type-B Plug-to-Pigtail Order No. 84728-1005 84728-1002 84728-1001 84728-1003 84728-1004 Length 0.15m (.49') 1.50m (4.92') 2.0m (6.56') 3.0m (9.84') 5.0m (16.40') Reference Information Packaging: Bag Mates with: 84730 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 www.molex.com Physical Overmolding: PVC, black Coupling Ring: Polyester, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Gasket Seal: Nitrile, black Operating Temperature: 0 to +70°C Yes 84729 Bayonet Style Type-A Sealed Panel Mount Receptacle to Standard Type-A Plug Length 0.152m (.498') 0.8m (2.62') 1.50m (4.92') 2.0m (6.56') 3.0m (9.84') 5.0m (16.40') Mechanical Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Lead-free Industrial USB Brad® Shielded Overmolded Cordset Order No. 84729-0003 84729-0004 84729-0005 84729-0006 84729-0007 84729-0008 Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Compliance with USB 2.0 specification Reference Information Packaging: Bag Mates With: 84727 and 84732 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Mechanical Lock Nut Destructive Torque: 2.71Nm (24 in. lb) or more Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Physical Overmolding: PVC, black Receptacle Housing: PBT, black Lock Nut: PBT, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Panel Gasket: Neoprene, black Operating Temperature: 0 to +70°C Lead-free Yes 407 Industrial USB Brad® Panel Mount PCB Receptacle Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Compliance with USB 2.0 specification ensures compatibility with standard USB cables 84729/84730 Bayonet Style Reference Information Packaging: Bag Mates With: Type A—84727 and 84732 Type B—84728 and 84732 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 Order No. 84729-0009 84730-0010 Description USB Type A USB Type B 408 Physical Receptacle Housing: PBT, black Lock Nut: Polyamide 6/6, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Gasket Seal: Neoprene, black Operating Temperature: 0 to +70°C Yes Features and Benefits • Standard USB shielded I/O system in a rugged, industrial sealed package • Fully shielded for EMI/RFI protection • IP67 and NEMA 6P rated cable assemblies are water and dust tight for functional integrity • Bayonet style latching provides audible and tactile confirmation of positive mating • Compliance with USB 2.0 specification 84729 Bayonet Style to 5-Circuit Pigtail Reference Information Packaging: Bag Mates With: 84727 and 84732 Designed In: Inches Flammability: UL 94V-0 Performance: USB 2.0 Length 0.15m (.49') Mechanical Lock Nut Destructive Torque: 2.71Nm (24 in. lb) or more Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Lead-free Industrial USB Brad® Type-A Panel Mount Receptacle Order No. 84729-0001 Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Electrical Voltage: 30V Current: 1.0A Contact Resistance: 30 milliohms max. Dielectric Withstanding Voltage: 750V AC Insulation Resistance: 1000 Megohms min. Mechanical Lock Nut Destructive Torque: 2.71Nm (24 in. lb) or more Mating Force: 35N (7.87 lb) max. Withdrawal Force: 10N (2.25 lb) min. Durability: 1000 mating cycles Physical Receptacle Housing: PBT, black Lock Nut: Polyamide 6/6, black Contact: Copper Alloy Plating: Contact Area—0.75μm (30μ") Gold Underplating—Nickel Gasket Seal: Neoprene, black Wire Gauge: 28 AWG Operating Temperature: 0 to +70°C Lead-free Yes www.molex.com Industrial USB Brad® Bayonet Style Tethered Dust Cap Features and Benefits • One sealing surface means less likelihood of failure • Attachable tether so cap never gets lost • Maintains IP67 and NEMA 6P ratings for functional integrity when connector is not mated • IP67 and NEMA 6P ratings ensure cable assemblies are water and dust tight for functional integrity 84700 Physical Dust Cap: PBT, black Tether: PE or PP, black Gasket Seal: Nitrile, black Screw: Brass, #8-32 Plating: Screw—Nickel Operating Temperature: -40 to +85°C Reference Information Packaging: Bag Use With: 84700, 84702, 84729, 84730 Designed In: Inches Order No. 84700-0003 www.molex.com Description Dust Cover Lead-free Yes 409 Cable Chemical Resistance Chart Cable Jacket Material Resistance To: PVC E G-E F P-G G-E E F-G F-G E F G-E G-E G-E P P-F P-F G-E F Oxidation Heat Oil Low Temperature Flexibility Weather, Sun Ozone Abrasion Electrical Properties Flame Nuclear Radiation Water Acid Alkali Gasoline Benzol, Tolulol (Aliphatic Hydrocarbons) Degreaser Solvents (Haslogenated Hydrocarbons) Alcohol (Halogenated Hydrocarbons) Weld Slag PUR E E O E E E E E E E G-E E E E E E E E TPE O O O O O E E E O P E E E E E E E E Rubber SJ- and SO F F P G F P E G P F G F-G F-G P P P G O P=Poor, F=Fair, G=Good, E=Excellent, O=Outstanding NOTE: These relative ratings are based on average performance. Special selective compounding of the jacket can improve the performance. Specifications and Wire Diameters American Wire Gauge (AWG) AWG Strands Nominal OD of Strand (mm) Approximate OD (mm) Circular MIL Area Weight LBS. per 1000 ft 10 10 10 12 12 12 12 14 14 14 16 16 16 16 16 18 18 18 18 18 20 20 20 20 20 22 22 22 24 24 24 24 26 26 26 28 28 30 30 105/30 49/27 37/26 165/34 65/30 19/25 7/20 105/34 41/30 19/27 105/36 65/34 26/30 19/29 7/24 65/36 41/34 19/30 16/30 7/26 41/36 26/34 19/32 10/30 7/28 26/36 19/34 7/30 41/40 19/36 10/34 7/32 19/38 10/36 7/34 19/40 7/36 19/42 7/38 .0100 .0142 .0159 .0063 .0100 .0179 .0320 .0063 .0100 .0142 .0050 .0063 .0100 .0113 .0201 .0050 .0063 .0100 .0100 .0159 .0050 .0063 .0080 .0100 .0126 .0050 .0063 .0100 .0031 .0050 .0063 .0080 .0040 .0050 .0063 .0031 .0050 .0025 .0040 .120 .116 .107 .095 .095 .089 .096 .086 .074 .069 .065 .063 .059 .054 .060 .051 .052 .048 .049 .048 .038 .040 .038 .038 .038 .033 .033 .030 .0245 .024 .024 .024 .019 .021 .019 .016 .015 .012 .012 10552 10445 9402 6549 6533 6088 7168 4173 4121 3829 2625 2584 2613 2426 2628 1625 1629 1608 1608 1770 1025 1033 1201 1005 1119 650 754 704 394 475 398 448 304 250 276 182 175 118 110 32.5 32.6 29 19.8 20.8 18.8 21.6 13 12.7 11.9 8.1 8 8 7.5 8.6 5 5 4.9 4.9 5.5 3.2 3.2 3.7 3.1 3.5 2 2.3 2.2 1.2 1.5 1.2 1.4 .92 .77 .85 .563 .539 .359 .34 410 Maximum Resistance OHMS per 1000 ft 1.15 1.21 1.26 1.58 1.85 1.92 1.45 2.49 2.94 3.05 3.99 4.02 4.59 4.82 3.7 6.4 6.37 6.22 6.60 6.54 10.02 10.05 9.76 11.8 10.4 15.94 15.9 16.7 25.59 25.4 26.09 23.3 40.1 41.48 42.6 67.7 68.2 87.3 108.00 www.molex.com Stranded Wire Cross-Reference mm2 to strand count mm2 to AWG Standard Cable Length Tolerances European Standards The system for flexible conductors (columns 3 and 4 below) centers around the maximum strand diameter and the conductor resistance. In view of this, some cables may have fewer strands and smaller diameter than listed below but still conform to BS 6360: 1981, VDE 0295 and IEC 228 by having the correct conductor resistance. Cross Section (mm2) Strand S BS 6360 Class 2 (mm2) Multi-Wire Strand (mm2) Fine Wire Strands BS 6360 Class 5 VDE 0295 (mm2) Extra-Fine Strand BS 6360 Class 6 VDE 0295 (mm2) Column 1 Column 2 Column 3 Column 4 7 x 0.25 7 x 0.27 7 x 0.30 7 x .037 7 x 0.43 7 x 0.52 19 x 0.41 19 x 0.52 19 x 0.64 49 x 0.51 14 x 0.16 19 x 0.16 12 x 0.21 16 x 0.21 24 x 0.21 32 x 0.21 30 x 0.26 50 x 0.26 56 x 0.31 84 x 0.31 80 x 0.31 18 x 0.10 32 x 0.10 42 x 0.10 21 x 0.16 28 x 0.16 42 x 0.16 56 x 0.16 84 x 0.16 140 x 0.16 224 x 0.16 192 x 0.21 321 x 0.21 0.05 0.08 0.14 0.25 0.34 0.38 0.5 0.75 1.0 1.5 2.5 4 6 10 7 x 0.30 7 x 0.37 7 x 0.43 7 x 0.52 7 x 0.67 7 x 1.05 7 x 1.05 7 x 1.35 Cable Cross Reference—AWG to mm2 AWG 30 28 26 24 22 mm2 0.05 0.08 0.14 0.25 0.34 AWG 21 20 18 17 mm2 0.38 0.50 0.75 1.0 AWG 16 14 12 10 8 mm2 1.5 2.5 4 6 10 Standard Cable Length Tolerances Length of Assemblies (Feet) > 1' 1' - 3' 3' - 6' 6' - 12' 12' - 24' 24' - 48' 48' - 100' over 100' Tolerance (Inches) .75" 1.75" 2.19" 3.50" 6.50" 12.50" 24.50" +2% of finished length Length of Cable Assemblies (Meters) >.3m .3m - .9m .9m - 1.8m 1.8m - 3.7m 3.7m - 7.3m 7.3m - 14.6m 14.6m - 30.5m Over 30m Tolerance (CM) 1.91cm 4.45cm 5.56cm 8.89cm 16.51cm 31.75cm 62.23cm +2% of finished length Note: Higher tolerance cable assemblies can be specified at additional cost www.molex.com 411 Approval Codes Section 4. Identification by numerical marking of the terminals and Applicable Protection Standards The terminal for a protective conductor, if it exists, shall be marked according to IEC publication 445. Standards as defined in the following section may apply to products or components found within this catalog. The user should always use the original standards and documents for interpretation. It is the responsibility of the user to determine the suitability of use for the products represented in this catalog. 4.1. Unpolarized proximity switches for direct current or alternating current ANSI/(NFPA) T3.5.29 R1-2007 American National Standards Institute generally defines the geometry and connection scheme of the “mini” type connectors used in fluid power (valve) applications. Automotive standard conductor colors, which are widely used on sensors, is the basis for this specification. The Mini-Change® type of connectors have their pins and conductor sizes defined for them for the 3 and 5 pin versions. ASTM American Society of Testing and Materials, a standards organization which suggests test methods, definitions and practices. AWM AWM cable is intended for the internal wiring factory-assembled, listed appliances such as computers, business machines, ranges, washers, dryers, radios, etc… In the past AWM cable was incorrectly used to wire buildings; this was never its intended use. In some cases AWM cable may be used for external connection. In these situations, the user should be aware that the AWM cable temperatures and voltage ratings may differ from the NEC ratings. CENELEC EN 50 044 Section 1. Scope This specification identifies connections for inductive proximity switches. It defines the conductor colors used on 2, 3 and 4 wire proximity switches. It also defines the numerical marking of the terminals, whether quick disconnect, or not. Section 2. Execution of Proximity Switches The proximity switches are distinguished by their execution: Proximity switches with integral connecting leads: the connection is identified by the color of the conductor. Proximity switches with connecting terminals for connection: the terminals are identified by numerical marking. Section 3. Identification by color of the conductors A protective conductor, if it exists, shall be identified according to IEC publication 446, i.e. green/yellow. 3.1 Unpolarized proximity switches for direct current or alternating current The proximity switch is connected in series with the load: Unpolarized proximity switches, with two conductors, for direct current or alternating current, may have conductors of any color except green/yellow. 3.2 Polarized proximity switches for direct current supply 3.2.1. Proximity switches with two conductors The proximity switch is connected in series with the load: The conductor for the plus (+) pole shall be BROWN, The conductor for the minus (-) pole shall be BLUE. 3.2.2. Proximity switches with three or four conductors The conductors shall be identified as follows: Conductors for the supply voltage: BROWN for plus (+) pole, BLUE for the minus (-) pole Conductors for the load output: The output conductor for three conductor devices shall be BLACK, whatever the function. The output conductor for four conductor devices shall be: BLACK for make operation, WHITE for break operation. The proximity switch is connected in series with the load. For unpolarized proximity switches with two terminals, for direct current or alternating current, the terminals shall be marked as follows: 3 and 4 for make operation, 1 and 2 for break operation 4.2 Polarized proximity switches for direct current supply 4.2.1. Proximity switches with two terminals The proximity switch is connected in series with the load. The terminal for the plus (+) pole shall be marked 1, the terminal for the minus (-) pole shall be marked: 4 for make operation 2 for break operation 4.2.2. Proximity switch with three or four terminals The terminals shall be marked as follows: Terminals for supply voltage: 1 for the plus (+) pole, 3 for the minus (-) pole Terminals for the load output 4 for make operation 2 for break operation CE The CE mark cannot and must not be applied to electronic components of which cables, cordsets and connectors are a part. The latest rules for CE marking in accordance with the low-voltage Directive (73/23/EEC-July 1997) state that electronic components are exempted from the scope of application of the Low-voltage directive. Instead manufacturers of equipment must comply with the appropriate EC directives applicable to the machine and electrical subsystems as a whole for CE compliance. CSA Government run laboratory that tests products to ensure conformity to a set of standard tests as defined by this body. Similar to UL standards in the US. DIN 43560 Defines the mechanical geometry and other characteristics of the rectangular style of connectors most frequently found on hydraulic and pneumatic valves in the fluid power industry. FT 1 Vertical Flame Test per CSA C22.2 No 0.3-92 Para 4.11.1 A finished cable shall not propagate a flame or continue to burn for more than (1) minute after five (5) fifteen (1) second applications of the flame. There is an interval of fifteen (15) seconds between the flame applications. The flame test shall be performed in accordance with Para 4.11.1 of the CSA Standard C22.2 No 0.3. in addition, if more than 25% of the indicator flag is burned, the test cable fails. FT 4 Vertical Flame Test - Cables in Cable Trays per CSA C22.2 No 0.3-92 Para 4.11.1 Similar to the UL 1581 Vertical Flame Test, but is more severe. The FT 4 Test has its burner mounted at 20 degrees from the horizontal with the burner post facing up. The UL-1581 Vertical Tray has its burner at 0 degrees from the horizontal. The FT 4 samples must be larger than the 13mm (0.512") in diameter. If not, then the cable samples are grouped in units of at least (3) to obtain a grouped overall diameter of 13mm. The UL-1581 Vertical Tray does not distinguish on cable size. The FT 4 has a maximum char height of 1.5m (59") measure from the lower edge of the burner face. The UL-1581 has a flame height allowable up to approximately 78" measured from the burner. FT 6 Horizontal Flame and Smoke Test per CSA C22.2 No 0.3-92 Appendix B Cables passing the FT 6 Horizontal Flame and Smoke Test are designated FT 6 in the column where the trade number appears. This test is in accordance with ANSI/NFPA Standard 262-1985 (UL-910). The maximum flame spread shall be 1.50 meters (4.92 feet). The smoke density shall be 0.5 at peak optical density and 0.15 at maximum average optical density. 412 www.molex.com IEC Protection Classes (See chart on page XXX) NEMA 3 Enclosures are intended for outdoor use primarily to provide a degree of protection against windblown dust, rain, sleet and external ice formation. IP 40 Protection against solid bodies larger than 1mm. No liquid protection defined. IP 65 Dust tight. Protection against water spray from all directions at 43 PSI through a 12mm nozzle. IP 67 Dust tight. Protection against the effects of immersion in water for 30 minutes at a depth of 1 meter. IP 68 Dust tight. Protection against the effects of indefinite immersion in water at a pressure specified by the manufacturer. The manufacturer’s specifications must be known if a valid comparison is to be made. IP 69K Dust tight. Protection against high-pressure (8-10MPa) and high-temperature (80°C) water spray (wash down). National Electrical Code Although the NEC covers wire and cable installed in factories, office buildings, etc as well all cable which pass through any floor, wall ceiling or which travel in ducts, plenums and other air handling spaces, each individual municipality, city, county or state can decide whether or not they wish to adopt the NEC as governing law. NEMA 4 Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against windblown dust, rain, sleet, splashing water, hosedown and external ice formation. NEMA 6 Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against the entry of water during occasional temporary submersion at a limited depth. NEMA 6P Enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against the entry of water during prolonged submersion at a limited depth. UL and UR Designated Underwriters Laboratories “UL Listed” and “UL Recognized,” respectively. UL is a nationally recognized laboratory that tests many products to meet safety standards that are defined in their own and other industry specifications. NFPA (National Fire Protection Association) VDE 0100 Defines the minimum creepage distances of the equipment to prevent hazardous electrical current and voltage for persons and objects. Isolation Class C includes the equipment mainly designed for industrial and agricultural applications in warehouses without heating, in workshops or machine tools. NEMA (National Electrical Manufacturers Association) Defines the degree of protection in the actual test specifications. VW-1 A flammability rating established by Underwriters Laboratories for wires and cables that pass a specially designed vertical flame test. NEMA 1 Enclosures are intended for use primarily to provide a degree of protection against limited amounts of falling dirt. Pin Numbering Conventions There are two conventions that determine which PIN numbers are located with respect to the keyway. These are CENELEC EN 50 044 and SAE-J-1738A. In almost every case, except for 4-pole Mini-Change® connections, these two conventions agree with one another. This affects DeviceNet™ installations where the 4-pole Mini-Change connector is used to bring auxiliary power to I/O modules and other devices. Cenelec En 50 44 SAE-J-1738A Female 2 1 www.molex.com Male 4 3 4 3 Female 2 1 4 3 Male 1 2 4 1 2 3 413 Approval Codes and Applicable Protection Standards IP Ratings Table—Definition Code Letter (International Protection) First Index Figure (Foreign Bodies Protection) Second Index Figure (Water Protection) IP 6 5 INDEX FIGURE DEGREE OF PROTECTION INDEX FIGURE DEGREE OF PROTECTION 0 No Protection No Protection against accidental contact, no protection against foreign bodies 0 No protection No Protection against water 1 Protection against large foreign bodies Protection against contact with any large area by hand and against large solid bodies with Ø>50mm 1 Drip-Proof Protection against vertical water drips 2 Protection against medium sized foreign bodies Protection against contact with the fingers, protection against small foreign solid bodies with Øv>12mm 2 Drip-Proof Protection against water drips (up to a 15° angle) 3 Protection against small solid foreign bodies Protection against tools wires, or similar objects with Ø>2.5mm. Protection against small foreign solid bodies with Ø>2.5mm 3 Spray-proof Protection against water drips (up to a 60° angle) 4 Protection against grainshaped foreign bodies As 3 however 0>1mm 4 Spray-proof 5 Protection against deposits of dust Full protection against contact. Protection against interior equipment damage due to dust deposits 5 Hose-proof Protection against splashed water (out of a nozzle) from all directions 6 Protection against ingress of dust Total protection against contact. Protection against penetration of dust 6 Protected against flooding Protection against temporary flooding 7 Protected against immersion Protected against temporary immersion 8 Water-tight Protected against water pressure Protection against high-pressure and high-temperature water Protection against high-pressure and high-temperature wash down 9K Protection against splashed water from all directions Ø=diameter of foreign body 414 www.molex.com Glossary 10Base-T (as a transmission medium) A network Appliance Wiring Material (AWM) A UL designation running at 10 Mbps, using baseband technology and twisted covering insulated wire and cable for internal wiring of pair cabling. appliances and equipment. Binder A spirally served tape or thread used for holding assembled cable components in place awaiting subsequent manufacturing operations. 10Base-T (as a wiring sequence) A variation of 568A wiring, omitting the two wire pairs used for voice transmission. Bit A single character of a language having just two characters, as either of the binary digits 0 or 1. 100Base-F A network running at 100 Mbps, using baseband technology and fiber-optic cabling. 100Base-T A network running at 100 Mbps, using baseband technology and twisted pair cabling. Application Layer The software portion of a bus which determines the system’s attributes. For DeviceNet™, defines how identifiers are assigned (controlling priorities) and how a CAN data field is used to specify services, move data and determine that data’s meaning. Arbitration (mechanism) Resolves potential network conflicts between nodes without loss of data or bandwidth. For DeviceNet™, a bit wise, non-destructive arbitration method is used. 110 Punchdown Block A standard Insulation Displacement Connection (IDC) used to field terminate cable Armored Cable A cable provided with a wrapping of metal to a receptacle. for mechanical protection. 802.3 The upper level IEEE working group responsible for ASI Actuator Sensor Interface. the standards associated with Ethernet and other CSMA/CD networks. ASIC Application-Specific Integrated Circuit — A semiconductor designed to perform a particular function by 1000Base-T A network running at 1000 Mbps, using defining the interconnection of a set of basic building blocks baseband technology and twisted pair cabling. drawn from a library provided by the circuit manufacturer. A Abrasion Resistance Ability of wire, cable or material to resist surface wear. AC (Alternating Current) Current in which the chargeflow periodically reverses and is represented by I = I0 cos(2ƒ + Ø). Where, I is the current, I0 is the amplitude, ƒ the frequency, Ø the phase angle. Assembly Object Differing application objects grouped into a single attribute which can be moved with a single message. ASTM Abbreviation for the American Society for Testing and Materials, a non-profit industry-wide organization which publishes standards, methods of tests, recommended practices, definitions and other related material. Bit Bus A bus architecture that communicates the minimum amount of information possible through a bus. Does not accommodate diagnostics. Braid A fibrous or metallic group of filaments interwoven in cylindrical form to form a covering over one or more wires. Breakdown (Puncture) A disruptive discharge through insulation. Breakdown Voltage The voltage at which the insulation between two conductors breaks down. Bus A parallel circuit that connects the major components of an architecture, allowing the transfer of electric impulses from one connected component to any other. Byte A sequence of 8 bits (enough to represent one character of alphanumeric data) processed as a single unit of information. C Cable A stranded conductor with or without insulation and other coverings (single-conductor cable), or a combination of conductors (multiple-conductor cable). Attenuation Amplitude dissipation of an electrical signal as Cable Filler The material used in multiple-conductor cables it travels over distance, expressed in decibels. to occupy the interstices formed by the assembly of the Active or Intelligent Device Devices that can be insulated conductors, thus forming a cable core. connected as nodes, with unique MAC IDs, to a DeviceNet™ Auto-Negotiate (Auto-Sense) Part of the 802.3u system. These devices can provide diagnostics including specification which details how devices at either end of a Cable Sheath The protective covering applied to cables. troubleshooting. link advertise to the other their connection mode (speed and duplex that can be supported). Should both devices be Cabling Twisting together two or more insulated conductors Ambient Temperature The temperature of a medium equipped with Auto-Negotiate (vendor optional), they will by machine to form a cable. In fiber optics, a method by (gas or liquid) surrounding an object. select the highest common protocol for communication. Also which a group or bundle of fibers is mechanically assembled. American Wire Gauge (AWG) The standard system used referred to as Auto-Sense. CAN Controller Area Network — An ASIC used by for designating wire diameter. The lower the AWG number, Autobaud Feature on DeviceNet™ active devices that sets DeviceNet™ and Smart Distributed Systems. the larger the diameter. Also called the Brown and Sharpe their data rate to the correct value when connected to an (B & S ) wire gauge. Capacitance Storage of electrically separated charges existing network. between two plates (or wires). Unbalance, in the case of a Ampere (A) The unit of current. One ampere is the current AWG American Wire Gauge — A standard used to define data wire pair, results in the transfer of unwanted signals. flowing through one ohm of resistance at one volt potential. the physical size of a conductor determined by its circular Capacitance (C) The ability of dielectric material between Analog Representation of data by continuously variable mil area (1 mil = .001). conductors to store electricity when a difference of potential quantities. AWM see Appliance Wiring Material. exists between the conductors. The unit of measure is the Anneal To soften and relive strains in any solid material, farad, which is the capacitance value that will store a charge such as metal or glass, by heating to just below its melting of one coulomb when a one-volt potential difference exists B point and then slowly cooling it. Annealing generally lowers between the conductors. In AC, one farad is the capacitance the tensile strength of the material, while improving its flex value which will permit one ampere of current when the Baseband A communication network that transmits data life and flexibility. voltage across the capacitor charges at a rate of one volt over a single carrier frequency. per second. ANSI American National Standards Institute. Baud A data transmission measurement for modems. Category 5/5E/6 A TIA/EIA rating system that describes the physical properties of the communication channel in Baud Rate Measurement of data transfer speed relation to its performance at specific communication speeds. (1 baud = 1 bit per second). www.molex.com 415 CENELEC European standards agency; European Committee Crimp Termination Connection in which a metal sleeve is for Electrotechnical Norms. secured to conductor by mechanically crimping the sleeve with pliers, presses, or automated crimping machines. Change-of-State Type of messaging where the device produces data only when there is a change. Cross-linked Inter-molecular bonds between long chain thermoplastic polymers created by means of chemical or CL2 Designation of cable which meets the vertical tray electron bombardment. The properties of the resulting flame test for class 2 systems. thermo-setting materials are usually improved. Coaxial Cable A cylindrical transmission line comprised CSA Abbreviation for Canadian Standards Association, a of a conductor centered inside a metallic tube or shield, non-profit independent organization which operates a listing separated by a dielectric material, and usually covered by service for electrical and electronic materials and equipment. an insulating jacket. The Canadian counterpart of the Underwriters Laboratories. Collision Domain The group of nodes that are attached to CSMA/CD Carrier Sense Multiple Access/Collision Detect the network in such a way that only one of those nodes can — The media access method used in Ethernet architectures. be transmitting at any one time. Nodes connected together All network nodes are able to detect the presence of a signal using repeater hubs usually belong to a single collision on the channel (Carrier Sense). Once the network is clear, domain, while those attached by a switching hub are all nodes with something to transmit vie equally for access generally isolated from the collision domain. to the channel (Multiple Access). If a node detects another Color Code A color system for wire or circuit identification signal during its transmission, the signals collide, both nodes back-off and retry at a random amount of time later by use of solid colors, tracers, braids, surface printing etc. (Collision Detect). Complementary Output A solid state sensor with one N.O. and N.C. output similar to a mechanical SPDT or DPST CSPE-Chlorosulfonated Polyethylene A rubbery polymer used for insulations and jackets. Manufactured by contact. E. I. DuPont under the trade name of Hypalon. Composite Cable A cable consisting of two or more types Current (I) The rate of transfer of electricity. Practical unit or sizes of wire. is the ampere which represents the transfer of one coulomb Compound An insulating or jacketing material made by per second. In a simple circuit, current (I) produced by a mixing two or more ingredients. cell or electromotive force (E) when there is an external Conductivity The ability of a material to allow electrons to resistance (R) and internal resistance (r) is I = E / (R + r). flow, measured by the current per unit voltage applied. It is Current Carrying Capacity The maximum current an the reciprocal of resistivisty. insulated conductor can safely carry without exceeding its Conductor A wire (or combination of wires not insulated from one another) suitable for carrying electric current. Conduit A tube or trough in which insulated wires and cables are run. insulation and jacket temperature limitations. Cut-Through Resistance The ability of material to withstand mechanical pressure, usually a sharp edge or small radius, without separation. Cyclic Option The device set-up to report its data on a Connector A device used to provide rapid connect/ disconnect service for electrical cable and wire terminations. regular basis, consistent with the rate of change it can detect. Contact The part of a connector which actually carries the electrical current, and are touched together or separated to D control the flow. Control Cable A multiconductor cable made for operation in control of signal circuits. Dielectric An insulating medium which intervenes between two conductors and permits electrostatic attraction and repulsion to take place across it. Dielectric Strength The voltage which an insulation can withstand before breakdown occurs. Usually expressed as a voltage gradient (such as volts per mil). Drain Wire In a cable, the uninsulated wire laid over the component or components and used as a ground connection. Drop Cable Cable that exits a trunk cable and runs to a control. E E Symbol for voltage. Usually used to represent direct voltage or the effective (Root-mean-square) value of an alternating voltage. Earth British terminology for zero-reference ground. EDS (Electronic Data Sheet) An electronic version of a device’s configurable parameters and public interfaces to the correct parameters. EIA Electronic Industries Association (formerly RMA or RETMA). Elastomer A rubber or rubber-like material which will stretch repeatedly to 200 percent or more and return rapidly and with force to its approximate original shape. EPDM Ethylene-propylene-diene monomer rubber. A material with good electrical insulating properties. EPR Ethylene-propylene copolymer rubber. A material with good electrical insulating properties. Ethernet/IP A networking protocol which uses Ethernet for the physical and media access layer, and incorporates the CIP (Controller Information Protocol) from DeviceNet™ as the application layer. Explicit Messages Provide a multi-purpose pt-pt commission path between two devices. These messages are typically used for low-priority identifiers and contain the specific meaning of the message right in the data field. This usually means the service to be performed, as well as the specific object attribute address, is imbedded herein. Daisy Chain A bus wiring scheme in which, for example, device A is wired to device B, device B is wired to device C, Extruded Cable Cable with conductors which are uniformly insulated and formed by applying a homogeneous insulation Copolymer A compound resulting from the polymerization etc. All devices may receive identical signals or, in contrast to a simple bus, each device in the chain may modify one or material in a continuous extrusion process. of two different monomers. more signals before passing them down the line. Cord A small, flexible insulated cable. DC-Direct Current An electric current which flows in only F Cordset Portable cord fitted with a wiring device at one or one direction. both ends. Fast Ethernet An Ethernet network operating at Device Object A DeviceNet product will have a single 100 Mbps. CRC Cyclic Redundancy Code — An error correction code instance of a DeviceNet object. The instance will have the that is recorded in each sector of a magnetic disk and used following attributes node, address (MAC ID), baud rate, bus- FEP Fluorinated ethylene-propylene. A thermo-plastic to catch errors in data. off action, bus-off center, allocation choice and MAC ID. material with good electrical insulating properties and chemical and heat resistance. Creepage The conduction of electricity across the surface Device Profile Fully defines the device as viewed from the of a dielectric. network. DeviceNet specifications contain such profiles. Fiber-Optic Cable A transmission medium using a central glass fiber which transmits digital signals, generated from a Creepage Surface An insulating surface which provides Diagnostics Relaying of information regarding the various laser or LED, expressed as light pulses. physical separation as a form of insulation between two states or conditions of certain controls back to the PLC or PC. electrical conductors of different potential. 416 www.molex.com Fillers Non-conducting components cabled with the insulated conductors or optical fibers to impart roundness, flexibility, tensile strength, or a combination of all three, to the cable. Fine Stranded Wire Stranded wire with component strands of 36 AWG or smaller. I I/O Input/Output I/O Messages Apply to time-critical, control-oriented data. They provide a dedicated, special purpose commission path between producers and consumers of data on a network. Flexible That quality of cable or cable component which allows for bending under the influence of outside force, as Identity Object Typically, a single instance for each opposed to limpness which is bending due to the cable’s own DeviceNet product. Attributes will be vendor ID, device weight. type, product code, revision, status, S/N, product name and statistics. FR-1 A flammability rating established by Underwriter’s Laboratories for wires and cables that pass a specially IEC European Standardization agency; International designed vertical flame test. This designation has been Electrotechnical Commission. replaced by VW-1. IEC International Electro-technical Commission. FT1 A vertical flammability rating for wires and cable IEEE Abbreviation for Institute of Electrical and Electronics developed by CSA. Engineers. FT4 A vertical flammability rating for wires and cable Impedance The apparent resistance in an electrical circuit developed by CSA that is more sever than FT1. to the flow of an alternating current, similar to the actual Full-Duplex Media Supports both transmission and electrical resistance to a direct current, keeping the ratio of reception of a signal at the same time. These nodes electromotive force to the current. effectively double their available bandwidth. Impedance (Z) The total opposition that a circuit offers to the flow of alternating current of any other varying current G at a particular frequency. It is a combination of resistance R and reactance X, measured in ohms. Gauge A term used to denote the physical size of a wire. Inductance (L) A property of a conductor or circuit which Ground An electrical connection to the earth, generally resists a charge in current. It causes current changes to lag through a ground rod. Also a common return to a point of voltage changes and is measured in henrys. zero potential, such as the metal chassis in radio equipment. Inductive Proximity Sensor A sensing device that is Ground Loop A completed circuit between shielded pairs of actuated by a metal object. a multiple pair created by random contact between shields. Input A signal (or power) which is applied to a piece of An undesirable circuit condition in which interference is created by ground currents when grounds are connected at electrical apparatus or the terminals on the apparatus to which a signal or power is applied. more than one point. Ground Potential The potential of the earth. A circuit, terminal, or chassis is said to be a ground potential when it is used as a reference point for other potentials in the system. H Hertz (Hz) The unit of frequency, one cycle per second. Insulation A material having good dielectric properties which is used to separate close electrical components, such as cable conductors and circuit components. Interoperability The ability of two or more differing systems or controls to communicate. IP Internet Protocol — The Network Layer, 24-bit addressing scheme used by most Ethernet networks IR Drop The designation of a voltage drop in terms of Hi-Pot A test designed to determine the highest voltage that can be applied to a conductor without breaking through current and resistance. the insulation. Irradiation In insulation, the exposure of the material to Horizontal Cross-Connect A cabling system that extends high energy emissions for the purpose of favorably altering the molecular structure. from communications equipment to the work area outlet. ISO International Standards Organization. Hub The focal point in a messaging handling service, a number of local computers might exchange messages solely with a hub (or focal point) computer. Would be responsible J for exchanging messages with other hubs and non-local computers. Jacket Pertaining to wire and cable, the outer protective covering, may also provide additional insulation. Hygroscopic Capable of absorbing moisture from the air. Hypalon A DuPont trade name for synthetic rubber (chlorosulfonated Polyethylene) used as insulating and jacketing material for wire and cable. www.molex.com L Leakage The placement or routing of wiring and component leads in an electrical circuit. LED Light emitting diode used to indicate device status. Limpness The ability of a cable to lay flat or conform to a surface as with microphone cables (also see flexibility). Line Voltage The value of the potential existing on a supply or power line. Litz Wire Fine stranded cable or wire. Load A device that consumes power from a source and uses that power to perform a function. Longitudinal Wrap Tape applied longitudinally with the axis of the core being covered. M MAC ID Assigned as the address of nodes on a DeviceNet network. DeviceNet uses a device address inside the CAN identifier field and it represents a mechanism for detecting duplicated addressed devices. Master/Slave Stand-alone authorization to transmit belongs exclusively to one station (master), while other stations (slaves) transmit only upon request. MCM One thousand circular mils. Media Access Control Layer two of the OSI model defines the mechanisms used to determine access to the communication channel. Message A packet of information that is delivered to and from a control comprised of bits and/or bytes. Message Router Object An element of a component that passes explicit messages to other objects. Microfarad One-millionths of a farad (?f or mfd are common abbreviations). Micron millionth of a meter = 10–6 m Mil A unit used in measuring diameter of a wire or thickness of insulation over a conductor. One-one thousandth of an inch (.001"). Moisture Resistance The ability of a materiel to resist absorbing moisture from the air or when immersed in water. Molded Plug A connector molded on either end of a cord or cable. MTW Thermoplastic insulated machine tool wire. 600V rating. Multiplex A technique for putting two or more signals into a single channel. Mutual Capacitance Capacitance between two conductors when all other conductors are connected together. Mylar DuPont trademark for polyester film. 417 Open Style Connector Approved connector style for DeviceNet where low-cost in panel connection to devices is required. It allows for the simple daisy-chaining of multiple NAMUR Sensor A 2-wire, analog DC sensor which requires a remote amplifier for operation (Normenausschuss devices. Arbeitskreis Mess und Regeltechnik). Open Systems Interconnect (OSI) Model The International Standards Organization definition of the NEC (National Electric Code) A set of regulations 7 communication layers that must be supported in a device governing construction and installation of electrical wiring for it to share network services with similar and dissimilar and apparatus in the United States, established by the devices. American National Board of Fire Underwriters. N NEMA National Electrical Manufacturers Association. Neoprene A synthetic rubber with good resistance to oil, chemical, and flame, Also called polychloroprene. Network A system of computers and other devices interconnected by telephone wires or other means in order to share information. NEXT Near End Cross Talk — The level of unwanted signal transferred from the transmitting wires to the receiving wires measured on the transmitting end. The specification is in decibels and refers to the maximum amount of signal that will be ignored, meaning the higher the decibel rating the better the specification. The same specification measured on the receiving end is referred to as Far End Cross Talk (FEXT). Output The useful power or signal delivered by a circuit or device. Ozone Extremely reactive form of oxygen, normally occurring around electrical discharges and present in the atmosphere in small but active quantities. In sufficient concentrations it can break down certain rubber insulations under tension (such as a bent cable). P Parameter Object Used in devices with configurable parameters. One instance would be presented for each configurable parameter. The parameter object provides a standard way for a configuration tool to access all of the parameters; including values, ranges, text strings and limits. NFPA Abbreviation for National Fire Protection Association. Administrative Sponsor for the National Electrical Code (ANSI PBT Polybutylene terephthalate. A long fiber-reinforced Standards Committee (CI). thermoplastic with outstanding chemical resistance and dimensional stability properties. Nodes Used to describe a single control or address and its supporting components. PE (Cellular) Expanded or foam polyethylene. Noise In a cable or circuit, any extraneous signal which tends to interfere with the signal normally present in or passing through the system. NPN Output Transistor output that switches the common or negative voltage to the load (current sinking). Load connected between output and positive supply. Nylon An abrasion-resistant thermoplastic with good chemical resistance, also know as PA. O Object DeviceNet node that is modeled via software as a collection of objects. Objects provide an abstract replication of a particular component within a product. Peer-to-Peer One control communicated directly with another control. Physical Layer Layer consisting of sensors, actuators, cables and other control devices. Picofarad One-millionth of one-millionth of a farad. A micro-microfarad or picofarad (abbreviation pf). Plastic High polymeric substances, including both natural and synthetic products, but excluding the rubbers, that are capable of flowing under heat and pressure. Plasticizer A chemical agent added to plastics to make them softer and more pliable. PLC Programmable Logic Controller. Polyolefin Any of the polymers and complymers of the ethylene family of hydrocarbons. Polyproprylene A thermoplastic similar to polyethylen but stiffer and having higher softening point (temperature); excellent electrical properties. Polyurethane (PUR) Broad class of polymers noted for good abrasion and solvent resistance. Can be in solid or cellular form. Polyvinyl Chloride (PVC) A general purpose thermoplastic widely used for wire and cable insulations and jackets. Potting The sealing of a cable termination or other component with a liquid which thermosets into an elastomer. Power The amount of work per unit of time. Usually expressed in watts and equal to l2R. PROFIBUS DP A polling PROFIBUS network, whereby the assigned master requests the status of each node. PROFIBUS FMS A PROFIBUS network which supports both peer-to-peer and master-to-master messaging format. PROFIBUS PA A PROFIBUS network that provides both data and power over the same two wires in accordance with IEC 1158-2. Typically used in intrinsically safe applications. Protocol Language and logic utilized in software to address a control for communications between two devices or processes. Proximity Switch A sensing device that detects the presence of an object without physical contact. PVC Polyvinyl Chloride. A general purpose thermoplastic widely used in wire/cable jacketing. R Reactance (X) A measure of the combined effects of capacitance and inductance on an alternating current. The amount of such opposition varies with the frequency of the current. The reactance of a capacitor decreases with an increase in frequency; the opposite occurs with an inductor. Real Time The immediate performance of an activity/ command. Resistance (R) A measure of the difficulty in moving Plug The part of the two mating halves of a connector which electrical current through a medium when voltage is applied. is movable when not fastened to the other mating half. It is measured in ohms. PNP Output Transistor output that switches the positive Response Time Time necessary to receive a response or voltage to the load (current sourcing). Load connected trigger an activity from PLC to the control. Ohm The electrical unit of resistance. The value of between output and common. resistance through which a potential difference of one volt Retractile Chord A cord having specially treated insulation Polybutadiene A type of synthetic rubber often blended will maintain a current of one ampere. or jacket so that it will retract like a spring. Retractability with other synthetic rubbers to improve their properties. may be added to all or part of a cord’s length. Ohms Law E = U x R. Voltage (E) is directly proportional Polyester Polyethylene terephthalate, used extensively as to the product of current (I) and resistance (R) of circuit. RJ-11 A 4- or 6-pin modular connector used with twisted a moisture resistant cable core wrap. pair cable primarily in telephony applications, but also Open Architecture/Network A protocol that is available Polyethylene (PE) A thermoplastic material having applicable in some datacom applications. to and open to the public without purchase of a licensing excellent electrical properties. agreement. RJ-45 An 8-pin modular connector used with twisted pair Polymer A material of high molecular weight formed by cable in datacom or datacom/telephony applications the chemical union of monomers. Object Model Provides a template for organizing and implementing attributes, services and behaviors of components of DeviceNet products. 418 www.molex.com Silicone General Electric trademark for a materiel T made from silicone and oxygen. Can be in thermosetting elastomer or liquid form. The thermosetting elastomer form Teflon DuPont Company trade name for fluorocarbon is noted for high heat resistance. resins. FEB, PFA and TFE are typical materials. Round Media Two twisted pair wires (24V DC power and SJ Junior hard service, rubber insulated pendant or signal) plus drain in one cable per DeviceNet™ standards. Tefzel DuPont trade name for a fluorocarbon material portable cord. Same construction as type S, but 300V. Jacket typically used as a wire wrap insulation. Rubber (Wire Insulation) A general term used to thickness differs. describe wire insulations made of thermosetting elastomers, Temperature Rating The maximum temperature at which such as natural or synthetic rubbers, neoprene, hypalon, buy SJO Same as SJ, but Neoprene, oil-resistant compound an insulating material may be used in continuous operation outer jacket. Can also be made “water-resistant.” 300V, rubber, and others. without loss of its basic properties. 60°C. TEW Canadian Standard Association type appliance wires. SJT Junior hard service thermoplastic or rubber insulate S Solid or stranded single conductor, plastic-insulated. 600V conductors with overall plastic jacket. 300V, 60°C. 105°C TFE Teflon® (tetrafluoroethylene). S Heavy duty, rubber-insulated portable cord. Stranded SJTO Same as SJT but oil-resistant plastic outer jacket. Thermal Rating The temperature range in which copper conductors with separator and individual rubber a material will perform its function without undue insulation. Two or more color coded conductors cabled with 60°C. degradation. filler, wrapped with separator and rubber jacketed overall. Smart Sensors Sensors that have an ASIC embedded 600V. directly in/on the control. Thermoplastic A material which will soften, flow, or distort Rope Lay Conductor A conductor composed of a central core surrounded by one or more layers of helically laid groups of wires. SAB Sensor/Actuator Bus — Integration of several sensors SO Hard service cord, same construction as type S except and actuators on one cable. oil-resistant rubber jacket. 600V, 60 to 90°C. SAE Society of Automotive Engineers. Solid Conductor A conductor consisting of a single wire. SBR A copolymer of styrene and butadiene. Also GR-S or Buna-S. Most commonly used type of synthetic rubber. Solid State Pertains to circuits and components using semiconductors without moving parts. Example transistors, diodes, SCR, etc. Sealed Style of Connector Molded quick-connect/ disconnect style of connectors approved for DeviceNet™ installations which allow network devices to be simply added or replaced. Used when devices are exposed to a factory environment and reduced installation time and elimination of miss-wirings are critically important considerations. SOOW Same as SOW but with oil-resistant rubber conductor insulation and suitable for outdoor use. SOW Rubber-jacketed portable cord with oil- and waterresistant outer jacket. Self Extinguishing The characteristic of a material whose flame is extinguished after the igniting flame is removed. ST Hard service cord, jacketed, same as Type S except all plastic construction 600V, 60 to 105°C. Semi-Rigid A cable containing a flexible inner core and a relatively inflexible sheathing. Star Topology A communication network based upon individual nodes connected to a central hub device that receives and directs all transmissions. (See Topology). Separator A layer of insulating material which is placed between a conductor and its dielectric, between a cable jacket and the components it covers, or between various components of a multiple-conductor cable. STOOW Same as ST but with oil and water resistant, outdoor rated thermoplastic outer jacket and insulation. 600V. appreciably when subjected to heat and pressure. Thermoset A material which hardens or sets when heat is applied, and which, once set, cannot be resoftened by heating. The application of heat is called “curing.” THHN 90°C 600V nylon jacketed building wire. THW Thermoplastic vinyl insulated building wire. Flame retardant, moisture and heat resistant. 75°C. Dry and wet locations. THWN Same as THW but with nylon jacket over. 75°C. TIA 568A/B Standard 8-pin wiring sequences which defines the position of the individual transmit and receive pairs and the color code used for each wire. TIA/EIA Telecommunications Industry Association/ Electronic Industry Association — A standards organization which sets guidelines for structured cabling systems used in commercial premises. Tinsel A type of electrical conductor comprised of a number of tiny threads, each thread having a fine, flat ribbon of copper or other metal closely spiraled about it. Used for small size cables requiring limpness and extra-long flex life. Serve A filament or group of filaments such as fibers or wires, wound around a central core. STP Shielded Twisted Pair — a wire used in certain SAB applications. Sheath The outer covering or jacket of a multiconductor cable. Stranded Conductor A conductor composed of groups of wires twisted together. Shield In cables, a metallic layer placed around a conductor or group of conductors to prevent electrostatic or electromagnetic interference between the enclosed wires and external fields. SV Vacuum cleaner cord, two or three conductor, rubber insulated. Overall rubber jacket. For light duty in damp locations. 300V, 60°C. SVO Same as SV except Neoprene jacket 300V, 60°C. Transceiver The component in the node that is responsible for the interface to the network. Shield A metallic layer applied over a group of wires to prevent interference between the enclosed wires and external fields or noise. SVT Same as SV except all plastic construction. With or without third conductor for grounding purposes only. 300V, 60 to 90°C. Trunk Cable Also known as Bus Cable, it is the main or power and communications cable. Shield Percentage The physical area of a circuit or cable actually covered by shielding material expressed as a percentage. SVTO Same as SVT except with oil-resistant jacket. 60°C. TW Thermoplastic vinyl-jacketed building wire, moistureresistant. 60°C. Switching Hub A device that interconnects network segments at the data link layer. Twisted Pairs A cable composed of two small insulated conductors twisted together without a common covering. Signal Any visible or audible indication which can convey information. Also, the information conveyed through a communication system. www.molex.com Topology The arrangement in which the nodes of a LAN are connected to each other. TPE Thermoplastic elastomer. A thermoplastic compound with exceptional chemical, oil, and weld slag resistance used as a jacket material in multiconductor cables. 419 U UL Underwriters Laboratories. UTP Unshielded Twisted Pair — Wire used in certain SAB applications. V VA Volt-Ampere. A designation of power in terms of voltage and current. VDE German approval agency. VDR Voltage Dependent Resistor. A surge suppression circuit type where the resistance varies inversely with the applied voltage. Velocity of Propagation A function of the dielectric constant, expressed as a percent of transmission speed of a signal down the wire as compared to free space. 420 Volt (V) A unit of electrical pressure. One volt is the electrical pressure that will cause one ampere of current to flow through one ohm of resistance. Voltage The term most often used in place of electromotive force, potential difference, or voltage drop to designate the electric pressure that exists between two points and is capable of producing a current when a closed circuit is connected between two points. Voltage Drop The voltage developed across a component or conductor by the current flow through the resistance or impedance of the component or conductor. Voltage Rating The highest voltage that may be continuously applied to a wire in conformance with standards or specifications. W Watt (W) A unit of electrical power. One watt is equivalent to the power represented by one ampere of current with a pressure of one volt in a DC circuit. Weld Field Immune Devices carrying this designation will not false trigger in the presence of extreme electromagnetic fields produced by resistance welders. Wicking The longitudinal flow of a liquid in a wire or cable due to capillary action. X XLPE Crosslinked polyethylene. VW-1 A flammability rating established by Underwriters Laboratories for wires and cables that pass a specially designed vertical flame test, formerly designated FR-1. www.molex.com All trademarks used herein are the property of their respective owners. Reference to any non-Molex trademarks is not intended to claim any endorsement or association between Molex and the respective trademark owners, and should not be construed. www.molex.com/automation.html Order No. 987650-4832 Printed in USA/20k/SG/HG/2010.07 ©2010 Molex
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