Volkswagen Passat B5: Pillars and side trim (eng.)

Volkswagen Passat B5: Pillars and side trim (eng.)
70-27
Pillars and side trim
Upper A-pillar trim, removing and
installing
Vehicles without side curtain protection
1 - Trim
Removing:
- Remove seal - 4 - in area of A-pillar trim.
- Begin to unclip trim from the top.
- Pull trim from the top.
Installing:
- Check clips - 3 -, if necessary replace
and install in trim mounting.
- Clip trim in securely and check seal - 4 is seated correctly.
70-28
2 - Sleeve
Mounting for clip - 3 Qty.: 4
3 - Clip
Qty.: 4
4 - Seal
After installing the trim check for correct fit
of seal.
70-29
Vehicles with side curtain protection
Note:
Removal of upper A pillar trim cannot be performed
without damage to mounting clips. Inspect A pillar
for integrity before reinstalling.
1 - Seal
2 - Trim panel
Removing:
- Pull seal - 1 - off in area of A pillar trim.
- Unclip trim beginning at top.
- Pull trim out upwards.
- If clip - 3 - remains in body, it must be
squeezed together with pliers to remove
without damage.
70-30
Installing:
- Insert trim at same height as dash panel,
clip in securely and check that seal - 1 is positioned correctly.
3 - Clip
Damaged during removal.
4 - Support strap
5 - A pillar
6 - Sleeve
Clip mounting - 7 Qty. 3
7 - Clip
Qty. 3
70-31
Lower A-pillar trim, removing and
installing
Driver side
- Pry off cover cap -1- Unscrew bolts -2- and -3-.
- Unclip trim -4- from sill plate and remove.
Passenger side
- Pry off cover cap -1- Unscrew bolts -2- and -3-.
- Unclip trim -4- from sill plate and remove.
70-32
Upper B-pillar trim, removing and
installing
Vehicles without side curtain protection
Removing
Note:
Illustration for one side only, symmetrically
opposite for the other side.
- Pry off cover cap -1-.
- Unscrew bolts -2- and -3-.
- Unclip trim -4- from sill plate and remove.
70-33
- Sill plate -1- un-clipped from front to rear of B-pillar.
- Unscrew hex head bolt -2- (40 Nm).
- Remove belt end -3-.
- Unclip trim -1- first on the sides, then in upper area of B-pillar.
- Pull out seatbelt -2- from trim.
70-34
Installing
- Check clips -1- replace if necessary and insert in mounting of trim -2-.
- Pull seatbelt with insert strap and buckle through the trim.
- Place trim in installed position, therefore check for correct fit of belt
height adjustment.
- Bolt belt buckle to rocker panel (40 Nm).
- Clip in sill plate.
- Install lower A-pillar trim.
- Make sure seals are correctly seated.
70-35
Vehicles with side curtain protection
Note:
Removal of upper B pillar trim cannot be performed
without damage to mounting clips. Inspect B pillar
for integrity before reinstalling.
1 - Trim panel
2 - Seat belt
3 - Clips
Damaged during removal.
4 - Support strap
5 - B pillar
70-36
Removing
Note:
Illustration for one side only, symmetrically
opposite for the other side.
- Lift off cover cap -1-.
- Remove bolts -2- and -3-.
- Unclip trim -4- from sill panel strip and remove.
- Unclip sill panel strip -1- from front to behind B pillar.
- Remove hexagon bolt -2- (40 Nm).
- Remove belt fitting -3-.
70-37
- Unclip trim - 1 - from B pillar, first at sides and
then at top.
- Pull seat belt - 2 - out of trim.
- If clip - 3 - remains in body, it must be squeezed
together with pliers to remove without damage.
Installing
- Pull seat belt - 2 - with tongue and fitting through
trim - 1 -.
- Position trim in installation position and clip into
B pillar. Ensure seat belt height adjustment fitting
is correctly fitted.
70-38
- Using bolt -2- screw seat belt fitting -3- onto longitudinal member (sill)
(40 Nm).
- Clip sill panel strip -1- in.
- Install lower A pillar trim.
- Ensure seal is correctly positioned.
70-39
Lower B-pillar trim, removing and
installing
Removing
- Remove lower A-pillar trim
page 70-31 .
- Unclip sill plate from front to rear of B-pillar.
- Remove upper B-pillar trim
page 70-32 .
- Unclip trim -1- from upper to lower from B-pillar.
- Press hook -2-toward B-pillar and pull out trim
from mounting in sill panel.
70-40
Installing
- Install in reverse order of removal.
Note:
After installing the trim, check for correct fit of door
seals.
70-41
Upper C/D-pillar trim, removing and
installing
Vehicles without side curtain protection
1 - Seal
2 - Sleeve
Qty.: 8
3 - Clip
Qty.: 8
4 - Mounting
Component of trim
5 - Trim
Removing:
- Remove seal - 1 - in area of trim from Cpillar.
- Begin un-clipping trim - 5 - from the top.
- Unlock seatback and fold forward, pull
trim - 5 - upward out of clips - 6 -.
70-42
Installing:
- Check and if necessary replace clips - 3 and clip - 7 -, and install in trim - 4 mounting.
- Check and if necessary replace clips - 6 and insert mounting to window flange.
- Clip trim into clips - 6 - securely and
make sure seal - 1 - is seated correctly.
6 - Clip
Qty.: 2
7 - Clip
70-43
Vehicles with side curtain protection
Note:
Removal of upper C/D pillar trim cannot be
performed without damage.
1 - Trim (upper)
Removing:
- Unclip trim, starting at top.
- If a clip - 2 - remains in the body, it must
be pinched together using pliers to
remove it from the body without causing
damage.
Installing:
- Position trim on side panel and clip in
securely.
70-44
2 - Clip
Qty. 2
3 - Support strap
4 - Side panel
5 - Sleeve
Mounting for clip - 6 Qty. 2
6 - Clip
Qty. 2
70-45
1 - Trim (lower)
Removing:
- Pull door seal off C pillar in area of trim.
- Unclip trim, starting at top.
- Release seat backrest and fold forward,
pull trim - 1 - upwards out of clips -2-.
Installing:
- Position trim on side panel and clip in
securely.
- Fit door seal.
2 - Clip
Qty. 2
70-46
Upper C-pillar trim, removing and
installing (wagon)
Vehicles without side curtain protection
Removing
- Remove seal -1- in trim area -2-.
- Pry out trim -2- from C-pillar with aid of
installation lever 80-200 and pull out from the
top.
70-47
Installing
Note:
Check clips -3- and mounting sleeves-4- and
replace if necessary before installing the trim -2-.
- Insert clips -3- into trim mounting -2- and press in
sleeves -4- in holes of C-pillar.
- Clip trim -2- to C-pillar.
- Make sure seal -1- is seated correctly again.
70-48
Vehicles with side curtain protection
Note:
Removal of upper C pillar trim cannot be performed
without damage.
1 - Seal
2 - Trim panel
Removing:
- Pull seal - 1 - off in area of C pillar trim.
- Starting from top unclip trim - 2 -, using
lever 80-200.
- Pull trim out upwards.
- If a clip - 3 - remains in the body, it must
be pinched together using pliers to
remove without causing damage.
70-49
Installing:
- Position trim in installation position and
clip securely into C pillar.
- Ensure seal - 1 - is positioned correctly.
3 - Clip
Damaged upon removal.
4 - Support strap
5 - C pillar
6 - Sleeve
Mounting for clip - 7 7 - Clip
70-50
Upper D-pillar trim, removing and
installing (wagon)
Removing
- Remove seal -1- in trim area -2-.
- Pry out trim -2- from D-pillar with aid of
installation lever 80-200 and pull out from the
top.
70-51
Installing
Note:
Check and replace if necessary clips -3- and
mounting sleeves-4- before installing the trim -2-.
- Insert clips -3- into trim mounting -2- and press in
sleeves -4- in holes of C-pillar.
- Insert trim -2- in lower area behind lateral trim
and clip to D-pillar.
- Make sure seal -1- is seated correctly.
70-52
Lower C-pillar trim, removing and
installing
Removing
Note:
Illustration for one side only, symmetrically
opposite for the other side.
- Unlock seatback for rear seat bench and fold
forward.
- Loosen hex nut -2- and unscrew lock bolt -3-.
- Pull cushion -1- in upper area out of clip -4-, press lower tab -6- to the
back from sill plate -7- and remove with tab -5- upward.
70-53
- Unscrew bolts -1- Remove trim -2- from clip -3- and from C-pillar.
Installing
- Install in reverse order of removal.
Note:
After installing the trim, check for correct fit of door seals.
70-54
Hat shelf, removing and installing
CAUTION!
Before working on electrical system, disconnect
battery Ground strap.
Removing
Note:
Before disconnecting the battery, obtain radio antitheft code.
- Fold rear seatback frame forward.
- Remove connector -1- from high mounted brake
lamp -2-.
- Unclip hat shelf -3- and remove.
70-55
Installing
- Install in reverse order of removal.
Notes:
Check clips -4- and if necessary replace before
installing hat shelf -3-.
After disconnecting the battery make sure that
the vehicle equipment (radio, clock and power
window regulators) are checked according to
repair manual and/or operating instructions.
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