John B.
How to resolve error code 03?
The solution depends on the device showing the error. Please specify the device type and the context in which the error occurred.
Below you will find brief information for Precision Counting Scale 675. The GSE Model 675 Precision Counting Scale offers a quick and easy method of counting parts by using its APW Lookup mode. It allows you to store and recall part numbers, along with the average piece weight and a description. By enabling APW Lookup, you can store and recall individual part numbers with their associated weights and descriptions.
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GSE Model 675 PRECISION COUNTING SCALE USERS GUIDE Version 1.0 Model 675 USERS GUIDE Version 1.0 GSE 675 Precision Parts Counter Quick Reference Guide Copyright © 2000 GSE Scale Systems. All rights reserved. Published by: GSE Scale Systems 42860 Nine Mile Road Novi, MI 48375 USA Information in this Operation Manual is subject to change without notice due to correction or enhancement. The information described in this manual is solely the property of GSE. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for any monetary figure without the express written permission of GSE. GSE Locations GSE Scale Systems 42860 Nine Mile Road Novi, MI 48375 U.S.A. Phone: (800) 755-7875 www.gse-inc.com GSE Canada, Inc. 617 East Lake Road Airdrie, Alberta Canada T4B 2B8 Phone:(403) 948-9921 Fax: (403) 948-1449 TABLE OF CONTENTS CHAPTER 1: REFERENCE ........................................................................................... 1 Keypad Functions ....................................................................................................... 1 BACK PANEL CONNECTIONS ............................................................................................ 2 CHAPTER 2: CONFIGURATION................................................................................. 4 F1 SOFT KEY- QUICK COUNT .......................................................................................... 4 F2 SOFT KEY- GSE CUSTOM........................................................................................... 5 Apw Lookup ................................................................................................................ 5 F3 SOFT KEY- GSE DEFAULT ......................................................................................... 6 QUICK COUNT CONFIGURATION SETUP MENU ................................................................ 7 Setup............................................................................................................................ 7 Setup Menus ................................................................................................................ 8 CAL (Calibration)....................................................................................................... 8 Display Style ............................................................................................................... 8 Preset Printouts .......................................................................................................... 9 APW LOOKUP CONFIGURATION SETUP MENU .............................................................. 10 Setup.......................................................................................................................... 11 Setup Menus .............................................................................................................. 11 CAL (Calibration)..................................................................................................... 11 Display Style ............................................................................................................. 12 Print Menu ................................................................................................................ 13 Preset Printouts ........................................................................................................ 14 Advanced Setup Menu............................................................................................... 15 Time/Date.................................................................................................................. 16 Setup Mode Access (Setup) ....................................................................................... 16 Navigating Setup Parameters ................................................................................... 16 Parameter Types ....................................................................................................... 16 Clearing an Operating Parameter............................................................................ 18 Exiting the Parameter Setup Mode ........................................................................... 18 Setup Parameter Map ............................................................................................... 19 Parameter Descriptions ............................................................................................ 22 Applications (APPS) ................................................................................................. 30 CHAPTER 3: OPERATION ......................................................................................... 31 QUICK COUNT ................................................................................................................ 31 APW LOOKUP ............................................................................................................... 33 Sample and Count ..................................................................................................... 33 Store a New Part Number ......................................................................................... 34 Update a Part Number.............................................................................................. 34 Recall a Part Number ............................................................................................... 34 Delete a Part Number ............................................................................................... 35 SIMPLE KEYPAD SAMPLE ............................................................................................... 35 i CHAPTER 4: CALIBRATION ..................................................................................... 37 PERFORMING CALIBRATION ........................................................................................... 37 General Notes on Calibration................................................................................... 38 MULTI - SCALE CALIBRATION ....................................................................................... 45 CALIBRATION UNITS ...................................................................................................... 45 ii iii CHAPTER 1: REFERENCE This chapter describes the function of the keypad. Also tables show the connections for the second scale and comm ports. KEYPAD FUNCTIONS All of the keys perform different functions. Some keys have more than one function. *+,-. Act as soft keys which will perform a specific function. Refer to the text on the display for the function of each soft key. 1 Subtracts the weight of the tare from the displayed weight. Commonly used for removing the weight of a container. 3 Performs a gross zero and displays the gross mode. 0 Performs a sample for an accurate parts counting and calculates an average piece weight. Toggles the units of measure between lb, kg, g, ounce, etc. Selects between all enabled scales. Will display current scale number. 4 Print data from a specified communication port. 5 Select among modes such as Gross, Net, Tare, Quantity and Average Piece Weight. B Clear the entry buffer or answer “NO” to a question. 1 Enter data or answer “YES” to a question. 2 Enter alpha or numeric characters or a combination of both depending on the ALPHA key parameter configuration.. / Turn the scale on or off. A- ?, @ Numeric keys used to manually enter a value for tare weight, average piece weight, sample size etc. Back Panel Connections Connections for a second scale, Com1 and Com 2 ports are standard with the Model 675. Connector pin outs are provided in the tables below. Refer to Table 2 below for the pin of Com 3 and Com 4 ports (optional). Table 1: Scale 2 DB 9 Connector Pin Out DB9 pin designation Function 1 + Signal 2 - Signal 3 + Sense 4 - Sense 5 - Excitation 6 + Excitation 7 Chassis Ground 8 + Excitation 9 - Excitation Load Cell Cable 4 or 6 wire 4 or 6 wire 4 wire (connect a wire jumper to pin 8) 4 wire (connect a wire jumper to pin 9) 4 or 6 wire 4 or 6 wire 4 or 6 wire 4 wire (connect a wire jumper to pin 3) 4 wire (connect a wire jumper to pin 4) If a load cell with a 4 wire cable is being used jumpers will need to be installed between the sense and excitation. The jumpers will be installed on the DB9 connector being installed on the load cell cable. Refer to Table 1 for pin number designation. 2 Table 2: Communication Ports 1 -4 Pin Out DB9 pin designation 1 2 3 4 5 6 7 8 9 Function Com 1 No connection RXD TXD + 5V ISO Ground Ground RTS CTS Remote Key 1 Function Com 2 TTL RXD TXD + 5V Ground Ground RTS CTS Remote Key 2 3 Function Com 3 No connection RXD TXD + 5V Ground Ground No connection CTS No connection Function Com 4 No connection RXD TXD + 5V Ground Ground No connection No connection No connection CHAPTER 2: CONFIGURATION The GSE 675 Precision Counting Scale comes from the factory with the Application Menu enabled. This is where you will choose the preferred method of parts counting. See the explanations of each method below. After each counting method are the instructions for setting up that method. Refer to Chapter 3: Operation for operating instructions of each method. Figure 1: Counting Method Choices F1 Soft Key- Quick Count The QUICK COUNT mode is designed for performing a quick sample and count. The soft keys are used in secession from left to right to increase speed and ease of parts counting. Basic functionality is offered to simplify operation. Below are the available soft keys and an explanation of their purpose in the QUICK COUNT mode. F1 Sample – Uses default sample size and prompts user to add that many pieces F2 Count – Gives access to the quantity mode. F3 Accum (accumulate) – Maintains a total of quantity accumulations. The current quantity is added to this total each time an accumulation is performed. F4 Print – Send specific information to a printer, computer or other peripheral devices. F5 Setup – Access setup menus, see page 7 for further details. 4 Setup the QUICK COUNT Mode 1. Press * from the APPLICATION MENU. The display will come up with an explanation of the QUICK COUNT menu. 2. At this time you can choose the QUICK COUNT mode by pressing the (YES) or return to the APPLICATION MENU by pressing the (Exit) or . softkey B (NO). 3. The QUICK COUNT file will load automatically and return to the QUICK COUNT mode. F2 Soft Key- GSE Custom Presently APW LOOKUP is the only application offered under GSE Custom. New modes will be added in the near future. Please check out the GSE website gse-inc.com for new updates. The APW LOOKUP offers the flexibility of storing and recalling part numbers. The average piece weight and part description will be stored and recalled with the part number. APW LOOKUP F1 Sample - Uses default sample size and prompts user to add that many pieces. F2 Store – Store a part number with average piece weight and description. F3 Rec/New – Add a new part number or recall a part number from the database. F4 Desc – Add a part description. F5 Setup - Access setup menus, see page 10 for further details. Setup the APW LOOKUP Mode 1. Press the + from the APPLICATION MENU. The display will come up with an explanation of the APW LOOKUP menu. 5 2. At this time you can choose the APW LOOKUP mode by pressing the (YES) or return to the menu choices by pressing the . softkey (Exit) or B (NO). 3. The APW LOOKUP file will load and will return to the APW LOOKUP mode. F3 Soft Key- GSE Default If the preprogrammed applications are not going to be used, than the Model 675 should be factory defaulted. This mode will reset the Model 675 to GSE factory default status. The preset applications will be lost but can be reestablished at parameter 65002 (See technical reference manual for more details). The Model 675 can still be used as a parts counter after it is factory defaulted. Refer to page 35 for more details on simple counting. Setup the GSE DEFAULT Mode 1. Press , from the APPLICATION MENU prompt. The display will give an explanation of the GSE DEFAULT. 2. Press (YES) to accept the choice of GSE DEFAULT and continue or press B to cancel the default and return to the APPLICATION MENU. 3. If you chose to continue with the default in step 2 the display will ask ARE YOU SURE? Either press (YES) to default the unit or press B to cancel the default and return to the APPLICATION MENU. 6 Quick Count Configuration Setup Menu Use the F5 Setup key from the QUICK COUNT screen to gain access to different menus. Setup F5 Change Sample Clear Totals Key-In APW Setup Menus Exit F1 F2 F3 F4 F5 Cal Display Style Print Formats Advance Setup Exit F1 F2 F3 F4 F5 See page 15 for complete details on the Advanced Setup Menu. SETUP This menu was designed for accessing the items that will need to be changed the most often. Below is an explanation of the choices in the menu. Follow the instructions on the display for each key. PARAMETER DESCRIPTION CHANGE SAMPLE Change the default sample size CLEAR TOTALS Clears the accumulation registers KEY-IN APW SETUP MENUS DEFAULT SETTING KEYPRESSES 10 Key in new sample size and press Enter to accept or F5 to escape Key in an average piece weight for sample Continues on to the Setup Menus The YES key is Not applicable Press Enter to clear totals or Clr to escape 0 Key in new average piece weight and press Enter or F5 to escape Not applicable the NO key is B. 7 SETUP MENUS This is the next level of menus, which offer more advanced setup. PARAMETER DESCRIPTION CAL Calibration any of the enabled scales DISPLAY STYLE Chose how the display will appear PRINT FORMATS ADVANCE SETUP DEFAULT SETTING KEYPRESSES Not applicable Key in access code and press Enter or press F5 to escape Press either F1 or F2 to chose the desired display style or F5 to escape Use F3 and F4 to view print format choices. Press F5 to save the format See page 15 Display Style 2 Chose a preformatted printout Print Style 1 Continues on to the Advanced Setup Menu Not applicable CAL (CALIBRATION) Refer to Chapter 4: Calibration on page 37 for complete instructions on calibrating the Model 675. DISPLAY STYLE Choose one of the display types and press . (EXIT) to save the change and return to the main menu. STYLE 1 – This is the classic GSE 2x5 display. The weight or quantity will be displayed in larger font while the prompts will be to the right of the weight display. STYLE 2 – This style incorporates the classic GSE 2x5 display along with two smaller displays which will show other parameters. Press the 5 key from the QUICK COUNT to toggle through the different parameter choices. Large display Gross Quantity Quantity Quantity Quantity Quantity Quantity Quantity Small Display Small Display Net Net Net Tare Accuracy Accuracy Sample Size Quantity Total Tare Tare Piece Weight Piece Weight Piece Weight Sample Size Piece Weight Number of Accums 8 PRESET PRINTOUTS The preset print formats are viewable on the LCD display. Use the , left arrow and - right arrow keys to view all transmit styles. Chose the desired format by viewing it on the screen. Press the . (EXIT) key to save the format and return to the main menu. Choice 1 Quantity: APW: Tare: Choice 2 Quantity: APW: Tare: 30 0.1234 1.515 lb 10:10:00 Choice 3 Quantity: Tare: 07/10/2003 Choice 4 Part#: Quantity 55 APW 0.4481 Tare 1.623 30 1.515 Scale # 2 Choice 5 Choice 6 Quantity: QTY Total: Total Accums: 10.025 lb Gross 2.500 lb Tare 7.525 lb Net Choice 7 Part#: Quantity 55 APW 0.4481 Tare 1.623 10:10:00 30 0.1234 1.515 07/10/2003 9 55 510 10 APW Lookup Configuration Setup Menu Use the F5 Setup key from the APW LOOKUP screen to gain access to different menus. Setup F5 Change Sample Delete Part# Key-In APW Setup Menus Exit F1 F2 F3 F4 F5 Cal Display Style Print Menu Advance Setup Exit F1 F2 F3 F4 F5 Print Part#s D-Load Part#s Print Formats F1 F2 F3 Comm 1 Comm 2 Display F1 F2 F3 See page 15 for complete details. Exit F4 F5 Exit F4 F5 Comm 1 Comm 2 F1 F2 10 Exit F3 F4 F5 SETUP This menu was designed for accessing the items that will need to be changed the most often. Below is an explanation of the choices in the menu. Follow the instructions on the display for each key. PARAMETER CHANGE SAMPLE DELETE PART # KEY-IN APW SETUP MENUS DESCRIPTION DEFAULT SETTING KEYPRESSES 10 Key in new sample size and press Enter to accept or F5 to escape Key in part # and press F3. Press F5 to enter the setup. Press F2 to delete part #. Key in new average piece weight and press Enter or F5 to escape Press F4 to continue Change the default sample size Delete specified part number Will not show until a part number is established Key in an average piece weight for sample Continues on to the Setup Menus 0 The YES key is Not applicable the NO key is B. SETUP MENUS This is the next level of menus, which offer more advanced setup. PARAMETER DESCRIPTION CAL Calibration any of the enabled scales DISPLAY STYLE Chose how the display will appear PRINT MENU ADVANCE SETUP DEFAULT SETTING KEYPRESSES Not applicable Key in access code and press Enter or press F5 to escape Press either F1 – F4 to chose the desired display style or F5 to escape Continues on to the Print Menu selections Style 2 Not applicable Choose what information to print out Continues on to the Advanced Setup Menu Not applicable See page 15 CAL (CALIBRATION) Refer to Chapter 4: Calibration on page 37 for complete instructions on calibrating the Model 675. 11 DISPLAY STYLE Different display styles are offered to help customize the Model 675 parts counter to fit your needs. Choose one of the display types and press and return to the main menu. By using the . (EXIT) to save the change 5 select key several modes can be viewed from the APW LOOKUP screen. See the section on Set Modes on page 13. STYLE 1 The top display will show the weight or quantity in larger font while the second display will show the part number in medium font. Press the 5 key from the APW LOOKUP screen to toggle through the different parameter choices. Large display Gross Net Tare APW (average piece weight) % Accuracy Last Sample Quantity Total # Accumulations Quantity Medium display Part # Part # Part # Part # Part # Part # Part # Part # Part # STYLE 2 This style incorporates the classic GSE 2x5 display and a second display, which will show three other parameters. Press the 5 key from the APW LOOKUP screen to toggle through the different parameter choices. Large display Quantity Gross Net Tare Small display Part# Part# Part# Part# Small display APW APW APW APW Small Display Description Description Description Description STYLE 3 This style incorporates the classic GSE 2x5 display along with three smaller displays which will show four other parameters. Press the 5 key from the APW LOOKUP screen to toggle through the different parameter choices. 12 Large display Quantity Quantity Quantity Gross Quantity Quantity Small display Gross Part# Net Part# Part# Piece Weight Small display Net Piece Weight Tare % Accuracy % Accuracy % Accuracy Small display Tare Tare Gross Total Piece Weight APW x 100 Tare SET MODES After choosing a display style there are several modes of operation (such as Gross and Quantity) to choose from. These modes are accessible by using the 5 while viewing the APW LOOKUP mode. The ability exists to enable or disable each choice. - to access the SET MODES menu. Use the * Next Mode key to toggle through the available modes. Use the + Enable Mode key to enable the mode. Use the , Disable Mode key to disable the mode. Press . to exit back into the APW LOOKUP screen. 1. Press 2. 3. 4. 5. PRINT MENU PARAMETER Print Part#s D-Load Part#s Print Formats DESCRIPTION DEFAULT SETTING KEYPRESSES Not applicable Print data to comm. 1, 2 or display. Use F1, F2 or F3 Print data to comm. 1or 2. Use F1 or F2 Print stored part numbers to printer or computer Download part number, description, average piece weight and tare weight in comma delimited format Chose a preformatted printout style Not applicable Print Style 1 13 Use F3 and F4 to view print format choices. Press F5 to save the format PRESET PRINTOUTS The preset print formats are viewable on the LCD display. Use the , left arrow and - right arrow keys to view all transmit styles. Chose the desired format by viewing it on the screen. Press the . (EXIT) key to save the format and return to the main menu. Print# 1 P/N: Qty: Print# 2 ABCD123WXYZ 30 Print# 3 P/N: Qty: Tare: 10:10:00 ABCD123WXYZ 30 1.02 lb 10:10:00 09/13/2003 Print# 4 P/N: Qty: APW: Tare: 10:10:00 ABCD123WXYZ 30 1.515 lb 09/13/2003 Print# 5 P/N: Qty: APW: Gross Tare: Net: 10:10:00 P/N: Qty: Tare: ABCD123WXYZ 30 0.0123456 1.515 lb 09/13/2003 Print# 6 ABCD123WXYZ 30 0.0123456 26.456 lb 1.515 lb 24.941 lb 09/13/2003 Quantity: #3 Tot: Print# 7 55 165 Print# 8 P/N: ABCD123WXYZ Desc: Red Cable Ties Qty: 30 10:10:00 09/13/2003 P/N: ABCD123WXYZ Desc: Red Cable Ties APW: 0.0123456 Sc#:1 Sampled 2 %Accy 98.555 10:10:00 09/13/2003 14 Print# 9 Reserved for future use. Custom CREATE A CUSTOM TRANSMIT FORMAT! Î See the Tech Manual for details Î Create and load as transmit #130 Î Your custom transmit will appear in place of this instruction tab. ADVANCED SETUP MENU The advanced menu will allow access to the time/date, setup mode and application files. Use the arrow keys to navigate to the desired tab. This is common on the preprogrammed methods of counting such as QUICK COUNT and APW LOOKUP. Figure 2: Advanced Setup Menu 15 TIME/DATE 1. From the time/date tab, press 2. to access the configuration screen. The time can be changed with the * key. The date can be changed with the + key. Key in the time or date by following the format on the display and press to accept the entry. 3. Press . (EXIT) to return to the main menu. SETUP MODE ACCESS (SETUP) This tab allows access to the setup mode to make changes to parameters such as full scale, count accuracy and baud rate etc. Please refer to the 60 Series Technical Reference Manual for details on more advanced setups and configurations. The Model 675 Technical Reference Manual will be released in September 2003. An access code is required to enter the Model 675 setup mode. NAVIGATING SETUP PARAMETERS Once you have entered the setup mode you can move freely through all parameters to view and/or change any parameter’s configuration. Advancing Through Parameters Press 5 to advance sequentially through all parameters. Multiple-instance parameters will be repeated for each enabled instance. Press or @ 5 to move back one parameter. Accessing A Specific Parameter Key in a parameter number and press to access that parameter directly. For example, will take you directly to P300 from any other parameter. PARAMETER TYPES There are three types of setup parameters – parameters that require a value to be keyed in, parameters that require a numeric entry representing one selection from a list of choices and parameters that require the entry of an operating parameter. 16 Key-In Value Parameters A key-in value parameter requires a number or name to be entered. The entry will P11) F.S.— 100.0 appear as the new parameter value exactly as it was keyed in. To change the value of a key in parameter, simply key in the desired value and press [ENTER]. For example, 6AAA will change the full scale capacity to 1000. Selectable Value Parameters A selectable value parameter requires the entry of a numeric value that corresponds to a selection from a list of choices. The number entered will be displayed to the right of the parameter number and the lower portion of the prompting display will show the text equivalent of the selection. Examples of selectable value parameters are units (P131), baud rate (P200) and beeper volume (P460). Access the parameter that you want to change. In this example we will use parameter 200. P20)02 Baud— 9600 If you know the number of the selection it can be keyed in. For example you want the baud rate to be 57600 and we know the selection number is 11. Key in 11 and then press . 66 The baud rate will change to 57600. If you don’t know the selection number you can press to scroll sequentially through all selections. 17 P20)11 Baud— 57600 CLEARING AN OPERATING PARAMETER If you wish to clear an operating parameter rather than enter a new one, key in ? ? as the operating parameter selection. The display will show None! as the operating parameter name. EXITING THE PARAMETER SETUP MODE You can exit the setup mode from any parameter by pressing 3 to initiate the exit routine. When exiting you are given the opportunity to calibrate and save or undo all changes you made while in the setup mode. Exit and Save Changes The most common procedure for exit the setup mode is pressing 3B to exit and save all changes without calibrating the scale. With each keystroke you are prompted through the exit sequence (see example: Exiting & Saving Changes). Exit and Undo Changes You can exit the setup mode without saving any parameter changes by pressing B at the ENTER=SAVE prompt. The display will then show SETUP at which point you can press ENTER =UNDO to undo all changes and [ENTER] again at the ENTER=EXIT prompt to exit without saving. Cancel Exit Pressing 5 at any time while exiting the setup mode will cancel the exit routine and revert to the last parameter accessed. If changes were already saved, returning the setup mode before exiting will not undo changes. 18 SETUP PARAMETER MAP Table 3 lists all setup mode parameters for the 60 Series Instrumentation. Parameters and selections apply to all 60 Series Instruments except as otherwise noted. Table Key: M Multiple Instance Parameter L Select from List K Key-In Parameter P Operating Parameter Table 3: Parameter Map SETUP PARAMETER M L K P DESCRIPTION SELECTIONS Scale Configuration P10*01 Scl — P10(02 Enbld F.S.— P11)00 100.0 1div— P11!09 .01 ZTAp— P11@00 1.0 d ZTDl— P11#00 0.5 s Motn— P11$00 1.0 d MtDl— P11%00 1.0 s Fltr— P11^09 4.0sA Rate— P11&00 0.05s Zrng— P11*12 100.% Lnrz— P11(00 Disbl RTZ — P12@03 0.1% RMac— 191 P12# QRes— P12$00 0.000 EFac— P12%00 1.000 Unit— P13!00 lb Unit— P13@01 kg Unit— P13#09 NONE Scale Instance Selection Scale 9 1 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 Scale: 1 Æ 4 (Defines instance for P109 Æ P136) Scale Enable Disabled, Saved, Enabled Full Scale Capacity 0.01 Æ 1,000,000 Division Size 0.00001 Æ 500 Zero Track Divisions Off, 0.1d Æ 20.0d (Enter as 0 Æ 200) Zero Track Delay 0.05s Æ 10.0s (Enter as 0 Æ 100) Motion Divisions Off, 0.1d Æ 20.0d (Enter as 0 Æ 200) Motion Delay 0.05s Æ 10.0s (Enter as 0 Æ 100) Digital Filter Off, 0.06s Æ 8.0s Display Update Rate 0.05s Æ 20.0s (Enter as 0 Æ 200) Zero Range 0.01% Æ 100% Linearization Disabled, Enabled Return To Zero 0.01% Æ 100% Return to Zero Macro None, 1 Æ 250 Count Resolution 100.0 Æ 1,000,000 (P179 must be ‘Enabled’) Count Adjustment Factor 0.100 Æ 20.00 (P179 must be ‘Enabled’) First Units Second Units Third Units 19 lb = pounds kg = kilograms oz = ounces g = grams ton = US tons t = metric tons ????1 = custom unit 1 ????2 = custom unit 2 SETUP PARAMETER M L K P P13$09 UNITS P15)00 =lb Unam1 P15!00 ????1 Ucon1 P15@00 1.000 Unam2 P15#00 ????2 Ucon2 P15$00 1.000 Unit— 9 9 NONE 9 9 9 9 DESCRIPTION SELECTIONS Fourth Units lb oz = pounds & ounces NONE = disable units 2, 3, 4 Default Units Same as P131 Æ P134 Custom Unit1 Name Name Entry (5 characters maximum) Custom Unit1 Conversion Factor 0.000001 Æ 9,999,999 Custom Unit2 Name Name Entry (5 characters maximum) Custom Unit2 Conversion Factor 0.000001 Æ 9,999,999 Negative Tare Enable Disabled, Enabled Tare Rounding Enable Disabled, Enabled Net Zero Tracking Disabled, Enabled Analog Output Instance Selection Analog Output: 1 Æ 4 9 Tare Functions P16@00 TrRND P16#01 Enbld TrNEG Disbl 9 9 P16$01 Enbld NZtrk P17)01 9 AnOut 9 1 (Defines instance for P171 Æ P176) Analog Output (P171 must be enabled to access P172 Æ P176) P17!00 Parm— P17@00 Gross F.S.— P17#99 None! Zero— P17$99 None! Rnge— P17%99 None! Dflt— P17^00 Max Type— P17&00 0-10v AOut— 9 9 Disbl 9 9 9 9 9 9 9 9 9 9 9 9 Analog Output Enable Disabled, Enabled Output Parameter Valid Operating Parameter Full Scale Output Zero Offset Output Signal Range Default Output in Setup Mode Maximum, Minimum, Same Output Signal Type 0-10VDC, 0-20mA, 4-20mA Counting (P179 must be enabled to access P180 Æ P189) P17(01 Enbld ASmpl P18)00 off AEnhn P18!01 on SmpSz P18@10 10 %Accy P18#00 98.52 Count 9 9 9 9 9 Count Enable Disabled, Enabled Auto Sample Enable Off, On Auto Enhance Enable Off, On Default Sample Size 1 Æ 9999 Required Accuracy 0, 90% Æ 99.96% 20 SETUP PARAMETER P18$00 AcDsp off P18%00 PreSm None! P18^00 AftSm None! M L K P 9 SELECTIONS Off, On Pre-Sample Scale Scale: None, 1 Æ4 After-Sample Scale Scale: None, 1 Æ 4 Sample Filter None, 0.13s Æ 8.0s Enforce Sample Accuracy Off, On Sample Motion Divisions 0.0d Æ 1.5d (Enter as 0 Æ 15) ample Enhance Prompt M675, M574 Serial Port Instance Selection Port: 1 Æ 4 9 9 P18&06 4.0 s AcEnf P18*00 off SmpFl 9 9 P18(00 0.0 SmpMt d P19)00 DESCRIPTION Accuracy Display Enable 9 Prmpt 9 9 M675 Communication Ports P19(01 (Defines instance for P200 Æ P219) Port— 9 1 Baud Rate P20)02 9600 Baud— 9 9 P20!01 Prty— P20@00 none Stop— P20#00 1bit Flow— P20$02 Xon Recv— P20%01 Std Full— P20^00 delay * Available for comm1 only Data— 9 9 8bits P20&00 9 9 9 9 9 9 9 P20*00 NoNUL P21&00 Disbl RxTrm P21*00 <LF> 9 9 9 TxBf— 9 512 115K*, 112K*, 57600*, 56200*, 39300, 38400, 19200, 9600, 4800, 2400, 1200, 600, 300, 150 Data Bits 7, 8 Parity None, Even, Odd Stop Bits 1, 2 Handshaking None, CTS, Xon, Both Receive Mode Disabled, standard, Transmit Mode Delay, Abort Transmit Buffer Size (bytes) 8 Æ 16255 Macro 4 Æ 250 9 Receive Buffer Size (bytes) RxBf— 9 1024 9 9 9 9 9 8 Æ 16255 NULL Character Enable Disabled, Enabled Receive Termination Character 0 Æ 255 (Enter as .000 Æ .255) 21 SETUP PARAMETER M L K P DESCRIPTION SELECTIONS Networking (RS-485) P25)00 Addrs P25!00 Disbl NtWrk Disbl Network Enable 9 Disabled, Enabled (Applies to communication port #1 only) 9 Network Address 0=Disable, 4 Æ 254 (P250 must be ‘Enbld’, P205 not ‘Modbs’) LCD Display Setup P42)01 BriBL P42#10 100% Contr P43)12 12 Bklt ON 9 9 9 Backlight Off, On, Auto Backlight Brightness 10% Æ 100% LCD Contrast 0 Æ 255 Total Values Save Method No Save, On Request, Auto Tare Value Save Method No Save, On Request, Auto ID Key Function 0=None, 1=Menu, 2=Dbase, 3=Mn&DB, 4-250=Macro, 251=Alpha N&U&L, U&L, Uonly, Lonely, Nonly, N&U, N&L, Total & Tare Save P66)02 TarSv P66!00 NoSav TotSv Auto 9 9 Alpha Key Setup P806. P840 P84!02 IDUse Alpha 9 Alpha N&U&L 9 Atime 1.5 s 9 Alpha Key Function Auto Advance Alfa Timer 1 sec – 3 sec PARAMETER DESCRIPTIONS This section provides a brief description of each setup parameter. Parameters are presented in numeric order. Refer to this section when installing options to ensure proper configuration. Scale Configuration The scale configuration parameters provide the basic configuration for each enabled scale. P108: Scale Instance Sets the scale# in effect when accessing the remainder of the scale configuration parameters P109 Æ P145. P109: Scale Enable Determines whether the scale in effect at P108 is disabled, saved or enabled. When a scale is disabled, the scale is not accessible from the weigh mode. All of the scale’s setup parameters (P110 Æ P145) are disabled for viewing in the setup mode and any previous configuration for that scale is lost. Calibration data for that scale is also lost along with A/D calibration values. Therefore, do not disable a scale if you intend to reenable it. Instead select the save option. A saved scale is not accessible from the weigh mode, however all scale configuration including calibration data and A/D calibration values are retained. Thus a saved scale can be re-enabled without having to be reconfigured or re-calibrated. 22 An enabled scale is a fully active scale accessible from the weigh mode for viewing via the key. All weight-based operating parameters for the enabled scale will be considered valid instances when using them in macros or when assigning operating parameters to setup parameters. P110: Full Scale Capacity Sets the scale’s full scale capacity. The capacity is entered in terms of the default units specified at P150. Capacity entries of 100,000 or greater will be displayed with the ‘kilo’ abbreviation (i.e. 100K). An overload condition is considered to be 104% of full scale. P111: Division Size Selects the scale’s division size. Pressing B will automatically select the nearest division size less than or equal to 10,000 based on the capacity selected at P110. P112: Zero Track Divisions Selects the number of zero tracking divisions to a resolution of 0.1 divisions. For example, an entry of 35 will be accepted as ±3.5 divisions of zero tracking. If the live weight on the scale remains within the zero tracking range for a period of time specified by the zero track delay (P113), then the weight is tracked to center-of-zero. Note that when the weight on the scale falls within the zero tracking range, the weight is not displayed providing a visual indication that zero tracking is in effect. P113: Zero Track Delay Selects the zero track time delay to a resolution of 0.1 seconds. For example, an entry of 15 will be accepted as 1.5 seconds. P114: Motion Divisions Selects the number of motion divisions to a resolution of 0.1 divisions. For example, an entry of 35 will be accepted as ±3.5 divisions of motion. If the live weight on the scale remains within the motion range for a period of time specified by the motion delay (P115), then the weight is considered to be stable. Note that when the weight on the scale is considered to be in motion, the units will be not visible on the display. The units will be displayed once the scale becomes stable. P115: Motion Delay Selects the motion time delay to a resolution of 0.1 seconds. For example, an entry of 25 will be accepted as 2.5 seconds. P116: Digital Filter Selects the degree of A/D filtering used in calculating weight-based parameters. The longer the filter duration, the more stable the weight will appear. However, increasing the filter duration will also result in a slower response to rapidly changing weights and may therefore be undesirable in applications that require a prompt and accurate response to weight fluctuations. Auto-filter selections (identified as ‘sA’) can be used in such 23 situations to provide a stable reading (heavy filter) when weight changes are small and switch to a light filter when the rate of change in weight increases. P117: Display Update Rate Selects the display update time delay to a resolution of 0.1 seconds. For example, an entry of 5 will be accepted as 0.5 seconds. The display update rate does not provide any filtering effects. It can be thought of as a shutter, controlling how often the display is updated to view the current weight value. P118: Zero Range Selects the amount of weight as a percentage of full scale that can be zeroed out using the [ZERO] key. P119: Linearization Enables the five-point linearization feature used during load cell calibration. P122: Return-to-Zero Selects a weight threshold as a percentage of full scale below which the gross weight must fall before another accumulation can be performed. P123: Return-to-Zero Macro If you want to run a macro after an accumulation and the return to zero condition is met, enter the macro number at this parameter. P124: Count Resolution Selects the internal count resolution used in determining the quantity. Normally this is set to zero (0) which uses the maximum internal resolution when determining the quantity. However, when displaying a very large count of very light pieces, the display may appear unstable. Decreasing the count resolution will increase the count division size, thus making the count appear more stable. P125: Count Adjustment Factor Assigns a conversion factor to the number of additional pieces that can be added and still ensure the required accuracy is met. For example, if the adjustment factor is 1.0 and the display reports you can add up to 200 additional pieces after performing a sample, changing the adjustment factor to 0.1 would allow you to add up to 2000 pieces – changing the adjustment factor to 10.0 would only allow you to add up to 20 pieces. P131 – P134: Units Assigns the units selectable via the key from the weigh mode. The units assigned at P131 will become the power-up units for the scale presently specified at P108. Three additional units can be assigned at P132 Æ P134 for access via the key. The units parameters are used to assign the default units of measure and provide custom unit configuration. 24 P150: Default Units Selects the scale’s default units of measure. All weight-based parameter values are stored in terms the default units. P151 – P154: Custom Units Configures up to two (2) custom units of measure. P151 and P153 are used to assign the name for custom unit 1 and custom unit 2 respectively. P152 and P154 are the conversion factors for custom unit 1 and custom unit 2 respectively. The conversion factor is a conversion from the default units specified at P150. Tare Functions The tare functions are used to enable the negative tare and tare rounding features. P162: Negative Tare Enables the entry and use of negative tare values. P163: Tare Rounding Enables tare rounding. When enabled, the tare value is stored internally to the display resolution. This is done to ensure that the addition of multiple tare and net values will yield the correct sum when compared to the displayed values. When disabled, the tare value is stored to a higher precision and may result in a discrepancy between the accumulation of tare and net values as compared to the displayed values. P164: Net Zero Tracking Enables zero tracking in the net mode. If the net weight is withing the zero track range, it will be tracked to zero. Analog Output The analog output parameters provide configuration of the analog output modules. P170: Analog Output Instance Sets the analog output# in effect when accessing the remainder of the analog output configuration parameters P171 Æ P177. P171: Analog Output Enable Enables the analog output currently specified at P170. P172: Output Parameter Assigns the operating parameter that the analog output will track. P173: Full Scale Output Assigns the full scale analog output. If set to “None!” the full scale capacity assigned at P110 is assumed. To specify a different full scale value, assign a variable to P173. Then, assign the desired full scale value to the assigned variable. It is advisable to configure the variable for auto-save at P684 to ensure the value is retained during power loss. 25 P174: Zero Offset Assigns the zero offset for the analog output. If set to “None!” the full zero offset is assumed to be zero (0). To specify a different zero offset value, assign a variable to P174. Then, assign the desired zero offset value to the assigned variable. It is advisable to configure the variable for auto-save at P684 to ensure the value is retained during power loss. P175: Output Signal Range Assigns the signal range for the analog output. If set to “None!” the signal range is assumed to be the maximum allowable output (10V or 20mA). To specify a different signal range value, assign a variable to P175. Then, assign the desired signal range value to the assigned variable. It is advisable to configure the variable for auto-save at P684 to ensure the value is retained during power loss. If the output signal range is specified to be 5 for a 0-10VDC output, then the maximum output will be linearized between 0 VDC (with no zero offset) and 5 VDC at full scale. If the output signal range is specified to be 16 for a 4-20mA output, then the maximum output will be linearized between 4mA (with no zero offset) and 16mA at full scale. P176: Default Output in Setup Mode Selects the analog output signal level when entering the setup mode. When you enter the setup mode, the A/D conversion process and all weight calculations are suspended. Thus the analog output can no longer track the value of a weight-based parameter. Select Max to generate the maximum analog output signal while in the setup mode (10V or 20mA). Select Min to generate the minimum analog output signal while in the setup mode (0V or 0mA or 4mA). Select Same to keep the analog output at the same level it was at immediately prior to entering the setup mode. P177: Output Signal Type Selects the analog output signal type (0-10VDC, 0-20mA or 4-20mA). Counting The counting parameters provide configuration of the counting feature. P179: Count Enable Enables the counting feature and makes P124, P125 and P180 Æ P189 available for configuration. It also makes all of the counting operating parameters available as valid parameter selections. P180: Auto Sample Enable Enables the auto sample feature. When the auto sample feature is in effect, a quantity will be automatically calculated upon stability after adding the sample. P181: Auto Enhance Enable Enables the auto enhance feature. When the auto enhance feature is in effect, adding additional pieces will result in a recalculation of the APW upon stability, providing the 26 number of pieces added did not exceed the accuracy requirement. The APW is continually enhanced based on a larger sample size without the need for counting additional pieces. P182: Default Sample Size Sets the default sample size. P183: Required Accuracy Selects the accuracy requirement for sampling and auto enhancement. P184: Accuracy Display Enable Enables the accuracy display. When enabled, the calculated accuracy of the current sample will be shown on the display. P185: Pre-Sample Scale Selects the scale# to be automatically selected every time a sample routine is initiated. P186: After-Sample Scale Selects the scale# to be automatically selected after a sample routine is completed. P187: Sample Filter Selects the filter setting to be used when performing a sample operation (separate from P116). P188: Enforce Sample Accuracy Enables sample accuracy enforcement. If the required accuracy specified at P183 is not achieved during a sample routine, the sample will not be accepted. More pieces will be required to complete the sample routine. P189: Sample Motion Divisions Selects the number of motion divisions to be used during a sampling routine (separate from P111) to a resolution of 0.1 divisions. For example, an entry of 15 will be accepted as ±1.5 divisions of motion. P190: Counting Enhance Prompt Determines how the enhance prompt is displayed. • • M574 – AddUp to XXX and TakeUp to XXX M675 – Add 1 to XXX and Take 1 to XXX Communication Ports The communication port parameters provide comm port configuration. P199: Serial Port Instance Sets the communication port# in effect when accessing the remainder of the serial port configuration parameters P200 Æ P211. 27 P200 – P204: Protocol Selects the comm port’s communication protocol. The port’s protocol must match that of the connected device. P205: Receive Mode Selects the comm port’s receive mode. If the port is disabled, all received data is ignored If the port is set to standard receive, all receive characters are processed normally. If the port is set to interpret, all received characters are screened through the input interpreter (P217 Æ P224) before being used or discarded. If the port is set for Modbus, all received characters are processed as Modbus protocol. Enabling Modbus at P205 makes P209 Æ P211 available for configuration. If the port is set for selection 4 Æ 250, a received character will invoke macro 4 Æ 250 respectively. P206: Transmit Mode Selects whether or not a transmission will be delayed when the transmit buffer becomes full. If set to delay, the transmission will be put on hold until the transmit buffer empties to the point where handshaking is asserted. If set to abort, the transmission will be immediately aborted once the transmit buffer becomes full. This is not true while downloading the setup mode at P64000-64001. The download will continue uninterrupted. P207 – P208: Transit / Receive Buffer Size Sets the size of the transmit and receive buffers at P207 and P208 respectively. P209: Modbus Address Selects the Modbus address. P205 must be set for Modbus for this parameter to be available. P210: Modbus Mode Selects Modbus ASCII or RTU mode. P205 must be set for Modbus for this parameter to be available. Networking (RS-485) The networking parameters configure an indicator’s network address. Remote communication parameters configure communication to a remote display, other indicators used in the remote display mode and other devices requesting display information. 28 P250: RS-485 Enable This parameter only affects comm port 1. It enables RS-485. Enabling this parameter detrimental effect on RS-232 operation. Enabling this parameter changes how data is transmitted see the %q macro and RS-485 sections for more details. P251: RS-485 Network Address This parameter assigns the RS-485 network address for the indicator (COMM1 only). It has no effect if set to address zero (0). This parameter has no effect if DeviceNet or ModBus are enabled at P205. When an address is specified, the indicator will only respond to messages that begin with an <STX> followed by this address value. Subsequent data is processed by the indicator until an <ETX> is received completing the data packet. <STX><ADDRESS><DATA><ETX> Note that the network address is assigned as a single byte value. An entry of ‘4’ refers to an <EOT> control code. If you want the indicator’s address to be the number four (4), you would have to enter the address as 52 (the ASCII value of 4). LCD Display Setup The LCD display setup parameters define the operation of the standard displays. P420: Standard VF Display Mode Controls the backlighting of the LCD. P423 Display Brightness Selects the degree of VFD brightness when the display is on (P423) and off (P424). P430: LCD Contrast Selects the power-up contrast setting for the LCD display. Pressing B will restore the default contrast setting. The LCD contrast can also be set at power-up without accessing the setup mode. Total & Tare Save The total & tare save parameters are used to enable the tare and accumulation parameter values to be saved in non-volatile memory and restored in the even of power loss. P660 – P661: Total / Tare Save Method Selects whether accumulation values and tare values will be written to the EEPROM each time the values change so that the values may be retained and restored in the event of a power loss. If set to AUTO, the values are automatically stored to the EEPROM when changed. If set to No Save, the values are not written to the EEPROM and will be lost during a power failure. 29 If set to On Request, the values can only be written to the EEPROM via the %v macro command. P806, P840 and P841: Alpha Key Function The Alpha key is a new key added on the Model 675 only. Parameter 806 is where the Alpha key function is enabled or disabled. Set P806 to Alpha by keying in 9 ; 6 . Parameter 840 is where the function of the Alpha key is set. There are many ways to display and enter alpha characters. N&U&L = The alpha key will scroll the numeral then the uppercase letter and then the lower case letter displayed on the key pressed. U & L = The alpha key will scroll the uppercase letter and then the lower case letter displayed on the key pressed. U only = The alpha key will display the uppercase letter displayed on the key pressed. L only = The alpha key will display the lowercase letter displayed on the key pressed. N only = The alpha key will display the numeral displayed on the key pressed. N & U = The alpha key will display the numeral and then the uppercase letter display on the key pressed. N & L = The alpha key will display the numeral and then the lowercase letter display on the key pressed. Parameter 841 defines the delay time before a character is accepted allowing a different character from the same key to be entered. APPLICATIONS (APPS) The applications refer to the preprogrammed files that are included with the Model 675. If you choose to reload one of the application files press at the Apps tab. An access code must be entered to reinstate the application menu. The main menu will reload where you can choose the desired application. 30 CHAPTER 3: OPERATION This chapter will give detailed operation instructions on how to use each preprogrammed mode. The Model 675 is designed to operate from the 5 soft keys or the dedicated keys of the keypad. The advantage of using the soft keys is they are placed in succession for easy operation. TIP Bypass the GSE splash screen on power up by pressing the B key when the splash screen appears. Quick Count Auto Tare Method 1. Sampling Pieces: (a) If a container is used: (i) Place an empty container on scale and press the * Sample or 0 key. The scale will automatically tare the container. - or (b) If a container is not used: (i) Press the * Sample or 0 key without the sample pieces on the scale. The scale will tare to establish a net zero reference. 2. Add the sample pieces and press the * Accept key to accept the sample. 3. Continue to add pieces to count. 4. Press , to accumulate the current quantity to the total quantity. 5. Press - to print to a computer, printer or another peripheral device. 31 Without Auto Tare 1. Sampling pieces: (a) If the sample size is known and a container is used: (i) Place an empty container on the scale and press 1 key. (ii) Place the sample in the container. (iii) Key in the sample size and then press the * Sample or 0 key. The scale will accept the current weights as a sample and will display the quantity. -or(b) If the sample size is known and no container is used: (i) Place the sample on the scale. (ii) Key in the sample size and then press the * Sample or 0 key. The scale will accept the current weights as a sample and will display the quantity. Example: ; A * or 0 Use the 5 key to check other modes such as the Tare weight and Average Piece Weight. The + (Count) can be pressed to return to the count mode at any time. After accumulating, the weight must return to zero before another accumulation will be added. The display will show CLEAR WGHT! if the weight is not within the zero threshold. Remove weight and try again. This feature is necessary to avoid double accumulations. 32 APW Lookup Follow the steps below to perform a sample and count parts. SAMPLE AND COUNT Auto Tare Method 1. Sampling Pieces: (a) If a container is used: (i) Place container on scale and press the * Sample or 0 key. The scale will automatically tare the container. - or (b) If a container is not used: (i) Press the * Sample or 0 key without the sample pieces on the scale. The scale will tare to establish a net zero reference. 2. Add the sample pieces and press the * Accept key to accept the sample. 3. Continue to add pieces to count. Without Auto Tare 1) If the sample size is known and a container is used: a. Place an empty container on the scale and press 1 key. b. Place the sample in the container. c. Key in the sample size and then press the * Sample or 0 key. The scale will accept the current weights as a sample and will display the quantity. 33 -or1) If the sample size is known and no container is used: a. Place the sample on the scale. b. Key in the sample size and then press the * Sample or 0 key. The scale will accept the current weights as a sample and will display the quantity. Example: ; A * or 0 STORE A NEW PART NUMBER Part numbers can be stored in a database and can be recalled later with necessary data such as the average piece weight and description. 1. Press the , (Rec/New) key. The data fields will be cleared. 2. Follow the directions for sample and count above. 3. If you want to add a part description key in the description and press - (Desc.). Skip this step if the description is not necessary. 4. Key in the part number and press + to store the part number, APW, and description. UPDATE A PART NUMBER It is possible to update the data that is stored with a part number. 1. While viewing the part number and data press + (Store). The data will be updated in the database. RECALL A PART NUMBER A part number that was stored previously can be recalled to count parts without having to sample the part. 1. Key in the part number to recall and press 2. Place pieces on the platform to count. 34 , (Rec/New). DELETE A PART NUMBER Any part number that is stored may be deleted. 1. Recall the part number to be deleted by keying in the part number and pressing , (Rec/New). The part number does not have to be recalled if it already being viewed. 2. Press 3. . (Setup). Press + (Delete Part#). You will be prompted with the part number to be deleted and the choice of deleting the part number or aborting the process. This key will not appear if a part number has not been recalled. 4. Press B to cancel and return to the APW LOOKUP screen or to continue deleting the part number. Simple Keypad Sample Auto Tare Method 1. Sampling Pieces: (a) If a container is used - Place container on scale and press the 0 key. The scale will automatically tare the container. - or (b) If a container is not used - Press the 0 key without the sample pieces on the scale. The scale will tare to establish a net zero reference. 2. Add the sample pieces and press the 0 key to accept the sample. 3. Continue to add pieces to count. 35 Without Auto Tare 1) If the sample size is known and a container is used: a. Place an empty container on the scale and press 1 key. b. Place the sample in the container. c. Key in the sample size and then press the 0 key. The scale will accept the current weights as a sample and will display the quantity. -or1) If the sample size is known and no container is used: a. Place the sample on the scale. b. Key in the sample size and then press the 0 key. The scale will accept the current weights as a sample and will display the quantity. Example: ; A 0 36 CHAPTER 4: CALIBRATION The calibration mode is accessible through the configuration menu or from the weigh mode. Access Calibration from the configuration menu 1. From the main menu press the . (Setup) key. - (Setup Menus) key. Press * (CAL) key. 2. Press 3. 4. Enter the access code and press Performing Calibration Example: Selecting a Calibration Method )05 New Zero? )05 Last Zero? 5 5 )05 Temp Zero? )05 Only Zero? There are six methods of calibration. Press 5 to select a calibration method (see example: Selecting a Calibration Method). Press to begin the calibration method selected. Refer to the appropriate section for calibration instructions. • New Zero - Establishes a new zero (no load) and span (test load) calibration reference. • Last Zero - Performs a span re-calibration without removing the test load. (This selection is not available with linearization enabled.) • Temp Zero - Performs a calibration without removing the current gross weight. The zero reference determined during the last calibration is maintained. (This selection is not available with linearization enabled.) • Only Zero - Establishes a new zero reference without affecting span. • Cal Reset - Adjusts the zero and gain factors of the A/D amplifier to default values for maximum sensitivity. • Known LCOut - Calibrates without the use of test weights. The mV/V value and full scale capacity of each load cell must be known. 5 5 )05 Cal Reset )05 Known LCOut 5 37 GENERAL NOTES ON CALIBRATION • Pressing B at any point in the calibration routine moves back one step. • Pressing B at the New Zero? prompt exits calibration mode. • A calibration weight can be applied before or after entering the calibration weight value. The display prompts you to Keyin CalWt (key in calibration weight) or Add CalWT (add calibration weight) at the appropriate time. • The digital filter is automatically set to 4 seconds during calibration. • A motion delay is enforced during zero and span calibration. • New calibration values are not permanently saved until the calibration mode is exited and changes are saved by pressing at the ENTER=SAVE prompt. If power is lost during calibration, the previously saved calibration values will be in effect when power is restored. • If replacing one indicator with another, it is possible to set the total gain value (P61108) of the new indicator with that of the original. This will optimize the coarse & fine gain values, greatly increasing the likelihood of a successful calibration on the first attempt. 38 NEW ZERO Example: New Zero Calibration )05 New Zero? The most common calibration procedure, New Zero establishes a new zero (no load) and span (test load) calibration reference. Use this method for first-time calibration and complete re-calibration. To perform a New Zero calibration: )05 Mot’n Delay )05 Units =lb )00 Keyin CalWt 1. 2. 3. Remove all weight from the scale. Enter calibration as described on page 37 Select the New Zero calibration method as described in Calibration Methods on page 37. 4. Press at the New Zero? prompt to establish the new zero reference. After establishing the zero reference, the default calibration units are displayed momentarily followed by the Keyin CalWt prompt. Apply the calibration weight, key in the calibration weight value in terms of the default calibration units and press to establish span. If the calibration weight value was entered before the weight was applied, the display will prompt Add CalWT. Add the calibration weight and press . 5. ADD TEST WEIGHT 6. 10)00 10)00 Mot’n Delay CAL OK ? 7. SETUP Save Mods? SETUP ENTER =SAVE SETUP Exit Setup SETUP ENTER =EXIT 10)00 lb Gross 8. After establishing span, CAL OK? is displayed suggesting that the calibration is acceptable, or ReCal??? is displayed suggesting that the calibration procedure should be repeated. Accept the calibration by pressing at the CAL OK? prompt or B at the ReCal??? prompt. - or Repeat the calibration by pressing B at the CAL OK? prompt or at the ReCal??? prompt. 9. Once the calibration is accepted in step 6, press at the ENTER=SAVE prompt and again at the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. - or To exit the calibration mode without saving the new calibration, press B at the ENTER=SAVE prompt. Then press at the ENTER=UNDO prompt and again at the ENTER=EXIT prompt to exit the calibration mode. If you choose to “undo” the calibration when exiting the setup mode, you will also undo any unsaved changes made to the setup parameters. 39 Example: Last Zero Calibration 2) lb Gross 0) lb Gross 3 ADD 10,000 LB TEST WEIGHT 1004) lb Gross ACCESS CALIBRATION MODE 1004) 5 New Zero? 1004) Last Zero? 1004) Units =lb 1004) Keyin CalWt 1000) Last Zero allows span re-calibration without removing the applied test weight. The last zero established by pressing from the weigh mode will be used as the zero reference. This procedure is especially useful when performing routine tolerance checks on large capacity scales. A scale found to be out-of-tolerance can be easily calibrated without having to remove the test weights to reestablish a zero reference. To perform a Last Zero calibration: 1. Remove all weight from the scale. 2. Press 3 to zero the scale in the weigh mode. 3. 4. 5. Apply the calibration test weight. Access the calibration mode as described on page 37. Select the Last Zero calibration method as described in Calibration Methods on page37 . 6. Press at the Last Zero? prompt to display the Keyin CalWT prompt. Key in the calibration weight value in terms of the default calibration units and press to establish span. 7. 8. CAL OK ? SETUP Save Mods? SETUP ENTER =SAVE SETUP Exit Setup SETUP ENTER =EXIT 1000) LAST ZERO After establishing span, CAL OK? is displayed suggesting that the calibration is acceptable, or ReCal??? is displayed suggesting that the calibration procedure should be repeated. Accept the calibration by pressing at the CAL OK? prompt or B at the ReCal??? prompt. - or Repeat the calibration by pressing B at the CAL OK? prompt or 9. at the ReCal??? prompt. Once the calibration is accepted in step 6, press at the ENTER=SAVE prompt and again at the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. - or To exit the calibration mode without saving the new calibration, press B at the ENTER=SAVE prompt. Then press at the ENTER=UNDO prompt and again at the ENTER=EXIT prompt to exit the calibration mode. lb Gross If you choose to “undo” the calibration when exiting the setup mode, you will also undo any unsaved changes made to the setup parameters. 40 Example: Temporary Zero Calibration 2105) lb Gross ACCESS CALIBRATION MODE SETUP Quick Cal! 2105) 55 New Zero? 2105) Temp Zero? 2105) TEMPORARY ZERO Temp Zero is used to calibrate without establishing a new zero. Calibration can be performed without removing the currently applied gross load. A temporary zero is established so that test weights can be added during calibration. The original zero reference determined during the previous calibration is not affected. This procedure is commonly used to calibrate hopper scales where it is impractical to empty the product before calibrating. To perform a Temp Zero calibration: 1. 2. Mot’n Delay Access the calibration mode as described on page 37. Select the Temp Zero calibration method as described in Calibration Methods on page37. 3. 2105) Units =lb 4. 0) Keyin CalWt Press at the Temp Zero? prompt to establish a temporary zero reference. After establishing the temporary zero reference, the default calibration units are displayed momentarily followed by the Keyin CalWT prompt. Apply the calibration weight, key in the calibration weight value in terms of the default calibration units and press to establish span. If the calibration weight value was entered before the weight was applied, the display will prompt Add CalWT. Add the calibration weight and press . 5. ADD TEST WEIGHT 9AAA 201) Mot’n Delay 200) CAL OK ? 6. SETUP Save Mods? SETUP ENTER =SAVE 200) After establishing span, CAL OK? is displayed suggesting that the calibration is acceptable, or ReCal??? is displayed suggesting that the calibration procedure should be repeated. Accept the calibration by pressing ] at the CAL OK? prompt or B at the ReCal??? prompt. - or Repeat the calibration by pressing B at the CAL OK? prompt or 7. lb Gross at the ReCal??? prompt. Once the calibration is accepted in step 6, press at the ENTER=SAVE prompt and again at the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. - or To exit the calibration mode without saving the new calibration, press B at the ENTER=SAVE prompt. Then press at the ENTER=UNDO prompt and again at the ENTER=EXIT prompt to exit the calibration mode. 41 ONLY ZERO Example: Only Zero Calibration 9% lb Gross ACCESS CALIBRATION MODE SETUP Keyin Code: SETUP Quick Cal! 9% Only Zero? 9% Mot’n Delay 0) CAL OK ? Only Zero is used for zero calibration only. This calibration procedure is primarily used for the zero reference after changing a scale’s dead-load, such as adding safety rails to a scale deck or installing a mixer motor on a hopper scale. Because the full scale capacity is referenced from the last zero calibration, performing a zero calibration helps to ensure that the full scale over-load will not occur prematurely due to the additional dead-load. To perform an Only Zero calibration: 1. 2. 3. 4. SETUP Save Mods? SETUP ENTER =SAVE SETUP Exit Setup SETUP ENTER =EXIT 0) 5. Remove all weight from the scale. Access the calibration mode as described on page 37. Select the Only Zero calibration method as described in Calibration Methods on page 37. Press at the Only Zero? prompt to establish the new zero reference. After establishing zero, CAL OK? is displayed suggesting that the calibration is acceptable. Accept the calibration by pressing at the CAL OK? prompt. - or Repeat the calibration by pressing B at the CAL OK? prompt. Once the calibration is accepted in step 5, press at the ENTER=SAVE prompt and again at the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. - or To exit the calibration mode without saving the new calibration, press B at the ENTER=SAVE prompt. Then press at the ENTER=UNDO prompt and again at the ENTER=EXIT prompt to exit the calibration mode. lb Gross If you choose to “undo” the calibration when exiting the setup mode, you will also undo any unsaved changes made to the setup parameters. 42 CALIBRATION RESET If an over-load condition exists at the time of calibration, the calibration method prompts are replaced by an Over load! message. Press [CLR] to proceed directly to the Cal Reset procedure. Cal Reset sets the gain factors of the A/D amplifier to minimum values and clears the A/D’s zero offset. These gain values are stored in the Information Parameters at P61104 Æ P61107 (see the Calibration Parameters section). A Cal Reset should be performed if calibration is not possible due to an over-load condition, or if the displayed weight value does not change when the test weight is applied. To perform a Calibration Reset: 1. 2. 3. 4. Access the calibration mode as described on page 37. Select the Cal Reset calibration method as described in Calibration Methods on page 37. Press at the Cal Reset prompt reset the A/D amplifier. The display prompts New Zero?. Proceed with calibration. KNOWN LOADCELL OUTPUT Known LCOut is used to calibrate without test weights. The exact full scale mV/V rating must be known for each load cell. All load cells must be of the same full scale capacity. This procedure works best for hopper scales where weight is evenly distributed and signal trimming is not required. To perform a Known Loadcell Output calibration: 1. 2. 3. 4. Access the calibration mode as described on page 37. Select the Known LCOut calibration method as described in Calibration Methods on page 37. Press at the Known LCOut prompt to display #of LC. The number of load cells specified during the last calibration will also be displayed. A value of zero (0) indicates that this calibration method has not yet been performed. Key in the number of load cells (8 maximum) and press . - or 43 Example: Known Loadcell Calibration 2% Press to accept the displayed value. 5. Known LCOut 6. 2% #ofLC 0 2% LC# 1 FSmVv 2% 2.0 00000 6 7@AA69 2% 2% 8. 9. UNITS =lb LC FS 100.0 9;AA 2% Updtg Gains ) CurWt Zero? ) CAL OK ? SETUP Save Mods? SETUP ENTER =SAVE SETUP Exit Setup SETUP ENTER =EXIT ) 7. The display prompts LC#x mVv (where ‘x’ is the load cell number) and then shows the mV/V value (0.1 Æ 5.0) last entered for this load cell. Key in the load cell’s mV/V value and press . - or Press to accept the displayed value. Steps 5-6 will be repeated for as many load cells as specified in step 4. The display prompts LC FS showing the value last entered for the load cell full scale. Key in the full scale capacity for the load cell(s) and press . - or Press to accept the displayed value. 10. The display briefly shows Updtg Gains as it updates the gain values, then prompts CurWt Zero?. 11. Press to establish the current input signal as the zero reference. - or Press 5 to display Zero=0mVv?. Press to use a 0mV/V output as the zero reference. - or Press 5 to display Keyin CurWt. Key in the known gross weight already applied to the scale and press . - or Press B to bypass the zeroing option. 12. The display shows CAL OK? suggesting that the calibration is acceptable. Accept the calibration by pressing at the CAL OK? prompt. - or Repeat the calibration by pressing B at the CAL OK? prompt. 13. Once the calibration is accepted in step5, press at the ENTER=SAVE prompt and again at lb Gross 44 the ENTER=EXIT prompt to save the new calibration and exit the calibration mode. - or To exit the calibration mode without saving the new calibration, press B at the ENTER=SAVE prompt. Then press at the ENTER=UNDO prompt and again at the ENTER=EXIT prompt to exit the calibration mode. Multi - Scale Calibration When more than one scale is enabled, the prompt Keyin Scl# appears before accessing the calibration method selections. Key in the scale number to be calibrated and press . Proceed with a calibration method as described in Calibration Methods on page 37. After completing a calibration, the Keyin Scl# appears once again. Enter the next scale number to be calibrated, or press B to exit the calibration mode and save the new calibration data. Calibration Units It is expected that a calibration weight will be entered in terms of the selected calibration units as determined by P150 in the setup mode. The default calibration units are displayed briefly during calibration just prior to the Keyin CalWT prompt. Alternate units may be used during calibration by pressing the key at the Keyin CalWT prompt. This will scroll through any units that have been assigned to P131 Æ P134 of the setup mode for the selected scale. It is not possible to select lb/oz as calibration units. 45 MULTI - POINT LINEARIZATION Multi-point linearization provides up to five calibration points for each scale input. This allows you to compensate for load cell non-linearity. Multi-point linearization must be enabled in the setup mode at P119. Once enabled, you can define up to five points of linearization in during the calibration routine. To perform Multi-Point Linearization: Linearization calibration weights and calibration factors can be viewed at P61130 Æ P61139 in the information parameters. 1. Access the calibration mode as described on 2. page 37. 3. Select a calibration method as described in Calibration Methods on page 37 and proceed with the calibration routine. 4. Enter the calibration weight value for the first linearization point when prompted to Keyin CalWT. 5. Once the first linearization point is established, Keyin Pnt2 is displayed. If there was a significant change in span for the first linearization point, ReCal??? is displayed suggesting that the calibration procedure must be repeated for the first point. 6. Enter the calibration weight value for the second linearization point. 7. Repeat this process for up to five linearization points. If fewer than five linearization points are specified, press without keying in the next weight value to end calibration. 8. After establishing all linearization points, CAL OK? is displayed suggesting that the calibration is acceptable. Press at the CAL OK? prompt to accept the calibration and exit. - or Press B at the CAL OK? prompt to repeat the calibration. 46 47 Part Number 39-10-40879 ">
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