POWERSHIELD PSATS3K, Rack Mount Automatic Transfer Switch for 3kVA UPS Product manual
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PSATS3K
©Power Shield 2012 www.powershield.com.au
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
Table of Contents
1. Introduction ............................................................................ 3
2. Product Overview .................................................................. 3
3. Important Safety Warnings .................................................. 4
4. Operation Indicators & Status ............................................. 4
5. Installation .............................................................................. 6
6. Operation ................................................................................ 7
7. Communication Port .............................................................. 7
8. Trouble Shooting .................................................................... 9
9. Specifications ....................................................................... 10
10. Appendix ............................................................................... 11
11. Warranty............................................................................. .. 12
©Power Shield 2012 www.powershield.com.au
The PowerShield® ATS is designed to accept two independent power inlets (primary and secondary) to supply power to the load from either power source. Should primary power source fail, the secondary will automatically back up the connected equipment without any interruption. The transfer time from one line to another is seamless to the connected equipment. After switching to a secondary power source, the ATS can also switch power back to the primary input when power to the primary input is restored.
Package contents:
ATS module
User manual
Mounting brackets
Power switch for input source A
Power switch for input source B
Circuit breaker for output 2
Circuit breaker for output 3
USB communication port
RS-232 communication port
Communication slot
Operation indicators (please refer to section 4 for the details)
Contact port (please refer to section 7 for the details)
Output receptacles “Output 3” (IEC 10A)
Output receptacles “Output 2” (IEC 10A)
Output receptacle “Output 1” (IEC 16A)
Input source A connector
Input source B connector
©Power Shield 2012 www.powershield.com.au
Before using the unit please read all instructions and cautionary markings on the unit, this manual and the batteries.
WARNING!! The ATS must be connected to earth when in use.
In line with current regulations, only use the cables that have been supplied with the machine. The power supply socket must be easily accessible to the operator.
WARNING!! The ATS has been designed exclusively to operate indoors. It is essential to install it in areas where no inflammable liquids or gases, or other harmful or noxious substances, have been stored.
ATTENTION!!
A soft damp cloth may be used to clean the outside of the machine (always with the system disconnected from the mains power supply and load).
Do not use any type of solvent as this may damage the external finish of the machine.
ATTENTION!!
The ATS has been designed exclusively for professional use.
NOTE: These instructions may be modified by the wiring regulations in force in the country where the ATS is purchased.
Preferred Source Selector
Priority setting LEDs
Power source status LEDs
Output source LEDs
Fault indicator
Alarm mute button
©Power Shield 2012 www.powershield.com.au
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
LED Indicators and Alarms
Indication type
Priority setting
LEDs
Power source status
Output status
Alarm
LED description
Source A (
Source B (
Source A (
Source B (
)
)
)
)
Status of source A ( )
Status of source B (
)
LED status
ON
OFF
OFF
ON
OFF
ON
Condition
Source A is Preferred
Source B is Preferred
Flashing
OFF
ON
Flashing
Inlet A has no power input
Inlet A has power input, and power is OK
Inlet A has power input, but power is out of
SPEC
Inlet B has no power input
Inlet B has power, and power is OK
Inlet B has power input, but power is out of
SPEC
Output from source A
(
)
Output from source B
(
)
Output from source A
(
)
Output from source B
(
)
Output from source A
(
)
Output from source B
(
)
ON
OFF
OFF
ON
OFF
OFF
Output on Source A
Output on Source B
NO OUTPUT
Fault (
)
OFF
ON
No Alarms present
Alarm present
Alarm
OFF
OFF
OFF
OFF
OFF
Continuously
OFF
OFF
OFF
OFF
OFF
OFF
OFF
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
5. Installation
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged.
Mounting the Unit
The unit can be mounted in a standard 19" rack using the PowerShield optional Rail Kit. Fasten the mounting brackets to the unit using the screws provided.
Power Shield Rail Kit mounting
Screwdriver
NOTE: If the ambient temperature exceeds 40 °C, ventilation is required
Connecting the Unit
Connect the ATS input plugs “input source A connector” and “input source B connector” to the two independent power sources or UPSs using either the SCHUCKO-IEC or IEC-IEC 16A cables supplied.
Plug the load into the output 10A (“Output 1 and 2”) or 16A (“Output 3”) sockets depending on requirements.
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
6. Operation
Power On/Off
Turn the input power switch to the “ON” position. The output will then be supplied by the source set as selected.
Setting the Preferred Power Source
It is possible to set the power source preference by pressing “source preference selector”. The default power source is “Source A”.
Function
Source perference selector
Description
Input Selection that normally supplies the load
Default
Source A
Possible configuration
Source A
Source B
7. Communication Port
The ATS is supplied with the following communication ports:
Serial port is available with RS232 com. port and USB com. port on the front panel.
NOTE: the use of one port automatically excludes the other.
Contact port on the rear panel.
Serial Ports: RS-232 & USB connectors
RS-232 connector USB connector
PIN # NAME
1
2
3
TX
RX
4
5
6
7
GND
+12V
TYPE
OUT
IN
POWER
POWER
SIGNAL
Serial line TX
Serial line RX
PIN #
1
2
3
4
SIGNAL
VBUS
D-
D+
GND
8
9
NOTE: The utilization of the communication port is optional and it is not necessary for the normal function of the
ATS.
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
Contact Outputs
The contact outputs consist of six (6) pins numbered from left to right (see fig. 1), which can be connected to an external monitoring system (such as a BMS) in order to monitor the operational status of the ATS.
The external equipment must be within the rating of the contacts
Fig. 1: Contacts Connector
The Contact Connector provides the following connections:
Pin 1:
Pin 2:
Pin 3:
Pin 4:
Pin 5:
Pin 6:
Common contact.
“Source B” active contact - pins 1 and 2 closed = output supplied by “Source B”
“Source A” active contact - pins 1 and 3 closed = output supplied by “Source A”
“Source A” status OK contact - pins 1 and 4 closed = “Source A” is present and normal
“Source B” status OK contact - pins 1 and 5 closed = “Source B” is present and normal
Status OK contact – pins 1 and 6 closed = ATS operation normal
The following diagram shows the contact configuration
Fig. 2: Contact Connections
ATTENTION: Contact Connector pins are rated at a current of 8A and voltage of 250Vac.
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
8. Trouble Shooting
Problem
The ATS with the mains voltage present, does not turn on.
(The LEDs does not flash and no alarm sounds.)
The load is not powered.
No display or display provides incorrect information.
The display is off but the load is powered.
Possible Cause
Input plugs not connected
Input switch in
“OFF” position
Solution
Connect the mains to the input plugs as indicated in the installation section.
Input power failure
Upstream Fuse or
CB disconnected
Output sockets not connected
10A Internal thermal protection device has tripped
There is a power supply problem in the display.
Turn the input switches “ON”
Check that the mains voltage is present or check if the UPS supplying the ATS is on.
Reset the CB or Fuse Warning: check that there is no overload or shortcircuit at the output of the UPS.
Connect the load to the output sockets
The Internal protection will operate in the event of a short circuit or overload on one of the 10A output sockets. The thermal protection can be reset by pushing the button which will result in the power being reconnected to the load. Therefore prior to attempting a reset of the thermal protection, check the rating of the connected loads and determine if there is any overload.
Then once reset, reconnect each load one at a time to ensure no problems exists.
Shut down the ATS completely and wait for a few seconds.
Switch the ATS on again, if the problem persists, contact the nearest technical support centre.
There is a power supply problem in the display.
Contact the nearest technical support centre.
If there is any abnormal situation not listed above, please call PowerShield Service immediately for professional Technical Support
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©PowerShield 2012
USER
GUIDE
9. Technical Specifications
MODEL
INPUT
Input Voltage
Input Voltage Range
Input Frequency
Maximum Input Current
OUTPUT
Output Voltage
Maximum Output Current
CONNECTION
Input
Output
Communication
TRANSFER TIME
PHYSICAL
Dimensions, D X W X H (mm)
Net Weight (kgs)
ENVIRONMENT
Operating Temperature
PSATS 3K
220/230/240 VAC
180 - 258 VAC
50 Hz/60 Hz
16 A
220/230/240 VAC
10 A for IEC-C13 outlets
16 A for IEC-C19 outlet
2 x IEC-C20 inlets
8 x IEC-C13
1 x IEC-C19
USB, RS-232, AS400 or SNMP option
9-12ms (Typical)
330 X 483 X 44
5.0
0-95 % RH @ -5°C- 45°C (non-condensing)
AUTOMATIC
TRANSFER
SWITCH
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
10. Appendix
Input Voltage and Frequency Thresholds
FUNCTION
Input voltage range for
Source A
Return voltage point for
Source A
Input voltage range for
Source B
Return voltage point for
Source B
Input frequency for
Source A
Input frequency for
Source B
DESCRIPTION
If Source A is the active source, when the input voltage is outside this range, the ATS will automatically switch to Source B.
When input voltage of Source A is back to normal, the ATS will switch back to Source A. (Setting is
Source A as Preferred Power source)
If Source B is the active power source, when the input voltage of source B is outside this range, the
ATS will automatically switch to Source A.
When input voltage of Source B is back to normal, the ATS will switch back to Source B. (Setting is
Source B as Preferred power source)
If Source A is the active source, when the input frequency of source A is outside this range, the ATS will automatically switch to Source B.
If Source B is the active source, when the input frequency of source B is outside this range, the ATS will automatically switch to Source A.
Default factory settings:
DEFAULT
SETTING
180V – 265V
Low: 190V
High: 258V
180V – 265V
Low: 190V
High : 258V
45Hz – 55Hz
45Hz – 55Hz
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©PowerShield 2012
USER
GUIDE
AUTOMATIC
TRANSFER
SWITCH
11. WARRANTY
VERY IMPORTANT: Warranty Registration
In order to validate product warranty, it is essential that you register your product on line.
Please Visit PowerShield on line product warranty web page to register www.powershield.com.au/product-registration.php
NOTE: For information about our Warranty Terms and Conditions, please visit our web site.
www.powershield.com.au under Support.
This user manual contains instructions relating to safety, installation, operation, maintenance and warranty of this product.
Please keep this manual in a safe place for future references
WARRANTY SERVICE PROCESS:
1. Review the problems discussed in the troubleshoot section of this manual to eliminate common problems.
2. Verify that no input/output circuit breaker have tripped. A tripped circuit breaker is the most common problem.
3. If the problem still persists, please call 1300-305-393 for technical support or fill in the RMA application form in PowerShield web page www.powershield.com.au/rmaform/
The following details are needed for warranty claims.
Model number
Serial number
The date of purchase www.powershield.com.au
©PowerShield 2012
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