FM3PtSprayers

FM3PtSprayers
HANDGUN & BOOM
SPRAYERS
Operation / Service / Parts
Manual For
3-Point Sprayer Models:
FM-3P55-SXS, FM-3P110
& FM-3P200
October 2004
Form: FM3ptSprayers.pm7
TABLE OF CONTENTS
SECTION
DESCRIPTION
PAGE
1
Introduction .............................................................. 1
2
2.1
2.2
2.3
2.4
2.5
2.6
Safety ..........................................................................
Training & Preparation ..........................................
Safety Wear .............................................................
Operating Safety .....................................................
Operating Procedure ...............................................
Repair & Maintenance Safety ................................
Safety Decals ...........................................................
2
3
3
4
5
5
6
3.1
3.2
3.3
Operation ...................................................................
Pre-operation Checklist ..........................................
Operating ................................................................
Operation - PTO Models ........................................
7
7
8
9
4.1
4.2
4.3
Calibration ...............................................................
Tractor Speeds ......................................................
Application Rates - 10 & 14 Foot Booms .............
Application Rates - 15, 21 & 28 Foot Booms .......
3
4
10
10
10
11
5
General Maintenance ............................................ 12
6
Cleaning & Storage ................................................ 12
7
8
9
7.1
7.2
Sprayer Parts Breakdowns .................................. 13
FM-3P55-SXS Sprayer Assembly .................... 13-14
FM-3P110 & FM-3P200 Sprayer Assembly.... 15-16
8.1
8.2
8.3
8.4
8.5
8.6
8.7
Breakdowns ............................................................. 17
6500C & 6500XL Pump Assembly ....................... 17
Handgun Assemblies ............................................ 18
FB10 Boom Assembly ...................................... 19-20
FB14 Boom Assembly ...................................... 21-22
FB-4R Boom - Main Body ..................................... 23
FB-4R Boom - Nozzle Assy ................................... 24
FB-6R & 8R Boom Assembly ........................... 25-26
Limited Warranty ................................................... 27
1
INTRODUCTION
Congratulations on your choice of Handgun & Boom Sprayers. This equipment has been designed and
manufactured to meet the needs of a discriminating buyer for their spraying needs.
These sprayers are designed for ease of operation at affordable quality prices.
Safe, efficient and trouble free operation of your Sprayer requires that you and anyone else who will be
operating or maintaining the machine, read and understand the Safety, Operation, and Maintenance
information contained within the Operator's Manual.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your dealer,
or us if you need assistance, information or additional copies of the manuals.
1.
POWER SOURCE: 3 Point PTO
2.
PUMP: Roller
3.
TANK: All sprayers have a polyethylene tank.
4.
STRAINERS: The sprayer is equipped with one strainer.
Model No: _________________________
Serial No: _________________________
Date of Purchase: ___________________
1
2
SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME
ALERT! YOUR SAFETY IS
INVOLVED!
The Safety Alert symbol identifies
important safety messages on the
Sprayer and in the manual. When
you see this symbol, be alert to the
possibility of personal injury or
death. Follow the instructions in
the safety message.
Why is SAFETY important to you?
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
DANGER - Indicates an imminently hazardous
situation that, if not avoided, will result
in death or serious injury. This signal
word is to be limited to the most
extreme situations typically for
machine components which, for
functional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION - Indicates a potentially hazardous
situation that, if not avoided, may
result in minor or moderate injury.
It may also be used to alert against
unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer.
2
2.1
TRAINING & PREPARATION
2.2 SAFETY WEAR
Before operating this Sprayer, read and understand this manual completely. Become familiar
with it for your own
safety. To fail to do so may
cause serious injury. DO NOT
allow anyone to operate this
Sprayer who has not read
this manual.
NEVER wear loose clothing or jewelry that can
be caught by moving parts of your Sprayer and
pull you into it. Keep clothing away from all
moving parts of your Sprayer. Wear proper head
gear to keep hair away from moving parts.
NEVER use your Sprayer for any other purposes than its intended use. Any other use may
cause an injury.
ALWAYS wear safety
glasses. Chemicals or
other herbicides can
irritate the eyes
NEVER allow children to operate your Sprayer,
nor adults lacking proper instructions. Keep
them away from your work area. Your Sprayer is
not a toy. Only the operator is to be near your
Sprayer during use. Keep all others, including
pets a minimum of 10 feet away from your work
zone.
NEVER operate your Sprayer when under the
influence of alcohol, drugs or medication. A clear
mind is essential for safety.
ALWAYS wear safety
shoes.
If you wear gloves, be sure they are tight fitting
without loose cuffs or draw strings.
Have a first aid kit available
should the need arise and
learn how to use it.
ALWAYS wear protective
hearing devices as needed.
NEVER allow a person who is tired or otherwise
not alert to use your Sprayer.
WARNING - Do not pump
flammable or explosive fluids
such as; gasoline, fuel oil,
kerosene, etc. Do not use in
explosive atmospheres. The
pump should be used only with
liquids compatible with the
pump component materials.
Failure to follow this warning
may result in personal injury
and/or property damage and
will void the product warranty.
3
PROLONGED EXPOSURE TO LOUD
NOISE MAY CAUSE PERMANENT
HEARING LOSS!
Tractors with or without equipment
attached can often be noisy enough to
cause permanent, partial hearing loss.
We recommend that you wear hearing
protection on a full-time basis if the noise
in the Operator's position exceeds 80db.
Noise over 85db on a long-term basis can
cause severe hearing loss. Noise over
90db adjacent to the Operator over a
long-term basis may cause permanent,
total hearing loss. NOTE: Hearing loss
from loud noise (from tractors, chain
saws, radios, and other such sources close
to the ear) is cumulative over a lifetime
without hope of natural recovery.
2.3
OPERATING SAFETY
YOU are responsible for the SAFE operation and
maintenance of your Sprayer. YOU must ensure
that you and anyone else who is going to operate,
maintain or work around the Sprayer be familiar
with the operating and maintenance procedures
and related SAFETY information contained in
this manual. This manual will take you step-bystep through your working day and alerts you to
all good safety practices that should be adhered
to while operating the Sprayer.
Remember, YOU are the key to safety. Good
safety practices not only protect you, but also the
people around you. Make these practices a
working part of your safety program. Be certain
that EVERYONE operating this equipment is
familiar with the recommended operating and
maintenance procedures and follows all the
safety precautions. Most accidents can be
prevented. Do not risk injury or death by
ignoring good safety practices.
Periodically inspect the pump and the system
components. Perform routine maintenance as
required.
Use only pipe, hose and fittings rated for maximum
rated pressure of pump or pressure at which
pressure relief valve is set. Check with local
supplier for proper pressure rating. (Do Not Use
Used Pipe!)
Do Not use these pumps for pumping water or
other liquids for human or animal consumption.
•
Sprayer owners must give operating instructions to operators or employees before allowing
them to operate the machine, and at least
annually thereafter per OSHA (Occupational
Safety and Health Administration) regulation
1928.57.
•
The most important safety feature on this
equipment is a SAFE operator. It is the
operator’s responsibility to read and understand ALL Safety and Operating instructions
in the manual and to follow these. Most accidents can be avoided.
•
A person who has not read and understood all
operating and safety instructions is not qualified to operate the machine. An untrained
operator exposes himself and bystanders to
possible serious injury or death.
•
Do not modify the equipment in any way.
Unauthorized modification may impair the
function and/or safety and could affect the life
of the equipment.
•
Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to
operate or assemble this unit until they
have read this manual and have
developed a thorough understanding of
the safety precautions and of how it
works. Review the safety instructions with all
users annually.
•
Think SAFETY! Work SAFELY!
Do not operate pump above recommended
R.P.M.
Do not pump at pressure higher than the
maximum recommended for the pump.
Operate pump between 45° and 145° liquid
temperatures.
Make certain that the power source conforms to
the requirements of your equipment.
Provide adequate protection in guarding around
the moving parts, such as the shaft and pulleys.
Disconnect power before servicing.
Release all pressure within the system before
servicing any component.
Drain all liquids from the system before
servicing.
Secure the discharge lines before starting the
pump. An unsecured discharge line may whip,
causing personal injury and/or property damage.
Check hoses for weak or worn condition before
each use. Make certain that all connections are
tight and secure.
4
2.4
OPERATING PROCEDURE
2.5
REPAIR & MAINTENANCE SAFETY
♦ Sprayer should be operated only by qualified
persons.
Good maintenance is your responsibility. Poor
maintenance is an invitation to trouble.
♦ ALWAYS fill sprayer slowly to avoid spillage.
Follow good shop practices.
♦ When starting sprayer, maintain a safe
distance from moving parts. Keep hands, feet
and clothing away from all moving parts.
•
♦ NEVER run P.T.O. at speeds in excess of
540 RPM.
♦ DO NOT make adjustments when sprayer is
running, unless specifically recommended.
♦ Be sure all tips are in good condition and nozzle
caps are tight.
♦ Know how to stop the unit and disengage the
controls.
♦ After seeing that your pump is primed, turn
your sprayer on. Be sure all tips are
functioning.
♦ Make sure the lid on your tank is secured.
♦ Check to be sure your controls are functioning
properly. (If electric controls are used, reference
the manufacturers manual provided for
installation, operating and troubleshooting if
problems arise.)
♦ Be sure that the pump is secured to power
source (i.e. PTO shaft of tractor) as
recommended by the pump manufacturer.
♦ ALWAYS follow directions of the chemical
manufacturer when mixing or handling all
chemicals.
♦ Be sure your pump is capable of pumping your
chemicals. For example, cast iron roller pumps
are not recommended for pumping acid base or
abrasive chemicals as the pump will be ruined
within a few short hours of use.
♦ NEVER leave your Sprayer unattended.
Shut off the engine if you are leaving your
Sprayer even for a short period of time.
♦ DON’T run the engine in an enclosed area.
Exhaust gases contain carbon monoxide. This
odorless gas can be deadly when inhaled.
5
•
•
Keep service area clean
and dry.
Be sure electrical outlets
and tools are properly
grounded.
Use adequate light for
the job at hand.
Make sure there is plenty of ventilation. Never operate
engines in a closed building. The exhaust fumes may
cause asphyxiation.
A fire extinguisher and
first aid kit should be
kept readily accessible
while performing
maintenance on this
equipment.
DON’T operate your Sprayer in poor mechanical
condition or when in need of repair.
PERIODICALLY check that all nuts, bolts, fittings,
clamps, hoses, and screws are tightened and properly
installed.
DON’T alter your Sprayer in any manner. Such
alterations may cause your Sprayer to be unsafe.
PERFORM all recommended maintenance procedures
before you use your Sprayer.
REPLACE all damaged or worn parts such as
hydraulic hoses and fittings immediately.
DISCONNECT power before servicing.
RELEASE all pressure within the system before
servicing.
DRAIN all liquids from the system before servicing.
All replacement parts must meet manufacturer’s
specifications. The manufacturer will not be
responsible for injuries or damages caused by use
of unapproved parts and/or accessories.
2.6
SAFETY DECALS
ALWAYS REPLACE
MISSING OR
DAMAGED DECALS
CAUTION
Not For Use With
Flammable Liquids
NOT FOR
POTABLE
WATER
STORAGE
P.N. 10208
CAUTION - ROTATING
6
3
OPERATING INSTRUCTIONS
Be sure you are familiar with and confident of your knowledge on how to operate your sprayer. Read and
familiarize yourself with all procedures and safety instructions included in this manual and the manual
provided with your tractor.
3.1
PRE-OPERATION CHECKLIST
STEP 1: Be sure all tips are in
good condition and nozzle caps are
tight.
STEP 2: After seeing that your
pump is primed, turn your sprayer
on. Make sure all tips are
functioning properly.
STEP 3: Make sure the lid on
your tank is secured.
STEP 4: Check to be sure your
controls are functioning properly.
(If electric controls are used,
reference the manufacturers
manual provided for installation,
operating and troubleshooting if
problems arise.)
7
STEP 5: Be sure that the
pump is secured to power
source (i.e. PTO shaft of
tractor) as recommended by
the pump manufacturer.
STEP 6: Always follow
directions of the chemical
manufacturer when mixing or
handling all chemicals.
STEP 7: Be sure your pump
is capable of pumping your
chemicals. For example, cast
iron roller pumps are not
recommended for pumping
acid base or abrasive
chemicals as the pump will be
ruined within a few short
hours of use.
3.2
OPERATING
BEFORE YOU PUT CHEMICAL
INTO YOUR SPRAYER TANK
1.
Be sure you are familiar with and confident
of your knowledge on how to operate your
sprayer. Ask your dealer if in doubt.
5.
Check to see that the tank, tank fittings
and gaskets are compatible with the
chemicals to be used.
2.
Re-check all bolts, screws, fittings, clamps,
hoses, etc. to be certain they are tight and
properly installed.
6.
3.
DO NOT remove any safety shields from
pumps or any other safety equipment. Be
sure it is installed according to
manufacturer's recommendations.
4.
Handle all chemicals with extreme caution,
wear protective clothing, and mix your
chemicals only as recommended by your
chemical dealer.
Check to be certain that the chemicals to be
used are compatible with the pump. Check
on the chemical compatibility with not only
the overall composition, i.e. cast iron, but
the kind of seals that should be used. Is it a
corrosive or abrasive chemical? Some
chemicals can give off toxic vapors when
they come in contact with the material it is
not compatible with, which will not only
ruin your pump, but could cause personal
injury.
7.
USE CAUTION and common sense for
your own safety! Take time to read all
literature, warnings, cautions, and
operation manuals provided!
•
Think SAFETY! Work SAFELY!
8
3.3
OPERATION - PTO MODELS
1.
Connect sprayer to tractor 3-point hitch.
2.
Connect the pump to the tractor PTO shaft.
Be sure to hook safety chains so pump does
not rotate.
3.
Check strainer screen to make sure it is
clean.
4.
Check strainer shut-off valve, making sure
the handle is in the open position.
5.
Refer to calibration page to calibrate the
sprayer. Set regulator pressure as required.
Important - The pressure regulator
adjusting knob must be unscrewed (turned
to left) as far out as possible before
operating sprayer. Then gradually screw in
(turn to right) to desired pressure.
6.
Open agitator ball valve and engage tractor
PTO. Run for a couple of minutes to make
sure the jet agitator has mixed the
chemicals thoroughly. Last, turn the control
valve handles to the position required.
Either right hand, left hand or both sides
spraying.
7.
Remember, it is always best to make a
practice run with water to be sure you have
the correct rates and coverage.
USE CAUTION and common sense for your own safety!
Take time to read all literature, warnings, cautions, and operation manuals provided!
9
4 CALIBRATION
Proper calibration is probably the most important part of spraying. Properly calibrated sprayers will save
you money and time.
4.1
EXAMPLE:
Speed in MPH
(Miles Per Hour)
You want to spray 20 gallons per acre. The
AN3 nozzle is standard on the booms. Go
to the direct read application chart. The
pressure gauge should be set at 30 P.S.I.
and your tractor speed should be slightly
less than 4 miles per hour.
4.2
TRACTOR SPEEDS
Time Required in SECONDS to Travel
a Distance of:
100 Feet
200 Feet
300 Feet
3.0
23
45
68
3.5
20
39
58
4.0
17
34
51
4.5
15
30
45
5.0
14
27
41
6.0
-
23
34
7.0
-
19
29
7.5
-
18
27
8.0
-
17
26
9.0
-
15
23
APPLICATION RATES (10 & 14 Foot Flood Boom Only)
NOZZLES ON 40" CENTERS
SIZE
AN2
Red
AN2.5
Brown
AN3
Grey
(Standard
Both
Booms)
LIQUID
CAPACITY
PRESSURE
GAL. / MIN.
(P.S.I.)
APPLICATION RATE: GALLONS PER ACRE AT MILES PER HOUR
4 MPH
5 MPH
6 MPH
8 MPH
10 MPH
15 MPH
10
0.2
7.4
5.9
4.95
3.7
3.0
2.0
15
0.24
8.9
7.1
5.9
4.45
3.5
2.37
20
0.28
10.4
8.3
6.9
5.2
4.15
2.77
30
0.35
13.0
10.4
8.6
6.5
5.2
3.46
40
0.4
14.8
11.8
9.9
7.4
5.9
3.96
10
0.25
9.3
7.4
6.2
4.6
3.7
2.5
15
0.3
11.1
8.9
7.4
5.5
4.4
3.0
20
0.36
13.3
10.7
8.9
6.7
5.3
3.5
30
0.44
16.3
13.0
10.9
8.1
6.5
4.3
40
0.5
18.5
14.8
12.4
9.3
7.4
5.0
10
.305
11.3
9.0
7.5
5.6
4.5
3.0
15
.373
13.8
11.0
9.2
6.9
5.5
3.7
20
.43
15.9
12.7
10.6
8.0
6.4
4.2
30
.53
19.6
15.7
13.1
9.8
7.8
5.2
40
.61
22.6
18.1
15.0
11.3
9.0
6.0
10
4.3
APPLICATION RATES FOR 15, 21, & 28 FOOT ROW CROP BOOMS
If the nozzle spacing on your boom is different than
those tabulated, multiply the tabulated GPA
coverages by one of the following factors:
GPM
(Per Nozzle)
=
GPA x MPH x W
5940
GPA
=
5940 x GPM (Per Nozzle)
MPH x W
GPM
GPA
MPH
W
-
Tables Are Based on 20" Nozzle Spacing
Gallons Per Minute
Gallons Per Acre
Miles Per Hour
Nozzle spacing in inches for
broadcast spraying
Spray width in inches for single
nozzles, band sprayign or boomless
spraying
Row spacing in inches divided by
the number of nozzles per row for
directed spraying
Other Spacing
8"
10"
Conversion Factor
25
2
12"
14"
16"
1.67 1.43 1.25
18"
22"
SUGGESTED MINIMUM SPRAY HEIGHTS
Spray
Angle
Spray Height
80º
17" to 19"
Speed in MPH
(Miles Per Hour)
Time Required in SECONDS to Travel
a Distance of:
100 Feet
200 Feet
300 Feet
3.0
23
45
68
3.5
20
39
58
4.0
17
34
51
4.5
15
30
45
5.0
14
27
41
6.0
-
23
34
7.0
-
19
29
7.5
-
18
27
8.0
-
17
26
9.0
-
15
23
20" Spacing
Spray angles apply to flat spray tips spraying at
rated pressure of 40 P.S.I. Lower pressures will
result in reduced spray angles, except for the XR
TeeJet.
11
**Adjust spray height in the field to overlap
approximately 30% of each edge of pattern.
Gallons Per Acre - 20" Spacing
Tip No.
(Strainer
Screen Size
Liquid
Pressure
in PSI
Capacity
1 Nozzle
in GPM
4 MPH
5 MPH
6 MPH
7 MPH
Orange
8001 LP
(100 Mesh)
15
20
30
40
.10
.12
.14
.16
7.4
8.6
10.5
12.1
5.9
6.9
8.4
9.7
5.0
5.7
7.0
8.1
4.2
4.9
6.0
6.9
Green
80015 LP
(50 Mesh)
15
20
30
40
.15
.17
.21
.24
11.1
12.9
15.8
18.1
8.9
10.3
12.6
14.5
7.4
8.6
10.5
12.1
6.4
7.4
9.0
10.4
Yellow
8002 LP (50
Mesh)
15
20
30
40
.20
.23
.28
.33
14.9
17.2
21.0
24.0
11.9
13.7
16.8
19.4
9.9
11.4
14.0
16.1
8.5
9.8
12.0
13.8
Blue
8003 LP (50
Mesh)
15
20
30
40
.30
.35
.42
.49
22
26
32
36
17.8
21.0
25.0
29.0
14.9
17.2
21.0
24.0
12.7
14.7
18.0
21.0
Red
(Standard All 3 Booms)
8004 LP (50
Mesh)
15
20
30
40
.40
.46
.57
.65
30
34
42
48
27
27
34
39
19.8
23.0
28.0
32.0
17.0
19.6
24.0
28.0
Brown
8005 LP (50
Mesh)
15
20
30
40
.50
.58
.71
.82
37
43
53
61
30
34
42
48
25
29
35
40
21
25
30
35
Grey
8006 LP
(No Strainer)
15
20
30
40
.60
.69
.85
.98
45
51
63
73
36
41
50
58
30
34
42
48
25
29
36
42
White
8008 LP
(No Strainer)
15
20
30
40
.80
.92
1.10
1.30
59
69
84
97
48
55
67
78
40
46
56
65
34
40
48
55
8010 LP
(No Strainer)
15
20
30
40
1.0
1.2
1.4
1.6
74
86
105
121
59
69
84
97
50
57
70
81
42
49
60
69
Tip Color
30"
1.11 0.91 0.83 0.66
o
Tractor Speeds
24"
5
GENERAL MAINTENANCE
Carefully follow all instructions as stated in this operator's manual. This includes safety, maintenance and
operation of the sprayer. The sprayer was designed and built for years of reliable service if properly cared
for. However, a sprayer is a high R.P.M. machine, thus, daily attention is required.
6
1.
Check all bolts for tightness
2.
Check sprayer for leaks
3.
Check hose connections
CLEANING & STORAGE
The most effective cleaning method is to pump several rinses of clean water through the tank,
pump, hoses, boom, spray gun, etc. A neutralizing agent such as a solution of Nutra-Sol, a
detergent or household ammonia as recommended by the chemical manufacturer can assist in
removal of a persistent chemical. When the system is thoroughly cleaned, drain the tank, suction
line, pump, hoses, etc.
‰
Wash and flush out sprayer after completion of each phase of your spraying
program.
‰
Flush out sprayer when changing chemicals, if there is a possibility of
incompatibility.
‰
Clean sprayer very thoroughly before storing at the end of the spraying season.
If you are in a cold climate, final rinse should be with a sufficiently concentrated
anti-freeze to prevent freeze-up in areas that were not thoroughly drained.
‰
Check sprayer over for needed repairs before time to spray again.
‰
Preparing the sprayer for use in the Spring means completion of all needed
repairs, installation of all drain plugs and checking sprayer for leaks with a
tank of water.
1.
Store the unit in an area away from human
activity
2.
Do not permit children to play on or around
the stored machine.
3.
Store the unit in a dry, level area. Support
the frame with planks if required.
12
7 PARTS BREAKDOWN
7.1
13
FM-3P55-SXS SPRAYER ASSEMBLY
7.1
FM-3P55-SXS SPRAYER ASSEMBLY
REF #
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
2
1
1
1
2
4
4
4
1
1
1
1
1
2
2
1
1
1
1
4
1
6
2
2
1
2
1
4
1
1
1
1
1
PART NO.
DESCRIPTION
SCG
5056023
GHWASHER
5006102
099-36-270
5034004
098-40-421
5006040
115-01-120
1/2"-1ID-28
5/8"-1ID-60
5010037
GA200
SSC6
BV34
5300106
1/2-1ID-66
2066-05-58
115-01-101
5/16"-18X1/2
3/4-1ID-52
SSC12
7575MN
NN34
122-3/4-PP50
K-3434
3/4-1ID-12
5016026
5340134
TOP-55
7563MN
4101C
4101XL
Hose Clamp
Elbow 1/2"
Vinyl Washer
Nut, Nylon
Nylon Strap
Bolt, HHCS
Strap Bracket
5
/16" Nut
Tee PT55
Hose, 1/2" 2 Spiral 28"
Hose, 5/8" 2 Spiral 60" Rubber
Ny Hose Elbow 3/4 MPT x 5/8"
Gauge, Dry, 1/4 NPT #200
1
/2" Hose Clamp, Steel
Ball Valve 3/4"
Ny Hose Elbow 3/4 MPT x 1/2"
1
/2' Hose 1-Brd 66"
Pressure Relief Valve
Frame, 55 Gallon 3-pt.
Bolt HHCS
Hose 3/4 2 Spiral 52"
Hose Clamp
Ny Hose Barb 3/4 MPT x 3/4
Ny Nipple 3/4 MPT x 3/4 MPT
Line Strainer
Ny Hose Elbow 3/4 MPT x 3/4
Hose 3/4 2 Spiral 12" Rubber
Lockwasher 5/16"
Tank Lid
Tank, Ace, 55 Gallon Poly
Ny Hose Barb 3/4 MPT x 5/8" Barb
Pump (Standard Cast Iron)
Pump (Optional Silver Cast)
14
7.2
FM-3P110 & FM-3P200 SPRAYER ASSEMBLY
15
7.2
FM-3P110 & FM-3P200 SPRAYER ASSEMBLY
REF #
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
37
38
39
40
41
42
43
44
44
2
4
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
4
1
1
1
1
2
1
2
1
1
1
1
1
1
2
1
4
4
4
2
4
4
1
1
4
4
1
1
PART NO.
DESCRIPTION
K-3434
KO-20SS
3/4-1ID
NT34
NRB-3412
SN12C
CV-1/2
5350109
SSC6
EVA-1/2"
5300106
5350222
3371-19
NN34
17-I
GA200
2066-05-58
7563MN
SSC12
5/8"-1ID
K-12510
5010037
1"-1ID
100100MN
LSH1134
NN1
CV-1
1-MNS-40
1"-1ID
K-3410
TOP-110
TOP-200-32
O/L
3PTMANI-PST
5006040
5016026
5034004
TS30-32
5006011
098-40-421
Contact Dealer
BOCWS110
O/L
5016028
6500C
6500XL
3
/4" x 3/4" Nylon Hose Barb
Hose Clamp
3
/4" 2 Spiral Rubber Hose 5'
3
/4" Tee
3
/4" x 1/2" Bushing
1
/2" Steel Nipple
1
/2" Gate Valve
1
/2" x 1/2" Nylon Hose Barb
1
/2" Hose Clamp
1
/2" Plastic Hose 54"
3
/4" IPT x 1/2" Nylon Hose Barb
3
/4" Withdrawal Fitting
Nylon Jet Agitator
3
/4" Nipple
Manual Control Valve
Gauge 200 PSI
Pressure Relief Valve
3
/4" x 5/8" Nylon Hose Barb
Hose Clamp
5
/8" Hose 42"
1 1/4" x 1" Nylon Hose Barb
3
/4" x 5/8" Nylon Hose Barb
1" 2 Spiral Rubber Hose 2'
1" x 1" Hose Barb
1" x 1" x 3/4" Line Strainer Holder
1" Nipple
1" Gate Valve
1" Nylon Line Strainer
1" 2 Spiral Rubber Hose 5'
3
/4" x 1" Nylon Hose Barb
Tank, 100 Gallon
Tank, 200 Gallon
Bolt 5/16" x 1/2"
Manifold Post
5
/16" Nut
5
/16" Lockwasher
5
/16" x 1 3/4" Bolt
Tank Strap 65"
1
/2" Nut
Strap Brackets
A-frame 3-Pt. Frame
Bolt on Cradle
Bolt 1/2" x 1 1/2"
1
/2" Lockwasher
Pump (Standard Cast Iron)
Pump (Optional Silver Cast)
16
8 BREAKDOWN
8.1
17
6500C & 6500XL PUMP ASSEMBLY
REF #
QTY.
PART NO.
DESCRIPTION
1
2
3
4
4
4
5
6
6
7
8
8
9
9
9
9
10
10
11
12
12
13
1
1
2
2
2
2
4
1
1
1
1
1
6
6
6
6
1
1
1
1
1
1
2300-0021
2300-0023
2000-0010
2107-0002
2102-0001
2103-0001
2210-0004
0200-6600C
0200-6600X
1720-0008
0100-6600C
0100-6600X
1005-0004
1002-0004
1055-0004
1052-0004
0300-6600C
0300-6600X
0500-6600
2230-0003
2230-0007
3420-0023
Cover, Rear
Cover, Rear
Bearing
Seal, Viton (Standard)
Seal, Buna-N (Optional)
Seal, Leather (Optional)
Bolt
Cover (Cast Iron)
Cover (Silver Cast)
O-Ring
Body (Cast Iron)
Body (Silver Cast)
Roller (Standard)
Poly Roller (Optional)
Teflon Roller (Optional)
Buna-N Roller (Optional)
Rotor w/Shaft (Cast Iron)
Rotor w/Shaft (Silver Cast)
Shaft Only
Set Screw (Cast Iron)
Set Screw (Silver Cast)
Base Kit
8.2
HANDGUN ASSEMBLY
275-190 Handgun
REF #
1
2
3
4
5
6
7
8
9
10
11
QTY.
1
1
1
1
1
1
1
1
1
1
1
PART NO.
S2-16-53
S2-13-15
S2-15-32
S2-15-42
S2-15-51
S2-15-62
S2-15-12
S2-14-81
S2-12-31
S2-12-13
S2-12-23
DESCRIPTION
Handle Assembly
Pipe Assembly
Connector
Hose Barb
Filter
Handle Only
Trigger
Pin
Gasket
Body
Cap
23L-7676-X18 Handgun
REF #
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
PART NO.
SS16054-1-AZ
SS16053-1-SS
SS16053-2-S
SS7480-IZP
SS7491-ALEF
SS8591-IZF
SS7486-SS
SS16071-SS
SS14255-1-BN
SS7892-IZP
SS16074
7677-18-SS
SS7679-1-SS
SS7678
SS4743-TEF
SS13206-18
SS23437-PP
SS9697-INP
SS5500-PPB-X12
SS9539-INP
SS14252-INP
SS8038-IZP
DESCRIPTION
Handle
Spring 125 PSI
Spring 800 PSI
Spring Screw
Stud, Spring
Guide
Lock Nut
Screw, Packing
Cap
Key
Body, Inlet
Stem
Nut
Stem End
Gasket
Extension
Seat
Screw
Nozzle
Guard
Trigger
Rivet
18
8.3
FB10 10' FOLDING BOOM ASSEMBLY - (55 Gallon Sprayer Only)
19
8.3
FB10 10' FOLDING BOOM ASSEMBLY - (55 Gallon Sprayer Only)
REF #
QTY.
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
1
1
3
2
6
14
4
6
2
3
3
3
3
1
4
2
2
2
217-03-002
217-03-003
217-03-004
217-03-005
5116019
5006038
5034004
5/16"FWZP
5016026
5006035
217-03-010
111SQ-1
5006102
AN3
5046052
K50TS-NY
SCG
EVA1/2"
5056023
5034040
Boom Center Section
Boom Outer Wing
Boom Hinge Bracket (Right)
Boom Hinge Bracket (Left)
Nozzle Strainer
Boom Wing Nut
H. H. Bolt
Flat Washer
Lock Washer
H. H. Lock Nut
Breakaway Spring
Nozzle Clamp Body
Nozzle Nylon Lock Nut
Flood Nozzle 3
Nozzle Cap
Cross w/Nozzle Body
Hose Clamp 1/2"
Plastic Hose 1/2" x 40"
Nozzle Body Elbow 1/2"
H. H. Bolt
20
8.4
FB14 14' FOLDING BOOM ASSEMBLY - (55 Gallon Sprayer Only)
21
8.4
FB14 14' FOLDING BOOM ASSEMBLY - (55 Gallon Sprayer Only)
REF #
QTY.
PART NO.
DESCRIPTION
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
1
1
4
6
14
2
6
2
4
4
4
4
2
9
1
2
2
217-03-006
217-03-003
217-03-004
217-03-005
5116019
5034004
5/16"FWZP
5016026
5006035
217-03-010
111SQ-1
5006102
AN3
5046052
K50TS-NY
SCG
EVA1/2"
5056023
5034040
Boom Center Section
Boom Outer Wing
Boom Hinge Bracket (Right)
Boom Hinge Bracket (Left)
Nozzle Strainer
H. H. Bolt
Flat Washer
Lock Washer
H. H. Lock Nut
Breakaway Spring
Nozzle Clamp Body
Nozzle Nylon Lock Nut
Flood Nozzle 3
Nozzle Cap
Tee, Threaded
Hose Clamp 1/2"
Plastic Hose 1/2" x 160"
Nozzle Body Elbow 1/2"
H. H. Bolt
22
23
QTY.
2
1
1
14
16
14
18
2
2
REF #
1
2
3
4
5
6
7
8
9
FB4R-IA
FB4R-CBO
FB4R-TA
3
/8"-16x1 1/4
3
/8" FWZP
3
/8" LW
3
/8"-16
FB4R-OBWO
CH-FB
PART NO.
Center Mounting Angle
Center Boom Only
Top Angle
Bolt
Flat Washer
Lock Washer
Hex Nut
Outer Boom Wing Only
Chain Holder For Boom
DESCRIPTION
10
11
12
14
15
16
17
18
19
REF #
2
2
2
1
1
18
8
6
2
QTY.
3/0 Chain
SFB
EFB
1/2-1
K50TS-NY
5380124
1/2-1
K50T-NY
5056023
PART NO.
Boom Chain 40"
Spring For Boom
Eye Bolt For Boom
1
/2" Rubber Hose 19 1/4"
1
/2" Nozzle Cross
1
/2" Hose Clamp
1
/2" Rubber Hose 19 1/4"
1
/2" Nozzle Tee
1
/2" Nozzle Elbow
DESCRIPTION
8.5
FB-4R 15' ROW CROP BOOM - MAIN BODY
8.6
FB-4R 15' ROW CROP BOOM - NOZZLE ASSEMBLY
REF #
1
2
3
4
5
6
7
8
9
10
PART NO.
DESCRIPTION
5056023
5380124
K50TS-NY
1/2-1
K50T-NY
5006102
4193A-PP5-50
03-F80
5046052
PC3-3/4
1
/2" Nozzle Elbow Nylon
12" Hose Clamp
1
/2" Nozzle Cross Nylon
1
/2" 2 Spiral Rubber Hose
1
/2" Nozzle Tee Nylon
Nylon Lock Nut
50 Mesh Strainer Screen, Check Valve
Flat Fan Tip
Nylon Cap
3
/4" Round Pipe Clamp
24
8.7
FB-6R 21' & FB-8R 28' BOOM ASSEMBLY
25
8.7
FB-6R 21' & FB-8R 28' BOOM ASSEMBLY
REF #
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
4
4
8
10
2
2
2
2
2
2
2
2
2
17
4
13
17
17
As Req'd
As Req'd
13
2
30
1
2
2
2
2
PART NO.
DESCRIPTION
BR7926
BR6825
BR6827
BR6875
O/L
O/L
BR7927
ZZHCS-38X7
BRM-6
PL50101-13-3X6
ZZM-5676
SX-680457
YO4576-A
ZZHLS-38X1
O/L
SSQJ111-3/4
SS18719-111-785-NYB
SS18720-112-785-NYB
SS8079-PP-50
SS25612-1-NYR
ZZ25611-1-NY
SS19843-NYR
AM3/4"X.125X19.5
AM3/4"X.125X9.5
WT12H
PET34
BR6829
ZZCS-12X112
ZZLW-12
ZZHDN-12
Center Section
Center Hinge
Hinge Plate
Hinge Tube
Bolt 3/8" x 4"
Lock Nut
Outer Boom, 1" O.D. Tube x 120"
Bolt 3/8" x 7"
Boom Hinge Spring
Hinge Spring Chain, 3/16" Coil Chain x 6"
Cotter Pin, 5/16" x 1 1/2"
Outer Boom Chain, 3/0 Twin Loop Chain x 84"
Boom Chain Clamp
Hex Flange Lock Screw, 3/8" x 1"
Lock Nut, 3/8"
Vari-Spacing, Clamp ASB
Quick TeeJet Single, 3/4" Nylon Body
Quick TeeJet Double, 3/4" Nylon Body
TeeJet Strainer Assy.
Quick TeeJet Cap & Gasket Set
Quick TeeJet Cap Only, Black
Gasket Only
Plastic Hose, 3/4" I.D. x 19 1/2"
Plastic Hose, 3/4" I.D. x 9 1/2"
11
/16" to 1 1/4" Hose Clamp
Nylon Hose Barb Tee, 3/4"
Boom Supporting Plate
Carriage Screw, 1/2" x 1 1/2"
Lock Washer, 1/2"
Handle Nut, 1/2"
26
9
LIMITED WARRANTY
GEARMORE, INC., warrants each new Gearmore product to be free from defects in material and
workmanship for a period of twelve (12) months from date of purchase to the original purchaser.
This warranty shall not apply to implements or parts that have been subject to misuse, negligence, accident, or that have been altered in any way.
Our obligation shall be limited to repairing or replacement of any part, provided that such part is
returned within thirty (30) days from date of failure to Gearmore through the dealer from whom
the purchase was made, transportation charges prepaid.
This warranty shall not be interpreted to render us liable for injury or damages of any kind or
nature, direct, consequential or contingent, to person or property. This warranty does not extend
to loss of crops, loss because of delay in harvesting or any other expenses, for any other reasons.
Gearmore in no way warranties engines, tires, or other trade accessories, since these items are
warranted separately by these respective manufacturers.
Gearmore reserves the right to make improvements in design or changes in specification at any
time, without incurring any obligations to owners or units previously sold.
GEARMORE, INC.
13477 Benson Ave.
Chino, CA 91710
Always refer to and heed machine operating warning decals on machine.
The serial number of this product is stored in our computer database, thus
submitting a warranty registration card is not required.
27
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