LINCOLN INDUSTRIAL A 85530 Lube Controller Owner/Operator Manual

UNCOLN
al
NRTL
@
LUBRICATION
/C
LR 60891
INDUSTRIAL
LUBE CONTROLLER
It is the responsibility
of the Owner/Operator
The Instructions
and Warnings
operating
this equipment.
It is the responsibility
The Owner/Operator
Instructions.
CONTENTS
contained
of the Owner/Operator
shall
retain
this
PAGE
- OWNERIOPERATOR
to properly
in this
shall
be
the legibility
for future
reference
this
read
MANUAL
equipment.
and
understood
of all Warning
by
and Instruction
to important
Warnings,
Ampacity
for Switches
connected
to Terminal
Strip B.. . .
Enclosure
............................
Ambient Temperature
Range . . . . . . . . .
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . .
Off Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alarm
Time
. . . . . . . . . . . . . . . . . . . . . . . . .. . .
. . . . . . . . . . . . . . . . . . . . . . . .. . .
r
labels.
Opereting
and
Maintenance
Model 85530 will have complete control of your lubrication system.
The system status is continuously updated and displayed on a two
line liquid crystal display.
Due to the numberous options available, the customer can field
program
the controller
to match the system
requirements.
Programming
is easily accomplished
by following a user friendly
menu displayed
on the LCD and pressing tha actiie buttons
beneath the display.
An internal jumper pin provides security
against unauthorized programming.
All programmed parameters
are automatically stored in a nonvolatile memory. A Review Screen
can be easily activated to display what has been programmed.
Programmed values can be changed whenever necessary.
-~
~
❑ 000
❑
8-3/4”
(22.2 cm)
IEIIQ
I s
L
_JlJl(24”’r
~6”
—6-15/16”
(16.2 cm)---
Red - Alarm
If an alarm occurs, the cause of the alarm will appear on the LCD.
Turning off power to the controller Men in alarm will always initiate
a lube cycle when turned back on.
DIMENSIONS
the following messages:
Time or Counts left until next lube cycle.
Amount of time system has been lubricating.
W(II indicate if in a Standby Mode.
Controller Reset Failure Alam
Low Level Alarm
High Pressure Switch Alarm
Solenoid Failure Alarm
Vent Pressure Switch Alarm
One Lincoln Way
St LouIs, M/ssourf 63120-1578
(3 14) 679-4200
4-1/8” —
‘(10.S
cm)
1-3/4” (4.6 cm)
(22.7 cm) d-
The LCD is capable of displaying
There are three lights on the enclosure door to indicate the status of
the system.
VAC
8MAat15VDC
Nema 12 enclosure
32° F (0° C) to 122° F (50° C) (LCD limited)
10 Ibs. (4.5 Kg)
1 minute minimum
9,900 minutes
maximum
1 count minimum
99,000 counts maximum
1 minute minimum
99 minutes
maximum
.01% (crystal controlled)
30 countslsec.
at 50% duty cycle
L–-–-–-–
DESCRIPTION
APRIL -97
to
S/16“ (0.8 cm) Dia. Mtg. Hole
(4 plices)
3/8” (1 cm)
/
INDUSTRIAL
prior
t-iz
. . . . . . . . . . . . . . . . . . . . . . . . . 120 VAC 50/60
230 VAC 50/60
I-Iz
24 VDC
Current Consumption
. . . . . . . . . . . . . . . . 85 MA at 120 VAC (less load)
45 MA at 230 VAC (less load)
250 MA at 24 VDC (less load)
External
Pump Load . . . . . . . . . . . . . . . . . 360VA Pilot Duty Rating at 120/230
5 amps at 24 VDC
External
Alarm Load
Timing Accuracy
. . . . . . . . . . . . . . . . . .. . .
Count Rate . . . . . . . . . . . . . . . . . . . . . . . . . . .
LNCOLN
Owner/Operator
Voltage
Off Counts
Amber - Pump On
the
SPECIFICATIONS
Input
Electrical
shock
hazard.
Turn off and lock out power
before opening
enclosure.
use and maintain
manual
to maintain
manual
Specifititions
.......................................... 1
Description .............................................. 1
Liquid Crystal Display .............................. 2
Programming Mode ................................. 2
Centro-Matic Programming .................... 2
Modular Lube Programming ..................5
Run Mode ................................................8
Alarm Messages ..................................... 9
Field Connections .................................... 9
Service Pates ...................................... 11
Green - Power On
Model 85530
CONTROLLER
Series “A”
Copyright
7996
Printed m U S A
Section
-
C8
Page
-
259
FORM 402671
2
LIQUID
CRYSTAL
DISPLAY
The LCD has a bottom to top viewing angle. It is recommended
that the controller
be mounted
slightly
above eye level for
optimum
viewing.
1) Reminder that if the Run Mode is desired
must be set to Run.
The first line of the LCD is an instruction
line ora message. The
second line can have up to four commands, each corresponding
to the button beneath
it. Pressing
the corresponding
button
will invoke that command.
The following
example
shows
I
MAIN
MENU
PLEASE
I
SETUP
❑
SETUP
REVIEW
SELECT
button
2) Main
I
beneath
RUN - Pressing
the button
controller
to function
SETUP MENU.
under
will display
REVIEW
will
MAIN
MENU
beneath
RUN will cause
the
as it was programmed
in the
MODE
To program a new controller,
use the following
guide to match the controller
to your system
The ioternal jumper pin will be in the Program
new controller.
example as a
requirements,
position
for a
PLEASE
I REVIEW
SETUP-
All programming
Setup Menu,
REVIEW
- Can review
programmed
Press
“SETUP”.
button
3) Setup
under
MLIf a controller
already in use needs to be reprogrammed,
the
internal
jumper pin must be moved from the Run position
to
the Program
position.
WARNING:
Turn power off before
pin.
opening
enclosure
door to move jumper
<
Press
CENTRO - MATIC PROGRAMMING
EXAMPLE:
The following
Centro-Matic
STEP
4
5
6
7
8
9
10
11
12
13
14
15
instructions
System with
will illustrate
these sample
how to program
parameters.
MENU
TIMER OR COUNTER,
. . . . . . . . . . . . . . . . . TIMER
OFF TIM E . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..30
min.
ALARM TIM E, . . . . . . . . . . . . . . . . . .
5min,
ALARM LOCKOUT . . . . . . . . . . . . . . . . . . . . .. YES
ALARM INTERLOCK
LOW LEVEL
.,
NO
ALARM RELAY ENERGIZED
NO
PRELUDE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YES
3 HOUR MEMORY
. . . . . . . . . . . . . . . . . . . . . YES
MAN UALLUBE
ON DOOR . . . . . . . . . . . . . YES
MANUAL
LUBE WHILE IN ALARM
YES
IS STAN DBY MODE USED . . . . . . . . .
NO
IS VENT PRESSURE
SWITCH USED
NO
under
have
programmed
the
been
in the
SELECT
for a Centro-Matic
fora
Modular
previous
d
I
I
Controller.
Lube Controller
(see
screen,
“CM”.
of Timer or Counter,
TIMER
OR
1
COUNTER
COUNTER
?
I
<
- Time will be the measurement
COUNTER
- Counts
cycles.
<
- Previous
>
- Next
Press
that
in
<
options
options
TIMER
TIMER
as it was
PLEASE
you to the
button
I
available
ML
return
4) Choice
a
are
Menu options.
Programming
ML Manual).
- Will
)
options
function
CM - Programming
If no buttons are pressed within a 30 second period, the display
will automatically
change to’’SETJUMPERTO
RUN”. Pressing
the button under “<” will display the MAIN MENU.
RUN
all system parameters
in the Setup Menu,
[,,1CM
JUMPER IN
“RUN” POSITION
i
RUN - Controller
will
Setup Menu.
[ SETUP
JUMPER IN
“PROGRAM” POSITION
SELECT
tlunn
the
display
“<”.
Menu options.
SETUP
SETUP
- Pressing
the button beneath
the REVIEW SCREENS.
PROGRAMMING
Press
I
RUN
rlnnn
oun
- Pressing the button
SETUP MENU
REVIEW
the MAIN MENU.
the jumper
will
lube cycles.
between
lube
w-
screen,
under
between
be the measurement
screen.
button
I
>
“TIMER”.
1
3
5) Amount of time between
m
30
I OFF TIME
MIN
will Increment
number
the first two digits
of the
A multiplier
xl
Multiplies
X1O Multiplies
X1OO Multiplies
Range
1 to
99 min.
first two digits by 1.
first two digits by 10. Range:
10 to 990 min.
first two digits by 100. Range: 100 to 9900 min.
Press
Press
Press
Press
YES-
Will follow
ALARM
I
>
under
ALARM
05
with
7.
the
following
“NO”.
RELAY
ENERGIZED
?
>
NO
I
YES - Alarm
IsETI>I
NO - Alarm
Pressing either of the first two buttons
above it by one.
WIII increment
number
relay contact
WIII open
will close
if a fault
if a fault
occurs.
occurs.
button
under
“NO”.
1O) Option of using Pre/ube.
Determines alarm time.
Range: 1 to 99 Min.
SET - Stores value displayed
relay contact
- Next screen,
Press
>
set in Step
operate
9) Option for Alarm Relay, to be used with external device.
appears.
a O appears.
)(1 appears.
to input 30 min.
MINUTES:
I
First Two Buttons-
option
to
- Next Screen.
Press button
>
LF—
I
time system has before an a/arm will
TIME
1015
?
An alarm message WIII alternate
with the lube screen.
Alarm relay contact WIII not change.
Red light on enclosure
door will turn on.
YES
I
LEV
on screen.
first button until a 3
second button until
third button until an
button under “SET”
8) Amount ofpurnping
occur.
LOW
the program
NO- System
continues
conditions:
for the first two digits.
displayed
INTERLOCK
❑ t!mn
- Determines
Off Time,
value
ALARM
I
Third Button-
SET - Stores
&
I
I
Pressing either of the first two buttons
above it by one.
First Two Buttons
8) Option for Low Level Alarm.
lube cycles.
I PRELUBE
?
I
I
IYESINOI>I
on screen.
- Next screen
Press
Press
Press
Press
first button until a O appears.
second button until a 5 appears.
button under “SET” to input 5 min.
button under “>”
7) Choice
of /ocking system out from lubricating
during an a/arm condition.
ALARM
LOCKOUT
NO- Prelube
>
?
NO
YES
again
YES - When power is applied to controller
a lube cycle will
occur. If the 3 Hour Memory in Step 11 is set to “YES”
and Power has been off for less than 3 hours, a prelube
WIII not occur.
Press
>
will not take
place.
- Next screen.
button
under
“YES”.
11) Choice of using Three Hour Memory,
I 3 HR MEMORY
I
YES - if an alanm condition occurs the system will not lubricate
again and the following
will happen:
?
I
NO
YES
>
I
Alarm message will appear.
Alarm relay contact will change over.
Red light on enclosure
door will turn on.
NO - If an alarm condition occurs the system will try to lubricate
again and the following
will happen:
L.
An alarm message wiil alternate
with the lube screen.
Alarm relay contact will change over.
Red light on enclosure
door will turn on.
If a successful
>
lube event
occurs
under
will be cleared.
NO - Memory
>
- Next screen.
Press button
the alarm
YES - If power has been turned off less than 3 hours and then
is reapplied,
lube cycle will continue
from point of
interruption.
If power has been turned off longer than
3 hours and then is reapplied, the controller WIII begin as
programmed
In Step 10.
“YES”.
option
turned
- Next screen
Press button
under
“YES”.
off
12) Choice
I
I
of manually
ACTIVATE
Iubing
MAN
YES
from enclosure
LUBE
DOOR
NO
door.
?
>
1
15) Option
I
I
IS VENT
I
I
YES
NO - Cannot
>
- Next
Press
lube
manually
system
lube
from
system
door.
from
YES - The Vent
and will
enough
ignored
door.
screen.
button
under
NO - Vent
“YES”.
>
13) Choice
of manually
during alarm.
MANUAL
YES
Iubing
LUBE
from
IN ALARM
NO
enclosure
door
Press
16)
?
>
NO - Cannot
manually
lube
system
lube
from
system
PRESS
Pressure
Option
under
door
from
during
for Vent Pressure
ALARM
INTERLOCK
YES
NO
I
door
during
alarm.
USED?
I
>
I
❑ tlnn
YES - A switch closure at terminal
strip B terminals
will suspend
operation
of controller
without
power.
NO.
Standby
Mode
not used.
> - Next screen.
Press
button
under
“NO”.
Switch
VENT
Alarm.
SW
?
I
I
oon
❑
an alarm
14) Option of using Standby Mode, to temporarily suspend
controller
operation
using an external switch.
I
is’ not used.
IYESINOI>I
“YES”,
MODE
I
“NO”.
This display
appears
if “YES”
option
is selected
in Step
program
option
set in Step
7.
Press
IS STANDBY
1
>
Switch
NO - System
continues
conditions:
I
?
screen.
YES - Will follow
under
USED
NO
I
> - Next screen.
button
SW
Switch.
Pressure Switch is located in the pressure line
indicate
if the supply line has not vented low
to reset the injectors.
Vent Pressure
Switch is
when Manual
Lube Switch is used.
button
I
flunn
YES - Can manually
condition.
- Next
Vent Pressure
❑ tlnn
flrlnn
YES - Can manually
of using
to
operate
with
An alarm message
will alternate
with
Alarm relay contact
will not change.
Red light on enclosure
door will turn
the
the
lube
following
~,
screen.
on,
> - Next screen.
This display does not appear
Pressure
Switch is not used
17)
When programming
to the Run position.
opening
13 and 14
removing
the
15,
enclosure
in our example
(see Step 15).
is complete,
because
a Vent
set internal jumper pin
WARNING:
Turn power off before
door to move jumper
pin.
@!lLal -
JUMPER IN
“PROGRAM” POSITION
JUMPER IN
“RUN” POSITION
5
MODULAR LUBE PROGRAMMING
EXAMPLE:
The following
Modular
Lube
STEP
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
instructions
will illustrate
System with these sample
how to program
parameters.
a
4) Choice
of Timer or Counter.
TIMER
TIMER OR COUNTER . . . . . . . . . . . . . . . . . . . . . .
OFF TIME......................,..
ALARM TIM E . . . . . . . . . . . . . . . . . . . .
ALARM LOCKOUT
.........................
ALARM INTERLOCK
LOW LEVEL. . . . . . . . .
ALARM INTERLOCK
HIGH PRESSURE
ALARM RELAY ENERGIZED....,..
.
CYCLE PUMP 3 SEC. ON & 3 SEC. OFF.,.
PRELUDE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
3 HOUR MEMORY . . . . . . . . . . . . . . . . . . . . . . . . .
MANUAL
LUBE ON DOOR . . . . . . . . . . . . . . . . .
MANUAL
LUBE WHILE
IN ALARM . . . . . . . . .
IS STAN DBY MODE USED . . . . . . . . . . . . . . . . .
IS SOLENOID
FAILURE
USED.. . . . . . . . . . . .
MULTIPLE
LUBE CYCLES . . . . . . . . . . . . . . . . .
NUMBER
OF LUBE CYCLES . . . . . . . . . . . . . . .
TIMER
30 min.
5 min.
YES
NO
NO
NO
YES
YES
YES
YES
YES
NO
NO
YES
4
SET JUMPER
is desired
?
TIMER ]COUNTERI
>
<
thou
TIMER
- Time
COUNTER
<
- Previous
>
- Next
Press
will
be the
- Counts
cycles.
will
measurement
be the
between
measurement
under
2) Main
I
of time between
lube cycles.
the jumper
I OFF TIME
30 MIN
13101
TO RUN
I
xII
sETI
tlfltltl
under
Menu
First
“<”.
options.
MAIN
Third
MENU
PLEASE
SETUP I REVIEW
SELECT
RUN
I
SETUP-
All programming
Setup Menu.
REVIEW
- Can review
programmed
options
I
function
Press
“SETLJP”.
3) Setup
available
all system parameters
in the Setup Menu.
RUN - Controller
will
Setup Menu.
under
are
as it was
that
have
the
been
Press
Press
Press
Press
options.
I
SETUP
MENU
I
CM
PLEASE
SELECT
ML
m
<
CM - Programming
CM Manual).
options
for a Centro-Matic
ML - Programming
options
for a Modular
Press
return
button
you to the previous
under
“ML”.
screen
Lube
Controller.
(see
first
for the first
value
displayed
two
two
of pumping
ALARM
appears.
a O appears.
Xl appears.
to input 30
1 to
99 min.
10 to 990 min.
100 to 9900 min.
min.
TIME
MINUTES:
05
>
SET
will increment
- Determines
alarm time.
Range: 1 to 99 Min.
SET - Stores
displayed
Press
Press
Press
Press
the
time system has before an alarm will
5
value
of
digits.
First Two Buttons
- Next
digits
number
on screen.
Pressing either of the first two buttons
above it by one.
I
Controller
the
will increment
first two digits by 1.
Range:
first two digits by 10. Range:
first two digits by 100. Range
first button until a 3
second
button until
third button until an
button under “SET”
in the
I
- Determines
Off Time.
- A multiplier
0
Menu
- Will
Button
6) Amount
occur.
>
<
Buttons
SET - Stores
in
programmed
Two
Multiplies
xl
X1O Multiplies
Xl 00 Multiplies
I
1
button
lube
“TIMER”.
Pressing either of the first two buttons
above it by one.
button
cycles.
screen.
button
<
I
Press
lube
between
screen.
5) Amount
1 ) Reminder that if the Run Mode
must be set to Run.
OR COUNTER
on screen,
screen.
first button until a O appears.
second
button until a 5 appears.
button under “SET”
to input 5 min.
button under “>”
number
.
6
7) Choice
during
of /ocking system
an alarm condition.
out from /lubricating
again
10) Option for Alarm RelaK to be used with external device.
ALARM
ALARM
LOCKOUT
YES
?
NO
YES
>
I
YES - Alarm
will not lubricate
>
Alarm message
will appear.
Alarm relay contact
will change over.
Red light on enclosure
door will turn on.
An alarm message
will alternate
with the lube
Alarm relay contact
will change over.
Red light on enclosure
door will turn on.
event
occurs
the alarm
- Next
Press
NO - If an alarm condition
occurs the system will try to lubricate
again and the following
will happen:
lube
NO - Alarm
ENERGIZED
NO
1
I
YES - If an alarm condition
occurs the system
again and the following
will happen:
If a successful
RELAY
relay
relay
>
contact
contact
?
will
open
will close
if a fault
if a fault
occurs.
occurs.
screen.
button
under
“NO”.
11) Option for pump to cycle on & off every three seconds.
screen.
CYCLE
PUMP
YES
3 SEC OFF/ON
>
NO
will be cleared.
> - Next screen.
Press
button
8) Option
under
“YES”.
YES - During the On time the pump solenoid
off every 3 seconds.
for Low Leve/ Alarm.
FALARM
I
INTERLOCK
YES
LOW
LEV ?
>
NO
I
❑ tlnn
YES - Will follow
the program
NO - System
continues
conditions:
to
option
- Next
Press
I
> - Next screen.
12)
with
9) Option
under
ALARM
INTERLOCK
YES
NO
NO-
the
Alarm.
to
operate
Press
Press
button
under
“NO’.
13)
“YES’.
?
>
NO
will
not take
place.
button
Choice
under
of using
“YES”.
with
7.
the
the lube
on.
YES
I
following
.e.
Three Hour Memory
3 HR MEMORY
set in Step
An alarm message
will alternate
with
Alarm relay contact
will not change.
Red light on enclosure
door will turn
> - Next screen.
be on
tlIIEID
NO - Prelube
HI PRES?
option
will
> - Next screen.
>
program
System
continues
conditions:
solenoid
YES - When power is applied
to controller
a lube cycle will
occur. If the 3 Hour Memory in Step 13 is set to “YES”
and power has been off for less than 3 hours, a prelube
will not occur.
❑ tlnu
YES - Will follow
the pump
on and
of using Pre\ube.
YES
screen.
“NO’.
for High Pressure
under
PRELUBE
Screen.
button
Option
following
lube
the On time
button
7.
the
An alarm message
will alternate
with the
Alarm relay contact
will not change.
Red light on enclosure
door will turn on.
>
NO- During
continuously.
Press
set in Step
operate
I
will cycle
?
>
NO
screen.
YES - If power has been turned off less than 3 hours and then
is reapplied,
lube cycle will continue
from point of
interruption.
If power has been turned off longer than
3 hours and then is reapplied, the controller
will begin as
programmed
in Step 12.
NO - Memory
>
- Next
Press
option
turned
screen.
button
under
“YES’.
off.
w
7
Choice
14)
of manually
Iubing
from enclosure
17)
door.
Option
E===
I
IS SOL
NO - Cannot
>
- Next
lube
manually
system
lube
from
system
from
YES - If the system cycle switch is actuated
period, at least ten times, an alarm will
door.
screen.
button
under
Choice
of
during
alarm.
manually
MANUAL
Iubing
LUBE
enclosure
from
IN ALARM
door
- Next
Press
?
18)
YES
I
b
YES - Can manually
condition.
>
- Next
Press
~6)
lube
manually
system
lube
from
system
door
from
during
Option
door
during
is not used.
“NO’.
Failure
I
ALARM
INTERLOCK
I
YES
NO
Alarm.
Option ofusingStandbyMode,
totemporarilysuspend
controller operation using an external switch.
MODE
appears
YES - Will follow
USED
SOL
FAIL
I
>
if “YES”
the program
NO - System
continues
conditions:
to
option
is selected
in Step
option
set in Step
7.
operate
with
An alarm message
will alternate
with
Alarm relay contact
will not change.
Red light on enclosure
door will turn
?
1
unn
❑
alarm.
“YES”.
IS STANDBY
under
for Solenoid
This display
under
the
following
the lube
screen.
on.
This display does not appear in our example because
Failure option is set to “NO’ (see Step 17).
YES - A switch closure at terminal strip B terminals
will suspend
operation
of controller
without
power.
b
NO.
Standby
19)
00
c1
Mode
17.
> - Next screen.
NO
YES
off
screen,
button
an alarm
screen.
button
detection
the
>
NO
tlunn
NO - Cannot
failure
during
occur.
“YES’.
>
15)
I
I
USED?
❑ tlnn
door.
NO - Solenoid
Press
FAILURE
Failure.
IYESINOI>l
‘boon
YES - Can manually
of using Solenoid
Option of allowing the system cycle switch
more than once before reset occurs.
13 and 14
removing
I
MULTIPLE
I
not used.
LUBE
YES
I
NO
Solenoid
to actuate
I
CYCLES ?
I
>
> - Next screen.
Press
button
under
“NO’.
YES - Cycle switch will actuate
per the number
in Step 20 before the controller
is reset,
of times
NO - Cycle
actuation.
>
- Next
Press
‘“w
switch
will
reset
screen.
button
under
“YES”.
controller
after
first
set
20)
Number of times cycle
controller
reset occurs.
I
MULTIPLE
LUBE
m
switch
will actuate
CYCLES
4
will increment
SET - Stores
displayed
Press
Press
Press
Press
21)
of lube
number
a
enclosure
can appear
in the
/
Run Mode.
=
SETUP
- All programming
Menu.
REVIEW
set internal jumper pin
SELECT
RUN
oon
- Can review
programmed
RUN - Controller
will
Setup Menu.
options
are available
in the Setup
&
all system parameters
in the Setup Menu.
function
as it was
that
have
been
programmed
in the
remaining
before
WARNING:
Turn power off before
door to move jumper
pin.
Indicates the amount
the next lube cycle.
RUN
PROGRAM
when
PLEASE
REVIEW
❑
on screen.
is complete,
MENU
SETUP
cycles.
first button until a O appears.
second
button until a 4 appears.
button under “SET”
to input 4 cycles.
button under “>”
opening
screens
MAIN
screen,
When programming
to the Run position.
be in the
opening
Main Menu Options
- Determines
number
Range: 1 to 99
value
I
To access the Run Mode the internal
jumper must
Run position.
WARNING:
Turn power
off before
enclosure
door to move jumper
pin.
The following
First Two Buttons
- Next
RUN MODE
If no pushbuttons
are pressed within 30 seconds, while in the
Main Menu odions.
the controller
will enter the RUN MODE.
,.
Pressing either of the first two buttons
above it by one.
>
before
ail
NEXT
RUN
II
JUMPER IN
“PROGRAM” POSITION
PROGRAM
of time or counts
LUBE
IN:
30 MIN
1!
MENU
MANUAL
JUMPER IN
“RUN” POSITION
oun
❑
MANUAL
MENU
- Pressing
the
lube cycle.
corresponding
- Pressing
the corresponding
Main Menu to appear.
Indicates
Iubing.
the amount
button
button
will
will
of time that the system
initiate
cause
a
the
has been
\
NOW
LUBRICATING
1 MIN
4
Indicates that the controller is in a Standby Mode due to the
contact closure at terminals
13 and 14 on terminal B.
STANDBY
MODE
4
❑
unn
9
ALARM MESSAGES:
The following
alarm
condition
occurs.
messages
can
appear
if
an
alarm
The supply line failed to vent below the setting of the vent
pressure switch, therefore the injectors did not recharge.
Centro-Matic only.
VENT
Indicates
PRESSURE
SW ALARM
that the system reservoir needs to be replenished.
MANUAL
‘L
LOW
LEVEL
MANUAL
MANUAL
NEXT
~
❑ 000
NEXT
oon
- Will appear
if programmed.
sponding
button will initiate
MANUALPressing
the
a lube cycle.
corre-
- Indicates
that there is more than one alarm message.
Pressing
the corresponding
button
will display
the
next alarm message.
indicates that the system pressure switch (Centro-Matic) or
cycle switch (Modular Lube) has failed to activate within the
alarm time setting that was programmed in setup.
CONTROLLER
MANUAL
MANUAL
NEXT
L
RESET
I
FAILURE
NEXT
I
num
❑
- Will appear
if programmed.
sponding
button will initiate
- Indicates
that there is more
Pressing
the corresponding
next alarm message.
Pressing
the
a lube cycle.
corre-
than one alarm message.
button
will display
the
Indicates that excessive system pressure has developed
Lube system. Modular Lube only.
HIGH
MANUAL
PRESSURE
MANUAL
NEXT
.
in
ALARM
I
NEXT
oon
❑
- Will appear
if programmed.
spending
button will initiate
- Indicates
that there is more
Pressing
the corresponding
next alarm message.
Pressing
the
a lube cycle.
corre-
than one alarm messaae.
button
will display
This alarm would indicate that the system dispensed
lubricant during the period between /ube cycies. Modular
Lube only.
SOLENOID
MANUAL
L
I
FAILURE
NEXT
I
❑ lnncl
MANUAL
NEXT
A
ALARM
I
❑
NEXT
- Will appear
if programmed.
spending
button will initiate
- Indicates
that there is more
Pressing
the corresponding
next alarm message.
Pressing
the
a lube cycle.
corre-
than one alarm message.
button
will display
the
NEXT
Will appear
if programmed.
sponding
button will initiate
- Indicates
that there is more
Pressing
the corresponding
next alarm message.
Pressing
the
a lube cycle.
corre-
than one alarm message.
button
will display
the
10
FIELD CONNECTIONS
(Refer
To Figure
I)
10
TERMINAL
Incoming
STRIP
Power Source - Terminals 1 &2.
Connect the black wire to Terminal 1.
Terminals 1 and 7 are connected together internally on
Terminal Strip A.
16
POWER
External Pump Load - Terminals 8 &9.
10
0
NO. PRESS. SW. OR
cycLE iwlTcH
b-
6-.
~
N.OJN.C. COUm
SW.
s
4
~jHpRE55uRE
3
1
A
0111011t111121113\1141
I
I
SWITCH
w
I
ALARM
INCOMING POWER
120 vAC 50/S0 HZ
230 vAC 50/S0 HZ
Terminals 10& 11- NO. Contact
Using the Controller Line Voltage at Terminals 1 & 2
(see Figure 2).
a) Jumper wire between Terminals 7 & 10.
b) Connect alarm load to Terminals 11 & 12.
360 VAC Pilot Duty Rating at 120/230 VAC,
5 amps at 24 VDC,
CONTACT N.O.
LOAO SOLENOIO
1201230 VAC
1.
2.
STRIP
~ol
8
7
2
h
TERMINAL
o’
External Alarm Load - Can be used two ways.
N.I.0, REMOTE
IANUAL LIJaE
Mt
-
11
SW.
II 2113j[41151[@ll>l1011
I
Ii?
IZ
B
24 VDCPIN
N.0, STANDaV SW,
13--
n
o
El
120 VAC 50/60 Hz - Must set power switch to 120 VAC.
230 VAC 50/60 Hz - Must set power switch to 230 VAC
360VA Pilot Duty Rating at 120/230 VAC,
5 amps at 24 VDC.
~
14
0
Connect the neutral or white wire to Terminal 2.
Terminals 2, 9 and 12 are connected together internally.
TERMINAL
OPTtONAL
01
A - HIGH VOLTAGE
FIELD
CONNECTIONS
Figure 1
B - LOW VOLTAGE
Low Level Switch - N.O. Switch, Terminals 2 & 3.
Switch Ampacity 8 MA at 15 VDC.
.High Pressure Switch - N.O. Switch, Terminals 4 & 5.
Switch Ampacity 8 MA at 15 VDC. Modular Lube Only.
II
Count Switch - N.O. or N.C. Switch, Terminals 6 & 7.
Switch Ampacity 8 MA at 15 VDC.
Pressure Switch - N.O. Switch, Terminals 8 & 9.
Switch Ampacity 8 MA at 15 VDC.
Pressure Switch
must be used.
Centro-Matic
INCOMING
Q
POWER
120
VAC
50/60
HZ
230
VbC
50/60
HZ
CONTROLLER
ALARM
LINE
120
VAC
50/S0
HZ
230
VAC
50/60
HZ
VOLTAGE
FOR ALARM
LOAD
Figure 2
only.
Cycle Switch - N.O. Switch, Terminals 8 & 9.
Switch Ampacity 8 MA at 15 VDC.
Cycle Switch must be used.
Modular
Lube only.
k+
o
Remote Manual Lube - N.O. Switch, Terminals 11 & 12.
Switch Ampacity 8 MA at 15 VDC.
24
Cut 24 VDC pin.
/
23
22
21
Vent Switch - N.O. Switch, Terminals 17& 18.
Switch Ampacity 8 MA at 15 VDC. Centro-Matic oniy.
24 VDC Power - Controller can operate from 24 VDC instead of
120/1 30 VAC (see Figure 3).
1. Cut 24 VDC pin on power supply board.
2. Power In:Connect Battery Positive Voltage at Terminal 23.
Connect Battery Negative Voltage at Terminal 24.
3. Power for Load and Alarm relay contacts:
Connect Battery Positive Voltage at Terminal 1 on
Terminal Strip A.
Connect Battery Negative Voltage at Terminal 2 on
Terminal Strip A.
20
\
Standby Switch - NO. Switch, Terminals 13& 14.
Switch Ampacity 8 MA at 15 VDC.
POWER SW.
I
24 VOC
PIN
TERMINAL
A
‘APUMP
—1
SOLENOID
24 VDC
24 VDC CONNECTIONS
Figure 3
24 VDC
~
;
24
VDC
*’
11
(n
nl
(0
0)
242857 \
L
242850 \
L
242851
H
242852
/
242856
k—
239425
250401
SERVICE
Part
L
239425
242850
242851
242852
242853
242856
242857
250402
250401
Qty.
1
1
1
1
4
1
1
1
1
I
PARTS
Description
Jumper Shunt (strip of 10)
Green L. E. D., Green Lens & Chrome Bezel
Amber L. E. D., Amber Lens & Chrome Bezel
Red L. E. D., Red Lens & Chrome Bezel
Standoff & Screw
Ribbon Cable Assembly
Seal for Switches
Processor Board Assembly
Power Supply Board Assembly
12
‘d
d’
I
I
RETAIN THIS INFORMATION
When ordering
LINCOLN
replacement
provides
parts, list Part Number,
a Distributor
Network
FOR FUTURE REFERENCE
Description,
Model Number
that stocks equipment
and Series Letter.
and replacement
parts.
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