TM-10-5430-266-13-and-P

TM-10-5430-266-13-and-P
TM 10-5430-266-13&P
TECHNICAL MANUAL
OPERATOR AND FIELD MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE
10,000 GALLON, MODEL MPC-F-10K-AA
(NSN 5430-01-567-8835) (EIC 6GQ)
DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY
APRIL 2009
TM 10-5430-266-13&P
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that must be
understood and applied during operation and maintenance of this equipment. Failure to observe these
precautions could result in serious injury or death to personnel.
FIRST AID DATA
First aid instructions are given in FM 4-25.11, First Aid.
GENERAL SAFETY WARNINGS DESCRIPTION
WARNING
Do not allow smoking within 100 feet (30.50 meters) of the storage area. Death or serious
injury may result if personnel fail to strictly observe safety precautions.
Avoid spillage of fuel. When spillage occurs, start immediate cleanup of the affected area.
Specific requirements and guidance is provided in the unit’s Spill Prevention, Control, and
Countermeasures (SPCC) plan. Failure to observe this warning may result in death or
serious injury.
Position fire extinguishers at readily accessible positions round the tank(s). Failure to
observe this warning may result in death or serious injury.
Avoid getting fuel on the body or clothing. If clothing becomes saturated, remove it
immediately and wash the body thoroughly with soapy water. Failure to observe this
warning may result in death or serious injury.
Safety berms must have capacities of less than one and one-half times that of tank
capacities. Failure to construct a secure safety berm may result in death or serious injury.
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel and property. It produces toxic and flammable fumes. Use only in wellventilated areas. Avoid repeated and prolonged skin contact. Do not use near an open
flame or excessive heat. The flash point of solvent is 100°F to 138°F (38°C to 59°C).
Failure to observe these precautions may result in death or serious injury to personnel.
Sludge that accumulates in the bottom of the fuel tank gives off toxic and explosive
vapors. Inhaling these vapors can cause lead poisoning. When cleaning tanks, provide
ample ventilation to carry off harmful fumes. Failure to observe these precautions may
result in death or serious injury to personnel.
Always wear protective goggles, breathing apparatus, and other protective gear when
cleaning the tank interior. Fuel vapors are toxic and can damage eyes, skin, and lungs.
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near or in the tank. Death or severe personal injury can result if safety precautions are
not strictly observed.
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TM 10-5430-266-13&P
GENERAL SAFETY WARNINGS DESCRIPTION – CONTINUED
WARNINGS
Make certain that the Berm Liner Drain Ball Valve Assembly is closed and locked after
installation and after draining the berm. In the event of tank rupture, an open valve would
permit fuel to drain from the berm. Undetected fuel leakage could result in an explosion
and cause death, severe personal injury, and damage to equipment.
Make sure the Berm Liner Drain Ball Valve Assembly handle has been rotated fully to the
closed position before filling the tank. Undetected draining of the tank could result in an
explosion that can cause death or severe personal injury.
Be careful when installing a sealing clamp in the tank. Fuel will pour out when a larger slit
is made. Leaking fuel can cause personal injury and loss of Government property.
Chemical solvents used for cleaning detached Tank Assembly accessories, exposed
fasteners, and other metallic parts (when parts have been removed from the installation
site) are flammable and toxic to skin, eyes, and the respiratory tract. Skin and eye
protection are required. Use chemical solvents in a well ventilated area. Failure to
observe these precautions may result in death or serious injury to personnel.
Filler Assembly must be tight. Under pressure, coupling may burst and cause personal
injury.
Confined Space –The Tank Envelope is a permit required confined space. Do not enter
tank envelope, suffocation could result.
Lifting or moving heavy equipment incorrectly can cause serious injury. Do not lift or
move more than 50 lb (22.7 kg) alone. Always get help from additional personnel during
lifting operations.
Do not exceed maximum fill capacity. Tank Envelope may burst if overfilled, causing
injury or death to personnel.
CHEMICAL, BIOLOGICAL, RADIOLOGICAL, OR NUCLEAR (CBRN)
In the event equipment has been exposed to chemical, biological, radiological, or nuclear warfare, the
equipment shall be handled with extreme caution and decontaminated in accordance with FM 3-11.5,
NBC Decontamination. Unprotected personnel can experience injury or death if residual toxic agents or
radioactive material are present. If equipment is exposed to chemical, biological, radiological, or nuclear
agents, personnel must wear protective mask, hood, protective overgarments, chemical gloves and
chemical boots in accordance with the MOPP level prescribed by the OIC or NCOIC.
ICE BUILDUP
Cold weather operations could create ice buildup on exposed surfaces producing hazardous footing
conditions. Use extreme care when operating under icing conditions; death or serious injury to personnel
could occur.
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TM 10-5430-266-13&PA/B
LIST OF EFFECTIVE PAGES / WORK PACKAGES
NOTE: Zero in the “Change No.” column indicates an original page or work package.
Date of issue for the original manual is:
Original
..................... 15 April 2009
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 22 AND TOTAL
NUMBER OF WORK PACKAGES IS 76 CONSISTING OF THE FOLLOWING:
Page / WP No.
Front Cover
Warning summary (2 pgs)
c/d
Chp 1 title page
WP 0001 (4 pgs)
WP 0002 (6 pgs)
WP 0003 (2 pgs)
Chp 2 title page
WP 0004 (2 pgs)
WP 0005 (16 pgs)
WP 0006 (6 pgs)
Chp 3 title page
WP 0007 (2 pgs)
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Chp 4 title page
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WP 0022 (6 pgs)
WP 0023 (2 pgs)
WP 0024 (2 pgs)
WP 0025 (2 pgs)
Chp 5 title page
WP 0026 (2 pgs)
WP 0027 (2 pgs)
WP 0028 (2 pgs)
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WP 0071 (2 pgs)
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TM 10-5430-266-13&P
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 15 APRIL 2009
TECHNICAL MANUAL
OPERATOR AND FIELD MAINTENANCE MANUAL
INCLUDING
REPAIR PARTS AND SPECIAL TOOLS LIST
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE
10,000 GALLON
MODEL MPC-F-10K-AA
(NSN 5430-01-567-8835) (EIC 6GQ)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this publication. If you find any errors or if you would like to
recommend any improvements to the procedures in this publication, please let us know.
The preferred method is to submit your DA Form 2028 (Recommended Changes to
Publications and Blank Forms) through the Internet on the Army Electronic Product
Support (AEPS) Web site. The Internet address is https://aeps.ria.army.mil. The DA
Form 2028 is located under the Public Applications section on the AEPS public home
page. Fill out the form and click on SUBMIT. Using this form on the AEPS site will
enable us to respond to your comments quicker and to manage the DA Form 2028
program better. You may also mail, e-mail, or fax your comments or DA Form 2028
directly to the U.S. Army TACOM Life Cycle Management Command. The postal
address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LCLMPP / TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The e-mail
address is [email protected] The fax number is DSN 793-0726 or
Commercial (309) 782-0726.
DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.
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TM 10-5430-266-13&P
TABLE OF CONTENTS
WP Sequence No.
Page No .
List of Effective Pages ..................................................................................A
How to Use This Manual .............................................................................viii
Chapter 1 - General Information, Equipment Description and Theory of Operation for Tank,
Fabric, Collapsible, Fuel Storage 10,000 Gallon
General Information .......................................................................................................0001
Equipment Description and Data...................................................................................0002
Figure 1. Tank Assembly............................................ 0002-1
Table 1. Major Components ....................................... 0002-2
Table 2. Tank Assembly Specifications...................... 0002-3
Table 3. Strapping Chart – After 24 Hours Filled ...... 0002-4
Theory of Operation.......................................................................................................0003
Chapter 2 - Operator Instructions for Tank, Fabric, Collapsible, Fuel Storage 10,000 Gallon
Description and Use of Operator Controls and Indicators ............................................0004
Figure 1. Controls and Indicators ............................... 0004-1
Table 1. Controls and Indicators ............................... 0004-1
Operation Under Usual Conditions ...............................................................................0005
Figure 1. Shipping Container Layout......................... 0005-1
Table 1. Tank Assembly Components in Shipping
Container .................................................................... 0005-2
Table 2. Berm Liner Components in Shipping
Container .................................................................... 0005-2
Figure 2. Berm Liner Drain Hose Assembly, Bowl x
Cam, Cam x Cam, and Drain Ball Valve. ................... 0005-3
Figure 3. Position Tank Envelope ............................. 0005-4
Figure 4. Unroll Tank Envelope ................................. 0005-4
Figure 5. Unfold Tank Envelope ................................ 0005-5
Figure 6. Tank Drain Hose Assembly, Bowl x
Cam, Cam x Cam, and Drain Ball Valve. ................... 0005-5
Figure 7. Dust Cap Removal ..................................... 0005-6
Figure 8. Vent Port Assembly.................................... 0005-7
Figure 9. Filler/Discharge Elbow ............................... 0005-8
Figure 10. Filler/Discharge Hose Assembly and
Shutoff Valve from Fuel Source Host System ............ 0005-9
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TM 10-5430-266-13&P
TABLE OF CONTENTS
WP Sequence No.
Page No .
Figure 11. Elevated Connections .............................. 0005-10
Figure 12. Tank Envelope Folding Procedures ......... 0005-13
Figure 13. Tank Envelope Folding ............................ 0005-14
Figure 14. Berm Liner Folding .................................. 0005-15
Operation Under Usual Conditions and Emergency Repair Procedures ......................0006
Figure 1. Tank Envelope Restraining Straps............. 0006-2
Figure 2. Wood Plug Installation ............................... 0006-3
Figure 3. Mechanical Patch Installation..................... 0006-4
Chapter 3 - Operator Troubleshooting Procedures for Tank, Fabric, Collapsible, Fuel Storage
10,000 Gallon
Master Malfunction/Symptom Index ..............................................................................0007
Tank Assembly Operational Checkout ..........................................................................0008
Tank Assembly Leakage ...............................................................................................0009
Shutoff Valve from Fuel Source Host System ...............................................................0010
Filler/Discharge Hose Assembly....................................................................................0011
Tank Drain Ball Valve Assembly ...................................................................................0012
Tank Drain Hose Assembly ...........................................................................................0013
Vent Port Assembly .......................................................................................................0014
Cap and Flame Arrestor Assembly, Passive Vent ........................................................0015
Filler/Discharge Assembly .............................................................................................0016
Tank Drain Fitting Assembly..........................................................................................0017
Berm Liner Drain Fitting Assembly ................................................................................0018
Berm Liner Drain Ball Valve Assembly..........................................................................0019
Emergency Repair Kit and Spare Parts ........................................................................0020
Chapter 4 - Operator Maintenance Instructions for Tank, Fabric, Collapsible, Fuel Storage
10,000 Gallon
Preventive Maintenance Checks and Services (PMCS) Introduction............................0021
Preventive Maintenance Checks and Services (PMCS) and Lubrication
Procedures ....................................................................................................................0022
Table 1. Preventive Maintenance Checks
and Services (PMCS) ................................................. 0022-2
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TM 10-5430-266-13&P
TABLE OF CONTENTS
WP Sequence No.
Page No .
Tank/Berm Liner Drain Ball Valve Assembly.................................................................0023
Figure 1. Tank/Berm Liner Ball Valve Assembly ........ 0023-1
Vent Port Assembly Repair ...........................................................................................0024
Figure 1. Vent Port Assembly..................................... 0024-1
Filler/Discharge Assembly Repair .................................................................................0025
Figure 1. Filler/Discharge Assembly........................... 0025-1
Chapter 5 - Field Maintenance Troubleshooting Procedures for Tank, Fabric, Collapsible, Fuel
Storage 10,000 Gallon
Master Malfunction/Symptom Index ..............................................................................0026
Shutoff Valve from Fuel Source Host System ...............................................................0027
Filler/Discharge Hose Assembly....................................................................................0028
Tank or Berm Liner Drain Ball Valve Assembly ............................................................0029
Tank Drain Hose Assembly ...........................................................................................0030
Vent Port Assembly .......................................................................................................0031
Cap and Flame Arrestor Assembly, Passive Vent ........................................................0032
Filler/Discharge Assembly .............................................................................................0033
Tank Drain Fitting Assembly..........................................................................................0034
Berm Liner Drain Fitting Assembly ................................................................................0035
Berm Liner Drain Hose Assembly, Bowl x Cam and Cam x Cam.................................0036
Chapter 6 – Field Maintenance Instructions for Tank, Fabric, Collapsible, Fuel Storage 10,000
Gallon
Service Upon Receipt of Materiel ..................................................................................0037
Table 1. Equipment Inspection.................................. 0037-2
Preventive Maintenance Checks and Services (PMCS) Introduction ...........................0038
Preventive Maintenance Checks and Services (PMCS) and Lubrication
Procedures ....................................................................................................................0039
Table 1. Preventive Maintenance Checks
and Services (PMCS) ................................................. 0039-1
Filler/Discharge Hose Assembly....................................................................................0040
Figure 1. Filler/Discharge Hose Assembly ................ 0040-2
Tank or Berm Liner Ball Valve Assembly Service and Repair ......................................0041
Figure 1. Tank or Berm Liner Drain Valve................. 0041-1
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TABLE OF CONTENTS
WP Sequence No.
Page No .
Tank Drain Hose Assembly, Bowl x Cam Service and Repair......................................0042
Figure 1. Tank Drain Hose Assembly, Bowl x Cam .. 0042-1
Tank Drain Hose Assembly, Cam x Cam Service and Repair ......................................0043
Figure 1. Tank Drain Hose Assembly, Cam x Cam .. 0043-2
Vent Port Assembly Service and Repair .......................................................................0044
Figure 1. Vent Port Assembly.................................... 0044-2
Filler/Discharge Assembly Service and Repair .............................................................0045
Figure 1. Filler/Discharge Assembly.......................... 0045-2
Tank Drain Fitting Assembly Service and Repair..........................................................0046
Figure 1. Tank Drain.................................................. 0046-1
Tank Envelope Service..................................................................................................0047
Figure 1. Tank Assembly............................................ 0047-1
Berm Liner Drain Fitting Assembly Service and Repair ................................................0048
Figure 1. Berm Liner Drain Fitting Assembly.............. 0048-1
Berm Liner Drain Hose Assembly, Bowl x Cam Service and Repair ............................0049
Figure 1. Berm Liner Drain Hose Assembly, Bowl x
Cam ............................................................................ 0049-1
Berm Liner Drain Hose Assembly, Cam x Cam Service and Repair ............................0050
Figure 1. Berm Liner Drain Hose Assembly, Cam x
Cam ............................................................................ 0050-2
Preparation for Storage and Shipment ..........................................................................0051
Chapter 7 – Parts Information for Tank, Fabric, Collapsible, Fuel Storage 10,000 Gallon
Introduction ....................................................................................................................0052
Table 1. SMR Code Explanation ............................... 0052-1
GROUP 00
Tank Assembly.................................................................................0053
Figure 1. Tank Assembly............................................ 0053-2
GROUP 01
Filler/Discharge Hose Assembly ......................................................0054
Figure 2. Filler/Discharge Hose Assembly ................ 0054-2
GROUP 02
Tank Drain Ball Valve Assembly ......................................................0055
Figure 3. Tank Drain Ball Valve Assembly ................ 0055-2
GROUP 03
Tank Drain Hose Assembly, Bowl x Cam ........................................0056
Figure 4. Tank Drain Hose Assembly, Bowl x Cam .. 0056-2
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TABLE OF CONTENTS
WP Sequence No.
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GROUP 03
Tank Drain Hose Assembly, Cam x Cam ........................................0057
Figure 5. Tank Drain Hose Assembly, Cam x Cam .. 0057-2
GROUP 04
Vent Port Assembly..........................................................................0058
Figure 6. Vent Port Assembly.................................... 0058-2
GROUP 05
Filler/Discharge Assembly................................................................0059
Figure 7. Filler/Discharge Assembly.......................... 0059-2
GROUP 06
Tank Drain Fitting Assembly ............................................................0060
Figure 8. Tank Drain Fitting Assembly ....................... 0060-2
GROUP 07
Tank Envelope .................................................................................0061
Figure 9. Tank Envelope ........................................... 0061-2
GROUP 08
Berm Liner Assembly .......................................................................0062
Figure 10. Berm Liner Assembly ................................ 0062-2
GROUP 0801
Berm Liner Drain Fitting Assembly...................................................0063
Figure 11. Berm Liner Drain Fitting Assembly............ 0063-2
GROUP 0802
Berm Liner Drain Ball Valve Assembly ............................................0064
Figure 12. Berm Liner Drain Ball Valve Assembly .... 0064-2
GROUP 0803
Berm Liner Drain Hose Assembly, Bowl
x Cam ...............................................................................................0065
Figure 13. Berm Liner Drain Hose Assembly, Bowl
x Cam ......................................................................... 0065-2
GROUP 0804
Berm Liner Drain Hose Assembly, Cam x Cam...............................0066
Figure 14. Berm Liner Drain Hose Assembly, Cam
x Cam ......................................................................... 0066-2
GROUP 0805
Berm Liner........................................................................................0067
Figure 15. Berm Liner................................................ 0067-2
GROUP 09
Emergency Repair Kit ......................................................................0068
Figure 16. Emergency Repair Kit .............................. 0068-2
National Stock Number Index........................................................................................0069
Part Number Index ........................................................................................................0070
Chapter 8 – Supporting Information for Tank, Fabric, Collapsible, Fuel Storage 10,000 Gallon
References ....................................................................................................................0071
Maintenance Allocation Chart (MAC) Introduction ........................................................0072
Maintenance Allocation Chart (MAC) ............................................................................0073
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TABLE OF CONTENTS
WP Sequence No.
Page No .
Table 1. Maintenance Allocation Chart (MAC) .......... 0073-1
Table 2. Tools and Test Equipment Requirements
for Tank Assembly...................................................... 0073-3
Table 3. Remarks for Tank Assembly ....................... 0073-3
Components of End Item (COEI) and Basic Issue Item (BII) Lists................................0074
Table 1. Components of End Item (COEI) ................ 0074-2
Table 2. On Board Spares......................................... 0074-6
Table 3. Basic Issue Items (BII) List.......................... 0074-7
Expendable and Durable Items List (EDIL) ...................................................................0075
Table 1. Expendable and Durable Items List
(EDIL) ......................................................................... 0075-1
Mandatory Replacement Parts List (MRPL)..................................................................0076
Table 1. Mandatory Replacement Parts List
(MRPL) ....................................................................... 0076-1
DA Form 2028
Authentication Page
Metric and PIN Page
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TM 10-5430-266-13&P
HOW TO USE THIS MANUAL
This manual contains certain features to improve the convenience of using this manual and increase the
user’s efficiency. These features include:
a. Accessing Information
This manual contains a Front Cover, Warning Summary, List of Effected Pages, Title Block
Page, Table of Contents, Chapters 1 through 8, and an Alphabetical Index. Information is
accessed by referring to Table of Contents, located in the front of this manual, or by looking
in the Alphabetical Index, located in the back of the manual.
b. Illustrations
Various methods are used to locate, operate and repair or replace components. Locator
illustrations in Controls and Indicator tables, PMCS tables, exploded views and cut-away
diagrams make the information in the manual easier to understand and follow.
c. Using This Manual
When using this manual, read and understand the entire maintenance action before
performing the task. Also, read and understand all warnings, cautions and notes, as well as
general safety precautions that apply to the task to be performed. The warning summary will
inform personnel of hazards associated with the equipment to be operated, maintained or
repaired. However, the summary is not all-inclusive and personnel should be aware at all
times of hazardous conditions that may arise.
Prior to starting the procedures in this manual, read the initial setup requirements located directly above
each procedure. The information is given to ensure all materials, expendables, tools and any other
equipment necessary are readily available for use. The initial setup will be accomplished prior to starting
the actual steps of each operator or maintenance procedure.
LOCATING MAJOR COMPONENTS
Obtain the manual for the system to be operated, maintained or repaired. Turn to the Table of Contents
located in the front of this manual. Find Chapter 1, General Information, Equipment Description and
Theory of Operation. Under the chapter title you will find the work package titled Equipment Description
and Data which contains Location and Description of Major Components. Turn to the work package
indicated. The indicated work package will provide an illustration and brief description of each major
components and its location.
OPERATING PROCEDURES
The Table of Contents may be used to locate operating procedures within this manual. To locate a
particular operating procedure, open the manual to the Table of Contents located in the front of this
manual. Locate Chapter 2, Operator Instructions. Under this section, locate the work package for the
component you intend to operate. To the right of the operating procedure will be a work package number.
Turn to the work package indicated and follow the steps to perform the procedure. The procedures
indicate how to set up and operate the equipment. Follow the procedures indicated to complete the task.
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TM 10-5430-266-13&P
HOW TO USE THIS MANUAL – CONTINUED
At the top of the task, you will find a section entitled INITIAL SETUP. There are six basic headings listed
under INITIAL SETUP.
Test Equipment: Lists all test equipment (standard or special) required to troubleshoot, test and
inspect the equipment covered in this manual. The test equipment is identified with an item number and
work package number from the Maintenance Allocation Chart, located in Chapter 8, Supporting
Information.
Tools and Special Tools: Lists all tools (standard or special) required to perform the task. Tools are
identified with an item number and work package number from the Maintenance Allocation Chart, located
in Chapter 8, Supporting Information.
Materials/Parts: Lists all parts or materials necessary to perform the task. Expendable and durables
are identified with an item number from the applicable work package located in Chapter 8, Supporting
Information.
Personnel Required: Lists all personnel necessary to perform the task.
Equipment Condition: Notes the conditions that must exist before starting the task. The equipment
condition will also include any prerequisite maintenance tasks to be performed with reference to the work
package number or the Technical Manual (TM) number.
References: Include any other manuals necessary to complete the task. When there are no
references listed, all steps necessary to complete the task are contained within this manual. A listing of
reference materials is contained in the applicable work package in Chapter 8, Supporting Information.
TROUBLESHOOTING PROCEDURES
The Table of Contents may be used to locate sections within this manual. To locate a particular
troubleshooting procedure, open the manual to the Table of Contents located in the front of this manual.
Locate Chapter 3 or Chapter 5 Troubleshooting Procedures (Operator or Field Maintenance). Under this
section, find a work package titled Master Malfunction/Symptom Index. Turn to the work package
indicated, which lists all troubleshooting procedures. Review the list until you find the appropriate work
package for the problem you intend to solve. To the right of the procedure will be a work package
number. Turn to the work package indicated and follow the steps to complete the troubleshooting
procedure. Each procedure lists the malfunction, symptom and the corrective action for the problem at
hand. The corrective action will indicate which maintenance procedure to refer to alleviate the symptom or
what level of maintenance is capable of repairing the problem. Follow the procedures indicated to
complete the task. At the top of the task, you will find a section entitled INITIAL SETUP. There are six
basic headings listed under INITIAL SETUP.
Test Equipment: Lists all test equipment (standard or special) required to troubleshoot, test and
inspect the equipment covered in this manual. The test equipment is identified with an item number and
work package number from Table 3 of the Maintenance Allocation Chart, Tools and Test Equipment,
located in Chapter 8, Supporting Information.
Tools: Lists all tools (standard or special) required to perform the task. Tools are identified with an
item number and work package number from the Maintenance Allocation Chart, located in Chapter 8,
Supporting Information.
Materials/Parts: Lists all mandatory replacement parts, expendable and durables necessary to
perform the task. Expendable and durables and mandatory replacement parts are identified with an item
number from the applicable work package located in Chapter 8, Supporting Information.
Personnel Required: Lists all personnel necessary to perform the task.
Equipment Condition: Notes the conditions that must exist before starting the task. The equipment
condition will also include any prerequisite maintenance tasks to be performed with reference to the work
package number or the TM number.
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TM 10-5430-266-13&P
HOW TO USE THIS MANUAL – CONTINUED
References: Include any other manuals necessary to complete the task. When there are no
references listed, all steps necessary to complete the task are contained within this manual. A listing of
reference materials is contained in the work package entitled References in Chapter 8, Supporting
Information.
MAINTENANCE INSTRUCTIONS
To locate a maintenance procedure, open the manual to the Table of Contents located in the front of this
manual. Locate the chapter, which pertains to your level of maintenance; Chapter 4 for Operator
Maintenance Instructions, or Chapter 6 for Field Maintenance Instructions. Look down the list and find the
maintenance procedure to be accomplished. On the right side of the maintenance procedure will be a
work package number. Turn to the work package indicated. Before beginning the maintenance task, look
through the procedure to familiarize yourself with the entire maintenance procedure. At the top of the task
you will have a section called INITIAL SETUP. There are six basic headings listed under INITIAL SETUP.
Test Equipment: Lists all test equipment (standard or special) required to troubleshoot, test and
inspect the equipment covered in this manual. The test equipment is identified with an item number and
work package number from Table 2 of the Maintenance Allocation Chart, Tools and Test Equipment,
located in Chapter 8, Supporting Information.
Tools: Lists all tools (standard or special) required to perform the task. Tools are identified with an
item number and work package number from Table 2 of the Maintenance Allocation Chart, Tools and
Test Equipment, located in Chapter 8, Supporting Information.
Materials/Parts: Lists all mandatory replacement parts, expendable and durables necessary to
perform the task. Expendable and durables and mandatory replacement parts are identified with an item
number from the applicable work package located in Chapter 8, Supporting Information.
Personnel Required: Lists all personnel necessary to perform the task.
Equipment Condition: Notes the conditions that must exist before starting the task. The equipment
condition will also include any prerequisite maintenance tasks to be performed with reference to the work
package number or the TM number.
References: Include any other manuals necessary to complete the task. When there are no
references listed, all steps necessary to complete the task are contained within this manual. A listing of
reference materials is contained in the work package entitled References in Chapter 8, Supporting
Information.
REPAIR PARTS AND SPECIAL TOOLS LIST
Refer to Chapter 8, Supporting Information when requisitioning parts, special tools and equipment.
Identify the mandatory repair parts required to perform The task listed at the top of the work package in
the INITIAL SETUP. Using the reference provided, refer to the Mandatory Replacement Parts List work
package in Chapter 8, Supporting Information. Using that part number, refer to the Part Number Index
work package in TM 10-4930-365-13&P. Look up the part number in the part number column and identify
the figure and item number where the part is located. Turn to the figure and locate the item number listed.
Verify that the item is correct.
x
TM 10-5430-266-13&P
CHAPTER 1
GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND
THEORY OF OPERATION
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0001
OPERATOR AND FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
GENERAL INFORMATION
SCOPE
This technical manual contains instructions for operation, checks, adjustments, and corrective
maintenance for the 10,000 Gallon Fuel Storage Collapsible Fabric Tank. The system provides a portable
fuel tank which is used to support and improve the operational readiness of Army units.
Type of Manual: Operator and Field Level Maintenance, Including Repair Parts and Special Tools List.
Model Number and Equipment Name: MPC-F-10K-AA, Tank, Fabric, Collapsible, Fuel Storage, 10,000
Gallon.
Purpose of Equipment: The Tank Envelope is a container designed to store a variety of petroleum
products as part of a bulk fuel terminal. Fuel is available for use in a rapid response deployment
operation.
MAINTENANCE FORMS, RECORDS AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those prescribed
by DA PAM 750-8, The Army Maintenance Management System (TAMMS) Users Manual.
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your Tank Assembly needs improvement, send us an EIR. You, the user, are the only one who can tell
us what you don’t like about your equipment. Let us know why you don’t like the design or performance.
(E-Mail: [email protected]) We will send you a reply. The preferred method for
submitting Quality Deficiency Reports (QDRs) is through the Army Electronic Product Support (AEPS)
Web site under the Electronic Deficiency Reporting System (EDRS). The Web address is:
https://aeps.ria.army.mil. If the above method is not available to you, put it on an SF 368 (Product Quality
Deficiency Report) and mail it to us at: Department of the Army, U.S. Army Tank-automotive and
Armaments Command, AMSRD-TAR-E, PDQR MS 268, 6501 E. 11 Mile Road, Warren, MI 38397-5000.
HAND RECEIPT (HR) MANUALS
There is no hand receipt manual for the Tank Assembly.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion prevention and control of Army materiel is a continuing concern. It is important that any
corrosion problems with this item be reported so that the problem can be corrected and improvements can
be made to prevent the problem in future items. While corrosion is typically associated with rusting of
metals, it can also include deterioration of other materials, such as rubber and plastic. Any unusual
cracking, softening, swelling, or breaking of the materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using Standard Form 368, Product Quality
Deficiency Report. Use of key words such as “rust,” “deterioration,” “corrosion,” or “cracking” will ensure
that the information is identified as a CPC problem. The form should be submitted to the address
specified in DA Pam 750-8.
0001-1
0001
TM 10-5430-266-13&P
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Command decisions, according to tactical situations, will determine when destruction of the Tank Assembly
will be accomplished. A destruction plan will be prepared by the using organization, unless higher
authority has prepared one. For general destruction procedures for this equipment, refer to TM 750-2446, Procedures for Destruction of Tank-Automotive Equipment to Prevent Enemy Use.
PREPARATION PROCEDURES FOR STORAGE OR SHIPMENT
Army users refer to work package 0051.
NOMENCLATURE CROSS-REFERENCE LIST
Official Nomenclature
Common Name
Berm Liner Drain Valve
Chain
Compression Plate
Coupling Half
Discharge Elbow
Ball Valve, 2 in. (5.08 cm)
Chain, Weldless
Plate, Closure, Compression
Coupling Half, Quick Disconnect
Elbow, Quick Disconnect, Female x Male, 4-in
(10.16 cm)
Fuel Hose 20 ft (609.6 cm) x 2 in. (5.08 cm)
Cap, Quick Disconnect
Plug, Quick Disconnect
Coupling Half, Quick Disconnect
Elbow, Quick Disconnect, Female x Female, 4-in
(10.16 cm)
Coupling Half, Quick Disconnect
Gasket-Buna-N, 1/8 in. (0.3175 cm)
Coupling Half, Quick Disconnect
Patch, Mechanical, Flexible Surface
Nut, Plain, Hexagon
Screw, Cap, Hexagon Head
Tank, Fabric, Collapsible
Tank, Fabric, Collaps 10K Gallon, Petroleum
Vent Cap, Passive
Pipe, Aluminum, 2 in. x 10 (5.08 x cm x 25.4 cm)
Washer, Flat
Drain Hose
Dust Cap
Dust Plug
Female Coupling
Filler Elbow
Flanged Adapter
Gasket
Male Coupling
Mechanical Patch
Nut
Screw
Tank Assembly
Tank Envelope
Vent Cap
Vent Pipe
Washer
LIST OF ABBREVIATIONS/ACRONYMS
Abbreviation/Acronym
Name
AEPS
AR
BII
C
CAGEC
CBRN
cm
Army Electronic Product Support
Army Regulation
Basic Issue Items
Celsius
Commercial and Government Entity Code
Chemical, Biological, Radiological, and Nuclear
Centimeter
0001-2
TM 10-5430-266-13&P
LIST OF ABBREVIATIONS/ACRONYMS – CONTINUED
Abbreviation/Acronym
Name
COEI
CPC
CTA
DA
EDRS
EIR
ESC
F
FGC
FM
ft
ft•lb
gal
GPM
HR
Illus
in.
in-lb
JTA
kg
L
LPM
lb
MAC
m
MOPP
MTOE
MWO
NBC
NCOIC
N•m
NSN
OIC
PMCS
PN
QDR
Qty
RPSTL
RQR
SMR
TAMMS
TDA
TM
TMDE
TOE
U/M
WCA
Components of End Item
Corrosion Prevention and Control
Common Table of Allowances
Department of the Army
Electronic Deficiency Reporting System
Equipment Improvement Recommendations
Equipment Serviceable Criteria
Fahrenheit
Functional Group Code
Field Manual
Foot
Foot-pound
Gallon
Gallons per Minute
Hand Receipt
Illustration
Inch
Inch-pound
Joint Table of Allowances
Kilogram
Liter
Liters per Minute
Pound
Maintenance Allocation Chart
Meter
Mission Oriented Protective Posture
Modified Table of Organization and Equipment
Modification Work Order
Nuclear, Biological and Chemical
Non-Commissioned Officer in Charge
Newton-meter
National Stock Number
Officer in Charge
Preventive Maintenance Checks and Services
Part Number
Quality Deficiency Report
Quantity
Repair Parts and Special Tools List
Required
Source Maintenance and Recoverability
The Army Maintenance Management System
Table of Distribution and Allowances
Technical Manual
Test, Measurement and Diagnostic Equipment
Table of Organization and Equipment
Unit of Measure
Warranty Claim Action
0001-3
0001
0001
TM 10-5430-266-13&P
QUALITY OF MATERIAL
Material used for replacement, repair or modification must meet the requirements of this manual.
SAFETY, CARE AND HANDLING
The Tank Assembly may be used to store various fuels. It must be assumed that residual fuel and fuel
vapors are present in the Tank Assembly at all times, even after draining or purging. Therefore, the
equipment must always be handled as is full of fuel. One or more fully charged fire extinguishers must be
present at all times.
SUPPORTING INFORMATION FOR REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT
EQUIPMENT
Fuels are dangerous under all conditions. Always observe fuel handling safety precautions.
For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment
(MTOE), CTA 50-970, Expendable/Durable Items (Except: Medical, Class V, Repair Parts, and Heraldic
Items), CTA 50-909, Field and Garrison Furnishings and Equipment or CTA 8-100, Army Medical
Department Expendable/Durable Items, as applicable to your unit.
END OF WORK PACKAGE
0001-4
TM 10-5430-266-13&P
0002
OPERATOR AND FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES
GENERAL
This section lists major components, controls, and indicators, and describes the functions of the Tank
Assembly.
DESCRIPTION AND USE OF MAJOR COMPONENTS
Description and use of major components, including controls and indicators, are contained in Table 1.
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
This section lists major components and describes the functions of the Tank Assembly. Description and
use of major components are contained in Table 1.
NOTE
Connecting valves are not issued with the 10,000 Gallon Fuel Storage Collapsible Fabric
Tank Assembly, but are required to safely operate and perform storage and distribution
missions. Connecting valves must be obtained from the supporting fuel source host
system.
3
5
4
6
7
2
1
8
10
14
12
13
Figure 1. Tank Assembly.
0002-1
9
11
0002
TM 10-5430-266-13&P
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS – CONTINUED
Table 1. Major Components.
KEY
DESCRIPTION
FUNCTION
1
Shutoff valve from fuel source host
system
Allows fuel to flow to and from the Tank Assembly. The
shutoff valve from fuel source host system is normally
closed when the Tank Envelope is not being filled or
drained.
2
Filler/Discharge Hose Assembly
Allows Tank Envelope to be filled and drained.
Filler/Discharge Hose Assembly is comprised of a 4-in.
(10.16-cm) x 10-ft (3.05-m) section of hose that can be
attached to Filler/Discharge Valve.
3
Tank Drain Ball Valve Assembly
Allows fuel and sludge to drain from Tank Envelope.
Drain Valve is normally closed when Tank Envelope is
not being drained or replaced.
4
Tank Drain Hose Assembly,
Bowl x Cam
Allows fuel and sludge to drain from the Tank Envelope.
5
Allows fuel and sludge to drain from the Tank Envelope.
6
Tank Drain Hose Assembly,
Cam x Cam
Tank Drain Fitting Assemblies
7
Vent Port Assembly
Relieves fuel vapor pressure from inside the Tank
Envelope.
8
Filler/Discharge Assemblies
Provide the means to both fill and remove fuel from Tank
Envelope. Allow Filler/Discharge Assemblies to be
connected to Tank Envelope. Direct flow of fuel into and
out of Tank Envelope through Filler/Discharge
Assemblies. Can be accessed by removing Dust Caps.
In two locations at opposite ends of Tank Envelope.
9
Tank Envelope
Collapsible, elastomer-coated, nylon fabric fuel tank in
10,000 gallon capacity. Used for fuel storage.
10
Berm Liner
Used for secondary containment if Tank Envelope fails.
11
Berm Liner Drain Ball Valve Assembly
Allows fuel and sludge to drain from Berm Liner.
12
Berm Liner Drain Hose Bowl x Cam
Allows fuel and sludge to drain from Berm Liner.
13
Berm Liner Drain Hose Cam x Cam
14
Berm Liner Drain Fitting Assemblies
Extends the distance of the Berm Liner draining
capability.
Allows Drain Hose Assembly to be connected directly to
Berm Liner. Drain Fitting Assemblies are mounted on
underside of Berm Liner at each end.
Emergency Repair Kit (Not Shown)
Allow Drain Hose Assembly to be connected directly to
Tank Envelope. Drain Fitting Assemblies are mounted
on underside of Tank Envelope at each end.
Contains items needed to perform temporary repairs of
cuts and punctures to Tank Envelope.
0002-2
TM 10-5430-266-13&P
0002
EQUIPMENT DATA
Table 2 provides data pertaining to the operation and mechanical characteristics of components of the
Tank Assembly.
Table 2. Tank Assembly Specifications.
ITEM CHARACTERISTIC/SPECIFICATION
Storage Capacity
DESCRIPTION
10,000 gal (37,854 L)
Operating Temperature (Ambient)
Low
-25°F (-32qC)
High
+140°F (+60qC)
Storage Temperature (Ambient)
Low
-25°F (-32qC)
High
+160°F (+71°C)
Dimensions, Outside (Packaged):
Height
45 in. (1.14 m)
Width
60 in. (1.52 m)
Length
96 in. (2.44 m)
Weight (Crated, Including Berm Liner and
Accessories)
1,586 lb (719.40 kg)
Dimensions (Filled)
Height
4 ft 10 in. (1.47 m) on initial fill
4 ft 5 in. (1.35 m) after 24 hours
Length
19 ft 5 in. (5.92 m)
Width
20 ft 7 in. (6.27 m)
Dimensions (Unfolded)
Length
21 ft 3 in. ±12 in. (6.48 m ±30.48 cm)
Width
22 ft 6 in. ±12 in. (6.86 m ±30.48 cm)
Berm Liner Assembly
Part Number
MPC-10K-BL-5353-B
Length (Unfolded)
52 ft 6 in. (16. 00 m)
Width (Unfolded)
52 ft 6 in. (16. 00 m)
Weight
381 lb (172.82 kg)
END OF WORK PACKAGE
0002-3
0002
TM 10-5430-266-13&P
EQUIPMENT DATA – CONTINUED
Table 3 provides data pertaining to Tank Assembly strapping after 24 hours filled. Upon initial fill, the
tank may be filled to 4 ft 10 in. After 24 hours, the tank will stretch and settle to approximately 4 ft 5 in.
This strapping chart is used to convert height measurements into gallons
NOTE
These strapping charts have been developed for #2 diesel fuel at 60°F. Tank volumes
are approximate (± 5%).
Variables such as fabric stretch over time, grade or slope, where deployed, temperature,
and irregularities of earthen surface will affect accuracy.
Dimensions shown are ± 1/2" except as noted.
Table 3. Strapping Chart – After 24 Hours Filled.
FT
IN
TOTAL
GALLONS
OF FUEL
IN TANK
0
1
219
27
1
10
4,548
24
0
2
437
27
1
11
4,742
24
0
3
653
27
2
0
4,934
24
0
4
869
27
2
1
5,125
24
0
5
1,083
27
2
2
5,315
24
0
6
1,296
26
2
3
5,503
23
0
7
1,508
26
2
4
5,691
23
0
8
1,719
26
2
5
5,877
23
0
9
1,929
26
2
6
6,062
23
0
10
2,137
26
2
7
6,246
23
0
11
2,345
26
2
8
6,429
23
1
0
2,551
26
2
9
6,611
23
1
1
2,756
25
2
10
6,792
22
1
2
2,960
25
2
11
6,971
22
1
3
3,162
25
3
0
7,149
22
1
4
3,364
25
3
1
7,326
22
1
5
3,564
25
3
2
7,502
22
1
6
3,763
25
3
3
7,677
22
1
7
3,961
25
3
4
7,850
22
1
8
4,158
24
3
5
8,023
21
TANK
HEIGHT
TANK
HEIGHT
GALLONS PER
1/8" TO NEXT
MEASUREMENT
FT
0002-4
IN
TOTAL
GALLONS
OF FUEL
IN TANK
GALLONS PER
1/8" TO NEXT
MEASUREMENT
TM 10-5430-266-13&P
0002
EQUIPMENT DATA – CONTINUED
Table 3. Strapping Chart – After 24 Hours Filled – Continued.
FT
IN
TOTAL
GALLONS
OF FUEL
IN TANK
1
9
4,354
24
3
6
8,194
21
3
7
8,364
21
4
1
9,359
20
3
8
8,533
21
4
2
9,521
20
3
9
8,700
21
4
3
9,682
20
3
10
8,867
21
4
4
9,842
20
3
11
9,032
21
4
5
10,000
N/A
4
0
9,196
20
TANK
HEIGHT
TANK
HEIGHT
GALLONS PER
1/8" TO NEXT
MEASUREMENT
FT
END OF TASK
END OF WORK PACKAGE
0002-5/6 blank
IN
TOTAL
GALLONS
OF FUEL
IN TANK
GALLONS PER
1/8" TO NEXT
MEASUREMENT
TM 10-5430-266-13&P
0003
OPERATOR AND FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
THEORY OF OPERATION
INTRODUCTION
Connecting a hose from a fuel truck or other fuel source to the Filler/Discharge Hose Assembly fills the
Tank Envelope. This assembly is attached to the shutoff valve from the fuel source host system, which is
connected to the Filler/Discharge Assembly.
The Filler/Discharge Hose Assembly and shutoff valve from the fuel source host system controls the flow
of fuel from the Tank Envelope. Water, sludge, and residual fuel are drained through the Drain Hose
Assembly at the bottom of the Tank Envelope. The fuels are extremely hazardous, and all safety
procedures must be strictly followed.
The Vent Port Assembly relieves fuel vapor pressure from inside the Tank Envelope, and also contains a
Flame Arrestor to suppress flame ignition.
END OF WORK PACKAGE
0003-1/2 blank
TM 10-5430-266-13&P
CHAPTER 2
OPERATOR INSTRUCTIONS
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0004
OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
INTRODUCTION
Refer to Figure 1 for identification of major components, including controls and indicators. Table 1
describes the function of controls and indicators.
1
2
5
6
3
4
Figure 1. Controls and Indicators.
Table 1. Controls and Indicators.
KEY
CONTROL/INDICATOR
FUNCTION
1
Vent Port Assembly
Allows release of fuel vapors into atmosphere to relieve pressure
within Tank Envelope.
2
Filler/Discharge
Assembly
Allows fuel to flow to and from Tank Assembly.
3
Shutoff valve from fuel
source host system
Controls flow of fuel to and from Tank Assembly. Shutoff valve from
fuel source host system is normally closed when Tank Envelope is
not being filled or fuel is not being discharged from Tank Envelope.
4
Tank Drain Ball Valve
Assembly
Allows fuel and sludge to drain from Tank Envelope. Tank Drain
Ball Valve Assembly is normally closed when Tank Envelope is not
being drained or replaced.
5
Identification Stenciling
Gives Tank Envelope identification, NSN, manufacturer, date of
manufacture, etc.
6
Caution Stenciling
Gives caution notice, Tank Envelope capacity, and maximum safe
height.
END OF TASK
END OF WORK PACKAGE
0004-1/2 blank
TM 10-5430-266-13&P
0005
OPERATOR INSTRUCTIONS
OPERATION UNDER USUAL CONDITIONS
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F (2)
References
WP 0006
WP 0049
Materials/Parts
Tape, pressure sensitive adhesive (WP 0075,
Item 10)
ASSEMBLY AND PREPARATION FOR USE
Unpack Tank Assembly, Berm Liner Assembly, and Components
1. Position shipping container near designated berm.
NOTE
Items inside shipping container are listed sequentially from top of shipping container to
bottom.
2. Verify contents of shipping container by reviewing Packing List. (See Figure 1 and Tables 1
and 2.)
HOSE ASSEMBLIES
DUFFEL BAG:
• FITTINGS
• ACCESSORIES
• EMERGENCY REPAIR KIT
• PACKING LIST
TANK ENVELOPE
&
BERM LINER
Figure 1. Shipping Container Layout.
0005-1
0005
TM 10-5430-266-13&P
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
Table 1. Tank Assembly Components in Shipping Container.
QUANTITY
ITEM
Filler/Discharge Hose Assembly
Tank Drain Ball Valve Assembly
Tank Drain Hose
Tank Drain Hose Assembly, Bowl x Cam
Tank Envelope
Duffel Bag, containing accessories and Emergency Repair Kit
Lifting Slings
2 each
1 each
1 each
1 each
1 each
1 each
2 each
Table 2. Berm Liner Components in Shipping Container.
ITEM
QUANTITY
Berm Liner Drain Ball Valve Assembly
Berm Liner Drain Hose Assembly
Berm Liner Drain Hose Assembly, Bowl x Cam
Berm Liner
Lifting Slings
1 each
1 each
1 each
1 each
2 each
3. Carefully open shipping container by removing fasteners from container lid. Remove container lid,
hoses, and duffel bag.
WARNING
A suitable lifting device for Tank Assembly components must have a 2,000 lb/908.00 kg
or greater capacity. Failure to heed this warning can cause injury or death to personnel.
4. Locate Lifting Slings around Tank Envelope. Carefully lift from container using a suitable lifting device
(2,000 lb/908.00 kg capacity) inserted through loops of Lifting Slings.
5. Lift Tank Envelope from container and place near designated berm.
6. Locate Lifting Slings around Berm Liner. Carefully lift from container using a suitable lifting device
(2,000 lb/908.00 kg capacity) inserted through loops of Lifting Slings.
7. Lift Berm Liner from container and place near designated berm.
Install Berm Liner Assembly, Tank Assembly, and Components
Berm Liner Assembly
1. Carefully position Berm Liner in center of berm.
2. Unfold one-half of Berm Liner along length of berm, and unfold other half of Berm Liner in opposite
direction.
3. Grasp handles located along length of Berm Liner, and pull folded sides of Berm Liner over mound of
berm in all directions.
4. Fold liner back to access Berm Liner drain.
0005-2
TM 10-5430-266-13&P
0005
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
NOTE
Blind Flange Cover must be removed and Berm Liner Drain Hose Assembly, Bowl x Cam
(Figure 2, Item 1), Berm Liner Drain Hose Assembly (Figure 2, Item 2), and Berm Liner
Drain Valve (Figure 2, Item 3), must be assembled prior to Tank Assembly installation.
Installation of Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 2, Item 1) is
performed by Field Maintenance (WP 0049).
3
2
1
Figure 2. Berm Liner Drain Hose Assembly, Bowl x Cam, Drain Hose, and Drain Valve.
NOTE
Cam-lever arms must be pushed inward to lock and pulled outward to unlock female
coupling of Berm Liner Drain Hose Assembly (Figure 2, Item 2).
5. Connect female coupling of Berm Liner Drain Hose Assembly (Figure 2, Item 2) to male coupling of
Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 2, Item 1).
NOTE
The berm mound is constructed with a drain culvert to allow for the draining of the berm
through the Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 2, Item 1).
6. Connect female coupling of Berm Liner Drain Valve (Figure 2, Item 3) to male coupling of Berm Liner
Drain Hose Assembly (Figure 2, Item 2).
7. After installation of Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 2, Item 1) and connection
of Berm Liner Drain Hose Assembly (Figure 2, Item 2), insert the hoses through the berm mound
culvert. Then, unfold and smooth out all creases and wrinkles in Berm Liner.
0005-3
0005
TM 10-5430-266-13&P
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
Tank Assembly
1. Position packaged Tank Envelope (Figure 3, Item 1) near designated berm.
CAUTION
Unfold Tank Envelope with care. Coated surfaces may stick together, and use of
excessive force may pull coating from fabric. To avoid puncturing Tank Envelope, remove
protruding nails and other objects before attempting to remove Tank Envelope from
container.
2. Carefully open shipping container (Figure 1) by removing fasteners from container lid. Remove lid,
Filler/Discharge Hose Assembly, Tank Drain Hose Assembly, Bowl x Cam, Tank Drain Hose, Vent
Port Assembly, and Tank Drain Valve from around Tank Envelope.
3. Transport Tank Envelope to center of designated berm (Figure 3, Item 2). Position long side of Tank
Envelope (Figure 3, Item 1) parallel with long side of berm (Figure 3, Item 2).
1
2
Figure 3. Position Tank Envelope.
4. Unroll one-half of Tank Envelope (Figure 4, Item 1) along length of berm (Figure 4, Item 2), and unroll
other half of Tank Envelope (Figure 4, Item 1) in opposite direction along length of berm (Figure 4,
Item 2).
1
2
Figure 4. Unroll Tank Envelope.
NOTE
Emergency Repair Kit is packaged in duffel bag and should be placed in a secure
storage area until needed.
0005-4
TM 10-5430-266-13&P
0005
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
5. Grasp handles located along length of Tank Envelope (Figure 5, Item 1), and pull folded sides of
Tank Envelope (Figure 5, Item 1) toward sides of berm (Figure 5, Item 2).
2
1
Figure 5. Unfold Tank Envelope.
6. Smooth out all creases and wrinkles in Tank Envelope (Figure 5, Item 1) fabric.
7. Remove ball valves, Filler/Discharge Elbows, Tank Drain Valve, and Vent Port Assembly from
cushioning bags. Remove cushioning bags from ends of hoses. Save cushioning bags and packing
material for reuse when Tank Assembly is put back into storage.
Installation of Tank Drain Hose Assembly, Bowl x Cam, Tank Drain Hose Assembly, and Tank
Drain Valve
CAUTION
Prior to installing Tank Assembly, check all coupling gaskets and sealing surfaces to
ensure they are in place and serviceable. Failure to comply could result in damage to
equipment.
NOTE
Tank Drain Hose Assembly, Bowl x Cam (Figure 6, Item 1), Tank Drain Hose Assembly
(Figure 6, Item 2), and Tank Drain Valve (Figure 6, Item 3), must be installed prior to
introduction of fuel into Tank Assembly, and prior to installation of Tank Drain Hose
Assembly (Figure 6, Item 2) and drain ball valve. Field Maintenance must install Tank
Drain Hose Assembly, Bowl x Cam (Figure 6, Item 1).
3
2
1
Figure 6. Tank Drain Hose Assembly, Bowl x Cam, Drain Hose, and Drain Valve.
0005-5
0005
TM 10-5430-266-13&P
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
NOTE
Cam-lever arms must be pushed inward to lock and pulled outward to unlock Female
Coupling Half.
1. Connect female coupling of Tank Drain Hose Assembly (Figure 6, Item 2) to male coupling of Tank
Drain Hose Assembly, Bowl x Cam (Figure 6, Item 1).
2. Connect female coupling of Drain Valve (Figure 6, Item 3) to male coupling of Tank Drain Hose
Assembly (Figure 6, Item 2).
Installation of Vent Port Assembly
1
2
Figure 7. Dust Cap Removal.
1. Remove Dust Cap (Figure 7, Item 1) by pulling cam-lever arms (Figure 7, Item 2) outward, and lifting
up on Dust Cap (Figure 7, Item 1).
0005-6
TM 10-5430-266-13&P
0005
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
1
4
2
5
6
3
Figure 8. Vent Port Assembly.
NOTE
Vent Port and Coupling Half are pre-assembled.
2. Inspect Coupling Half (Figure 8, Item 4) and Vent Pipe (Figure 8, Item 3) for cleanliness.
3. Inspect Flame Arrestor (Figure 8, Item 2) and Vent Cap (Figure 8, Item 1) for debris.
4. Check that Flame Arrestor (Figure 8, Item 2) and Vent Cap (Figure 8, Item 1) are installed tightly on
Vent Pipe (Figure 8, Item 3).
5. Connect Coupling Half (Figure 8, Item 4) to Flanged Adapter (Figure 8, Item 6), with cam-lever arms
(Figure 8, Item 5) in outward position.
6. Press cam-lever arms (Figure 8, Item 5) upward and inward to lock Vent Port Assembly into operating
position.
0005-7
0005
TM 10-5430-266-13&P
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
Installation of Elbow Coupling
NOTE
Dust Cap is attached to Flanged Adapter to prevent it from being lost. Discharge end
requires Discharge Elbow (female x male), and Filler end requires Filler Elbow (female x
female).
5
1
4
2
3
6
Figure 9. Filler/Discharge Elbow.
1. Inspect Filler/Discharge Elbow (Figure 9, Item 1) for cleanliness and proper seating of Gasket
(Figure 9, Item 3).
2. Remove Dust Cap (Figure 9, Item 4) from Flanged Adapter (Figure 9, Item 6) by pulling cam-lever
arms (Figure 9, Item 5) outward and lifting up on Dust Cap (Figure 9, Item 4).
3. Position female end of Filler/Discharge Elbow (Figure 9, Item 1) over Flanged Adapter (Figure 9,
Item 4) with cam-lever arms (Figure 9, Item 2) in outward position.
4. Rotate Filler/Discharge Elbow (Figure 9, Item 1) so that open end points to nearest end of Tank
Envelope.
0005-8
TM 10-5430-266-13&P
0005
ASSEMBLY AND PREPARATION FOR USE – CONTINUED
NOTE
Cam-lever arms must be pushed inward to lock and pulled outward to unlock
Filler/Discharge Elbow.
5. Lift cam-lever arms (Figure 9, Item 2) and lock Filler/Discharge Elbow (Figure 9, Item 1) in place.
6. Install Dust Cap (Figure 9, Item 4) on open end of Filler/Discharge Elbow (Figure 9, Item 1) and lock
in place.
Installation of Filler/Discharge Hose, Filler/Discharge Elbow and Shutoff Valve from Fuel Source
Host System
NOTE
Cam-lever arms must be pushed inward to lock and pulled outward to unlock Female
Coupling.
2
1
3
4
Figure 10. Filler/Discharge Hose Assembly and Shutoff Valve from Fuel Source Host System.
1. Remove Dust Cap (Figure 9, Item 4) from Filler/Discharge Elbow (Figure 10, Item 2).
2. Connect male coupling of Filler/Discharge Hose Assembly (Figure 10, Item 1) to Filler Elbow
(Figure 10, Item 2).
3. Push Filler/Discharge Hose Assembly cam-lever arms (Figure 10, Item 3) into position to lock shutoff
valve from fuel source host system (Figure 10, Item 4) in place.
END OF TASK
0005-9
0005
TM 10-5430-266-13&P
INITIAL ADJUSTMENTS AND ROUTINE CHECKS
NOTE
If Tank Envelope is cut or punctured during any phase of operation, refer to WP 0006 for
emergency repair procedures.
1. Position filled sandbag (Figure 11, Item 1) under Filler/Discharge Hose Assembly (Figure 11, Item 2)
near Filler/Discharge Elbow (Figure 11, Item 3). This support will reduce stress on Tank Envelope
fitting, Gasket in hose coupling, and Filler/Discharge Elbow (Figure 11, Item 3).
2. Position other sandbags (Figure 11, Item 4) or wood blocks on ground near hose connections so that
a faulty or leaking connection is easier to detect.
3. Check Tank Drain Valve (Figure 11, Item 5) to verify it is closed.
4. Check Vent Port Assembly (Figure 11, Item 6) to verify connection.
5. Check shutoff valve from fuel source host system (Figure 11, Item 7) to verify it is closed.
5
10
6
2
1
3
9
4
8
11
7
Figure 11. Elevated Connections.
END OF TASK
0005-10
TM 10-5430-266-13&P
0005
OPERATING PROCEDURES
Filling Tank Envelope
WARNING
Over-aged Tank Envelope can become weakened and rupture, thereby spilling
flammable fuel on ground. Care must be taken to ensure that over-aged Tank Envelope
is inspected for signs of deterioration. Tank Envelope showing signs of deterioration
should be removed from operation. Failure to heed warning can cause injury or death to
personnel.
CAUTION
Personnel operating Tank Envelope must periodically check dates on data plates to verify
that Tank Envelope is safe for use. Shelf storage life is 12 years from date of
manufacture. Tank Envelope showing signs of deterioration should not be placed in
operation. Failure to heed caution could result in Tank Envelope rupture causing
damage to and loss of government property.
1. After performing adjustments and routine checks, attach fuel source to shutoff valve from fuel source
host system (Figure 11, Item 11).
2. Activate fuel source.
3. Open shutoff valve from fuel source host system (Figure 11, Item 11).
WARNING
Do not exceed maximum fill capacity. Tank Envelope will burst if it is overfilled, causing
serious injury to personnel.
4. Close shutoff valve from fuel source host system (Figure 11, Item 11) when Tank Envelope is full.
5. Deactivate fuel source.
6. Disconnect fuel source from shutoff valve from fuel source host system (Figure 11, Item 11).
Draining Tank
1. Inspect Tank Envelope to verify it is set up correctly.
2. Attach an emptying source to shutoff valve from fuel source host system (Figure 11, Item 7).
3. Open shutoff valve from fuel source host system (Figure 11, Item 7).
4. Activate emptying source.
5. Close shutoff valve from fuel source host system (Figure 11, Item 7) when Tank Envelope is empty.
6. Deactivate emptying source.
7. Disconnect emptying source from shutoff valve from fuel source host system (Figure 11, Item 7).
8. Disconnect Filler/Discharge Hose Assembly (Figure 11, Item 8) from Filler/Discharge Elbow (Figure
11, Item 9).
9. Squeeze excess fuel from Tank Envelope by rolling ends of Tank Envelope towards Tank Drain
Fitting (Figure 11, Item 10).
10. Open Tank Drain Valve (Figure 11, Item 5) to allow remaining fuel to drain from Tank Envelope.
0005-11
0005
TM 10-5430-266-13&P
OPERATING PROCEDURES – CONTINUED
WARNING
Sludge that accumulates in bottom of Tank Envelope gives off toxic and explosive
vapors. Inhaling these vapors can cause lead poisoning. When cleaning Tank Envelope,
provide ample ventilation to carry off harmful fumes.
11. Clean Tank Envelope of residual sludge that accumulates at bottom of Tank Envelope and dispose of
sludge in compliance with Environmental Protection Agency (EPA) and local regulations.
END OF TASK
PREPARATION FOR MOVEMENT
CAUTION
Always handle Tank Envelope carefully. Components stored with Tank Envelope should
be padded to avoid chafing during movement. Rough handling of Tank Envelope or
components will result in damage.
1. Drain all fuel from Tank Envelope.
2. Remove Tank Drain Hose Assembly (Figure 11, Item 12) from Tank Drain Fitting (Figure 11, Item 13).
3. Remove Filler/Discharge Elbows (Figure 11, Item 9) from Tank Envelope.
4. Install Dust Caps, pushing in on cam-lever arms to lock Dust Caps in place.
5. Remove Vent Port Assembly (Figure 11, Item 6) from Flanged Adapter and install Dust Cap, pushing
in on cam-lever arms to lock Dust Caps in place.
6. Brush away stones or debris clinging to Tank Envelope.
0005-12
TM 10-5430-266-13&P
0005
PREPARATION FOR MOVEMENT – CONTINUED
Packing and Folding Instructions
NOTE
Throughout folding process, brush away stones, grass, and other debris on Tank
Envelope.
1. Remove Dust Cap (Figure 12, Item 1) from Flanged Adapter (Figure 12, Item 2) on Tank Envelope
(Figure 12, Item 3).
2. Working from sides of Tank Envelope (Figure 12, Item 3), tightly fold both sides towards center of
Tank Envelope (Figure 12, Item 3) and stop at Flanged Adapter (Figure 12, Item 2). Brush away
stones, dirt, twigs and debris on Tank Envelope fabric. Tightly fold both sides towards center of Tank
Envelope (Figure 12, Item 3) again.
3. Roll Tank Envelope (Figure 12, Item 3) ends toward Flanged Adapter (Figure 12, Item 2).
4. Place two Lifting Slings (Figure 12, Item 4) around Tank Envelope (Figure 12, Item 3).
5. Remove rolled Tank Envelope (Figure 12, Item 3) from berm (Figure 12, Item 5).
1
2
3
2
4
3
3
5
Figure 12. Tank Envelope Folding Procedures.
0005-13
0005
TM 10-5430-266-13&P
PREPARATION FOR MOVEMENT – CONTINUED
Packing and Folding Instructions for Berm Liner
NOTE
Field Maintenance must remove Berm Liner Drain Hose Assembly, Bowl x Cam prior to
folding Berm Liner.
1. Lift up one corner of Berm Liner with drain decal and flip over to expose Tank Envelope drain. There
are two drain decals and two Tank Envelope drains.
2. Field Maintenance will remove Tank Drain Hose and replace with Blind Flange Cover.
3. Wrap Tank Drain Hose hardware with permanently attached cushioning material and secure with
pressure sensitive tape (WP 0075, Item 10).
4. If applicable, lay corner back so that Berm Liner is flat. Pick up corner of Berm Liner with drain decal
to uncover second drain fitting. Repeat steps 2 and 3.
5. Stand facing long side of Berm Liner. Berm liner is folded wig-wag, as follows:
a. Start with left edge of Berm Liner. Lift up long side of Berm Liner closest to you, and fold 40 in.
from center (Figure 13, Fold 1).
b. Lifting same long side edge as in first fold, fold back towards outside edge, 40 in. (101.6 cm)
(Figure 13, Fold 2).
c.
Lifting same long side edge as in first and second folds, fold back toward center of Berm Liner, so
top fold is 40 in. (101.6 cm) (Figure 13, Fold 3).
d. Continue folding this way until last fold is 40 in. (101.6 cm) or less.
e. Go to opposite side of Berm Liner. Lift long edge and fold over existing 40 in. (101.6 cm) folds.
f.
Lift up same edge and fold back over previous folds, and continue folding wig-wag, until top of
fold measures 40 in. (101.6 cm) to 42 in. (106.7 cm) (Figure 13, Fold 4).
FOLD 2
FOLD 1
L
R
L
R
L
R
FOLD 4
FOLD 3
L
R
Figure 13. Tank Envelope Folding.
0005-14
TM 10-5430-266-13&P
0005
PREPARATION FOR MOVEMENT – CONTINUED
g. Berm liner is now folded into a long narrow rectangle. Stand at one end of long rectangle.
h. Pick up end edge of Berm Liner and fold it over so fold measures 58 in. (147.3 cm) (Figure 14,
Fold 1).
i.
Fold Berm Liner over again, so second fold is slightly longer (Figure 14, Fold 2).
j.
Continue folding until you arrive at halfway point.
k.
Starting at opposite end of Berm Liner, fold 58 in. (147.3 cm) (Figure 14, Fold 3).
l.
Continue folding over and over until this bundle is 18 in. (45.72 cm) from opposite bundle
(Figure 14, Fold 4).
FOLD 2
FOLD 1
L
R
FOLD 3
L
R
L
R
FOLD 4
L
R
L
R
FOLD 5
Figure 14. Berm Liner Folding.
m. Fold entire smaller bundle up and on top of opposite end folds. Package measures 59 in. (149.9
cm) x 44 in. (111.8 cm) x 17 in. (43.18 cm).
6. Slide Lifting Slings under Berm Liner from either side, adjusting until Lifting Slings are 18 in. (45.72
cm) from edges of Berm Liner package.
7. Lift Berm Liner from side edge by looping Lifting Slings over forks of forklift truck.
8. Lower folded Berm Liner package into box from back of box (markings and address label are on
front). Berm liner should be flush with front edge of box.
END OF TASK
END OF WORK PACKAGE
0005-15/16 blank
TM 10-5430-266-13&P
0006
OPERATOR INSTRUCTIONS
OPERATION UNDER UNUSUAL CONDITIONS AND EMERGENCY REPAIR PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F (2)
References
FM 3-3
FM 3-11.4
FM 3-4
FM 3-11.5
OPERATION IN EXTREME HEAT
1. Avoid unnecessary handling of Tank Envelope at temperatures above 160°F (71°C). Separation of
the coating material is possible in extremely high temperatures.
2. If possible, set up protective shade over Tank Envelope being careful not to block air circulation.
END OF TASK
OPERATION IN EXTREME COLD
Prep Tank Prior to Operational Deployment
1. Avoid any unnecessary handling of Tank Envelope.
2. If possible, deploy Tank Envelope only when temperature is above -25°F (-32°C).
CAUTION
In extreme cold, a new Tank Envelope must be prepared for initial operations. Tank
Envelope will crack if seams formed in material from depot vacuum packing are not
stretched out prior to Tank Envelope being filled with fuel.
3. Remove Tank Envelope from packing crate and unfold it to allow seams created by depot vacuum
packing to stretch out.
4. If possible, inflate Tank Envelope with compressed air to ensure all seams are stretched out.
5. Keep snow and ice from accumulating on top of Tank Envelope and Vent Port Assembly.
6. Keep snow and ice from accumulating on couplings to ensure proper assembly and disassembly.
7. Avoid unnecessary folding, unfolding, or rolling of Tank Envelope that might cause flaking, cracking,
or delaminating of coating material.
8. Sweep snow from exterior of Tank Envelope with soft-bristled broom or brush.
9. Cover fittings to keep ice from forming on Filler/Discharge Assemblies.
10. Refold and repack Tank Envelope after seams have been stretched out.
END OF TASK
0006-1
0006
TM 10-5430-266-13&P
OPERATION IN SANDY OR DUSTY AREAS
1. Cover all hoses and fittings not in use with Dust Caps to prevent sand or dust from contaminating
fuel.
2. Ensure that Filler/Discharge Elbows are free of sand or dirt prior to filling or drawing fuel from Tank
Envelope.
3. Keep Tank Envelope, Vent Port Assembly, and ball valve clear of sand, dust and grime.
4. Wipe couplings clean before assembly.
END OF TASK
OPERATION AT HIGH ALTITUDES
No special procedures are required for operation at high altitudes.
END OF TASK
OPERATION IN MUD
Ensure that ball valves and fittings are clean before filling or discharging fuel from Tank Envelope.
END OF TASK
OPERATION IN HIGH WINDS
1. If only partially filled, Tank Envelope could roll over in windy conditions.
CAUTION
To avoid damage to equipment, do not attach restraining straps or ropes to Tank
Envelope handles.
2. Secure Tank Envelope with suitable restraining straps or ropes (Figure 1) if high winds are expected.
3. Pass restraining straps or ropes under and over Tank Envelope and fasten securely to stakes in
ground.
Figure 1. Tank Envelope Restraining Straps.
END OF TASK
0006-2
TM 10-5430-266-13&P
0006
OPERATION IN RAIN
If possible, provide adequate drainage ditches to prevent water from accumulating around Tank
Envelope.
END OF TASK
EMERGENCY REPAIR PROCEDURES
General
Emergency repair is performed when cuts or punctures occur in Tank Envelope while in use. Emergency
Repair Kit is stored in partition on inside wall of Tank Envelope shipping container. Cuts or tears in Tank
Envelope smaller than 6.5 in. (16.51 cm) are repaired with Mechanical Patches. Small punctures are
repaired using Wood Plugs. Damage larger than 6.5 in. (16.51 cm) requires replacement of Tank
Envelope.
Emergency Repairs with Wood Plugs
In emergencies, as an immediate temporary measure, Wood Plugs can be used for sealing small holes or
punctures. Size of hole or tear will determine size of Wood Plug to be used.
1. Select size of Wood Plug needed to seal Tank Envelope puncture (Figure 2):
x
x
x
For punctures up to approximately 0.5-in. (1.27 cm) in size, use 5/8-in. (1.59-cm) Wood Plug.
For punctures up to approximately 1-in. (2.54 cm) in size, use 1.5-in. (3.81-cm) Wood Plug.
For punctures up to approximately 1.5-in. (3.81 cm) in size, use 2-in. (5.08-cm) Wood Plug.
Figure 2. Wood Plug Installation.
2. Wet Wood Plug and insert in Tank Envelope puncture (Figure 2).
3. Twist Wood Plug clockwise until leak is stopped.
NOTE
Follow-up regular inspection should be made of Wood Plugs, as possible tightening may
be necessary if leak resumes.
4. Use Mechanical Patch if leak is not stopped.
END OF TASK
0006-3
0006
TM 10-5430-266-13&P
EMERGENCY REPAIR PROCEDURES – CONTINUED
Emergency Repairs with Mechanical Patches
Small slits, tears, or cuts, not to exceed 6.5 in. (16.51 cm) in length, may be repaired with Mechanical
Patches.
Size of damaged area (opening) needing repair will govern size of Mechanical Patch needed. It may be
necessary to increase size of fabric tear in order to be able to insert bottom plate Mechanical Patch
through tear.
1. Select Mechanical Patch that is at least 1 in. (2.54 cm) larger than tear:
x
x
x
For holes (tears) less than 2 in. (5.08 cm) in length, use 3-in. (7.62-cm) Mechanical Patch.
For holes (tears) 2 to 4 in. (5.08 to 10.16 cm) in length, use 5-in. (12.7-cm) Mechanical Patch.
For holes (tears) 4 to 6.5 in. (10.16 to 16.51 cm) in length, use 7.5-in. (19-cm) Mechanical Patch.
CAUTION
Use extreme care when enlarging a tear. Tension in fabric may cause fabric to tear
further.
1
2
3
4
5
Figure 3. Mechanical Patch Installation.
2. Loop cord (Figure 3, Item 1) around wrist to prevent loss of Mechanical Patch (Figure 3, Item 2) into
Tank Envelope.
3. Slip bottom plate of Mechanical Patch (Figure 3, Item 2) through hole or tear and rotate it until it is
centered and its length runs with tear.
4. Pull bottom plate (Figure 3, Item 2) up against fabric and slide top plate (Figure 3, Item 3) and Wing
Nut (Figure 3, Item 5) down cord and onto threaded stud (Figure 3, Item 4) of bottom plate (Figure 3,
Item 2).
0006-4
TM 10-5430-266-13&P
0006
EMERGENCY REPAIR PROCEDURES – CONTINUED
CAUTION
Do not over-tighten Wing Nut. Stud threads may strip or cause damage to Tank Envelope
fabric.
5. With plates (Figure 3, Item 3) aligned, tighten Wing Nut (Figure 3, Item 5) clamping Tank Envelope
wall between two plates (Figure 3, Item 2). Tighten Wing Nut (Figure 3, Item 5) enough to stop leak.
END OF TASK
INTERIM CHEMICAL, BIOLOGICAL, RADIOLOGICAL, AND NUCLEAR (CBRN) DECONTAMINATION
PROCEDURES
WARNING
If equipment has been exposed to chemical, biological, radiological, or nuclear warfare,
equipment shall be handled with extreme caution and decontaminated in accordance with
FM 3-11.5, Multiservice Tactics, Techniques, and Procedures for Chemical, Biological,
Radiological, and Nuclear (CBRN) Decontamination. Unprotected personnel can be
injured or killed if residual toxic agents or radioactive materials are present. If equipment
is exposed to chemical, biological, radiological, or nuclear agents, personnel must wear
protective mask, hood, protective overgarments, chemical gloves, and chemical boots in
accordance with Mission Oriented Protective Posture (MOPP) level prescribed by Officer
in Charge (OIC) or Non-Commissioned Officer in Charge (NCOIC). MOPP analysis and
levels are described in detail in FM 3-11.4, Multiservice Tactics, Techniques, and
Procedures for Nuclear, Biological, and Chemical (NBC) Protection. Personnel should
contact a unit that has capability for freshwater wash down. Unit can also assist in
evacuation of soldiers who have been exposed and provide space and shelter for
exchanging MOPP suits.
NOTE
For detailed decontamination procedures, refer to FM 3-3, Chemical and Biological
Contamination Avoidance, FM 3-4, NBC Protection, and FM 3-11.5, Multiservice Tactics,
Techniques, and Procedures for Chemical, Biological, Radiological, and Nuclear (CBRN)
Decontamination.
GENERAL
The following emergency procedures can be performed until field CBRN decontamination facilities are
available.
CBRN EMERGENCY PROCEDURES
WARNING
If CBRN attack is known or suspected, don mask immediately and continue mission.
Mask should not be removed until instructed to do so.
1. Nuclear/Radiological decontamination – Brush fallout from skin, clothing, and equipment with
available brushes, rags, or tree branches. Wash skin and undergo radiation check as soon as tactical
situation permits.
2. Biological decontamination – Remain masked and continue mission until instructed to unmask.
0006-5
0006
TM 10-5430-266-13&P
CBRN EMERGENCY PROCEDURES – CONTINUED
3. Chemical detection and decontamination –
WARNING
Do not use decontamination spray on personnel. It could cause personal injury.
a. Use M8 paper from M256 chemical agent detector kit or M9 paper to determine if liquid agent is
present on surface of equipment.
b. If M8 or M9 paper indicates liquid chemical agent is present, rinse exposed portion of Tank
Envelope with liberal amount of water. When tactical situation permits, wash Tank Envelope with
soapy water and rinse.
c.
If exposure to liquid agent is known or suspected, clean all exposed skin, clothing, and personal
gear in that order using M258A1 kit. Use buddy system. Wash exposed skin and thoroughly
decontaminate as soon as tactical situation permits. Decontamination procedures take time
based on tactical situation.
END OF TASK
END OF WORK PACKAGE
0006-6
TM 10-5430-266-13&P
CHAPTER 3
OPERATOR TROUBLESHOOTING PROCEDURES
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0007
OPERATOR MAINTENANCE
MASTER MALFUNCTION/SYMPTOM INDEX
MALFUNCTION/SYMPTOM
TROUBLESHOOTING PROCEDURE
GENERAL
1. Tank Assembly Operational Checkout................................................................... WP 0008
2. Tank Assembly Leakage........................................................................................ WP 0009
3. Shutoff Valve from Fuel Source Host System ............................................................WP 0010
4. Filler/Discharge Hose Assembly ............................................................................. WP 0011
5. Tank Drain Ball Valve Assembly............................................................................. WP 0012
6. Tank Drain Hose Assembly.........................................................................................WP 0013
7. Vent Port Assembly ................................................................................................ WP 0014
8. Cap and Flame Arrestor Assembly, Passive Vent .................................................. WP 0015
9. Filler/Discharge Assembly ...................................................................................... WP 0016
10. Tank Drain Fitting Assembly ................................................................................... WP 0017
11. Berm Liner Drain Fitting Assembly.......................................................................... WP 0018
12. Berm Liner Drain Ball Valve Assembly ................................................................... WP 0019
13. Emergency Repair Kit and Spare Parts .................................................................. WP 0020
END OF TASK
END OF WORK PACKAGE
0007-1/2 blank
TM 10-5430-266-13&P
0008
OPERATOR MAINTENANCE
TANK ASSEMBLY
OPERATIONAL CHECKOUT
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0004
WP 0005
WP 0006
OPERATIONAL CHECKOUT OF THE 10,000 GALLON FUEL STORAGE COLLAPSIBLE FABRIC
TANK
When required, operational check shall be used to verify repair of individual parts and components of
Tank Assembly. Once completed, return to associated troubleshooting work package.
STEPS
1. Repair parts or replacement components that were removed from Tank Assembly are installed as
applicable.
2. Place Tank Assembly into operation (WP 0004 and WP 0005).
3. Verify part or component is operating correctly.
4. Inspect part or component that has been repaired, replaced, or determined to be operating improperly
or leaking.
CONDITION/INDICATION
Tank Assembly component or part still does not operate correctly or still leaks.
CORRECTIVE ACTION
1. Shut down operation and perform repair procedures (WP 0006).
2. If not repaired, repeat repair steps or continue on with troubleshooting as applicable.
END OF WORK PACKAGE
0008-1/2 blank
TM 10-5430-266-13&P
0009
OPERATOR MAINTENANCE
TANK ASSEMBLY LEAKAGE
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0006
TROUBLESHOOTING PROCEDURES
TANK ASSEMBLY LEAKAGE
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Tank Envelope leaks.
MALFUNCTION
Tank Envelope has cuts, tears, punctures or damaged seams.
CORRECTIVE ACTION
1. Perform emergency repairs using Wood Plugs or Mechanical Patches (WP 0006).
2. If leaks continue, notify Field Maintenance.
END OF WORK PACKAGE
0009-1/2 blank
TM 10-5430-266-13&P
0010
OPERATOR MAINTENANCE
SHUTOFF VALVE FROM FUEL SOURCE HOST SYSTEM
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
SHUTOFF VALVE FROM FUEL SOURCE HOST SYSTEM
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Shutoff valve from fuel source host system leaks.
MALFUNCTION
Shutoff valve from fuel source host system is not closed completely.
CORRECTIVE ACTION
1. Tightly close shutoff valve from fuel source host system.
2. Replace Gasket if damaged or missing. (Refer to the appropriate Class III system
technical manual for repair procedures.)
MALFUNCTION
Shutoff valve from fuel source host system is damaged or worn.
CORRECTIVE ACTION
Notify Field Maintenance.
MALFUNCTION
Shutoff valve from fuel source host system is improperly aligned.
CORRECTIVE ACTION
1. Align shutoff valve from fuel source host system.
2. If still leaking, notify Field Maintenance.
END OF WORK PACKAGE
0010-1/2 blank
TM 10-5430-266-13&P
0011
OPERATOR MAINTENANCE
FILLER/DISCHARGE HOSE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0025
TROUBLESHOOTING PROCEDURES
FILLER/DISCHARGE HOSE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Filler/Discharge Hose or couplings leak.
MALFUNCTION
Filler/Discharge Hose is torn or broken.
CORRECTIVE ACTION
Notify Field Maintenance.
MALFUNCTION
Gasket is damaged or worn.
CORRECTIVE ACTION
1. Replace Gasket between Hose and shutoff valve from fuel source host system.
(Refer to the appropriate Class III system technical manual for repair procedures.)
2. Replace Gasket between Hose and Filler/Discharge Elbow (WP 0025).
MALFUNCTION
Filler/Discharge Hose coupling is dirty, damaged, or worn.
CORRECTIVE ACTION
1. Remove dirt or debris from inside Filler/Discharge Hose coupling.
2. If still leaking, notify Field Maintenance.
END OF WORK PACKAGE
0011-1/2 blank
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
TANK DRAIN BALL VALVE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0023
TROUBLESHOOTING PROCEDURES
TANK DRAIN BALL VALVE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Drain Ball Valve Assembly leaks.
MALFUNCTION
Drain Valve is not closed completely.
CORRECTIVE ACTION
1.
Tightly close Drain Valve.
2.
Replace Gasket if damaged or missing (WP 0023).
MALFUNCTION
Drain Valve is damaged or worn.
CORRECTIVE ACTION
Notify Field Maintenance.
MALFUNCTION
Drain Valve is not properly aligned.
CORRECTIVE ACTION
1. Align Drain Valve.
2. If still leaking, notify Field Maintenance.
END OF WORK PACKAGE
0012-1/2 blank
0012
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
TANK DRAIN HOSE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
TANK DRAIN HOSE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Tank Drain Hose Assembly leaks.
MALFUNCTION
Tank Drain Hose Assembly is broken or leaks.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0013-1/2 blank
0013
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
VENT PORT ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0024
TROUBLESHOOTING PROCEDURES
VENT PORT ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Vent Port Assembly leaks.
MALFUNCTION
Gasket between Coupling Half and Flanged Adapter leaks.
CORRECTIVE ACTION
Replace Gasket (WP 0024).
MALFUNCTION
Vent Port Assembly continues to leak.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0014-1/2 blank
0014
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
CAP AND FLAME ARRESTOR ASSEMBLY, PASSIVE VENT
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
VENT CAP AND FLAME ARRESTOR
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Vent Cap does not operate freely.
MALFUNCTION
Vent Cap leaks, is not clean, or binds.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0015-1/2 blank
0015
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
FILLER/DISCHARGE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0025
TROUBLESHOOTING PROCEDURES
FILLER/DISCHARGE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Filler/Discharge Assembly leaks.
MALFUNCTION
Gasket between Filler/Discharge Elbow and Flanged Adapter leaks.
CORRECTIVE ACTION
Replace Gasket (WP 0025).
MALFUNCTION
Filler/Discharge Assembly continues to leak.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0016-1/2 blank
0016
TM 10-5430-266-13&P
0017
OPERATOR MAINTENANCE
TANK DRAIN FITTING ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
TANK DRAIN FITTING ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Tank Drain Fitting Assembly leaks between Blind Flange Cover and Tank Envelope fitting.
MALFUNCTION
Washers or Screws are missing or loose.
CORRECTIVE ACTION
Notify Field Maintenance.
MALFUNCTION
Gasket between Blind Flange Cover and Tank Envelope fitting is nicked, broken, or compressed.
CORRECTIVE ACTION
If damaged, notify Field Maintenance.
MALFUNCTION
Blind Flange Cover is damaged or cracked.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0017-1/2 blank
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
BERM LINER DRAIN FITTING ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
BERM LINER DRAIN FITTING ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Berm Liner Drain Fitting Assembly leaks between Blind Flange Cover and Berm Liner.
MALFUNCTION
Berm Liner Drain Fitting Assembly and Gaskets leak.
CORRECTIVE ACTION
Notify Field Maintenance.
END OF WORK PACKAGE
0018-1/2 blank
0018
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
BERM LINER DRAIN BALL VALVE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
TROUBLESHOOTING PROCEDURES
BERM LINER DRAIN VALVE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Berm Liner Drain Valve Assembly leaks.
MALFUNCTION
Berm Liner Drain Valve is not closed completely.
CORRECTIVE ACTION
Tightly close Berm Liner Drain Valve.
MALFUNCTION
Berm Liner Drain Valve is damaged or worn.
CORRECTIVE ACTION
Notify Field Maintenance.
MALFUNCTION
Berm Liner Drain Valve is improperly aligned.
CORRECTIVE ACTION
1. Align Berm Liner Drain Valve.
2. If still leaking, notify Field Maintenance.
END OF WORK PACKAGE
0019-1/2 blank
0019
TM 10-5430-266-13&P
OPERATOR MAINTENANCE
EMERGENCY REPAIR KIT AND SPARE PARTS
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
References
WP 0068
TROUBLESHOOTING PROCEDURES
EMERGENCY REPAIR ITEMS AND SPARE PARTS
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near tank. Death or severe personal injury can result if safety precautions are not strictly
observed.
SYMPTOM
Inspect contents of Emergency Repair Kit and spare parts.
MALFUNCTION
Emergency Repair Kit items or spare parts are missing from tank crate.
CORRECTIVE ACTION
Replace missing Emergency Repair Kit items or spare parts (WP 0068).
END OF WORK PACKAGE
0020-1/2 blank
0020
TM 10-5430-266-13&P
CHAPTER 4
OPERATOR MAINTENANCE INSTRUCTIONS
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0021
OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
INTRODUCTION
GENERAL
Preventive Maintenance Checks and Services (PMCS) are performed to keep the Tank Assembly in
operating condition. The checks are used to find, correct or report problems. Operators should perform
the PMCS as shown in the PMCS table. Using the PMCS table, preventive maintenance checks and
services are performed every day the equipment is operated, give attention to WARNING and CAUTION
statements. A WARNING indicates that someone could be injured or killed. A CAUTION indicates the
possibility of equipment damage.
Before operating the equipment, BEFORE Preventive Maintenance Checks Services (PMCS) should be
conducted.
Perform DURING PMCS during equipment operation.
AFTER PMCS should be performed upon completion of equipment operation.
Use troubleshooting and/or maintenance procedures to correct problems found when performing PMCS.
The right-hand column of the PMCS table lists conditions that classify the equipment as not fully mission
capable. Report items as not-fixed on DA Form 2404 or DA Form 5988-E for Field Maintenance. For
further information on how to use this form, see DA PAM 750-8.
If tools are required to perform PMCS and not listed in WP 0073, notify Field Maintenance.
LEAKAGE DEFINITIONS
CAUTION
Equipment operation is allowed with minor leakage (Class I or II). Of course,
consideration must be given to the fluid capacity of the item or system being checked.
When in doubt, ask your supervisor.
When operating with Class I or II leaks, continue to check for fuel levels as required in your PMCS.
If there is a Class III leak, shut down operation immediately, and report it to your supervisor.
It is important to understand how fluid leakage affects the status of the Tank Assembly. Following are
definitions of the leakage classes the operator needs to become familiar with in order to be able to
determine the condition of the leak. Remember, when in doubt, always consult your supervisor.
Leakage classification for PMCS:
CLASS I - Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.
CLASS II - Leakage of fluid great enough to form drops but not enough to cause drops to drip from item
being inspected.
CLASS III - Leakage of fluid great enough to form drops that fall from the item being inspected.
0021-1
0021
TM 10-5430-266-13&P
INSPECTION
Look for signs of a problem or trouble. You can feel, smell, hear or see many problems. Be alert when
using the equipment.
Inspect to ensure Items are in good condition. Are they correctly assembled, stowed, secured,
excessively worn, leaking, corroded or properly lubricated? Correct any problems found or notify Field
Maintenance.
The following are common items to check throughout the equipment:
1. Bolts, nuts and camlock levers: Continually check for looseness. Look for rust or corrosion around
bolt and nuts and tighten when loose. If tools are not available, contact Field Maintenance.
2. Seams: There are many seams on the tank. Inspect for tears or deterioration.
3. Hoses: Look for wear, damage, and leaks. Ensure that fittings are tight. Wet spots indicate
leakage. A stain near a fitting or connector can also indicate leakage. If a leakage is discovered,
notify Field Maintenance.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any
corrosion problems with this item be reported so corrections and improvements can be made to prevent
problems in future items.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white
powder. Corrosion also includes deterioration of other materials, such as rubber and plastic. Unusual
cracking, softening, swelling or breaking of the materials may indicate corrosion problems. If a corrosion
problem is identified, it can be reported using SF 368 Product Quality Deficiency Report. Use of key
words, such as “corrosion,” “rust,” “deterioration,” or “cracking,” will ensure that the information is
identified as a CPC problem. The form should be submitted to the address specified in DA PAM 750-8.
ARMY OIL ANALYSIS PROGRAM (AOAP)
This Tank Assembly is not enrolled in the Army Oil Analysis Program.
END OF TASK
END OF WORK PACKAGE
0021-2
TM 10-5430-266-13&P
0022
OPERATOR MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) AND
LUBRICATION PROCEDURES
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F (2)
PMCS AND LUBRICATION PROCEDURES
1
2
3
4
6
5
7
8
0022-1
0022
TM 10-5430-266-13&P
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and Services (Before PMCS).
ITEM
NO.
1
INTERVAL
Before
ITEM TO BE
CHECKED OR
SERVICED
Tank Envelope
PROCEDURE
Inspect for tears or
punctures.
NOTE
Air pockets trapped between
tank envelope and interior
chafing patches sometimes
occur during manufacturing
and do not affect the
functionality of the tank.
2
3
4
Before
Before
Before
Vent Port Assembly
Filler/Discharge Elbow
Filler/Discharge Hose
Assembly
EQUIPMENT
NOT READY/
AVAILABLE IF:
Tank Envelope
has tears or
punctures that
cannot be
repaired.
1. Check Vent Cap, Flame
Arrestor, Vent Pipe
Assembly, and cam-lever
arms for evidence of leakage,
damage, or missing parts.
Vent Cap, Flame
Arrestor, or Vent
Pipe Assembly is
damaged or
missing.
2. Check Vent Cap for
cleanliness and freedom of
operation. Check for
damaged or missing Gaskets.
Vent Cap or camlever arms are
damaged or
missing.
3. Check for damaged or
missing Gaskets.
Gasket(s) are
damaged or
missing.
1. Check cam-lever arms and
Filler/Discharge Elbows for
damage.
Cam-lever arms
damaged or
missing.
Filler/Discharge
Elbow cracked or
worn.
2. Check for damaged or
missing Gaskets.
Gasket(s) are
damaged or
missing.
1. Check for cuts and tears.
Filler/Discharge
Hose Assembly is
damaged.
2. Check fittings for distortion
and damage, or missing
Gaskets, Dust Caps and Dust
Plugs.
Gaskets, Dust
Caps or Dust
Plugs are
damaged or
missing.
0022-2
TM 10-5430-266-13&P
0022
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and Services - (Before PMCS) Continued.
ITEM
NO.
INTERVAL
5
Before
ITEM TO BE
CHECKED OR
SERVICED
Shutoff valve from
fuel source host
system
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
1. Check for bent or binding
handle and broken hardware.
Bent or binding
handle, Gasket, or
cam-lever arms are
damaged or missing.
2. Check Gasket and cam-lever
arms for damage.
Gasket(s) are
damaged or missing.
3. Check for missing or damaged
Dust Caps and Dust Plugs.
6
Before
Tank Drain Hose
Assembly, Bowl x
Cam
Check for cuts, holes, or tears, and
damage to Tank Drain Hose
Assembly, Bowl x Cam.
Tank Drain Hose
Assembly, Bowl x
Cam leaks or is
damaged.
7
Before
Tank Drain Hose,
Cam x Cam
Check for cuts, holes, and tears.
Tank Drain Hose
leaks or is damaged.
8
Before
Tank Drain Ball
Valve Assembly
1. Check for bent or binding
handle and broken hardware.
Handle damaged or
missing.
2. Check Gasket and cam-lever
arms for damage.
Gasket is damaged
or missing.
3. Check for missing or damaged
Dust Caps and Dust Plugs.
Dust Caps or Dust
Plugs are damaged
or missing.
9
Before
Berm Liner Drain
Hose Assembly
Check for cuts, holes, and tears.
10
Before
Berm Liner Drain
Ball Valve Assembly
1. Check for bent or binding
handle and broken hardware.
Berm Liner Drain
Hose leaks or is
damaged.
Handle damaged or
missing.
2. Check Gasket and cam-lever
arms for damage.
Gasket is damaged
or missing.
3. Check for missing or damaged
Dust Caps and Dust Plugs.
Dust Caps or Dust
Plugs are damaged
or missing.
0022-3
0022
TM 10-5430-266-13&P
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and
ITEM TO BE
CHECKED OR
SERVICED
EQUIPMENT
NOT READY/
AVAILABLE IF:
ITEM
NO.
INTERVAL
1
During
Tank Envelope
Inspect for tears, punctures, or
leaks.
Tank Envelope has
tears, punctures, or
leaks that cannot be
repaired.
2
During
Vent Port Assembly
1. Check Vent Cap, Flame
Arrestor and cam-lever arms
for evidence of leakage,
damage, or missing parts.
Vent Cap or Flame
Arrestor is damaged
or missing.
2. Check Vent Cap for
cleanliness and freedom of
operation.
Vent Cap or camlever arms are
damaged or missing.
3. Check for damaged or missing
Gaskets.
Gaskets are
damaged or missing.
Check cam-lever arm and
Filler/Discharge Elbows for
damage or leaks.
Cam-lever arms
damaged or missing.
Filler/Discharge
Elbow is cracked.
3
During
Filler/Discharge
Elbow Assembly
PROCEDURE
Filler/Discharge
Elbow sealing
surface is badly
dented.
4
During
Filler/Discharge
Hose Assembly
1. Check for leaks, cuts, and
tears.
Filler/Discharge
Hose Assembly
leaks or is damaged.
2. Check fittings for distortion or
damage.
5
During
Shutoff valve from
fuel source host
system
Check for bent or binding handle,
broken hardware, and leakage.
Handle, Gasket, or
cam-lever arms are
damaged, missing,
or leaking.
6
During
Tank Drain Hose
Assembly, Bowl x
Cam
1. Check for leaks, cuts, and
tears.
Tank Drain Hose
Assembly, Bowl x
Cam leaks or is
damaged.
2. Check fittings for distortion or
damage.
0022-4
TM 10-5430-266-13&P
0022
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and Services - Continued.
ITEM
NO.
INTERVAL
7
During
ITEM TO BE
CHECKED OR
SERVICED
Tank Drain Hose
Assembly
PROCEDURE
1. Check for leaks, cuts, and
tears.
EQUIPMENT
NOT READY/
AVAILABLE IF:
Tank Drain Hose
leaks or is damaged.
2. Check fittings for distortion or
damage.
8
During
Tank Drain Ball
Valve Assembly
Check for bent or binding handle,
broken hardware, and leakage.
Handle, Gasket, or
cam-lever arms are
damaged, missing,
or leaking.
1
After
Tank Envelope
Inspect for tears or punctures.
Tank Envelope has
tears or punctures
that cannot be
repaired.
NOTE
Air pockets trapped between
the tank envelope and the
interior
chafing
patches
sometimes
occur
during
manufacturing. This does not
affect the functionality of the
tank.
2
After
Vent Port Assembly
1. Check Vent Cap, Flame
Arrestor, and cam-lever arms
for evidence of leaks, damage,
or missing parts.
Passive Vent Cap or
Flame Arrestor is
damaged or missing.
2. Check Vent Cap for
cleanliness and freedom of
operation.
Vent Cap or camlever arms are
damaged or missing.
3. Check for damaged or missing
Gaskets.
Gaskets are
damaged or missing.
3
After
Filler/Discharge
Elbow
Check cam-lever arms and
Filler/Discharge Elbow for damage.
Cam-lever arms
damaged or missing.
Filler/Discharge
Elbow is cracked or
worn.
4
After
Filler/Discharge
Hose Assembly
1. Check for cuts and tears.
Hose assembly is
damaged.
2. Check fittings for distortion and
damage, or missing Gaskets,
Dust Caps and plugs.
Gaskets, Dust Caps
or plugs are
damaged or missing.
0022-5
0022
TM 10-5430-266-13&P
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and Services - Continued.
ITEM TO BE
CHECKED OR
SERVICED
EQUIPMENT
NOT READY/
AVAILABLE IF:
ITEM
NO.
INTERVAL
5
After
Tank Drain Hose
Assembly, Bowl x
Cam
Check for cuts, holes, or tears to
hose, and damage to Tank Drain
Hose Assembly, Bowl x Cam.
Tank Drain Hose
Assembly, Bowl x
Cam leaks or is
damaged.
6
After
Tank Drain Hose
Check for cuts, holes, and tears.
Tank Drain Hose
leaks or is damaged.
7
After
Tank Drain Ball
Valve
1. Check for bent or binding
handle and broken hardware.
Handle, Gasket, or
cam-lever arms are
damaged or missing.
2. Check Gasket and cam-lever
arms for damage.
Gasket or cam-lever
arms are damaged
or missing.
3. Check for missing or damaged
Dust Caps and plugs.
Damaged or missing
Dust Caps and Dust
Plugs.
PROCEDURE
8
After
Berm Liner Drain
Hose Assembly
Check for cuts, holes, and tears.
Berm Liner Drain
Hose leaks or is
damaged.
9
After
Berm Liner Drain
Ball Valve
1. Check for bent or binding
handle and broken hardware.
Handle, Gasket, or
cam-lever arms are
damaged or missing.
2. Check Gasket and cam-lever
arms for damage.
Gasket or cam-lever
arms are damaged
or missing.
3. Check for missing or damaged
Dust Caps and plugs.
Damaged or missing
Dust Caps and Dust
Plugs.
LUBRICATION INSTRUCTIONS
No lubrication required for this equipment.
END OF WORK PACKAGE
0022-6
TM 10-5430-266-13&P
0023
OPERATOR MAINTENANCE
TANK/BERM LINER DRAIN BALL VALVE ASSEMBLY
REPAIR
INITIAL SETUP:
Personnel Required
Petroleum Supply Specialist 92F
Materials/Parts
Gasket (2) (WP 0076, Item 6 )
NOTE
Operator repair of Tank/Berm Liner Ball Valve Assembly is limited to replacement of
defective gaskets.
REMOVAL OF TANK/BERM LINER DRAIN BALL VALVE GASKET
1. Pull cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) out, away from body of Dust
Cap (Figure 1, Item 2).
2. Remove Dust Cap (Figure 1, Item 2) from Male Coupling (Figure 1, Item 3).
3. Remove and discard Gasket (Figure 1, Item 4) from Dust Cap (Figure 1, Item 2).
4. Pull cam-lever arms (Figure 1, Item 5) on Female Coupling (Figure 1, Item 6) out, away from body of
Female Coupling (Figure 1, Item 6).
5. Remove Dust Plug (Figure 1, Item 7) from Female Coupling (Figure 1, Item 6).
6. Remove and discard Gasket (Figure 1, Item 8) from Female Coupling (Figure 1, Item 6).
END OF TASK
4
1
2
5
6
8
7
3
Figure 1. Tank/Berm Liner Ball Valve Assembly.
0023-1
0023
TM 10-5430-266-13&P
INSTALLATION OF TANK/BERM LINER DRAIN BALL VALVE GASKET
1. Install new Gasket (Figure 1, Item 8) on Female Coupling (Figure 1, Item 6).
2. Push cam-lever arms (Figure 1, Item 5) on Female Coupling (Figure 1, Item 6) outward, away from
body of Female Coupling (Figure 1, Item 6).
3. Install Dust Plug (Figure 1, Item 7) in Female Coupling (Figure 1, Item 6).
4. Push cam-lever arms (Figure 1, Item 5) on Female Coupling (Figure 1, Item 6) inward toward body of
Female Coupling (Figure 1, Item 6) until locked.
5. Install new Gasket (Figure 1, Item 4) on Dust Cap (Figure 1, Item 2).
6. Push cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) outward, away from body of
Dust Cap (Figure 1, Item 2).
7. Install Dust Cap (Figure 1, Item 2) on Male Coupling (Figure 1, Item 3).
8. Push cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) inward toward body of Dust
Cap (Figure 1, Item 2) until locked.
END OF TASK
END OF WORK PACKAGE
0023-2
TM 10-5430-266-13&P
0024
OPERATOR MAINTENANCE
VENT PORT ASSEMBLY
REPAIR
INITIAL SETUP:
Materials/Parts
Gasket (2) (WP 0076, Item 4)
Equipment Condition
Tank Envelope empty, on level surface
Personnel Required
Petroleum Supply Specialist 92F
NOTE
Operator repair of Vent Port Assembly is limited to replacement of Gaskets.
REMOVAL OF VENT PORT ASSEMBLY COUPLING HALF AND GASKET
1. Disconnect Coupling Half (Figure 1, Item 1) from Flanged Adapter (Figure 1, Item 2) by pulling
outward on cam-lever arms (Figure 1, Item 3).
2. Lift Coupling Half (Figure 1, Item 1) from Flanged Adapter (Figure 1, Item 2).
3. Remove Coupling Half Gasket (Figure 1, Item 4). Discard Gasket (Figure 1, Item 4).
4. Remove Gasket (Figure 1, Item 5) from inside Dust Cap (Figure 1, Item 6). Discard Gasket (Figure 1,
Item 5).
END OF TASK
NOTE
Vent Port, Vent Cap, and Flame Arrestor removed for clarity.
1
3
4
2
6
5
Figure 1. Vent Port Assembly.
0024-1
0024
TM 10-5430-266-13&P
INSTALLATION OF VENT PORT ASSEMBLY COUPLING HALF AND GASKET
1. Seat new Gasket (Figure 1, Item 4) into Coupling Half (Figure 1, Item 1).
2. With cam-lever arms (Figure 1, Item 3) in the outward position, install Coupling Half (Figure 1, Item 1)
to Flanged Adapter (Figure 1, Item 2).
3. Push cam-lever arms (Figure 1, Item 3) inward until they lock in place.
4. Seat new Gasket (Figure 1, Item 5) into Dust Cap (Figure 1, Item 6).
END OF TASK
END OF WORK PACKAGE
0024-2
TM 10-5430-266-13&P
0025
OPERATOR MAINTENANCE
FILLER/DISCHARGE ASSEMBLY
REPAIR
INITIAL SETUP:
Materials/Parts
Personnel Required
Petroleum Supply Specialist 92F
Gasket (2) (WP 0076, Item 3)
NOTE
Operator repair of Filler/Discharge Assembly is limited to replacement of defective
gaskets.
REMOVAL OF FILLER/DISCHARGE GASKETS
1. Remove Filler/Discharge Elbow (Figure 1, Item 1) or Dust Cap (Figure 1, Item 2) by pulling outward
on cam-lever arms (Figure 1, Item 3), and lifting Filler/Discharge Elbow (Figure 1, Item 1) or Dust Cap
(Figure 1, Item 2) from Flanged Adapter (Figure 1, Item 4).
NOTE
Filler Elbow has two Gaskets.
2. Remove Gasket (Figure 1, Item 5) from Filler/Discharge Elbow (Figure 1, Item 1) and Gasket
(Figure 1, Item 6) from Dust Cap (Figure 1, Item 2). Discard Gaskets (Figure 1, Items 5 and 6).
END OF TASK
1
3
2
5
4
6
Figure 1. Filler/Discharge Assembly.
0025-1
0025
TM 10-5430-266-13&P
INSTALLATION OF FILLER/DISCHARGE GASKETS
NOTE
Filler Elbow requires two new Gaskets.
1. Place new Gasket (Figure 1, Item 5) into Filler/Discharge Elbow (Figure 1, Item 1) and new Gasket
(Figure 1, Item 6) in Dust Cap (Figure 1, Item 2).
2. Install Filler/Discharge Elbow (Figure 1, Item 1) onto Flanged Adapter (Figure 1, Item 4), by pushing
inward on cam-lever arms (Figure 1, Item 3) to lock Filler/Discharge Elbow (Figure 1, Item 1) into
position.
3. Install Dust Cap (Figure 1, Item 2) onto Filler/Discharge Elbow (Figure 1, Item 1) by pushing inward
on cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 2) to lock into position.
END OF TASK
END OF WORK PACKAGE
0025-2
TM 10-5430-266-13&P
CHAPTER 5
FIELD MAINTENANCE TROUBLESHOOTING PROCEDURES
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0026
FIELD MAINTENANCE
MASTER MALFUNCTION/SYMPTOM INDEX
MALFUNCTION/SYMPTOM
TROUBLESHOOTING PROCEDURE
GENERAL
1. Shutoff Valve from Fuel Source Host System ......................................................... WP 0027
2. Filler/Discharge Hose Assembly ............................................................................. WP 0028
3. Tank or Berm Liner Drain Ball Valve Assembly ...................................................... WP 0029
4. Tank Drain Hose Assembly .................................................................................... WP 0030
5. Vent Port Assembly ................................................................................................ WP 0031
6. Cap and Flame Arrestor Assembly, Passive Vent................................................. WP 0032
7. Filler/Discharge Assembly ...................................................................................... WP 0033
8. Tank Drain Fitting Assembly ................................................................................... WP 0034
9. Berm Liner Drain Fitting Assembly.......................................................................... WP 0035
10. Berm Liner Drain Hose Assembly, Bowl x Cam and Cam x Cam ........................... WP 0036
END OF TASK
END OF WORK PACKAGE
0026-1/2 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
SHUTOFF VALVE FROM FUEL SOURCE HOST SYSTEM
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
TROUBLESHOOTING PROCEDURES
SHUTOFF VALVE FROM FUEL SOURCE HOST SYSTEM
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Female Coupling leaks.
MALFUNCTION
Check Female Coupling for cracks or bent or missing cam-lever arms.
CORRECTIVE ACTION
Replace Female Coupling if cam-lever arms are damaged or missing. (Refer to
appropriate Class III system technical manual for repair procedures).
END OF WORK PACKAGE
0027-1/2 blank
0027
TM 10-5430-266-13&P
FIELD MAINTENANCE
FILLER/DISCHARGE HOSE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0040
TROUBLESHOOTING PROCEDURES
FILLER/DISCHARGE HOSE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Filler/Discharge Hose Assembly couplings leak.
MALFUNCTION
Filler/Discharge Hose Assembly leaks or is torn.
CORRECTIVE ACTION
Service Filler/Discharge Hose Assembly (WP 0040).
END OF WORK PACKAGE
0028-1/2 blank
0028
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK OR BERM LINER DRAIN BALL VALVE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0041
TROUBLESHOOTING PROCEDURES
TANK OR BERM LINER DRAIN BALL VALVE
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Drain Valve leaks.
MALFUNCTION
Drain Valve is damaged or worn.
CORRECTIVE ACTION
Service, replace, or repair Drain Valve (WP 0041).
END OF WORK PACKAGE
0029-1/2 blank
0029
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN HOSE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0042
WP 0043
TROUBLESHOOTING PROCEDURES
TANK DRAIN HOSE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Tank Drain Hose Assembly does not drain properly.
MALFUNCTION
Tank Drain Hose Assembly is worn, cracked or clogged with dirt or grime.
CORRECTIVE ACTION
Service Tank Drain Hose Assembly (WP 0042) and (WP 0043).
END OF WORK PACKAGE
0030-1/2 blank
0030
TM 10-5430-266-13&P
FIELD MAINTENANCE
VENT PORT ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0044
TROUBLESHOOTING PROCEDURES
VENT PORT ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Vent Pipe leaks.
MALFUNCTION
Vent Pipe Gasket is cracked, distorted or worn.
CORRECTIVE ACTION
Service, repair, or replace Gasket (WP 0044).
MALFUNCTION
Vent Pipe is cracked, bent, or damaged.
CORRECTIVE ACTION
Replace Vent Pipe (WP 0044).
MALFUNCTION
Gasket between Coupling Half and Flanged Adapter is damaged.
CORRECTIVE ACTION
Replace Gasket.
MALFUNCTION
Flanged Adapter is cracked or broken.
CORRECTIVE ACTION
Replace Flanged Adapter (WP 0044).
0031-1
0031
0031
TM 10-5430-266-13&P
VENT PORT ASSEMBLY – CONTINUED
MALFUNCTION
Screws or Washers are loose or missing.
CORRECTIVE ACTION
Replace Screws and Washers (WP 0044).
END OF WORK PACKAGE
0031-2
TM 10-5430-266-13&P
FIELD MAINTENANCE
CAP AND FLAME ARRESTOR ASSEMBLY, PASSIVE VENT
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0044
TROUBLESHOOTING PROCEDURES
VENT CAP AND FLAME ARRESTOR
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Vent Cap leaks.
MALFUNCTION
Vent Cap leaks.
CORRECTIVE ACTION
Replace Vent Cap Gasket (WP 0044).
SYMPTOM
Flame Arrestor does not work properly.
MALFUNCTION
Flame Arrestor is cracked, broken, or worn.
CORRECTIVE ACTION
Service, repair, or replace Flame Arrestor (WP 0044).
END OF WORK PACKAGE
0032-1/2 blank
0032
TM 10-5430-266-13&P
0033
FIELD MAINTENANCE
FILLER/DISCHARGE ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0045
TROUBLESHOOTING PROCEDURES
FILLER/DISCHARGE ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Filler/Discharge Assembly leaks between Compression Plate and Tank Envelope fitting.
MALFUNCTION
Washers or Screws are missing or loose.
CORRECTIVE ACTION
Replace Washers and Screws (WP 0045).
MALFUNCTION
O-ring between Compression Plate and Tank Envelope fitting is nicked, broken, or compressed.
CORRECTIVE ACTION
Replace O-ring (WP 0045).
SYMPTOM
Filler/Discharge Assembly leaks between Compression Plate and Flanged Adapter.
MALFUNCTION
Nuts, Lock Washers, Gaskets, or Screws are missing or loose.
CORRECTIVE ACTION
Replace missing hardware (WP 0045).
0033-1
0033
TM 10-5430-266-13&P
FILLER/DISCHARGE ASSEMBLY – CONTINUED
MALFUNCTION
Flanged Adapter Gasket is damaged or worn.
CORRECTIVE ACTION
Remove Flanged Adapter from Compression Plate and replace damaged Gasket (WP
0045).
SYMPTOM
Filler/Discharge Assembly leaks through hardware or will not assemble.
MALFUNCTION
Filler/Discharge fastening hardware is cracked, damaged, or worn.
CORRECTIVE ACTION
Replace fastening hardware (WP 0045).
SYMPTOM
Filler/Discharge Elbows leak.
MALFUNCTION
Filler/Discharge Elbows are cracked, dented, or worn, or Gaskets are damaged or missing.
CORRECTIVE ACTION
Replace damaged Filler/Discharge Elbows and Gaskets (WP 0045).
END OF WORK PACKAGE
0033-2
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN FITTING ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0046
TROUBLESHOOTING PROCEDURES
TANK DRAIN FITTING ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Tank Drain Fitting Assembly leaks between Blind Flange Cover and Tank Envelope.
MALFUNCTION
Washers or Screws are loose or missing.
CORRECTIVE ACTION
Replace Washers and Screws (WP 0046).
MALFUNCTION
Gasket between the Blind Flange Cover and Tank Envelope drain port is nicked, broken, or
compressed.
CORRECTIVE ACTION
Replace Gasket (WP 0046).
SYMPTOM
Tank Drain Fitting Assembly leaks through metal.
MALFUNCTION
Blind Flange Cover is damaged or cracked.
CORRECTIVE ACTION
Replace Blind Flange Cover (WP 0046).
END OF WORK PACKAGE
0034-1/2 blank
0034
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN FITTING ASSEMBLY
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0048
TROUBLESHOOTING PROCEDURES
BERM LINER DRAIN FITTING ASSEMBLY
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Berm Liner Drain Fitting Assembly leaks between Blind Flange Cover and Berm Liner.
MALFUNCTION
Washers or Screws are loose or missing.
CORRECTIVE ACTION
1. Replace Screws and Washers (WP 0048).
2. Check Berm Liner Drain Fitting Assembly for nicks, breaks, and compression
(WP 0048).
3. Replace Berm Liner Drain Fitting Assembly Gaskets (WP 0048).
END OF WORK PACKAGE
0035-1/2 blank
0035
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN HOSE ASSEMBLY, BOWL x CAM AND CAM x CAM
TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
References
WP 0049
WP 0050
TROUBLESHOOTING PROCEDURES
BERM LINER DRAIN HOSE ASSEMBLY, BOWL x CAM AND CAM x CAM
WARNING
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Assembly. Death or severe personal injury can result if safety precautions are
not strictly observed.
SYMPTOM
Berm Liner Drain Hose Assembly does not drain properly.
MALFUNCTION
Berm Liner Drain Hose is cracked, worn, or clogged with dirt or grime.
CORRECTIVE ACTION
Service Berm Liner Drain Hose (WP 0049 and WP 0050).
END OF WORK PACKAGE
0036-1/2 blank
0036
TM 10-5430-266-13&P
CHAPTER 6
FIELD MAINTENANCE INSTRUCTIONS
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0037
FIELD MAINTENANCE
SERVICE UPON RECEIPT OF MATERIAL
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
References
DA PAM 750-8
SF 361
Personnel Required
Petroleum Supply Specialist 92F
Quartermaster and Chemical Equipment
Repairer 63J
GENERAL INFORMATION
The following paragraphs contain the procedures for unloading, and general checking of the unpacked
Tank Assembly.
Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report
the damage on SF 361, Transportation Discrepancy Report.
Check equipment against the packing slip to ensure that the shipment is complete. Report all
discrepancies in accordance with applicable service instructions, DA PAM 750-8.
CAUTION
The Tank Assembly should be installed on a level area free of debris and large rocks.
Special care should be taken to ensure that no hose assemblies will be placed on or near
rocks or other objects that may have sharp points or edges that can damage the hose
assemblies when the fuel system is operated. Be sure that the site allows for enough
room to assemble the fuel system.
SERVICE UPON RECEIPT OF MATERIEL
Inspect the equipment for damage incurred (punctures or tears) during shipment. If the equipment has
been damaged, report the damage in accordance with the instructions of DA PAM 750-8.
Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies
in accordance with the instructions of DA PAM 750-8.
Inspect Emergency Repair Kit (Mechanical Patches and Wood Plugs) that are packaged separately.
Place the items in a secure storage area until required.
Check to see whether the equipment has been modified.
If a special design reusable container is used for components that are authorized for replacements,
instructions shall be prepared to report or return the empty container through supply channels.
Instructions shall be prepared on how to package the unserviceable component in the empty container in
the same manner that the new component was packaged if a component is being replaced.
0037-1
0037
TM 10-5430-266-13&P
UNPACKING
Unpack Tank Assembly and refer to shipping documents.
CHECK UNPACKED EQUIPMENT
Table 1. Equipment Inspection.
COMPONENT
ACCEPTABLE
REPAIRABLE
NONREPARABLE
TANK ASSEMBLY COMPONENTS
Tank Assembly
Free from major damage.
NOTE
Any damage that does not
affect serviceability of Tank
Assembly.
Major damage that
affects the
serviceability.
Air
pockets
trapped
between Tank Envelope
and
interior
chafing
patches sometimes occur
during
manufacturing.
This does not affect the
functionality of the Tank
Assembly.
Couplings
Minor or corrosion that would
not impair serviceability of the
couplings.
Minor rust or corrosion that
can be removed without
affecting serviceability of
the couplings.
Rust, damage or
corrosion that affects
serviceability of
couplings.
Valve
Assemblies
Minor rust or corrosion that
would not impair serviceability
or the valve assemblies.
Minor rust or corrosion that
can be removed without
affecting the serviceability
of valve assemblies.
Rust, damage or
corrosion that affects
serviceability of valve
assemblies.
Hoses
Free of rips and tears.
N/A
Small pinholes,
major rip or tears.
PRELIMINARY SERVICING OF EQUIPMENT
No preliminary servicing or adjustment is required.
END OF TASK
END OF WORK PACKAGE
0037-2
TM 10-5430-266-13&P
0038
FIELD MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
INTRODUCTION
INTRODUCTION
GENERAL
Systematic, periodic, Preventive Maintenance Checks and Services (PMCS) are essential to ensure that
the Tank Assembly is ready for operation at all times. The purpose of a preventive maintenance program
is to discover and correct defects and deficiencies before they can cause serious damage or complete
failure of the equipment. Any effective preventive maintenance program must begin with the indoctrination
of Operators to report all unusual conditions noted during daily checks or actual operation to Field
Maintenance. All defects and deficiencies discovered during maintenance inspections must be recorded,
together with corrective action taken, on DA Form 2404 (Equipment Inspection and Maintenance
Worksheet), or DA Form 5988-E (Equipment Maintenance and Inspection Worksheet). Pay attention to
WARNING and CAUTION statements. A WARNING means someone could be injured or killed. A
CAUTION means equipment could get damaged.
A schedule for Field Maintenance inspection and service should be established immediately after initial
operation of the Tank Assembly. When operating under unusual conditions, such as a very dusty or
sandy environment, it may be necessary to reduce the interval to monthly or even less if conditions are
extreme.
WARNING
Severe injury or death can occur from fire and explosion caused by fuel and fuel fumes.
NEVER allow open flames or objects to get near the Tank Assembly after storing fuel.
If you find something wrong when performing PMCS, fix it, if you can, using troubleshooting procedures
and/or maintenance procedures.
The right-hand column of the PMCS table lists conditions that make the equipment not fully mission
capable. Write up items not fixed on DA Form 2404 or DA Form 5988-E for Field Maintenance. For further
information on how to use these forms, see DA PAM 750-8.
LEAKAGE DEFINITIONS
CAUTION
Equipment operation is allowed with minor leakage (Class I or II).
When operating with Class I or II leaks, continue to check drip pans and ensure the leak is not a Class III
leak.
If there is a Class III leak, shut down operation immediately, and report it to your supervisor.
It is important to understand how fluid leakage affects the status of the tank. Following are definitions of
the leakage classes the operator and mechanic need to become familiar with in order to be able to
determine the condition of the leak. Remember, when in doubt, always consult your supervisor.
Leakage Classifications for PMCS:
CLASS I - Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.
CLASS II - Leakage of fluid great enough to form drops but not enough to cause drops to drip from item
being inspected.
0038-1
0038
TM 10-5430-266-13&P
LEAKAGE DEFINITIONS – CONTINUED
CLASS III - Leakage of fluid great enough to form drops that fall from the item being inspected.
INSPECTION
Look for signs of a problem or trouble. You can feel, smell, hear or see many problems. Be alert when
using the equipment.
Inspect to ensure items are in good condition. Are they correctly assembled, stowed, secured,
excessively worn, leaking, corroded or properly lubricated? Correct any problems found.
The following are common items to check throughout the equipment:
1. Bolts, clamps, nuts and Screws: Continually check for looseness. Look for chipped paint, bare
metal, rust or corrosion around bolt and Screw heads and nuts; tighten when loose.
2. Hoses and fluid lines: Look for wear, damage and leaks. Ensure that clamps and fittings are tight.
Wet spots indicate leakage. A stain near a fitting or connector can also indicate leakage. If a leak
is discovered, repair as required.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any
corrosion problems with this item be reported so corrections and improvements can be made to prevent
problems in future items.
Corrosion is typically associated with rusting of metals or galvanic corrosion, which produces a white
powder. Corrosion also includes deterioration of other materials, such as rubber and plastic. Unusual
cracking, softening, swelling or breaking of the materials may indicate corrosion problems. If a corrosion
problem is identified, it can be reported using SF 368 Product Quality Deficiency Report. Use of key
words, such as “corrosion,” “rust,” “deterioration,” or “cracking,” will ensure that the information is
identified as a CPC problem. The form should be submitted to the address specified in DA PAM 750-8.
ARMY OIL ANALYSIS PROGRAM (AOAP)
This Tank Assembly is not enrolled in the Army Oil Analysis Program.
END OF TASK
END OF WORK PACKAGE
0038-2
TM 10-5430-266-13&P
0039
FIELD MAINTENANCE
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) AND
LUBRICATION PROCEDURES
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
References
WP 0002
WP 0004
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
PMCS AND LUBRICATION PROCEDURES
NOTE
Refer to WP 0002 and WP 0004 for location of components.
Table 1. Preventive Maintenance Checks and Services (PMCS).
ITEM
NO.
INTERVAL
1
Quarterly
Tank Envelope
Inspect for cuts, punctures
and leaks. Loose or
missing bolts where fittings
connect to Tank Envelope.
Tank Envelope is
cut, punctured or
leaks. Loose or
missing bolts.
2
Quarterly
Shutoff valve from
fuel source host
system
1. Check for proper
operation and leakage.
Filler/Discharge Ball
Valve will not
open/close and/or is
leaking.
2. Check for bent, broken,
or binding parts.
Parts are missing or
damaged.
1. Inspect for evidence of
leakage.
Any evidence of
leakage.
3
Quarterly
ITEM TO BE
CHECKED OR
SERVICED
Vent Port
Assembly
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
2. Check the Vent Cap for
cleanliness.
3. Check Vent Cap and
cam-lever arms are not
damaged or missing.
0039-1
Vent Cap missing or
cam-lever arms are
damaged or missing.
0039
TM 10-5430-266-13&P
PMCS AND LUBRICATION PROCEDURES – CONTINUED
Table 1. Preventive Maintenance Checks and Services (PMCS) – Continued.
ITEM
NO.
INTERVAL
ITEM TO BE
CHECKED OR
SERVICED
4
Quarterly
Filler/Discharge
Elbow
5
Quarterly
Filler/Discharge
Hose
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
1. Check for evidence of
damage.
2. Check if cam-lever arms
are damaged or missing.
Evidence of damage.
3. Check if the elbow body is
cracked or sealing surface
is badly dented.
Filler/Discharge
Elbow or sealing
surface is badly
dented or cracked.
4. Check for loose, damaged
or missing Screws and
Gaskets.
Hardware is loose,
damaged or missing
Screws or Gaskets.
1. Check for evidence of
damage.
Evidence of damage.
2. Check if cam-lever arms
are damaged or missing.
Cam-lever arms are
damaged or missing.
3. Check if couplings, Dust
Plug, or Dust Cap is
cracked or sealing surface
is badly dented.
Couplings, Dust Plug,
or Dust Cap is
cracked or sealing
surface is badly
dented.
4. Check for loose, damaged
or missing hardware.
Hardware is damaged
or missing.
Damaged or missing
hardware.
Cam-lever arms are
damaged or missing.
6
Quarterly
Tank Drain
Inspect for damaged or missing
hardware.
7
Quarterly
Emergency
Repair Kit
Check for missing components.
8
Quarterly
Berm Liner
Assembly
1. Check Berm Liner Drain
Hose Assembly, Berm
Liner Bowl Fitting, and
Berm Liner Drain Ball
Valve for damaged or
missing parts.
Berm Liner Drain
Hose Assembly,
Berm Liner Bowl
Fitting, or Berm Liner
Drain Ball Valve
damaged or missing
parts.
2. Inspect for missing
Gaskets or damaged camlever arms.
Gaskets missing or
damaged cam-lever
arms.
Lubrication Procedures
No lubrication required for this equipment.
END OF WORK PACKAGE
0039-2
TM 10-5430-266-13&P
0040
FIELD MAINTENANCE
FILLER/DISCHARGE HOSE ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Gasket (2) (WP 0076, Item 2)
DISASSEMBLY
1. Pull outward on two cam-lever arms (Figure 1, Item 3).
2. Remove Dust Cap (Figure 1, Item 4) from Male Coupling (Figure 1, item 7).
3. Remove Gasket (Figure 1, Item 2) from Dust Cap (Figure 1, Item 4). Discard Gasket.
4. Remove Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) from Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, item 7).
5. Pull outward on two cam-lever arms (Figure 1, Item 8).
6. Remove Dust Plug (Figure 1, Item 12) from Female Coupling (Figure 1, Item 9).
7. Remove Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) from Dust Plug
(Figure 1, Item 12) and Female Coupling (Figure 1, Item 9).
8. Remove Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9). Discard Gasket.
END OF TASK
0040-1
0040
TM 10-5430-266-13&P
SERVICE
1. Flush out the Filler/Discharge Hose Assembly (Figure 1, Item 1), with soapy water.
2. Rinse out the Filler/Discharge Hose Assembly (Figure 1, Item 1), thoroughly and air-dry.
3. Inspect the Filler/Discharge Hose Assembly (Figure 1, Item 1) for cracks, tears, or wear, and ensure
that the hose bands are securely fastened to the couplings.
4. Inspect all mechanical parts for cracks, dents, breaks and wear. Replace any unserviceable
components.
3
5
4
2
7
1
6
8
12
5
11
9
10
Figure 1. Filler/Discharge Hose Assembly.
END OF TASK
ASSEMBLY
1. Install Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) on Dust Plug (Figure 1,
Item 12) and Female Coupling (Figure 1, Item 9).
2. Install new Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9).
3. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) outward, away from
body of Female Coupling (Figure 1, Item 9).
4. Install Dust Plug (Figure 1, Item 12) in Female Coupling (Figure 1, Item 9).
5. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) inward, toward body of
Female Coupling (Figure 1, Item 9) until locked.
6. Install Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) on Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, Item 7).
7. Install new Gasket (Figure 1, Item 2) in Dust Cap (Figure 1, Item 4).
8. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) outward, away from body of
Dust Cap (Figure 1, Item 4).
0040-2
TM 10-5430-266-13&P
0040
ASSEMBLY – CONTINUED
9. Install Dust Cap (Figure 1, Item 3) on Male Coupling (Figure 1, Item 7).
10. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) inward, toward body of Dust
Cap (Figure 1, Item 4) until locked.
END OF TASK
END OF WORK PACKAGE
0040-3/4 blank
TM 10-5430-266-13&P
0041
FIELD MAINTENANCE
TANK OR BERM LINER DRAIN BALL VALVE ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Dry cleaning solvent (WP 0075, Item 3)
Gasket (2) (WP 0076, Item 2)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
Sealing compound (WP 0075, Item 7)
Tape, anti-seizing (WP 0075, Item 9)
Equipment Condition
Tank Envelope drained (WP 0005)
REMOVAL
Remove the drain ball valve.
END OF TASK
DISASSEMBLY
1. Pull cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) out, away from body of Dust
Cap (Figure 1, Item 2).
5
12
6
13
10
2
11
9
8
7
3
4
1
Figure 1. Tank or Berm Liner Drain Valve.
2. Remove Dust Cap (Figure 1, Item 2) from Male Coupling (Figure 1, Item 3). Remove Gasket
(Figure 1, Item 4) from Dust Cap (Figure 1, Item 2). Discard Gasket.
3. Disconnect Chain (Figure 1, Item 5) and two Key Holders (Figure 1, Item 6) from Dust Cap (Figure 1,
Item 2) and Male Coupling (Figure 1, Item 3).
4. Unscrew Male Coupling (Figure 1, Item 3) from Tank or Berm Liner Drain Valve (Figure 1, Item 7).
5. Pull cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) out, away from body of
Female Coupling (Figure 1, Item 9).
0041-1
0041
TM 10-5430-266-13&P
DISASSEMBLY – CONTINUED
6. Remove Dust Plug (Figure 1, Item 10) from Female Coupling (Figure 1, Item 9). Remove Gasket
(Figure 1, Item 11) from Female Coupling (Figure 1, Item 9). Discard Gasket.
7. Disconnect Chain (Figure 1, Item 12) and two Key Holders (Figure 1, Item 13) from Dust Plug
(Figure 1, Item 10) and Female Coupling (Figure 1, Item 9).
8. Unscrew Female Coupling (Figure 1, Item 9) from Tank or Berm Liner Drain Valve (Figure 1, Item 7).
END OF TASK
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of the Tank Envelope fabric. Damage to fabric will occur.
1. Clean all parts with dry cleaning solvent (WP 0075, Item 3) and dry thoroughly with wiping rags (WP
0075, Item 6).
2. Inspect all mechanical parts for cracks, dents, breaks, and wear.
3. Replace the component if unserviceable.
END OF TASK
ASSEMBLY
1. Coat threads of Female Coupling (Figure 1, Item 9) with a thread sealing compound (WP 0075,
Item 7) or anti-seizing tape (WP 0075, Item 9), and install Female Coupling (Figure 1, Item 9) in Tank
or Berm Liner Drain Valve (Figure 1, Item 7).
2. Connect Chain (Figure 1, Item 12) and two Key Holders (Figure 1, Item 13) to Dust Plug
(Figure 1, Item 10) and Female Coupling (Figure 1, Item 9).
3. Install new Gasket (Figure 1, Item 11) on Female Coupling (Figure 1, Item 9).
4. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) outward, away from
body of Female Coupling (Figure 1, Item 9).
5. Install Dust Plug (Figure 1, Item 10) in Female Coupling (Figure 1, Item 9).
6. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) inward, toward body
of Female Coupling (Figure 1, Item 9) until locked.
7. Coat threads of Male Coupling (Figure 1, Item 3) with a thread sealing compound (WP 0075, Item 7)
or anti-seizing tape (WP 0075, Item 9), and install Male Coupling (Figure 1, Item 3) in Tank or Berm
Liner Drain Valve (Figure 1, Item 7).
8. Connect Chain (Figure 1, Item 5) and two Key Holders (Figure 1, Item 6) to Male Coupling (Figure 1,
Item 3) and Dust Cap (Figure 1, Item 2).
0041-2
TM 10-5430-266-13&P
0041
ASSEMBLY – CONTINUED
9. Push cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) outward, away from body of
Dust Cap (Figure 1, Item 2).
10. Install Dust Cap (Figure 1, Item 2) on Male Coupling (Figure 1, Item 3).
11. Push cam-lever arms (Figure 1, Item 1) on Dust Cap (Figure 1, Item 2) inward, toward body of Dust
Cap (Figure 1, Item 2) until locked.
END OF TASK
INSTALLATION
Install Tank or Berm Liner Drain Valve.
END OF TASK
END OF WORK PACKAGE
0041-3/4 blank
TM 10-5430-266-13&P
0042
FIELD MAINTENANCE
TANK DRAIN HOSE ASSEMBLY, BOWL x CAM
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Adapter, socket wrench, 3/8 in. female square
end 1/2 in. male square end (WP 0073, Item 3)
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gasket-Buna-N (WP 0076, Item 8)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
Equipment Condition
Tank Envelope drained (WP 0005)
DISASSEMBLY
1. Remove Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3).
2. Remove eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) from Tank Drain Hose
Assembly, Bowl x Cam (Figure 1, Item 3) and Tank Envelope fitting (Figure 1, Item 5).
3. Remove Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) from Tank Envelope fitting
(Figure 1, Item 5) discard if damaged or store for reuse.
4. Remove Gasket (Figure 1, Item 4). Discard Gasket.
5
4
3
2
1
Figure 1. Tank Drain Hose Assembly, Bowl x Cam.
END OF TASK
0042-1
0042
TM 10-5430-266-13&P
SERVICE
1. Flush Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) with soapy water.
2. Rinse out Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) thoroughly and air dry.
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Tank Envelope fabric. Damage to fabric will occur.
3. Clean mating surface of Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) and Tank
Envelope fitting (Figure 1, Item 5) with dry cleaning solvent (WP 0075, Item 3) and dry thoroughly
with wiping rags (WP 0075, Item 6).
4. Inspect Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) for cracks, tears or wear.
END OF TASK
ASSEMBLY
1. Install Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3).
a. Position Gasket (Figure 1, Item 4) and Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3)
to Tank Envelope fitting (Figure 1, Item 5).
b. Install eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) to Tank Drain Hose
Assembly, Bowl x Cam (Figure 1, Item 3) and Tank Envelope fitting (Figure 1, Item 5).
c. Torque Screws (Figure 1, Item 1) to 11ft•lb (15 N•m).
d. Connect Tank Drain Valve to Tank Envelope, add fuel to Tank Envelope, and check for leaks.
END OF TASK
END OF WORK PACKAGE
0042-2
TM 10-5430-266-13&P
0043
FIELD MAINTENANCE
TANK DRAIN HOSE ASSEMBLY, CAM x CAM
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0076, Item 1)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0078, Item 2)
Gasket (2) (WP 0079, Item 5)
NOTE
Repair of the Tank Drain Hose Assembly, Cam X Cam is limited to replacement of
unserviceable components.
DISASSEMBLY
1. Pull outward on two cam-lever arms (Figure 1, Item 3).
2. Remove Dust Cap (Figure 1, Item 4) from Male Coupling (Figure 1, item 7).
3. Remove Gasket (Figure 1, Item 2) from Dust Cap (Figure 1, Item 4). Discard Gasket.
4. Remove Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) from Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, item 7).
5. Pull outward on two cam-lever arms (Figure 1, Item 8).
6. Remove Dust Plug (Figure 1, Item 12) from Female Coupling (Figure 1, Item 9).
7. Remove Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) from Dust Plug
(Figure 1, Item 12) and Female Coupling (Figure 1, Item 9).
8. Remove Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9). Discard Gasket.
END OF TASK
0043-1
0043
TM 10-5430-266-13&P
SERVICE
1. Flush out the Berm Liner Drain Hose Assembly, Cam X Cam (Figure 1, Item 1) with, soapy water.
2. Rinse out the Berm Liner Drain Hose Assembly, Cam X Cam (Figure 1, Item 1) thoroughly and airdry.
3. Inspect the Berm Liner Drain Hose Assembly, Cam X Cam (Figure 1, Item 1) for cracks, tears, or
wear, and ensure that the hose bands are securely fastened to the couplings.
4. Inspect all mechanical parts for cracks, dents, breaks and wear. Replace any unserviceable
components.
END OF TASK
3
5
4
2
7
1
6
8
12
13
5
11
9
10
Figure 1. Tank Drain Hose Assembly, Cam X Cam.
ASSEMBLY
1. Install Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) on Dust Plug (Figure 1, Item
12) and Female Coupling (Figure 1, Item 9).
2. Install new Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9).
3. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) outward, away from
body of Female Coupling (Figure 1, Item 9).
4. Install Dust Plug (Figure 1, Item 12) in Female Coupling (Figure 1, Item 9).
5. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) inward, toward body
of Female Coupling (Figure 1, Item 9) until locked.
6. Install Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) on Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, Item 7).
7. Install new Gasket (Figure 1, Item 2) in Dust Cap (Figure 1, Item 4).
8. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) outward, away from body of
Dust Cap (Figure 1, Item 4).
0043-2
TM 10-5430-266-13&P
0043
INSTALLATION – CONTINUED
9. Install Dust Cap (Figure 1, Item 3) on Male Coupling (Figure 1, Item 7).
10. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) inward, toward body of Dust
Cap (Figure 1, Item 4) until locked.
END OF TASK
END OF WORK PACKAGE
0043-3/4 blank
TM 10-5430-266-13&P
0044
FIELD MAINTENANCE
VENT PORT ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Dry cleaning solvent (WP 0075, Item 3)
Gasket (2) (WP 0076, Item 3)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
O-Ring (WP 0076, Item 4)
Rag, wiping (WP 0075, Item 6)
Silicone compound (WP 0075, Item 8)
Equipment Condition
Tank Envelope drained (WP 0005)
REMOVAL
1. Remove eight Screws (Figure 1, Item 8) and Washers (Figure 1, Item 9) from Flanged Adapter
(Figure 1, Item 11).
2. Lift Flanged Adapter (Figure 1, Item 11) from Tank Envelope fitting (Figure 1, Item 13).
3. Remove and discard O-ring (Figure 1, Item 12) from packing groove (Figure 1, Item 14) located in
Tank Envelope fitting (Figure 1, Item 13).
END OF TASK
DISASSEMBLY
1. Remove Coupling Half (Figure 1, Item 4) from Flanged Adapter (Figure 1, Item 11) by pulling outward
on cam-lever arms (Figure 1, Item 18), and lifting Coupling Half (Figure 1, Item 4) from Flanged
Adapter (Figure 1, Item 11).
2. Remove and discard Gasket (Figure 1, Item 17) from Coupling Half (Figure 1, Item 4).
3. Rotate Vent Pipe (Figure 1, Item 3) counterclockwise until Vent Pipe threads disengage from Coupling
Half (Figure 1, Item 4), and remove Coupling Half (Figure 1, Item 4) from Vent Pipe (Figure 1, Item 3).
4. Rotate Vent Cap (Figure 1, Item 1) counterclockwise until Vent Cap threads disengage from Vent Pipe
(Figure 1, Item 3). Remove Vent Cap (Figure 1, Item 1) from Vent Pipe (Figure 1, Item 3).
5. Rotate Flame Arrestor (Figure 1, Item 2) counterclockwise until Flame Arrestor threads disengage from
Vent Cap (Figure 1, Item 1). Remove Flame Arrestor (Figure 1, Item 2) from Vent Cap (Figure 1,
Item 1).
6. Disconnect Key Holder (Figure 1, Item 10) from Flanged Adapter (Figure 1, Item 11).
7. Remove and discard Gasket (Figure 1, Item 7) from inside Dust Cap (Figure 1, Item 6).
END OF TASK
0044-1
0044
TM 10-5430-266-13&P
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas. Avoid
repeated and prolonged skin contact. Wear protective rubber gloves and chemical splash
goggles. Do not use solvent near an open flame or near excessive heat. The flash point of
the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning may
result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with any
part of Tank Envelope fabric. Damage to fabric will occur.
1. Clean all parts with dry cleaning solvent (WP 0075, Item 3), and dry thoroughly with wiping rags (WP
0075, Item 6).
2. Clean preformed packing grooves with dry cleaning solvent (WP 0075, Item 3), and dry thoroughly with
wiping rags (WP 0075, Item 6).
3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace component if unserviceable.
4. Check that vent hole in Flame Arrestor is clear of all debris.
END OF TASK
1
2
3
5
6
4
18
17
7
16
9
15
10
12
14
11
13
Figure 1. Vent Port Assembly.
0044-2
8
TM 10-5430-266-13&P
0044
ASSEMBLY
1. Install Flame Arrestor (Figure 1, Item 2) into Vent Cap (Figure 1, Item 1). Rotate Flame Arrestor
(Figure 1, Item 2) clockwise until threads are firmly seated in Vent Cap (Figure 1, Item 1).
2. Install Flame Arrestor (Figure 1, Item 2) into Vent Pipe (Figure 1, Item 3) until Vent Pipe (Figure 1,
Item 3) contacts Vent Cap (Figure 1, Item 1).
3. Rotate Vent Cap (Figure 1, Item 1) clockwise until Vent Pipe (Figure 1, Item 3) and Vent Cap (Figure 1,
Item 1) are firmly seated together.
4. Install Vent Pipe (Figure 1, Item 3) into Coupling Half (Figure 1, Item 4). Rotate Vent Pipe (Figure 1,
Item 3) clockwise until it firmly seats in Coupling Half (Figure 1, Item 4).
5. Install new Gasket (Figure 1, Item 17) into Coupling Half (Figure 1, Item 4).
6. Install Coupling Half (Figure 1, Item 4) on Flanged Adapter (Figure 1, Item 11) pushing in cam-lever
arms (Figure 1, Item 18) until locked in place.
7. Install new Gasket (Figure 1, Item 7) inside Dust Cap (Figure 1, Item 6).
8. Connect Key Holder (Figure 1, Item 10) to Flanged Adapter (Figure 1, Item 11).
END OF TASK
INSTALLATION
1. Lubricate new O-ring (Figure 1, Item 12) with silicone compound (WP 0075, Item 8).
2. Install O-ring (Figure 1, Item 12) into packing groove (Figure 1, Item 14) located in tank fitting (Figure 1,
Item 13).
3. Position Flanged Adapter (Figure 1, Item 11) over Tank Envelope fitting (Figure 1, Item 13).
4. Install eight Washers (Figure 1, Item 9) and Screws (Figure 1, Item 8) through Flanged Adapter (Figure
1, Item 11) and Tank Envelope fitting (Figure 1, Item 13) holes.
5. Torque Screws (Figure 1, Item 8) to 11 ft•lb (15 N•m).
END OF TASK
END OF WORK PACKAGE
0044-3/4 blank
TM 10-5430-266-13&P
0045
FIELD MAINTENANCE
FILLER/DISCHARGE ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gasket (8) (WP 0076, Item 1)
Gasket (3) (WP 0076, Item 2)
Gasket (WP 0076, Item 6)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
O-Ring (WP 0076, Item 6)
Rag, wiping (WP 0075, Item 6)
Silicone compound (WP 0075, Item 8)
Washer, lock (8) (WP 0076, Item 7)
Equipment Condition
Tank Envelope drained (WP 0005)
DISASSEMBLY
CAUTION
Be sure to take off Compression Plate before removing Flanged Adapter. Flanged
Adapter is bolted to Compression Plate and Suction Stub. If Flanged Adapter is removed
first, the hex head nuts bolted to the Suction Stub will fall into Tank Envelope.
NOTE
Discharge fitting requires a Discharge Elbow (female x male). Filler fitting requires a Filler
Elbow (female x female).
1. Remove Filler/Discharge Elbow (Figure 1, Item 1) by pulling outward on cam-lever arms (Figure 1,
Item 2), and lifting Filler/Discharge Elbow (Figure 1, Item 1) from Flanged Adapter (Figure 1, Item 4).
2. Remove Filler/Discharge Elbow Gasket(s) (Figure 1, Item 3).
a. Remove and discard Gasket (Figure 1, Item 3) from inside Discharge Elbow (Figure 1, Item 1).
b. Remove and discard Gaskets (Figure 1, Item 3) from inside Filler Elbow (Figure 1, Item 1).
3. Remove twenty Screws (Figure 1, Item 14) and Washers (Figure 1, Item 13) from Compression Plate
(Figure 1, Item 5).
4. Lift Compression Plate (Figure 1, Item 5) from Tank Envelope fitting (Figure 1, Item 8).
5. Remove and discard O-ring (Figure 1, Item 7) from packing groove located in Tank Envelope fitting
(Figure 1, Item 8).
6. Remove eight Nuts (Figure 1, Item 10), Lock Washers (Figure 1, Items 11 and 12), Screws (Figure 1,
Item 16), and Gaskets (Figure 1, Item 20) from Suction Stub (Figure 1, Item 9) Flanged Adapter
(Figure 1, Item 4), and Gasket (Figure 1, Item 6).
7. Discard Lock Washers (Figure 1, Item 11 and 12) and Gaskets (Figure 1, Items 6 and 20).
0045-1
0045
TM 10-5430-266-13&P
DISASSEMBLY – CONTINUED
8. Remove and discard Gasket (Figure 1, Item 3) from inside Dust Cap (Figure 1, Item 15).
END OF TASK
1
2
18
17
16
12
3
4
6
5
15
19
14
9
13
7
8
20
11
10
Figure 1. Filler/Discharge Assembly.
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Tank Envelope fabric. Damage to fabric will occur.
1. Clean all parts with dry cleaning solvent (WP 0075, Item 3) and dry thoroughly with wiping rags (WP
0075, Item 6).
2. Clean packing grooves thoroughly with general purpose detergent (WP 0075, Item 2) and water.
0045-2
TM 10-5430-266-13&P
0045
SERVICE – CONTINUED
3. Clean all Gasket-sealing surfaces thoroughly with general purpose detergent (WP 0075, Item 2) and
water.
4. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace component if
unserviceable.
END OF TASK
ASSEMBLY
1. Install new Gasket (Figure 1, Item 3) into Dust Cap (Figure 1, Item 15).
2. Install Filler/Discharge Elbow Gasket(s) (Figure 1, Item 3).
a. Install new Gasket (Figure 1, Item 3) from inside Discharge Elbow (Figure 1, Item 1).
b. Install new Gaskets (Figure 1, Item 3) from inside Filler Elbow (Figure 1, Item 1).
3. Place Suction Stub (Figure 1, Item 9) on a hard, flat surface with eight bolt holes positioned up.
4. Position new Gaskets (Figure 1, Item 12) over each bolt hole in Suction Stub (Figure 1, Item 9).
5. Position Compression Plate (Figure 1, Item 5), on top of new Gaskets (Figure 1, Item 12), and align
holes.
6. Position new Flanged Adapter Gasket (Figure 1, Item 6) on closure plate (Figure 1, Item 5), and align
holes.
7. Position Flanged Adapter (Figure 1, Item 3) on Gasket (Figure 1, Item 6), and align holes.
8. Install Screws (Figure 1, Item 16) and new Gaskets (Figure 1, Item 12) through holes in Flanged
Adapter (Figure 1, Item 4), thread Screws (Figure 1, Item 16) through until ends protrude through
Suction Stub (Figure 1, Item 9).
9. Assemble new Gaskets (Figure 1, Item 12), new lock Washers (Figure 1, Item 11), and nuts
(Figure 1, Item 10) to Screws (Figure 1, Item 16). Torque fastening hardware to 18 ft•lb (24.40 N•m).
10. Position closure plate (Figure 1, Item 5) on Tank Envelope fitting (Figure 1, Item 8).
NOTE
Lift Tank Envelope to Compression Plate to begin threading Screws through Tank
Envelope fitting.
11. Install Screws (Figure 1, Item 14) through Compression Plate (Figure 1, Item 7) and into Tank
Envelope fitting (Figure 1, Item 8).
12. Torque fastening Screws (Figure 1, Item 14) to 11 ft•lb (15 N•m).
13. Position Filler/Discharge Elbow (Figure 1, Item 1) on Flanged Adapter (Figure 1, Item 4), and push
cam-lever arms (Figure 1, Item 2) inward, locking Filler/Discharge Elbow (Figure 1, Item 1) to Flanged
Adapter (Figure 1, Item 4).
END OF TASK
END OF WORK PACKAGE
0045-3/4 blank
TM 10-5430-266-13&P
0046
FIELD MAINTENANCE
TANK DRAIN FITTING ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gasket-Buna-N (WP 0076, Item 8)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
Equipment Condition
Tank Envelope drained (WP 0005)
DISASSEMBLY
1. Remove eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) from Blind Flange Cover
(Figure 1, Item 3) and Tank Envelope drain (Figure 1, Item 5).
2. Remove Blind Flange Cover (Figure 1, Item 3) from Tank Envelope drain (Figure 1, Item 5). Discard if
damaged or store for reuse.
3. Remove and discard Gasket (Figure 1, Item 4).
END OF TASK
5
4
3
2
1
Figure 1. Tank Drain.
0046-1
0046
TM 10-5430-266-13&P
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Tank Envelope fabric. Damage to fabric will occur.
1. Clean mating surface of Tank Envelope drain (Figure 1, Item 5) with dry cleaning solvent (WP 0075,
Item 3) and dry thoroughly with wiping rags (WP 0075, Item 6).
2. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace component if
unserviceable.
END OF TASK
ASSEMBLY
1. Position Gasket (Figure 1, Item 4) and Blind Flange Cover (Figure 1, Item 3) to Tank Envelope drain
(Figure 1, Item 5).
2. Install eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) to Blind Flange Cover
(Figure 1, Item 3) and Tank Envelope drain (Figure 1, Item 5).
3. Torque Screws (Figure 1, Item 1) to 11ft•lb (15 N•m).
4. Add fuel to Tank Envelope and check for leaks.
END OF TASK
END OF WORK PACKAGE
0046-2
TM 10-5430-266-13&P
0047
FIELD MAINTENANCE
TANK ENVELOPE
SERVICE
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
References
WP 0042
WP 0043
WP 0044
WP 0045
Equipment Condition
Tank Envelope drained (WP 0005)
REMOVAL
1. Remove Vent Port Assembly (Figure 1, Item 1) (WP 0044).
2. Remove Tank Drain Hose Assembly, Cam x Cam (WP 0043).
3. Remove Tank Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) (WP 0042).
4. Remove Filler/Discharge Assemblies (Figure 1, Item 3) (WP 0045).
END OF TASK
1
3
3
2
Figure 1. Tank Assembly.
0047-1
0047
TM 10-5430-266-13&P
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Tank Envelope fabric. Damage to fabric will occur.
1. Clean all mechanical parts with dry cleaning solvent (WP 0075, Item 3) and dry thoroughly with
wiping rags (WP 0075, Item 6).
2. Clean Tank Envelope exterior with general purpose detergent (WP 0075, Item 2) and water.
3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace component if
unserviceable.
END OF TASK
INSTALLATION
NOTE
Prior to installation of Tank Assembly components, unroll drain end first.
1. Unroll Tank Envelope and unfold sides using tank handles to position tank.
2. Install Filler/Discharge Assemblies (WP 00445.
3. Install Tank Drain Hose Assembly, Bowl x Cam (WP 0042).
4. Install Tank Drain Hose Assembly, Cam x Cam (WP 0043).
5. Install Vent Port Assembly (WP 0044).
END OF TASK
END OF WORK PACKAGE
0047-2
TM 10-5430-266-13&P
0048
FIELD MAINTENANCE
BERM LINER DRAIN FITTING ASSEMBLY
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gasket-Buna-N (WP 0076, Item 8)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
Equipment Condition
Tank Envelope drained (WP 0005)
DISASSEMBLY
1. Remove eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) from Blind Flange Cover
(Figure 1, Item 3) and Berm Liner drain (Figure 1, Item 5).
2. Remove Blind Flange Cover (Figure 1, Item 3) from Berm Liner drain (Figure 1, Item 5). Discard if
damaged or store for reuse.
3. Remove and discard Gasket (Figure 1, Item 4).
5
4
3
2
1
Figure 1. Berm Liner Drain Fitting Assembly.
0048-1
0048
TM 10-5430-266-13&P
SERVICE
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Berm Liner fabric. Damage to fabric will occur.
3. Clean mating surface of Berm Liner drain (Figure 1, Item 5) with dry cleaning solvent (WP 0075,
Item 3) and dry thoroughly with wiping rags (WP 0075, Item 6).
4. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace component if
unserviceable.
5. Dispose of wiping rags (WP 0075, Item 6) per local procedures.
END OF TASK
ASSEMBLY
1. Position new Gasket (Figure 1, Item 4) and Blind Flange Cover (Figure 1, Item 3) to Berm Liner drain
(Figure 1, Item 5).
2. Install eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) to Blind Flange Cover
(Figure 1, Item 3) and Berm Liner drain (Figure 1, Item 5).
3. Torque Screws (Figure 1, Item 1) to 11ft•lb (15 N•m).
4. Add fuel to Berm Liner and check for leaks.
END OF TASK
END OF WORK PACKAGE
0048-2
TM 10-5430-266-13&P
0049
FIELD MAINTENANCE
BERM LINER DRAIN HOSE ASSEMBLY, BOWL x CAM
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Adapter, socket wrench, 3/8 in. female square
end 1/2 in. male square end (WP 0073, Item 3)
Tool kit, general mechanic’s (WP 0073, Item 1)
Wrench, torque, 0-175 ft•lb (WP 0073, Item 2)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0075, Item 2)
Dry cleaning solvent (WP 0075, Item 3)
Gloves, chemical and oil protective (WP 0075,
Item 4)
Goggles, industrial (WP 0075, Item 5)
Rag, wiping (WP 0075, Item 6)
Equipment Condition
Tank Envelope drained (WP 0005)
DISASSEMBLE
1. Remove eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) from Berm Liner Drain Hose
Assembly, Bowl x Cam (Figure 1, Item 3) and Tank Envelope drain (Figure 1, Item 5).
2. Remove Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) from Tank Envelope drain
(Figure 1, Item 5) discard if damaged or store for reuse.
3. Remove Gasket (Figure 1, Item 4). Discard Gasket.
5
4
3
2
1
Figure 1. Berm Liner Drain Hose Assembly, Bowl x Cam.
0049-1
0049
TM 10-5430-266-13&P
SERVICE
1. Flush Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) with soapy water.
2. Rinse out Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) thoroughly and air dry.
WARNING
Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to
personnel. It produces toxic and flammable fumes. Use only in well ventilated areas.
Avoid repeated and prolonged skin contact. Wear protective rubber gloves and chemical
splash goggles. Do not use solvent near an open flame or near excessive heat. The flash
point of the solvent is 100°F to 130°F (38°C to 54°C). Failure to comply with this warning
may result in serious injury or death to personnel.
CAUTION
Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with
any part of Tank Envelope fabric. Damage to fabric will occur.
3. Clean mating surface of Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) of Tank
Envelope drain (Figure 1, Item 5) with dry cleaning solvent (WP 0075, Item 3) and dry thoroughly with
wiping rags (WP 0075, Item 6).
4. Inspect Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3) for cracks, tears or wear.
END OF TASK
ASSEMBLE
1. Install Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1, Item 3).
2. Position Gaskets (Figure 1, Items 4) and Berm Liner Drain Hose Assembly, Bowl x Cam (Figure 1,
Item 3) to Tank Envelope drain (Figure 1, Item 5).
3. Install eight Screws (Figure 1, Item 1) and Washers (Figure 1, Item 2) to Berm Liner Drain Hose
Assembly, Bowl x Cam (Figure 1, Item 3) and Tank Envelope drain (Figure 1, Item 5).
4. Torque Screws (Figure 1, Item 1) to 11ft•lb (15 N•m).
5. Connect Berm Liner Drain Hose Assembly and Berm Liner Drain Valve to Tank Envelope, add fuel to
Tank Envelope, and check for leaks.
END OF TASK
END OF WORK PACKAGE
0049-2
TM 10-5430-266-13&P
0050
FIELD MAINTENANCE
BERM LINER DRAIN HOSE ASSEMBLY, CAM x CAM
SERVICE AND REPAIR
INITIAL SETUP:
Tools and Special Tools
Tool kit, general mechanic’s (WP 0076, Item 1)
Personnel Required
Quartermaster and Chemical Equipment
Repairer 63J
Materials/Parts
Detergent, general purpose (WP 0078, Item 2)
Gasket (2) (WP 0079, Item 6)
NOTE
Repair of the Berm Liner Drain Hose Assembly, Cam x Cam is limited to replacement of
unserviceable components.
DISASSEMBLY
1. Pull outward on two cam-lever arms (Figure 1, Item 3).
2. Remove Dust Cap (Figure 1, Item 4) from Male Coupling (Figure 1, item 7).
3. Remove Gasket (Figure 1, Item 2) from Dust Cap (Figure 1, Item 4). Discard Gasket.
4. Remove Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) from Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, item 7).
5. Pull outward on two cam-lever arms (Figure 1, Item 8).
6. Remove Dust Plug (Figure 1, Item 12) from Female Coupling (Figure 1, Item 9).
7. Remove Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) from Dust Plug
(Figure 1, Item 12) and Female Coupling (Figure 1, Item 9).
8. Remove Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9). Discard Gasket.
END OF TASK
0050-1
0050
TM 10-5430-266-13&P
SERVICE
1. Flush out the Berm Liner Drain Hose Assembly, Cam x Cam (Figure 1, Item 1) with, soapy water.
2. Rinse out the Berm Liner Drain Hose Assembly, Cam x Cam (Figure 1, Item 1) thoroughly and airdry.
3. Inspect the Berm Liner Drain Hose Assembly, Cam x Cam (Figure 1, Item 1) for cracks, tears, or
wear, and ensure that the hose bands are securely fastened to the couplings.
4. Inspect all mechanical parts for cracks, dents, breaks and wear. Replace any unserviceable
components.
END OF TASK
3
5
4
2
7
1
6
8
12
13
5
11
9
10
Figure 1. Berm Liner Drain Hose Assembly, Cam x Cam.
ASSEMBLY
1. Install Chain (Figure 1, Item 10) and two Key Holders (Figure 1, Item 11) on Dust Plug (Figure 1, Item
12) and Female Coupling (Figure 1, Item 9).
2. Install new Gasket (Figure 1, Item 13) in Female Coupling (Figure 1, Item 9).
3. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) outward, away from
body of Female Coupling (Figure 1, Item 9).
4. Install Dust Plug (Figure 1, Item 12) in Female Coupling (Figure 1, Item 9).
5. Push cam-lever arms (Figure 1, Item 8) on Female Coupling (Figure 1, Item 9) inward, toward body of
Female Coupling (Figure 1, Item 9) until locked.
6. Install Chain (Figure 1, Item 6) and two Key Holders (Figure 1, Item 5) on Dust Cap (Figure 1,
Item 4) and Male Coupling (Figure 1, Item 7).
7. Install new Gasket (Figure 1, Item 2) in Dust Cap (Figure 1, Item 4).
8. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) outward, away from body of
Dust Cap (Figure 1, Item 4).
0050-2
TM 10-5430-266-13&P
0050
ASSEMBLY – CONTINUED
9. Install Dust Cap (Figure 1, Item 3) on Male Coupling (Figure 1, Item 7).
10. Push cam-lever arms (Figure 1, Item 3) on Dust Cap (Figure 1, Item 4) inward, toward body of Dust
Cap (Figure 1, Item 4) until locked.
END OF TASK
END OF WORK PACKAGE
0050-3/4 blank
TM 10-5430-266-13&P
0051
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
PREPARATION FOR STORAGE AND SHIPMENT
PREPARATION FOR STORAGE AND SHIPMENT
WARNING
Sludge that accumulates at bottom of Tank Envelope gives off toxic and explosive
vapors. Inhaling these vapors can cause lead poisoning. When cleaning Tank Envelope,
provide ample ventilation to dissipate harmful fumes.
Always wear protective goggles, a breathing apparatus, and other protective gear when
cleaning Tank Envelope interior. Fuel vapors are toxic and can damage eyes, skin, and
lungs.
Fuel vapors are extremely flammable. Exercise care to prevent sparks when working
near Tank Envelope. Death or severe personal injury can result if safety precautions are
not strictly observed.
CAUTION
Always handle Tank Envelope carefully. Pad components stored with Tank Assembly to
avoid chafing during storage or transportation. Rough handling or careless storage can
damage tank.
NOTE
Prior to storage, Tank Envelope should be disassembled, purged of all residual fuel and
fumes, cleaned, and preserved with all its components for future use.
1. Drain fuel from Tank Envelope (WP 0005).
2. Remove Filler/Discharge Elbows from Filler/Discharge Assemblies (WP 0045).
3. Remove Vent Port Assembly from Flanged Adapter, and install Dust Cap (WP 0044).
4. Remove Filler/Discharge Assembly from Tank Envelope (WP 0045).
5. Flush Tank Envelope with general purpose detergent (WP 0078, Item 2) solution.
a. Fill Tank Envelope with roughly 80 to 100 gallons of general purpose detergent (WP 0078,
Item 2) solution. Follow the instructions on the general purpose detergent to determine the
quantity required to prepare 80 to 100 gallons of solution.
b. Circulate solution around the tank by lifting the side of the tank and folding one side of the tank
over the other. Repeat for each side of the tank and each end.
0051-1
0051
TM 10-5430-266-13&P
PREPARATION FOR STORAGE OR SHIPMENT – CONTINUED
NOTE
Contact unit/local safety office for disposal of cleaning residue.
6. Drain general purpose detergent (WP 0078, Item 2) solution from Tank Envelope.
7. Squeeze excess detergent solution from Tank Envelope by rolling ends of Tank Envelope towards
Tank Drain Fitting.
8. Flush Tank Envelope with clean water.
9. Dry out Tank Envelope by purging it with air pressure. Use a maximum line pressure of 50 lb/sq in.
(3.40 atm).
a. Insert air hose through Flanged Adapter, placing wiping rags around the air hose at fitting to
prevent air from escaping.
b. Apply compressed air into Tank Envelope until it expands to 3 ft (0.914 m) in height.
c.
Remove Dust Cap from Flanged Adapter to allow air to vent from Tank Envelope for 30 minutes.
d. Deactivate compressed air source and remove air hose and wiping rags (WP 0075, Item 6).
10. Install Filler/Discharge Assemblies on Tank Envelope (WP 0045).
11. Install Dust Caps on Flanged Adapters of Filler/Discharge Assemblies.
12. Brush debris from Tank Envelope.
13. Fold Tank Envelope from sides towards middle.
14. Roll Tank Envelope from end opposite Tank Envelope drain fitting.
15. Plug exposed hose assembly openings with suitable, clean materials.
END OF TASK
CRATING INSTRUCTIONS
1. Make sure Tank Envelope has been properly folded (WP 0005).
CAUTION
Use care when packing Tank Envelope. Tank Envelope will be easily damaged by tools,
packing box nails, or other sharp objects.
2. Pack Tank Envelope in a close-fitting box or container. When Tank Envelope is disassembled and
refolded, it is to be replaced in original box or container.
3. Each Tank Envelope is provided with suitable packing around Tank Envelope to prevent Tank
Envelope fabric from being damaged by contact with inside of box or container. When Tank Envelope
is replaced in original box or container, packing material is replaced around tank in same manner as
received.
END OF TASK
END OF WORK PACKAGE
0051-2
TM 10-5430-266-13&P
CHAPTER 7
PARTS INFORMATION
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0052
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
INTRODUCTION
SCOPE
This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and
diagnostic equipment (TMDE); and other special support equipment required for performance of field
maintenance of the Collapsible Fabric Tank, Fuel Storage. It authorizes the requisitioning, issue, and
disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and
recoverability (SMR) codes.
GENERAL
In addition to the Introduction Work Package, this RPSTL is divided into the following work packages:
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts
authorized by this RPSTL for use in the performance of maintenance. These work packages also include
parts which must be removed for replacement of the authorized parts. Parts lists are composed of
functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending
figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component
they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages.
2. Special Tools List Work Packages. Special Tools List Work Packages. Work packages containing
lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as
indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC)
column). Tools that are components of common tool sets and/or Class VII are not listed.
3. Cross-Reference Indexes Work Packages. There are two cross-reference indexes work packages in
this RPSTL: the National Stock Number (NSN) Index work package, and the Part Number (P/N) Index
work package. The National Stock Number Index work package refers you to the figure and item
number. The Part Number Index work package refers you to the figure and item number.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
category authorization criteria, and disposition instruction, as shown in the following breakout. This entry
may be subdivided into 4 subentries, one for each service.
Table 1. SMR Code Explanation.
Maintenance
Code
Source
Code
XX
st
1 two positions:
How to get an item.
rd
3 position:
Who can install,
replace or use the item.
XX
th
4 position:
Who can do complete
repair* on the item.
Recoverability
Code
X
th
5 position:
Who determines
disposition action on
unserviceable items.
* Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the
“Repair” function in a use/user environment in order to restore serviceability to a failed item.
0052-1
0052
TM 10-5430-266-13&P
Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul
of an end item/equipment. Explanation of source codes follows:
Source Code
PA
PB
PC
PD
PE
PF
PG
PH
PR
PZ
Application/Explanation
NOTE
Items coded PC are subject to deterioration.
Stock items; use the applicable NSN to request/requisition items with
these source codes. They are authorized to the level indicated by the
code entered in the third position of the SMR code.
KD
KF
KB
Items with these codes are not to be requested/requisitioned
individually. They are part of a kit which is authorized to the
maintenance level indicated in the third position of the SMR code.
The complete kit must be requisitioned and applied.
MF - Made at Field
MH - Made at below
depot/sustainment level
ML - Made at SRA
MD - Made at Depot
MG -Navy Only
Items with these codes are not to be requested/requisitioned
individually. They must be made from bulk material which is identified
by the part number in the DESCRIPTION AND USABLE ON CODE
(UOC) column and listed in the bulk material group of the repair parts
list in the RPSTL. If the item is authorized to you by the third position
code of the SMR code, but the source code indicates it is made at a
higher level, order the item from the higher level of maintenance.
AF-Assembled by field
AH-Assembled by below
depot sustainment level
AL-Assembled by SRA
AD-Assembled by depot
AG-Navy only
Items with these codes are not to be requested/requisitioned
individually. The parts that make up the assembled item must be
requisitioned or fabricated and assembled at the level of
maintenance indicated by the source code. If the third position code
of the SMR code authorizes you to replace the item, but the source
code indicates the item is assembled at a higher level, order the item
from the higher level of maintenance.
XA
Do not requisition an XA-coded item. Order its next higher assembly.
(Refer to the NOTE below.)
XB
If an XB item is not available from salvage, order it using CAGEC
and part number.
XC
Installation drawings, diagrams, instruction sheets, field service
drawings; identified by manufacturer’s part number.
XD
Item is not stocked. Order an XD-coded item through local purchase
or normal supply channels using the CAGEC and part number given,
if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a source of
supply for items with the above source codes, except for those source coded “XA” or
those aircraft support items restricted by requirements of AR 750-1.
0052-2
TM 10-5430-266-13&P
0052
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as
follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance.
Maintenance
Code
FHLGKZD-
Application/Explanation
Field maintenance can remove, replace, and use the item.
Below Depot Sustainment maintenance can remove, replace, and use the item.
Specialized repair activity can remove, replace, and use the item.
Afloat and ashore intermediate maintenance can remove, replace, and use the
item (Navy only)
Contractor facility can remove, replace, and use the item
Item is not authorized to be removed, replace, or used at any maintenance level
Depot can remove, replace, and use the item.
*NOTE – Army may use C in the third position. However, for joint service publications, Army will use O.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is
to be repaired and identifies the lowest maintenance level with the capability to do complete repair
(perform all authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level of maintenance, if
authorized by the Maintenance Allocation Chart (MAC) and SMR codes.
Maintenance
Code
FHLDGKZB-
Application/Explanation
Field is the lowest level that can do complete repair of the item.
Below Depot Sustainment is the lowest level that can do complete repair of the
item.
Specialized repair activity (enter specialized repair activity or TASMG
designator) is the lowest level that can do complete repair of the item.
Depot is the lowest level that can do complete repair of the item.
Both afloat and ashore intermediate levels are capable of complete repair of
item. (Navy only)
Complete repair is done at contractor facility
Nonreparable. No repair is authorized.
No repair is authorized. No parts or special tools are authorized for maintenance
of "B" coded item. However, the item may be reconditioned by adjusting,
lubricating, etc., at the user level.
0052-3
0052
TM 10-5430-266-13&P
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Code
Z–
F–
H–
D–
L–
A–
G–
K–
Application/Explanation
Non-repairable item. When unserviceable, condemn and dispose of the
item at the level of maintenance shown in 3rd position of SMR code.
Reparable item. When uneconomically reparable, condemn and dispose of
the item at the ASB level.
Reparable item. When uneconomically reparable, condemn and dispose of
the item at the general support level.
Reparable item. When beyond lower level repair capability, return to depot.
Condemnation and disposal of item not authorized below depot level.
Reparable item. Condemnation and disposal not authorized below
Depot level.
Item requires special handling or condemnation procedures because of
specific reasons (such as precious metal content, high dollar value, critical
material, or hazardous material). Refer to appropriate manuals/directives
for specific instructions.
Field level reparable item. Condemn and dispose at either afloat or ashore
intermediate levels. (Navy only)
Reparable item. Condemnation and disposal to be performed at Contractor
facility.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which
is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the
item by means of its engineering drawings, specifications standards, and inspection requirements to
identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a different
part number from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following
information:
1. The Federal item name and, when required, a minimum description to identify the item.
2. Part numbers for bulk materials are referenced in this column in the line item entry for the item to be
manufactured/fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in column (6) for a given
figure in both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure column) indicates the quantity of the item used in the
breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or
an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable
and the quantity may change from application to application.
0052-4
TM 10-5430-266-13&P
0052
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
1. National Stock Number (NSN) Index Work Package. NSN’s in this index are listed in National Item
Identification Number (NIIN) sequence.
STOCK NUMBER Column. This column lists the NSN in NIIN sequence. The NIIN consists of the last
nine digits of the NSN. When using this column to locate an item, ignore the first 4 digits of the NSN.
However, the complete NSN should be used when ordering items by stock number.
For example, if the NSN is 4730-00-938-7997, the NIIN is 00-938-7997.
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. Part numbers in this index are listed by part number in
ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places
the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each
following letter or digit in like order).
PART NUMBER Column. Indicates the part number assigned to the item.
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tool list work packages.
ITEM Column. The item number is that number assigned to the item as it appears in the figure referenced
in the adjacent figure number column.
SPECIAL INFORMATION
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material
functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description
Column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions
for items source coded to be manufactured or fabricated are found in TM 10-5430-266-13&P.
Index Numbers. Items which have the word BULK in the figure column will have an index number shown
in the item number column. This index number is a cross-reference between the National Stock
Number/Part Number Index and the bulk material list in the repair parts list work packages.
Associated Publications. N/A
Illustrations List. The illustrations in this RPSTL contain field authorized items. Illustrations published in
TM 10-5430-266-13&P, that contain unit authorized items also appear in the RPSTL. The tabular list in
the repair parts list work package contains only those parts coded “F” in the third position of the SMR
code, therefore, there may be a break in the item number sequence.
0052-5
0052
TM 10-5430-266-13&P
HOW TO LOCATE REPAIR PARTS
1. When NSNs or Part Number is Not Known.
First. Using the table of contents, determine the assembly group or subassembly group to which the item
belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and
listings are divided into the same groups.
Second. Find the figure covering the assembly group or subassembly group to which the item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages of the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.
2. When NSN is known.
First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The
NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for.
3. When Part Number is known.
First. If you have the part number and not the NSN, look in the PART NUMBER column of the part
number index work package. Identify the figure and item umber.
Second. Look up the item on the figure in the applicable repair parts list work packages.
END OF TASK
END OF WORK PACKAGE
0052-6
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE 10,000 GALLON
TANK ASSEMBLY
0053-1
0053
0053
TM 10-5430-266-13&P
1
Figure 1. Tank Assembly.
0053-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0053
(7)
QTY
GROUP 00 TANK ASSEMBLY
FIG. 1 TANK ASSEMBLY
1
PAFFF
5430-01-567-8835
1EMJ6
MPC-F-10KAA
TANK, FABRIC, COLLAPSIBLE
END OF WORK PACKAGE
0053-3/4 blank
1
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
FILLER/DISCHARGE HOSE ASSEMBLY
0054-1
0054
0054
TM 10-5430-266-13&P
1
2-7
7
7
5
3
2
6
3
7
4
7
6
Figure 2. Filler/Discharge Hose Assembly.
0054-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0054
(7)
QTY
GROUP 01
FIG. 2 FILLER/DISCHARGE HOSE
ASSEMBLY
1
XDFFF
1EMJ6
MPC-FFDH-4C
HOSE ASSEMBLY, 4 IN. X 12 FT,
(10.16 CM x 304.8 CM ) TAN
1
2
PAFZZ
63711
HA4-12-F
.HOSE, TAN, 4 IN. X 12 FT (10.16 CM x
365.76 CM)
1
3
PCFZZ
63711
G-CD-4-F
.GASKET
2
4
PAFZZ
4730-00-640-6188
58536
AA59326X19
.PLUG, QUICK DISCONNECT
1
5
PAFZZ
4730-00-640-6156
58536
AA59326IX-9
.CAP, QUICK DISCONNECT
1
6
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
2
7
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
7
END OF FIGURE
0054-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN BALL VALVE ASSEMBLY
0055-1
0055
0055
TM 10-5430-266-13&P
1
2-9
9
4
7
3
2
8
9
5
7
6
9
9
8
Figure 3. Tank Drain Ball Valve Assembly.
0055-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0055
(7)
QTY
GROUP 02
FIG. 3 TANK DRAIN BALL VALVE
ASSEMBLY
1
XDFFF
1EMJ6
MPC-FDV-2-B
BALL VALVE ASSEMBLY, 2 IN. (5.08 CM)
2
XDFZZ
63711
AHR-BRBV-2F
.BALL VALVE, 2 IN. (5.08 CM)
3
PAFZZ
4730-00-938-7997
58536
AA59326/3A6-A
.COUPLING HALF, QUICK DISCONNECT
4
PAFZZ
4730-00-649-9100
58536
AA59326IX16
.CAP, QUICK DISCONNECT
5
PAFZZ
4730-00-088-9285
58536
AA59326/7-6A-1
.COUPLING HALF, QUICK DISCONNECT
6
PAFZZ
4730-00-915-5127
58536
AA59326X16
.PLUG, QUICK DISCONNECT
1
7
PCFZZ
63711
G-CD-2-F
.GASKET
2
8
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
2
9
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
7
END OF FIGURE
0055-3/4 blank
1
1
1
1
2
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN HOSE ASSEMBLY, BOWL X CAM
0056-1
0056
0056
TM 10-5430-266-13&P
1
2-6
2
4
3
6
5
Figure 4. Tank Drain Hose Assembly, Bowl x Cam.
0056-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0056
(7)
QTY
GROUP 03
FIG. 4 TANK DRAIN HOSE
ASSEMBLY, BOWL X CAM
1
XDFFF
1EMJ6
MPC-FDH-2-D
HOSE ASSEMBLY, 2 IN. X 10 FT (5.08
CM x 3.05 M) WITH MALE AND MALE
QD
1
2
XDFZZ
63711
PRF370-2X10F
.HOSE ASSEMBLY X 10 FT (3.05 M)
LONG WITH 2 IN. (5.08 CM) ALUMIN
BOWL FITTING
1
3
PAFZZ
58536
AA59326IX16
.CAP, QUICK DISCONNECT
1
4
PCFZZ
63711
G-CD-2-F
.GASKET
1
5
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
4
6
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
1
4730-00-649-9100
END OF WORK PACKAGE
0056-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN HOSE ASSEMBLY, CAM X CAM
0057-1
0057
0057
TM 10-5430-266-13&P
1
2-7
6
5
6
3
4
3
2
Figure 5. Tank Drain Hose Assembly, Cam x Cam.
0057-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0057
(7)
QTY
GROUP 03
FIG. 5 TANK DRAIN HOSE
ASSEMBLY, CAM X CAM
1
XDFFF
1EMJ6
MPC-FDH-2-C
HOSE ASSEMBLY – FUEL 2 IN. X 10
FT (5.08 x 3.05 M)
1
2
PAFZZ
58536
AA59326X16
.PLUG, QUICK DISCONNECT
1
3
PCFZZ
63711
G-CD-2-F
.GASKET
2
4
XDFZZ
63711
HA2-10-F
.FUEL HOSE 10 FT (3.05 M) WITH 2
IN. (5.08 CM) ALUMIN FEMALE
CAMLOCK FITTING
1
5
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
4
6
PAFZZ
4730-00-649-9100
58536
AA59326IX16
.CAP, QUICK DISCONNECT
1
7
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
1
4730-00-915-5127
END OF WORK PACKAGE
0057-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
VENT PORT ASSEMBLY
0058-1
0058
0058
TM 10-5430-266-13&P
1
2
9
2 - 17
3-8
10 - 17
3
4
5
17
16
14
17
6
8
7
15
10
11
11
17
13
Figure 6. Vent Port Assembly.
0058-2
12
10
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0058
(7)
QTY
GROUP 04
FIG. 6 VENT PORT ASSEMBLY
1
XDFFF
1EMJ6
MPC-FV-2-C
VENT PORT ASSEMBLY
1
2
PAFFF
1EMJ6
MPC-FV-2-E
.VENT STACK ASSEMBLY
1
3
XDFZZ
63711
MV-2
..PASSIVE VENT CAP
1
4
XDFZZ
63711
FA-2
..FLAME ARRESTOR
1
5
XDFZZ
63711
P-2-10
..PIPE, ALUMINUM, 2 IN. x 10 (5.08 x CM x
25.4 CM)
1
6
PAFZZ
58536
AA59326/5-6A-1
..COUPLING HALF, QUICK DISCONNECT
1
7
PCFZZ
63711
G-CD-2-F
..GASKET
1
8
PAFZZ
39428
86805T38
..HOLDER, KEY
2
9
XDFFF
1EMJ6
MPC-FV-2-D
.VENT BOTTOM ASSEMBLY
1
10
PAFZZ
5305-00-068-0509
80204
B1821BH025
C125N
..SCREW, CAP, HEXAGON HEAD
8
11
PAFZZ
5310-01-232-7702
39428
98026A029
..WASHER, FLAT
8
12
PAFZZ
4730-01-416-1533
96906
MS27023-21
..COUPLING HALF, QUICK DISCONNECT
1
13
PCFZZ
5331-01-324-5262
81343
AS29513-250
..O-RING
1
14
PAFZZ
4730-00-649-9100
58536
AA59326IX16
..CAP, QUICK DISCONNECT
1
15
PCFZZ
63711
G-CD-2-F
..GASKET
1
16
MOFZZ
4010-01-526-4895
39428
3610T32
..CHAIN, WELDLESS
1
17
PAFZZ
5340-01-515-0537
39428
86805T38
..HOLDER, KEY
4
4730-00-649-9103
5340-01-515-0537
END OF FIGURE
0058-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
FILLER/DISCHARGE ASSEMBLY
0059-1
0059
0059
TM 10-5430-266-13&P
1
5
9
2-4
6-8
10 - 25
6
2
8
4
3
7
14
23
19
15
20
10
21
11
16
12
22
13
24
25
18
17
Figure 7. Filler/Discharge Assembly.
0059-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0059
(7)
QTY
GROUP 05
FIG. 7 FILLER/DISCHARGE ASSEMBLY
1
XDFFF
1EMJ6
MPC-FE-4-MF
4 IN. (10.16 CM) X 90 DEG M/F FILLER
ELBOW ASSY
1
2
XDFZZ
63711
EFM-90-4
.ELBOW, QUICK DISCONNECT, FEMALE
x MALE, 4-IN. (10.16 CM)
1
63711
G-CD-4-F
.GASKET
1
39428
86805T38
.HOLDER, KEY
2
3
PCFZZ
4
PAFZZ
5
XDFFF
1EMJ6
MPC-FE-4-FF
4 IN. (10.16 CM) X 90 DEG F/F FILLER
ELBOW ASSY
1
6
XDFZZ
63711
EFF-90-4
.ELBOW, QUICK DISCONNECT, FEMALE
x FEMALE, 4-IN. (10.16 CM)
1
7
PCFZZ
63711
G-CD-4-F
.GASKET
1
8
PAFZZ
39428
86805T38
.HOLDER, KEY
4
9
XDFFF
1EMJ6
MPC-M-F1218-C
FILLER/DISCHARGE ASSEMBLY
1
10
PAFZZ
58536
AA59326IX-9
.CAP, QUICK DISCONNECT
1
11
PCFZZ
63711
G-CD-4-F
.GASKET
1
12
PAFZZ
5305-00-068-0509
80204
B1821BH025
C125N
.SCREW, CAP, HEXAGON HEAD
20
13
PAFZZ
5310-01-232-7702
39428
98026A029
.WASHER, FLAT
20
14
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
1
15
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
4
16
XDFZZ
63711
CP-7
.PLATE, CLOSURE, COMPRESSION
1
17
PAFZZ
5310-01-519-2538
39428
93839A031
.NUT, PLAIN, HEXAGON
8
18
PAFZZ
5310-00-637-9541
05047
ASMEB18.21.1
.WASHER, LOCK
8
19
PAFZZ
5305-00-725-2317
80204
B1821BH038
C150N
.SCREW, CAP, HEXAGON HEAD
8
20
PAFZZ
4730-00-840-5347
58536
AA59326/4A4-A-1
.COUPLING HALF, QUICK DISCONNECT
1
21
PCFZZ
63711
G11-4-F
.GASKET
1
22
PCFZZ
5331-00-364-9862
81343
AS3578-383
.O-RING
1
23
PAFZZ
5310-01-534-7806
39428
24
XDFZZ
25
PCFZZ
5340-01-515-0537
5340-01-515-0537
4730-00-640-6156
5330-00-874-3744
.WASHER, FLAT
90108A417
8
63711
SS-4-0-383
.SUCTION STUB, 4 IN. (10.16 CM)
1
83259
7500-3-8
.GASKET
8
END OF FIGURE
0059-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK DRAIN FITTING ASSEMBLY
0060-1
0060
0060
TM 10-5430-266-13&P
1
2-5
3
2
5
4
Figure 8. Tank Drain Fitting Assembly.
0060-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0060
(7)
QTY
GROUP 06
FIG. 8 TANK DRAIN FITTING
ASSEMBLY
1
XDFFF
1EMJ6
MPC-FD-2-C
DRAIN ASSEMBLY, 2 IN. (5.08 CM)
1
2
XBFZZ
63711
BF-W8H-F
.BLIND FLANGE COVER, ALUMINUM
1
3
PCFZZ
4
PAFZZ
5305-00-068-0509
80204
B1821BH025
C125N
.SCREW, CAP, HEXAGON HEAD
8
5
PAFZZ
5310-01-232-7702
39428
98026A029
.WASHER, FLAT
8
63711
.GASKET-BUNA-N, 1/8 IN. (0.3175 CM)
OG-DF-8F
END OF FIGURE
0060-3/4 blank
1
TM 10-5430-266-13&P
FIELD MAINTENANCE
TANK ENVELOPE
0061-1
0061
0061
TM 10-5430-266-13&P
1
Figure 9. Tank Envelope.
0061-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0061
(7)
QTY
GROUP 07
FIG. 9 TANK ENVELOPE
1
XBFZZ
1EMJ6
MPC-F-10KTA
TANK, FABRIC, COLLAPS 10K
GALLON, PETROLEUM
END OF FIGURE
0061-3/4 blank
1
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER ASSEMBLY
0062-1
0062
0062
TM 10-5430-266-13&P
1
Figure 10. Berm Liner Assembly.
0062-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0062
(7)
QTY
GROUP 08
FIG. 10 BERM LINER ASSEMBLY
1
PAFFF
1EMJ6
MPC-10KBL-5353-B
BERM LINER ASSEMBLY
END OF FIGURE
0062-3/4 blank
1
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN FITTING ASSEMBLY
0063-1
0063
0063
TM 10-5430-266-13&P
1
2-5
3
2
5
4
Figure 11. Berm Liner Drain Fitting Assembly.
0063-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0063
(7)
QTY
GROUP 08
FIG. 11 BERM LINER DRAIN FITTING
ASSEMBLY
1
XDFFF
1EMJ6
MPC-FD-2-D
TANK DRAIN FITTING ASSEMBLY
1
2
XBFZZ
63711
BF-W8H-F
.BLIND FLANGE COVER, ALUMINUM
1
3
PAFZZ
63711
OG-DF-8F
.GASKET-BUNA-N, 1/8 IN. (0.3175 CM)
1
4
PAFZZ
5305-00-068-0509
80204
B1821BH025
C125N
.SCREW, CAP, HEXAGON HEAD
8
5
PAFZZ
5310-01-232-7702
39428
98026A029
.WASHER, FLAT
8
END OF FIGURE
0063-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN BALL VALVE ASSEMBLY
0064-1
0064
0064
TM 10-5430-266-13&P
1
2-9
9
4
7
3
2
8
9
5
7
6
9
9
8
Figure 12. Berm Liner Drain Ball Valve Assembly.
0064-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0064
(7)
QTY
GROUP 08
FIG. 12 BERM LINER DRAIN BALL
VALVE ASSEMBLY
1
XDFFF
1EMJ6
MPC-FDV-2-B
BALL VALVE ASSEMBLY, 2 IN. (5.08 CM)
2
XDFZZ
63711
AHR-BRBV-2F
.BALL VALVE, 2 IN. (5.08 CM)
3
PAFZZ
4730-00-938-7997
58536
AA59326/3A6-A
.COUPLING HALF, QUICK DISCONNECT
4
PAFZZ
4730-00-649-9100
58536
AA59326IX16
.CAP, QUICK DISCONNECT
5
PAFZZ
4730-00-088-9285
58536
AA59326/7-6A-1
.COUPLING HALF, QUICK DISCONNECT
6
PAFZZ
4730-00-915-5127
58536
AA59326X16
.PLUG, QUICK DISCONNECT
1
7
PCFZZ
63711
G-CD-2-F
.GASKET
2
8
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
2
9
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
7
END OF FIGURE
0064-3/4 blank
1
1
1
1
2
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN HOSE ASSEMBLY, BOWL X CAM
0065-1
0065
0065
TM 10-5430-266-13&P
1
2-6
2
3
4
6
Figure 13. Berm Liner Drain Hose Assembly, Bowl x Cam.
0065-2
5
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0065
(7)
QTY
GROUP 08
FIG. 13 BERM LINER DRAIN HOSE
ASSEMBLY, BOWL X CAM
1
PAFFF
1EMJ6
MPC-FDH-2-E
HOSE ASSEMBLY, DRAIN, 2 IN (5.08) X
20 FT (6.1 M), TAN
1
2
XBFZZ
63711
PRF3702X20-F
.HOSE ASSEMBLY, 2 IN X 20 FT, TAN
1
3
PAFZZ
58536
AA59326IX16
.CAP, QUICK DISCONNECT
1
4
PCFZZ
63711
G-CD-2-F
.GASKET
1
5
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
4
6
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
1
4730-00-649-9100
END OF FIGURE
0065-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER DRAIN HOSE ASSEMBLY, CAM X CAM
0066-1
0066
0066
TM 10-5430-266-13&P
1
2-7
5
3
4
2
4
6
5
7
5
6
Figure 14. Berm Liner Drain Hose Assembly, Cam x Cam.
0066-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0066
(7)
QTY
GROUP 08
FIG. 14 BERM LINER DRAIN HOSE
ASSEMBLY, CAM X CAM
1
PAFFF
1EMJ6
MPC-FDH-2-F
HOSE ASSEMBLY, DRAIN, 2 IN (5.08) X
20 FT (6.1 M), TAN
1
2
XDFZZ
63711
HA2-20-F
.HOSE ASSEMBLY, 2 IN (5.08) X 20 FT,
TAN
1
3
PAFZZ
58536
AA59326IX16
.CAP, QUICK DISCONNECT
1
4
PCFZZ
63711
G-CD-2-F
.GASKET
2
5
PAFZZ
5340-01-515-0537
39428
86805T38
.HOLDER, KEY
6
6
MOFZZ
4010-01-526-4895
39428
3610T32
.CHAIN, WELDLESS
2
7
PAFZZ
4730-00-915-5127
58536
AA59326X16
.PLUG, QUICK DISCONNECT
1
4730-00-649-9100
END OF FIGURE
0066-3/4 blank
TM 10-5430-266-13&P
FIELD MAINTENANCE
BERM LINER
0067-1
0067
0067
TM 10-5430-266-13&P
1
Figure 15. Berm Liner.
0067-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0067
(7)
QTY
GROUP 08
FIG. 15 BERM LINER
1
PAFZZ
1EMJ6
MPC-R10KBL-5353-B
BERM LINER
END OF FIGURE
0067-3/4 blank
1
TM 10-5430-266-13&P
FIELD MAINTENANCE
REPAIR KIT, EMERGENCY
0068-1
0068
0068
TM 10-5430-266-13&P
1
2 -10
3
4
2
5
6
10
7
8
9
Figure 16. Repair Kit, Emergency.
0068-2
TM 10-5430-266-13&P
(1)
ITEM
NO
(2)
SMR
CODE
(3)
(4)
NSN
CAGEC
(5)
PART
NUMBER
(6)
DESCRIPTION AND USABLE ON
CODE (UOC)
0068
(7)
QTY
GROUP 09
FIG. 16 REPAIR KIT, EMERGENCY
1
KAFFF
1EMJ6
MPC-RK-FW-3
REPAIR KIT, COLLAPSIBLE
EMERGENCY
1
2
PAFZZ
84583
2263-3-1A
.CONTAINER
1
1
3
PAFZZ
84583
2263-3-4
.PLUG, WOOD, 5/8 IN. (1.5875 CM)
4
PAFZZ
84583
2263-3-3
.PLUG, WOOD, 1 1/2 IN. (3.81 CM)
1
5
PAFZZ
84583
2263-3-2
.PLUG, WOOD, 2 IN. (5.08 CM)
1
6
PAFZZ
39428
3682A11
.KNIFE, UTILITY
1
7
PAFZZ
5342-00-720-8864
97403
13202E2870-1
8
PAFZZ
5342-00-720-8863
97403
13202E2870-2
9
PAFZZ
5342-00-720-8858
97403
13202E2870-3
10
XDFZZ
84583
2263-3-9
.PATCH, MECHANICAL, FLEXIBLE
SURFACE
.PATCH, MECHANICAL, FLEXIBLE
SURFACE
.PATCH, MECHANICAL, FLEXIBLE
SURFACE
.INSTRUCTION SHEET, TYPE II/III
END OF WORK PACKAGE
0068-3/4 blank
1
1
2
1
TM 10-5430-266-13&P
0069
FIELD MAINTENANCE
NATIONAL STOCK NUMBER INDEX
STOCK NUMBER
4010-01-526-4895
FIG.
STOCK NUMBER
ITEM
FIG.
ITEM
11
5
2
6
3
8
5310-01-519-2538
7
17
4
6
5310-01-534-7806
7
23
5
7
5330-00-874-3744
7
25
6
16
5331-00-364-9862
7
22
7
14
5331-01-324-5262
6
13
12
8
5340-01-515-0537
2
7
9
13
6
3
14
6
4
5
3
5
5
5
12
5
6
8
2
5
6
17
7
10
7
4
4730-00-640-6188
2
4
7
8
4730-00-649-9100
3
4
7
15
4
3
12
9
5
6
13
5
6
14
14
5
12
4
5342-00-720-8858
16
9
13
3
5342-00-720-8863
16
8
14
3
5342-00-720-8864
16
7
4730-00-649-9103
6
6
5430-01-567-8835
1
1
4730-00-840-5347
7
20
4730-00-915-5127
3
6
5
2
12
6
14
7
4730-00-088-9285
4730-00-640-6156
4730-00-938-7997
3
3
12
3
4730-01-416-1533
6
12
5305-00-068-0509
6
10
7
12
8
4
11
4
7
19
5310-00-637-9541
7
18
5310-01-232-7702
6
11
7
13
8
5
5305-00-725-2317
0069-1/2 blank
TM 10-5430-266-13&P
0070
FIELD MAINTENANCE
PART NUMBER INDEX
FIG.
ITEM
FIG.
ITEM
13202E2870-1
16
7
AA59326/5-6-A-1
6
6
13202E2870-2
16
8
AA59326/7-6-A-1
3
5
PART NUMBER
13202E2870-3
16
9
2263-3-1A
16
2
2263-3-2
16
2263-3-3
16
2263-3-4
PART NUMBER
12
5
3
4
5
4
3
4
5
6
16
3
6
14
2263-3-9
16
10
12
4
3610T32
2
6
13
3
3
8
6
16
4
6
7
7
14
12
8
13
6
AA59326X19
14
6
AA59326X16
AHR-BRBV-2-F
3682A11
16
6
7
25
86805T38
2
7
3
9
4
AA59326X16
14
3
2
5
7
10
3
6
12
6
14
7
2
4
5
2
3
2
12
2
AS29513-250
6
13
AS3578-383
7
22
5
ASME-B18.21.1
7
18
5
5
B1821BH025C125N
6
8
6
10
7
12
6
17
8
4
7
4
11
4
7
8
B1821BH038C150N
7
19
BF-W8H-F
7
15
12
9
13
5
14
5
90108A417
7
23
93839A031
7
98026A029
6
AA59326/4A-4-A-1
AA59326IX-9
5
7500-3-8
AA59326/3A-6-A
AA59326IX16
8
2
11
2
CP-7
7
16
EFF-90-4
7
6
EFM-90-4
7
2
17
FA-2
6
4
11
G11-4-F
7
21
7
13
G-CD-2-F
3
7
8
5
4
4
11
5
6
7
3
3
12
7
12
3
13
4
7
20
14
4
0070-1
0070
TM 10-5430-266-13&P
FIELD MAINTENANCE
PART NUMBER INDEX
PART NUMBER
G-CD-2-F
G-CD-4-F
FIG.
ITEM
5
3
6
15
2
3
7
3
7
7
7
11
HA2-10-F
5
4
HA2-20-F
14
2
HA4-12-F
2
2
MPC-10K-BL-5353-B
10
1
MPC-F-10K-AA
1
1
MPC-F-10K-TA
9
1
MPC-FD-2-C
8
1
MPC-FD-2-D
11
1
MPC-FDH-2-C
5
1
MPC-FDH-2-D
4
1
MPC-FDH-2-E
13
1
MPC-FDH-2-F
14
1
MPC-FDV-2-B
3
1
12
1
MPC-FE-4-FF
7
5
MPC-FE-4-MF
7
1
MPC-FFDH-4-C
2
1
MPC-FV-2-C
6
1
MPC-FV-2-D
6
9
MPC-FV-2-E
6
2
MPC-M-F-1218-C
7
9
MPC-R10K-BL-5353-B
15
1
MPC-RK-FW-3
16
1
MS27023-21
6
12
MV-2
6
3
OG-DF-8F
8
3
11
3
6
5
P-2-10
PRF370-2X10-F
SS-4-0-383
4
2
13
2
7
24
0070-2
TM 10-5430-266-13&P
CHAPTER 8
SUPPORTING INFORMATION
FOR
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,
10,000 GALLON
TM 10-5430-266-13&P
0071
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
REFERENCES
SCOPE
This work package lists all field manuals, forms, technical manuals and miscellaneous publications
referenced in this manual.
ARMY REGULATIONS
AR 200-1
AR 700-138
Environmental Protection and Enhancement
Army Logistics Readiness and Sustainability
DA PAMPHLETS
DA PAM 750-8
The Army Maintenance Management System (TAMMS) Users Manual
FIELD MANUALS
FM 3-5
FM 3-11.4
FM 3-11.5
FM 4-25.11
FM 9-207
FM 10-67-1
FM 31-70
FM 31-71
FM 90-3
NBC Decontamination
Multiservice Tactics, Techniques, and Procedures for Nuclear, Biological and
Chemical (NBC) Protection
Multiservice Tactics, Techniques, and Procedures for Chemical, Biological,
Radiological and Nuclear Decontamination
First Aid
Operations and Maintenance of Ordnance Materiel in Cold Weather
Concepts and Equipment of Petroleum Operations
Basic Cold Weather Manual
Northern Operations
Desert Operations
FORMS
DA Form 2028
DA Form 2404
DA Form 3643
DA Form 5988-E
SF 361
SF 368
Recommended Changes to Publications and Blank Forms
Equipment Inspection and Maintenance Worksheet
Daily Issues of Petroleum Products
Equipment Maintenance and Inspection Worksheet (Automated)
Transportation Discrepancy Report
Product Quality Deficiency Report
MISCELLANEOUS
ASME Y14.38-1999
CTA 8-100
CTA 50-970
The American Society of Mechanical Engineers Abbreviations and Acronyms
Common Table of Allowances, Army Medical Department Expendable/Durable
Items
Common Table of Allowances, Expendable/Durable Items (Except Medical,
Class V Repair Parts, and Heraldic Items)
SUPPLY CATALOGS
SC 4910-95-A81
SC 5180-95-N26
Standard Automotive Tool Set (SATS)
Tool Kit, General Mechanic’s Automotive
0071-1
0071
TM 10-5430-266-13&P
TECHNICAL MANUALS
TM 750-244-6
Procedures for Destruction of Tank-Automotive Equipment to Prevent Enemy
Use
END OF WORK PACKAGE
0071-2
TM 10-5430-266-13&P
0072
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
MAINTENANCE ALLOCATION CHART (MAC) INTODUCTION
The Army Maintenance System MAC
This introduction provides a general explanation of all maintenance and repair functions authorized at the
two maintenance levels under the Two-Level Maintenance System concept.
This MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component shall be consistent with the capacities and
capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as:
Field - includes two subcolumns, Crew (C) and Maintainer (F).
Sustainment - includes two subcolumns, Below Depot (H) and Depot (D).
The maintenance to be performed at field and sustainment levels is described as follows:
1. Crew maintenance. The responsibility of a using organization to perform maintenance on its
assigned equipment. It normally consists of inspecting, servicing, lubricating, adjusting, and
replacing parts, minor assemblies, and subassemblies. The replace function for this level of
maintenance is indicated by the letter “C” in the third position of the SMR code. A “C” appearing
in the fourth position of the SMR code indicates complete repair is possible at the crew
maintenance level.
2. Maintainer maintenance. Maintenance accomplished on a component, accessory, assembly,
subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace
function for this level of maintenance is indicated by the letter “F” appearing in the third position of
the SMR code. An “F” appearing in the fourth position of the SMR code indicates complete repair
is possible at the field maintenance level. Items are returned to the user after maintenance is
performed at this level.
3. Below depot sustainment. Maintenance accomplished on a component, accessory, assembly,
subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace
function for this level of maintenance is indicated by the letter “H” appearing in the third position of
the SMR code. An “H” appearing in the fourth position of the SMR code indicates complete repair
is possible at the below depot sustainment maintenance level. Items are returned to the supply
system after maintenance is performed at this level.
4. Depot sustainment. Maintenance accomplished on a component, accessory, assembly,
subassembly, plug-in unit, or other portion either on the system or after it is removed. The replace
function for this level of maintenance is indicated by the letter “D” or “K” appearing in the third
position of the SMR code. Depot sustainment maintenance can be performed by either depot
personnel or contractor personnel. A “D” or “K” appearing in the fourth position of the SMR code
indicates complete repair is possible at the depot sustainment maintenance level. Items are
returned to the supply systems after maintenance is performed at this level.
The tools and test equipment requirements table (immediately following the MAC) lists the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced from the MAC.
The remarks table (immediately following the tools and test equipment requirements) contains
supplemental instructions and explanatory notes for a particular maintenance function.
0072-1
0072
TM 10-5430-266-13&P
MAINTENANCE FUNCTIONS
Maintenance functions are limited to and defined as follows:
1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or
electrical characteristics with established standards through examination (e.g., by sight, sound, or
feel). This includes scheduled inspection and gauging and evaluation of cannon tubes.
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical
characteristics of an item and comparing those characteristics with prescribed standards on a
scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses.
3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to
clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel,
lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil
mechanisms. The following are examples of service functions:
a. Unpack. To remove from packing box for service or when required for the performance of
maintenance operations.
b. Repack. To return item to packing box after service and other maintenance operations.
c.
Clean. To rid the item of contamination.
d. Touch up. To spot paint scratched or blistered surfaces.
e. Mark. To restore obliterated identification.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by
setting the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of
test, measuring, and diagnostic equipment used in precision measurement. Consists of
comparisons of two instruments, one of which is a certified standard of known accuracy, to detect
and adjust any discrepancy in the accuracy of the instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a
spare, repair part, or module (component or assembly) in a manner to allow the proper
functioning of an equipment or system.
8. Paint (ammunition only). To prepare and spray color coats of paint so that the ammunition can be
identified and protected. The color indicating primary use is applied, preferably, to the entire
exterior surface as the background color of the item. Other markings are to be repainted as
original so as to retain proper ammunition identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
“Replace” is authorized by the MAC and assigned maintenance level is shown as the third
position code of the Source, Maintenance and Recoverability (SMR) code.
10. Repair. The application of the maintenance services, including fault location/troubleshooting,
removal/installation, disassembly/assembly procedures, and maintenance actions to identify
troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or
failure in a part, subassembly, module (component or assembly), end item, or system.
0072-2
TM 10-5430-266-13&P
0072
MAINTENANCE FUNCTIONS – CONTINUED
NOTE
The following definitions are applicable to the “repair” maintenance function:
Services. Inspect, test, service, adjust, align, calibrate, and/or replace.
Fault location/troubleshooting. The process of investigating and detecting the
cause of equipment malfunctioning; the act of isolating a fault within a system or
Unit Under Test (UUT).
Disassembly/assembly. The step-by-step breakdown (taking apart) of a
spare/functional group coded item to the level of its least component, that is
assigned an SMR code for the level of maintenance under consideration (i.e.,
identified as maintenance significant).
Actions. Welding, grinding, riveting, straightening, facing, machining, and/or
resurfacing.
11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army.
Overhaul does not normally return an item to like new condition.
12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable
equipment to a like new condition in accordance with original manufacturing standards. Rebuild is
the highest degree of material maintenance applied to Army equipment. The rebuild operation
includes the act of returning to zero those age measurements (e.g., hours/miles) considered in
classifying Army equipment/components.
Explanation of Columns in the MAC
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of
which is to identify maintenance significant components, assemblies, subassemblies, and modules with
the Next Higher Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies,
subassemblies, and modules for which maintenance is authorized.
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in
column (2). (For a detailed explanation of these functions refer to “Maintenance Functions” outlined
above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform
each function listed in column (3), by indicating work time required (expressed as manhours in whole
hours or decimals) in the appropriate subcolumn. This work time figure represents the active time
required to perform that maintenance function at the indicated level of maintenance. If the number or
complexity of the tasks within the listed maintenance function varies at different maintenance levels,
appropriate work time figures are to be shown for each level. The work time figure represents the average
time required to restore an item (assembly, subassembly, component, module, end item, or system) to a
serviceable condition under typical field operating conditions. This time includes preparation time
(including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality
assurance time in addition to the time required to perform the specific tasks identified for the maintenance
functions authorized in the MAC.
0072-3
0072
TM 10-5430-266-13&P
MAINTENANCE FUNCTIONS – CONTINUED
The symbol designations for the various maintenance levels are as follows:
Field:
C
Crew maintenance
F
Maintainer maintenance
Sustainment:
L
Specialized Repair Activity (SRA)
H
Below depot maintenance
D
Depot maintenance
NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to
this level of maintenance are identified by work time figure in the “H” column of
column (4), and an associated reference code is used in the REMARKS column
(6). This code is keyed to the remarks and the SRA complete repair application is
explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool
sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special
tools, special TMDE and special support equipment required to perform the designated function. Codes
are keyed to the entries in the tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetical order,
which is keyed to the remarks table entries.
Explanation of Columns in the Tools and Test Equipment Requirements
Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in Column (5) of the MAC.
Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or test
equipment.
Column (3) – Nomenclature. Name or identification of the tool or test equipment.
Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) – Tool Number. The manufacturer’s part number.
Explanation of the Columns in the Remarks
Column (1) – Remarks Code. The code recorded in column (6) of the MAC.
Column (2) – Remarks. This column lists information pertinent to the maintenance function being
performed as indicated in the MAC.
END OF WORK PACKAGE
0072-4
TM 10-5430-266-13&P
0073
OPERATOR AND FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
MAINTENANCE ALLOCATION CHART (MAC)
MAINTENANCE ALLOCATION CHART
Table 1. Maintenance Allocation Chart (MAC).
(1)
(2)
(3)
(4)
(5)
(6)
TOOLS AND
EQUIPMENT
REF CODE
REMARKS
CODE
MAINTENANCE LEVEL
FIELD
SUSTAINMENT
CREW MAINTAINER BELOW DEPOT
DEPOT
GROUP
NUMBER
COMPONENT/
ASSEMBLY
MAINTENANCE
FUNCTION
C
00
TANK ASSEMBLY
01
FILLER/DISCHARGE
HOSE ASSEMBLY
02
03
0301
0302
TANK DRAIN BALL
VALVE ASSEMBLY
TANK DRAIN HOSE
ASSEMBLY
TANK DRAIN HOSE
ASSEMBLY, BOWL X
CAM
Inspect
0.1
0.2
Repair
0.2
Inspect
0.1
Service
0.2
Inspect
0.1
0.1
Service
0.2
Repair
0.2
0.1
0.2
Repair
0.2
0.1
0401
0402
CAP AND FLAME
Inspect
ARRESTOR ASSEMBLY,
Service
PASSIVE VENT
PIPE ASSEMBLY, VENT
1
B
A
1
A
1,2,3
0.1
0.2
0.1
A
1
0.1
A
0.8
0.4
0.8
0.1
0.1
1,2
B
A
0.2
Repair
0.2
0.4
Inspect
0.1
0.1
Service
Repair
A
0.2
Service
Repair
1
0.1
Service
VENT PORT ASSEMBLY Inspect
A
0.2
0.1
TANK DRAIN HOSE
Inspect
ASSEMBLY, CAM X CAM
Service
D
0.1
Repair
Inspect
H
0.1
Service
Repair
04
F
1
A
0.2
0.2
0.2
0073-1
1
B
0073
TM 10-5430-266-13&P
Table 1. Maintenance Allocation Chart (MAC) – Continued.
(1)
(2)
(3)
(4)
(5)
(6)
TOOLS AND
EQUIPMENT
REF CODE
REMARKS
CODE
MAINTENANCE LEVEL
FIELD
SUSTAINMENT
CREW MAINTAINER BELOW DEPOT
DEPOT
GROUP
NUMBER
COMPONENT/
ASSEMBLY
MAINTENANCE
FUNCTION
C
05
06
07
FILLER/DISCHARGE
ASSEMBLY
TANK DRAIN FITTING
ASSEMBLY
TANK ENVELOPE
Inspect
0.1
Service
0801
0802
0803
BERM LINER
ASSEMBLY
BERM LINER DRAIN
FITTING ASSEMBLY
Repair
0.4
0.8
Inspect
0.1
1.0
Service
0.4
Inspect
0.5
BERM LINER DRAIN
HOSE ASSEMBLY,
BOWL X CAM
0.5
Inspect
0.5
0804
0.5
Repair
3.0
0.1
A
1,2
0.5
Repair
3.0
0.1
C
1,2,3
1.0
Service
A
1,2
0.1
A
0.2
Repair
0.1
0.2
Inspect
0.1
0.1
Service
Repair
B
A
1.0
BERM LINER DRAIN
Inspect
HOSE ASSEMBLY, CAM
Service
X CAM
1,2
1
Service
Repair
A
1.0
Repair
BERM LINER DRAIN
Inspect
BALL VALVE ASSEMBLY
Service
D
0.5
Repair
Inspect
H
0.8
Service
08
F
0.1
1
B
A
0.2
0.1
0.1
0.1
0.1
1,2,3
C
A
0.2
0.1
0805
BERM LINER
Replace
09
REPAIR KIT,
EMERGENCY
Inspect
0.1
Replace
0.5
0.1
0.5
0073-2
1
C
TM 10-5430-266-13&P
0073
MAINTENANCE ALLOCATION CHART – CONTINUED
Table 2. Tools and Test Equipment Requirements for Tank Assembly.
TOOL OR TEST MAINTENANCE
EQUIPMENT
LEVEL
NOMENCLATURE
NATIONAL
STOCK
NUMBER
TOOL
NUMBER
1
F
Tool kit, general mechanic’s
5180-00-177-7033 SC 5180-95-N26
2
F
Wrench, torque 0-175 ft•lb
5120-01-396-5751
1753LDF
3
F
Adapter, socket wrench, 3/8
in. female square end ½ in.
male square end
5120-00-240-8703
B107.10M
Table 3. Remarks for Tank Assembly.
REMARK
CODE
REMARKS
A
Operator inspection occurs with assembly intact. Field level inspection occurs after the
assembly has been disassembled and cleaned.
B
Operator repair is limited to replacement of gaskets on quick-disconnect couplings.
C
Operator repair is limited to use of the clamps and plugs included with the emergency
repair items.
END OF WORK PACKAGE
0073-3/4 blank
TM 10-5430-266-13&P
0074
FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEM (BII) LISTS
INTRODUCTION
SCOPE
This work package lists the CEOI and BII for the Tank Assembly to aid in inventorying items for safe and
efficient operation of the equipment.
GENERAL
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for informational purposes only, and is not authority to
requisition replacements. These items are part of the collapsible fabric fuel tank. As part of the end item,
these items must be with the end item whenever it is issued or transferred between property accounts.
Items of COEI are removed and separately packaged for transportation or shipment only when
necessary. Illustrations are furnished to help you find and identify the items.
Basic Issue Items (BII). These essential items are required to place a Tank Assembly in operation, to
operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the
collapsible fabric fuel tank during operation and when it is transferred between property accounts. Listing
these items is your authority to request/requisition them for replacement based on authorization of the
end item by TOE/MTOE. Illustrations are furnished to help find and identify the items.
EXPLANATION OF COLUMNS IN THE COEI AND BII LIST
Column (1) Illus Number. Gives you the number of the item illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for
requisitioning purposes.
Column (3) Description, Part Number/(CAGEC). Identifies the Federal item name (in all capital letters)
followed by a minimum description when needed. The stowage location of COEI and BII is also included
in this column. The last line below the description is the part number and the Commercial and
Government Entity Code (CAGEC) (in parentheses).
Column (4) Usable On Code. When applicable, gives you a code if the item you need is not the same for
different models of equipment.
Column (5) U/I. Unit of Issue (U/I) indicates the physical measurement or count of the item as issued per
the National Stock Number shown in column (2).
Column (6) Qty Rqr. Indicates the quantity required.
0074-1
0074
TM 10-5430-266-13&P
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
1
2
Table 1. Components of End Item (COEI).
(2)
(1)
NATIONAL
ILLUS
NUMBER STOCK NUMBER
(NSN)
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
1
Ball Valve Assembly, Tank and Berm
Liner, 2 in. (5.08 cm)
(1EMJ6) MPC-FDV-2-B
EA
4
2
Berm Liner, 10K Tank,
(1EMJ6) MPC-10K-BL-5353-B
EA
1
0074-2
TM 10-5340-266-13&P
0074
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
3
4
5
6
7
Table 1. Components of End Item (COEI) – Continued.
(2)
(1)
NATIONAL
ILLUS
NUMBER STOCK NUMBER
(NSN)
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
3
Elbow, Quick Disconnect,
Female/Female, 4 in. (10.16 cm)
(63711) EFF-90-4
EA
1
4
Elbow, Quick Disconnect,
Female/Male, 4 in. (10.16 cm)
(63711) EFM-90-4
EA
1
5
Filler/Discharge Assembly,
(1EMJ6) MPC-M-F-1218-B
EA
2
6
Fitting Assembly,
Berm Liner Drain
(1EMJ6) MPC-BLD-2-A
EA
2
7
Fitting Assembly,
Tank Drain
(1EMJ6) MPC-FD-2-B
EA
2
0074-3
0074
TM 10-5430-266-13&P
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
8
10
9
11
12
Table 1. Components of End Item (COEI) – Continued.
(2)
(1)
NATIONAL
ILLUS
NUMBER STOCK NUMBER
(NSN)
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
8
Hose Assembly, Berm Liner Drain
2-in. (5.08 cm) X 20-ft (3.05 m)
(1EMJ6) MPC-BDH-2-E
EA
1
9
Hose Assembly, Berm Liner Drain
2-in. (5.08 cm) X 20-ft (3.05 m)
(1EMJ6) MPC-BDH-2-F
EA
1
10
Hose Assembly,
Filler/Discharge
(1EMJ6) MPC-FFDH-4-C
EA
2
11
Hose Assembly, Tank Drain
2-in. (5.08 cm) X 10-ft (3.05 m)
(1EMJ6) MPC-FDH-2-C
EA
1
12
Hose Assembly, Tank Drain
2-in. (5.08 cm) X 10-ft (3.05 m)
(63711) PRF370-2x10-F
EA
1
0074-4
TM 10-5340-266-13&P
0074
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
14
13
15
16
Table 1. Components of End Item (COEI) – Continued.
(2)
(1)
NATIONAL
ILLUS
NUMBER STOCK NUMBER
(NSN)
13
14
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
Lifting Sling,
2-in. (5.08 cm) x 15-ft (4.57 m)
(1EMJ6) LMI-P-708-1
5430-01-473-2321 Tank, Fabric, Collapsible,
10K Gal (MPC-F-10K-AA)
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
EA
2
EA
1
15
Emergency, Repair Items, Type II Repair
Kit
(1EMJ6) MPC-RK-FW-2
EA
1
16
Vent Port Assembly
(1EMJ6) MPC-FV-2-B
EA
1
0074-5
0074
TM 10-5430-266-13&P
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
2
1
3
5
4
Table 2. On Board Spares.
(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK NUMBER (NSN)
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
1
Gasket
(63711) G-CD-2-F
1
2
Gasket
(63711) G-CD-4-F
1
3
Gasket
(05476) G11-4-F
2
4
5331-00-324-5262
O-Ring
(81343) AS29513-250
3
5
5330-00-364-9862
O-Ring
(81343) AS3578-383
2
0074-6
TM 10-5340-266-13&P
0074
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS – CONTINUED
1
Table 3. Basic Issue Items (BII).
(2)
(1)
NATIONAL
ILLUS
NUMBER STOCK NUMBER
(NSN)
1
(3)
DESCRIPTION,
PART NUMBER/(CAGEC)
Technical Manual, Operator and Field
Maintenance Including Repair Parts and
Special Tools List
TM 10-5430-266-13&P
END OF WORK PACKAGE
0074-7/8 blank
(4)
USABLE
ON CODE
(5)
U/I
(6)
QTY
RQR
EA
1
TM 10-5430-266-13&P
0075
FIELD AND SUSTAINMENT MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
EXPENDABLE AND DURABLE ITEMS LIST (EDIL)
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the
Tank Assembly. This list is for information only and is not authority to requisition the listed items. These
items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair
Parts, and Heraldic Items), CTA 50-909, Field and Garrison Furnishings and Equipment or CTA 8-100,
Army Medical Department Expendable/Durable Items.
Explanation of Columns in the Expendable/Durable Items List
Column (1) Item No. This number is assigned to the entry in the list and is referenced in the narrative
instructions to identify the item (e.g., Use silicone compound (WP 0071, item 10)).
Column (2) Level. This column identifies the lowest level of maintenance that requires the listed item
(C = Crew, F = Maintainer).
Column (3) National Stock Number (NSN). This is the NSN assigned to the item which you can use to
requisition it.
Column (4) Item Name, Description, Part Number/(CAGEC). This column provides the other information
you need to identify the item. The last line below the description is the part number and the Commercial
and Government Entity Code (CAGEC) (in parentheses).
Column (5) U/I. Unit of Issue (U/I) code shows the physical measurement or count of an item, such as
gallon, dozen, gross, etc.
Table 1. Expendable and Durable Items List (EDIL).
(4)
ITEM NAME, DESCRIPTION,
PART NUMBER/ (CAGEC)
(5)
U/I
(1)
ITEM
NO.
(2)
LEVEL
(3)
NATIONAL STOCK
NUMBER (NSN)
1
C
6850-01-474-2302
Cleaning Compound, Solvent
(MIL-PRF-680 (81349)
GL
2
F
7930-00-531-9716
Detergent, General Purpose
MIL-D-16791 (81349)
CN
3
C
6850-00-281-1985
Dry Cleaning Solvent
A-A-59601 (58536)
BX
4
C
8415-01-147-6263
Gloves, Chemical and Oil Protective
MIL-G-87066 (81349)
PR
5
C
4240-00-203-3804
Goggles, Industrial
3494187 (45152)
PR
0075-1
0075
TM 10-5430-266-13&P
Explanation of Columns in the Expendable/Durable Items List – CONTINUED
Table 1. Expendable and Durable Items List (EDIL) – Continued.
(4)
ITEM NAME, DESCRIPTION,
PART NUMBER/ (CAGEC)
(5)
U/I
(1)
ITEM
NO.
(2)
LEVEL
(3)
NATIONAL STOCK
NUMBER (NSN)
6
C
7920-00-205-1711
Rag, Wiping
(80244)
BE
7
C
8030-00-543-4384
Sealing Compound
AMS-S-7916 (81343)
PT
8
C
6850-00-880-7616
Silicone Compound
SAE-A58660 (81343)
OZ
9
F
8030-00-889-3534
Tape, Anti-Seizing
AA58092-2-1 (58536)
RO
10
C
7510-00-266-6709
Tape, Pressure Sensitive, Adhesive
ASTM D-6123 (81346)
RO
END OF WORK PACKAGE
0075-2
TM 10-5430-266-13&P
0076
OPERATOR AND FIELD MAINTENANCE
TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE, 10,000 GALLON
MANDATORY REPLACEMENT PARTS LIST
INTRODUCTION
This work package includes a list of all mandatory replacement parts referenced in the task initial setups
and procedures. These are items that must be replaced during maintenance whether they have failed or
not. This includes items based on usage intervals such as miles, time, rounds fired, etc.
Table 1. Mandatory Replacement Parts List (MRPL).
ITEM
NO.
PART NUMBER/
(CAGEC)
NATIONAL STOCK NUMBER
(NSN)
NOMENCLATURE
QTY
1
7500-3-8
(83259)
5330-00-874-3744
Gasket
8
2
AS29513-250
(81343)
5331-01-324-5262
O-Ring
1
3
AS3578-383
(81343)
5331-00-364-9862
O-Ring
1
4
ASME.B18.21.1
(05047)
5310-00-637-9541
Washer, Lock
8
5
G11-4-F
(63711)
Gasket
1
6
G-CD-2-F
(63711)
Gasket
10
7
G-CD-4-F
(63711)
Gasket
7
8
OG-DF-8F
(90906)
Gasket-Buna-N
2
END OF WORK PACKAGE
0076-1/2 blank
RECOMMENDED CHANGES TO PUBLICATIONS
AND BLANK FORMS
For use of this form, see AR 25-30; the proponent agency is ODISC4.
Use Part II (reverse) for Repair Parts and
Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
TO: (Forward to proponent of publication or form) (Include ZIP Code)
FROM: (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
Your mailing address
DATE
Date you filled out
this form.
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
Title Oper & Field Maint
PUBLICATION/FORM NUMBER
DATE
TM 10-5430-266-13&P
ITEM
NO.
PAGE
NO.
PARAGRAPH
LINE
NO. *
TYPED NAME, GRADE OR TITLE
Your Name
DA FORM 2028, FEB 74
15 April 2009
FIGURE TABLE
NO.
NO.
Manual w/RPSTL
for Tank, Fabric, Collapsible, Fuel Storage
10K GAL, Model MPC-F-10K-AA
RECOMMENDED CHANGES AND REASON
(Provide exact wording of recommended changes, if possible).
*Reference to line numbers within the paragraph or subparagraph.
TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION
Signature
Your Signature
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
USAPPC V3.00
TO: (Forward direct to addressee listed in publication)
U. S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMPP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
PUBLICATION NUMBER
COLM
NO.
LINE
NO.
DATE
Date you filled out this
form
Your address
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
TITLE Oper & Field Maint Manual w/RPSTL
DATE
TM 10-5430-266-13&P
PAGE
NO.
FROM: (Activity and location) (Include ZIP Code)
15 April 2009
NATIONAL STOCK REFERENCE FIGURE ITEM
NO.
NO.
NO.
NUMBER
Tank, Fabric, 10K Gal Model MPC-F-10K-AA
TOTAL NO.
OF MAJOR
ITEMS
SUPPORTED
RECOMMENDED ACTION
SAMPLE
PART III – REMARKS
(Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE
Your Name
TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION
SIGNATURE
Your Signature
USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS
AND BLANK FORMS
Use Part II (reverse) for Repair Parts and
Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form)(Include ZIP Code)
DATE
FROM: (Activity and location) (Include ZIP Code)
U.S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMPP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER
DATE
TM 10-5430-266-13&P
ITEM
NO.
PAGE
NO.
PARAGRAPH
15 April 2009
LINE
NO. *
FIGURE TABLE
NO.
NO.
TITLE Oper & Field Maint Manual w/RPSTL for Tank,
Fabric, Collapsible, 10K GAL, Model MPC-F-10K-AA
RECOMMENDED CHANGES AND REASON
(Provide exact wording of recommended changes, if possible).
*Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
TELEPHONE EXCHANGE/AUTOVON, PLUS
EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
USAPPC V3.00
TO: (Forward direct to addressee listed in publication)
DATE
FROM: (Activity and location) (Include ZIP Code)
U. S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMPP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
PUBLICATION NUMBER
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
TITLE Oper & Field Maint Manual w/RPSTL for Tank
DATE
15 April 2009
TM 10-5430-266-13&P
PAGE
NO.
COLM
NO.
LINE
NO.
NATIONAL STOCK REFERENCE FIGURE
NO.
NO.
NUMBER
PART III – REMARKS
TYPED NAME, GRADE OR TITLE
ITEM
NO.
TOTAL NO.
OF MAJOR
ITEMS
SUPPORTED
Fabric, 10K GAL, Model MPC-F-10KK-AA
RECOMMENDED ACTION
(Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION
SIGNATURE
USAPPC V3.00
RECOMMENDED CHANGES TO PUBLICATIONS
AND BLANK FORMS
For use of this form, see AR 25-30; the proponent agency is ODISC4.
Use Part II (reverse) for Repair Parts and
Special Tool Lists (RPSTL) and Supply
Catalogs/Supply Manuals (SC/SM).
DATE
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
U. S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMPP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
PUBLICATION/FORM NUMBER
DATE
TM 10-5430-266-13&P
ITEM
NO.
PAGE
NO.
PARAGRAPH
15 April 2009
LINE
NO. *
FIGURE
NO.
TABLE
NO.
TITLE Oper & Field Maint Manual w/RPSTL for
Tank, Fabric, 10K GAL, Model MPC-F-10KK-AA
RECOMMENDED CHANGES AND REASON
(Provide exact wording of recommended changes, if possible).
*Reference to line numbers within the paragraph or subparagraph.
TYPED NAME, GRADE OR TITLE
DA FORM 2028, FEB 74
TELEPHONE EXCHANGE/AUTOVON, PLUS
EXTENSION
SIGNATURE
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
USAPPC V3.00
TO: (Forward direct to addressee listed in publication)
FROM: (Activity and location) (Include ZIP Code)
DATE
U. S. Army TACOM Life Cycle Management Command
ATTN: AMSTA-LC-LMPP/TECH PUBS
1 Rock Island Arsenal, Rock Island, IL 61299-7630
PUBLICATION NUMBER
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
TITLE Oper & Field Maint Manual w/RPSTL for
DATE
TM 10-5430-266-13&P
PAGE
NO.
COLM
NO.
LINE
NO.
PART III – REMARKS
TYPED NAME, GRADE OR TITLE
15 April 2009
NATIONAL STOCK REFERENCE FIGURE
NO.
NO.
NUMBER
ITEM
NO.
Tank, Fabric, 10K Gal, Model MPC-F-10K-AA
TOTAL NO.
OF MAJOR
ITEMS
SUPPORTED
RECOMMENDED ACTION
(Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION
SIGNATURE
USAPPC V3.00
By Order of the Secretary of the Army:
GEORGE W. CASEY, JR.
General, United States Army
Chief of Staff
Official:
JOYCE E. MORROW
Administrative Assistant to the
Secretary of the Army
0908402
Distribution:
To be distributed in accordance with the initial distribution number (IDN) 256993,
requirements for TM 10-5430-266-13&P.
PIN: 085360-000
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