Barksdale 7000 Compact Pressure Switch, 8000 Compact Pressure Switch, 9048 Sealed Piston, 9617 Sealed Piston, Diaphragm Seals, D1S, D2S, D1H, D2H Diaphragm Switch, D1T, D2T Terminal Block Diaphragm Switch, CD1H, CD2H Diaphragm Switch Supplemental Guide
Below you will find brief product information for Diaphragm Seals, D1S, D2S, D1H, D2H Diaphragm Switch, D1T, D2T Terminal Block Diaphragm Switch, D1X, D2X Explosion Proof Diaphragm Switch, CD1H, CD2H Diaphragm Switch, DPD1T, DPD2T Diaphragm Differential Switch, CDPD1H, CDPD2H, VCDPD1H, VCDPD2H Calibrated Differential Switch, EPD1S, EPD1H Low Cost Differential Switch, MSPS, MSPH The Little General, E1S, E1H Econ-O-Trol Switch, P1H Dia-Seal Piston, P1X Explosion Proof Dia-Seal Piston, 7000 Compact Pressure Switch, 96201, 96211, 96221 Compact Switch, 8000 Compact Pressure Switch, 9671X, 9681X, 9692X Explosion Proof Compact Switch, 9675, A9675 Sealed Piston Switch, 9617 Sealed Piston, 9048 Sealed Piston, C9612, C9622 Visual Indicating Sealed Piston Switch, B1S, B2S, B1T, B2T Bourdon Tube Switch, B1X, B2X Explosion Proof Bourdon Tube . Diaphragm seals are used to isolate a pressure sensor (switch or transducer) from adverse effects of the process fluid. They provide protection from corrosive, abrasive, viscous, crystallizing media, and high process temperatures. The pressure applied by the process media is hydraulically transmitted from the diaphragm seal to the sensor.
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Mechanical Pressure Switches Mechanical Pressure Switches c Pressure - Electronic Pressure Switches - Mechanical Pressure Switches - Pressure Transducer c Valves & Regulators c Temperature c Level c Flow c Air Suspension Valves Table of Contents Mechanical Pressure Switches Supplemental Guide Diaphragm Seals 3 15 Diaphragm Switches D1S, D2S, D1H, D2H Series - Diaphragm Switch D1T, D2T Series - Terminal Block Diaphragm Switch D1X, D2X Series - Explosion Proof Diaphragm Switch CD1H, CD2H Series - Diaphragm Switch 25 27 29 31 Differential Switches Series DPD1T, DPD2T - Diaphragm Differential Switch Series CDPD1H, CDPD2H, VCDPD1H, VCDPD2H - Calibrated Differential Switch EPD1S, EPD1H Series - Low Cost Differential Switch 33 35 37 Dia-Seal Piston MSPS, MSPH Series - The Little General E1S, E1H Series - Econ-O-Trol Switch P1H Series - Dia-Seal Piston P1X Series - Explosion Proof Dia-Seal Piston 39 41 43 45 Compact Switches Series 7000 - Compact Pressure Switch Series 96201, 96211, 96221 - Compact Switch Series 8000 - Compact Pressure Switch Explosion Proof Compact Switch - Series 9671X, 9681X, 9692X 47 49 51 53 Sealed Piston Series 9675, A9675 - Sealed Piston Switch Series 9617 - Sealed Piston Series 9048 - Sealed Piston C9612, C9622 Series - Visual Indicating Sealed Piston Switch 55 57 59 61 Bourdon Series B1S, B2S, B1T, B2T - Bourdon Tube Switch Series B1X, B2X - Explosion Proof Bourdon Tube 63 65 Supplemental Guide Pressure Pressure Switch Products How to Select a Pressure Switch for your Application STEP 1 - SERVICE LIFE OF THE SWITCH Expected service life is the first consideration to be made in selecting a pressure switch, regardless of the pressure or sensitivity desired. If the service life (the number of cycles the switch is expected to operate) is one million or less, use of either a bourdon tube or diaphragm switch is indicated. If a service life of more than one million cycles is desired, a piston switch should be used. An exception to this rule may be made when pressure change in a system is very slight (20% or less, of the adjustable range). Under such conditions a bourdon tube or diaphragm switch can be used up to 2.5 million cycles before metal fatigue. A second consideration in choosing a pressure switch is the speed of cycling, regardless of the service life. If a switch is expected to cycle more than once every three seconds, a piston type switch should be specified. The metal of any bourdon tube or diaphragm acts as a spring which will heat and fatigue in extremely fast cycling operations, thus shortening the life of the switch. The media to be controlled must always be considered when selecting a pressure switch and, to simplify selection, wetted materials for each type of switch are noted on applicable catalog pages. STEP 2 - PROOF PRESSURES Choice of the type of pressure switch to be used - diaphragm, bourdon tube or piston - also must be governed by the proof pressure to which it will be subjected. (Proof pressure is the highest surge pressure that will ever be experienced in a system.) It must be remembered that, although a pressure gauge may register a constant operating pressure, there may be surges going through a system that are dampened out by the orifice in the gauge. Diaphragm and bourdon tube pressure switches are extremely sensitive and would be affected by those surges. Barksdale diaphragm switches are available in an adjustable range from vacuum to 150 psi with proof pressures to 300 psi. Barksdale bourdon tube switches are adjustable to 18,000 psi with proof pressures of 24,000 psi. Barksdale piston switches have an adjustable range to 12,000 psi with a proof pressure of 20,000 psi. (3) Dual control pressure switches sense two pressure limits from a single pressure source and open or close two independent electrical circuits by means of two snap action electrical switches. STEP 4 - TYPES OF HOUSING AVAILABLE Stripped pressure switches are basic Barksdale pressure switch units without housings. They may be used wherever electrical enclosures are already available and are favored by original equipment manufacturers for use in common cabinets. Naturally, stripped switches may be purchased at a lower cost. Housed pressure switches are completely enclosed to avoid possible hazard from loose wires in exposed locations. Terminal block pressure switches are housed and, in addition, are equipped with enclosed terminal blocks, thus eliminating the expense of buying and installing external junction boxes. Explosion proof pressure switches are designed with heavy housings built to conform to accepted electrical standards in isolating the units from explosive atmosphere. All explosion proof models are equipped with terminal blocks for convenience in wiring. STEP 5 - SELECTION OF ADJUSTABLE RANGE The term “working range” defines the pressure range a switch may see under normal working conditions. This is normally the adjustable range. For greatest accuracy, the set point should fall in the upper 65% of the adjustable range. For the most favorable life factor, the set point should be in the lower 65% of the adjustable range. Therefore, the most favorable combination of accuracy and life factor lies in the middle 30% of the adjustable range (see diagram). This general rule applies both to diaphragm and bourdon tube pressure switches. 1. FOR ACCURACY & LIFE SELECT ZONE A PROOF PRESSURE 2. FOR LIFE SELECT ZONE C 3. FOR ACCURACY SELECT ZONE B SENSOR YIELD POINT OPERATING RANGE MAXIMUM INCREASING SET POINT MAXIMUM DECREASING SET POINT MINIMUM DECREASING SET POINT SENSOR DEFLECTION STEP 3 - FUNCTION OF THE SWITCH The function of the switch is another determining factor in making a selection. Three types of Barksdale pressure switches, based on function, are described below: (1) Single setting pressure switches sense a single pressure source and open or close a single electrical circuit by means of one snap action electrical switch. (2) Pressure difference switches sense a change in relationship between two variable contained pressures and open or close a single electrical circuit by means of one snap action electrical switch. MINIMUM INCREASING SET POINT ZONE B ZONE A ZONE C 0 25 50 75 100 PRESSURE, % OF ADJUSTABLE RANGE FAIR ACCURACY POOR EXCELLENT LIFE VERY GOOD EXCELLENT VERY GOOD FAIR 1 Supplemental Guide Pressure Switch Products General Operating, Engineering & Service Data Steam Service Only diaphragm and bourdon tube switches are suitable for steam service. Install pressure switch with pressure fitting up; preferably with two or three 4” to 8” coiling loops in the pressure line to serve as heat exchangers and to form a static water head as buffer to the steam temperature. Dia-Seal type switches may be used if fittings are stainless steel, polysulfone or nickel-plated. Chemical Protectors Many Barksdale pressure switches can be used in conjunction with liquid filled chemical protectors: Contact factory. 1. The DIT, D2T, DIH, D2H, DIX, D2X-H18 or -H18SS switches will have an increase in actuation value (differential) of approximately 50%. 2. If a capillary system is used, a lag time will be introduced unless the pressure change is very gradual. 3. Only capillary-type connections can be furnished on pressure difference type switches. 4. Piston type switches, models 9048, T9048, C9612, 9672, C9622, TC9622, 9653, 9673 and diaphragm switches with proof pressure ratings of 3 psi and 10 psi (-2 and -3 models) CANNOT be used with chemical protectors. Econ-O-Trols must have impregnated or polysulfone fittings. 5. Vacuum service greater than 20” hg. (gauge) is not recommended. For greater vacuum, consult factory with all details of the application given. Life Expectancy The same factors governing the life of gauges and other instruments, using bourdon tube or diaphragm sensing elements, apply to pressure switches. If with each operating cycle the sensing element must flex over the entire operating range for which it was designed, or whether it flexes only over a small portion of that range considerably affects the life expectancy of the unit. The second factor to speed up metal fatigue of the tube or diaphragm is the speed with which it must repeat the flexing cycles. At normal flexing rate (less than 25 cycles per minute) you may therefore find the following variance in the same type of sensing element: At full range flexing up to 1,000,000 cycles depending on thickness of diaphragm. The thinner the material, the longer the life. At 50% of its flexing range up to 3,500,000 cycles (see above). At 10 to 20% of its flexing range up to 5,000,000 cycles (see above). Corrosive Environments Barksdale housed and explosion proof pressure switches intended for use in hostile and/or corrosive environments can be painted with green epoxy paint (color per Federal Standard 595A #24300). The complete switch is painted after assembly and test at Barksdale. For best results, exposed metal surfaces must be touched up with epoxy paint after installation. 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com 2 See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. Supplemental Guide Pressure Pressure Switch Products Typical Wiring Diagrams Single Pressure Control High/Low Pressure Control 1. Low-Voltage Release 5. Low Voltage Release Starter drops out when voltage fails but will pull in when voltage is restored. (Starter drops out when voltage fails; will pull in when voltage is restored) Motoraction Motoraction (1) Stop at high pressure start when pressure falls by amount of actuation value (2) Start at low pressure stop when press. pressure value. (1) Start at high pressure stop when pressure falls by amount of actuation value (2) Stop at low pressure start when pressure rises by amount of actuation value 2. Low-Voltage Protection (1) Start motor at high Press. (2) Stop motor at low Press. (1) Stop motor at high Press. (2) Start motor at low Press. 6. Low Voltage Protection Starter drops out when voltage fails but does not start when voltage is restored because relay will open. Manual start switch will close relay again. Starter drops out when voltage fails but does not start when voltage is restored because relay will open. Manual start switch will close relay again. Insert relay as shown in line between Ll and common connections of pressure switch. Connect as in Diagram 5 for motor action. Connect pressure switch same as (a) or (b) for desired motor response to Press. change (a) as shown above 7. Pressure Condition Indication To show remotely the Press. condition in system 3. High or Low Level Shut-down Electrical Manual Reset with Alarm-Low Voltage Protection Motor started by normally open (manual reset switch) as long as pressure remains within high limit. Motor runs until stop switch is actuated. Low voltage protection is obtained as starter will drop out if voltage fails and will not start again until start switch is closed. When pressure exceeds high limit, pressure switch actuates, motor stops, and an alarm is sounded or light lights. (Note: Reverse NO and NC connections to pressure switch for same action on low pressure limit.) Condition: Pressure level at or below low; Pressure low; Pressure light on, others off Condition: Pressure normal, normal; Pressure light on, others off Condition: Pressure at or above high; Pressure high; Pressure light on, others off 8. Achieving Adjustable Differential by relay Control (High/Low Level) Solenoid valves-pilot lights-pilot circuits 4. Hand-Off Automatic Selection Provides ability to operate starter manually for emergency control. (a) At high pressure relay is energized Load 1 is de-energized Load 2 is energized (b) At low pressure relay is deenergized Load 1 is energized Load 2 is de-energized “Auto” position pressure switch controls motor. “Hand” position bypasses pressure switch and motor runs continuously. “Off” position motor cannot run. (a) At low pressure relay is energized Load 1 is de-energized Load 2 is energized (b) At high pressure relay is deenergized Load 1 is energized Load 2 is de-energized NOTE: The wiring diagrams shown are typical and do not constitute a recommendation. Suitability must be determined by end user or specifying engineer 3 Supplemental Guide Pressure Switch Products Conversion Tables The most frequently needed conversions are tabulated for low range values. They area rounded off to the nearest practical decimal. For more precise conversions, use the following factors: in/H20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 psi .04 .07 .11 .15 .18 .22 .25 .29 .32 .36 .40 .43 .47 .50 .54 .58 .61 .65 .68 .72 .76 .79 .83 .87 .90 .94 .97 1.01 1.05 1.08 1.12 1.15 1.19 1.23 1.26 1.30 1.33 1.37 1.41 1.44 1.48 1.50 1.55 1.59 1.62 1.66 1.69 1.72 1.76 1.80 1.84 1.87 1.91 1.95 1.98 2.02 2.05 2.09 2.13 2.16 2.20 2.23 2.27 2.31 2.34 2.38 2.41 2.44 2.48 2.52 2.55 2.59 2.63 2.66 2.70 2.73 2.77 2.80 2.84 2.88 2.91 2.95 2.98 3.02 3.06 3.09 3.13 3.16 3.20 3.24 3.27 3.31 3.34 3.38 3.42 3.45 3.49 3.52 3.56 3.60 in/Hg .07 .15 .22 .29 .37 .44 .51 .59 .66 .74 .81 .89 .96 1.03 1.10 1.17 1.25 1.32 1.40 1.47 1.54 1.62 1.69 1.76 1.84 1.91 1.98 2.06 2.13 2.21 2.28 2.35 2.43 2.50 2.57 2.65 2.72 2.79 2.87 2.94 3.01 3.09 3.16 3.23 3.31 3.38 3.45 3.53 3.60 3.68 3.75 3.82 3.90 3.97 4.04 4.12 4.19 4.26 4.34 4.41 4.48 4.56 4.63 4.70 4.78 4.85 4.92 5.00 5.07 5.15 5.22 5.29 5.37 5.44 5.51 5.59 5.66 5.73 5.81 5.88 5.95 6.03 6.10 6.17 6.25 6.32 6.39 6.47 6.55 6.62 6.69 6.77 6.84 6.92 6.99 7.06 7.13 7.21 7.28 7.35 Kp/cm2 X 14.22 = psi Kg/cm2 X 14.22 = psi 14.503 = psi Bar X 14.503 = psi Kg/cm2 X X 14.233 = psi Inches of Water (In./H20) X 0.07353 = In./Hg mm/Hg 2. 4. 5.5 7.5 9.5 11.5 13. 15. 16.5 18.5 20.5 22.5 24.5 26. 28. 30. 31.5 33.5 35.5 37. 39. 41. 43. 44.5 46.5 48.5 50. 52. 54. 56. 57.5 59.5 61.5 63. 65. 67. 68.5 70.5 72.5 74.5 76.5 78. 80. 82. 84. 85.5 87.5 89.5 91. 93. 95. 97. 98.5 100.5 102.5 104. 106. 108. 109.5 111.5 113.5 115.5 117.5 119. 121. 123. 124.5 126.5 128.5 130.5 132 134. 136. 137.5 139.5 141.5 143. 145. 147. 149. 151. 152.5 154.5 156.5 158.5 160 162 164 165.5 167.5 169.5 171.5 173. 175. 177. 179. 180.5 182.5 184.5 186.5 psi .01 .02 .03 .04 .05 .06 .07 .08 .09 .10 .11 .12 .13 .14 .15 .16 .17 .18 .19 .20 .21 .22 .23 .24 .25 .26 .27 .28 .29 .30 .31 .32 .33 .34 .35 .36 .37 .38 .39 .40 .41 .42 .43 .44 .45 .46 .47 .48 .49 .50 .51 .52 .53 .54 .55 .56 .57 .58 .59 .60 .61 .62 .63 .64 .65 .66 .67 .68 .69 .70 .71 .72 .73 .74 .75 .76 .77 .78 .79 .80 .81 .82 .63 .84 .85 .86 .87 .88 .89 .90 .91 .92 .93 .94 .95 .96 .97 .98 .99 1.00 in/Hg .02 .04 .06 .08 .10 .12 .14 .16 .18 .20 .22 .24 .26 .28 .31 .33 .35 .37 .39 .41 .43 .45 .47 .49 .51 .53 .55 .57 .59 .61 .63 .65 .67 .69 .71 .73 .76 .78 .80 .82 .84 .86 .88 .90 .92 .94 .96 .98 1.00 1.02 1.04 1.06 1.08 1.10 1.12 1.14 1.16 1.18 1.20 1.22 1.25 1.27 1.29 1.31 1.33 1.35 1.37 1.39 1.41 1.43 1.45 1.47 1.49 1.51 1.53 1.55 1.57 1.59 1.61 1.63 1.65 1.67 1.69 1.71 1.73 1.76 1.78 1.80 1.82 1.84 1.86 1.88 1.90 1.92 1.94 1.96 1.98 2.00 2.02 2.04 in/H20 .3 .6 .8 1.1 1.4 1.7 1.9 2.2 2.5 2.8 3.0 3.3 3.6 3.9 4.2 4.4 4.7 5.0 5.3 5.6 5.8 6.1 6.4 6.7 7.0 7.2 7.5 7.8 8.0 8.3 8.6 8.9 9.2 9.4 9.7 10.0 10.3 10.5 10.8 11.1 11.4 11.7 12.0 12.2 12.5 12.8 13.0 13.3 13.6 13.9 14.2 14.4 14.7 15.0 15.3 15.5 15.8 16.1 16.4 16.7 17.0 17.2 17.5 17.8 18.0 18.3 18.6 18.9 19.2 19.4 19.7 20.0 20.3 20.5 20.8 21.1 21.4 21.6 21.9 22.2 22.5 22.8 23.0 23.3 23.6 23.9 24.1 24.4 24.7 25.0 25.3 25.5 25.8 26.1 26.4 26.6 26.9 27.2 27.5 27.8 Inches of Mercury (In./Hg) X 13.6 = In./H20 Inches of Water (In./H,0) X .036 = psi Feet of Water (Ft./H20) X .433 = psi Inches of Mercury (In./Hg) X .490 = psi Centimeters of Mercury (Cm/Hg) X .193 = psi Kilopascals (KPa) x .145 = psi mm/Hg .5 1. 1.6 2.1 2.6 3.1 3.6 4.1 4.7 5.2 5.7 6.2 6.8 7.3 7.8 8.3 8.8 9.3 9.9 10.4 10.9 11.4 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.1 17.5 18.1 18.6 19.1 19.6 20.2 20.7 21.2 21.7 22.3 22.8 23.3 23.8 24.3 24.8 25.4 25.9 26.4 26.9 27.5 28.0 28.5 29.0 29.5 30.0 30.6 31.1 31.6 32.1 32.6 33.2 33.7 34.2 34.7 35.2 35.8 36.2 36.7 37.2 37.8 38.3 38.8 39.3 39.8 40.3 40.9 41.4 41.9 42.4 43.0 43.5 44.0 44.5 45.0 45.5 46.1 46.6 47.1 47.6 48.2 48.7 48.2 49.7 50.2 50.7 51.3 51.8 psi 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 14.7 in/Hg 2.25 2.45 2.65 2.86 3.06 3.27 3.47 3.67 3.88 4.08 4.29 4.49 4.69 4.90 5.10 5.31 5.51 5.71 5.92 6.12 6.33 6.53 6.73 6.94 7.14 7.35 7.55 7.76 7.96 8.16 8.37 8.57 8.78 8.98 9.18 9.39 9.59 9.80 10.00 10.21 10.41 10.61 10.82 11.02 11.23 11.43 11.63 11.84 12.04 12.25 12.45 12.65 12.86 13.06 13.27 13.47 13.67 13.88 14.08 14.29 14.49 14.70 14.90 15.10 15.31 15.51 15.72 15.92 16.12 16.33 16.53 16.74 16.94 17.14 17.35 17.55 17.76 17.96 18.16 18.37 18.57 18.78 18.98 19.19 19.39 19.59 19.80 20.00 20.21 20.41 30. in/H20 30.5 33.3 36.1 38.9 41.6 44.4 47.2 50.0 52.7 55.5 58.3 61.1 63.8 66.6 69.4 72.2 74.9 77.7 80.5 83.3 86.0 88.8 91.6 94.4 97.1 99.9 102.7 105.5 108.2 111.0 113.8 116.6 119.3 122.1 124.9 127.7 130.4 132.2 136.0 138.8 141.6 144.3 147.1 149.9 152.7 155.4 158.2 161.0 163.8 166.5 169.3 172.1 174.9 177.6 180.4 183.2 186.0 188.7 191.5 194.3 197.1 199.8 202.6 205.4 208.2 210.9 213.7 216.5 219.3 222.0 224.8 227.6 230.4 233.1 235.9 238.7 241.5 244.2 247.0 249.8 252.6 255.3 258.1 260.9 263.7 266.4 269.2 272.0 274.8 277.6 408. mmHg 57. 62. 67. 72.5 77.5 83. 88. 93. 98.5 103.5 108.5 114. 119. 124. 129.5 134.5 139.5 145. 150. 155. 160.5 165.5 171. 176. 181. 186.5 191.5 196.5 202. 207. 212. 217.5 222.5 227.5 233. 238. 243. 248.5 253.5 259. 264. 269. 274.5 279.5 284.5 290. 295. 300. 305.5 310.5 315.5 321. 326. 331. 336.5 341.5 347. 352. 357. 362.5 367.5 372.5 378 383. 388. 393.5 398.5 403.5 409 414. 419. 424.5 429.5 435. 440. 445. 450.5 455.5 460.5 466. 471. 476. 481.5 486.5 491.5 497. 502. 507. 512.5 517.5 760. 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com 4 See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. GH 0.06 to 0.12 0.18 to 0.32 1.00 to 2.00 1.70 to 3.70 0.09 to 0.24 0.44 to 1.00 M 0.09 to 0.24 0.33 to 0.75 2.20 to 4.70 3.50 to 8.70 0.17 to 0.51 0.78 to 2.09 • Class GH switches are SPDT with gold contacts. • Class K switches are SPDT with fine silver contacts and an Elostomer Boot around pin actuators to prevent moisture and foreign matter from affecting contacts. • All other switch classes are SPDT with fine silver contacts and fixed differentials. • Class A, H, and M switches meet humidity requirements of MlL-S-6743. SS represents Stainless Steel diaphragm. Diaphragm Proof Pressure Pressure Approximate Actuation Value (Differential, Change to Reset) by Class of Electrical Switch Sensing psi Capsule (proof) A B C D E H J K — 3SS 10.00 0.09 to .24 0.15 to 0.61 0.42 to 0.93 0.38 to 1.29 0.51 to 2.07 0.06 to 0.12 0.04 to 0.18 0.15 to 0.76 -— 18SS 60.00 0.33 to 0.75 0.45 to 2.07 1.31 to 4.21 0.95 to 4.21 1.70 to 7.61 0.18 to 0.32 0.13 to 0.57 0.45 to 2.59 — 80SS 160.00 2.20 to 4.70 2.70 to 13.40 8.20 to 20.1 5.40 to 26.90 10.90 to 50.40 1.0 to 2.00 0.80 to 3.70 2.70 to 16.80 — 150SS 300.00 3.50 to 8.70 4.40 to 24.80 13.20 to 37.30 8.80 to 49.70 17.60 to 93.20 1.70 to 3.70 1.30 to 6.20 4.40 to 31.10 Diaphragm Vacuum Switches – Values given in inches of Mercury (Gauge) — 3SS 6.00 0.17 to 0.51 0.24 to 1.37 0.69 to 2.05 0.55 to 2.80 0.87 to 4.83 0.09 to 0.24 0.07 to 0.39 0.24 to 1.69 — 18SS 30.00 7.80 to 2.09 1.19 to 5.39 3.25 to 8.18 2.88 to 11.27 3.90 to 18.42 0.44 to 1.00 3.50 to 1.56 1.19 to 6.71 DIAPHRAGM PRESSURE DIFFERENCE SWITCHES - Values given in psi (Gauge) SS represents Stainless Steel diaphragm. DIAPHRAGM PRESSURE SWITCHES - Values given in psi (Gauge) Diaphragm Proof Pressure Pressure Sensing psi Approximate Actuation Value (Differential, Dead Band, Hysteresis) by Class of Electrical Switch Capsule A B C E H M GH — 2SS 3.00 — — — — 0.02 to 0.05 0.03 to 0.09 .02 to .05 — 3SS 10.00 0.07 to 0.15 0.12 to 0.39 0.32 to 0.59 0.39 to 1.30 0.04 to 0.07 0.07 to 0.15 .04 to .07 — 18SS 60.00 0.32 to 0.58 0.42 t 1.61 1.24 to 2.43 1.61 to 5.90 0.12 to 0.26 0.32 to 0.58 .12 to .26 — 80SS 160.00 1.60 to 3.40 1.90 to 8.80 5.90 to 13.20 7.90 to 33.0 0.59 to 1.54 1.60 to 3.40 .59 to 1.54 — 150SS 300.00 2.30 to 6.0 3.30 to 15.20 9.90 to 22.80 13.20 to 56.80 0.99 to 2.70 2.30 to 6.0 0.99 to 2.70 DIAPHRAGM VACUUM SWITCHES – Values given in inches of Mercury (Gauge) — 3SS 6.00 0.14 to 0.28 0.20 to 0.72 0.57 to 1.09 0.69 to 2.56 0.07 to 0.12 0.14 to 0.28 0.07 to 1.20 — 18SS 30.00 0.84 to 1.63 1.26 to 4.20 3.43 to 6.30 4.20 to 14.30 0.40 to 0.80 0.84 to 1.63 0.40 to 0.80 Supplemental Guide Pressure Pressure Switch Products Actuation Value (Differential, Dead Band, Hysteresis) By Class of Electrical Switch Used 5 6 15000 20000 6000 8125 4000 Proof Pressure for Stripped Models 1500 Proof Pressure for Household Models 1800 4800 4800 7200 7200 9750 18000 18000 24000 20 to 65 51 to 171 51 to 171 59 to 226 59 to 226 76 to 301 366 to 1520 366 to 1520 366 to 1520 11 to 27• 19 to 79 19 to 79 40 to 85• 40 to 85• 54 to 115 275 to 550• 275 to 550• 275 to 550• Pressure Sensing Element – 30 – 30SS – 85 – 85SS – 340 – 340SS – 600 – 600SS – 1600 – 1600SS B .4 to 2.0• .4 to 2.0• .8 to 7.0• .8 to 7.0• 2.0 to 22.0• 2.0 to 22.0• 6.0 to 30.0 6.0 to 30.0 25 to 100 25 to 100 H/GH .1 to 1.0x .1 to 1.0 .25 to 2.5 .25 to 2.5 1.0 to 6.0 1.0 to 6.0 2.0 to 17.0• 2.0 to 17.0• 20 to 70 20 to 70 M 1.0 - 1.5 1.0 - 1.5 1.0 - 5.0 1.0 - 5.0 2.0 - 10.0 2.0 - 10.0 3.6 - 23.0 3.6 - 23.0 20 - 95 20 - 95 Approx. Actuation Value (Differential, Dead Band, Hysteresis) by Class of Electrical Switch E 51 to 100 58 to 202 132 to 260 154 to 547 132 to 260 154 to 547 163 to 341 204 to 787 163 to 341 204 to 787 215 to 454 272 to 1064 1061 to 2289 1375 to 5532 1061 to 2289 1375 to 5532 1061 to 2289 1375 to 5532 C 7 to 14 16 to 39 16 to 39 22 to 40 22 to 40 29 to 52 144 to 246 144 to 246 144 to 246 H M 11 to 27 19 to 79 19 to 79 40 to 85 40 to 85 54 to 115 275 to 550 275 to 550 275 to 550 95 to 190 243 to 508 243 to 508 300 to 695 300 to 695 396 to 930 1950 to 4750 1950 to 4750 1950 to 4750 S** 144 to 246 144 to 246 22 to 40 29 to 52 16 to 39 7 to 14 GH - Class GH switches are SPDT with gold contacts. - Class K switches are SPDT with fine silver contacts and an Elastomer Boot around pin actuators to prevent moisture and foreign matter from affecting contacts. - Class R & S switches are SPDT with fine silver contacts and adjustable differentials. - All other switch classes are SPDT with fine silver contacts and fixed differentials. - Class A, H, & M switches meet humidity requirements of MIL-S-6743. • ‘Standard’ for Regular Housed and Stripped (check with your Barksdale Controls representative for prices and delivery). All others are ‘Special’ (check with factory for prices and delivery). ***Plain numbers represent untreated aluminum fitting. † Represents polysulfone fitting. Pressure *** Approx. Actuation Value (Differential, Dead Band, Hysteresis) Sensing by Class of Electrical Switch Element B H M R GH – 15 – 15† .2 to 2.3 .1 to .8• .2 to 1.2 .1 to .8 – 90 – 90† 1.0 to 10.5 .5 to 8.0• 1.0 to 10.0 SEE .5 to 8.0 – 250– 250† 2.0 to 27.0 1.0 to 20.0• 2.0 to 21.0 CHARTS 1.0 to 20.0 – 500 6.0 to 50.0 4.0 to 28.0• 6.0 to 40.0 PG. 8 4.0 to 28.0 ECON-O-TROL (DIA-SEAL PISTON) PRESSURE SWITCHES B Approximate Actuation Value (Differential, Dead Band, Hysteresis) by Class of Electrical Switch A HI-P (DIA-SEAL PISTON) PRESSURE SWITCHES SS represents Stainless Steel. **Not available on dual or UL listed switches. Bourdon Tube Pressure Sensing Element — 12SS — 20SOUL — 32SS — 32SS-UL — 48SS — 65SS — 72SS-UL — 120SS — 180SS BOURDON TUBE PRESSURE SWITCHES - Values given in psi (Gauge) Supplemental Guide Pressure Switch Products Actuation Value (Differential, Dead Band, Hysteresis) By Class of Electrical Switch Used 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. Supplemental Guide Pressure Pressure Switch Products Electrical Ratings (Current Given in Ampere) A.C. RATINGS (60 Cycles) All altitudes to 45,000 feet 30° C Maximum temperature rise. CLASS OF INRUSH VOLTS SWITCH N.C. N.O. 125 30.0 15.0 A,H 250 30.0 15.0 480 15.0 7.5 600 125 30.0 15.0 B,K 250 30.0 15.0 480 30.0 15.0 600 30.0 15.0 125 30.0 15.0 C 250 30.0 15.0 480 30.0 15.0 600 30.0 15.0 125 75.0 75.0 E 250 75.0 75.0 480 75.0 75.0 600 75.0 75.0 125 44.0 22.0 L 250 44.0 22.0 480 44.0 22.0 600 125 30.0 15.0 M 250 30.0 15.0 480 15.0 7.5 600 125 75.0 75.0 R,S 250 75.0 75.0 480 75.0 75.0 600 125 2.0 1.0 GH 250 480 600 AA 125 250 HH 125 250 BB 125 250 CC 125 250 *50% Power Factor D.C. RATINGS All altitudes to 45,000 feet MOTOR N.C. N.O. LAMP N.C. N.O. 3.0 1.5 3.0 1.5 3.0 1.5 7.5 7.5 7.5 7.5 7.5 7.5 5.8 4.9 5.8 4.9 3.0 3.0 3.0 1.5 1.5 1.5 3.0 3.0 3.0 1.5 1.5 1.5 10.0 10.0 3.0 10.0 10.0 3.0 7.5 7.5 7.5 7.5 7.5 7.5 15.0 15.0 15.0 15.0 15.0 15.0 .2 .1 1.0 1.0 4.0 4.0 5.0 5.0 5.0 5.0 10.0 10.0 .35 1.5 1.5 1.5 10.0 10.0 10.0 2.0 10.0 10.0 10.0 2.0 15.0 15.0 15.0 2.0 15.0 15.0 15.0 12.5 12.5 12.5 .7 3.0 3.0 3.0 10.0 10.0 3.0 12.5 12.5 12.5 12.5 12.5 12.5 1.5 1.5 1.5 10.0 10.0 3.0 10.0 10.0 10.0 2.0 10.0 10.0 10.0 2.0 15.0 15.0 15.0 2.0 15.0 15.0 15.0 12.5 12.5 12.5 3.0 3.0 3.0 INDUC- RESISTIVE* TIVE CLASS OF INRUSH VOLTS*** SWITCH N.C. N.O. 6 .5 .5 A,H 12 .5 .5 24 .5 .5 6 30.0 15.0 12 30.0 15.0 B,K 24 30.0 15.0 125 4.0 4.0 250 2.0 2.0 6 30.0 15.0 12 30.0 15.0 C 24 30.0 15.0 125 6.0 6.0 250 3.0 3.0 6 30.0 15.0 12 30.0 15.0 E,R,S 24 30.0 15.0 125 4.0 4.0 250 2.0 2.0 6 44.0 22.0 12 44.0 22.0 L 24 44.0 22.0 125 4.0 4.0 250 2.0 2.0 6 30.0 15.0 12 30.0 15.0 M 24 30.0 15.0 125 4.0 4.0 250 2.0 2.0 6 2.0 1.0 GH 12 2.0 1.0 24 2.0 1.0 MOTOR N.C. N.O. 5.0 5.0 5.0 .8 .4 5.0 5.0 5.0 .8 .4 .7 .7 .7 2.5 2.5 2.5 .8 .4 2.5 2.5 2.5 .8 .4 .35 .35 .35 LAMP N.C. N.O. .5 .5 .5 .5 .5 .5 3.0 1.5 3.0 1.5 3.0 1.5 .4 .4 .2 .2 3.0 1.5 3.0 1.5 3.0 1.5 .6 .6 .3 .3 3.0 1.5 3.0 1.5 3.0 1.5 .4 .4 .2 .2 3.0 1.5 3.0 1.5 3.0 1.5 .4 .4 .2 .2 3.0 1.5 3.0 1.5 3.0 1.5 .4 .4 .2 .2 .2 .1 .2 .1 .2 .1 INDUC- RESISTIVE** TIVE .5 .5 .5 15.0 10.0 5.0 .05 .03 15.0 15.0 10.0 .1 .05 15.0 15.0 5.0 .05 .03 8.0 5.0 1.0 .03 .02 8.0 5.0 1.0 .5 .25 1.0 1.0 1.0 .5 .5 .5 15.0 15.0 6.0 .4 .2 15.0 15.0 10.0 .6 .3 15.0 15.0 6.0 .4 .2 22.0 22.0 2.0 .4 .2 15.0 15.0 2.0 .75 .4 1.0 1.0 1.0 **L/R = .026. L/R is the ratio of inductance to resistance. It is the time required for the current to rise to 63% of the maximum value. ***6, 12 and 24 VDC electrical ratings are for engineering reference only. These ratings are not recognized by the UL and CSA. Standard nameplate marking does not include these ratings. - Class GH switches are SPDT with gold contacts. - Class R & S switches are SPDT with fine silver contacts and adjustable differentials. - All other switch classes are SPDT with fine silver contacts and fixed differentials. - Class A, H & M switches meet humidity requirements of MIL-S-6743. 7 Supplemental Guide Pressure Switch Products How to Select Adjustable Differential from Charts Econ-O-Trol Models Catalog No. E1S-R90, E1H-R90 Adjustable Differential PSI 1. Establish Set Point required. 2. Establish Adjustable Differential required. 3. Select chart within maximum adjustable range. 4. Project Set Point vertically until it crosses horizontal projection of desired Adjustable Differential. To obtain the desired differential, lines must cross between heavy horizontal lines labeled “Minimum” and/or “Maximum.” 5. For comparison, the heavy horizontal line labeled “Standard” shows how differential varies from lowest to highest setting on fixed differential models. Catalog N0. E1S-R-VAC, E1H-R-VAC-P6 Catalog N0. E1S-R-VAC, E1H-R-VAC-P6 Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure Catalog N0. E1S-R250, E1H-R250 Mind. Set Point Decry. Vacuum Set Point Inches of Mercury Max. Set Point Incur. Vacuum Adjustable Differential PSI MAXIMUM STANDARD H250 MINIMUM Catalog No. E1S-R15, E1H-R15 Mind. Set Point Decry. Vacuum Set Point PSI Max. Set Point Incur. Vacuum Adjustable Differential PSI Adjustable Differential PSI Catalog N0. E1S-R500, E1H-R500 Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure Mind. Set Point Decry. Vacuum Set Point Inches of Mercury Max. Set Point Incur. Vacuum 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com 8 See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. Supplemental Guide Pressure Pressure Switch Products How to Select Adjustable Differential from Charts A9675-AA Models 1. Establish Set Point required. 2. Establish Adjustable Differential required. 3. Select chart within maximum adjustable range. 4. Project Set Point vertically until it crosses horizontal projection of desired Adjustable Differential. To obtain the desired differential, lines must cross between heavy horizontal lines labeled “Minimum” and/or “Maximum”. Catalog No. A9675-1-AA Adjustable Differential PSI Adjustable Differential PSI Catalog No. A9675-0-AA Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure Catalog No. A9675-3-AA Adjustable Differential PSI Adjustable Differential PSI Catalog No. A9675-1-AA Set Point PSI Max. Set Point Incur. Pressure Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure Catalog No. A9675-4-AA Adjustable Differential PSI Mind. Set Point Decry. Pressure Mind. Set Point Decry. Pressure Set Point PSI Max. Set Point Incur. Pressure 9 Supplemental Guide Pressure Switch Products Trouble-Shooting Pointers Barksdale Diaphragm and Bourdon Tube Pressure Switches Suspected Pressure Switch Trouble Check Possible Causes Remedy A. Will not actuate at desired pressure. 1. Check catalog for range of switch. 2. Disconnect switch electrically. 3. Apply pressure to switch and check actuation point with accurate gauge. 4. Maximum surge pressure in system. 5. Maximum current and voltage through switch with ammeter and voltmeter. 1. Desired setting out of switch range. 2. Switch not set at proper pressure. 3. Pressure gauge defective. 4. Defective switch element. 5. Over stressed or fatigued pressure sensing element. 6. Loose adjusting screw or bracket. 7. Surplus electrical leads interfering with switch action. 8. Current or voltage beyond switch capacity. 9. Surge pressures in system exceed proof pressure of switch. 1. Replace pressure capsule or bourdon tube with proper range. 2. Readjust switch. 3. Replace pressure gauge. 4. Replace switch element. 5. Replace pressure capsule (check cycling rate for possible piston switch application). 6. Replace or tighten. 7. Remove surplus from area around switch element. 8. Install relay or switch element with higher rating. 9. Replace pressure capsule, bourdon tube or switch with proper proof pressure. B. Will not reactuate at desired pressure. 1. Check catalog for actuation value range. 2. Check 2, 4 and 5 under A above. 3. Apply pressure to switch and check actuation value with accurate gauge. 1. Specification does not match switch. 2. See 3 thru 9 Trouble A. 1. Change specification or get proper pressure switch. 2. See 3 thru 9 Trouble A C. Rapidly actuates and reactuates or chatters or unwanted actuations. 1. Check for instantaneous rapid pressure fluctuation in system. 2. Mechanical vibration of switch. 1. Peaks and valleys of surges are in excess of actuation value of switch. 2. Vibration causes unwanted actuation when switch is near set point. 1. (a) Put surge damper on switch. (b) Replace with pressure switch of larger actuation value 2. Change position of switch or shock mount. D. Actuation point changes with temperature. 1. Check maximum and minimum temperatures. 2. Check for loose adjustment screw or bracket. 1. Temperature changes drastic (i.e. over plus or minus 50°F). 1. (a) Readjust for changes. (b) Set switch at highest possible temperature to minimize effect of changes. 2. Tighten or replace screws. E. Actuation point of switch 1. Maximum current through changes over period of time. switch. 2. Number of pressure cycles on switch. 3. Moisture in switch. 1. Overloading of switch contacts. 2. Service life of switch exceeded (consult data). 3. Corrosion of parts. 1. Replace with pressure switch with higher current rating. 2. Replace pressure switch. 3. Seal conduit. F. Cannot get current through switch when actuates or reactuates. 1. Line not “hot.” 2. Corroded or loose connections. 3. Connected to wrong leads on switch. 4. Contacts fused. 1. Get power to switch. 2. Make new or tight connection. 3. Make proper connection (consult wiring diagram or color code). 4. Replace pressure switch. 1. Check for power at switch. 2. Check maximum current through switch. 3. Poor electrical connections. 4. Desired electrical circuit. 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com 10 See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. Supplemental Guide Pressure Pressure Switch Products Trouble-Shooting Pointers Barksdale Econ-O-Trol & HI-P Pressure Switches Suspected Pressure Switch Trouble A. Will not actuate or reactuate at desired pressure. Check Possible Causes 1. Catalog or nameplate for 1 a. Setting out of switch range of switch. range. 2. Actuation point with 1 b. Switch not set at proper accurate gauge. pressure. 3. Maximum surge pressure in 2. Pressure gauge defective. system. 3. Surge pressures in system 4. Maximum current and exceed proof pressure of switch. voltage through switch. 5. Switch element. 4. Current or voltage beyond 6. Loose parts. switch capacity. 7. Switch element position. 5. Defective switch element. 6. Vibration or poor assembly. 7. Switch element not properly positioned on mounting. Remedy 1 a. Replace pressure plates and spacer with proper range. 1 b. Readjust switch. 2. Replace pressure gauge. 3. Replace with piston or bourdon tube switch. 4. Install relay or switch element with higher rating. 5. Replace switch element. 6. Replace or tighten. 7. Follow procedure below: (a) Loosen limit switch screws. (b) Pressurize switch to a minimum of 10% above the top of adjustable range. (c) With a bug lite or continuity meter adjust limit switch position until it is actuated and then move slightly (.005”) toward plunger to insure safety factor. (d) Tighten limit switch screws firmly (10-15” / # torque). NOTE: On HI-P only, there should be .013 ± .003 clearance between Hex nut on plunger and face of fitting when maximum pressure applied. Adjust if necessary. B. Rapidly actuates and reactuates (chatters); or unwanted actuations. 1. Rapid pressure fluctuations in system. 2. Mechanical vibration of switch. 1. Surges are in excess of actuation value of switch. 2. Vibration causes unwanted actuation when switch is near set point. 1 a. Put surge damper on switch. 1 b. Replace with switch element or pressure switch of larger actuation value. 2. Change position of switch or shock mount. C. Actuation point changes with ambient temperature change. 1. Maximum and minimum temperatures. 1. Temperature changes drastic (i.e. over plus or minus 50°F). 1 a. Readjust for changes. 1 b. Set switch at nominal temperature to minimize effect of changes. 1 c. Relocate switch. D. Actuation point of switch changes over period of time. 1. Maximum current through switch. 2. Number of pressure cycles on switch. 3. Moisture in switch. 1. Overloading of switch contacts. 2. Service life of switch exceeded (consult data). 3. Corrosion of parts. 1. Replace with pressure switch with higher current rating or relay. 2. Replace pressure switch. 3. Seal conduit. E. Cannot get current through switch when actuates or reactuates. 1. 2. 3. 4. Power at switch. 1. Line not “hot.” Poor electrical connections. 2. Corroded or loose Desired electrical circuit. connections. Maximum current through 3. Connected to wrong leads switch. on switch. 4. Contacts fused. 1. Get power to switch. 2. Make new or tight connection. 3. Make proper connection (consult wiring diagram or color code). 4. Replace switch element. Warning: Field repair of UL, CSA and other listed units may void the UL or CSA listing of the repaired unit. 11 Supplemental Guide Pressure Switch Products Trouble-Shooting Pointers Barksdale Diaphragm and Bourdon Tube Pressure Switches Suspected Pressure Switch Trouble Possible Causes Remedy A. Erratic operation 1. Faulty switching element 2. Too high current (burned points) 3. Galling on piston and fitting 4. O-ring swell 5. Foreign matter in service media 6. Excessive shock 7. Setting under Mind. rated pressure 1. Replace switching element. 2. Replace switching element with one of correct electrical characteristics. 3. Remove and clean up. Replace piston and fitting if badly scored. 4. Consult factory for correct O-ring for service media. 5. Disassemble and clean fitting assembly. 6. Isolate switch from source of shock. 7. Replace with correct switch. B. Short circuiting 1. Faulty switching element 2. Loose connections 3. Damaged insulator 1. Replace switching element. 2. Tighten connections. 3. Replace insulator. C. Leakage 1. 2. 3. 4. 1. Replace O-ring and damp surges. 2. Remove and clean up or replace fitting and piston. Replace O-ring. 3. Replace O-ring. 4. Consult factory for correct O-ring for service media. Damaged O-ring (Surges) Damaged O-ring (Galling) Worn O-ring O-ring shrinkage MAINTENANCE 1. Remove cover and visually inspect for evidence of shorting or leakage every million cycles or 6 months, whichever is less. 2. When switch used as safety device, setting should be tested periodically. 3. Disassemble and inspect fitting assembly and replace O-Ring once per year or every 2,000,000 cycles, whichever occurs first. WARNING: Field repair of UL, CSA and other listed units may void the UL or CSA listing of the repaired unit. 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com 12 See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0092-A • 09/07 • ©2007 • Printed in the U.S.A. Diaphragm Seals Diaphragm Seals Product Overview Introduction Diaphragm Seals (or Chemical Seals) use a flexible barrier, or diaphragm, to isolate a pressure sensor (switch or transducer) from adverse effects of the process fluid. Diaphragm seals are useful to: s Protect the sensor from the process media (corrosive, abrasive, viscous, crystallizing media, or high process temperature) s Protect the process from the contaminants (sanitary process requiring clean-out, or high purity media). HOW IT WORKS A diaphragm seal, when properly mounted to a sensor and filled, will accurately transmit process pressure to the instrument. The pressure applied by the process media is hydraulically transmitted from the flexible diaphragm, through the fill fluid between the diaphragm and the instrument, to the pressure element, thus engaging the switch or transducer. TARGET MARKETS & APPLICATIONS Pulp & paper Power generation s Pharmaceutical Sanitary/High Purity applications s Chemical s Waste water facilities s 2 s Food & beverage processing s s Oil, gas & petrochemical refining s s Automotive/Paint Diaphragm Seals Diaphragm Seals Product Overview Application Considerations The following should be considered when choosing a diaphragm seal: SEAL TYPES Threaded Off-line Seals: Threaded off-line and flanged off-line seals are commonly used in a variety of applications. These have a standard cleanout feature, allowing removal of the process flange or lower housing without losing the fill. Mounted on a nipple off the line or using a standard ANSI flange. Seal Mounting: Connection to process (threaded, flanged, clamped, or remote) and connection to instrument (usually NPT). Ambient Characteristics: Temperature, corrosive atmosphere, etc. Flush Face Seals: Designed for low displacement applications where a build-up of solids across the diaphragm is a concern. Threaded process connection. Instrument Considerations: Sufficient fluid displacement is required to drive instrument through its full range. This means, for example, you can’t put an instrument with a large displacement on a seal with a small displacement. Remote instrument placement requires a capillary connecting instrument to seal. Sanitary Seals: Designed for food, pharmaceutical and other sanitary applications. Available to fit most standard piping systems with “Tri-clamp” connection. Standard fill is food grade glycerin. Vacuum Considerations: High vacuums (over 25” Hg) or vacuums with high temperatures require special fill selection, preparation, and procedures, as well as careful diaphragm selection. s Process Characteristics: Pressure, temperature, chemical compatibility, and viscosity. s s s s NOTE Improper seal selection may result in increased system error, system failure, and possible damage or injury. Barksdale can provide application assistance, but final compatibility is the responsibility of the buyer. Mini-Seals: Designed for low displacement applications where size or economy are the primary considerations. Special Designs: Barksdale is ready to work with you on any high-performance diaphragm seal application, (that might exceed the stated limits) such as high vacuum, high temperature, high sterility, custom design, high static pressure with a low differential span, or high vacuum with high temperature. HOW TO ORDER Follow the Barksdale switch, transducer or solid state part number with a slash (/) and then the diaphragm seal part number. Examples: D1H-H18SS/TS5 E1H-H250-BR/FF1 UDS7-05-N-3/SS1 425X-03/MS6 3 Diaphragm Seals Diaphragm Seals Applicable Mechanical Switch Products The following Barksdale pressure switches are approved for use with diaphragm seals. Barksdale’s electro-mechanical switches use a sensor such as a diaphragm, dia-seal piston, or bourdon tube which actuates an electro-mechanical limit switch that opens or closes a circuit. Mechanical switches do not require any power input to operate, and thus make excellent fail-safe devices. Bourdon Tube Bourdon Tube Explosion Proof Bourdon Tube c Dia-Seal Piston c B1T / B2T B1X / B2X Dia-Seal Piston Explosion Proof Dia-Seal Piston c c c E1H P1H P1X Differential Differential Pressure Switches c Diaphragm c CDPD1H / CDPD2H DPD1T / DPD2T Diaphragm Switches Explosion Proof Diaphragm Switch c c c c D1H / D2H D1T / D2T D1X / D2X CD1H / CD2H Compact Explosion Proof Compact Switch c NOTE Adding a diaphragm seal to Barksdale’s pressure instruments will affect some of the product’s performance and accuracy - the degree of variability depends on the environmental, installation, service, and/or measurement methods and conditions. The end user should determine the final overall product suitability and acceptability in the specific application. 4 9671X / 9681X Diaphragm Seals Diaphragm Seals Applicable Electronic Products The following Barksdale transducer and solid state products are approved for use with diaphragm seals. Barksdale’s electronic switches use a piezo-resistive pressure sensing technology that transmits a voltage or current signal proportional to the system pressure or vacuum. These switches provide added functionality to any system they are used in. Solid States Solid State Products Electronic Pressure Switches c c c SW2000 UDS7 UDS3 Transducers General Industrial Transducers Explosion Proof Transducers c c c c c 423 / 425 / 426 423N1 / 425N1 / 426N1 423X / 425X / 426X 433 / 435 / 436 443 / 445 / 446 NOTE Adding a diaphragm seal to Barksdale’s pressure instruments will affect some of the product’s performance and accuracy - the degree of variability depends on the environmental, installation, service, and/or measurement methods and conditions. The end user should determine the final overall product suitability and acceptability in the specific application. 5 Diaphragm Seals Threaded Off-Line Diaphragm Seals Series TS & TC Threaded Off Line Diaphragm Seals are a popular choice for most applications. The flush port is recommended for applications where there may be a build up of solids and requires a simple means of cleaning. These seals are available in all stainless steel construction, as well as a carbon steel upper flange for a more economical choice. Pressure Instrument E D Upper Flange (not wetted) Diaphragm (wetted) C Flush Port, 1/4" NPT (optional) .5 Lower Flange (wetted) F B PART NAME Diaphragm B Size C D Instrument Process Connection Connection E (NPTF) F (NPTF) 5 3.5” max 1.8” max 3.0” max 1/4” 1/4”, 1/2” 6 4-1/8” max 1.9” max 3.1” max 1/4” 1/4”, 1/2” FIRST USED ON SCALE Materials Lower housings: 316SS standard. Other materials available for custom applications. Diaphragms: Standard metal diaphragms are convoluted and made of 316SS. Other materials (such as Teflon or tantalum) are available for corrosion resistance or extra sensitivity. Gaskets: Standard Teflon gaskets are on the process side of diaphragm (grafoil for high temperature.) Other materials are available. INSTRUMENT FLANGE (or Upper Housing) INSTRUMENT CONNECTION 4 Bolts hold flanges together (Extra bolting for high pressure available.) Fill/Bleed port Diaphragm Gasket (or weld) seals diaphragm to upper housing Cleanout feature allows removal of process flange without losing instrument fill PROCESS FLANGE (or Lower Housing) wetted part PROCESS GASKET seals lower housing (wetted) 6 Continuous dutyhelps contain process if instrument is removed. DIAPHRAGM Flexible barrier (wetted part) Optional Flushing Connection (or Flush Port) - this option allows flushing or bleeding of area below diaphragm PROCESS CONNECTION THREAD SERIES NTS Diaphragm Seals Threaded Off-Line Diaphragm Seals Series TS & TC Seal Specifications c c 316 SS lower housing Welded 316 SS diaphragm Diaphragm Size c c 1/4” NPTF instrument connection DC 200 silicone fill fluid (-50 to 450°F operating range) Upper Housing Material9 Process Connection (NPTF)8 1/4” 5 (2-1/4" [ diaphragm) 1/2” Flanged (specify pipe size and rating) Carbon Steel 1/4” 6 (3" [ diaphragm) 1/2” Flanged (specify pipe size and rating) 1/4” 5 (2-1/4" [ diaphragm) 1/2” Flanged (specify pipe size and rating) 316 S.S. 1/4” 6 (3" [ diaphragm) 1/2” Flanged (specify pipe size and rating) Recommended Control Device7: Part # With flush port TC1 Without flush port TC2 With flush port TC3 Without flush port TC4 With flush port C/F Without flush port C/F With flush port TC5 Without flush port TC6 With flush port TC7 Without flush port TC8 With flush port C/F Without flush port C/F With flush port TS1 Without flush port TS2 With flush port TS3 Without flush port TS4 With flush port C/F Without flush port C/F With flush port TS5 Without flush port TS6 With flush port TS7 Without flush port TS8 With flush port C/F Without flush port C/F Transducer series1: 423/425/426, 423N1/425N1/426N1, 423X/425X/426X, 433/435/436, 443/445/446 Solid State1: SW2000, UDS7, UDS3 Bourdon Tube: B1T/B2T, B1X/B2X Diaphragm Switches3,4,5: D1H/D2H, D1T/D2T, D1X/D2X, CD1H/CD2H, DPD1T/DPD2T, CDPD1H/CDPD2H Dia-Seal Piston: E1H, P1H, P1X Compact Explosion Proof: 9681X Pressure Limits2 (for reference) Diaphragm Material Lower Housing Welded metal10 Teflon option10 Viton option10 - Metal Metal Metal Nonmetal Maximum Working Pressure9 Temperature Limits (for reference) Maximum Temperature 650°F 450°F 300°F 140°F Flush Port Configuration6 psi 1,500 2,500 5,000 per flange rating 300 Lower Housing metal, with ss bolting metal, std bolting metal, hi-press bolting (at 100°F) (at 100°F) (at 100°F) ASA flange (per flange spec) non-metallic (at 140°F) Seals not recommended for transducers and solid state devices with ranges Diaphragm Size 5 Seal Size 6 Seal lower than 15 psi. Use higher pressure ranges, or absolute ranges. 2 The maximum working pressure is the lower of the maximum seal working Metal10 25 psi 10 psi pressure and the maximum adjustable range of the switch. 20 psi 5 psi Teflon option10 3 Diaphragm differential pressure switches will require two seals and two Viton option10 3 psi n/a capillaries for remote mounting. Consult Factory. 4 Do not use diaphragm switches in the -2SS pressure range. -21” Hg -24” Hg Metal10 5 Use the size 6 switch with diaphragm switches. -23” Hg -26” Hg Teflon option10 6 Cleanout style configuration: the lower housing can be removed without losing Viton option10 -29” Hg n/a the fill. 7 Recommend selecting brass or stainless steel process fittings only for pressure switch or transducer. 8 3/4” NPTF and 1” NPTF also available. Consult factory. 9 Standard steel bolting is rated at 2500 psi maximum pressure. 10Seals have standard 316 SS diaphragm. Pressure and temperature limits for metal diaphragms apply. Other metals such as hastelloy, tantalum, as well as viton and Teflon diaphragms are available for customized applications. Please consult factory. Vacuum Limits Minimum Working Pressure 1 7 Diaphragm Seals Flush Face Diaphragm Seals Series FF Flush Face Diaphragm Seals are useful in applications where a continuous flow of process media across the diaphragm is required to prevent solids buildup. Pressure Instrument Instrument Connection 1/4” NPTF D C F B B C D Max. Pressure @ 100°F 2 Min. Pressure Range (Mechanical) 1.1” max 1.4” max 2.6” max 5000 psi 100 psi F Process Connection 1/2” NPT Alternate view PART NAME Min. Pressure FIRST USED ON VARIO Range SCALE (Electrical) NTS 100 psi 3/4” NPT 2.1” max 2.5” max 3.7” max 2500 psi 100 psi 15 psi 1” NPT 2.1” max 2.7” max 3.9” max 1500 psi 100 psi 30 psi Seal Specifications c c c c All 316 SS construction Welded 316 SS diaphragm DC200 silicone fill fluid 1/4” NPT instrument connection Diaphragm Size Process Connection (NPTM) Part # 1” FF1 1/2” FF24 3/4” FF3 Same as Process Connection Transducer series : 423/425/426, 423N1/425N1/426N1, 423X/425X/426X, 433/435/436, 443/445/446 Solid State1: SW2000, UDS7, UDS3 Bourdon Tube: B1T/B2T, B1X/B2X Dia-Seal Piston: E1H3, P1H5, P1X (Recommend 1.5 connection / Consult factory) Compact Explosion Proof: 9681X6 1 Recommended Control Device7: Seals not recommended for transducers and solid state devices with ranges lower than 15 psi. Use higher pressure ranges, or absolute ranges. maximum working pressure is the lower of the maximum seal working pressure and the maximum adjustable range of the switch. Do not use E1H pressure range 15 with flush face seal. 4 FF2 only recommended for high pressure applications. 5 Use only FF1 seal with P1H / P1X pressure range 30. 6 Do not use 9681X with FF2 seal. 7 Recommend selecting brass or stainless steel process fittings only for pressure switch or transducer. 1 2 The 3 8 FLUSH FACE DI Diaphragm Seals Sanitary Diaphragm Seals Series SS Sanitary Diaphragm Seals are specially designed to meet the demanding sanitary requirements of food, dairy, beverage, pharmaceutical, and biotech applications. Pressure Instrument 1/4" NPT D C B 1200 PART NAME B C D Max. Pressure @ 100°F 2, 5 Size 1-1/2” 2.0” max 1.2” max 2.4” max 600 psi 60 psi Size 2” 2.5” max 1.3” max 2.5” max 600 psi 60 psi Process Connection SANITARY T Min. Range FIRST USED ON SCALE Seal Specifications c c c c c All 316 SS welded diaphragm construction Certified for 3A sanitary standards Food grade glycerin fill Weld mount control device to seal 1/4” NPT instrument connection Process Connection Part # 1 1/2” Tri-clamp SS1 2” Tri-clamp SS2 3/4” Tri-clamp C/F Recommended Control Device6: Transducer series1: 423/425/426, 423N1/425N1/426N1, 423X/425X/426X, 433/435/436, 443/445/446 Solid State1: SW2000, UDS7, UDS3 Bourdon Tube: B1T/B2T, B1X/B2X Dia-Seal Piston: E1H3, P1H4, P1X Compact Explosion Proof: 9681X Seals not recommended for transducers and solid state devices with ranges lower than 15 psi. Use higher pressure ranges, or absolute ranges. maximum working pressure is the lower of the maximum seal working pressure and the maximum adjustable range of the switch. 3 Do not use E1H pressure range 15 with seal SS1. 4 Do not use P1H / P1X pressure range 30 with seal SS1. 5 1000 psi maximum pressure with customer supplied heavy duty clamp. Not to exceed the instrument pressure rating. 6 Recommend selecting brass or stainless steel process fittings only for pressure switch or transducer. 1 2 The 9 NTS VA Diaphragm Seals Mini Diaphragm Seals Series MS Mini-Seals are all-welded, gasketless, threaded off-line seals. The mini-seal is an economical choice for isolation of smaller instruments, or where high sensitivity is not required. Pictured Without Flush Port on Seal Pressure Instrument A D C B Seal Size A B C D Max. Pressure @ 100°F 2 Min. Range 4G 1.73” max 1.5” max 1.5” max 2.7” max 2000 psi 100 psi 6G 2.25” max 1.95” max 1.6” max 2.8” max 1000 psi 15 psi Alternate view PART NAME Seal Specifications c c c All welded, gasketless, 316 SS construction 1/4” NPT instrument connection DC200 silicone fill fluid Seal Size Process Connection (NPTF) 1/4” 4G 1/2” 1/4” 6G 1/2” Recommended Control Device4: Flush Port Configuration Part # With flush port MS1 Without flush port MS2 With flush port MS3 Without flush port MS4 With flush port MS5 Without flush port MS6 With flush port MS7 Without flush port MS8 Transducer series1: 423/425/426, 423N1/425N1/426N1, 423X/425X/426X, 433/435/436, 443/445/446 Solid State1: SW2000, UDS7, UDS3 Compact Explosion Proof: 9681X3 Seals not recommended for transducers and solid state devices with ranges lower than 15 psi. Use higher pressure ranges, or absolute ranges. maximum working pressure is the lower of the maximum seal working pressure and the maximum adjustable range of the switch. 3 Do not use 9681X pressure range 1 with MS1, MS2, MS3, MS4 seals. 4 Recommend selecting brass or stainless steel process fittings for pressure switch or transducer. 1 2 The 10 MINI FIRST USED ON SCALE NT Diaphragm Seals Diaphragm Seals Application Worksheet For Office Use Only Quotation #:____________________ 1. SEAL INFORMATION: Description (or Model) of Seal Requested: Process Connection: Threaded: 1/4” NPT Order #:_______________________ 1/2” NPT Fill Fluid: Flanged: ____________ inches ____________ lbs. Sanitary Tri-clamp connection: 1-1/2” 2” Standard DC 200 silicone (-50°F to 450°F) 3/4” Capillary (remote mount): _______________ feet Food grade glycerin 30°F to 300°F Other _____________________________________ High temperature (>450°F) Seal Materials: Upper __________________________ Lower __________________________ Diaphragm __________________________ 2. PROCESS INFORMATION: Maximum Working Minimum Setpoint Process Pressure (psi) Process Temperature (°F) N/A Process Fluid: ______________________________________________________________ Process Pulsation: Yes No If yes, specify _______________________________________________________ Vibration: Yes No If yes, specify _______________________________________________________ 3. SENSOR INFORMATION: Switch Barksdale part number or family: ________________________________________________ Transducer Adjustable pressure range: _____________________________________________________ Solid State Other: ________________________________________________________________________ 4. AMBIENT CONDITIONS: Temperature Range: Check where applicable: High ____________ Low ____________ Indoor Outdoor Sunny Shaded Wet Dry Corrosive NOTE Adding a diaphragm seal to Barksdale’s pressure instruments will affect some of the product’s performance and accuracy - the degree of variability depends on the environmental, installation, service, and/or measurement methods and conditions. The end user should determine the final overall product suitability and acceptability in the specific application. 5. APPLICATION DESCRIPTION: ________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ 6. OTHER INFORMATION, SPECIAL NEEDS, AND NOTES: ________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ **NOTE: Barksdale Inc. is glad to provide applications assistance, based on limited information, but final compatibility is the responsibility of the buyer. Barksdale, Inc. 3211 Fruitland Avenue, Los Angeles, CA 90058 TEL: (323) 589-6181, FAX: (323) 583-6209 e-mail: [email protected], www.barksdale.com 11 Pressure Diaphragm Switch D1S, D2S, D1H, D2H Series Features Stripped and housed versions available High accuracy Ideal for pressure or vacuum Easy setpoint adjustment NEMA 4 (Housed Models) Up to 3 setpoints available in one switch Applications Pump & compressor monitoring Engine monitoring Machine tools Hydraulic power units Medical equipment Waste management Food & beverage Factory automation Metal working General Specifications* Accuracy: ± 0.5% of the adjustable range Switch: Type: Approvals (cont.): CSA (optional): Single pole double throw (SPDT) Snap Action; single or dual circuit Rating: 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (Class A or H limit switch). Consult sales drawing for ratings of optional limit switches. All models may be ordered as CSA listed under Class 3231 02, File LR22355 on request. PED (European): Compliant to PED 97/23/EC Temperature Range: Operating: -65° to +165°F (-54° to +74°C) Storage: -65° to +200°F (-54° to 93°C) Wetted Parts: Process Fitting: 304 stainless steel Diaphragm: 17-7 PH stainless steel Adjustment Instructions: Pressure: Turn adjustment screw counterclockwise to raise actuation point. Enclosure: Anodized aluminum (housed models) Vacuum: Electrical Connection: Free leads approximately 18” long, #16 AWG and 1/2” NPT conduit connection for housed models Turn adjustment screw clockwise to increase setpoint (higher vacuum). Options: Enclosure Ratings: Housed Models: NEMA 4 Stripped Models: NEMA 1 - NEMA 4X enclosure (housed models only) - Cleaned for oxygen service - Factory pre-set Shipping Weight: Stripped Versions : 1.5 lbs. approximate Housed Versions: 1.75 lbs. approximate Pressure Connection: 1/4” NPT Female Approvals: UL (optional): Stripped (D1S and D2S) models may be ordered as UL Recognized components (UR) on request. Housed (D1H and D2H) models may be ordered as UL Listed on request (UL File No. E42816). * See product configurator for additional options. Wiring Diagram Single Pressure Dual NO (Red) NO (Red) C (Purple) C (Purple) NC (Blue) NC (Blue) P Wiring Code INCR NO (Yellow) C (Brown) NC (Orange) Lead Circuit #1 Circuit #2 Pressure Vacuum Pressure Vacuum Normally Closed Blue Red Orange Yellow Common Purple Purple Brown Brown Normally Open Red Blue Yellow Orange P Vacuum NC (Red) NC (Red) INCR C (Purple) C (Purple) NO (Blue) NO (Blue) V NC (Yellow) C (Brown) NO (Orange) V Vacuum 1 Diaphragm Switch D1S, D2S, D1H, D2H Series Technical Drawing Dimension in inches (mm) Ø 1/5 (5.16) MOUNTING HOLE (TYP.) 2 PLACES ADJUSTING SCREW, 5/16 HEX, SLOTTED 1/16 (1.98) PRESSURE PORT 45° 3-1/2 (88.9) 1-7/8 (47.6) D1S 6 FREE LEADS 18" LONG 2-1/4 (57.1) 1-3/4 (44.4) 1/2 NPS CONDUIT CONNECTION 3 FREE LEADS 21" LONG 1-1/8 (28.6) 45 1-15/16 (7.92) 1-3/4 (44.4) 3-1/2 (88.9) 1-3/4 (44.4) 3-21/32 (92.9) 3-1/2 (88.9) 7/16 (TYP) (10.3) 5/16 (7.94) 1-3/4 (44.4) 3-31/32 (101) ADJUSTING SCREW 5/16 HEX, SLOTTED 1-3/4 (44.4) 1-3/4 (44.4) 15/16 (23.8) 3-1/2 (88.9) D2S 7/16 (10.3) 2 PL 1-13/16 (46.0) ADJUSTING SCREW 5/16 HEX SLOTTED REMOVE COVER TO ADJUST (COVER NOT SHOWN) 3-1/2 (88.9) 1 PRESSURE PORT Ø 1/5 (5.16) MOUNTING HOLE 2 PLACES 2 13/64 (5.16) 2-1/4 (57.1) 5/16 (7.94) 3-1/2 (88.9) Product Configurator 1-1/8 (28.6) D2H Example D1H -A 80SS -CS Hermetically sealed limit switch option - Class I, H Division II (requires AA, CC, GH or HH limit switch, Not Options available on vacuum models) -FX NEMA 4X enclosure -Z1 Oxygen cleaned Base Configuration D1H Single setpoint housed version -U UL Approved (Industrial Control) D1S Single setpoint stripped version -UL UL Approved D2H Dual setpoint housed version -CS CSA Approved Model D2S Dual setpoint stripped version D3H4 Triple setpoint housed version -Wxxx -Sxxx Limit Switch1 -A -B -C -H -J -M -GH -AA -CC -GH -HH 3SS, 80SS or 150SS) Blank 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; -P2 0.03 amps @ 250 VDC Adjustable Range (PRESSURE) Decreasing - psi (bar) 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC (not UL approved) Std 1/4” NPT female pressure connection 1/2” NPT female pressure connection Approx. Deadband2 Proof (Actuation Value) Pressure psi (bar) Increasing - psi (bar) Min Max Min Max psi (bar) 2SS3 0.018 (.0) 1.65 (.1) 0.068 (.0) 1.7 (.1) .02 - .05 (.0 - .0) 3 (.2) 3SS .03 (.00) 2.85 (.2) .18 (.02) 3 (.2) .07 - .15 (.0 - .01) 10 (.7) 18SS .4 (.03) 17.74 (1.2) .66 (.05) 18 (1.2) .12 - .26 (.01 - .02) 60 (4.1) 80SS .5 (.03) 76.6 (5.3) 3.9 (.3) 80 (5.5) 1.6 - 3.4 (.1 - .2) 160 (10.9) 150SS 1.5 (.1) 144 (9.9) 7.5 (.5) 150 (10.3) 2.3 - 6 (.2 - .4) 300 (20.4) 2SS or 18SS) boot, not UL approved) Factory pre-set (consult factory) Adjustable Range 0.05 amps @ 250 VDC 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer inches) Pressure Connection 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.1 amps @ 125 VDC; Extra wire length (XXX = 1 Amp @ 125 VAC; 1 Amp @ 24 VDC with gold contacts (not UL approved) Hermetically sealed; 4 amps @ 125/250 VAC (not available on 2SS or Adjustable Range (VACUUM) vacuum models) Decreasing - In. Hg Approx. Deadband2 Proof (Actuation Value) Pressure In. Hg Increasing - In. Hg Min Max Min Max In. Hg vacuum models) 3SS 0.06 5.72 0.34 6 .14 - .28 20 Hermetically sealed; 1 Amp @ 125 VAC with gold contacts (not available 18SS 0.8 29.2 1.6 30 .4 - .8 30 Hermetically sealed; 10 amps @ 125/250 VAC (not available on 2SS or on 2SS or vacuum models) Hermetically sealed; 5 amps @ 125/250 VAC (not available on 2SS or vacuum models) NOTES: 1 Consult Supplemental Guide for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3 Not available with hermetically sealed limit switches 4 Available only with AA (not hermetically sealed) limit switch 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0081-D • 12/08 • ©2008 • Printed in the U.S.A. 2 Pressure Terminal Block Diaphragm Switch D1T, D2T Series Features High reliability High accuracy NEMA 4 Ideal for pressure and vacuum applications Single and dual switching capability Tamper-proof external adjustment Applications Machine tools Pneumatics Medical Marine & shipbuilding Pump & compressor monitoring Oil & gas Water equipment Mining Lubrication equipment General Specifications* Accuracy: ± 0.5% of the adjustable range Switch: Type: Approvals (cont.): CSA (Optional): Single pole double throw (SPDT) Snap Action; single circuit Rating: 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (Class A or H limit switch). Consult sales drawing for ratings of optional limit switches. Wetted Parts: Process Fitting: 304 stainless steel, viton seals Diaphragm: 17-7 PH stainless steel Enclosure: Anodized aluminum Electrical Connection: Terminal block through 1/2” NPT conduit connector Enclosure Rating: NEMA 4 PED (European): Compliant to PED 97/23/EC Temperature Range: Operating: -65° to +165°F (-54° to +74°C) Storage: -65° to +200°F (-54° to 93°C) Adjustment Instructions: Pressure: Turn adjustment screw counterclockwise to raise actuation point. Turn adjustment screw clockwise to increase setpoint (higher vacuum). Vacuum: Options: - NEMA 4X enclosure - Cleaned for oxygen service - Factory pre-set - Six-pin terminal block Shipping Weight: 2.0 lbs. approximate Pressure Connection: 1/4” NPT Female Approvals: UL (Optional): All models may be ordered as UL listed. File No. E42816 * See product configurator for additional options. Wiring Diagram Single Wiring Code All models may be ordered as CSA listed under Class 3231 02, File LR22355 on request. Pressure NO (Red) C (Purple) C (Purple) NC (Blue) NC (Blue) P INCR Lead Circuit #1 Pressure Vacuum Circuit #2 Pressure Blue Red Orange Yellow Common Purple Purple Brown Brown Normally Open Red Blue Yellow Orange NO (Yellow) C (Brown) NC (Orange) Vacuum Normally Closed Dual NO (Red) P Vacuum NC (Red) NC (Red) C (Purple) C (Purple) NO (Blue) INCR NO (Blue) V NC (Yellow) C (Brown) NO (Orange) 1 V Terminal Block Diaphragm Switch D1T, D2T Series Technical Drawing Dimension in inches (mm) Product Configurator H Example D1T -A 80SS UL Hermetically sealed limit switch option - Class I, Options Division II (requires AA, CC, GH or HH limit switch) Base Configuration D1T Single setpoint housed with terminal block D2T Dual setpoint housed with terminal block Limit Switch1 -A -B -C -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; -U UL Approved -UL UL Approved Model* -CS CSA Approved Model -Z1 Oxygen cleaned -FX NEMA 4X enclosure -TC (standard for pressure range 3SS, 80SS or 150SS) -L6 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC 0.1 amps @ 125 VDC; 0.05 amps @ 250 VDC -Sxxx 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; Pressure Connection Decreasing - psi (bar) -GH -HH Proof (Actuation Value) Pressure Max Min Max psi (bar) psi (bar) 0.018 (.0) 1.65 (.1) 0.068 (.0) 1.7 (.1) .02 - .05 (.0 - .0) 3 (.2) 3SS .03 (.00) 2.85 (.2) .18 (.02) 3 (.2) .07 - .15 (.0 - .01) 10 (.7) 18SS .4 (.03) 17.74 (1.2) .66 (.05) 18 (1.2) .12 - .26 (.01 - .02) 60 (4.1) 80SS .5 (.03) 76.6 (5.3) 3.9 (.3) 80 (5.5) 1.6 - 3.4 (.1 - .2) 160 (10.9) 150SS 1.5 (.1) 144 (9.9) 7.5 (.5) 150 (10.3) 2.3 - 6 (.2 - .4) 300 (20.4) Approx. Deadband2 Proof 2SS -CC Approx. Deadband Increasing - psi (bar) 2 Min (not -U or -UL approved) -AA Std 1/4” NPT Adjustable Range (PRESSURE) amps @ 125 VDC; 0.25 amps @ 250 VDC 3 1 amp @ 125 VAC; 1 amp @ 24 VDC with gold contacts (not -UL approved) Hermetically sealed; 4 amps @ 125/250 VAC (not available on 2SS or vacuum models) factory) Adjustable Range 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 -GH Factory pre-set (consult * For hermetically sealed (standard for pressure range 2SS or 18SS) approved) -M D2T models only. Non-UL listed) 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; (comes with an elastomer boot, not -U or -UL and pre-cycle 6-Pin Terminal Block (for 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; -J Temperature stabilization Blank female pressure connection 1/2” NPT -P2 female pressure connection NOTES: 1 Consult Supplemental Guide for specific deadband values Hermetically sealed; 10 amps @ 125/250 VAC (not available on 2SS or vacuum models) Adjustable Range (VACUUM) Hermetically sealed; 1 amp @ 125 VAC with gold Decreasing - In. Hg contacts (not available on 2SS or vacuum models) (Actuation Value) Pressure Max In. Hg In. Hg 0.34 6 .14 - .28 20 1.6 30 .4 - .8 30 Max Min 3SS 0.06 5.72 18SS 0.8 29.2 Hermetically sealed; 5 amps @ 125/250 VAC (not available on 2SS or vacuum models) Increasing - In. Hg Min 2 Deadband values indicated when used with the “standard” limit switch 3 Not available with hermetically sealed limit switches 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0062-C • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Explosion Proof Diaphragm Switch D1X, D2X Series Features Hermetically sealed Explosion proof housing for hazardous location Tamper proof setpoint adjustment Ideal for pressure or vacuum Applications Pump & compressor monitoring Hydraulic power units Oil & gas Food & beverage Utility & power generation Mining General Specifications* Accuracy: ± 0.5% of the adjustable range Switch: Type: Approvals (cont.): CSA (standard): Single pole double throw (SPDT) Snap Action; single circuit Rating: 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (Class A or H limit switch). Consult sales drawing for ratings of optional limit switches. All models are CSA approved for use in hazardous locations Class I, Groups B, C & D; Class II, Groups E, F, & G. CSA File No. LR22354 Ex models are ATEX certified per ISSeP 03 ATEX 122X & marked as follows: CE 0081 II2 GD EEx d IITC, T6 T85°C ATEX (optional): 303 stainless steel Temperature Range: Operating: -65° to +165°F (-54° to +74°C) 17-7 PH stainless steel Storage: -65° to +200°F (-54° to 93°C) Enclosure: Die-cast aluminum, anodized and painted Electrical Connection: Screw terminals on covered terminal strip via 1/2” NPT (D1X) and 3/4” NPT (D2X) conduit fittings. Adjustment Instructions: Pressure: Turn adjustment screw counterclockwise to raise actuation point. Enclosure Ratings: NEMA 4, 7, 9 Wetted Parts: Process Fitting: Diaphragm: Vacuum: Turn adjustment screw clockwise to increase setpoint (higher vacuum). Options: - Cleaned for oxygen service - Factory pre-set Shipping Weight: 7.0 lbs. approximate Pressure Connection: 1/4” NPT Female Approvals: UL (standard): All models are UL approved for use in hazardous locations Class I, Groups B, C, & D; Class II, Groups E, F, & G. UL File No. E37043 * See product configurator for additional options. Wiring Diagram Single Wiring Code Pressure NO (Red) C (Purple) C (Purple) NC (Blue) NC (Blue) Lead Circuit #1 Circuit #2 P INCR Pressure Vacuum Pressure Vacuum Normally Closed Blue Red Orange Yellow Common Purple Purple Brown Normally Open Red Blue Yellow Dual NO (Red) NO (Yellow) C (Brown) NC (Orange) P Vacuum INCR Brown NC (Red) NC (Red) Orange C (Purple) C (Purple) NO (Blue) NO (Blue) V NC (Yellow) C (Brown) NO (Orange) V 1 Explosion Proof Diaphragm Switch D1X, D2X Series Technical Drawing 3/4 (19.0) NPT CONDUIT CONNECTION 6-17/32 (166.0) 2-5/8 (66.7) ADJUSTING SCREWS (REMOVE PLUGS TO ADJUST) 13/16 (20.6) 1-1/2 (38.1) 7/16 (11.1) 29/32 (23.0) 2.0 (50.8) 45° (TYP) INTERNAL GROUND SCREW CONDUIT 1 2 ADJUSTMENT TERMINAL STRIP 6 CONTACTS (#6-32 SCREW) 2-25/32 (70.6) ø4-15/16 (125.0) 2.0 (50.8) B 7/16 (11.1) (TYP) A 11/32 (8.73) MOUNTING HOLE 2-PL 27/32 (21.4) 1/2 NPT PULL HOLE PLUG Dimension in inches (mm) D1X Product Configurator H PRESSURE PORT D2X Example D1X -A 3SS -P2 -UL Hermetically sealed limit switch option - Class I, Division II (requires AA, CC or HH limit switch) Options D1X Single setpoint housed version D2X Single setpoint housed version UL & CSA Approval -UL Base Configuration ATEX Certified, -EX in place of -EX UL for ATEX only Oxygen cleaned (not available -Z1 w/ UL) 1 Limit Switch -Sxxx 10 amps @ 125/250 VAC; 3 amps @ 480 -A Factory pre-set (consult factory) VAC; (standard for pressure range 3SS, 80SS or 150SS) Pressure Connection 10 amps @ 125/250/480 VAC; 2 amps @ -B Blank 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -H -J -P2 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 18SS) 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -AA -CC -HH pressure connection 1/2” NPT female pressure connection VAC; (comes with an elastomer boot) Adjustable Range (PRESSURE) -GH Std 1/4” NPT female Adjustable Pressure Range 10 amps @ 125/250 VAC; 3 amps @ 480 -M 1-1/2 (38.1) 1 amp @ 125 VAC; 1 amp @ 24 VDC with Decreasing - psi (bar) Increasing - psi (bar) Min Max Min Max Approx. Deadband2 Proof (Actuation Value) Pressure psi-(bar) psi (bar) 3SS .03 (.00) 2.85 (.2) .18 (.01) 3 (.2) .07 - .15 (0 - .01) 10 (.7) 18SS .4 (.03) 17.74 (1.2) .66 (.04) 18 (1.2) .12 - .26 (.01 - .02) 60 (4.1) Gold Contacts 80SS .5 (.03) 76.6 (5.2) 3.9 (.3) 80 (5.4) 1.6 - 3.4 (.1 - .2) 160 (10.9) Hermetically sealed; 4 amps @ 125/250 150SS 1.5 (.10) 144 (9.8) 7.5 (.5) 150 (10.2) 2.3 - 6.0 (.2 - .4) 300 (20.4) VAC (not available on vacuum models) Adjustable Range (VACUUM) Hermetically sealed; 10 amps @ 125/250 Decreasing - In. Hg VAC (not available on vacuum models) Hermetically sealed; 5 amps @ 125/250 VAC (not available on vacuum models) Increasing - In. Hg Approx. Deadband2 Proof (Actuation Value) Pressure In. Hg Min Max Min Max In. Hg 3SS 0.06 5.72 0.34 6 .14 - .28 6 18SS 0.8 29.2 1.6 30 .4 - .8 30 NOTES: 1 Consult Supplemental Guide for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0082-F • 12/08 • ©2008 • Printed in the U.S.A. 2 Pressure Diaphragm Switch CD1H, CD2H Series Features High reliability Extremely versatile Calibrated dial for easy setpoint adjustment Ideal for pressure or vacuum Applications Medical Water equipment Food & beverage Air proving in HVAC systems Engine monitoring Factory automation General Specifications* Accuracy: Switch: Type: Rating: +/- 0.5% of the adjustable range Approvals (Cont.): CSA: Listed under Guide 380-W-1.16, Class 3231, File 22355 Single pole double throw (SPDT) single or dual circuit Temperature Range: Operating: -65° to +165°F (-54° to +74°C) 10 amps @ 125/250 VAC, 3 amps @ 480 VAC (Class A or H limit switch); Consult sales drawing for ratings of optional limit switches. Storage: -65° to +200°F (-54° to +93°C) Wetted Parts: Process Fitting: 304 stainless steel Diaphragm: 17-7 PH stainless steel Enclosure: Anodized aluminum Electrical Connection: Free leads approximately 18” long, 16 AWG through 3/4” NPT conduit connector. Enclosure Ratings: NEMA 4 Adjustment Instructions: Pressure: Turn self-locking adjustment screw counter clockwise to increase pressure setting Vacuum: Turn self-locking adjustment screw clockwise to increase vacuum setting Options: -Cleaned for Oxygen Service -1/2” NPT Pressure Port -NEMA 4X enclosure Shipping Weight: Approximate 1.75 lbs. Pressure Connection: 1/4” NPT female Approvals: UL: All models are Underwriters’ Laboratories listed in the Electrical Construction Materials Directory under Industrial Control Equipment, float and pressure-operated; File E42816, and Canadian Standards Association listed under Guide 380-W1.16, Class 3231, File 22355. * See product configurator for additional options. Wiring Diagram Pressure Single Dual NO (Red) NO (Red) C (Purple) C (Purple) NC (Blue) NC (Blue) P Wiring Code INCR NO (Yellow) C (Brown) NC (Orange) Lead Normally Closed Circuit #1 Circuit #2 Pressure Vacuum Pressure Vacuum Blue Red Orange Yellow C (Purple) Common Purple Purple Brown Brown Normally Open Red Blue Yellow Orange P Vacuum NC (Red) INCR NC (Red) C (Purple) NO (Blue) V NO (Blue) NC (Yellow) C (Brown) NO (Orange) V 1 Diaphragm Switch CD1H, CD2H Series Technical Drawing CD2H 1.13 (28.7) CD1H 6 FREE LEADS APPROX. 18" LONG THRU 3/4-14 NPT CONDUIT CONNECTION 4.13 (104.9) 3 FREE LEADS APPROX. 18" LONG THRU 3/4-14 NPT CONDUIT CONNECTION 1.750 ( 44.4) ADJUSTING SCREW REMOVE COVER TO ADJUST, CKT. #1 .94 ADJUSTING SCREW (23.9) REMOVE COVER TO ADJUST, CKT. #1 ADJUSTING SCREW REMOVE COVER 2.25 TO ADJUST, CKT. #2 (57.1) .84 (21.3) .28 (7.1) 2.06 (52.3) PRESSURE PORT 4.19 (106.4) .38 (9.6) .63 (16.0) .28 (7.1) 2.50 (63.5) 3.50 (88.9) Product Configurator Example CD1H -A 3SS Options Hermetically sealed limit switch option - Class I, Division II (requires AA, CC, GH, HH limit switch, not available in vacuum models) H -Z1 Oxygen cleaned -FX Base Configuration CD1H Single setpoint housed CD2H Dual setpoint housed VCD1H Single setpoint housed - Vacuum VCD2H Dual setpoint housed - Vacuum -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -Sxxx Factory pre-set (consult factory) Blank Limit Switch 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 3SS, 80SS or 150SS) -Wxxx Pressure Connection 1 -A NEMA 4X Enclosure Extra wire length (XXX = inches) Standard 1/4” NPT female -P2 1/2” NPT female pressure fitting Adjustable Range Adjustable Range (PRESSURE) Approx. Deadband2 (Actuation Value) Proof Pressure -C 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.1 amps @ 125 VDC; 0.05 amps @ 250 VDC Min Max Min Max -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 2SS or 18SS) 2SS3 .5 (.03) 34.6 (2.4) 1.9 (.13) 36 (2.4) 3SS .3 (.02) 2.85 (.2) .18 (.01) 3 (.2) .07 - .15 (0 - .01) 10 (.7) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) 18SS .4 (.03) 17.74 (1.2) .66 (.04) 18 (1.2) .12 - .26 (.01 - .02) 60 (4.1) 80SS .5 (.03) 76.6 (5.2) 3.9 (.3) 80 (5.4) 1.6 - 3.4 (.1 - .2) 160 (10.9) -M 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC 150SS 1.5 (.1) 144.0 (9.8) 7.5 (.5) 150 (10.2) 2.3 - 6.0 (.2 - .4) 300 (20.4) Approx. Deadband2 (Actuation Value) Proof Pressure In. Hg In. Hg -GH 1 amp @ 125 VAC; 1 amp @ 24 VDC with gold contacts -AA Hermetically sealed; 4 amps @ 125/250 VAC (not available on 2SS or vacuum models) -CC Hermetically sealed; 10 amps @ 125/250 VAC (not available on 2SS or vacuum models) -GH Hermetically sealed; 1 amp @ 125 VAC with gold contacts (not available on 2SS or vacuum models) -HH Hermetically sealed; 5 amps @ 125/250 VAC (not available on 2SS or vacuum models) Decreasing - psi (bar) Increasing - psi (bar) Adjustable Range (VACUUM) Decreasing - In. Hg Increasing - In. Hg psi-(bar) psi (bar) .6 - 1.4 (.04 - .1) 83.3” H2O Min Max Min Max 3SS 0.06 5.72 0.34 6 .14 - .28 6 18SS 0.8 29.2 1.6 30 .4 - .8 30 NOTES: 1 Consult Supplemental Guide for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3 The ‘-2SS’ range is specified in inches of H O 2 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0079-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Diaphragm Differential Switch Series DPD1T, DPD2T Features High reliability Dual switching capability High accuracy Tamper-proof external adjustment NEMA 4 Applications Pump & compressor monitoring HVAC systems Engine monitoring Machine tools Hydraulic power units Filtration systems Metal working Utility & power generation General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements. Approvals/Listings: PED (European): Compliant to PED 97/23/EC Temperature Range: Operating: -65°F to +165°F (-54°C to +74°C) Accuracy: ± 0.5% of the adjustable range Switch: Type: SPDT snap action; single or dual circuit Adjustment Instructions: Pressure: Turn adjustment screw clockwise to decrease pressure difference; counterclockwise to increase pressure difference Rating: 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (Class A or H limit switch). Consult product configurator for ratings of optional limit switches. Vacuum Differential: Turn adjustment screw counterclockwise to decrease vacuum difference; clockwise to increase vacuum difference Wetted Parts: Diaphragm: 17-7 PH stainless steel Options: -Factory pre-set -NEMA 4X enclosure Seals: Viton® Shipping Weight: Single & dual - approximate 3.50 lbs. Enclosure: Die-cast aluminum anodized Other Parts: Nickel plated aluminum 300 series stainless steel Electrical Connection: Screw terminals on covered terminal strip through 1/2” NPT conduit fitting Enclosure Ratings: NEMA 4 Pressure Connection: 1/8” NPT female high + low Wiring Diagram (contact status at atmospheric pressure) C * See product configurator for additional options. NC NO Wiring Code C NC 1 NO Diaphragm Differential Switch Series DPD1T, DPD2T Technical Drawing 3-1/2 (88.9) ADJUSTING SCREW, CIRCUIT #2 5/16 HEX, SLOTTED (REMOVED COVER TO ADJUST) CL OF HIGH & LOW PRESSURE PORTS 1-3/4 (44.4) ADJUSTING SCREW, CIRCUIT #1 5/16 HEX, SLOTTED (REMOVED COVER TO ADJUST) Ø MOUNTING HOLE 2 PL LOW PRESSURE PORT 1-15/32 (37.3) 13/32 (10.3) 2-1/4 (57.2) 3-1/2 (88.9) 1-3/4 (44.4) 2-1/16 (52.4) HIGH PRESSURE PORT GROUND SCREW 1-1/8 (28.6) 4-9/16 (115.9) 45° 1-13/16 (46.0) 15/16 (23.8) 1-23/32 (43.7) 2-3/16 (55.6) 3-7/16 (87.3) 1/2” NPT CONDUIT CONNECTION 3/8 (9.5) 5-5/8 (143) 5-15/16 (151) Dimension in inches (mm) Product Configurator Example DPD1T -A 3SS Hermetically sealed limit switch option - Class I, Division II (requires AA, CC or HH limit switch) H Options Base Configuration DPD1T Single setpoint housed DPD2T Dual setpoint housed -FX NEMA 4X enclosure -L6 6-contact terminal block (DPD2T only) -CS CSA approved Factory preset (consult factory) -Sxxx Limit Switch1 -A 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 3SS, 80SS or 150SS) -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 18SS) -J -M Working Range 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -GH 1 amp @ 125 VAC; with gold contacts -AA Hermetically sealed; 4 amps @ 125/250 VAC (not available on vacuum models) -CC Hermetically sealed; 10 amps @ 125/250 VAC (not available on vacuum models) -GH Hermetically sealed; 1 amp @ 125 VAC with gold contacts (not available on vacuum models) -HH Adjustable Range Hermetically sealed; 5 amps @ 125/250 VAC (not available on vacuum models) Adjustable Range (PRESSURE)3 Decreasing - psi (bar) Increasing - psi (bar) Approx. Deadband2 (Actuation Value) Max. Diff. Pressure (Proof) psi (bar) psi (bar) Min Max Min Max psi (bar) 3SS .03-10 .03 (.00) 2.76 (.2) .27 (.02) 3 (.2) .09 - .24 (.01 - .02) 10 (.7) 18SS .4-60 .4 (.03) 17.68 (1.2) .72 (.05) 18 (1.2) .18 - .32 (.01 - .02) 60 (4.1) 80SS .5-160 .5 (.03) 75.3 (5.2) 5.2 (.4) 80 (5.4) 2.2 - 4.7 (.1 - .3) 160 (10.9) 150SS 1.5-300 1.5 (.10) 141.3 (9.7) 10.2 (.7) 150 (10.2) 3.5 - 8.7 (.2 - .6) 300 (20.4) Approx. Deadband2 (Actuation Value) Max. Diff. Pressure (Proof) Working Range Adjustable Range (VACUUM)4 Decreasing (In. Hg) Increasing (In. Hg) In. Hg Min Max Min Max In. Hg In. Hg 3SS .06-20 0.06 5.49 0.57 6 .17 - .51 20 18SS .8-30 0.8 29 1.8 30 .44 - 1.00 30 NOTES: 1 Consult supplementary guide for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3 Working range may be extended to 400 psi provided the maximum differential pressure (proof) is not exceeded 4 Working range may be extended to 30 in.Hg provided the maximum differential pressure (proof) is not exceeded 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0083-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Calibrated Differential Switch Series CDPD1H, CDPD2H, VCDPD1H, VCDPD2H Features Pressure and vacuum differential switch High accuracy diaphragm switch Calibrated dial for easy setpoint adjustment Factory preset or field adjustable Applications Pump & compressor monitoring Air proving in HVAC systems Engine monitoring Machine tools Hydraulic power units Metal working Utility and power generation General Specifications* Electrical Characteristics: Accuracy: Switch: Type: All models incorporate Underwriters’ Laboratories, Inc. listed single pole double throw snap-action switching elements. Switches may be wired “normally open” or “normally closed”. Approvals/Listings: UL: ± 0.5% of the adjustable range Temperature Range: Operating: SPDT single or dual circuit 10 amps @ 125/250 VAC; 3 amps @ 480 Rating: VAC (Class A or H limit switch) Wetted Parts: Diaphragm: 17-7 PH stainless steel Seals: Viton® Enclosure: Other Parts: CSA: UL listed; File # E42816 CSA listed under guide 380-W-1.16, Class 3231, File # 22355 -65°F to +165°F (-54°C to 74°C) Adjustment Instructions: Pressure: Turn adjustment screw clockwise to decrease pressure difference; counterclockwise to increase pressure difference Vacuum Differential: Turn adjustment screw counterclockwise to decrease vacuum difference; clockwise to increase vacuum difference Die-cast aluminum anodized Options: Nickel painted aluminum 300 series stainless steel -NEMA 4X -Cleaned for oxygen service Shipping Weight: Single & dual - approximate 3.50 lbs. Electrical Connection: Free leads approximately 18” long No. 16 AWG standard AWN 105/c wire through 3/4” conduit connection. Enclosure Ratings: Housed watertight housing (NEMA 4) Tamper-proof external adjustment. Pressure Connection: 1/8” NPT female. Wiring Diagram (contact status at atmospheric pressure) C * See product configurator for additional options. NC NO Wiring Code Lead Circuit #2 Vacuum Pressure Vacuum Normally Closed Blue Red Orange Yellow Common Purple Purple Brown Brown Normally Open Red Blue Yellow Orange Ground 1 Circuit #1 Pressure Green C NC NO Calibrated Differential Switch Series CDPD1H, CDPD2H, VCDPD1H, VCDPD2H Technical Drawing Dimension in inches (mm) FOUR 18" FREE LEADS CALIBRATED ADJUSTMENT DIAL REMOVE COVER TO ADJUST 1-3/4 (44.4) 15/16 (23.8) 15/16 (23.8) SEVEN 18" FREE LEADS 5-3/8 (136) 2-1/4 (57.2) LOW PRESSURE PORT 5-11/16 (144) 3/8 (9.52) 1-1/2 (37.3) 1-3/4 (44.4) 1-1/8 (28.6) 2-1/4 (57.2) 3-1/2 (88.9) 2.0 (50.8) HIGH PRESSURE PORT Ø 0.203 (5.16) MOUNTING HOLES 2 PLACES Product Configurator H 1-13/16 (46.0) 2-1/16 (52.4) CDPD1H CDPD2H CDPD Example CDPD1H -A 18SS Hermetically sealed limit switch option - Class I, Division II (requires AA, CC or HH limit switch) Base Configuration CDPD1H Single setpoint housed CDPD2H Dual setpoint housed Options -FX NEMA 4X enclosure (not UL/CSA approved) VCDPD1H Single setpoint housed - vacuum -Wxxx Extra wire length (XXX = inches) VCDPD2H Dual setpoint housed - vacuum -Sxxx Factory pre-set (consult factory) Limit Switch1 -A 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 3SS, 80SS or 150SS) -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 18SS) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) -M 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -GH 1 amp @ 125 VAC; with gold contacts -AA Hermetically sealed; 4 amps @ 125/250 VAC (not available on vacuum models) -CC Adjustable Range Working Range3 Hermetically sealed; 1 amp @ 125 VAC with Gold Contacts (not available on vacuum models) -HH Hermetically sealed; 5 amps @ 125/250 VAC (not available on vacuum models) Increasing - PSI (Bar) Approx. Deadband2 (Actuation Value) Max. Diff. (Proof) psi (bar) Max Min Max Min Max psi-(bar) 3SS .03 to 10 .03 (0) 2.76 (.2) .27 (.02) 3 (.2) .09 - .24 (.01 - .02) 10 (.7) 18SS .40 to 60 .4 (.03) 17.68 (1.2) .72 (.05) 18 (1.2) .18 - .32 (.01 - .02) 60 (4.1) 80SS .50 to 160 .5 (.03) 75.3 (5.1) 5.2 (.4) 80 (5.4) 2.2 - 4.7 (.1 - .3) 160 (10.9) 150SS 1.50 to 300 1.5 (.1) 141.3 (9.6) 10.2 (.7) 150 (10.2) 3.5 - 8.7 (.2 - .6) 300 (20.4) Approx. Deadband2 (Actuation Value) Max. Diff. (Proof) Working Range4 Hermetically sealed; 10 amps @ 125/250 VAC (not available on vacuum models) -GH Adjustable Range (PRESSURE) Decreasing - PSI (Bar) Adjustable Range (VACUUM) Decreasing - In. Hg Increasing - In. Hg Max Min Max Min Max In. Hg In. Hg 3SS .06 to 20 0.06 5.49 0.57 6 .17 - .51 20 18SS .80 to 30 0.8 29.0 1.8 30 .44 - 1.00 30 NOTES: 1 Consult Supplemental Guide for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3 Working range may be extended to 400 psi provided the maximum differential pressure (proof) is not exceeded 4 Working range may be extended to 30 in.Hg provided the maximum differential pressure (proof) is not exceeded 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0080-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Low Cost Differential Switch EPD1S, EPD1H Series Features EPD1H High reliability Easy setpoint adjustment Low cost Applications Filtration systems Air proving in HVAC systems Pump & compressor monitoring Fluid leak detection Food & beverage EPD1S General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements Accuracy: ± 5% of the adjustable range Switch: Type: SPDT snap action Rating: 4 amps @ 125/250 VAC (Class AA limit switch); 5 amps @ 125/250 VAC (Class BB limit switch). Wetted Parts: Process Fitting: Polysulfone, 40% glass filled Diaphragm: Dacron reinforced neoprene Enclosure: Polysulfone, 40% glass filled Enclosure Ratings: NEMA 4 on EPD1H Pressure Connection: 1/8” NPT female Temperature Range: Operating: -20° to +165°F (-54° to +74°C) Storage: -65° to +200°F (-40° to 93°C) Adjustment Instructions: Turn adjustment screw clockwise to increase, counter-clockwise to decrease pressure difference (switch setting) Shipping Weight: EPD1S Models: 1.0 lbs. approximate EPD1H Models: 1.5 lbs. approximate Electrical Connection: EPD1S Models: 12” free leads EPD1H Models: 3-contact terminal block * See product configurator for additional options. Wiring Diagram (SPDT) NO (Red) C (Purple) NC (Blue) P INCR 1 Low Cost Differential Switch EPD1S, EPD1H Series Technical Drawing 3/8 (9.5) TYP. J-BOX 2-3/16 (5.5) SLOT TYP. 1-5/8 (43.0) 3-3/16 (81.0) MOUNTING DIMENSIONS (WHEN APPLICABLE) 4-13/16 (122.2) 1-7/16 (35.7) 2-13/16 (71.4) 3 FREE LEADS 24" LONG ADJUSTING SCREW (SLOTTED) 2-5/16 (58.7) ADJUSTING SCREW (SLOTTED) INCR 2-13/16 (71.4) DECR 5/8 (15.9) 1-7/8 (46.8) 1-7/16 (35.7) 3-5/16 (84.1) 1-15/16 (49.1) LOW INCR DECR LOW LOW PRESSURE PORT SEE MOUNTING DIMENSIONS ABOVE 1-3/8 (34.9) 1-11/16 (42.8) EPD1H 1-15/16 (48.4) HIGH PRESSURE PORT 15/16 (23.8) LOW PRESSURE PORT SEE MOUNTING DIMENSIONS ABOVE 2-15/16 (74.6) 5/8 (15.9) 1-7/8 (46.8) 1-7/16 (35.7) EPD1S 1-3/8 (34.9) 1-11/16 (42.8) 15/16 (23.8) HIGH PRESSURE PORT 2-5/8 (66.7) Dimension in inches (mm) Product Configurator Example EPD1S -AA 40 -W048 Base Configuration EPD1S Single Setpoint EPD1H Single Setpoint with J-Box Limit Switch -AA 4 amps @ 125/250 VAC 5 amps @ 125/250 VAC -BB -CC 3 10 amps @ 125/250 VAC Options Adjustable Range Working Range 2 Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) Approx. Deadband 1 (Actuation Value) Max. Diff. (Proof) psi (bar) Min Max Min Max psi (bar) psi (bar) 32 .22 - 12 .22 (.01) 2.71 (.2) .51 (.03) 3 (.2) .07 - .29 (0 - .02) 12 (.8) 40 3 - 150 3.0 (.2) 38.8 (2.6) 4.2 (.3) 40 (2.7) .15 - 1.2 (.01 - .08) 150 (10.2) -Wxxx Extra wire length (XXX = inches) -Sxxx Factory pre-set (consult factory) NOTES: 1 Deadband values indicated when used with the “AA” limit switch, see drawing for ‘BB’ & ‘CC’ deadbands 2 Working range may be extended to 90 psi provided that the maximum differential pressure (proof) is not exceeded 3 Only available with EPD1H models 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0085-E • 11/08 • ©2008 • Printed in the U.S.A. 2 Pressure The Little General MSPS, MSPH Series Features Compact size Stripped and housed versions available Easy setpoint adjustment High reliability NEMA 1 & 4 Applications Pool & spa heaters Beverage dispensers Medical gas delivery systems General industrial applications MSPH MSPS General Specifications* Electrical Characteristics: All models incorporate Underwriters’ Laboratories, Inc. listed single pole double throw or single pole single throw snap-action switching elements. Accuracy: +/- 2.0% of the adjustable range Switch: See table below Wetted Parts: Process Fitting: 304 stainless steel (standard) Seals & Diaphragms: Buna-N (standard) Enclosure: Anodized aluminum base plate; Polysulfone housing Electrical Connection: .250” wide x .032” thick quick connect terminals (via 1/2” NPT conduit connector on housed models) Adjustment Instructions: Turn adjustment nut clockwise to increase and counterclock wise to decrease the set point. Enclosure Ratings: Housed models: NEMA 4 Stripped models: NEMA 1 Options: Approvals: UL: All models shown are UL recognized components under industrial control equipment, motor controllers, float and pressure operated (NKPZ2) files MH8147 and E42816. CSA: All models and modifications shown are CSA listed under Class 3231 02, File LR22355. PED (European): Compliant to PED 97/23/EC Temperature Range: Operating: +20° to +165°F (-7° to +74°C) -FDA approved diaphragm -Oxygen cleaning -Factory preset -NSF approved switch Pressure Connection: 1/8” NPT male (standard) * See product configurator for additional options. Shipping Weight: Housed Versions: Stripped Versions: Electrical Rating Voltage Maximum Continuous (Volts) Current (Amps) EE, FF 125/250 VAC 3 125/250 VAC 25 125/250 VAC 15 DD, JJ DD, JJ 1 Wiring Diagram Limit Switch Class MM 0.5 lb. approximate 0.25 lb. approximate Inductive 125 VDC 0.5 250 VDC 0.25 Single NO C NC P INCR The Little General MSPS, MSPH Series Technical Drawing Stripped MSPS MOUNTING SURFACE ADJUSTING SCREW ø1-9/16 (47.6) 4-1/16 (103) 11/16 (17.5) 1.344 (34) ø1-7/8 Housed MSPH 1/16 (1.6) CONDUIT HOLE (REF) 2-9/16 (65) (47.6) GROUND SCREW COMMON TERMINAL NORMALLY OPEN TERMINAL 2-3/8 (60.3) NORMALLY OPEN TERMINAL COMMON TERMINAL ADJUSTING SCREW NORMALLY CLOSED TERMINAL NORMALLY CLOSED TERMINAL WIRE CLAMP 3-7/16 (86.5) 2-29/32 (73.8) 3-7/16 (87.3) 3-11/16 (93) PRESSURE PORT PRESSURE PORT 1.00 (25.4) .918 (23.3) 2.00 (50.8) Dimensions in inches (mm) Product Configurator Example MSPS -EE 15 1.863 (47) 1/2" NPT CONDUIT CONNECTION 1/8 (3.2) ø .203 (5.1) 4-3/4 (121) MOUNTING HOLES (2 PLACES) MOUNTING SURFACE (REF) SS Enclosure MSPS Stripped version MSPH Housed version Options -Z1 Oxygen cleaned -Sxxx Factory preset (consult factory) Limit Switch SF 3 -DD SPST normally open; 15 amps @ 125/250 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -EE SPST normally open; 3 amps @ 125/250 VAC -FF SPDT; 3 amps @ 125/250 VAC -JJ SPDT; 15 amps @ 125/250 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -MM SPST normally open; 25 amps @ 125/250 VAC Pressure Connection Diaphragm Material SS Stainless steel, 1/8” NPT male PLS Plastic, 1/8” NPT male P4 Blank Brass, 7/16-24UNS-2A for 1/4” tube connection Pressure Range Limit Switch EE, FF DD or JJ MM Pressure Range 05 15 100 05 15 100 05 15 100 Adjustable Range Approx. Deadband Decreasing - psi (bar) Increasing - psi (bar) (Actuation Value) Min. Max. Min. Max. psi (bar) .5 (.03) 4.5 (.3) 1 (.07) 5 (.3) .2-.5 (.01-.03) 1.5 (.1) 14.2 (.9) 2.3 (.2) 15 (1) .3-.8 (.02-.05) 10 (.6) 92.1 (6.1) 17.9 (1.2) 100 (6.7) 2-7.9 (.1-.5) .5 (.03) 4.3 (.3) 1.2 (.08) 5 (.3) .2-.7 (.01-.05) 1.5 (.1) 14 (.9) 2.5 (.2) 15 (1) .3-1 (.02-.07) 10 (.6) 91 (6) 19 (1.3) 100 (6.7) 2.6-9 (.2-.6) .5 (.03) 4.2 (.3) 1.3 (.09) 5 (.3) .2-.8 (.01-.06) 1.5 (.1) 13.8 (1) 2.7 (.2) 15 (1) .3-1.2 (.02-.08) 10 (.6) 89.5 (6.2) 20.5 (1.4) 100 (6.7) 2.8-10.5 (.2-.7) NSF 18 approved Proof Pressure psi (bar) 100 (6.7) 100 (6.7) 1502 (10) 100 (6.7) 100 (6.7) 1502 (10) 100 (6.7) 100 (6.7) 1502 (10) Buna-N (standard) -E Ethylene propylene (EPR)1 -F FDA approved Buna-N -N Neoprene -V Viton® diaphragm NOTES: 1 Only available with 05 and 15 pressure ranges. 2 MSPS - 100 range models are 100 psi proof. 3 Not available with MSPH. SF option automatically selects FDA approved diaphragm, O-Ring, and 300 Series SS pressure port. Consult Sales Drawing for alternative limit switches. 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0086-D • 01/09 • ©2009 • Printed in the U.S.A. 2 Econ-O-Trol Switch Pressure E1S, E1H Series Features Superior resolution Long life Easy setpoint adjustment Ideal for pressure or vacuum applications NEMA 1, 3 & 4, IP65 Stripped and housed versions available Applications Medical equipment Pump & compressor monitoring Air proving in HVAC systems Irrigation systems Engine monitoring Machine tools General industrial applications Metal working Food & beverage E1H E1S General Specifications* Accuracy: Switch: Type: Rating: ± 2% of the adjustable range Temperature Range: Operating: Single pole double throw (SPDT) snap action; single circuit Adjustment Setpoint: Positive Pressure: Class H limit switch: 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 24 VDC (standard). Vacuum: Turn self locking adjustment nut counterclockwise to increase setpoint, clockwise to decrease setpoint (towards 30” Hg). Adjustable Deadband (Optional): Turn small self locking adjustment nut on limit switch counterclockwise to increase differential. As the differential is increased, the setpoint is also increased. Balance one adjustment against the other to obtain the desired setpoint. Options: -Plastic cover (stripped models only) -NEMA 4X enclosure (housed models only) -Cleaned for oxygen service -Manual reset -Adjustable deadband Wetted Parts: Process Fitting: Anodized aluminum (standard) Seals & Diaphragms: Buna-N (standard) Enclosure: Anodized aluminum (housed models) Electrical Connection: Stripped Models: Screw terminals Housed models: Screw terminals via 1/2” NPT female conduit connection -20° to +165°F (-29 to +74°C) Turn self locking adjustment nut clockwise to increase setpoint; counterclockwise to decrease setpoint. Enclosure Ratings: Stripped models: NEMA 1 Housed models: NEMA 4 & IP65 Shipping Weight: Housed models: 1.5 lbs. approx. Pressure Connection: Stripped models: 1/2” NPT external with 1/8” NPT internal Stripped models: 0.75 lbs. approx. Housed models: 1/4” NPT female Approvals: UL: CSA: PED (European): Stripped models: UL recognized component (UR) Housed models: UL listed. File No. E42816 All models and modifications shown are CSA listed under Guide 380-W-1.16, Class 3231, File LR22355 Compliant to PED 97/23/EC * See product configurator for additional options. 1 Wiring Diagram Pressure Vacuum NO NC C C NC NO P INCR V INCR Econ-O-Trol Switch E1S, E1H Series Technical Drawing E1H E1S Dimensions in inches (mm) Product Configurator Example E1H -H 500 -P6 Options Base Configuration E1S Stripped models E1H Housed models Limit Switch1 -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (standard) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) -M 7 -R -G -GH -E1 Plastic cover (E1S models only) -FX NEMA 4X enclosure (E1H models only) -RD Manual reset (must select class G limit switch) -Z1 Cleaned for oxygen service -Sxxx 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC Factory preset (consult factory) O-Ring Material 15 amps @ 125/250/480 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC Blank Buna-N ADJUSTABLE DEADBAND -E Ethylene propylene (EPR) 250 VDC MANUAL RESET (Available only with housed version) -T Teflon 1 amp @ 125 VAC; gold contact -V Viton® diaphragm 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.4 amps @ 125 VDC; 0.2 amps @ Pressure Range Pressure Connection Adjustable Range Decreasing - psi (bar) 2 Increasing - psi (bar) Approx. Deadband (Actuation Value) psi (bar) Proof Pressure psi (bar) Min Max Min Max VAC3 .5” Hg 29” Hg 3.0” Hg 30” Hg .3 - 2.5” Hg 30 psi 15 .5 (.03) 14.2 (.98) .6 (.04) 15 (1) .1 - 1.2 (.01 - .08) 1000 (67) 90 3 (.2) 82 (5.5) 3.5 (.2) 90 (6) .5 - 8 (.03 - .5) 1000 (67) Blank -P4 Fixed Deadband 1/8” int & 1/2” ext NPT (E1H models only) Impregnated fitting (not UL or CSA approved) 10 (.7) 230 (15) 11 (.7) 250 (17) 1 - 20 (.07 - 1.3) 1000 (67) -F1 500 25 (1.7) 472 (31) 29 (2) 500 (33) 4 - 28 (.3 - 1.9) 1000 (67) -F2 VAC3 1” Hg 30” Hg 15 1 (.07) 15 (1) 30 psi 1000 (67) 90 6 (.4) 90 (6) 250 15 (1) 250 (17) 1000 (67) 500 35 (2.3) 500 (33) 1000 (67) Consult sales drawing for deadband charts 1000 (67) Nickel plated fitting -BR4,6 Brass fitting: 1/8” int & 1/2” ext NPT (for E1S models or with -P6 option) -BR4,6 Brass fitting: 1/4” NPT (for E1H models or with -P4 option) -P6-PLS5,6 Polysulfone 40% glass filled; 1/8” - 1/2” NPT (E1H Only). Max adjustable pressure: 250 psi. Adjustable Deadband 1/4” NPT female (avialable on E1S only - not available on PLS version) -P6 250 Must select class R limit switch. E1S version: 1/8” int & 1/2” ext NPT; E1H version: 1/4” NPT female NOTES: Polysulfone 40% glass filled; 1/8” - 1/2” NPT 1 Consult sales drawing for specific deadband values -PLS5,6 2 Deadband values indicated when used with the “H” limit switch (E1S Only). Max adjustable pressure: 250 psi. 3 Vacuum models are provided with 1/2” NPT External, 1/8” NPT Internal 5 Plastic fittings have a proof pressure of 400 psi 6 “Combo” fitting only on E1S models Not available in range 500 4 Not available on vacuum models 7 To increase differential, turn small, self-locking adjusting nut counter-clockwise 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0084-D • 01/09 • ©2009 • Printed in the U.S.A. 2 Dia-Seal Piston Pressure P1H Series Features Superior resolution High reliability Oil & dust tight Extremely versatile NEMA 4 & 13 CSA approved Applications Pump & compressor monitoring Air proving in HVAC systems Irrigation systems Engine monitoring Machine tools General industrial applications General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements Accuracy: ± 2% of the adjustable range Switch: Single pole double throw (SPDT) snap action; single circuit (see order key for ratings) Wetted Parts: Process Fitting: Anodized aluminum (standard) Diaphragm: Buna-N Enclosure: Anodized aluminum Electrical Connection: Internal screw terminals via ½” NPT conduit connector Enclosure Ratings: NEMA 4, 13 Pressure Connection: 1/4” NPT female (standard) Approvals: CSA: Class 3231 02, File No. LR22355 PED (European): Compliant to PED 97/23/EC Temperature Range: Options: - NEMA 4X - Hermetically sealed limit switch - Cleaned for oxygen service - Factory preset - CSA approval Shipping Weight: 3.75 lbs. approximate Wiring Diagram NO C Operating: -20° to +165°F (-29° to +74 °C) Storage: -40° to +200°F (-40° to +93°C) * See product configurator for additional options. 1 Adjustment Instructions: Loosen setscrew with a #10 allen wrench. With screwdriver, turn adjustment screw clockwise to increase and counterclock wise to decrease the actuation point. Tighten setscrew after desired setting is reached. NC P INCR Dia-Seal Piston P1H Series Technical Drawing Dimensions in inches (mm) Product Configurator Example P1H -B 340 SS -V -P2 Options Prefix H Blank Hermetically sealed limit switch option - Class I, Division II (requires HH limit switch) Enclosure P1H -P2 1/2” NPT pressure fitting (only available in stainless steel) -FX NEMA 4X enclosure -Z1 Cleaned for oxygen service -Sxxx NEMA 4 & NEMA 13 enclosure 1/4” NPT (standard) Factory preset (consult factory) Diaphragm/O-Ring Limit Switch1 -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC, 0.03 amps @ 250 VDC (standard for 30, 85, and 340 ranges) -F 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.4 amps @ 125 VDC; 0.2 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (standard for 600 range) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC with elastomer boot (standard for 1600 range) -K 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC (with boot) -M 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -GH 1 amp @ 125 VAC gold contacts -HH Hermetically sealed; 5 amps @ 125/250 VAC Blank Buna-N diaphragm -T Teflon diaphragm -V Viton® diaphragm Pressure Fitting Blank SS Anodized aluminum, 1/4” NPT Stainless steel, 1/4” NPT Presssure Range Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) Approx. Deadband2 Proof (Actuation Value) Pressure Min Max Min Max psi-(bar) psi (bar) 30 .5 (.03) 28 (1.9) 1.5 (.1) 30 (2) .4 - 2 (.03 - .13) 2000 (133) 85 3 (.2) 78 (5.2) 4.5 (.3) 85 (5.7) .8 - 7 (.05 - .5) 2000 (133) 340 6 (.4) 318 (21) 10 (.6) 340 (23) 2 - 22 (.13 - 1.5) 2000 (133) 600 25 (1.7) 583 (39) 27 (1.8) 600 (40) 2 - 17 (.13 - 1.1) 2000 (133) 1600 400 (27) 1520 (101) 480 (32) 1600 (107) 20 - 80 (1.3 - 5.3) 2000 (133) NOTES: 1 Consult sales drawing for specific deadband values 2 Deadband values indicated when used with the “standard” limit switch 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0087-C • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Explosion Proof Dia-Seal Piston P1X Series Features Explosion proof housing High reliability Extremely long life UL & CSA listed Oil & dust tight Applications Power plants Water pumps Hydraulic power units Pneumatic devices General industrial applicaitons Oil & gas applications General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements Temperature Range: Accuracy: ± 2% of the adjustable range Switch: Single pole double throw (SPDT) snap action; single circuit Adjustment Instructions: Loosen setscrew with a #10 allen wrench. With screwdriver, turn adjustment screw clockwise to increase and counterclockwise to decrease the actuation point. Tighten setscrew after desired setting is reached. Wetted Parts: Process Fitting: Anodized aluminum Diaphragm: Buna-N Enclosure: Anodized aluminum Electrical Connection: Internal screw terminals via 1/2” NPT conduit connector Enclosure Ratings: NEMA 7, 9 Pressure Connection: 1/4”-18 NPT female (standard) Approvals: UL: CSA: PED (European): File No. E37043; approved for hazardous locations, Class I , DIV 2 Groups C&D, Class II Groups E, F, & G; not available on 1600 psi range Operating: -20° to +165 °F (-29° to +74°C) Storage: -40° to +200 °F (-40° to +93°C) Options: - Viton® diaphragm - Teflon diaphragm - NEMA 4X enclosure - Hermetically sealed limit switch - Factory preset - Cleaned for oxygen service - CSA approval Shipping Weight: 3.75 lbs. approximate Wiring Diagram Class 3238-01, File No. 0223540-000 (Not approved with hermetically sealed limit switch NO Compliant to PED 97/23/EC NC C * See product configurator for additional options. P INCR 1 Explosion Proof Dia-Seal Piston P1X Series Technical Drawing Dimensions in inches (mm) Product Configurator Example P1X -H 85 SS Options H Hermetically sealed limit switch option - Class I, Division II (requires HH limit switch) -P2 1/2” NPT pressure fitting (available only with stainless steel models) -FX NEMA 4X enclosure -Sxxx Factory preset (consult factory) Enclosure P1X NEMA 7 & NEMA 9 enclosure Diaphragm/O-Ring Blank Limit Switch1 -B 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC, 0.03 amps @ 250 VDC (standard for 30, 85, and 340 ranges) -F 10 amps @ 125/250/480 VAC; 2 amps @ 600 VAC; 0.4 amps @ 125 VDC; 0.2 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (standard for 600 range) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC with elastomer boot (standard for 1600 range) -K 10 amps @ 125/250/480 Vac; 2 amps @ 600 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -M 1 1 amp @ 125 VAC gold contacts -HH Hermetically sealed; 5 amps @ 125/250 VAC Teflon -V Viton® diaphragm (not available for 1600 Range) Pressure Fitting Blank SS Anodized aluminum, 1/4” NPT female Stainless steel, 1/4” NPT female Pressure Range Adjustable Range Decreasing - psi (bar) 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -GH Buna-N diaphragm -T Increasing - psi (bar) Approx. Deadband2 Proof (Actuation Value) Pressure Min Max Min Max psi-(bar) psi (bar) 30 .5 (.03) 28.5 (1.9) 1 (.1) 30 (2) .1 - 1.5 (.07 - .1) 2000 (133) 85 3 (.2) 81.5 (5.4) 4 (.3) 85 (5.7) .25 - 3.5 (.02 - .23) 2000 (133) 340 6 (.4) 331.5 (22) 7 (.5) 340 (23) 1 - 8.5 (.07 - .6) 2000 (133) 600 25 (1.7) 581 (39) 27 (1.8) 600 (40) 2 - 19 (.13 - 1.3) 2000 (133) 1600 400 (27) 1520 (101) 480 (32) 1600 (107) 20 - 80 (1.3 - 5.3) 2000 (133) Consult sales drawing for specific deadband values values indicated when used with the “standard” limit switch 2 Deadband 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0088-C • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Compact Pressure Switch Series 7000 Features Compact size Multiple electrical connections True SPDT snap action micro-switch NEMA 1 or 4X Factory preset or field adjustable Available in corrosion-resistant thermoplastic, stainless steel or brass Applications Pool & spa heaters Beverage dispensers Air proving in HVAC systems Engine monitoring Hydraulic power units Mobile hydraulics Pump or compressor control Hydraulic and pneumatic braking systems General Specifications* Electrical Characteristics: All models incorporate Underwriters’ Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements. Approvals: UL: Accuracy: ±0.5 psi for range “0” ±1 psi for range “1” ±8% typical for ranges “2” to “7” CSA: Listed per CSA Guide 380-W1.16 class 3231 Switch: SPDT snap action; single circuit FDA/NSF: Certified per NSF 18 PED (European): Compliant to PED 97/23/EC standard Wetted Parts: Diaphragm type: (range 0, 1, 2, 3) NORYL® plastic fitting with NORYL® plastic housing, or 300 series stainless steel fitting, or brass fitting and Buna-N diaphragm. Piston type: (ranges 4, 5, 6, 7) 300 series stainless steel or brass fitting. Electrical Connection: See product configurator for electrical connection options. Enclosure Ratings: NEMA 1, NEMA 4 Pressure Connection: 1/4” NPT (standard) FITTING DIMENSION 'A' DIMENSION 'B' 1/4 NPT 2.25 [57.15] .75 [19.05] 1/8 NPT 2.62 [66.55] 1.10 [27.94] * 7/16 NPT 2.25 [57.15] .75 [19.05] * G 1/4 2.25 [57.15] .75 [19.05] FOR (-6 AND -7) PRESSURE RANGE BRASS FITTINGS, ADD .51 LENGTH TO ABOVE DIMENSIONS 'A' AND 'B' * Available in stainless steel only 1 Temperature Range: Operating: Storage: -40° to +180°F - piston type 0° to 180°F - diaphragm type -40° to +200°F EMI/RFI: Vibration: 10 g’s per MIL-STD 202, method 204, condition A Shock: * See product configurator for additional options. SS Fitting Dimension Recognized components per UL 508 standard, industrial control equipment. 50 g’s per MIL-STD 202, method 213, condition A Adjustment Instructions: Pressure Setpoint: Turn adjustment screw clockwise to increase pressure; counterclockwise to decrease pressure. Barksdale Barksdale, Inc. Los Angeles, CA Shipping Weight: !B C 1/4 NPT SHOWN FREE LEADS VERSION Plastic: approximate .10 lbs. Stainless steel: approximate .25 lbs. Wiring Code CONTACT FREE LEADS COMMON PURPLE NORMALLY OPEN RED NORMALLY CLOSED BLUE PVC GRAY CABLE TYPE 'SJO' CABLE WHITE WHITE RED GREEN BLACK BLACK DIN 43650 TYPE CONNECTOR POSITION 1 POSITION 3 POSITION 2 Compact Pressure Switch Series 7000 Technical Drawing 7XXP (PLASTIC) 7XXS (STAINLESS STEEL) ADJUSTMENT SCREW (1/8 INTERNAL HEX) 1.32 1.35 .110 SPADE TERMINALS ONLY (INSIDE OF SWITCH) .250 SPADE TERMINALS .250 SPAD TERMINA 1.07 1.07 1.81 1.20 1.78 .80 .80 Barksdale Barksdale ale Barksdale c. CA Barksdale, Inc. Los Angeles, CA 1.75 1.75 1.79 1/8 NPT SHOWN 1/8 NPT SHOWN 1" HEX FLATS 1/4 NPT SHOWN Barksdale, Inc. Los Angeles, CA .72 1.24 DEUTSCH DT04-3 CONNECTOR WEATHERPAK 12020827 MALE CONNECTOR (3 POSITION) Barksdale, Inc. Los Angeles, CA Barksdale Barksdale Barksdale, Inc. Los Angeles, CA 'SJO' CABLE VERSION Barksdale, Inc. Los Angeles, CA DIN 43650 CONNECTOR VERSION WITH BASE ONLY DIN 43650 CONNECTOR VERSION WITH BASE AND CONNECTING PLUG 1" HEX FLATS Dimensions in inches (mm) Product Configurator Example 72 4 S -2 4 -1 B Basic Configuration Options -Wxxx 71 Factory set & permanently locked 72 Field adjustable 73 Field adjustable with factory pre-set Set Point -XXX Pressure Range R a n g e Approx. Deadband Adjustable Range Decreasing - psi (Actuation Increasing - psi Value) Min Max Min 01 1.25 3 1 2 7 2 6 *Operating Max. Pressure Proof (Max) Pressure psi psi psi 2 4 1.5 (MAX) 20 20 3 10 .5 - 4 20 50 35 8 50 2 - 15 80 100 30 90 40 120 5 - 30 130 140 43 150 700 250 1000 30 - 300 4000 6000 53 500 2300 600 3000 100 - 800 4000 6000 64 20 150 30 200 10 - 100 700 2000 74 80 400 150 500 20 - 150 700 2000 3 * Operating pressure is defined as the maximum pressure at which the pressure switch can maintain set point accuracy. Fitting Material P Noryl® plastic (available with pressure ranges 0 - 3 only) Rising pressure F Falling pressure Wetted Material Process Connection 6 SPDT, snap-action switch, 5 Amps @ 125/250 VAC (silver contacts) -2 SPDT, snap-action switch, 0.1 Amps @ 125/250 VAC (gold contacts) -41 SPST, N.O., snap-action switch, 5 Amps @ 125/250 VAC (silver contacts) F Noryl® plastic with NSF/FDA compliance (available with pressure ranges 0 - 3 only) -51 SPST, N.C., snap-action switch, 5 Amps @ 125/250 VAC (silver contacts) S 300 series stainlesss steel -6 B7 Brass (only available with pressure ranges 6 and 7, and 1/8” NPT process connection) SPST, N.O., snap-action switch, 0.1 Amps @ 125/250 VAC (gold contacts) -7 SPST, N.C., snap-action switch, 0.1 Amps @ 125/250 VAC (gold contacts) NOTES: 1 Only 3 amps available @ 125/250VAC with silver contact limit switches for range ‘0’ 2 Not UL/CSA certified 3 Piston models - only available in stainless steel 4 Available only in brass fittings (use Viton diaphragms as standard - no price adder) 5 Available only with stainless steel or brass, factory set & locked models 6 Minimum quantities may be required. 7 Brass fitting only available in 1/8” NPT, pressure ranges 6 or 7, electrical connections 3 or 4. N Buna-N Neoprene (not available with “F” fitting material) Viton® Diaphragm (not available -1 1/8” NPTM -2 1/4” NPTM V -3 7/16-20 with O-ring seal (available only with stainless steel models) D Disogrin O-ring (available in stainless steel & piston models only) -4 G1/4 (available only with stainless steel models) F FDA approved - Buna-N (available in stainless steel & piston models only) with “F” fitting material) Electrical Connection 1 .250 x .032 male spade quick disconnects (NEMA 1), not available with brass) 2 .110 x .020 male spade quick disconnects (NEMA 1), not available with brass) 3 Free leads. 18 gauge, 18” long (available only with stainless steel models - NEMA 1) 4 Unshielded PVC jacketed cable, 18 AWG, 18” long, (available only with stainless steel models - NEMA 4) 55 DIN 43650-type connector - base only (available only with stainless steel & factory set models - NEMA 4) 65 DIN 43650-type connector - with base & plug (available only with stainless steel & factory set models - NEMA 4) 75 SJO type cable, 3 wire, 18 AWG, 18” long (available only with stainless steel & factory set models - NEMA 4) 86 Weatherpak connector, female, 2-position, two 18” free wires, for normally closed circuits 96 Weatherpak connector, female, 2-position, two 18” free wires, for normally open circuits 10 6 Weatherpak, connector, male, 3-position, three 18” free wires, used only with SPDT limit switches 11 6 Deutsch connector, female, 3-position, three 18” free wires, used only with SPDT limit switches Limit Switch -11 Set point (not required for field adjustable models) R B Max 2 Extra wire length (XXX = inches) 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0061-P • 01/09 • ©2009 • Printed in the U.S.A. 2 Compact Switch Pressure Series 96201, 96211, 96221 Features Compact size Low & high pressures including vacuum Extremely versatile Optional DIN and conduit connectors NEMA 1 & 4; IP65 Single pole double throw snap action switching Factory preset or field adjustable Applications Pump & compressor monitoring Air proving in HVAC systems Engine monitoring Machine tools Hydraulic power units Mobile hydraulics Medical equipment Irrigation systems General industrial applications General Specifications* Accuracy: Switch: Type: Rating: Wetted Parts: Process Fitting: ± 2% of full range SPDT snap action; single circuit 5 Amp @ 125/250 VAC (Class BB microswitch - standard) 10 Amp @ 125/250 VAC (Class CC microswitch) 5 Amp @ 30 VDC (Class BB and CC microswitches) Brass (standard); 416 stainless steel (optional) O-Ring Seals & Diaphragms: Buna-N (standard) Piston (96201 models): Stainless steel; Teflon back-up ring Electrical Connection: 12” free leads, #18 AWG Enclosure Ratings: NEMA 1 (plastic - standard) NEMA 4 (when ordered with -T4 or -T5 options) IP65 (when ordered with T2 DIN connection option Pressure Connection: Approvals: UL: CSA: Adjustment Capability: Pressure Setpoint Adjustment: -40° to +165°F (-40° to +74°C) -20° to +165°F (-29° to +74°C) 0° to +165°F (-18° to +74°C) Models L96201, L96211 and L96221 are factory set and permanently locked. Models 96201, 96211, and 96221 are field adjustable via an external adjustment sleeve. Secure hex body with open-end wrench; hand turn adjustment sleeve: Clockwise (counterclockwise for vacuum models) to increase. 1/4” NPT male (standard) UL recognized component (UR); With optional conduit connector (-T4 or -T5 option) becomes UL listed. UL File No. E42816. CSA #LR22354 * See product configurator for additional options. 1 Temperature Range: Series 96201: Series 96211: Series 96221: Counterclockwise (clockwise for vacuum models) to decrease set point. Shipping Weight: Approximate 0.95 lbs. Wiring Code PRESSURE LEAD COLOR PIN VACUUM COLOR PIN NORMALLY CLOSED BLUE 2 RED 3 COMMON PURPLE 1 PURPLE 1 NORMALLY OPEN RED 3 BLUE 2 Compact Switch Series 96201, 96211, 96221 Technical Drawings Dimensions in inches (mm) &2%% ,%!$3 ./ # .# #/..%#4).' #!",%',!.$ /$ "ARKSDALE)NC "ARKSDALE)NC ,OS!NGELES#! ,OS!NGELES#! 7!2.).' &2%%,%!$3 (%8 4!-0%2 2%3)34!.4 3%43#2%7 @4/04)/./.,9 4!-0%2 %6)$%.43%!, @,OPTIONONLY ,/#+%$!.$ 0%2-!.%.4,9 3%!,%$ @,OPTIONONLY (%8 !002/8 53%).34!,,!.$-!). ,OS!NGELES#! 7!2.).' 53%).34!,,!.$-!). 7!2.).' "ARKSDALE)NC "ARKSDALE)NC ,OS!NGELES#ALIFORNIA 5, 5, 7!2.).' 53%).34!,,!.$-!). 53%).34!,,!.$-!). 490 .04-!,% 02%3352%0/24 34!.$!2$-/$%, Product Configurator 96211-BB3 Example: 4-/$)&)#!4)/. 4-/$)&)#!4)/. 4-/$)&)#!4)/. SS -T5 &2%% ,%!$3 (%8 -V Prefix L Factory set and permanently locked (optional) T Tamper resistant setscrew (optional) "ARKSDALE)NC ,OS!NGELES#ALIFORNIA 5, 5, 7!2.).' 53%).34!,,!.$-!). Base Model Approx. Deadband Proof (Actuation Value) Pressure psi (bar) Min. Max. Min. Max. psi (bar) 96221-BB1 1” Hg 28” Hg 6” Hg 30” Hg .5 - 8” Hg 96211-BB1 2.5 (.2) 12.8 (.9) 3 (.2) 15 (1) .3 - 3 (.02 - .21) 1000 (68) 96211-BB2 5 (.3) 31 (2) 6 (.4) 35 (2.4) .5 - 6 (.03 - .41) 1000 (68) 96211-BB3 8.5 (.6) 44 (3) 10 (.6) 50 (3.4) .5 - 8 (.03 - .55) 1000 (68) 96211-BB4 22.5 (1.5) 112 (8) 25 (1.8) 125 (8.5) 1 - 15 (.07 - 1.03) 1000 (68) 96211-BB5 70 (5) 220 (15) 80 (5.5) 250 (17) 5 - 40 (.34 - 2.76) 1000 (68) 96211-BB6 110 (7) 440 (30) 130 (9) 500 (34) 10 - 75 (.69 - 5.17) 1000 (68) 600 (41) 30-150 ( 2.07 -10.35) 7000 (476) 96201-BB1 190 (13) 450 (31) 250 (17) 96201-BB2 360 (24) 1450 (105) 430 (29) 30 (2)” Hg Vacuum 1700 (116) 40-400 (2.76 - 27.59) 7000 (476) 96201-BB3 1450 (105) 3900 (265) 1650 (112) 4400 (300) 100-750 (6.90 - 51.72) 7000 (476) 96201-BB4 3650 (248) 6700 (456) 4000 (272) 7500 (510) 200-1000 (13.79-68.96) 12000 (816) 96201-BB5 300 (20) 2500 (170) 380 (26) 3000 (200) 80-500 (5.52-34.48) 4-/$)&)#!4)/. 7000 (476) Low Pressure Diaphragms Increasing - psi (bar) High Pressure Diaphragms Adjustable Range Decreasing - psi (bar) -CC 10A @ 125/250VAC Limit Switch (replace -BB with -CC) Fitting Option Blank SS Brass (Standard) Stainless steel (not available with vacuum models) NOTES: 1 Not available with DIN connector (-T2 option) 2 Minimum quantities may apply 3 Only available with –T5 electrical connection Options -Z1 Cleaned for oxygen service -Z12 Gold contact limit swtich, 1 A, 125 VAC -Z17 DIN 43650 base only (no mating plug) -Z24 Unshielded cable, #18 AWG PVC -P1 7/16-20 SAE pressure Fitting with O-ring -JXXX3 SJO cable, #18 AWG (XXX = inches) (available only with T5 connector) -WXXX1 Extra wire length (XXX = inches) -SXXX Factory preset (consult factory) Electrical Connectors Blank 12” free leads (standard) -T1 1/4” male spade terminals -T2 DIN Connector, 43650 type -T4 1/2” NPT male conduit connector with free leads -T5 1/2” NPT female conduit connector with free leads Diaphragm/O-ring Material2 Blank Buna-N (standard) -E Ethylene propylene (EPR) -N Neoprene -V Viton® 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0073-F • 11/08 • ©2008 • Printed in the U.S.A. 2 Pressure Compact Pressure Switch Series 8000 Features Proven design in stationary and mobile hydraulic applications Wide setpoint pressure range Available in wide range of configurations Precise setpoint adjustment Factory preset or field adjustable UL Type 4, IP65, IP68 Modular concept Applications Hydraulic power packs Machine tools Overload controls Railways Factory automation Balers and compactors Marine applications General Specifications* Repeatability: ±1% typical, piston models ±2% typical, diaphragm models Microswitch: Type: SPDT contact Rating: Silver contacts: Approvals: Standard: UL / cULus (CSA) IP65 (DIN-plug), IP68 (cable) GOST R Intrinsically safe Ex Option: II1G Ex ia IIB T6 II1G Ex ia IIC T6 II1GD Ex ia D20 T100 DIN plug version Cable version DIN plug and cable version max. 60 /min piston switch max. 30/ min diaphragm switch Ambient Temperature Range: Piston Switch: Diaphragm Switch: -40°F to +176°F (-40°C to +80°C) -4°F to +176°F (-20°C to +80°C) Wetted Parts: Process Fitting: 304 stainless steel Adjustment Instructions: Setpoint Adjustment: Housing: Aluminum die-cast 230 Seals & Diaphragms: Buna-N (NBR), Viton® (FKM), EPDM, Neoprene (CR) Adjustment Screw: 300 stainless steel (HEX 5) Electrical Connection: Gold contacts: Switching Frequency: 3A @ 250 VAC 5A @ 120 VAC 0.4A @ 120 VDC 0.1A @ 125 VAC 0.1A @ 30 VDC Turn adjustment screw clockwise to increase pressure; counterclockwise to decrease pressure. Shipping Weight: CETOP Flange Model: 0.77 lbs. (350 g) See options on next page Adaptor Version Straight: 1.36 lbs. (620 g) Enclosure Ratings: UL Listed, Type 4 for indoor and outdoor use. Adaptor Version 90° Angle: 1.48 lbs. (675 g) Pressure Connection: Standard CETOP (multiple pressure connections available) * See product configurator for additional options. Wiring Code (contact status at atmospheric pressure) DIN 43650 Plug (PL1) M12 Plug (PL2/5) Cable Gland (CA) 1/2” NPT Conduit w/ Free Leads (CD1) Common 1 1 Brown Purple Normally Closed 2 2 Black Blue Normally Open 3 4 Gray Red Ground GRD 3* Green/Yellow Green/Yellow * PL5 is without ground 1 Compact Pressure Switch Series 8000 Technical Drawings Process Connections ) 1.57 40 ( ø6.2 (0.24) ) ø5.6 0.75 (0.22) 19 ( ø5.6 (0.22) 8) (1.1 30 40 (1.57) ) 0.75 19 ( ø5.5 (0.22) 19 (0.75) bolt circle ø44 (1.73) 31.11 (1.22) ø5.6 (0.22) ø6.2 (0.24) 12 (0.48) hex 5 (0.2) (Allen screw) 31.11 (1.22) 30 (1.18 ) 30 (1.1 8) CETOP Connection Electrical Connections Standard Straight Cable ø 6...8 (0.23...0.31) 16 (0.63) .57) 1 40 ( 36 (1.42) 90° Side Entry Retrofit Connection For 96100 & X1T 1.22 31 Top edge of 90 (3.54) PL2 & PL5 PL 1 1.69 43 appr. 33 (1.31) 53 (2.09) M 12 x 1 appr. 19 (0.75) 11 (0.43) appr. 22 (0.87) ø30 (1.18) 40 (1.57) 80 (3.15) 1/2" NPT Top edge of housing CA3 housing CD 1 Dimensions in mm (inch) Product Configurator Example: 8 A A 1 - PL1 -B -UL5 Options3 Series 8000 Process Connections7 1 Cetop connection flange 40 x 40 2 G1/4” female A 1/4” NPT female 1 Electrical Connectors C 1/8” NPT female D 1/4” NPT female, 90° side entry E 7/16 SAE-4 20 UNF SPDT Contacts 1 2 - PL1 Plug DIN 43650 A, IP65 (UR only) - PL2 Plug M12, 4-pol. without female plug, IP67 (UR only) - PL5 Plug M12, 5-pol. without female plug. (UR only) - CA3 Cable gland, 27.5” (0.7 m) cable, neoprene jacketed, IP68 Silver Gold-plated - CD1 2 - EXI Intrinsically safe EXia (not UL) - LH Small hysteresis6 - VA 300 series stainless steel housing Seals 1/2” NPTM AWG 20 with 24” (60 cm) leads (3 leads + ground) -B Buna -N (NBR) -V Viton® (FKM) -E EPDM -N Neoprene (CR) Adjustable Range Adjustable Ranges (decreasing pressure) psi (bar) (increasing pressure) psi (bar) Max. Hysteresis4 (Dead-band) Proof Pressure psi (bar) Diaphragm A 5.8 - 82 (0.4 - 5.7) 8.7 - 87 (0.6 - 6.0) 15% 1200 (80)(*) B 29 - 246 (2.0 - 17) 4.3 - 250 (3.0 - 20) 1200 (80)(*) C 43 - 600 (3.0 - 41) 60 - 650 (4.0 - 45) of max adjustable range 1200 (80)(*) D 43 - 2320 (3.0 - 160) 75 - 2600 (5.0 - 180) E 430 - 4300 (30 - 300) 750 - 5000 (50 - 350) F 800 - 7550 (55 - 520) 1200 - 8700 (80 - 600) Piston (*) 8700 15% of max adjustable 8700 range 15000 Proof pressure 2900 psi (200 bar) on request (May shorten the lifetime of the switch). 3211 Fruitland Avenue • Los Angeles, CA 90058 • (600) (600) (900) Notes: 1 Model 81XX- at pressure ranges is (A to E) delivered with 2 spring clips and 2 mounting screws 5 x 60 mm, steel 10.9, galvanized (hex 4). Pressure range (F) is delivered with 4 mounting screws. 2 Contact rating for silver contact is 3A @ 125 VAC. 3 Consult factory for additional options. 4 Consult sale drawing for dead-band chart 5 Not applicable with -EXI options 6 Only for piston version. 7 Consult factory for other process connections. Minimum quantities may apply. 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0093-G • 01/11 • ©2011 • Printed in the U.S.A. 2 Pressure Explosion Proof Compact Switch Series 9671X, 9681X, 9692X Features ATEX approved NEMA 4X, 7 & 9 NACE compliant SPDT and DPDT switch Safe to adjust during operation Dia-seal/piston sensor Dual sealed for DIV 1 & DIV 2 applications Applications BOP closing units Safety panels Pipelines Chemical and petrochemical plants Pulp and paper mills Pump and gas compressors Turbines Oil & gas applications General Specifications* Accuracy: ±2% of full scale Pressure Connection: 1/4” NPT female Typical Life: 2.5 million cycles Approvals: Switch: SPDT, snap action, Class CC simulated DPDT (optional) CE 0081 2 G, EEX d IIC T6, LCIE 08 ATEX 6074X UL # E37043 CSA # LR22354 UL&CSA Approved for use in hazardous locations Class I, Groups A,B,C,& D; Class II, Groups E,F,& G (Group A, UL Only) Ambient Temperature: -20° to +165°F (-29° to +74°C) EMI/RFI: EN55011 Vibration: 10g’s 10-500 Hz, MIL-STD202F Shock: 50g’s, 11 mS, MIL-S-901C Adjustment: Internal self locking adjustment wheel Shipping Weight: Approximately 1.85 lbs. Wetted Parts: Process Fitting: 316 stainless steel Seals: Viton® Diaphragm (9671X & 9681X) Viton® O-ring and Teflon® backup ring (9692X) Piston: Stainless steel (on 9692X) Enclosure: 316 stainless steel Electrical Connection: 1/2” NPT male conduit connection, 18 AWG, 18” (300 mm) free leads Electrical Rating: 11 amps @ 125/250VAC 5 amps @ 30 VDC (CC Class) Enclosure Ratings: NEMA 4X, 7 & 9 * See product configurator for additional options. Wiring Diagram Wiring Code 9692X/9681X (Pressure) Lead Normally Open Common Normally Closed Ground Circuit #1 Circuit #2 9671X (Vacuum) Circuit #1 Circuit #2 (SPDT) (DPDT) INCR P INCR P Red Yellow Blue Orange NC (Blue) NC1 (Blue) Purple Brown Purple Brown C (Purple) C1 (Purple) Blue Orange Red Yellow Green Green NO (Red) NO1 (Red) Ground (Green) NC2 (Orange) C2 (Brown) NO2 (Yellow) Ground (Green) 1 Explosion Proof Compact Switch Series 9671X, 9681X, 9692X Technical Drawings 9671X 9681X 9692X /15$0/%6*5 $0//&$5*0/ 9692X-K* /15$0/%6*5 $0//&$5*0/ "%+645.&/58)&&- " % + 6 4 5. &/ 5 8 ) &&- 13&4463&1035'*55*/( )&9 &,!43 83&/$)'-"54 9671X 9681X 9 <> <> %84%.$%$'2/5.$3#2%7 . 0 6 / 5 * / ( ) 0 - & 4 <> ' 0 3 / 1 5 ' * 5 5 * / ( 13&4463&1035 '*55*/( "%+645.&/5 8)&&- 13&4463&1035 '*55*/( 7"$66.1035'*55*/( '03/15'*55*/( /15$0/%6*5 $0//&$5*0/ * K option also available with 9671X and 9681X See sales drawing for more details Dimensions in inches (mm) Product Configurator Example: 9681X -1CC -2 -K -W036 Options Base Model 9671X Vacuum switch, 1 - 30 in. Hg. 9681X Pressure switch, 2 - 500 psi 9692X Pressure switch, 100 - 7500 psi Limit Switch -1CC SPDT Switch, 11 amps @ 125/250 VAC; 5 amps @ 30 VDC -2CC DPDT Switch, 11 amps @ 125/250 VAC; 5 amps @ 30 VDC -1GH SPDT gold contact switch, 1 amp @ 125 VAC -2GH DPDT gold contact switch, 1 amp @ 125 VAC -Sxxx Factory preset (consult factory) -K Mounting holes and conduit wrench flats -T Wire locking for adjustment cover (no UL, CSA, ATEX) Blank 1/4” NPT Female (standard) -P1 7/16-20 SAE female process connection Wetted Material Blank Increasing - psi (bar) Approx. Deadband1 Proof (Actuation Value) Pressure psi-(bar) psi (bar) Min Max Min Max Blank 1” Hg 21” Hg 5” Hg 30” Hg 4 - 9” Hg 30” Hg -1 2 (.1) 12 (.8) 3 (.2) 15 (1) 1 - 3 (.07 - .2) 1000 (69) Viton® diaphragm/O-rings (standard) -B Buna-N diaphragm/O-rings -E EPR diaphragm/O-rings (UL, CSA, and ATEX not available for this option) Pressure Range for 9692X Adjustable Range Approx. Deadband1 Proof (Actuation Value) Pressure 9692X Adjustable Range 9671X Extra wire length (XXX = inches) Process Connection2 Pressure Ranges for 9681X & Vacuum Ranges for 9671X Decreasing - psi (bar) -Wxxx Decreasing - psi (bar) Min Max Min Max psi-(bar) psi (bar) -1 100 (6.9) 600 (41.4) 150 (10.3) 750 (51.7) 50 - 150 (3.4 - 10.3) 15000 (1034) 800 (55.2) 220 (15.2) 1000 (69) 70 - 200 (4.7 - 13.8) 15000 (1034) Increasing - psi (bar) -2 5 (.3) 125 (8.6) 7 (.5) 150 (10.3) 2 - 25 (.1 - 1.7) 1000 (69) -2 150 (10.3) -3 25 (1.7) 260 (17.9) 32 (2.2) 300 (20.6) 7 - 40 (.5 - 2.8) 1000 (69) -3 400 (27.6) 2600 (179) 500 (34.5) 3000 (207) 100 - 400 (6.7 - 27.6) 15000 (1034) -4 50 (3.4) 440 (30.3) 65 (4.5) 500 (34.4) 15 - 60 (1 - 4.1) 1000 (69) -4 700 (48.2) 4400 (303) 840 (57.9) 5000 (345) 140-600 (9.6 - 41.4) 15000 (1034) -5 1000 (69) 6700 (462) 1200 (82.8) 7500 (517) 140-800 (9.6 - 55.2) 15000 (1034) -6 150 (10.3) 800 (55.2) 50-1000 (3.4-68.9) 15000 (1034) 9681X NOTES: 1 Deadband values indicated when used with the “CC” limit switch 2 Contact factory for other possible connection options 220 (15.2) 3000 (207) 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0049-F • 12/08 • ©2008 • Printed in the U.S.A. 2 Sealed Piston Switch Pressure Series 9675, A9675 Features Double make double break capability Extremely long life Calibrated dial for easy setpoint adjustment Tamper-proof external adjustment Oil & dust tight Easy setpoint adjustment Applications Hydraulic applications Machine tools Compressors Mining Specialty vehicles Lubrication equipment Metal working General Specifications* Accuracy: Switch: Type: Rating: ± 2% of the adjustable range Single pole double throw (SPDT) or double make double break (DMDB) snap action; single circuit 9675: (one SPDT) 10 amps @ 125, 250, or 480 VAC; 2.0 amps @ 600 VAC; 0.03 amps at 250 VDC Adjustment Instructions: Loosen adjustment screw cover and open. Setpoint: Using a 5/16” allen wrench, turn adjustment screw clockwise to increase setpoint, counterclockwise to decrease setpoint. The setpoint indicator (located inside enclosure) provides a visual indication of the approximate setpoint. Optional adjustable differential models remove front cover and locate adjustment screw (identified) using screwdrivers, rotate screw clockwise to increase differential. A9675: (one DMDB) 15 amps @ 125, 250, or 480 VAC; 7.5 amps @ 600 VAC; 0.5 amps at 250 VDC Wetted Parts: Process Fitting: 416 stainless steel O-ring: Buna-N with Teflon® backup ring Piston: 416 stainless steel Enclosure: Anodized aluminum Electrical Connection: Through 1/2” NPT conduit connection to screw terminals Enclosure Ratings: NEMA 13 Pressure Connection: 1/4” NPT female Approvals: PED (European) : Compliant to PED 97/23/EC Wiring Code: SPDT: Normally Open (NO), Normally Closed (NC), and Common (C) terminals are identified on the limit switches DMDB: Two normally open (NO) and two normally closed. Options: -Factory pre-set -Cleaned for oxygen service -Adjustable deadband -Drain port, 1/8” NPT Shipping Weight: 1.75 lbs. approximate Wiring Diagram Temperature Range: Operating: -20° to +165°F (-29° to +74°C) SPDT DMDB Storage: -40° to +200°F (-40° to +93°C) * See Order Number Key for additional options. NO NO NO NC NC C NC P INCR P INCR 1 Sealed Piston Switch Series 9675, A9675 Technical Drawing Dimensions in inches (mm) ADJ. DIFF. SCREW 2-13/16 (71.4) NORM. OPEN ADJUSTING SCREW 2-3/4 (69.0) 2-3/8 (60.3) 1-3/16 (30.1) NORM. CLOSED A 9675 CONFIGURATION DOUBLE MAKE-DOUBLE BREAK SWITCH 2-3/4 (69.0) 3.0 (76.2) GROUND SCREW DRAIN 5-3/4 (146.0) NORM. OPEN NORM. CLOSED COMMON 2-13/16 (71.4) 13/16 (20.7) 5/16 (7.14) DIS. MOUNTING HOLE (TYP.) 1/4" NPT PRESSURE PORT 1/2" NPT CONDUIT CONNECTION 1-1/2 (38.1) 9675 CONFIGURATION SINGLE POLE-DOUBLE BREAK SWITCH Order Number Key / Options D 1/8" NPT DRAIN PORT 1.0 (25.4) 1-5/8 (41.2) Example D 9675 -2 -V Drain port 1/8” NPT Options Base Model 9675 A9675 Base part number (with SPDT limit switch) Base part number (with DMDB limit switch) Pressure Range -E EPR O-ring -N Neoprene O-ring -V Viton® O-ring -Z1 Cleaned for oxygen service Sxxx Factory pre-set (consult factory) For base model: 9675 Adjustable Range Decreasing - psi (bar) -0 Increasing - psi (bar) Approx. Deadband Proof (Actuation Value) Pressure Min Max Min Max psi-(bar) psi (bar) 20 (1.4) 180 (12.2) 25 (1.7) 200 (13.6) 5 - 20 (.3 - 1.4) 3000 (204) -1 75 (5.1) 505 (34.3) 85 (5.8) 540 (36.7) 10 - 35 (.7 - 2.4) 3000 (204) -2 100 (6.8) 1400 (95.2) 130 (8.8) 1500 (102) 30 - 100 (2.0 - 6.8) 7000 (483) -3 235 (16.0) 3200 (218) 295 (20.0) 3400 (231) 60 - 300 (4.1 - 20.6) 7000 (483) -4 425 (28.9) 5640 (384) 545 (37.0) 6000 (408) 120 - 360 (8.2 - 24.4) 12000 (816) Deadband Blank AA1 Standard Adjustable deadband (only available with A9675 model) For base model: A9675 Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) Min Max Approx. Deadband (Actuation Value) Proof Pressure psi-(bar) psi (bar) 3000 (204) Min Max -0 20 (1.4) 170 (11.6) 30 (2) 200 (13.6) 10 - 30 (.7 - 2.0) -1 75 (5.1) 495 (33.7) 95 (6.5) 540 (36.7) 20 - 45 (1.4 - 3.1) 3000 (204) -2 100 (6.8) 1370 (93) 140 (9.5) 1500 (102) 40 - 130 (2.7 - 8.8) 7000 (483) -3 235 (16.0) 3075 (209) 365 (24.8) 3400 (231) 130 - 325 (8.8 - 22.1) 7000 (483) -4 425 (28.9) 5500 (374) 600 (40.8) 6000 (408) 175 - 500 (11.9 - 34.0) 12000 (816) NOTES: 1 Consult Supplementary Guide for specific deadband value 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0075-D • 02/11 • ©2011 • Printed in the U.S.A. 2 Sealed Piston Pressure Series 9617 Features Unique leaf spring design High reliability Extremely long life UL & CSA listed High proof pressure upto 15 kpsi Calibrated dial for easy setpoint adjustment Applications Factory automation Hydraulic presses Compactors and balers Hydraulic controllers Machine tools General Specifications* Accuracy: Switch: Type: ± 2% of the adjustable range Single pole double throw (SPDT) snap action; single circuit Rating: 15 Amps @ 125, 250, or 480 VAC (Class B) Wetted Parts: Process Fitting: Brass O-ring: Buna-N Piston: 440C stainless steel Enclosure: Anodized aluminum Electrical Connection Through 1/2” NPT conduit connection to screw terminals Enclosure Ratings: Temperature Range: Operating: -20° to +165°F (-29° to +74°C) Storage: -40° to +200°F (-40° to +93°C) Adjustment Instructions: Loosen adjustment screw cover and Setpoint: open. Using a 5/16” allen wrench, turn adjustment screw clockwise to increase setpoint, counterclockwise to decrease setpoint. The setpoint indicator (located inside enclosure) provides a visual indication of the approximate setpoint. Options: -Factory Pre-set -Cleaned for oxygen service -Stainless steel fitting Shipping Weight: 1.75 lbs. approximate NEMA 4 Pressure Connection: 1/4” NPT female Approvals: UL: UL File No. E42816 CSA: Class 32311 02; File No. 022355-0.00 * See product configurator for additional options. Wiring Diagram NO C NC P INCR Terminals are identified on the limit switches 1 Sealed Piston Series 9617 Technical Drawing Dimension in inches (mm) Product Configurator Example 9617 -3 SS Options -Z1 Basic Configuration 9617 Cleaned for oxygen service -Z12 Gold contact limit switch (GH) -Sxxx Factory pre-set (consult factory) O-Ring Material Nema 4 Enclosure Blank Buna-N (standard) -E Ethylene Propylene (EPR) - O-ring -N Neoprene O-ring -V Viton® O-ring Pressure Range Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) Approx. Deadband (Actuation Value) Proof Pressure Min Max Min Max psi (bar) psi (bar) -3 80 (5.4) 1400 (95.2) 120 (8.2) 1500 (102) 40 - 100 (2.7 - 6.8) 7500 (510) -4 180 (12.2) 2800 (190) 230 (15.6) 3000 (204) 50 - 200 (3.4 - 13.6) 10000 (680) -5 295 (20.0) 4650 (316) 375 (25.5) 5000 (340) 80 - 350 (5.4 - 23.8) 10000 (680) -6 450 (30.6) 7100 (483) 575 (39.1) 7500 (510) 125 - 400 (8.5 - 27.2) 15000 (1020) Process Connection Blank Brass, 1/4” NPT Female (standard) SS Stainless Steel, 1/4” NPT Female 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0072-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Sealed Piston Pressure Series 9048 Features High reliability Extremely long life Oil & dust tight Easy setpoint adjustment High proof pressure Rugged design Terminal block T9048 Applications Machine tools Hydraulic presses Compactors Hydraulic power units Compressors 9048 General Specifications* Electrical Characteristics: Accuracy: Switch: Type: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements Temperature Range: ± 2% of the adjustable range Adjustment Instructions: Loosen setscrew with a #10 allen wrench. With screwdriver, turn adjustment screw clockwise to increase and counterclockwise to decrease the actuation point. Tighten setscrew after desired setting is reached. Single pole double throw (SPDT) snap action; single circuit Rating: 10 Amps @ 125, 250, or 480 VAC; 0.03 Amps @ 250 VDC (Class B limit switch) Wetted Parts: Process Fitting: 300 series stainless steel O-ring: Buna N Piston: 416 stainless steel Enclosure: Anodized aluminum Electrical Connection: Through 1/2” NPS conduit connection to screw terminals Enclosure Ratings: NEMA 13 Pressure Connection: 1/4”-18 NPT Female Approvals: UL/CSA (Optional): UL File E42816 Class 3231 02, File No. 0223550-000 CSA File No. 022355-0-000 Operating: -40° to +165°F (-40° to +74°C) Storage: -40° to +200 °F (-40° to +93°C) Options: -UL/CSA approval (maximum allowable voltage 300 VAC) -Factory Pre-set -Cleaned for oxygen service -CSA Approval Shipping Weight: 9048 Series: 2.5 lbs. approximate T9048 Series: 3.0 lbs. approximate Wiring Diagram NO (Red) C (Purple) NC (Blue) * See product configurator for additional options. P INCR 1 Sealed Piston Series 9048 Technical Drawing 9048 T9048 Dimension in inches (mm) Product Configurator T Example T 9048 -3 Junction box with terminal strip Options Basic Configuration 9048 Base part number -CS CSA Certification -Z1 Cleaned for oxygen service -Sxxx Factory pre-set (consult factory) Pressure Range Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) O-Ring Approx. Deadband Proof (Actuation Value) Pressure psi (bar) psi (bar) Blank Buna-N (standard) Min Max Min Max -1 35 (2.4) 235 (16.0) 40 (2.7) 250 (17.2) 5 - 30 (.3 - 2.1) 4500 (310) -E EPR -2 50 (3.4) 460 (31.2) 60 (4.1) 500 (34.5) 10 - 50 (.7 - 3.4) 6000 (414) -V Viton® -3 100 (6.8) 1425 (96.9) 115 (7.8) 1500 (103) 15 - 110 (1.0 - 7.6) 7500 (517) -4 200 (13.6) 2825 (192) 240 (16.3) 3000 (207) 40 - 250 (2.7 - 17.2) 10000 (690) -5 350 (23.8) 4650 (316) 395 (26.9) 5000 (345) 45 - 350 (3.1 - 23.8) 10000 (690) -6 700 (47.6) 9450 (643) 815 (55.4) 10000 (690) 115 - 550 (7.8 - 37.4) 15000 (1035) -12 700 (47.6) 11250 (765) 815 (55.4) 12000 (828) 115 - 750 (7.8 - 51.0) 20000 (1380) 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0071-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Visual Indicating Sealed Piston Switch C9612, C9622 Series Features Extremely long life Weather resistant housing Easy setpoint adjustment High reliability High proof pressure Single & dual setpoint C9622 Applications Compactors & balers Machine tools Lubrication equipment Hydraulic presses Railroad Hydraulic power units Compressors Utility & power generation Metal working application C9612 General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements Accuracy: ± 2% of the adjustable range Switch: Type: Single pole double throw (SPDT) snap action; single or dual circuit Rating: 10 amps @ 125, 250, or 480 VAC; 0.03 amps @ 250 VDC, Class B limit switch Wetted Parts: Process Fitting: Nickel plated aluminum O-ring: Buna-N (standard) Piston: 416 stainless steel Enclosure: Anodized aluminum Electrical Connection: 18” free leads (terminal block on “T” model) Enclosure Ratings: NEMA 3 Pressure Connection: 1/4” - 18 NPT female Approvals: UL/CSA (optional): UL File E42816 Class 3231 02, File No. 022355-0-000 Temperature Range: Operating: -20° to +165°F (-29° to +74°C) Storage: -40° to +200°F (-40 °to +93°C) Adjustment Instructions: With screwdriver, turn adjustment screw counterclockwise to increase and clockwise to decrease the actuation point. Options: -UL/CSA approval (maximum rating of 300 VAC) -Factory Pre-set -Cleaned for oxygen service -Alternate O-ring materials Shipping Weight: C9612 Models: 2.5 lbs. approximate C9622 Models: 3.0 lbs. approximate TC9622 Models 3.5 lbs. approximate Wiring Diagram * See product configurator for additional options. C9622 C9612 Wiring Code Lead Circuit #1 Circuit #2 Normally Closed Blue Orange Common Purple Brown Normally Open Red Yellow 1 NO (Red) NO (Yellow) C (Purple) C (Brown) Circuit #2 NC (Orange) NC (Blue) P NO (Red) INCR C (Purple) Circuit #1 NC (Blue) P INCR Visual Indicating Sealed Piston Switch C9612, C9622 Series Technical Drawing 1/4” NPT PRESSURE PORT (50.8) (25.4) (22.2) (50.8) (116) (52.4) (85.7) TC9612 (165.1) (77.8) (54) (79.4) (111) (81) (84.1) (90.5) C9612 Dimension in inches (mm) Example Product Configurator T C9612 -3 -V -Z1 Options T JIC Junction Box with Terminal Strip (Optional) -Z Without mounting bracket -Z1 Cleaned for Oxygen Service -CS CSA Approval -Wxxx Extra wire length -Sxxx Factory pre-set (consult factory) Base Model C9612 Single Setpoint C9622 Dual Setpoint O-Ring Blank Pressure Range Adjustable Range Decreasing - psi (bar) -0 Increasing - psi (bar) Approx. Deadband (Actuation Value) Buna-N (standard) -E Ethylene Propylene (EPR) O-ring -V Viton® O-ring Proof Pressure Min Max Min Max psi (bar) psi (bar) 15 (1.0) 170 (11.6) 18 (1.2) 200 (13.6) 3 - 30 (0.2 - 2.0) 3000 (204.1) -1 35 (2.4) 340 (23.1) 40 (2.7) 400 (27.2) 5 - 60 (0.3 - 4.1) 3000 (204.1) -2 125 (8.5) 1360 (92.5) 135 (9.2) 1500 (102.0) 10 - 140 (0.7 - 9.5) 7000 (476.2) -3 250 (17.0) 2650 (180.3) 280 (19.0) 3000 (204.1) 30 - 350 (2.0 - 23.8) 7000 (476.2) 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0078-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Bourdon Tube Switch Pressure Series B1S, B2S, B1T, B2T Features High accuracy High proof pressure up to 24,000 psi Tamper-proof external adjustment Single and dual switching capability Water tight housing versions available (NEMA 4) B1T/B2T Applications Oil & gas Medical applications Mining Compressors Power plants Water pumps Hydraulic power units Pneumatic devices General industrial applications B1S/B2S General Specifications* Electrical Characteristics: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements. Accuracy1: ± 1% of the adjustable range Switch: Type: Pressure Connection: Approvals: UL/CSA (optional): Single pole double throw (SPDT) snap action; single or dual circuit Rating: 316 series stainless steel Enclosure: Anodized aluminum UL File E42816 Class 3231 02; File No. 022355-0.000 Temperature Range: Operating: 10 amp @ 125/250 VAC 3 amp @ 480 VAC 0.5 amp @ 24 VDC Wetted Parts: Process Fitting & Bourdon Tube: Housed models with proof pressure up to 7,200 psi and stripped models with proof pressure up to 6,000 psi; 1/4” NPT female; All higher pressure ranges: superpressure fitting for 1/4” O.D. tube. -40° to +165°F (-40° to +74 °C) Adjustment Instructions: Turn adjustment screw clockwise to lower setpoint, counterclockwise to raise setpoint Options: -UL/CSA approval (max rating 300 VAC) -NEMA 4X -Temperature stabilization and pre-cycle -Cleaned for oxygen service Electrical Connection: Stripped Model: 21” Free Leads Shipping Weight: Stripped Model: 1.5 lbs. approximate Housed Model: Internal terminal strip via conduit connection Housed Model: 2.5 lbs. approximate Enclosure Ratings: Housed Model: NEMA 4 * See product configurator for additional options. 1 ±1% for 32-110°F; ±2% for > 110°F; -2/+3°F for <32°F Wiring Code Lead Wiring Diagram Circuit #1 Circuit #2 Normally Closed Blue Orange Common Purple Brown NO (Red) NO 1 (Red) C (Purple) C 1 (Purple) NC (Blue) NC 1 (Blue) P Normally Open Red Yellow INCR NO 2 (Yellow) C 2 (Brown) NC 2 (Orange) P IWCR 1 Bourdon Tube Switch Series B1S, B2S, B1T, B2T Technical Drawing INDICATOR LIGHT -SL VARIATION ONLY 1/4 (6.35) TYP. 2-3/16 (55.6) 1-7/16 (TYP.) (36.5) 6 FREE LEADS 21" LONG 25/32 (19.8) 3 FREE LEADS 21" LONG ADJUSTABLE DIFFERENTIAL 5-7/8 KNOB. ‘S CLASS ONLY (149.0) TERMINAL STRIP 3 CONTACTS #6-32 SCREWS 1/4 (6.35) 3/8 (9.52) (MAX.) PANEL THICKNESS ADJUSTING SCREW 3/8 HEX & SLOTTED 1/2 (12.7) 1"-14 N.F. THREAD 1-1/4 DIA. (31.7) 1/2 (12.7) 1-3/16 (30.2) 1-3/16 (30.2) 2-11/16 (68.3) MAX. LOCKNUT B1S ADJUSTING SCREW (3/8 SLOTTED HEX) CIRCUIT #2 REMOVE COVER 1-1/16 TO ADJUST (27.0) 5/16 (7.94) 1/4 (6.35) 1-11/32 (34.1) PRESSURE PORT B1T Dimension in inches (mm) Product Configurator Example H B1T -AA 180 13/32 (10.3) 13/32 (10.3) 2-1/2 (63.5) B2S 1-1/16 (27.0) 1/4 (6.35) 5/8 (15.9) .968 (24.6) PRESSURE PORT PRESSURE PORT ADJUSTING SCREW (3/8 SLOTTED HEX) CIRCUIT #1 REMOVE COVER TO ADJUST 7-1/16 (179.0) ADJUSTING SCREWS 3/8 HEX & SLOTTED ADJUSTING SCREW 1"-14 N.F. THREAD 1-11/32 (34.1) ADJUSTING SCREW (3/8 SLOTTED HEX) REMOVE COVER TO ADJUST 5-1/4 (133.0) GROUND SCREW 5.0 (127) MAX. 5.0 (127) MAX. 1-11/32 (34.1) 3/8 (TYP.) (8.74) 1-9/16 (39.7) 13/32 (10.3) 25/32 TYP. (19.8) 1-9/16 (39.7) 4-3/8 (111.0) 1/2 NPS (12.7) CONDUIT CONNECTION 1/4 (6.35) 1-11/32 (34.1) PRESSURE PORT 2-1/2 (63.5) B2T SS Options H Hermetically sealed limit switch option (requires AA, CC, GH or HH limit switch) Series B1T Single Setpoint Housed B2T Dual Setpoint Housed B1S Single Setpoint Stripped B2S Dual Setpoint Stripped Limit Switch1 -A 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 12, 48, 65, 120 and 180) -B 10 amps @ 125/250/480 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -H 10 amps @ 125/250/480 VAC; 0.1 amps @ 125VDC; 0.05 amps @ 250 VDC -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) -M 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC -S 15 amps @ 125/250/480 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC (adjustable differentials) UL & CSA Approval (only available with B1T & B2T) -FX NEMA 4X enclosure (only available with B1T & B2T) -Z1 Cleaned for oxygen service -TC Temperature cycling and stabilization -Wxxx Extra wire length (XXX = inches) -Sxxx Factory preset (consult factory) Process Connection SS Blank 1/4” NPT for 32 & 48 Pressure Ranges & 1/4” Tube for 65, 120 & 180 Pressure Ranges (standard) -P4 1/4” NPT Female (available on 65, 120, and 180 ranges only) Stainless steel bourdon tube Pressure Range5 Adjustable Range Decreasing - psi (bar) Increasing - psi (bar) Approx. Deadband 2 Proof Proof (Actuation Value) B1T/B2T B1S/B2S Min Max Min Max psi-(bar) psi (bar) psi (bar) -GH 1 amp @ 125 VAC with Gold Contacts 12 50 (3.4) 1180 (80.3) 70 (4.8) 1200 (81.6) 11 - 27 (0.7 - 1.8) 1800 (122) 1500 (103) -AA Hermetically sealed; 4 amps @ 125/250 VAC 32 160 (11) 3161 (211) 199 (13.5) 3200 (213) 16 - 39 (1.1 - 2.7) 4800 (327) 4000 (275) -CC Hermetically sealed; 10 amps @ 125/250 VAC 48 240 (16) 4715 (321) 325 (21.7) 4800 (327) 40 - 85 (2.7 - 5.8) 7200 (490) 6000 (414) -GH Hermetically sealed; 1 amp @ 125 VAC with Gold Contacts 65 325 (22) 6385 (434) 440 (29.9) 6500 (442) 54 - 115 (3.7 - 7.8) 9750 (663) 8125 (560) 120 3 600 (41) 11450 (779) 1150 (78) 12000 (816) 275 - 550 (18.7 - 37.4) 18000 (1224) 15000 (1034) Hermetically sealed; 5 amps @ 125/250 VAC 180 3 600 (41) 17450 (1187) 1150 (78) 18000 (1224) 275 - 550 (18.7 - 37.4) 24000 (1632) 20000 (1379) Consult sales drawings for specific deadband values Deadband values indicated when used with the “standard” limit switch Limited to CSA approval with ‘-CS’ option 4 5 -HH 1 2 3 -CS 4 Limited to 300VAC Subject to change 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0076-B • 09/07 • ©2007 • Printed in the U.S.A. 2 Pressure Explosion Proof Bourdon Tube Series B1X, B2X Features High accuracy, high proof Explosion-proof housing Hermetically sealed Tamper-proof setpoint adjustment Dual set point capability UL, CSA, ATEX approved NEMA 4, 7, 9 & IP65 Applications Power plants Water pumps Blow out preventers (BOP) Pneumatic devices General industrial applications Oil and gas applications General Specifications* Electrical Characteristics: Accuracy1: Switch: Type: All models incorporate Underwriters Laboratories, Inc. and CSA Listed single pole double throw snap-action switching elements. 3 amps @ 480 VAC (standard) 316 series stainless steel Enclosure: Die-cast aluminum Electrical Connection: Internal terminal strip via conduit connection (1/2” NPT on B1X models, 3/4” NPT on B2X models) Enclosure Ratings: NEMA 4, 7, 9 Pressure Connection: Models with proof pressures up to 7,200 psi: 1/4” NPT Female; Models with higher pressure ranges: Superpressure Fitting for 1/4” O.D. tube ATEX (optional): UL File No.#E37043; CSA File No. #LR22354 Hazardous Locations, Class I Division I, Groups B, C, & D; Class II Groups E, F, & G Ex models are ATEX certified per ISSeP 03 ATEX 122XC & marked as follows: CE 0081 II2 GD EEX d IIC T6, T85°C, IP65 -40°C Tamb 75°C * See product configurator for additional options. 1 ±1% for 32-110°F; ±2% for > 110°F; -2/+3°F for <32°F 1 Turn adjustment screw clockwise to lower actuation point (remove protective hex cap to remove adjustment screw) Options: - Gold contact Limit switch; 1 A @ 125 VAC - 1/2” NPT female process connection - Cleaned for oxygen service – consult factory for details - Adjustable deadband - Temperature compensation and pre-cycle - Hermetically sealed limit switch Shipping Weight: 8.5 lbs. approximate Single pole double throw (SPDT) snap action; single or dual circuit Wetted Parts: Process Fitting & Bourdon Tube: -40° to +165°F (-40° to +74°C) Adjustment Instructions: ± 1% of the adjustable range Rating: Approvals: UL/CSA (standard): Temperature Range: Operating: Wiring Diagram NO (Red) NO 2 (Yellow) C (Purple) C 2 (Brown) NC (Blue) NC 2 (Orange) P INCR NO 1 (Red) C 1 (Purple) NC 1 (Blue) P INCR Explosion Proof Bourdon Tube Series B1X, B2X Technical Drawing (19.0) (12.7) 11/32” INTERNAL 6 CONTACTS (DUAL) (SINGLE) Dimension in inches (mm) Product Configurator Example B1X -H -32 SS -P2 Option Prefix H -UL Hermetically sealed limit switch option - Class I, Division II (requires AA, CC or HH limit switch) Series -EX ATEX certified, -EX inplace of -UL for ATEX only -UL UL & CSA approval (standard) Factory preset (consult factory) -Sxxx B1X Single setpoint B2X Dual setpoint Process Connection Limit Switch1 -A 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (standard for pressure range 12, 32, 48 and 72) -B 10 amps @ 125/250/480 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC -C 10 amps @ 125/250/480 VAC; 0.1 amps @ 125VDC; 0.05 amps @ 250 VDC -H 10 amps @ 125/250 VAC; 3 amps @ 480 VAC (standard with pressure range 20) -J 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; (comes with an elastomer boot) -M 10 amps @ 125/250 VAC; 3 amps @ 480 VAC; 0.5 amps @ 125 VDC; 0.25 amps @ 250 VDC Blank 1/4” NPT for 12, 20 & 32 pressure ranges & 1/4” tube for 48 - 72 pressure ranges (standard) -P23 1/2” NPT female pressure fitting SS Stainless steel bourdon tube Pressure Range4 Adjustable Range Decreasing - psi (bar) Min Max Increasing - psi (bar) Min Max Approx. Deadband2 (Actuation Value) Proof Pressure psi-(bar) psi (bar) 12 50 (3.3) 1173 (78) 77 (5.1) 1200 (80) 11 - 27 (.7 - 1.8) 1800 (120) 15 amps @ 125/250/480 VAC; 0.05 amps @ 125 VDC; 0.03 amps @ 250 VDC (adjustable deadband) 20 160 (10.6) 1961 (131) 199 (13) 2000 (133) 16 - 39 (1.1 - 2.6) 4800 (320) 32 240 (16) 3115 (208) 325 (22) 3200 (213) 40 - 85 (2.7 - 5.7) 7200 (480) -GH 1 amp @ 125 VAC with gold contacts 48 325 (22.4) 4715 (321) 325 (22) 4800 (327) 40 - 85 (2.7 - 5.7) 7200 (480) -AA Hermetically sealed; 4 amps @ 125/250 VAC 72 600 (40) 6650 (443) 1150 (77) 7200 (480) 275 - 550 (18 - 37) 18000 (1200) -S -CC Hermetically sealed; 10 amps @ 125/250 VAC -GH Hermetically sealed; 1 amp @ 125 VAC with gold contacts -HH Hermetically sealed; 5 amps @ 125/250 VAC 1 Consult sales drawings for specific deadband values 2 Deadband values indicated when used with the “standard” 3 4 limit switch Consult sales drawings for dimensions Pressure range subject to change 3211 Fruitland Avenue • Los Angeles, CA 90058 • 800-835-1060 • Fax: 323-589-3463 • www.barksdale.com See Barksdale’s Standard Conditions of Sale • Specifications are subject to modification at any time • Bulletin #S0077-D • 09/07 • ©2007 • Printed in the U.S.A. 2 Global Presence Global Presence Barksdale Inc. 3211 Fruitland Ave. Los Angeles, CA 90058-0843 U.S.A. Phone: (800) 835-1060 Fax: (323) 589-3463 Email: [email protected] www.barksdale.com Barksdale GmbH Dorn-Assenheimer Strasse 27 61203 Reichelsheim, Germany Phone: (49) 6035-949-0 (main office) (49) 6035-949-204 (sales) Fax: (49) 6035-949-111/-113 Email: [email protected] www.barksdale.de Barksdale GmbH Dorn-Assenheimer Strasse 27 61203 Reichelsheim, Germany Phone: (49) 6035-949-0 (main office) (49) 6035-949-204 (sales) Fax: (49) 6035-949-111/-113 Email: [email protected] www.barksdale.de Barksdale India SF- 43, Ansal Fortune Arcade Sector – 18 India-201301 Noida Phone: +91-120 25 10 522 Fax: +91-120 25 10 520 [email protected] ">
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Key features
- Corrosion protection
- Abrasion protection
- High temperature protection
- Viscous media compatibility
- Crystallizing media compatibility
- Sanitary process compatibility
- High purity media compatibility
- Accurate pressure transmission