Zephyr AK8300ASX Installation guide

Zephyr AK8300ASX Installation guide
Use, Care, and Installation Guide
www.zephyronline.com
Tornado II
AK8200AS
Tornado III
AK8300ASX
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
APR10.0501 © 2010 Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS
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INSTALLATION
Ducting Calculation Sheet. ......................................
Mounting Height & Clearance................................
Ducting Options............................................................
Specifications................................................................
Electrical..........................................................................
Installing the Power Pack.........................................
Single and Dual Internal Blowers. ........................
Remote Blower Preparation....................................
5
6
7
8
9
10
11
12
FEATURES & CONTROLS
Touch Controls.............................................................. 13-14
RF Remote Control..................................................... 15
MAINTENANCE
Cleaning and Installing Filters................................ 16
Lights. ............................................................................... 17
TROUBLESHOOTING................................................................ 18
LIST OF PARTS AND ACCESSORIES............................... 19
1
Table of Contents
SAFETY NOTICE.................................................................. 2-3
LIST OF MATERIALS. ...................................................... 4
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Important Safety Notice
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when flaming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, filters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards.
Including fire-rated construction.
b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is off before installing, wiring or maintenancing.
2
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
NOT FOR USE OVER AN OUTDOOR GRILL
CAUTION
To reduce risk of fire and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages.
OPERATION
Always leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers
and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualified electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the
ground path is adequate.
Do not ground to a gas pipe.
Check with a qualified electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.
AK8200AS - 710W, 5.95 Amps
AK8300ASX (CBI-290B / CBI-600B) - 217W, 1.85 Amps / 460W, 3.85 Amps
AK8300ASX (PBI-1100A / PBN-1000A/CBE-1000) - 780W, 6.55 Amps / 840W, 7.3 Amps
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.
Federal Communication Commission Interface Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there
is no guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one of the following measures:
. Reorient or relocate the receiving antenna.
. Increase the separation between the equipment and receiver.
. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
. Consult the dealer or an experienced radio/TV technician for help
3
Important Safety Notice
WARNING
List of Materials
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MODELS: AK8200AS and AK8300ASX
PARTS SUPPLIED
AK8200AS
1 - Power Pack
2 - Baffle filters
2 - Halogen light bulbs (pre-installed)
1 - Dual internal blower (pre-installed)
1 - 8” round adapter
1 - RF remote control (with battery) 1 - Hardware package
AK8300ASX
1 - Power Pack
3 - Baffle filters
4 - Halogen light bulbs (pre-installed)
1 - 8” round adapter
1 - Remote blower wiring harness
1 - RF remote control (with battery)
1 - Hardware package
NO BLOWER
HARDWARE PACKAGE CONTENTS
Suction Cup (1)
M4 x 1” (4)
M4 x 8 (4)
Wire Caps (3)
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Single internal blower kit (CBI-290B, CBI-600B) - AK8300ASX only
- Dual internal blower kit (PBI-1100A) - AK8300ASX only
- External blower kit (CBE-1000) - AK8300ASX only
- In-Line blower kit (PBN-1000A) - AK8300ASX only
- Optional stainless steel hood liner (AK08xxAS)
4
Equivalent number
length x used
=
Duct pieces
Total
Total
3-1/ 4” x 10” 1 Ft.
Rect.,
straight
x(
) =
Ft.
6” Round
30 Ft.
wall cap
with damper
x(
) =
Ft.
6” Round,
straight
1 Ft.
x(
) =
Ft.
6” Round,
roof cap
x(
) =
Ft.
7”-10” Round, 1 Ft.
x(
) =
Ft.
6” round to
1 Ft.
3-1/ 4” x 10”
rect.
transition
x(
) =
Ft.
3-1/ 4” x 10” 15 Ft.
Rect.90 0
elbow
x(
) =
Ft.
x(
) =
Ft.
3-1/ 4” x 10” 9 Ft.
Rect.45 0
elbow
x(
) =
Ft.
6” round to
16 Ft.
3-1/ 4” x 10”
rect.
transition
90 0 elbow
7” - 10”
Round,
90 0 elbow
15 Ft.
x(
) =
Ft.
3-1/ 4” x 10” 24 Ft.
Rect.90 0
flat elbow
x(
7” - 10”
Round,
45 0 elbow
9 Ft.
x(
) =
Ft.
3-1/ 4” x 10” 30 Ft.
Rect.
wall cap
with damper
x(
7” - 10”
30 Ft.
Round
wall cap
with damper
x(
) =
Ft.
3-1/ 4” x 10” 5 Ft.
Rect.to
6” round
transition
x(
) =
Ft.
7” - 10”
Round,
roof cap
x(
) =
Ft.
3-1/ 4” x 10” 20 Ft.
Rect.to
6” round
transition
90 0 elbow
x(
) =
Ft.
7” round to
8 Ft.
3 1/ 4” x 10”
rect.
transition
x(
) =
Ft.
) =
x(
) =
Ft.
x(
15 Ft.
7” round to
23 Ft.
3-1/ 4” x 10”
rect.
transition
90 0 elbow
Ft.
6” Round,
90 0 elbow
6” Round,
45 0 elbow
9 Ft.
x(
) =
Ft.
Subtotal column 2 =
Ft.
Subtotal column 1 =
Ft.
Total ductwork
Ft.
straight
) =
) =
Subtotal column 1 =
30 Ft.
Ft.
Ft.
Ft.
Maximum Duct Length: For satisfactory air movement, the
total duct length should not exceed 100 equivalent feet.
5
30 Ft.
=
Installation – Ducting Calculation Sheet
Equivalent number
length x used
=
Duct pieces
Installation – Mounting Height & Clearance
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Minimum mount height between range top to hood
bottom should be no less than 26”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and fire hazard; while hoods
mounted too high will be hard to reach and will
lose its performance and efficiency.
If available, also refer range manufacturer’s height
clearance requirements and recommended hood
mounting height above range.
Min 26" - Max 36"
AK8200AS
Vertical Ducting:
8” round minimum (dual blower)
Horizontal Ducting:
N/A
36"
DUCTING
A minimum of 6” round or 3-1/4” x 10” rectangular
duct must be used to maintain maximum air flow
efficiency for single blower and 8” round duct for
dual and remote blowers.
Always use rigid type metal ducts only. Flexible
ducts could restrict air flow by up to 50%.
Also use calculation (on page 5) to compute total
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
6
AK8300ASX
Vertical Ducting:
6” round minimum (single blower)
8” round minimum (dual and remote blowers)
Horizontal Ducting:
N/A
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape.
Some Ducting Options
side wall cap
w/ gravity damper
side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
7
Installation – Ducting Options
Warning Fire Hazard
Installation – Specifications
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24 5/8”
14 3/4”
5”
7 3/4”
1 1/2”
29 13/16”
AK8200AS
front
1 5/16”
elec.
k/o
25 15/16”
6 1/2”
CL
14 11/16”
15 13/16”
11 7/16”
2 3/8”
4 3/4”
11 7/16”
CL
4 3/8”
AK8200AS
top
13/16”
11 7/16”
2 5/8”
14 11/16”
15 13/16”
AK8200AS/AK8300ASX
side
33 1/8”
14 3/4”
*7 3/4”
14 11/16”
15 13/16”
B
A
4 1/2”
CL
6 1/2”
11 7/16”
4 3/4”
2 3/8”
11 7/16”
*5”
CL
2 5/8”
A: elec. B: ext.
k/o
blower
k/o
34 5/8”
38 7/16”
AK8300ASX
front
AK8300ASX
top
*note: 8” round transition is only needed if using
power pack with a dual internal or external blower.
8
Warning
All Electrical work must be performed by qualified electrician or person with similar technical know
how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use
extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/
ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements
and codes, purchase and install appropriate connector if necessary.
Cable Lock
9
Installation – Electrical
ELECTRICAL
! CAUTION: At least two installers are
required due to the weight and size of the
hood.
AK8200AS
AK8300ASX
26 1/16”
34 11/16”
C/L
1. Install blower into Power Pack
AK8200AS - Blower is pre-installed
AK8300ASX - Refer to page 11 for instructions
Remove support screw from top of Power Pack
before installing into cabinet. FIG 2b
14 3/4”
Installation – Installing the Power Pack
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C/L
cabinet bottom cut-out size
2. Install 8” round adapter to top of Power Pack. See page 11, step 3
for instuctions.
FIG 1
3. Install optional AK08xxAS Stainless Steel Liner. Review manual
included with liner for more details.
4. If no liner is used cut out an opening in the bottom of the cabinet by
following the dimensions in FIG 1.
5. Lift Power Pack into opening and secure to bottom of cabinet using
(4) M4 stainless steel screws, (1) in each corner; see FIG 2.
note: Wood blocking may need to be added to cabinet base if
additional support is needed.
6. Install duct work and seal with duct tape.
Ductwork
elec.
minimum
3/4” wood base
metal or other non
combustible material
Front View
(4) M4 ss wood screws
(1) in each corner
7. Install electrical.
8. Remove all packing materials before using Power Pack.
Switch power on and check for leaks around duct tape.
9. Install baffle filters
FIG 2
remove support screw
FIG 2b
10
For Remote blower preparation instructions turn to page 12.
2. Connect 6 pin male connector from blower
wiring to 6 pin female connector in the power
pack. (plug is located inside the power pack
protruding from the white control board box).
1. Position blower plate over bracket on inside
back of hood and pivot up. Secure plate to hood
with (2) 10x3/16” screws. (blower pictured is a
PBI-1100A)
3. Single Blower – Connect 6” round duct work to
blower collar.
Dual Blower – Place 8” round adapter on top of
power pack and secure with (4) M4x8 screws.
Connect 8” round duct work to 8” round adapter.
11
Installation – Single and Dual Internal Blowers
Multiple blowers are compatible with ak8300asx only.
AK8200AS includes a 1000 cfm dual blower only.
Installation – Remote Blower Preparation
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B
2. Install threaded end of remote blower wiring
through external blower wiring knock out (B)
located in junction box on top of power pack.
1. Place 8” round adapter on top of power pack
and secure with (4) M4x8 screws. Connect 8”
round duct work to 8” round adapter.
B
AB
A - elec k/o
Connect
6 pin k/o
male connector from blower
blower
B4.- ext
3. Place cap over threaded end of remote blower
wiring and secure by turning clockwise.
wiring to 6 pin female connector in the power
pack. (plug is located inside the power pack
protruding from the white control board box).
CBE-1000 / PBN-1000A: WIRING DIAGRAM
A: Ground wire screw
location (inside)
A
Remote Blower
Wiring Box
(hood)
AB
White (common)
Black (high)
Blue (med)
Red (low)
Green (ground)
green ground wire from remote
A5. - Secure
elec k/o
blower wiring to ground screw located
ext blower
B - inside
the powerk/o
pack
NOTE: For instructions on installing remote blowers, please refer to the CBE-1000 or PBN-1000A
manuals included in the blower packaging and on our website: www.zephyronline.com
12
Junction Box
(Remote Blower)
3 5 Min Delay Off
5 Display
(Speed level, Delay Off Indicator)
1 Blower On/Off
2 Adjust 3 Speed Levels
1 Blower On/Off
By pressing
, the blower is switched On and Off. When switched on, the blower turns on at the same
speed it was switched off at. When switched off the entire hood powers off, including the lights.
2 Speed Selection
The 3 speed levels are selected by pressing
to decrease and
to increase speed level. The
display indicates speed level selected. Pressing
when the hood is off will also turn it on.
3 Delay Off
This is used for programmed shut down of blower and lights 5 minutes after the function is
activated. Press
once, a dot displays in the lower right hand side of display
indicating
the function is on. The hood will change to speed 1 and shut down after 5 minutes.
4 Lights On/Dim/Off
Switch lights On by pressing
once, again to dim and again to switch Off.
5 Display
Displays blower speed level, delay off status and filter clean/replace notification.
Baffle Filter Clean Reminder
After every 30 hours of use the display will start flashing an
from residue and possible clogs.
F
reminding you to clean the baffle filters
The standard baffle filters are required to be cleaned frequently and as recommended in order to maintain blower
efficiency. If improperly maintained, residue from cooking will sift through filters and cause damage to hood blowers and
other sensitive components; and possible clog duct work and create a fire hazard.
13
Features & Controls – Touch Controls
4 Lights On/Dim/Off
Features & Controls – Touch Controls
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Baffle Filter Clean Reminder
Whether your hood is installed as an exhaust or purifying unit, a set if baffle filters are fitted by the factory,
These baffle filters are intended to filter out residue from cooking. They need not be replaced on a regular
basis but are required to be kept clean. The filter clean reminder function in the microprocessor will
automatically indicate by a flashing F when the baffle filters need to be cleaned after every 30 hours of
use. Filters can be cleaned by hand with non-abrasive soap or in a dishwasher. Heavily soiled filters
should also be soaked in grease cutting detergent prior to cleaning.
Baffle Filter Clean Indicator
When F flashes on display, the baffle filters
installed are required to be cleaned. This will occur
after every 30 hours of use.
Re-setting Function
Reset the filter clean reminder timer when filters are
cleaned and re-installed (with hood off). Press and
hold
for approximately 5 seconds, the display will
appear; hold for approximately 5 seconds until F on
display disappears
. The filter clean reminder
function is now reset and a new 30 hours elapse
cycle is initiated.
14
Clean Filters
display < F > flashes
F
To Reset
hold 5 sec.
display from < F > to < >
F
responsible for compliance could void the user’s authority to operate this equipment. (Example - use only shielded interface
cables when connecting to computer or peripheral device. This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions. (1) This device may not cause harmful interference, and (2) This device must accept
any interference received, including interference that may cause undesired operation.
This remote control may operate in humid environments, but not when placed on a wet surface.
Remote Control Features:
The RF remote control is equipped with a magnet for easy storage. The remote may be placed on any magnetic surface such
as a refrigerator or the Zephyr remote holder. Maximum remote control communication distance from power pack is 15 feet.
Blower On/
Speed Selection 1
Blower On/
2 Power Off
1 Blower On/Speed Selection
By pressing
, the blower is switched On. Press
three blower speeds.
again to cycle through all
2 Blowers On/Hood Off
By pressing
, the blowers will power on at the last speed setting. Press
again and the entire hood will power off, including lights.
3 Delay Off
By pressing
, the blower and lights will enter Delay Off mode. A dot will
appear in the lower right corner of the power pack display
indicating the
function is on. The blower will change to speed 1 and shut down after 5
minutes.
5 Min Delay Off 3
4 Lights On/Dim/Off
4 Lights On/Dim/Off
Switch lights On by pressing
once, again to dim and again to switch Off.
Remote Control Maintenance:
Clean the remote control using non abrasive detergents
Follow instructions below for replacing battery.
Using a small flat head screwdriver, raise the cover of the battery door (A)
in order to access the battery compartment.
+
A
-
Remove the battery and replace with Type A23 12V.
Negative end of battery should face the spring inside the remote.
Replace battery door and recycle old battery.
If
the remote control does not work after installation (yet the hood
works correctly):
1. Place remote control on the counter near the hood (make sure a good battery is installed).
2. Disconnect power from the hood by turning off circuit breaker.
3. Reconnect power to the hood.
Follow this procedure whenever the remote control does not work.
15
Features & Controls – Touch Controls
FCC Caution: To assure continued compliance, any changes or modifications not expressly approved by the party
Maintenance – Cleaning and Installing Filters
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SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent,
or steel wool/ scoring pads which will scratch and damage surface. Do not use products containing chlorine
bleach or orange cleaners.
For heavier soil use liquid degreaser.
After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless
luster and grain. Always scrub lightly using a micro fiber or clean cotton cloth and with the grain.
Baffle Filters
The filters are intended to trap residue and grease from cooking. Although the filters should never need
replacing, they are required to be cleaned every 30 days or more often depending on cooking habits.
Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry filters and re-install before
using hood.
Installing Baffle FIlters, FIG 4:
1. Place filter into top groove of the power pack as shown and
pull towards front of power pack using handles.
2. Pivot back of filter upwards so it is angled in the power pack.
3. Push filter into channel on back of power pack to lock into place.
1
Replacing Baffle Filters:
Hood Model:
AK8200AS
AK8300ASX
Part No.
50210010
50210010
Qty. to Order
2
3
16
3
2
FIG 4
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and
falls out.
If bulbs are difficult to turn due to prolonged use, firmly attach a glass suction cup approximately the
diameter of the bulb or use a rubber/latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type MR16 (GU-10) 35W halogen.
For Zephyr part numbers please turn to page 19 of the manual.
Bottom View
17
Maintenance – Lights
Replacing Light Bulbs
Troubleshooting
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Troubleshooting procedures FOR Tornado II and Tornado III
Issue
Cause
What to do
After installation,
the unit doesn’t
work.
1. The power source is not turned ON.
1. Make sure the circuit breaker and the unit’s
power is ON.
2. The power line and the cable locking connector
is not connecting properly.
2. Check the power connection with the unit is
connected properly.
3. The switch board and control board wirings are
disconnected.
3. Make sure the wirings between the switch
board and control board are connected
properly.
4. The wires on control board are loose.
4. Make sure the wires on the control board are
connected properly.
5. The switch board or control board is defective.
5. Change the switch board or control board.
1. The motor is defective, possible seized.
1. Change the motor.
2. The thermally protected system detects if the
motor is too hot to operate and shuts the motor
down.
2. The motor will function properly after the
thermally protected system cool down.
3. Damaged capacitor.
3. Change the capacitor.
4. The motor wire is not connected.
4. Make sure the motor wire is plugged into the
molex connector.
1. The motor is not secure in place.
1. Tighten the motor in place.
2. Damaged blower wheel.
2. Change the blower.
Light works,
but motor is not
turning.
The unit is
vibrating.
3. The hood is not secured in place.
3. Check the installation of the hood.
The motor is
working, but the
lights are not.
1. Defective halogen bulb.
1. Change the halogen bulb.
2. The light bulb is loose.
2. Tighten the light bulb.
3. The wires on the control board are loose.
3. Make sure the wires on control board are
connected properly.
The hood is
not venting out
properly.
1. The hood might be hanging too high from the
cook top.
1. Adjust the distance between the cook top and
the bottom of the hood within 26” and 36”
range.
2. The wind from the opened windows or opened
doors in the surrounding area are affecting the
ventilation of the hood.
2. Close all the windows and doors to eliminate
the outside wind flow.
3. Blockage in the duct opening or duct work.
3. Remove all the blocking from the duct work or
duct opening.
4. The direction of duct opening is against the wind.
4. Adjust the duct opening direction.
5. Using the wrong size of ducting.
5. Change the ducting to correct size.
1. Filter is loose.
1. Adjust or change the filter.
2. Spring clip is broken inside filter opening
2. Change the spring clip.
1. Battery is dead
1. Replace battery with type A23 12v
2. Poor communication with the power pack
2. Remote control must be within 15 ft of power
pack
3. RF remote lost communication with power pack
3. Reset power pack and remote by switching
power off at the circuit breaker for 5 minutes.
Pace remote on counter top near power pack
and switch the circuit breaker back on.
Filter is vibrating.
RF Remote
control does not
work
18
PART #
Replacement Parts
Light Bulb MR16 (GU10) 35W (each)
Baffle Filter (each)
Remote Control
Z0B-0023
50210010
14000005
Optional Accessories
Liner,36” (AK8200AS)
Liner,42” (AK8200AS)
Liner,48” (AK8300ASX)
Liner,54” (AK8300ASX)
Liner,60” (AK8300ASX)
AK0806AS
AK0842AS
AK0848AS
AK0854AS
AK0860AS
To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368
19
List of Parts and Accessories
DESCRIPTION
STAPLE YOUR RECEIPT HERE
Proof of the original purchase
date is needed to obtain
service under warranty
Limited Warranty
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:
1-888-880-8368
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein
as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or workmanship as follows:
Ten Year Limited Warranty for Parts: For ten years from the date of your original purchase of the Products, we will
provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in
our sole discretion, to repair or replace parts before we elect to replace the Products.
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will
provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to
manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs
associated with this warranty.
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts
and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and
service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any
Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installation contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commercial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Products or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner
products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach
you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are
outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service
locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Products. After the first year from the date of your original purchase, you are also responsible for all labor costs associated
with this warranty.
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE
AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF
THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRANTIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclusion of implied warranties, the duration of any applicable implied warranty is limited to the same ten-year period
described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and
shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall
determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in
connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned
parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the
original purchaser and applies in the United States and Canada.
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or
telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identification number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the
request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase
date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documentation to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.
Please check our website for any revisions, www.zephyronline.com.
Zephyr Corporation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368
JUN08.0101
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