BAND-IT UL 9010 Ultra

BAND-IT UL 9010 Ultra
Operating
Instructions
UL9010
Ultra-Lok Tool
UL9010 Ultra-Lok Tool
Table of Contents
Warranty, Safety Guidelines, Contents
Setup Instructions
2
3-4
Settings
5
Parts List
6
Troubleshooting
7
Assembly Instructions
8
Clamp Application
Free-End
Preformed
Maintenance
Blade Change
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
9-10
11
12-13
14
WWW.CABLEJOINTS.CO.UK
THORNE & DERRICK UK
TEL 0044 191 490 1547 FAX 0044 477 5371
www.BAND-IT-IDEX.com
TEL 0044 117 977 4647 FAX 0044 977 5582
WWW.THORNEANDDERRICK.CO.UK
Page 1 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Warranty, Safety
Guidelines, Contents
Warranty:
Refer to website for warranty information: www.band-it-idex.com/warranty.html
NOTE: Any performance data published herein is based on laboratory tests, which cannot duplicate conditions that may
be encountered in field installations. Such conditions may vary results substantially from those shown (such as abuse in
handling and installation, failure to follow recommended handling and installation practices, abnormal environmental
conditions, disregard of operating instructions for BAND-IT tools or non-recommended combinations of BAND-IT
products). BAND-IT cannot be responsible for performance characteristics from such variables.
Safety Guidelines
When applying clamps, care should be taken to make certain that fingers are not in the way of the clamp being
applied. Tensioning the clamp can be stopped immediately by releasing the trigger. Detailed instructions are in
this manual and the operator is advised to read it and become familiar with operating the tool.
IMPORTANT: When clamping a hose end, remember that a tighter clamp keeps the fitting more secure, but
excess tension could damage the hose. Fitting stem must have prominent barbs for proper retention inside the
hose, but must not be sharp to prevent cutting into the hose. Hose, fitting and clamp must be compatible with
each other and the environment used in. If in doubt, consult the hose or fitting manufacturer or call BAND-IT.
Clamping objects other than hose requires similar precautions.
CAUTION: Improperly tightened clamps may result in dangerous hose assemblies, which could cause injuries or
property damage.
CAUTION: Abuse or use of a hose outside the manufacturers recommended conditions may cause it to quickly
deteriorate and become a safety hazard. This could result in serious injury or property damage. Inspect and test
hose assemblies frequently.
Contents
Parts List
 Assembled Tool
 Syringe Pouch
 Hex Key, 5/32"
 Hex Key, 3/16"
 Hex Key, 1/4"
 Manuals, Tool & Drill
 Carrying Case
Assembled
Tool
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 2 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Setup
Instructions
Warning:
Always wear safety glasses when operating this tool. Keep both hands away from clamp being tensioned. Use
common sense, squeezing force of ¾” clamp can reach as high as 2 tons. Never attempt to clamp objects which
can shatter, or otherwise cause bodily harm.
Note:
Read safety instructions and operator‟s manual of the METABO electric drill. Check to make sure drill is properly
set up for use with BAND-IT Ultra-Lok tool as follows:
 Drill spindle has adapter clutch (BAND-IT # M03990) installed in place of standard drill chuck.
 Gear selector must be on slow (turtle symbol), and set as shown on page 4.
 Impact drive must be disengaged and set to (drill symbol).
1. Plug drill into standard 115V AC, 60 Hz outlet. If using and extension cord, a 14 gauge cord is suggested for
lengths up to 50 feet, 12 gauge cord required if running longer than 50 feet, 10 gauge cord if running over 100 feet.
2. To mount drill onto BAND-IT Ultra-Lok tool: First use the two #10-32 x 3/8” screws supplied with tool to tighten tool
adapter body to the tool. With adapter clamp on tool adapter body, insert drill into back of tool through the adapter
clamp. Turn drill manually to desired position in relation to tool. Press the drill firmly into tool. Actuate drill if
necessary to engage drill safety clutch (M03990) to tension screw. Tighten clamp screw while keeping the drill
firmly pressed against the tool. To remove drill from tool: loosen the clamp screw and pull drill away from the tool.
NOTE: When tightening the adapter clamp screw, safety clutch (M03990) must be engaged with tension screw
inside of BAND-IT tool.
3. This tool was designed for, and can only be used with BAND-IT Ultra-Lok clamps. Do not attempt to use on any
other type of clamp, it may damage tool. Note: An optional adapter can be purchased to apply ½” Ultra-Lok clamp,
see pages 5, 6, and 8 of this manual.
Use only with BAND-IT ¾” Ultra-Lok Free-End and Preformed Clamps
Tension Block Position
Viewing Slot
Adapter Clamp
M08288
Gear Selector
(always set to slow/turtle symbol)
(also lubrication syringe access)
Drill
M23587
Forward
Reverse
Selector
Switch
Tool
Head
Band
Slot
Tool Body
Adapter
M07687
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
Adapter
Clamp
Tension
Screw
www.BAND-IT-IDEX.com
Page 3 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
NOTE: Alignment is critical for proper tool function.
Tension Screw
Safety Clutch
Note: Some components are not visible in this illustration.
When installing the tool on the drill, be careful to align the end of the Tension Screw with
the slot in the end of the safety clutch, as shown above.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 4 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Settings
Recommended Drill Settings:
(Speed-Torque)
Single Wrap
Double Wrap
*Preformed
½”
C-2
D-2
D-2
¾”
D-2
E-4
E-4
Torque
Selector
Speed
Selector
NOTE: These torque settings are suggested settings only, individual tools should be adjusted for the clamping
application.
*IMPORTANT: Larger sizes of preformed clamps (5" and up) may require a lower setting to avoid overstressing the lock and creating potentially unsafe assemblies. Inspect lock per instructions on pages 9-11.
Important: Changing the speed setting will alter tension output. Drill switch must be depressed fully by the operator
to attain correct tension when installing clamps. Tension output may be somewhat different depending on condition
and wear of internal components from tool to tool on same setting.
Pre-set tension is achieved when drill stops and on some models, may pulsate. Excessive pulsation (more than
twice) will result in more tension applied to the clamp.
Using correctly sized clamps (diameter) will, in most cases, eliminate the need to pull on clamp tail more than
once. Tension block moves approximately 5”. On occasion, if needed, large size clamps can be installed by
taking several bites (clamp tail feeds out through back of tool). Position of tension block, containing gripper, can
be monitored through viewing holes just under cut-off handle. Tool features built-in, disengaging mechanism to
prevent tension screw from jamming up. Excessive use of this feature will wear clutch mechanism and/or
tension screw out prematurely.
Use of Alternate Drills
CAUTION !
The UL9010 tool is designed to work mounted securely to the Metabo drill Model SBE 850 IMPULS. Use of any
other drill may result in unsatisfactory performance, hazards to the operator and/or the tool, or unsafe clamps. Use
of alternate drills must be approved in writing by the Director of Engineering at BAND-IT-IDEX, Inc. Disregard of this
caution voids the warranty of the tool and releases BAND-IT of any and all liabilities arising from such misuses.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 5 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Parts List
Notes:
Apply Item 31 (Grease) to:
Item 4 (Cut off cam)
Item 3 (Cutter knife) at contact point with item 1 (Tool head)
Item 26 (Spring) before installation
Apply Item 32 (Grease) to:
Item 7 (Tension screw) threads and at grooved end
Item 2 (Cutter blade) counter-bore only, after item 14 (bearing tip) has been installed.
Tighten the following:
Item 23 (#10-32 Screws)
to 60 – 70 in-lbs.
Item 22 (1/4-28 Screws)
to 90 – 110 in-lbs.
Adjust Item 24 (Plunger) for
positive detent action when
item 6 (Handle) is actuated.
Part M09887, Shear Plate has
two cutting edges. This part
can be rotated to use the second
edge prior to replacement.
NOTE:
Part M09387, (Optional)
½” Shear Plate Required replacement for # 33
M09887 shear plate in order to
install ½” wide Ultra-Lok
Clamps
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
Item
1
2
3
4
5
Part Number
M00587
M09787
M08687
M08987
M09087
Quantity
1
1
1
1
1
6
UL1219
1
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
M00987
M08887
M01787
M09187
M02387
M00287
M01388
M05387
M06587
M02287
M04387
M07387
M07487
M07587
M05787
J67287
M06187
M02487
A33887
A53587
M01487
M08187
M08087
M07987
I16387
C23187
M09887
M09387
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4
2
1
2
1
4
4
2
2
1
1
1
Description
Tool Head, Fin. UL
Cutter Blade, UL
Cutter Knife, UL
Cam, Cut-off, UL
Tension Block, Mach., UL
Handle Assembly: Includes Handle, Handle
Grip, and Pins
Tension Screw, Fin.
Gripper, UL
Plate, Back, Cast/Fin.
Gripper Guide, UL
Plate, Release, cast/fin.
Roller, Cut-off, Fin.
Pin, .187 Dia X 1.50 Long, Fin.
Bearing Tip, Fin.
Ball, ¼” Diameter
Tip, Load Bearing, Fin.
Tripper Bracket, Cast/Fin.
Body, Left, Finished, UL
Body, Right, Finished, UL
Wear Plate, Fin.
Screw, Socket Head Cap, ¼ X 1”
Screw, Socket Head Cap, ¼ X ½”
Screw, Socket Head Cap, #10-32 X 3/8”
Screw, Spring Plunger, ¼-20
Spring, Compression, .180 X .813 Long
Spring, Compression, .300 X 1.00 Long
Pin, Dowel, ¼ Dia X 1.50 Long
Washer, .128 ID X .238 OD
Rivet, Blind, .125 X .328 Long
Threaded Insert, #10-32
Lubricant, Super Lube w/ Teflon (cc)
Lubricant, Black Moly, Hi-Temp (cc)
Shear Plate, ¾”, UL
Shear Plate, ½”, UL (Optional)
www.BAND-IT-IDEX.com
Page 6 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Troubleshooting
6
30 2 Places
18
6
28 4 Places
4
23 4 Places
20 2 Places
19
Tension Block
ASSY
Head Unit
29 4 Places
22 4 Places
See page 6 for parts list
Troubleshooting
1. Lock slips down in buckle: Verify tightness of blade mounting screws. If lock on clamp is still not adequate,
reduce tension on tool by setting torque control knob to a lower number or reduce speed of the drill. (See “Setting up
proper tension”)
2. Drill makes loud, rapid clicking noise: Make sure hammer drill setting is off and indicator is pointing to drill
symbol. (Hammer symbol on selector knob pointing to back).
3. Drill makes whining noise when clamp gets tight: The drill is equipped with its own internal safety clutch. If this
clutch disengages usually above torque setting 6, reduce torque setting and lubricate tension screw. Do not confuse
this clutch with the coupling between drill and tool.
4. Safety clutch between drill and tool releases prematurely: Make sure tool is fully seated on drill and safety
clutch is fully engaged with tip of tension screw. (Loosen clamping screw and re-tighten while pressing tool into drill).
See page 4, if problem still remains, replace tension screw (BAND-IT # M00987).
Note: To prevent safety clutch wear, do not over-use. When tensioning clamp, let drill switch go as tension block
nears its end of travel. Reverse drill and send tension block all the way forward for a second pull on the band.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 7 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
Assembly
Instructions
UL9010
Ultra-Lok Tool
9
Tension Gripper Assembly
32
7
Brush lubricant evenly
on threads.
16
5
17
26 31
2 Places
Tool Head Assembly
8
4
31
24
2 Places
Lubricate
both sides
Component
under spring
load when
assembled
10
27
21
2 Places
13
11
25
Component
under spring
load when
assembled.
31
*Item#34
M09387 (Optional)
½” Shear Plate Insert
can be substituted for
item # 33
13
12
3
1
33
15
32
14
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
32
*
2
www.BAND-IT-IDEX.com
Page 8 of 14
See page 6 for parts list
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
Clamp Application
Free-End Clamps
UL9010
Ultra-Lok Tool
Warning: Always wear safety glasses when operating tool.
3.
1. Break off an Ultra-Lok 2. Wrap tie around object to be clamped.
Insert the tie through buckle once for
Free-End tie from the roll.
single-wrap or twice for double-wrap.
Slide the buckle onto band
Double-wrapped clamps have more
with
indented
arrows
than 3 times the loop-tensile strength.
pointing in same direction
and same side up. Slide
DO NOT
buckle all the way onto
FEATHER
band until it comes to a
the drill’s
stop between the two
TRIGGER when
buckle dimples at opposite
tensioning a
end of tie.
clamp.
USE FULL
SPEED OF
TOOL
4. Position the clamp on the
object you are clamping.
Pull the wrapped clamp
hand-tight. Slightly bend
the tail up to keep the
clamp in place.
5. Actuate drill until tension block is all the
way forward against the tool body. Set
drill to clock-wise rotation. With cut-off
handle down as shown, insert clamp tail
into tool head slot. Actuate drill until drill‟s
built-in clutch disengages. If tension block
comes near its end of travel, release
actuator switch and reverse drill to pull
more on clamp tail. Excessive use of
disengaging clutch indicated by a loud
ratcheting sound leads to premature wear
of tension screw.
6.
Push all the
way forward to
a solid stop.
DO NOT JAM
THE CUT-OFF
HANDLE
FORWARD
BEYOND
INTENDED
TRAVEL
DURING
OPERATION
Pull the cut-off handle forward
to cut tail off and form a lock,
then return handle to the down
position. Reverse drill and feed
clamp tail out of tool. Do not
force tool against clamp; it may
result in a folded clamp tail.
Break away clamp tail (if
necessary) by bending it up
and down. Tap down buckle
shroud to complete clamp. Tool
is ready for next clamp.
Incorrect position of
tool while tensioning
Correct position of
tool while tensioning
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
If desired, you may pre-form a
clamp in the same fashion as
step 2, or use a preformed
clamp in place of a Free-End.
www.BAND-IT-IDEX.com
Page 9 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
Clamp Application
Free-End Clamps
UL9010
Ultra-Lok Tool
Inspect buckle on completed clamp and tap down buckle shroud.
Section View
Proper clamp
Installation
FRONT VIEW
Completed Free-End Clamp
(Visually inspect lock)
Lock sheared in center
and formed inside
shroud
Buckle Shroud
Section View
Defective Clamp
installation
Lock has slipped back
under sheared buckle
surface
Shear Surface
Important: Visually inspect lock formed in band as shown. If lock has slipped under the sheared surface of the
buckle, remove clamp and install a new one at reduced tension by lowering the drill clutch torque setting.
SIDE VIEW
Completed Free-End
Clamp with buckle
shroud tapped down
as required
Completed clamp
should appear as
shown.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 10 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Clamp Application
Preformed Clamps
Place clamp in desired position on object to be clamped.
Follow steps 5 and 6 on page 9.
Inspect lock in buckle on completed clamp, and then tap down buckle shroud as shown below.
Section View
Proper Clamp
formation
Lock sheared in center and
formed inside shroud
Front View
Completed Clamp
(Visually inspect lock)
Buckle Shroud
Shear Surface
Section View
Improper lock
formation
Lock has slipped back
under sheared buckle
surface
Important: Visually inspect lock formed in band as shown. If lock has slipped under the sheared surface of the
buckle, remove clamp and install a new clamp at reduced tension by lowering the drill clutch torque setting.
Tap down buckle
shroud to complete
clamp
SIDE VIEW
Completed UL Preformed Clamp with
buckle shroud tapped
down as required
When applying clamps on soft, thick-walled hose, tension clamp then wait a full 30
seconds. Clamps may be retensioned by squeezing the actuator switch on the power
unit a second time prior to forming the lock and cutting the excess clamp tail. This
allows hose to “settle” under the band of the clamp. This hose material attribute is
called Cold Flow. Finally, complete clamp by tapping down the buckle shroud as
described above.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 11 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Maintenance
1. Lubricate tension screw with molybdenum disulfide lubricant or
equivalent approximately every 500 clamps.
Make sure the tension block is all the way forward against the tool
head. Insert tip of the Lubricating syringe into slot on top of tool
body. Press the tip against the tension screw just behind the tension
block and squeeze out approximately ½” long bead of lubricant.
Remove syringe, and actuate tool without a clamp a couple of times
to spread lubricant evenly on tension screw.
Lubricating
Syringe
Reorder
#C23199
To order more lubricant, specify BAND-IT #C23199
2. Every 500-1000 clamps, depending on tension setting, inspect and
repack front bearing with same lubricant. Turn load bearing tip and
small bearing tip over for a new bearing surface.
Bearing Lubrication Detail
¼” Ball
Item 15
Small Bearing Tip
Item 14
Access hole to push
out components (use
paper clip)
Blade
Item 2
Load Bearing Tip
Item 16
Blade Cavity
(must be packed
with lubricant)
Tool
body
Tool head
Item 1
Tension Screw
Item 7
3. To gain access to bearing components: With the tension body
already separated from the power drill, remove blade mounting
screws (2 places) and slide blade free. Paper clip may be used to
push bearing components out of blade. Wipe lubricant from all
components and examine for wear. If ball or bearing tips appear
heavily worn, replace with new parts. Note: ¼” ball is made from
hard tungsten carbide material, do not replace with regular ball
bearing. (A smooth indention from ball in the bearing tips is normal)
Blade mounting
screws
Item 22
4. To re-assemble bearing components: wipe blade cavity clean. Push
small bearing tip into blade cavity. Apply lubricant to ball and push
into blade cavity and fill remaining space with lubricant. Push load
bearing tip firmly into blade cavity, some lubricant will be squeezed
out. Re-attach blade to tool head, making sure that Load Bearing
Tip extends into tension screw. While turning blade mounting
screws into blade, push on blade rearwards. Tighten screws to
approximately 120 in-lbs.
5. When replacing worn blade follow instructions above to properly reassemble bearing components.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 12 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Maintenance
6. To replace gripper: Make sure tension block is all the way forward against the tool head. Remove drill.
Remove tool adapter body. Remove only one side of the tool body, not both. Slide gripper out sideways
and replace with a new one. Reattach tool body side. Caution: Do not push or move tension block while
gripper is out of tool.
Tool Head
Item 1
This tip must align with
the safety clutch
(M03990) on the Metabo
drill. See page 4.
Move tension
block all the way
forward against
the tool head.
Gripper
Item 8
Tension
Screw
Item 7
7. To replace tension screw: Move tension block all the way back (away from tool head) using drill in
tensioning mode (clock-wise). Remove Ultra-Lok tool from drill. Remove the tool adapter body from the
Ultra-Lok tool. Remove blade and load bearing tip from tensioning screw (see bearing detail). Remove
only one side of the tool body, not both. Grasp the smooth barrel on tension screw and pull all the way
forward until tension block is against the tool head. If tension screw is stuck, use a punch and tap the
center of the screw from the back end of the tool. Turn tension screw out of tension block. Lubricate new
tension screw with Molybdenum Disulfide lubricant, or equivalent. Install new tension screw in reverse
order, making sure that back end of tension screw extends well beyond the back end of the tension block.
Push the assembly all the way back and extend the round portion of the tension screw through holes on the
tripper bracket and back guide plate. Reinstall tool body side. Reinstall blade and tighten the blade
mounting screws approximately 120 in-lbs. Reattach tool adapter body to Ultra-Lok tool. Reattach tool to
drill and drive tension block all the way forward.
Note: Drills needing repair must be forwarded to an authorized „METABO‟ repair center in your area. Be sure
to remove BAND-IT safety clutch (M03990) from drill.
METABO Drill is covered solely by the Metabo warranty as described in the Metabo literature. BAND-IT does
not extend any warranty of any kind to the drill.
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
www.BAND-IT-IDEX.com
Page 13 of 14
Document # P44987 Rev. L
© Copyright
BAND-IT-IDEX, Inc. 2010
All rights reserved
UL9010
Ultra-Lok Tool
Optional ½” Tool
Blade Change
To change out the UL9010 tool to the 1/2” version, the following steps should be followed.
*NOTE: Do not attempt to use 1/2” clamps with 3/4” head. (Adapter change-out: 3-5 minutes)
1. Prior to separation from power drill, back off tension block assembly ½” from head unit. See page 7.
2. Detach tension body from the drill by loosening the single tensioning bolt on the aluminum collar and separating the
two sections.
3. Remove the blade from head by removing two cap screws (M05787) from the top of the head. It is not necessary to
remove entire head from tool in order to remove blade. (Figure 1) Remove the ¾” adapter plate from the blade.
4. Align the ½” adapter plate (M09387) with the blade (M09787) so that the guide is facing up. Incorrect placement will
not allow bands to be inserted into the tool. (Figure 1)
Note: To convert tool back to ¾”, replace ½” insert with ¾” insert (M09887) and follow same instructions.
Be sure to retain unused shear plate for later use.
5. Attach the blade and ½” adapter plate onto head using the two previously removed cap screws. These cap screws
must be tight to assure proper cut-off of clamp tails.
6. Re-attach drill to tension body making sure the drill and tension body are properly aligned, and tighten the single
adapter cap screw located on the aluminum collar.
7. This tool is not designed to work with traditional band and buckle designs. Only BAND-IT Ultra-Lok clamps
must be used.
Blade Cap Screw
(M05787) Qty. 2
¼” Ball (M06587)
Bearing Tip (M05387)
Blade (M09787)
Optional ½” Insert
(M09387)
Orient as shown
Blade (M09787)
BAND-IT-IDEX, Inc.
A Unit of IDEX Corporation
4799 Dahlia Street
Denver, CO 80216-0307 USA
Ph: 1-800-525-0758
Fax: 1-800-624-3925
Figure 2
Figure 1
WWW.CABLEJOINTS.CO.UK
THORNE & DERRICK UK
TEL 0044 191 490 1547 FAX 0044 477 5371
www.BAND-IT-IDEX.com
TEL 0044 117 977 4647 FAX 0044 977 5582
WWW.THORNEANDDERRICK.CO.UK
Page 14 of 14
Document # P44987 Rev. L
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BAND-IT-IDEX, Inc. 2010
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