Screamin Eagle Stage I Air Cleaner Kit Instruction Sheet

Screamin Eagle Stage I Air Cleaner Kit Instruction Sheet
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REV. 2014-04-30
SCREAMIN' EAGLE STAGE 1 KIT FOR EFI MODELS
air cleaner cover and button head screw that secures
cover. Discard remaining parts.
GENERAL
Kit Number
3.
Remove fuel tank. Refer to Section 4, FUEL SYSTEM, in
service manual.
Models
4.
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
See Figure 1 and Table 1. Remove and discard support
induction module bracket (C).
INSTALLATION
Installation Requirements
Install Air Cleaner
29400237, 29400238
Proper installation of this kit requires the use of Digital Technician™ at a Harley-Davidson dealer.
This kit requires the separate purchase of Air
Cleaner/Degreaser (99883-88T) available from a Harley-Davidson dealer.
This kit requires the separate purchase of Loctite® Medium
Strength Threadlocker and Sealant - Blue (99642-97)available
from a Harley-Davidson dealer.
The rider's safety depends upon the correct installation
of this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
The element in this kit is specifically designed for use with
the OE (original equipment) cover. Using this kit with an
air cleaner cover other than the OE cover could lead to
failure of the element faceplate. The kit may be used in
conjunction with other H-D accessory covers provided the
appropriate adapter recommended in those kits is used.
If the element faceplate fails the cover could detach possibly distracting the rider which could result in death or
serious injury. (00400b)
NOTE
When servicing the air cleaner, apply Loctite® 243 (blue) 9964297 to fastener threads.
1.
Install ACR clip (9) and screws (10). Tighten the ACR clip
screws to 30-40 in-lbs (3.4-4.5 Nm).
2.
See Figure 1. Install two O-rings (1) from kit in grooves
around breather screw holes on induction module side of
backplate assembly (2). Install two O-rings (1) from kit in
grooves in underside of head of breather screws (5).
3.
Peel the protective strip off the gasket (3) and place the
adhesive side onto the backplate. Align to the equally
spaced screw holes, and position the gasket carefully
before firmly pressing the gasket into place.
4.
Insert new breather screws (5) through the backplate.
5.
Apply Loctite 243 (blue) to breather screw threads and
mating tapped holes in cylinder head.
6.
Thread screws into cylinder head but do not tighten.
The air cleaner contained in this kit is designed to perform with
this kit only. Any other combination of components is not legal
for street use.
7.
Thread air cleaner mounting studs (4) all the way through
the backplate (2) until the screw threads are captured in
induction module. Leave fasteners loose.
REMOVAL
8.
Alternately tighten two breather screws (5) to 120-144 inlbs (13.6-16.3 Nm).
9.
Tighten three air cleaner studs (4) to 55-60 in-lbs (6.2-6.8
Nm).
NOTE
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 1 and Table 1.
NOTES
This Stage 1 kit is intended for High Performance applications
only. This engine-related performance part is legal for sale or
use in California on pollution controlled motor vehicles. Enginerelated performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
1.
See service manual Remove main fuse.
2.
Remove existing air cleaner backplate. Refer to AIR
CLEANER: EFI, REMOVAL in service manual. Save stock
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10. Install fuel tank.
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
Please dispose of materials responsibly.
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Install air cleaner filter and cover.
NOTES
Download the new ECM calibration using the Digital Technician™ at a Harley-Davidson dealer.
This air filter is a dry. Do not apply oil to the filter element.
MAINTENANCE
Whenever the air cleaner cover is installed, apply Loctite 243
(blue) to the air cleaner cover screw (B).
Air Cleaner Element Maintenance
1.
This air filter is a dry. Do not apply oil to the filter element.
See Figure 1. Secure air filter element (7) to air cleaner
mounting studs (4) using screws (6). Tighten screws to
55-60 in-lbs (6.2-6.8 Nm).
NOTES
When servicing the air cleaner, apply Loctite 243 (blue) to
threads.
2.
Apply Loctite 243 (blue) to air cleaner cover screw (A).
Secure air cleaner cover (B) to air filter element (7) with
screw (A).
1.
See Figure 1. Remove air cleaner cover (B) and inspect
the filter element (7) every 5000 mi (8000 km), or more
often under dusty conditions.
3.
Align air cleaner cover horizontally for best appearance.
Tighten to 36-60 in-lbs (4.1-6.8 Nm).
2.
Clean filter element:
4.
Remove adhesive liner from air cleaner insert (8) and
apply insert to air cleaner cover.
a.
Remove and wash element. Immerse it, on edge, in
a
shallow
pan
containing
enough
Air
Cleaner/Degreaser to cover no more than 3/4 the
depth of the filter pleats. Do not let dirty solution get
inside the element. Carefully "roll" the element in the
solution around its perimeter until the entire outer
surface of the filter pleats has been soaked.
b.
Remove filter element from cleaner/degreaser. Allow
five minutes for the cleaner to dissolve the dirt.
c.
From the inside out, rinse the element with cold water.
Shake off excess water. Allow the element to air dry.
Do not dry with compressed air.
Final Assembly
1.
See service manual. Install fuse.
Recalibrate ECM
You must recalibrate the ECM when installing this kit.
Failure to properly recalibrate the ECM can result in severe
engine damage. (00399b)
3.
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Install air cleaner filter and cover.
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SERVICE PARTS
is08549
C
10
9
1
5
3
7
A
6
2
4
B
8
Figure 1. Service Parts: Screamin' Eagle Stage 1 Kit
Table 1. Service Parts: Screamin' Eagle Stage 1 Kit
Item
Description (Quantity)
Part Number
1
O-ring, #2-113 (4)
11292
2
Backplate, black
Backplate, chrome
29319-08
29317-08
3
Gasket, throttle body
29241-08
4
Stud, mounting (3)
29447-99A
5
Screw, breather, black (2)
Screw, breather, chrome (2)
29267-08A
29400081
6
Screw, hex socket buttonhead (3)
3938
7
Air filter element
29244-08
8
Insert, air cleaner
29503-07
9
Clip, ACR retention
16325-10
10
Screw (2)
4705
Items mentioned in text, but not included in kit:
A
Air cleaner cover
B
Air cleaner cover screw
C
Induction Module Bracket
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