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Operati ng Manual UK Air/water Heat Pumps Outdoor Installation LW... A/RX We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Please read first Symbols This operating manual provides important informationon the handling of the unit. It is an integral part of the product and must be stored so that it is accessible in the immediate vicinity of the unit. It must remain available throughout the entire service life of the unit. It must be handed over to subsequent owners or operators of the unit. The following symbols are used in the operating manual. They have the following meaning: Read the operating manual before working on or operating the unit. This applies in particular to the chapter on safety. Always follow all instructions completely and without restrictions. It is possible that this operating manual may contain instructions that seem incomprehensible or unclear. In case of questions or uncertainty, contact the factory customer service department or the manufacturer’s local service partner. Information for operators. Information or instructions for qualified technicians. Danger! Indicates immediate impending danger re‑ sulting in severe injuries or death. Warning! Indicates a potentially serious situation that could result in severe injuries or death. Since this operating manual was written for several different models of the unit, always comply with the parameters for the respective model. This operating manual is intended only for persons assigned to work on or operate the unit. Treat all constituent parts confidentially. The information contained herein is protected by copyright. No part of this information may be reproduced, transmitted, copied, stored in electronic data systems or translated into another language, either wholly or in part, without the express written permission of the manufacturer. Warning! Indicates a potentially dangerous situation that could result in medium or slight injuries. Attention Indicates a potentially dangerous situation, which could result in property damage. Notice. Emphasised information. € Energy saving tip Indicates suggestions that help to save energy, raw materials and costs. Reference to other sections of the operating manual. Reference to other documents of the manufacturer. 2 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Contents Information for operators and qualified specialists Please read first.. .................................................................2 Technical data / scope of delivery.........................22 Performance curves Heating capacity/COP / power consumption / Heat pump pressure loss Disclaimer................................................................................4 Heating LW 90A/RX...........................................................24 Cooling LW 90A/RX...........................................................25 Heating LW 140A/RX.........................................................26 Cooling LW 140A/RX.........................................................27 EC conformity......................................................................4 Sound pressure level.......................................................28 Safety and Security. . .........................................................4 Installation plans LW 90A/RX…......................................................................30 LW 140A/RX........................................................................31 Symbols......................................................................................2 Intended use...........................................................................4 Customer Services...............................................................5 Warranty / Guarantee.....................................................5 Waste disposal......................................................................5 Information for operators Operating principle of heat pumps............................6 Area of utilisation.. ...........................................................6 Heat quantity recording.............................................6 Operation.................................................................................6 Care of the unit.. .................................................................7 Hydraulic connection Hydraulic legend...................................................................32 Domestic hot water............................................................33 Swimming pool.....................................................................34 Terminal diagrams LW 90A/RX • 140A/RX......................................................36 Comfort board.....................................................................37 Circuit diagrams...............................................................38 Appendix EC declaration of conformity...............................41 Maintenance of the unit. . ..............................................7 Cleaning and Flushing unit components. . ...........................7 General checklist............................................................43 Malfunctions........................................................................8 Completion report for heat pump systems.......45 Instructions for qualified technicians Scope of delivery.................................................................9 Customer Services Addresses in the event of a service call...........................46 Installation and assembly. . ........................................10 Installation location.............................................................10 Transport to installation location.....................................10 Installation.............................................................................10 Attaching the air flow baffles. . ...........................................13 Installation / connection to heating circuit.....................15 Condensate discharge.........................................................16 Pressure relief......................................................................16 Separating buffer tank.................................................16 Circulating pumps............................................................16 Water heating..................................................................... 17 Hot-water tank.................................................................. 17 Electrical connections.............................................. 17 Flushing, filling and bleeding the system........19 Insulating the hydraulic connections...........19 Commissioning....................................................................20 Dismantling..........................................................................21 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 3 Intended use Safety and Security The unit may be used only for the intended purpose. That means: The unit is operationally safe when used for the intended purpose. The construction and design of the unit conform to the state of the art, all relevant DIN/VDE regulations and all relevant safety regulations. • for heating. • for cooling. • for heating hot water. The unit may be operated only within its technical parameters. Overview “Technical data / scope of delivery”. Notice Notify the responsible power supply com‑ pany of the use of a heat pump or heat pump system. Disclaimer Every person who performs work on the unit must have read and understood the operating manual prior to starting any work. This also applies if the respective person has already worked with such a unit or a similar unit or has been trained by the manufacturer. Every person who performs work on the unit must comply with the applicable accident prevention and safety regulations. This applies in particular to the wearing of personal safety gear. Danger of fatal injury due to electric shock! Electrical connections may be installed on‑ ly by qualified electricians. The manufacturer will not be liable for damage resulting from unauthorised use of the unit. The manufacturer’s liability will also be voided in the following cases: •if work is performed on the unit and its components in a manner that does not comply with the terms of this operating manual; •if work is performed on the unit and its components in an improper manner; • if the unit or components in the unit are modified, redesigned or removed without the express written permission of the manufacturer. EC conformity The unit bears the CE mark of conformity. EC declaration of conformity 4 Before opening the unit, disconnect the system from the power supply and secure it from being switched back on! Danger! Only qualified technicians (trained heating, cooling, refrigerant and electrical techni‑ cians) may perform work on the unit and its components. Warning! Observe safety labels on and in the unit. •if work is performed on the unit that is not described in this operating manual, and this work was not expressly approved in writing by the manufacturer; Danger! Warning! Unit contains refrigerants! Leaking refrigerant could result in personal injury or material damage. Therefore: –Shut down unit. –Notify the manufacturer’s authorised service centre. Attention For safety reasons: Never disconnect the unit from the power supply, unless the unit is being opened. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Attention Install the heat pump only outdoors and operate only with outside air as the heat source. Do not restrict or block the air-conducting sides. Dimensional drawing and installation plan for respective model. Warranty / Guarantee For warranty and guarantee conditions, please refer to the purchase documents. Notice Please contact your dealer concerning warranties and guarantees. Warning! Never switch on unit if air flow baffles on the unit are removed. Attention The integration of the heat pump in ventilation systems is not permissible. The use of the cooled air for cooling purposes is not permitted. Waste disposal When decommissioning the unit, always comply with applicable laws, directives and standards for the recovery, recycling and disposal of materials and components of cooling units. “Dismantling”. Warning! In the air outlet area the air temperature is ca. 5 K below the ambient temperature. Under certain climatic conditions, there‑ fore, an ice layer can form in the air out‑ let area. Install the heat pump so that the air blower does not blow in the direction of footpaths. Customer Services For technical information please contact a qualified technician or the manufacturer's local partner. Overview “Customer service”. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 5 Operating principle of heat pumps Heat pumps operate on the principle of a refrigerator: the same technology, only with the opposite effect. The refrigerator extracts heat from foods, which is released into the room through fins on the back. The heat pump extracts heat from our environment: air, earth or water. The extracted heat is conditioned in the unit and supplied to the heating water. Even when it is extremely cold outside, the heat pump draws enough heat to heat a house. Example: drawing of a brine/water heat pump with floor heating: Heat quantity recording In addition to verification of the unit's efficiency, EEWaermeG also meets the demand for a heat quantity recording (hereafter referred to as HQR). The HQR is mandatory with air/water heat pumps. With brine/ water and water/water heat pumps, an HQR may only be set up when a forward flow temperature of ≥ 35 °C has been reached. The HQR must record the total warm energy release (heating and hot water) in the building. In heat pumps with heat quantity recording, the analysis is conducted by the regulator. The regulator displays the thermal energy that is exchanged from the heating system in kWh. Operation Your decision to purchase a heat pump or a heat pump system is a long-term contribution to protecting the environment through low emissions and reduced primary energy use. You can operate and control the heat pump system with the control element of the heating and heat pump regulator. Notice Make sure that the control settings are correct. 4 /4= usable energy approx. 3 /4= environmental energy approx. 1/4 =external electrical energy Operating manual of the heating and heat pump regulator. To ensure that your heat pump or heat pump system operates efficiently and ecologically, the following are especially important: Area of utilisation Taking into consideration the ambient conditions, limits of application and the applicable regulations, every heat pump can be utilised in new or existing heating systems. Overview “Technical data / scope of delivery”. 6 € Avoid unnecessarily high flow temperatures. The lower the flow temperature on the hot water side, the more efficient the system. € Energy saving tip Energy saving tip Do not leave windows open continuously; ventilate by opening windows wide for a short time as this saves energy and reduc‑ es your heating costs. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Care of the unit The outer surfacesof theunit can be cleaned with a damp cloth and household cleaning products. Do not use cleaning or care products that contain abrasives, acids and/or chlorine. Such products would destroy the surfaces and could also damage the technical components of the unit. Maintenance of the unit grating of the air flow baffles. In order to ensure problem-free operations, the ice must be removed on a regular basis. It is a good idea to have a maintenance contract with a heating installation company. The company will conduct the required maintenance at regular intervals. Cleaning and Flushing unit components The cooling circuit of the heat pump requires no regular, technically-qualified maintenance. According to EU regulation (EC) 842/2006 of May 17, 2006, leak inspections and maintenance of a log book are required for certain heat pumps! The criteria for conducting leak inspections and maintaining a log book are based on the hermetic impermeability of the cooling circuit and the refrigerant capacity of the heat pump! No log book is required for heat pumps with a refrigerant capacity of < 3kg. With all other heat pumps, the log book is included with all other delivered materials. Log book for heat pumps, Section “Information on use of the log book”. The components of the heating circuit and the heat source (valves, expansion vessels, circulating pumps, filters, dirt traps) should be inspected as well as cleaned as needed – at the very least annually – by a qualified heating or cooling system technician. The intake and blow-out openings must be inspected for dirt at regular intervals (depending on the installation location) and cleaned, if necessary. Attention Regularly check to ensure that the condensate can drain out of the unit unobstructed. To this end, check the condensate pan in the unit as well as the condensate drain on a regular basis to ensure that they are clean / free from obstructions; clean as needed. Warning! Unit components may be cleaned and flushed only by customer service person‑ nel authorised by the manufacturer. Use only liquids recommended by the manu‑ facturer. Flushing of the condenser with chemical cleaning agents must be followed by neutralisation of residue and intensive flushing with water. Always observe the technical data of the manufacturer of the heat exchanger. Malfunctions In the event of a malfunction, you can detect the cause of the malfunction via the diagnostic program of the heating and heat pump regulator. Operating manual of the heating and heat pump regulator. Danger! Service and repair work on the compo‑ nents of the unit may be performed only by customer service personnel authorised by the manufacturer. Overview “Customer service”. Icing of the protective grating When temperatures fall below freezing and high levels of humidity are present, ice can form on the protective We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 7 Scope of delivery accessories necessary for operation (two packing units): Attention Packing unit 1: Use only original accessories from the manufacturer of the unit. The heating and heat pump regulators – functioning as wall regulators, comfort boards as well as control and sensor wires – are necessary for operation of the unit and must be ordered separately. The heat pump is a functioning unit only with the heating and heat pump regulator and the control and sensor wires. Air flow baffles (quantity of 2, each in a separate box) Packing unit 2: Heating and heat pump regulator (for wall mounting) Control and sensor wires are available in various lengths, as required. additional accessories The installation accessories (vibration decouplers) for air/water indoor installation heat pumps must be ordered separately. Compact unit with fully hermetically enclosed compressor, all safety-related components for monitoring of cooling circuit and hose for condensate discharge (connected on heat pump side). Dew point monitors must be ordered separately. With the LW... A/RX you must select the electrical heating element for the specific system and order it separately. Inspect delivery for outwardly visible signs of d amage. Check to make sure that delivery is complete... Any defects or incorrect deliveries must be claimed immediately. Installation and assembly Observe the following when performing all work: Notice. Note the model. Overview “Technical data / scope of delivery”. 8 Notice Always comply with applicable accident prevention regulations, statutory regulations, ordinances and directives. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Notice Observe the sound levels of the respective model. Attention Do not damage the hydraulic connections under any circumstances. Overview “Technical data / scope of delivery”, “Sound” section and “Sound level” overview. Attention Do not tilt the unit more than a maximum of 45° (in any direction). Installation location Attention Install the unit only outdoors. Dimensional drawing and installation plan for respective model. Installation Place the unit on a solid, level foundation that is capable of bearing weight. Make sure that the foundation is designed for the weight of the heat pump. Materials that meet this requirement can be used for the foundation (concrete, stone slabs, etc.). The ground surface in the air outlet area of the heat pump must be permeable to water. Transport to installation location To prevent damage during transport, always transport the unit to final installation location in its original packaging, using a lifting truck, forklift or crane. Danger! Several people are required to transport the unit. Do not underestimate the weight of the unit. Overview “Technical data / scope of delivery”. Attention Danger! Several people are required to install the unit. Danger! The unit can tip when being removed from the wooden pallet and during transport! This can result in personal injury and dam‑ age to the unit. Notice –Take suitable precautionary measures to eliminate the danger of tipping. Always comply with the installation plan for the respective model. Adhere to the size and minimum clearances. Installation plan for respective model. Danger! Make sure to secure unit against slipping during transport. In the air outlet area the air temperature is ca. 5 K below the ambient temperature. Under certain climatic conditions, therefore, an ice layer can form in the air outlet area. Install the heat pump so that the air blower does not blow in the direction of footpaths. Notice Set up the unit so that the switch cabinet side (= operating side) is accessible at all times. Attention Never use components and hydraulic connections on the unit for purposes of transport. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 9 preparing for installation lifting the unit with pipes Proceed as follows: (only LW 90A/RX…) Remove lower facing panels on the switch cabinet side (= operator side) and the water connection side of the unit: The units can be lifted with ¾” pipes (provided by customer) that are suitable for the weight of the respective unit. Special holes are provided in the frame for this purpose. Proceed as follows: Insert the pipes through the holes in the frame on the switch cabinet side (= operator side) ... 1Quick-release screws 2Lower facing panel Loosen quick-release screws. Turn counter-clockwise 90°... Make sure that pipes do not damage cable assemblies and components in the unit. Guide pipes carefully past cable assemblies and components in the unit... On both sides, pull lower facing panel upward and outward, detach and set securely aside. Insert the pipes through the holes in the frame on the water connection side... 10 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Lift unit by the pipes, with at least four persons, and place on the base. Make sure that the frame of the unit is in full contact with the underlying surface... AFront view (operator side) B Side view 1 lifting the unit with a crane Notice. Models LW 140A/RX and higher must be lifted using a crane. Danger! Lifting straps should not be too close to‑ gether or too near the centre; otherwise the unit may tip! Proceed as follows: Remove side laths on the wooden pallet...  C Side view 2  Guide lifting straps under the unit. Insert laths or beams between the lifting straps and the unit in order to prevent damage to the housing, or remove facing panels... See removal instructions under “Attaching air flow baffles”. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Attention Guide lifting straps past the fan on the side. Make sure the straps do not press against the ventilator during transport. Lift unit with the crane and place on the base. Make sure that the frame of the unit is in full contact with base. 11 Attaching the air flow baffles Warning! Unit has rotating parts. For safety reasons, mount the two air flow baffles on the unit before continuing with any other work. 1 top cover of unit 2 upper facing panels The top cover of the unit was fastened by the upper facing panels. After removal of the upper facing panels, the top cover is loose. Remove top cover and set securely aside... Proceed as follows: If you have not already done so, remove lower facing panels on the switch cabinet and water connection side of the unit... • To do so, loosen the two quick-release screws on the lower facing panels... • Pull each facing panel forward, detach from the unit and set securely aside... Install air flow baffles... • Suspend air flow baffles in the brass bushes on the top side of the frame... 1 lower facing panels Remove upper facing panels from unit... • To do so, loosen the two screws on the lower edges of the upper facing panels... • Pull each facing panel downward and forward, detach from top cover of unit and set securely aside... 12 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Suspend upper facing panels in the top cover. Bolt to the frame at bottom... 1 eyelet on air flow baffle 2 brass bushing on frame • Bolt air flow baffles to the frame on the switch cabinet side (= operator side) and water connection side… The air flow baffles are now installed. You can now carry out mounting and installation work on the unit, and afterwards attach the lower facing panels. (see “Electrical connection work”, “Heat pump side connection of control and sensor wires”) . Attention During extended interruptions in work, close the unit with the lower facing panels. Return top cover to frame... Installation / connection to heating circuit Attention Connect the unit to the heating circuit according to the hydraulic diagram for the respective model. “Hydraulic connection” instructions. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 13 Notice Check to make sure that the diameters and lengths of the pipes for the heating circuit (including the earth lead between the heat pump and the building!) are sufficiently dimensioned. Warning! The condenser may be flushed only by customer service personnel authorised by the manufacturer. Connect the unit to the pipes of the heating circuit via vibration decouplers. They must be installed in order to prevent damage from vibrations to the pipes. Notice Circulating pumps must be multi-stage, regulated pumps. They must be able to deliver at least the minimum hot water flow rate required for your model. Overview “Technical data / scope of delivery”, “heating circuit” section. Notice Vibration decouplers are available as accessories. LW 90A/RX…: Attention The hydraulic system must be equipped with a buffer tank, the required volume of which depends on the model of your unit. Overview “Technical data / scope of delivery”, “heating circuit, buffer tank” section. Attention When installing the connections, always secure the connections on the unit against twisting, in order to prevent damage to the copper pipes in the interior of the unit. 1 Hot water inflow (return flow) connection 2 Hot water outflow (forward flow) connection 3Condensate water hose Proceed as follows: Flush heating circuit thoroughly prior to connecting the unit to the heating circuit... LW 140A/RX: Notice Contamination and deposits in the heating circuit can cause malfunctions. Install shut-off devices for the hot water outflow (forward flow) and hot water inflow (return flow) on the heat pump side. Notice During installation of the shut-off devices, the evaporator and condenser of the heat pump can be flushed, if necessary. 14 1 Hot water inflow (return flow) connection 2 Hot water outflow (forward flow) connection 3Condensate water hose We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Install the condensate water hose in the unit so that there is no contact with refrigerant pipes. Make sure that frost-free condensate discharge is ensured. Installation plan for respective model. The flow direction of the hot water system must also be rotated via the switching valve during cooling. hydraulic diagram see page 31 Vseparating buffer tank = minimum flow rate of heat circuit volume flow / hour 10 Heat pump planning manual. Seal empty pipes on unit side. Condensate discharge The condensate from the air must be discharged frostfree via a condensate pipe with a minimum diameter of 50 mm. For underlying surfaces that are permeable to water, it is sufficient to insert the condensate pipe vertically at least 90 cm into the ground. If the condensate is discharged into drainage or sewage systems, install frost-free with gradient. Discharge of the condensate into the sewage system is permitted only via a funnel siphon, which must be accessible at all times. For the minimum flow rate of the heat circuit volume flow, see overview “Technical data / Scope of delivery”, “Heating circuit” section. Circulating pumps Attention Always note the model. Do not use unregulated circulating pumps. Circulating pumps and domestic hot water circulation pumps must be multi-stage, regulated pumps. Pressure relief Equip the heating circuit in accordance with local standards and directives with a safety valve and an expansion tank. Water heating Also install filling and emptying devices, shut-off devices and non-return valves in the heating circuit. Water heating with the heat pump requires an additional hot water circuit, parallel to the heating circuit. Make sure that the heating water charge is not channelled through the buffer tank of the heating circuit. Separating buffer tank The hydraulic integration of the heat pump is only permissible with a separating buffer tank (Isolation against vapour diffusion). “Hydraulic connection” instructions. Hot-water tank If the heat pump will be used for heating hot water, you must integrate special hot-water tanks in the heat pump system. The storage volume must be sufficient so that the required hot water quantity is available even during a power cut. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 15 Notice The heat exchanger surface of the hot water tank must be dimensioned so that the heating capacity of the heat pump is transferred with minimal spreading. Electrical connections Observe the following when performing all work: We offer a variety of hot-water tanks for you to choose from. They are optimised for use with your heat pump. Notice Danger! Danger of fatal injury due to electric shock! Electrical connections may be installed only by qualified electricians. Integrate the hot-water tank in the heat pump system according to the hydraulic diagram for your system. Before opening the unit, disconnect the system from the power supply and secure it from being switched back on! Danger! Observe the relevant EN‑, VDE and/or ap‑ plicable local safety regulations during the installation and during all electrical work. Comply with technical connection re‑ quirements of the responsible power sup‑ ply company (if required by the latter)! Power connection It is not necessary to open the electric switch cabinet in order to connect the power to the heat pump. The power is connected at the connection boxes on the water connection side. Proceed as follows: If the unit is closed, open facing panels... “Preparing for installation” Open connection boxes... LW 90A/RX…: 1Connection box for compressor 16 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH LW 140A/RX: Heat pump side connection of the control and sensor wires The heat pump is connected to the heating and heat pump regulator by means of the control and sensor wires. They are connected at the electric switch cabinet on the switch cabinet side (= operator side) of the heat pump. 1Connection box for compressor Connect power cable to the connection box (electric heating element on-site)... Close connection box... Danger! Danger of fatal injury due to electric shock! Unit must be disconnected from the pow‑ er supply. Screw control and sensor wires to the two connectors on the side of the electric switch cabinet... Install power cable in a conduit as far as where it enters the building and from there on to the fuse box... Connect power cable to power supply. Attention – Ensure clockwise rotary field of the load power supply (compressor). An incorrect rotary field of the compressor during operation can cause serious, irreparable damage to the compressor. Attention Guide control and sensor wires inside the unit through the provided cable duct to the water connection side... Make sure to equip the power supply of the heat pump with a 3-pole automatic cut-out with at least 3mm contact gap. Note the level of the release current. Overview “Technical data / scope of delivery”, “Electric” section. 1Cable duct for control and sensor wires (only LW 140A/RX) Guide control and sensor wires out of the unit... We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 17 Notice In order to enable unhinging of the electric switch cabinet in the event that customer service is necessary, the control and sensor wires in the heat pump must have an excess length of about 15 cm. Install control and sensor wires in a conduit as far as where they enter the building and from there on to the heating and heat pump regulator... Connect control and sensor wires to the heating and heat pump regulator according to the terminal diagram and the circuit diagrams for the respective model... ”Terminal diagrams” and “Circuit diagrams” for the respective model. Operating manual of the heating and heat pump regulator. Seal empty pipes on unit side... Screw facing panels onto the heat pump... Place lower facing panels diagonally into the frame, close at top and fasten with quick-release screws... Flushing, filling and bleeding the system Water quality of the fill and additional water in hot water heating systems according to VDI 2035 Part I and II Use of modern, energy-efficient heat pump systems is becoming increasingly widespread. Their ingenious technology enables these systems to achieve very good efficiencies. The decreasing space available for heat generators has led to the development of compact units with increasingly smaller cross-sections and high capacities. This means the complexity of the systems and the material diversity are also increasing, which plays an important role especially in their corrosion behaviour. Alpha InnoTec ensures continuous technological advances, but all these technical refinements require the system to be operated with correctly filled heating water. The heating water not only affects the efficiency of the system, but also the life of the heat generator and the heating components of a system. The guide values of VDI 2035 Part I and Part II must therefore be complied with as minimum requirements for proper operation of the systems. Our practical experience has shown that the safest and most trouble-free running of the systems is achieved with so-called lowsalt operation. VDI 2035 Part I gives important information and recommendations regarding scaling and its prevention in heating and domestic hot water heating systems. VDI 2035 Part II primarily deals with the requirements for reducing heating water corrosion in hot water heating systems. The unit is now closed. Principles of Part I and Part II The occurrence of scaling and corrosion damage in hot water heating systems is low, if - proper planning and commissioning is carried out - the system is closed in corrosion terms - adequately dimensioned pressurising is integrated - the guide values for the heating water are complied with - and regular servicing and maintenance are carried out. A system log should be kept, in which the relevant planning data is entered (VDI 2035). 18 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Damage that can occur in case of noncompliance ommendations and installation instructions of the heat pump manufacturer. - Malfunctions and the failure of components (e.g. pumps, valves) Part 2 of VDI 2035 also points out the reduction in total salt content (conductivity). The risk of corrosion is far lower if deionised water is used than is the case if the system is operated with salty, i.e. softened water. - Internal and external leaks (e.g. from heat exchangers) - Cross-section reduction and blockaging of components (e.g. heat exchanger, pipes, pumps) - Material fatigue - Gas bubbles and gas cushion formation (cavitation) - Negative effect on heat transfer (formation of coatings, deposits) and associated noises (e.g. boiling noises, flow noises) Limescale – the energy killer Filling with untreated drinking water inevitably leads to the precipitation of all calcium as scale. The consequence: limescale deposits form on the heat transfer surfaces of the heating. The efficiency falls and the energy costs rise. A rule of thumb is that 1 millimetre of limescale deposit causes an energy loss of 10%. In extreme cases it can even cause damage to the heat exchangers. Water softening to VDI 2035 – Part I If the water is softened before the heating is filled, in accordance with the VDI 2035 guidelines, no scale can form. This effectively and permanently prevents limescale deposits and the resulting negative effects on the entire heating system. Corrosion – an underestimated problem VDI 2035, Part II, deals with the problem of corrosion. Softening the heating water can prove to be insufficient. The pH value can significantly exceed the limit of 10. pH values higher than 11 can set in, which even damage rubber seals. The VDI 2035, Part 1 guidelines are fulfilled, however, VDI 2035, Part 2 suggests a pH value between 8.2 and maximum 10. If aluminium materials are used, which is the case in many modern heating systems, a pH value of 8.5 must not be exceeded, because otherwise there is a threat of corrosion – and aluminium is attacked without the presence of oxygen. Therefore, apart from softening the heating fill and additional water, the heating water should also be appropriately conditioned. This is the only way to comply with the VDI 2035 requirements and the rec- We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Even if the water has been softened beforehand, it contains dissolved, corrosion-promoting salts, which act as electrolytes due to the use of different materials in the heating system and therefore accelerate corrosion processes. This can ultimately result in pitting. Contamination and deposits in the heating circuit can cause malfunctions Rinse, Fill and bleed the heating circuit and hot water buffer tank To bleed the hot water tank, the heating circuit and hot water circuit must be rinsed simultaneously. On the safe side with low-salt operation The problems listed above do not occur at all with lowsalt operation, as neither corrosive salts such as sulphates, chlorides and nitrates nor alkalising sodium hydrogen carbonate are in the heating water. The corrosive properties of deionised water are very low and in addition, fur cannot form in the boiler. This is the ideal approach for closed heating circuits, in particular, because low oxygen input into the heating circuit can also be tolerated. In general, when the system is filled with deionised water, the pH value sets itself within the ideal range due to “self-alkalinisation”. If necessary, a pH value of 8.2 can be very easily alkalised by adding chemicals. In this way, optimum protection of the entire heating system is achieved. Monitoring Analytical recording and monitoring of the relevant water values and the added active conditioning substances is of decisive importance. Therefore, they should be monitored regularly using appropriate water test equipment. Fill and bleed the heating circuit... In addition, open the bleeding valve on the condenser of the heat pump. Bleed condenser. 19 Insulating the hydraulic connections Commissioning Insulate the vibration decouplers and the pipes of the heating circuit against vapour diffusion. Prior to commissioning the unit, the air flow baffles must be mounted and the facing panels closed. Danger! Notice Insulate in accordance with applicable local standards and directives. Attention Install the outside pipes of the heating circuit beneath the frost line. Notice Commissioning must occur while the heat pump is heating. Proceed as follows: Conduct a thorough installation inspection and go through the items on the general checklist... Proceed as follows: Check seals of all hydraulic connections. Conduct pressure test... Insulate all connections and lines of the heat circuit and the heat source. “General checklist”. The installation inspection will prevent damage to the heat pump system that could be caused by incorrect installation work. Make sure of the following... • Clockwise rotary field of the load power supply (compressor). • Installation and assembly of the heat pump according to the information in this operating manual. •All electric installation work must be properly completed. •A 3-pole automatic circuit-breaker must be installed for the compressor. It must have a contact gap of at least 3 mm. •The heating circuit must be flushed, filled and thoroughly bled. •All valves and shut-off devices of the heating circuit must be open. •All pipe systems and components of the system must be sealed. Carefully fill out and sign the completion report for heat pump systems... “Completion report for heat pump systems”. 20 In Germany: Send completion report for heat pump systems and general checklist to the manufacturer’s factory customer service department. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Outside of Germany: Send completion report for heat pump systems and general checklist to the manufacturer’s local partner. Overview “Customer service”. The heat pump system will be commissioned by customer service personnel authorised by the manufacturer. There is a fee for commissioning! Dismantling Danger! Danger of fatal injury due to electric shock! Electrical connections may be installed only by qualified electricians. Before opening the unit, disconnect the system from the power supply and secure it from being switched back on! Danger! Danger of fatal injury due to electric shock! Only qualified electrical technicians are allowed to disconnect the unit from the power supply and de-install all electrical connections. Danger! Only qualified heating or cooling system technicians are allowed to remove the unit from the system. Danger! Only qualified cooling system technicians are allowed to dismantle the unit and its components. Attention Recycle or provide for proper disposal of unit components, refrigerants and oil in accordance with the applicable regulations, standards and directives. Removal of the buffer battery Attention Before scrapping the heating and heat pump regulator, remove the buffer battery on the processor board. The battery can be pushed out using a screwdriver. Dispose of battery and electronic components in keeping with environmental considerations. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 21 Technical data / scope of delivery Model designation Heat pump type Brine/water ı Air/water ı Water/water • applicable ı — not applicable Installation location Indoors ı Outdoors • applicable ı — not applicable Conformity Performance data Performance data CE Heating capacity/COP heat optimised at A7/W35 Standard point acc. to EN14511 1 compressor kW ı … A7/W45 Standard point acc. to EN14511 1 compressor kW ı … A2/W35 Operating point acc. to EN14511 1 compressor kW ı … A10/W35 Operating point acc. to EN14511 1 compressor kW ı … A-7/W35 Operating point acc. to EN14511 1 compressor kW ı … Cooling capacity/EER cool optimised at A27/W18 Operating point acc. to EN14511 1 compressor kW ı … A27/W7 Operating point acc. to EN14511 1 compressor kW ı … A35/W18 Operating point acc. to EN14511 1 compressor kW ı … A35/W7 Operating point acc. to EN14511 1 compressor kW ı … Heating limits Heating circuit (water) °C of application Heat source (air) °C Additional operating points °C Cooling limits Cooling circuit (water) °C of application Heat sink (air) °C Sound Heat transfer Sound pressure level outside (measured at distance of 1m around air connections) dB(A) Sound pressure level outside (measured at distance of 1m around air connections) dB(A) Air volume flow at maximum external compression m³/h medium air Maximum external pressure Pa Heat transfer Volume flow: minimum flow rate ı nominal flow rate A7/W35 EN14511 ı maximum flow rate l/h medium water General unit data Pressure losses heating/cooling ∆p ı volume flow bar ı l/h Pressure losses hot water circuit/swimming pool circuit ∆p ı volume flow bar ı l/h Dimensions (see dimensional drawing for the specified unit size) unit size Total weight kg Connections Heating circuit / cooling circuit Refrigerant Refrigerant type ı Quantity … Hot water circuit / swimming pool circuit … … ı kg Free cross section, air channels mm Cross section, condensate water / length from unit Elektric mm ı m Voltage code ı all-pole circuit breaker heat pump **) …ı A Voltage code ı circuit breaker control voltage **) …ı A Voltage code ı circuit breaker electric heating element **) Heat pump ı A Effect. power consumption in standard point A7/W35 acc. to EN14511: Power consumption ı current consumption ı cosφ kW ı A ı … Maximum device current within the limits of application A Starting current: direct ı with soft starter A ı A Protection type IP Output electric heating element 3 ı 2 Safety equipment ı 1 phase Safety component heating circuit ı Safety component heat source kW ı kW ı kW Incl. in scope of delivery: • yes — no Heating and heat pump regulator Included in scope of delivery: • yes — no Control and sensor wire Included in scope of delivery: • yes — no Power cable to unit Included in scope of delivery: • yes — no integrated: • yes — no Electronic soft starter Expansion vessels Heating circuit: Scope of delivery ı Volume ı Initial pressure Overflow valve Vibration decouplers UK813506c 22 Heating circuit • yes — no ı l ı bar integrated: • yes — no Included in scope of delivery: • yes — no *) depending on components tolerances and flow **) comply with local regulations n.n. = not detectable w.w. = optional ¹) hot water return flow ²) hot water forward flow We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH LW 90 A/RX LW 140 A/RX — ı • ı — — ı • ı — — ı • — ı • • • 9,2 ı 4,1 14,4 ı 4,2 8,9 ı 3,3 13,9 ı 3,5 9,4 ı 3,5 13,8 ı 3,5 9,7 ı 4,3 14,1 ı 4,3 7,2 ı 2,8 10,8 ı 2,9 14,5 ı 3,7 20,3 ı 3,8 10,8 ı 3,2 15,4 ı 3,2 13,0 ı 2,9 18,4 ı 2,9 9,9 ı 2,5 14,2 ı 2,5 20¹ – 52² 20¹ – 52² -20 – 40 -20 – 40 A> -7 / 60² A> -7 / 60² 7² – 20² 7² – 20² 15 – 40 15 – 40 — — 55 56 4000 5100 — — 1350 ı 2000 ı 2500 2000 ı 3000 ı 3750 0,031 ı 1450 0,024 ı 2100 ─ ı ─ ─ ı ─ 2 4 260 280 R 1"AG R5/4”AG ─ ─ R407C ı 6,8 R407C ı 10,2 ─ ─ 30 ı 1 30 ı 1 3~/PE/400V/50Hz ı C10 3~/PE/400V/50Hz ı C16 1~/N/PE/230V/50Hz ı B10 1~/N/PE/230V/50Hz ı B10 — — 2,25 ı 4,3 ı 0,75 3,95 ı 7,6 ı 0,75 8,1 11,9 51,5 ı 30 74 ı 30 24 24 — — — — — — — — — — • • — — — — — — 813505a 813506d 23 Heating LW 90A/RX Performance curves Qh (kW) COP 7 20 6 5 18 4 3 16 2 1 14 -20 -15 -10 -5 0 5 10 15 20 25 30 35 20 25 30 35 Temp„ (°C) 12 Pe (kW) 5 10 4 8 35°C 1VD 50°C 1VD 3 6 4 2 -20 -15 -10 -5 0 5 10 15 20 25 30 35 -20 -15 Temp„ (°C) -10 -5 0 5 10 15 Temp„ (°C) ∆p (bar) 0,225 0,200 0,175 0,150 0,125 0,100 0,075 ∆p” 0,050 0,025 0,000 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 “” (m³/h) 823146a Legende: DE823129L/170408 “” Temp„ Qh Pe COP ∆p” VD 24 Legend: “” Temp„ Qh Pe COP ∆p” VD UK823129L/170408 Volumenstrom Heizwasser Volume flow, heating water Temperatur Wärmequelle Temperature, heat source Heizleistung Heating capacity Leistungsaufnahme Power consumption Coefficient of performance / Leistungszahl Coefficient of performance / efficiency rating Druckverlust Wärmepumpe Pressure loss heat pump Verdichter Compressor(s) Änd./Ä.M./Ersteller/Datum - / PEP013-2008 / Opel / 20.10.09 a / PEP013-2008 / Opel / 18.01.10 Bezeichnung: We reserve the right to modify technicalLeistungs-Druckverlustkurven specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Seite: 1/2 LW 90 A/RX Zeichnungsnummer: 823146a Performance curves Cooling LW 90A/RX Q0 (kW) EER 7 18 6 5 16 4 3 2 14 1 10 15 20 25 30 35 40 45 35 40 45 Temp¤ (°C) 12 Pe (kW) 5 10 4 W7 8 3 W18 6 2 10 15 20 25 30 35 40 45 10 Temp¤ (°C) 15 20 25 30 Temp¤ (°C) ∆p (bar) 0,225 0,200 0,175 0,150 0,125 0,100 0,075 ∆p” 0,050 0,025 0,000 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 “©(m³/h) 823146a Legende: DE823134L/190313 Legend: UK823134L/190313 “© Volume flow cooling water Temp¤ Heat sink temperature Q0 Cooling capacity Pe Power consumption EER Energy efficiency ratio / cooling capacity rate ∆p” Pressure loss heat pump VD Compressor(s) “© Temp¤ Q0 Pe EER ∆p” VD Volumenstrom Kühlwasser Temperatur Wärmesenke Kühlleistung Leistungsaufnahme Energy efficiency ratio / Kühlleistungszahl Druckverlust Wärmepumpe Verdichter We reserve the right to modify technical specifications withoutÄnd./Ä.M./Ersteller/Datum prior notice. 83051400aUK © Alpha-InnoTec GmbH - / PEP013-2008 / Opel / 20.10.09 a / PEP013-2008 / Opel / 18.01.10 Bezeichnung: Seite: 2/2 Zeichnungsnummer: Leistungs-Druckverlustkurven LW 90 A/RX 823146a 25 Heating LW 140A/RX Performance curves Qh (kW) COP 7 30 6 28 5 26 4 3 24 2 22 1 -20 20 -15 -10 -5 0 5 10 15 20 25 30 35 20 25 30 35 Temp„ (°C) 18 Pe (kW) 16 7 14 6 12 35°C 1VD 50°C 1VD 5 10 4 8 6 3 -20 -15 -10 -5 0 5 10 15 20 25 30 35 -20 -15 Temp„ (°C) -10 -5 0 5 10 15 Temp„ (°C) ∆p (bar) 0,325 0,300 0,275 0,250 0,225 0,200 0,175 0,150 0,125 0,100 ∆p” 0,075 0,050 0,025 0,000 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “” (m³/h) 823143b Legende: DE823129L/170408 “” Temp„ Qh Pe COP ∆p” VD 26 Legend: “” Temp„ Qh Pe COP ∆p” VD UK823129L/170408 Volumenstrom Heizwasser Volume flow, heating water Temperatur Wärmequelle Temperature, heat source Heizleistung Heating capacity Leistungsaufnahme Power consumption Coefficient of performance / Leistungszahl Coefficient of performance / efficiency rating Druckverlust Wärmepumpe Pressure loss heat pump Verdichter Compressor(s) Änd./Ä.M./Ersteller/Datum - / PEP013-2008 / Opel / 22.04.09 a / PEP013-2008 / Opel / 19.08.09 Bezeichnung: We reserve the right to modify technicalLeistungs-Druckverlustkurven specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Seite: 1/2 LW 140 A/RX Zeichnungsnummer: 823143b Performance curves Cooling LW 140A/RX Q0 (kW) EER 7 30 6 28 5 26 4 3 24 2 22 1 10 20 15 20 25 30 35 40 45 35 40 45 Temp¤ (°C) 18 Pe (kW) 16 8 14 7 12 6 W7 10 5 W18 8 4 6 3 10 15 20 25 30 35 40 45 10 Temp¤ (°C) 15 20 25 30 Temp¤ (°C) ∆p (bar) 0,325 0,300 0,275 0,250 0,225 0,200 0,175 0,150 0,125 0,100 ∆p” 0,075 0,050 0,025 0,000 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 “©(m³/h) 823143b Legende: DE823134L/190313 Legend: UK823134L/190313 “© Volume flow cooling water Temp¤ Heat sink temperature Q0 Cooling capacity Pe Power consumption EER Energy efficiency ratio / cooling capacity rate ∆p” Pressure loss heat pump VD Compressor(s) “© Temp¤ Q0 Pe EER ∆p” VD Volumenstrom Kühlwasser Temperatur Wärmesenke Kühlleistung Leistungsaufnahme Energy efficiency ratio / Kühlleistungszahl Druckverlust Wärmepumpe Verdichter We reserve the right to modify technical specifications without Änd./Ä.M./Ersteller/Datum prior notice. 83051400aUK © Alpha-InnoTec - / PEP013-2008 /GmbH Opel / 22.04.09 a / PEP013-2008 / Opel / 19.08.09 Bezeichnung: Seite: 2/2 Zeichnungsnummer: Leistungs-Druckverlustkurven LW 140 A/RX 823143b 27 Sound pressure level (in free field) LW 100… – LW 310… N₁ O₁ S₁ W₁ N₅ O₅ S₅ W₅ N₁₀ O₁₀ S₁₀ W₁₀ dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) dB (A) LW 90A/RX 57 54 55 54 43 40 41 40 37 34 35 34 LW 140A/RX 58 54 57 57 44 40 43 43 38 34 37 37 DE813076_Rev 28 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 1 2 3 4 Dimensional drawings A F B H2 B6 H1 E C B5 T3 B4 B3 B2 B1 T1 T2 D T4 3 1 2 Legende: DE819294c Technische Änderungen vorbehalten. Alle Maße in mm. C LR B1 A B3 Vorderansicht Seitenansicht Draufsicht 1 2 3 LR Heizwasser Austritt (Vorlauf) Heizwasser Eintritt (Rücklauf) Kondensatschlauch Durchm. 36mm Luftrichtung B4 B5 B6 T1 T2 T3 T4 H1 H2 1 2 LW 100A Legend: UK819294c_Rev LW 120A 91 160 260 341 AllLW dimensions 150H-A in mm. 694 1774 56 117 206 848 315 1353 R 1" R 1" 794 1943 55 95 255 746 285 1523 R 1 1/4" R 1 1/4" 79 Heating 139 water 239 outflow 329 (forward 715 flow) 1931 Heating water inflow (return flow) 72 Condensate 142 242hose372 71536 1779 diameter Air direction 132 207 282 1050 430 1780 R 1 1/4" R 1 1/4" 168 283 398 1258 530 1817 R 1 1/2" R 1 1/2" B B2 A B C Front view 314 Side 385view485 Top view A LW 150A B LW190A C LW 260A 1 LW 320H-A 2 LW 330A 3 LR LW 90A/RX… LW140A/RX 564 B₁ B₂ B₃ B₄ B₅ B₆ T₁ T₂ T₃ T₄ H₁ 91 79 160 139 260 239 341 329 694 715 1774 1931 56 132 117 207 206 282 848 1050 315 430 1 2 We reserve the right to modify technical specifications without prior notice. © Alpha-InnoTec GmbH 83051400aUK 19294_Massbild~c.SLDDRW 3 H₂ 1 2 1353 R 1“ R 1“ 1780 R 1¼“ R 1¼“ 4 c b ÄM 03 ÄM 03 a ÄM 03 . - PEP 0 Zust. Ände 29 819294_Massbild~c.SLDD 3 4 Installation plan A LW 90A/RX… 2 3 >80 4 6 50 C 137 75 800 E 290 >1600 1 2 4 50 926 3 2700 5 950 D 2 190 F Installation plans 1 LR >1300 C B A 950 2400 826 4200 Legende: DE819280d Legend: UK819280d Technische Änderungen vorbehalten. All dimensions in mm. Alle Maße in mm. A C ... 1 2 3 4 5 6 LR 30 A C Front view Top view 2 Local heat pipe for heating water forward/return flow Vorderansicht ≥… Minimum clearances Draufsicht Recess in base 1 Mindestabstände Empty pipe for electric cables, minimum diameter 70mm 3 Condensate discharge, minimum diameter 50mm 4 Aussparung im Sockel water-permeable surface (gravel, …) in the air outlet area 5 Nahwärmerohr für Heizwasser Vor-/ Rücklauf Base 6 Leerrohr Durchm. min. 70mm Air direction LR für Elektrokabel Kondensatwasserablauf Durchm. min. 50mm wasserdurchlässige Fläche (z. Kies) im Luftaustrittsbereich Sockel Luftrichtung We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 1 2 3 LW 140A/RX F 4 Installation plan A >100 2 3 4 6 50 C 154 800 E 140 290 >2300 1 2 4 1150 50 190 3100 D 1134 3 LR 5 >1700 C 1350 3050 879 5300 Legende: DE819293d Technische Änderungen vorbehalten. UK819293d Alle MaßeLegend: in mm. All dimensions in mm. B A C ... A 1 2 3 4 5 6 LR Front view A Vorderansicht C Draufsicht Top view ≥… Minimum clearances Mindestabstände Recess in base 1 2 Local heat pipe for heating water forward/return flow Aussparung im Sockel Empty pipe for electric cables, minimum diameter 70mm 3 Nahwärmerohr für Heizwasser Rücklauf Condensate discharge,Vor-/ minimum diameter 50mm 4 Leerrohr min. …) 70mm water-permeableDurchm. surface (gravel, in the air outlet area 5 für Elektrokabel Base 6 Kondensatwasserablauf Durchm. min. 50mm Air direction LR wasserdurchlässige Fläche (z. Kies) im Luftaustrittsbereich Sockel Luftrichtung d c b We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 31 a - Hydraulic connection 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20) 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) 33) 34) 35) 36) 37) 38) 39) 40) 41) 42) 43) 44) 45) 46) 47) 48) 49) 50) 51) 32 Heat pump Underfloor heating / radiators vibration isolation Sylomer strip machine underlay closure and drainage expansion vessel packing list safety valve closure heating circulation pump check valve individual room regulation overflow valve steamtight insulation domestic hot water circulation pump mixer circuit three-way mixer (discharge) expansion vessel supplied by customer temperature difference regulator heating element (heating) mixer circuit four-way mixer (charge) heating element (domestic hot water) mixer circuit circulation pump swimming pool circulating pump feed circulating pump (reconnect the integrated circulating pump in the heat pump) manometer heating and domestic hot water circulation pump changeover valve domestic hot water (B = normally open) heating element (heating and domestic hot water) brine circulation pump dirt-trap 1 mm mesh spill-tray for brine mix wall breakthrough feed pipe brine distributor ground collector ground probe groundwater spring pump thermostat 0°C - 16°C flow switch suction well inverted well rinse fitting heating circuit circulation pump brine / water heat exchanger (cooling function) three-way mixer valve (cooling function) cap valve filler and drainage valve changeover valve swimming bath preparation (B = normally open) domestic hot water charging pump direction of groundwater flow buffer storage separator storage Hydraulic legend 52) 53) 54) 55) 56) 57) 58) 59) 60) 61) 62) 63) 64) 65) 101) 102) 103) 104) 105) 106) 107) 108) 109) 110) 111) gas- or oil-boiler wood boiler domestic hot water storage brine pressure monitor swimming pool heat exchanger geothermal heat exchanger indoor ventilation plate heat exchanger changeover valve cooling operation (B = normally open) cool storage heat meter (optional) changeover valve solar circuit (B = normally open) ---------compact distributor controls supplied by customer dew-point monitor (optional) room thermostat for reference space in packing list supply heat pump cooling circuit module box removable for installation specific glycol mixture scald protection / thermostatic mixer valve solar pump assembly overflow valve must be closed packing list hydraulic tower mounting for additional heating element TA / A external sensor TBW / B domestic hot water sensor TB1 - 3 / C feedwater sensor mixer circuits 1 - 3 floor temperature limiter D TSS / E sensor, temperature difference control (low temperature) TSK / E sensor, temperature difference control (high temperature) TEE / F sensor external energy source TRL / G sensor external return line pressure regulator valve STA Important notice. These hydraulic diagrams are schematic representations and are for assistance only. They do not relieve of the obligation to carry out appropriate planning! They do not include all necessary shut-off valves, ventilator fittings or safety devices. These must be incorporated in accordance with the standards and regulations applicable to the respective installation. UK090921 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Domestic hot water Hydraulic connection T 102 11 T 103 2 102 11 2 T C TB1 D 8 8 8 10 10 9 HUP 21 FP1 8 8 8 B TBW STA 8 15 MK1 18 ZWE 1 C TB2 51 61 8 42 ZIP 10 8 16 20 ZWE 2 8 10 7 54 8 8 G TRL 8 FP2 10 10 14 BUP 23 ZUP 10 8 8 8 A FP2 AB B 000 J 62 TA A 1 7 24 3 31 3 31 5 16 5 104 DE.833395 / Code We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 33 Hydraulic connection Swimming pool T 102 11 T 103 2 102 11 2 T C TB1 D 56 8 8 8 10 10 9 HUP 21 FP1 8 8 8 B TBW STA 8 15 MK1 18 ZWE 1 C TB2 51 61 8 42 ZIP 10 8 16 20 ZWE 2 8 10 7 54 8 8 8 8 10 10 10 FP2 14 BUP 22 SUP 23 ZUP 10 8 8 8 8 A FP2 G TRL AB B 000 J 62 TA A 1 7 24 3 31 3 31 5 16 5 104 DE.833321 / Code 34 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 35 1 -X8 4 2 -F13 3~N/PE/400V/50Hz 5 PEP 020/2009 5 -X52 A1 A2 -K14 -F11 4 -X12 3 04.12.2009 2 5 A5 ZW1 A1 A2 EVU Achim Pfleger 04.12.2009 PE N 7 11 10 9 8 ZW2/SST 13 ZIP 14 -X4 15 TRL 12 A1 MZ1 ZIP M M MA1 MIS GND -X3 BUP BUP TA 11 ZUP M VBO 10 ZUP GND 831164 TBW -X2 HUP M TA GND -X0 ASD -X1 4 12 5 9 2 6 1 3 MOT HUP TBW TB1 8 N N N L L1 L1 EVU FP1 ZW1 Hot water circulating pump/switching valve Energy supplier contact; closed on release; bridge if no blocking interval Pump for mixing circuit 1 Heating circuit circulating pump Charge/discharge/cooling mixer 1 open Charge/discharge/cooling mixer 1 closed Overload protection; internally wired No function Accessories: Remote control External sensor Sensor mixing circuit 1 Hot water gauge/thermostat External return sensor Ventilator; internally wired Terminal strips on controller board (see sticker) Plugs on controller board (see sticker) Terminal strip in switch box wall regulator; N/PE d istribution for external 230V devices Distribution box in heat pump; power supply output compressor Plug on switch box heat pump (control line) Plug on switch box heat pump (gauge line) Auxiliary circulation pump circulation pump Control signal of additional heat generator 1 Control signal of additional heat generator 2 TB1 GND -X7 N 10X547; 10X449; RFV RFV 7 PE UK831164 Function Controller board; Attention: I-max = 6A/230VAC Heat pump Sub-distribution unit internal installation Terminals in switch box wall regulator Hot water or buffer storage tank Hot water or buffer storage tank 3-pol. Cut out compressor; Attention: Right-hand ro t. field is mandatory! Cut out controller unit Cut out auxiliary heating 1 Cut out auxiliary heating 2 Contactor electric heating element buffer tank Contactor electric heating element hot water or buf fer tank L1 A4 PE 6 A6 ZW2 PE Air water outside Datum Legend: Name A1 A2 A3 A4 A5 ZW1 A6 ZW2 F10 F11 F13 F14 K13 ZW1 K14 ZW2 Terminals BUP EVU FP1 HUP MA1/MIS MZ1/MIS MOT PEX RFV TA TB1 TBW TRL VBO X0-X4 X1/X5 X7 X8 X12 X52 ZUP ZIP ZW1 ZW2/SST PE 3 A2 A1 A2 -K13 -F14 A3 3~N/PE/400V/50Hz Information on fus es can be found in the technical data -F10 3~PE/400V/50Hz Terminal diagram LW 250A / 310A - -X5 1 5 9 1/1 1 16 2 6 10 4 8 12 3 7 11 Blatt-Nr. Bl von Anz We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 36 1~N/PE/230V/50Hz B10 A Terminal diagram LW 90A/RX • 140A/RX GND PEX GND Comfort board Terminal diagram 1 FP2 FP2 FP3 M MZ3 3 ZW3 MA3/MZ3 MA3 MZ2 SUP FP3 SLP Legend: Name A6 A10 F1 FP2 FP3 K-SP L MA3/MZ3 RT SLP SUP SWT X100 X101 ZW3 AIn A01 A02 RF2 RF3 TB2 TB3 TEE TSK TSS ZW3 4 SLP SUP 5 6 7 TB3 TB3 GND TEE TEE GND RF2 RF2 GND RF3 RF3 GND AIn AIn GND A01 A01 GND A02 A02 GND 10 GND 9 TB2 8 GND Plug, Luxtronik TSK T TSK RT GND Achim Pfleger Datum 10.06.2009 Projekt: 11 3 4 12 1/N 230VAC power supply -A10 -Trafo/Primär 230VAC 1 16 9 2 17 10 5 18 4 19 -Trafo/sekundär 24VAC -X100 -X101 Dew-point sensor refer to the terminal Comfort board LUX2 UK831163 Function Comfort board Transformer 230/24VAC Series fuse mixer circuit pump 2 max. 230V 6.3A potential-free contact Pump, mixing circuit 2, dry contact Pump for mixing circuit 3 Contactor, secondary pump 230V Charge/discharge/cooling mixer Room thermostat Solar charge pump Swimming pool, circulating pump Swimming pool, thermostat Accessory connections dew-point detector Connections, dew-point detector Caution: Control signal, additional heat generator 3 For all unit-specific connections, Analogue input 0-10V / 0-20 mA Analogue output 1 0-10V diagram for the respective unit. Analogue output 2 0-10V Room station, mixing circuit 2 Room station, mixing circuit 3 Operating manual for the respective unit Cooler sensor separator storage Sensor mixing circuit 3 Sensor, external energy source Error solar collector Error solar tank Comfort board, reversible MA2 22.10.2009 TSS 2 Plug, Luxtronik L -F1 230V/6,3A A6 ÄM TSS TB2 SWT K-SP Index: - FP2 831163 13 37 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH SWT 1 VD1 VD2 VENT1 VD1 Legend: Operating materials 3~PE/400V/50Hz F3 F4 - F6 K1 K3 M1 M2 M3 N1 R20 R23 X8 X9 LW 90-140 A/RX 2 -X8 1 2 3 3 gn/ge L1 L2 L3 PE 3~PE/400V/50Hz 4 5 -K1 /2.3 -N1 -M1 1 2 3 4 5 6 R S T 2 3 U V W 1 6 21 22 4 5 -R20 -K1 /2.3 PE T1 T2 T3 PE M 3 -M1 VD1 UK817072 Function Power supply compressor; right-hand rot. field is mandatory! Motor protection fan Fuses ventilator Contactor for compressor 1 Network protection fan Compressor 1 Compressor 2 Fan Starting current limit compressor 1 Sump heating for compressor 1 Nozzle heating fan Distribution box power supply output compressor Distribution box power supply additional heating 7 8 10X431 - 10X432; -F4 9 -K3 /2.4 -M3 -F5 1 2 1 3 4 3 PE 6 5 -F6 2 M U V W PE 3 10 4 -F3 5 11 21 22 6 7 -R23 /2.4 -K3 TK TK 12 13 L Reg N Reg MOT R23 PE /2.1 /2.1 /2.1 /2.1 /2.1 14 817072 15 16 Blatt-Nr. 1 Bl von Anz 1/2 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 38 Circuit diagram 1/2 LW 90A/RX • LW 140A/RX LW 90A/RX • LW 140A/RX Circuit diagram 2/2 1 12 L 2 6 1 P + 11 N bl 1 VD1 3 5 HD A1 A2 1 6 4 2 rt 3 22 VD1 -K1 bl b2 c4 5 a1 21 3 PE /1.6 /1.6 /1.6 /1.6 4 10 VBO A1 5 3 1 22 6 4 2 A2 21 -X12 -K3 4 Datum 22.10.2009 /1.9 /1.9 5 /1.10 /1.11 5 Name Achim Pfleger UK817072 Function Defrosting pressostat High-pressure switch Low-pressure switch Contactor for compressor 1 Contactor fan Contactor for auxiliary heating If installed: heat source outlet gauge Return sensor Flow sensor Hot gas sensor Freeze protection sensor Encoding resistor, 2700 Ohm Safety temperature limiter heating element Terminal in switch box heat pump Plug on switch box heat pump (control line) Plug on switch box heat pump (gauge line) Defrosting valve -F1 - HDP -F1 L1 MOT N -X12 -X7 N Reg PE L Reg MOT R23 -X12 /1.13 /1.13 /1.13 /1.13 /1.13 2 Legend: Operating materials AEP E1 HDP F1 F2 NDP VD1 K1 K3 VBO ZW1 K6 TWA R3 R4 TRL TVL R5 R6 THG R7 TWEFS R10 CW STB X7 X12 X52 Y1 Änderung PEP 013/2008 LW 90-140 A/RX - 1 Zustand 6 7 AV -X12 -X7 2 Achim Pfleger 05.03.2009 -Y1 Datum -Y1 Bearb. 6 7 -F2 c4 bl 3 ND -X12 + NDP P a1 bl 8 PE 8 10X431 - 10X432; -F2 - 7 -E1 P + AEP - -E1 9 a1 c4 2 9 ASD -X12 9 1 10 -X52 PE 10 -X52 1 TRL -R4 TRL ϑ 11 2 11 TVL -R5 TVL ϑ 3 12 4 12 THG -R6 THG ϑ 5 13 6 13 7 14 8 817072 14 -X7 CW -R10 9 30 10 15 29 TWEFS 11 16 12 16 Bl von Anz 2/2 Blatt-Nr. 2 -R7 TWEFS ϑ 15 39 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 40 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH EC declaration of conformity The undersigned confirms that the following designated device(s) as designed and marketed by us fulfill the standardized EC directives, the EC safety standards and the product-specific EC standards. In the event of modification of the device(s) without our approval, this declaration shall become invalid. Designation of the device(s) Heat Pump Unit model LW LW LW LW Number 90 Solar 90A Solar 90A/RX 140A/RX 100 100 100 100 Unit model Number 438 439 431 432 EC Directives Standardized EN 2006/42/EG 2006/95/EG 2004/108/EG EN EN EN EN 378 60529 ISO 12100-1/2 ISO 13857 EN EN EN EN 349 60335-1/-2-40 55014-1/-2 61000-3-2/-3-3 National Standards/Directives DE BGR 500 Teil 2 DIN 8901 AT CH NEV (SR 743.26) Company: Place, date: Kasendorf, 20.10.2009 Signature: UK818144b We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Jesper Stannow Technical Director 41 42 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH General checklist for preparation of the completion report for heat pump systems The general checklist is intended as an aid for the installation and assembly personnel. It makes no claim to be exhaustive. Nevertheless, all items must be checked carefully for compliance. Heating Heat source air Yes Yes O.K. Channels closed and sealed Weather protection screen installed Rotary field of fan O.K. Motor protection setting A Rotary field of heat source circulating pump Heat source filled, air-free and sealed Heating system designed for maximum Heating system filled, air-free and sealed Low temperature heating Heat source brine / heat source water Heat source volume flow ¹) O.K. Volume flow ¹) O.K. Yes Brine High temperature heating All heating circuits can be opened Forward flow tank Return flow tank Separating tank Contents Frost protection down to °C Type of anti-freeze agent (please enter) Yes Yes Yes Yes Yes Yes Yes l kW Additional heating Domestic hot water Yes Yes Yes O.K. with heat pump Request with thermostat Water Yes Yes Yes Water quality OK ²) Well units Other heat source Heat pump Installation of condensate hose Decoupled from structure Vibration decouplers of heating circuit and heat source connections mounted Solar heat system °C No O.K. Yes Yes Yes Request with sensor Volume flow ¹) Heat exchanger surface m² Yes Connections sealed Electric Rotary field, power network Protective measures checked Rotary field of compressor Return flow sensor mounted Outdoor sensor mounted internal No clockwise Yes O.K. external Yes 1) checked with specifications 2) Report of water analysis must be submitted. No The heat source system is completed, inspected and OK. No The heating circuit, heat source system and circulating pumps have been bled. No All electrical components are connected in accordance with the terminal diagram and applicable No Yes Yes Yes Yes No Yes The heating system is filled and pressure tested; the circulating pumps function properly. local regulations. FA Z WP Formblatt UK820522g All volume flows and water flow rates have been checked and are OK. Checked on: .............................................................................. by: ................................................................................................ Signature: ......................................................................................... In Germany the following applies: send this general checklist along with the completed report for heat pump systems to the factory customer service. Outside of Germany the following applies: send this general checklist along with the completed report for heat pump systems to the manufacturer‘s local service partner. Sending the general checklist and the completion report also serves as a request for a technician authorized by the manufacturer to commission your heat pump. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 43 44 We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH Completion report for heat pump systems in DE: Alpha-InnoTec customer service department 01803 003550(0,09 €/Min. aus dt. Festnetz, Mobilfunkpreise können abweichen) in AT: Alpha-InnoTec customer service department 0820 500644 (0,15 €/Min. aus dem Festnetz und Mobilfunk) in CH: Alpha-InnoTec customer service department 062 748 20 01 In all other countries: to the manufacturer’s local partner: ........................................................................................................................................ Completion report and request for factory commissioning During factory commissioning, the system will be inspected to ensure that it is functioning properly. This ensures that all factory specifications have been checked and that the system can operate reliably over an extended period. The factory commissioning involves costs and is mandatory for extension of the warranty services. initial commissioning repeat commissioning Heat pump type / serial number Regulator type Contractor End customer / Operator electric other company heating Company Contact person Last nameFirst name Street address Street address Postcode Head office PostcodeCity Phone Phone Preferred date: *) Alternate date: *) DateTime DateTime *)The contractor must submit the completion report along with the completely reviewed general checklist 14 business days prior to the desired date of commission. If there is a conflict with the date, you will be contacted by phone. I hereby confirm that all preliminary work required for commissioning has been carried out and completed. The system is ready for operation. Requested commissioning IBN (Item-No. 160 001) IBN 5+(Item-No. 160 002) IBN WP + LG (Item-No. 160 008) IBN L (Item-No. 160 050) IBN P5+ (Item-No. 160 003) IBN VP5+ (Item-No. 160 004) IBN VP EW(Item-No. 160 005) I, the undersigned, hereby request commissioning in return for a fee. FA Z WP Formblatt UK820522h Invoice to Contractor End customer / operator LocationDate Name (block letters) SignatureCompany stamp In the event that the system is not ready for operation and if installation work has to be performed on the system by the commissioning technician during commissioning, this will involve charges (billed separately) to the contractor. If the system is not ready for operation, the commissioning technician can request a repeat commissioning, which will involve additional costs. The contractor or an authorized representative must be present during commissioning. It is absolutely necessary that the operator is present for the one-time, free instruction that occurs during commissioning. A report will be prepared during commissioning. We reserve the right to modify technical specifications without prior notice. 83051400aUK © Alpha-InnoTec GmbH 45 Customer Services Addresses in the event of a service call For a current list and additional partners of the manufacturer, please visit www.alpha.innotec.com. AT Alpha-InnoTec Österreich ECO-WP Wärmepumpenhandelsges. m.b.H Währingerstr. 26 1090 Wien Tel.: +43 (0) 800 205 852 Fax: +43 (0) 800 205 854 [email protected] www.alpha-innotec.at BE/LUX NATHAN Import/Export N.V.S.A. Lozenberg 4 1932 Zaventem Tel.: +32 (0) 27 21 15 70 Fax: +32 (0) 27 25 35 53 [email protected] www.nathan.be BR THERMACQUA AV. República Argentina 3021 Conj. 14 Piso L CEP 80610-260 Portao Curtiba PR Tel.: +55 (0) 41 301 566 59 Fax: +55 (0) 41 301 566 59 [email protected] www.thermacqua.com.br CH Alpha-InnoTec Schweiz AG Industriepark 6246 Altishofen Tel.: +41 (0) 62 74820 00 Fax: +41 (0) 62 74820 01 [email protected] www.alpha-innotec.ch Suisse romande Alpha-InnoTec Schweiz AG ch. de la Venoge 7 1025 St. Sulpice Tel.: +41 (0) 21 661 31 43 Fax: +41 (0) 21 661 31 45 [email protected] www.alpha-innotec.ch 46 Ticino Alpha-InnoTec Schweiz AG Via alla Torre 2 6850 Mendriso Tel.: +41 (0) 91 646 08 81 Fax: +41 (0) 91 646 09 91 [email protected] www.alpha-innotec.ch CZ / SK Tepelná cerpadla AIT s.r.o. nám. Republiky 15 614 00 Brno Tel.: +420 (0) 545 21 40 03 Fax: +420 (0) 545 24 20 90 [email protected] www.alpha-innotec.cz DE Alpha-InnoTec GmbH Industriestrasse 3 95359 Kasendorf Tel.: +49 (0) 9228 990190 Fax: +49 (0) 9228 9906199 [email protected] www.alpha-innotec.com DK ASAP Energy Tinggaardvej 7 6400 Sønderborg Tel.: +45 (0) 74 4304 80 Fax: +45 (0) 74 4304 81 [email protected] www.asap.dk EE AIT-Nord OÜ Artelli 10 A 10621 Tallinn Tel.: +372 (0) 658 08 70 Fax: +372 (0) 650 18 64 [email protected] www.ait-nord.ee FI Oy Callidus Ab Hiekkakiventie 1 00710 Helsinki Tel.: +358 9 374 751 Fax: +358 9 374 755 05 [email protected] www.callidus.fi FR ait-france 10 rue des Moines 67500 Haguenau Tel.: +33 (0) 3 880 624 10 Fax: +33 (0) 3 880 624 11 [email protected] www.alpha-innotec.fr HU Thermo Kft. Krisztina körút 27 1122 Budapest Tel.: +36 (0) 135 620 46 Fax: +36 (0) 121 428 68 [email protected] www.alpha-innotec.hu IE Origen Office Naas Road Muirfield Drive, Naas Road, Dublin 12 Tel.: +353 (0) 141 919 19 Fax: +353 (0) 145 848 06 [email protected] www.origen.ie IT Forti Consult SAS Zona Artigianale Nord, 8 39040 ORA - BZ Tel.: +39 04 71 811 460 Fax: +39 04 71 811 461 [email protected] www.alpha-innotec.it We reserve the right to modify this document without prior notice. 83051400aUK © Alpha-InnoTec GmbH LT/LV UAB TENKO Baltic Basanaviciaus g. 45 03109 Vilnius Tel.: +370 526 435 82 Fax: +370 526 435 83 [email protected] www.tenko.lt NL NATHAN Import/Export B.V. Impact 73 6921 RZ Duiven Tel.: +31 (0) 26 445 98 45 Fax: +31 (0) 26 445 93 73 [email protected] www.nathan.nl NO Alpha-InnoTec Norge AS Gamle Forusveien 51b 4033 Stavanger Tel.: +47 (0) 51 6605 95 Fax: +47 (0) 51 6605 94 [email protected] www.alpha-innotec.no PL Hydro-Tech ul. Zakładowa 4D 62-510 Konin Tel.: +48 (0) 63 245 34 79 Fax: +48 (0) 63 242 37 28 [email protected] www.hydro-tech.pl PT GudEnergy Energias Renováveis, Lda. Av. O Século, 21 r/c D.to 2135-231 Samora Correia Tel.: +351 (0) 263 652 727 Fax: +351 (0) 263 652 526 [email protected] www.gudenergy.pt SE Bjärneroth Teknik Evas väg 5 280 64 Glimåkra Tel.: +46 (0) 708 420 544 Fax: +46 (0) 444 222 0 [email protected] www.btait.se SI EkoEnergija d.o.o. Mače 6 4205 Preddvor Tel.: +386 (0) 42 555 780 Fax: +386 (0) 42 555 782 [email protected] www.ekoenergija.eu UK Econic Ltd Marsham Norwich Road Norfolk NR 10 5PQ Tel.: +44 (0) 16 032 770 40 Fax: +44 (0) 87 091 203 08 [email protected] www.econicres.com 20120803 We reserve the right to modify this document without prior notice. 83051400aUK © Alpha-InnoTec GmbH 47
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