Piccolo

Piccolo
Controller
piccolo™
SERIES
• Precision PID control
• Easy to use and apply
Temperature and
Process Controllers
Specification Sheet
Invensys Eurotherm piccolo™ controllers offer precision PID control of
temperature and other processes with many advanced features not
normally found in this class of controllers.
• High reliability and quality
• Three year warranty
• Ramp-soak timer and soft start
• Overshoot elimination
• Energy usage estimation
• Heater failure detection
• Modbus RTU digital
communications
• Digital setpoint retransmission
• Analogue retransmission
• Simplified and customisable
operator HMI
• High visibility three colour
LED display
Designed to offer outstanding performance in an affordable package
providing a complete solution for a wide variety of applications, this
range guarantees extremely easy access to parameterization and
operation in a high quality unit.
Despite their advanced features, the controllers are easy to use and
apply and may be customised for ease of operation. Full autotune is
provided.
Ramp-soak timer and soft start
A ramp soak timer is provided for time based profiling of temperature
sequences. These can be used to gradually vary the temperature in a
control zone before maintaining it at a defined level, and is typically
used to avoid the dangers of damage due to thermal shock.
Overshoot elimination
The Invensys Eurotherm unique cutback system ensures precise control
to setpoint and when correctly tuned inhibits temperature overshoot.
• Wipedown front fascia
• Recovery point “undo”
function
Ideal for:
• Configuration adaptor
•
•
• Food and Beverage
iTools Wizard
• Precision PID controller
Plastics Extrusion
• Furnaces and Ovens
• Incubators
• Laboratory equipment
imagine process excellence made easy
Energy usage estimation
Specification
The piccolo controller allows estimation of energy usage to
provide basic data for evaluating energy saving control strategies
for continuous improvement and Kaizen techniques.
General
Environmental performance
Temperature limits Operation:
Storage:
Operation:
Humidity limits
Storage:
Panel sealing:
Shock:
Vibration:
Altitude:
Atmospheres:
Heater failure detection
Using the optional current transformer adaptor, the piccolo will
monitor current levels in electrical heaters and generate status and
alarm information allowing heater element failure and short circuit
to be detected, thereby allowing corrective action and avoiding
further stress on remaining heater elements.
Modbus digital communication
Electromagnetic compatibility (EMC)
Emissions and immunity:
BS EN61326
The piccolo optionally supports 2-wire EIA485 communications
using the Modbus RTU protocol.
Electrical safety
(BS EN61010):
Digital setpoint retransmission
Installation cat. II; Pollution degree 2
INSTALLATION CATEGORY II
The rate impulse voltage for equipment on nominal 230V mains is 2500V.
The piccolo controller is optionally able to send a setpoint to slave
devices using Master Modbus communications to allow multizone
control. Requires EIA485 option.
POLLUTION DEGREE 2
Normally, only non-conductive pollution occurs. Occasionally, however, a
temporary conductivity caused by condensation shall be expected.
Analogue retransmission
Physical
Panel mounting
Transmit setpoints or other process variables to downstream
equipment or data recorders using a 4-20mA analogue
retransmission function.
Simplified and customisable operator HMI
The piccolo controller has been designed around a simplified
menu structure with settings clearly identified against sections in
the user and engineering manuals to avoid guesswork during
commissioning. The operator menus may be fully customised for
the needs of operators and supervisors, with password protection
so that unauthorised personnel are unable to adjust critical
settings.
Wipedown front fascia
IP65 panel sealing allows these units to be used in washdown or
dusty applications. Panels are easily customisable and are
therefore ideal for OEM applications.
P116:
P108:
P104:
Weight
P116:
P108:
P104:
Panel cut-out dimensions
P116:
P108:
P104:
Panel depth
All:
45W x 45Hmm
45W x 92Hmm
92W x 92Hmm
90mm
Operator interface
Type:
Main PV display:
Secondary display:
Third display:
Status beacons:
LED
4 digits, green
4 digits, amber
4 digits, amber
Units, outputs, alarms, active setpoint
1/16 DIN
1/8 DIN
1/4 DIN
250g
350g
420g
Power requirements
P116: 100 to 230 +/-15%,
48 to 62 Hz, max 6W
24V ac, –15%, +10%.
24V dc, –15% +20% ±5% ripple voltage
max 6W
P108 and P104: 100 to 230 +/-15%,
48 to 62 Hz, max 8W
24V ac, –15%, +10%.
24V dc –15% +20% ±5% ripple voltage
max 8W
High visibility three colour LED display
Process and alarm indication is clearly indicated on a bright
emissive three colour LED display.
Recovery point undo function
A new feature is provided in the piccolo controller, named
RECOVERY POINT. Through this feature the user can create a
snapshot of the current instrument settings (operative and
configuration parameters). These values can be subsequently
restored to reverse changes made during use.
Approvals
CE, cUL listed (file ES7766)
Suitable for use in Nadcap and AMS2750D
applications under Systems
Accuracy Test calibration conditions
Other standards pending
Values in the Recovery Point table are modified by an authorized
operator saving a working configuration through front panel or
through PC based configuration tools.
Transmitter PSU (not P116)
Rating:
Isolation:
Configuration adaptor
iTools configuration to piccolo controllers can be achieved by
using a configuration adaptor. It provides iTools with the ability to
communicate with and configure devices without the need for any
power being connected.
24V dc, >28mA, <33mA
264V ac double insulated
Communications
Serial communications option
Protocol:
iTools wizard
Used to simplify the set up of piccolo controllers. The wizard
guides the user through the configuration process with interactive
help and graphical demonstrations of features.
Eurotherm Part No. HA031232 Issue 1 February 12
0 to 55°C (32 to 131°F)
-10 to 70°C (14 to 158°F)
0 to 90% RH non condensing
5 to 90% RH non condensing
IP65
BS EN61010
2g peak, 10 to 150Hz
<2000 metres
Not suitable for use in explosive or corrosive
atmosphere
Isolation:
Transmission standard:
2
Modbus RTU slave
Modbus RTU Master broadcast
(1 parameter)
264V ac, double insulated
EIA485 (2 wire)
piccolo controller series Specification Sheet
Process Variable Input
Analogue Output (Note 3)
Calibration accuracy:
Sample rate:
Isolation:
OP2 ( P116 only )
Rating:
Accuracy:
Resolution:
Isolation:
<±0.25% of reading ±1LSD (Note 1)
4Hz(250ms)
264V ac double insulation from the PSU and
communication
<0.5μV with 1.6sec filter
Resolution (μV):
Resolution (effective bits):
>17 bits
Linearisation accuracy:
< 0.1% of reading
<50ppm (typical) <100ppm (worst case)
Drift with temperature:
48-62Hz, >-120dB
Common mode rejection:
Series mode rejection:
48-62Hz, >-93dB
Input impedance:
100MΩ
Cold junction compensation: >30:1 rejection of ambient change
<±1°C at 25°C ambient
Cold junction accuracy:
Linear (process) input range: –10 to 80mV, 0 to 10V with 100K/806
external divider module
K, J, N, R, S, B, L, T, C, custom download
Thermocouple types:
(Note 2)
Resistance thermometer types: 3-wire Pt100 DIN 43760
Bulb current:
0.2mA
No error for 22 ohms in all leads
Lead compensation:
Off to 59.9s
Input filter:
Zero offset:
User adjustable over full range
User calibration:
2-point gain & offset
Modes:
Overshoot inhibition:
Alarms
Number:
Type:
Latching:
Output assignment:
Other status outputs
Functions:
Current Transformer Input
Input range:
0-50mA rms, 48/62Hz. 10Ω burden resistor
fitted inside module
<1% of reading (Typical),
<4% of reading (Worst case)
By using external CT
<20Ω
10, 25, 50 or 100 Amps
Partial load failure, SSR fault
Calibration accuracy:
Isolation:
Input impedance:
Measurement scaling:
Functions:
Timer
Modes
Current monitor
Alarm types:
Digital Input (DigIn 1/2, 2 not on P116)
Contact closure:
Input current:
Isolation:
Functions:
0-20mA into <500Ω
±(<0.25% of Reading + <50μA)
13.5 bits
264V ac double insulated
Control outputs, retransmission
Control
Number of loops:
Loop update:
Control types:
Form C (changeover)
Min 100mA @ 12V dc, max 2A @ 264V ac
resistive
Control outputs, alarms, events
Functions:
OP3 ( P108, P104 only )
Rating:
Accuracy:
Resolution:
Isolation:
Functions:
Software Features
OP 4 Relay
Type:
Rating:
Functions:
0-20mA into <500Ω
± (<1% of Reading + <100μA)
13.5 bits
264V ac double insulated from PSU and
communications
Control outputs, retransmission
Open >600Ω
Closed <300Ω
<13mA
None from PV or system
264V ac double insulated from PSU and
communications
Includes alarm acknowledge, SP2 select,
manual, keylock, timer functions, standby
select
1
250ms
PID, ON/OFF Cooling types: Linear, fan, oil,
water
Auto, manual, standby
High, low
3
Absolute high & low, deviation high, low
or band
Auto or manual latching, non-latching
Relay and digital output
Including sensor break, timer status, loop
break, heater diagnostics
Dwell when setpoint reached
Delayed control action, Soft start limits
power below PV threshold
Indication type:
Over current, SSR short circuit, SSR open
circuit
Flashing beacon
Special Features
Features
Energy monitoring, Recovery point
Notes
1. Calibration accuracy quoted over full ambient operating range and for all
input linearisation types
2. Contact Eurotherm® for details of availability of custom downloads for
alternative sensors
3. Voltage output can be achieved by external adaptor
Logic Output Module
Output
Rating:
Isolation:
Functions:
ON 12V dc @ <44mA,
OFF <300mV @ 100μA
None from PV or system.
264V ac double insulated from PSU and
communications
Control outputs, alarms, events
Relay Output Channels
Type:
Rating:
Functions:
Form A (normally open)
Min 100mA @ 12V dc, max [email protected] ac
resistive
Control outputs, alarms, events
Triac Output
Rating:
Isolation:
Functions:
0.75A (rms) 30 to 264V (rms) resistive load
264V ac double insulated
Control outputs, alarms, events
Eurotherm Part No. HA031232 Issue 1 February 12
3
piccolo controller series Specification Sheet
Order codes
1
2
Basic Product
1
CC
2
VH
VL
4
3
1
P116
P108
P104
3
5
6
Outputs
OP1
Logic
Relay
Relay
OP2
LRX
Relay
Relay
RRX
Analogue
RCX
isolated
Logic Triac
LTX*
OP1, OP2, OP3 P108 and P104 only
Function
Controller
Supply Voltage
85-264V ac
24V ac/dc
8
4
OP1, OP2 P116 only
/16 DIN
1
/8 DIN
1
/4 DIN
7
LRR
RRR
RRC
OP1
Logic
Relay
Relay
OP2
Relay
Relay
Relay
LTR*
Logic
Triac
* Available with VH only
OP3
Relay
Relay
Analogue
isolated
Relay
Disabled
Changeover relay
Options
XXX
XCL
4CL
6
None
CT and digital input A
RS485 + CT and digital
input 1
Custom Label
XXXXX
7
10
AA Relay (OP4)
X
R
5
9
None
8
Warranty
XXXXX
WL005
9
Standard
Extended
Certificates
XXXXX
CERT1
CERT2
None
Certificate of conformity
5 point Factory Calibration
10 Accessories
XXXXXX None
RES250 250R resistor for 0-5V dc OP
RES500 500R resistor for 0-10V dc OP
Special
XXXXXX
None
Accessories
HA031260
SUB35/ACCESS/249R.1
RES250
RES500
CTR100000/000
CTR200000/000
CTR400000/000
CTR500000/000
iTools/None/3000CK
SUB21/IV10
Engeering/CD manual
2.49R Precision resistor
250R resistor for 0-5V dc OP
500R resistor for 0-10V dc OP
10A Current transformer
25A Current transformer
50A Current transformer
100A Current transformer
Configuration clip
0-10V input adaptor
Eurotherm Part No. HA031232 Issue 1 February 12
4
piccolo controller series Specification Sheet
Quick Start code
1
1
0
F
P
2
2
Quick start
Quick code request at start up
Factory default table
piccolo code pre loaded
Input Type
Thermocouple
B
Type B
J
Type J
H
Type K
Type L
L
Type N
N
Type R
R
S
Type S
T
Type T
C
Custom/Type C
Resistance Thermometer
P
Pt100
Linear
V
0-80mV
0-20mA
2
4
4-20mA
3
3
Range
°C full range
C
°F full range
F
Centigrade
0 to 100
0
0 to 200
1
0 to 400
2
0 to 500
3
0 to 800
4
0 to 1000
5
0 to 1200
6
0 to 1400
7
0 to 1600
8
0 to 1800
9
Fahrenheit
32 to 212
G
32 to 392
H
32 to 752
I
32 to 1112
L
32 to 1472
M
32 to 1832
N
32 to 2192
O
32 to 2552
P
32 to 2912
R
32 to 3272
T
4
5
4
6
7
Output 1
Unconfigured
N
Control
PID heating (logic, relay)
H
PID cooling (logic, relay)
C
ON/OFF heating (logic, relay)
J
ON/OFF cooling (logic, relay)
F
Alarm 3 Energised in alarm
High alarm
0
Low alarm
1
Deviation high
2
Deviation low
3
Deviation band
4
Alarm 3 De-energised in alarm
High alarm
5
Low alarm
6
Deviation high
7
Deviation low
8
Deviation band
9
Event (Note 1)
Timer/programmer events
Timer end status
E
Timer run status
R
5
Output 2
Unconfigured
N
Control
PID heating (logic, relay, or
H
4-20mA (Note 3))
PID cooling (logic, relay or
C
4-20mA (Note 3))
ON/OFF heating (logic, relay or
J
4-20mA (Note 3))
ON/OFF cooling (logic, relay or
F
4-20mA (Note 3))
Alarm 1 Energised in alarm
High alarm
0
Low alarm
1
Deviation high
2
Deviation low
3
Deviation band
4
Alarm 1 De-energised in alarm
High alarm
5
Low alarm
6
Deviation high
7
Deviation low
8
DC OUT Retransmission
4-20mA setpoint
T
4-20mA process value
U
4-20mA output power
Y
0-2mA setpoint
A
0-20mA process value
B
0-20mA output power
D
Event (Note 1)
Timer/programmer events
Timer end status
E
Timer run status
R
Eurotherm Part No. HA031232 Issue 1 February 12
8
9
6
Output 3
P108 and P104 only
Unconfigured
N
Control
PID heating (relay or 4-20mA)
H
PID cooling (relay or 4-20mA)
C
ON/OFF heating (relay or
J
4-20mA)
ON/OFF cooling (relay or
F
4-20mA)
Alarm 3 Energised in alarm
High alarm
0
Low alarm
1
Deviation high
2
Deviation low
3
Deviation band
4
Alarm 3 De-energised in alarm
High alarm
5
Low alarm
6
Deviation high
7
Deviation low
8
Deviation band
9
DC OUT Retransmission
4-20mA setpoint
T
4-20mA process value
U
4-20mA output power
Y
0-2mA setpoint
A
0-20mA process value
B
0-20mA output power
D
Event (Note 1)
Timer/programmer events
Timer end status
E
Timer run status
R
7
8
N
A
S
T
R
U
H
M
B
L
9
N
A
S
T
R
U
H
M
B
L
Digital Input 1
Unconfigured
Alarm acknowledge
Setpoint 2 select
Timer/programmer reset
Timer/programmer run
Timer/programmer run/reset
Timer/programmer hold
Manual status
Standby mode
Keylock
Digital Input 2
P108 and P104 only
Unconfigured
Alarm acknowledge
Setpoint 2 select
Timer/programmer reset
Timer/programmer run
Timer/programmer run/reset
Timer/programmer hold
Manual status
Standby mode
Keylock
Notes
1. If controller timer is configured
as dwell timer.
2. OUT2 = can be also DC linear
output only on 1/16 DIN.
Output 4
Unconfigured
N
Control
PID heating (relay)
H
PID cooling (relay)
C
ON/OFF heating (relay)
J
ON/OFF cooling (relay)
F
Alarm 2 Energised in alarm
High alarm
0
Low alarm
1
Deviation high
2
Deviation low
3
Deviation band
4
Alarm 2 De-energised in alarm
High alarm
5
Low alarm
6
Deviation high
7
Deviation low
8
Deviation band
9
Event (Note 1)
Timer/programmer events
Timer end status
E
Timer run status
R
5
piccolo controller series Specification Sheet
P116 Rear Terminals
Mechanical Details
P116
48mm
90mm
+
–
48mm
+
–
Panel cut-out 45mm (–0.0 +0.6) x 45mm (–0.0 +0.6)
P108
48mm
CT
AA
NO
C
AB
C
LA
AC
NC
2B
COM HD
VI
L
A(+) HE
V+
N
B(–) HF
V–
NO
OP1
C
1A
NO
OP2
C
2A
100 to 230V ac 50/60Hz
or24V ac/dc
CT
1B
Dig in 1
OP4
RTD
mV/V
mA
90mm
P108 and P104 Rear Terminals
96mm
+
–
NO
OP1
C
NO
OP2
C
Panel cut-out 45mm (–0.0 +0.6) x 92mm (–0.0 +0.8)
1A
AA
NO
1B
AB
C
2A
AC
NC
2B
HD
COM
LB
HE
A(+)
LC
HF
B(–)
OP4
Dig in 2
P104
96mm
90mm
+
NO
3A
CT
–
OP3
C
3B
C
+
3C
LA
24V
–
3D
VI
L
V+
N
V–
CT
Dig in 1
96mm
100 to 230V ac 50/60Hz
or24V ac/dc
RTD
mV/V
mA
Panel cut-out 92mm (–0.0 +0.8) x 92mm (–0.0 +0.8)
Eurotherm:
AUSTRALIA Melbourne
T (+61 0) 8562 9800
E [email protected]
AUSTRIA Vienna
T (+43 1) 7987601
E [email protected]
BELGIUM & LUXEMBOURG Moha
T (+32) 85 274080
E [email protected]
BRAZIL Campinas-SP
T (+5519) 3707 5333
E [email protected]
CHINA
T (+86 21) 61451188
E [email protected]
International sales and service
Beijing Office
T (+86 10) 5909 5700
E [email protected]
FRANCE Lyon
T (+33 478) 664500
E [email protected]
GERMANY Limburg
T (+49 6431) 2980
E [email protected]
INDIA Mumbai
T (+91 22) 67579800
E [email protected]
IRELAND Dublin
T (+353 1) 4691800
E [email protected]
www.eurotherm.com
ITALY Como
T (+39 031) 975111
E [email protected]
KOREA Seoul
T (+82 2) 2090 0900
E [email protected]
NETHERLANDS Alphen a/d Rijn
T (+31 172) 411752
E [email protected]
POLAND Katowice
T (+48 32) 78395000
E [email protected]
SPAIN Madrid
T (+34 91) 6616001
E [email protected]
SWEDEN Malmo
T (+46 40) 384500
E [email protected]
SWITZERLAND Wollerau
T (+41 44) 7871040
E [email protected]
UNITED KINGDOM Worthing
T (+44 1903) 268500
E [email protected]
U.S.A. Ashburn VA
T (+1 703) 724 7300
E [email protected]
ED68
Contact details correct at time of print.
© Copyright Eurotherm Limited 2012
Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower nanodac, piccolo, Foxboro and Wonderware are
trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners.
All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be
stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior
written permission of Eurotherm limited.
Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be
changed without notice. The information in this document is given in good faith, but is intended for guidance only.
Eurotherm Limited will accept no responsibility for any losses arising from errors in this document.
Eurotherm Part No. HA031232 Issue 1 April 12
6
piccolo controller series Specification Sheet
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