FAAC 402 Operator Gate Opener, 455 D Control Panel Installation Manual

T H E 4 0 2 O P E R A T O R A N D

4 5 5 D C O N T R O L P A N E L :

I N S T A L L A T I O N M A N U A L

CONTENTS

Important Safety Information

Technical Data

Unpacking the Operator

The 402 Compact Operator General Characteristics

Installation Instructions

Prepare the Gate

Manual Release Mechanism

Install the Operator

Install the 455 D Control Panel

Exploded View, 402 CBC

402 Parts List

2

4

5

6

6

6

7

7

9

11

12

The 455 D Control Panel General Description

Installing the 455 D Control Panel

Connect the Main Power Supply

Connect the Operator to the Control Panel

Check the Motor’s Direction of Rotation

Connect Other Devices

Set Other Operating Controls

Programming

Learning of Operating Times

Learning of Normal Times

Learning Times with Gatecoder

Automated Systems Test

Logic Tables of 455 D Control Panel

Maintenance

Safety in Gate Design

Troubleshooting

Limited Warranty

23

24

26

26

27

28

15

16

18

20

14

14

14

15

22

22

22

November, 2003

402 Operator And

455 D Control Panel

Installation Manual

FAAC International, Inc.

303 Lexington Avenue

Cheyenne, WY 82007 www.faacusa.com

Page 2

November, 2003

402 Operator And

455 D Control Panel Installation Manual

I

MPORTANT

S

AFETY

I

NFORMATION

Both the installer and the owner and/or operator of this system need to read and understand this installation manual and the safety instructions supplied with other components of the gate system. This information should be retained by the owner and/or operator of the gate.

WARNING! To reduce the risk of injury or death

1 . RE AD AND FOLLOW ALL

INSTRU C TIONS.

2. Never let children operate or play with gate controls. Keep the remote control away from children.

3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH

OF THE MOVING GATE.

4. Test the gate operator monthly. The gate

MUST reverse on contact with a rigid object or stop when an object activates the noncontact sensors. After adjusting the force or the limit of travel, retest the gate operator.

Failure to adjust and retest the gate operator properly can increase the risk of injury or death.

5. Use the emergency release only when the gate is not moving.

6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.

7. The entrance is for vehicles only. Pedestrians must use separate entrance.

When installing the photo-beams supplied with this unit two things need to be considered.

1. Care should be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is in motion.

2. One or more photobeams shall be located where the risk of entrapment exists, such as the perimeter reachable by the moving gate leaf.

G ATE D ESIGN

1. A gate is a potential traffic hazard, so it is important that you locate the gate far enough away from the road to eliminate the potential of traffic getting backed up. This distance is affected by the size of the gate, how often it is used, and how fast the gate operates.

2. The operator you choose to install on your gate must be designed for the type and size of your gate and for the frequency with which you use the operator.

3. Your gate must be properly installed and must work freely in both directions before the automatic operator is installed.

4. An automatic operator should be installed on the inside of the property/fence line. Do not install the operator on the public side of the property/fence line.

5. Pedestrians should not use a vehicular gate system.

Prevent such inappropriate use by installing separate gates for pedestrians.

6. Exposed, reachable pinch points on a gate are potentially hazardous and must be eliminated or guarded.

7. Outward swinging gates with automatic operators should not open into a public area.

8. The operating controls for an automatic gate must be secured to prevent the unauthorized use of those controls.

9. The controls for an automatic gate should be located far enough from the gate so that a user cannot accidentally touch the gate when operating the controls.

10. An automatic gate operator should not be installed on a gate if people can reach or extend their arms or legs through the gate. Such gates should be guarded or screened to prevent such access.

I

NSTALLATION

1. If you have any question about the safety of the gate operating system, do not install this operator.

Consult the operator manufacturer.

2. The condition of the gate structure itself directly affects the reliability and safety of the gate operator.

3. Only qualified personnel should install this equipment. Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible.

4. The installer must provide a main power switch that meets all applicable safety regulations.

5. Clearly indicate on the gate with the 2 warning signs that are included (visible from either side of the gate).

November, 2003

402 Operator And

455 D Control Panel Installation Manual

Page 3

6. It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure.

7. Devices such as reversing edges and photobeams must be installed to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and gate application.

8. Before applying electrical power, be sure that the voltage requirements of the equipment correspond to your supply voltage. Refer to the label on your operator system.

U SE

1. Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous.

2. When using any electrical equipment, observe some fundamental rules:

• Do not touch the equipment with damp or humid hands or feet.

• Do not install or operate the equipment with bare feet.

• Do not allow small children or incapable persons to use the equipment.

3. If a gate system component malfunctions, turn off the main power before making any attempt to repair it.

4. Do not attempt to impede the movement of the gate. You may injure yourself as a result.

5. This equipment may reach high temperatures during operation; therefore, use caution when touching the external housing of the operator.

6. Learn to use the manual release mechanism according to the procedures found in this installation manual.

7. Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical supply.

8. To guarantee the efficiency of this equipment, the manufacturer recommends that qualified personnel periodically check and maintain the equipment.

U.L. C LASS AND FAAC O PERATOR

Duty Cycle Model

Class I: Residential Vehicular Gate Operator

402

422

412 400

620 640

885

750

760

Limited duty

Typical Use

• Home use

• Small apartment building, for example, up to 4 units in a building, with limited public access

Class II: Commercial/General Access Vehicular Gate Operator

400

620

640

885

Continuous duty

• Apartment buildings

• Very public access

Class III: Industrial/Limited Access Vehicular Gate Operator

400 640

620 885 Continuous duty

• No public access

Class IV: Restricted Access Vehicular Gate Operator

620

885

640

Continuous duty

• Prison rated security

Page 4

November, 2003

402 Operator And

455 D Control Panel Installation Manual

T

ECHNICAL

D

ATA

T HE 402 C OMPACT O PERATOR

Parameter

Physical dimensions:

Weight, lb (kg)

Length, in. (mm)

Width ´ height, in. (mm)

Motor speed, rpm

90-deg opening time, sec

Thrust and traction force, lb (kg)

Maximum duty cycle, motor run time

Power voltage required, VAC

(frequency, Hz) 1

Current draw, amps

115 VAC power source

220 VAC power source

Operating temperature range, deg F (deg C)

Thermal cut out, deg F (deg C)

Oil quantity, qt (liter)

Oil type

Gate leaf constraints

Maximum weight per leaf, lb (kg)

Maximum length per leaf, ft (m)

402 Operator

14-1/3 (6.5)

36 (914)

3-1/2 ´ 3-1/2 (90 ´ 90)

1400

12

0–1100

50%

115 (50–60) + 10% or

230, +6 or -10% (50–60) 1

2.4

1.2

-4 to 131 (-20 to 55)

212 (100)

1-1/2 (1.4)

FAAC XD 220 or Shell/Tellus 15

900 (410)

10 (3)

1 Your standard 220 VAC power source meets the specification for the required power supply of 230 VAC, +6 or –10%.

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402 Operator And

455 D Control Panel Installation Manual

Page 5

U

NPACKING THE

O

PERATOR

When you receive your 402 Compact Operator, complete the following steps.

Inspect the shipping box for physical damage such as leaking oil or a torn carton. Then inspect the operator after you remove it from the box. Notify the carrier immediately if you note any damage because the carrier must witness the damage before you can file a claim.

As you unpack the box, insure that all the parts listed below are included (see Figure 1). If you have ordered a kit (a pair of operators), you will have twice the quantity of parts listed below (except where noted), and you will also have a radio receiver and two transmitters.

1 Control panel box with control panel inside (only 1 per kit)

1 402 Operator unit

1 Protective cover for the operator

1 End cap or guard cover

1 Rear mounting bracket (for post or wall)

1 Rear mounting plate (use is optional)

1 2 in. (50 mm) operator pin with 1 nut for attachment to rear mounting bracket

1 Mounting fork support

1 2-3/4 in. (70 mm) operator pin with 1 self-locking nut for attachment to rear flange of operator

1 1-1/8 in. (29 mm) pin for fixing the front coupling to the operator’s piston rod

2 E clips for either end of the pin fixing the front coupling to the operator’s piston rod

1 Nameplate (with 2 screws) for covering pressure adjustment screws

1 Manual Release key

5

6

7

1

2

3

4

Figure 1. The 402 Compact Operator

Rear flange

Operator casing containing pump and motor

8

9

Manual Release key

Cover

Cylinder body 10 Cover end cap

Piston rod with hole for attaching to front mounting bracket 11 Cover fixing screw (1 of 2)

Green screw for adjusting pressure

Red screw for adjusting pressure

Manual Release Mechanism

12

13

14

Nameplate secured with screws

Oil vent screw

Oil loading cap

Page 6

November, 2003

402 Operator And

455 D Control Panel Installation Manual

T

HE

402 C

OMPACT

O

PERATOR

G ENERAL C HARACTERISTICS

The 402 Compact Operator is an automatic, light-duty gate operator it can accommodate a gate leaf up to 10 ft

(3m) in length and up to 900 lbs (410 kg) in weight.

Note: The 402 Compact Operators are recommended for use with solid gates. not

The self contained 402 operator is an electro-hydraulic unit consisting of an electric motor, a pump, a valve assembly and a hydraulic cylinder, all housed in an anodized aluminum oil reservoir.

All models of the 402 operator have one hydraulic lock.

The CBC version is designed to lock when the piston is extended. The CBA version is designed to lock when the piston is retracted.

The hydraulic lock is a service device rather than a security device. Additional external locks are recommended under the following conditions:

• Your gate leaf is 10 ft or longer.

• Your installation site requires tight security.

• Your gate site is subject to vandalism.

• Your gate site is subject to strong or very gusty wind.

• Your gate system has an open-hold-open device.

The electronic control panel is a microprocessor-based controller that accepts a range of product accessories and reversing devices to allow flexibility in designing the gate system. The 450 MPS control panel allows you to set the opening/closing time, a leaf delay for a twoleaf gate system, the operating logic for your gate system, the pause time, the reversing stroke, and the behavior of reversing devices.

For its protection, the single phase, bi-directional electric motor shuts off automatically if its operating temperature reaches 212 deg F (100 deg C). Also for the protection and proper operation of the 402 operator, each gate leaf on which it is installed must have a fixed positive stop in both the open and closed positions.

The 402 Operator also includes a triangular key operated Manual Release Mechanism and two bypass valves which precisely control the force applied to the gate leave(s). The Manual Release Mechanism is a key operated device that disengages or engages the hydraulic system of the 402 Operator. When the hydraulic system is disengaged, you can open and close the gate leaf by hand. Such manual operation of the gate leaf is necessary during installation and useful during power failures.

The two bypass valves located on the top of the operator needs to be adjusted to meet the safety standards of FAAC International, Inc. The standards state the gate leaf should stop, if it encounters a force greater than 33 lbs. (15 kg). Once the pressures are adjusted, the by pass valve screws are covered so that the pressures are not altered.

Additional reversing devices such as photobeams or reversing edges should be installed to provide more complete safety for people and property.

The electronic control panel is a microprocessor-based controller that accepts a wide range of product accessories and reversing devices. Thus allowing for flexible gate system design.

I

NSTALLATION

I

NSTRUCTIONS

Installing the 402 Compact Operator involves preparing the gate, installing the operator(s), installing the control panel, and fine-tuning the pressure adjustments on the operator(s).

Note: The following installation instructions assume you are fully capable of installing an operator. This manual does not instruct you in designing a gate, installing a gate, or basic electrical wiring. The installation tasks discussed in this manual are tasks peculiar to the 402 Operator.

P REPARING THE G ATE

Before installing the 402 Operator, you need to prepare the gate itself for the operator. Be sure to do the following things:

1. Make sure that the gate is plumb.

2. Make sure that the gate moves smoothly on its hinges without excessive friction by swinging it open and closed by hand. Lubricate all the gates’ moving parts.

3. Provide positive stops for the gate leaves in the fully open and fully closed positions (see

Figure 2).

November, 2003

402 Operator And

455 D Control Panel Installation Manual

Page 7

Figure 2.

Positive Stops

M ANUAL R ELEASE M ECHANISM

Insert the key and turn it counterclockwise one full turn to disengage the operator’s hydraulic system (see Figure

3). You can now move the gate leaf slowly by hand to open or close the gate.

Operating the gate leaf by hand is necessary during installation and is useful during power failures.

You re-engage the hydraulic system by turning the key clockwise one full turn.

Turn the key counterclockwise 1/2 turn to disengage the hydraulic drive

Figure 3. The Manual

Release key, bottom view

I NSTALLING THE O PERATOR

Installing the model 402 operator consists of the following steps:

1. Attaching the rear mounting bracket

2. Attaching the operator to the rear mounting bracket

3. Attaching the front mounting bracket to the operator

4. Attaching the operator to the gate leaf

5. Adjusting the hydraulic pressures for the operator

A TTACH THE R EAR M OUNTING B RACKET

Attach the rear mounting bracket according to the dimensions in Figure 4.

WARNING! You must achieve the A and B dimensions, dimensions as specified in Figure

4. Modification of the rear bracket may be necessary to achieve these dimensions (I.e., cutting or extending the bracket provided)

If you have a steel gate post, weld the rear bracket directly to it. If the gate post is made of any other material, attach the optional mounting plate, with lag bolts or anchors, and weld the bracket to it.

For an outward swing gate refer to Figure 5.

A TTACH THE M OUNTING H ARDWARE

Place the operator so that the red and green pressure adjusting screws face up. Place the mounting fork (hex cut up if you have a nylon rear fork) in the operator’s rear flange, secure with the long brass pin and selflocking nut.

Attach the fork assembly to the rear mounting bracket and secure with the short pint, washer, and nut.

Push the front pin through the front mounting bracket then the piston red to temporarily attach them together.

A TTACH THE F RONT M OUNTING B RACKET

TO THE O PERATOR

Insert the triangular key over the Manual Release mechanism on the underside of the operator and turn the key counterclockwise one turn.

For inward swing, pull the piston completely out and push it back inward approximately 1/4 “ (6mm).

For outward swing, push the piston in completely and pull it back out approximately 1/4“ (6mm).

NOTE: Be sure the operator is level and that the gate is against the closed positive stop.

Hold the front mounting bracket flush against the gate, mark the location of the front mounting bracket, remove the operator from the gate.

Remove the front mounting bracket from the piston rod.

NOTE: Clamping the front mounting bracket at the marked location before checking the swing,

Page 8

November, 2003

402 Operator And

455 D Control Panel Installation Manual as instructed below, will ensure proper location of the front mounting bracket.

Bolt or weld the front mounting bracket to the marked location on the gate.

WARNING! Do Not Weld the front mounting bracket with the operator attached. Doing so will seriously damage the operator.

A TTACH THE O PERATOR TO THE G ATE

Re-attach the operator to the mounting brackets. Once the operator is mounted and level, remove the vent screw from the bottom of the valve body. Use a 3mm hex wrench.

WARNING! Failure to remove the vent screw may result in erratic operation of the operator or blown seals.

Slowly move the gate open and close.

WARNING! The piston should not bottom out in

either direction. Doing so will seriously damage

the operator.

Be sure that the gate reaches the positive stop before the piston bottoms out.

After checking the swing of the gate, secure all nuts and bolts.

Once the operator is secure, install the protective cover over the piston of the operator, first insert the two spacers (items labeled 2 in Figure 6) in the front flange of the operator as shown. The spacers dampen any vibrations to the operator.

Next, slip the cover over the operator. The slit in the cover should face the gate, and the cover should be placed firmly over the rear of the operator cover (item 1 in the figure).

Finally, use the black plastic screws (items 3 and 4) to fix the cover to the operator and the end cap (item 5).

402 Standard

A 4-1/2 in. (114 mm)

B 4-1/2 in. (114 mm)

C 35-1/2 in. (902 mm)

D If greater than 2 in.

(50 mm), construct a recess liner.

E Must be less than A

Figure 4. An inward swinging gate, top view: important mounting dimensions

402 Standard

A 4-1/2 in. (114 mm)

B 4-1/2 in. (114 mm)

C 26-1/2 in. (673 mm)

E Must be less than A

Figure 5. An outward swinging gate, top view: important mounting dimensions

November, 2003

402 Operator And

455 D Control Panel Installation Manual

Figure 6. Install the cover for the 402

Operator

Page 9

I NSTALLING THE 455 D C ONTROL P ANEL

Locate the control panel in the most convenient position possible, considering the movement of the gate. Figure

6 shows a basic layout for a two-leaf gate with the 402

Compact Operator.

Installing the control panel consists of the following general steps:

• Connecting the main power to the control panel

• Connecting the activating device

• Connecting the operator to the control panel

• Checking the direction of the motor's rotation

• Connecting other devices to the control panel

• Set operating modes

The installer is responsible for grounding the gate and operator systems, for providing the main power breaker switch, and for making sure that the entire gate system meets all applicable electrical codes.

For the complete 455 D Control Panel Installation

Instructions, see pages 14—25 of this manual.

Page 10

November, 2003

402 Operator And

455 D Control Panel Installation Manual

Figure 7. The layout of a sample gate system

6

1

2

5

3

A

A

Locate switches at least

10 ft from the gate

1 Operator

3 Photocell

4 Switch

5 Junction box (see text)

B

8 Switch

9 Wiring to main circuit breaker

7

A

8

B

1

5

3

A

C

C

4

9

D

220 VAC

A 2

×

C 5

D 4

Wire Gauges for Given Voltage

18 AWG

14 AWG

18 AWG

14 AWG up to 414 ft

115 VAC

A 2 18 AWG

B 4 14 AWG

C 5 18 AWG

D 3 14 AWG up to 130 ft

3 × 10 AWG up to 340 ft

November, 2003

402 Operator And

455 D Control Panel Installation Manual

E

XPLODED

V

IEW

, 402 CBC

Page 11

Page 12

November, 2003

402 Operator And

455 D Control Panel Installation Manual

402 P ARTS L IST

POS PART NO. DESCRIPTION

1 2036

2 7220015

Galvanized Nut (8mm)

Rear Bracket

3 7284005

4 7182075

5 7221115

6 2037

7* 7109145

8* 7109155

9* 7039305

10* 2581

11 7514055

12 7170435

13 7099101

14 7450005

15 N/A

16 7119475

QTY

Rear Bracket Plate

Short Pin

Rear Fork

Self-Locking Nut (8mm)

Strain Relief

Strain Relief Nut

Strain Relief Brass Washer 1

Fiber Washer 1

1

1

1

1

1

1

Electric Power Cord

Rear Flange

Gasket (D80)

Operator Body

Self-Threading Screw

Silent Block

1

1

2

1

1

2

1

1

17 2365

18 2366

19 2367

20** 77000425

21 7119485

Motor Bolt (4mmX50)

Lock Washer

Hex Nut (4mm)

115V 1400 RPM Motor

Vibration Dampener

22

23

24

25

26

29

N/A

7182175

N/A

7110015

2274

27 7094065

28 3204395

N/A

Vent Screw Label

Long Pin

Socket Head Screw

(5X20mm)

Plug (Oil)

Vent Screw (4x6mm)

Gasket (Copper)

1 Lt Lobe Pump

Pump Pin

By-Pass Protection Cover 1

Spacers (Protective Cover) 2

Protective Cover End Cap 1

1

1

2

1

1

1

1

8

30 7203275

31 760285

32 7271545

33

34

35

7114025

7272085

4304015

Protective Cover Plug

Protective Cover

Front Mounting Bracket

36 7182355

37 N/A

Pin Front Bracket

Black Plastic Screw

38 7090010015 O-Ring (3)

39 N/A Stainless Steel Screw

(2.9mm x 6.5mm)

1

1

1

3

2

1

1

4

1

2

4

4

POS PART NO. DESCRIPTION

101

102

103

104

4404065

N/A

7049135

4180205

105*** 4180135

Inlet Valve

O-Ring

Valve Retainer

Blank Lock Valve

Green By-Pass Valve

124

125

126

127

128

129

130

131

132

115

116

117

118

119

120

121

122

123

106*** 4181045

107 7090150

108

109

7210025

7119335

110

111

112

113

114

7090350

7090665

7361315

7230225

N/A

N/A

4994165

4350065

7095035

7366065

7271555

7090300

4180285

4404085

4180355

713002

N/A

709069

4994365

7049005

3905235

2168*

6105

Red By-Pass Valve

O-Ring (By-Pass Valve)

By-Pass Spring

By-Pass Seat

O-Ring (Front Flange)

O-Ring (Alum Retract Tube)

Retract Tube (Alum)

Tie-Rod (Cylinder)

O-Ring (Front Flange Internal)

Star Washer

Front Flange

Piston Assembly

Piston Rod Packing

Cylinder

Protective Cover Guide

O-Ring (Shuttle Piston)

Shuttle Piston

Lock Valve

Manual Release

Triangular Release Key

Galvanized Screw

O-Ring (Manual Release)

Valve Body (CBC)

Brass Retainer

Skin Pack

Seal Kit

1 Qt. Monolec Oil

∗ Included in Kit #2167A*

∗ * 220V 1400RPM Motor Part #77000415

∗ ** Items include item #107, 108, and 109 in a kit

1

1

1

1

1

1

1

4

1

1

4

2

2

1

2

2

1

2

1

1

1

1

1

1

1

1

1

QTY

2

1

2

5

1

November, 2003

402 Operator And

455 D Control Panel Installation Manual

T H E 4 5 5 D

C O N T R O L P A N E L :

I N S T A L L A T I O N M A N U A L

P A G E S 1 4 — 2 5

Page 13

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November, 2003

402 Operator And

455 D Control Panel Installation Manual

T

HE

455 D C

ONTROL

P

ANEL

G ENERAL D ESCRIPTION

The FAAC 455 D control panel is used to operate the following models.

Swing gate operators:

400 412

750 402

422

610/615

760

Barrier gate operators:

The 455 D programming controls the following:

Operating logic: A, S, E, EP, B, and C logics available.

Reversing device behavior: Choose whether a triggered reversing device during closing immediately reverses gate movement or stops the gate and reverses gate movement when no longer triggered.

Torque or Pressure: Force adjustment for the 412 operator. Adjustable from 0 to 50.

Caution: For all hydraulic operators, the torque must be programmed to the maximum (50) setting.

Pause time between opening and closing: adjustable from 0 to 240 seconds.

O p e n i n g / C l o s i n g t i m e : a d j u s t a b l e from 0 to 120 seconds.

Leaf delay on closing: adjustable from 0 to 28 seconds.

The 455 D control panel should be installed in an enclosure that is conveniently located as close as possible to the gate operator. All electrical connections from the control panel to the operator must be made in a weatherproof junction box.

The 455 D control panel requires a single-phase power supply voltage (115 VAC [±10%] or 230 VAC

[+6 or -10%], 50–60 Hz). The power supply should be protected by a 15 amp dedicated circuit breaker (not provided).

The installer is responsible for grounding the operator system, for providing the main power breaker switch, and for making sure that the entire gate system meets all applicable electrical codes. The installer should refer to the installation manual for a given operator for more information.

N OTE : An installation is U.L. compliant only when you install the FAAC operators according to the UL325 standards.

I NSTALLING THE 455 D C ONTROL P ANEL

Locate the control panel in the most convenient position possible, considering the movement of the gate.

Installing the control panel consists of the following general steps:

• Connecting the main power to the control panel

• Connecting the activating device

• Connecting the operator to the control panel

• Checking the direction of the motor's rotation

• Connecting other devices to the control panel

• Set operating modes

C ONNECT THE M AIN P OWER S UPPLY

WARNING! Turn the main power off before you make any electrical connections or before programming.

Wire the main power supply to control panel terminals in block J3 (see Figures 9 and 11). The installer is responsible for insuring that a separate, grounded circuit protected by a circuit breaker is between the control panel and the main power supply. All wiring should conform to applicable electrical codes, and all wiring and fittings should be weatherproof and/or suitable for burial.

Connect the ground to the grounding terminal in block

J3 and connect the power wires to the terminals labeled

N (neutral) and L (line).

N

OTE

: For a 230V system, a neutral is not needed. Connect one 115V line to the L (Line) and a second 115V line to the N (Neutral).

November, 2003

402 Operator And

455 D Control Panel Installation Manual

C ONNECT THE O PERATOR ( S ) TO THE

C ONTROL P ANEL

WARNING! Turn the main power off before you make any electrical connections or before programming.

C AUTION : The operators are grounded only by the grounded circuit the installer provides.

U SING A J UNCTION B OX

If an operator is more than 2 ft away from the control panel, you must use a junction box for connection.

Use a U. L. Listed cord grip where the operator cord enters the junction box.

Note: If you have a one-leaf gate design, the operator must be connected to Motor 1

(terminals 1,2, & 3)

To wire up motor 1, connect the white wire to terminal 1(on the J4 terminal strip), the black wire to

2, and the red wire to 3. Wire each leg of the capacitor

(supplied) to terminals 2 & 3.

Note: If you want to delay the closing of one gate leaf in a two-leaf gate design, be sure to connect its operator to Motor 1.

In order to wire motor 2 in a bi-parting system,

Page 15 connect the white wire to terminal 4 (on the J4 terminal strip), the black wire to 5, the red wire to 6.

Wire each leg of the capacitor (supplied) to terminals

5 & 6.

C HECK THE M OTOR ’ S D IRECTION OF

R OTATION

WARNING! The pressure valves are not preset at the factory and may operate a gate leaf with enough force to endanger people and seriously damage the gate leaf itself.

After you have connected the main power supply, and the operator(s) to the control panel, you need to check the direction of rotation for each operator motor in your gate design.

Note: To check a motor’s direction of rotation, you must have three closed circuits on terminal block J1. Install one circuit between terminals 11 and 16, another circuit between terminals 12 and 19, and another circuit between terminals

13 and 19.

Figure 8. The 455 D Control Panel

J3 terminal block for main power supply

J4 terminal block for connecting the operator(s)

F2

K

+

-

F

J2

J1 terminal block for lowvoltage accessories

J2 quick connector port

1-455D115 = 115V

1-455D = 230V

F Function Push Button

V1-4

61C455D — Programming Push

Button

J3

M

N L

MAIN

F1

M

1 2 3 4 5 6 7 8

COM OP CL

MOTOR 1

COM OP

MOTOR 2

CL LAMP

J5

J6

22 23 24 25

J4 J1

9

A

10 11 12 13 14 15 16 17 18 19

B NC

STOP

CL OP

FSW

+

+24 V

+

20 21

TX

FS W W. L.

LOCK

+ Programming Push

Button

FUSES

220

VAC

115

VAC

F1

Main Power

F2

Accessories

5 A

800 mA

10 A

800 mA

Page 16

November, 2003

402 Operator And

455 D Control Panel Installation Manual

N L

1 2 3 4 5 6 7 8

C OM OP

MOTOR 1

C L C OM OP

MOTOR 2

C L LA MP

C 1 C 2

9 10 11 12 13 14 15 16 17 18 19

C L OP

FS W

+ +

24V

-

FS W

20 21

W .LIGH T LOCK

22 23 24 25

115 V A C +/- 10% or

230 V A C +6/ -10%

50-60 Hz

M1 M2

24 vdc

3 W

Figure 9.

The terminal strip wiring of the

455 D with photobeams

OP E N OP E N

(1 of 2)

S TOP

Other safeties

E LE C TRIC LOCK

NOTE : In order to c om ply wi th UL 325, two s ets of FA A C photobeams m us t be ins talled. One s et s hould be 6 in. outs ide the c los ed gate(s ) and ac t as a c l os ing rev ers ing dev ic e. A nother s et s hould be 6 in. bey ond the s wi ng of the gate(s ) and ac t as an openi ng rev ers ing dev ic e. The ins taller i s res pons ible for determ ining the appropri ate m ounti ng height.

You cannot check the motor’s direction of rotation without these circuits (jumpers) or the accessories.

When properly prepared for testing, the LEDS FSWOP,

STOP, and FSWCL should be illuminated (see figure 11 on page 17).

WARNING! Running the operator—even for testing purposes—without a connected reversing device is potentially dangerous. Do not place yourself within the path of the moving gate during your test.

Disengage the operator(s) with the Manual Release key (see operator installation manual), and open the gate by hand about halfway.

Next, engage the operator(s) with the Manual Release key so that you can check the rotation of the motor

(s).

To activate the operator(s) momentarily short across terminals 9 and 14.

Turn on the main power and send an activating signal to the operator. The gate leaf (or leaves) should open.

If a gate leaf closes, then you need to turn off the main power and reverse the connection of the red and black wires on terminal block J4 for the operator controlling that leaf. Then you need to recheck the rotation direction again.

After having completed your test of the motor’s direction of rotation, replace any test circuits you installed (between terminals 11 and 16, between 12 and 19, and between 13 and 19) with the proper reversing and stop devices. The instructions for installing such accessories follow.

1

2

1

2

3

4

5

FS W OP

FS W CL

1

2

1

2

3

4

5

C ONNECT O THER D EVICES

WARNING! Turn the main power off before you make any electrical connections.

P

OWER

S

UPPLY FOR

A

CCESSORIES

: You can access a 24

VDC output for supplying power to accessories through terminals 17 or 18, (+) and 14 or 15 or 16, (-

) on terminal block J1. In most cases, this source can be used to power 24 VDC accessories.

N OTE : The 455 D control panel allows a maximum accessory load of 800 mA.

R EVERSING D EVICES : Reversing devices include photocells, inductive loops, and so forth. All of the reversing devices should have contacts of the normally closed (N.C.) type. Where you connect a device depends on whether you want the device to operate during opening or during closing.

N OTE : UL does not recognize the FAAC system with loop detectors or safety edges. FAAC photobeams must be used to comply with UL

325.

To wire photobeams, refer to page 19 (see FSWOP for opening photobeams, and FSWCL for closing photobeams). Photobeams must be connected as shown. See also page 19 for the wiring of inductive loops. If using more than one reversing device, they must be wired in series.

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402 Operator And

455 D Control Panel Installation Manual

(a) To the U. L. Listed gate operator

Page 17

(b) U.L. Listed Control Panel Enclosure

U.L. Listed cord grip

Junction box

455 D Control Panel

High-voltage terminal strip

Figure 10.

Wiring detail (a) inside the junction box and (b) from the junction box or operator to the highvoltage terminal strip on the 455 D control panel

White

Red

Black

Green

Legend

Yellow/

J3 J4 J1

COM OP CL COM OP CL

To the U.L. Listed control panel

Conduit to U.L. Listed control panel enclosure according to N.E.C.

Ground

A CTIVATING D EVICES AND R ADIO R ECEIVER : The activating devices and radio receiver for your gate must have normally open (N.O.) contacts. Connect such devices to terminals 9 and 14.

N

OTE

: The FAAC radio receiver plugs into the 5 prongs labeled J2 (Quick connect port).

Page 19 shows how to connect a three or four wire receiver.

D ECODER C ARD : If you are installing the Digicard magnetic card reader, or the Digikey keyboard, use the quick-fit connector J2 for the DS decoder card (see

Figure 8).

N

OTE

: If your using both a receiver and decoder, hard wire the decoder and plug in the receiver.

O PEN /H OLD O PEN D EVICE : To open and hold open the gate, simply maintain a contact across terminals 9 and

14. (“A” Mode only)

S TOP B UTTON : The stop button you install must have normally closed (N.C.) contacts. Multiple stop buttons must be wired in series. Connect your stop device between terminals 11 and 16.

N OTE : The 455 D will not operate the motors without a closed circuit between 11 & 16.

The LED Indicators: The nine light emitting diodes

(LEDs) on the control panel can be used to check for the proper function of the devices attached to the panel.

The LED lights are on whenever the contacts are closed across each of the respective terminals.

OP_A and OP_B (Partial Opening) should illuminate only when an activating signal is sent for 2 and 1 gate leaves, respectively. STOP should be illuminated except when the stop button is pressed. FSWOP and FSWCL should be illuminated except when the reversing devices, for

O P _ A

S T O P

O P _ B

Cord grip or conduit from

U.L. Listed gate operator(s)

LED

FSW

Open

FSW

Close

FCA1

FCC1

FCA

2

FCC

2

F S W C L

On

Opening reversing

F S W O P devices clear

Closing reversing devices clear

Reversing device triggered

Reversing device triggered

Flashes when gate coder is in use.

Flashes when gate coder is in use.

F C A 1

F C A 2

This display shows the meaning of each LED.

Operator 1

Operator 2

F C C 1

F C C 2

Op.1

OP_A

STOP

OP_B

Op.2

FSWCL

This display shows the normal status of the control panel.

Figure 11. The 455 D display.

FSWOP

Off

OP_A Command Given No Command

OP_B Command Given No Command

Stop No Command Command Given

FCA1

FCA2

FCC1

FCC2

Page 18 opening and closing, respectively, are triggered. Use the LEDs and the next table to determine if the accessory devices you have installed are operating properly.

Electric Locks: An electric lock can be wired to the

455 D in terminals 18 and 21 (12Vac pulsed provided).

If a reversing stroke is needed to allow the electric lock to release, this must be done in advanced programming.

See page 19 for the connections for a magnetic locking device.

W ARNING L IGHT : Connect a warning light to terminals 18 and 20 in the group labeled W.LIGHT

in terminal block J1 and J5. The terminals provide an output voltage of 24 VDC, maximum power 3

Watts. This output voltage will power most 24 VDC warning lights.

N

OTE

: The behavior of the warning light varies according to the logic you have set.

L OGICS A, S, E, EP, AND B: The warning light is on steadily during opening and the pause phase. During closing, the light flashes.

L OGIC C: The warning light is on steadily during opening and flashes during closing.

S ET O THER O PERATING C ONTROLS

WARNING ! Turn the main power off before you make any electrical connections.

You need to program the control panel for your gate's operation. The 455 D Control Panel has on board programming that controls a wide range of functions.

O PERATING L OGICS

•

N

OTE

: The 455 D Control Panel provides inputs for opening reversing devices and closing reversing devices. FAAC strongly recommends the use of reversing devices, such as photocells or other non-contact sensors.

A (automatic): The gate opens on command and automatically closes after a pause phase. A second command while opening is ignored; a second command during the pause phase interrupts the pause time; a second command during closing reopens the gate. A maintained open command will hold the gate open.

• S (security): The security mode is like A logic except that a second command during opening immediately closes the gate. A maintained open command will not hold the gate open.

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402 Operator And

455 D Control Panel Installation Manual

• E (semi-automatic): This mode requires a command to open and a command to close.

A second command during opening stops the gate. A second command during closing reopens the gate.

• EP (semi-automatic, step by step): This mode requires a command to open and a command to close. A second command during opening or closing causes the gate to stop. A third command then reverses the previous motion of the gate.

• B (manned, pulsed): This mode is designed for guard station use and requires a threebutton switch (pulsed) to open, close, and stop the gate.

• C (manned and constant): This mode requires constant pressure switches. One to open and one to close. No pressure on a switch stops the gate.

The three programming push buttons allow the programming of the torque (or pressure), the pause time between opening and closing, and the leaf delay on closing.

WARNING! Turn the main power off before you make any electrical connections.

For all FAAC hydraulic operators using the 455 D control panel, the force must be set at its maximum setting of 50 in order to supply the correct voltage to the operator.

P AUSE T IME : The pause time between opening and closing can be adjusted from 0 seconds to 4 minutes.

Time is adjusted in one-second increments from 0—

59 seconds. When 60 seconds is reached, time is adjusted in 10 second increments up to 4 minutes. i.e. if display shows 2.5, it means 2 minutes and 50 seconds.

L EAF D ELAY : You may choose to delay one leaf on closing for overlapping gate leaves. Be sure the operator on the leaf for delayed closing is connected to Motor 1. On opening, the leaf connected to Motor 2 is delayed 2.5 sec.

N OTE : If an opening leaf delay is desired, it must be enabled in the Advance Programming.

However, if enabled, you cannot adjust this opening delay of the operator connected to

The closing leaf-delay time is adjustable from 0 to 4 minutes.

Motor 2.

N OTE : If the opening/closing time is set at less than the leaf delay time, the delayed leaf closes at the end of the closing time.

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402 Operator And

455 D Control Panel Installation Manual

Free Exit Loop/ Phone/ Firebox

(Hold Open Dev ices)

9

14

NO

C

17

14

18

21

Magnetic Lock

+

-

Lock

12 vac

Relay

N.C.

N.O.

COM

19

17

13

14

17

FAAC

Rev ersing Photocells

(f or opening)

Additional

Reversing Devices

1

2

1

2

3

4

5

TX

RX

Additional

Reversing Devices

FAAC

Rev ersing Photocells

(f or closing)

1

2

19

17

1

12

2

19

3

17

4

5

TX

RX

19

12

Additional

Reversing Devices

7

8

Shadow Loop

Coil Voltage =

Motor Voltage

C

NC

N.C.

N.O.

COM

14

9

14

17

3 & 4 Wire Radio Receiv ers

If 4 Wire Receiver

C

NO

-

+

19

12

15

17

Additional

Reversing Devices

FAAC

Saf ety Loop

Detector

(f or closing)

1

2

7

8

19

17

12

14

17

Saf ety Series

Wiring

1

2

TX

1

2

3

4

5

1

2

7

8

RX

FAAC

PHOTO-BEAMS

LOOP

DETECTOR

(FAAC)

NO = Normally Open, NC = Normally Closed, C = Common, TX = Transmitter, RX = Receiver

Figure 12. Common Accessories wired to 455 D Control Panel

Page 19

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402 Operator And

455 D Control Panel Installation Manual

P ROGRAMMING

To program the automated system, the

“Programming Mode” must be accessed.

Programming is split into two parts: BASIC and

ADVANCED.

B ASIC P ROGRAMMING

To access BASIC PROGRAMMING, press the “F” key.

• If you press it (and hold it down), the display shows the name of the first function.

• If you release the key, the display shows the value of the function that can be modified with keys + and — .

• If you press and hold down the “F” key again

(and hold it down), the display shows the name of the next function, etc.

• When you reach the last function, press “F” to exit the program, and the display resumes showing the status of the inputs.

The table on the right shows the sequence of functions accessible in BASIC PROGRAMMING.

A DVANCED P ROGRAMMING

To access ADVANCED PROGRAMMING, press the “F” key and, as you hold it down, press the “+” key:

• If you release the “+”, the display indicates the name of the first function.

• If you release the “F” key, too, the display shows the value of the function that can be modified with keys “+” and “—”.

• If you press the “F” key (and hold it down), the display shows the name of the next function, and if you release it, the value that can be modified with keys “+” and “—”.

• When you reach the last function, press the “F” key to exit the program, and the display resumes showing the status of the inputs.

The table on page 9 shows the sequence of functions accessible in ADVANCED

BASIC PROGRAMMING

Display Function

F

O PERATING L OGICS

A = Automatic (Timer to Close)

E = Semi Automatic

S = Security

EP = (Semi-Automatic) Step by Step

B = Manned, Pulsed

C = Manned, constant

P AUSE T IME

This is the time between open and closing and is adjustable from 0 to

4 min. This is only true in “A”

Mode. (see pause time description)

F ORCE /T ORQUE M OTOR 1

This adjusts the force / torque that motor 1 is applying to the gate leaf. Setting is 0 to 50.*

F ORCE /T ORQUE M OTOR 2

This adjusts the force / torque that motor 2 is applying to the gate leaf. Setting is 0 to 50.*

C LOSING L EAF D ELAY

Delays the closing of operator wired into motor one outputs. Adjustable from 0 to 4 minutes

(Same as pause time)

Default

M OTOR R UN T IME

This enables where you choose from “simple” learning or

“complete” learning of the motor run time. See page 10 & 11 for complete details.

+

~ 1 s.

Complete Learning

+

> 3 s.

PROGRAM BUTTONS

E XIT P ROGRAMMING

Exit from programming and return to display of inputs status.

+ -

F

LEFT MIDDLE RIGHT

the maximum setting of 50.

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402 Operator And

455 D Control Panel Installation Manual

ADVANCED PROGRAMMING

F

+

+

Display Function

M AXIMUM T ORQUE AT I NITIAL T HRUST :

The motors operate at maximum torque (ignoring the torque setting) at start of movement. Useful for heavy leaves.

4 = Enable

No = Disabled

L AST S TROKE AT C LOSING :

The motors are activated at full speed for 1s to facilitate locking of the electric lock.

4 = Enable

No = Disabled

Default

R EVERSING S TROKE :

Before opening, while the gate is closed, the motors thrust to close for 2 s thus facilitating release of the electric lock.

4 = Enable

No = Disabled

L EAF 2 O PENING D ELAY (2 S ):

Enables delayed start (at opening) of leaf 2, avoiding interference between leaves.

4 = Enable

No = Disabled

F AIL S AFE :

If this function is activated, it enables a function test of the photocells before any gate movement. If the test fails (photocells not serviceable), the gate does not start the movement.

4 = Enable

No = Disabled

P RE F LASHING (5 S ):

Activates the flashing lamp for 5s before start of movement.

4 = Enable

No = Disabled

E LECTRIC L OCK ON L EAF 2:

For using the electric lock on leaf 2 instead of on leaf 1.

4 = Enable

No = Disabled

Display Function Default

I NDICATOR -L ICHT :

If 0 is selected, the output functions as a standard indicator-light (lighted at opening and pause, flashing at closing, and off when gate closed).

Different figures correspond to timed activation of the output, which can be used (via a relay) to power a courtesy lamp. Time can be adjusted from 0 to 59s in 1s increments, and from 1.0 to 4.1 min. in 10s steps.

0 = Standard Indicator-Light

From 1 to 4.1 = Timed Output

C LOSING P HOTOCELLS REVERSE AT RE-

LEASE : Enable this function if you want the closing photocells to stop the gate movement and reverse it after the beam is cleared. Default setting is immediate reverse.

4 = Enable

No = Disabled

A.D.M.A.P. F UNCTION :

If this function is enabled, the safety devices operate in compliance with

French standard NFP 25/362.

4 = Enable

No = Disabled

A SSISTANCE R EQUEST ( COMBINED WITH

NEXT FUNCTION ): If activated, at the end of countdown (settable with the next function, i.e. “Cycle programming”) it effects 8s of pre-flashing at every Open pulse (job request). Can be useful for setting scheduled maintenance jobs.

4 = Enable

No = Disabled

C YCLE P ROGRAMMING :

For setting count down of system operation cycles. Settable (in thousands) from 0 to 99 thousand cycles.

The displayed value is updated as cycles proceed. This function can be used to check use of the board or to exploit the “Assistance Request” function .

E XIT P ROGRAMMING :

Exit from programming and return to display of inputs status.

Page 21

Page 22

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402 Operator And

455 D Control Panel Installation Manual

L EARNING OF O PERATING T IMES

WARNING: During the learning procedure, the safety devices are disabled! Therefore, any and all traffic must be avoided in the path of the gate leaf(s).

NOTE: Programming must start with the gate(s) in the closed position.

Opening/closing time is established by the learning procedure which varies slightly according to whether you are or are not using Gatecoders.

L EARNING OF N ORMAL T IMES

Normal learning (i.e. without Gatecoders) can be done in two different ways:

S IMPLE L EARNING ( WITHOUT S LOW D OWN )

Close the gates, enter “B ASIC P ROGRAMMING ”, select the

TIME LEARNING function and press the + push-button for 1 second the display begins flashing and the leaves begin the opening movement.

Wait for the leaves to reach the opening positive stop and then supply an OPEN A command after the desired motor run time has been reached (by pushbutton or radio control) to stop the movement: the leaves stop and the display stops flashing. One more command given will close the gate.

The procedure has ended and the gate is ready to operate.

C OMPLETE L EARNING ( WITH S LOW D OWN )

N OTES :

• If you do not wish to slow the gate operator

(s) down, wait for the gate to reach its positive stop and supply two (2) consecutive open commands (within 1 second).

• If only one gate operator (1) is used, you must go through the entire programming procedure, as if you were programming for two gate operators (2). When the operator has finished opening, supply 5 open commands until the gate operator begins to close, and then resume normal operations.

Close the gates, enter “B ASIC P ROGRAMMING ”, select the

TIME LEARNING function and press the + push-button for more than 3 seconds: the display begins flashing and leaf 1 begins opening. The following functions can be commanded by the OPEN A (by push-button wired to terminals 9 and 14, or radio control):

• When gate operator (1) reaches the position that you want it to slow down, an open command must be given to start the slow down phase.

• When gate operator (1) reaches the positive stop and the desired motor run time has been reached, an open command must be given to shut the motor off. At this point gate operator (2) will automatically start to open.

• When gate operator (2) reaches the position that you want it to slow down, an open command must be given to start the slow down phase.

• When gate operator (2) reaches the positive stop and the desired motor run time has been reached, an open command must be given to shut the motor off. At this point gate operator (2) will automatically start to close.

• When gate operator (2) reaches the position that you want it to slow down, an open command must be given to start the slow down phase.

• When gate operator (2) reaches the positive stop and the desired motor run time has been reached, an open command must be given to shut the motor off. At this point gate operator (1) will automatically start to close.

• When gate operator (1) reaches the position that you want it to slow down, an open command must be given to start the slow down phase.

• When gate operator (1) reaches the positive stop and the desired motor run time has been reached, an open command must be given to shut the motor off.

The display stops flashing and the gate is ready for normal operation.

L EARNING T IMES WITH G ATECODER

Learning with the Gatecoder can be done in two different ways:

S IMPLE L EARNING

Close the gates, enter “Basic Programming”, select the

TIME LEARNING function and press the + push-button for 1 second: the display begins flashing and the leaves begin the opening movement.

The movement stops automatically when the opening positive stop is reached and the display stops flashing.

November, 2003

402 Operator And

455 D Control Panel Installation Manual

The procedure has ended and the gate is ready to operate, using default slow down automatically set by the control panel.

C

OMPLETE

L

EARNING

N OTES :

• If only one gate operator (1) is used, you must go through the entire programming procedure, as if you were programming a gate operator (2). When the gate operator

(1) has finished opening, supply 5 open commands until the gate operator begins to close, and then resume normal operations.

Close the gates, enter “B ASIC P ROGRAMMING ” , select the TIME LEARNING function and press the + pushbutton for more than 3 seconds: the display begins flashing and leaf 1 begins opening movement. The following functions can be commanded by the OPEN

A command (by radio control or key push-button):

• When gate operator (1) reaches the position that you want it to slow down, an open command must be given to start the slow down phase. When the gate operator reaches its positive stop, the operator will automatically shut off.

• An open command must be given to start opening gate operator (2).

• When gate operator (2) reaches the position that you want it to slow down, an open command must be given to start the slow down phase. When the gate operator reaches its positive stop, the operator will automatically shut off.

• An open command must be given to start closing gate operator (2).

Page 23

• When gate operator (2) reaches the position that you want it to slow down, an open command must be given to start the slow down phase. When the gate operator reaches its positive stop, the operator will automatically shut off.

• An open command must be given to start closing gate operator (1).

• When gate operator (1) reaches the position that you want it to slow down, an open command must be given to start the slow down phase. When the gate operator reaches its positive stop, the operator will automatically shut off.

The display stops flashing and the gate is ready for normal operation.

N OTES :

• The open command to slow down the gate should be given before the gate reaches the positive stop to prevent the gate from hitting the stop at full speed. The positive stop could be mistaken for an obstacle and then upon hitting it, the gate(s) would automatically reverse on contact.

A UTOMATED S YSTEM T EST

When you have finished programming, check if the system is operating correctly.

Most important of all, check that the force is adequately adjusted and that the safety devices are operating correctly.

If pressure adjustments on hydraulic operators are not set before programming. It may need to be reprogrammed for desired results.

Page 24

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402 Operator And

455 D Control Panel Installation Manual

Gate Status

Closed

Opening

Opened

Closing

Open A

A (Automatic) Logic (455 D)

Open B Stop Opening

Reversing

Device(s)

Opens both leaves and closes them after pause time

Opens single leaf connected to Motor

1 and closes it after pause time

No effect No effect

No effect

Interrupts the pause time

No effect

Interrupts the

pause time

Stops

Stops

Closing

Reversing

Device(s)

No effect

Stops; gate closes when reversing device no longer triggered

No effect

No effect

Gate remains open until reversing devices no longer triggered

Warning Light

Off

On

On

Opens both leaves Opens leaf Stops No effect

Depends on DIP switch 4

Flashes

Stopped Closes the leaves Closes the leaf

No effect

(opening is inhibited)

No effect

Gate Status

Closed

Opening

Open A

S (Security) Logic (455 D)

Open B Stop Opening

Reversing

Device(s)

Opens both leaves and closes them after pause time

Opens single leaf connected to Motor

1 and closes it after pause time

No effect No effect

Closes both leaves Closes leaf Stops

Stops; gate closes when reversing device no longer triggered

No effect

(opening is inhibited)

Closing

Reversing

Device(s)

No effect

No effect

On

Warning Light

Off

On

Opened

Closing

Closes both leaves

Opens both leave

Closes leaf

Opens leaf

Stops

Stops

No effect

No effect

Gate remains open until reversing devices no longer triggered

Depends on DIP switch 4

On

Flashes

Stopped Closes the leaves Closes the leaf

No effect

(opening is inhibited)

No effect

No effect (opening is inhibited)

On

Gate Status

Closed

Opening

Open A

Opens 1 or both leaves

No effect

B (Manned, Pulsed) Logic (455 D)

Open B

No effect

Stop

No effect

Opening

Reversing

Device(s)

No effect

Stops No effect

Closing

Reversing

Device(s)

No effect

Stops

Warning

Light

Off

On

Opened

Closing

Stopped

No effect

No effect

Opens 1 or both leaves

No effect

Closes 1 or both leaves

No effect

Closes 1 or both leaves

No effect

Stops

No effect

No effect

Stops

No effect

No effect

No effect

No effect

On

Flashes

On

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402 Operator And

455 D Control Panel Installation Manual Page 25

Gate Status Open A

E (Semi-automatic) Logic (455 D)

Open B Stop Opening

Reversing

Device(s)

Closing

Reversing

Device(s)

Closed

Opening

Opened

Closing

Stopped

Gate Status

Closed

Opening

Opened

Closing

Stopped

Opens both leaves

Opens single leaf connected to

Motor 1

No effect No effect No effect

Stops Stops Stops

Stops; gate closes when reversing device no longer triggered

No effect

Closes both leaves Closes leaf Stops No effect

No effect

(opening is inhibited)

Closes both leaves Closes leaf Stops

No effect

(opening is inhibited)

Depends on DIP switch 4

Closes the leaves Closes the leaf

No effect

(opening is

inhibited)

No effect

No effect opening is inhibited)

EP (Semi-automatic, Step by Step) Logic (455 D)

Open A Open B

Opens both leaves Opens single leaf connected to

Motor 1

Stop

No effect

(opening is inhibited)

Opening

Reversing

Device(s)

Closing

Reversing

Device(s)

No effect

(opening is inhibited)

No effect (opening is inhibited)

Stops Stops Stops Stops; gate closes when reversing device no longer triggered

No effect

Closes both leaves

Stops

Gate leaves reverse direction

Closes leaf

Stops

Gate leaf reverses direction

Stops

Stops

No effect

(opening is inhibited)

No effect

No effect

(opening is inhibited)

No effect

(opening is inhibited)

No effect (opening is inhibited)

Depends on DIP switch 4

No effect

(opening is inhibited)

Warning

Light

Off

On

On

Flashes

On

Warning

Light

Off

On

On

Flashes

On

Gate Status

Closed

Opening

Opened

Closing

Stopped

Open A

Opens 1 or both leaves

No effect

No effect

No effect

Opens 1 or both leaves

C (Manned and Constant) Logic (455 D)

Open B

No effect

Stop

No effect

Opening

Reversing

Device(s)

No effect

No effect

Closes 1 or both leaves

No effect

Closes 1 or both leaves

Stops

No effect

Stops

No effect

No effect

No effect

Stops

No effect

Closing

Reversing

Devices(s)

No effect

Stops

No effect

No effect

No effect

Warning

Light

Off

On

On

Flashes

On

Page 26

November, 2003

402 Operator And

455 D Control Panel Installation Manual

M

AINTENANCE

Light duty use: every 12 mo T HE 402 O PERATOR

The FAAC recommended maintenance schedule varies according to the frequency of use of the operators, whether lightly used operators (once or twice an hour) or heavily used operators (many cycles per hour), operators used in a humid, salt air climate should follow the heavy duty use schedule.

C HECK THE OIL .

To check the oil level correctly, remove the operator from the gate leaf. With the piston rod completely retracted and pointing to the ground, remove the rear flange and look at the oil level in the casing of the operator. The oil level should be about 3/4 in. (20 mm) from the top edge of the operator casing. If the operator is too full, it will bleed oil out the vent hole.

Heavy duty use: every 6 mo

C HANGE THE OIL .

Light duty use: every 48 mo or 4 yrs

Heavy duty use: every 24 mo or 2 yrs

C

HECK THE PRESSURE SETTINGS

.

Light duty use: every 12 mo

Heavy duty use: every 6 mo

T HE 455 D C ONTROL P ANEL

Keep the Control Panel free from spider webs, insects, etc. Otherwise the Control Panel requires no maintenance.

S

AFETY IN

G

ATE

D

ESIGN

• A gate is a potential traffic hazard, so it is important that you locate the gate far enough away from the road to eliminate the potential of traffic getting backed up. This distance is affected by the size of the gate, how often it is used, and how fast the gate operates.

• The operator you choose to install on your gate must be designed for the type and size of your gate and for the frequency with which you use the operator.

• Your gate must be properly installed and must work freely in both directions automatic operator is installed.

before

the

• An automatic operator should be installed on the inside of the property/fence line. Do not install the operator on the public side of the property/fence line.

• Outward swinging gates with automatic operators should not open into a public area.

• Pedestrians should not use a vehicular gate system. Prevent such inappropriate use by installing separate gates for pedestrians.

• The operating controls for an automatic gate must be secured to prevent the unauthorized use of those controls.

• The controls for an automatic gate should be located far enough from the gate so that a user cannot accidentally touch the gate when operating the controls.

• Exposed, reachable pinch points on a gate are potentially hazardous and must be eliminated or guarded.

• It is extremely unsafe to compensate for a damaged gate by over tightening a clutch or increasing hydraulic pressure.

• An automatic gate operator should not be installed on a gate if people can reach or extend their arms or legs through the gate.

Such gates should be guarded or screened to

November, 2003

402 Operator And

455 D Control Panel Installation Manual

T

ROUBLESHOOTING

WARNING! Before you do any work on the control panel, be sure to turn off the main power.

Page 27

P ROBLEM : T HE GATE DOES NOT OPEN

COMPLETELY .

S OLUTION :

Check the gate for mechanical obstacles that might prevent the gate from opening.

If the motor stops running before the gate is completely open (or closed), you need to adjust the opening/ closing time for the operator or check the bypass valve adjustment. On the one hand, you can increase the opening/closing time of the operator so that it runs long enough to close the gate. You can, on the other hand, increase the pressure. If the pressure is too weak the leaf movement may slip, preventing full closure before the motor stops running.

Check your dimensions for mounting the rear bracket.

Incorrect dimensions can make a full 90-deg swing impossible.

P ROBLEM : T HE GATE OPENS BUT DOES NOT

CLOSE .

S OLUTION :

Verify that you have correctly wired the operator to the control panel.

Verify that the reversing devices are working properly.

If you have installed no reversing devices, make sure that you have installed a jumper wire across the reversing device terminals on the control panel.

If the motors are running, insure that the bypass valve pressure adjustment is correct.

P ROBLEM : T HE RADIO CONTROLLED

OPENER DOES NOT OPEN THE GATE .

S OLUTION :

Check the light on the front of the remote transmitter. It should illuminate when you signal the gate. If it doesn't illuminate and if the batteries are okay, repair or replace the transmitter.

Verify that the codes on the receiver and transmitter are the same.

Verify that the wiring for the radio controlled devices is correct.

Check the fuses on the control panel.

Check the wiring for the antenna and correct it if necessary.

Determine if the fault is in the receiver by temporarily connecting a push button device across the control panel activating terminals. If such a push button device opens the gate, repair or replace the receiver

November, 2003

402 Operator And

455 D Control Panel Installation Manual

L

IMITED

W

ARRANTY

Page 28

To the original purchaser only: FAAC International,

Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC

S.p.A. and distributed by FAAC International, Inc., to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been properly installed and operated.

FAAC International, Inc.'s obligations under this warranty shall be limited to the repair or exchange of any part of parts manufactured by FAAC S.p.A. and distributed by FAAC International, Inc. Defective products must be returned to FAAC International, Inc., freight prepaid by purchaser, within the warranty period. Items returned will be repaired or replaced, at

FAAC International, Inc.'s option, upon an examination of the product by FAAC International, Inc., which discloses, to the satisfaction of FAAC International, Inc., that the item is defective. FAAC International, Inc. will return the warranted item freight prepaid. The products manufactured by FAAC S.p.A. and distributed by FAAC

International, Inc., are not warranted to meet the specific requirements, if any, of safety codes of any particular state, municipality, or other jurisdiction, and neither FAAC S.p.A. or FAAC International, Inc., assume any risk or liability whatsoever resulting from the use thereof, whether used singly or in combination with other machines or apparatus.

Any products and parts not manufactured by FAAC

S.p.A. and distributed by FAAC International, Inc., will carry only the warranty, if any, of the manufacturer. This warranty shall not apply to any products or parts thereof which have been repaired or altered, without FAAC

International, Inc.'s written consent, outside of FAAC

International, Inc.'s workshop, or altered in any way so as, in the judgment of FAAC International, Inc., to affect adversely the stability or reliability of the product(s) or has been subject to misuse, negligence, or accident, or has not been operated in accordance with FAAC

International, Inc.'s or FAAC S.p.A.'s instructions or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for such product(s). Neither FAAC S.p.A. or FAAC International, Inc., shall be liable for any loss or damage whatsoever resulting, directly or indirectly, from the use or loss of use of the product(s). Without limiting the foregoing, this exclusion from liability embraces a purchaser's expenses for downtime or for making up downtime, damages for which the purchaser may be liable to other persons, damages to property, and injury to or death of any persons. Neither FAAC

S.p.A. or FAAC International, Inc., assumes nor authorizes any person to assume for them any other liability in connection with the sale or use of the products of FAAC S.p.A. or FAAC International, Inc. The warranty hereinabove set forth shall not be deemed to cover maintenance parts, including, but not limited to, hydraulic oil, filters, or the like. No agreement to replace or repair shall constitute an admission by FAAC S.p.A. or

FAAC International, Inc., of any legal responsibility to effect such replacement, to make such repair, or otherwise. This limited warranty extends only to wholesale customers who buy directly through FAAC

International, Inc.'s normal distribution channels. FAAC

International, Inc., does not warrant its products to end consumers. Consumers must inquire from their selling dealer as to the nature and extent of that dealer's warranty, if any.

This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of merchantability and fitness for use. This warranty shall not apply to products or any part thereof which have been subject to accident, negligence, alteration, abuse, or misuse or if damage was due to improper installation or use of improper power source, or if damage was caused by fire, flood, lightning, electrical power surge, explosion, wind storm, hail, aircraft or vehicles, vandalism, riot or civil commotion, or acts of God.

FAAC International, Inc.

303 Lexington Avenue

Cheyenne, WY 82007 www.faacusa.com