Holmes MD616T [0501054] [11/1999]

Holmes MD616T [0501054] [11/1999]
OWNER'S MANUAL
MD616T
INSTALLATION, OPERATION, MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice.
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0501054
11 / 99
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs,
failure to provide reasonable and necessary maintenance, or uses for which the equipment was
not designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-7227
SERIAL NUMBER
Section VI - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the HOLMES MD 616T that may be required when
part replacement is necessary.
Be certain to use only original equipment replacement parts for warranty
purposes as well as for keeping your HOLMES MD 616T in its original
state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner. Should additional information
be required for repair or replacement of certain components, contact your
Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
VI-
Section VI - PARTS (cont'd)
84" C.A. BODY ASSEMBLY
VI-
Section VI - PARTS (cont'd)
84" C.A. BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2
2
2
2
4
4
2
2
FT.
2
2
2
2
2
4
2
8
4
8
4
10
1
8
30
8
4
0300004
0300110
0300331
0301223
0301390
0301740
0301741
0301742
0301799
0301912
0302201
0302376
0302855
0303086
0304264
0304480
0400021
0400060
0400066
0400070
0400122
0400139
0400181
0400264
0400351
0400367
DESCRIPTION
SPRING, PLUNGER
RING, SNAP 1"
HANDLE, PLUNGER "T"
MUD FLAP
LIGHT, RED
GROMMET, LIGHT MOUNTING W/PLUG
MARKER, SEALED RED
MARKER, SEALED YELLOW
FLEXIBLE TRIM
HOLD BACK, DOOR CHECK
LIGHT, WHITE BACK-UP
CLAMP
LATCH, TOOL COMPARTMENT DOOR
CHAIN, SAFETY
HINGE, DOOR
DOOR, TOOL BOX (ORDER BY SIZE)
SCREW, #8-32 RD HD
SCREW, 1/4"-20 X 1/2" HEX HD CAP
SCREW, 1/4"-20 x 3/4" HEX HD CAP
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
NUT, #8-32 KEPS
NUT, 1/4"-20 HEX NYLOK
VI-
REF.
NO.
NO.
REQ'D
PART
NUMBER
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
8
1
14
8
30
8
2
2
40
2
2
2
2
2
2
2
2
1
1
2
2
1
2
2
1
2
0400369
0400392
0400392
0400408
0400421
0400452
0400561
0400563
0400566
0700526
0704047
0705092
0705485
0705492
0705493
0705497
0705497
0705499
0705500
0706553
0706609
0801656
0801664
0801665
0803037
0901311
DESCRIPTION
NUT, 1/4" "J" TINNERMAN
NUT, 3/8"-16 NYLOK HEX
NUT, 3/8"-16 HEX NYLOK
NUT, LOCK 1/2"-13
NUT, 5/8"-11 HEX NYLOK
WASHER, LOCK 1/4"
PIN, ROLL
PIN, ROLL
RIVET, 1/4"
ROD PLUNGER
RUBBER FENDER
BAR, MUD FLAP
SPADE BLADE
ANGLE, FRONT MOUNTING
ANGLE, REAR MOUNTING
MUD GUARD
MUD GUARD, CONTROL CROSS
SHAFT, UPPER SPADE
SHAFT, LOWER SPADE
ANGLE, TAILGATE MOUNTING
RETAINING STRIP
INNER SPADE TUBE (HYDRAULIC)
SPADE, MANUAL REAR
SPADE PAD
BODY WELDMENT, 84" C.A.
SPADE PAD PIN ASSEMBLY
Section VI - PARTS (cont'd)
108" C.A. BODY ASSEMBLY
VI-
Section VI - PARTS (cont'd)
108" C.A. BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
2
2
2
1
1
2
4
4
2
2
4
2
2
4
2
8
4
16
4
8
8
10
1
8
30
16
0300004
0300110
0300331
0300501
0300505
0301223
0301390
0301740
0301741
0301742
0301799
0301912
0302201
0302376
0302855
0303086
0304264
0304480
0400021
0400060
0400066
0400070
0400122
0400139
0400181
0400264
0400351
DESCRIPTION
SPRING, PLUNGER
RING, SNAP 1"
HANDLE, PLUNGER "T"
LIGHT, STOP & TURN (BUILT BEFORE 4/94)
LIGHT, BACK-UP (BUILT BEFORE 4/94)
MUDFLAP
LIGHT, RED
GROMMET, LIGHT MOUNTING W/PLUG
MARKER, SEALED RED
MARKER, SEALED YELLOW
FLEXIBLE TRIM
HOLDBACK, DOOR CHECK
LIGHT, WHITE BACK-UP
CLAMP
LATCH, TOOL COMPARTMENT DOOR
CHAIN, SAFETY
HINGE, DOOR
DOOR, TOOL BOX (ORDER BY SIZE)
SCREW, #8-32 RD HD
SCREW, 1/4"-20 X 1/2" HEX HD CAP
SCREW, 1/4"-20 x 3/4" HEX HD CAP
SCREW, 1/4"-20 X 1" HEX HD CAP
SCREW, 3/8"-16 X 1-1/4" HEX HD CAP
SCREW, 3/8"-16 X 1-1/2" HEX SKT SET
SCREW, 1/2"-13 X 1-1/2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
NUT, #8-32 KEPS
VI-
REF.
NO.
NO.
REQ'D
PART
NUMBER
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
52
8
8
1
14
8
30
8
2
40
2
2
2
2
2
2
2
2
2
1
1
2
2
1
2
2
1
2
0400367
0400369
0400392
0400392
0400408
0400421
0400452
0400561
0400566
0400568
0700526
0704047
0705092
0705485
0705492
0705493
0705497
0705497
0705499
0705500
0706553
0706609
0801656
0801664
0801665
0802930
0901311
DESCRIPTION
NUT, 1/4"-20 HEX NYLOK
NUT, 1/4" "J" TINNERMAN
NUT, 3/8"-16 NYLOK HEX
NUT, 3/8"-16 HEX NYLOK
NUT, LOCK 1/2"-13
NUT, 5/8"-11 HEX NYLOK
WASHER, LOCK 1/4"
PIN, ROLL
RIVET, 1/4"
PIN, ROLL
PIN, PLUNGER
RUBBER FENDER
BAR, MUDFLAP
SPADE BLADE
ANGLE, FRONT MOUNTING
ANGLE, REAR MOUNTING
MUD GUARD
MUD GUARD, CONTROL CROSSROD
SHAFT, UPPER SPADE
SHAFT, LOWER SPADE
ANGLE, TAILGATE MOUNTING
RETAINING STRIP
INNER SPADE TUBE (HYDRAULIC)
SPADE, MANUAL REAR
SPADE PAD
BODY WELDMENT, 108" C.A.
SPADE PAD PIN ASSEMBLY
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
VI-
Section VI - PARTS (cont'd)
UNDERLIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
16
1
1
7
1
1
REF.
REF.
REF.
2
2
1
4
8
4
9
4
2
1
9
17
4
16
0300113
0301197
0301398
0302561
0302625
0303087
0303101
0303102
0303103
0303105
0303106
0400107
0400147
0400228
0400254
0400260
0400264
0400271
0400382
0400392
0400421
0400481
0400506
DESCRIPTION
GREASE FITTING
COMPRESSION SPRING, CROSSBAR
BALL, 1-3/16" DIA. STEEL
SLIDE PAD
BUSHING
"O" RING, PIVOT PIN
LIFT CYLINDER
TILT CYLINDER, LEFT
TILT CYLINDER, RIGHT
THRUST WASHER, 1/8"
THRUST WASHER, 1/16"
SCREW, 5/16"-18 X 2-1/2" HEX HD CAP
SCREW, 3/8"-24 X 5/8" HEX HD CAP
SCREW, 3/8"-24 X 5/8" BUTTON HD SKT
SCREW, 5/8"-11 X 2-1/2" HEX HD CAP
SCREW, 5/8"-11 X 2" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
SCREW, 5/8"-11 X 4-1/2" SKT HD CAP
NUT, 5/16"-18 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
NUT, 5/8"-11 NYLOK HEX
LOCKWASHER, 3/8" EXT. TOOTH
WASHER, 5/8" X 1-3/4" FLAT
VI-
REF.
NO.
NO.
REQ'D
PART
NUMBER
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
2
2
2
1
2
1
1
1
1
1
1
1
1
1
9
1
2
4
2
4
1
1
REF.
0400508
0703231
0707034
0707271
0707452
0710054
0710055
0710193
0710195
0802917
0802918
0802919
0802920
0802921
DE496
HD55
HD58
HD59
HD67B
HD68B
HD86
HD89
HD130
DESCRIPTION
LOCKWASHER, 5/8" HELICAL
STOP BLOCK, 2ND STAGE
STOP PLATE
PIN, EXTEND CYLINDER, BASE END
SPACER PAD
PIVOT PIN, TOP HALF
PIVOT PIN, BOTTOM HALF
PIN, UPPER LINK & LIFT CYLINDER
SPACER, DETENT SPRING
BOOM WELDMENT, 2ND STAGE
BOOM WELDMENT, 3RD STAGE
CROSSBAR WELDMENT
OUTER BOOM WELDMENT
FRAME WELDMENT
SCREW, 3/8"-16 X 3-3/4" HEX HD CAPP
IN, CYLINDER BASE
UPPER LINK ARM WELDMENT
BEARING, LINK UPPER
PIN, UPPER LINK
PIN, LOWER LINK
EXTEND CYLINDER PIN WELDMENT
RETAINING RING, 1-5/16"
CYLINDER, BOOM EXTENSION
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
VI-
Section VI - PARTS (cont'd)
UNDERLIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
1
6
2
2
2
2
2
1
2
1
2
2
1
2
10
6
7 FT.
1
1
4
1
1
1
1
2
2
4
2
2
6
6
1
1
0300011
0300044
0300052
0300055
0300071
0300113
0300165
0300206
0300209
0300365
0301375
0301377
0301473
0301522
0301580
0301620
0301674
0302179
0302476
0302881
0303101
0303102
0301303
0303160
0303169
0303170
0303171
0400090
0400140
0400367
0400392
0700238
HD130
DESCRIPTION
VALVE, 4 SPOOL
CONNECTOR, 6MJ-8MB
ELBOW, 8MJ-10MB90
HOSEBARB, 12C4-12MP
CLAMP, HOSE 1"
GREASE FITTING
HOSE ASSEMBLY, 91" H.P.
BRANCH TEE, 6MJ-6MJ-4MP
ELBOW, 6MJ-6MP90
CLAMP, CHECK VALVE RETAINING, 7"
ELBOW, STREET, 12MB-12FP90
TEE, 6MJ-6MJ-6MJ
HOSE ASSEMBLY, 18"
CONNECTOR, 6MJ-6MB
BLACK HOSE "SKUFF" JACKET
ELBOW, 6MJ-6MB90
RETURN HOSE, 3/4"
VALVE, 5 SPOOL
HOLDING VALVE, 3000 PSI
HOSE ASSEMBLY, 45"
LIFT CYLINDER
TILT CYLINDER, LEFT
TILT CYLINDER, RIGHT
TUBE ASSEMBLY, LIFT CYLINDER
HOSE ASSEMBLY, 104"
HOSE ASSEMBLY, 75"
HOSE ASSEMBLY, 111"
SCREW, 1/4"-20 X 1-3/4" RD HD
SCREW, 3/8"-16 X 4" HEX HD CAP
NUT, 1/4"-20 NYLOK HEX
NUT, 3/8"-16 NYLOK HEX
BRACKET, HOLDING VALVE
CYLINDER, BOOM EXTEND
VI-
Section VI - PARTS (cont'd)
OUTER CROSSTUBE & LIFT ADAPTERS
VI-10
Section VI - PARTS (cont'd)
OUTER CROSSTUBE & LIFT ADAPTERS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
2
2
2
2
2
2
2
2
2
2
2
4
2
1
1
1
1
1
1
2
2
2
2
0300113
0300341
0301417
0301681
0301682
0400269
0400393
0400421
0400506
0400559
0400560
0706688
0800590
0800839
0802069
0802070
0802231
0802232
0802249
0802250
0802606
0802804
0802805
0802806
DESCRIPTION
GREASE FITTING
KNOB, "L" BAR LOCK CONTROL
SPRING, PLUNGER PIN
EXTENSION, TIRE RESTRAINT
TIRE RESTRAINT
BOLT, 5/8"-11 X 4-1/2" CARRIAGE
NUT, 3/8"-16 HEX JAM
NUT, 5/8"-11 HEX NYLOK
WASHER, 5/8" FLAT
PIN, 3/16" X 1" ROLL
PIN, 5/32" X 1" ROLL
PIN, PLUNGER
HANDLE, "T"
BRACKET, RESTRAINT ASSEMBLY PIVOT
HANDLE, L.H. PLUNGER PIN
HANDLE, R.H. PLUNGER PIN
CROSSBAR, LEFT OUTER
CROSSBAR, RIGHT OUTER
ADAPTER, L.H. LIFT FORK OFFSET
ADAPTER, R.H. LIFT FORK OFFSET
RESTRAINT, TIRE MEDIUM
FORK, SHORT (3" OPENING)
FORK, MEDIUM (3" OPENING)
FORK, LONG (3" OPENING)
VI-11
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY
VI-12
Section VI - PARTS (cont'd)
WRECKER ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
4
2
2
4
1
1
2
4
3
16
9
3
9
4
16
9
6
1
1
1
1
1
1
4
1
1
1
1
1
1
0300113
0301397
0301582
0301642
0302617
0302618
0302626
0400059
0400133
0400234
0400264
0400392
0400421
0400452
0400487
0400506
0400554
0705484
0705487
0705488
0705489
0705490
0705491
0706668
0801826
0802455
0803005
0803006
0900431
0900432
DESCRIPTION
GREASE FITTING
GREASE FITTING
PAD, BOOM SLIDE
RING, RETAINING
WINCH, H-600 LT.
WINCH, H-600 RT.
WINCH, CABLE ASSEMBLY
SCREW, 1/4"-20 X 5/8" HEX HD CAP
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 7/16"-14 X 1-1/4" HEX HD CAP
SCREW, 5/8"-11 X 2-1/4" HEX HD CAP
NUT, 3/8"-16 HEX NYLOK
NUT, 5/8"-11 HEX NYLOK
LOCKWASHER, 1/4"
LOCKWASHER, 7/16"
WASHER, 5/8" FLAT
PIN, ROLL
RETAINER, SLIDE PAD
SHAFT, BOOM PIVOT
SHAFT, LIFT CYLINDER
SHAFT, LIFT CYLINDER
SHAFT, EXTEND CYLINDER
SHAFT, EXTEND CYLINDER
SHIM, WINCH MTG.
DIPSTICK, RESE0RVOIR
BOOM, OUTER
BOOM, INNER
FRAME, 716 WRECKER
SWIVEL ASSEMBLY, BOOM END LEFT
SWIVEL ASSEMBLY, BOOM END RIGHT
VI-13
Section VI - PARTS (cont'd)
BOOM ELEVATION HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
4
1
2
3
2
2
1
2
0300044
0300113
0302720
0302728
DESCRIPTION
CONNECTOR, 6MJ-8MB
GREASE FITTING
CYLINDER, BOOM LIFT
HOSE ASS'Y, 42"
VI-14
Section VI - PARTS (cont'd)
BOOM EXTENSION HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
1
2
2
2
1
1
1
0300011
0300044
0300113
0300142
0300663
0302721
0302732
DESCRIPTION
VALVE, CONTROL, 4 SPOOL
CONNECTOR, 6MJ-8MB
GREASE FITTING
ELBOW, 6MJ-6MP90
HOSE ASSY, 64"
CYLINDER, EXTENSION
HOSE ASSY, 140"
VI-15
Section VI - PARTS (cont'd)
WINCH MOTOR HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
4
2
4
2
2
2
4
4
0300041
0300057
0300787
0301376
0302469
0302488
0400196
0400491
DESCRIPTION
CONNECTOR, 8MJ-8MB
ELBOW, 8MJ-10MB90°
HOSE ASSY, MOTOR, 53"
CONNECTOR, 8MJ-10MB
MOTOR, HYD., CHAR-LYNN, #103-1538-010
ELBOW, 8MJ-8FJX90°
SCREW, 1/2"-13 X 1.25" SOCKET HEAD CAP
LOCKWASHER, 1/2", HELICAL
VI-16
Section VI - PARTS (cont'd)
WINCH CLUTCH CONTROL
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
NO.
REQ'D
PART
NUMBER
1
1
1
1
3
1
1
2
1
1
1
0300845
0301532
0301588
0400116
0400492
0400537
0400546
0400560
0800779
0801672
0803028
DESCRIPTION
SPRING, CLUTCH
"T" HANDLE
YOKE, ADJUSTABLE
SCREW, 5/16"-18 X 1/2" SQ HD SET
WASHER, 1/2" FLAT HD
PIN, 1/2" X 1-1/2" COTTER
PIN, 1/8" X 1-1/4" COTTER
PIN, 5/32" X 1" ROLL
BELL CRANK - WINCH CONTROL
ROD, WINCH CONTROL
MTG. CHANNEL - WINCH CONTROL
VI-17
Section VI - PARTS (cont'd)
HYDRAULIC WINCH ASSEMBLY
Section VI - PARTS (cont'd)
HYDRAULIC WINCH ASSEMBLY
VI-18
Section VI - PARTS (cont'd)
HYDRAULIC WINCH ASSEMBLY
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
NO.
REQ'D
PART
NUMBER
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
300062
306036
308046
038048
314003
324163
328046
328057
330010
332140
334050
338038
338040
338270
340014
340024
342024
342032
342051
342120
450017
352020
357466
356945
358001
362007
364047
368195
370003
400003
400007
402044
402107
412005
412006
413013
414111
414140
DESCRIPTION
ADAPTER
SPRING, FLAT
BUSHING
BUSHING
PLATE, CAM
CLUTCH, JAW
COVER
COVER, BRAKE
SHOE, DRAG BRAKE
DRUM, 600
GEAR, R.H.
HOUSING, BRAKE
HOUSING, CLUTCH
HOUSING, GEAR
HUB, GEAR
HUB, BRAKE
KEY, SQ. END
KEY, SQ. END
KEY, RD. END
KEY, RD. END
KEY, BARTH
PLATE, RETAINER
SHAFT, DRUM, 600
SHAFT, SHIFTER
SHIFTER, HANDLE
SPACER, DRUM
SHIP STRAP
WORM, R.H.
YOKE
BALL, POPPET
BALL, BRAKE
BEARING, BALL
BEARING, THRUST
BUSHING
BUSHING, 600
COVER, ADAPTER
CAP SCREW, 5/16-18 NC X 1" HEX HD GR. 5
CAP SCREW, 5/16-18 NC X 3/4" HEX HD GR. 5
NYLOK H/P
VI-19
REF.
NO.
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
NO.
REQ'D
PART
NUMBER
7
6
2
2
2
1
6
6
1
1
1
1
1
4
6
2
2
1
1
3
1
2
1
1
2
1
1
1
1
2
2
2
2
414141
414283
414398
414411
414581
414603
414865
414887
414971
416059
416109
416112
418067
418163
418176
418184
442182
442190
442191
456006
456008
462003
462029
468002
468011
474004
486076
494005
494010
494088
494089
518026
530094
DESCRIPTION
CAP SCREW, 5/16-18 NC X 1" LG HEX HD GR. 5
NYLOK H/P
CAP SCREW, 3/8-16 NC X 1-1/4" LG HEX HD GR. 8
CAP SCREW, 3/8-24 NF X 1" LG HEX HD GR. 5
NYLOK H/P
CAP SCREW, 7/16-14 NC X 3/4" LG HEX HD GR. 5
CAP SCREW, 1/2-13 NC X 3/4" LG HEX HD C.P.
GR.5
CAP SCREW, 1/2-20 NF X 1-3/4" LG HEX HD GR.5
ALL-THD
CAP SCREW, 5/16-18 NC X 1" LG HEX SOC HD
CAP SCREW, 5/16-18 NC X 1" LG SOC BUTTON
HD ND STRIP
SCREW, POPPET 1/2-20 NF HD LESS DR SLOT
SET SCREW, 3/8-16 NC X 1/2" LG HEX SOC HD
SET SCREW, 5/16-18 NC X 1/2" LG SQ HD
SET SCREW, 5/16-18 NC X 3/4" LG SQ HD
NUT, JAM 1/2-20 NF HEX
LOCKWASHER, 5/16" MED SECT
LOCK WASHER, 3/8" MED SECT
WASHER, FLAT 3/8" ALUM
GASKET
GASKET
GASKET
FITTING, LUBE
FITTING, RELIEF
QUAD, RING
"O"-RING
REDUCER
PLUG, PIPE
PLATE
THREAD, SEAL
SPRING
SPRING
SPRING
SPRING
WASHER, THRUST
SPACER, BRAKE DISC
Section VI - PARTS (cont'd)
PUMP & FILTER HYDRAULICS
VI-20
Section VI - PARTS (cont'd)
PUMP & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2
2
4
2
2
2
2
8
1
2
7
20 FT.
2
2
1
2
2
2
1
0300052
0300055
0300071
0300136
0300146
0300165
0300288
0300364
0300446
0300627
0300666
0300671
0300891
0301375
0301507
0301547
0301674
0302088
0302242
DESCRIPTION
ELBOW, 8MJ-10MB90°
HOSE BARB, 12C4-12MP
CLAMP, HOSE 1"
FILTER ASSY, PARKER
FILTER ELEMENT, SPIN-ON
HOSE ASSY, HI PRESSURE 91"
STREET ELBOW, 90°, 1"
CLAMP, HOSE, 1" - 2-1/4"
PIPE PLUG, 3/4"
STREET ELBOW, 1-1/2" 90°
HOSE BARB, 24C4-24MP
SUCTION HOSE, 1-1/2"
PIPE NIPPLE, 1-1/2" X 3"
ELBOW, 12MB-12FP90°
PUMP, TP16-150A-2N55
ELBOW, 8MJ-12MB90°
HOSE, 3/4" RETURN
VALVE, BRONZE BALL
FLANGE FITTING
VI-21
Section VI - PARTS (cont'd)
CONTROLS & CROSSRODS
VI-22
Section VI - PARTS (cont'd)
CONTROLS & CROSSRODS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
27
4
2
4
2
2
2
2
6
6
27
27
6
9
18
9
9
2
4
1
18
2
1
1
1
9
3
3
3
0300122
0300834
0300835
0300836
0300837
0302856
0302917
0302967
0400060
0400370
0400390
0400393
0400452
0400527
0400539
0400543
0701099
0704528
0704529
0704530
0705494
0705495
0705496
0705498
0710204
0800604
0802023
0802024
0802025
DESCRIPTION
GROMMET, SPLIT PLASTIC
KNOB, WINCH CABLE IN-OUT
KNOB, BOOM UP-DOWN
KNOB, JACK UP-DOWN
KNOB, BOOM EXTEND IN-OUT
KNOB, WHEEL LIFT TILT UP-DOWN
KNOB, WHEEL LIFT EXTEND IN-OUT
KNOB, WHEEL LIFT LIFT UP-DOWN
SCREW, 1/4"-20 X 1/2" HEX HD CAP
CLIP, 1/4" "U" TYPE TINNERMAN
NUT, 3/8"-16 HEX ESLOK JAM
NUT, 3/8"-16 HEX JAMLOCK
WASHER, 1/4" HELICAL
PIN, 5/16" X 5/8" CLEVIS COTTERLESS
PIN, 3/16" X 1-1/2" COTTER
PIN, 1/8" X 3/4" COTTER
EXTENSION, CONTROL ROD
CROSS ROD, WHEEL LIFT
CROSS ROD, WRECKER
CROSS ROD, WHEEL LIFT
CONTROL LEVER
CHANNEL, CONTROL ROD BEARING
ANGLE, CONTROL ROD BEARING
CROSS ROD, CONTROL
CROSS ROD, TILT
ARM, CROSS CONTROL
SHIFTER ROD, SHORT
SHIFTER ROD, MEDIUM
SHIFTER ROD, LONG
VI-23
Section VI - PARTS (cont'd)
LIGHTING ACCESSORIES
VI-24
Section VI - PARTS (cont'd)
LIGHTING ACCESSORIES
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
2
1
1
2
8
2
2
2
8
2
2
8
2
22
2
0300076
0300117
0300273
0301359
0302158
0400039
0400057
0400061
0400062
0400132
0400366
0400367
0400392
0400452
0400480
0710028
LICENSE PLATE HOLDER
RUBBER GROMMET
LICENSE PLATE ILLUMINATOR
WRECKER SPECIAL LIGHT
SPOTLIGHT W/GASKET
SCREW, #10-32 X .75" SELF-TAPPING
SCREW, 1/4"-20 X 1.5" HEX HD CAP
SCREW, 1/4"-20 X .75" PAN HD
SCREW, 1/4"-20 X .75" THD CUT HEX HD
SCREW, 3/8"-16 X 1.5" HEX HD CAP
NUT, 1/4"-20 HEX PLAIN
NUT, 1/4"-20 NYLOK HEX
NUT, 3/8"-16 HEX HD NYLOK
WASHER, LOCK, 1/4"
WASHER, FLAT, 3/8"
ANGLE, PYLON BASE REINFORCING
17
2
--
--
--
--
--
--
--
0710029
0710030
0710031
0710032
0710033
0710034
0710035
0710036
GASKET, PYLON BASE, 22" PYLON
GASKET, PYLON BASE, 26" PYLON
GASKET, PYLON BASE, 29" PYLON
GASKET, PYLON BASE, 33" PYLON
GASKET, PYLON BASE, 36" PYLON
GASKET, PYLON BASE, 40" PYLON
GASKET, PYLON BASE, 42" PYLON
GASKET, PYLON BASE, 45" PYLON
18
2
0801777
ADAPTER, "T" BOLT
19
1
--
--
--
--
--
--
--
0802831
0802832
0802833
0802834
0802835
0802836
0802837
0802838
LIGHT MOUNTING PYLON, 22"
LIGHT MOUNTING PYLON, 26"
LIGHT MOUNTING PYLON, 29"
LIGHT MOUNTING PYLON, 33"
LIGHT MOUNTING PYLON, 36"
LIGHT MOUNTING PYLON, 40"
LIGHT MOUNTING PYLON, 42"
LIGHT MOUNTING PYLON, 45"
20
1
0802885
BRACKET, LICENSE PLATE MOUNTING
DESCRIPTION
VI-25
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - WRECKER
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0302720
0304446
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0302721
0304447
DESCRIPTION
CYLINDER, BOOM LIFT (COMPLETE)
KIT, BOOM LIFT CYLINDER SEAL
DESCRIPTION
CYLINDER, BOOM EXTEND (COMPLETE)
KIT, BOOM EXTEND CYLINDER SEAL
VI-26
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - UNDERLIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
--
0303101
0304499
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
HD130
HD163
DESCRIPTION
CYLINDER, LIFT (COMPLETE)
KIT, UNDERLIFT CYLINDER SEAL
DESCRIPTION
CYLINDER, UNDERLIFT EXTEND (COMPLETE)
KIT, UNDERLIFT EXTEND CYLINDER SEAL
VI-27
Section VI - PARTS (cont'd)
HYDRAULIC CYLINDERS - UNDERLIFT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
--
--
0303102
0303103
0304500
0304625
DESCRIPTION
CYLINDER, LT TILT
CYLINDER, RT TILT
KIT, UNDERLIFT TILT CYL. SEAL (TEXAS)
KIT, UNDERLIFT TILT CYL. SEAL (SOUTHERN)
VI-28
Section VI - PARTS (cont'd)
BOOM END SWIVEL ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0900431
0900432
BOOM SWIVEL ASSEMBLY, LEFT (COMPLETE)
BOOM SWIVEL ASSEMBLY, RIGHT (COMPLETE)
1
2
3
4
5
6
7
8
9
1
1
1
2
3
2
1
1
1
1
0300113
0300626
0400133
0400150
0400392
0700801
0700888
0800286
0800509
0800510
GREASE FITTING
SHEAVE, 8" DIA X 1-1/2" RIM
SCREW, 3/8"-16 X 3" HEX HD CAP
SCREW, 3/8"-16 X 2-1/2" HEX HD CAP
NUT, 3/8"-16 NYLOK HEX
CABLE GUIDE, BOTTOM
SHAFT, SHEAVE
CABLE GUIDE WELDMENT
SWIVEL WELDMENT, LEFT
SWIVEL WELDMENT, RIGHT
DESCRIPTION
VI-29
Section VI - PARTS (cont'd)
VERNIER THROTTLE CONTROL
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
1
1
1
0300182
0300685
0900377
DESCRIPTION
STOP COLLAR #516 (HD1255)
THROTTLE CONTROL CABLE, 20'
KIT, THROTTLE ATTACHMENT
VI-30
Section VI - PARTS (cont'd)
REAR JACK HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
4
5
6
7
8
1
4
4
4
4
1
2
4
0300011
0301403
0301696
0301816
0301819
0302179
0302722
0302727
DESCRIPTION
VALVE, CONTROL, 4 SPOOL
HOSE ASSY, 81-1/2"
ELBOW, 6MJ-6FJX90°
FITTING, 45°, 8FP-8FP
NIPPLE, BLACK PIPE, 1/2" SCH 80, 4-1/2" LG.
VALVE, CONTROL, 5 SPOOL
CYLINDER, SPADE
CONNECTOR, 6MJ-8MP
VI-31
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
4
2
6
0303123
0303124
0303128
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
2
2
4
0303125
0303126
0303127
DESCRIPTION
LIGHT, SEALED RED (STOP & TURN)
LIGHT, SEALED CLEAR (BACKUP)
TAIL LIGHT GROMMET & PLUG KIT
DESCRIPTION
MARKER LIGHT, SEALED RED
MARKER LIGHT, SEALED AMBER
GROMMET MOUNTING KIT W/PLUG
VI-32
Section VI - PARTS (cont'd)
LIGHT KIT
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
1
1
0300273
0300512
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
2
3
1
3
3
0300442
0300511
0300507
DESCRIPTION
LICENSE PLATE ILLUMINATOR
BULB, LICENSE PLATE ILLUMINATOR
DESCRIPTION
BAR, 3 - LIGHT
LENS, 3 - LIGHT BAR
BULB, MARKER LIGHT
VI-33
NOTES
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171
www.millerind.com
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