Installation_B1100_e_recent

Installation_B1100_e_recent
B1100 Drive
Installation Guide
Eine Deutsche Version kann unter http://www.linmot.com bezogen werden!
Please visit http://www.linmot.com to check for the latest version of this document!
This document applies to the following drives:
B1100-PP (-HC, -XC)
B1100-VF (-HC, -XC)
B1100-GP (-HC, -XC)
B1100 Installation Guide
LinMot Installation Guide
© 2012 NTI AG
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including
photocopying, recording, microfilm, storing in an information retrieval system, not even for didactical use, or translating, in whole or in
part, without the prior written consent of NTI AG.
LinMot® is a registered trademark of NTI AG.
The information in this documentation reflects the stage of development at the time of press and is therefore without obligation.
NTI AG reserves itself the right to make changes at any time and without notice to reflect further technical advance or product
improvement.
Document version 3.17/ Ro, July 2012
NTI AG / LinMot®
www.LinMot.com
Page 2/19
LinMot Installation Guide
1 Important Safety Notes for B1100 Series Drives..........................................................4
2 System Overview.............................................................................................................5
3 B1100 Interfaces...............................................................................................................6
4 Functionality.....................................................................................................................7
5 Software............................................................................................................................7
6 Power Supply and Grounding........................................................................................8
7 Description of the connectors / Interfaces....................................................................9
7.1 X1................................................................................................................................9
7.2 X2................................................................................................................................9
7.3 X3..............................................................................................................................10
7.4 X5..............................................................................................................................11
7.5 X7 - X8......................................................................................................................12
7.6 X13............................................................................................................................12
7.7 X14............................................................................................................................13
7.8 LEDs.........................................................................................................................14
7.9 S4..............................................................................................................................14
8 Physical Dimension.......................................................................................................15
9 Power Supply Requirement..........................................................................................16
10 Ordering Information...................................................................................................17
11 International Certifications..........................................................................................17
12 Declaration of Conformity CE-Marking......................................................................18
13 Contact Addresses......................................................................................................19
NTI AG / LinMot®
www.LinMot.com
Page 3/19
B1100 Installation Guide
Table of Content
LinMot Installation Guide
1 Important Safety Notes for B1100 Series Drives
In order to assure a safe and error free operation, and to avoid severe
damage to system components, all system components must be directly
attached to a single ground bus that is earth or utility grounded.
Each system component should be tied directly to the ground bus (star
pattern), rather than daisy chaining from component to component.
(LinMot motors are properly grounded through their power cables when
connected to LinMot drives).
All connectors must not be connected or disconnected while DC voltage
is applied. Do not disconnect system components until all LinMot drives
LEDs have turned off. (Capacitors in the power supply may not fully
discharge for several minutes after input voltage has been
disconnected). Failure to observe these precautions may result in severe
damage to electronic components in LinMot motors and/or drives.
Do not switch Power Supply DC Voltage. All power supply switching and
E-Stop breaks should be done to the AC supply voltage of the power
supply.
Do not connect or disconnect the motors from drives while voltage is
applied. Wait to connect or disconnect motors until all LinMot drives
LEDs have turned off. (Capacitors may not fully discharge for several
minutes
after
power
has
been
turned
off).
Failure to observe these precautions may result in severe damage to
electronic components in LinMot motors and/or drives.
NTI AG / LinMot®
www.LinMot.com
Page 4/19
B1100 Installation Guide
CAUTION!
LinMot Installation Guide
B1100 Installation Guide
2 System Overview
Typical servo system B1100-XX-YY: Servo drive, motor and power supply.
NTI AG / LinMot®
www.LinMot.com
Page 5/19
LinMot Installation Guide
NTI AG / LinMot®
www.LinMot.com
B1100-VF-XX
B1100-GP-XX
Connector
X1
Motor Supply
X2
Motor Phases (Screw Terminals)
X3
Motor / Motor Signals
X5
Com / Config RS232, RS485, CAN
X7
RS485 / CAN In
X8
RS485 / CAN Out
X13
External/Simulated Position Encoder
Diff Hall Switches
X14
6 Digital Inputs
6 Digital Outputs
Analog In 0..10V
Analog In –10V.. +10V
Diff Step Dir zero
24V Logic Supply
LED
State Indicator
S4
Bus Termination
B1100-PP-XX
B1100 Installation Guide
3 B1100 Interfaces
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Page 6/19
LinMot Installation Guide
B1100-PP-XC
B1100-VF
B1100-VF-HC
B1100-VF-XC
B1100-GP
B1100-GP-HC
B1100-GP-XC
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5 Software
The configuration software LinMot-Talk is free of charge and can be downloaded
from the LinMot homepage.
For fast results see also the quick start guides and configurations for the B1100-PP
and B1100-VF drives:
•
QuickStartGuide_B1100-PP.pdf
•
QuickStartGuide_B1100-VF.pdf
This quick start guides are distributed with the LinMot-Talk software.
NTI AG / LinMot®
www.LinMot.com
Page 7/19
B1100 Installation Guide
B1100-PP-HC
Supply Voltage
Motor Supply 72VDC (24...85VDC)
Logic Supply 24VDC (22...26VDC)
Motor Phase Current
8A peak / 6A rms
15A peak / 9A rms
25A peak / 12A rms
Controllable Motors
LinMot P01-23x…
P01-37x…
P01-48x…
DC Motors
Brushless DC / EC Motors
Command Interface
Easy Steps Max. 6 Commands
+/-10V Current Command Interface
Step Direction Indexer Interface
Cmd Tab IO Interface (X14-IOs)
(with EasySteps)
RS232
up to 115.2 kBaud
RS485
up to 115.2 kBaud
CANOpen
up to 1MBaud
DeviceNet
125, 250, 500 kBaud
External Position Sensor
Incremental
RS422 up to 2 MHz
Position Indexer Input
Step Dir Zero/ ABZ RS422 up to 2 MHz
Position Encoder Simulation
AB
RS422 up to 2.5 MHz
Configuration
RS232 Configuration
CAN Multi Axes Configuration
B1100-PP
4 Functionality
LinMot Installation Guide
B1100 Installation Guide
6 Power Supply and Grounding
In order to assure a safe and error free operation and to avoid severe damage
to system components, all system components* must be well grounded to
either a single earth or utility ground. This includes both LinMot and all other
control system components to the same ground bus.
Each system component* should be tied directly to the ground bus (star
pattern), rather than daisy chaining from component to component. (LinMot
motors are properly grounded through their power cables when connected to
LinMot drives.)
Power supply connectors must not be connected or disconnected while
DC voltage is present. Do not disconnect system components until all LinMot
drive LEDs have turned off. (Capacitors in the power supply may not fully
discharge for several minutes after input voltage has been disconnected).
Failure to observe these precautions may result in severe damage to
electronic components in LinMot motors and/or drives.
Do not switch Power Supply DC Voltage. All power supply switching and EStop breaks should be done to the AC supply voltage of the power supply.
Failure to observe these precautions may result in severe damage to drive.
*
Inside of the B1100 drive the PWR motor GND and PWR signal GND is connected together and to the GND of the
drive housing. It is recommended that the PWR motor GND is NOT grounded at another place than inside of the drive to
avoid circular currents.
NTI AG / LinMot®
www.LinMot.com
Page 8/19
LinMot Installation Guide
7 Description of the connectors / Interfaces
X1
B1100 Installation Guide
7.1 X1
Motor Supply
Screw Terminals
Motor Supply: 72VDC nominal, 24...85VDC
Absolute max. Rating: 72VDC +20%.
External Fuse: 10AT for LC (8Apeak), 16AT for HC and XC (15A/25Apeak) servos.
If motor supply voltage exceeds 90VDC, the drive will go into error state.
- Tightening Torque: min 0.4Nm
- Screw Thread: M 2,5
- Use 60/75°C copper conductors only
- Conductor Cross-Section 2.5mm2 (AWG14) max Length 4m
7.2 X2
X2
Motor Phases
LinMot Motor:
PH1+ /U
PH1- /V
PH2+ /W
PH2SCRN
Screw Terminals
Motor Phase 1+
Motor Phase 1Motor Phase 2+
Motor Phase 2Shield
3-phase EC-Motor:
red
pink
blue
grey
Motor Phase U
Motor Phase V
Motor Phase W
The motor phases are present at X2 and X3. It is recommended to use X2. It is only allowed to use X3 for
connecting motor phases if RMS current is below 2A and peak current is below 4A.
Never connect motor phases on X2 and X3!
- Tightening Torque: min 0.4Nm
- Screw Thread: M 2,5
- Conductor Cross-: max. 2.5mm2, (AWG14), Length < 30m
- Use 60/75°C copper conductors only
NTI AG / LinMot®
www.LinMot.com
Page 9/19
LinMot Installation Guide
7.3 X3
Motor
LinMot Motor:
1
2
3
4
5
6
7
8
9
case
DSUB-9 (f)
Motor Phase 1+
Motor Phase 2+
+5VDC
Sensor Sine
Temp. In
Motor Phase 1Motor Phase 2AGND
Sensor Cosine
Shield
3-phase EC-Motor:
+5VDC (Hall Supply)
Hall 1
Hall 3
AGND (Hall Supply)
Hall 2
Note:
Use +5V (X3.3) and AGND (X3.8) only for motor internal hall sensor supply (max. 100mA). Cable length <
30m.
Caution:
Do NOT connect AGND (X3.8) to ground or earth!
It is only allowed to use X3 for connecting the motor phases if RMS current is below 2A and peak current
below 4A.
Motor Wiring for Phase Currents above 2A RMS or 4A peak (recommended general wiring)
Important:
If motor phase current exceeds 2ARMS or 4Apeak, motor phases must be wired to X2!
NTI AG / LinMot®
www.LinMot.com
Page 10/19
B1100 Installation Guide
X3
LinMot Installation Guide
B1100 Installation Guide
Motor wiring for Phase Currents below 2A RMS and 4A peak
Important:
Motor phases may only be connected to X3 if RMS current is below 2A and peak current is below
4A!
7.4 X5
X5
COM / Config
1
2
3
4
5
6
7
8
9
case
DSUB-9 (m)
RS232:
NTI AG / LinMot®
RS485_Tx+
RS232_Tx
RS232_Rx
RS485_Rx+
GND
RS485_RxRS485_TxCAN_L
CAN_H
Shield
Y
A
B
Z
Configuration on all drives: use 1:1 connection cable to PC with only pins 2,3 and 5
connected. Use LinMot RS configuration cable (Art.-No. 0150-3307). Cable length < 30m.
www.LinMot.com
Page 11/19
LinMot Installation Guide
7.5 X7 - X8
RS485/CAN
1
2
3
4
5
6
7
8
case
RJ-45
RS485_Rx+
RS485_RxRS485_Tx+
GND
GND
RS485_TxCAN_H
CAN_L
Shield
A
B
Y
B1100 Installation Guide
X7 - X8
Z
Use twisted pair (1-2, 3-6, 4-5, 7-8) cable for wiring.
The built in CAN and RS485 terminations can be activated by S4.2 and S4.3.
X7 is internally connected to X8 (1:1 connection). Cable length < 30m.
7.6 X13
X13
External Position Sensor Differential Hall Switches
1
+5V DC
9
2
A+
A-
10
3
B+
B-
11
4
Z+
Z-
12
5
Encoder Alarm
GND
13
6
U+
U-
14
7
V+
V-
15
8
case
DSUB-15 (f)
W+
WShield
Position Encoder Inputs (RS422):
Max Input Frequency: 2MHz, 4 M counts/s with quadrature decoding, 240ns edge separation
Encoder Simulation Outputs (RS422):
Max Output Frequency: 2.5MHz, 5 M counts/s with quadrature decoding, 200ns edge separation
Differential Hall Switch Inputs (RS422):
Input Frequency: <1kHz
Enc. Alarm In:
5V / 1mA
Sensor Supply:
5VDC max 100mA
Cable length < 30m.
NTI AG / LinMot®
www.LinMot.com
Page 12/19
LinMot Installation Guide
7.7 X14
24VDC Supply and IOs
B1100 Installation Guide
X14
DSUB-25 (f)
Logic Supply:
Switch Mode Power Supply: 24VDC (22...26VDC)
External Fuse:
2AT
All Digital Inputs:
Direct interfacing to digital 24VDC PLC outputs.
Input Current:
1mA
Logic Levels:
Low Level: guaranteed: -5 to 5VDC, typically < 8VDC
High Level guaranteed: 20..30VDC, typically > 16VDC
Sample Rate:
400us
All Digital Outputs:
Short circuit and overload protected high side switches.
Voltage:
24VDC
Update Rate:
400us
Max. Current:
100mA / 500mA for X14.17
Peak Current:
370mA / 1100mA for X14.17
Outputs may directly drive inductive loads. Do not connect any capacity because of the peak current!
Analog Input on X14.20:
Range: 0V..+10V 10Bit ADC
Sample Rate:
400us
Differential Analog Input on X14.8 X14.21 X14.9 Shield:
Range:
-10V..+10V 10Bit ADC
Sample Rate:
400us
Differential Step Dir Zero:
Indexer Inputs:
RS422, Max. Input Frequency: 2MHz, 4 M counts/s with quadrature decoding, 240ns
edge separation
Cable length < 30m.
NTI AG / LinMot®
www.LinMot.com
Page 13/19
LinMot Installation Guide
7.8 LEDs
● ~0.5Hz
State Display
Green
Red
24V Logic Supply OK
Error
Green On
Red blinking
Signal Supply 24V too low:
The error LEDs blinks slowly if the signal supply +24VDC (X14.25) is less than 18VDC.
7.9 S4
S4
Bus Termination
S4
Switch 4: Bootstrap
Switch 3: Termination CAN on/off
Switch 2: Termination RS485 on/off
Switch 1: RS232 (switch “off” / RS485 “on”). Selection for RS232 or RS485
Factory settings: Switch 3 “on”, all other switches “off”
NTI AG / LinMot®
www.LinMot.com
Page 14/19
B1100 Installation Guide
LEDs
LinMot Installation Guide
B1100 Installation Guide
8 Physical Dimension
B1100 Single axis drive
Width
mm (in)
31 (1.3)
Height
mm (in)
166 (6.6)
Height with fixings
mm (in)
206 (8.1)
Depth
mm (in)
106 (4.2)
Weight
g (lb)
700 (1.6)
Case
IP
20
Storage Temperature
°C
-25…40
Transport Temperature
°C
-25…70
Operating Temperature
°C
0…40 at rated data
40…50 with power derating
Relative humidity
95% (non-condensing)
Max. Case Temperature
°C
70
Max. Power Dissipation
W
30
Distance between Drives
mm (in)
20 (0.8) horizontal
50 (2) vertical
( ) dimensions in inch
NTI AG / LinMot®
www.LinMot.com
Page 15/19
LinMot Installation Guide
9 Power Supply Requirement
The calculation of the needed power for the motor supply depends on the
application and the used motor. The nominal supply voltage is 72 VDC. The
possible range is from 24 to 85 VDC.
ATTENTION: The motor supply can rise up to 95 VDC when braking. This
means that everything connected to that power supply needs a voltage
rating of 100 VDC. (Additional capacitors, etc…)
To provide short circuit power limitation, it is required to use an external fuse
(10AT for blank labeled (LC) and 16AT for HC and XC labeled drives).
Recommended Power supplies:
Item
Description
Art. No.
T01-72/420
72VDC, 15A peak, 420VA, 3x400VAC
0150-1966
T01-72/420-US
72VDC, 15A peak, 420VA, 3x230VAC
0150-1967
T01-72/900
72VDC, 30A peak, 900VA, 3x400VAC
0150-1842
T01-72/900-US
72VDC, 30A peak, 900VA, 3x230VAC
0150-1843
T01-72/1500
72VDC, 2x30A peak, 1500VA, 3x400VAC
0150-1844
T01-72/1500-US
72VDC, 2x30A peak, 1500VA, 3x230VAC
0150-1845
S01-72/500
72VDC, 500W, 750W peak, 1x100..120VAC/200..240VAC
0150-1874
S01-72/1000
72VDC, 1000W, 2000W peak, 3x380..500VAC
0150-1872
Signal Power Supply
The logic supply needs a regulated power supply with a nominal voltage of 24 VDC.
The voltage must be between 22 and 26 VDC.
Current Consumption
Min. 200mA (no load on the outputs)
Typ. 0.5A
(all 6 outputs “on” with 50mA load and /Break with no load)
Max. 1.2A (all 6 outputs “on” with 100mA load and /Break with 0.5A load)
To limit the power in case of malfunction,
it is required to use an external fuse (2AT)!
NTI AG / LinMot®
www.LinMot.com
Page 16/19
B1100 Installation Guide
Motor Power Supply
LinMot Installation Guide
10 Ordering Information
Description
Art. No.
B1100-GP
General Purpose Drive 72VDC/8A
0150-1737
B1100-GP-HC
General Purpose Drive 72VDC/15A
0150-1738
B1100-GP-XC
General Purpose Drive 72VDC/25A
0150-1741
B1100-PP
Point to Point Drive
72VDC/8A
0150-1735
B1100-PP-HC
Point to Point Drive
72VDC/15A
0150-1736
B1100-PP-XC
Point to Point Drive
72VDC/25A
0150-1740
B1100-VF
Current Command Drive
72VDC/8A
0150-1685
B1100-VF-HC
Current Command Drive
72VDC/15A
0150-1686
B1100-VF-XC
Current Command Drive
72VDC/25A
0150-1739
Accessories
Description
RS232 Config
Cable
AC01-Df/Df-2-RS1
Art. No.
0150-3307
RS232 Config Cable DSUB9 f/f 2m (2-2/3-3/5-5)
11 International Certifications
Certifications
Europe
NTI AG / LinMot®
See chapter “Declaration of Conformity CE-Marking“
www.LinMot.com
Page 17/19
B1100 Installation Guide
Drive
LinMot Installation Guide
Manufacturer:
NTI AG / LinMot®
Haerdlistrasse 15
8957 Spreitenbach
Switzerland
Tel.: +41 (0)56 419 91 91
Fax: +41 (0)56 419 91 92
Products:
LinMot ® Drives
Type
Art.-No.
Type
Art-No.
Type
Art.-No.
B1100-GP
0150-1737
B1100-VF
0150-1685
B1100-PP
0150-1735
B1100-GP-HC
0150-1738
B1100-VF-HC
0150-1686
B1100-PP-HC
0150-1736
B1100-GP-XC
0150-1741
B1100-VF-XC
0150-1739
B1100-PP-XC
0150-1740
The product must be mounted and used in strict accordance with the installation
instruction contained within the installation guide, a copy of which may be obtained
from NTI Ltd.
I declare that as the authorized representative, the above information in relation to
the supply/manufacture of this product is in conformity with the stated standards
and other related documents in compliance with the protection requirements of the
Electromagnetic Compatibility (EMC) Directive 2004/108/EC.
Standards Complied with:
EN 61000-6-2
Compliance
Criteria
Immunity for industrial environment
EN 61000-4-2
B
Electrostatic discharge immunity (ESD)
EN 61000-4-3
A
Radiated electromagnetic field immunity
EN 61000-4-4
B
Fast transients / burst immunity (EFT)
EN 61000-4-6
A
Conducted radio frequency immunity
EN 61000-4-8
A
Power frequency magnetic field immunity
Class
Emission for industrial environment
EN 55011
Table 3b
Radiated Emission
EN 55022
Class A
Radiated Emission
CISPR 22
Am 1, table 9
Radiated Emission
EN 61000-6-4
Company
NTI Ltd.
Spreitenbach, September 07, 2010
----------------------------------------------------------R. Rohner / CEO NTI AG
NTI AG / LinMot®
www.LinMot.com
Page 18/19
B1100 Installation Guide
12 Declaration of Conformity CE-Marking
LinMot Installation Guide
SWITZERLAND
USA
NTI AG
Haerdlistr. 15
CH-8957 Spreitenbach
Sales and Administration:
+41-(0)56-419 91 91
[email protected]
Tech. Support:
+41-(0)56-544 71 00
[email protected]
Tech. Support (Skype):
skype:support.linmot
Fax:
Web:
+41-(0)56-419 91 92
http://www.linmot.com/
LinMot, Inc.
5750 Townline Road
Elkhorn, WI 53121
Sales and Administration:
877-546-3270
262-743-2555
Tech. Support:
877-804-0718
262-743-1284
Fax:
800-463-8708
262-723-6688
E-Mail:
Web:
[email protected]
http://www.linmot-usa.com/
Please visit http://www.linmot.com/ to find the distributor closest to you.
Smart solutions are…
NTI AG / LinMot®
www.LinMot.com
Page 19/19
B1100 Installation Guide
13 Contact Addresses
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