Graco 313527Y - Supply Systems, Repair-Parts Owner's Manual

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Graco 313527Y - Supply Systems, Repair-Parts Owner's Manual | Manualzz
Repair - Parts
Supply Systems
313527Y
EN
For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.
Not approved for use in European explosive atmosphere locations.
L20c 2 inch single post elevator
20 liter (5 gallon) size
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
S20 3 inch single post
20 liter (5 gallon) size
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
D60 3 inch dual post
60 liter (16 gallon) size
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200 3 inch dual post
200 liter (55 gallon), 115 liter (30 gallon),
60 liter (16 gallon) size, 30 liter (8 gallon),
20 liter (5 gallon) sizes
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure
D200S 6.5 inch dual post
200 liter (55 gallon), 115 liter (30 gallon)
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 6 for model information and approvals.
D200 CM14BA
The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.
Ti10429A
Table of Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component Identification . . . . . . . . . . . . . . . . . . . 10
D200 3 in. and D200s 6.5 in. Dual Post . . . . . . 10
S20 3 in. Single Post and D60 3 in. Dual Post . 11
Integrated Air Control Module . . . . . . . . . . . . . . 12
Integrated Air Line Accessories . . . . . . . . . . . . 12
2-Button Interlock Air Controls . . . . . . . . . . . . . 12
L20c 2in. Elevator . . . . . . . . . . . . . . . . . . . . . . . 13
L20c 2 in. Air Controls . . . . . . . . . . . . . . . . . . . . 14
Platen Component Identification . . . . . . . . . . . . 15
Before Beginning Repair . . . . . . . . . . . . . . . . . . . 16
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pressure Relief Procedure . . . . . . . . . . . . . . . . 16
Flush Before Using Equipment . . . . . . . . . . . . . 17
Maintenance Procedures . . . . . . . . . . . . . . . . . . . 17
Platen Maintenance . . . . . . . . . . . . . . . . . . . . . 17
Adjust Spacers . . . . . . . . . . . . . . . . . . . . . . . . . 17
Remove and Reinstall Wipers . . . . . . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Disconnect Pump from Platen . . . . . . . . . . . . . 23
Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . 24
Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remove Displacement Pump . . . . . . . . . . . . . . 24
Install Displacement Pump . . . . . . . . . . . . . . . . 26
Remove Air Motor . . . . . . . . . . . . . . . . . . . . . . . 27
Install Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . 29
Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . 31
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D200s 6.5 in. Supply Units . . . . . . . . . . . . . . . . 39
D200 3 in. Supply Units . . . . . . . . . . . . . . . . . . 41
D200s and D200 Pump Mounts for 55 Gallon (200
Liter) Platen . . . . . . . . . . . . . . . . . . . . . . . . 43
D200s and D200 Pump Mounts for 5 Gallon (20
Liter), 8 Gallon (30 Liter), 16 Gallon (60 Liter),
and 30 Gallon (115 Liter) Platens . . . . . . . . 44
D60 3 in. Dual Post Supply Unit . . . . . . . . . . . . 46
D60 Pump Mounts 257623 and 257624 for 5 Gallon
(20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60
Liter) Platens . . . . . . . . . . . . . . . . . . . . . . . 48
S20 3 In. Single Post Ram . . . . . . . . . . . . . . . . 49
2
S20 3 In. Single Post Ram Mounting Kit . . . . . . 51
L20c 2 In. Elevator . . . . . . . . . . . . . . . . . . . . . . . 52
Air Control Kit- L20c 2 In. Elevator . . . . . . . . . . 53
Power Supply - D200s, D200, D60, and S20 3 in.
Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 54
30 and 55 Gallon Platen . . . . . . . . . . . . . . . . . . 56
20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter
(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 58
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
D200s, D200, and D60 DataTrak Accessory Kits 62
S20 3 in. Supply Unit DataTrak Accessory Kit,
257636 and 257635 . . . . . . . . . . . . . . . . . . 63
Varied Parts for DataTrak Accessory Kits . . . . . 64
Two-Button Interlock Air Control Kit . . . . . . . . . 65
Drum Roller Kits for D200 and D200S Supply Units,
255627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Drum Position Clamp Set for D200 Supply Units,
206537 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Drum Position Clamp for D200S Supply Units . 65
Enclosed Wet Cup Recirc Kit . . . . . . . . . . . . . . 65
200 Liter (55 Gallon) Platen Cover Kits, 255691 65
Light Tower Kit, 255467 . . . . . . . . . . . . . . . . . . . 65
Check-Mate Displacement Pump Kits . . . . . . . . 65
Dura-Flo Displacement Pump Kits . . . . . . . . . . 65
S20 Hose Replacement Kit . . . . . . . . . . . . . . . . 65
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 70
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 70
313527Y
Related Manuals
Related Manuals
The following manuals are available at www.graco.com.
Component manuals in English:
Manual
Description
313526
Supply Systems Operation
313528
Tandem Supply Systems Operation
313529
Tandem Supply Systems Repair-Parts
312375
Check-Mate® Displacement Pumps
Instructions-Parts
312376
Check-Mate® Pump Packages
Instruction-Parts
311827
Dura-Flo™ Displacement Pumps (145cc,
180cc, 220cc, 290cc) Instructions-Parts
Manual
311825
311717
Dura-Flo™ Displacement Pumps (430cc,
580cc) Instructions-Parts Manual
Carbon Steel Displacement Pump (1000cc)
Instructions-Parts Manual
311828
Dura-Flo™ Pump Packages (145cc, 180cc,
220cc, 290cc) Instructions-Parts Manual
311826
Dura-Flo™ Pump Packages (430cc, 580cc)
Instructions-Parts Manual
311833
312889
312467
312468
312469
312470
Two-Ball NXT™ Pump Packages (1000cc)
Instructions-Parts Manual
60 cc Check-Mate Displacement Pump
Repair Parts Manual
100 cc Check-Mate Displacement Pump
Repair Parts Manual
200 cc Check-Mate Displacement Pump
Repair Parts Manual
250 cc Check-Mate Displacement Pump
Repair Parts Manual
500 cc Check-Mate Displacement Pump
Repair Parts Manual
311238
NXT™ Air Motor (Nxxxxx models)
Instructions-Parts
312796
312374
NXT™ Air Motor (Mxxxxx models)
Instructions-Parts
Air Controls Instructions-Parts
312491
Pump Fluid Purge Kit
312492
Drum Roller Kit Instruction
312493
Light Tower Kit Instruction
406681
Platen Cover Kit
334048
EPDM Hose Wiper Kit
334644
Xtreme® XL Air Motor, Instructions-Parts
313527Y
3
Warnings
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the dispense outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
a fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
4
313527Y
Warnings
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blowoff of platen
splatter may occur.
• Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
313527Y
5
Models
Models
Check the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define
the construction of the supply system, based on the six digits. For example, Part No. CM14BA represents a
Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife® displacement pump with an NXT 2200
air motor with remote DataTrak (pump code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon,
uncoated platen with a neoprene seal (A).
NOTICE
To prevent damage to DataTrak soft key buttons, do
not press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
ID
Systems with the GD as the first and second digits are Dura-Flo supply systems.
Some configurations in the following matrix cannot be built. See the Product
Selection Guide for available systems
ti11157a
To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not
correspond to the Ref. Nos. in the Parts drawings and lists.
All supply systems with DataTrak and 24 VDC or 100-240 VAC power supplies are ETL approved.
6
313527Y
Models
CM
First and
Third and
Second Digit Fourth Digit
CM
(Supply
System with
Check-Mate
displacement
pump)
GD
(Supply
System with
Dura-Flo
displacement
pump)
Pump Code
(See Table 1
for 2-digit
Check-Mate
Pump Code)
(See Table 2
for 2-digit
Dura-Flo
Pump Code)
KEY:
S = Single post ram
c = Cart mounted
D = Dual post ram
*
B
A
Fifth Digit
Sixth Digit
Ram Options
Platen and Seal Options
14
Size
Style
DataTra
k
Voltage
1
2 in.
L20c
no volt
Air Control
Panel
B
2
3 in.
S20c
no volt
INT
C
3
3 in.
S20
no volt
INT
F
4
3 in.
D60
no volt
INT
G
5
3 in.
D200
no volt
H
6
3 in
D200i
no volt
INT
2-Button Interlock
7
6.5 in.
D200s
no volt
K
8
6.5 in.
D200si
no volt
INT
2-Button Interlock
9
3 in.
D200
24 VDC
M
A
3 in.
D200i
B
3 in.
D200
3 in.
D200i
INT
2-Button Interlock
S
C
24 VDC
100-240
VAC
100-240
VAC
INT
2-Button Interlock
F
6.5 in.
D200s
24 VDC
U
G
6.5 in.
D200si
H
6.5 in.
D200s
6.5 in.
D200si
INT
2-Button Interlock
Y
J
24 VDC
100-240
VAC
100-240
VAC
INT
2-Button Interlock
L
3 in.
S20
100-240
VAC
INT
8
M
3 in.
S20
INT
9
R
3 in.
D60
3 in.
D60i
INT
2-Button Interlock
A
T
24 VDC
100-240
VAC
100-240
VAC
U
3 in.
D60
24 VDC
W
3 in.
D60i
24 VDC
Y
3 in.
D60i
no volt
i = 2-Button Interlock
s = 6.5 inch
INT = Integrated air controls
Air Controls
Platen
Size
J
L
R
T
W
7
D
20 L
(5 Gal)
20 L
(5 Gal)
20 L
(5 Gal)
20 L
(5 Gal)
20 L
(5 Gal)
30 L
(8 Gal)
30 L
(8 Gal)
30 L
(8 Gal)
30 L
(8 Gal)
30 L
(8 Gal)
60 L
(16 Gal)
60 L
(16 Gal)
60 L
(16 Gal)
60 L
(16 Gal)
60 L
(16 Gal)
115 L
30 Gal
200 L
(55 Gal)
200 L
(55 Gal)
200 L
(55 Gal)
200 L
(55 Gal)
Platen
Platen Materi
Style
al
Seal
Material
F, SW
CS
Nitrile
Polyurethane
PTFE
coated
F, SW
CS
F, SW
SST
F, DW
CS
F, DW
CS
F, SW
CS
F, SW
CS
F, SW
SST
F, DW
CS
F, DW
CS
F, SW
CS
F, SW
CS
F, SW
SST
F, DW
CS
F, DW
CS
D
DR
CS
PTFE
coated
AL
EPDM
DR
AL
EPDM
DR
AL
Neoprene
DR
AL
EPDM Hose
Nitrile
Polyurethane
Nitrile
Polyurethane
PTFE
coated
Nitrile
Polyurethane
Nitrile
Polyurethane
PTFE
coated
Nitrile
Polyurethane
EPDM
INT
2-Button Interlock
2-Button Interlock
F = Flat
D = D Style
DR = Dual o-ring
SW = Single wiper
DW = Double wiper
Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate
Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.
313527Y
7
Models
Table 1: Check-Mate Pump Code/Part No. Index
Pump Part No.
Pump (see manual
Code
312376)
NXT 200/CM 60
4A
P05LCS
4B
P05LCM
4C
P05LSS
4F
P05LSM
NXT 400/CM 60
6A
P11LCS
6B
P11LCM
6C
P11LSS
6F
P11LSM
6G
P11RCS
6H
P11RCM
6J
P11RSS
6K
P11RSM
61
P11SCS
62
P11SCM
63
P11SSS
64
P11SSM
NXT 700/CM 60
7A
P20LCS
7B
P20LCM
7C
P20LSS
7F
P20LSM
7G
P20RCS
7H
P20RCM
7J
P20RSS
7K
P20RSM
71
P20SCS
72
P20SCM
73
P20SSS
74
P20SSM
NXT 1200/CM 60
8A
P38LCS
8B
P38LCM
8C
P38LSS
8F
P38LSM
8G
P38RCS
8H
P38RCM
8J
P38RSS
8K
P38RSM
Pump
Code
Pump Part No.
(see manual
312376)
81
P38SCS
82
P38SCM
83
P38SSS
84
P38SSM
NXT 1800/CM 60
9A
P61LCS
9B
P61LCM
9C
P61LSS
9F
P61LSM
9G
P61RCS
9H
P61RCM
9J
P61RSS
9K
P61RSM
91
P61SCS
92
P61SCM
93
P61SSS
94
P61SSM
NXT 2200/CM 100
11
P40LCS
12
P40LCM
1F
P40LSS
1G
P40LSM
13
P40RCS
14
P40RCM
1H
P40RSS
1J
P40RSM
10
P40SSS
1A
P40SSM
19
P40SCS
NXT 3400/CM 100
15
P63LCS
16
P63LCM
1T
P63LSS
1U
P63LSM
17
P63RCS
18
P63RCM
1W
P63RSS
1Y
P63RSM
1B
P63SSS
1C
P63SSM
Pump
Code
Pump Part No.
(see manual
312376)
NXT 2200/CM 200
21
P23LCS
22
P23LCM
23
P23RCS
24
P23RCM
25
P23LSS
26
P23LSM
27
P23RSS
28
P23RSM
NXT 3400/CM 200
29
P36LCS
2A
P36LCM
2B
P36RCS
2C
P36RCM
2F
P36LSS
2G
P36LSM
2H
P36RSS
2J
P36RSM
NXT 6500/CM 200
2L
P68LCS
2M
P68LCM
2R
P68RCS
2S
P68RCM
2T
P68LSS
2U
P68LSM
2W
P68RSS
2Y
P68RSM
20
P68SCS
NXT 3400/CM 250
31
P29LCS
32
P29LCM
33
P29RCS
34
P29RCM
35
P29LSS
36
P29LSM
37
P29RSS
38
P29RSM
Pump
Code
Pump Part No.
(see manual
312376)
NXT 6500/CM 250
39
P55LCS
3A
P55LCM
3B
P55RCS
3C
P55RCM
3F
P55LSS
3G
P55LSM
3H
P55RSS
3J
P55RSM
Xtreme XL/CM 250
3L
P85LCS
3M
P85LCM
3R
P85LSS
3S
P85LSM
NXT 3400/CM 500
51
P14LCS
52
P14LCM
53
P14RCS
54
P14RCM
55
P14LSS
56
P14LSM
57
P14RSS
58
P14RSM
NXT 6500/CM 500
59
P26LCS
5A
P26LCM
5B
P26RCS
5C
P26RCM
5F
P26LSS
5G
P26LSM
5H
P26RSS
5J
P26RSM
Xtreme XL/CM 500
5L
P42LCS
5M
P42LCM
5R
P42LSS
5S
P42LSM
No Pump
NN
See manual 312375 or the ID plate on the pump to determine pump identification code.
8
313527Y
Models
Table 2: Dura-Flo Pump Identification Code/Part No. Index
Pump Part No.
(see manual
311826)
Pump Part No.
Pump (see manual
Code
311828)
Pump
Code
NXT 2200/DF 145SS
A1
P31LSS
A2
P31LSM
A3
P31HSS
A4
P31HSM
NXT 3400/DF 145SS
B1
P46LSS
B2
P46LSM
B3
P46HSS
B4
P46HSM
NXT 3400/DF 180SS
B5
P41LSS
B6
P41LSM
B7
P41HSS
B8
P41HSM
NXT 3400/DF 220SS
C1
P30LSS
C2
P30LSM
C3
P30HSS
C4
P30HSM
NXT 6500/DF 220SS
CA
P57LSS
CB
P57LSM
CC
P57HSS
CD
P57HSM
NXT 6500/DF 290SS
D1
P45LSS
D2
P45LSM
D3
P45HSS
D4
P45HSM
Xtreme XL/DF 290SS
DL
P71LSS
DM
P71LSM
DR
P71HSS
DS
P71HSM
NXT 3400/DF 430CS
E1
P15LCS
E2
P15LCM
E3
P15HCS
E4
P15HCM
NXT 3400/DF 430SS
E5
P15LSS
E6
P15LSM
E7
P15HSS
E8
P15HSM
NXT 6500/DF 430CS
E9
P32LCS
EA
P32LCM
EB
P32HCS
EC
P32HCM
NXT 6500/DF 430SS
EF
P32LSS
EG
P32LSM
EH
P32HSS
EJ
P32HSM
Xtreme XL/DF 430
EL
P47LSS
EM
P47LSM
ER
P47LCS
ES
P47LCM
ET
P47LCS
NXT 3400/DF 580CS
F1
P12LCS
F2
P12LCM
F3
P12HCS
F4
P12HCM
NXT 3400/DF 580SS
F5
P12LSS
F6
P12LSM
F7
P12HSS
F8
P12HSM
313527Y
Pump
Code
Pump Part No.
(see manual
311826)
NXT 6500/DF 580CS
F9
P22LCS
FA
P22LCM
FB
P22HCS
FC
P22HCM
NXT 6500/DF 580SS
FF
P22LSS
FG
P22LSM
FH
P22HSS
FJ
P22HSM
Xtreme XL/DF 580CS
FL
P35LSS
FM
P35LSM
FR
P35LCS
FS
P35LCM
FT
P35LCS
Pump
Code
Pump Part No.
(see manual
311833)
NXT 3400/DF 1000CS
G1
P06LCS
G2
P06LCM
G3
P06HCS
G4
P06HCM
NXT 3400/DF 1000SS
G5
P06LSS
G6
P06LSM
G7
P06HSS
G8
P06HSM
NXT 6500/DF 1000CS
G9
P10LCS
GA
P10LCM
GB
P10HCS
GC
P10HCM
NXT 6500/DF 1000SS
GF
P10LSS
GG
P10LSM
GH
P10HSS
GJ
P10HSM
Xtreme XL/DF 1000
GL
NR
GM
NR
GR
NR
GS
NR
NR = Not released
9
Component Identification
Component Identification
D200 3 in. and D200s 6.5 in. Dual Post
W
CM14BA Model
Shown
V
Lift Locations
N
E
U
T
H
(Note: Do not use motor
lift ring to lift entire
system.)
A
X
B
G
S
R
K
M
C
P
J
D
TI10430a
FIG. 1
Key:
A
B
C
D
F
G
H
J
K
M
10
Ram Assembly
Air Motor
Displacement Pump
Platen
Remote DataTrak (single ram systems) or
Display Module (tandem systems)
Integrated Air Controls (see FIG. 3)
Air Motor Lift Ring
Platen Bleed Port
Power Supply Box (under shrouding)
Blowoff Air Supply Line
N
P
R
S
T
U
V
W
X
Platen Lift Rod
Pump Bleed Valve
Enclosed Wet Cup
Fluid Line (not supplied)
Air Line (not supplied)
Air Line Drain Valve (not supplied)
Air Filter (not supplied)
Bleed Type Air Shutoff Valve (not supplied)
Air Motor Solenoid
313527Y
Component Identification
S20 3 in. Single Post and D60 3 in. Dual Post
Model CM9HLB Shown
Model CM2MRY Shown
Lift Location
H
B
(Note: Do not use motor
lift ring to lift entire
system.)
Lift Location
X
B
X
G
A
G
F
R
Lift
Location
F
C
R
C
K
K
J
J
P
D
A
D
r_255648_313527_5a
r_255648_313527_6a
FIG. 2
Key:
A
B
C
D
F
G
H
J
K
P
R
S
T
U
Ram Assembly
Air Motor
Displacement Pump
Platen
Remote DataTrak (single ram systems) or
Display Module (tandem systems)
Integrated Air Controls (see FIG. 3)
Lift Ring
Platen Bleed Port
Power Supply Box (under shrouding)
Pump Bleed Valve
Enclosed Wet Cup
Fluid Line (not supplied, see FIG. 1)
Air Line (not supplied, see FIG. 1)
Air Line Drain Valve (not supplied, see FIG. 1)
313527Y
V
W
X
Air Filter (not supplied, see FIG. 1)
Bleed Type Air Shutoff Valve (not supplied, see FIG. 1)
Air Motor Solenoid
11
Component Identification
Integrated Air Control Module
D200, D200s, D60, and S20 Models
Integrated Air Line Accessories
See FIG. 1.
The integrated air controls include:
•
Air line drain valve (U)
Main air slider valve (BA): turns air on and off to
the system. When closed, the valve relieves pressure downstream.
•
Air line filter (V): removes harmful dirt and moisture from compressed air supply.
•
Ram air regulator (BB): controls ram up and down
pressure and blowoff pressure.
•
Second bleed-type air valve (W): isolates air line
accessories for servicing. Locate upstream from all
other air line accessories.
•
Ram director valve (BC): controls ram direction.
•
•
Exhaust port with muffler (BD)
Air relief valve (not visible): automatically relieves
excessive pressure.
•
Air motor regulator (BE): Controls air pressure to
motor.
•
Air motor slider valve (BF): turns air on and off to
the air motor. When closed, the valve relieves air
trapped between it and the air motor. Push the valve
in to shutoff. Remote DataTrak: The air solenoid,
the air motor slider valve (BF), and the main air
slider valve (BA) must be open for air to flow. (See
Remote DataTrak Setup, in manual 312371)
•
2-Button Interlock Air Controls
D200i, D200si, and D60i Models
•
Units that have 2-Button Interlock controls have the following additional components:
•
2-Button Module: See manual 312374 for information.
•
Roller switch (CA): shuts off air supply when it
contacts the bracket actuator. Operator must push
and hold buttons to resume ram movement.
Blowoff button (BG): turns air on and off to push
the platen out of an empty drum.
BF
Activation
Buttons
BE
ti10843a1
BD
BC
BG
FIG. 4
•
Bracket actuator (CB): attaches to the platen lift
rod. When ram is near the top, actuator makes contact with the roller switch.
BB
CA
BA
ti10438a
FIG. 3. Integrated Air Control Module
CB
ti10846a
FIG. 5
12
313527Y
Component Identification
L20c 2in. Elevator
CM7B1G Model Shown
BA
BB
Lift Location
BF
R
P
BC
BD
J
r_257302_312376_1e
FIG. 6
Key:
BA
BB
BC
BD
BF
J
P
R
Elevator Cart
Air Motor
Displacement Pump
Platen
Elevator and Pump Air Controls
Platen Bleed Port
Pump Bleed Valve
Enclosed Wet Cup (behind air controls)
313527Y
13
Component Identification
L20c 2 in. Air Controls
•
Air motor regulator (DA): Controls air pressure to
motor.
•
Blowoff button (DB): turns air on and off to push
the platen out of an empty drum.
•
Air motor shutoff valve (DC): turns air on and off
to the air motor.
•
Elevator director valve (DD): controls elevator
direction.
DA
DB
DD
DC
r_257302_312376_2e
FIG. 7: Elevator Air Controls
Air and Fluid Hoses
Be sure all air hoses (AI) and fluid hoses (AH) are properly sized and pressure-rated for your system. Use only
electrically conductive hoses. Fluid hoses must have
spring guards on both ends. Use of a short whip hose
and a swivel between the main fluid hose and the
gun/valve allows freer gun/valve movement.
14
313527Y
Component Identification
Platen Component Identification
Model 255664, 200 liter (55 gallon)
EK
EA
EL
EM
EH
EJ
EB
Model 257727, 20 liter (5 gallon)
EP
TI10518A
EK
EA
EH
EM
EG
EB
EN
r_255648_313527_7a
FIG. 8
Key:
EA
EB
EG
EH
EJ
EK
EL
EM
EN
EP
Plate
Wipers
Spacer
Cap Screws
Clamps
Bleed Handle
Bleed Valve
Air Assist Body Check Valve
Wiper Plate (under wiper)
O-ring Seal
313527Y
15
Before Beginning Repair
Before Beginning Repair
Grounding
Pressure Relief Procedure
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by providing an escape wire for the electrical current due to
static build up or in the event of a short circuit.
Pump: use a ground wire and clamp. Loosen grounding
lug locknut and washer. Insert one end of a 1.5 mm2 (12
ga) minimum ground wire into the slot in lug and tighten
the locknut securely. Connect the other end of the wire
to a true earth ground.
1. Lock the gun/valve trigger.
2. For D200s, D200, S20, and D60 Air Controls: See
FIG. 3, page 12.
a. Close the air motor slider valve (BF) and the
main air slider valve (BA).
b. Set the ram director valve to DOWN. The ram
will slowly drop.
c.
Jog the director valve (BC) up and down to
bleed air from ram cylinders.
3. For L20c Air Controls: See FIG. 7, page 14.
ti8250a
a. Close the air motor valve (DC) and the elevator
director valve (DD). The ram will slowly drop.
FIG. 9
4. Unlock the gun/valve trigger.
Air hoses: use only electrically conductive hoses.
Fluid hoses: use only electrically conductive hoses.
Air compressor: follow manufacturer’s recommendations.
Spray gun/dispense valve: ground through connection
to a properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
All solvent pails used when flushing: follow local
code. Use only conductive metal pails placed on a
grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which
interrupts the grounding continuity.
5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
6. Lock the gun/valve trigger.
7. Open the fluid line drain valve and the pump bleeder
valve (P). Have a container ready to catch the drainage.
8. Leave the pump bleeder valve (P) open until ready
to spray again.
If you suspect that the spray tip/nozzle or hose is completely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.
To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
gun/valve firmly to the side of a grounded metal pail,
then trigger the gun/valve.
16
313527Y
Maintenance Procedures
Flush Before Using Equipment
The pump was tested with lightweight oil, which is left in
the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the pump with a compatible
solvent before use. See your pump manual for flushing
directions.
Maintenance Procedures
Adjust Spacers
Use Platen with Tapered and Straight Sided
Pails
The platen is supplied for use with 20 liter (5 gallon), 30
liter (8 gallon), and 60 liter (16 gallon) straight sided
pails, but only single wiper platens can be easily modified for use with tapered pails.
Use platen with tapered pails
1. Working from the bottom, use screwdriver to pry
spacer (EG) loose. Work spacer upward completely
above the flange of the platen. See FIG. 11.
To reduce the risk of serious injury whenever you are
instructed to relieve pressure, always follow the
Pressure Relief procedure.
Platen Maintenance
2. By hand, angle spacer (EG) and work it off the plate,
pulling it down over the flange and bottom wipers
(EB). See FIG. 12.
3. Save spacer (EG), as it is required for other applications.
See FIG. 10. If the platen does not come out of the pail
easily when the pump is being raised, the air assist tube
(F), or check valve may be plugged. A plugged valve
prevents air from reaching the underside of the plate to
assist in raising it from the pail.
1. Relieve pressure. Refer to parts illustration on page
58 and disassemble air assist valve as shown.
EG
2. Clear air assist tube (F) in platen. Clean all parts of
valve and reassemble.
3. Remove bleed stick (EK) from platen. Push bleed
stick through bleed relieve ports to remove material
residue.
EB
r_255468_313527_30a
FIG. 11
1
To use Model 255655 platens
with tapered pails, the spacer
(EG) must be removed.
F
EG
r_255468_313527_33a
FIG. 10
313527Y
17
Maintenance Procedures
Use platen with straight sided pail
1. Ensure large diameter of spacer (EG) is facing
down. Work spacer (EG) up over the platen by
hand completely above the flange of the platen. See
FIG. 12.
2. Working from the top, use screwdriver to position
spacer (EG) between flange and wipers (EB). See
FIG. 13.
b. Remove eight nuts (459) that hold wiper assembly to platen casting (451) and remove wiper
assembly.
c.
See Reassemble 20, 30, and 60 Liter Wiper
Assemblies to change wiper sizes, styles, or a
complete wiper assembly.
2. Remove eight nuts (459) on wiper assembly.
3. Separate top plate (457), spacer (452), wiper(s)
(453), wiper support (454), and bottom plate (455).
4. Clean, inspect, and replace worn components.
EG
EB
r_255468_313527_30a
FIG. 12: Sliding spacer
EG
EB
FIG. 13: Installing Spacer
r_255468_313527_32a
Remove and Reinstall Wipers
Disassemble 20, 30, and 60 Liter Wiper
Assemblies
1. Remove wiper assembly; see FIG. 14:
a. For all single wiper platens: Remove two clips
(470) with needle nose pliers and remove platen
cover (469).
18
313527Y
Maintenance Procedures
Reassemble 20, 30, and 60 Liter Wiper
Assemblies
c.
1. Assemble wiper assembly.
a. For single wiper assemblies: Place bottom plate
(455) on flat surface. Place wiper support (454),
wiper (453), spacer (452), and top plate (457)
on bottom plate (455).
b. For single wiper assemblies with SST platens:
Place bottom plate (455) on flat surface. Place
wiper support (454), wiper (453), flowered wiper
support (460), PTFE spacer (452), and top plate
(457) on bottom plate (455).
For double wiper assemblies: Place bottom
plate (455) on flat surface. Place wiper support
(454), wiper (453), spacer (452), wiper (453)
and top plate (457) on bottom plate (455).
d. Install eight nuts (409) on outer ring. Torque to
45 in-lbs (61 N•m).
e. Replace o-ring (456), or install new o-ring under
platen casting (451). Use lubricant to hold in
place.
f.
Install platen casting (451). Tighten with four
nuts (509).
Single Wiper with
SST Platen
Single Wiper Platen
Double Wiper Platen
470
470
469
469
459
459
461
459
461
462
462
462
451
456
459
456
456
465
457
465
459
465
451
451
457
459
453
457
452
452
452
460
453
453
453
454
454
454
455
455
455
FIG. 14: Single and Double Wiper Assemblies
313527Y
19
Maintenance Procedures
Remove 30 and 55 Gallon Platen Wipers
Remove 55 Gallon Plate Hose Wipers
1. To replace worn or damaged wipers (EB), raise
platen up out of drum. Remove drum from base.
Wipe fluid off of platen.
1. To replace worn or damaged wipers (EB), raise
platen up out of drum. Remove drum from base.
Wipe fluid off of platen.
2. Cut top and bottom wipers with knife and remove
from platen. See FIG. 15.
2. Loosen ends of banding (410) with jack screw. See
FIG. 17.
EB
410
TI10613A
FIG. 15
Reinstall 30 and 55 Gallon Platen Wipers
1. Using a wooden or plastic tool to prevent damage to
the wiper (EB), clean all material from seal grooves.
2. Working from the bottom, angle one wiper (EB) over
back of platen. See FIG. 16.
3. Insert wiper (EB) in top groove and run front of wiper
into groove.
WLD
FIG. 17
Reinstall 55 Gallon Plate Hose Wipers
4. 55 gallon wiper only: Insert second wiper (EB) in
lower groove and run front of wiper into groove.
1. Clean all material from the seal grooves. Lubricate
ram plate grooves before assembly.
5. Lubricate outside of wiper with lubricant compatible
with material being pumped. Check with material
supplier.
2. Assemble two bands (410) together. Align one end
of band about 9 in. from jack screw and tape
attached band. Install screw jack in slot.
WLD
EB
1
1
TI10614A
FIG. 16
20
313527Y
Maintenance Procedures
3. Insert jack screw end of band (410) into hose (408
or 409) and push completely through hose.
408, 409
4. Lubricate outside of hoses (408,409)and place on
upper or lower groove on plate. Adjust hose and
band so that the angled ends of hose press against
each other. Tighten two ends of banding (410)
together with jack screw.
410
410 (x2)
WLD
NOTE: To prevent material from potentially leaking past
both hoses, ensure hose (408,409) seams are 90°-180°
apart, and not on top of each other.
WLD
5. Work hose to completely close gap at the ends.
408
409
WLD
313527Y
21
Troubleshooting
Troubleshooting
Check all possible problems before disassembling the ram, pump, or platen. Refer to Supply Unit Operation manual 313526 for descriptions of DataTrak diagnostic codes. Refer to Check-Mate Pump Packages manual 312376
for pump troubleshooting.
Ram
Problem
Ram will not raise or lower.
Cause
Solution
Closed air valve or clogged air line.
Open, clear.
Not enough air pressure.
Increase.
Worn or damaged piston.
Replace. See Supply Unit Repair on
page 31.
Hand valve closed or clogged.
Open, clear.
Ram raises and lowers too fast.
Air pressure is too high.
Decrease.
Air leaks around cylinder rod.
Worn rod seal.
Replace. See Supply Unit Repair on
page 31.
Fluid squeezes past ram plate wipers.
Air pressure too high.
Decrease.
Worn or damaged wipers.
Replace. See Remove and Reinstall Wipers on page 18.
Pump will not prime properly or
pumps air.
Closed air valve or clogged air line.
Open, clear.
Not enough air pressure.
Increase.
Worn or damaged piston.
Replace. See pump manual.
Hand valve closed or clogged.
Open, clear. See Platen Maintenance on page 17.
Hand valve is dirty, worn, or damaged.
Clean, service.
Closed air valve or clogged air line.
Open, clear. See Platen Maintenance on page 17.
Not enough air pressure.
Increase.
Valve passage clogged.
Clean. See Platen Maintenance on
page 17.
Air assist valve will not hold drum
down or push plate up.
22
313527Y
Repair
Repair
Disconnect Pump from Platen
The pump is mounted to the platens by mounting kit
255392 or 257630. See the Repair Kits on page 65.
30 and 55 Gallon Platen
1. Remove four hex screws (426), four clamps (427),
and washers (425).
20, 30, and 60 Liter Platen
1. Loosen two 5/16 in. screws (462) from platen.
2. Carefully pull pump away to prevent damage to
pump inlet. If using a pump with intake adapter,
remove screws (472), adapter (471), and o-rings
(473, 463) from pump inlet.
Check-Mate Mounting
2. Carefully pull pump away to prevent damage to
pump inlet and remove o-ring (428)
463
Check-Mate Mounting
426
425
428
462
427
r_255648_313527_35a
TI10422A
Dura-Flo Mounting
Dura-Flo Mounting
473
471
472
426
428
462
463
425
427
r_255648_313527_36a
FIG. 19: 20, 30, and 60 liter mounting kit
312373_1
FIG. 18: 55 and 30 Gallon Mounting Kit
313527Y
23
Repair
Connect Platen
Remove Displacement Pump
30 and 55 Gallon Platen
1. Place o-ring (428) from mounting kit 255392 on the
platen. If attached to plate, place displacement
pump onto platen. See FIG. 18.
2. Secure pump’s intake flange to plate with screws
(426), washers (425), and clamps (427) included in
mounting kit 255392.
20, 30, and 60 Liter Platen
Before installing the 20, 30, or 60 liter platen to a
pump with an intake adapter, install adapter and
o-ring from mounting kit 257630 using the two set
screws. See FIG. 19.
The procedure for removing your displacement pump
depends on which air motor and platen your unit uses.
Find your ram unit, air motor, and platen below to
remove the displacement pump. Refer to your
Check-Mate Displacement Pump 312376 manual to
repair the displacement pump.
If the air motor does not require servicing, leave it
attached to its mounting. If the air motor does need to
be removed, see page 27.
D200 3 in. and D200s 6.5 in. Supply Units
NXT Air Motors:
1. Place o-ring (473) from mounting kit 257630 on
pump intake. Loosen mounting bracket screws
(401) and carefully lower pump onto o-ring (463)
and platen.
2. Secure pump’s intake flange to plate with screws
(401).
Remove Wipers
1. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
2. Raise the air motor:
a. For NXT 2200-6500 with 55 gallon platen:
Loosen nut (105a) under ram bar and thread it
down the threaded rod (106) to the lift ring
adapter (107) holding the motor. Use wrench on
nut (105) on top of ram bar to raise air motor.
See Remove and Reinstall Wipers on page 17.
106
Install Wipers
See Remove and Reinstall Wipers on page 17.
105
107
105a
TI10648A
FIG. 20
24
313527Y
Repair
b. For NXT 200-1800 with 55 gallon platen: Go to
step 3.
c.
For NXT with smaller platens and all supply
units: See procedure for D60 3 in. Dual Post,
S20 3 in. Single Post, and L20c 2 in. Supply
Units.
3. See Disconnect Pump from Platen on page 23 to
disconnect the platen from the displacement pump.
102,103
4. Use two people to lift out the displacement pump.
Xtreme XLAir Motors:
101
1. Remove nuts and washers (102, 103) from top of
platen lift rods (101). See FIG. 21.
NOTICE
Do not remove or adjust the nuts (102) below the
brackets. See FIG. 21. If the nuts are adjusted the
pump will not fully engage with the platen or the
smaller distance will put stress on the motor, tie rods,
and displacement pump.
2. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
3. See Disconnect Pump from Platen on page 23 to
disconnect the platen from the displacement pump.
4. Raise ram to ensure air motor assembly is clear of
lower pump assembly and platen.
5. Remove displacement pump and service as
needed.
313527Y
TI10657A
FIG. 21
D60 3 in. Dual Post, S20 3 in. Single Post,
and L20c 2 in. Supply Units
NXT Air Motors:
1. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
2. See Disconnect Pump from Platen on page 23 to
disconnect the platen from the displacement pump.
3. Raise the ram assembly to lift the air motor away
from the displacement pump.
4. Remove displacement pump and service as
needed.
25
Repair
Install Displacement Pump
4. Connect air motor:
D200 3 in. and D200s 6.5 in. Supply Units
NXT Air Motors
1. Insert displacement pump on platen. Follow Connect Platen steps on page 24.
2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
3. Reconnect ground wire and air motor harness (units
with Remote DataTrak) if they were disconnected.
a. For NXT 2200-6500 with 55 gallon platen: Use
wrench on nut (105) on top of ram bar to lower
air motor onto displacement pump. See FIG. 20
on page 24. Thread nut (105) up and tighten it
under ram bar. Tighten nut (105) below the
crossbar to 25 ft-lb (34 N•m) maximum.
b. For NXT with smaller platen: If the motor was
removed, tighten set screws (111) and washers
(110) on mounting bracket (109). See FIG. 27
on page 27.
Xtreme XL Air Motors
1. Raise ram to install displacement pump to platen.
2. Insert displacement pump on platen. Follow Connect Platen steps on page 24.
Air motor harness
3. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
4. Tighten nuts (103) and washers (102) to top of
platen lift rods (101). See FIG. 21.
TI10515A
FIG. 22: NXT 2200-6500 Air Motor Harness
NOTICE
Do not remove or adjust the nuts (103) below the
brackets. If the nuts are adjusted the pump will not
fully engage with the platen or the smaller distance
will put stress on the motor, tie rods, and displacement pump.
D60 3 in. Dual Post, S20 3 in. Single Post,
and L20c 2 in. Supply Units
Air motor
harness
NXT Air Motors:
1. Raise ram to install displacement pump to platen.
2. Insert displacement pump on platen. Follow Connect Platen steps on page 24.
r_255648_313527_8a
FIG. 23: NXT 200-1800 Air Motor Harness
26
3. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
313527Y
Repair
Remove Air Motor
NXT Air Motors
1. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
2. Disconnect air hose from air motor. If using a
remote DataTrak, detach electrical connections
from the air motor.
110
111
r_255648_313527_9a
FIG. 25: NXT 200-1800 with 55 Gallon PLaten
3. Disconnect air motor:
a. For NXT 2200-6500 with 55 gallon platen (D200
3 in. and D200s 6.5 in. supply units): Loosen nut
(105a) below crossbar. Use wrench to hold lift
ring adapter (107) in place and loosen threaded
rod (106) above crossbar with another wrench.
See FIG. 24.
c.
For NXT with smaller platen (D200 3 in., D200s
6.5 in., and D60 3 in. supply units): Remove
screws (111) and washers (110) securing motor
to mounting plate.
106
110
105
111
105a
TI10786A
107
FIG. 26: NXT on D200 with Small Platen
109
TI11169A
FIG. 24: NXT 2200-6500 with 55 Gallon Platen
b. For NXT 200-1800 with 55 gallon platen (D200
3 in. and D200s 6.5 in. supply units): Remove
screws (111) and washers (110) securing motor
to mounting plate. See FIG. 25.
110
111
r_255648_313527_15a
FIG. 27: NXT on D60 with Ram
313527Y
27
Repair
d. For NXT on S20 3 in. supply unit and L20c 2 in.
elevator: Remove screws (111) and washers
(110) securing motor to mounting bracket.
1c
103, 102
109
113
114
110
111
TI10658A
r_255648_313527_10a
FIG. 29: Xtreme XL Air Motors
FIG. 28
4. Using a capable hoist, secure air motor to hoist and
remove air motor.
Xtreme XL Air Motors
1. Remove air hose.
2. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
3. Remove nuts (103), washers (102), and cross bar
(1c).
4. Remove nuts (114) and washers (113) under the
mounting plate.
5. Using a capable hoist, secure air motor lift ring to
hoist and lift air motor off of mounting plate (109).
28
313527Y
Repair
Install Air Motor
D200 3 in. and D200s 6.5 in. Supply Units
NXT with 55 gallon platen:
1. For NXT2200-6500: Using a capable hoist, insert tie
rods into displacement pump and secure air motor
to pump.
a. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
b. Install threaded rod (106) through center hole in
the crossbar. Install lock washers (104) and
nuts (105) onto threaded rod (106), both above
and below crossbar. Use wrench to hold lift ring
adapter (107) and tighten threaded rod (106)
into lift ring adapter (107) using another wrench.
See FIG. 30.
c.
Tighten nut (105) below crossbar to 25 ft-lb (34
N•m) maximum.
d. Tighten nut (105) above crossbar to lock motor
in place.
2. For NXT200-1800: Attach motor to mounting
bracket with screws (111) and washers (110). See
FIG. 25 on page 27.
3. Connect air hose to motor. If using a remote DataTrak, connect electrical connections to the air
motor. See FIG. 22 and FIG. 23 on page 26.
NXT with smaller platens:
4. Position mounting plate (109) to ensure top of motor
will clear the crossbar. See FIG. 26. Using a capable
hoist, attach motor to mounting plate (109) using
screws (111) and washers (110).
a. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
b. Connect air hose to motor. If using a remote
DataTrak, connect electrical connections to the
air motor. See FIG. 25 on page 27.
Xtreme XL Air Motors
1. Using a capable hoist, lower air motor on the mounting plate (109). See FIG. 29.
2. Secure motor to mounting plate (109) with nuts
(114) and washers (113).
3. Install cross bar (1c), nuts (103), and washers (102).
4. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
106
5. Connect air hose to motor. If using a remote DataTrak, connect electrical connections to the air
motor. See FIG. 22 on page 26.
105
104
105
107
TI10649A
FIG. 30
313527Y
29
Repair
D60 3 in. Dual Post Supply Unit
NXT Air Motors
1. Using a secure hoist, attach motor to mounting plate
(109) with screws (111) and washers (110). See
FIG. 27 on page 27.
2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
3. Connect air hose to motor. If using a remote DataTrak, connect electrical connections to the air
motor. See FIG. 25 on page 27.
S20 3 in. Single Post Supply Unit and L20c
2 in. Elevator
NXT Air Motors
1. Attach motor to mounting bracket with screws (111)
and washers (110). See FIG. 28.
2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.
3. Connect air hose to motor. If using a remote DataTrak, connect electrical connections to the air
motor. See FIG. 25 on page 27.
30
313527Y
Repair
Supply Unit Repair
1e
1h
1j
To reduce the risk of serious injury whenever you are
instructed to relieve pressure always follow the Pressure Relief Procedure on page 16. Do not use pressurized air to remove the guide sleeve or the piston.
1f
1k
1g
D200s 6.5 in. Ram Piston Rods
Always service both cylinders at the same time. When
you service the lift rod always install new o-rings in the
piston rod seal and ram piston.
1d
TI10784A
Disassemble Piston Rod Seal
FIG. 31: 6.5 in. Piston Rod Seal
1. Relieve pressure.
2. Remove the nuts (1a) and lockwashers (1b) holding
the tie bar (1c) to the piston rods (1d). See parts
illustration on page 39.
Assemble Piston Rod Seal
3. Remove nuts (103, 105) and washers (102, 104).
See parts illustration on page 43.
2. Slide guide sleeve (1g) onto rod (1d) and push it into
cylinder. Replace retaining ring (1h) by feeding it
around the guide sleeve groove.
4. Lift tie bar (1c) off of rods.
5. Remove retaining ring (1h) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.
1. Install new o-rings (1j,1k), rod wiper (1f), and snap
ring (1e). Lubricate packings with o-ring lubricant.
3. Reinstall tie bar (1c) using nuts (1a) and lockwashers (1b). Torque to 40 ft-lb (54 N•m).
4. Reinstall washers (102, 104) and nuts (103, 105).
6. Remove snap ring (1e) and rod wiper (1f).
7. Remove guide sleeve (1g) by sliding it off of rod
(1d). Four 1/4 in -20 holes are provided to ease
removal of the guide sleeve.
8. Inspect parts for wear or damage.
313527Y
31
Repair
Disassemble Ram Piston
Assemble Ram Piston
1. Relieve pressure.
1. Install new o-rings (1p, 1j) on piston rod (1d) and
piston (1r). Lubricate the piston (1r) and o-rings (1p,
1j). Reinstall piston (1r) and lower retaining ring (1n)
onto piston rod (1d). Install piston guide band (1q)
onto piston (1r).
2. Remove nuts (1a) and lockwashers (1b) holding the
tie bar (1c) to the piston rods (1d). See page 39.
3. Remove nuts (103, 105) and washers (102, 104).
See parts illustration on page 43.
4. Lift tie bar (1c) off rods.
5. Remove retaining ring (1h) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.l
6. Remove guide sleeve (1g) and slide it off piston rod
(1d).
2. Carefully insert piston (1r) into cylinder and push rod
(1d) straight down into cylinder. Add three ounces of
lubricant to each cylinder after inserting the piston
(1r).
3. Slide guide sleeve (1g) onto piston rod (1d).
4. Install retaining ring (1e) and tie bar (1c) as
explained in Disassemble Ram Piston.
NOTICE
Do not tilt the piston rod to one side when removing it
from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.
7. Carefully lay piston (1r) and rod (1d) down so rod
will not be bent. Remove bottom retaining ring (1n)
and o-ring (1p). Remove piston guide band (1q).
Slide piston (1r) off piston rod (1d).
1d
1p
1n
1j
1r
1q
TI10785A
FIG. 32: 6.5 in. Ram Piston
32
313527Y
Repair
D200, D60, and S20 3 in. Ram Piston Rods
Always service both cylinders at the same time. When
you service the piston rod always install new o-rings in
the piston rod seal and ram piston.
Disassemble Piston Rod Seal and Bearing
1. Relieve pressure.
5. Inspect parts for wear or damage. Replace as necessary.
Do not reinstall end cap assembly if the ram piston
(202e, 802e) needs to be removed from the piston
rod. See the next page for ram piston repair instructions.
2. Access piston rod seal and bearing.
a. For D200 3 in. Ram: Remove nuts (206) and
lockwashers (205) holding the tie bar (204) to
the piston rods (202n). Refer to parts illustration
on page 41. Remove nuts (105) and washers
(104). Remove tie bar (204). See page 41.
D200 and D60 3 in. Rams
203
202c
202d
202a
b. For D60 3 in. Ram: Ensure ram is in lowest
position. Remove nuts (383) and lockwashers
(382) from piston rods (302n). Remove entire
pump package, including the mounting plate
(381) off of the piston rods (302n). Secure pump
package so pump and platen will not fall. See
pages 46 and 48.
c.
For S20 3 in. Ram: Ensure ram is in lowest
position. Remove nut (857) and lockwasher
(858) from piston rod (802n). Remove entire
pump package, including the mounting plate
(851) off of the piston rod (802n). Secure pump
package so pump and platen will not fall. See
page 51.
3. Remove retaining ring (203, 803).
4. Remove piston rod seal and bearing.
a. For D200 and D60 3 in. Rams: Slide end cap
(202a), pin (202b), o-ring (202c), and spring
(202m) up off of the piston rod (202n). Remove
retaining ring (202k) and bearing (202j) from
end cap (202a) and remove o-ring (202d).
b. For S20 3 in. Ram: Disassemble Ram Piston
to remove end cap (802a). See page 32. Slide
end cap (802a) off of the piston rod (802n).
Remove retaining ring (802k) and bearing (802j)
from end cap (802a). Remove seal (802d) and
spacer (802p) from bearing.
313527Y
202b
202j
202k
202m
202n
WLD
S20 3 in. Ram
803
802p
802b
802d
802c
802j
802a
802k
802m
802n
802b
WLD
FIG. 33: 3 in. Piston Rod Seal
33
Repair
Assemble Piston Rod Seal and Bearing
See FIG. 33 on page 33.
1. For S20 3 in. Ram: Lubricate seal (802d) and
spacer (802p) and install in bearing (802j).
Remove nut (202f, 802f), washer (202g, 802g), piston (202e, 802e), outer o-ring (202c, 802c), and
inner o-ring (202h, 802h).
3. Inspect parts for wear or damage. Replace as necessary.
a. Align groove on bearing with pin (802b) and
install bearing (802j) into end cap (802a). Lubricate o-ring (802c) and end cap (802a).
b. Slide spring (802m) and end cap (802a) on bottom of piston rod.
2. For D200 and D60 3 in. Rams: Lubricate o-ring
(202d) and bottom bearing (202j).
202n, 802n
202c
202e, 802e
202h
202g, 802g
a. Install o-ring (202d), bottom bearing (202j), and
retaining ring (202k) into end cap (202a).
202f, 802h
TI10521A
b. Install new o-ring (202c) and pin (202b) on end
cap (202a). Lubricate o-ring (202c) and end cap
(202a).
c.
Slide spring (202m) and end cap (202a) on piston rod (202n, 302n).
3. Install retaining ring (203).
4. For D200 3 in Ram: Install tie bar (204), washers
(204, 205), and nuts (205, 206).
5. For D60 3 in. Ram: Remount mounting plate (381)
and attach nuts (383) and lockwashers (382).
Torque to 40 ft-lb (54 N•m).
6. For S20 3 in. Ram: Remount mounting plate (851)
and attach nut (857) and lockwasher (858). Torque
to 40 ft-lb (54 N•m).
Disassemble Ram Piston
1. Complete steps 1-4 from Disassemble Piston Rod
Seal and Bearing to remove the end cap from the
piston rod.
FIG. 34: 3 in. Ram Piston
Assemble Ram Piston
1. Install new o-rings (202h, 802h, 202c, 802c) and
lubricate piston (202e, 802e) and o-rings.
2. Apply medium strength thread sealant. Install piston
(202e, 802e), washer (202g, 802g), and nut (202f,
802f) on piston rod (202n, 302n, 802n).
3. Carefully insert piston (202e, 802e) into cylinder and
push piston rod (202n, 302n, 802n) straight down
into cylinder.
4. Slide spring (202m, 802m) and end cap (202a,
802a) onto piston rod (202n, 302n, 802n).
5. For D200 3 in. Rams: Install retaining ring (203), tie
bar (204), washers (204, 205), and nuts (205, 206).
6. For D60 and S20 3 in. Rams: Install retaining ring
(203) and install mounting plate with nuts (383, 857)
and washers (382, 858) with pump package and
platen.
NOTICE
Do not tilt the piston rod to one side when removing it
from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.
2. Carefully lay piston (202e, 802e) and rod (202n,
302n, 802n) down so piston rod will not be bent.
34
313527Y
Repair
L20c 2 in. Elevator
522
Disassemble Piston Rod Seal, Bearing, and Piston
521
1. Remove air motor. See Remove Air Motor on page
27.
2. Remove nut (522), lock washer (521), handle (520),
washer (519), and air motor mounting bracket (518)
from end cap (516).
519
520
518
3. Remove retaining ring (510).
4. Remove cylinder end cap (516). Remove o-ring
(513) and replace if necessary.
5. Remove screw (514) from inside cylinder (515) and
lift cylinder assembly off of elevator cart (501).
510
6. Remove piston (511) from cylinder (515). Remove
o-rings (512, 513) and inspect for damage. Replace
as necessary.
516
513
7. Remove retaining ring (510) from bottom of cylinder
(515).
514
512
8. Remove nut (509), screw (508), and bearing (505)
from cylinder (515). Inspect bearing for damage.
Replace as necessary.
511
507
Assemble Piston Rod Seal, Bearing, and Piston
505
1. Install screw (508) in bearing (505). Install bearing
in cylinder (515) and tighten with nut (522).
509
2. Install retaining ring (510) in bottom of cylinder (515)
and wave spring (507) on top of bearing (505).
3. Ensure screw (508) faces backwards and install cylinder with bearing on elevator cart (501).
508
510
515
501
4. Install piston (511) with new o-rings (513) and press
on to rod.
5. Install screw (514) into cart rod.
6. Install new o-ring (513) on cylinder end cap (516)
and install in cylinder (515).
r_255648_313527_37a
7. Use screwdriver to install retaining ring (510) in top
of cylinder (515).
FIG. 35: L20c Piston Rod Seal, Bearing, and Piston
8. Install air motor mount (518) on cylinder end cap
(516).
9. Install washer (519), handle (520), lock washer
(521), and nut (522).
313527Y
35
Repair
Power Supply
6. Remove protective earthing conductor from the PE
terminal marked
.
7. Remove screws (159) and 24 VDC power supply
module (154) from power supply mounting bracket
(151. See parts illustration on page 54.
Remove 24 VDC Module
1. Turn external 24 VDC power source off.
2. Remove shrouding covers. See DataTrak Kit parts
illustrations on page 62-63.
3. Remove two screws (156), two washers (164), and
press cover plate (160) up from the bottom. Then
slide to front of ram to remove.
8. Remove screws (155) and power switch (157) from
power supply mounting bracket (151).
9. Clean and inspect all parts for wear or damage.
Replace as needed.
Replace 24 VDC Fuses
1. Complete steps 1 and 2 from Remove 24 VDC
Module.
2. Open the fuse holder and remove two fuses. Install
new fuses (165).
163
154
151
PE
Terminal
159
161
165
PE
160
TI11170A
164
FIG. 38
156
TI10853A
Install 24 VDC Module
FIG. 36
4. Disconnect power supply output cable from CAN
cable (163).
5. Remove quick disconnects from rocker switch terminals 1 and 4.
5 (-)
4
2 (+)
1
TI10985A
FIG. 37
1. Ensure that the external 24 VDC power source is
off.
2. Mount 24 VDC module (154) on mounting bracket
(151).
3. Mount power switch (159) on mounting bracket
(151).
4. Attach quick disconnects on cable from 24 VDC
module (154) to terminals on power switch (157).
a. The black wire connects to terminal 4, adjacent
to terminal marked (-).
b. The red wire connects to terminal 1, adjacent to
terminal marked (+).
5. Install power supply output cable to CAN cable
(163).
36
313527Y
Repair
6. Attach 24 V Class 2 power supply to terminals on
the power switch: +24 VDC to terminal 2 (+) and 24
VDC return to terminal 5 (-). See FIG. 37. Attach
protective earthing (PE) conductor to terminal
8. Inspect all parts for wear or damage. Replace as
needed.
marked
. See FIG. 38. The 24 VDC power supply
must be capable of supplying at least 1.0 Amp and
have supply current protection rated at no more
than 2.5 Amps.
1. Turn power supply OFF and Disconnect power.
Replace 100-240 VAC Fuses
2. Use screwdriver to remove two fuses (165) from
module and install new fuses.
7. Install cover plate (160), screws (156), and washers
(164).
165
8. Install shrouding covers. See DataTrak Kit parts
illustrations on page 62-63.
Remove 100-240 VAC Power Supply
1. Turn power supply OFF and Disconnect power.
2. Remove shrouding covers (506, 507). See DataTrak Kit parts illustrations on page 62-63.
3. Remove two screws (156), two washers (164), and
press cover plate (160) up from the bottom. Then
slide to front of ram to remove.
TI10852A
FIG. 40
Install 100-240 VAC Power Supply
1. Turn power supply OFF and Disconnect power.
2. Mount power entry module (157a) and 100-240
VAC power supply (154a) on mounting bracket
(151).
163
3. Install power supply output cable to CAN cable
(509). See FIG. 39.
154a
151
4. Connect power supply input quick disconnects to
power switch terminals (157a).
166
157a
a. Connect green wire to Ground
.
161
b. Connect brown wire to Line (L).
160
c.
Connect blue wire to Neutral (N).
164
FIG. 39
5. Install grounding screw (166) through eyelet terminal of power supply ground (green) pigtail wire and
fasten to power supply enclosure (151).
4. Disconnect power supply output cable.
6. Install cover plate (160), screws (156), and washers
(164).
TI10851A
156
5. Remove quick disconnects from rocker switch.
6. Remove ground screw (166).
7. Install shrouding covers. See DataTrak Kit parts
illustrations on page 62-63.
7. Remove screws (156) and 100-240 VAC power
supply (154a) from power supply mounting bracket
(151).
313527Y
37
Parts
Parts
Use this table to identify which pump mounting kit and platen are compatible with each air motor and supply system.
See page 40 for relief valve for your pump package.
Pump Mounting Kit
Supply System
Air Motor Size
Kit
Gallons (liters)
Pump Mounting
Kit Page
Platens
Page
NXT200
NXT400
257627
55 (200)
pg. 43
pg. 56
257628
D200 3 in. Dual Post
(see page 41)
Platens
NXT700
NXT1200
NXT1800
257625
257626
5 (20), 8 (30), 16 (60)
30 (115)
55 (200)
5 (20), 8 (30), 16 (60)
30 (115)
pg. 45
pg. 43
pg. 45
pg. 58
pg. 56
pg. 56
pg. 58
pg. 56
NXT3400
NXT6500
255308
5 (20), 8 (30), 16 (60)
NXT2200
255309
30 (115)
NXT2200
NXT3400
NXT6500
255305
55 (200)
pg. 43
pg. 56
Dura-Flo D200 3 in.
Dual Post
(see page 41)
NXT2200
NXT3400
NXT6500
256235
55 (200)
pg. 43
pg. 56
D200s 6.5 in. Dual
Post
(see page 39)
NXT2200
NXT3400
NXT6500
255315
55 (200)
pg. 43
pg. 56
NXT2200
255317
D60 3 in. Dual Post
(see page 46)
S20 3 in. Single Post
(see page 49)
L20c 2in. Single Post
38
NXT3400
NXT6500
255316
Xtreme XL
255306
NXT2200
257623
NXT3400
NXT6500
257624
NXT2200
NXT 3400
257666
NXT700
NXT1200
NXT1800
257664
NXT200
NXT400
257664
NXT200
NXT400
257613
NXT700
NXT1200
NXT1800
257613
pg. 44
pg. 58
pg. 56
pg. 44
30 (115)
pg. 44
pg. 56
55 gallon
pg. 45
pg. 56
5 (20), 8 (30), 16 (60)
pg. 48
5 (20)
pg. 51
pg. 58
5 (20)
pg. 53
pg. 58
pg. 58
pg. 58
313527Y
Parts
D200s 6.5 in. Supply Units
Model 255688 Shown
5
6
See page 54 for power supply illustration.
Detail A
20
5
1a
1e
1h
1b
1j
1k
1g
1f
1c
99
6
4
6
5
13
TI10792A
3
20
Detail A
9
1d
1y
1u
TI10777A
1p
1j
1r
1q
1n
1
1v, 1w, 1x
1u
TI10783A
313527Y
39
Parts
D200s 6.5 in. Supply Units, 255688
Ref
No.
1
1a
1b
1c
1d
1e*
1f*
1g
1h*
1j*
1k*
1n*
1p*
1q*
1r
1s
1u
1v
1w
1x
1y
1z
2
Part No. Description
RAM, 6.5 in. (includes 1a - 1z)
113939 NUT, jam, hex
113993 WASHER, lock, helical
15M538 BEAM, tie
C32401 ROD
C03043 RING, snap
C31001 WIPER, rod
617414 SLEEVE, guide, 6-1/2 in. ram
C32409 RING, retaining
C38132 O-RING
156593 O-RING
C20417 RING, retaining
158776 O-RING
C32408 BAND, guide
C32405 PISTON, elevator air
100040 PLUG, pipe
114153 ELBOW, male, swivel
C32467 STOP, drum
C19853 SCREW, socket hd cap
C38185 WASHER, lock
15J074 LABEL, safety
C14023 LABEL, ram, up-down
C12509 TUBE, nylon, 14.6 ft (4.45 m)
Qty
1
2
2
1
2
2
2
2
2
4
2
4
2
2
2
2
2
2
2
2
4
1
1
Ref
No.
3
4
5
6
9
13
20
27
99
Part No. Description
255650 CONTROL, air; see 312374
BRACKET, mounting, air control
101682 SCREW, cap, sch
100016 WASHER, lock
113318 ELBOW, plug in
101689 GAUGE, pressure, air
15V954 LABEL, valve shut-off aircontrol
HOLDER, cable tie, rotating
VALVE, safety relief
Qty
1
1
8
8
3
2
1
1
1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
*
Parts included in Supply Units Repair Kit 918432
(purchase separately).
See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 54 for 24 VDC and 100-240
VAC power supply parts.
See manual 312374 for two-button interlock parts.
 Not shown.
Relief Valve Part No. (99)
Part
103347
40
For Systems With
Pump Part No. (Pump Ratio)
P05xxx (5:1)
P06xxx (6:1)
P10xxx (10:1)
P11xxx (11:1)
P12xxx (12:1)
P14xxx (14:1)
P15xxx (15:1)
P20xxx (20:1)
P22xxx (22:1)
P23xxx (23:1)
P26xxx (26:1)
P29xxx (29:1)
P31xxx (31:1)
P32xxx (32:1)
P34xxx (34:1)
P36xxx (36:1)
P38xxx (38:1)
P39xxx (39:1)
P40xxx (40:1)
P44xxx (44:1)
P45xxx (45:1)
P46xxx (46:1)
P55xxx (55:1)
P57xxx (57:1)
P61xxx (61:1)
P63xxx (63:1)
Part
For Systems With
Pump Part No. (Pump Ratio)
120306
P67xxx (67:1)
116643
P68xxx (68:1)
108124
P82xxx (82:1)
313527Y
Parts
D200 3 in. Supply Units
Model 255648 Shown
211
212
See page 54 for power supply illustration.
209 Detail A
236
211
212
99
207
206
205
204
215
236
203
202c
202a
202j
TI10767A
202d
213
Detail A
202b
216
202m
202k
202n
TI10778A
217
201
253
202c
202e
254
255
202f
202h
202g
313527Y
217
TI10766C
41
Parts
D200 3 in. Supply Units, 255648
Ref No. Part No. Description
Qty
201
RAM, 3 in.
1
202
PISTON, assembly 3 in. ram;
2
includes 202a - 202m
202a
BEARING, ram end cap
2
202b 107092 PIN, spring, straight
2
202c* 160258 O-RING
4
202d* 156698 O-RING
2
202e 183943 PISTON
2
202f*
NUT, jam
2
202g*
WASHER, split
2
202h* 156401 O-RING
2
202j*
BEARING, ram end cap
2
202k*
RETAINER, retaining ring
2
202m*
SPRING, compression
2
202n 167651 ROD, piston, ram
2
203*
127510 RING,retaining
2
204
167646 BEAM, tie
1
205
101533 WASHER, spring lock
2
206
101535 NUT, full hex
2
207
189559 CAP, end
2
209
BRACKET, mounting, air control
1
211
101682 SCREW, cap, sch
8
212
100016 WASHER, lock
8
213
255650 CONTROL, air; see 312374
1
215
101689 GAUGE, pressure, air
2
216
113318 ELBOW, plug in
3
217
597151 ELBOW
2
220 C12509 TUBE, nylon, 14.60 in. (370.84
1
mm)
236 15V954 LABEL
1
253
C19853 SCREW, cap, socket, hd
2
254
C38185 WASHER, lock
2
255
C32467 STOP, drum
2
256 15J074 LABEL, safety
2
99
VALVE, safety relief; see page 40 1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
*
Parts included in Supply Units Repair Kit 255687
(purchase separately).
 Not shown.
See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 54 for 24 VDC and 100-240
VAC power supply parts.
See manual 312374 for two-button interlock parts.
42
313527Y
Parts
D200s and D200 Pump Mounts for 55 Gallon (200 Liter) Platen
Kits - 257625 and 257627
Kits - 255315, 255305, and 256235
Note: See page 38 for kit configuration table.
Note: See page 38 for kit configuration table.
105
104
103
102
104
103, 105
105
102, 104
120
101
101
119
118
r_255648_313527_12a
106
107
108
109
110
111
117
TI10771A
Ref.
101
102
103
104
105
106
107
108
124
125
126
127
Part
Description
Qty
15M531 ROD, platen
2
167652
101015 WASHER, lock
2
C19187 NUT, hex
2
101533
WASHER, spring lock
2
101535
NUT, full hex
2
15M399 ROD, threaded
1
15J992 ROD, threaded
1
15J991
ADAPTER, lift, ring
1
15J993
RING, lift, plate
1
160327
FITTING, 3/4 nptf x 3/4 npsm, 90° 1
C12034 HOSE, coupled; 72 in.
1
552071
SLEEVE, protective, 6 ft
1
105281
FITTING, 3.4 nptf x 3/4 npsm, 45° 1
Ref.
101
102
103
109
110
111
117
118
119
120
Part
167652
101533
101535
100133
114128
100896
061513
 Pump Mount 255315 only.
121
122
123
 Pump Mount 255305 only.
 Not shown.
Description
Qty
ROD, platen
2
WASHER, spring lock
2
NUT, hex
2
BRACKET, shelf
1
WASHER, lock
4
SCREW, cap, hex hd
4
ELBOW, swivel, male; 257627
1
only
BUSHING, pipe
1
ELBOW, 1/2 OD x 1/2 in. npt
1
TUBE, nylon, 1/2 OD x 3/8 ID; 45
1
in.
SLEEVE, protective; 45 in.
1
STRAP, tie
2
HOLDER, cable tie, rotating
2
 Pump Mount 256235 only.
 Not shown.
313527Y
43
Parts
D200s and D200 Pump Mounts for 5 Gallon (20 Liter), 8 Gallon (30
Liter), 16 Gallon (60 Liter), and 30 Gallon (115 Liter) Platens
Kits - 255316, 255317, 255308, 255309
Note: See page 38 for kit configuration table.
103
102
116
117
101
102
103
109
110
111
Ref. Part
101 15M298
15M297‡
102 101015
101533‡
103 C19187
101535‡
109
110 100133
111
115
116
117
124 160327
125 C12034
126 552071
127 105281
44
Description
ROD, tie bar, shelf
Qty
2
WASHER, lock
4
NUT, hex
4
BRACKET, shelf 6500, 3400;
255316 and 255308 only
BRACKET, shelf 2200; 255317
and 255309 only
WASHER, lock
SCREW, cap, hex hd
ROD, threaded
ADAPTER, lift, ring
RING, lift, plate
FITTING, union adapter, 90°
HOSE, coupled; 72 in.
SLEEVE, protective, 6 ft
FITTING, 3.4 nptf x 3/4 npsm, 45°
1
 Pump Mounts 255316 and 255317 only.
‡ Pump Mounts 255308 and 255309 only.
 Not shown.
1
4
4
1
1
1
1
1
1
1
313527Y
Parts
Pump Mount 255306 (Xtreme XL
motors on 6.5 in. supply units only)
Kits - 257626 and 257628
Note: See page 38 for kit configuration table.
Note: See page 38 for kit configuration table.
103
102
115
116
101
117
102
103
118
103
112
102
109
102
109
120
102
114, 113
103
119
103
110
111
101
r_255648_313527_13a
Ref. Part.
101 257726
102 101533
103 101535
109
110 100133
111
117 114128
118 100896
119
120 061513
121
122
123
 Not shown.
Description
Qty
ROD, tie bar, shelf
2
WASHER, spring lock
4
NUT, hex
4
BRACKET, shelf
1
WASHER, lock
4
SCREW, cap, hex hd
4
ELBOW, swivel, male; 257628 only
1
BUSHING, pipe
1
ELBOW, 1/2 OD x 1/2 in. npt
2
TUBE, nylon, 1/2 OD x 3/8 ID; 45 in. 1
SLEEVE, protective; 45 in.
1
STRAP, tie
2
HOLDER, cable tie, rotating
2
TI10773A
Ref.
101
102
103
109
112
113
114
115
116
124
125
126
127
Part
15M686
101533
101535
617193
617275
100023
101566
113939
113993
160327
C12034
552071
105281
Description
Qty
ROD, lower, platen
2
WASHER, spring lock
6
NUT, full hex
6
PLATE, pump mounting
1
ROD, upper tie #(cold cm2100)
2
WASHER
3
NUT, lock
3
NUT, jam, hex
2
WASHER, lock, helical
2
FITTING, union adapter, 90°
1
HOSE, coupled; 72 in.
1
SLEEVE, protective, 6 ft
1
FITTING, 3.4 nptf x 3/4 npsm, 45° 1
 Not shown.
3
313527Y
45
Parts
D60 3 in. Dual Post Supply Unit
Model 257621 Shown
211
See page 54 for power supply illustration.
212
209
236
Detail A
99
211
212
215
203
202a
202d
202b
213
236
202c
202j
202k
202m
Detail A
216
302n
256
217
202e
253, 254, 255
202h
202c
ti21264a
202g
202f
46
313527Y
Parts
D60 3 in. Supply Units, 257621
Ref.
202
Part
202a*
202b* 107092
202c*
202d*
202e* 183943
202f*
202g*
202h*
202j*
202k*
202m*
302n* 15V697
203* 127510
301
209
211 101682
212 100016
213 255650
215
101689
313527Y
Description
PISTON, ram, subassembly;
includes 202a-202m
BEARING, ram end cap
PIN, spring, straight
O-RING
O-RING
PISTON
NUT, jam
WASHER, split
O-RING
BEARING, ram end cap
RETAINER, retaining ring
SPRING, compression
ROD, piston, ram
RING, retaining, 3.06 dia
RAM
BRACKET, mounted
SCREW, cap, sch
WASHER, lock
CONTROL, air; see manual
312374
GAUGE, pressure, air
Qty.
1
2
2
4
2
2
2
2
2
2
2
2
2
2
1
1
8
8
1
Ref.
216
217
236
253
254
255
256
99
Part
113318
597151
15V954
C19853
C38185
C32467
16T421
Description
Qty.
ELBOW, plug in
2
ELBOW
2
LABEL, valve shutoff air control
4
SCREW, cap, socket hd
2
WASHER, lock
2
STOP, drum
2
ADAPTER, pipe hex; 5/8 in.
1
VALVE, safety relief; see page 40
1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
 Not shown.
*
Parts included in Supply Units Repair Kit 257622
(purchase separately).
See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 54 for 24 VDC and 100-240
VAC power supply parts.
See manual 312374 for two-button interlock parts.
2
47
Parts
D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8
Gallon (30 Liter), and 16 Gallon (60 Liter) Platens
Note: See page 38 for kit configuration table.
383
382
381
386
384
387
385
r_255648_313527_15a
Ref. Part
381 ‡

382 101533
383 101535
384 100133
385 C38372
386 105281
387 C12034
388
389
390
391 160327
Description
Qty.
BRACKET, shelf, NXT2200
1
BRACKET, shelf, NXT3400 and
NXT6500
WASHER, spring lock
2
NUT, hex
2
WASHER, lock
4
SCREW, cap, hex head
4
FITTING, 3.4 nptf x 3/4 npsm, 45°
1
HOSE, coupled 72 in.
1
SLEEVE, protective; 72 in.
1
STRAP, tie
2
HOLDER, cable tie, rotating
2
FITTING, 3/4 nptf x 3/4 npsm, 90°
1
‡ For 257623 only.
 For 257624 only.
 Not shown.
48
313527Y
Parts
S20 3 In. Single Post Ram
S20 Single Supply Unit Cart Shown
See page 54 for power supply illustration.
257619 Ram Piston
803
802c
802p
802d
802a
802b
802
837
811
810
802j
804
802k
819
837
802m
801
802b
835
802n
836
813
838
816
804
806
817
802h
802c
802e
802f
802g
818
WLE
812
814
313527Y
49
Parts
S20 Single Supply Unit, 257620
Ref.
801
802
Part
257619
802a 15V032
802b 15U979
802c 160258
802d 15U189
802e 183943
802f 101535
802g 101533
802h 156401
802j 15U546
Description
Qty.
RAM
1
PISTON, S20 ram, subassembly;
1
includes 802a-802p
BEARING, rod top
1
PIN, spring, straight
3
O-RING
2
SEAL, d-shaped u cup
1
PISTON
1
NUT, hex
1
WASHER, spring lock
1
O-RING
1
BEARING, ram end cap max flat
1
Ref.
802k
Part
Description
Qty.
15F453 RETAINER, retaining ring 1.88
1
bore
802m 160138 SPRING, compression
1
802n 15U202 ROD, ram, w/flat
1
802p 15U006 SPACER, d seal backup ring
1
803
127510 RING, retaining, 3.06 dia
1
804
597151 FITTING, elbow
2
805 15J074 LABEL, safety, crush & pinch
2
806
16T421 ADAPTER, pipe hex; 5/8 in.
1
99
VALVE, safety relief; see page 40
1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
S20 Single Supply Unit Cart Kit, 257618
Ref. Part
805
816
817
818
819
810
811
812
813
814
815
835
836
837
838
Description
LABEL, safety, crush & pinch
CHASSIS, elevator
WHEEL, semi pneumatic
BOLT, 5/8 x 2-1/2 shoulder
HANDLE
WASHER, lock
BOLT, hex hd
BRACKET, cart
SCREW, cap, hex hd
NUT, hex, lock, nylon, thin
CAP, tube, square
WASHER, lock
SCREW, cap, sch
CAP, handle
WASHER, wrought
Qty.
2
1
2
2
1
1
1
2
4
4
4
2
2
2
4
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 54 for 24 VDC and 100-240
VAC power supply parts.
50
313527Y
Parts
S20 3 In. Single Post Ram Mounting Kit
257664 - For NXT200 and NXT400 NXT700, NXT1200, and NXT 1800
257666 - For NXT2200 and NXT3400
257612 - Air controls sold separately for S20 ram. Includes 2 gauges (113911) and 2 labels (15V954).
257664 Shown
Motor mount bracket for 257666
857
851
858
851
854
868
859
855 856
860
852
862
r_255648_313527_19a
Ref.
851
852
854
Part
†

Description
BRACKET, motor mount
BRACKET, controls
†

855
856
857
858
859
860
861
862
864
865
866
867
868
869
871 †
880 
ELBOW, swivel
ELBOW, swivel
SCREW, cap, sch
WASHER, lock
NUT, cap
WASHER, spring lock
ELBOW, plug in
WASHER, lock
SCREW, cap, socket hd
SCREW, cap, socket head
TUBE, nylon, rnd; 16 in.
SLEEVE, protective
HOLDER, cable tie, rotating
STRAP, tie
HOSE
ADAPTER
ADAPTER, elbow, 3/4 npti x 1/2 npte
ELBOW, swivel, 3/8T x 1/4 npt(m)
Qty.
1
1
1
2
4
4
1
1
3
6
4
2
1
5
1
2
1
1
1
r_255648_313527_20a
† For 257666 only.
 For 257664 only.
 Not shown.
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
313527Y
51
Parts
L20c 2 In. Elevator
522
521
520
L20c Cart Kit, 257638
519
L20c Cylinder Kit, 257611
524
518
506
510
517
516
506
514
507
513
512
511
505
510
509
508
501
503
515
504
502
r_255648_313527_21a
Ref.
501‡
502‡
503‡
504‡
505
506
507
508
509
510
510
511
512
513
514
515
52
Part
15V711
116895
106062
15V529
15V349
15U979
15V450
102598
114231
15V449
125179
15V348
514279
166238
122222
15V353
Description
Qty.
CHASSIS, elevator
1
PLUG
4
WHEEL, semi-pneumatic
2
BOLT, 5/8 x 2-1/2 shoulder
2
BEARING
1
PIN, spring, straight
2
SPRING, wave
2
SCREW, cap, sch
1
NUT, lock, hex
1
RING, retaining (for Series A only)
2
RING, retaining (for Series B only)
2
PISTON
1
O-RING, 018 buna
1
PACKING, o-ring
2
FASTENER, shoulder screw, 5/8-11
1
1
CYLINDER
Series A, 2.25 in. outer diameter Series
B, 2.375 in. outer diameter
Ref.
516
517
518
519
520
521
522
523
524
Part
15V357
597151
15U376
113348
256759
101533
101535
15V557
15X429
Description
CAP, end
FITTING,ELBOW
BRACKET, motor mount
WASHER, lock, internal
HANDLE
WASHER, spring lock
NUT, cap
LABEL, elevator
HANDLE, cap
Qty.
1
1
1
1
1
1
1
1
2
 Replacement Danger and Warning labels, tags, and cards
are available at no cost.
‡ Included in repair kit 257638.
 Included in kit 257611.
313527Y
Parts
Air Control Kit- L20c 2 In. Elevator
257613 - For NXT200, NXT400, NXT700, NXT1200, and NXT1800
557
551
553
552
556
r_255648_313527_23a
r_255648_313527_22a
Ref. Part
551
552
553
554
555
556
557
Description
Qty.
PANEL, air control; see manual 312374
1
SCREW, cap, socket head
2
WASHER, lock
6
TUBE, nylon, rnd; 52 in.
1
TUBE, nylon, 1/2 OD X 3/8 ID; 25 in.
1
SCREW, cap, socket hd
4
ELBOW, male, swivel
1
ELBOW, male, swivel, 1/2 npt x 1/2 tube 1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
 Not shown.
313527Y
53
Parts
Power Supply - D200s, D200, D60, and S20 3 in. Supply Unit
Both 24 VDC and 100-240 VAC Power Supplies Shown
Power Supplies on S20
152
153
163
159
151
156
159
154
156
157a
161
163
157, 169
160
155
164
166
154a
156
ti10854a
Power Supplies on D200s, D200, and D60
154a
155
151
153
152
154
168
163
159
161
156
154
160
152
156
164
156
54
157, 157a, 169
159
153
r_255648_313527_24a2
313527Y
Parts
24 VDC and 100-240 VAC Power Supply
Parts
(24 VDC)
Ref.
No.
151
152
153
154
154a
155
156
157
157a
158
159
160
161
162
163
164
165
166
167
168
169
Description
ENCLOSURE, power
supply assy
WASHER, lock
SCREW, cap, sch
MODULE, assembly,
24V
POWER SUPPLY,
100-240 VAC
SCREW, mach, pan
head
SCREW, self-tapping
SWITCH, power, 24 VDC
SWITCH, power, 120V
COVER, switch mount
SCREW, countersunk,
6-32 x 0.38
COVER, power
GROMMET
LABEL, caution
CABLE, power,
female,.8M
WASHER, lock
FUSE, 250V / 1.2A
SCREW, grounding
LABEL, symbol, ground
BRACKET, power supply support
PLATE, switch mount
(100-240 VAC)
S20
D60
D200s
D200
S20
D60
D200s
D200
n/a
n/a
n/a
n/a
n/a
n/a
1
100016
101682
100016
101682
100016
101682
100016
101682
100016
101682
100016
101682
6
6
255649
255649
255649
1
15M293
110637
n/a
121255
255673
110637
n/a
121255
255673
15M293
101845
101845
101845
121254
n/a
121254
n/a
121254
n/a
6
1
1
1
121255
121255
121255
6
n/a
112738
196548
n/a
112738
196548
n/a
112738
196548
1
1
1
n/a
255673
n/a
n/a
n/a
n/a
1
2
1
100272
121261
111593
186620
n/a
15M293
110637
121255
Qty.
100272
121261
111593
186620
100272
121261
111593
186620
n/a
n/a
2
2
1
1
1
Parts designated n/a are not available separately.
313527Y
55
Parts
30 and 55 Gallon Platen
115 Liter (30 Gallon) Platen, Model 255661
200 Liter (55 Gallon) Platen, 255662,
255663, and 255664
404
417
429 416
411
403
*426
405
*427
*428
416
403
417
414
421
406
414
420
408
408
410
TI10530A
115 Liter (30 Gallon) Platen Parts
Ref.
No.
403
404
405
406
408
410
411
414
416
417
420
429
Part No.
166560
101831
177542
102040
255654
109469
114317
597151
C20521
100451
Description
STEM, probe
PIN, spring
HANDLE
NUT, lock, hex
WIPER, seal
SCREW, machine flat hd
ADAPTER, 30 gal.
PLATE, follower, 30 gal.
VALVE, check
FITTING, elbow
SEAL, thread
COUPLING
ti20583a
200 Liter (55 Gallon) Platen Parts
Qty.
1
1
1
8
1
8
1
1
1
1
8
1
Ref.
No. Part No. Description
Qty.
403 257697 HANDLE, bleed assy
1
408 255652 SEAL, wiper, drum, 55 gal., neo2
prene; for 255664 only.
255653 SEAL, wiper, drum, 55 gal., EPDM;
2
for 255663 and 255662 only.
414
PLATE, ram 55 gal., for 255664
1
and 255663 only.
PLATE, ram 55 gal., PTFE
1
416 122056 VALVE, check, 1/4, for 255662 and
1
255663 only
501867 VALVE, check, 5/8, for 255664 only
1
417 C20350 FITTING, TUBE, quick disconnect
1
421 15W032 ADAPTER, for 255662 and 255663
1
only
16W974 ADAPTER, for 255664 only
1
426* 102637 SCREW, cap
4
427* 276025 CLAMP
4
428* 109495 O-RING
1
*
56
Parts included in 255392 Kit (purchase separately).
313527Y
Parts
200 Liter (55 Gallon) Platen with EPDM
Hose Wipers, 244343
*428
403
*426
*427
421
416
417
414
408
410
409
WLD
200 Liter (55 Gallon) Platen with EPDM
Hose Wipers Parts
Ref.
No.
403
408†
409†
410†
414
416
417
421
426*
427*
428*
*
Part No. Description
Qty.
257697 HANDLE, bleed assy
1
162230 SEAL, wiper, drum, 55 gal., EPDM
1
162331 SEAL, wiper, drum, 55 gal., EPDM
1
17B407 CLAMP, tire
4
PLATE, ram 55 gal.
1
122056 VALVE, check, 1/4
1
C20350 FITTING, TUBE, quick disconnect
1
15W032 ADAPTER
1
102637 SCREW, cap
4
276025 CLAMP
4
109495 O-RING
1
Parts included in 255392 Kit (purchase separately).
† Parts included in 918312 Kit (purchase separately).
313527Y
57
Parts
20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon)
Platens
Single Wiper with
SST Platen
Double Wiper Platen
470
461
461
Single Wiper Platen
469
459
470
469
462
461
459
462
451
465
456
459
465
464
462
456
459
457
459
464
464
451
451
453
465
457
456
459
452
452
457
452
460
453
453
453
454
454
454
455
455
455
r_255648_313527_26a
r_255648_313527_25a
r_255648_313527_34a
58
313527Y
Parts
Platen Descriptions
Platen
Platen Size
257727
20 Liter
(see page 60)
Platen
Material
Seal
Material
Wiper Assembly Kit
CS
Nitrile
257639
CS
PolyUrethane
257640
257729
SST
PTFE-coated
Nitrile
257641
257730
CS
Nitrile
257642
257731
CS
PolyUrethane
257643
25A206
SST
Nitrile (FDA
Approved)
25A207
CS
Nitrile
257644
257728
257732
257733
30 Liter
(see page 60)
CS
PolyUrethane
257645
257734
SST
PTFE-coated
Nitrile
257646
257735
CS
Nitrile
257647
257736
CS
PolyUrethane
257648
CS
Nitrile
257649
CS
PolyUrethane
257650
257738
SST
PTFE-coated
Nitrile
257651
257739
CS
Nitrile
257652
257741
CS
PolyUrethane
257653
257737
257740
60 Liter
(see page 61)
 Single wiper
 Double wiper
See page 60-61 for parts.
313527Y
59
Parts
Common Parts
Ref.
456
459
461
463
465
The parts listed below are common among all 20, 30,
and 60 liter platens. Parts that vary are found in the
tables on page 60-61.
Part
121829
113504
257697
109482
C20350
Description
O-RING
NUT, keps, hex hd
HANDLE, bleed, sst
O-RING; see page 61
ELBOW, 90°; 1/4 OD x 1/4 npt
Qty.
1
12
1
1
1
Varying Parts - 20 Liter (5 Gallon) Platens
The following table indicates which parts (according to reference number) are included with each platen.
Reference Numbers
Ref.
257727
257728
BASE
257665
257665
257662
257665
452‡ SPACER
453‡ WIPER, main
276049
276049
276049
257694
257672
257678
257675
257672 (2)
257678 (2)
25A208
257681
257681
257681
257681
257681
257681
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
100057
100057
112894
100057
100057
15T575
122056
122056
501867
122056
122056
501867
451
Description
454‡ WIPER, PE support
455‡ PLATE, bottom
457‡ PLATE, top
460‡ WIPER, support
462‡ SCREW, cap, hex hd
464‡ VALVE, check
257729
257730
257731
25A206
Qty:
257665
257662
257694
276049
1
1
1 (2)
1
1
1
1
2
1
1
1
2
257689
468‡ TAG, instructions
469‡ COVER
n/a
n/a
n/a
15W184
15W184
15W184
n/a
15W184
470‡ PIN, hairpin, cotter (10 pack)
16U740
16U740
16U740
16U740
Parts designated n/a are not available separately.
‡ See page 59 for wiper assembly kits.
Varying Parts - 30 Liter (8 Gallon) Platens
The following table indicates which parts (according to reference number) are included with each platen.
Reference Numbers
Ref.
451
452‡
453‡
454‡
455‡
457‡
460‡
462‡
464‡
468‡
469‡
470‡
Description
BASE
SPACER
WIPER, main
WIPER, PE support
PLATE, bottom
PLATE, top
WIPER, support
SCREW, cap, hex hd
VALVE, check
TAG, instructions
COVER
PIN, hairpin, cotter (10 pack)
257732
257733
257734
257735
257736
Qty:
257665
194148
257673
257682
n/a
n/a
257665
194148
257679
257682
n/a
n/a
257665
257695
257673 (2)
257682
n/a
n/a
257665
257695
257679 (2)
257682
n/a
n/a
100057
122056
n/a
15X403
16U740
100057
122056
n/a
15X403
16U740
257662
194148
257676
257682
n/a
n/a
257690
112894
501867
n/a
15X403
16U740
100057
122056
100057
122056
1
1
1 (2)
1
1
1
1
2
1
1
1
2
Parts designated n/a are not available separately.
‡ See page 59 for wiper assembly kits.
60
313527Y
Parts
Varying Parts - 60 Liter (16 Gallon) Platens
The following tables indicates which parts (according to reference number) are included with each platen.
Reference Numbers
Ref.
Description
257737
257740
257738
257739
257741
Qty:
1
1
1 (2)
1
1
1
1
2
1
1
1
2
451
BASE
257665
257665
257662
257665
257665
452‡
SPACER
257684
257684
257684
257696
257696
453‡
WIPER, main
257674
257680
257677
257674 (2)
257680 (2)
454‡
WIPER, PE support
257683
257683
257683
257683
257683
455‡
PLATE, bottom
n/a
n/a
n/a
n/a
n/a
457‡
PLATE, top
n/a
n/a
n/a
n/a
n/a
460‡
WIPER, support
462‡
SCREW, cap, hex hd
100057
100057
112894
100057
100057
464‡
VALVE, check
122056
122056
501867
122056
122056
468‡
TAG, instructions
n/a
n/a
n/a
469‡
COVER
15X404
15X404
15X404
470‡
PIN, hairpin, cotter (10pack)
16U740
16U740
16U740
257691
Parts designated n/a are not available separately.
‡ See page 59 for wiper assembly kits.
Platen Mounting Kits
Dura-Flo Mounting Kit 257630
Check-Mate Mounting
473
463
471
472
462
462
463
r_255648_313527_35a
Ref.
463
471
472
473
Part
Description
109482 O-RING
ADAPTER
SCREW, socket-hd
109458 O-RING
313527Y
r_255648_313527_36a
Qty.
1
1
2
1
61
Accessories
Accessories
D200s, D200, and D60 DataTrak Accessory Kits
D200s Supply Units, 255705 (100-240 VAC) and 255758 (24 VDC)
D200 and D60 Supply Units, 255757 (24 VDC) and 255704 (100-240 VAC)
616 613
610
617
618
606
614
611
601, 602
608
667
669
619
607
601 602
See Power Supplies illustration on page 54.
r_255648_313527_28a
Ref.
601
602
603
604
605
609
610
611
612
613
614
615
616
62
Part
Description
Qty.
WASHER, lock
7
SCREW, cap, sch
7
SCREW, captive, slotted
6
FASTENER, retainer
6
CLIP, u-nut
6
CABLE, CAN, male / female, 0.4m
1
255415 PENDANT, datatrak, ambient ram
1
BRACKET, pendant pivot
1
BRACKET, mounting, assembly
1
SCREW, shcs, 1/4-20UNC x 4.25
1
NUT, lock, hex
1
HARNESS, datatrak, ambient ram
1
WASHER, plain
1
Ref.
617
618
619
667
669
Part
Description
KNOB, display adj.
CAP, vinyl, 0.437 ID x 1/2
15R121 LABEL, intelligent pump control
189285 LABEL, caution
121235 SOLENOID, air motor, large
Qty.
1
1
1
1
1
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
For D200s, D200, and D60 Supply Units, disassemble fasteners and washers included with ram and
use them to attach bracket (611).
See page 64 for varied parts table.
313527Y
Accessories
S20 3 in. Supply Unit DataTrak Accessory Kit, 257636 and 257635
663
See Power Supplies
illustration on page 54.
667
664
651
652, 653
659
658
657
661
654
656
655
662
Ref.
651
652
653
654
655
656
657
658
659
661
662
663
664
665
666
667
668
Part
255415
257657
122487
189285
Description
Qty.
BRACKET, datatrak
1
WASHER, lock
2
SCREW, cap, socket head
2
KNOB, display adj.
1
WASHER, plain
1
SCREW, shcs, 1/4-20UNC x 4.25
1
NUT, lock, hex
1
CARRIAGE, display
1
SPRING, latch
1
PENDANT, datatrak, ambient ram
1
CAP, vinyl, 0.437ID x 1/2
1
SOLENOID, air motor, small
1
COVER
1
CABLE, CAN, male-female, 1.5m
1
HARNESS, datatrak, ambient ram
1
LABEL, caution
1
BRACKET, light tower
1
r_255648_313527_28a
 Not shown.
See page 64 for varied parts table.
 Replacement Danger and Warning labels, tags, and
cards are available at no cost.
313527Y
63
Accessories
Varied Parts for DataTrak Accessory Kits
D200s, D200, and D60 Supply Units
24 VDC
Ref.
No.
606
607
608
151*
154a*
157a*
155*
160*
165*
154*
160*
163*
156*
*
Description
COVER, shroud front
COVER, shroud rear
BRACKET, light tower
BRACKET, power supply
POWER SUPPLY, 100-240 VAC
SWITCH, power, 100-240 VAC
SCREW, machine, pan hd
COVER, power
FUSE, 250V/1.2A
MODULE, assembly, 24V
COVER, switch mount
CABLE, pwr, female, 0.8M
SCREW, self-tapping
100-240 VAC
D200
D60
D200s
D200
D60
D200s
255757
255758
255704
255705
Qty.
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
15M293
121254
n/a
n/a
n/a
n/a
15M293
121254
110637
110637
n/a
121261
n/a
121261
n/a
n/a
101845
101845
1
1
1
1
1
1
2
1
2
1
1
1
6
255649
n/a
255673
255649
n/a
255673
See page 54 for Power Supply illustration.
S20 Supply Unit
Ref.
No.
608
151*
154a*
157a*
155*
160*
165*
154*
160*
163*
156*
*
64
24 VDC
100-240 VAC
257636
257635
Qty.
n/a
n/a
n/a
n/a
15M293
121254
1
1
1
1
2
1
2
1
1
1
6
Description
BRACKET, light tower
BRACKET, power supply
POWER SUPPLY, 100-240 VAC
SWITCH, power, 100-240 VAC
SCREW, machine, pan hd
COVER, power
FUSE, 250V/1.2A
MODULE, assembly, 24V
COVER, switch mount
CABLE, pwr, female, 0.8M
SCREW, self-tapping
110637
n/a
121261
255649
n/a
255673
n/a
101845
See page 54 for Power Supply illustration.
313527Y
Accessories
Two-Button Interlock Air Control
Kit
Check-Mate Displacement Pump
Kits
See 312374 for information.
Displacement Pump Size
60cc
100cc
200cc
250cc
500cc
Supply Unit
Part
D200
255719
D200s
255720
D60
257615
Drum Roller Kits for D200 and
D200S Supply Units, 255627
See 312492 for more information.
Drum Position Clamp Set for
D200 Supply Units, 206537
Includes two clamps.
Manual
312889
312467
312468
312469
312470
Dura-Flo Displacement Pump
Kits
Displacement Pump Size
145cc, 180cc, 220cc, 290cc
430cc and 580cc
1000cc
Manual
311827
311825
311717
S20 Hose Replacement Kit
Ref
Part
868
257659
Drum Position Clamp for D200S
Supply Units
Order quantity 2 of C32463.
Enclosed Wet Cup Recirc Kit
See 312494 for more information.
200 Liter (55 Gallon) Platen
Cover Kits, 255691
See 406681 for more information.
Light Tower Kit, 255467
For D200s, D200, D60, and S20 single supply systems.
See 312493 for more information.
313527Y
65
Dimensions
Dimensions
D200
S20
S30
A
(ram up)
A
(ram up)
B
(ram down)
B
(ram down)
ti10429a
D
E
C
E
C
F
F
D
r_255648_313527_5a
L20c
D60
A
(ram up)
A
(ram up)
B
(ram down)
B
(ram down)
D
C
D
F
E
F
66
r_255648_313527_6a
r_257302_312376_1e
313527Y
Dimensions
S20
(NXT)
S30
WLD
A
(ram up)
B
(ram down)
C
E
D
F
Dimensions
Ram Model
A
in. (mm)
B
in. (mm)
C
in. (mm)
L20c
69 (1752.6)
44 (1117.6)
S20 (NXT)
84 (2133.6)
59 (1498.6)
16 (406.4)
19 (482.6)
11 (279.4)
17 (431.8)
S20
59.3 (1506)
35.8 (909)
16 (406.4)
19 (482.6)
11 (279.4)
17 (431.8)
S20c
90 (2286)
65 (1651)
D60
89 (2260.6)
59 (1498.6)
14 (355.6)
18 (457.2)
24 (609.6)
28 (711.2)
D200
102.3 (2599)
64.8 (1646)
21.0 (533)
25.0 (635)
38.0 (965)
42.0 (1067)
D200s
104.9 (2665)
70.3 (1785)
23.0 (584)
25.0 (635)
45.0 (1143)
48.0 (1219)
F
in. (mm)
22 (558.8)
26.0 (661)
22.1 (562)
See the identification plate (ID) for the weight of your
supply system.
Use the table below to identify the maximum weight for
each available platen size.
55 (200)
Maximum Weight
51 (23)
30 (115)
44 (20)
16 (60)
25 (11.3)
8 (30)
21 (9.5)
5 (20)
19 (8.7)
313527Y
E
in. (mm)
21 (533.4)
Weight
Platen Size
Gallons (Liters)
D
in. (mm)
ID
ti11157a
67
Technical Data
Technical Data
Max air input pressure (supply system) / Air inlet size
L20c - 2 in. elevator, 5 gal. (20 L) . . . . . . . . . . . . . . .
100 psi (0.7 MPa, 7 bar) / 1/2 npsm(f)
S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . .
125 psi (0.9 MPa, 9 bar) / 1/2 npt(f)
D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal.
(115 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)
D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L),
16 gal. (60 L), 8 gal. (30 L), 5 gal. (20 L) . . . . . . . . . .
150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)
D200s - 6.5 in. dual post, 55 gal. (200 L), 30 gal. (115 L) 125 psi (0.9 MPa, 9 bar) / 3/4 npt(f)
Max fluid, air working pressure, and weight
For Check-Mate pump packages, see manual 312376.
(displacement pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For Dura-Flo pump packages, see manuals 311826,
311828, 311833.
Wetted parts (displacement pump) . . . . . . . . . . . . . . . . .
For Check-Mate displacement pumps, see manual
312375.
For Dura-Flo displacement pumps, see manuals
311717, 311825, 311827.
Platen Codes (see page 7): Part number; Wetted parts
B: 257727, 5 gal. (20 L)
Electroless nickel, polyurethane, nitrile, carbon steel,
J: 257732, 8 gal. (30 L)
polyethylene, zinc plated carbon steel, buna, 316 sst,
17-4PH sst
S: 257737, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .
C: 257728, 5 gal. (20 L)
K: 257733, 8 gal. (30 L)
T: 257740, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .
Electroless nickel, polyurethane, carbon steel, polyethylene, nitrile, zinc plated carbon steel, buna, 316 sst
17-4PH sst
F: 257729, 5 gal. (20 L)
L: 257734, 8 gal. (30 L)
U: 257738, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .
Stainless steel, polyurethane, PTFE coated nitrile, polyethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst,
17-4PH sst
G: 257730, 5 gal. (20 L)
M: 257735, 8 gal. (30 L)
W: 257739, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .
Electroless nickel, aramind reinforced elastomer, rubber-based PSA, nitrile, polyethylene, zinc plated carbon
steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH
sst
H: 257731, 5 gal. (20 L)
R: 257736, 8 gal. (30 L)
Y: 257741, 16gal. (60 L . . . . . . . . . . . . . . . . . . . . . . .
Electroless nickel, aramind reinforced elastomer, rubber-based PSA, polyurethane, polyethylene, nitrile, zinc
plated carbon steel, buna, 1018 carbon steel, 304 sst,
316 sst, 17-4PH sst
7: 255661, 30 gal. (115 L) . . . . . . . . . . . . . . . . . . . . .
8: 255662, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . .
zinc plated carbon steel, EPDM, sst, fluoroelastomer
PTFE, EPDM, PTFE coated aluminum, zinc plated
carbon steel, 316 sst
EPDM, aluminum, zinc plated
carbon steel, 316 sst
PTFE, neoprene, aluminum, zinc plated carbon steel,
316 sst
EPDM, aluminum, zinc plated carbon steel, 316 sst
9: 255663, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . .
A: 255664, 55 gal. (200 L). . . . . . . . . . . . . . . . . . . . .
D: 24Y343, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . .
Ambient operating temperature range (supply system)
Sound data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External power supply requirements (DataTrak)
AC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
68
32-120 °F (0- 49°C)
See separate air motor manual.
100-240 VAC, 50/60 Hz, single phase, 1.2 amps max
draw
24 VDC, 1.2 amps max draw
313527Y
Technical Data
313527Y
69
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 313527
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision Y, January 2016

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