SUPERIOR CLINCHER CLE5500-15E UHT Tong, BUCT6250, BUCT5600-01, BUCT5500 UHT Backup, BUCT5508, BUCT5512 Hanger Assembly Technical manual
CLINCHER CLE5500-15E, BUCT6250, BUCT5600-01, BUCT5500, BUCT5508, BUCT5512 are designed for making up or breaking out high torque tubular connections. These tools utilize high pressure hydraulic fluid power and are equipped with a door interlock system which prevents tong rotation whenever the door is open. The CLINCHER UHT Tong and Backup System is an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter in the tong & 6 1/4 inches in the backup.
PDF
Download
Document
Advertisement
Advertisement
TECHNICAL MANUAL 5 1/2" CLINCHER® UHT TONG AND 6 1/4" OR 5 1/2" UHT TENSION STYLE BACKUP COVERS TONG MODEL CLE5500-15E BACKUP MODELS BUCT6250 & -01 / BUCT5600-01 / BUCT5500 HANGER ASSEMBLY BUCT5508 W/ REAR SPRING HANGER ASSEMBLY 4225 Highway 90, East BUCT5512 Broussard, Louisiana 70518 Published 12/2008 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com TECHNICAL MANUAL 5 1/2" CLINCHER® UHT TONG AND 6 1/4" OR 5 1/2" UHT TENSION STYLE BACKUP COVERS TONG MODEL CLE5500-15E BACKUP MODELS BUCT6250 & -01 / BUCT5600-01 / BUCT5500 HANGER ASSEMBLY BUCT5508 W/ REAR SPRING HANGER ASSEMBLY BUCT5512 Published 12/2008 4225 Highway 90, East Broussard, Louisiana 70518 Phone: (337) 837-8847 Fax: (337) 837-8839 www.superior-manf.com ©Copyright, 2005, SUPERIOR Manufacturing & Hydraulics, Inc. All rights reserved. This document is the property of SUPERIOR Manufacturing & Hydraulics, Inc. It is supplied as reference information to users of our products. This document is considered confidential and is not to be disclosed, copied or reproduced, transmitted, transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing & Hydraulics, Inc. CLINCHER®, LOCKJAW™ & GRIT FACE™ are trademarks of SUPERIOR Manufacturing & Hydraulics, Inc. The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications. This manual is not a controlled document and is subject to revision without notice. To receive updates and insure you have access to the latest information concerning the 5 1/2" CLINCHER® UHT Tong and 6 1/4" or 5 1/2" UHT Tension Style Backup, we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile. Access to our manuals can also be acquired through our web site www.superiormanf.com. Click the tab ‘CLINCHER® Products’, click the equipment from the list to get Specs page, click the tab ‘Download Manual’. Name: Company: Address: Address: City: Postal Code: Telephone: State: Country: Fax: Tong Model No.: Backup Model No.: Assembly Date: Serial No.: Serial No.: 5 1/2" CLINCHER® UHT Tong and 6 1/4" or 5 1/2"Backup Technical Manual Registration Form Name: Return To: Company: SUPERIOR Mfg. & Hyd. 4225 Hwy. 90 East Broussard, LA 70518 USA Address: Address: City: Postal Code: Telephone: Country: Fax: Tong Model No.: Serial No.: Backup Model No.: Serial No.: Assembly Date: Telephone: 337-837-8847 Facsimile: 337-837-8839 Web Site: www.superior-manf.com TABLE OF CONTENTS Hazard Warnings Description, Features, Specifications & Schematic Jaws, Adapters, & Die Information Assembly Torque Requirements Operational Instructions Maintenance Instructions & Trouble Shooting Spare Parts Recommendations Accessories and Options UHT TONG Illustrations UHT BACKUP & Mounting Kit Illustrations Lift Cylinder Illustration Load Cell and Torque Gauge Motor Service Manuals Valve Technical Data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 5 1/2" CLINCHER® UHT TONG and 6 1/4" or 5 1/2" UHT TENSION STYLE BACKUP REVISION TABLE Section Page Date 3 5 06/2007 3 9 5 27 12/07 Description Corrected Dovetail Die Chart, Die length from 5" Long to 3 7/8". Revised Tong Dovetail Die Chart. Revised illustration Dovetail Jaw Assembly. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 12/07 Page 00 - 1 Page 00 - 2 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup HAZARD WARNING Nomenclature used in this manual: WARNING concerns an operating procedure or practice that, if not strictly observed, can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that, if not strictly observed, can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER® UHT Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections. They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated. CLINCHER® Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating, repairing, or near this equipment during its operation. WARNING: Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity. No work of any type, including changing of dies, is to be carried out while the tong and backup are connected to any hydraulic power unit. CLINCHER® UHT Tongs and Backups are heavy tools. They should be suspended from a secure, high strength 7/8" IWRC minimum diameter wire cable with a 31 ton minimum breaking strength. The wire rope should be hung as close to the center of the wellbore as possible, without interfering with drilling equipment operation, to allow the tong to be readily swung into the working position. Vertical position control should be achieved by means of a CLINCHER® hydraulically operated lift cylinder/spring hanger. WARNING: Users must insure the entire suspension system including cables, rig mounting points, lift cylinders, tong lifting brackets/bridles, winches, pulleys, counter weights, etc., are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation. This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and/or damage to equipment. A 1" IWRC minimum diameter wire cable with a 51.7 ton minimum breaking strength or better, should be attached at a 90 degree angle to the tong and at the same level to insure SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 1 - 1 proper readout of torque indicator. A SNUBBING LINE should always be attached even when an integral backup is in use to provide additional safety in the event of a backup slippage. WARNING: Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use. Failure to account for its size, weight, movement and the amount of torque developed could result in personnel injury or death. CLINCHER® Tongs and Backups utilize high pressure hydraulic fluids. Portions of the tong and backup, control valves, hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de-energized and the fluid supply hoses are disconnected. During normal operation the temperature of the hydraulic fluids as well as hoses, piping, valves, etc., can rise to a level which can cause burns. WARNING: Personal protective gear including safety glasses, face shields, protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids. Tight fitting clothing is required to prevent entanglement in rotating components. These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits. The CLINCHER® UHT Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open. This system is to be tested before each mobilization and at every shift change. Should this system be determined to be inoperative, the tong is to be removed from service and tagged as in-operative until repairs are made. CAUTION: Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties. WARNING: Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards. No attempt should be made to operate the CLINCHER® UHT Tong and Backup for any purpose other than which it is intended. This system is capable of generating very large clamping forces and torsional loads which, if improperly applied or controlled, could result in damage to the tubular, to the tong and backup, or could possibly result in injury or death of personnel. Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup. See Section 3 for more information concerning the selection and use of dies. CAUTION: Operating this equipment without the correct size, type, and orientation of dies can result in damage to the equipment or tubulars being handled. CROSS GENERAL INFORMATION HYDRAULIC PRODUCT SAFETY HYDRAULIC PRODUCT SAFETY WARNING: Valve lever (spool) may "stick" (not center) under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury, death or equipment failure. VALVE SAFETY: Read and follow instructions carefully. Failure to observe instructions and guidelines may cause serious injury, death or equipment failure. A sticking valve (spool bind) may be caused by one or more of the following factors: DIRTY OIL: Oil must be filtered to a minimum of 25 microns. Filters should be changed regularly spin-on types after 50 hours of initial use and then after every two hundred fifty hours of use. Use of a condition indicator is recommended. Consult your tractor or implement owner=s manual for filtration and changing recommendations for internal systems. OIL REQUIREMENTS: Premium quality anti-wear type oil with a viscosity between 100 and 200 SSU at operating temperatures. Certain synthetic oils may cause spool seals to swell and the valve to stick. If in doubt, call CROSS Engineering. IMPROPER HOOK UP OR MOUNTING: Always use the proper size fittings. Hook up "in" & "out" as noted on the valve body. Do not overtorque pipe fittings. Mounting surfaces should be flat and care should be used when tightening mounting bolts. Over-tightened bolts can cause spool bind and casting breakage. When hooking a valve in series, always use a power beyond sleeve. Consult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve. MISAPPLICATION: Always use the proper valve for the job. CONVERTA, CD, CS or CA valves should never be used for metered heavy load lifting - loaders or similar applications. Use an open center valve for open center applications and a closed center valve for closed applications. If in doubt, check with your tractor dealer. Contact CROSS if the valve allows the hydraulic equipment to creep excessively. MAINTENANCE: Make sure all bolts are tightened and torqued to the recommended specification. Bent or broken parts should not be used. Replace immediately. Always use exact replacements. Always protect valve spool from paint overspray. Faulty quick disconnects can cause high back pressures and sticking spools. Check quick disconnects periodically to make sure they are functioning properly. If valve spool does not center or appears to stick, do not use! PUMPS & MOTORS SAFETY: A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization. Use correct fittings and proper oil as noted in the technical service manual packed with each unit. Change oil as recommended by your implement or tractor manufacturer. CYLINDER SAFETY: Check clevis clearances before, during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury, or bent or broken rods caused by binding. Never operatea cylinder above recommended pressures. Never use a cylinder as a safety device when trans-porting equipment. PINHOLE LEAKS: If you observe a pinhole leak, discontinue use of the component. If oil has penetrated your skin or contacted your eye, seek medical attention immediately! Page 1 - 2 DESCRIPTION and APPLICATION The CLINCHER® UHT Tong and Backup system is an “open-throat” design which can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter in the tong & 6 1/4 inches in the backup. This system features two (2) jaws in the tong and three (3) jaws in the backup which encircle the pipe. Wrap around jaws and dies, combined with our low friction jaw technology, constant radial load cam system and compensating jaw design provide exceptional gripping capabilities with reduced pipe deformation, stress and marking. Using our non-marking aluminum die system or GRIT FACE™ dies in the UHT Tong and Backup will now allow stainless steel corrosion resistant alloys (CRA) to be run as quickly and easily as a traditional tong runs conventional steel tubulars. Notable Features and Benefits Low Friction Jaws - increases cam angle efficiency to allow use of aluminum dies Splined Die System - aligns the die with the tubular and more evenly distributes radial load, essentially wrapping the die around the tube reduces pipe stress, deformation and minimizes marking Constant Cam Angle - insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method - provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 2 - 1 In addition to these unique features listed above, the CLINCHER® UHT Tong and Backup System is also equipped with numerous standard features including: Door Interlock - prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter - accepts customer’s turns encoder to signal to a torque/turn computer Pressure Control Valve - adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with Closed Covers - protects operators hands The features described above are covered by US and foreign patents or pending US and foreign patents. TONG APPLICATION After completing the make-up or break-out cycle, the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder. Springs are used to return the jaws to their fully open position. BACKUP APPLICATION The CLINCHER® UHT Backup’s front jaws are hydraulic cylinders. During a jaw closing cycle, the front jaws advance and clamp the pipe against the fixed rear jaw. Once locked on the pipe, pressure is locked in the backup cylinder by a load holding valve. When opening, the front jaws retract to allow the pipe to be removed. SPECIFICATIONS Maximum Torque 25,000 ft.lbs. / 33,895 Nm Maximum Operation Pressure 3,000 psi / 207 Bar RPM @ 35 GPM/133 LPM: Manual Gearbox Max Allowable Flow Rate: 60 GPM/227 LPM (Using A-35 Valve Package) High Low 45 8 Handle Length 5 1/2" UHT Tong 32 1/2" / 82.6 cm Handle Length 5 1/2" UHT Backup BUCT5500 31" / 78.7 cm Handle Length 5 1/2" UHT Backup BUCT5600-01 30" / 76.2 cm Handle Length 6 1/4" UHT Backup 30" / 76.2 cm Overall Length 5 1/2" UHT Tong & 6 1/4" UHT Backup 49 7/8" / 126.7 cm Overall Width w/ Handles Overall Width w/o Handles / UHT Tong & 6 1/4" UHT Backup 36 3/4" / 93.3 cm 36 1/4" / 92.1 cm Overall Height w/ 6 1/4" UHT Backup & Load Cell Bracket 63" / 160.0 cm Weight Tong (approximate) Weight 6 1/4" UHT Backup (approximate) Bottom Hanger (approximate) Tong Legs (approximate) Combined Weight Tong w/ 6 1/4" UHT Backup w/ Hanger & Legs (approximate) 1,775 lbs. / 805.1 kg 810 lbs. / 367.4 kg 786 lbs. / 356.5 kg 104 lbs. / 47.2 kg 3,475 lbs. / 1576.2 kg Tong Jaw Options 2 1/16" thru 3 1/2" LF 3 1/2" thru 5" 3 1/2" thru 5 1/2" 6 1/4" Backup Jaw Size 5 1/2" Backup Jaw Size 2 1/16" thru 6 1/4" 2 1/16" thru 5 1/2" Gripping Range for Dovetail Tong Jaws (under nominal jaw or adapter sizes) 3/8" / 1.5 cm undersize Operates using Steel Tooth Wrap Around Dies, GRIT FACE™ Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment: - Door Interlock - Self Adjusting Brake - Handles Tong - 3 Point Lifting Bridle Optional Equipment: - Two Speed Hydraulic Motor - Hydraulic Intensifier for Backup - Hydraulic Cage Plate Brake System - Electronic Solenoid Dump Valve - Handles Backup - Shipping Stand, or Skid - Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 2 - 2 49 7/8" OVERALL TONG LENGTH 32 1/2" TONG HANDLE LENGTH 30" BACKUP HANDLE LENGTH 45 7/8" OVERALL BACKUP LENGTH 5 1/2" UHT TONG & 6 1/4" UHT BACKUP DIMENSIONS 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 2 - 3 REV. # LOG # 11/09/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\Dims w_BUCT6250.wpg 49 7/8" OVERALL TONG LENGTH 32 1/2" TONG HANDLE LENGTH 31" BACKUP HANDLE LENGTH 47 7/8" OVERALL BACKUP LENGTH 5 1/2" UHT TONG & 5 1/2" UHT BACKUP BUCT5500 DIMENSIONS Page 2 - 4 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 11/09/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\Dims w_BUCT5500.wpg Page 2 - 5 Page 2 - 6 CLINCHER® DIES Many CLINCHER® Tongs and Backups utilize jaws and/or adapters which accept Dovetail Inserts (AKA Pencil Dies or Strip Dies) to effectively grip tubulars. Jaw systems and jaw adapters are also available which accommodate Wrap-Around Fine Tooth Steel Dies, GRIT FACE™ Dies and Aluminum Dies. 15 TYP . 15 TYP . T T OA Thickness Width L L OA W W STRAIGHT TOOTH DIAMOND TOOTH Note: Diamond Tooth Dies are used when a more aggressive bite is required. Thickness Width 5/16 5/16 5/16 3/8 3/8 3/8 The appropriate jaws, die adapters and dies required for a specific tubular OD are also described in this section of the manual. 5/8 5/8 5/8 5/8 5/8 5/8 OAL P/N Straight Tooth P/N Diamond Tooth 3 1/2 3 7/8 4 1/2 3 1/2 3 7/8 4 1/2 ¹ DTI4052 DTI4002 DTI4030 DTI4051 DTI4001 ¹ ¹ ¹ ¹ ¹ ¹ SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 3 - 1 OAL 17/32 5/8 3 1/2 17/32 5/8 3 7/8 17/32 5/8 4 1/2 5/8 5/8 3 1/2 5/8 5/8 3 7/8 5/8 5/8 4 1/2 11/16 5/8 3 7/8 11/16 5/8 4 1/2 3/8 1 3 7/8 3/8 1 1/4 3 7/8 3/8 1 1/4 5 7/16 1 1/4 3 7/8 7/16 1 1/4 5 1/2 1 1/4 3 7/8 1/2 1 1/4 5 9/16 1 1/4 3 7/8 9/16 1 1/4 5 5/8 1 1/4 3 7/8 5/8 1 1/4 5 11/16 1 1/4 3 7/8 11/16 1 1/4 5 3/4 1 1/4 3 7/8 3/4 1 1/4 5 3/4 1 1/4 5 7/8 13/16 1 1/4 3 7/8 13/16 1 1/4 5 7/8 1 1/4 3 7/8 7/8 1 1/4 5 1 1 1/4 3 7/8 1 1 1/4 5 ¹ Available upon request. P/N Straight Tooth P/N Diamond Tooth DTI4031 DTI4053 DTI4003 DTI4032 DTI4054 DTI4004 DTI4055 DTI4005 DTI1505 DTI1614 DTI1610 DTI1612 DTI1617 DTI1601 DTI1602 DTI1622 DTI1623 DTI1632 DTI1633 DTI1642 DTI1646 DTI1651 DTI1693 DTI1662 DTI1661 DTI1664 DTI1671 DTI1673 DTI1691 DTI1697 ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ ¹ DTI1612D DTI1617D DTI1601D DTI1602D DTI1622D DTI1623D DTI1632D ¹ ¹ ¹ ¹ ¹ DTI1662D ¹ ¹ ¹ ¹ ¹ ¹ CLINCHER® WRAP AROUND DIES CLINCHER® Wrap Around Dies are available in three types: Fine Toothed Steel Dies: for low to ultra high torque applications on carbon steel tubulars including tubing, casing, and drill pipe Smooth Faced Aluminum Dies: for low to moderate torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars GRIT FACE™ Dies: for low to high torque applications on fiberglass and corrosion resistant alloy (stainless steel) tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER® Dies are designed to match the OD of the tubing, casing, coupling, or accessory being made up or broken out. Each die is stamped on the top or side to identify its size. Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3/32" (0.093"). Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: The use of improperly sized dies can result in reduced torque capacity, increased pipe marking, and reduced die life. CAUTION: Do not attempt to grip tubular diameters which are larger than the dies being used. Failure to observe this precaution can result in damage to the tubular or tong jaws. In emergencies where correct die sizes are unavailable, some operators have successfully used two different sizes of dies to accommodate unusual, nonstandard diameters. CLINCHER® Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters, API coupling diameters, selected work string connection diameters and certain commonly used premium connection coupling diameters. CLINCHER® Wrap Around Dies should not be used on tubulars which are larger than the nominal die size. Steel Toothed Dies can be used on tubulars which are no smaller than 3/32" (0.093") less than the nominal die size. Aluminum and GRIT FACE™ Dies should be matched with the specific tubular diameters required. Note: Fine Toothed Steel Dies are normally stocked in our Broussard, Louisiana facility. A partial listing of commonly manufactured sizes is shown below. Aluminum and GRIT FACE™ Dies are normally made to order although a limited range of sizes and small quantities may be available from stock. Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 3 - 2 DIE Nomenclature for CLE5500 UHT Tong and BUCT5500 UHT Backup CLE5500-xxxx Fine Toothed Steel dies for jaws (2 reqd per tong) BUC5500-xxxx Fine Toothed Steel dies for jaws (3 reqd per backup) BUCX5500-xxxx Coarse Tooth Steel dies for jaws (3 reqd per backup) CLEA5500-xxxx Aluminum dies for jaws (2 reqd per tong) CLFA5500-xxxx Aluminum dies for Low Friction jaws (2 reqd per tong) BUCA5501-xxxx Aluminum dies for jaws (3 reqd per backup) BB5800-xxxx GRIT FACE™ dies for jaws (2 reqd per tong) BB5700-xxxx GRIT FACE™ dies for jaws (3 reqd per backup) BBT5700-xxxx GRIT FACE™ dies w/teeth for jaws (2 reqd per tong, 3 reqd per backup) ORDERING EXAMPLE: fine toothed steel dies are needed to run 2 7/8" OD tubing Qty. two (2) CLE5500-2875 dies for jaws Qty. three (3) BUC5500-2875 dies for jaws (replace xxxx with size required in inches) CLE5500-xxxx: 2.062 2.375 3.125 3.250 3.750 3.875 4.562 4.625 5.000 Fine Toothed steel dies for UHT Tong 2.500 2.707 2.875 3.000 3.062 3.375 3.437 3.500 3.625 3.668 4.000 4.125 4.250 4.375 4.500 4.687 4.750 4.812 4.875 4.900 BUC5500-xxxx: 1.750 2.062 2.793 2.875 3.230 2.240 3.500 3.625 3.878 3.900 4.312 4.375 4.812 4.875 5.250 5.375 Fine Toothed steel dies for UHT Backup 2.375 2.697 2.700 2.707 2.723 3.000 3.062 3.063 3.125 3.220 3.250 3.297 3.337 3.375 3.437 3.668 3.687 3.750 3.830 3.875 4.000 4.053 4.125 4.200 4.250 4.500 4.562 4.625 4.687 4.750 4.900 4.961 5.000 5.062 5.125 5.500 5.563 6.050 BUCX5500-xxxx Coarse Tooth steel dies for UHT Backup 5.500 CLEA5500-xxxx: Aluminum dies for UHT Tong 2.375 2.875 3.297 3.500 3.890 3.951 4.025 4.053 4.069 4.500 4.606 4.850 5.030 5.500 4.000 5.000 CLINCHER® WRAP AROUND DIES CLFA5500-xxxx: Aluminum dies for UHT Tong Low Friction Jaws 2.063 2.375 2.875 3.250 3.297 3.500 3.910 4.000 4.053 4.200 4.250 4.313 4.500 5.000 5.030 5.500 BUCA5500-xxxx: Aluminum dies for UHT Backup 2.375 2.697 2.723 2.875 3.000 3.125 3.230 3.250 3.295 3.297 3.327 3.354 3.415 3.500 3.668 3.700 3.733 3.750 3.875 3.878 3.890 3.910 3.915 3.950 4.025 4.053 4.055 4.060 4.069 4.100 4.200 4.250 4.313 4.450 4.500 4.606 4.750 4.850 4.862 4.875 4.920 4.950 5.016 5.030 5.063 5.125 5.160 5.200 5.413 5.500 5.550 5.563 5.650 3.220 3.397 3.830 4.000 4.125 4.625 5.000 5.250 BB5800-xxxx: GRIT FACE™ dies for UHT Tong 2.062 2.230 2.375 2.697 2.707 2.723 2.875 3.125 3.240 3.297 3.375 3.500 3.878 3.900 4.000 4.055 4.069 4.125 4.250 4.500 4.625 4.750 4.892 5.000 5.005 5.016 BB5700-xxxx: GRIT FACE™ dies for UHT Backup 2.230 2.375 2.697 2.723 2.875 3.125 3.250 3.297 3.337 3.375 3.500 3.625 3.687 3.878 3.900 4.000 4.053 4.055 4.069 4.125 4.250 4.378 4.450 4.500 4.682 4.750 4.950 5.000 5.005 5.016 5.142 5.500 5.736 6.050 6.075 BBT5700-xxxx: GRIT FACE™ dies w/teeth for UHT Tong and Backup 3.500 4.000 4.125 4.250 4.500 DIE Nomenclature for BUCT6250 UHT Backup BUC7625-xxxx Fine Toothed Steel dies for jaws (3 reqd per backup) BUCA7625-xxxx Aluminum dies for jaws (3 reqd per backup) BB7625-xxxx GRIT FACE™ dies for jaws (3 reqd per backup) BUC7625-xxxx: 2.375 2.500 3.062 3.125 3.500 3.625 3.900 3.910 4.250 4.375 4.750 4.767 4.935 4.961 5.150 5.215 5.500 5.530 5.750 5.780 6.035 6.050 6.250 Fine Toothed steel dies for UHT Backup 2.600 2.700 2.707 2.875 3.000 3.230 3.240 3.250 3.375 3.400 3.668 3.750 3.862 3.875 3.886 3.941 4.000 4.025 4.053 4.125 4.460 4.500 4.505 4.530 4.625 4.862 4.875 4.892 4.900 4.921 5.000 5.005 5.042 5.125 5.137 5.250 5.290 5.313 5.439 5.470 5.563 5.570 5.587 5.620 5.695 5.826 5.866 5.875 5.931 6.000 6.051 6.075 6.100 6.125 6.150 BUCA7625-xxxx: Aluminum dies for UHT Backup 1.900 2.250 2.375 2.400 2.500 2.679 2.735 2.750 2.776 2.875 2.910 3.000 3.125 3.130 3.230 3.240 3.250 3.297 3.327 3.375 3.400 3.500 3.523 3.590 3.875 3.880 3.900 3.950 4.000 4.050 4.069 4.138 4.200 4.250 4.313 4.375 4.500 4.600 4.620 4.750 4.862 4.935 5.000 5.012 5.148 5.150 5.181 5.250 5.350 5.500 5.550 5.563 5.577 5.590 5.653 5.700 5.750 5.870 5.890 5.960 6.025 6.050 6.051 6.071 6.075 6.100 6.126 6.135 6.150 6.153 6.156 6.170 6.200 6.250 2.707 3.062 3.300 3.750 4.053 4.460 4.968 5.300 5.650 6.000 6.125 6.185 BB7625-xxxx: GRIT FACE™ dies for UHT Backup 1.660 2.000 2.375 2.875 3.000 3.240 3.250 3.500 3.875 3.878 3.900 4.000 4.053 4.250 4.384 4.500 4.750 4.850 4.901 4.950 4.961 5.000 5.042 5.200 5.250 5.500 5.563 5.577 5.736 5.750 5.890 6.000 6.025 6.045 6.050 6.051 6.075 6.079 6.100 6.150 6.180 6.240 6.248 6.250 Contact SUPERIOR Manufacturing & Hydraulics for information concerning availability of stock and special die sizes. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 3 - 3 This page left blank intentionally. Page 3 - 4 Gripping range, jaws, adapters and dovetail die inserts for CLINCHER® 5 1/2 UHT Tong CJDT55-03125 55190-03125 55014-01 55013-01 CJDT55-03375 55190-03375 55014-01 55013-01 CJDT55-03500 55190-03500 55014-01 55013-01 CJDT55-03625 55190-03625 55014-01 55013-01 CJDT55-03750 55190-03750 55014-01 55013-01 CJDT55-04000 55190-04000 55014-01 55013-01 CJDT55-0xxxx 55190-0xxxx 55014-01 55013-01 CJDT55-04250 55190-04250 55014-01 55013-01 CJDT55-04500 55190-04500 55014-01 55013-01 CJDT55-04750 55190-04750 55014-01 55013-01 CJDT55-04875 55190-04875 55014-01 55013-01 CJDT55-05000 55190-05000 55014-01 55013-01 CJDT55-0xxxx 55190-0xxxx 55014-01 55013-01 CJDT55-05500 55190-05500 55014-01 55013-01 5 1/2 x 3 1/8 5 1/2 x 3 3/8 5 1/2 x 3 1/2 5 1/2 x 3 5/8 5 1/2 x 3 3/4 5 1/2 x 4 5 1/2 x 4 1/8 5 1/2 x 4 1/4 5 1/2 x 4 1/2 5 1/2 x 4 3/4 5 1/2 x 4 7/8 5 1/2 x 5 5 1/2 x 5 1/4 5 1/2 x 5 1/2 5.500 5.250 5.000 4.875 4.750 4.500 4.250 4.125 4.000 3.750 3.625 3.500 3.375 3.125 2.875 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.500 3.125 3.250 2.875 3.125 2.750 3.000 2.625 2.750 2.375 2.625 2.250 2.500 2.125 2.375 2.000 2.125 1.750 1.875 1.500 P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500 DT UHT Jaw REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long straight toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER® part number for 1 1/4" wide x 3 7/8" long diamond toothed dovetail die inserts used in dovetail jaws (4 pcs required per jaw or 8 pcs required per jaw set and dovetail die adapters (4 pcs) DTI1671 upon request upon request 4.750 4.375 4.500 4.125 4.250 3.875 4.125 3.750 4.000 3.625 3.750 3.375 3.500 3.125 3.375 3.000 3.250 2.875 3.000 2.625 2.875 2.500 2.750 2.375 2.625 2.250 2.375 2.000 2.125 1.750 DTI1691 Note: XXXXX indicates this size has not been designed at this time, but is available upon request. CJDT55-02875 55190-02875 55014-01 55013-01 5 1/2 x 2 7/8 Page 3 - 5 upon request DTI1661 4.875 4.500 4.625 4.250 4.375 4.000 4.250 3.875 4.125 3.750 3.875 3.500 3.625 3.250 3.500 3.125 3.375 3.000 3.125 2.750 3.000 2.625 2.875 2.500 2.750 2.375 2.500 2.125 2.250 1.875 upon request DTI1651 5.000 4.625 4.750 4.375 4.500 4.125 4.375 4.000 4.250 3.875 4.000 3.625 3.750 3.375 3.625 3.250 3.500 3.125 3.250 2.875 3.125 2.750 3.000 2.625 2.875 2.500 2.625 2.250 2.375 2.000 upon request DTI1642 5.125 4.750 4.875 4.500 4.625 4.250 4.500 4.125 4.375 4.000 4.125 3.750 3.875 3.500 3.750 3.375 3.625 3.250 3.375 3.000 3.250 2.875 3.125 2.750 3.000 2.625 2.750 2.375 2.500 2.125 DTI1622 DTI1622D DTI1632D 5.375 5.000 5.125 4.750 4.875 4.500 4.750 4.375 4.625 4.250 4.375 4.000 4.125 3.750 4.000 3.625 3.875 3.500 3.625 3.250 3.500 3.125 3.375 3.000 3.250 2.875 3.000 2.625 2.750 2.375 DTI1632 5.250 4.875 5.000 4.625 4.750 4.375 4.625 4.250 4.500 4.125 4.250 3.875 4.000 3.625 3.875 3.500 3.750 3.375 3.500 3.125 3.375 3.000 3.250 2.875 3.125 2.750 2.875 2.500 2.625 2.250 3.500 3.125 3.625 3.250 3.750 3.375 3.875 3.500 4.125 3.750 4.250 3.875 4.375 4.000 4.625 4.250 4.875 4.500 5.000 4.625 5.125 4.750 5.375 5.000 5.625 5.250 3.375 3.000 3.500 3.125 3.625 3.250 3.750 3.375 4.000 3.625 4.125 3.750 4.250 3.875 4.500 4.125 4.750 4.375 4.875 4.500 5.000 4.625 5.250 4.875 5.500 5.125 DTI1601D DTI1612D DTI1612 3.250 2.875 3.125 2.750 DTI1601 3.000 2.625 2.875 2.500 Dovetail tong jaw and dovetail backup adapter diametrical gripping range (OD in inches) when dressed with1 1/4" wide 3 7/8" Tong Jaw dovetail tong tong jaw tong jaw nominal Nominal Dovetail long dovetail strip dies with thickness of: Tong Jaw and Assembly Part jaw part roller part pin part dovetail jaw Number number Dovetail Die number number & adapter Adapter Size size 1 0.875 0.8125 0.75 0.6875 0.625 0.5625 0.4375 0.5 oversized two pcs reqd two pcs two pcs undersized undersized undersized undersized undersized undersized undersized STANDARD assembly (use this size per set reqd per reqd per (use this size (use this size (use this size consists of two for set set for for for jaws c/w pins, emergencies emergencies emergencies emergencies rollers, dovetail only) only) only) only) dies and die retainers 5 1/2 x 2 3/8 CJDT55-02375 55190-02375 55014-01 55013-01 2.375 1.375 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.375 1.000 1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.125 maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition maximum pipe OD for die & jaw minimum undersized condition <<dovetail die thickness <<pipe application 12/10/07 splined jaw part number splined jaw roller part number splined jaw pin part number top clip part number for tong jaws CJ-LF-55A 5 1/2 x 2 1/16 - 3 1/2 55137 55140 55136 55014-01 55135 55013-01 55017 51027-T 55015-S1 51027-B CLE5500-nnnnn CLJ5501-nnnnn BB5800-nnnnn BB5601-nnnnn BB5800-nnnnn GRIT FACE™ dies for tong BB5700-nnnnn BUC5500-nnnnn BUCA5500-nnnnn BUCA5500-nnnnn non-marking aluminum dies for backup BUCA5500-nnnnn P:\Manuals\Equip Manuals\Spreadsheets\CLE5500 CLE5500XHT Jaw Ranges.xls CLE5500 Splined Jaw Ranges Page 3 - 6 Note: CLINCHER® wraparound dies are machined to specific casing, tubing, coupling or accessory diameter. Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections. -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. BB5700-nnnnn GRIT FACE™ dies for backup BB5700-nnnnn BUC5500-nnnnn fine tooth steel dies for backup BUC5500-nnnnn Wrap Around Dies for BUC5500 5 1/2 UHT Backup and BUCD5500 5 1/2 LOCKJAW™ DP Backup for tubing and casing * Note: For maximum performance 2 1/16" thru 3 1/2" we recommend CJ-LF-55A. -nnnnn indicates size designated by replacing "nnnnn" sequence with size required (in inches) to three decimal places; i.e., 4.500 for 4 1/2" OD casing. CJ-55B CLE5500-nnnnn fine tooth steel dies for tong 08/17/2005 CLFA5500-nnnnn N/A N/A non-marking aluminum dies for tong bottom clip available wraparound die series (two dies are required to dress part number tong jaws and three dies are required to dress backup for a total of for tong jaws five dies per tool - excludes any dies required for couplings) assembly two pcs reqd two pcs two pcs reqd four pcs reqd four pcs reqd per set per set per set consists of two per set reqd per set jaws c/w pins, rollers, clips and clip bolts CJ-55A 55015 55014-01 55013-01 55017 55015-S1 Splined Jaw Assembly Number 5 1/2 x 3 1/2 - 5 1/2 5 1/2 x 3 1/2 - 5 * Nominal tong jaw size Splined jaws and splined wraparound dies for CLINCHER® 5 1/2 UHT Tong for tubing and casing ASSEMBLY TORQUE REQUIREMENTS Fastener Lubrication and Make Up Torque Requirements Most bolts, nuts and other threaded components are to be lubricated with Never-Seez or equivalent before assembly. Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings. All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage. CAUTION: Do not use Teflon tape. Improper application of Teflon tape can cause joint failures. Teflon tape can release large particles which can plug small passages in hydraulic equipment. All standard fasteners used in CLINCHER® products are to be GRADE 8 or better. DO NOT SUBSTITUTE lesser grades of fasteners. All fasteners are to be made up to the torque charted below. Failure to properly assemble these fasteners can result in their loss, product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations. UHT TONG and BACKUP FASTENERS Size Application Torque 1/4 - 20 NC 3/8 - 16 Set Screws 3/8 - 16 NC 1/2- 13 NC 5/8 - 11 NC 3/4 - 16 NF 7/8 - 9 NC 1 - 12 NF 1 - 8 NC 1 1/4 - 12 NF 1 1/2 - 12 NF door switch mounting bolts, tong clip bolts 14 ft lbs bearing caps, door switch adj. sleeve *1 housing cover, backup side plates, tong & backup clip bolts top secondary bearing cap, cage plate key, motor mounts, leg bolts tong plates, bearing caps, idler shaft bolts, backup cyl. gland bolts, hanger bolts cam follower nuts cage plate bolts dumbell roller UHT backup backing bolt backup bulkhead connector idler shaft 38 ft lbs 93 ft lbs 180 ft lbs 52 ft lbs 473 ft lbs *2 100 ft lbs 100 ft lbs 1,200 ft lbs *1 Bearing Caps: Coat with removable Loctite, tighten until screw contacts bearing, back off 1 turn. Door Switch Adj. Sleeve: Coat with removable Loctite, tighten by hand until snug. *2 Tighten until all slack is removed, but dumbell roller is still free to rotate by hand. LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction, cool, exclude foreign matter and prevent corrosion. CLINCHER® recommends using Texaco Marfak MP 2 or equivalent for all grease zerts, roller bearings and bushings. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 4 - 1 Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent. Page 4 - 2 OPERATIONAL INSTRUCTIONS SUSPENSION Hydraulic Lines A) Tong should be hung by a 7/8" IWRC minimum O.D. wire cable with a 31 ton minimum breaking strength. It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment. It is recommended the operator make use of the CLINCHER® Lift Cylinder. The CLINCHER® Lift Cylinder incorporates a hydraulic cylinder and manual lift spring. The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make-up and break-out. A) Be sure all power to unit is off and power unit itself is shut down. WARNING: The suspension system must allow the tong to easily move down a distance equivalent to the thread make-up length. If significant resistance is encountered the suspension system may be subject to load which could cause its failure, damage equipment, or expose personnel to severe or fatal hazards. B) Assure that tong is suspended in level manner. Both tong and the backup must be level at the point they contact the tubular. Using adjustment screws and slots in rigid hanger assembly, adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis. B) Always inspect hoses prior to installation for abrasions, kinks, and other visible damage. C) Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit. Be advised that the standard installation on CLINCHER® tong calls for 1" Hydraulic Supply hose and 1-1/4" Hydraulic Return hose. The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system. Tong Operation A. Insure proper dies are installed. Connect hydraulic hoses, verify reservoir is full of hydraulic fluid and insure suction valve is open. B. Open bypass valve to hydraulic system, then check to make sure all hose connections are secure and hydraulic system is free of leaks. C) Make certain that floor space is adequate to maneuver tong on and off pipe. The space must be clear of obstructions to allow safe and unrestricted operation. C. Be certain door is completely closed before operation to insure safe operation. The CLINCHER® CLE5500 UHT is equipped with a door switch, which prevents operation of the tong when door is even partially open. D) Attach 1" IWRC minimum wire cable with a 51.7 ton minimum breaking strength or better, as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator. You should always have snubbing line attached. Use of a integral hydraulic backup is safer than manual backup, but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular. This equipment generates extreme torque and should be used with caution. D. Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer. E. In the event hoses are not tightened securely, possible failures to hydraulic system can occur. 1) If pressure supply hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit, resulting in increased RPM in the power unit. 2) If return line hoses are restricted or flow is blocked, pressure will increase in the hydraulic power unit and the hydraulic system to the tong itself, resulting in the tong motor increasing to maximum pressure and possible motor seal failure. Jaw and Die Installation A) Be sure all power to unit is off and power unit itself is shut down. B) Determine O.D. of tubular to be made-up or broken-out. Use proper dies to bite O.D. of tubular and insert as follows: Remove sliding head jaws (2) from cage plate pockets. Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward. Repeat procedure for other side. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 5 - 1 F. After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes. Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses. Place shifting lever into low and rotate several times. Repeat in reverse. If correct jaw-die combination is installed, the unit is now ready to run pipe. G. Adjust height of tong to proper height, using the control valve located all the way to the right of rear valve bank assembly. OPERATIONAL INSTRUCTIONS H. Stand in the normal operators position, insert the locking pin into the rear cage plate hole (on operators side). This pin allows ring gear to rotate clockwise (make-up) and engage the cam to close jaws on pipe. I. Swing tong and backup onto tubing, making sure to align tubing on rear jaw of backup. Close backup jaws by pushing middle control lever forward. The design of the CLINCHER® Integral Backup centers pipe in the backup and tong. Close tong door. J. Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied. K. After correct amount of torque specific to that connection has been applied, release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening. Open door. L. Release backup by pulling back on right control lever on rear valve bank assembly until backup jaws are completely retracted. M. High and low gear is adjusted by use of shifting handle PN 45142, located to the left side of the shifting housing. With the lever in the upwards position the tong is in high gear. With the shifting lever in the downward position, the tong is in low gear. TYPICAL TONG INSTALLATION NOTE: TONG IS PERPENDICULAR TO TUBING TYPICAL SNUB LINE INSTALLATION NOTE: SNUB LINE IS PERPENDICULAR TO AXIS OF TONG SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 5 - 2 MAINTENANCE INSTRUCTIONS CLINCHER® recommends that owners of CLINCHER® Hydraulic Power Tongs, Backups, CHROMEMASTER™s and accessories adapt a regularly scheduled maintenance program. Implementation of this type of program offers several benefits. First you increase the life of your equipment, second, you may find a problem before it escalates to a costly repair or down time on the job, and most importantly, prevent injury to operating personnel. A major inspection (described at the end of this section) should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out. Routine Maintenance Cleaning - Upon return from each and every job: A) Pre-wash unit to remove majority of dirt and grease build up as to allow removal of dies, and inspection of overall condition of unit. B) Remove and inspect dies from tong and backup. Note any missing or damaged die retainers, and or die retainer bolts. C) Remove side jaws from tong and inspect side jaw for missing or broken parts, damaged splines, broken ears (locking hooks on front portion of side jaws.) D) Clean and inspect side jaws, jaw pins, jaw rollers for damage or excessive wear (cracks, breakage, and uneven wear patterns). Reassemble jaw sections replacing any damaged parts. Lubricate pins, and rollers and reinstall in tong. E) Clean and inspect backup operating cylinder. Insure sline area is free from damage and any rust or dirt is removed. Replace any missing or damaged die retainer clips and die retainer bolts. F) Inspect all hoses for wear, replace as necessary. G) Inspect hanger assembly to assure all parts are returned and in operating condition. (i.e. H-Plates, spring, leg springs, leg spring caps and pins.) H) Replace jaw, pins and rollers in tong. I) Lubricate tong’s cam followers (upper and lower), dumbell roller shafts (upper and lower zerts), door shaft, idler gear shafts (2), pinion gear, and secondary gear assemblies (Pinion gear and secondary gear assemblies are installed with sealed bearings. There is no provisions to grease these bearings. However, if replaced by nonsealed bearings, the 1/8" N.P.T. flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule.), low gear housing, and shift housing (2 zerts each), and re-pack tong body cavity. Lubricate zerts in backup plates and pins. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 1 J) Install dies of a size needed for testing purposes, and attach hydraulic power unit to tong. Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup. K) Insert test mandrel of the exact same size as the dies which are installed in the tong and backup. Caution: Testing the function of the backup without the proper size dies installed and/or without the proper sized mandrel in place, you risk serious damage to the backup cylinder. L) After power unit has reached operating R.P.M. and temperature, operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup. (Recommended operating pressure of 2,500 psi) Backup pressure gauge should match system operating pressure. After release of control valve you may experience a slight drop in backup pressure (up to 300 psi) this is normal. If backup pressure drops more than 300 psi within 2 minutes, you may be experiencing a hydraulic leak. M) While maintaining pressure on backup visually inspect hoses, stainless steel lines, fittings, etc., for seepage of hydraulic fluid. Repair or replace parts causing leaks. If you see no visible external leaks and your backup is still losing pressure, there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston. It is recommended that the backup be returned to the manufacturer for repair. N) If at this time your backup is functioning correctly, open and close unit several time to insure consistent operation. O) With the proper dies installed in the tong and backup, and test mandrel locked in the backup, place reversing pin into the make-up position, set tong into low gear and operate tong through several cycles of locking, biting and torquing to required torque. Change reversing pin to break-out position and repeat. Repeat same procedure in high gear. Note: Torque developed in high gear is considerably less than torque developed in low gear. P) Test door interlock system by opening door slightly with tong rotating. (Remove test mandrel for this procedure.) The tongs rotation should stop. If tong rotation fails to stop, close door, cease rotation, deactivate power unit, and inspect door interlock switch for damage. Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar. Warning: If door switch system is not functioning properly tong must not be used. Q) Reinspect tong and backup hydraulic system for leaks. R) If at this time the unit is functioning as intended, replace all covers and grease splines in tong and backup (side jaws and back jaws), tape or grease spools on control valves (to prevent paint from adhering to polished spool surface), prime and paint unit for storage. MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong A) B) C) D) E) F) G) H) I) J) Cam followers: upper and lower (all) Dumbell roller shafts: upper and lower (all) Door shaft Idler shafts (2) Low gear housing (2 zerts) Shift housing (2 zerts) Re-pack tong cavity Pinion and secondary gear shafts (if sealed bearings have been replaced by non-sealed bearings) Jaw rollers and pins: Remove jaw pins and rollers, clean and lubricate with gear grease Inspect hydraulic fluid for foreign material and contaminants. Filter or replace. Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed. Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment, reduce operating cost and avoid downtime. CLINCHER® recommends a program of frequent routine inspection, and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out, perform the following: A) Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit. i.e. Damage to hanger assembly, hydraulic backup, mounting legs, or hydraulic valve assembly. B) Check test date. Ensure that a load test and inspection was carried out within the last 9 months. C) Check ring gear. Check for any signs of damage or wear. D) Remove motor and valve assembly from the tong body. E) Check motor seal. Apply hydraulic power, run motor and visually check motor seal for any signs of leakage. F) Check drive gear, high and low pinion gears. Check for excessive sign of wear on motor gear. G) Check condition of control valve spools. Activate valves and check for any sign of wear, pitting, or scoring of the chrome surface of spools. If spool is damaged in any way, the complete section must be changed out. Spools are not interchangeable. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 2 H) Check gear selector and shaft. Visually inspect the shifting shaft for alignment and straightness. I) Check Hi/Low Gear assembly. Visually inspect high and low clutch and gears for any sign of chipped, broken, or worn teeth. J) Check dumbell rollers, shafts and bushings. Check for excess movement on either bearings, bushings, shafts or dumbells. K) Check idler gears and center pinion shaft gears and bearings. Check that there are no signs of worn, chipped, or broken teeth on idler and center pinion shaft gears. L) Check door bearings. Visually check excess movement on bearings at door assembly. If excess movement is found door must be removed making careful note of bearing washers positions for reassembly. M) Check door switch system. Visually check that door switch valve has sufficient strength to hold door in closed position. If this is not the case, then repairs are required. N) Check door safety device. Functionally check tong door safety switch. Engage low gear, open tong door and push rotor control lever forward as if to rotate rotor. If safety device is operational then the rotor will not rotate. O) Check lifting hanger test date. Check lifting hanger for damage. Ensure that a load test and inspection was carried out within the last 9 months. P) Check condition of all hydraulic hoses and fittings. Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks, cuts, or wear. Q) Reinstall all parts which were removed for inspection and/or damage. Connect to hydraulic power supply and function test operation of tong in high, low, forward, and reverse. Torque test utilizing appropriate dies and test mandrel. Test operation of lift cylinder. R) Inspect power unit system according to manufactures specifications. S) Lubricate tong and backup according to maintenance schedule preceding this section. T) Paint, remembering to mask off surfaces not intending to paint with grease or masking tape. U) Complete dated inspection report giving details of all duties performed along with complete list of items replaced. MAINTENANCE INSTRUCTIONS DUᓼ BEARING DRY WEAR PROCESS 1. 2. 3. 1. Running-in completed. Low wear rate starts when up to 10% of the bronze is exposed. 2. Typical surface appearance when DUᓼ bearing approaches its half life with 40% to 50% of the bronze exposed. 3. Bronze is beginning to smear near the end of DU=s useful life as a dry bearing. Over 75% of the bronze is visible at the surface. For additional information about DU bearings, please contact Garlock Bearings Inc, 700 Mid Atlantic Parkway, Thorofare, New Jersey 08086. (609) 848-3200 FAX: (609) 848-5115 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 3 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise: Problem Solution A) Restricted or clogged intake line Clean line, check for contamination. B) Contaminated fluid Flush system, change fluid. C) Restricted vent Clean or replace air vent. D) Air in fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir. E) Damaged or worn parts Repair or replace damaged parts, check fluid for contamination. F) Excessive RPM Check PTO, gears, and recommended speed to assure proper pump is installed for operation. G) Increased friction Make sure pump has been assembled using correct torque values. H) Damaged or worn relief valve. Replace relief valve. I) Damaged or worn check valve. Replace check valve. J) Restricted discharge Check to make sure relief valve is set to proper pressure. K) Valve system restricted Inspect and repair or replace defective parts, check system for contamination. Excessive Wear to Hydraulic Components: Problem Solution A) Fluid contamination Flush fluid system, replace with new fluid. B) Components misaligned Inspect and realign. C) High operating pressures Gauge and set to proper pressure. D) Exhausted fluid (depletion of additives) Flush fluid system, replace with new fluid. E) Air in fluid Check for leaks, and be certain fluid suction in tank is well below hydraulic fluid in reservoir. F) Shortened bearing life Check alignment, insure proper lubri-cation to non-sealed bearings. Slow Tong Speed: Problem Solution A) Restricted supply line Clear supply line and check intake on reservoir. B) Low fluid level Add fluid to proper volume. C) Air leak Locate and repair leak. D) Pump speed insufficient Assure proper pump speed for application. E) Damaged or worn equipment Isolate pump and check pressure to determine whether motor or pump is defective. Repair or replace defective part. F) Pump not primed Check fluid viscosity and restrictions of intake line. Replace fluid if inadequate for operating temperature. G) Low or no flow from supply line Check to assure couplings are securely fastened. H) Hydraulic bypass valve malfunction Inspect. Adjust unloading pressure. necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 4 Replace or repair as TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque: Problem Solution A) Door switch malfunctioning Check to make sure door is completely closed. Inspect door switch and dump valve. Replace or repair door switch and/or dump valve. B) Relief valve malfunctioning Relief set too low, broken valve spring, contamination or defective seals. C) Damaged or worn pump parts Inspect, repair, or replace. D) Slow pump speed Assure proper pump speed for application. E) Improper system fluid Check fluid viscosity and replace fluid if inadequate for operating temperature. F) Directional control valve set improperly Check relief and directional control valve. Neutral should return slightly to reservoir. G) Damaged tong motor Inspect, repair, or replace. H) Restriction of supply line, excessive back pressure Check to assure couplings are securely fastened. I) Defective gauge or load cell Inspect, repair, or replace. Assure unit has been calibrated to proper arm length. NOTE: When using CLINCHER® integral backup system, it is the length of backup arm, NOT the tong arm length. Difficulty Shifting Gears: Problem Solution A) Broken key in shifting yoke Inspect and replace key stock in shifting yoke. B) Worn or damaged shifting yoke pins Inspect and replace broken or worn pins. C) Insufficient lubrication Pump grease into both zerts located on shift housing. D) Detent ball bearing spring set too tight Inspect and relieve pressure by adjusting set screw/spring plunger on shifting gear PN 55084-02. Failure to Grip Tubulars: Problem Solution A) Jaws move out from neutral, but fail to penetrate pipe. Tong not perpendicular. Inspect die size and replace with correct dies for pipe. Wrong size dies for tubulars. Assure suspension of tong is perpendicular to tubulars. Adjust hanger as necessary. B) Jaws fail to move out of neutral. Brake band not tight enough, faulty cam followers, rust debris or damage to jaws. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. C) Tong will not release from tubular. Brake band not tight enough, defective cam followers in cage plate, insufficient lubrication to jaw pin and roller. Inspect for excessive wear on brake band. Inspect and replace defective cam followers. Remove rust and debris from jaws, and jaw pockets. Inspect jaw rollers and pins for wear, flats, and lubrication. Repair, replace, and lubricate as needed. D) Tong motor runs but ring gear does not rotate. Broken gears or defective shift in hydraulic tongs system. Inspect and replace defective gears. Inspect and repair or replace defective shifting parts. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 5 TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars: Problem Solution E) Tong binds under light load. Worn or damaged cam followers, dumbell roller bearing, or idler bearing. Inspect and replace defective parts. F) Ring gear rotates while control lever is in neutral. Replace control valve. G) Shift will not stay in set position. Lost spring plunger. Replace spring plunger. H) Hydraulic fluid leaking from motor. Damaged or worn motor shaft seal. Replace motor shaft seal. HYDRAULIC BACKUP SYSTEM Failure to hold tubulars: Problem Solution A) Incorrect die for size tubular Check pipe OD and match die size to pipe OD. B) Dies have material compacted in tooth area; worn teeth. Clean dies with wire brush and inspect. Replace with new dies if necessary. C) Power unit pressure set incorrectly Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup. D) Counter balance valve not holding pressure Remove side plates on backup. Bench test and replace the defective counter balance valve. E) Internal leakage in backup cylinder Disconnect lines and bench test cylinder. Repair or replace as necessary. F) Jaws will not retract. Counter balance valve is stuck. Replace counter balance valve. G) External leakage of cylinder Repair or replace cylinder. H) Control valve set to neutral, but jaws extend. Inspect control valve for damage and/or incorrect spool. Repair or replace as necessary. SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 6 - 6 SECTION 7 TONG & BACKUP SPARE PARTS LIST Part Number Quantity Description 12501437 55013-01 55135 55014-01 55136 1001 SLV1000-01 45072 55061-A CM5573 CM7656-01 DVG35-HMRV 1 2 2 2 2 8 1 1 1 2 2 1 Seal for Rineer Motor Standard Jaw Pins (Heavy Duty) Low Friction Jaw Pins Standard Jaw Rollers (Heavy Duty) Low Friction Jaw Rollers 1/8 NPT Zerts Door Switch Assembly Shifting Yoke Brake Band Assy. Die Clip (5 1/2" UHT Backup) Die Clip (6 1/4" UHT Backup) Relief Cartridge SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 7 - 1 Page 7 - 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER® Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer’s application. CLE5500-15E Tong Accessories Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation Lift Cylinder with Integral Spring Hanger controls vertical position TSP-80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUCT5500 and BUCT6250 Backup Accessories Backup Handles simplifies manipulation Shipping Skids and Cages simplify handling, transport and help guard against damage SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 8 - 1 Page 8 - 2 SECTION 9 UHT TONG ILLUSTRATIONS TABLE OF CONTENTS TOP VIEW (Sheet 1) ....................................................................................................................................................... 9 - 3 TOP VIEW (Sheet 2) ....................................................................................................................................................... 9 - 4 GEAR HOUSING TOP VIEW / HIGH GEAR IDLER ASSEMBLY ............................................................................ 9 - 5 GEAR TRAIN ................................................................................................................................................................. 9 - 6 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY (Assembly No. 55158) .......................................................... 9 - 7 SEVERE SERVICE BRAKE DUMBELL ROLLER ASSEMBLY (Assembly No. 55158-BB)...................................... 9 - 7 IDLER GEAR ASSEMBLY (Assembly No. 55169)........................................................................................................ 9 - 8 SEALED IDLER BEARING PN 1905............................................................................................................................ 9 - 9 INSTALLATION INSTRUCTIONS FOR PN 1905 ....................................................................................................... 9 - 10 PINION GEAR ASSEMBLY (Assembly No. 55170)...................................................................................................... 9 - 11 SECONDARY GEAR ASSEMBLY (Assembly No. 55171) ........................................................................................... 9 - 12 ENCODER ASSEMBLY (Assembly No. 55142) ............................................................................................................ 9 - 13 SHIFTING GEAR ASSEMBLY / SHIFT ASSEMBLY (Assembly No. 45091)............................................................. 9 - 14 MOTOR ASSEMBLY..................................................................................................................................................... 9 - 15 MOTOR ASSEMBLY (Sht 2) ......................................................................................................................................... 9 - 16 1.625" SEVERE SERVICE CAM FOLLOWER ASSEMBLY (Assembly No. SSCF162500) ....................................... 9 - 17 TOP CAGE PLATE ........................................................................................................................................................ 9 - 18 BOTTOM VIEW............................................................................................................................................................. 9 - 19 TONG DOOR ASSEMBLY (Assembly No. 55173)........................................................................................................ 9 - 20 DOOR SWITCH ASSEMBLY........................................................................................................................................ 9 - 21 BRAKE BAND ASSEMBLY (Assembly No. 55061A)................................................................................................... 9 - 22 BRIDLE ASSEMBLY (Assembly No. 55001-04) ........................................................................................................... 9 - 23 5 1/2" UHT TONG JAW ASSEMBLY 3 1/2" THRU 5" (Assembly No. CJ-55A) ......................................................... 9 - 24 5 1/2" UHT TONG JAW ASSEMBLY 3 1/2" THRU 5 1/2" (Assembly No. CJ-55B) ................................................... 9 - 24 5 1/2" UHT TONG LF JAW ASSEMBLY 2 1/16" THRU 3 1/2" (Assembly No. CJ-LF-55A)...................................... 9 - 25 5 1/2" UHT TONG LF JAW ASSEMBLY 2 3/8" THRU 5 1/2" (Assembly No. CJ-LF-55B)........................................ 9 - 26 5 1/2" UHT TONG DOVETAIL JAW ASSEMBLY...................................................................................................... 9 - 27 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 9 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 9 - 2 DOOR FLAP RETAINER WELDMENT P/N: 55207 5/8"-11 x 2" HHCS P/N: 1160 5/8" LOCKWASHER P/N: 1151 (2) REQD. OF EACH DOOR SWITCH ASSEMBLY P/N: SLV1000-01 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. TONG DOOR ASSEMBLY P/N: 55173 5/8"-11 x 1 3/4" HHCS P/N: 1158 (17) REQD. 5/8" LOCKWASHER P/N 1151 (21) REQD. ON TOP PLATE LOCKING PIN CHAIN WELDMENT P/N: 55007 BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB SIDE HANDLE WELDMENT P/N: 55175 (2) REQD. INCLUDES: 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB TOP VIEW BRAKE BAND ASSEMBLY P/N: 55061A 3/4" NPT FLUSH PLUG P/N: 1610 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SHIFT ASSEMBLY P/N: 45091 SEE SHIFTING GEAR ASSEMBLY LOG # 10/31/05 DATE CLE5500-15E\Top View Sh1.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MOTOR P/N: 45078 WITH MOTOR SHAFT & MOTOR SPACER P/N: 55086-A P/N: 55085 1/2"-13 x 1 1/4" HHCS P/N: 1111 WITH 1/2" LOCKWASHER P/N: 1103 (4) REQD. OF EA. ÷ 3/8"-16 x 1 1/4" HHCS P/N: 1048 WITH 3/8" LOCKWASHER P/N: 1027 (10) REQD. OF EACH WHEN HOUSING IS NOT WELDED TO TOP PLATE USE: DUMBELL ROLLER ASSEMBLY 3/8"-16 x 5" HHCS P/N: 55158 P/N: 1051 (9) REQD. WITH 3/8" LOCKWASHER 3/4" NPT FLUSH PLUG P/N: 1027 P/N: 1610 (8) REQD. OF EACH TOP TONG PLATE 3/8"-16 x 4" SHCS P/N: 55063 P/N: 243 (2) REQD. INSIDE HOUSING, 1/8" NPT ZERT BELOW COVER P/N: 1001 (2) REQD. 5/8"-11 x 1 3/4" SHCS P/N: 1154 WITH 5/8" HI-COLLAR LOCKWASHER P/N: 1152 LOW GEAR (5) REQD. ON TOP PLATE HOUSING COVER P/N: 14006 TOP SECONDARY BEARING CAP P/N: 55143 SEE SECONDARY SHIFTING BOX GEAR ASSEMBLY WELDMENT P/N: 55076 ÷ WHEN HOUSING IS WELDED TO TOP PLATE TOP VIEW CAGE PLATE KEY P/N: 55055 WITH 1/2"-13 x 1 1/2" SHCS P/N: 1106-A LOCATED UNDERNEATH TOP CAGE PLATE UPPER CAGE PLATE P/N: 55011-01 RING GEAR P/N: 55057-05 TONG JAW (2) REQD. SEE JAW ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 10/31/05 DATE CLE5500-15E\Top View Sh2.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DRIVE GEAR P/N: 55084-02 SEE SHIFTING GEAR ASSEMBLY PRIMARY INPUT GEAR P/N: 55070 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 HIGH GEAR P/N: 55119 SEE PINION GEAR ASSEMBLY P/N: 55170 BEARING P/N: 1902 SEE PINION GEAR ASSEMBLY P/N: 55170 INTERNAL SNAP RING P/N: 1949 EXTERNAL SNAP RING P/N: 1950 AND (2) BEARINGS P/N: 1909 HIGH GEAR IDLER P/N: 55123 GEAR HOUSING TOP VIEW NOTE: DRAWING SHOWN WITHOUT UPPER LOW PINION GEAR, DRIVE GEAR & HIGH GEAR 1 2 4 MOTOR SHAFT BEARING P/N: 1901 INT. SNAP RING P/N: 1948 LOG # 10/27/05 DATE CLE5500-15E\Gear Housing.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HIGH GEAR IDLER ASSEMBLY P/N: 55123-ASY 3 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BEARING P/N: 1909 (2) REQD. INT. SNAP RING P/N: 1949 NOTE: DRAWING SHOWN WITHOUT LOW GEAR HOUSING BEARING P/N: 1902 PINION GEAR ASSEMBLY P/N: 55170 LOCATION FOR TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 HIGH GEAR IDLER SHAFT P/N: 55124 (Welded to Top Tong Plate) BEARING P/N: 1901 SEE SHIFT ASSEMBLY TOP BEARING RETAINER P/N: 55066 SEE SECONDARY GEAR ASSEMBLY P/N: 55171 HIGH GEAR IDLER P/N: 55123 EXT. SNAP RING P/N: 1950 HIGH GEAR IDLER ASSEMBLY P/N: 55123-ASY DOOR DUMBELL ASSEMBLY SEE DOOR ASSEMBBLY P/N: 55173 SEVERE SERVICE BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB SECONDARY GEAR ASSEMBLY P/N: 55171 LOG # 10/27/05 DATE REF: S:\Equip Manuals\Dwgs\ CLE5500-15E\Gear Train.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PINION GEAR P/N: 55038-01 SEE PINION GEAR ASSEMBLY P/N: 55170 NOTE: DRAWING SHOWN WITHOUT LOW PINION GEAR THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. PINION GEAR ASSEMBLY P/N: 55170 IDLER GEAR ASSEMBLY P/N: 55169 (2) REQD. MID BODY P/N: 55044 5 1/2" UHT TONG GEAR TRAIN RING GEAR P/N: 55057-02 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY P/N: 55158 (9) REQD. SEVERE SERVICE BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB Item # Qty. Part Number Part Name Item # Qty. Part Number Part Name 1 1 55025-B DUMBELL ROLLER 1 1 55025-B DUMBELL ROLLER 2 1 55027-D DUMBELL ROLLER SPACER 2 1 55027-D DUMBELL ROLLER SPACER 3 2 55191 DUMBELL ROLLER BUSHING 3 2 55191 DUMBELL ROLLER BUSHING 4 2 55192 DUMBELL ROLLER SPACER 4 2 55192 DUMBELL ROLLER SPACER 5 1 76025-A i DUMBELL ROLLER SHAFT 5 1 55126 BRAKE BAND LUG WELDMENT 6 2 1001 1/8" NPT ZERT 6 2 1001 1/8" NPT ZERT 7 2 1213 1"-12 LOW PROFILE NYLOCK NUT 7 2 1213 1"-12 LOW PROFILE NYLOCK NUT i OPTIONAL S/S SHAFT P/N: 2062 6 TOP TONG PLATE 7 5 4 3 4 2 3 5 2 1 1 3 4 BOTTOM TONG PLATE 3 7 6 SEVERE SERVICE DUMBELL ROLLER ASSEMBLY SEVERE SERVICE BRAKE DUMBELL ROLLER ASSEMBLY 4 7 6 ASSEMBLY NO. 55158-BB 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. 55158 Page 9 - 7 REV. # LOG # 10/28/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\55158 & 55158BB.wpg Item # Qty. Part Number Part Name 1 1 55050 IDLER SHAFT 2 1 55049 IDLER GEAR 3 1 1905 BEARING 4 2 1926 INTERNAL SNAP RING 5 6 1 3 1001 1151 1/8" NPT ZERT 5/8" LOCKWASHER 7 3 1160 5/8"-11 x 2" HHCS 8 1 1946 EXTERNAL SNAP RING 9 1 1222 1 1/2"-12 HEX NUT 10 1 1223 1 1/2" LOCKWASHER 8 4 3 2 4 1 BOTTOM TONG PLATE 10 6 9 7 IDLER GEAR ASSEMBLY ASSEMBLY NO. 55169 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 8 REV. # LOG # 10/28/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\55169.wpg CLINCHER® CLINCHER® Item # 8 3 2 5 Qty. Part Number Part Name 1 1 55038-01 PINION GEAR 2 1 55119 HIGH GEAR 3 1 55122-01 HIGH GEAR RETAINER 4 1 55047 LOW PINION GEAR 5 2 1902 BEARING 6 1 55047-1 PINION BEARING BUSHING 7 8 1 1 55036 1950 BOTTOM PINION BEARING CAP EXTERNAL SNAP RING - N5100-100 9 2 1029 10 1 1607 1/8" FLUSH PLUG 11 4 1156 5/8"-11 x 1 1/4" HHCS 12 4 1151 i 3/8"-16 x 1/2" SET SCREW 5/8" LOCKWASHER i USE REMOVABLE LOCTITE 6 4 1 5 7 12 9 10 11 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 PINION GEAR ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. 55170 Page 9 - 11 REV. # REF: LOG # 10/28/05 DATE S:\Equip Manuals-Dwgs\ CLE5500-15E\55170.wpg Item # Qty Part Number Part Name 10 1 2 3 4 5 6 7 1 1 1 1 1 1 1 55070 55048 55041 55043 1901 1903 55066 PRIMARY INPUT GEAR SECONDARY INPUT GEAR ÷ BEARING RETAINER ASSY. TOP SECONDARY BRG. CAP BEARING SINGLE ROW BEARING TOP BEARING RETAINER 8 9 10 11 1 1 1 1 1900 55131 1611 1610 BEARING SPACER g 1" NPT FLUSH PLUG 3/4" NPT FLUSH PLUG 12 13 14 3 3 6 1110 1103 1029 15 16 17 18 19 3 1 7 1 4 1156 256 1151 1152 1158 1/2"-13 x 1" HHCS 1/2" LOCKWASHER i 3/8"-16 x 1/2" SET SCREW 5/8"-11 x 1 1/4" HHCS 5/8"-11 x 1 1/4" SHCS 5/8" LOCKWASHER 5/8" HI-COLLAR LW 5/8"-11 x 1 3/4" HHCS 14 12 13 4 UPPER HOUSING COVER 5 1 9 g Note: Flush Plug used when Encoder is not mounted. For Encoder mounting, see Figure of Encoder. 15 i USE REMOVABLE LOCTITE 17 8 16 18 7 TOP TONG PLATE 2 BOTTOM TONG PLATE 6 3 17 14 19 ÷ 5/8" LOCKWASHER P/N: 1151 ÷ 5/8"-11 x 1 1/4 " HHCS P/N: 1156 (2) REQD. OF EACH ÷ COVER PLATE P/N: 55041-B 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SECONDARY GEAR ASSEMBLY ASSEMBLY NO. 55171 11 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 12 REV. # LOG # 10/31/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\55171.wpg ENCODER & MOUNTING SCREWS (Supplied by Customer) FOR SHIPMENT WITHOUT ENCODER: i 1/2" #6-32 MACHINE SCREW P/N: 1276-B (4) REQD. i COVER PLATE P/N: 40034 i 3/8"-16 x 3/4" SHCS P/N: 1040-A (2) REQD. i ENCODER MALE COUPLING P/N: 55144 i USE #10-32 x 1/4" SET SCREW P/N: 1034 i ENCODER COUPLING MOUNT P/N: 51031 i 1/2"-13 NUT P/N: 1101 i ENCODER MOUNTING PLATE P/N: 51075 1/2"-13 x 1" HHCS P/N: 1110 1/2" LOCKWASHER P/N: 1103 (3) REQD. OF EACH TOP SECONDARY BEARING CAP P/N: 55143 LOW GEAR HOUSING COVER 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 ENCODER ASSEMBLY ENCODER ASSEMBLY NO. 55142 i THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 13 3 REV. # LOG # 10/31/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500\Encoder rev3.wpg iSELF-LUBRICATING FLANGE BEARING P/N: 45092 SHIFTING BOX WELDMENT P/N: 55076 1/8" NPT ZERT P/N: 1001 iSHIFTING YOKE WELDMENT P/N: 45072 iSHIFTER SHAFT P/N: 45143 i HANDLE BALL P/N: 55071 i 3/8"-16 x 1" SET SCREW P/N: 1030 iSTRAIGHT YOKE HANDLE P/N: 45142 i COMPONENTS OF SHIFT ASSEMBLY P/N: 45091 iSPLIT SELF-LUBRICATING FLANGE BEARING P/N: 45106 (2) REQD. MOTOR SPACER P/N: 55085 i3/8"-16 x 3/4" HHCS P/N: 1046 i3/8" LOCKWASHER P/N: 1027 i3/8" FLAT WASHER P/N: 1025 (2) REQD. OF EACH SPRING PLUNGER P/N: 1311 (2) REQD. DRIVE GEAR P/N: 55084-02 MOTOR SHAFT BEARING SPACER P/N: 55121-01 INT. SNAP RING P/N: 1948 BEARING P/N: 1901 SHIFTING GEAR ASSEMBLY Page 9 - 14 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # LOG # 10/31/05 DATE REF: S:\Equip Manuals\Dwgs\ CLE5500-15E\Shifting Gear.wpg MOTOR SHAFT P/N: 55086-A i SNAP RING P/N: 0150111 SEAL RETAINER P/N: 55088 POLYPACK P/N: 12501437 i O-RING P/N: 2-150 i MOTOR SHAFT BEARING P/N: 0150710 i SNAP RING P/N: 1945 RINEER GA-15 MOTOR P/N: 45078 i COMPONENTS OF MOTOR MOTOR ASSEMBLY 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 15 REV. # LOG # 12/26/01 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15B\Motor.wpg POLYPACK P/N: 12501437 MOTOR SHAFT O-RING P/N: 2-150 SEAL RETAINER P/N: 55088 SNAP RING P/N: 0150111 MOTOR SHAFT BEARING P/N: 0150710 SNAP RING P/N: 1945 W/ OUT WIPER RING 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 16 2 REV. # LOG # 04/29/03 DATE REF: S:\Equip Manuals-Dwgs\ Motor\Motor CLE5500+ sht2 rev.2wpg 1/4" DRIVE ZERT P/N: 1257 3/4" JAM NUT P/N: 1170 For Reference Only Not Part of Assembly 3/4" LOCKWASHER P/N: 1171 For Reference Only Not Part of Assembly STUD P/N: SSCF162510 BUSHING P/N: SSCF162530 RACE P/N: SSCF162520 1.625" SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO. SSCF162500 Page 9 - 17 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. REV. # REF: LOG # 11/12/01 DATE S:\Equip Manuals-Dwgs\ CLE5500\SSCF162500.wpg LOCKING PIN CHAIN WELDMENT P/N: 55007 TOP CAGE PLATE ASSEMBLY NOTE: ILLUSTRATION SHOWN WITHOUT TONG DOOR & DOOR SAFETY SWITCH. 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. TOP TONG PLATE P/N: 55063 BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. UPPER CAGE PLATE P/N: 55011-01 LOG # 10/31/05 DATE REF: S:\Equip Manuals\Dwgs\ CLE5500-15E\Cage Plate Top.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 SEVERE SERVICE CAM FOLLOWER ASSEMBLY (SEE ASSEMBLY ILLUSTRATION) P/N: SSCF162500 WITH 3/4" LOCKWASHER 3/4"-16 JAM NUT P/N: 1171 P/N: 1170 (15) REQD. OF EACH 7/8"-9 x 7" HHCS P/N: 1250 WITH 7/8" HEAVY SPLIT LOCKWASHER P/N: 1224 (6) REQD. OF EACH BOTTOM VIEW BRAKE LUG DUMBELL ROLLER ASSEMBLY P/N: 55158-BB BOTTOM CAGE PLATE P/N: 55056-01 5/8"-11 x 1" SHCS P/N: 1153 (3) REQD. 5/8"-11 x 1 3/4" HHCS P/N: 1158 i (22) REQD. WITH 5/8" LOCKWASHER P/N: 1151 (26) REQD. ON BOTTOM PLATE W/O HANGER iQty. may change if Hanger is supplied. See Hanger Assembly on Mounting Kit Illustration for Bolt Size & Qty. SIDE HANDLE ASSEMBLY P/N: 55175 (2) REQD. 5/8"-11 x 2 1/4" HHCS P/N: 201 (4) REQD. FOR EA. HANDLE BRAKE BAND ASSEMBLY P/N: 55061A SECONDARY GEAR ASSEMBLY P/N: 55171 LOG # 10/31/05 DATE CLE5500-15E\Bottom View.wpg REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BOTTOM TONG PLATE P/N: 55043 PINION GEAR ASSEMBLY P/N: 55170 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. IDLER GEAR ASSEMBLY P/N: 55169 (2) REQD. SEVERE SERVICE CAM FOLLOWER ASSEMBLY (SEE ASSEMBLY ILLUSTRATION) P/N: SSCF162500 WITH 3/4" LOCKWASHER 3/4"-16 JAM NUT P/N: 1171 P/N: 1170 (15) REQD. OF EACH Item # Qty. 14 9 1 Part Number ÷ Part Name 1 1 55022-A 2 3 2 2 55191 55192 SHAFT 4 2 55125 DOOR BUSHING 5 1 55027-D DUMBELL ROLLER SPACER 6 1 55025-B DUMBELL ROLLER 7 2 1910 BEARING 8 1 55165 DOOR WELDMENT 9 2 1213 1"-12 LOW PROFILE NYLOCK NUT 10 1 76131 DUMBELL ROLLER BUSHING DUMBELL ROLLER SPACER DOOR SWITCH ADJ. SLEEVE i 11 2 1029 12 2 14151 SUPPORT STRIP 3/8"-16 x 1/2" SET SCREW 13 1 1001 1/8" NPT ZERT 14 1 1002 1/8" NPT 90E ZERT 15 6 100 1/4"-20 HEX NUT 16 6 105 1/4"-20 x 1" HHCS 17 1 55178 LEFT RUBBER DOOR GUARD 18 1 55179 RUBBER GUARD ÷ OPTIONAL S/S SHAFT P/N 2061 i USE REMOVABLE LOCTITE 10 11 4 3 17 7 5 15 12 16 7 6 3 18 4 2 9 13 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 TONG DOOR ASSEMBLY ASSEMBLY NO. 55173 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 20 REV. # LOG # 11/01/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500-15E\55173.wpg 1/4"-20 NYLOCK NUT P/N: 212 (4) REQD. SELF LUBRICATED VALVE (DOOR SWITCH ASSEMBLY) P/N: SLV1000-01 3/8"-16 x 1" HHCS P/N: 1047 (2) REQD. 3/8" LOCKWASHER P/N: 1027 (2) REQD. (Welded to Door Switch Base) DOOR SWITCH BASE ASSEMBLY P/N: 76128 1/4"-20 x 2 1/4" HHCS P/N: 110 (4) REQD. DOOR SWITCH BASE MOUNT P/N: 45067-S7 (2) REQD. (Welded to Top Tong Plate) 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DOOR SWITCH ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 9 - 21 REV. # LOG # 06/22/00 DATE REF: S:\Equip Manuals-Dwgs\ Door Switch Assy.wpg ASSEMBLY NUMBER 55061A BRAKE BAND ASSEMBLY BRAKE BAND RING P/N: 55061-S1 BRAKE BAND EYELET P/N: 45063-S1 (WELDED TO RING) 7/16"-14 x 2 1/4" HHCS MOD. P/N: 55107 7/16"-14 NUT P/N: 1080 BRAKE BAND LUG WELDMENT P/N: 55126 Component of Brake Dumbell Roller Assembly P/N: 55158-BB BRAKE BAND GUSSET P/N: 55061-S3 (WELDED TO RING) THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BRAKE BAND MATERIAL (90-10) 1/4" x 1 1/2" HD P/N: 1660 ATTACHED w/ 7-6 BRASS RIVETS LOG # 11/01/05 DATE CLE5500\Brake Band Assy rev2.wpg REF: S:\Equip Manuals-Dwgs\ 2 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Item # 1 2 3 4 5 6 7 Qty. 1 3 6 2 3 1 3 Part Number 45103-C 55001-02 40027-S3 ----40027-S4A ----40027-S3B Part Name MASTER LINK ASSEMBLY 3/4" x 6" EYE TO EYE TURNBUCKLE 5/16" CONNECTING LINK 5/16" CHAIN (8 LINKS) 1/2" SHACKLE 5/16" CHAIN (2 LINKS) 3/8" CONNECTING LINK 1 CONNECT THE (2) LEGS FOR THE FRONT MOUNT TO (1) RING OF 45103-C & THE REAR LEG TO THE OTHER RING. 7 2 3 6 4 3 5 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 BRIDLE ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. ASSEMBLY NO. 55001-04 Page 9 - 23 REV. # REF: LOG # 11/01/05 DATE S:\Equip Manuals-Dwgs\ CLE5500-15E\55001-04.wpg 3 1/2" thru 5" UHT Assembly Number CJ-55A 3 1/2" thru 5 1/2" UHT Assembly Number CJ-55B Note: For Maximum Performance 2 1/16" thru 3 1/2" We Recommend CJ-LF-55A (2) Required (Right & Left Jaw are reversible and interchangeable) 5 1/2" UHT TONG JAW ASSEMBLY 5 1/2" UHT TONG JAW 2 1/16" thru 5" P/N: 55015 OR 5 1/2" UHT TONG JAW 3 1/2" thru 5 1/2" P/N: 55140 JAW ROLLER HEAVY DUTY P/N: 55014-01 JAW PIN HEAVY DUTY P/N: 55013-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. CJ-55A 2 1/16" thru 5" BOTTOM JAW CLIP P/N: 55015-S1 OR CJ-55B 3 1/2" thru 5 1/2" BOTTOM JAW CLIP P/N: 51027-B CJ-55A 2 1/16" thru 5" TOP JAW CLIP P/N: 55017 OR CJ-55B 3 1/2" thru 5 1/2" TOP JAW CLIP P/N: 51027-T 3/8"-16 x 3" SHCS P/N: 1044 JAW 55015 2 1/16" thru 5" 1/4"-20 x 4 1/2" SHCS P/N: 1021 OR JAW 55140 3 1/2" thru 5 1/2" 1/4"-20 x 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW LOG # 04/16/02 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500\Jaw Assy rev1.wpg 1 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 LOW FRICTION JAW PIN P/N: 55135 (2) Required (Right & Left Jaw are reversible and interchangeable) 2 1/16" thru 3 1/2" UHT LF Assembly Number CJ-LF-55A 5 1/2" UHT TONG LOW FRICTION JAW ASSEMBLY 5 1/2" UHT TONG JAW LOW FRICTION 2 1/16" thru 3 1/2" P/N: 55137 JAW ROLLER (LOW FRICTION) P/N: 55136 FOR ROLLER P/N 55136 USE: GARLOCK BUSHING P/N: 22DU24 (2) REQD. PER ROLLER (PRESSED INTO ROLLER) CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 11/01/05 DATE S:\Equip Manuals-Dwgs\ LOG # CLE5500\Jaw Assy LF rev3.wpg REF: 3 REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FOR USE WITH: CLE5500XXXX FINE TOOTH STEEL DIES TO 3 1/2" CLFA5500XXXX ALUMINUM DIES TO 5" BOTTOM JAW CLIP P/N: 55015-S1 TOP JAW CLIP P/N: 55017 3/8"-16 x 3" SHCS P/N: 1044 1/4"-20 x 4 3/4" SHCS P/N: 1023 (2) REQD. PER JAW HEAVY DUTY JAW PIN P/N: 55013-01 (2) Required (Right & Left Jaw are reversible and interchangeable) 2 3/8" thru 5 1/2" UHT LF Assembly Number CJ-LF-55B 5 1/2" UHT TONG LOW FRICTION JAW ASSEMBLY 5 1/2" UHT TONG JAW LOW FRICTION 2 3/8" thru 5 1/2" P/N: 55140 JAW ROLLER (LOW FRICTION) P/N: 55199 FOR ROLLER P/N 55199 USE: GARLOCK BUSHING P/N: 24DU20 (2) REQD. PER ROLLER (PRESSED INTO ROLLER) CAUTION! When using Low Friction Jaws, tong torque should be limited to 50% of maximum torque rating. THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. LOG # 04/14/05 DATE REF: S:\Equip Manuals-Dwgs\ CLE5500\Jaw Assy CJ-LF-55B.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 FOR USE WITH: CLJ5501XXXX FINE TOOTH STEEL DIES CLJA5501XXXX ALUMINUM DIES BB5601XXXX GRIT FACE™ DIES BOTTOM JAW CLIP P/N: 51027-B TOP JAW CLIP P/N: 51027- T 3/8"-16 x 3" SHCS P/N: 1044 1/4"-20 x 4 1/4" SHCS P/N: 1020 (2) REQD. PER JAW Size Dovetail Jaw Part Number Jaw Set Assembly Number 2 3/8" 2 CJDT55-02375 Size Jaw Set Assembly Number Dovetail Jaw Part Number 55190-02375 4" CJDT55-04000 55190-04000 55190-04125 2 7/8" CJDT55-02875 55190-02875 3 1/8" CJDT55-03125 55190-03125 4 1/8" 2 CJDT55-04125 4 1/4" 1 CJDT55-04250 3 3/8" CJDT55-03375 55190-03375 4 1/2" CJDT55-04500 55190-04500 CJDT55-03500 3 5/8" 2 CJDT55-03625 3 3/4" 2 CJDT55-03750 55190-03500 4 3/4" CJDT55-04750 55190-04750 55190-03625 4 7/8" 1 CJDT55-04875 55190-04875 3 1/2" 55190-03750 5" CJDT55-05000 55190-05000 5 1/2" CJDT55-05500 55190-05500 Item Qty. Part Number Description 1 2 SEE CHART DOVETAIL JAW 2 2 55013-01 JAW PIN HEAVY DUTY 3 2 55014-01 JAW ROLLER HEAVY DUTY 4 4 DTI1601 1/2 x 1 1/4 x 3 7/8 DT INSERT 5 2 148 3/8"-16 x 4" HHCS 6 4 1027 7 4 1061 1 55190-04250 3/8" LOCK WASHER 3/8"-16 x 3/4" BUTTON HD CS 5 7 6 2 4 1 3 2 MANUFACTURING BEGINNING 01/2001 JAW GEOMETRY WAS CHANGED. BOTTOM SCREWS & LOCK WASHERS NO LONGER USED. 2 12/07/07 Added note regarding manuf. beginning 01/2001. Revised to show right & left jaws. Added Jaw Sizes 2 3/8", 3 5/8", 3 3/4" & 4 1/8". 09/24/04 Change PN of BH Cap Screw 134 to 1027. Added Jaw Sizes 4 1/4" & 4 7/8". Replaced DT Strip Die list with PN DTI1601 (2) supplied per jaw. Rev. Date Description 1 5 1/2" UHT TONG DOVETAIL JAW ASSEMBLY (Right & Left Jaw are reversible and interchangeable) Page 9 - 27 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 REV. # LOG # 12/07/07 DATE REF: P:\Manuals\Equip Manuals\Dwgs\ CLE5500\Jaw Dovetail rev2.wpg THIS PAGE LEFT BLANK INTENTIONALLY. Page 9 - 28 SECTION 10 UHT BACKUP ILLUSTRATIONS & MOUNTING KIT ILLUSTRATIONS BUCT6250, -01 / 6 1/4" UHT TENSION STYLE BACKUP - TOP VIEW................................................................... 10 - 3 BUCT5600-01 / 5 1/2" UHT TENSION STYLE BACKUP - TOP VIEW..................................................................... 10 - 4 BUCT5500 / 5 1/2" UHT TENSION STYLE BACKUP - TOP VIEW.......................................................................... 10 - 5 TOP VIEW WITHOUT TOP PLATE............................................................................................................................. 10 - 6 BOTTOM VIEW............................................................................................................................................................. 10 - 7 6 1/4" CYLINDER ASSEMBLY (Assembly No. BUC6204) .......................................................................................... 10 - 8 6 1/4" CENTER JAW ASSEMBLY (Assembly No. BUC7632)...................................................................................... 10 - 9 5 1/2" CYLINDER ASSEMBLY (Assembly No. BUC5523) .......................................................................................... 10 - 10 5 1/2" CENTER JAW ASSEMBLY (Assembly No. BUC5519-01) ................................................................................ 10 - 11 MOUNTING KIT (Assembly No. MKBUCT5500).......................................................................................................... 10 - 12 MOUNTING KIT for BUCT6250-01 (Assembly No. MKBUCT6250) ........................................................................ 10 - 12.1 DVG35 VALVE BANK ASSEMBLY ............................................................................................................................ 10 - 13 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 12/08 Page 10 - 1 SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 10 - 2 RIGHT COVER PLATE WELDMENT P/N: BUCT6202-R LEFT COVER PLATE WELDMENT P/N: BUCT6202-L GAUGE PROTECTOR P/N: BUCS5505-S1 (WELDED ON TOP PLATE) MODEL NO. BUCT6250, -01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/4" STREET EL P/N: 1449 GAUGE 0-3000 P/N: BAC-3M25RCFF LOG # 11/11/05 DATE REF: S:\Equip Manuals\Dwgs\ BUCT6250\Top View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER WELDMENT P/N: BUCT5508 SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 NOT SHOWN: LOADCELL BACKUP PIN P/N: BUCM4016 (2) REQD. 1/2" NPT BULKHEAD CONNECTOR P/N: BUCST7623 WITH 1 1/4"-12 JAM NUT P/N: 1219 (2) REQD. OF EACH 3/8"-16 x 1 1/2" HHCS P/N: 1049 3/8" LOCKWASHER 6-32 x 3/4" BRASS BOLT P/N: 1027 P/N: 1150-B 6-32 BRASS NUT P/N: 1150-A (3) REQD. OF EACH TONG LEG ASSEMBLY P/N: BUCT5501 (2) REQD. SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 6 1/4"UHT TENSION STYLE BACKUP TOP VIEW BACKING BOLT P/N: BUC5556 (4) REQD. 1/8" NPT ZERT P/N: 1001 WITH ZERT PROTECTOR (Welded to Top Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH COVER PLATE P/N: BUCT6203 (2) REQD. 3/8"-16 x 3/4" HHCS SLOTTED SELF THR. P/N: 1308 (16) REQD. OF EA. TOP PLATE P/N: BUCT6201-S2 COMPONENT OF BACKUP BODY WELDMENT P/N: BUCT6201 RIGHT SIDE COVER WELDMENT P/N: BUC5504-02-R LEFT SIDE COVER WELDMENT P/N: BUC5504-02-L GAUGE PROTECTOR P/N: BUCS5505-S1 (WELDED ON TOP PLATE) 3/8"-16 x 1 1/4" SHCS P/N: 1042 TONG LEG ASSEMBLY P/N: BUCT5501 (2) REQD. SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 MODEL NO. BUCT5600-01 5 1/2" UHT TENSION STYLE BACKUP TOP VIEW BACKING BOLT P/N: BUC5556 (4) REQD. 1/8" NPT ZERT P/N: 1001 WITH ZERT PROTECTOR (Welded to Top Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH 3/8"-16 x 3/4" HHCS SLOTTED SELF THR. P/N: 1308 (12) REQD. OF EA. TOP PLATE P/N: BUCT5602-01-S1 COMPONENT OF BACKUP BODY WELDMENT P/N: BUCT5602-01 LOG # 11/11/05 DATE REF: S:\Equip Manuals\Dwgs\ BUCT5600-01\Top View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER WELDMENT P/N: BUCT5508 SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/4" STREET EL P/N: 1449 GAUGE 0-3000 P/N: BAC-3M25RCFF 6-32 x 3/4" BRASS BOLT P/N: 1150-B 6-32 BRASS NUT P/N: 1150-A (3) REQD. OF EACH NOT SHOWN: LOADCELL BACKUP PIN P/N: BUCM4016 (2) REQD. 1/2" NPT BULKHEAD CONNECTOR P/N: BUCST7623 WITH 1 1/4"-12 JAM NUT P/N: 1219 (2) REQD. OF EACH GAUGE PROTECTOR P/N: BUC4031-S1 1/4" NPT COUPLING P/N: 1374 (WELDED TO TOP PLATE) 3/8"-16 x 1 1/4" SHCS P/N: 1042 TONG LEG ASSEMBLY P/N: BUCT5501 (2) REQD. SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 MODEL NO. BUCT5500 5 1/2" UHT TENSION STYLE BACKUP TOP VIEW BACKING BOLT P/N: BUC5556 (4) REQD. 1/8" NPT ZERT P/N: 1001 WITH ZERT PROTECTOR (Welded to Top Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH 3/8"-16 x 3/4" HHCS SLOTTED SELF THR. P/N: 1308 (12) REQD. OF EA. TOP PLATE P/N: BUCI5502-S1 SIDE COVER PLATE P/N: BUCT5577 (2) REQD. LOG # 11/02/05 DATE REF: S:\Equip Manuals\Dwgs\ BUCT5500\Top View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 HANGER WELDMENT P/N: BUCT5508 SEE ILLUSTRATION OF MOUNTING KIT P/N: MKBUCT5500 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 1/4" STREET EL P/N: 1449 GAUGE 0-3000 BAC-3M-25 P/N: 1650 GAUGE PROTECTOR TAB P/N: BUC4031-S2 3/8"-16 x 3/4" SHCS P/N: 1010-A (2) REQD. OF EACH NOT SHOWN: LOADCELL BACKUP PIN P/N: BUCM4016 (2) REQD. 1/2" NPT BULKHEAD CONNECTOR P/N: BUCST7623 WITH 1 1/4"-12 JAM NUT P/N: 1219 (2) REQD. OF EACH UHT TENSION STYLE BACKUP TOP VIEW WITHOUT TOP PLATE 6 1/4" BACKUP CYLINDER OR 5 1/2" BACKUP CYLINDER ASSEMBLY ASSEMBLY P/N: BUC6204 P/N: BUC5523 (2) REQD. (2) REQD. SEE APPRORIATE CYLINDER ASSEMBLY ILLUSTRATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SEE APPRORIATE CENTER JAW ASSEMBLY ILLUSTRATION 11/02/05 DATE BUCT6250\Top View wo Plate.wpg LOG # REF: S:\Equip Manuals\Dwgs\ REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 6 1/4” CENTER JAW ASSEMBLY OR 5 1/2" CENTER JAW ASSEMBLY P/N: BUC5519-01 P/N: BUC7632 MANIFOLD ASSEMBLY P/N: BUC7699 ONLY APPLICABLE TO BUCT6250-01 UHT TENSION STYLE BACKUP BOTTOM VIEW 1" NUT P/N: 1210 (4) REQD. (Welded to Bottom Plate) 1/8" NPT ZERT P/N: 1001 WITH ZERT PROTECTOR (Welded to Bottom Plate) P/N: CLEBU9602S10 (4) REQD. OF EACH BACKUP BUCT5600-01 BACKUP LEG P/N: BUCT7602-S12 (3) REQD. (Welded to Bottom Plate) BACKUP BUCT6250 & BUCT5500 BACKUP LEG P/N: BUC4502-S11 (3) REQD. (Welded to Bottom Plate) BACKUP BUCT6250 BOTTOM PLATE P/N: BUCT6201-S1 COMPONENT OF BODY WELDMENT P/N: BUCT6201 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. BACKUP BUCT5600-01 BACKUP BUCT5500 BOTTOM PLATE BOTTOM PLATE P/N: BUCT5602-01-S2 P/N: BUCI5502-S2 COMPONENT OF BODY WELDMENT P/N: BUCT5602-01 LOG # 11/02/05 DATE REF: S:\Equip Manuals\Dwgs\ BUCT6250\Bottom View.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 DRILL & INSTALL AFTER ASSEMBLY 9 ACCEPTS DIES: BUC7625XXXX BUCA7625XXXX BB7625XXXX 2 6 7 ASSEMBLY NO. BUC6204 i 1 1 1 1 4 4 2 1 4 1 2 3 4 5 6 7 8 9 iWEARBAND P/N: W47500625 iPOLYPACK 4 1/2" x 5 x 1/4" P/N: 25004500 iROD WIPER 4 1/2" P/N: 959-41 6 1/4" CYLINDER ASSEMBLY 3 1 5 Qty. Item Part Number THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. iPOLYPACK 5" x 5 1/2" x 1/4" P/N: 25005000 iBACKUP RING P/N: 8-231 LOG # 04/30/03 DATE REF: S:\Equip Manuals\Dwgs\ BUC6250\Cylinder.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 iPOLYPACK 4 3/4" x 5 1/2" x 3/8" P/N: 37504750 (2) REQD. Description PISTON GLAND ROD WELDMENT CYLINDER HOUSING 3/8"-16 x 3/4" SHCS 5/8"-11 x 1 1/4" SHCS DIE RETAINER CLIP SEAL KIT 1/8" x 1 1/4" ROLL PIN iPOLYPACK 2 5/8" x 2 7/8" x 1/8" P/N: 12502625 BUC5525 BUC5528 BUC6205 BUC6206 1040-A 256 CM7656-01 ASAP2226 1011-B ACCEPTS DIES: BUC7625XXXX BUCA7625XXXX BB7625XXXX 3 2 5 1 1 2 3 4 5 Item 1 2 4 1 1 Qty. ASSEMBLY NO. BUC7632 6 1/4" CENTER JAW ASSEMBLY 2 3 4 Part Number SECTION A-A A LOG # 04/30/03 DATE REF: S:\Equip Manuals\Dwgs\ BUC6250\Center Jaw.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 Description CENTER JAW DIE RETAINER CLIP 3/8"-16 x 3/4" SHCS 3/8"-16 x 1 1/2" HHCS 3/8" LOCKWASHER THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. A BUC7619-02 CM7656-01 1040-A 1049 1027 2 1 4 3 7 ASSEMBLY NO. BUC5523 5 1/2" CYLINDER ASSEMBLY 6 5 7 8 4 1 1 1 1 1 1 2 1 2 3 4 5 6 5/8"-11 x 1 1/4" SHCS SEAL KIT THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. iPOLYPACK 5" x 5 1/2" x 1/4" P/N: 25005000 i BACKUP RING P/N: 8-231 LOG # 11/02/05 DATE REF: S:\Equip Manuals\Dwgs\ BUC5600-01\Cylinder.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 iPOLYPACK 4 3/4" x 5 1/2" x 3/8" P/N: 37504750 (2) REQD. Description CYLINDER HOUSING WELDMENT DIE CLIP GLAND PISTON ROD WELDMENT 3/8"-16 x 3/4" SHCS i POLYPACK 2 5/8" x 2 7/8" x 1/8" P/N: 12502625 256 ASAP2226 Part Number BUC5565 CM5573 BUC5528 BUC5525 BUC5526 1040-A i WEARBAND P/N: W47500625 iROD WIPER 4 1/2" P/N: 959-41 i POLYPACK 4 1/2" x 5 x 1/4" P/N: 25004500 i Qty. Item Item Qty. 1 1 BUC5519-S1 CENTER JAW W/ CLIP WELDMENT 2 1 CM5573 DIE CLIP 3 2 1040-A 3/8"-16 x 3/4" SHCS Part Number Description 3 2 1 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 5 1/2" CENTER JAW ASSEMBLY ASSEMBLY NO. BUC5519-01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. Page 10 -11 REV. # LOG # 11/02/05 DATE REF: S:\Equip Manuals\Dwgs\ BUC5600-01\Center Jaw.wpg 1 7 8 4 DRILL F/ 1/8" COTTER PIN 1/2" FROM END 2 1101 1 159 1 292 6 7 8 BUCT5510 BUCT5511 BUCT5513 SMH1501-U 1 1 1 1 2 3 4 5 5 4 2 2 2 BUCT7638 1/2" COUPLING LINK ASSEMBLY NO. MKBUCT5500 6 2 1 1 5 3 4 2 Part Name TOP SPRING CAP WELDMENT BOTTOM SPRING CAP WELDMENT COMPRESSION SPRING 1/2"-13 NYLOCK NUT 1/2"-13 x 4 1/2" HHCS TONG LEG WELDMENT Item # Qty. Part Number Part Name 1 1 BUCT7637 1/2" CHAIN 6 LINKS BUCT7635 5 Item # Qty. Part Number 1 1 BUCT5502 2 1 BUCT5503 3 1 BUCT5507 4 3 1087 5 3 X2-45 6 1 BUCT5514 BUCT5501 TENSION STYLE BACKUP MOUNTING KIT ASSEMBLY 2 3 DRILL F/ 1/8" COTTER PIN AFTER INSTALLING 6 7/16"-14 x 2 1/4" HHCS 7/16"-14 NYLOCK NUT 1/2"-13 NUT REAR SPRING CHAIN RETAINER REAR SPRING CHAIN 1/2 x 6 TURNBUCKLE - JAW END COMPRESSION SPRING Item # Qty. Part Number Part Name 1 1 BUCT5509 REAR SPRING SUPPORT BUCT5512 MKBUCT5500 3 1 1 2 2 1 BUCT5508 BUCT5512 BUCM4017 BUCT7635 5 LOG # 11/08/05 DATE REF: S:\Equip Manuals\Dwgs\ BUCT6250\Mounting Kit.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 4 2 TENSION STYLE HANGER REAR SPRING HANGER ASSEMBLY LOADCELL CENTER PIN BREAK OUT CHAIN ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 3 4 5 Item # Qty. Part Number Part Name 1 2 BUCT5501 TONG LEG ASSEMBLY Page 10 - 12.1 4 2 BUCT5515 1 BUCT7635 1 RH6250 4 5 6 TONG LEG ASSEMBLY REAR HANGER WELDMENT BREAK OUT CHAIN ASSEMBLY 2 FOR BUCT6250-01 MOUNTING KIT ASSEMBLY ASSEMBLY NO. MKBUCT6250 1 2 BUCT5512 3 3 REAR SPRING HANGER ASSEMBLY 2 BUCM4017-01 LINE PULL LOAD CELL HANGER PIN 2 Part Name 5/8-11 x 2 HHCS 8 1160 1 Item # Qty. Part Number MOUNTING KIT ASSEMBLY (MKBUCT6250) 6 5 1 159 1 292 1 BUCT5509 1 BUCT5510 1 BUCT5511 1 BUCT5513 3 4 5 6 7 8 4 8 5 Part Name COTTER PIN 1/8" X 1" 3 7 6 2 9 DRILL F/ 1/8" COTTER PIN AFTER INSTALL COMPRESSION SPRING 1/2 x 6 TURNBUCKLE- JAW END REAR SPRING CHAIN REAR SPRING CHAIN RETAINER REAR SPRING SUPPORT 7/16"-14 NYLOCK NUT 7/16-14 X 2 1/4" HHCS 1/2-13 NUT(1101) DRILL F/ 1/8" COTTER PIN 1/2" FR/ END 1 SMH1501-U 2 1101 2 9 4 1003 1 Item # Qty. Part Number REAR SPRING HANGER ASSEMBLY (BUCT5512) 1 1 7 6 5 4 3 2 1 1/2"-13 NYLOCK NUT 1/2"-13 x 4" HHCS 4 1 X2-45 5 3 6 1 1 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 2 1/2-13 x 4 1/2 HHCS 7 BOTTOM SPRING CAP WELDMENT COMPRESSION SPRING 1 BUCT5515-S1 TONG LEG 1 BUCT5507 1 BUCT5503 1 BUCT5502-01 TOP SPRING CAP WELDMENT 2 1121 3 1087 Item # Qty. Part Number Part Name TONG LEG ASSEMBLY (BUCT5515) -- 1 1 2 1 1 3 2 1 3 1 2 3 4 5 6 7 8 8A 9 Item # Qty. 1103 X2-45 X2-40 ----- LOCKWASHER 1/2" HHCS 1/2"-13 x 4 1/2" HHCS 1/2"-13 x 4 1/4" A35 8" HANDLE OUTLET SECTION WORK SECTION WORK SECTION RELIEF CARTRIDGE INLET VALVE W/O RELIEF Description VALVE BANK ASSEMBLY A35-V1526K-8 DVG35-TTR99 DVG35-MA8 DVG35-DA8 DVG35-HMRV DVG35-A980 ----- Part Number DVG35 VALVE BANK ASSEMBLY 9 8 2 7 3 9 4 8A 6 5 LOG # 02/22/05 DATE REF: S:\Equip Manuals\Dwgs\ \Valves\Valve Bank 3 DVG35.wpg REV. # 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 TONG MAKE/BREAK TAG P/N: VA-TAG-1 BACKUP CYLINDER TAG P/N: VA-TAG-3 LIFT CYLINDER TAG P/N: VA-TAG-2 NOT SHOWN: 4 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. 7 TONG BACKUP LIFT CYLINDER Page 10 - 14 1 1 1 1 1 • • 5 6 7 8 9 E 1/2" x 120" HOSE ASSY. MNPT x FJIC SWVL 1/2" HALF COLLAR 1/2" FLUSH PLUG W/ 1/8" ORIFICE 1"-12 SLOTTED HEX NUT POLYPACK 2 1/8" x 2 1/2" x 3/16" WEARBAND ---------- LCR109 1466 LCR107-A 1380 1657 1209 18702125 LCR119 1015 QUICK DISCONNECT 1/2" FEMALE SNAPTITE GLAND 23 1 24 1 LCR113 1430 2-214 CR14938 O RING 1"ID, 1 1/4"OD, 1/8"W 1008-A SEAL NP CR14938 1/4" x 1 1/2" ROLL PIN 18 17 DETAIL “A” SCALE: 3X 19 22 D 13 24 16 ASSEMBLY 21" 40 1/4" 70" D: E: F: SPRING HOUSING END CAP P/N: LC101-S3 G: 5 5/16" 1 1/4" 5" C: 3 1/2" x 3/4" B: A: DIMENSIONAL DATA 5 DETAIL “B” SCALE: 3X LOG # 04/19/02 DATE REF: S:\Equip Manuals\Dwgs\ LCR\LCR100-B rev1.wpg REV. # 1 4225 HWY. 90 EAST BROUSSARD, LA 70518 (318) 837-8847 34.94 in. STROKE 4 1.50 in. 3 2.50 in. ROD O.D. 3,000 psi CYLINDER I.D. 21 MAXIMUM ALLOWABLE INTERNAL PRESSURE 909 psi 2.854 lbs. MAXIMUM ALLOWABLE LOAD (SPRING FULLY COMPRESSED) PRESSURE REQUIRED TO LIFT MAXIMUM ALLOWABLE LOAD 5.510 in. MAXIMUM SPRING TRAVEL (PRELOAD TO SOLID) SPECIFICATIONS - B B COMPRESSION ROD WELDMENT P/N: LC102 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING & HYDRAULICS. SPRING P/N: SMH1501-B SPRING HOUSING P/N: LC101-S1 LIFT CYLINDER F SEE DETAIL “B” C CYLINDER END CAP P/N: LCR105-S1 (Welded to Spring Housing) ASSEMBLY NUMBER LCR100-B 2-226 O RING 2"ID, 2 1/4"OD, 1/8"W 20 1 18701500-375 POLYPACK 1 1/2" x 1 7/8" x 3/8" 1947 2-336 INTERNAL SNAP RING (N-1300-225) • • 21 1 • • 22 1 7 O RING 2 7/8"ID, 3 1/4"OD, 3/16"W 19 1 • • 16 1 • • 17 1 • • 18 1 ---------- 15 2 1/4"-20 x 3/8" SET SCREW 14 --- ---------- GLAND CAP 6 20 8 W25000500 LCR106 LCR112 LCR105 P/N 3 13 1 1 23 12 --- ---------- 3/8" STREET EL W/ORIFICE 1 • •4 PISTON 11 1 1 3 CYLINDER ROD WELDMENT HYD/AIR CYLINDER BARREL 3/8" MNPT x 1/2" MJIC ADAPTER 1 2 BILL OF MATERIALS Description 9 2 15 SEE DETAIL “A” 10 10 1 1 1 Item Qty. • •SEAL KIT P/N: ASAP100 B 13 11 Page 11 - 2 CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES The CLINCHER® Tong and Backup are available in versions which accommodate compression load cells or tension style load cells. All information contained in this Technical Manual refers to products which utilize tension style load cells. Contact SUPERIOR for information concerning products using compression load cells. Part Number SM30-30-T Torque Rating 30,000 ft lbs Handle Length 30 inches Loadcell Type Tension Loadcell Manufacturer SUPERIOR MANUFACTURING & HYDRAULICS Loadcell Part Number N/A Torque Gauge Mfr. TOTCO, AOI or equivalent Torque Gauge Size 6" Gauge Mount “L” Bracket Hose Length 6 ft. Assembly Documentation Calibration Certificate CLINCHER® Load cells and Torque Gauges are produced by several manufacturers. The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be Page 12 - 1 applicable to all torque gauges or load cells. This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments. CLINCHER® LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Acadiana Oilfield Instruments Tong Torque System Technical Manual TM518, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 12 - 2 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 13 - 1 Page 13 - 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data, please contact: Superior Manufacturing & Hydraulics 4225 Hwy. 90 East Broussard, LA 70518 Phone: 337-837-8847 Fax: 337-837-8839 www.superior-manf.com SUPERIOR Manufacturing & Hydraulics, Inc. 5 1/2" CLINCHER® UHT Tong and 6 1/4" UHT Backup Revision: 11/05 Page 14 - 1 Page 14 - 2 ">

Public link updated
The public link to your chat has been updated.
Advertisement
Key features
- Open-throat design
- Low friction jaws
- Splined die system
- Constant cam angle
- Die retention method
- Door interlock
- Encoder adapter
- Pressure control valve
Frequently asked questions
The maximum torque that can be generated by the CLINCHER CLE5500-15E UHT Tong is 25,000 ft.lbs. / 33,895 Nm.
The maximum operation pressure of the CLINCHER CLE5500-15E UHT Tong is 3,000 psi / 207 Bar.
The maximum allowable flow rate for the CLINCHER CLE5500-15E UHT Tong is 60 GPM/227 LPM (Using A-35 Valve Package).
The CLINCHER CLE5500-15E UHT Tong can handle tubulars as small as 2 1/16 inches to as large as 5 1/2 inches in diameter.
The door interlock system prevents tong ring gear rotation whenever the tong door is open. This system is to be tested before each mobilization and at every shift change.