Slip-On (2008
Installation Instructions
1. Make sure the quad is completely cool before starting
the installation. Make sure the quad is secure on a level
surface and the wheels are chocked to prevent the quad
from rolling.
3. Remove OEM muffler and mid-pipe:
- loosen OEM clamp.
2. Remove the rear bed assembly:
- remove the seats.
V.A.L.E.
TM
2008 Polaris
V a r i a b l e
A x i s
L o c k i n g
- remove header joint springs.
E x h a u s t
Ranger rzr 800
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-1850406V
- remove the screws (4) behind the seats.
- remove mid-pipe tension springs.
- remove the screws (4) around the tail pipe.
- remove mid-pipe.
- remove the bolts (4) in the bed.
- remove muffler assembly.
Parts List
Qty.
Description
Part Number
1
Muffler Canister M-7 Aluminum 1
Stainless Steel S-Bend Slip-On Tube 1
HARDWARE KIT
2
X-Ring (half)
1
Muffler Hanger Bracket
1 5mm Long Handle Ball end hex key 8 6x14mm Socket Head Cap Screw 8 M6 Split Lock Washer 1 TBR Sticker Kit
1
USFS Approved Spark Arrestor (installed)
005-185-206M
005-18501S
005-185-3
005-7-2-3
005-18504B
005-9-18610
005-SH614
005-WL6
015-10212
005-106S
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions first before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
- remove 6 push pins (3 on each side of bed).
4. Install Two Brothers Racing exhaust:
- attach the hanger bracket to the TBR muffler using the
4 (four) 6x14mm socket head cap screws and split lock
washers provided. The muffler angle points to outlet.
- unplug lights from wire harness (1).
- carefully lift bed assembly out.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Continued on pg. 2
Installation Instructions
- remove frame nuts from rear bolts and install muffler
assembly to frame with these bolts.
6. Re-insert the seats.
7. Double check to make sure that all hardware is
securely tightened and re-check hardware after every
10 hours.
V.A.L.E.
TM
2008 Polaris
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
Ranger rzr 800
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-1850406V
- install TBR mid-pipe making sure that the OEM sealing
gasket is between the mid=pipe and header assembly.
Use the remainding 4 (four) 6x14mm socket head cap
screws and split lock washers to attach the V.A.L.E.™
X-lite ring to the muffler assembly. Tighten in a cross
patten when alignment is correct. Make sure the midpipe is clear of all plastic and wires.
8. Before you run the quad, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke
to appear the first time you start the quad. This is
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
- Re-attach mid-pipe tension springs.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
- Securely tighten muffler bracket.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
5. Re-insert the rear bed assembly.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
V.A.L.E.
TM
V a r i a b l e
A x i s
L o c k i n g
E x h a u s t
2008 Polaris
Ranger RZR 800
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-1850406V
005-1850406V
Qty.
Description
1
Muffler Canister M-7 Aluminum 1
Stainless Steel S-Bend Slip-On Tube 1
HARDWARE KIT
2
X-Ring (half)
1
Muffler Hanger Bracket
1 5mm Long Handle Ball end hex key 8 6x14mm Socket Head Cap Screw 8 M6 Split Lock Washer 1 TBR Sticker Kit
1
USFS Approved Spark Arrestor (installed)
Part Number
005-185-206M
005-18501S
005-185-3
005-7-2-3
005-18504B
005-9-18610
005-SH614
005-WL6
015-10212
005-106S
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