Mitsubishi Electric FR-V500L, FR-V520L -75K, FR-V540L -75K, -250K, FR-DU054 Vector Inverter Instruction manual

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"*!+(---------------"*!+( ---------------- 4 #",!+(*+#,"+*!"6"!+#(6"#!"# ---------- !"#--------------------------------------------------------------------!"# --------------------------------------------------------------------- --------------------------------------------------------------------- ( ,!!"#0(. ------------------------------------------------------ ------------------------------------------------------ 7+'!+,"!"( ,!)(.8)("$!"#0(. !+9:8#-4!+#-49#-4:-----------!+9:8#-4!+#-49#-4:------------ - 7+'!+,"!"+,! ,!)(.8)("$!"#03 (.!+9; :8#-!+#-9#- 5: ------------------------------------------------------------------------- ------------------------------------------------------------------------- - ")((*+#0!+(!+%""2"$ ---------------------- - <()!""+($0+!+# --------------------------------------- --------------------------------------- - <()!"+(6"(!+(.!,% <()!"+(6"(!+(.!,%0+!+#($ !,%0+!+#($ +!"#0+!+#---------------------------------------------------------------+!"#0+!+#---------------------------------------------------------------- 5 G<# 'H ;>6 ,;1 *>6 ,;1() *12 +#> ' ' # #211&' ' *>*)) * >6 ' !*;1@*12 78, >6 ' !, ' !,' ) ( > 6 ' ! * ;1@*12 (8, ' ' (( ()>4 I ' ' )" *&B>4& < ' ' '.)>4& < << 6-'.)>,8111 - (!"#(.%.+2$)#0 Verify the power specification of the motor cooling fan when performing wiring. A S B T C Avoid frequent ON-OFF. Repeated inrush current at power-on will shorten the converter life. (switching life is about 100,000 times) NFB OCR NFB MC R Mitsubishi dedicated motor (SF-THY) CAUTION Match thephase sequence. (The fan should have intake rotaiton.) DCL (Standerd) FR-V500L MC P1 R S T P FAN N U V W U V W PG S PA A PAR B PB C PBR D PZ F 5 PZR G 3 SD R IM Jumper R1 S1 Control power supply CHARGE ASIC Change the jumper connector and parameter according to the PLG specifications. Protective circuit CMP *** 5.5V12V 24V EXT RS485 LDV TA DU04-1 TB Output speed setting potentiometer Analog common 0 to 10VDC 0 to 10VDC 10E 2 CPU TZ G2 1 G1 OH ASIC DA1 SD RA SINK SOURCE B Alarm output C Three different DO1 signals can be DO2 selected using the parameters. DO3 (Open collector output) SE STF STR RES DI1 DI3 DI4 OPTION #3 DI2 OPTION #2 Reset Multi-function input 4 Four different signals can be selected using the parameters. A OPTION #1 Forward rotation Reverse rotation Thermal* * protector Analog signal output DA2 External transistor PC common PLG 10V ! " ## $ %&' (" ) ( ! %* + ( $,! !!-! " "!""" " !! ( (" + ( $,! !!-! " "!""" " !! ( (" .! / 0/ !" #$% #" - (#,!!"#0(. "*!+( % %. % /% "#$ % )) * *0 **) 12 * - 45(! * ! &'((( ( ( (( !+)()(, - ))! !-( ('( !( ))! ./# 1"3'2 ! ! - 6(!'(((! ! "#$ % - +(("!+(+*!($3.+("+ !+(,(! #'# 9'(, ''. ( + " ,, ' # ()! ( ( ,,9 (" '( ! ), ,9''","+ " ,,()! # 4?? *1?! # ', ?<('! #(9 *%1?' ,! # (9? R U S V T W Motor IM P TH1 P P N PR CN8 PR Inverter FR-V500L Brake unit MT-BU5 A contact : normal OFF PR P TH1 P TH2 TH2 PR Resistor unit MT-BR5 ->" !( '" #5 (( '!' '',('(" ,'" ( ' ',,!' ' )' ',,( < ,"+" '(" ''(5( '',(" ) +' '' ',( ,5' '" ,,8),95' ! 5 ',,)! #J'"',9' (' ' , '. " ;9 " ! ( ' " ( ' ' ',( " 1) " " '( " ' + " '(" '5" ) (, ' ',('(" !" (+#*" , ( " *@- ) ,' , , ',( ( && -0 !' ,(' ,(,9 *5*) ,'()'(' ' , ''"," )# ! , 9( !(, 4?? *1?! # ', ?<('! #(9 *%1?' ,! # (9? T(Note 4) ON MC R U Motor S V IM T W MC OFF MC PR PR Inverter P P/+ N N/- P HA HB TH1 HC THS TH2 FR-V500L Brake unit FR-BU-(H) Resistor unit FR-BR-(H) - > # ) ,' *5 - ( ) ,' ' ) , ' !,' )" + " ,,()! # " !( ' " #5 ( ' ' ',(" )+" '( " ''(5( '',(" 1) +' '' ',( ,5' '" ,,8),95' ! 5 ',,)! #K'"',9' (' ' , "',9112,''5 ',,#,!( !') !" A ! ! " # ''' " ) '5" ' '" ," A! " ,,()! !"#( # <) !'" ! '5'?? *1?! # ', ? +#)''(? ?9+# MT-HCL01 R Power S supply T R R2 S S2 T T2 MT-HCB R2 S2 T2 R3 S3 T3 MT-HCL02 R3 R4 S3 S4 T3 T4 88R 88S R1 MT-HC R4 S4 T4 88R 88S S1 FR-V500L-[][]K-HC P N RDY RSO SE P N MRS RES SD R S T R S T R1 S1 R1 S1 Insulated Transformer - >)# :)' '' ) ,' (44 #( , "',9) ,'4" ) ,'545)' < (, ') ,'" ,,()! #6' , 9) ,'-5* " ,,,'()! # <,"9' ) #,! '' ) ,' 5 45 ( ) ,' 5 45 ) ! A ! 5'' ,! 9' !',! 5 ( # !" "( 5,"9' ',," )# !& A !"#5 #) ,'*5-(" #) ,'''","' ' !,')" <) !'" ! ' 5'?? *1?! # ', ?(?1? *%1?! #"L? FR-V500L NFB MC Power supply R U S V T W IM R1 S1 DCL P1 P1 E P N P N P MT-RCL R R2 S S2 T Reset Signal R2 RES STF S2 T2 SD A T2 B Abnormal Signal C R S RDY T Ready Signal R1 SE S1 MT-RC -> "<&" )# !< ), - +(!#+.#,!!"#0(. "*!+( % %. 6 -%)-%7 - )7 4 - * )/4 9 6 ( = % /% < ) 3 * 0 + 6 (( $6( ( ( ( *).8! )7;( *)./*).<! )7;( %782Ω #9) 98#- ( 7:- ' /# %)3/2Ω #9) 98#- ( = = (- )7/)./- %' %782Ω #9) 98#- "(( ( 4/) 7:- %2') ' /# 97#-/) *! > 2! %(3(4 $ !' 97#- , ( #).9: ('2 , #- *-'(97#-(/) *'( 02' /) ($' ! ( "( )/#-?/7# ( (&!( *'( 3! )/ ( 1/)/#-,( ! ()/#(%@= && &( & % ,'( )/2Ω?12Ω &' *', 9/#- /?)/#- *.:.A0) A).9( /?)/#- ( (9) <!-)(-9 > %(-(4- (! % %. *1 *1 *C *C *5 - 0 + - 9:D<9 &! ( - 9:D<9 &! - 1(C*D5 9:D<9 1 6E+ *D5( &! '(**1(*C 1( 60+ - ((2& 9:D<9 ' &! - 9:D<9 C &! C( - 9:D<9 &! * *D5F ' 3)9(97#-' ( , *D5 6E+ 33#-<3/ )9#- )9#-)3/ 60+ 97#-./ *(! 3#- * * * % /% 1 -=) -=< 4 %'! (! *D5 2! * %(3(4 (! -(! 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Separate inverter and power line 30cm (11.8inches) or more (at least 10cm (3.93inches)) from sensor circuit. Control power supply Do not earth (ground) control box directly. FRBLF Inverter FRBLF Install filter (FR-BLF) on inverter output side. IM Motor Use 4-core cable as motor power cable and use one wire as earth (ground) wire. FRBIF Use twisted pair shield cable. Sensor Power supply for sensor Do not earth (ground) shield but connect it to common cable of signal. Do not earth (ground) control cable. $$ )!( & *" ) ' )9 !( ) # ' #5 ! " ',9 . )5" '5*") '( ! '5.9(') '' )( .9 '(,!',," !)'' z () * % 1% 6& 07/3/(<2 I! 0/ 4 ( J(( D' 5( %(( 4,( ,( (((( % &)/2 I)5 I(! ( =(&(( ( ( ! -(2K( %( z + ) !() # " ',9 ( ' ( ! # ' ( '''" ! )(5" " )# ! ' '( 5 ( .9 ( ,(' ( .9 ( 5 (. )( ' ) ( ( ,()8 )) !.9 * & * ! & * + %%%.' % % %%%/% ' %%.% %%.'&%% $. /&( &&& '+ & ) ' ," ) # " # ! # " ') ) ''' ! (, '"', '(')')'! !) ' ? ) ''' ! (, ' ')'? '! 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' ( Motor NFB Verify the power specification of the motor cooling fan when performing wiring. Avoid frequent ON-OFF. Repeated inrush currents at power-on will shorten the converter life. (Switching life is 100,000) 3-phase AC power supply R MC OCR A S B T C Vector inverter (FR-V500L) NFB MC V S E A PA Terminals DI1 to DI4 and STR vary in function with the input terminal function selection (Pr. 180 to Pr. 183, Pr. 187) settings. Forward rotation start Reverse rotation start Reset Digital input signal 4 B PAR PB PBR PC STF STR RES DI1(RL) C D F PZ PLG G PZR S R N PG SD DI2(RM) When using the motor not equipped with a thermal protector, Thermal set Pr. 9 and Pr. 876 protector = "0" G1 G2 OH SD S1 External transistor common 24VDC power supply Contact input common (source) IM Earthing (Grounding) R1 Take care not to short terminals PC-SD. Match phase sequence. W W T FAN U V U R Match phase sequence. (Fan should have intake rotation.) DI3(RH) REMARKS DI4(RT) SD Contact The pin numbers each of motor are different. input common Control input signals (no voltage input allowed) P1 P1 DCL(Standard) SINK P SOURCE 10E(+10V) 1(+10V) Torque restriction command 3(+10V) P E Earthing P PR N CN8 Brake unit (option) 2(0 to +10V) Brake resistor (option) 5(Common) DO1(RUN) DO3(IPF) FLS RLS DOG STOP COM RDY COM RDY PGO 24 (Positioning module) QD75 PGO COM CLEAR MELSEC-Q CLEAR COM PULSE F PULSE R PGP DGN SD VDD RDY VDD OP CR SD OPC PP PGP NP PGN Any of three different signals can be selected using the parameter. (Open collector output) Open collector output SE common A B C 5V 12V 24V DA1 EXT DA2 Differential Complimentary Alarm output (Contact output) Terminals DO1 to DO3 and ABC vary in function with the output terminal function selection (Pr. 190 to Pr. 192, Pr. 195) settings. 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z)(/-6 </IJ?6I </IJ?6IA)(/6 </I 2-φC hole W 4-φ16 hole D H1 H 3.2 C W1 (Unit : mm(inch)) Inverter Type W W1 W2 H H1 D D1 C 480 400 456 740 714 360 160 10 FR-V520L-75K D1 (18.90) (15.75) (17.95) (29.13) (28.11) (14.17) (6.30) (0.39) FR-V540L-75K FR-V540L-90K 480 400 456 740 714 360 160 10 (18.90) (15.75) (17.95) (29.13) (28.11) (14.17) (6.30) (0.39) W2 z$ 2-terminal (for φ bolt) Main name plate Caution plate P1 Z1 ±5 Z ±5 H ±5 P1 P B X Y ±5 4-installation hole (for S screw) (Unit : mm(inch)) Grounding terminal (for S1 screw) Outline drawing P1 Mass Inverter Type Tap diagram P X Y Z Z1 B H G 150 195 337 220 130 310 25 FR-V520L-75K S S1 φ M6 M6 M12 19 (41.89) (5.91) (7.68) (13.27) (8.16) (5.12) (12.20) (0.98) The mark indicates start of coil. FR-V540L-75K 175 190 400 315 150 365 22 32 M8 FR-V540L-90K (6.89) (7.48) (15.75) (12.40) (5.91) (14.37) (1.26) (kg(lbs)) M6 M12 (48.50) E G P 6+ ' (& '! & z)(/-6 6IJ:I4=6I466I4/6I 6IJ:I4=6I466I4/6I 3-φC hole W 4-φ16 hole D H H1 3.2 (Unit : mm(inch)) C W1 W1 Inverter Type W W1 W2 H H1 D D1 C FR-V540L-110K 498 200 474 1010 984 380 185 10 FR-V540L-132K (19.61) (7.87) (18.66) (39.76) (38.74) (14.96) (7.28) (0.39) 680 300 1010 656 984 380 185 10 D1 FR-V540L-160K (26.77) (11.81) (25.83) (39.76) (38.74) (14.96) (7.28) (0.39) FR-V540L-200K W2 FR-V540L-250K 790 315 1330 766 1300 440 196 12 (31.10) (12.40) (30.16) (52.36) (51.18) (17.32) (7.72) (0.47) z$ 21&1O$1O21&11O@1O 2-S2 suspension bolt* 2-terminal (for φ bolt) Main nameplate Caution plate 2-S2 suspension bolt* 2-terminal (for φ bolt) Main nameplate (Caution plate) P1 P1 P1 Z1 ±5 Z ±5 H ±5 Z1 ±5 Z ±5 H ±5 P1 P P P P B X Y ±5 4-installation hole (for S screw) G E G E Y ±5 4-installation hole (for S screw) B X Grounding terminal (for S1 screw) Grounding terminal (for S1 screw) * Remove the suspention bolt after installing the product. (Unit : mm(inch)) Tap diagram Mass Outline drawing P1 P Inverter Type The mark indicates start of coil. FR-V540L-110K FR-V540L-132K X Y Z Z1 B H G 190 225 438 305 165 400 38 S S1 S2 φ M8 M8 M8 M12 36 (79.37) (7.48) (8.86) (17.24) (12.01) (6.50) (15.75) (1.50) 210 235 495 350 185 450 48 44 M10 FR-V540L-160K M8 M8 M16 (8.27) (9.25) (19.49) (13.78) (7.28) (17.72) (1.73) FR-V540L-200K 220 250 495 380 195 450 (105.82) 44 57 M10 FR-V540L-250K (8.66) (9.84) (19.49) (14.96) (7.68) (17.72) (1.73) (kg(lbs)) M8 M8 M16 (125.66) 6+ ' (& '! & # 6 +;1# + ' (& '! & G*,( )' (" !H ,0"/%<& 8-/8-& %"/"!& ,(0' G..' 5<- ,(φ<5 " /8"& <8- !0& ! -0, & ,< /%<& <8- !0& //-%& /< & ",,!0& ,//"!& 8-/8-& G6, (" !H 0,-/ 0& -<, 0& -<, 0& 4,) !'""',!" ,,8( #() !'", >)) )( )1#2+ ' (& '! )( )1#2+ ' (& '! & G*,( )' (" !H .0 ',.( " /8"& </-"& !/0 <& ,-<%,& ,0"-/%0& "-/<8& -(0' G..' 5<- -(φ<5 .*, ',( -//8& )+'.+5( 8-/8-& //< & , /!-& ",,!0& ,< /%"& ! -0, & /-%& G6, (" !H !-/"0& ,//"%& # </ -"& </ 4,) !'""',!" ,,8( #() !'", >)) ## )%B ++ ' (& '! & )(/C G6, (" !H G5 & (G2 ,/,)) %&'"( /<0& 8/ ,08& 6#1D3 A 0 /8,/(,% >)) %&') 3 ):7/! )3 7;9)! </ ;.7<! 0/-"( , 6+ ' (& '! & #C G6, (" !H DDS : MS3057-12A #1D3 #1D)3 #1D</ #1D3/ #1D)// 12P 0.5mm2 60 2&5! ) ! ) ,' D) DDK : MS3106B20-29S L 3 )3 </ 3/ )// >)) / 9 '<D3B 3):7! )/<9.! )37;9)! 9/:3:9! </;.7<! 3/):7/7! )//<9./.! 6#31D3 3 / !3 9 9 7 7 : 6#31D)3 6#31D</ '& : C /7 /83 )93 + ,'# ,,5),'( !,# !)2&@/&5! 1 8 # 7 " % ! *<)/:19/9; ( 7<( !1G(, !0 /",& *<)/.19/9; ( 7<( !1G(, (07 8( !1G(, G..''65 φ 0"0 φ <"& %-/0"& %-/0"& --8, %& 00" 00& φ ,0 φ/%& φ 0"0 φ <"& 6; (07 8( ! 1G(, 8/",0%& φ φ ""0/0& G..''65 0 *' '</38)9 (07 8( !1G(, 8 //8& ,0!/%<& /0 /< & 0<% 0"& 0"0 <"& φ /φ/0%& φ /φ/0%& )9))D 'D) </ 8& 6+ ' (& '! & : , × ,7 ; / × ,7 < 5 * *: AB "9 ,) ! ,)',,9 ' (( ' ,8 ! ''' ( ,K' " " !''', (, +9, "))#'5( ':,8'' #''' <# ( 9 , 9 , ' ) ! 9' '5(9) ),(#9"'# ,' #, *&B , ,8 ! , ' '" ! A) !*&B) " ) " ,, )#5 ,8 ! ( ' ',( ' ,!''' , . × ,7 < , × ,7 < / × ,7 1 . × ,7 1 , × ,7 1 3 × ,7 2 / × ,7 2 "99 9 N $U N CU 0 × ,7 2 / 3 ,7 .7 17 37 ,77 .77 9 9 AB /77 %% 6+ ' (& '! & # & & '' '(+ ' (& '! & & '' '(+ ' (& '! &11@( & & +',,),(' " ' D, &#!,"' (",,'(., ! ,!9()'5',9# ,,, ( )' (" !' SF-THY 75kW to 160kW L R A THREAD CLASS B B Q KA Connector (for PLG) MS3102A20-29P QK AIR IN G C KG H AIR OUT W K2 K1 4-φZ HOLES J U K2 T Direction of cooling fan wind E K F F This and opposite side holes are not used. E M XB N S 200kW, 250kW L A R THREAD CLASS B B Q KA Connector (for PLG) MS3102A20-29P QK AIR IN Direction of cooling fan wind G 0 C-1.0 KG H AIR OUT W 4-φZ HOLES K1 T K2 J U K2 E K F This and opposite side holes are not used. XB F E M N S Moter size Output Frame (kW) No. Mass (kg) Dimensions A B C D E F G H J K K1 K2 L M N R Z XB KA KG Q QK S W T U 75 250MD 610 988.5 340.5 250 557 203 174.5 30 775 100 130 168 50 1471 486 449 482.5 24 168 157.5 635 140 110 φ75m6 20 12 7.5 90 250MD 660 988.5 340.5 250 557 203 174.5 30 775 100 130 168 50 1471 486 449 482.5 24 168 157.5 635 140 110 φ75m6 20 12 7.5 110 280MD 870 1049.5 397.5 280 607 228.5 209.5 30 845 110 130 181 40 1619 560 499 569.5 24 190 210.5 705 170 140 φ85m6 22 14 9 132 280MD 890 1049.5 397.5 280 607 228.5 209.5 30 845 110 130 181 40 1619 560 499 569.5 24 190 210.5 705 170 140 φ85m6 22 14 9 160 280MD 920 1049.5 397.5 280 607 228.5 209.5 30 845 110 130 181 40 1619 560 499 569.5 24 190 210.5 705 170 140 φ85m6 22 14 9 200 280L 1170 1210.5 416.5 280 652 228.5 228.5 30 885 110 160 160 75 1799 560 607 588.5 24 190 214.5 745 170 140 φ85m6 22 14 9 250 315H 1630 1343 565 315 717 254 355 35 965 130 175 428 80 2084 636 870 741 28 216 306 825 170 140 φ 95m6 25 14 9 $33(1',&(6 !"# #+6$" !" & "($"& *+# ," +* ! #+$,!-.'/#"$!(!#,!+(%"*+#","- "($? #0"!"#! +$"! ----------------------- )(;'% && "($? !" $!" 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Mitsubishi Electric FR-V500L, FR-V520L -75K, FR-V540L -75K, -250K, FR-DU054 Vector Inverter Instruction manual

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Key Features

Frequently Answers and Questions

What is the purpose of this document?

What are the key features of the FR-V500L and FR-DU054 series inverter?

Where can I find information about wiring these inverters?

How can I adjust the parameters of the inverters?

What are the specifications of the FR-V500L and FR-DU054 series inverters?

Related manuals

Mitsubishi Electric FR-V500L, FR-V520L -75K, FR-V540L -75K, -250K, FR-DU054 Vector Inverter Instruction manual

Assistant Bot

Key Features

Frequently Answers and Questions

What is the purpose of this document?

What are the key features of the FR-V500L and FR-DU054 series inverter?

Where can I find information about wiring these inverters?

How can I adjust the parameters of the inverters?

What are the specifications of the FR-V500L and FR-DU054 series inverters?

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