Operating Instructions Part 1 METTLER TOLEDO XP-K Comparators XP155KS, XP604KM, XP1003KM, XP2003KL, XP6002KL

Operating Instructions Part 1
METTLER TOLEDO
XP-K Comparators
XP155KS, XP604KM, XP1003KM, XP2003KL, XP6002KL
Overview: XP-K Comparators
5
8
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4
F
3
MET
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1
2R TOL
TLE
EDO
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4
F
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1 Terminal
(for details s. Operating Instructions Part 2 or Operating Instructions for XP Precision Balances)
2 Display (Touch-sensitive “Touch Screen”)
3 Operating keys
4 SmartSens sensors
5 Type name (on the right, next to the level indicator)
6 Weighing Pan
7 Centering aid
8 Level indicator
9 Leveling screws
10 RS232C serial interface
11 Socket for AC adapter
12 Connector for terminal cable
10
12
Contents
Contents
1
Your XP-K Comparator.................................................................................................................................... 5
1.1
1.2
1.3
1.4
Introduction................................................................................................................................................................. 5
Contents of the Operating Instructions Part 1................................................................................................................. 5
Safety first.................................................................................................................................................................... 5
Disposal...................................................................................................................................................................... 5
2
Setting up the comparator............................................................................................................................... 6
2.1
2.2
2.2.1
2.2.2
2.2.3
2.3
2.3.1
2.3.2
2.4
Standard equipment.................................................................................................................................................... 6
Setting up the comparator............................................................................................................................................ 6
Placing the terminal..................................................................................................................................................... 6
Setting the reading angle............................................................................................................................................. 6
Installing the balance cable in the terminal................................................................................................................... 7
Selecting the location and leveling the balance............................................................................................................. 8
Selecting the location.................................................................................................................................................. 8
Leveling the balance.................................................................................................................................................... 8
Power supply............................................................................................................................................................... 9
3
Special instructions for XP-K comparators...................................................................................................... 10
3.1
3.2
3.2.1
Load the comparator.................................................................................................................................................. 10
Settings for the XP-K comparators............................................................................................................................... 10
Factory setting differences compared to the standard types......................................................................................... 10
4
Cleaning and service.................................................................................................................................... 11
5
Technical data and accessories..................................................................................................................... 12
5.1
5.1.1
5.2
5.3
5.4
5.5
5.6
General data.............................................................................................................................................................. 12
Explanatory notes for the METTLER TOLEDO AC adapter................................................................................................ 13
Model-specific data.................................................................................................................................................... 14
Dimensions XP155KS................................................................................................................................................. 15
Dimensions XP604KM, XP1003KM.............................................................................................................................. 16
Dimensions XP2003KL, XP6002KL.............................................................................................................................. 17
Accessories............................................................................................................................................................... 18
6
Index........................................................................................................................................................... 19
Your XP-K Comparator
1
Your XP-K Comparator
1.1
Introduction
Thank you for choosing a METTLER TOLEDO balance.
To operate the balance you should basically follow the Operating Instructions Part 2 or Operating Instructions
for XP Precision Balances.
However, in these Operating Instructions Part 1 you will find information about how your balance differs from
the Standard XP Precision Balances.
When working with the WeighCom application, use the operating instructions “WeighCom Application for XP
Comparator Balances” that were included with the delivery.
1.2
Contents of the Operating Instructions Part 1
These Operating Instructions Part 1 contain the following information:
– Scope of delivery
– Comparator assembly (carried out by a METTLER TOLEDO service technician)
– Location selection and leveling
– Power supply
– Instructions for XP-K Comparators
– Cleaning and service
– Technical data
– Accessories
– Index
1.3
Safety first
Always operate and use your balance according to the instructions contained in the Operating Instructions.
The instructions for setting up your new balance must be strictly observed.
1.4
Disposal
In conformance with the European Directive 2002/96/CE on Waste Electrical and Electronic Equipment (WEEE)
this device may not be disposed of in domestic waste. This also applies to countries outside the EU, per their
specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified for electrical
and electronic equipment.
If you have any questions, please contact the responsible authority or the distributor from which you purchased
this device.
Should this device be passed on to other parties (for private or professional use), the content of this regulation
must also be related.
Thank you for your contribution to environmental protection.
Setting up the comparator
2
Setting up the comparator
Note: The balance must be disconnected from the power supply when carrying out all setup and mounting work,
as well as when the housing of the weighing terminal is opened during everyday operation.
2.1
Standard equipment
XP-K Comparator
– Weighing platform
– Terminal with wall fixture and protective cover
– Terminal extension cable, length = 4.5 m
– AC adapter and country-specific power cable
– Operating instructions Part 1 (this document) and
Operating instructions Part 2, or Operating Instructions for XP Precision Balances.
– Operating instructions “WeighCom Application for XP Comparator Balances”
– Production certificate
– CE declaration of conformity
2.2
Setting up the comparator
Note: Your new balance will be assembled by a METTLER TOLEDO service technician.
2.2.1
Placing the terminal
The terminal can either stand freely or be attached to the wall using a
wall fixture.
F
F
2.2.2
Setting the reading angle
To change the reading angle, press in the two buttons (A) on the back of the terminal.The
top of the terminal can then be pulled up or down until it engages in the desired position.
A total of 3 setting positions are available.
A
A
Setting up the comparator
2.2.3
Installing the balance cable in the terminal
A
A
– Place the terminal on the operating surface.
Note: Ensure that a soft, clean surface is used so as not to damage the terminal
surface.
– Open the housing by pressing the 2 buttons (A) for adjusting the terminal and swiveling
the housing base upwards.
– Pull the cable with the retaining ring (B) through the opening on the housing base
(see diagram).
B
– Return the terminal to its normal position and open it so that the cable can be accessed.
C
– Insert the cable into the top housing (C).
– Close both parts of the housing until the retaining ring (B) is positioned in the cable
opening of the housing base.
B
– Place the retaining ring (B) behind the two guideways and check that it is secure
(tension relief).
B
Note: Before closing the housing, always check that the plug is inserted
correctly into the terminal plug-in connection.
– Now close the housing by pressing the two buttons (A) for adjusting the terminal
until the housing base engages in the top housing.
A
A
Setting the reading angle (see Section 2.2.2)
Setting up the comparator
2.3
Selecting the location and leveling the balance
2.3.1
Selecting the location
Select a stable, vibration-free position that is as horizontal as possible. The surface must
be able to safely carry the weight of a fully loaded balance.
Observe ambient conditions (see Section 5.1).
Avoid the following:
– Direct sunlight
– Powerful drafts (e.g. from fans or air conditioners)
– Excessive temperature fluctuations
2.3.2
Leveling the balance
If the balance is not horizontal from the beginning, it will have to be leveled during
initial operation.
The level is correct when the air bubble lies in the center of the level indicator (2).
XP155KS, XP604KM, XP1003KM:
– Level the weighing platform by turning the 4 leveling screws (1).
– Ensure that the leveling screws all sit flat on the floor evenly. Test the stability of the
weighing platform by pressing down on or rocking the corners.
1
2
XP2003KL, XP6002KL:
– Level the weighing platform by turning the 4 leveling screws (1).
– The leveling screws can be adjusted with a size 30 engineer's wrench.
– Ensure that the leveling screws all sit flat on the floor evenly. Test the stability of the
weighing platform by pressing down on or rocking the corners.
2
1
Setting up the comparator
2.4
Power supply
Your balance is supplied with an AC adapter and a country-specific power cable. The AC
adapter is suitable for all line voltages in the range:
100 - 240 VAC, 50/60 Hz (for exact specifications, see Section 5.1).
First, check to see whether the power plug fits your local power supply
(line voltage) connection. If this is not the case, on no account connect
the balance to the power supply, but contact the responsible METTLER
TOLEDO dealer.
Do not connect the balance to outlets that are not grounded! Do not
use extension cords without PE conductors!
Connect the AC adapter to the connection socket of your balance (see
figure) and to the power supply. Secure the connection to your balance by
screwing the plug tight.
Important: Guide the cables so that they cannot become damaged
or interfere with the weighing process! Take care that the AC adapter
cannot come into contact with liquids!
Once connected to the power supply, the balance performs a self-test and
is then ready for operation.
Note: If the display area remains dark, even though the power connection
is working, disconnect the balance from the power supply, then check that
the terminal cable is inserted correctly (see Section 2.2.3, picture 2).
Special instructions for XP-K comparators
10
3
Special instructions for XP-K comparators
To fully utilize the high resolution of the balance, some specific rules must be observed. These will enable you to obtain the best possible results.
3.1
Load the comparator
Because of the high resolution of the balance, even minute differences of temperature or humidity can affect the result. Make sure that
the weighing pan is clean and that the weighing sample is acclimatized.
– Always use gloves or working aids that do not damage the weights when loading and unloading the balance.
– To be used as an aid when loading the balance (e.g. crane) with a maximum mounting speed of 5 mm/sec.
A higher speed can have negative influences on the weighing result.
3.2
Settings for the XP-K comparators
3.2.1
Factory setting differences compared to the standard types
AutoZero:
Is switched off at initial operation and after a factory reset (resetting to the factory settings), but can be switched
on again when required.
When changing over to the “WeighCom” application, “AutoZero” is automatically switched off. When changing
back to the “Weigh” application, the previous status of “AutoZero” is restored.
When comparing masses, “AutoZero” must not be switched on, because it can distort the measurement
values.
ProFACT:
Is switched off at initial operation and after a factory reset (resetting to the factory settings). When comparing
masses, it is not advisable to switch “ProFACT” on.
Cleaning and service
11
4
Cleaning and service
Every now and then, clean the weighing pan, housing and terminal of your balance using a damp cloth. Your balance is made from
high-quality, durable materials and can therefore be cleaned with a standard, mild cleaning agent.
Please observe the following notes
– On no account use cleaning agents, which contain solvents or abrasive ingredients, as this can result in damage
to the terminal overlay.
– Ensure that no liquid comes into contact with the balance or the terminal.
– Never open the balance or the terminal! They contain no components, which can be cleaned, repaired or replaced
by the user.
Please contact your METTLER TOLEDO dealer for details of the available service options. Regular servicing by an authorized service engineer ensures constant accuracy for years to come and prolongs the service life of your balance.
Technical data and accessories
12
5
Technical data and accessories
In this Section you will find the most important technical data for your comparator. Accessories from the METTLER TOLEDO range increase
the functionality and open up additional areas of application (see Section 5.6).
5.1
General data
Power supply
• Power supply connector
11107909, HEG42-120200-7
with AC/DC adapter:
Primary: 100-240V, -15% /+10%, 50/60Hz
Secondary: 12VDC ± 3%, 2 A (with electronic overload protection)
• Cable to AC adapter:
3-core, with country-specific plug
• Power supply to the balance:
12VDC ± 3%, 2 A, maximum ripple: 80mVDCpp
Use only with a tested AC adapter with SELV output current.
Ensure correct polarity
Protection and standards
• Overvoltage category:
Class II
• Degree of pollution:
2
• Protection:
Protected against dust and water, IP44
• Standards for safety and EMC:
See Declaration of Conformity (separate brochure 11780294)
• Range of application:
For use only in closed interior rooms
Environmental conditions
• Height above mean sea level:
Up to 4000 m
• Ambient temperature:
10 - 30 °C ± 0.7 °C / 1 h, or ± 1.0 °C / 12 h
• Relative air humidity:
40 at 70 % ±10 % / 4 h
Materials
• Weighing platform:
XP155KS, XP604KM, XP1003KM: Chrome steel X5 Cr Ni 18 10, laquered and plastic
XP2003KL, XP6002KL: Galvanized steel, laquered and plastic
• Terminal: Die-cast zinc, chromed and plastic
• Weighing pan: Chrome-nickel steel X5 Cr Ni 18 10
Standard equipment
• Delivered with balance:
Balance with AC adapter and country-specific power cable
RS232C interface
Terminal and wall fixture for the terminal
Protective cover for the terminal
• Documentation:
Operating Instructions Part 1 (this document)
Operating Instructions Part 2 or Operating Instructions for XP Precision Balances
Operating Instructions “WeighCom Application for XP Comparator Balances”
Production certificate
CE declaration of conformity
Technical data and accessories
13
5.1.1
Explanatory notes for the METTLER TOLEDO AC adapter
METTLER TOLEDO balances are operated with a certified external power supply which conforms to the requirements for Class II double
insulated equipment and it is not provided with a protective earth connection but with a functional earth connection for EMC purposes.
Information about conformance of our products can be found in the brochure “Declaration of Conformity” which is coming with each
product or can be downloaded from www.mt.com
Consequently an earth bonding test is not required. Similarly it is not necessary to carry out an earth bonding test between the supply
earth conductor and any exposed metalwork on the balance.
In case of testing with regard to the directive 2001/95/CE the power supply and the balance has to be handled as Class II double
insulated equipment.
Because balances can be sensitive to static charges a leakage resistor, typically 10 kΩ, is connected between the earth connector and
the power supply output terminals. The arrangement is shown in Fig.1. This resistor is not part of the electrical safety arrangement and
does not require testing at regular intervals.
Equivalent circuit diagram:
Plastic Housing
Double Insulation
P
AC
Input 100…240V AC
N
Output 12V DC
DC
10 kΩ coupling resistor for
electrostatic discharge
E
Technical data and accessories
14
5.2
Model-specific data
Technical data (limit values)
Model
XP155KS
XP604KM
XP1003KM
XP2003KL
XP6002KL
Maximum load
150 kg
600 kg
1100 kg
2500 kg
5400 kg
0.05 g
0.1 g
0.5 g
1g
10 g
Readability
0.12 g (100 kg)
0.23 g (500 kg)
1.5 g (1000 kg)
7 g (2000 kg)
70 g (5000 kg)
Repeatability at low load (ABA, measured at) 1)
0.09 g (5 kg)
0.15 g (20 kg)
1.0 g (50 kg)
4 g (100 kg)
50 g (500 kg)
Repeatability absolute (Full range)
0.15 g (100 kg)
0.3 g (500 kg)
2 g (1000 kg)
10 g (2000 kg)
100 g (5000 kg)
Repeatability at nominal load (ABA, measured at)
1)
Electrical weighing range
0…150 kg
0…600 kg
0…1100 kg
0…2500 kg
0…5400 kg
Taring range
150 kg
600 kg
1100 kg
2500 kg
5400 kg
Pre-load with fullrange
0…125 kg
0…480 kg
0…100 kg
0…150 kg
0…440 kg
Linearity (electrical weighing range)
2.0 g (100 kg)
10 g (500 kg)
20 g (1000 kg)
100 g (2000 kg)
300 g (5000 kg)
Eccentric load deviation (measured at) 2)
5 g (50 kg)
40 g (200 kg)
40 g (200 kg)
120 g (1000 kg)
240 g (2000 kg)
Sensitivity offset
1x10 - 5 ·Rnt
1x10 - 5 ·Rnt
1 x10 - 5 ·Rnt
1 x10 - 5 ·Rnt
1 x10 - 5 ·Rnt
Sensitivity temperatur drift 3)
3 x10 -6/ºC ·Rnt
3 x10 -6/ºC ·Rnt
3 x10 -6/ºC ·Rnt
3 x10 -6/ºC ·Rnt
3 x10 -6/ºC ·Rnt
Sensitivity stability
1.5 x10 /a·Rnt
1.5 x10 /a·Rnt
1.5 x10 /a·Rnt
1.5 x10 /a·Rnt
1.5 x10 -5 /a·Rnt
Settling time
5s
5s
5s
5s
5s
Weighing time, 1 ABA measurement 5)
36…45 s
36…45 s
36…45 s
36…45 s
36…45 s
4)
-5
-5
-5
-5
Interface update rate
23 /s
23 /s
23 /s
23 /s
23 /s
Internal adjustment weights
2
2
2
2
2
Adjustment built in
proFACT
proFACT
proFACT
proFACT
proFACT
Measuring range of the external adjustment weights
50…150 kg
200…600 kg
200…1000 kg
500…2500 kg
1000…5000 kg
Weighing platform dimensions (W x D x H) [mm]
800 x 600 x 130
1000 x 800 x 115
1000 x 800 x 115
1500 x 1250 x 182
1500 x 1250 x 182
Terminal dimensions (W x D x H) [mm]
194 x 133 x 71
194 x 133 x 71
194 x 133 x 71
194 x 133 x 71
194 x 133 x 71
Weighing pan dimensions (W x D) [mm]
800 x 600
1000 x 800
1000 x 800
1500 x 1250
1500 x 1250
Weight [kg]
54
93
93
382
382
Typical data for determination of the measurement uncertainty
Model
XP155KS
XP604KM
XP1003KM
XP2003KL
XP6002KL
Repeatability at nominal load (ABA, measured at) 1) typical
0.09 g (100 kg)
0.18 g (500 kg)
1.0 g (1000 kg)
5.5 g (2000 kg)
60 g (5000 kg)
Repeatability at low load (ABA, measured at) 1) typical
0.06 g (5 kg)
0.11 g (20 kg)
0.6 g (50 kg)
3.0 g (100 kg)
40 g (500 kg)
Repeatability (sd) typical
0.06 g+3.2x10-7·Rgr
0.11 g+6.3x10-8·Rgr
0.6 g+4.2x10-7·Rgr
3.0 g+1.3x10-6·Rgr
40 g+4.2x10-6·Rgr
Differential nonlinearity (sd) typical
5 x10 -12 g·Rnt
5 x10 -12 g·Rnt
5 x10 -12 g·Rnt
5 x10 - 12 g·Rnt
5 x10 -12 g·Rnt
Differential eccentric load deviation (sd) typical
1.2 x10- 5· Rnt
1.2 x10- 5· Rnt
1.2 x10- 5· Rnt
3.3 x10- 5· Rnt
4.0 x10- 5· Rnt
Sensitivity offset (sd) typical 3)
2 x10- 6 · Rnt
2 x10- 6 · Rnt
2 x10- 6 · Rnt
3 x10- 6 · Rnt
3 x10- 6 · Rnt
Minimum weight (1%, 2sd) typical
12 g + 4.2 x10-5·Rgr
22 g + 2.4 x10-5·Rgr
120 g + 7.6 x10-5·Rgr
600 g + 2 x10-4·Rgr
8000 g + 7.8 x10-4·Rgr
Rgr
= gross weight
Rnt
= net weight (sample weight)
sd = Standard deviation
a
= Year (annum)
Value out of 5 ABA measurements according to OIML R111
According to OIML R76
3)
In the temperature range 10…30 °C
4)
Sensitivity drift/year after putting into operation for the first time, with the ProFACT self-calibration function activated
5)
Weighing time without loading
1)
2)
Technical data and accessories
15
Dimensions XP155KS
Dimensions in mm
H
5.3
503
125
724
800
FS= Leveling screw
Footprint D = ∅ 35 mm
Size
= 17 mm
H = Height adjustable with 4 leveling screws
H min. = 130 mm
H max. = 155 mm
L = Level indicator
L
600
L
∅35
FS
Technical data and accessories
16
Dimensions XP604KM, XP1003KM
Dimensions in mm
H
5.4
∅40
FS
FS
230
932
1000
1018
FS= Leveling screw
Footprint D = ∅ 40 mm
Size
= 19 mm
H = Height adjustable with 4 leveling screws
H min. = 115 mm
H max. = 140 mm
L = Level indicator
800
625
L
Technical data and accessories
17
Dimensions XP2003KL, XP6002KL
Dimensions in mm
G
H
5.5
L
D
FS
1360
1500
700
L
FS= Leveling screw
Footprint D = 60 mm x 60 mm
Size
= 30 mm
H = Height adjustable with 4 leveling screws
H min. = 182 mm
H max. = 207 mm
L = Level indicator
1252
1250
1140
60
60
Technical data and accessories
18
5.6
Accessories
You can increase the functionality of your balance with accessories from the METTLER TOLEDO range. The following options are available:
Printer
RS-P42: Printer with connection cable RS232, for recording results
00229265
Cable for RS232C interface (for standard interface or option 11132500)
RS9 – RS9 (m/f), connection cable for computer or RS-P42 printer, length = 1 m
11101051
RS9 – RS25 (m/f), connection cable for computer (IBM XT or compatible), length = 2 m
11101052
RS9 – RS9 (m/m), connection cable for devices with DB9 socket (f), length = 1 m
21250066
Auxiliary display (displays only the weight value and unit, if defined)
RS/LC-BLD: Auxiliary display with RS232 & LC connection and external power supply, with table stand
00224200
RS/LC-BLDS: Auxiliary display with RS232 & LC connection for table stand or balance stand
11132630
LC-AD: Auxiliary display, active, with table stand
00229140
LC-ADS: Auxiliary display, active, with table stand
00229150
IND690 terminal
22011901
Input/output devices
Barcode reader RS232
21900879
• AC adapter 230 V EUR
21900882
• AC adapter 115 V USA
21900883
Software
MC Link (Windows® software for comparative weighings
LabX pro balance (network capable solution for management of weighing data)
11120301
LabX light balance (management of weighing data made easy)
11120317
LabX direct balance (simple data transfer)
11120340
Freeweigh. Net
21900895
Reference weights
Reference weight F1 50 kg certified
00158741
Reference weight F1 100 kg certified
On request
Reference weight F1 500 kg certified
On request
Reference weight F1 1000 kg certified
On request
Reference weight F1 2000 kg certified
On request
Various
Protective cover for terminal
11132570
LevelMatic 1000 for XP155KS and XP604KM
22001940
LevelMatic 5000 for XP1003KM, XP2003KL and XP6002KL
11116554
Draftshield XP-WKS for XP155KS
11116556
Draftshield XP-WKM for XP604KM and XP1003KM
11116557
Draftshield XP-WKL for XP2003KL and XP6002KL
11116558
Index
19
6
Index
A
M
AC adapter 9, 12, 13
Accessories 18
Auxiliary display 18
Materials 12
Model-specific data 14
C
Overview 3
Cable for RS232C interface 18
Cleaning 11
Contents of the Operating Instructions Part 1 5
D
Dimensions XP155KS 15
Dimensions XP2003KL, XP6002KL 17
Dimensions XP604KM, XP1003KM 16
Display area remains dark 9
Disposal 5
E
Environmental conditions 12
Equipment 6
F
Factory setting differences compared to the standard types 10
G
General data 12
I
Input/output devices 18
Installing the balance cable in the terminal 7
L
Leveling 8
Line voltages 9
Load the comparator 10
O
P
Placing the terminal 6
Power supply 9, 12
Printer 18
Protection and standards 12
R
Reference weights 18
S
Safety 5
Selecting the location 8
Self-test 9
Service 11
Settings for the XP-K comparators 10
Setting the reading angle 6
Setting up the comparator 6
Software 18
Special instructions for XP-K comparators 10
Standard equipment 12
T
Terminal 6
To protect your METTLER TOLEDO product’s future:
METTLER TOLEDO Service assures the quality, measuring accuracy
and preservation of value of all METTLER TOLEDO products for years
to come.
Please send for full details about our attractive terms of service.
Thank you.
*11781049*
Subject to technical changes and to changes in
the accessories supplied with the instruments.
© Mettler-Toledo AG 2008
11781049 Printed in Switzerland 0807/2.12
Mettler-Toledo AG, Laboratory & Weighing Technologies, CH-8606 Greifensee, Switzerland
Phone +41-44-944 22 11, Fax +41-44-944 30 60, Internet: http://www.mt.com