WhisperPower M-SQ 8, 10, 12, 16 Marine Diesel Generating Set Installation Manual
Below you will find brief information for Marine Diesel Generating Set M-SQ 8, Marine Diesel Generating Set M-SQ 10, Marine Diesel Generating Set M-SQ 12, Marine Diesel Generating Set M-SQ 16. This manual provides instructions on how to install the WhisperPower M-SQ series marine diesel generator, including information on location, ventilation, fuel supply, cooling, exhaust, and electrical connections. It also includes specifications for the various models and accessories.
advertisement
Assistant Bot
Need help? Our chatbot has already read the manual and is ready to assist you. Feel free to ask any questions about the device, but providing details will make the conversation more productive.
INSTALLATION MANUAL
M-SQ8 / 10 / 12 / 16
- 1500 RPM -
Marine diesel generating set 230V / 50Hz
Digital Diesel Control
WHISPER POWER BV
Kelvinlaan 82
9207 JB Drachten
The Netherlands
Tel.: +31-512-571550
Fax.: +31-512-571599 www.whisperpower.eu
V1. September 2010
CONTENTS
CONTENTS:
1 INSTALLATION ........................................................................................................................................................ 3
1.1
General ....................................................................................................................................................... 3
1.2
Location ...................................................................................................................................................... 3
1.3
Instructions for optimal sound and vibration insulation ................................................................................... 3
1.4
Ventilation ................................................................................................................................................... 4
1.5
Connections ................................................................................................................................................ 4
1.5.1
Fuel supply .................................................................................................................................. 8
1.5.2
Cooling........................................................................................................................................ 9
1.5.3
Exhaust system ..........................................................................................................................13
1.5.4
Digital Diesel Control system (12 Volt) .........................................................................................16
1.5.5
AC power system (230 Volt) ........................................................................................................18
2 INSTALLATION SPECIFICATIONS .........................................................................................................................20
2.1
General ......................................................................................................................................................20
2.2
Commission table .......................................................................................................................................20
2.3
Installation specifications ............................................................................................................................21
2.4
Specification of the accessories ..................................................................................................................21
2.5
Installation materials ...................................................................................................................................22
3 DIAGRAMS & DRAWINGS ......................................................................................................................................30
3.1
DC wiring M-SQ8, 10 and 12 .......................................................................................................................30
3.2
DC wiring M-SQ16 ......................................................................................................................................32
3.3
Wiring diagram electronic governor (M-SQ10 only) ......................................................................................34
3.4
AC wiring diagram 230V / 50Hz ...................................................................................................................35
3.5
Remote control panel drawings ...................................................................................................................36
3.6
Dimensions M-SQ8 and 10 .........................................................................................................................37
3.7
Dimensions M-SQ12 ...................................................................................................................................38
3.8
Dimensions M-SQ16 ...................................................................................................................................39
2
September 2010 / M-SQ8/10/12/16 / EN
1 INSTALLATION
1.1 GENERAL
This installation manual is valid for the following models:
Part number
Description
41106005 M-SQ8 230V 1500rpm
41106006 M-SQ8 230V 1500rpm -ungrounded
41109005 M-SQ10 230V 1500rpm
41109006 M-SQ10 230V 1500rpm -ungrounded
41107005 M-SQ12 230V 1500rpm
41107006 M-SQ12 230V 1500rpm -ungrounded
41108005 M-SQ16 230V 1500rpm
41108006 M-SQ16 230V 1500rpm -ungrounded
For other models see our website: www.whisperpower.eu.
To ensure reliability and durability of the equipment, it is very important that the installation is carried out with the utmost care and attention. To avoid problems, such as temperature problems, noise levels, vibration, etc. the instructions set out in this manual must be followed and all installation work must be carried out professionally.
1.2 LOCATION
Since Whisper generating sets have extremely compact dimensions, they can be installed in tight locations. Please consider that even almost maintenance-free machinery must still remain accessible.
When selecting the location area in which to mount the generating set, make sure there is sufficient room to carry out any maintenance work. The unit must be easily accessible on the service side and on the distribution side to have access to the V-belt
Please also note that in spite of the automatic oil pressure sensor it is still essential that the oil level is checked regularly.
INSTALLATION
1.3 INSTRUCTIONS FOR OPTIMAL SOUND
AND VIBRATION INSULATION
Position the generating set as low as possible in the vessel. As the generating set is already secured to the base frame by means of flexible engine mountings, the frame must be mounted directly, without additional vibration dampers, to the vessel ’s main structure.
Whisper generating sets are standard equipped with a sound cover. The canopy has been designed to give effective sound insulation. For optimum sound and vibration dampening, the following factors should be considered.
1 Most important is the structure on which the generator is places to be stiff. Directly below the rubber mountings the structure should be supported vertically to the superstructure of the ship.
2 Avoid mounting the generating set in close proximity to thin walls or floors that may cause resonance.
3 Sound dampening is extremely poor if the generating set is mounted on a light weight flimsy surface such as plywood which will only amplify vibrations. If mounting on a thinner surface cannot be avoided, this should be at least be reinforced with stiffening struts or ribbing. If possible, holes should be drilled or cut through the surface to help reduce the resonance.
Covering the surrounding walls and floors with a heavy coating plus foam will certainly improve the situation.
4 Never connect the base of the generating set directly to bulkheads or tanks.
Figure 1: Mounting of the Whisper generating set. X = wrong, V = OK
EN / M-SQ8/10/12/16 / September 2010
3
INSTALLATION
1.4 VENTILATION
The generating set normally draws air from the engine room. Engine rooms with natural ventilation must have vent openings of adequate size and location to enable the generating set to operate without overheating. To allow an ample supply of air within the temperature limits of the generating set an opening of at least 100 cm2 is required.
A "sealed" engine compartment must have a good extraction ventilator to maintain reasonable engine room temperatures. High temperature of intake air reduces engine performance and increases engine coolant temperatures. Air temperatures above 40°C reduce the engine power by 2% for each 5°C of rise. To minimise these effects the engine room temperature must not be more than 15ºC above the outside ambient air temperature.
Apply a combination of ventilators, blowers and air intake ducting to meet the temperature limit. The air inlet ducts should run to the bottom of the engine room to clear fumes from the bilge and to circulate fresh air. Air outlets should be at the top of the engine room to remove the hottest air.
An engine room blower should be used as an extraction ventilator to remove air from the engine room.
In cases where it is impossible to meet the above mentioned temperature limit by using machine room ventilation, connections are to be made for an air inlet directly to the enclosure. With these connections the generating set can be directly connected to an air duct.
Air inlets should be louvered, where appropriate, to protect the engine room and to protect the generating set from water spray. As an extra precaution, the fitting of a cowl ventilator with a cover box located as high as possible, is recommended.
1.5 CONNECTIONS
The generating set comes supplied with all supply lines and output cable (i.e. electric cables, cooling water connections, exhaust, fuel lines etc.) already connected to the engine and generator. The supply lines are fed through the capsule
’s front base. The connections are marked as shown in figures 2 till 4
All electrical connections, cable types and sizes must comply with the appropriate national regulations. Supplied cables are rated for ambient temperatures up to 70°C. If the cables are required to meet higher temperature requirements, they must be run through conduits.
ATTENTION!
Before working (installation) on the system read the section safety instructions.
4
September 2010 / M-SQ8/10/12/16 / EN
Fig. 2a Connections M-SQ8 / 10
INSTALLATION
01 Bypass cooling water in
Ø19mm (3/4")
02 Bypass cooling water out
Ø19mm (3/4")
03 Expansion tank Ø8mm
04 Exhaust hose Ø51mm
10 Remote control
11 AC power output
05 Battery NEG (
–) 25mm2
06 Battery POS (+) 25mm2
07 Raw water inlet Ø19mm
08 Fuel in Ø8mm
09 Fuel out Ø8mm
Fig. 2b Connections M-SQ8 / 10
EN / M-SQ8/10/12/16 / September 2010
5
INSTALLATION
Fig. 3a Connections M-SQ12
01 Expansion tank Ø8mm
02 Bypass cooling water out
Ø19mm (3/4")
03 Bypass cooling water in
Ø19mm (3/4")
04 Exhaust hose Ø51mm
05 Remote control
06 AC power output
07 Battery NEG (
–) 25mm2
08 Battery POS (+) 25mm2
09 Raw water inlet Ø19mm
10 Fuel in Ø8mm
11 Fuel out Ø8mm
Fig. 3b Connections M-SQ12
6
September 2010 / M-SQ8/10/12/16 / EN
Fig. 4a Connections M-SQ16
Fig. 4b Connections M-SQ16
EN / M-SQ8/10/12/16 / September 2010
INSTALLATION
01 Battery NEG (
–) 35mm2
02 Fuel out Ø8mm
03 Fuel in Ø8mm
04 Battery POS (+) 35mm2
05 Raw water inlet Ø25.4mm
06 Expansion tank Ø8mm
07 Bypass cooling water out
Ø25.4mm
08 Bypass cooling water in
Ø25.4mm
09 Exhaust hose Ø51mm
10 Remote control
11 AC power output
7
INSTALLATION
1.5.1 Fuel supply
1 FUEL TANK
Fuel tanks should be made of appropriate material such as
(stainless) steel or plastic. Steel tanks should not be galvanised or painted inside. Condensation can occur in metal tanks when temperature changes. Therefore, water accumulates at the bottom of the tank and provisions should be made for the drainage of this water.
The tank will need a filling connection, a return connection and an air ventilation connection which will require protection against water entry.
Some official regulations do not allow connection points at the base of the fuel tank; in this instance connections are to be made at the top of the tank with internal tubing down to a few cm above the bottom of the tank.
Fig. 5 Fuel supply (fuel tank is above the generating set)
1 Fuel return
2 Fuel supply
3 Prefilter / Water separator (optional)
5 Fuel Tank
1
5
A
4
3
Fig. 6 Fuel supply (fuel tank is below the generating set)
1 Fuel return
2 Fuel supply
3 Prefilter / Water separator (optional)
8
2
4 Extra fuel lift pump (optional)
5 Fuel tank
September 2010 / M-SQ8/10/12/16 / EN
2 FUEL LIFT PUMP
The generating set itself is equipped with a fuel lift pump; therefore the tank can be installed at a lower level than the generating set. The maximum suction height is 1 m.
If the pump has to lift the fuel higher than one meter an external fuel lift pump must be installed. The control board is already prepared to connect an extra fuel pump.
3 FUEL PIPES
When the tank is above the generating set we recommend ending the return line on the top of the tank.
When the return is on the top - in case of a leakage the return line cannot overflow because of siphoning. One will only need a fuel cock in the fuel supply line. When the tank is below the generating set we recommend ending the return line on the bottom of the tank (A) below the inlet of the supply line.
Both supply and return fuel pipe lines should be appropriate material and 8 mm outer diameter tubing. The quality of the tubing of fuel pipes could be submitted to local regulations depending on the application of the vessel.
The fuel pipes can be plumbed to the flexible hoses which are on the generating set and have a connection to fit to 8 mm pipe. This fuel lines fulfils CE standards and are according to ISO 7840 A2.
It is important to avoid bends in the pipes, as they could trap air bubbles. The return pipe should never be connected to the suction pipe. Other consumers of diesel fuel, such as the propulsion engine and heaters, have to be connected to separate suction and return pipes
4 FUEL FILTERS
A fine fuel filter is installed which requires maintenance.
WhisperPower advises to install an extra fuel filter/ water fuel separator near the fuel tank.
Before starting your generating set for the first time follow the fuel system bleeding procedure in the users manual.
INSTALLATION
1.5.2 Cooling
Intercooling is based on a raw water pump, heat exchanger and water-injected exhaust. Cooling liquid in the internal cooling system is cooled in a heatexchanger by outboard water (raw water or seawater). After the raw water is warmed up in the heatexchanger it is dumped overboard by injecting it in the exhaust.
The generating set should have its own sea water (coolant water) inlet and should not be connected to any other engine systems. A properly installed cooling system is critical to keep engine temperatures within an acceptable range. Ensure that the installation complies to the following installation instructions.
1 THE INTERNAL COOLING SYSTEM
The internal cooling system should be filled with cooling liquid. (Refer to the users manual 2.5.12) When the engine becomes hot the liquid expands and the system is pressurised. After the pressure becomes too high the release valve in the filling cap on the manifold opens and the expanding liquid is pressed into the expansion tank that is in the delivery. Also the air in the system that is collected at the top of the manifold is released in this way.
When the liquid cools down there will be under-pressure.
Another valve opens and the liquid is sucked into the manifold again. This system works only when there is enough liquid initially. This has to be checked when commissioning the generator set. By filling up the expansion tank when necessary there will always be enough liquid in the system. The hose that is in the delivery has to be connected to the connection on the side of the filling cap. This hose is made of heat resistant plastic and is not sensitive for kinks.
The hose goes through a hole that has to be drilled in the lower part of the canopy close to the place where the tank is mounted.
MAX.
EN / M-SQ8/10/12/16 / September 2010
Fig.7: Expansion tank placement
9
INSTALLATION
The tank has to be placed close to the generator. When it is mounted above the top of the manifold the liquid in the tank will be drained when the cap on the manifold is taken off. When keel cooling or radiator cooling is applied the system will not be pressurised. A cap without release valve should be applied. Refer to the special manual for these applications.
2 RAW WATER SUPPLY
For raw water supply the following installation materials are required: -a skin fitting - a sea cock - a water strainer - hoses and clamps. In order to keep the suction resistance in the line at a minimum, the sea water intake system (i.e. sea cock, tru-hull fitting, inlet filter, etc.) must have the following inner diameter at least:
1
2
4
Max.
60"
150cm
Min.
24"
60cm
Min.
24"
60cm
5
3
Model
M-SQ8, 10, 12
M-SQ16
Minimum inner diameter
19 mm (3/4")
25.4 mm (1")
The suction hose should be kept as short as possible.
Raw water plumbing should avoid bends as much as possible.
Restriction of raw water flow, caused by kinked hoses, undersized pipes or connections, will reduce the engine cooling capability. This is the main cause for overheating of an engine.
After running the generating set for the first time, check the coolant flow rate using a stopwatch and by holding a pail of a known volume under the wet-exhaust outlet. The flow rate should be according to the data in the users manual.
6
2"
5cm
7
Fig. 8. Internal cooling system
1 Water level;
2 Water/exhaust separator;
3 Seacock;
4 Waterlock;
5 Air vent;
6 Water strainer;
7 Seacock.
10
September 2010 / M-SQ8/10/12/16 / EN
3 INSTALLATION OF THROUGH HULL FITTING
It is good practice for yachts to use a hull inlet fitting with an integrated strainer (water scoop). For propulsion engines in motorboats the water scoop is often mounted against the sailing direction to induce more water intake for cooling.
This should not be done in the case of a generating set! When sailing at higher speeds, water will be forced into the inlet and your generating set will overflow!
SAILING DIRECTION
INSTALLATION
5 SIPHON BREAKER (AIR VENT)
When the point of water injection is below the waterline, then -when the engine is stopped -there is a risk that the cooling water may enter the engine as a result of siphoning. To avoid this happening, the generating set is designed to accommodate a siphon breaker (air vent). In the standard delivery the connections are bypassed. See figure 10
FLOW DIRECTION
SAILING DIRECTION
FLOW DIRECTION
Fig. 9 Installing water intake
On motorboats and on sailing boats the water scoop for a generating set should be fitted with the opening faced backwards to prevent water being forced in during sailing.
4 WATER STRAINER
Use an appropriate water strainer with connections of the following dimensions:
Model Inner dimensions
M-SQ8, 10, 12
M-SQ16
19 mm (3/4")
25.4 mm (1")
Install the water strainer in a well accessible position,
(refer to fig. 8, ref. 6) 5 cm above the waterline.
EN / M-SQ8/10/12/16 / September 2010
Fig. 10: Bypassed siphon breaker connections
Hoses with the following inner diameter should be used:
Model Inner dimensions
M-SQ8, 10, 12
M-SQ16
19 mm (3/4")
25.4 mm (1")
If the generating set cannot be mounted such that the bottom of the generating set is placed above the waterline, an air vent must be installed. See figure 11
Extend the water hose of the by-pass 60 cm above waterline and install an air vent. Ideally, the air vent should be mounted above the yacht keel center line (i.e. to minimize the influence of swaying on the water intake).
Fast motorboats will lay deeper when sailing at large speed and can cause pressure on the waterinlet. This should be avoided to prevent fleeding the engine.
If the air vent is clogged the water hoses will not be vented when the generating set has stopped and water can be forced into the engine. This leads to immediate engine problems and eventually severe damage!
DAMAGE CAUSED BY THE INGRESS OF WATER IN
THE ENGINE IS NOT COVERED BY GUARANTEE
11
INSTALLATION
Siphon breaker
OPEN
Fig.11 siphon breaker connected
On the valve is a little hose to drain a little water that could be spilled from the valve. This hose should go down and may not end under water, because it should ventilate air into the valve to break the siphoning.
OPEN
Fig. 13 WhisperPower siphon breaker
Fig 12: Wrong siphon breaker hose routing
Check the air vent at regular intervals. Open, clean and lubricate the valve as required.
12
September 2010 / M-SQ8/10/12/16 / EN
1.5.3 Exhaust system
Water is injected in the exhaust system of the generating set. In this way the cooling water that has passed the heat exchanger is mixed with the exhaust gases. Temperature and volume of the gases are thereby reduced considerably, so that a rubber exhaust hose can be used and the level of noise is reduced as well.
1 STANDARD EXHAUST SYSTEM INSTALLATION
The generating set exhaust system must remain completely independent and separate from the exhaust system of any other engine on board. A water lock prevents the generating set from being flooded by cooling water and should be installed as close to the generating set as possible. The lock must be large enough to hold the entire water volume held in the hose from the top of the goose neck to the water lock. The water lock must be installed at the lowest point of the exhaust system (ref. to fig. 14, ref. 1). The exhaust hose must have an inner
INSTALLATION diameter of 51 mm no less, no more-. The exhaust system must be installed so that the back pressure inside the exhaust does not exceed 0.07 bar (1psi – 70 cm watercolumn) and total length from the genearot to the top of the goose neck or or water/separator does not exceed
3m (10 ft.). (Refer to paragraph 5.4.3 of the users manual).
The exhaust hose descends from the capsule to the water lock. Then the hose rises via the "goose neck" to the through-hull exhaust outlet, situated minimum 50 mm above the water line (ref. to fig. 14, ref. 5.) The "goose neck" must be vertical and situated preferable along the ship
’s keel center line. If the generating set is mounted less than 60 cm (24") above the waterline, a "goose neck" must be installed to prevent the engine from overflowing. It is recommended to install an extra muffler close to the through-hull fitting. .
A
4
HOSE ROUTE A- B MAX. 10ft (3m)
B
3
2
3
1
5
6
Fig. 14: Standard exhaust system
1 Exhaust water lock;
2 Exhaust outlet muffler;
3 Exhaust line Ø 51 mm (2
”);
4 Goose neck
5 Through-hull exhaust outlet Ø 51 mm (2 ”);
6 Water level.
EN / M-SQ8/10/12/16 / September 2010
13
INSTALLATION
2 SUPER SILENT" EXHAUST SYSTEM
In order to reduce the noise level of the generating set to a minimum, an option to reduce the exhaust noise further
(especially exhaust water splashing) is an exhaust/water separator. The exhaust/water separator allows the cooling water to be ejected through a line (A) separate from the exhaust fumes and also functions as a goose neck to prevent water from flooding the engine. If the exhaust/water separator is mounted more than 600 mm above the water level an additional goose neck is not required.
Fig.16: Water trap in exhaust system
Fig. 15 Super silent exhaust system
If the through-hull exhaust outlet has to be mounted far from the generating set (total length of the exhaust piping from generator to top of goose neck (water separator) is more than 3 m.), an exhaust/water separator must definitely be installed (see figure 18). The sea water from the separator must then run down along the shortest possible path to the through-hull outlet.
However watertraps should be avoided as the fumes still contains water and this should not accumulate in bents
(refer to fig 16 and 17). An additional outlet exhaust muffler close to the hull outlet will help further to reduce noise emission.
Fig.17: Water trap in exhaust system
14
September 2010 / M-SQ8/10/12/16 / EN
INSTALLATION
Fig.18.
If the generating set and the exhaust system have been installed correctly, neighbouring boats will not be disturbed by generating set noise. With the "super silent" exhaust system, generating set noises are almost inaudible. For optimal noise reduction, the sea water outlet from the exhaust/water separator (centre outlet on the unit) should be installed below the water level to eliminate noisy splashing of the effluent sea water.
The through-hull outlet for the exhaust fumes should not direct the fumes directly toward the water surface as this will cause excessive noise (ref. to fig. 19).
Do not direct the outlet directly toward the water surface.
Fig. 19. Outlet direction
EN / M-SQ8/10/12/16 / September 2010
15
INSTALLATION
1.5.4 Digital Diesel Control system (12 Volt)
1 DIGITAL DIESEL CONTROL SYSTEM
The electrical control system is standard in 12 Volt with negative earth. Non- earth return is available as an option for aluminium vessels to prevent corrosion.
All electrical wiring has been prepared on the generating set to the control panel prior to despatch from the factory.
The engine is controlled by a very advanced microprocessor based system: Digital Diesel Control.
The “black box” containing the microprocessor is located on top of the alternator.
A local control panel is on the generating set.
Remote control
A remote control panel also containing a microprocessor is in the delivery. A 15 m intermediate 8-pole communication cable is in the standard supply as well (refer to fig. 20). If necessary an optional longer (up to 30m / 100ft) intermediate cable can be connected if the standard length does not suit the required distance. When a longer distance than 30m / 100ft is required, consult the
WhisperPower service department for advice.
One can mount the control panel after drilling a hole in the dashboard using the plastic cover. Refer to the dimensional drawing in paragraph 3.5. The panel without the plastic cover fits the Mastervision modular panel system.
More remote control panels (slave panels) can be put in parallel by using the modular connectors on the back of the units. As a slave one can use the same panel offering all functions again. It is also possible to use an old or new type slave panel only to start and stop the generator.
Old type remote panels and system panels (like the
System Manager AC + Whisper or the CSCP4) can be connected by means of the green connector.
Pay attention to the colour codes as indicated in fig. 21 when fitting cable to the green connector. Some software versions in old system panels (supplied before May 2004) could conflict with the software in the DDC and an update of the software of the system panel could be necessary.
When this is the case consult to the WhisperPower service department for advice.
When using the factory settings, installation is very simple: just plug the remote cable into the remote and the generator is ready to use. Refer to fig. 21.
REMOTE CABLE
Fig. 20 Remote control cable
Whisper Remote Panel
Fig. 21 Remote box terminals
REMOTE CABLE
7
8
9
10
11
12
3
4
1
2
5
6
WIRING COLOURS
RED
GREEN
BROWN
YELLOW
PINK
PURPLE
BLUE
WHITE
RED/BLUE
GREY/PINK
GREY
BLACK
SENSE BAT. 2
WARNING RELAY
MAX. 150 mA
16
September 2010 / M-SQ8/10/12/16 / EN
Acoustic alarm or warning lamp
One can connect an external max.150 mA relay to generate an acoustic warning or applying a warning lamp etc. Be aware of polarity as some relays has a diode inside and should be connected plus to plus en minus to minus as indicated. Refer to fig. 21.
Connection for emergency stop / fire alarm switch
To connect an emergency stop button or to stop the generator automatically in case of a fire alarm, you can use the bypass connection between fastons J7 and J18 on the backside of the local control panel. See fi g. 22. To do so, remove this bypass connection and then replace it by an emergency switch or a potential free fire alarm switch with normally closed contacts
Remove bypass between J7 - J18 local control panel
(rear view)
Normal operation
Alarm / emergency
Fig. 22: Connection for emergency stop / fire alarm switch
Automatic start/stop
WhisperPower cannot be held responsible for damage caused by the unattended running generator using the auto-start/stop mode or interval mode
Using the auto-start/stop (interval) mode the generator can start unexpectedly. When working on the electrical system, the 3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery.
In the delivery are warning stickers to stick on several parts of the electric installation
(transfer switch, distribution box, etc.) to warn for automatic start)
EN / M-SQ8/10/12/16 / September 2010
INSTALLATION
The Digital Diesel Control system offers several options for automatic starting and stopping.
Access to this menu and other menus could be blocked.
For blocking and setting up this options refer to the
APPENDIX of the DDC users manual.
One of these options is to monitor a second battery (not being the starter battery) to start the generator automatically when the voltage of this battery drops below a certain setting.
Other names for this second battery are
“auxiliary battery”,
“service battery”, ”users battery” or “consumers battery”.
We will refer to this battery as
“the second battery”(BAT2).
In some menus the starter battery could be indicated as
“the first battery” (BAT1).
A sense wire to monitor the second battery should be connected (attention polarity!) to the connector on the back of the remote panel. Refer to fig. 21. The sense wires must be connected directly on the second battery before a main switch and be protected by a 3 Amps fuse.
(Monitoring the generator starter battery does not require an extra sense connection)
Settings
When one want to apply other settings than the factory settings refer to the DDC users manual, especially to the
APPENDIX.
2 STARTER BATTERY
For starting, the Whisper requires a 12V starter battery with the following capacity:
Model Minimum capacity
M-SQ8, 10, 12
M-SQ16
70Ah
120Ah
The generating set can be connected with the main engine battery or have its own battery.
We strongly recommend the use of a separate battery for the generating set and to keep the wiring system for the propulsion engine and the domestic DC supply system completely separate and individually connected to separate batteries.
230VAC
IVO 12/10
A
B
+
12V
-
Fig. 23 Starter battery
17
INSTALLATION
However, the negative of all the batteries on the vessel should be interconnected (when on earth) to avoid difference in the voltage level of the earth on different places causing trouble to electronic devices which might be in the system.
The above recommendation is not valid for ships having the starter battery of the propulsion engine or other auxiliary equipment positive grounded. When this is the case an expert should be consulted.
A battery switch may be used to interrupt the positive connection.
The starter battery is charged by the alternator on the engine. An additional battery charger will help to keep the battery in good condition when the generating set is not used. A battery charger is not included in the standard supply. A high efficiency battery charging unit can be ordered from WhisperPower which is able to charge both the ship ’s main battery and the starter battery. Also a small charger can be used to charge the starter battery only, such as the IVO SMART 12/10. A battery switch and a charger are included in the battery installation kits, art. no.
50230210 (70Ah) or 50230220 (160Ah)
3 OTHER RECOMMENDATIONS AND WARNINGS
The battery should be secured for seagoing conditions and the terminals should be insulated. For extra safety the battery can be enclosed in a wooden, plastic, fiberglas etc.
(non metal) box. Even when the earth return system is applied a negative battery cable should be used and the vessel should not to be used as a conductor.
The battery cables are supplied in a standard length of 1.5 m, if longer cables are required a larger cross sectional area should be considered to compensate for voltage reduction.
When two batteries are used in series to provide a 24 Volt supply system, never take off 12 Volt (starting) power from one of these batteries. This will result in severe damage to both batteries within a short time.
Disconnect the battery leads if electrical welding is to be carried out, otherwise damage will be caused to the diodes of the alternator.
As explosive hydrogen gases may be discharged during charging, the battery should be located in a well ventilated room.
Ensure that the supplied battery cable connectors are properly fitted and never remove during or shortly after charging as sparking can occur, which may ignite the hydrogen gasses.
1.5.5 AC power system (230 Volt)
Before working (installation) on the system read the sections on safety in the users manual.
Be sure that all electrical installations (including all safety systems) comply with all required regulations of the local authorities. All electrical safety/shutdown and circuit breaking systems have to be installed onboard as the generating set itself cannot be equipped with such equipment for every possible variation.
The vessel
’s power supply system should be suitable and safe for the AC voltage which is applied and the power that will be generated. Special attention has to be paid on dividing the system in branches which are fused individually.
It is absolutely essential that each and every circuit in the on-board electrical system is properly installed by a qualified electrician.
1 FUSE
An output fuse (from the generating set to the system) should be installed to protect the installed electrical system. The following maximum single phase output current applies:
Model
M-SQ8
M-SQ10
M-SQ12
M-SQ16
Maximum single phase output current
35A
43A
52A
70A
The fuses must be of the slow reacting type. For electrical motors connected to the system, a motor protection switch must be installed.
18
September 2010 / M-SQ8/10/12/16 / EN
2 GROUNDING
The AC alternator windings are not grounded.
The housing of the alternator and all other metal parts are grounded
To make a connection between
“neutral” and “ground” is necessary as part of a specific insulation failure protection system.
Small pleasure craft in Europe (length up to 24 meter) is submitted to The Recreational Craft Directive 94/25/EC.
The guidelines of this directive refer to (ISO 13297).
When the installation comply to this standard the
“neutral” and “ground” should be connected on the generating set by connecting the blue (neutral) wire with the terminal on which the yellow/green wire is connected.
A Ground Fault Circuit Interrupter (GFCI) or similar device must be applied
WARNING
In all situations the transfer switches between shore, inverter and generator should switch all connections, the phase line (L) as wel as neutral (N).
Be aware that insulation protection systems can be different for different applications and even within the ship there could be different standards for different spaces. We did refer to the Recreational Craft Directive that applies to pleasure craft up to 24 m of length. Sometimes one has to comply with other standards such as the rules of certification societies like Lloyds Register of Shipping or
Veritas, regulations for the protection of personal, building legislation, etc. It is of the greatest importance to have expert advice on this issue.
For safety reasons connect the main ships ground to negative point of the generating set start battery. When a ungrounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground.
INSTALLATION
3 CABLE
For the power cable we recommend the use of 3 wire single phase or 5 wire tri-phase oil resistant cable with a sufficient cross sectional area. One wire for earth is included. For long cables it is recommended to apply cables with a larger cross section (refer to ISO 13297 annex A)
4 TRANSFER SWITCH
A power source selector switch much be installed between the generating set and the ship
’s electrical supply system.
This switch must ensure that all AC consumers can be switched off at once. This switch should also be installed to keep the generating set and shore (grid) power systems separate.
Transfer switches - to switch over from shore to ship or from generating set to inverter - should be well designed to switch over all wires including neutral (and not only phases or line) and there should be provisions with the aid of timers to prevent relays from clattering.
WhisperPower recommends the installation of a Mass
Systemswitch as the power source selector. This works automatically when the generating set is not running the input remains in the shore position and as soon as the generating set is running the Mass Systemswitch switches automatically after 10 seconds delay time over to the generating set position.
EN / M-SQ8/10/12/16 / September 2010
19
INSTALLATION SPECIFICATIONS
2 INSTALLATION SPECIFICATIONS
2.1 GENERAL
1 Mount the generating set directly, without additional vibration dampers, on a solid surface.
2 Connect the (sea) water inlet to the strainer.
3 Connect exhaust system.
4 Connect a siphon breaker or
‘air vent’ into the cooling circuit, if necessary.
5 Connect
‘fuel supply line’ to the water separator/ fuel filter.
6 Connect
‘fuel return line’ to the fuel tank.
7 Connect remote panel (just plug in).
8 Connect the AC cable from the AC box to the power source selector (or Mass Systemswitch).
9 Connect plus and minus from the 12V starter battery to the battery cables.
10 Install a WhisperPower battery charger. (optional)
2.2 COMMISSION TABLE
1 Check if a siphon breaker (air vent) is necessary and has been installed
2 Open the seawater inlet valve and check all water connections. Check if the strainer is installed on or just above the seawater level.
3 Check if the exhaust system is properly installed.
Check maximum length of exhaust hose, diameter of exhaust hose, position of the water lock, maximum lift.
Also check the minimum required height of 60 cm above sea level of the exhaust loop (goose neck).
4 Open the seawater outlet valve and check all water connections.
5 Check the AC cables and the grounding.
6 Check if an AC breaker is installed before or after the power source selector. When there is only a circuit breaker, use it to disconnect the generating set from the grid.
7 Check all DC connections, check if the battery switch/ circuit breaker is closed.
8 Open the fuel valve. Check if there are no air leaks in the fuel supply line, and check if the lift of the fuel is less than 1 meter. Check if there is no air in the water fuel separator.
9 Check if the air intake in the canopy is not blocked.
10 Check the oil level and colour of the oil. Check the coolant level
11 To bleed the fuel system:
·
M-SQ8, 10, and 12: push the
“Start” button on the local control (not on the remote panel) and hold at least 5 seconds and as long as necessary to bleed the system.
·
M-SQ16: use the manual pump by turning the cap loose and pumping as long as necessary to bleed the system. See chapter 4.2.2 of the user
’s manual.
12 Start the engine by pushing the start button
13 Check when the generating set is running, the delay of 5 to 10 seconds in the power source selector transfer.
14 Check voltage and frequency under
‘no load’ conditions.
15 Check voltage and frequency under
‘full load’ conditions.
16 Check if the battery charger of the generating set is working (max. 14.5 Volt).
17 Close the sound shield and check the noise level.
18 Stop the generating set and check the engine again for leakages of oil, fuel or water.
Installation checklist available on our website: www.whisperpower.eu.
Commissioning form available on our website: www.whisperpower.eu.
20
September 2010 / M-SQ8/10/12/16 / EN
INSTALLATION SPECIFICATIONS
2.3 INSTALLATION SPECIFICATIONS
TECHNICAL DATA
Model
Dimensions lxwxh.
Weight including sound shield
Max. operation angle
Remote panel 15 m cable
Battery capacity min.
Fuel consumption
Model fuel pump
Max lift fuel pump
Cooling
Cooling pump
Model cooling pump
Minimum water supply
Alternator
Voltage regulation
Output power at 50Hz power factor cos phi = 1
Battery charger
M-SQ8
90 x 58 x 63 cm
335 kg
25°
M-SQ10
90 x 58 x 63 cm
335 kg
25°
M-SQ12 M-SQ16
106 x 58 x 63 cm 116 x 58 x 70 cm
380 kg
25°
440kg
25°
Digital Diesel Control System
12V / 70Ah 12V / 70Ah
1,5 – 4 l/hr, load dependent
Electrical driven
12V
1m
Indirect
Electrical driven
12V
1m
Indirect capacitor (+ optional: AVR )
8 kW 10 kW
12V / 70Ah
Electrical driven
12V
1m
Indirect
12V / 120Ah
Mechanical driven
Manual priming
1m
Indirect
WhisperPower self priming raw water impeller pump, PTO driven
M12 M12 M12 M16
18-22 l/min 18-22 l/min 18-22 l/min synchronous brushless, maintenance free water cooled
20-25 l/min
12 kW 16 kW alternator including regulator (50 Amps)
2.4 SPECIFICATION OF THE ACCESSORIES
Model:
Water scoop
Inlet valve
Water strainer
Air vent
Inlet suction hose
Fuel filter/water separator
Fuel inlet and return
Exhaust hose
Water lock
Water/gas separator
Anti shock mounts
Battery charger (optional)
M-SQ8
M-SQ10
M-SQ12
3/4
” = 19 mm
3/4 ” in / 19 mm out
19 mm in / 19 mm out
19 mm
19 mm
30 micron
M-SQ16
1
” = 25.4 mm
1 ” in / 25.4 mm out
25.4 mm in / 25.4 mm out
25.4 mm
25.4 mm
30 micron
8 mm
Ø 51 mm inner
Ø 51 mm
Ø 51 – 40 – 51 mm
8 mm
Ø 51 mm inner
Ø 51 mm
Ø 51 – 40 – 51 mm
Included Included
IVO SMART 12/10; 12V / 10 Amps, 230V/50Hz
EN / M-SQ8/10/12/16 / September 2010
21
INSTALLATION SPECIFICATIONS
2.5 INSTALLATION MATERIALS
2
3
4
5
WATER INLET KIT 3/4 ” (20 mm) for M-SQ8, 10 and 12 no
1 qty
1 article no
50230052 description
Intake strainer
1
1
4
3
50230042
50221004
50221502
50220056
Lever operated ball valve FF
Male hose connection
Hose clamps
Outboard cooling water hose
6
7
2
1
8
TOTAL
1
50221007
50230060
50230067
50230211
Male hose connection
Nickel plated brass intake strainer
Mounting bracket waterstrainer
WATER INLET KIT 20 mm
WATER INLET KIT 1 ” (25 mm) for M-SQ16 no
4
5
11
12
13
14
15
4
5
6
7 no
1
2
3 qty article no
1
1
1
4
3
2
1
50230053
50230043
50221010
50221503
50220050
50221008
50230061 description
Intake strainer
Lever operated ball valve FF
Male hose connection
Hose clamps
Outboard cooling water hose
Male hose connection
Nickel plated brass intake strainer
TOTAL 50230221 WATER INLET KIT 25 mm
AIR VENT KIT 3/4 ” (20 mm) for M-SQ8, 10 and 12 qty article no
7 50221502
3
2
1
1
1
1
50220056
50221031
50221042
50230001
50221001
50221521 description
Hose clamps
Outboard cooling water hose
Bend male type with hose connection
TEE fittings
Syphon breaker valve
Male hose connection
Hose clamps
16
TOTAL
1,5 50220055
50230212
AIR VENT KIT 1 ” (25 mm) for M-SQ16
Outboard cooling water hose
AIR VENT KIT 20 mm no
4
5
11 qty article no
7
3
2
50221503
50220050
50221083 description
Hose clamps
Outboard cooling water hose
Bend male type with hose connection
12
12
13
11
1
1
1
2
50221043
50221102
50230001
50221008
14
15
1
1
50221001
50221521
16
TOTAL
1,5 50220055
50230222
TEE fittings
Straight reducer
Syphon breaker valve
Male hose connection
Male hose connection
Hose clamps
Outboard cooling water hose
SYPHON BREAKER KIT 25 mm
22
September 2010 / M-SQ8/10/12/16 / EN dimensions
3/4
3/4
3/4x20
19-29 mm
20x28 mm
1/2x20
1/2 dimensions
1
”
1 ”
1 ”x25
26-38 mm
25x33 mm
3/4x25
3/4 dimensions
19-29 mm
20x28 mm
1/2x20
1/2
1/2
3/8x13
12-20 mm
12x18.2 mm dimensions
26 - 38 mm
25 x 33 mm
3/4
3/4
3/4 x 1/2
1/2
3/4 x 25
3/8x13
12-20 mm
12x18.2 mm
INSTALLATION SPECIFICATIONS
Fig. 24: Installation materials water inlet and air vent
* Hose drain should go downwards. Water must flow out freely. Refer to installation manual for proper installation air-vent kit.
Faulty installation can cause serious problems
EN / M-SQ8/10/12/16 / September 2010
23
INSTALLATION SPECIFICATIONS
EXHAUST KIT 51 mm no qty article no
22
23
5
3
50221541
50220035
24
25
1
1
26
TOTAL
1
50230072
50230034
50221024
50230213 description
Hose clamps
Marine exhaust hose
Waterlock
Brass through hull fitting
Female hose connector
EXHAUST KIT 51 mm
OPTIONAL INSTALLATION MATERIALS no qty article no description
21A
22
1
2
50230077
50221541
WATER SEPARATOR KIT 51 mm
Elbow 90° adapter exhaust hose
Hose clamps HD no
21
22
23
40
31
32
33
34
35
36
37
38
39
TOTAL
8
8
1
4
4
4 qty article no
2 50221506
2 50221541
2.5 50220035
1.5 50220033
1 50221015
1
1
50230044
50230033
50230081
50201121
50211152
50211465
50211405
50211445
50230214 description
Hose clamps
Hose clamps HD
Marine exhaust hose
Marine exhaust hose
Male hose connection
Lever operated ball valve FF
Brass through hull fitting
Water exhaust fumes separator
Vibration mounting
Bolt
Nut
Washer
Lock washer
WATER SEPARATOR KIT 51 mm dimensions
55-62 mm
51 mm inner
51 mm
1 ½ x 70
1 ½ x 5 dimensions
51 mm
55-62 mm dimensions
44-56 mm
55-62 mm
51 mm inw
40 mm inw
1 1/4 x 40
1 1/4
1/1/4x70
51-40-51
25x30 mm M8
M8x16
M8
M8
M8
24
September 2010 / M-SQ8/10/12/16 / EN
INSTALLATION SPECIFICATIONS
Fig. 25: Installation materials exhaust M-SQ8, 10 and 12.
EN / M-SQ8/10/12/16 / September 2010
25
INSTALLATION SPECIFICATIONS
WHISPER 16ULTRA
M-SQ16
Fig. 26: Installation materials exhaust M-SQ16.
26
September 2010 / M-SQ8/10/12/16 / EN
FUEL KIT no qty article no
41
42
2
1
50221203
50230090
43
44
45
46
2
2
2
2
50221618
50221644
50221615
50221616 description
Straight coupling
Fuel strainer/water separator
Parallel male stud coupling
Reducing male nipple
Hose connection
Nut coupling
47
48
1
4
49
TOTAL
2
50221252
50221522
50221632
50230205
Nipple hose pipe
Hose clamps
Gasket ring
FUEL KIT
OPTIONAL INSTALLATION MATERIALS no qty article no description
50
51
1
1
50222020
50220063 copper fuel pipe fuel hose
BATTERY INSTALLATION KIT 70 Ah for M-SQ8, 10 and 12 no
51
52
53
54
55
56
57 qty article no
1
1
1
1
1
1
1
62000700
43011000
68060100
68060200
68456902
68456914
79009005 description
WhisperPower AGM Battery 12V/70Ah battery charger IVO SMART 12/10 battery terminal + battery terminal
– isolation cap isolation cap battery switch
58
TOTAL
4 6503002508
50230210 cable connectors
BATTERY INSTALLATION KIT 70 Ah
BATTERY INSTALLATION KIT 160 Ah for M-SQ16 no
51 qty article no
1 62001600 description
WhisperPower AGM Battery 12V/160Ah
52
53
54
55
56
57
1
1
58
TOTAL
4
1
1
1
1
43011000
68060100
68060200
68456902
68456914
79009005
6503003508
50230220 battery charger IVO SMART 12/10 battery terminal + battery terminal – isolation cap isolation cap battery switch cable connectors
BATTERY INSTALLATION KIT 160 Ah
INSTALLATION SPECIFICATIONS dimensions
8 mm
M14x1.5 mm
M14 - 8 mm
M14-M16 60 gr.
8 mm
M16x1.5 mm
8 mm
10-16 mm
14x20x1.5 mm dimensions
6x8 mm
8x16 mm dimensions
70Ah
M8
M8
250 Amp
M8x25 dimensions
160Ah
M8
M8
250 Amp
M8x35
EN / M-SQ8/10/12/16 / September 2010
27
INSTALLATION SPECIFICATIONS
Fig. 27: Installation materials battery and fuel M-SQ8, 10 and 12
Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both.
28
September 2010 / M-SQ8/10/12/16 / EN
WHISPER 16ULTRA
M-SQ16
INSTALLATION SPECIFICATIONS
Fig. 28: Installation materials battery and fuel M-SQ16
Included are all fittings to fit copper pipes 8 mm outer diameter or rubber fuel hoses 8 mm inner diameter, or both.
EN / M-SQ8/10/12/16 / September 2010
29
DIAGRAMS & DRAWINGS
3 DIAGRAMS & DRAWINGS
3.1 DC WIRING M-SQ8, 10 AND 12
Fig. 29: DC wiring diagram M-SQ8, 10 and 12
30
September 2010 / M-SQ8/10/12/16 / EN
Wiring colours M-SQ8, 10 and 12 battery > starter motor starter motor > DDC starter motor > LCP battery > ground ground > LCP ground (GND)
DDC > glow plugs
DDC > starter solenoid
LCP > fuel lift pump +
LCP > fuel lift pump -
DDC > LCD
DDC > oil pressure switch
LCP > oil pressure switch
DDC > water temperature switch
LCP >water temperature switch
DDC > exhaust temperature switch
LCP > exhaust temperature switch
DDC > fuel solenoid (hold)
DDC > fuel solenoid (pull)
DDC > fuel solenoid (com.)
B+ terminal alternator > starter motor
DDC >R terminal alternator
DDC > L terminal alternator
DDC > current measuring transformer
DDC >current measuring transformer
DDC > LCP
DDC > LCP
DDC > LCP
DDC > generator AC output
DDC > generator AC output
DIAGRAMS & DRAWINGS
12
14
16
33
18
19
11
11
33
9
20
17
21
7
7
8
8
15
5
6
6
2
3
4
5
Cable code number
1
13 blue blue/black blue/green blue/rose green pink black red wit orange black red black red red/green brown blue colour red red red black black brown yellow brown black grey purple purple/black
1 mm2
1 mm2
1 mm2
1 mm2
1,5 mm2
1,5 mm2
1,5 mm2
6 mm2
1,5 mm2
1,5 mm2
1 mm2
1 mm2
1,5 mm2
1,5 mm2
1,5 mm2
1 mm2
1 mm2 cross section
25 mm2
6 mm2
2,5 mm2
25 mm2
4 mm2
4 mm2
2,5 mm2
1,5 mm2
1,5 mm2
1,5 mm2
1 mm2
1 mm2
EN / M-SQ8/10/12/16 / September 2010
31
DIAGRAMS & DRAWINGS
3.2 DC WIRING M-SQ16
Fig. 30: DC wiring diagram M-SQ16
32
September 2010 / M-SQ8/10/12/16 / EN
Wiring colours M-SQ16 battery > starter motor starter motor > DDC starter motor > LCP battery > ground ground > LCP ground (GND)
DDC > glow plugs
DDC > starter solenoid
DDC > LCD
DDC > oil pressure switch
LCP > oil pressure switch
DDC > water temperature switch
LCP >water temperature switch
DDC > exhaust temperature switch
LCP > exhaust temperature switch
DDC > fuel solenoid (hold)
DDC > fuel solenoid (pull)
DDC > fuel solenoid (com.)
B+ terminal alternator > starter motor
DDC >R terminal alternator
DDC > L terminal alternator
DDC > current measuring transformer
DDC >current measuring transformer
DDC > LCP
DDC > LCP
DDC > LCP
DDC > generator AC output
DDC > generator AC output
DDC=Digital Diesel Control Unit
11
11
12
14
16
33
33
17
21
18
19
8
8
9
20
6
6
7
7
2
3
4
5
Cable code number
1
13
LCP=Local Control Panel blue/green blue/rose green pink black red wit orange black red black red red/green brown blue colour red red red black black brown yellow grey purple purple/black blue blue/black
DIAGRAMS & DRAWINGS
1 mm2
1 mm2
1,5 mm2
2,5 mm2
2,5 mm2
6 mm2
1,5 mm2
1,5 mm2
1 mm2
1 mm2
1,5 mm2
1,5 mm2
1,5 mm2
1 mm2
1 mm2 cross section
35 mm2
6 mm2
2,5 mm2
35 mm2
4 mm2
4 mm2
2,5 mm2
1,5 mm2
1 mm2
1 mm2
1 mm2
1 mm2
EN / M-SQ8/10/12/16 / September 2010
33
DIAGRAMS & DRAWINGS
3.3 WIRING DIAGRAM ELECTRONIC GOVERNOR (M-SQ10 ONLY)
Fig. 31: Electronic governer.
The M-SQ10 is equipped with an electronic governor in addition to the mechanical governor that is on other
Whisper models. A governor keeps the speed
(RPM=Rotations Per Minute) of the engine at a fixed value. The RPM of the engine correlates with the frequency of the electrical output (1500 RPM =50 Hz) of the alternator.
Under full load the RPM of the other Whisper models that have only a mechanical governor can drop 75 RPM (=2.5
Hz) at full load and will go further down or collapse when further loaded. However the engines with the electronic governor will keep the RPM and frequency at the set value. As the voltage is related to the frequency, the voltage will be more stable as well.
The RPM represents power and the alternator performs better as well on a higher speed. Whisper models with an electronic governor will bring more power.
So the electronic governor offers three advantages: a more stable frequency and voltage and more power.
The electronic governor system contains two parts:
1 The actuator controls the engine speed. This actuator replaces the standard hold solenoid that is on all other mechanical controlled Whisper engines. The actuator controls the RPM directly on the fuel rack inside the fuel pump without levers and other mechanical transmissions.
2 A microprocessor keeps the speed at the set value by controlling the actuator. The microprocessor is programmed at the WhisperPower factory and many parameters are set to perform well. It should not be necessary to make adjustments. When adjustments are necessary this can only be done with the help of an interface to a computer and special software to get access to the microprocessor.
The electronic governor does not need a pickup device in the flywheel housing that counts the passing tooth of the flywheel and determines the exact RPM of the engine, because the processor uses the 50 Hz of the AC output voltage as a reference.
Note: When this manual was not supplied with the generator and there is a pick up on your generator than you have another model than referred to in this manual.
Refer to our website for the correct manual.
34
September 2010 / M-SQ8/10/12/16 / EN
3.4 AC WIRING DIAGRAM 230V / 50HZ
STATOR
GREEN (1)
EXCITATION
WINDING
GREEN (2)
ROTOR
CAPACITOR
DIAGRAMS & DRAWINGS
RED (3)
MAIN WINDING
EARTH AND NEUTRAL NOT CONNECTED
230V / 50Hz
RED (11) BLACK (11)
DDC/ct-1
BROWN L1
BLACK (4)
RED (3) YELLOW/GREEN
PE
BLUE N
MAIN WINDING
DDC/AC-1
BLACK (4)
YELLOW/GREEN
Fig. 32: AC wiring diagram
EARTH AND NEUTRAL CONNECTED
EN / M-SQ8/10/12/16 / September 2010
35
DIAGRAMS & DRAWINGS
3.5 REMOTE CONTROL PANEL DRAWINGS
Fig. 33: Whisper remote panel
The remote panel comes in a carton that can be used as a template to drill the mounting hole.
36
September 2010 / M-SQ8/10/12/16 / EN
3.6 DIMENSIONS M-SQ8 AND 10
DIAGRAMS & DRAWINGS
Fig. 34: Outer dimensions (mm) M-SQ8 and 10
CONNECTIONS M-SQ8 / 10:
• exhaust:
• fuel hose:
• sea water in:
• air vent connection:
• battery +:
• battery -:
51 mm
8 mm
19 mm
19 mm
25 mm2
25 mm2
POWERCABLES ISO 13297 annex A
• 3x6 mm2 (not included)
REMOTE CONTROL:
• 15 meter 8 wire communication cable (included)
BOX DIMENSIONS M-SQ8 / 10
• length
• width
• height
• weight
900 mm
575 mm
635 mm
335 kg
EN / M-SQ8/10/12/16 / September 2010
37
DIAGRAMS & DRAWINGS
3.7 DIMENSIONS M-SQ12
Fig. 35: Outer dimensions (mm) M-SQ12
CONNECTIONS M-SQ12:
• exhaust:
• fuel hose:
• sea water in:
• air vent connection:
• battery +:
• battery -:
51 mm
8 mm
POWERCABLES ISO 13297 annex A
• 3x10 mm2 (not included)
REMOTE CONTROL:
• 15 meter 8 wire communication cable (included)
19 mm
19 mm
25 mm2
25 mm2
BOX DIMENSIONS M-SQ12
• length
• width
• height
• weight
1060 mm
575 mm
635 mm
380 kg
38
September 2010 / M-SQ8/10/12/16 / EN
3.8 DIMENSIONS M-SQ16
DIAGRAMS & DRAWINGS
Fig. 36: Outer dimensions (mm) M-SQ16
CONNECTIONS M-SQ16:
• exhaust:
• fuel hose:
• sea water in:
• air vent connection:
• battery +:
• battery -:
POWERCABLES ISO 13297 annex A
• 3x16 mm2 (not included)
REMOTE CONTROL:
• 15 meter 8 wire communication cable (included)
51 mm
8 mm
25.4 mm
25.4 mm
35 mm2
35 mm2
BOX DIMENSIONS M-SQ16
• length
• width
• height
• weight
1160 mm
675 mm
700 mm
440 kg
EN / M-SQ8/10/12/16 / September 2010
39
Kelvinlaan 82, 9207 JB Drachten, The Netherlands
Tel : + 31-512-571550 / Fax : + 31-512-571599 www.whisperpower.eu / [email protected]
advertisement
Key Features
- Compact dimensions
- Digital Diesel Control system
- Remote control panel
- Automatic start/stop
- Super silent exhaust system
- Seawater cooled
- 1500 RPM
- 230V / 50Hz
- 12 Volt DC System
Frequently Answers and Questions
What are the minimum battery capacities required for the different models?
What is the maximum lift height for the fuel pump?
What is the minimum required height of the exhaust loop (goose neck) above sea level?
What is the maximum length of the exhaust hose?
How do I bleed the fuel system for the M-SQ8, 10, and 12 models?
Related manuals
advertisement
Table of contents
- 3 INSTALLATION
- 3 General
- 3 Location
- 3 Instructions for optimal sound and vibration insulation
- 4 Ventilation
- 4 Connections
- 8 Fuel supply
- 9 Cooling
- 13 Exhaust system
- 16 Digital Diesel Control system (12 Volt)
- 18 AC power system (230 Volt)
- 20 INSTALLATION SPECIFICATIONS
- 20 General
- 20 Commission table
- 21 Installation specifications
- 21 Specification of the accessories
- 22 Installation materials
- 30 DIAGRAMS & DRAWINGS
- 30 DC wiring M-SQ8, 10 and
- 32 DC wiring M-SQ
- 34 Wiring diagram electronic governor (M-SQ10 only)
- 35 AC wiring diagram 230V / 50Hz
- 36 Remote control panel drawings
- 37 Dimensions M-SQ8 and
- 38 Dimensions M-SQ