PowerFlex 4 40 Product Profile

PowerFlex 4 40 Product Profile
PowerFlex™ 4 Class AC Drives
Provide Optimized Simplicity
Providing users with powerful motor speed control in a compact, space
PowerFlex 4 AC Drive
savings design, the Allen-Bradley PowerFlex 4 Class AC drives are the
Designed with simplicity and space
smallest and most cost effective members of the PowerFlex family of
savings in mind, the PowerFlex 4 is:
drives. The PowerFlex 4 Class of drives consists of two products, the
PowerFlex™ 4 and PowerFlex™ 40. Ideal for machine level speed control,
these products provide the application versatility to meet the demands
of global OEMs and end users who require flexibility, space savings
and ease of use. The PowerFlex 4 and PowerFlex 40 AC drives have
commonality in three key areas.
• Ideal for application with limited
panel space
• An economical replacement for
electromechanical devices or
DC solutions
PowerFlex 4 AC Drive
0.2 to 3.7 kW; 0.25 to 5 hp
Flexible Packaging and Mounting Options
• Installation can be a virtual snap using the DIN rail mounting feature
on ratings through 4 kW (5 hp). Panel mounting is also available
providing added flexibility.
• Zero Stacking™ is allowable for ambient temperatures up to 40°C,
PowerFlex 40 AC Drive
Designed with application versatility
and robust performance in mind, the
saving valuable panel space. 50°C ambient temperatures are permitted
PowerFlex 40 features sensorless vector
with minimal spacing between drives.
control and additional I/O capability.
Easy to Start up and Operate
• Integral keypad features a 4 digit display and 10 additional LED
indicators providing intuitive control.
• The keypad and control keys and local potentiometer are active out
of the box, simplifying start up.
• The 10 most commonly programmed parameters are grouped together
for fast and easy start up.
In addition, the PowerFlex 40 features:
• 0-10V or 4-20mA (10-bit) analog
output for feedback or as reference
for other drives
• Timer, counter and logic functions
PowerFlex 40 AC Drive
0.4 to 7.5 kW; 0.5 to 10 hp
(Product shown with
DeviceNet option)
can reduce hardware design cost
simplifying control schemes
• Two analog input channels including PID capability enhances
Versatile Programming and Network Solutions
• Integral RS485 communications enable the drives to be used in
a multi-drop network configuration. A serial converter module
provides connectivity to any controller that has the ability to initiate
DF1 messaging.
• DriveExplorer™ and DriveExecutive™ software can be used to program,
monitor and control the drives.
• A NEMA 4X remote and NEMA 1 handheld LCD keypad provide
additional programming and control flexibility, both featuring the
popular CopyCat function.
application flexibility
• Integral communication option cards such as DeviceNet™ can
improve machine performance
Now we’re talking… low cost communications!
Simple RS485 Solutions
• Controls and monitors
from a PC using
DriveExplorer™ or
DriveExecutive™ software
• Requires use of
DF1
RTU
up to 31 PowerFlex 4 or PowerFlex 40 drives
Serial Converter
Module (SCM)
SCM
• Simple network
control with any logic
controller using DF1
messaging
• Requires use of
DF1
RTU
up to 31 PowerFlex 4 or PowerFlex 40 drives
Serial Converter
Module (SCM)
SCM
• Compatible with any
device that acts as a
RTU Master
• Drive supports
standard 03 and
06 RTU commands
RTU
up to 31 PowerFlex 4 or PowerFlex 40 drives
Advanced Network Solutions
DeviceNet
• Multi-drive solution
using a single
PowerFlex 40
DeviceNet option
• Significantly
reduces node count
and system cost
RTU
up to 4 PowerFlex 4 or PowerFlex 40 drives
• Network configuration
DeviceNet
Node 1
Node 2
Node 3
using PowerFlex 40
drives with DeviceNet
option cards
• Provides highest
PowerFlex 40
with DeviceNet
PowerFlex 40
with DeviceNet
PowerFlex 40
with DeviceNet
performance and most
flexible configuration
capabilities
And, even lower cost machine level control.
Timer and Counter
Functions
• Digital inputs control
1 Form C
Relay Output
digital outputs based on
timer or counter function
Ideal for:
Mixers
Fillers
Limit Switch
2 Opto Outputs
Shrink
wrap
machines
Photoelectric Sensor
Basic Logic Functions
Ideal for:
• Digital inputs control
1 Form C
Relay Output
digital outputs based
on Boolean logic
• AND and OR logic
inputs provide
application flexibility
Limit Switch
Packaging
machines
Conveyors
AND
OR
2 Opto Outputs
Palletizers
PowerFlex 40
Photoelectric Sensor
Step Logic Function
• Logic controlled steps using
Ideal for:
preset speed settings
1 Form C
Relay Output
• Each step can be
programmed to:
Shuttle
transfer
cars
• Step based on digital
input status including
AND, OR and NOT logic
• Step based on specific
time
• Control speed, direction
and accel/decel rate
• Control the status of
an output
• Make deterministic jumps
Limit Switch
AND
OR
NOT
2 Opto Outputs
Photoelectric Sensor
Positioning
PowerFlex 40
Machine
tool
Batch
process
PowerFlex 4
Operator Interface
PowerFlex 40
Integral keypad with a 4 digit display, 10 additional LED indicators and local potentiometer,
optional Remote Human Interface Modules (HIM)
Standards
CSA/cUL, UL, C-Tick, CE, EMC EN61800-3, Low Voltage EN60204-1/EN50178
Input Specifications
1 Phase Voltage: 100 - 120V / 200 - 240V
3-Phase Voltage: 200 - 240V / 380 - 480V
Frequency: 47 to 63 Hz
Logic Control Ride Through: >0.5 seconds, 2 seconds typical
Output Specifications
Voltage: Adjustable from 0V to rated motor voltage
Intermittent Current: 150% for 60 seconds
Enclosure and Ambient
Operating Temperature
Open Type / IP20: -10° to 50° C (14° - 122°F)
NEMA Type 1 / IP30: -10° to 40° C (14° - 104°F) with optional conduit kit
Frequency Range
0 - 240 Hz
0 - 400 Hz
Control
24V sink or source control
3 dedicated inputs for start, stop and reverse
2 programmable inputs for functions such as preset speed, jog, etc.
0 - 10V or 4 - 20mA input
1 programmable form C relay output
24V sink or source control
3 dedicated inputs for start, stop and reverse
4 programmable inputs for functions such as preset speeds, jog, etc.
± 10V (bipolar), 0 - 10V and 4 - 20 mA
1 programmable form C relay output
1 analog output (0 - 10V or 4 - 20mA)
2 programmable opto outputs
Dynamic Braking
7th IGBT included on all ratings, 0.75 kW (1 HP) and larger
Carrier Frequency
2-16 kHz. The drive rating is based on 4 kHz
Frequency Accuracy
Ratings
Digital input within + 0.05% of set frequency
Analog input within 0.5% of maximum output frequency
Voltage Class
100-120V, 1Ø
200-240V, 1Ø
200-240V, 3Ø
380-480V, 3Ø
A Frame Ratings
0.2-0.37 kW (0.25-0.5 HP)
0.2-0.75 kW (0.25-1 HP)
0.2-1.5 kW (0.25-2 HP)
0.37-1.5 kW (0.5-2 HP)
B Frame Ratings
1.1 kW (1.5 HP)
1.5 KW (2 HP)
2.2-3.7 kW (3-5 HP)
2.2-3.7 kW (3-5 HP)
Voltage Class
100-120V, 1Ø
200-240V, 1Ø
200-240V, 3Ø
380-480V, 3Ø
B Frame Ratings
0.4-1.1 kW (0.5-1.5 HP)
0.4-1.5 kW (0.5-2 HP)
0.4-3.7 kW (0.5-5 HP)
0.4-3.7 kW (0.5-5 HP)
C Frame Ratings
2.2 KW (3 HP)
5.5-7.5 kW (7.5-10 HP)
5.5-7.5 kW (7.5-10 HP)
Dimensions
A Frame: 152 (5.90) H X 80 (3.15) W X 136 (5.35) D
B Frame: 180 (7.09) H X 100 (3.94) W X 136 (5.35) D
B Frame: 180 (7.09) H X 100 (3.94) W X 136 (5.35) D
C Frame: 260 (10.2) H X 130 (5.1) W X 180 (7.1) D
Additional Functionality
N/A
Sensorless vector control
Process PID
Step logic functions (relays and timers)
Common bus
Integral communication options such as DeviceNet cards
PTC input compatible
Additional Accessories
EMC line filters
Line reactors
Dynamic brake resistors
DSI cable accessories
PowerFlex, Zero Stacking, DriveExplorer and DriveExecutive are registered trademarks of Rockwell Automation. DeviceNet is a trademark of the open DeviceNet Vendor Association.
Publication 22-PP001B-EN-P – January 2003
Supercedes 22-PP001A-EN-P
Copyright ©2003 Rockwell Automation. All Rights Reserved. Printed in U.S.A.
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