MODEL 6600 Upflow Brining Water Conditioner Service Manual

MODEL 6600

Upflow Brining

Service Manual

IMPORTANT: Fill in pertinent information on page 2 for future reference.

MODEL 6600 Upflow

Job Specification Sheet

Job Number ________________________________________________________________

Model Number ______________________________________________________________

Water Test __________________________________________________________________

Capacity Of Unit _____________________ Max. ____________ Per Regeneration

Mineral Tank Size: Diameter ___________ Height _____________________________

Under Bedding_______________________ Amount_________________________

Type Of Media_______________________ Cubic Feet_______________________

Brine Tank Size______________________________________________________

Salt Setting Per Regeneration___________________________________________

VALVE PROGRAMMING

Water Hardness ______________________________________________

System Capacity _____________________________________________

Regeneration Time ____________________________________________

Regeneration Cycle Step #1 _____________________________________





NOTES:

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

_______________________________________________________________________________________________________

Page 2

Printed in U.S.A.


General Residential Installation Check List

WATER PRESSURE

: A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively.

ELECTRICAL FACILITIES

: An uninterrupted alternating current (A/C) supply is required. Please make sure your voltage supply is compatible with your unit before installation.

EXISTING PLUMBING:

Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.

LOCATION OF SOFTENER AND DRAIN:

The softener should be located close to a clean working drain and connected according to local plumbing codes.

BY-PASS VALVES:

Always provide for the installation of a by-pass valve if unit is not equipped with one.

CAUTION:

Water pressure is not to exceed 120 p.s.i., water temperature is not to exceed 110

°

F, and the unit cannot be subjected to freezing conditions.

Installation and Start-up Procedures

1.

Place the softener tank where you want to install the unit, making sure the tank is level and on a firm base.

2.

During cold weather it is recommended that the installer warm the valve up to room temperature before operating.

3.

4.

All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain should be a minimum of 1/2

″

.

Backwash flow rates in excess of 7 gpm or length in excess of 20

′

require 3/4

″ drain line.

The 1

″

distributor tube (1.050 O.D.) should be cut 2.00

″

below top of each tank. Note: Only use silicone lubricant.

5.

Lubricate the distributor O-ring seal and tank O-ring seal. Place the main control valve on tank.

6.

Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting (DLFC). Leave at least 6

″

between the DLFC and solder joints when soldering pipes that are connected on the DLFC. Failure to do this could cause interior damage to

DLFC.

7.

Teflon tape is the only sealant to be used on the drain fitting.

8.

Make sure that the floor is clean beneath the salt storage tank level.

9.

Place approximately 1

″

of water above the grid plate. (Grid plate not recommended with Variable Brining Valves) If a grid is not utilized, fill to the top of the air check in the salt tank. Do not add salt to the brine tank at this time.

10. On units with a by-pass, place in by-pass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material (usually solder) that may have resulted from the installation. Once clean, close the water tap.

11.

Slowly place the by-pass in service position and let water flow into the mineral tank. When water flow stops, slowly open a cold water tap nearby and let run until the air is purged from the unit. Then close tap.

12.

Plug the valve into an approved power source. Once the valve is powered it will drive to the Service Position.

Page 3

Printed in U.S.A.


Installation and Start-up Procedures (Cont’d.)

Time Of Day Display Indicator

Service Indicator

Valve In Service

Manual Regeneration Tonight

- Arrow On

- Flashing Arrow

Reserve Indicator:

Volume Remaining Above Reserve

Volume Remaining At Or Below Reserve

Flow Indicator:

Arrow Flashes With Water Flow

- Arrow Off

- Arrow Flashing

PM

Regeneration Indicator:

Valve In Regeneration - Arrow On

Volume Remaining Display Indicator

13. Whenever the valve returns to the Service Position normal operation is resumed. In normal operation the Time Of Day, and if flow meter equipped, Volume Remaining Displays alternate being viewed. Set the Time Of Day Display by depressing the Up or Down

Set Button, to the correct time.

For Example:

12:59 A.M.

(Valve In Service)

14.

Flow Meter Equipped Valves Only:

The Volume Remaining Display is the volume of water (In gallons) remaining prior to regeneration, including any reserve capacity. Without any water usage the Meter Arrow should be either off or on but not changing.

Open a soft water tap. The Meter Arrow should begin flashing at a rate that varies with flow rate. Close the tap after 3 - 5 gallons of water flow.

Page 4

For Example:

833 Gallons Of Water Remaining

(Valve In Service)

(No Water Flow)

Printed in U.S.A.

For Example:


(Valve In Service)

(Water Flowing, Meter Arrow Flashing)

(Volume is below reserve capacity)

(Reserve Arrow Flashing


Installation and Start-up Procedures (Cont’d.)

15. Manually initiate a regeneration cycle and allow water to run to drain for 3 to 4 minutes or until clear. Next, manually step the valve through a regeneration cycle checking valve operation in each step.

A. Initiating Regeneration (Depending on the timer regeneration type you have one of two Options):

1.

Press and Release the Extra Cycle Button.

With Immediate Regeneration Timers the control will go into regeneration immediately. With Delayed Regeneration Timers the Service Arrow will begin to flash immediately and a regeneration will occur at the preset regeneration time (i.e. 2:00 a.m.)

2.

Press and Hold for 5 seconds the Extra Cycle Button.

The control will go into regeneration immediately.

B. Control Operation During Regeneration:

1.

During regeneration the control will display the regeneration step number the valve is advancing to, or has reached, and the time remaining in that step

.

For Example:

(Valve is advancing to Regeneration Step #1)

(#1 Flashing)

(Regeneration Arrow On)

2.When the first cycle step is reached, a #1 will turn on to indicate the current regeneration cycle step.

For Example:

(Regeneration Step #1 has been reached)

(10.0 minutes remain in Step #1)

(Regeneration Arrow On)

3.Pushing the Extra Cycle Button during a regeneration step will immediately advance the valve to the next regeneration step position.

1.

Pushing the Up or Down Set Button during a regeneration step will adjust the time remaining in that current regeneration step. Programmed Regeneration Steps

will not

be changed.

2.

Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation.

16. Add water to the brine tank to the top of the air check. Manually step the valve to the Brine Draw position (see

Step #14) and allow the valve to draw water from the brine tank until it stops. Note: The air check will check at approximately the midpoint of the screened intake area.

17. Manually step the valve to the brine refill position and allow the valve to return to service automatically.

18. Make sure the brine refill time (salt dosage) is set as recommended by the manufacturer.

19. With the valve in service, check that there is about 1

″ of water above the grid in the brine tank, if used.

20. Fill the brine tank with salt.

21. On standard 6600s a

9V Alkaline Battery

is recommended to be installed at all times for proper valve operation.

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Printed in U.S.A.


Control Operation

Time Of Day Display Indicator

Service Indicator

Valve In Service

Manual Regeneration Tonight

- Arrow On

- Flashing Arrow

Reserve Indicator:

Volume Remaining Above Reserve

Volume Remaining At Or Below Reserve

Flow Indicator:

Arrow Flashes With Water Flow

- Arrow Off

- Arrow Flashing

PM

Regeneration Indicator:

Valve In Regeneration - Arrow On

Volume Remaining Display Indicator

Sensor Indicator:

Sensor Input Signal - Flashing Arrow

Normal Control Operation

Flow Meter Equipped Delayed Regeneration Valves

In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display. Water flow through the unit is indicated by the Meter Arrow that will flash in a direct relationship to flow rate. As treated water is used, the Volume Remaining

Display will count down from a maximum value to the calculated reserve capacity. Once this occurs, the Reserve Arrow will begin to flash as an indication that reserve capacity is being used. At the preset Regeneration Time a regeneration cycle will then be initiated immediately.

For Example:


(Valve In Service)

(No Water Flow)


For Example:


(Valve In Service)



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Printed in U.S.A.


Control Operation (Cont’d.)

Timeclock Regeneration Valves

In Normal Operation the Time Of Day Display will be viewed at all times. The control will operate normally until the days since the last regeneration reaches the preset number of days. Once this occurs, a regeneration cycle will then be initiated immediately at the preset

Regeneration Time.

Flow Meter Equipped Immediate Regeneration Valves

In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display. Water flow through the unit is indicated by the Meter Arrow that will flash in a direct relationship to flow rate. As treated water is used, the Volume Remaining

Display will count down from a maximum value to zero. Once this occurs a regeneration cycle will then be initiated immediately.

For Example:


(Valve In Service)


Sensor Immediate Regeneration Valves

In Normal Operation the Time Of Day Display will be viewed at all times. The control will operate normally until a valid sensor input signal is received. Once this occurs, a regeneration cycle will then be initiated immediately. The Sensor Input Arrow will flash until the signal is determined to be valid.

Sensor Delayed Regeneration Valves

In Normal Operation the Time Of Day Display will be viewed at all times. The control will operate normally until a valid sensor input signal is received. Once this occurs, a regeneration cycle will then be initiated immediately at the preset Regeneration Time. The Sensor

Input Arrow will flash until the signal is determined to be valid. Then the Reserve Arrow will begin to flash as a indication that reserve capacity is being used.

For Example:

12:58 P.M. With Invalid Sensor Signal

(Valve In Service)

(Sensor Arrow Flashing)

For Example:

12:59 P.M. With Valid Sensor Signal

(Valve In Service)

(Sensor Arrow On)

(Reserve Arrow Flashing) (Delayed Regen)

Immediate Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the same time as the last regeneration occurred. This event occurs regardless of the Volume Remaining display having reached zero.

Delayed Regeneration Valves With Days Between Regeneration Override Set

When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration

Time. This event occurs regardless of the Volume Remaining display having reached the calculated reserve capacity.

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Printed in U.S.A.



Control Operation During A Power Failure

During a power failure all control displays will be turned off and regeneration cycles delayed. The control will otherwise continue to operate normally until line power is restored or battery backup power is lost.

1.

2.

If battery backup power is never lost during a power outage, the control will continue to operate normally, without the loss of data, until line power is restored.

If battery backup power is lost during a power outage, the control will store the current Time Of Day, Volume Remaining,

Regeneration Cycle Status, and various diagnostic displays. These stored displays will then be used upon line power restoration until updated ones are created. To indicate this type of failure, the control will flash the current Time Of Day Display to indicate that this display and the Volume Remaining Display may not be correct.

Control Operation During Regeneration

In regeneration the control will display what regeneration step number the valve is advancing to, or has reached, and the time remaining in that step. Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation.

1.

First the Regeneration Arrow turns on. Then the display below is viewed to indicate that the valve is advancing to the first regeneration cycle step.

For Example:

(Valve is advancing to Regeneration Step #1)

(#1 flashing)

2.

When the first cycle step is reached, the display becomes as shown below.

For Example:

(Regeneration Step #1 has been reached)

(10.0 minutes remain in Step #1)

3.

4.

Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing.

Pushing the Up or Down Set Button during a regeneration cycle will adjust the time remaining in a regeneration cycle step. Actual

Regeneration Cycle Step programming will not be changed.

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Printed in U.S.A.



Control Operation During Programming

The control will only enter the Program Mode with the valve in Service and operating on line power. While in the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date. Control programming is stored in memory permanently with or without line or battery backup power.

Lockout Input Operation

The Lockout Arrow will turn on whenever a Lockout Signal is being received by the control. Any requests for regeneration will be delayed until this signal is removed. Regeneration will then proceed normally.

Keypad Operation

Up Set Button

This button is used to set the current time of day, adjust time remaining in a regeneration cycle step, and in valve programming. The Up Arrow Button will increment a display setting.

Down Set Button

This button is used to set the current time of day, adjust time remaining in a regeneration cycle step, and in valve programming. The Down Arrow Button will decrement a display setting.

Program Button

This button is used by the installer to program those settings indicated on the front panel by the display.

Extra Cycle Button

Pushing this button will initiate a regeneration cycle independently of actual valve conditions.

1.

2.

With

Immediate Regeneration Valves

this extra regeneration would occur immediately.

With

Delayed Regeneration Valves

this extra regeneration would occur at the set Regeneration Time. A regeneration cycle can be forced to occur immediately by pushing and holding this button for 5 seconds.

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Water Conditioner Flow Diagrams (Upflow Brining)

Using Yellow Cycle Cam (Part No. 24598)

Service

Position

Backwash

Position

(Regeneration Cycle Step #1)

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Printed in U.S.A.



Using Yellow Cycle Cam (Part No. 24598) (Cont’d.)

Brine/Slow Rinse

Position


Rapid Rinse

Position


Printed in U.S.A.

″

Page 11



Using Yellow Cycle Cam (Part No. 24598) (Cont’d.)

Brine Tank

Fill Position


Service

Position

Page 12

Printed in U.S.A.



Using Red Cycle Cam (Part No. 17885)

Service

Position


Position


Printed in U.S.A.

Page 13



Using Red Cycle Cam (Part No. 17885) (Cont’d.)

Backwash

Position


Rapid Rinse

Position


Page 14

Printed in U.S.A.



Using Red Cycle Cam (Part No. 17885) (Cont’d.)

Brine Tank

Fill Position


Service

Position

Printed in U.S.A.

Page 15



Using Gray Cycle Cam (Part No. 17919)

Service

Position

Brine Tank

Fill Position


Page 16

Printed in U.S.A.




Brine Making

Position



Position


Printed in U.S.A.

Page 17




Backwash

Position


Rapid Rinse

Position


Page 18

Printed in U.S.A.


Valve Wiring

Printed in U.S.A.

Page 19


Notes

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Control Valve Assembly

11

10

3

12

13

2

14

15

17

18

16

29

31

55

44

28

43

20

17

26

51

23

22

25

24

41

39

40

49

00

48

47

46

45

42

1

7

6

5

4

60

61

58

57

56

59

58

52

53

54B 54A

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Printed in U.S.A.


Control Valve Assembly Parts List

Item No.

Quantity Part No.

Description

1 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 17703-02 . . . . . . . . . . . . . . . . . . Valve Body, Up-Flow 13/16

″

Distributor

1 . . . . . . . . . . . . . . 17703-10 . . . . . . . . . . . . . . . . . . Valve Body, Up-Flow 1

″

Distributor

2 . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . 14241. . . . . . . . . . . . . . . . . . . . . Spacer

3 . . . . . . . . . . . . . 5 . . . . . . . . . . . . . . 13242. . . . . . . . . . . . . . . . . . . . . Seal

4 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 18848. . . . . . . . . . . . . . . . . . . . . Piston - (Used with Yellow or Red Cycle Cam)

5 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 14309. . . . . . . . . . . . . . . . . . . . . Piston Rod Retainer

6 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 15561. . . . . . . . . . . . . . . . . . . . . End Plug Assy - White

7 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13001-03 . . . . . . . . . . . . . . . . . . Piston Rod Assembly, 6600 Up Flow

8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned

9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Assigned

10 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13546. . . . . . . . . . . . . . . . . . . . . End Plug Retainer

11 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 12473. . . . . . . . . . . . . . . . . . . . . Screw

12 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 11981-01 . . . . . . . . . . . . . . . . . . Retaining Ring

13 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 16098. . . . . . . . . . . . . . . . . . . . . Washer Brine Valve

14 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 11973. . . . . . . . . . . . . . . . . . . . . Spring Brine Valve

15 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13165. . . . . . . . . . . . . . . . . . . . . Brine Valve Cap

16 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 12550. . . . . . . . . . . . . . . . . . . . . Quad Ring

17 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 13302. . . . . . . . . . . . . . . . . . . . . O-Ring

18 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13167. . . . . . . . . . . . . . . . . . . . . Spacer

19 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 14613. . . . . . . . . . . . . . . . . . . . . Flow Straightener

20 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13172. . . . . . . . . . . . . . . . . . . . . Brine Valve Stem

21 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 12626. . . . . . . . . . . . . . . . . . . . . Brine Valve Seat

22 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13163. . . . . . . . . . . . . . . . . . . . . Injector Housing

23 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 10913. . . . . . . . . . . . . . . . . . . . . Injector Nozzle (Specify Size)

24 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 10914. . . . . . . . . . . . . . . . . . . . . Injector Throat (Specify Size)

25 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 10227. . . . . . . . . . . . . . . . . . . . . Injector Screen

26 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 13301. . . . . . . . . . . . . . . . . . . . . O-Ring Injector

28 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13303. . . . . . . . . . . . . . . . . . . . . O-Ring Injector Cover

29 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13166. . . . . . . . . . . . . . . . . . . . . Injector Cover

31 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 13315. . . . . . . . . . . . . . . . . . . . . Screw

39 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13245. . . . . . . . . . . . . . . . . . . . . BLFC Button Retainer

40 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 12977. . . . . . . . . . . . . . . . . . . . . O-Ring

41 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BLFC Button (Specify Size)

42 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13244. . . . . . . . . . . . . . . . . . . . . BLFC Fitting 3/8

″

43 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 10332. . . . . . . . . . . . . . . . . . . . . BLFC Insert 3/8

″

44 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 10330. . . . . . . . . . . . . . . . . . . . . BLFC Ferrule 3/8

″

45 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13308. . . . . . . . . . . . . . . . . . . . . Drain Hose Barb

46 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13173. . . . . . . . . . . . . . . . . . . . . DLFC Button Retainer

47 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 15348. . . . . . . . . . . . . . . . . . . . . O-Ring DLFC Retainer

48 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DLFC Button (Specify Size)

49 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13333. . . . . . . . . . . . . . . . . . . . . Injector Label

50 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 12638. . . . . . . . . . . . . . . . . . . . . O-Ring Drain

51 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13497. . . . . . . . . . . . . . . . . . . . . Air Disperser

52 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13304. . . . . . . . . . . . . . . . . . . . . O-Ring Distributor Tube 1

″

1 . . . . . . . . . . . . . . 10244. . . . . . . . . . . . . . . . . . . . . O-Ring Distributor Tube 13/16

″

53 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 12281. . . . . . . . . . . . . . . . . . . . . O-Ring, -338

54A . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13398. . . . . . . . . . . . . . . . . . . . . Yoke, Brass, 1

″

NPT

1 . . . . . . . . . . . . . . 13708. . . . . . . . . . . . . . . . . . . . . Yoke, Brass, 3/4

″

NPT

54B . . . . . . . . . . . 1 . . . . . . . . . . . . . . 18706. . . . . . . . . . . . . . . . . . . . . Yoke, Plastic, 1

″

NPT

1 . . . . . . . . . . . . . . 18706-02 . . . . . . . . . . . . . . . . . . Yoke, Plastic, 3/4

″

NPT

55 . . . . . . . . . . . . . 3 . . . . . . . . . . . . . . 10329. . . . . . . . . . . . . . . . . . . . . BLFC Fitting Nut

* 56 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 13255. . . . . . . . . . . . . . . . . . . . . Adapter Clip

* 57 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 19228. . . . . . . . . . . . . . . . . . . . . Adapter Coupling

* 58 . . . . . . . . . . . . . 4 . . . . . . . . . . . . . . 13305. . . . . . . . . . . . . . . . . . . . . O-Ring - Adapter Coupling

* 59 . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . 13314. . . . . . . . . . . . . . . . . . . . . Screw - Adapter Coupling

60 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13363. . . . . . . . . . . . . . . . . . . . . Washer

61 . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . 13296. . . . . . . . . . . . . . . . . . . . . Screw

* Not used with meter controls.

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Valve Powerhead Assembly

17

16

19

32

18

2

21

22

29

27

1

26

28

23

24

3

6

4

7

5

9

10

8

14

25

11

12

13

14

20

Page 23

Printed in U.S.A.


Valve Powerhead Assembly Parts List

Item No.


Description

1. . . . . . . . . . . . 1. . . . . . . . . . . . . 26001-02. . . . . . . . . . . Drive Housing, Black

2. . . . . . . . . . . . 2. . . . . . . . . . . . . 12473 . . . . . . . . . . . . . Screw, Drive Mount

3. . . . . . . . . . . . 1. . . . . . . . . . . . . 19118 . . . . . . . . . . . . . Wire Harness, Power

4. . . . . . . . . . . . 1. . . . . . . . . . . . . 13299 . . . . . . . . . . . . . Spring Washer

5. . . . . . . . . . . . 1. . . . . . . . . . . . . 13017 . . . . . . . . . . . . . Idler Gear

6. . . . . . . . . . . . 2. . . . . . . . . . . . . 19080 . . . . . . . . . . . . . Spring, Detent

7. . . . . . . . . . . . 2. . . . . . . . . . . . . 13300 . . . . . . . . . . . . . Ball, Detent

8. . . . . . . . . . . . 1. . . . . . . . . . . . . 24958 . . . . . . . . . . . . . Main Drive Gear & Shaft (Upflow Brining - White)

9. . . . . . . . . . . . 1. . . . . . . . . . . . . 23045 . . . . . . . . . . . . . Drive Gear

10. . . . . . . . . . . . 1. . . . . . . . . . . . . 13175 . . . . . . . . . . . . . Motor Mounting Plate

11. . . . . . . . . . . . 1. . . . . . . . . . . . . 16944 . . . . . . . . . . . . . Drive Motor 2RPM 24V 50/60Hz

12. . . . . . . . . . . . 3. . . . . . . . . . . . . 11384 . . . . . . . . . . . . . Screw, Motor

13. . . . . . . . . . . . 1. . . . . . . . . . . . . 13229 . . . . . . . . . . . . . Back Plate

14. . . . . . . . . . . . 4. . . . . . . . . . . . . 13296 . . . . . . . . . . . . . Screw, Component

16. . . . . . . . . . . . 1. . . . . . . . . . . . . 12037 . . . . . . . . . . . . . Washer

17. . . . . . . . . . . . 1. . . . . . . . . . . . . 18722 . . . . . . . . . . . . . Cam, Brine Valve

1. . . . . . . . . . . . . 19025 . . . . . . . . . . . . . Cam, Brine Valve (Brine Refill First)

18. . . . . . . . . . . . 1. . . . . . . . . . . . . 19674 . . . . . . . . . . . . . Transformer, 24V 9.6VA (U.S. 120V)

. . . . . . . . . . . . . . . . . . . . . . . . . . 25651 . . . . . . . . . . . . . Transformer, 24V 9.6VA (European 230V)

19. . . . . . . . . . . . 1. . . . . . . . . . . . . 13547 . . . . . . . . . . . . . Strain Relief

20. . . . . . . . . . . . 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9V Alkaline Battery (Not Included)

21. . . . . . . . . . . . 1. . . . . . . . . . . . . 19079 . . . . . . . . . . . . . Washer, Friction

22. . . . . . . . . . . . 1. . . . . . . . . . . . . 24598 . . . . . . . . . . . . . Cycle Cam (Upflow Brining - Yellow) Backwash First

1. . . . . . . . . . . . . 17885 . . . . . . . . . . . . . Cycle Cam (Upflow Brining - Red) Brine Draw/Slow

Rinse First

1. . . . . . . . . . . . . 17919 . . . . . . . . . . . . . Cycle Cam (Upflow Brining - Gray) Variable Brining

23. . . . . . . . . . . . 1. . . . . . . . . . . . . 10302 . . . . . . . . . . . . . Insulator

24. . . . . . . . . . . . 2. . . . . . . . . . . . . 17876 . . . . . . . . . . . . . Screw, Microswitch

25. . . . . . . . . . . . 1. . . . . . . . . . . . . 60751-xx. . . . . . . . . . . Front Panel Assembly (Specify Color/Voltage)

26. . . . . . . . . . . . 2. . . . . . . . . . . . . 13898 . . . . . . . . . . . . . Screw, Front Panel

27. . . . . . . . . . . . 1. . . . . . . . . . . . . 19119-01 . . . . . . . . . . . Wire Harness, Home & Step Switch

28. . . . . . . . . . . . 2. . . . . . . . . . . . . 10218 . . . . . . . . . . . . . Microswitch

29. . . . . . . . . . . . 1. . . . . . . . . . . . . 15151 . . . . . . . . . . . . . Screw, Cycle Cam

30. . . . . . . . . . . . 4. . . . . . . . . . . . . 12681 . . . . . . . . . . . . . Wire Nut, Beige (Not Shown)

31. . . . . . . . . . . . 1. . . . . . . . . . . . . 19602 . . . . . . . . . . . . . Insulator, Circuit Board (Not Shown)

32. . . . . . . . . . . . 1. . . . . . . . . . . . . 40214 . . . . . . . . . . . . . Screw

Page 24

Printed in U.S.A.


Meter Assembly and Parts List

11

10

9

5

4

3

2

1

8

7

6

Item No.


Description

1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 13821 . . . . . . . . . . . . . . . . . . . Meter Body

2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 13509 . . . . . . . . . . . . . . . . . . . Impeller

3 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 13847 . . . . . . . . . . . . . . . . . . . O-Ring, -137

4 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 14716 . . . . . . . . . . . . . . . . . . . Meter Cap Assembly, Electronic

5 . . . . . . . . . . . . 4 . . . . . . . . . . . . . 12473 . . . . . . . . . . . . . . . . . . . Screw, Hex Washer, 10-24 x 5/8

6 . . . . . . . . . . . . 4 . . . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . . . . . O-Ring, -119

7 . . . . . . . . . . . . 4 . . . . . . . . . . . . . 13255 . . . . . . . . . . . . . . . . . . . Clip, Mounting

8 . . . . . . . . . . . . 4 . . . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . . . . . Screw, Hex Washer, 8-18 x 5/8

9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 14613 . . . . . . . . . . . . . . . . . . . Flow Straightener

10 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 19121-01. . . . . . . . . . . . . . . . . Harness Assembly, Flow Meter

11 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 17798 . . . . . . . . . . . . . . . . . . . Screw

Printed in U.S.A.

Page 25


Brass By-pass Valve Assembly and Parts List

9

8

6

5

4

3

1

2

7

6

Item No.


Description

1 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 17290 . . . . . . . . . . . . . . . . . . . By-Pass Valve Body, 3/4

″

1 . . . . . . . . . . . . . 17290NP. . . . . . . . . . . . . . . . . By-Pass Valve Body, 3/4

″

Nickel Plate

1 . . . . . . . . . . . . . 13399 . . . . . . . . . . . . . . . . . . . By-Pass Valve Body, 1

″

1 . . . . . . . . . . . . . 13399NP. . . . . . . . . . . . . . . . . By-Pass Valve Body, 1

″

, Nickel Plate

2 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11726 . . . . . . . . . . . . . . . . . . . Seal, By-Pass

3 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11972 . . . . . . . . . . . . . . . . . . . Plug, By-Pass

4 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11978 . . . . . . . . . . . . . . . . . . . Side Cover

5 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 13604-01 . . . . . . . . . . . . . . . . Label

6 . . . . . . . . . . . . 8 . . . . . . . . . . . . . 15727 . . . . . . . . . . . . . . . . . . . Screw

7 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11986 . . . . . . . . . . . . . . . . . . . Side Cover

8 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11979 . . . . . . . . . . . . . . . . . . . Lever, By-Pass

9 . . . . . . . . . . . . 1 . . . . . . . . . . . . . 11989 . . . . . . . . . . . . . . . . . . . Screw, Hex Head, 1/4-14

Page 26

Printed in U.S.A.


Plastic By-pass Valve Assembly and Parts List

11

10

9

12A

12B

Item No.


Description

9 . . . . . . . . . . . . 2 . . . . . . . . . . . . . 13305 . . . . . . . . . . . . . . . . . . . O-Ring, -119

10 . . . . . . . . . . . . 2 . . . . . . . . . . . . . 13255 . . . . . . . . . . . . . . . . . . . Clip, Mounting

11 . . . . . . . . . . . . 2 . . . . . . . . . . . . . 13314 . . . . . . . . . . . . . . . . . . . Screw, Hex Washer Head, 8-18 x 5/8

12A . . . . . . . . . . 1 . . . . . . . . . . . . . 18706 . . . . . . . . . . . . . . . . . . . Yoke, Plastic, 1

″

NPT

18706-02. . . . . . . . . . . . . . . . . Yoke, Plastic, 3/4

″

NPT

12B. . . . . . . . . . . 1 . . . . . . . . . . . . . 13708 . . . . . . . . . . . . . . . . . . . Yoke, Brass, 3/4

″

NPT

1 . . . . . . . . . . . . . 13708NP . . . . . . . . . . . . . . . . . Yoke, 3/4

″

NPT Nickel Plated

1 . . . . . . . . . . . . . 13398 . . . . . . . . . . . . . . . . . . . Yoke, Brass, 1

″

NPT

1 . . . . . . . . . . . . . 13398NP . . . . . . . . . . . . . . . . . Yoke, 1

″

NPT Nickel Plated

Printed in U.S.A.

Page 27


2300 Safety Brine Valve and Parts List

12

11

12

10

2

1

8

5

5

4

3

6

7

9

7

6

Item No.


Description

1. . . . . . . . . . . . 1. . . . . . . . . . . . . 60027-00. . . . . . . . . . . . . . . .2300 Safety Brine Valve Body

2. . . . . . . . . . . . 1. . . . . . . . . . . . . 10138 . . . . . . . . . . . . . . . . . .Ball, 3/8

″

3. . . . . . . . . . . . 1. . . . . . . . . . . . . 11566 . . . . . . . . . . . . . . . . . .Bull Stop

4. . . . . . . . . . . . 1. . . . . . . . . . . . . 10328 . . . . . . . . . . . . . . . . . .Elbow, 1/4 x 1/4 T

5. . . . . . . . . . . . 2. . . . . . . . . . . . . 10332 . . . . . . . . . . . . . . . . . .Insert, 3/8

″

6. . . . . . . . . . . . 2. . . . . . . . . . . . . 10330 . . . . . . . . . . . . . . . . . .Sleeve, 3/8

″

7. . . . . . . . . . . . 2. . . . . . . . . . . . . 10329 . . . . . . . . . . . . . . . . . .Tube Nut, 3/8

″

8. . . . . . . . . . . . 1. . . . . . . . . . . . . 10186 . . . . . . . . . . . . . . . . . .Nut, Hex, 10-32, Nylon

9. . . . . . . . . . . . 1. . . . . . . . . . . . . 60002 . . . . . . . . . . . . . . . . . .#500 Air Check

10. . . . . . . . . . . . 1. . . . . . . . . . . . . 10149 . . . . . . . . . . . . . . . . . .Float Rod, 30

″

11. . . . . . . . . . . . 1. . . . . . . . . . . . . 10700 . . . . . . . . . . . . . . . . . .Float Assembly, Blue/White

12. . . . . . . . . . . . 4. . . . . . . . . . . . . 10150 . . . . . . . . . . . . . . . . . .Grommet

Page 28

Printed in U.S.A.


2310 Safety Brine Valve

Printed in U.S.A.

Page 29


2310 Safety Brine Valve Parts List

Item No.


Description

1. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19645. . . . . . . . . . . . . . . . . . Safety Brine Valve Body

2. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19803. . . . . . . . . . . . . . . . . . Safety Brine Valve Arm Assembly

3. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19804. . . . . . . . . . . . . . . . . . Stud, 10-24

4. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19805. . . . . . . . . . . . . . . . . . Nut, 10-24

5. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19652-01 . . . . . . . . . . . . . . . Poppet & Seal

6. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19649. . . . . . . . . . . . . . . . . . Flow Dispenser

7. . . . . . . . . . . . 1 . . . . . . . . . . . . . 11183 . . . . . . . . . . . . . . . . . . O-Ring, -017

8. . . . . . . . . . . . 1 . . . . . . . . . . . . . 19647. . . . . . . . . . . . . . . . . . Elbow, Safety Brine Valve

9. . . . . . . . . . . . 2 . . . . . . . . . . . . . 19625. . . . . . . . . . . . . . . . . . Nut Assembly, 3/8

10 . . . . . . . . . . . 1 . . . . . . . . . . . . . 18312. . . . . . . . . . . . . . . . . . Retaining Clip

11. . . . . . . . . . . . 1 . . . . . . . . . . . . . 60014. . . . . . . . . . . . . . . . . . Safety Brine Valve, 2310 (includes items 1-10)

12 . . . . . . . . . . . 2 . . . . . . . . . . . . . 10150. . . . . . . . . . . . . . . . . . Grommet (included with item 13)

13 . . . . . . . . . . . 1 . . . . . . . . . . . . . 60068. . . . . . . . . . . . . . . . . . Float Assembly, 2310

14 . . . . . . . . . . . 1 . . . . . . . . . . . . . 60002. . . . . . . . . . . . . . . . . . 500 Air Check Assembly

Printed in U.S.A.

Page 30


Service Instructions

A. TO REPLACE TIME BRINE VALVE, INJECTORS,

AND SCREEN

1.

Turn off water supply to conditioner: a.

If the conditioner installation has a “three valve” bypass system, first open the valve in the by-pass line, then close the valves at the conditioner inlet and outlet.

b.

c.

If the conditioner has an integral by-pass valve, put it in the by-pass position.

If there is only a shut-off valve near the conditioner inlet, close it.

2.

3.

4.

Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily. Return the control to the service position.

Unplug electrical cord from outlet.

Disconnect brine tube and drain line connections at the injector body.

5.

Remove the two injector body mounting screws. The injector and brine module can now be removed from the control valve. Remove and discard brine body O-rings.

6A. To replace brine valve.

1.

Pull brine valve from injector body, also remove and discard O-ring at bottom of brine valve hole.

2.

3.

Apply silicone lubricant to new O-ring and reinstall at bottom of brine valve hole.

Apply silicone lubricant to O-ring on new valve assembly and press into brine valve hole, shoulder on bushing should be flush with injector body.

6B. To replace injectors and screen.

1.

Remove injector cap and screen, discard O-ring.

Unscrew injector nozzle and throat from injector body.

2.

3.

Screw in new injector throat nozzle, be sure they are sealed tightly. Install a new screen.

Apply silicone lubricant to new O-ring and install around oval extension on injector cap.

7.

8.

Apply silicone lubricant to three new O-rings and install over three bosses on injector body.

Insert screws with washers thru injector cap and injector.

Place this assembly thru hole in timer housing and into mating holes in the valve body. Tighten screws.

9.

Reconnect brine tube and drain line.

10. Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

11. Check for leaks at all seal areas. Check drain seal with the control in the backwash position.

12. Plug electrical cord into outlet.

13. Set time of day and cycle the control valve manually to assure proper function. Make sure control valve is returned to the service position.

14. Make sure there is enough salt in the brine tank.

15. Start regeneration cycle manually if water is hard.

B. TO REPLACE TIMER

1.

2.

3.

4.

5.

6.

7.

8.

Follow Steps A.1 through A.3.

Remove the control valve back cover. Remove the control valve front cover. Disconnect the meter dome signal wire from the front cover and feed it back through the control.

Remove screw and washer at drive yoke. Remove timer mounting screws. The entire timer assembly will now lift off easily.

Put new timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

Replace timer mounting screws. Replace screw and washer at drive yoke. Replace meter signal wire.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

Replace the control valve back cover.


C. TO REPLACE PISTON ASSEMBLY

1.

2.

3.

4.

5.



Remove screw and washer at drive yoke. Remove timer mounting screws. The entire timer assembly will now lift off easily. Remove end plug retainer plate.

Pull upward on end of piston yoke until assembly is out of valve.

Inspect the inside of the valve to make sure that all spacers and seals are in place, and that there is no foreign matter that would interfere with the valve operation.

Page 31

Printed in U.S.A.


Service Instructions (Cont’d.)

6.

7.

8.

9.

Take new piston assembly as furnished and push piston into valve by means of the end plug. Twist yoke carefully in a clockwise direction to properly align it with drive gear. Replace end plug retainer plate.

Place timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

Replace timer mounting screws. Replace screw and washer at drive yoke.

Return by-pass or inlet to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

10. Replace the control valve back cover.

11. Follow Steps A.12 through A.15.

D. TO REPLACE SEALS AND SPACERS

1.

2.

3.

4.



Remove screw and washer at drive yoke. Remove timer mounting screws. The entire timer assembly will now lift off easily. Remove end plug retainer plate.

Pull upward on end of piston rod yoke until assembly is out of valve. Remove and replace seals and spacers.

5.

6.

7.

Take piston assembly and push piston into valve by means of the end plug. Twist yoke carefully in a clockwise direction to properly align it with drive gear.

Replace end plug retainer plate.

Place timer on top of valve. Be sure drive pin on main gear engages slot in drive yoke.

Replace timer mounting screws. Replace screw and washer at drive yoke.

8.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

9.

Replace the control valve back cover.


E. TO REPLACE METER

1.

2.


Remove screw holding signal wire from meter dome.

F.

3.

4.

5.

6.

Remove two screws and clips at by-pass valve or yoke.

Pull resin tank away from plumbing connections.

Remove two screws and clips at control valve. Pull meter module out of control valve.

Apply silicone lubricant to four new O-rings and assemble to four ports on new meter module.

Assemble meter to control valve. Note, meter portion of module must be assembled at valve outlet.

7.

8.

Attach two clips and screws at control valve. Be sure clip legs are firmly engaged with lugs.

Brush resin tank back to the plumbing connections and engage meter ports with by-pass valve or yoke.

9.

Attach two clips and screws at by-pass valve or yoke. Be sure clip legs are firmly engaged with lugs.

10. Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioner, and any by-pass line shut off.

11. Check for leaks at all seal areas.

12. Connect meter dome signal wire.


TO REPLACE METER COVER AND/OR IMPELLER

1.

2.

3.

4.

5.


Remove screw holding signal wire from meter dome.

Remove four screws on cover.

Lift cover off of meter module, discard O-ring.

Remove and inspect impeller for gear or spindle damage, replace if necessary.

6.

7.

Apply silicone lubricant to new O-ring and assemble to the smallest diameter on meter cover.

Assemble cover to meter module. Be sure impeller spindle enters freely into cover. Press firmly on cover and rotate if necessary to assist in assembly.

Replace four screws and tighten.

8.

9.

Return by-pass or inlet valving to normal service position. Water pressure should now be applied to the conditioners, and any by-pass shut off.

10. Check for leaks at all seal areas.

11. Connect meter dome signal wire.


Page 32

Printed in U.S.A.



PROBLEM

1.

Softener fails to regenerate.

CAUSE

A. Electrical service to unit has been interrupted.

B. Timer is defective

C. Defective valve drive motor.

D. Improper programming.

CORRECTION

A. Assure permanent electrical service (check fuse, plug, pull chain or switch).

B. Replace timer.

C. Replace drive motor.

D. Check programming and reset as needed.

2. Softener delivers hard water.

A. By-pass valve is open.

B. No salt in brine tank.

C. Injectors or screen plugged.

D. Insufficient water flowing into brine tank.

E. Hot water tank hardness.

F. Leak at distributor tube.

G. Internal valve leak

H. Flow meter jammed.

I. Improper programming.

A. Close by-pass valve.

B. Add salt to brine tank and maintain salt level above water level.

C. Replace injectors and screen.

D. Check brine tank fill time and clean brine line flow if plugged.

E. Repeated flushings of the hot water tank is required.

F. Make sure distributor tube is not cracked.

Check O-ring and tube pilot.

G. Replace seals and spacers and/or piston.

H. Remove obstruction from flow meter.

I. Reprogram the control to the proper regeneration type, inlet water hardness, capacity or flow meter size.

A. Check salt usage and salt setting.

B. See problem No. 7.

C. Check programming and reset as needed.

3. Unit uses too much salt.

4. Loss of water pressure.

A. Improper salt setting.

B. Excessive water in brine tank.

C. Improper programming.

A. Iron buildup in line to water conditioner.

B. Iron buildup in water conditioner.

C. Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system.

A. Clean line to water conditioner.

B. Clean control and add resin cleaner to resin bed. Increase frequency of regeneration.

C. Remove piston and clean control.

5. Loss of resin through drain line. A. Air in water system.

B. Drain line flow control is too large.

A. Assure that well system has proper air eliminator control check for dry well condition.

B. Ensure drain line flow control is sized correctly.

Page 33

Printed in U.S.A.



PROBLEM

6. Iron in conditioned water.

CAUSE

A. Fouled resin bed.

B. Defective timer.

C. Improper programming.

CORRECTION

A. Check Backwash, brine draw and brine tank fill. Increase frequency of regeneration.

Increase backwash time.

B. Replace timer

C. Check programming and reset as needed.

7. Excessive water in brine tank.

A. Plugged drain line flow control.

8. Salt water in service line.

9. Softener fails to draw brine.

10. Control cycles continuously.

A. Plugged injector system.

B. Timer not cycling.

C. Foreign material in brine valve.

D. Foreign material in brine line flow control.

E. Improper programming.

A. Drain line flow control is plugged.

B. Injector is plugged.

C. Injector screen plugged.

D. Line pressure is too low.

E. Internal control leak.

F. Improper programming.

A. Faulty timer mechanism.

B. Faulty microswitches and or harness.

C. Faulty cycle cam operation.

A. Clean flow control.

A. Clean injector and replace screen.

B. Replace timer.

C. Clean or replace brine valve.

D. Clean brine line flow control.

E. Check programming and reset as needed.

A. Clean drain line flow control.

B. Clean or replace injectors.

C. Replace screen.

D. Increase line pressure (line pressure must be at least 20 PSI at all times.)

E. Change seals and spacers and/or piston assembly.

F. Check programming and reset as needed.

A. Replace timer.

B. Replace faulty microswitch or harness.

C. Replace cycle cam or reinstall.

11. Drain flows continuously.

A. Foreign material in control.

B. Internal control leak.

C. Control valve jammed in brine or backwash position.

D. Timer motor stopped or jammed.

E. Timer not operating properly.

F. Faulty cycle cam operation

G. Faulty microswitches and/or harness.

A. Remove piston assembly and inspect bore, remove foreign material & check control in various regeneration positions.

B. Replace seals and/or piston assembly.

C. Replace piston and seals and spacers.

D. Replace timer motor and check all gears for missing teeth.

E. Replace timer.

F. Replace cycle cam or reinstall

G. Replace faulty microswitch and/or harness.

60022-25 . . . . . . . . . . BLFC .25 GPM

60022-50 . . . . . . . . . . BLFC .50 GPM

60022-100 . . . . . . . . . BLFC 1.0 GPM

Page 34

Printed in U.S.A.


Service Assemblies

For Illustration, See page 21

1 . . . . . . . . . . 12094 . . . . . . . . . . . . Flow Washer .25 GPM

12095 . . . . . . . . . . . . Flow Washer .50 GPM

12097 . . . . . . . . . . . . Flow Washer 1.0 GPM

1 . . . . . . . . . . 12977 . . . . . . . . . . . . O-Ring, - 015

1 . . . . . . . . . . 13244 . . . . . . . . . . . . Adapter, BLFC

1 . . . . . . . . . . 13245 . . . . . . . . . . . . Retainer, BLFC

60032 . . . . . . . . . . . . Brine Valve


1 . . . . . . . . . . 11973. . . . . . . . . . . . . Spring, Brine Valve

1 . . . . . . . . . . 11981-01 . . . . . . . . . . Retaining Ring

1 . . . . . . . . . . 12550 . . . . . . . . . . . . Quad Ring, -009

1 . . . . . . . . . . 13165 . . . . . . . . . . . . Cap, Brine Valve

1 . . . . . . . . . . 13167 . . . . . . . . . . . . Spacer, Brine Valve

2 . . . . . . . . . . 13302 . . . . . . . . . . . . O-Ring, -014

1 . . . . . . . . . . 16098 . . . . . . . . . . . . Washer, Plain, Nylon

1 . . . . . . . . . . 13172 . . . . . . . . . . . . Brine Valve Stem

1 . . . . . . . . . . 12626 . . . . . . . . . . . . Seat, Brine Valve

60040 . . . . . . . . . . . . By Pass, 3/4

″

, Brass

60040NP . . . . . . . . . . By Pass, 3/4

″

, Nickel

60041 . . . . . . . . . . . . By Pass, 1

″

, Brass

60041NP . . . . . . . . . . By Pass, 1

″

, Nickel

For Illustration and Parts List,

See page 26

60049 . . . . . . . . . . . . Bypass, Plastic 3/4

″


See page 27

60102-62 . . . . . . . . . .6600 Piston Assembly -

Upflow


1 . . . . . . . . . . .13001-03 . . . . . . . . . .Piston Rod Assembly

1 . . . . . . . . . . .14309 . . . . . . . . . . . . .Piston Rod Retainer

1 . . . . . . . . . . .15561 . . . . . . . . . . . . .End Plug Assembly - White

1 . . . . . . . . . . .18848 . . . . . . . . . . . . .Piston

60125 . . . . . . . . . . . . .6600 Seal and Spacer Kit


See page 21 and page 22

5 . . . . . . . . . . .13242 . . . . . . . . . . . . .Seal

4 . . . . . . . . . . .14241 . . . . . . . . . . . . .Spacer

60084 - . . . . . . . . . . .Injector Module Assembly

(Specify Inj. Number, D.L.F.C.

Size, B.L.F.C. Size)


See page 21 and page 22

-121

60086-50 . . . . . . . . . .6600 Meter Assembly

For Illustration and Parts

List, See page 25

60751- . . . . . . . . . . . .6600 Front Panel Assembly

(Specify Voltage, Color,

# of Relays)


24V 50/60 Hz, Black, 1 Relay

Printed in U.S.A.

Page 35

P/N 19108 Rev. D 05/05

MODEL 6600 Upflow Brining Water Conditioner Service Manual

Assistant Bot

Upflow Brining

Service Manual

IMPORTANT: Fill in pertinent information on page 2 for future reference.

Job Specification Sheet

VALVE PROGRAMMING

NOTES:

Page 2

General Residential Installation Check List

WATER PRESSURE

ELECTRICAL FACILITIES

EXISTING PLUMBING:

LOCATION OF SOFTENER AND DRAIN:

BY-PASS VALVES:

CAUTION:

Installation and Start-up Procedures

Page 3

Installation and Start-up Procedures (Cont’d.)

Time Of Day Display Indicator

Service Indicator

Reserve Indicator:

Flow Indicator:

Regeneration Indicator:

Volume Remaining Display Indicator

Flow Meter Equipped Valves Only:

Page 4

Installation and Start-up Procedures (Cont’d.)

Press and Release the Extra Cycle Button.

Press and Hold for 5 seconds the Extra Cycle Button.

will not

9V Alkaline Battery

Page 5

Control Operation

Time Of Day Display Indicator

Service Indicator

Reserve Indicator:

Flow Indicator:

Regeneration Indicator:

Volume Remaining Display Indicator

Sensor Indicator:

Normal Control Operation

Flow Meter Equipped Delayed Regeneration Valves

Page 6

Control Operation (Cont’d.)

Timeclock Regeneration Valves

Flow Meter Equipped Immediate Regeneration Valves

Sensor Immediate Regeneration Valves

Sensor Delayed Regeneration Valves

Immediate Regeneration Valves With Days Between Regeneration Override Set

Delayed Regeneration Valves With Days Between Regeneration Override Set

Page 7

Control Operation (Cont’d.)

Control Operation During A Power Failure

Control Operation During Regeneration

Page 8

Control Operation (Cont’d.)

Control Operation During Programming

Lockout Input Operation

Keypad Operation

Up Set Button

Down Set Button

Program Button

Extra Cycle Button

Immediate Regeneration Valves

Delayed Regeneration Valves

Page 9

Water Conditioner Flow Diagrams (Upflow Brining)

Using Yellow Cycle Cam (Part No. 24598)

Page 10

Water Conditioner Flow Diagrams (Upflow Brining)

Using Yellow Cycle Cam (Part No. 24598) (Cont’d.)

Page 11

Water Conditioner Flow Diagrams (Upflow Brining)

Using Yellow Cycle Cam (Part No. 24598) (Cont’d.)

Page 12

Water Conditioner Flow Diagrams (Upflow Brining)

Using Red Cycle Cam (Part No. 17885)

Page 13

Water Conditioner Flow Diagrams (Upflow Brining)