Viper FANG 20-EU User manual

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Viper FANG 20-EU User manual | Manualzz

english

User manual ......................................................................1-2 1 deutsch

Betriebsanleitung ............................................................. xxx français nederlands italiano español português

Notice d’utilisation ........................................................... xxx

Gebruiksaanwijzing ......................................................... xxx

Istruzioni sull’uso .............................................................. xxx

Instrucciones de manejo ................................................ xxx

Instruções de operação .................................................. xxx

Company information: www.vipercleaning.eu

[email protected]

82089E(1) - 2009-04-01

User Manual

FANG 20-EU

FANG 20T-EU

USER MANUAL ENGLISH

TABLE OF CONTENTS

INTRODUCTION .............................................................................................................................................................. 2

MANUAL PURPOSE AND CONTENTS .......................................................................................................................................... 2

TARGET........................................................................................................................................................................................... 2

HOW TO KEEP THIS MANUAL....................................................................................................................................................... 2

DECLARATION OF CONFORMITY ................................................................................................................................................ 2

IDENTIFICATION DATA................................................................................................................................................................... 2

OTHER REFERENCE MANUALS................................................................................................................................................... 3

SPARE PARTS AND MAINTENANCE............................................................................................................................................. 3

CHANGES AND IMPROVEMENTS ................................................................................................................................................ 3

OPERATION CAPABILITIES ........................................................................................................................................................... 3

CONVENTIONS .............................................................................................................................................................................. 3

UNPACKING/DELIVERY ................................................................................................................................................. 3

SAFETY ........................................................................................................................................................................... 4

SYMBOLS ....................................................................................................................................................................................... 4

GENERAL INSTRUCTIONS ............................................................................................................................................................ 4

MACHINE DESCRIPTION ............................................................................................................................................... 6

MACHINE STRUCTURE ................................................................................................................................................................. 6

ACCESSORIES/OPTIONS.............................................................................................................................................................. 8

TECHNICAL DATA........................................................................................................................................................................... 8

WIRING DIAGRAM (FANG20-EU)................................................................................................................................................... 9

WIRING DIAGRAM (FANG20T-EU)...............................................................................................................................................10

USE ................................................................................................................................................................................ 11

BATTERY INSTALLATION ............................................................................................................................................................ 11

BATTERY CHARGER SETTING ...................................................................................................................................................11

BEFORE MACHINE START-UP .................................................................................................................................................... 12

PRE- OPERATION CHECKS ........................................................................................................................................................ 12

INSTALLING PAD DRIVER OR BRUSH............. ......................................................................................................................... 12

MOUNTING THE SQUEEQEE...................................................................................................................................................... 12

FILLING THE SOLUTION TANK....................................................................................................................................................12

MACHINE START AND STOP....................................................................................................................................................... 13

SOLUTION FLOW ADJUSTMENT ............................................................................................................................................... 14

BATTERY DISCHARGR DURING OPERATION .......................................................................................................................... 14

WHILE OPERATING MACHINE ....................................................................................................................................................15

TANK DRAINING .......................................................................................................................................................................... 16

BATTERY CHARGE.... .................................................................................................................................................................. 16

MAINTENANCE ............................................................................................................................................................. 17

DALIY MAINTENANCE ................................................................................................................................................................. 17

WEEKLY MAINTENANCE ............................................................................................................................................................ 17

MONTHLY MAINTENANCE .........................................................................................................................................................17

VACUUM SYSTEM MOTOR FILTER CLEANING......................................................................................................................... 18

SOLUTION/CLEAN WATER FILTER CLEANING ........................................................................................................................ 18

SQUEEGEE BLADE CHECK AND REPLACE..... ......................................................................................................................... 18

BRUSH/PAD CLEANING............................................................................................................................................................... 18

TROUBLESHOOTING ................................................................................................................................................... 20

SCRAPPING .................................................................................................................................................................. 21

REMARKS ...................................................................................................................................................................…21

82089E(1)200904A SCRUBBERS FANG20-EU / FANG20T-EU 1

ENGLISH USER MANUAL

INTRODUCTION

NOTE

The numbers in brackets refer to the components shown in Machine Description chapter.

MANUAL PURPOSE AND CONTENTS

The purpose of this Manual is to provide the operator with all necessary information to use the machine properly, in a safe and autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal.

Before performing any procedure on the machine, the operators and qualifi ed technicians must read this Manual carefully. Contact

Alto in case of doubts concerning the interpretation of the instructions and for any further information.

TARGET

This Manual is intended for operators and technicians qualifi ed to perform the machine maintenance.

The operators must not perform procedures reserved for qualifi ed technicians. Alto will not be answerable for damages coming from the non-observance of this prohibition.

HOW TO KEEP THIS MANUAL

The User Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can cause damage to it.

DECLARATION OF CONFORMITY

The declaration of conformity, supplied with the machine, certifi es the machine conformity with the law in force.

NOTE

Two copies of the original declaration of conformity are provided together with the machine documentation.

CE-declaration is print in Quick Guide

IDENTIFICATION DATA

The machine model and serial number are marked on the plate (27).

The machine model year is written in the declaration of conformity and it is also indicated by the fi rst two fi gures of the machine serial number.

This information is useful when requiring machine spare parts. Use the following table to write down the machine identifi cation data.

MACHINE model ...............................................................................

MACHINE serial number ...................................................................

2 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A

USER MANUAL ENGLISH

OTHER REFERENCE MANUALS

The following Manuals are available:

– Service Manual (that can be consulted at Viper Service Centers)

– Spare Parts List (see www.vipercleaning.eu )

SPARE PARTS AND MAINTENANCE

All necessary operating, maintenance and repair procedures must be performed by quali ed personnel or by Viper Service Centers.

Only original spare parts and accessories must be used.

Contact Viper for service or to order spare parts and accessories, specifying the machine model and serial number.

CHANGES AND IMPROVEMENTS

Viper constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such bene ts to the machines that were previously sold.

Any change and/or addition of accessories must be approved and performed by Viper.

OPERATION CAPABILITIES

These scrubber-dryers are used to clean (scrubbing and drying) smooth and solid floors, in civil or industrial environment, under safe operation conditions by a qualified operator.

The scrubber-dryers cannot be used for fitted carpet and carpet cleaning.

CONVENTIONS

Forward, backward, front, rear, left or right are intended with reference to the operator’s position, that is to say in driving position with the hands on the handlebar (14).

UNPACKING/DELIVERY

To unpack the machine, carefully follow the instructions on the packing.

When the machine is delivered, check that the packing and the machine were not damaged during transportation. In case of visible damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to ll in a damage claim.

Check that the machine is equipped with the following features:

1. Technical documents:

• Scrubber-dryer User Manual

• Scrubber-dryer Spare Parts List

82089E(1)2009-04A SCRUBBERS FANG20-EU / FANG20T-EU 3

ENGLISH USER MANUAL

SAFETY

The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property.

The operator's cooperation is essential in order to prevent injury. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is the best guarantee against accidents and is essential for successful completion of any prevention program.

SYMBOLS

DANGER!

It indicates a dangerous situation with risk of death for the operator.

WARNING!

It indicates a potential risk of injury for people or damage to objects.

CAUTION!

It indicates a caution related to important or useful functions. Pay careful attention to the paragraphs marked by this symbol.

NOTE

It indicates the necessity to refer to the User Manual before performing any procedure.

GENERAL INSTRUCTIONS

Specific warnings and cautions to inform about potential damages to people and machine are shown below.

DANGER!

Disconnect the batteries before performing any maintenance/repair procedure.

This machine must be used by properly trained and authorised personnel only. Children or disabled people cannot use this machine.

Keep the battery away from sparks, flames and incandescent material. During the normal operation explosive gases are released.

Do not wear jewels when working near electrical components.

– Do not work under the lifted machine without supporting it with safety stands.

Do not operate the machine near toxic, dangerous, flammable and/or explosive powders, liquids or vapours.

Battery charging produces highly explosive hydrogen gas. Keep the tank assembly open during battery charging and perform this procedure in well-ventilated areas and away from naked flames.

Read the instruction manual before using the appliance.

The appliance is not suitable for picking up hazardous dust.

The appliance is for dry use only and is not to be used or stored outdoors in wet conditions.

– Do not use on surfaces having a gradient exceeding that marked on the appliance.

WARNING!

Only use the brushed provided with the appliance or those specified in the instruction manual. The use of the other brushes may impair safety.

The appliance is only to be used by persons who have been adequately instructed.

The precautions to be taken when using the appliance under specific conditions such as handing flammable liquids or dust, and dust hazardous to health.

The appliance is to be disconnected from its power source during cleaning or maintenance and when replacing parts or converting the appliance to another function. The key of the supply switch is to be removed or an equivalent disconnection is to be made.

Doors and covers are to be positions as indicated in the instruction manual before using the appliance.

4 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A

USER MANUAL ENGLISH

In order to prevent unauthorized use of the appliance, the power source is to be switched off or locked, for example, by removing the key of the power switch.

The appliance left unattended are to be secured against unintentional movement.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

Children should be supervised to ensure that they do not play with the appliance.

Before using the battery charger, ensure that frequency and voltage values, indicated on the machine serial number plate, match the electrical mains voltage.

Do not pull or carry the machine by the battery charger cable and never use the battery charger cable as a handle. Do not close a door on the battery charger cable, or pull the battery charger cable around sharp edges or corners. Do not run the machine on the battery charger cable.

Keep the battery charger cable away from heated surfaces.

Do not charge the batteries if the battery charger cable or the plug are damaged. If the machine is not working as it should, has been damaged, left outdoors or dropped into water, return it to the Service Center.

To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in. Before performing any maintenance procedure, disconnect the battery charger cable from the electrical mains.

Do not smoke while charging the batteries.

Always protect the machine against the sun, rain and bad weather, both under operation and inactivity condition.

Store the machine indoors.

Do not allow to be used as a toy. Close attention is necessary when used near children.

Use only as shown in this Manual. Use only Viper's recommended accessories.

Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine moving parts.

Do not leave the machine unattended without being sure that it cannot move independently.

Do not use the machine on slopes with a gradient exceeding the specifications.

Do not use the machine in particularly dusty areas.

While using this machine, take care not to cause damage to people or objects.

Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects.

Do not put any can containing fluids on the machine.

– The machine working temperature must be between 0°C and +40°C.

The machine storage temperature must be between 0°C and +40°C.

The humidity must be between 30% and 95%.

Do not use the machine as a means of transport.

Do not use the machine on slopes with an inclination higher than 2%.

Do not allow the brushes to operate while the machine is stationary to avoid damaging the floor.

In case of fire, use a powder fire extinguisher, not a water one.

Do not tamper with the machine safety guards and follow the ordinary maintenance instructions scrupulously.

Do not allow any object to enter into the openings. Do not use the machine if the openings are clogged. Always keep the openings free from dust, hairs and any other foreign material which could reduce the air flow.

Do not remove or modify the plates affixed to the machine.

If the machine is used according to the instructions, the vibrations are not dangerous. The machine vibration level is less than 2.5 m/s 2 (ISO 5349).

The Hand/arm vibration levels are well below 2,5 m/s² (measured according to ISO 5349), which is the limit for an 8 hour continuous working period.

Full body vibrations (ride on machines, measured on the seat) have to be not more than 0,5 m/s² (measured according to ISO 2631-1), also the limit for 8 hour continuous operation.

This machine cannot be used on roads or public streets.

Pay attention during machine transportation when temperature is below freezing point. The water in the recovery tank or in the hoses could freeze and seriously damage the machine.

Use brushes and pads supplied with the machine and those specified in the User Manual. Using other brushes or pads could reduce safety.

In case of machine malfunctions, ensure that these are not due to lack of maintenance. If necessary, request assistance from the authorised personnel or from an authorised Service Center.

– If parts must be replaced, require ORIGINAL spare parts from an Authorised Dealer or Retailer.

To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of this

Manual, must be performed by the authorised personnel or by an authorised Service Center.

Carefully read all the instructions before performing any maintenance/repair procedure.

Do not wash the machine with direct or pressurised water jets, or with corrosive substances.

– The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, etc.), which are subject to standards that require disposal in special centers (see Scrapping chapter).

– VIPER machines can be used in combination with standard detergents which can not damage any materials of VIPER machines (no use of solvents or other aggressive liquid materials). VIPER will not pay any claims regarding using aggressive detergents in VIPER machine. If you need a special detergent for cleaning purpose, please contact VIPER dealer.

82089E(1)2009-04A SCRU BBERS FANG20-EU / FANG20T-EU 5

ENGLISH USER MANUAL

MACHINE DESCRIPTION

MACHINE STRUCTURE

1. Vacuum ON/OFF switch

2. Brush ON/OFF switch

3. Battery level light

4. Solution ON/OFF switch

5. Solution control knob

6. Recovery tank drain hose

7. Squeegee assembly

8. Brush lift foot pedal

9. Solution tank level sight tube

10. Console adjustment levers

11. Rear solution fill

12. Circuit breakers

13. Squeegee lift lever

14. Control housing

15. Solution tank

16. Transport wheels

17. Scrub head

18. Scrub head skirt

19. Protective rollers

20. Front solution fill

21. Recovery tank

22. Recovery tank lid

23. Operating triggers

24. Main power ON/OFF switch

25. Reverse switch

26. Speed control knob

27. Name plate

/technical data

28. Key switch

29. Squeegee vacuum hose

30. Squeegee adjustment nut & shaft

31. Squeegee mounting handwheel

6 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A

USER MANUAL ENGLISH

28

12

13 1 2 3 4

5

6

11

10

22

23

29

21

9

20

8

30 31

FANG20-EU

7

19

25

12

29

30

31

24 1 3 2 4

FANG20T-EU

26

27

18

82089E(1)2009-04 A SCRUBBERS FANG20-EU / FANG20T-EU 7

17

14

13

11

15

16

ENGLISH USER MANUAL

ENGLISH

ACCESSORIES/OPTIONS

In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specifi c use:

Neoprene squeegee blades

For further information concerning the optional accessories, contact an authorised Retailer.

TECHNICAL DATA

Model

Machine height

Solution/clean water tank capacity

Recovery water tank capacity

Front wheel diameter

Front and rear wheel specific pressure on the floor

Rear wheel diameter

Vacuum system motor power

Drive system motor power

Drive speed (variable)

Gradeability

Sound pressure level at workstation

Standard batteries

Battery compartment size (length x width x height)

Vacuum system circuit capacity

Cleaning width

Squeegee width

Machine maximum length

Machine width without squeegee

Brush diameter

Weight without batteries and with empty tanks

Maximum weight with batteries and full tanks

Brush motor power

Brush speed

Brush/pad-holder pressure with extra-pressure function turned off

Brush/pad-holder pressure with extra-pressure function turned on

FANG20 EU FANG20T EU

(1 brush/pad-holder, without drive system) (1 brush/pad-holder, with drive system)

990mm

50 litres

57 litres

76 mm

2 0.9 N/mm 2 - 3 N/mm

200 mm

353 W

250 W

0 to 4.5 km/h

2 %

68 dB(A)

(2 x 12 V) 95 - 125 Ah @ 20 h

340 x 345 x 300 mm

1,200 mm H

2

O

508 mm

712 mm

1,300 mm

560 mm

508 mm

86 kg

200 kg

92kg

206 kg

560 W

200 rpm

19.0 kg 20.5 kg

30 kg 30 kg

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ENGLISH

WIRING DIAGRAM (FANG20-EU)

Colour codes

BLK Black

BLU Blue

GRN Green

RED Red

WHT White

USER MANUAL ENGLISH

82089E(1)2009-04A SCRUBBERS FANG20-EU / FANG20T-EU 9

USER MANUAL

WIRING DIAGRAM (FANG20T-EU)

Colour codes

BLK Black

BLU Blue

GRN Green

RED Red

WHT White

10 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A

USE

USER MANUAL ENGLISH

WARNING!

On some points of the machine there are some adhesive plates indicating:

DANGER

WARNING

CAUTION

CONSULTATION

While reading this Manual, the operator must pay careful attention to the symbols shown on the plates.

Do not cover these plates for any reason and immediately replace them if damaged.

BATTERY INSTALLATION

WARNING!

The electric components of the machine can be seriously damaged if the batteries are either improperly installed or connected. The batteries must be install by qualified personnel only. Set the function

Check the batteries for damage before installation.

Disconnect the battery connector and the battery charger plug.

Handle the batteries with great care.

Install the battery terminal protection caps supplied with the machine.

The machine requires two 12 V batteries, connected according to the below diagram.

There are no batteries and charger on the machine from factory, but customers can purchase batteries ( WET or GEL), charger .

1. Buy appropriate batteries (see Technical Data paragraph).

2. For battery choice and installation, apply to qualified battery Retailers.

3. Set the machine and the battery charger (if equipped) according to the type of batteries installed (WET or GEL) as shown in the following paragraph.(in detail see remark)

BATTERY CHARGER SETTING

1. The charger default setting is common position for AGM,Gel,SLA,VRLA from factory

2. If need use WET position only for lead batteries please contact dealer

82089E(1)2009-04A SCRUBBERSFANG20-EU / FANG20T-EU 11

ENGLISH USER MANUAL

BEFORE MACHINE START-UP

1.

2.

3.

4.

PRE-OPERATION CHECKS

Sweep or dust mop the surface to be cleaned.

Check battery meter to make sure batteries are fully charged. (see BATTERY CHARGING)

Check that squeegee is properly installed.

Check that brush / pad is properly installed.

1.

2.

3.

INSTALLING PAD DRIVER OR BRUSH

Ensure that the machine is turned off.

Lower brush head assembly to the floor by stepping on the foot pedal and pushing pedal forward.

Tilt the machine backward to access the drive motor hub.

NOTE

Remove the squeegee assembly prior to tilting the machine backwards. It makes the process faster and easier.

WARNING!

Do not keep the machine tilted back for a long time. This could cause battery acid to leak from the batteries.

4.

5.

If using a pad driver, first attach the appropriate pad to the pad driver surface.

Mount the pad driver or brush to the drive motor hub by lining up the three studs with the three holes in the drive motor hub.

Once in the holes, rotate the driver toward the spring clip to lock driver into place.

MOUNTING THE SQUEEGEE

1.

2.

3.

Pull back on the squeegee lift lever to raise the squeegee bracket up.

Loosen the two knobs on the squeegee and slide the squeegee into the slots at the rear of the squeegee bracket. (the wheels on the squeegee point to the back)

Tighten the knobs securely.

FILLING THE SOLUTION TANK

1.

2.

3.

The Fang 20-EU / Fang 20T-EU can be filled in two different locations: a. Front fill area for use with a hose or a bucket.

b. Rear fill area for use with a hose only.

Determine which fill area you would like to use to fill the machine with water.

Fill solution tank with up to 48 liters of water. (water temperature should not exceed 40° C) The clear tube in the back left of the machine has gallon markers to help determine the water level in the solution tank.

NOTE

If you are filling the solution tank with a bucket, make sure the bucket is clean. This will prevent debris from clogging the lines or solenoid.

WARNING!

Do not put any flammable materials into solution tank. This can cause an explosion or a fire. Only use recommended cleaning chemicals. Contact your janitorial supply distributor for recommendations on proper chemicals.

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MACHINE START AND STOP

WARNING!

Do not operate machine unless you have read and understand this manual.

1. Set control housing to a comfortable operating height by squeezing together the two thumb levers directly underneath the housing. (see machine components, item #10)

2. Lower squeegee assembly to the floor by releasing the lift lever from its locked position.(see machine components, item #13)

3. Lower brush head assembly to the floor by stepping on the foot pedal and pushing pedal forward. (see machine components, item #8)

4. Turn main power to “on” position.(see machine components,item#24)

5. Turn brush motor to “on” position. (see machine components, item #2)

6. Turn vacuum motor switch to “on” position.(see machine components, item #1)

7. Turn the solution switch to “on” position. (seemachine components, item #4) a. Solution will not begin to flow until the operating triggers are pulled.

8. The Fang 20T-EU is self-propelled.The speed can be controlled by a dial located on the right side of the control housing.(see machine components,item #26)

9. The Fang 20T-EU has reverse.In order to activate reverse,there is a toggle switch located on the left side of the control housing.(see machine components,item #25)

10. To begin scrubbing, pull on one or both of the red operating triggers. (see machine components, item #23) When these triggers are pulled, the brush will begin to spin and the solution will begin to flow.The Fang 20T-EU will propel itself.

11. The Fang 20-EU Begin scrubbing by moving the machine forward. : Do not keep the machine in the same position with the pad / brush spinning, or you could cause damage to the floor.

WARNING!

Do not keep the machine in the same position with the pad / brush spinning, or you could cause damage

to the floor.

12. Adjust amount of solution flow by turning the solution control knob. Turn to the right for more solution, or turn left for less solution. (see machine components, item #5)

NOTE

For correct scrubbing/drying of fl oors at the sides of the walls, Alto suggests to go near the walls with the right side of

.

A

B

CAUTION!

To avoid any damage to the fl oor surface, turn off the brush/pad-holder when the machine stops in one place, especially when the extra pressure function is on.

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ENGLISH USER MANUAL

Solution flow adjustment

1. Turn the solution switch (A) to “ON” position.

2. Adjust amount of solution flow by turning the solution control knob (B), turn left (counter-clockwise) for more solution, or Turn right

(clockwise) for less solution. The pin (C) is limit position of the solution control knob (B).

NOTE

Even if turn on the solution switch (A) ,the solution will not begin to flow until the operating triggers (D) are pulled.

Battery discharge during operation

Until the green warning light (3) stays on, the batteries allow the machine to work normally.

When the green warning light (3) turns off, and the yellow warning light (3) turns on, it is advisable to charge the batteries, because the residual autonomy will last for a few minutes (depending on battery characteristics and work to be performed).

When the red warning light (3) turns on, the autonomy is over. After a few seconds, the brush/pad-holder is automatically tuned off, while the vacuum system and the drive system stay on, to finish drying the floor and drive the machine to the appointed recharging area.

CAUTION!

Do not use the machine with discharged batteries, to avoid damaging the batteries and reducing the battery life.

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WHILE OPERATING MACHINE

1. Occasionally look through the clear recovery tank lid to see if there is any foam build-up. If excessive foam is found, add defoamer to the recovery tank.

WARNING!

Foam must not enter the float shut-off screen, or damage can occur to the vacuum motor. Foam will not activate the machines float shut-off device.

2. Occasionally view the clear tube at the back left of the machine to check the amount of cleaning solution that is left in the machine.

3. Occasionally check the battery level meter. (see machine components, item #3) When meter is in the red, recharge the batteries.

WARNING!

When battery meter is in the red, do not continue to operate the machine. Battery damage may result.

4. If the squeegee assembly leaves streaks on the floor, raise the squeegee off the floor and wipe the blades down with a damp cloth.

WARNING!

Do not use your fingers to wipe or remove debris from the blades, as injury may occur.

5. When the solution tank runs empty, turn off the brush switch, solution switch and raise the brush head. Keep the squeegee down and continue to vacuum until all the dirty water is picked up. (see TANK DRAINING section to learn how to drain recovery and solution tanks)

NOTE

The brush motor is circuit breaker protected to protect it from damage. If this breaker trips, it can’t be reset immediately.

You must first determine what caused the breaker to trip, and allow the motor to cool down before you can reset the breaker. The breaker is located on the back panel of the control housing.

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TANK DRAINING

1.

2.

Turn the power off on the machine.

With the squeegee and brush head in their “up” position, transport machine to approved area for draining tank(s).

DRAINING THE RECOVERY (DIRTY) TANK

NOTE

Any time scrubbing is completed, or when refilling solution tank, the recovery tank should be drained and cleaned.

1.

2.

WARNING!

If the recovery tank is not drained when the solution tank has been refilled, foam or water may enter the float shut-off mechanism and cause damage to the vacuum motor.

Remove the drain hose from the holder, and place the drain hose over the floor drain. Twist off the drain hose plug to begin the draining process. In order to completely empty the recovery tank, hinge opens the recovery tank and let it rest on the support stand.

Clean the recovery tank after every use. Use a fresh water hose to rinse out the recovery tank. Be careful not to spray water into the float shut-off mechanism.

NOTE

If you are storing the machine for any period of time, always leave the clear recovery tank lid off the tank so the tank can dry completely and smell fresh.

Replace the drain hose plug tightly as soon as you are done draining the tank.

3.

DRAINING THE SOLUTION (CLEAN) TANK

NOTE

Any time scrubbing operation is completed, the solution tank should be drained and cleaned.

3.

4.

1.

2.

Pull down on the clear tube (back left of the machine) to remove it from the hose barb. This will allow the solution to flow freely into a bucket or floor drain.

Rinse the solution tank with clean water after every use. This will help prevent chemical buildup and clogging of the solution lines.

With clean water in solution tank, turn machine power on, solution switch “on” and pull the operating triggers. This will allow the clean water to flush through and clean the solution plumbing.

Once tank is rinsed, flushed and drained, reconnect the clear tube to the hose barb. Be sure the tube is pushed all the way up on the hose barb.

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BATTERY CHARGING

NOTE

For the best machine performance, keep batteries charged at all times. Do not let them sit in a discharged condition.

CAUTION!

Use only approved chargers with the following specifications: z Automatic shut off circuit z

Deep cycle charging z

Output current of 10-20 Amps z Output voltage of 24 Volts

CAUTION!

Batteries are dangerous! Batteries emit hydrogen gas and an explosion or fire can result. Keep sparks and fire away from batteries at all times. When charging the machine, make sure the battery compartment is left open.

1. Place charge and machine in a well ventilated area.

2. Turn machine off.

3. Open recovery tank up, exposing battery compartment .

4. Check fluid level in each battery cell. Do not charge batteries unless fluid is slightly covering the battery plates. Do not overfill the batters. Overfilling may cause the batteries to overflow during charging due to expansion. Replace the caps prior to charging.

5. Plug approved charger into grounded wall out let before plugging the charger into the machine.

6. Plug charger into red charger receptacle located in the front left of the battery compartment.

7. Flip up the recovery tank “Kick stand” and gently lay the recovery tank down until it rests on the stand.

8. The charter will automatically begin to charger the batteries, and it will automatically shut down once the batteries are fully charged.

9. Upon completion of charging, first unplug the charger from the wall outlet, and then disconnect the charger from the machine.

10. Check the battery level after charging is complete. If fluid level is low, add distilled water to bring the fluid level up to the bottom of the sight tubes. Replace the caps and wipe the batteries down with a towel.

82089E(1)2009-04A SCRUBBERS FANG20-EU / FANG20T-EU 17

ENGLISH

MAINTENANCE

USER MANUAL

3.

4.

5.

6.

DAILY MAINTENANCE

1.

2.

Remove pad driver / brush and clean with approved cleaner.

Drain recovery and solution tanks completely and rinse out with clean water. Visually check the recovery tank for debris and clean out as necessary.

Raise squeegee assembly off floor and wipe it down with a damp towel. Be sure to store the squeegee in the up position.

Remove the float shut-off assembly and rinse it out with clean water.

Clean machine with an approved cleaner and a damp towel.

Recharge batteries.

1.

2.

3.

WEEKLY MAINTENANCE

Check fluid level in batteries.

Check batteries for loose or corroded cables.

Keep battery tops clean from corrosion.

1.

2.

3.

MONTHLY MAINTENANCE

Check machine for leaks and loose fasteners.

Lubricate all grease points and pivot points with silicon spray and approved grease.

Place machine over a floor drain. Flush solution system by pouring 10 liters of hot water and approved alkaline detergent into the solution tank and running machine (with solution control on) for 45 seconds. Turn machine off and let it sit overnight. Then next day, drain the remaining solution and rinse the solution tank out with clean water.

VACUUM SYSTEM MOTOR FILTER CLEANING

1.

Drive the machine on a level floor.

2.

Turn the ignition key (28) to “0”.

3.

Open the recovery water tank.

4.

If necessary, drain the water from the tank in order to make the filter visible.

5.

Check that the pre-filter is clean. If necessary clean it with water and compressed air, then install it.

6.

Perform steps 1, 2 and 3 in the reverse order.

SOLUTION/CLEAN WATER FILTER CLEANING

1.

Drive the machine on a level floor.

2.

Turn the ignition key (28) to “0”.

3.

Remove the transparent cover (D), then remove the filter strainer (B). Clean and install them on the support (A).

NOTE

The filter strainer (B) must be correctly positioned on the housing (E) of the support (A).

18 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A

USER MANUAL ENGLISH

4.

5.

6.

SQUEEGEE BLADE CHECK AND REPLACEMENT

1.

2.

3.

Clean the squeegee (Fig. 5) as shown in the previous paragraph.

Check that the edge (E, Fig. 5) of the front blade (C) and the edge (F) of the rear blade (D) lay down on the same level, along their length; otherwise adjust their height according to the following procedure:

Remove the tie rod (G), disengage the retainers (M) to adjust the rear blade (D); then engage the retainers and install the

• tie rod.

Loosen the handwheels (I) and adjust the front blade (C); then tighten the handwheels.

Check the front blade (C) and rear blade (D) for integrity, cuts and tears; if necessary replace them as shown below. Check that the front corner (J) of the rear blade is not worn; otherwise, overturn the blade to replace the worn corner with an integ ral

• one. If the other corners are worn too, replace the blade according to the following procedure:

Remove the tie rod (G), disengage the retainers (M) and remove the retaining strip (K), then replace/overturn the rear

• blade (D). Install the blade in the reverse order of removal.

Unscrew the handwheels (I) and remove the retaining strip (L), then replace the front blade (C). Install the blade in the reverse order of removal.

After the blade replacement (or overturning), adjust the height as shown in the previous step.

Connect the vacuum hose (29) to the squeegee.

Install the squeegee (7) and screw down the handwheels (31).

If necessary, adjust the squeegee adjusting handwheel (30).

BRUSH/PAD CLEANING

CAUTION!

It is advisable to wear protective gloves when cleaning the brush/pad because there may be sharp debris.

1.

2.

3.

4.

Remove the brush/pad from the machine, as shown in Use chapter.

Clean and wash the brush/pad with water and detergent.

Check the brush bristles for integrity and wear; if necessary, replace the brush.

Check the pad for wear; if necessary, replace the pad.

82089E(1)2009-04A SCRUBBERS FANG20-EU / FANG20T-EU 19

ENGLISH USER MANUAL

BASIC TROUBLESHOOTING

P R

N o

O p

B L o w

E M e r

Brush motor does not run

Vacuum motor does not run

Short run time

Little or no solution flow

Poor water pick up

C A U S E

Batteries gives no electricity

Batteries need to be charged

L o o s e b a tt e r y c a b l e

Batteries not connected properly

B a d b r u s h s w ti c h

Brush circuit breaker has tripped

B r u

R s h

C a e c m r b it if o t o r o n

B e

B b a

r a

is not turing around r d h d u a s s w i s h o l b e ir s u r n e d o u e n n g o i t w o d r n o u t

B a d v a c u u m s w ti c h

C a r

B b a d v o n

B a d a c w u u i m ir b r u s h e s n g m o t o r w o r n o u t

Batteries need to be charged

Batteries need maintenance

B a d c e

B a d ll i c n b h a r a g tt e e r r y ( s )

B a d s o l u it o n s w ti c h

C l o

C l g o g g e g d e s d o l s u o l it o u n it o s o n if l e n o i tl e r

Solution line obstructed d

Solution flow adjustment knob in need of adjustment

Squeegee clogged

S q u e e g e e b l a d e s w o r n

Squeegee not mounted correctly

Charge batteries (see Battery Charging)

T i g

R h e t

S O L U p e l n a l c e o o b s

T a e

I O tt c

N e a b ir l e e s

( s )

Follow battery installation instructions

C o n t a c t V i p e r dealer

Check brush motor for obstructions and reset breaker

C

C

C o o

C o

C o o n t a c n n t n n t t t a a c a c c a c

t

t

t

t

t

V

V

V

V

V i i i i i p e p p e p p e e e r r r

r

r Dealer

Dealer

Dealer

Dealer

Dealer

C o n t a c t V i p e r Dealer

C

C o o

C o n t a c n t n t a c a c

t

t

t V

V i i p e p e r

V i p e r

r

Dealer

Dealer

Dealer

Charge batteries (see Battery Charging)

See Battery Maintenance in this manual

R

R e e p l a c p e l a c e b a tt e c h a r g ir e e r s

C o n t a c t V i p e r Dealer

C o

R e n t m a c o v

t e

V if i p e tl e

r

r

Dealer a n d c l e a n

Remove solution line and clean

Increase flow by twisting solution adjustment knob to the right. Decrease flow by twisting solution adjustment knob to the left.

Clean debris off squeegee with damp towel

I n s t a l l n e w s q u e e g e e b l a d e s

Confirm that the squeegee assembly is securely fastened to the machine and not loose fitting.

Vacuum hose may be clogged

D r a i n h o s e s t o p p e r i s l o o s e

Batteries need to be charged

Vacuum motor is loose

Recovery tank lid is loose

Recovery tank inlet hole is clogged

R e c o v e r y t a n k i s f u ll

Float shut off is clogged

Replace hose if damaged.

Check hose for debris and remove any clog.

Charge batteries (see Battery Charging)

Tighten vac motor mounting screws. Do not overtighten or damage will occur.

Confirm the clear recovery tank lid is securely in place.

Drain recovery tank and tilt tank on side. Check the inlet hole for debris and remove debris.

D

T r i g a i h n t e n d r a i r e c o v e r n y p t l a u g .

n k

Remove float shut off from inside recovery tank and remove any debris.

.

20 SCRUBBERS FANG20-EU / FANG20T-EU 82089E(1)2009-04A 82089E(1)2008-11 A

ENGLISH USER MANUAL

SCRAPPING

Have the machine scrapped by a qualified scrapper.

Before scrapping the machine, remove and separate the following materials, which must be disposed of properly according to the

Law in force:

– Batteries

– Brushes/pads

– Plastic hoses and components

– Electrical and electronic components (*)

(*) Refer to the nearest Viper Center especially when scrapping electrical and electronic components.

NOTE

If the machine has an optional battery charger installed, the machine cannot operate if the charger is not on board. In

case of battery charger malfunction, contact an authorised Service Center.

For further information refer to the Service Manual, available at any Viper Service Center.

REMARKS

CAUTION!

The use of non-genuine spare parts, accessories, Batteries and chargers can impair the safety of the

appliance.

Only use spare parts and accessories from VIPER and use batteries and chargers which VIPER

recommend.

When using non-certified and not recommended batteries and chargers, VIPER will not cover the cost of damages (warranty) caused of this.

The following are batteries installing instruction:

a) Batteries (WET or GEL) already installed and ready to be used

1. Check that the batteries are connected to the machine with the charger plug.

2. Insert the ignition key (28) and turn it to "on".

If the green warning light (3a) turns on, the batteries are ready to be used.

If the yellow or red warning light (3) turns on, the batteri es must be charged (see the procedure in Maintenance chapter).

b) Batteries (WET) installed on the machine, but without electrolyte

1. Open the cover (22) and check that the recovery water tank (21) is empty, otherwise empty it with the drain hose (6).

2. Carefully lift the tank (21).

WARNING!

Pay attention when using sulphuric acid, as it is corrosive. If it comes in contact with skin or eyes, rinse

thoroughly with water and consult a physician.

Batteries have to be filled in a well-ventilated area. Wear protective gloves.

3. Fill up the battery cells with sulphuric acid for batteries (density 1.27 to 1.29 kg at 25°C) in accordance with the instructions shown in the Battery Manual. The correct quantity of sulphuric acid is shown in the Battery Manual.

4. To avoid damaging the floor, dry with a cloth both acid and water on the top of the batteries after charging.

5. Let the batteries rest and fill in with sulphuric acid in accordance with the instructions shown in the Battery Manual.

6. Charge the batteries (see the procedure in Maintenance chapter).

Viper Europe

Sognevej 25 DK-2605 Brondby Denmark

82089E(1)2009-04A SCRUBBERS FANG20-EU / FANG20T-EU 21

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Questions and Answers

What is the main purpose of the user manual for Viper FANG 20-EU?
To provide operators with the necessary information for proper, safe, and autonomous machine usage.
Who should read the user manual?
Operators and qualified technicians responsible for machine maintenance.
What should operators avoid doing?
They should refrain from performing procedures reserved for qualified technicians.
Where should the user manual be kept?
Near the machine, inside an adequate case, away from liquids.
What should be done if there are doubts about the manual's instructions?
Contact Alto for clarification and further information.
What is the user's responsibility regarding the machine?
To use the machine properly and safely, according to the instructions in the user manual.

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