MT 6034T Construction Telescopic Handler (SN 16251 and up) Deutz TD 3.6 L4 Engine Parts Manual, 50960088 A

MT 6034T Construction Telescopic Handler (SN 16251 and up) Deutz TD 3.6 L4 Engine Parts Manual, 50960088 A
Form No.
TD 3.6 L4
50960088
Revision A
September
2014
Deutz Engine
Telescopic Handlers
Parts Manual
Gehl RS6-34 (Tier IV)
Manitou MT6034 T (Tier IV)
Introduction
Deutz TD 3.6 L4
The Table of Contents pages list the page locations of the various component groups on the
engine.
Manitou Americas, Inc. reserves the right to
make changes or improvements in the design
or construction of any part of the unit without
incurring the obligation to install such changes
on any unit previously delivered.
When ordering service parts, specify the part
number, full description, quantity required, and
the engine model and serial number.
Model and serial number for this engine are
stamped on the engine identification plate
located on the top of the valve cover.
NOTE: The engine manufacturer occasionally
makes changes to engine components; therefore,
it is important to always provide the factory parts
department with the model and serial number of
the engine when ordering parts. This is especially
important when the part number in this parts manual is listed as CFPD (Call Factory Parts
Department) or TBD (To Be Determined).
Model
Serial Number
00011527853
Engine Identification Plate
(Located on top of the valve cover)
The following icons shown on various pages provide
important information or identify where additional information can be found.
Valve cover is
shown on
page 18.
NOTE:
Fastens to
valve cover.
Refer to page
10 for the
installation
sequence.
Identifies where
additional
information can
be found.
Identifies missing,
hidden parts, or
adds informational
comments.
Alerts and directs
user to investigate
more information.
NOTE: Quantities are for one piston; the
engine uses four pistons.
Informs user of specific
parts details for ordering.
110 Nm
Torque
Identifies the correct torque of the bolt,
nut, fitting, or other hardware. When a
value is not present, refer to the engine
shop manual for correct torque values
and procedures.
Deutz TD 3.6 L4
Table of Contents
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Engine Block, Oil Pan, Plugs, and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . .4
Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .14
Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .28
Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
PRINTED IN U.S.A.
1
50960088/AP0914
Component Locations
Deutz TD 3.6 L4
Coolant
Temperature
Sensor
Fuel Rail
Pressure
Sensor
Page 40; item 7
Page 22; item 7
EGR
Control
Valve
Page 36; item 2
Intake Manifold
Pressure
Sensor
Page 33; item 5
Alternator
Page 42; item 1
Air
Temperature
Sensor
Page 33; item 1
Camshaft
Speed Sensor
Page 11; item 10
Starter
Page 14; item 8
Crankshaft
Speed Sensor
Page 10; item 12
Fuel Injector
Pressure
Pump
Page 20; item 1
Starter Relay
Volume Control
(hidden from view)
Page 15; item 12
Page 20; item 2
50960088/AP0914
2
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Component Locations
Fuel Rail
Pressure
Sensor
Page 22; item 7
Coolant
Temperature
Sensor
EGR
Control
Valve
Page 40; item 7
Page 36; item 2
Volume Control
Page 20; item 2
Turbocharger
Page 26; item 1
Alternator
Page 42; item 1
Oil Filter
Page 7; item 4
Oil Pressure
Sensor
Crankshaft
Speed Sensor
Page 10; item 12
Page 7; item 9
Camshaft
Speed Sensor
Page 11; item 10
PRINTED IN U.S.A.
3
50960088/AP0914
Engine
Deutz TD 3.6 L4
Engine Block, Oil Pan, Plugs, and Gasket Set
51
20 Nm
80 Nm
Torque
3
52
80 Nm
Torque
Torque
12
54
14
15
25
13
21
9
53
110 Nm
Torque
6
60
8
55
12 19
18
16
17
12
12 Nm
Torque
26
56
1
2
7
57
60
43
28
95 Nm
5
10
24
Torque
20
22
11
42
110 Nm
24
4
20 Nm
Torque
27
Torque
44
41
29
23
20 Nm
Torque
Refer to
Shop Manual
Torque
95 Nm
33
30
Torque
32
31
50960088/AP0914
4
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Engine Block, Oil Pan, Plugs, and Gasket Set
Item
No.
Part
No.
01
50220780
02
03
04
133417
50220323
50220324
50220334
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
50220325
50220335
50220336
187262
50220326
50220327
133539
133414
133139
133537
50220328
50220329
187276
133147
133132
187115
133536
50220330
133405
50220331
Description
Qty.
Req.
Item
No.
ENGINE BLOCK ASSEMBLY . . . . . 1
(includes items 6-27)
PISTON COOLING NOZZLE . . . . . 8
VALVE . . . . . . . . . . . . . . . . . . . . . . . 1
BEARING, THRUST . . . . . . . . . . . . 1
Standard
Oversize — 2,53 mm
BEARING, MAIN . . . . . . . . . . . . . . . 5
Standard
Undersize — 84,75 mm
Undersize — 84,50 mm
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
PLUG (M10-1.0 mm) . . . . . . . . . . . . 2
VALVE . . . . . . . . . . . . . . . . . . . . . . . 1
SEALING RING . . . . . . . . . . . . . . . . 1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3
HOSE CONNECTOR . . . . . . . . . . . 1
SEALING RING . . . . . . . . . . . . . . . . 2
PLUG (M22-1.5 mm) . . . . . . . . . . . . 1
PLUG (M10-1.0 mm) . . . . . . . . . . . . 2
SEALING RING . . . . . . . . . . . . . . . . 2
STUD . . . . . . . . . . . . . . . . . . . . . . . . 3
PLUG (M14-1.5 mm) . . . . . . . . . . . . 6
COMPRESSION SPRING. . . . . . . . 1
BUSHING . . . . . . . . . . . . . . . . . . . . 1
ADAPTER . . . . . . . . . . . . . . . . . . . . 1
Part
No.
23
24
25
26
27
50220332
50220333
50220562
TBD
NSS
28
29
30
31
32
33
41
42
43
133537
187234
133149
105407
50220340
50220560
105289
133387
50220315
44
51
52
53
54
55
133103
133444
50220776
105289
50220777
50220774
56
57
60
70
50220775
50220773
50220561
50220559
Description
Qty.
Req.
BOLT, MAIN BEARING CAP . . . . . 10
ALIGNMENT BUSHING . . . . . . . . 10
BY-PASS . . . . . . . . . . . . . . . . . . . . . 1
CAM BEARING/BUSHING . . . . . . . 4
MAIN BEARING CAP . . . . . . . . . . . 5
(included with item 1)
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT, TORX HEAD . . . . . . . . . . . . 24
PLUG, OIL PAN DRAIN . . . . . . . . . . 1
SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1
SEALANT . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
REAR MAIN SEAL . . . . . . . . . . . . . 1
REAR MAIN SEAL HOUSING. . . . . 1
(includes item 42)
SEALANT . . . . . . . . . . . . . . . . . . . . 1
FILLER CAP . . . . . . . . . . . . . . . . . . 1
OIL FILLER TUBE . . . . . . . . . . . . . . 1
BOLT (torque 30Nm) . . . . . . . . . . . . 2
GASKET . . . . . . . . . . . . . . . . . . . . . 1
DIPSTICK, ENGINE OIL LEVEL . . . 1
(includes item #56)
O-RING (included w/#57) . . . . . . . . 2
GUIDE TUBE, DIPSTICK . . . . . . . . 1
SAFETY LOCK AGENT. . . . . . . . . . 1
GASKET SET, TD3.6 L4 ENGINE. . 1
NOTE: At the time of publication of this parts
manual, the engine OEM was unable to provide
availability or pricing for the cam bushings/bearings (item 26). Please contact the Factory Parts
Department for more information.
70
PRINTED IN U.S.A.
5
50960088/AP0914
Engine
Deutz TD 3.6 L4
Oil Pickup Lines
20 Nm
Torque
6
35 Nm
2
Torque
1
5
6
3
20 Nm
4
Torque
2
20 Nm
Torque
Item
No.
01
02
03
Part
No.
50220406
187233
133538
50960088/AP0914
Description
Qty.
Req.
Item
No.
TRANSFER PIPE, OIL . . . . . . . . . . 1
BOLT, TORX-HEAD. . . . . . . . . . . . . 2
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
04
05
06
6
Part
No.
50220407
50220270
50220561
Description
Qty.
Req.
OIL SUCTION PIPE . . . . . . . . . . . . 1
BOLT, TORX-HEAD. . . . . . . . . . . . . 2
SEALANT . . . . . . . . . . . . . . . . . . . . 1
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Oil Cooler, Oil Filter, and Oil Pressure Sensor
9
10
12 Nm
2
Torque
3
4
1
5
40 Nm
Torque
3
30 Nm
8
Torque
6
7
Item
No.
01
02
03
04
05
06
Part
No.
50220401
50220402
105289
132023
133326
50220404
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
OIL COOLER. . . . . . . . . . . . . . . . . . 1
GASKET, OIL COOLER . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
FILTER, ENGINE OIL . . . . . . . . . . . 1
THREADED ADAPTER . . . . . . . . . . 1
PLATE/COVER . . . . . . . . . . . . . . . . 1
7
Part
No.
07
08
09
50220405
105905
50220553
10
50220554
Description
Qty.
Req.
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
SENSOR, OIL PRESSURE . . . . . . . 1
(includes item 10)
O-RING SEAL . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Connecting Rod
2
1
5
4
Refer to
Shop Manual
Torque
Item
No.
01
02
03
04
Part
No.
50220351
50220352
50220353
NSS
Description
3
Qty.
Req.
Item
No.
CONNECTING ROD ASSEMBLY . . 1
(includes items 2-4)
BUSHING, WRIST PIN . . . . . . . . . . 1
BOLT, CONNECTING ROD. . . . . . . 2
CONNECTING ROD CAP . . . . . . . . 1
(included with item 1)
Part
No.
05
50220354
50220355
50220356
Description
Qty.
Req.
ROD BEARING . . . . . . . . . . . . . . . . 1
Standard — 68,0 mm
1st undersize — 67,75 mm
2nd undersize — 67,50 mm
NOTE: Quantities are for one connecting
rod; the engine uses four connecting rods.
50960088/AP0914
8
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Piston
4
2
1
3
2
Item
No.
Part
No.
01
50220357
02
50220358
Description
Qty.
Req.
Item
No.
PISTON ASSEMBLY . . . . . . . . . . . . 1
(includes items 2-4
SNAP RING, WRIST PIN. . . . . . . . . 2
03
04
Part
No.
50220359
50220360
Description
Qty.
Req.
WRIST PIN . . . . . . . . . . . . . . . . . . . 1
PISTON RING SET (one piston) . . . 1
NOTE: Quantities are for one piston; the
engine uses four pistons.
PRINTED IN U.S.A.
9
50960088/AP0914
Engine
Deutz TD 3.6 L4
Crankshaft, Pulley, and Sensor
8.5 Nm
13
Torque
12
5 Nm
14
15
Torque
11
7
4
1
6
5
13 Nm
Torque
2
3
Refer to
Shop Manual
8
Item
No.
01
02
03
04
05
06
07
Part
No.
50220344
50220345
50220346
50220347
50220348
50220349
50220350
50960088/AP0914
Torque
Description
Qty.
Req.
Item
No.
GEAR, ENGINE SPEED . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3
PIN, ALIGNMENT . . . . . . . . . . . . . . 1
PULLEY, CRANKSHAFT . . . . . . . . . 1
BOLT, CRANKSHAFT PULLEY. . . . 1
PIN, ALIGNMENT . . . . . . . . . . . . . . 1
WASHER, FLAT . . . . . . . . . . . . . . . 1
08
11
12
13
14
15
10
Part
No.
50220343
50220376
50220552
50220378
50220379
50220563
Description
Qty.
Req.
CRANKSHAFT . . . . . . . . . . . . . . . . 1
BRACKET, ENGINE SPEED . . . . . . 1
SENSOR, ENGINE SPEED . . . . . . 1
BOLT (Torque 8,5 Nm) . . . . . . . . . . 1
BOLT (Torque 5 Nm) . . . . . . . . . . . . 1
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Camshaft, Lifters, Rocker Arms, and Sensor
3
30 Nm
Torque
5
4
10
11
12
2
1
6
Item
No.
01
02
03
04
05
06
Part
No.
105325
50220392
105303
50220393
50220394
50220778
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
VALVE LIFTER, HYDRAULIC . . . . . 8
PUSHROD, VALVE LIFTER . . . . . . 8
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
ROCKER ARM . . . . . . . . . . . . . . . . 8
ROCKER ARM BEARING . . . . . . . . 8
CAMSHAFT . . . . . . . . . . . . . . . . . . . 1
11
Part
No.
10
50220552
11
12
187227
50220563
Description
Qty.
Req.
SENSOR, ENGINE SPEED . . . . . . 1
(includes item 3)
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Cylinder Head and Valve Cover
34
8,5 Nm
31
Torque
The breather
tube is shown
on page 26.
33
80 Nm
32
Torque
Refer to
Shop Manual
4
Torque
5
35
12
11
23
6
1
50
10
9
8
7
3
50
50
2
14
22
13
21
50960088/AP0914
12
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Cylinder Head and Valve Cover
Item
No.
Part
No.
01
50220779
02
03
04
05
06
07
08
09
10
11
50220364
50220365
133322
187148
133352
133166
50220366
187262
133138
187276
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
CYLINDER HEAD . . . . . . . . . . . . . . 1
(includes items 2-14)
VALVE SEAT, INTAKE . . . . . . . . . . . 4
VALVE SEAT, EXHAUST. . . . . . . . . 4
VALVE KEEPER . . . . . . . . . . . . . . 16
VALVE SPRING CAP . . . . . . . . . . . 8
VALVE SEAL . . . . . . . . . . . . . . . . . . 8
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 8
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4
SEALING RING (22x27 mm). . . . . . 1
PLUG (M22-1.5) . . . . . . . . . . . . . . . 1
13
Part
No.
12
13
14
21
22
23
31
50220367
50220368
50220369
50220361
50220333
50220362
50220370
32
33
34
35
50
50220371
50220372
133444
50220373
105307
Description
Qty.
Req.
VALVE SPRING. . . . . . . . . . . . . . . . 8
INTAKE VALVE . . . . . . . . . . . . . . . . 4
EXHAUST VALVE . . . . . . . . . . . . . . 4
GASKET, CYLINDER HEAD . . . . . . 1
BUSHING, ALIGNMENT . . . . . . . . . 2
CYLINDER HEAD BOLT . . . . . . . . 18
VALVE COVER . . . . . . . . . . . . . . . . 1
(includes items 32-34)
GASKET, VALVE COVER . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . 10
CAP, OIL FILL . . . . . . . . . . . . . . . . . 1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY LOCK AGENT . . . . . . . . AR
50960088/AP0914
Engine
Deutz TD 3.6 L4
Flywheel Housing, Starter, and Starter Relay
16
12
11
15
13
14
10
42 Nm
Torque
60 Nm
Torque
1
9
5
8
7
2
6
5
170 Nm
Torque
4
3
50960088/AP0914
14
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Flywheel Housing, Starter, and Starter Relay
Item
No.
01
02
03
04
05
06
07
08
Part
No.
50220781
50220556
50220345
50220872
133329
133138
187276
TBD
Description
Qty.
Req.
Item
No.
09
10
11
12
13
14
15
16
FLYWHEEL HOUSING . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
COVER PLATE . . . . . . . . . . . . . . . . 1
BUSHING, ALIGNMENT . . . . . . . . . 2
SEALING RING . . . . . . . . . . . . . . . . 1
SCREW PLUG . . . . . . . . . . . . . . . . 1
STARTER . . . . . . . . . . . . . . . . . . . . 1
Part
No.
105910
105298
50220345
50220639
50220638
50220642
50220641
50220640
Description
Qty.
Req.
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
RELAY, STARTER . . . . . . . . . . . . . . 1
BRACKET, STARTER RELAY . . . . . 1
PROTECTING CAP. . . . . . . . . . . . . 1
PROTECTING CAP. . . . . . . . . . . . . 2
HARNESS, STARTER RELAY . . . . 1
NOTE: At the time of publication of this parts
manual, the OEM for the starter was unable to
provide availability or pricing. Please contact the
Factory Parts Department for more information.
PRINTED IN U.S.A.
15
50960088/AP0914
Engine
Deutz TD 3.6 L4
Flywheel and Starter Ring
2
1
3
Refer to
Shop Manual
Torque
50960088/AP0914
16
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Flywheel and Starter Ring
Item
No.
Part
No.
01
50220783
02
50220784
03
133335
PRINTED IN U.S.A.
Description
Qty.
Req.
FLYWHEEL . . . . . . . . . . . . . . . . . . . 1
(includes item 2)
STARTER RING . . . . . . . . . . . . . . . 1
(included with item 1)
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
17
50960088/AP0914
Engine
Deutz TD 3.6 L4
Oil Pump and Timing Gear Cover
46
1
43
45
50
44
6
47
7
49
48
41
The idler gear fastens to the
front of the engine block.
33
27
32
42
28
2
3
31
22
5
21
4
24
24
50960088/AP0914
23
18
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Oil Pump and Timing Gear Cover
Item
No.
Part
No.
01
02
03
04
05
06
07
21
50220785
50220385
50220386
50220387
50220388
50220389
50220390
50220395
22
23
24
27
28
50220396
50220397
50220398
50220399
50220400
Description
Qty.
Req.
Item
No.
COVER, TIMING GEAR . . . . . . . . . 1
VALVE PLUNGER . . . . . . . . . . . . . . 1
VALVE SPRING. . . . . . . . . . . . . . . . 1
SPRING CAP (Torque 60 Nm) . . . . 1
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
PIN, ALIGNMENT . . . . . . . . . . . . . . 2
THREADED INSERT. . . . . . . . . . . . 3
OIL PUMP . . . . . . . . . . . . . . . . . . . . 1
(includes items 22-24)
GEAR, OIL PUMP . . . . . . . . . . . . . . 1
ADAPTER TUBE . . . . . . . . . . . . . . . 2
O-RING . . . . . . . . . . . . . . . . . . . . . . 4
DOWEL BUSHING . . . . . . . . . . . . . 2
BOLT (Torque 8,5 Nm) . . . . . . . . . . 5
31
32
33
41
42
43
44
45
46
47
48
49
50
Part
No.
50220374
50220375
105896
50220380
105292
50220381
133151
50220382
50220383
133136
133388
50220786
133103
Description
Qty.
Req.
GEAR, IDLER . . . . . . . . . . . . . . . . . 1
SHAFT . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT (Torque 30 Nm) . . . . . . . . . . 3
BOLT (Torque 30 Nm) . . . . . . . . . 10
BOLT (Torque 30 Nm) . . . . . . . . . . 7
BOLT (Torque 30 Nm) . . . . . . . . . . 5
PLUG (Torque 55 Nm) . . . . . . . . . . 1
CONNECTOR, COOLANT PORT . . 1
RETAINER, COOLANT CONN.. . . . 1
SEALING RING (18x20 mm). . . . . . 1
SEAL, CRANKSHAFT . . . . . . . . . . . 1
PROFILE WASHER. . . . . . . . . . . . . 1
SEALANT . . . . . . . . . . . . . . . . . . . . 1
30 Nm
Torque
55 Nm
Torque
30 Nm
30 Nm
Torque
Torque
30 Nm
Torque
8,5 Nm
Torque
60 Nm
Torque
PRINTED IN U.S.A.
19
50960088/AP0914
Engine
Deutz TD 3.6 L4
Fuel Injector Pressure Pump
2
1
3
4
5
6
7
80 Nm
Torque
8
13
12
11
20 Nm
Torque
10
9
8
50960088/AP0914
20
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Fuel Injector Pressure Pump
Item
No.
Part
No.
01
50288228
02
50220790
03
04
05
50220792
50220791
50220787
06
50220789
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
HIGH PRESSURE PUMP . . . . . . . . 1
(includes items 2-7)
VOLUME CONTROL VALVE. . . . . . 1
(includes items 3-4)
GASKET . . . . . . . . . . . . . . . . . . . . . 1
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
OVER-FLOW VALVE. . . . . . . . . . . . 1
(includes items 6-7)
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
07
08
09
10
11
12
13
21
Part
No.
50220788
50220419
50220415
50220417
50220420
50220416
50220418
Description
Qty.
Req.
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
SPACER/ADAPTER . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
GEAR, FUEL INJ. PUMP DRIVE . . 1
WASHER . . . . . . . . . . . . . . . . . . . . . 1
NUT, INJECTION PUMP . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Fuel Rail and High-Pressure Fuel Lines
7
30 Nm
5
Torque
4
8
3
10
Fuel Injector
12
9
6
11
1
6
7
2
30 Nm
Torque
Item
No.
Part
No.
01
50220426
02
50220427
03
50220428
04
50220429
05
06
50220430
50220431
50960088/AP0914
Description
Qty.
Req.
Item
No.
FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1
(includes item 7 and 8)
FUEL LINE ASSEMBLY. . . . . . . . . . 1
(includes items 9-11)
FUEL LINE ASSEMBLY. . . . . . . . . . 1
(used with cylinders 3 and 4)
FUEL LINE, HIGH-PRESSURE . . . 1
(used with cylinders 1 and 2)
BOLT, TORX-HEAD. . . . . . . . . . . . . 2
SPACER, FUEL RAIL . . . . . . . . . . . 2
22
Part
No.
07
50220565
08
09
10
11
12
50220793
NSS
NSS
NSS
50220569
NOTE: All fuel line nuts
are torqued at 30 Nm.
Description
Qty.
Req.
RAIL PRESSURE SENSOR KIT . . . 1
(includes item 8)
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
BOLT (included with item 2) . . . . . . 1
PIPE CLAMP (included with item 2) 1
NUT(included with item 2) . . . . . . . . 1
MULTI-PURPOSE GREASE . . . . AR
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Fuel Return Lines
3
2
7
Fuel
Injector
8
1
10
5
6
9
7
5
Item
No.
Part
No.
01a
50220432
02
03
05
50220794
50220434
50220435
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
FUEL LINE ASSEMBLY. . . . . . . . . . 1
(includes items 5-7)
FUEL RETURN LINE . . . . . . . . . . . 1
HOSE RETAINER . . . . . . . . . . . . . . 2
CLAMP, SPRING BAND . . . . . . . . . 2
06
07
08
09
10
23
Part
No.
50220436
50220437
50220795
105646
50220796
Description
Qty.
Req.
HOSE ASSEMBLY . . . . . . . . . . . . . 1
PIPE CLAMP . . . . . . . . . . . . . . . . . . 3
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2
STUD . . . . . . . . . . . . . . . . . . . . . . . . 2
50960088/AP0914
Engine
Deutz TD 3.6 L4
Fuel Injector
5
1
4
30 Nm
Torque
6
3
2
Item
No.
Part
No.
01
50220421
02
03
50220422
50220423
Description
Qty.
Req.
Item
No.
FUEL INJECTOR. . . . . . . . . . . . . . . 4
(includes items 2 and 5)
SEAL, FUEL INJECTOR . . . . . . . . . 4
CLAMP, FUEL INJECTOR. . . . . . . . 4
04
05
06
Part
No.
50220424
50220425
50220564
Description
Qty.
Req.
BOLT, FUEL INJECTOR . . . . . . . . . 4
RETAINING CLIP . . . . . . . . . . . . . . 4
O-RING . . . . . . . . . . . . . . . . . . . . . . 4
NOTE: The engine uses four injectors; the
quantities shown are for all four injectors.
50960088/AP0914
24
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Glow Plug
2
13,5 Nm
Torque
1
Item
No.
01
02
Part
No.
50220557
50220558
Description
Qty.
Req.
GLOW PLUG. . . . . . . . . . . . . . . . . . 4
CONNECTING RAIL . . . . . . . . . . . . 1
NOTE: The engine uses four glow plugs;
the quantities shown are for all four.
PRINTED IN U.S.A.
25
50960088/AP0914
Engine
Deutz TD 3.6 L4
Turbocharger
1
2
3
30 Nm
Torque
Turbocharger
rubber hose
adapter is on
page 26.
Item
No.
01
02
03
Part
No.
50220797
50220503
50220487
50960088/AP0914
Description
Qty.
Req.
TURBOCHARGER . . . . . . . . . . . . . 1
GASKET, TURBOCHARAGER . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3
26
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Turbocharger Oil Lines
2
3
Turbocharger
17
1
2
16
3
12
8,5 Nm
Torque
13
8,5 Nm
Torque
15
Item
No.
Part
No.
01
50220798
02
03
11
12
50220409
105483
50220410
50220411
PRINTED IN U.S.A.
Description
Qty.
Req.
14
Item
No.
OIL LINE, PRESSURE . . . . . . . . . . 1
(includes items 2-3)
BOLT, HOLLOW . . . . . . . . . . . . . . . 2
SEALING RING . . . . . . . . . . . . . . . . 4
FLANGE . . . . . . . . . . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
27
Part
No.
13
50220806
14
15
16
17
187222
133232
133162
50220413
Description
Qty.
Req.
OIL LINE, RETURN . . . . . . . . . . . . . 1
(includes items 14)
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
GASKET, FLANGE . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Turbocharger Hose and Crankcase Breather Tube
2
8,5 Nm
Torque
1
3
4
5
4
6
7
6
Turbocharger
Valve Cover
is shown on
page 12.
Item
No.
01
02
03
04
Part
No.
50220767
50220769
50220770
133214
50960088/AP0914
Description
Qty.
Req.
Item
No.
INTAKE ELBOW . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
HOSE NIPPLE. . . . . . . . . . . . . . . . . 1
SPRING CLAMP . . . . . . . . . . . . . . . 2
05
06
07
28
Part
No.
50220771
50220318
50220768
Description
Qty.
Req.
HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
SPRING CLAMP . . . . . . . . . . . . . . . 2
HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Turbocharger Exhaust
Turbocharger
1
2
30 Nm
Torque
Item
No.
01
02
Part
No.
50220500
50220501
PRINTED IN U.S.A.
Description
Qty.
Req.
CLAMP, T-BOLT . . . . . . . . . . . . . . . 1
NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1
29
50960088/AP0914
Engine
Deutz TD 3.6 L4
Exhaust Manifold Group
3
20 Nm
Torque
1
2
30 Nm
Torque
6
4
3
2
5
Turbocharger
Item
No.
01
02
03
Part
No.
50220801
50220486
50220487
50960088/AP0914
Description
Qty.
Req.
Item
No.
COMPENSATOR TUBE . . . . . . . . . 1
GASKET, COMPENSATOR TUBE . 2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
04
05
06
30
Part
No.
50220800
50220483
50220484
Description
Qty.
Req.
EXHAUST MANIFOLD . . . . . . . . . . 1
GASKET, EXHAUST MANIFOLD . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Diesel Oxidation Catalyst (DOC) Group
4
1
2
3
6
8
7
5
6
2
1
Item
No.
01
02
03
04
05
Part
No.
50220574
50220575
50220799
50302200
50302554
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
CLAMP, EXHAUST . . . . . . . . . . . . . 2
GASKET, EXHAUST . . . . . . . . . . . . 2
OUTLET, DOC. . . . . . . . . . . . . . . . . 1
BRACKET, DOC . . . . . . . . . . . . . . . 2
INLET, DOC. . . . . . . . . . . . . . . . . . . 1
(includes items 6-8)
06
07
08
31
Part
No.
50220573
50220572
50220571
Description
Qty.
Req.
LOCK, CAP . . . . . . . . . . . . . . . . . . . 2
GASKET . . . . . . . . . . . . . . . . . . . . . 1
CLAMP, DOC. . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Air Intake Manifold
Cylinder Head
2
30 Nm
1
Torque
4
3
Item
No.
01
02
03
04
Part
No.
50220438
50220439
50220440
50220802
50960088/AP0914
Description
Qty.
Req.
AIR INTAKE MANIFOLD . . . . . . . . . 1
GASKET, AIR INTAKE MANIFOLD . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8
RETAINING PLATE . . . . . . . . . . . . . 1
32
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Air Intake Sensors
11 Nm
50
Torque
2
1
5 Nm
Torque
4
5
10
18 Nm
8
Torque
9
7
6
3
Air Intake
Manifold
Fastens to
engine intake
air pressure
tube; item 11
on page 34.
30 Nm
Torque
Item
No.
01
02
03
04
05
06
Part
No.
50220441
50220345
105289
50220442
50220443
50220444
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
SENSOR, TEMPERATURE. . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT, TORX-HEAD. . . . . . . . . . . . . 2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
SENSOR, PRESSURE . . . . . . . . . . 1
PRESSURE SENSOR ASSEMBLY. 1
(includes items 7-9)
07
08
09
10
50
33
Part
No.
187282
50220445
50220446
50220803
194281
Description
Qty.
Req.
SEALING RING . . . . . . . . . . . . . . . . 2
BOLT, HOLLOW . . . . . . . . . . . . . . . 1
HOSE FITTING . . . . . . . . . . . . . . . . 1
O-RING (included w/ item 1) . . . . . . 1
SEALANT, SENSOR . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Air Intake Tube Group
1
2
13 Nm
4
Torque
30 Nm
10
Torque
7
8
30 Nm
Torque
3
Fastens to
engine air
intake pressure
sensor; item 9
on page 33.
11
12
5
13
9
6
5
Air Intake
Manifold
50960088/AP0914
34
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Air Intake Tube Group
Item
No.
01
02
03
04
05
06
07
Part
No.
50220804
50220448
105437
50220449
50220450
50220451
50220452
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
AIR INTAKE TUBE . . . . . . . . . . . . . 1
HOSE, RUBBER 90º . . . . . . . . . . . . 1
CLAMP, SPRING . . . . . . . . . . . . . . . 1
CLAMP, SPRING . . . . . . . . . . . . . . . 1
CLAMP, SPRING . . . . . . . . . . . . . . . 2
GASKET, AIR INTAKE TUBE . . . . . 1
PIPE CLAMP . . . . . . . . . . . . . . . . . . 1
35
Part
No.
08
09
10
11
50220453
50220447
187227
50220455
12
13
133141
133133
Description
Qty.
Req.
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
HOSE, RUBBER . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
AIR PRESSURE TUBE ASSY, . . . . 1
(includes items 12 and 13)
BOLT, HOLLOW . . . . . . . . . . . . . . . 1
SEALING RING . . . . . . . . . . . . . . . . 2
50960088/AP0914
Engine
Deutz TD 3.6 L4
EGR Valve and EGR Cooler Group
80 Nm
8 Nm
10 Nm
25
Torque
Torque
Torque
1
2
9
3
5
8
20
4
21
22
19
7
24
23
6
12
11
10
26
7
20 Nm
13
Torque
20 Nm
Torque
18
14
20 Nm
Torque
27
16
15
50960088/AP0914
36
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
EGR Valve and EGR Cooler Group
Item
No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Part
No.
50220494
50220495
187227
50220473
50220496
50220497
50220318
133138
187276
50220488
50220478
50220493
50220478
50220481
50220480
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
COOLANT TUBE, EGR . . . . . . . . . . 1
BOLT, TORX-HEAD. . . . . . . . . . . . . 2
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
PIPE CLAMP . . . . . . . . . . . . . . . . . . 1
GASKET, EGR COOLANT TUBE . . 1
HOSE, RUBBER . . . . . . . . . . . . . . . 1
CLAMP, SPRING . . . . . . . . . . . . . . . 2
SEALING RING 22x27mm . . . . . . . 1
PLUG (M22-1.5) . . . . . . . . . . . . . . . 1
EGR BRACKET ASSEMBLY . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
EGR BRACKET. . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
37
Part
No.
16
18
19
50220479
50220498
50220477
20
50220403
21
22
23
24
25
26
27
NSS
NSS
50220742
NSS
NSS
50220744
50220743
Description
Qty.
Req.
HOSE CONNECTOR . . . . . . . . . . . 1
HOSE, EGR COOLER . . . . . . . . . . 1
EGR COOLER. . . . . . . . . . . . . . . . . 1
(includes items 20-25)
EGR CONTROL VALVE . . . . . . . . . 1
(includes items 21 and 22)
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
O-RING . . . . . . . . . . . . . . . . . . . . . . 1
SHUTTLE VALVE . . . . . . . . . . . . . . 1
END CAP (included with item 19) . . 1
BRACKET (included with item 19) . 1
HOSE CLAMP . . . . . . . . . . . . . . . . . 1
SPRING CLAMP . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Water Pump Group
3
35 Nm
30 Nm
Torque
Torque
1
8
10
6
15
4
6
14
9
20 Nm
Torque
35 Nm
Torque
2
7
5
12
11
12
14 Nm
60 Nm
Torque
Torque
14 Nm
Torque
13
Bolts to the
front of the
engine.
50960088/AP0914
38
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Water Pump Group
Item
No.
01
02
03
04
05
06
07
08
Part
No.
50220458
50220459
50220460
50220461
133168
133135
50220462
105303
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
WATER PUMP. . . . . . . . . . . . . . . . . 1
SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
HOSE CONNECTOR . . . . . . . . . . . 1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
PUG . . . . . . . . . . . . . . . . . . . . . . . . . 2
O-RING SEAL . . . . . . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3
09
10
11
12
13
14
15
39
Part
No.
50220463
105289
105303
50220475
50220476
50220474
NSS
Description
Qty.
Req.
PULLEY, FAN . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
SHIM/WASHER . . . . . . . . . . . . . . . . 2
MANIFOLD, COOLANT. . . . . . . . . . 1
SILICON O-RING SEAL . . . . . . . . . 1
(included with item 1)
50960088/AP0914
Engine
Deutz TD 3.6 L4
Thermostat Housing Group
Cylinder Head
30 Nm
5
Torque
7
30 Nm
2
1
Torque
6
2
10
65 Nm
3
Torque
4
9
30 Nm
Torque
12
13
11
15
14
9
9
8
13 Nm
Torque
Fastens to
engine; refer
to page 4,
item 13
50960088/AP0914
40
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Thermostat Housing Group
Item
No.
Part
No.
01
50220464
02
03
04
05
06
07
243440
50220462
50220465
50220466
105896
50220467
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
THERMOSTAT HOUSING ASY. . . . 1
(includes items 2-4)
THERMOSTAT . . . . . . . . . . . . . . . . 1
O-RING SEAL . . . . . . . . . . . . . . . . . 1
PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
GASKET, THERMOSTAT . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
TEMPERATURE SENDER . . . . . . . 1
08
09
10
11
12
13
14
15
41
Part
No.
50220468
50220318
50220469
50220470
50220471
50220472
50220473
187227
Description
Qty.
Req.
TUBE, COOLANT . . . . . . . . . . . . . . 1
CLAMP, SPRING . . . . . . . . . . . . . . . 4
MANIFOLD, COOLANT. . . . . . . . . . 1
HOSE, COOLANT . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2
BRACKET, SUPPORT. . . . . . . . . . . 1
PIPE CLAMP . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Alternator Group
5
3
90 Nm
1
Torque
4
2
42 Nm
6
42 Nm
Torque
Torque
7
8
9
Fastens to
timing gear
cover; refer
to page16.
10
30 Nm
Torque
11
50
12
50960088/AP0914
42
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Alternator Group
Item
No.
Part
No.
01
50220515
02
03
04
05
06
50220516
133184
50220577
50220519
50220805
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
ALTERNATOR . . . . . . . . . . . . . . . . . 1
(includes items 1-5)
REGULATOR, ALTERNATOR . . . . . 1
FAN, ALTERNATOR . . . . . . . . . . . . 1
NUT AND WASHERS . . . . . . . . . . . 1
PULLEY, ALTERNATOR . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
07
08
09
10
11
12
50
43
Part
No.
50220504
50220507
50220513
50220508
50220506
50220505
133104
Description
Qty.
Req.
MOUNT, ALTERNATOR . . . . . . . . . 1
BUSHING . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5
PIN, ALIGNMENT . . . . . . . . . . . . . . 2
SEALANT . . . . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Fan Belt and Tensioner
1
2
3
4
Refer to
Shop Manual
Torque
50960088/AP0914
44
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Fan Belt and Tensioner
Item
No.
01
02
03
04
Part
No.
50220511
50220510
50220512
50220509
PRINTED IN U.S.A.
Description
Qty.
Req.
V-RIBBED BELT . . . . . . . . . . . . . . . 1
IDLER, BELT . . . . . . . . . . . . . . . . . . 1
BOLT, SOCKET-HEAD . . . . . . . . . . 1
BELT TENSIONER . . . . . . . . . . . . . 1
45
50960088/AP0914
Engine
Deutz TD 3.6 L4
Engine Wire Harnesses
7
1
11
12
10
4
4
5
6
9
13
8
2
15
14
NOTE: Wire harness shown is for illustrative
purposes only; the wire harness and connectors
may be different from those on the machine.
8
50960088/AP0914
46
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
Engine Wire Harnesses
Item
No.
01
02
03
04
05
06
07
08
Part
No.
50220545
50220527
50220546
50220543
50220547
50220548
50220549
50220530
PRINTED IN U.S.A.
Description
Qty.
Req.
Item
No.
ENGINE WIRE HARNESS . . . . . . . 1
CONNECTOR, INTERFACE . . . . . . 1
CONNECTOR, COOLANT TEMP.. . 4
CONNECTOR, INJECTORS . . . . . . 5
CONNECTOR, RAIL PRES. . . . . . . 1
CONNECTOR, BOOST PRES. . . . . 1
CONNECTOR, EGR VALVE . . . . . . 1
CONNECTOR, OIL PRES. . . . . . . . 2
09
10
11
12
13
14
15
47
Part
No.
50220535
50220550
50220551
187173
50220534
105289
50220536
Description
Qty.
Req.
CLAMPING BAND. . . . . . . . . . . . . . 2
CLAMPING BAND. . . . . . . . . . . . . 13
CLAMPING BAND. . . . . . . . . . . . . . 1
CLAMPING BAND. . . . . . . . . . . . . . 1
CLAMPING BAND. . . . . . . . . . . . . . 1
BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1
SPACER . . . . . . . . . . . . . . . . . . . . . 1
50960088/AP0914
Engine
Deutz TD 3.6 L4
Harness Connectors
2
5
9
8
6
7
Item
No.
Part
No.
02
50220537
05
06
50220540
50220541
50960088/AP0914
Description
Qty.
Req.
Item
No.
PLUG-IN CONNECTOR . . . . . . . . . 1
(12 pins)
ADAPTER . . . . . . . . . . . . . . . . . . . . 1
PLUG-IN CONNECTOR . . . . . . . . . 1
07
08
09
48
Part
No.
50220543
50220544
50220542
Description
Qty.
Req.
PLUG-IN CONNECTOR . . . . . . . . . 1
PLUG-IN CONNECTOR . . . . . . . . . 1
PLUG-IN CONNECTOR . . . . . . . . . 1
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Engine
ECU (Engine Control Unit)
1
Item
No.
01
Part
No.
50220456
Description
Qty.
Req.
ENGINE CONTROL UNIT (ECU) . . 1
NOTE: This is a special order item that
requires programming. Please provide the
engine model and serial number when placing
the order for this part. Be aware that because
of the programming requirements there will be
a delay in obtaining this part.
PRINTED IN U.S.A.
49
50960088/AP0914
Numerical Index
Part
No.
Page
No.
Item
No.
105289
105289
105289
105289
105289
105289
105292
105298
105303
105303
105303
105307
105325
105407
105437
105483
105646
105896
105896
105905
105910
132023
133103
133103
133104
133132
133133
133135
133136
133138
133138
133138
133139
133141
133147
133149
133151
133162
133166
133184
133214
133232
133322
133326
133329
133335
05
05
07
33
39
47
19
15
11
39
39
13
11
05
35
27
23
19
41
07
15
07
05
19
43
05
35
39
19
13
15
37
05
35
05
05
19
27
13
43
28
27
13
07
15
17
41
53
03
03
10
14
42
10
03
08
11
50
01
31
03
03
09
33
06
08
09
04
44
50
50
17
13
06
47
10
06
08
11
12
16
30
44
16
07
03
04
15
04
05
05
03
50960088/AP0914
Deutz TD 3.6 L4
Part
No.
Page
No.
Item
No.
133352
133387
133388
133405
133414
133417
133444
133444
133536
133537
133537
133538
133539
187115
187148
187173
187222
187227
187227
187227
187227
187233
187234
187262
187262
187276
187276
187276
187276
187276
187282
194281
243440
50220270
50220315
50220318
50220318
50220318
50220323
50220324
50220325
50220326
50220327
50220328
50220329
50220330
13
05
19
05
05
05
05
13
05
05
05
06
05
05
13
47
27
11
35
37
41
06
05
05
13
05
13
15
37
39
33
33
41
06
05
28
37
41
05
05
05
05
05
05
05
05
06
42
48
21
10
02
51
34
19
12
28
03
09
18
05
12
14
11
10
03
15
02
29
06
09
15
11
07
09
05
07
50
02
05
43
06
07
09
03
04
05
07
08
13
14
20
50
Part
No.
Page
No.
Item
No.
50220331
50220332
50220333
50220333
50220334
50220335
50220336
50220340
50220343
50220344
50220345
50220345
50220345
50220345
50220346
50220347
50220348
50220349
50220350
50220351
50220352
50220353
50220354
50220355
50220356
50220357
50220358
50220359
50220360
50220361
50220362
50220364
50220365
50220366
50220367
50220368
50220369
50220370
50220371
50220372
50220373
50220374
50220375
50220376
50220378
50220379
05
05
05
13
05
05
05
05
10
10
10
15
15
33
10
10
10
10
10
08
08
08
08
08
08
09
09
09
09
13
13
13
13
13
13
13
13
13
13
13
13
19
19
10
10
10
22
23
24
22
04
05
05
32
08
01
02
03
11
02
03
04
05
06
07
01
02
03
05
05
05
01
02
03
04
21
23
02
03
08
12
13
14
31
32
33
35
31
32
11
13
14
Part
No.
Page
No.
Item
No.
50220380
50220381
50220382
50220383
50220385
50220386
50220387
50220388
50220389
50220390
50220392
50220393
50220394
50220395
50220396
50220397
50220398
50220399
50220400
50220401
50220402
50220403
50220404
50220405
50220406
50220407
50220409
50220410
50220411
50220413
50220415
50220416
50220417
50220418
50220419
50220420
50220421
50220422
50220423
50220424
50220425
50220426
50220427
50220428
50220429
50220430
19
19
19
19
19
19
19
19
19
19
11
11
11
19
19
19
19
19
19
07
07
37
07
07
06
06
27
27
27
27
21
21
21
21
21
21
24
24
24
24
24
22
22
22
22
22
41
43
45
46
02
03
04
05
06
07
02
04
05
21
22
23
24
27
28
01
02
20
06
07
01
04
02
11
12
17
09
12
10
13
08
11
01
02
03
04
05
01
02
03
04
05
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Part
No.
Page
No.
Item
No.
50220431
50220432
50220434
50220435
50220436
50220437
50220438
50220439
50220440
50220441
50220442
50220443
50220444
50220445
50220446
50220447
50220448
50220449
50220450
50220451
50220452
50220453
50220455
50220456
50220458
50220459
50220460
50220461
50220462
50220462
50220463
50220464
50220465
50220466
50220467
50220468
50220469
50220470
50220471
50220472
50220473
50220473
50220474
50220475
50220476
50220477
22
23
23
23
23
23
32
32
32
33
33
33
33
33
33
35
35
35
35
35
35
35
35
49
39
39
39
39
39
41
39
41
41
41
41
41
41
41
41
41
37
41
39
39
39
37
06
01
03
05
06
07
01
02
03
01
04
05
06
08
09
09
02
04
05
06
07
08
11
01
01
02
03
04
07
03
09
01
04
05
07
08
10
11
12
13
04
14
14
12
13
19
PRINTED IN U.S.A.
Numerical Index
Part
No.
Page
No.
Item
No.
50220478
50220478
50220479
50220480
50220481
50220483
50220484
50220486
50220487
50220487
50220488
50220493
50220494
50220495
50220496
50220497
50220498
50220500
50220501
50220503
50220504
50220505
50220506
50220507
50220508
50220509
50220510
50220511
50220512
50220513
50220515
50220516
50220519
50220527
50220530
50220534
50220535
50220536
50220537
50220540
50220541
50220542
50220543
50220543
50220544
50220545
37
37
37
37
37
30
30
30
26
30
37
37
37
37
37
37
37
29
29
26
43
43
43
43
43
45
45
45
45
43
43
43
43
47
47
47
47
47
48
48
48
48
47
48
48
47
11
13
16
15
14
05
06
02
03
03
10
12
01
02
05
06
18
01
02
02
07
12
11
08
10
04
02
01
03
09
01
02
05
02
08
13
09
15
02
05
06
09
04
07
08
01
51
Part
No.
Page
No.
Item
No.
50220546
50220547
50220548
50220549
50220550
50220551
50220552
50220552
50220553
50220554
50220556
50220557
50220558
50220559
50220560
50220561
50220561
50220562
50220563
50220563
50220564
50220565
50220569
50220571
50220572
50220573
50220574
50220575
50220577
50220638
50220639
50220640
50220641
50220642
50220742
50220743
50220744
50220767
50220768
50220769
50220770
50220771
50220773
50220774
50220775
50220776
47
47
47
47
47
47
10
11
07
07
15
25
25
05
05
05
06
05
10
11
24
22
22
31
31
31
31
31
43
15
15
15
15
15
37
37
37
28
28
28
28
28
05
05
05
05
03
05
06
07
10
11
12
10
09
10
02
01
02
70
33
60
06
25
15
12
06
07
12
08
07
06
01
02
04
13
12
16
15
14
23
27
26
01
07
02
03
05
57
55
56
52
Part
No.
Page
No.
Item
No.
50220777
50220778
50220779
50220780
50220781
50220783
50220784
50220785
50220786
50220787
50220788
50220789
50220790
50220791
50220792
50220793
50220794
50220795
50220796
50220797
50220798
50220799
50220800
50220801
50220802
50220803
50220804
50220805
50220806
50220872
50288228
50302200
50302554
05
11
13
05
15
17
17
19
19
21
21
21
21
21
21
22
23
23
23
26
27
31
30
30
32
33
35
43
27
15
21
31
31
54
06
01
01
01
01
02
01
49
05
07
06
02
04
03
08
02
08
10
01
01
03
04
01
04
10
01
06
13
04
01
04
05
50960088/AP0914
Subject Index
Deutz TD 3.6 L4
A
Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Air Pressure Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
B
Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Belt, Serpentine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Bracket, DOC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Bracket, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Bracket, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
By-Pass Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
C
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cap, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Clamp, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Clamp, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Clamp, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Compression Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Connecting Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19, 47
Coolant Tube, EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Cover Plate, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cover, Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
D
Dipstick, Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
E
EGR Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
EGR Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Engine Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Engine Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
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PRINTED IN U.S.A.
Deutz TD 3.6 L4
Subject Index
F
Fan, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Filler Cap, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Fuel Line Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23
Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fuel Return Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
G
Gasket Set, Td3.6 L4 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Gasket, Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Gasket, Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Gasket, Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Gasket, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Gasket, EGR Coolant Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Gasket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Gasket, Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Gasket, Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Gasket, Turbocharager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Gasket, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Gear, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gear, Fuel Injection Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Gear, Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Gear, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Guide Tube, Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
H
High Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Hose, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Hose, EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Hose, Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35, 37
I
Idler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Inlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Intake Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Intake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PRINTED IN U.S.A.
53
50960088/AP0914
Subject Index
Deutz TD 3.6 L4
M
Manifold, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39, 41
Mount, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
O
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Oil Filler Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Oil Line, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Oil Line, Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Oil Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06
Outlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Over-Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
P
Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09
Piston Cooling Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Pressure Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Pulley, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Pulley, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Pulley, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Pushrod, Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
R
Rail Pressure Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Rear Main Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05
Regulator, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
S
Seal, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Seal, Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Sensor, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11
Sensor, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07
Sensor, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
50960088/AP0914
54
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Subject Index
T
Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Transfer Pipe, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .06
Tube, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
V
Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Valve Lifter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Volume Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
W
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Wire Harness, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Wrist Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09
PRINTED IN U.S.A.
55
50960088/AP0914
Torque Specifications
Deutz TD 3.6 L4
Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.
Grade 8.8
Metric
Coarse-Pitch
Thread
M5
M6
M8
M10
M12
M14
M16
M18
M20
M22
M24
M27
M30
Grade 12.9
Grade 10.9
All torque values are in Foot-Pounds and Newton Meters (Nm).
DIN 912, DIN 931, DIN 933, etc...
8.8
10.9
12.9
4.1 (5.5)
6 (8)
7 (10)
7 (10)
10 (14)
13 (17)
18 ( 25)
26 (35)
31 (42)
33 (45)
48 (65)
59 (80)
64 (87)
81 (110)
108 (147)
100 (135)
133 (180)
170 (230)
155 (210)
203 (275)
258 (350)
207 (280)
302 (410)
354 (480)
302 (410)
420 (570)
509 (690)
406 (550)
575 (780)
686 (930)
524 (710)
738 (1000) 878 (1190)
767 (1040) 1092 (1480) 1305 (1770)
1047 (1420) 1482 (2010) 1770 (2400)
Metric
Fine-Pitch
Thread
M8X1.0
M10X1.0
M10X1.25
M12X1.25
M12X1.5
M14X1.5
M16X1.5
M18X1.5
M20X1.5
M22X1.5
M24X2.0
M27X2.0
M30X2.0
50960088/AP0914
DIN 7984
8.8
10.9
4 (5)
6.3 (8.5)
15 (20)
30 (40)
51 (69)
81 (110)
125 (170)
181 (245)
251 (340)
339 (460)
435 (590)
642 (870)
885 (1200)
5 (7)
9 (12)
22 (30)
44 (59)
74 (100)
118 (160)
184 (250)
254 (345)
361 (490)
487 (660)
620 (840)
922 (1250)
1254 (1700)
All torque values are in Foot-Pounds and Newton Meters (Nm).
DIN 912, DIN 931, DIN 933, etc...
8.8
10.9
12.9
18 (25)
27 (37)
32 (43)
37 (50)
55 (75)
65 (88)
36 (49)
52 (71)
61 (83)
64 (87)
96 (130)
111 (150)
61 (83)
92 (125)
107 (145)
100 (135)
148 (200)
173 (235)
155 (210)
229 (310)
266 (360)
232 (315)
332 (450)
391 (530)
325 (440)
465 (630)
538 (730)
435 (590)
620 (840)
723 (980)
546 (740)
789 (1070) 922 (1250)
811 (1100) 1143 (1550) 1328 (1800)
1106 (1500) 1586 (2150) 1844 (2500)
56
DIN 7984
8.8
10.9
16 (22)
32 (43)
31 (42)
55 (75)
53 (72)
89 (120)
133 (180)
199 (270)
277 (375)
369 (500)
465 (630)
679 (920)
959 (1300)
24 (32)
48 (65)
46 (62)
81 (110)
77 (105)
129 (175)
195 (265)
284 (385)
391 (530)
524 (710)
664 (900)
959 (1300)
1364 (1850)
PRINTED IN U.S.A.
Deutz TD 3.6 L4
Torque Specifications
Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.
NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which
are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.
Unified
National
Thread
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18
5/16/24
3/8-16
3/8-24
7/16-14
7/16-20
1/2-13
1/2-20
9/16-12
9/16-18
5/8-11
5/8-18
3/4-10
3/4-16
7/8-9
7/8-14
1-8
1-14
Grade 2
Grade 5
Grade 8
Dry
Oiled
Dry
Oiled
Dry
Oiled
19*
20*
27*
31*
66*
76*
11
12
20
23
32
36
35
40
55
60
75
85
130
150
125
140
190
210
14*
15*
21*
23*
50*
56*
9
9
15
17
24
27
35
40
55
60
75
85
130
150
125
140
190
210
30*
31*
43*
49*
9
10
17
19
30
35
50
55
75
90
110
120
150
180
260
300
430
470
640
710
22*
23*
32*
36*
75*
86*
13
14
23
25
35
40
55
65
80
90
110
130
200
220
320
630
480
530
41*
43*
60*
68*
12
14
25
25
45
50
70
80
110
120
150
170
220
240
380
420
600
660
900
1000
31*
32*
45*
51*
9
10
18
20
35
35
55
60
80
90
110
130
170
180
280
320
460
500
680
740
* Value shown is in pound-force inch (lb.-in.)—inch pounds.
PRINTED IN U.S.A.
57
50960088/AP0914
www.gehl.com
www.us.manitou.com
Manitou Americas, Inc.
One Gehl Way
P. O. Box 179
West Bend, WI 53095-0179 U.S.A
50960088/AP0914
© 2014 Manitou Americas, Inc. All rights reserved.
PRINTED IN U.S.A.
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