Hot Food Module Electric HFM-24 HFM-30 Models: HFM-24 HFM-30 HFM-48 HFM-72 HFM-48 HFM-72 • INSTALLATION • OPERATION • MAINTENANCE W164 N9221 Water Street • P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A. PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com FAX: printed in u.s.a. Consult instructions for operation and use. MN-35698 (rev 4)• 09/15 Delivery.............................................................................. 1 Unpacking.......................................................................... 1 Safety Procedures and Precautions................................... 2 Sanitation Sanitation/Food Safety................................................ 11 Internal Food Product Temperatures........................... 11 Installation Site Installation............................................................. 4 Dimension Drawings..................................................... 5 Options and Accessories.............................................. 5 Electrical Specifications................................................ 6 Service Service Parts List........................................................ 12 Service View............................................................... 12 Operating Instructions User Safety Information................................................ 7 Before Initial Use.......................................................... 7 General Holding Guidelines........................................... 8 Wire Diagrams Always refer to the wire diagram(s) included with the unit for most current version. Warranty Transportation Damage and Claims.............. Back Cover Limited Warranty........................................... Back Cover Care and Cleaning Cleaning and Preventative Maintenance....................... 9 Protecting Stainless Steel Surfaces.............................. 9 Cleaning Agents............................................................ 9 Cleaning Materials........................................................ 9 Care and Cleaning...................................................... 10 Clean After Each Use.................................................. 10 MN-35698 (R ev . 4) 09/15 • HSM SERIES MERCHANDISER • i DELIVERY UNPACKING This Alto-Shaam appliance has been thoroughly tested and inspected to ensure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. • ® NOTICE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation. This appliance, complete with unattached items and accessories, may be delivered in one or more packages. Ensure all standard items and options have been received with each model as ordered. Save all the information packed with the appliance. Register online at www.alto-shaam.com to ensure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam Tech Team Service Department if you have any questions concerning installation, operation, or maintenance. • Read all instructions in this manual carefully before installing this appliance, using the appliance or performing routine maintenance. Following procedures other than those indicated in this guide to use and clean the appliance is considered inappropriate and may cause damage, injury or fatal accidents, in addition to invalidating the guarantee and relieving Alto-Shaam of all liability. • DO NOT DISCARD THIS MANUAL. This manual is considered part of the appliance and is provided for the owner or manager of the business and for training personnel. Additional manuals are available from the Alto-Shaam Tech Team Service Department. • Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use. 1-800-558-8744; [email protected] SERIAL NUMBER IS REQUIRED FOR ALL INQUIRIES Always include both model and serial numbers in your correspondence regarding the unit. Model: _____________________________________ Serial Number: _____________________________________ Purchased From: _____________________________________ Date Installed: ____________ Voltage: _______________ WARNING Appliance and accessories may be heavy. To prevent serious injury, ALWAYS use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories. Carefully remove the appliance from the carton or crate. ® ENVIRONMENTAL CONDITIONS • Operational Environmental Conditions • Unit must acclimate to room temperature in the environment it is placed. 24 hours is recommended. • Ambient temperature range of 50° to 110°F (10° to 43°C). • Relative humidity of less than 95% non-condensation. • Atmospheric pressure range of 50KPa to 106KPa. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 1 SAFETY PROCEDURES AND PRECAUTIONS • This appliance is intended to hold foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. • This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. We recommend regular training of your staff to avoid the risk of accident or damage to the unit. Operators must also receive regular safety instructions. • Any trouble shooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified and trained technicians. • This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location. Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. The following hazard signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored. WARNING Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. N O T I C E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related. N O T I C E : For equipment delivered for use in any location regulated by the following directive: DO NOT dispose of electrical or electronic equipment with other municipal waste. Used to indicate that referral to operating instructions is a mandatory action. If not followed the operator could suffer personal injury. Used to indicate that referral to operating instructions is recommended to understand operation of equipment. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 2 ADDITIONAL SAFETY PROCEDURES AND PRECAUTIONS • To prevent serious injury, death or property damage, your appliance should be inspected and serviced at least every twelve (12) months by an authorized service partner or trained technician. • If your gas appliance is installed under an WARNING • ONLY allow an authorized service partner or trained technician to service or to repair your appliance. Installation or repairs that are not performed by an authorized service partner or trained technician, or the use of non-factory authorized parts will void the warranty and relieve Alto-Shaam of all liability. • When working on this appliance, observe precautions in the literature, on tags, on labels attached to or shipped with the appliance and other safety precautions that may apply. • If the appliance is installed on casters freedom of movement of the appliance must be restricted so that utility connections (including gas, water, and electricity) cannot be damaged when the unit is moved. If the appliance is moved, make sure that all utility connections are properly disconnected. If the unit is returned to its original position, make sure that any retention devices and utility connections are properly connected. • exhaust hood, the hood must be switched ON when the oven in use toisavoid the build This is appliance not intended forup useof persons (including with in combustionby gases. Failure to do children) so may result reduced physical, sensory or mental serious injury, death or property damage. capabilities, or lack of experience and knowledge, unless been vents. NEVER place objects near thethey ovenhave exhaust given supervision concerning use of This area is hot and could be a potential ignition the appliance by person responsible for source for atheir fire.safety. Children should be supervised to ensure • Do not allow objects to block or obstruct the area that they do not play with the appliance. below the oven base. This may result in fire, damage to the equipment or serious injury. • Do not use the attached hand-held hose to spray anything other than the interior of the oven compartment. • Do not use the attached hand-held hose on the surface of a hot cooking compartment. The sudden temperature change can damage the oven interior. Allow the oven to cool to a minimum of 150°F (66°C). Failure to observe this precaution can void the warranty. • ONLY use the appliance when it is stationary. Mobile oven racks, mobile plate racks, transport trolleys, and appliances on casters can tip over when being moved over an uneven floor or threshold and cause serious injury. • ALWAYS apply caster brakes on mobile appliances or accessories when these are not being moved. These items could move or roll on uneven floors and cause property damage or seious injury. • Be extremely careful when moving appliances because the food trays may contain hot fluids that may spill, causing serious injury. • ALWAYS open the appliance door very slowly. Escaping hot vapors or steam can cause serious injury or death. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 3 INSTALLATION WARNING Improper installation, alteration, adjustment, service, cleaning, or maintenance could result in property damage, severe injury, or death. READ and UNDERSTAND the installation, operating and maintenance instructions thoroughly before installing, servicing, or operating this equipment. WARNING CAUTION To prevent SEVERE PERSONAL INJURY or PROPERTY DAMAGE: ALWAYS use hand protection when operating this appliance to avoid burns. Metal parts of this equipment become extremely hot when in operation. WARNING FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Appliance and accessories may be heavy. To prevent serious injury, ALWAYS use a sufficient number of trained and experienced workers when moving or leveling appliance and handling accessories. SITE INSTALLATION 1. T he hot food module must be installed on a stable and level surface free of vibration and suitably strong enough to support the combined weights of the unit plus the maximum product load weight. 2. P eel the protective film from the VHB tape located on the inside flanges of decor face. Press decor face (control) up against the mounting surface. 3. L evel the appliance from side-to-side and front-to-back with the use of a spirit level. 4.Follow solid surface material manufacturer’s instructions for its installation. 5.In order to maintain standards established by the National Sanitation Foundation, all edges must be sealed to the heated module with NSF approved sealant. CLEARANCE REQUIREMENTS 6" (152mm) from bottom of appliance. INSTALLATION REQUIREMENTS • Unit must be installed level. • It must not be installed in any area where it may be affected by steam, grease, dripping water, high temperatures, or any other severely adverse conditions. • Customer supplied solid surface material must be rated to withstand temperatures of 300°F (148°C). Material must be 3/4" (19mm) thickness, 3/8" (10mm) radius corners and 1/8" (3mm) top and bottom edge. Edges must be polished. Contact Alto-Shaam for additional information. A R.125 (3.18) Radius “Z” Dim. ± 1/16" (2mm) DETAIL A MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 4 INSTALLATION SITE INSTALLATION HFM SERIES SIDE VIEW 6-15/16" (175mm) 4-15/16" (125mm) 5-3/16" (132mm) 4-1/4" (107mm) Control 1" (24mm) HFM-24 21-1/2 (546mm) 23" (584mm) OPENING REQUIRED 24-3/4" (627mm) ELECTRICAL CONNECTION 60" (1524mm) cord Flexible water-tight tether 30" (762mm) 12-3/8" (314mm) 23" (584mm) 1-7/16" (36mm) 4" (101mm) OPENING REQUIRED 24-3/4" (627mm) 5-7/16" (137mm) 11-3/8" (289mm) Control 6" (152mm) HFM-30 21-1/2 (546mm) 23" (584mm) OPENING REQUIRED 24-3/4" (627mm) 15-5/16" (389mm) DIMENSIONS: L X W X D 29" (737mm) HFM-24 EXTERIOR: HFM-30 EXTERIOR: HFM-48 EXTERIOR: HFM-72 EXTERIOR: OPENING REQUIRED 30-5/8" (778mm) Control HFM-48 21-1/2 (546mm) 23" (584mm) 24-3/4" (627mm) OPENING REQUIRED 24-3/8" (618mm) 47" (1194mm) OPENING REQUIRED 24-3/4" x 24-3/4" x 5-7/16" (627 x 627 x 137mm) 22-3/8" x 22-3/8" x 3/4" (568 x 568 x 19mm) OPENING REQUIRED (L X W): 23" x 23" (584 x 584mm) SURFACE MATERIAL: 30-5/8" x 24-3/4" x 5-7/16" (778 x 627 x 137mm) 28-3/8" x 22-3/8" x 3/4" (721 x 569 x 19mm) OPENING REQUIRED (L X W): 29" x 23" (737 x 584mm) SURFACE MATERIAL: 48-3/4" x 24-3/4" x 5-7/16" (1237 x 627 x 137mm) 46-3/8" x 22-3/8" x 3/4" (1178 x 569 x 19mm) OPENING REQUIRED (L X W): 47" x 23" (1194 x 584mm) SURFACE MATERIAL: 72-3/4" x 24-3/4" x 5-7/16" (1847 x 627 x 137mm) 70-3/8" x 22-3/8" x 3/4" (1788 x 569 x 19mm) OPENING REQUIRED (L X W): 71" x 23" (1803 x 584mm) SURFACE MATERIAL: CONTROL BOX CUTOUT REQUIRED: 48-3/4" (1237mm) Control 4-1/2" x 5-1/2" x 11-3/8" (115 x 140 x 289mm) OPTIONS & ACCESSORIES Cutting Board (FOR PLACEMENT ON TOP OF SURFACE MATERIAL) BA-2054 36-3/8" (923mm) HFM-72 21-1/2 (546mm) 23" (584mm) 24-3/4" (627mm) OPENING REQUIRED 24" (610mm) H x 18" (470mm) W x 1/2" (13mm) D 71" (1804mm) OPENING REQUIRED 72-3/4" (1847mm) MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 5 INSTALLATION ELECTRICAL CONNECTION 1.An identification tag is permanently mounted on the unit. DANGER Ensure power source matches voltage identified on appliance rating tag. The rating tag provides essential technical information required for any appliance installation, maintenance or repairs. Do not remove, damage or modify the rating tag. 2. P lug the unit into a properly grounded receptacle ONLY, positioning the unit so the power supply cord is easily accessible in case of an emergency. Arcing will occur when connecting or disconnecting the unit unless all controls are in the OFF position. ELECTRICAL HFM-24 VOLTAGE PHASE CYCLE / HZ AMPS KW 208 1 60 3.2 0.65 230 1 50/60 3.4 0.78 VOLTAGE PHASE CYCLE / HZ AMPS KW 208 1 60 2.8 0.62 230 1 50/60 3.4 0.83 VOLTAGE PHASE CYCLE / HZ AMPS KW 208 1 60 6.4 1.3 230 1 50/60 7.1 1.6 VOLTAGE PHASE CYCLE / HZ AMPS KW 208 1 60 9.7 1.99 230 1 50/60 10.6 2.4 HFM-30 HFM-48 HFM-72 NEMA 6-15 P 15A, 250V PLUG CEE 7/7* PLUG RATED 250V NEMA 6-15 P 15A, 250V PLUG CEE 7/7* PLUG RATED 250V NEMA 6-15 P 15A, 250V PLUG CEE 7/7* PLUG RATED 250V NEMA 6-15 P 15A, 250V PLUG CEE 7/7* PLUG RATED 250V *Additional 230V plugs available CH2-16P PLUG RATED WARNING 250V BS1363 PLUG RATED 250V WARNING To prevent SERIOUS INJURY, DEATH or PROPERTY DAMAGE: To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE: All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes. All electrical connections must be made by a qualified and trained service technician in accordance with applicable electrical codes. This appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in accordance with CSA C22.1, Canadian Electrical Code Part 1 or local codes. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 6 OPERATION USER SAFETY INFORMATION CAUTION To prevent SEVERE PERSONAL INJURY or PROPERTY DAMAGE: ALWAYS use hand protection when operating this appliance to avoid burns. Metal parts of this equipment become extremely hot when in operation. WARNING Improper installation, alteration, adjustment, service, cleaning, or maintenance could result in property damage, severe injury, or death. READ and UNDERSTAND the installation, operating and maintenance instructions thoroughly before installing, servicing, or operating this equipment. ➤C ustomer-supplied solid heated surface material must be rated to withstand temperatures at 200°F (93°C) or above. Material must be 3/4" (19mm) thickness. ➤D O NOT use knives or utensils on the heated surface. Use a cutting board. ➤Use hand protection when handling hot items. START-UP BEFORE INITIAL USE: Before operating, clean the exterior with a clean, damp cloth and mild soap solution. Rinse carefully. full - on 1. Turn power switch ON. position 2. A preheat step is now built into the new control. If you want to hold at setting #4, set dial to #4. The unit will automatically preheat for a predetermined time and then begins to cycle on and off based on the setting selected. The pilot light (green) is "on" whenever the dial is turned to a number. 3. T his unit is not designed for heating cold products. The product must be at the proper heated internal temperature before transferring to the hot food module surface. Use a temperature sensing food probe to check the internal temperature of the product being held. 4. Adjust the thermostat on the hot food module to give the best overall setting based on the type and quantity of the product. 5. When holding food for prolonged periods, it is advisable to periodically check the internal temperature of each item with a food thermometer to assure proper temperature maintenance. 6. Read this manual for additional information on safe internal product temperatures, general holding guidelines, and sanitation procedures. WARNING To prevent SERIOUS INJURY, DEATH, OR PROPERTY DAMAGE, ALWAYS disconnect unit from power source before cleaning or servicing. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 7 OPERATION HOLDING GGENERAL ENER A L H O LD ING GUIDELINES G UIDELINE S Chefs, cooks and other specialized food service personnel employ varied methods of cooking. Proper holding temperatures for a specific food product must be based on the moisture content of the product, product density, volume, and proper serving temperatures. Safe holding temperatures must also be correlated with palatability in determining the length of holding time for a specific product. HOLDING TEMPERATURE RANGE MEAT FAHRENHEIT CELSIUS BEEF ROAST — Rare 130°F 54°C BEEF ROAST — Med/Well Done 155°F 68°C BEEF BRISKET 160°F — 175°F 71°C — 79°C CORN BEEF 160°F — 175°F 71°C — 79°C PASTRAMI 160°F — 175°F 71°C — 79°C PRIME RIB — Rare STEAKS — Broiled/Fried 130°F 54°C 140°F — 160°F 60°C — 71°C RIBS — Beef or Pork Halo Heat maintains the maximum amount of product moisture content without the addition of water, water vapor, or steam. Maintaining maximum natural product moisture preserves the natural flavor of the product and provides a more genuine taste. In addition to product moisture retention, the gentle properties of Halo Heat maintain a consistent temperature throughout the cabinet without the necessity of a heat distribution fan, thereby preventing further moisture loss due to evaporation or dehydration. 160°F 71°C VEAL 160°F — 175°F 71°C — 79°C HAM 160°F — 175°F 71°C — 79°C PORK 160°F — 175°F 71°C — 79°C LAMB 160°F — 175°F 71°C — 79°C POULTRY CHICKEN — Fried/Baked 160°F — 175°F 71°C — 79°C DUCK 160°F — 175°F 71°C — 79°C TURKEY 160°F — 175°F 71°C — 79°C GENERAL 160°F — 175°F 71°C — 79°C FISH — Baked/Fried 160°F — 175°F 71°C — 79°C LOBSTER 160°F — 175°F 71°C — 79°C SHRIMP — Fried 160°F — 175°F 71°C — 79°C 120°F — 140°F 49°C — 60°C 160°F — 175°F 71°C — 79°C 80°F — 100°F 27°C — 38°C EGGS —Fried 150°F — 160°F 66°C — 71°C FROZEN ENTREES 160°F — 175°F 71°C — 79°C HORS D'OEUVRES 160°F — 180°F 71°C — 82°C PASTA 160°F — 180°F 71°C — 82°C PIZZA 160°F — 180°F 71°C — 82°C FISH/SEAFOOD BAKED GOODS In an enclosed holding environment, too much moisture content is a condition which can be relieved. A product achieving extremely high temperatures in preparation must be allowed to decrease in temperature before being placed in a controlled holding atmosphere. If the product is not allowed to decrease in temperature, excessive condensation will form increasing the moisture content on the outside of the product. To preserve the safety and quality of freshly cooked foods however, a maximum of 1 to 2 minutes must be the only time period allowed for the initial heat to be released from the product. BREADS/ROLLS MISCELLANEOUS CASSEROLES DOUGH — Proofing POTATOES 180°F 82°C PLATED MEALS 140°F — 165°F 60°C — 74°C SAUCES 140°F — 200°F 60°C — 93°C SOUP 140°F — 200°F 60°C — 93°C VEGETABLES 160°F — 175°F 71°C — 79°C THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY . ALL Most Halo Heat holding equipment is provided with a thermostat control between 60° and 200°F (16° to 93°C). If the unit is equipped with vents, close the vents for moist holding and open the vents for crisp holding. FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES . ALWAYS FOLLOW LOCAL HEALTH ( HYGIENE ) TEMPERATURE REQUIREMENTS . MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 8 REGULATIONS FOR ALL INTERNAL CLEANING AND PREVENTATIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, CLEANING AGENTS Use non-abrasive cleaning products designed for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not or inappropriate chemicals can completely destroy the contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces. protective surface layer Failure to observe this precaution will void the of stainless steel. Abrasive pads, steel wool, or metal implements will abrade warranty. Always use the proper cleaning agent at the manufacturer's recommended strength. surfaces causing damage to this protective coating Contact your local cleaning supplier for and will eventually result in areas of corrosion. Even water, particularly hard water that contains product recommendations. high to moderate concentrations of chloride, will cause oxidation and pitting that result in rust and corrosion. In addition, many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces. CLEANING MATERIALS Cleaning can usually be accomplished with the proper cleaning agent and a soft, clean cloth. When more aggressive methods are needed, use a non-abrasive scouring pad on difficult areas and Proper cleaning agents, materials, and methods are vital to maintaining the appearance and life of this appliance. Spilled foods should be make certain to scrub with the visible grain of surface metal to avoid surface scratches. Never use wire brushes, metal scouring pads, or scrapers removed and the area wiped as soon as possible but at the very least, a minimum of once per day. Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly to remove food residue. Failure to observe this precaution will void the warranty. as possible after rinsing. WARNING To prevent SERIOUS INJURY, DEATH, or PROPERTY DAMAGE: CAUTION RS NO RA PE SC NO S ST E EL P A DS BRU S NO IR E HE W To protect stainless steel surfaces, completely avoid the use of abrasive cleaning compounds, chloride based cleaners, or cleaners containing quaternary salts. NEVER use hydrochloric acid (muriatic acid) on stainless steel. NEVER use wire brushes, metal scouring pads or scrapers. The appliance must be cleaned thoroughly to avoid deposits of grease and or food residues inside the appliance that may catch ﬁre. If fat deposits and/or food waste inside the appliance ignite, shut down the appliance immediately and keep the appliance door closed to extinguish the ﬁre. If further extinguishing is required, disconnect the appliance from the main power and use a ﬁre extinguisher (do not use water to extinguish a grease ﬁre!). Failure to clean the appliance properly invalidates the warranty and relieves Alto-Shaam of all liability. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 9 C A R E a nd C L EAN I N G CLEAN AFTER EACH USE: 1. D isconnect from the power source and allow to cool 2. R emove cutting board after each use. Clean and sanitize separately following applicable state or local health sanitation ordinances. Air dry the board on a clean, flat surface to prevent board from warping. If the board becomes warped, heating will restore flexibility to facilitate flattening. Warped boards may be heated on the carving shelf surface, in a preheated Combitherm CombiOven for 10 minutes on the steam program, or in a preheated Halo Heat cook and hold oven for 15 minutes at 250°F (121°C). 3.Clean metal surface with mild soap solutions only. DO NOT clean with lye or alkaline based cleaners or any abrasive cleaners. Rinse carefully with a clean sponge and water to remove all soap or detergent residue. WARNING To prevent SERIOUS INJURY, DEATH, OR PROPERTY DAMAGE, ALWAYS disconnect unit from power source before cleaning or servicing. DANGER To prevent SERIOUS PERSONAL INJURY, DEATH, or PROPERTY DAMAGE: DO NOT steam clean, hose down or flood the interior or exterior with water or liquid solution of any kind. DO NOT use water jet to clean. Failure to observe this precaution will void the warranty. 4. F ollow manufacturer’s recommendations for the care of the customer-supplied solid heated surface material. 5. W ipe control panel, drawer vents, handles, and gaskets thoroughly since these areas harbor food debris. MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 10 FOOD SAFET Y Food ﬂavor and aroma are usually so closely related that it is diﬃcult, if not impossible, to separate them. There is also an important, inseparable relationship between cleanliness and food ﬂavor. Cleanliness, top operating eﬃciency, and appearance of equipment contribute considerably to savory, appetizing foods. Most food imparts its own particular aroma and many foods also absorb existing odors. Unfortunately, during this absorption there is not a distinction between GOOD and BAD odors. The majority of objectionable ﬂavors and odors troubling food service operations are caused by bacteria growth. Sourness, rancidity, mustiness, stale or other OFF ﬂavors are usually the result of germ activity. The easiest way to ensure full, natural food ﬂavor is through comprehensive cleanliness. This means good control of both visible soil (dirt) and invisible soil (germs). A thorough approach to sanitation will provide essential cleanliness. It will ensure an attractive appearance of equipment, along with maximum eﬃciency and utility. More importantly, a good sanitation program provides one of the key elements in the prevention of foodborne illnesses. A comprehensive sanitation program should focus on the training of staﬀ in basic sanitation procedures. This includes personal hygiene, proper handling of raw foods, cooking to a safe internal product temperature, and the routine monitoring of internal temperatures from receiving through service. A controlled holding environment for prepared foods is just one of the important factors involved in the prevention of food-borne illnesses. Temperature monitoring and control during receiving, storage, preparation, and the service of foods are of equal importance. The most accurate method of measuring safe temperatures of both hot and cold foods is by internal product temperature. A quality thermometer is an eﬀective tool for this purpose, and should be routinely used on all products that require holding at a speciﬁc temperature. INTERNAL FOOD PRODUCT TEMPERATURES HOT FOODS DANGER ZONE 40°F TO 140°F (4°C TO 60°C) CRITICAL ZONE 70°F TO 120°F (21°C TO 49°C) SAFE ZONE 140°F TO 165°F (60°C TO 74°C) COLD FOODS DANGER ZONE ABOVE 40°F (ABOVE 4°C) SAFE ZONE 36°F TO 40°F (2°C TO 4°C) FROZEN FOODS DANGER ZONE ABOVE 32°F (ABOVE 0°C) CRITICAL ZONE 0°F TO 32°F (-18°C TO 0°C) SAFE ZONE 0°F or below (-18°C or below) Hazard Analysis (at) Critical Control Points (HACCP), is a quality control program of operating procedures to assure food integrity, quality, and safety. Taking steps necessary to augment food safety practices is both cost eﬀective and relatively simple. Additional HACCP information is available by contacting: Center for Food Safety and Applied Nutrition Food and Drug Administration PHONE: 1-888-SAFEFOOD www.foodsafety.gov MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 11 SERVI C E NOTICE This section is provided for the assistance of qualified and trained service technicians only and is not intended for use by untrained or unauthorized service personnel. Do not attempt to repair or service the oven beyond this point. Contact Alto-Shaam for the nearest authorized service agent. Repairs made by any other service agents without prior authorization by Alto-Shaam will void the warranty. WARNING 2 To prevent SERIOUS INJURY, DEATH, OR PROPERTY DAMAGE, ALWAYS disconnect unit from power source before cleaning or servicing. 1 30 19 29 25 26 22 10 16 17 4 18 23 To separate, gently pry each tab open slightly with a flat screw driver. 24 17 8 27 5020516 CONTROL POD, HFM 208-240V, NEMA 6-15P To reassemble, tabs may be tapped back into place with a rubber mallet. 3 7 9 ITE M 1 DESC RI PT I ON HEAT PAD ASSEMBLY HFM-24, 24 x 18 PA RT NO. QTY ITEM PA RT N O . Q TY 24 5015505 1 15 CONNECTOR-2 CONDUCTOR DESCRIPTION CR-34967 3 KN-36424 1 HFM-30, 24 x 30 5015506 1 16 KNOB, UNIBODY, T-STAT CONTROL HFM-48, 24 x 48 5014472 1 17 LIGHT, IND., BRIGHT LI-37215 1 HFM-72, 24 x 72 5015507 1 18 NUT, HEX INSERT M5 NU-23909 2 2 CONNECTOR, FLEX CR-33179 1 19 PANEL OVERLAY, ELAN CONTROL PE-36566 1 3 PLATE, FACE 1017287 1 20 3/8" HOLE PLUG PG-25574 2 4 CONDUIT FLEX LIQUID TIGHT, 6' 1017519 1 21 1/4" HOLE PLUG PG-35411 1 5 EQUIPOTENTIAL GROUND STUD 5013179 - 22 SCREW, M4 x 0.7 x 6mm PAN SC-22271 4 6 ASSEMBLY, WIRE CONNECTOR 5018676 1 23 SCREW 6-32 x 1/4" PAN HEAD SC-22500 2 7 GROUND STUD ASSEMBLY 5018898 1 24 SCREW, M5 x 0.8 x 10mm PAN SC-22766 2 8 BUSHING, STRAIGHT, STRAIN RELIEF BU-3964 1 25 TAPE, VHB, FOAM, 1/2" x 5.0 TA-24637 2 9 BUSHING, STRAIGHT, STRAIN RELIEF BU-34606 1 26 TAPE, VHB, FOAM, 1/2" x 4.9" TA-24637 2 10 CONTROL, ELAN, DUTY CYCLE TIMING CC-36859 1 27 WASHER, #6, LOCK, INT., #410 S/S WS-2768 2 11 CORDSET - 16AWG, 3/C, INT'L HARM CD-3922 - 28 CH2-16P CORDSET FERRULE ASSEMBLY 5016998 - 12 CORDSET 15A 208-240V CD-33840 1 29 SHELL, CONTROL POD, 1 KNOB 1015723 1 13 CLIP, LIGHT MOUNTING XYZ CL-37245 1 30 BOX, REMOTE, DECOR FACE, 1 KNOB 1015805 14 CONNECTOR-5 CONDUCTOR CR-34646 3 P a r t numb e r s a nd d r awi n g s a r e s u bj e c t t o c h a n g e wi t h o u t n o t i c e . MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 12 *not 1 shown MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 13 MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 14 MN-35698 (R ev . 4) 09/15 • HFM SERIES MERCHANDISER • 15 TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, do not put the appliance into service until the damage has been inspected by an authorized Alto-Shaam service provider. Shipping damages are a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area. 2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received. 3. Note all damage to packages directly on the carrier’s delivery receipt. 4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt. 5. If the driver refuses to allow inspection, write the following on the delivery receipt: Driver refuses to allow inspection of containers for visible damage. 6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called. 7. Save any packages and packing material for further inspection by the carrier. 8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork. We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims. LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The original parts warranty period is as follows: For the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation of appliance. For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This excludes holding only equipment. For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the shipping date, whichever occurs first. The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable. THIS WARRANTY DOES NOT APPLY TO: 1. Calibration. 2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind. 3. Equipment damage caused by accident, shipping, improper installation or alteration. 4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers. 5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator. 6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended. 7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental damages of any kind. 8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts. This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment. E ffe ct i v e N o vem ber 1, 2012 W164 N9221 Water Street • P.O. Box 450 Menomonee Falls, Wisconsin 53052-0450 U.S.A. PHONE: 262.251.3800 • 800.558.8744 U.S.A. / CANADA 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PRINTED FAX: IN U.S.A.
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