SN-0300140000 to SN-0300183033, 800 A 800AJ (PN
Illustrated Parts Manual
Models
800A
800AJ
SN 0300140000 to
SN 0300183033 &
SN B300000100 to Present
P/N
3121271
April 30, 2014
REVISION LOG
NOTE: The 800A & 800AJ Boom Lifts are manufactured by JLG Industries in the following countries: USA
and China. Refer to the Serial Number Tag to identify the country of manufacture. The country of manufacture
may be determined by the Serial Number. Machines manufactured in the USA will have a serial number
prefix of 03 (i.e. 03XXXXXXXX). Machines manufactured in the China will have a serial number prefix of
B3 (i.e. B3XXXXXXXX).
December 30, 2010 - Original Issue Of Manual (Manual edited to 0010580 Revision 153)
April 27, 2011 - Revised Manual (Manual edited to 0010580 Revision 155)
July 29, 2011 - Revised Manual (Manual edited to 0010580 Revision 158)
October 21, 2011 - Revised Manual (Manual edited to 0010580 Revision 160)
January 10, 2012 - Revised Manual (Manual edited to 0010580 Revision B)
May 31, 2012 - Revised Manual (Manual edited to 0010580 Revision D)
July 31, 2012 - Revised Manual (Manual edited to 0010580 Revision D)
December 14, 2012 - Revised Manual (Manual edited to 0010580 Revision D)
March 26, 2013 - Revised Manual (Manual edited to 0010580 Revision D)
June 20, 2013 - Revised Manual (Manual edited to 0010580 Revision M)
September 16, 2013 - Revised Manual (Manual edited to 0010580 Revision M)
December 30, 2013 - Revised Manual (Manual edited to 0010580 Revision Z)
April 30, 2014 - Revised Manual (Manual edited to 0010580 Revision AF)
3121271
800A 800AJ
A
REVISION LOG
B
800A 800AJ
3121271
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
1-5
1-6
AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE AND WHEEL INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE VALVES & SHIELDS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOW PACKAGE INSTALLATION (2WS ONLY) (ANSI, ANSI EXPORT & CE). . . . . . . .
1-2
1-6
1-10
1-14
1-18
1-20
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
2-23
2-24
CONTROL VALVES & HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TURNTABLE BEARING AND SWING DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . .
SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CATERPILLAR ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEUTZ ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON PUMP ASSEMBLY (SAUER DANFOSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON PUMP ASSEMBLY (EATON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY) . . . . . . . . . . . . . . . . . . .
ROTARY COUPLING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . .
HOODS INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOODS INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE TRAY JACK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . .
2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . .
2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . .
2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL). . . . . . . . . . . . .
7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND
DEUTZ MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES . . . . . . . . . . . . .
2-2
2-6
2-10
2-12
2-16
2-18
2-22
2-30
2-40
2-48
2-52
2-56
2-60
2-62
2-66
2-70
2-74
2-78
2-84
2-86
2-90
2-94
2-98
2-106
SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1
3-2
3-3
3-4
3-5
3-6
BOOM AND CYLINDER INSTALLATION - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOM AND CYLINDER INSTALLATION - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN BOOM ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED). . . . . . . . . . . . . . .
3-2
3-6
3-12
3-16
3-20
3-22
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1
4-2
4-3
4-4
4-5
4-6
3121271
PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM) . . . .
PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY (SWING & lIFT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . .
800A 800AJ
4-2
4-8
4-10
4-14
4-18
4-22
i
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
UPRIGHT LEVEL CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
LIFT CYLINDER ASSEMBLY - MAIN BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
LIFT CYLINDER ASSEMBLY - TOWER BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
MASTER CYLINDER ASSEMBLY - 800A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
MASTER CYLINDER ASSEMBLY - 800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
SLAVE CYLINDER ASSEMBLY - 800A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
SLAVE CYLINDER ASSEMBLT-800AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO
SN 0300142666). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142664 TO
PRESENT ONLY & CHINA BUILT MACHINES SN B300000100 TO
PRESENT ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1
6-2
6-3
6-4
6-5
6-6
AXLE LOCKOUT HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
DRIVE HYDRAULIC DIAGRAM - 2WD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
DRIVE HYDRAULIC DIAGRAM - 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
STANDARD HYDRAULIC DIAGRAM (WITH HALDEX BRAND AUXILIARY PUMP) . . . . 6-12
STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP) . . . 6-16
HYDRAULIC DIAGRAM LIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1
7-2
ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1
8-2
8-3
DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
DECAL INSTALLATION (COUNTRY SPEC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
DECAL INSTALLATION (AUSTRALIAN & CE SPEC). . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
ii
800A 800AJ
3121271
SECTION 1
FRAME
3121271
800A 800AJ
1-1
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
501
105
6
117
17
109
7
105
6
112
11
113
1
5
101
103
201
203
212
209
106
101
102
101
102 112 110
108
205
202
106
209
218
213
1
4
9
14
15
10
114
216 115 12
217 13
219
206
220
207
111
8 116 104
16 101
2
1
212
210
205
218
201 201
203 204
212
201
203
201
203
212
211
208
19
118
207
306
401
206
220
407
404
403
217
215
214
215
211
204
201
315
402
405
406
410
411
412
409
301
304
408
310
1-2
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NUMBER
QTY.
0258286
Ref
0100011
0681608
Not Used
0641820
0642212
0962102
3422703
3538047
3539877
3539878
3841287
4070878
4070879
4070944
4070945
4711600
4740472
Not Used
4845658
AR
4
Compound, Locking
Bolt 3/8in-16NC x 1in (Grade 8)
2
1
2
1
2
2
2
1
AR
AR
AR
AR
4
1
Bolt 1/2in-13NC x 2-1/2in
Bolt 3/4in-10NC x 1-1/2in
Bushing, Garmax
Pin, Axle Pivot
Shim, Wear
Plate, Stop
Plate, Stop
Keeper, Pin
Shim 1/16in
Shim 1/8in
Shim 1/16in
Shim 1/4in
Flatwasher 3/8in Narrow
Washer, Special
1
0274264
0274265
Ref
Ref
Ref
101
102
103
104
105
106
0100011
0681608
0642212
0641608
0962102
1683078
AR
4
1
4
2
2
107
108
109
110
111
112
113
114
115
116
117
118
Not Used
3422702
3422703
3422755
3538047
3841143
3841287
4070878
4070879
4711600
4740472
4845658
4846413
3121271
2
1
2
2
4
1
2
2
4
1
1
DESCRIPTION
FIXED AXLE INSTALLATION
REV.
C
Axle Weldment
OSCILLATING AXLE INSTALLATIONS
Oscillating Axle Without Tow Package
Oscillating Axle With Tow Package
E
D
Compound, Locking
Bolt 3/8in-16NC x1in (Grade 8)
Bolt 3/4in-10NC x 1-1/2in
Bolt 3/8in-16NC x1in
Bushing, Composite
Lockout Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
Pin
Pin, Main Pivot
Pin
Shim, Axle Wear
Shaft, Keeper 3/8in Dia x 3in
Shaft, Keeper 3/8in Dia x 6in
Shim, Axle Wear
Shim, Axle Wear
Flatwasher 3/8in Narrow
Washer, Special
Axle Weldment Options:
Axle Without Tow Package
Axle With
800A 800AJ
1-3
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
0272003
1001100156
1001137261
Ref
Ref
Ref
Ref
Ref
3422701
3422702
3422754
3422972
3841143
4130389
4130390
4740111
4740256
4740463
4740473
1001103810
3020029
2
2
2
4
6
1
1
4
2
2
2
2
AR
STEERING INSTALLATIONS
2WS
4WS (Rear Steering Typical / Double Qty Listed for 4WS)
King Pin Kit
Note: Before ordering king pin kit, verify that machines is
equipped with the original components (king pin with 4 bolt
holes) or service kit components (king pin with 8 bolt
holes).
- If the king pin hole in the axle measurement exceeds
2.252in OD or is elongated, use King Pin Kit
p/n 1001137261.
Note: See Tow Package Installation for Steering
Components on Machines with Tow Option.
Note: Qty Shown is for 2WS Machines. Double Qty
Required for 4WS Machines.
Compound, Locking
Tie-Rod
Bolt 3/8in-16NC x 1in
Bolt 1/2in-13NC x 1-1/4in
Bearing, Garmax
Bearing Options:
Bearing, Composite (USA Built Machines SN 0300140000 to
SN 0300150056 & China Built Machines SN B300000100 to
SN B300000277)
Bearing, Aluminum Bronze (USA Built Machines
SN 0300150056 to SN 0300183033 & China Built Machines
SN B300000277 to Present)
Steer Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
USA Built Machines SN 0300140000 to SN 0300142664
USA Built Machines SN 0300142664 to SN 0300183033 &
China Built Machines SN B300000100 to Present
Pin, Steer, Spindle Attach
Pin, Tie-Rod
Pin, Attach
Kingpin
Shaft, Keeper 3/8in x 3in
Spindle Weldment (Right Side)
Spindle Weldment (Left Side)
Washer, Special
Washer, Thrust (.125in)
Washer, Thrust (.250in)
Washer, Special
Washer, Thrust (.187in)
Lube, Bearing
0273378
Ref
HUB INSTALLATION (2WD ONLY)
0100011
Not Used
0682016
Not Used
AR
Compound, Locking
16
Bolt 5/8in-16NC x 2in (Grade 8)
Ref
Ref
201
202
203
204
205
206
0100011
0362726
0641608
0641810
0962152
AR
1
6
16
2
4
0962448
1001112651
207
2
1683740
1001097243
208
209
210
211
212
213
214
215
216
217
218
219
220
301
302 to 303
304
305
1-4
REV.
800A 800AJ
E
E
A
E
3121271
SECTION 1 FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
306
307 to 309
310
311 to 314
315
2780229
Not Used
3300007
Not Used
4892000
2
Hub Assembly (See Items 401-412 for Breakdown)
20
Lugnut
16
Flatwasher 5/8in Hardened
2780229
Ref
HUB ASSEMBLY (2WD ONLY)
7017052
7017053
7010404
7010405
7017056
7017055
7010406
7000265
7017054
7017051
7017057
7017058
2
2
2
2
2
2
2
20
2
2
2
2
401
402
403
404
405
406
407
408
409
410
411
412
501
Ref
Ref
2360645
2360647
2360709
Ref
2360644
2360646
2360686
3121271
DESCRIPTION
REV.
A
Spindle (1 per Assembly)
Housing (1 per Assembly)
Cup, Bearing - Inner (1 per Assembly)
Cone, Bearing - Inner (1 per Assembly)
Cup, Bearing - Outer (1 per Assembly)
Cone, Bearing - Outer (1 per Assembly)
Seal, Lip (1 per Assembly)
Stud (10 per Assembly)
Dust Cap (1 per Assembly)
Washer, Special (1 per Assembly)
Washer, Tanged (1 per Assembly)
Nut, Bearing (1 per Assembly)
FRAME WELDMENT OPTIONS:
All Spec -Frame Weldment
2WD/2WS with Foam-Filled Tires
4WD/2WS with Foam-Filled Tires
4WD/4WS with Foam-Filled Tires
All Specs Except Australian & CE Spec -Frame Weldment
2WD/2WS with Pneumatic Tires
4WD/2WS with Pneumatic Tires
4WD/4WS with Pneumatic Tires
800A 800AJ
1-5
SECTION 1 FRAME
207
101
103
114
109
101
104
115
107
110
204
202
203
205
206
201
301
302
303
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
1-6
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS
ITEM #
PART NUMBER
QTY.
DESCRIPTION
0273378
0273704
0274232
Ref
Ref
Ref
Ref
Ref
WHEEL DRIVE INSTALLATION
2WD/2WS
4WD/2WS
4WD/4WS
Note: Qty Shown is for 2WS Machines. Double Qty Required
for 4WS Machines.
101
102
103
104
105
106
107
0100011
Not Used
3311801
0682016
2300016
Not Used
2780272
AR
Compound, Locking
4
16
AR
Nut 1/2in-13 NC
Bolt 5/8in-11NC x 2in (Grade 8)
Fluid, Hydraulic (Not Shown)
108
109
3020008
AR
2
3160347
3160348
3300007
Not Used
4891800
4892000
2
4
20
Drive Hub Assembly (See DRIVE HUB ASSEMBLY for
Breakdown)
Lubricant (Not Shown)
Drive Motor Assembly Options (See DRIVE MOTOR
ASSEMBLY for Breakdown):
2WD Rear
4WD Front & Rear
Nut, Wheel
4
16
Flatwasher, 1/2in Hardened
Flatwasher, 5/8in Hardened
110
111 to 113
114
115
0270885
0272322
1001101067
0270886
0270888
0271083
0272334
1001097519
0271084
0272333
1001097519
0271085
0271086
0271090
0271091
3121271
2
Ref
Ref
Ref
Ref
Ref
Ref
2
2
2
2
2
2
2
2
2
2
Ref
TIRE AND WHEEL INSTALLATIONS
15-625 Pneumatic
15-625 Pneumatic W/Sealant
18-22.5 Pneumatic W/Sealant
15-625 Foam-Filled
18-625 Foam-Filled
REV.
E
D
D
C
C
1
C
C
15-625 Pneumatic Left Side
15-625 Pneumatic/TS Left Side
18-22.5 Pneumatic/TS Left Side
15-625 Pneumatic Right Side
15-625 Pneumatic/TS Right Side
18-22.5 Pneumatic/TS Right Side
15-625 Foam-Filled Left Side
15-625 Foam-Filled Right Side
18-625 Foam-Filled Left Side
18-625 Foam-Filled Right Side
Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly,
800A 800AJ
1-7
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
201
QTY.
1
1702701
1702739
202
203
204
205
206
207
301
302
303
1-8
1
4520252
4520253
1001097408
4640113
1
1
4860224
1001097407
4860225
1120552
1300019
1705364
1
AR
1
0256196
Ref
1670776
0641550
0100011
4
20
AR
DESCRIPTION
REV.
Decal Options:
95 PSI (15-625 Tires)
85 PSI (18-22.5 Tires)
Tire Options:
15-625
18.625
18.22.5
Valve, Air
Rim, Wheel Options:
13 x 24.5
14 x 22.5
15 x 24.5
Cap Valve Stem (Green) (W/Sealant Only)
Chemical, Tire Sealant (Green) (W/Sealant Only)
Decal - Tire Sealant (W/Sealant Only)
WHEEL COVER INSTALLATION (OPTIONAL)
2/A
Cover, Wheel
Bolt 5/16in - 18NC x 6-1/4in
Compound, Locking
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-2. TIRE AND WHEEL INSTALLATIONS (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-9
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
6C
6D
9
21
10
17
6E
6F
6H
111
110
7
6
112
8
6B
7
6G
121
102
6A
11
122
123
20
20
119
2
5
104
1
4
103
1H
1E
5
15
106
103
1F
16
1
106
15
3G
1J
3
3A
26
1G
101
3E
1J
13
3C
12
3D
3C
116
1N
3B
115
1D
109
1C
15
16
118
117
3F
1B
3B
15
1A
120
107
108
35
125
126A
126B
127
128
114
113
19
31
105
28
27
29
1-10
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY
ITEM #
PART NUMBER
QTY.
2780272
Ref
1
2780227
See Note
Ref
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
1K
1L
1M
1N
2
3
7010464
7000236
7000273
7000272
7000275
7000274
7017033
7000239
7000240
7001928
Not Used
Not Used
Not Used
7000265
7024782
See Note
1
1
1
1
1
1
1
1
1
1
10
1
1
3A
3B
3C
3D
3E
3F
3G
4
5
6
7024147
7001901
7001902
7001903
7024146
7024148
7001906
7024151
7000224
See Note
1
6
96
3
3
3
3
1
2
1
6A
6B
6C
6D
6E
6F
6G
6H
7
8
9
10
11
12
13
14
7024155
7024783
7000220
7000231
7000235
7000213
7000238
7017048
7000282
7000283
7000284
7000285
7024781
7024154
7024149
Not Used
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
3121271
DESCRIPTION
DRIVE HUB/BRAKE ASSEMBLY
Hub Assembly
Spindle/Housing Assembly (Note: Not Available - Purchase
Individual Components.)
Spindle
Seal
Cone, Bearing
Cup, Bearing
Cone, Bearing
Cup, Bearing
Housing
Washer, Thrust
Ring, Retaining
Plug, Pipe
REV.
B
A
Stud, Wheel
Gear, Ring
Carrier Assembly (Note: Not Available - Purchase Individual
Components.)
Carrier
Thrustwasher, Tanged
Bearing, Needle
Spacer, Thrust
Shaft, Planet
Gear, Cluster
Rollpin
Gear, Internal
O-Ring
Cover Assembly (Note: Not Available - Purchase Individual
Components.)
Cover
Cap
Bolt 1/4in-20NC x 3/4in
Cap, Disengage
Rod, Disengage
O-Ring
O-Ring
Plug, Pipe
Thrustwasher
O-Ring
Ring, Retaining
Ring, Retaining
Shaft, Input
Spacer, Input
Gear, Sun
800A 800AJ
1-11
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
15
16
17
18
19
20
21
22 to 25
26
27
28
29
30
31
32 to 34
35
7000287
7000288
7000289
Not Used
7000290
7017047
7017050
Not Used
7024182
7024763
7024717
7024718
Not Used
7000731
Not Used
7017068
4
2
12
Thrustwasher
Thrustwasher
Bolt 3/8in-16NC x 2-1/2in (Grade 8)
1
2
1
Coupling
Pin, Dowel
Thrustwasher
7024182
Ref
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
126A
7024189
Use 7024182
Use 7024193
Use 7024193
7000731
Use 7024193
See Note
7024191
7024192
Use 7024197
Use 7024197
Use 7024197
See Note
See Note
Use 7024194
Use 7024194
Use 7024194
Use 7024194
7024190
See Note
See Note
Use 7024195
Use 7024196
Not Used
7024194
1
1
2
1
1
2
1
1
1
1
1
1
6
6
1
1
1
1
2
1
2
10
2
Shaft
Housing (Note: Not Available - Purchase Complete Assy.)
Plate, Friction
Plate, Pressure
Gasket
Plate, Outer
Gasket (Note: Use Item 125, 127 or 128.)
Cylinder
Piston
Bearing, Ball
Ring, Retaining
Seal, Shaft
Capscrew (Note: Not Available for Purchase.)
Lockwasher (Note: Not Available for Purchase.)
O-Ring
Ring, Back-up
O-Ring
Ring, Back-up
Pin, Dowel
Plug (Note: Not Available - Purchase Locally.)
Plug (Note: Not Available - Purchase Locally.)
Spring Kit (Natural)
Spring Kit (Blue)
1
Use 7024196
1
126B
7024196
1
Seal Kit - Brake (Includes Items 105, 107 & 115-118)
Spring Kit - Brake Options:
Includes 12 Natural Colored Springs Item 122 (was
p/n 7024195)
Note: Spring Kit no Longer Available, Purchase Kit
p/n 7024196.
Includes 12 Natural & 2 Blue Colored Springs Items 122 & 123
1-12
DESCRIPTION
1
2
2
2
Brake Assembly (Includes Items 101-123)
O-Ring
Stud 1/2in-13NC x 4-5/8in
Nut 1/2in-13NC
1
Gasket
1
Seal Kit - Hub (Includes Items 1B,1I, 5, 6F, 6G, 15 & 16)
REV.
BRAKE ASSEMBLY
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-3. DRIVE HUB ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
127
128
7024193
7024197
1
1
3121271
DESCRIPTION
REV.
Friction Disc Kit - Brake (Includes Items 103, 104, 106 & 107)
Bearing Kit - Brake (Includes Items 107 & 110-112)
800A 800AJ
1-13
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
27
28
24
29
25
39
26
37
36
5
23
35
6
2
21
8
20
5
22
14
17
15
16
7A
13
10
9
12
11
4
7
31
32
1
31
1
32
33
34
30
18
38
19
3
40
41
50
3
1-14
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
ITEM #
1
2
3
4
5
6
7
7A
PART NUMBER
QTY.
3160347
3160348
Ref
Ref
Ref
7022302
7007446
7007438
70000794
7022305
See Note
Use 7022328
7027740
7023907
See Note
8
2
1
2
1
2
1
1
1
1
7024862
7023908
9
10
11
1
See Note
7021277
7021275
See Note
12
3
9
1
See Note
7022310
13
14
15
1
Not Required
7021276
7022311
1
1
7024867
7022312
16
17
18
19
20
21
22
23
24
3121271
1
7022313
7024868
7022314
7023910
7007439
70000795
70000797
7022368
7021249
2220886
Use 7022328
1
1
1
1
5
1
1
1
DESCRIPTION
DRIVE MOTOR ASSEMBLIES:
2WD
4WD
REV.
B
B
Bearing, Journal
Pin
Ring, Retaining
Swashplate Options:
2WD
4WD
Pin (Note: Not Available for Purchase.)
Gasket
Cylinder Block Kit (Includes Items 7A & 9-17)
2WD
4WD
Block, Cylinder (Note: Not Available - Purchase
Complete Cylinder Block Kit.)
Plate, Valve Options:
2WD
4WD
Guide, Slipper Retainer Options:
2WD (Note: Not Available for Purchase.)
4WD
Pin, Slipper Hold Down
Piston Assembly (Note: Not Available - Purchase Complete
Assy.)
Retainer, Slipper Options:
2WD (Note: Not Available for Purchase.)
4WD
Retainer, Hold Down Pin Options:
2WD
4WD
Ring, Retaining
Spring Options:
2WD
4WD
Washer Options:
2WD
4WD
Retainer, Spring
Shaft
Ring, Retaining
Cap, End - Axial Options:
2WD
4WD
Screw
Bearing, Needle
Plug (Includes Item 24)
O-Ring
800A 800AJ
1-15
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
25
26
27
28
29
2220883
Use 7022328
2220888
Use 7022328
1
1
2
2
1
30
31
32
33
34
35
36
37
38
39
40
41
42 to 49
50
1-16
7027741
7022372
See Note
2220883
Use 7022328
2220886
Use 7022328
Use 7022328
Use 7022328
7024871
7024854
7007437
7022326
Use 7022328
7022371
Not Used
7022328
DESCRIPTION
REV.
1
1
1
1
Plug (Includes Item 26)
O-Ring
Plug (Includes Item 28)
O-Ring
Seat, Spring Options:
2WD
4WD
Housing (Note: Not Available - Purchase Complete Assy.)
Plug (Items Item 32)
O-Ring
Plug (Items Item 34)
O-Ring
O-Ring
Ring, Seal
Piston, Servo Options (Includes Items 35 & 36):
2WD
4WD
Bearing
Spring
Seal, Lip
Washer, Support
1
Seal Kit (Includes Items 6,24,26,28,32,34,35,36 and 40)
1
2
2
1
1
1
1
1
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
1-17
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES & SHIELDS INSTALLATIONS
VALVE ROTATED FOR CLARITY
12C
12
13
11
12B
13
2
12C
12A 12D
111C
111F
111
OR
VALVE ROTATED FOR CLARITY
111B
112
110
111A
112
111B
201
202
102
111F
204
111G
111E
111C
111D
205
203
201
202
205
1-18
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-5. DRIVE VALVES & SHIELDS INSTALLATIONS
ITEM #
1
2
3 to 10
11
12
12A
12B
12C
12D
13
101
102
103 to 109
110
111
111A
111B
111C
111D
111E
111F
111G
112
PART NUMBER
QTY.
DESCRIPTION
0273378
Ref
DRIVE VALVES INSTALLATION - 2WD
Not Used
0641542
Not Used
3311505
1001099870
7023933
7021625
70000781
7022397
7022399
70002390
7022399
7024881
4711500
0273704
0274232
Not Used
0641560
Not Used
3311505
4641303
7023933
7021625
7022397
7022399
7021639
2900756
7024881
7023917
7021625
70003935
70003936
4711500
0274267
0274266
201
202
203
204
205
3121271
0100011
0641608
3575718
Not Required
3570690
4751600
2
Bolt 5/16in-18NC x 5-1/4in
2
1
1
1
1
2
2
2
2
1
4
Locknut 5/16in-18NC
Flow Divider Valve Assembly
Cartridge, Flow Divider
Seal Kit - 7023933 Cartridge
Lockdown Kit
Cartridge, Check
Seal Kit - 7022397 Cartridge
Cartridge, Check
Seal Kit - 70002390 Cartridge
Piston, Pilot
Flatwasher 5/16in Narrow
Ref
Ref
Ref
DRIVE VALVES INSTALLATION
4WD/2WS
4WD/4WS
3
Bolt 5/16in-18NC x 7-1/2in
3
1
1
1
6
6
2
2
1
2
2
2
1
6
Locknut 5/16in-18NC
Flow Divider Valve Assembly
Cartridge, Flow Divider
Seal Kit - 7023933 Cartridge
Cartridge, Check
Seal Kit - 7022397 Cartridge
Cartridge, Check Valves
Seal Kit - 7022398 Cartridge
Piston, Pilot
Cartridge, Flow Divider
Seal Kit - 7023917 Cartridge
Orifice
Orifice
Flatwasher 5/16in Narrow
Ref
Ref
Ref
FRAME SHIELDS INSTALLATIONS
2WS
4WS
AR
AR
1
1
Compound, Locking
Bolt, 3/8in - 16NC x 1in
Plate, Cover Front
Plate, Cover Rear Options:
2WS
4WS
Flatwasher, 3/8in
AR
800A 800AJ
REV.
E
A
D
D
B
A
A
1-19
SECTION 1 FRAME
FIGURE 1-6. TOW PACKAGE INSTALLATION (2WS ONLY) (ANSI, ANSI EXPORT & CE)
313
307
306
303
301
313
210
202
302
213
308
305
304
218
210
205
216
204
217
201
209
201
203
204
309 216
201
209
310
312
311
215
206
312
208
215
211
214
212
220
101
104
118
101
104
118
112
110
105
120
102
112
125
123
107
121
101
104
118
117
107
115
122
126
101
104
122
108
118
101
127
125
118
113
111
101
128
130
129
101
104
121
105
106
131
101
101 103
104
118
116
118
106
131
114
109
124
119
121
113
127
121
1-20
800A 800AJ
3121271
SECTION 1 FRAME
FIGURE 1-6. TOW PACKAGE INSTALLATION (2WS ONLY) (ANSI, ANSI EXPORT & CE)
ITEM #
1 to 100
101
102
103
104
105
106
PART NUMBER
QTY.
0271352
Ref
Not Used
0100011
0362726
0641508
0641608
0962152
AR
1
1
7
2
4
0962448
1001112651
107
108
109
0962292
0962348
2
1
2
1683740
1001097243
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
201
3121271
DESCRIPTION
STEERING INSTALLATION
REV.
H
Compound, Locking
Tie-Rod
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 1in
Bearing, Composite
Bearing Options:
Bearing, Composite (USA Built Machines SN 0300140000 to
SN 0300150056 & China Built Machines SN B300000100 to
SN B300000277)
Bearing, Aluminum Bronze (USA Built Machines
SN 0300150056 to SN 0300183033& China Built Machines
SN B300000277 to Present)
Bearing, Garmax
Bearing, Composite
Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
USA Built Machines SN 0300140000 to SN 0300142664
USA Built Machines SN 0300142664 to SN 0300183033 &
China Built Machines to Present
Pin
Pin, Steer, Spindle Attach
Pin, Tie-Rod
Kingpin Options:
Pin, Attach
Pin
Pin, Hitch
Plate, Connecting Link
Shaft, Keeper 3/8in x 3in
Spindle Weldment (Left Side)
Spindle Weldment (Right Side)
Washer, Special
Washer, Thrust
Washer, Thrust
Washer, Thrust
Washer, Special
Bar, Pivot
Bolt 1/2in-13NC x 1-1/4in
Bolt 3/8in-16NC x 1-1/8in
Pad, Stop
Shim
Lube, Bearing
3422567
3422701
3422702
3422972
3422754
3422813
3422848
3573001
3841143
4130390
4130388
4740111
4740155
4740256
4740463
4740473
4846935
0641810
0741609
3340966
4071059
3020029
1
1
2
4
2
1
1
1
8
1
1
6
2
4
2
2
1
16
4
2
AR
AR
0274252
1001166806
Ref
Ref
Ref
TOW BAR INSTALLATIONS
ANSI/ANSI Export
CE
0100011
AR
Compound, Locking
800A 800AJ
A
A
1-21
SECTION 1 FRAME
FIGURE 1-6. TOW PACKAGE INSTALLATION (2WS ONLY) (ANSI, ANSI EXPORT & CE)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
202
203
204
205
0232121
0641504
1260017
1
2
2ft/0.3m
2
Tow Bar Assembly (See Items 301 to 313 For Breakdown)
Bolt 5/16in-18NC x 1/2in
Chain
Decal - Crushing Options:
ANSI/ANSI Export Specs
CE Spec
Decal - Towing Instructions (ANSI/ANSI Export Specs Only)
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
301
302
303
304
305
306
307
308
309
310
311
312
313
1-22
1704578
1706960
1705090
Not Used
3250872
3311401
3420292
3539662
3820001
4420051
4640261
4711500
4751400
4846507
4846508
3570686
1706957
1
1
2
2
1
4
2ft/0.3m
1
2
2
1
1
1
0232121
Ref
0360406
4843777
0642038
3312001
4762000
4070450
4070561
4740036
3420447
3420372
1260135
3760170
4070560
1
1
5
5
5
AR
AR
1
1
1
1
2
2
REV.
Nameplate - Steer/Tow Valve (ANSI/ANSI Export Specs Only)
Nut 1/4in-20NC
Pin
Plate, Valve Mounting
Rivet, Pop (ANSI/ANSI Export Specs Only)
Tape
Valve, Float Position
Flatwasher 5/16in (Narrow)
Flatwasher 1/4in (Wide)
Bracket
Bracket
Plate, Cover (ANSI/ANSI Export Specs Only) (Not Shown)
Decal - Tow Bar & Steer Select (CE Spec Only)
TOW BAR ASSEMBLY
7/G
Bar, Draw
Bar, Tow
Bolt 5/8in-11NC x 4-3/4in
Nut 5/8in-11NC
Lockwasher 5/8in
Shim, Spacer
Shim, Spacer
Flatwasher 1-1/2in
Pin
Pin
Chain
Ring
Shim
800A 800AJ
3121271
SECTION 2
TURNTABLE
3121271
800A 800AJ
2-1
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES & HORN INSTALLATIONS
6
18
NOTE: ALSO SEE
SECTIONS 1 & 3 FOR
VALVES LOCATED ON
FRAME, BOOM & UPRIGHT.
8
ENGINE SIDE
3
18
17
18
18
10
20
9
7
10
21
1
4
18
10
2
18
18
11
13
12
107
104
103
102
VALVE SIDE
12B
12A
14
101
16
106
19
1
5
2-2
105
107
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES & HORN INSTALLATIONS
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
12A
12B
13
PART NUMBER
QTY.
0274640
0274641
0274642
0274643
Ref
Ref
Ref
Ref
Ref
0100011
0641416
0641418
0641606
0641614
0651406
2120167
2120168
7020021
2120209
2120210
70000934
7020020
2220893
3311405
3841340
4640866
7017466
Use 7017496
7012959
AR
2
2
8
3
3
1
1
1
1
1
1
1
1
5
4
1
1
1
1
AR
Not Required
4640921
0
1
AR
0
1
14
15
16
Not Required
4640922
Not Used
4641453
17
18
19
20
21
22
3121271
1
4641317
7012944
7012941
7010543
4711400
4711600
0140001
0641408
1
1
2
2
2
21
3
1
1
AR
Not Required
4921927
0
1
DESCRIPTION
VALVES INSTALLATIONS
800A (2WS)
800A (4WS)
800AJ (2WS)
800AJ (4WS)
REV.
D
E
E
E
Compound, Locking
Bolt 1/4in-20NC x 2in
Bolt 1/4in-20NC x 2-1/4in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1-3/4in
Bolt 1/4in-28NF x 3/4in
Return Filter Assembly
Element, Filter
Indicator, Clogged
Pressure Filter Assembly
Element, Filter
O-Ring, Filter Bowl
Indicator, Clog
Fitting, Adapter
Locknut 1/4in-20NC
Loop, Hose
Valve Assembly (Level)
Cartridge
Seal Kit - Cartridge (was p/n 2900708)
Knob
Valve Assembly (Jib Control) Options: (See ACCESSORY
VALVE ASSEMBLY for Breakdown)
800A
800AJ
Valve Assembly (4WS Control) Options:
2WS
4WS (See ACCESSORY VALVE ASSEMBLY for Breakdown)
Main Control Valve Assembly (See MAIN CONTROL VALVE
ASSEMBLY for Breakdown)
Combination Valve Assembly (Brake & 2 Speed)
Valve Assembly
Coil
Cartridge without Coil
Seal Kit - 7012941 Cartridge (1 Per Cartridge)
Flatwasher 1/4in Narrow
Flatwasher 3/8in Narrow
Horn
Bolt 1/4in-20NC x 1in
Harness Assembly (Jib Control) Options (Not Shown - See
Section 7 for Breakdown):
800A
800AJ
800A 800AJ
2-3
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES & HORN INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
23
AR
Not Required
4921928
0
1
0258670
1001143190
Ref
Ref
Ref
Ref
101
102
103
104
105
106
107
2-4
QTY.
1
Use 1001137460
1001137460
0902415
0641610
4751600
0641506
4711500
0100011
1
1
1
3
3
4
4
AR
2901207
1
DESCRIPTION
REV.
Harness Assembly (4WS Control) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
2WS
4WS
AUXILIARY PUMP INSTALLATIONS
Original Equipment
Service Replacement
Note: Original Equipment pump p/n 3600458 may have
been replaced with p/n 1001137460 as a Service
Replacement. Identify component before ordering parts.
D
A
Auxiliary Pump Assembly Options (See AUXILIARY PUMP
ASSEMBLY for Breakdown):
Haldex Brand (Original Equipment) (was p/n 3600458)
Bucher Brand (Service Replacement)
Bracket, Pump Mounting
Bolt 3/8in-16NC x 1-1/4in
Flatwasher 3/8in
Bolt 5/16in-18NC x 3/4in
Flatwasher 5/16in Narrow
Compound, Locking
——————————
Band Kit, Auxiliary Power Motor (UL Machines Only)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-1. CONTROL VALVES & HORN INSTALLATIONS (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-5
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
2
16
37
32
4
17
21
32A
20
21A
25
22
23B
8
20A
9
7
35
24
39
23
12
13
38
23A
26
5
3
34
6
31
15
26A
30
40
29
33
10
11
28
30A
28A
36
14
29A
27A
2-6
19
18
27
TORQUE TO 60 IN/LBS
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20A
21
21A
22
23
23A
23B
3121271
PART NUMBER
QTY.
4641453
Ref
Not Used
See Note
7010542
7010543
7010542
7010543
7010542
7010543
7010542
7010543
7010542
7010543
7017420
7012998
7017423
7012998
7018941
7018941
4641192
2900708
7021602
7017428
7012998
7017427
7012998
7017428
7012998
7017428
7012998
7012914
7012918
7012914
7012918
7018992
7012773
7018991
7018912
7012775
7012773
7012772
7018912
70002946
7018994
7012773
7012772
7018912
7018993
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
1
1
DESCRIPTION
MAIN CONTROL VALVE ASSEMBLY
REV.
B
Block (Note: Not Available - Purchase Complete Assy.)
Cartridge, Load Sensing (Main Lift)
Seal Kit - 7010542 Cartridge
Cartridge, Load Sensing
Seal Kit - 7010542 Cartridge
Cartridge, Load Sensing (Swing)
Seal Kit - 7010542 Cartridge
Cartridge, Load Sensing
Seal Kit - 7010542 Cartridge
Cartridge, Load Sensing (Main)
Seal Kit - 7010542 Cartridge
Cartridge, Relief Valve (Main Lift)
Seal Kit - 7017420 Cartridge
Cartridge, Relief Valve (Swing)
Seal Kit - 7017420 Cartridge
Orifice
Orifice
Cartridge, Check Valve (Tower Lift)
Seal Kit - 4641192 Cartridge
Piston, Pilot
Cartridge, Relief Valve (Platform Level Down)
Seal Kit - 7017428 Cartridge
Cartridge, Relief Valve (Platform Level Up)
Seal Kit - 7017427 Cartridge
Cartridge, Relief Valve (Front Steer)
Seal Kit - 7017428 Cartridge
Cartridge, Relief Valve (Front Steer)
Seal Kit - 7017428 Cartridge
Cartridge, Pilot Check (Platform Level)
Seal Kit - 7012914 Cartridge
Cartridge, Pilot Check (Platform Level)
Seal Kit - 7012914 Cartridge
Control Valve Assembly (Main Lift)
Seal Kit - 7018992 Valve
Coil
Nut
Control Valve Assembly (Swing)
Seal Kit - 7012775 Valve
Coil
Nut
Flow Control Manifold Assembly (Main) (Includes Items 24 & 25)
Control Valve Assembly (Main)
Seal Kit - 7018994 Valve
Coil
Nut
Plug
800A 800AJ
2-7
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
24
7017475
7010545
7000645
7021601
7017477
70000579
70000583
70000582
70000580
Use 70001976
7012773
7012772
7018912
Use 70001976
7012773
7012772
7018912
Use 70001976
7012773
7012772
7018912
Use 70001976
7012773
7012772
7018912
7012989
7012953
7012774
7012773
7012772
7018912
7021310
7018945
7017478
7017477
7012941
7010543
7012944
7017428
7012998
7018942
7018951
7021311
3931048
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
2
AR
2
1
1
1
1
1
1
1
28
4
4
4
25
26
26A
27
27A
28
28A
29
29A
30
30A
31
32
32A
33
34
35
36
37
38
39
40
2-8
DESCRIPTION
REV.
Cartridge without Coil
Seal Kit - 7017475 Cartridge
Coil
Cartridge, Flow Regulator (Main)
Seal Kit - 7021601 Cartridge
Control Valve Assembly (Main Tele)
Seal Kit
Coil
Nut, Coil
Control Valve Assembly (Tower Tele) (was p/n 7012770)
Seal Kit - 7012770 Valve
Coil
Nut
Control Valve Assembly (Platform Level)
Seal Kit - 7012770 Valve
Coil
Nut
Control Valve Assembly (Platform Rotate) (was p/n 7012770)
Seal Kit - 7012770 Valve
Coil
Nut
Control Valve Assembly (Tower Lift) (was p/n 7012770)
Seal Kit - 7012770 Valve
Coil
Nut
Cartridge, Flow Regulator (Platform Rotate)
Seal Kit - 7012989 Cartridge
Control Valve Assembly (Front Steer)
Seal Kit - 7012774 Valve
Coil
Nut
Valve, Sandwich (Platform Rotate)
O-Rings, Replacement - 7021310 Valve
Cartridge, Check Valve (Main Pressure)
Seal Kit - 7017478 Cartridge
Cartridge without Coil (Main Dump)
Seal Kit - 7017452 Cartridge
Coil
Cartridge, Relief Valve (Tower Tele)
Seal Kit - 7017428 Cartridge
Capscrew #10-24NC x 2in
Capscrew 1/4in-20NC x 1-1/2in
Capscrew #10-24NC x 4-1/2in
Capscrew #10-24NC x 3in
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-9
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
7
2
2A
2B
2C
6
1
4
3
8
NOTE: TORQUE ITEMS 6, 7,103 &104
TO 60 IN/LBS.
104
102
102A
102B
102C
101
106
2-10
101
105
103
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
Ref
4640921
Ref
5
6
7012965
7012953
Use 70001976
7012773
7018945
7018912
7012772
7017421
7012998
7017422
7012998
4460499
7012777
1
1
1
1
4
2
2
1
1
1
1
2
4
7
8
7018942
7012776
4
2
4640922
Ref
102A
102B
102C
103
7017420
7012998
7012774
7012773
7018945
7018912
7012772
7018946
1
1
1
1
4
2
2
4
104
105
106
7018942
7018948
7018947
4
4
1
1
2
2A
2B
2C
3
4
101
102
3121271
DESCRIPTION
REV.
ACCESSORY VALVE ASSEMBLIES
ARTICULATING JIB VALVE ASSEMBLY
D
Cartridge, Flow Control
Seal Kit - 7012965 Cartridge
Directional Control Valve Assembly (was p/n 7012770)
Seal Kit
O-Ring
Nut
Coil
Cartridge, Relief
Seal Kit - 7017421 Cartridge
Cartridge, Relief
Seal Kit - 7017422 Cartridge
Connector, DIN with Diode (Not Shown - Part of Valve Harness)
Capscrew, Socket Head 5/16in-18NC x 2-1/4in (Used to Mount
Valve Assembly)
Capscrew, Socket Head #10-24NC x 2in
O-Ring (Used to Mount Main Valve)
4WS VALVE ASSEMBLY
B
Cartridge, Relief
Seal Kit - 7017420 Cartridge
Directional Control Valve Assembly
Seal Kit
R-Ring
Nut
Coil
Capscrew, Socket Head #10-24NC x 5in (Used to Mount Main
Valve)
Capscrew, Socket Head #10-24NC x 2in
O-Ring (Used to Mount Main Valve)
Plate, O-Ring
800A 800AJ
2-11
SECTION 2 TURNTABLE
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY
23
22
21
20
35 19
18
40
41
42
33
34
27
28
29
36
11
3031
32
15
12
16
17
14
13
24
10
9
8
26
25
2
3
4 5
6
7
106
105
104
103
102
101
107
1
111
HALDEX BRAND
(ORIGINAL EQUIPMENT)
109
110
108
BUCHER BRAND
(SERVICE REPLACEMENT)
2-12
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY
ITEM #
PART NUMBER
QTY.
3600458
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
70001059
See Note
See Note
See Note
See Note
See Note
See Note
7011044
7010903
See Note
7011048
70001060
70001061
70001062
70001063
70000970
70001064
See Note
1
2
2
2
2
1
1
1
1
1
4
4
1
1
1
4
2
1
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 39
40
41
42
See Note
See Note
See Note
See Note
7011043
70000976
70001065
70001066
See Note
See Note
7011008
Use 70001069
See Note
See Note
7011022
70001067
See Note
See Note
Not Used
70001069
70001068
7010944
1
4
2
1
4
4
1
1
1
1
1
1
1
1
2
1
1
2
Motor, DC
Coupling, Half (Note: Use Items 41 & 42.)
Washer (Note: Use Items 41 & 42.)
Lockwasher (Note: Use Items 41 & 42.)
Screw (Note: Use Items 41 & 42.)
Bushing (Note: Use Items 41 & 42.)
Spider (Note: Use Items 41 & 42.)
Gasket, Mounting
Seal, Shaft
Stator (Note: Not Available - Purchase Complete Assy.)
Washer
Screw
Kit Gasket
Shaft, Drive
Key
Ring, Retaining
Gear
Housing, Gear (Note: Not Available - Purchase Complete
Assy.)
Plug (Note: Not Available - Purchase Locally.)
Screw (Note: Not Available for Purchase.)
Bushing, Dowel (Note: Not Available for Purchase.)
Block, Valve (Note: Not Available - Purchase Complete Assy.)
Screw
Bearing, Needle
Pin
Shaft, Idler
Ball (Note: Not Available for Purchase.)
Spring (Note: Not Available for Purchase.)
Spring
Gasket
Screw Adjustment (Note: Not Available for Purchase.)
Bolt (Note: Not Available for Purchase.)
O-Ring
Valve, Logic
Label (Note: Not Available for Purchase.)
Pin, Shear (Note: Not Available for Purchase.)
1
1
1
Seal Kit, Pump (Includes Items 8, 9, 30 & 33)
Motor & Coupling Kit, Replacement (Includes Items 1-8, 11 & 12)
Coupling Kit (Includes Items 2-7)
3121271
DESCRIPTION
AUXILIARY PUMP ASSEMBLY (HALDEX BRAND) (ORIGINAL
EQUIPMENT)
800A 800AJ
REV.
C
2-13
SECTION 2 TURNTABLE
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY (CONTINUED)
ITEM #
101
102
103
104
105
106
107
108
109
110
111
2-14
PART NUMBER
QTY.
1001137460
Ref
70004125
70003993
70004125
70004125
70004125
70004125
70004125
70004125
70003989
70004125
70004125
70003992
1
1
4
1
1
1
1
4
1
1
1
1
DESCRIPTION
AUXILIARY PUMP ASSEMBLY (BUCHER BRAND) (SERVICE
REPLACEMENT)
REV.
A
Base Assembly
Seal, Shaft
Pin, Dowel
O-Ring
Pump
O-Ring
Cover, Rear
Screw
Valve, Logic
Valve, Relief
Shaft, Intermediate
Motor
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-4. AUXILIARY PUMP ASSEMBLY (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-15
SECTION 2 TURNTABLE
FIGURE 2-5. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
8
304
1
2
302
7
305
1
4
303
6
5
1
3
101
103
105
203
202
204
201
102
105
101
104
2-16
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-5. TURNTABLE BEARING AND SWING DRIVE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
101
102
103
104
105
201
202
203
204
301
302
303
304
305
3121271
PART NUMBER
QTY.
DESCRIPTION
4620135
Ref
Ref
TURNTABLE WELDMENT
Standard Machines
1001094889
Ref
SWING DRIVE INSTALLATION
0100019
0682216
3312002
3900293
3952020
4071009
4740057
1001101060
AR
4
1
1
1
1
4
1
0271002
Ref
0100019
0440244
0682023
0682032
4892000
AR
1
24
24
48
Compound, Locking
Bearing, Turntable
Bolt 5/8in -11NC x 2-7/8in (Grade 8)
Bolt 5/8in-11NC x 4in (Grade 8)
Flatwasher, Hardened
0259147
Ref
TURNTABLE LOCK INSTALLATION
4844958
3421565
3760170
1260017
1
1
2
9in/23cm
0255316
Ref
Not Used
2180344
2160003
2220063
2751032
1
1
1
1
REV.
B
Compound, Locking
Bolt 3/4in -10NC x 2in (Grade 8)
Nut Jam 5/8in - 11NC
Screw, Shoulder
Setscrew 5/8in x 2in
Shim
Hardened, Washer
Motor, Swing Assembly (See SWING MOTOR/HUB ASSEMBLY
for Breakdown)
SWING BEARING INSTALLATION
E
B
Weldment, Pin
Pin, Snap
Ring, Quick Release
Chain
REMOTE BEARING LUBE INSTALLATION
3
Fitting, Bulkhead
Fitting, Grease Elbow
Fitting, Elbow
Hose, Grease
800A 800AJ
2-17
SECTION 2 TURNTABLE
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY
20
12
24
25
2
6
1I
1H
5A
1E
4
13
5
1G
11
1
3
1J
1C
11
44
1B
8
1A
2-18
800A 800AJ
3121271
SECTION 2 TURNTABLE
200A
200B
200C
201
101
26
102
104
8L
105
8A
103
106
104
107
8E
8D
104
8F
108
8H
104
8K
109
8J
110
31
104
8K
112
8J
113
29
115
8K
28
8J
32
114
116
125
117
118
29
23
8K
8J
21
28
22
119
120
30
8K
35
3121271
800A 800AJ
2-19
SECTION 2 TURNTABLE
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
1H
1I
1J
2
3
4
5
5A
6
7
8
8A
8B to 8C
8D
8E
8F
8G
8H
8I
8J
8K
8L
9 to 10
11
12
13
14 to 19
20
21
22
23
24
25
26
27
28
29
2-20
PART NUMBER
QTY.
1001101060
Ref
See Note
7010492
7000228
7000255
Not Used
7000257
Not Used
7024762
7007633
7000229
7017072
7000246
80424002
7000248
7000230
7017070
Use 1001101060
Not Used
70002065
70000782
Not Used
70002070
70002071
70002073
Not Used
70002072
Not Used
70002067
70002068
70002066
Not Used
7000253
7000217
7017080
Not Used
7017072
7024704
See Note
7017023
See Note
7000281
7024763
Not Used
See Note
70002069
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SWING MOTOR/HUB ASSEMBLY
REV.
A
Housing/Shaft Assembly (Note: Not Available - Purchase
Individual Components.)
Shaft, Output
Seal, Lip
Bearing Kit (Includes Cup & Cone)
Bearing Kit (Includes Cup & Cone)
Housing
Washer, Thrust
Ring, Retaining
Plug, Pipe
Gear, Internal
Carrier Assembly
Gear, Ring
O-Ring
O-Ring
Housing, Brake (Note: Not Available - Purchase Complete
Assy.)
1
1
Gear, Sun
Piston
1
1
1
O-Ring
Ring, Back-up
O-Ring
1
Ring, Back-up
4
5
14
Disc, Rotor
Disc, Stator
Spring
2
12
4
Washer, Thrust
Bolt 3/8in-16NC x 2-1/4in (Grade 8)
Pin, Dowel
1
4
4
2
1
2
1
Plug, Pipe
Bolt 5/16in-18NC x 2in (Grade 8)
Lockwasher (Note: Not Available for Purchase.)
Plug, Pipe
Plate, ID (Note: Not Available for Purchase.)
Screw, Drive
O-Ring
2
2
Lug, Lifting (Note: Not Available for Purchase.)
Bolt 1/2in-13NC x 2in (Grade 8)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
30
31
32
33 to 34
35
36 to 43
44
7017085
70002075
7024784
Not Used
70002074
Not Used
7017028
2
1
1
Elbow
Motor Assembly (See Items 101-125 for Breakdown)
Valve Assembly - Complete (No Serviceable Parts)
1
Tube
1
Ring, Internal Retaining
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121 to 124
125
70002075
Ref
7024454
7004035
7023318
7004036
7024453
Use 7024453
7024379
7024455
7024380
7024456
Not Used
7024458
7024381
7004043
7004044
7004049
7004045
7024457
7024390
7004047
Not Used
80424043
5
1
1
5
1
1
1
1
1
1
Bolt
Cover, End
Seal, Commutator
Seal, Ring
Commutator and Ring Assembly
Ring
Manifold
Rotor Set
Plate, Wear
Link, Drive
1
1
1
1
1
1
1
1
1
Shaft, Coupling
Bearing, Inner
Washer, Thrust
Bearing, Thrust
Seal, Inner
Washer, Back-up
Housing
Bearing, Outer
Seal
1
Washer, Back-up
Ref
200
200A
200B
200C
201
3121271
DESCRIPTION
1
7024100
70002086
7024396
70002085
1
REV.
MOTOR ASSEMBLY
KIT OPTIONS:
Seal Kit Options:
Swing Hub (Includes Items 1B, 1I, 5, 5A & 11)
Swing Brake (Includes Items 8D, 8E, 8F, 8H & 26)
Swing Motor (Includes Items 103, 104, 116, 117, 120 & 125)
Disc Kit - Swing Brake (Includes Items 8J & 8K)
800A 800AJ
2-21
2-22
800A 800AJ
315
316
320
335
336
337
312
210
210
31
48
33
48B
69
69
432
411
301
303
310
316
60
7
48A
211
75
70
301
304
308 317
331 316 338
330
40 60
29
210
42 62
13
3
52
2
402
76
322 321
422 327
415
77
32
301 414
304
317
334
412
70
70
62
18
3
20 16
1
66
30
34
45
26
40
60
37
59
44
424
417
416 301
305
418 314
318
421
12
62
42
326
36
323
425
413
301
304
428 317
301
309
313
316
324
325
332
302
44
328
304
68
317
301
307 434
316
324
404
406
3 65
301
21
37
301 311
12
306 319
59
74
316
62
79
324
16
42
35 70
3
17
62
51
37
65
16
46
9
433
60
12
62
42
59
44
47
26
54
201
203
56
209
108
38
207
62
3
20
10
39
57
62
3
19
41
3
22
3
21
117
4
64
28
213
5
55
201
203
208
38
38
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
3121271
3121271
800A 800AJ
67
106
ENGINE TRAY
KEEPER PIN
BOLT
6
INCLUDES ITEMS 215A THRU 215D
ENGINE MOUNTING BOLT
215B
ITEM 215 - BATTERY CABLE KIT
-
BATTERY
+
MTG BOLT FOR
GLOW PLUG RELAY
GLOW PLUG
RELAY
215A
121
215C
STARTER
AUX PWR
RELAY
AUX POWER
PUMP
215D
14
42
62
14
42
62
61
71
73
72
58
27
215B
206
205
212
3
11
125
123
124
101
105
202
102
112
107
126
53
53
24
15
63
43
114
25
124
127
102
110 107
102 107
111
RETURN
126
24
49
VENT
101
104
115
116
118
49
50
114
103
401
114
119
51
120 101
103 107
SUPPLY
3
23
40
78
60
8
SECTION 2 TURNTABLE
2-23
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
2-24
PART NUMBER
QTY.
1001109065
Ref
0080181
0080243
0100011
0340041
0340046
0400075
0641406
0641407
0701414
0641507
0641606
0641608
0641609
0641610
0641808
0641820
0700808
0701010
0701012
0701015
0711214
0771212
0940070
0961986
1060637
1320016
1320223
1340060
7012664
1580011
1660239
1703162
2060025
2720058
2720434
2720509
2720515
3200406
1
1
AR
2
2
1
4
4
4
4
2
8
4
4
1
4
4
8
4
8
5
3
1
2
1
2
4
1
1
1
1
2
1
.33ft
1
1
1
4
1
3220113
70001017
1001107116
70002705
70002706
3290801
3311405
3311505
1
1
1
4
12
4
DESCRIPTION
CATERPILLAR TIER IVi ENGINE ASSEMBLY
REV.
D
Adapter, Pump Mounting Plate
Adapter, Fan Spacer
Compound, Locking
Band, Mounting
Band, Muffler
Battery
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 7/8in
Bolt 1/4in-20NC x 3/4in
Bolt 5/16in-18NC x 7/8in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in-13NC x 1in
Bolt 1/2in-13NC x 2-1/2in
Bolt M8 x 16mm
Bolt M10 x 20mm
Bolt M10 x 25mm
Bolt M10 x 35mm
Bolt M12 x 30mm
Bolt M12 x 25mm
Bumper, Rubber
Bearing, Flange
Lanyard
Clamp, Hose
Clamp
Air Cleaner Assembly
Element, Air Cleaner
Container, Coolant Overflow
Coupling, Pump
Decal - Fan Blade
Fan
Hose
Elbow, Rubber
Hose, Radiator (Bottom)
Seal, Air Cleaner
Mount, Engine
Muffler Options:
Muffler, Spark Arresting (Standard)
Clamp (Used on p/n 3220113)
Muffler, Catalytic (Optional)
Clamp
Plug
Nut M8
Locknut 1/4in-20NC
Locknut 5/16in-18NC
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
42
43
44
45
46
47
48
48A
48B
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
3311605
3311801
3311805
3574206
3574207
3574208
3620047
7027412
70004182
3740067
3960468
3960469
4031911
4060805
4220191
4567073
4568721
4711500
4711600
4740274
4751400
4751500
4751600
4751800
4811900
4812100
4832000
4846790
4846805
8405009
8405104
88521205
91401281
1001093382
4640750
1001109595
1001112077
1001107705
4791400
0100020
16
1
4
1
1
1
1
1
1
2
1
1
4
2ft/0.7mm
2
1
1
8
2
4
24
2
44
1
4
8
8
1
1
2
4
2
1
2
1
1
1
1
4
AR
1001110215
1001110214
Ref
Ref
Ref
0100011
0100020
0641608
0641610
AR
AR
8
1
101
102
103
104
3121271
DESCRIPTION
REV.
Locknut 3/8in-16NC
Nut 1/2in-13NC
Locknut 1/2in-13NC
Plate, Motor Mount
Plate, Engine Mount (Rear)
Bracket, Muffler
Radiator
Cap, Radiator
Shroud, Fan
Relay, Solenoid Assembly
Seal, Foam Gasket
Seal, Foam Gasket
Bolt M8 x 35mm
Flex-Trim 1/4in
Block, Spacer
Tube, Exhaust
Exhaust Tube Weldment
Flatwasher 5/16in (Narrow)
Flatwasher 3/8in Narrow
Washer, Snubbing
Flatwasher 1/4in
Flatwasher 5/16in
Flatwasher 3/8in
Flatwasher 1/2in
Flatwasher 8mm
Flatwasher 12mm
Lockwasher 10mm
Tray Engine
Mount, Engine/Generator - Left
Clamp, Hose
Clamp, Hose
Locknut 5/16in-18NC
Hold-Down, Battery
Rod, Hold-Down
Valve, Oil Drain (was p/n 1001105833)
Plate, Radiator Mounting
Caterpillar Tier IVi Engine Assembly
Hose, Radiator (Top)
Starwasher 1/4in
Sealant, Thread
CATERPILLAR TIER IVi ENGINE INSTALLATIONS
Without Arctic Package
With Arctic Package
D
C
Compound, Locking
Sealant, Thread
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
800A 800AJ
2-25
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
105
106
107
108
109
110
111
112
113
0641808
0642010
1320022
1320176
1701505
2180348
2220313
2221176
1
1
7
1
1
1
1
1
2.6gal.
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128 to 149
2300004
2300041
2720058
2750532
3422446
3460544
3841143
3841340
4711600
4752000
Not Used
0641508
3311505
3380429
3539957
3900272
Not Used
30ft/9.1m
6ft./1.8m
1
1
1
1
2
1
3
6
1
2
3
Ref
150
151
152
1060625
1320223
1702943
1
1
1
153
2580050
1
1001110207
1001110204
Ref
Ref
Ref
201
202
203
204
205
206
207
2-26
0100011
0641407
0641812
3020016
3020044
3311405
3422532
3600400
AR
1
4
2.5gal
12
1
1
DESCRIPTION
REV.
Bolt 1/2in-13NC x 1in
Bolt 5/8in-11NC x 1-1/4in
Clamp, Hose
Clamp, Saddle
Decal - Diesel (Not Shown - Located on Hood)
Fitting
Fitting, Elbow
Fitting
Fluid, Anti-Freeze Options (Not Shown):
Machines without Arctic Package
Machines with Arctic Package
Hose
Hose 3/8in
Pin, Pivot
Pipe, Exhaust
Keeper, Pin
Loop, Hose
Flatwasher 3/8in Narrow
Flatwasher 5/8in
Bolt 5/16in-18NC x 1in
Locknut 5/16in-18NC
Panel, Rubber
Plate, Holddown
Screw 5/16in-18NC x 1-3/4in
Note: Arctic Package Items 150 - 153 Not Shown - Used on
Arctic Machines Only.
Cable, Immersion Heater
J-Clip 1/2in
Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
Heater, Hydraulic Tank
CATERPILLAR TIER IVi ENGINE W/PUMPS ASSEMBLIES
Without Arctic Package
With Arctic Package
B
B
Compound, Locking
Bolt 1/4in-20NC x 7/8in
Bolt 1/2in-18NC x 1-3/4in
Oil, Motor Options (Not Shown):
Oil, Motor 15W-40 (Without Arctic Package)
Oil, Motor 0W-40 (With Arctic Package)
Locknut 1/4in-20NC
Pin, Hitch
Piston Pump Assembly (See PISTON PUMP ASSEMBLY
(SAUER DANFOSS) for Breakdown)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
208
209
210
211
212
213
214
215
215A
215B
215C
215D
1001095354
2220415
1001094595
7023967
7023956
3790044
3960548
3960549
4751400
4891600
Not Used
1001112762
7027028
7027029
7027030
7027031
1
1
1
1
1
1
44in/1.2m
216
217
218
219
220
221
222
223
224
225
226
0641608
1060626
1320223
1702941
1702942
1702944
2580024
2580055
3311605
3980007
4751600
2
1
2
1
1
1
1
1
2
1
2
1001112077
Ref
0100011
0100020
0700620
0700808
0701010
0760606
0760610
4031709
8303541
0700616
0761210
8406009
1320224
8406105
3290507
4811700
4811900
4812000
AR
AR
1
5
2
2
2
3
1
2
2
1
1
2
1
12
5
2
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
3121271
11in/28cm
1
2
1
1
1
1
1
Ref
DESCRIPTION
REV.
Load Sensing Pump Assembly with Fittings
Fitting
Pump, Displacement Less Fittings
Seal Kit - 1001094595 Pump
Valve Assembly Kit - 1001094595 Pump
O-Ring
Seal, Hood
Seal, Hood
Flatwasher 1/4in
Flatwasher 3/8in Hardened
Battery Cable Kit
Cable, Battery (Red)
Cable, Battery (Black)
Cable (Red)
Cable (Black)
Note: Arctic Package Items 216 - 226 Not Shown - Used on
Arctic Machines Only
Bolt 3/8in-16NC x 1in
Cord, 3-Way Extension (Located on Left Front of Engine)
Clamp
Decal - Battery Heater (Located on Battery Heater)
Decal - Engine Block Heater (Located on Right Side of Engine)
Decal - Heater Cord (Located on Left Front of Engine)
Heater, Battery (Located on Battery)
Heater, Block (Located on Left Side of Engine)
Locknut 3/8in-16NC
Seat, Battery (Located Under Battery)
Flatwasher 3/8in Wide
CATERPILLAR TIER IVi ENGINE W/ECM ASSEMBLY
B
E
Compound, Locking
Sealant, Thread
Bolt M6 x 60mm
Bolt M8 x 16mm
Bolt M10 x 20mm
Bolt M6 x 12mm
Bolt M6 x 20mm
Bolt M6 x 25mm
Screw M6 x 35mm
Bolt M6 x 40mm
Bolt M12 x 20mm
Clamp, Cable
Clamp, Cable
Clip, Tube
Locknut M5
Flatwasher 6mm
Flatwasher 8mm
Flatwasher 10mm
800A 800AJ
2-27
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
319
320
321
322
323
324
325
326
327
328
329
4812100
4811600
1001097553
1001109064
1001112057
1001112059
1001112067
1001112068
1001112069
1001112070
1001112071
2
1
1
1
1
5
1
1
1
1
1
330
331
1001112072
1001112073
1001112849
1001112570
Not Used
1320263
1001112075
1001112592
1001116595
8406109
1
1
1
1
Flatwasher 12mm
Flatwasher 5mm
Washer, Coolant Sensor
Caterpillar Tier IVi Engine Assembly
Bracket
Bumper
Module, ECM
Sensor, Speed
Sensor, Temperature
Switch, Oil Pressure
Harness, Engine (Not Shown - See ELECTRICAL SECTION for
Breakdown)
Bracket
Actuator
Linkage Assy
Spacer
1
1
1
1
1
Clamp, Cable
Bolt
Bearing
Spacer
Clip, Tube
1001109064
Ref
7026839
7026830
70002833
70002834
70002835
7026831
Not Used
7026811
7026812
7026813
7026833
70002844
70002843
Not Used
See Note
7026810
70001120
70001742
7026822
7026820
7026821
70002765
4569371
See Note
See Note
1
1
1
1
1
1
Pump, Fuel Supply
Filter, Fuel
Ring, Retaining
Bowl, Water Collection
Kit, Seal
Alternator
1
1
1
1
1
1
Filter, Oil
Seal, Oil Filter Head Bolt
Seal, Oil Filter Head (Between Oil Filter Head & Engine Block)
Starter (Not Shown - Located on other side of engine)
Dipstick Oil Level
Seal, Guide Tube
1
1
1
1
1
1
1
1
1
4
4
Pump, Fuel Supply (Note: Not Available for Purchase.)
Belt
Pump, Water
Pulley, Water Pump
Thermostat
Gasket, Thermostat Housing (Between Housing & Head)
Gasket, Coolant (Between Housing & Cover)
Hose, Bypass
Tube, Air Intake Weldment
Bolt M8 x 16mm (Note: Not Available for Purchase.)
Flatwasher M8 (Note: Not Available for Purchase.)
332
333
334
335
336
337
338
401
402
403
404
405
406
407 to 410
411
412
413
414
415
416
417
2-28
ENGINE COMPONENTS
800A 800AJ
REV.
B
3121271
SECTION 2 TURNTABLE
FIGURE 2-7. CATERPILLAR ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
418
419
70001051
7026826
70002852
7026819
7026816
7026817
7026818
1
1
4
1
2
4
1
7026800
7026801
70002761
70002762
7022721
70002479
70002764
7026829
7026828
7026802
7026803
7026832
7026804
1
1
17
7
1
1
1
1
1
1
1
4
1
7026805
7026806
70002847
70002845
70002846
7026807
70002763
7026808
7026809
70002849
70002850
70002848
7026827
7026814
7026815
70002851
1
1
1
1
1
1
4
1
1
1
1
1
1
1
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
3121271
DESCRIPTION
REV.
Valve, Shutoff
Gasket, Exhaust Manifold to Engine Block (Not Shown)
Stud, Exhaust (Not Shown)
Cooler, Oil (Not Shown)
O-Ring (Not Shown - Located Between Oil Cooler & Cover)
O-Ring (Not Shown - Located Between Oil Cooler & Cover)
Gasket (Not Shown - Located Between Oil Cooler Cover & Engine
Block)
Cap, (Oil Filler)
Gasket, (Valve Cover)
Bolt, (Cylinder Head)
Seal, (Valve Stem)
Washer, Hard 2.5mm
Bolt M10 x 1.5 x 20mm
Gasket (Between Lifting Eye & Engine Head)
Gasket, Intake Manifold to Engine Block (Not Shown)
Gasket, Intake Manifold to Air Intake Tube
Flywheel Assy (With Ring Gear)
Gear, Flywheel
Plug, Glow
Gasket (Not Shown - Located Between Engine Block &
Bellhousing)
Seal, Rear Main (Not Shown - Located on Rear of Engine Block)
Cap, Filler
Seal, Gear Cover
Pump, Oil
Seal, Oil Pump
Seal, Front Main (Not Shown - Located on Front of Engine Block)
Gasket, Fuel Line (Not Shown)
Plug, Drain Oil Pan (Not Shown)
Gasket, Drain Plug Oil Pan (Not Shown)
Pump, Fuel Supply
Solenoid, Fuel Shutoff
Gasket, Fuel Pump (Between Flange & Pump)
Gasket, Exhaust Manifold to Exhaust Pipe
Relief Valve, Oil Pressure
Gasket, Relief Valve
Kit - Gasket (Not Shown)
800A 800AJ
2-29
2-30
800A 800AJ
209
256
237
201 259
215
237
262
256
256
209
256
38
223
111
243
208
254
238
256
209
232
211
265
235
254
238
256
209
241
232
412
401
247
255
237
256
409
411
225
227
212
201
226
256
237
256
237
240
205
226
239
402
227
209
256
215 224
259 201
233
237
211
249
223
204
254
210
238
37
36
219
13
301
351
405
228
222
303
353
242
19
260
101
103
302
352
245
305
259
304
101
117
112
112
110
114
101
103
108
201
215
115
236
206
213
109
101
116
113
101
118
115
119
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION
3121271
3121271
6
800A 800AJ
11
21D 21C
4
263
21A
102
104
106
22
BATTERY
+
266
25
248
217
26
263
GRD.
21B
7
248
LOCATED ON
TURNTABLE
107
246
421
AUX.PWR. START
RELAY
RELAY
201
216
21
218
5
GLOW
PLUG
RELAY
STARTER
33
GLOW PLUGS
ON ENGINE
257
GRD.
AUX PWR PUMP
256
237
209
256
237
209
23
31
1 3
35
1
8
27
244
217
13
1
10
12
VENT
13
19
20
1
10
32
24
402
201
207
221
252
250
267
230
13
404
406
407
2
2
18 2 17
16
248
258
251
235
205
416
30
27
22 19
28
RETURN
1
9
218
403
FUEL PUMP
SUPPLIED
WITH
ENGINE
13
19
13
414
SUPPLY
415
417
SECTION 2 TURNTABLE
2-31
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21A
21B
2-32
PART NUMBER
QTY.
DESCRIPTION
REV.
1001098506
Ref
Ref
Ref
1001098506
Ref
1001099637
Ref
1001099637
Ref
1001137745
Ref
Ref
1001137747
Ref
1001144324
Ref
DEUTZ ENGINE INSTALLATIONS
Tier IVi Engines
Without Arctic Package (All Specs USA Built Machines
SN 0300140000 to SN 0300170338 & China Built Machines
SN B300000100 to SN B300000752)
Without Arctic Package (All Specs Except ANSI, CSA & CE
Specs USA Built Machines SN 0300170338 to
SN 0300183033 & China Built Machines SN B300000752
to Present)
With Arctic Package (ANSI, ANSI Export & CSA Specs USA
Built Machines SN 0300140000 to SN 0300170338 & China
Built Machines SN B300000100 to SN B300000752)
With Arctic Package (ANSI Export Spec USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-Flex Engines
Without Arctic Package (ANSI, CSA & CE Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
With Arctic Package (ANSI & CSA Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-PRE Engines (CE Spec Only USA Built Machines
SN 0300170338 to SN 0300183033 & China Built Machines
SN B300000752 to Present)
0100011
0100020
4711400
91401281
0400075
1001093382
0641508
0641608
0641610
0641808
0642010
1060637
1320022
1701505
Not Used
2180348
2220313
2221176
2720058
2750532
2902401
1001116288
AR
AR
4
1
1
2
3
6
1
2
1
1
5
1
1
1
1
30ft/9.2m
6ft/1.8m
1
1
1001116287
1
7027004
1
C
D
C
E
D
D
D
Compound, Locking
Sealant, Pipe
Flatwasher 1/4in Narrow
Hold-down, Battery
Battery
Bolt, Battery Hold-down
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in-13NC x 1in
Bolt 5/8in-11NC x 1-1/4in
Cable, Lanyard
Clamp, Hose
Decal - Diesel (Not Shown - Located on Hood)
Fitting, Straight Barbed
Fitting, Elbow
Fitting, Elbow Barbed
Hose
Hose
Battery Cable Kit
Cable, Battery (Red) (Machines with 3 Relays on Engine
Tray)
Cable, Battery (Red) (Machines with 2 Relays on Engine
Tray)
Cable, Battery (Black)
800A 800AJ
C
3121271
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
21C
21D
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
7016824
7016825
3311505
4751500
3311801
3380429
3422446
3539957
3841143
3841340
3900272
88521205
4751800
4752000
4922737
0641410
1320176
1001101600
1
1
6
2
1
1
1
2
1
3
3
2
1
1
1
4
1
1
1
1704972
1706098
1706064
1706060
1706062
1706061
1706059
1706063
Ref
39
1060625
1
40
41
42
43
1060626
1320223
1702941
1702942
1
AR
1
1
44
1702943
1
45
46
47
1702944
2580024
2580050
1
1
1
48
49
50
3980007
3311605
4711600
1
1
2
3121271
DESCRIPTION
REV.
Cable (Red)
Cable (Black)
Locknut 5/16in-18NC
Flatwasher 5/16in Wide
Nut 1/2in-13NC
Panel, Rubber
Pin, Pivot
Plate, Hold-down
Pin, Keeper
Loop, Hose
Bolt 5/16in-18NC x 1-3/4in
Locknut 5/16in-18NC
Flatwasher 1/2in Wide
Flatwasher 5/8in Wide
Harness, Engine Grounding (Not Shown)
Bolt 1/4in-20NC x 1-1/8in
Clamp, Exhaust
Tube, Exhaust
Decal - Warning Explosion/Fire Options:
ANSI Spec Decals
Australian & CE Spec Decals
CSA Spec Decals
Dual Language English/Chinese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Dual Language English/Portuguese Decals
Dual Language English/Spanish Decals
Note: Arctic Package Items 39 - 50 Not Shown - Used on
Arctic Machines Only.
Cable, Immersion Heater (Located on Bottom of Hydraulic Oil
Tank)
Cord, 3 Way Extension (Located on Left Front of Engine)
Clamp
Decal - Battery Heater (Located on Battery Heater)
Decal - Engine Block Heater (Located on Right Side of
Engine)
Decal - Hydraulic Tank Heater (Located on Bottom of
Hydraulic Oil Tank)
Decal - Heater Cord (Located on Left Front of Engine)
Heater, Battery (Located on Battery)
Heater, Hydraulic Tank (Located on Bottom of Hydraulic Oil
Tank)
Seat, Battery (Located on Battery)
Nut 3/8in-16 NC
Flatwasher 3/8in Narrow
800A 800AJ
2-33
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
101
102
103
103
104
105
106
107
108
PART NUMBER
QTY.
DESCRIPTION
1001098507
Ref
Ref
Ref
1001098507
Ref
1001099639
Ref
1001099639
Ref
1001137744
Ref
Ref
1001137746
Ref
1001144322
Ref
1001162546
Ref
Ref
ENGINE AND PUMP ASSEMBLIES
Tier IVi Engines
Without Arctic Package (All Specs USA Built Machines
SN 0300140000 to SN 0300170338 & China Built Machines
SN B300000100 to SN B300000752)
Without Arctic Package (All Specs Except ANSI, CSA & CE
Specs USA Built Machines SN 0300170338 to
SN 0300183033 & China Built Machines SN B300000752
to Present)
With Arctic Package (ANSI, ANSI Export & CSA Specs USA
Built Machines SN 0300140000 to SN 0300170338 & China
Built Machines SN B300000100 to SN B300000752)
With Arctic Package (ANSI Export Spec USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-Flex Engines
Without Arctic Package (ANSI, CSA & CE Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
With Arctic Package (ANSI & CSA Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-PRE Engines (CE Spec Only USA Built Machines
SN 0300170338 to SN 0300183033 & China Built Machines
SN B300000752 to Present)
PUMP COUPLING REPLACEMENT KIT
Note: See SPECIAL OPTION SECTION for machines not
equipped with Pump Mounting Bracket Kit, Deutz Engine with
Sauer Danfoss drive and load sensing pump combination.
0100011
0641407
0641812
0711025
4751400
Not Used
3311405
3422532
AR
1
4
2
1
1
1
1
3600400
1001153622
3600400
1001153622
109
110
2-34
1001095354
2220415
1001094595
7023967
7023956
3790044
1
1
1
1
1
1
REV.
D
F
D
F
D
D
C
C
Compound, Locking
Bolt 1/4in-20NC x 7/8in
Bolt 1/2in-13NC x 1-1/2in
Bolt M10 x 85 Grade 10.9
Flatwasher 1/4in Wide
Locknut 1/4in-20NC
Pin, Hitch
Piston Pump Assembly with Fittings Options:
SN 0300140000 to SN 0300180777 (See PISTON PUMP
ASSEMBLY (SAUER DANFOSS) for Breakdown)
SN 0300180777 to SN 0300182115 (See PISTON PUMP
ASSEMBLY (EATON) for Breakdown)
SN 0300182116 to SN 0300182135 (See PISTON PUMP
ASSEMBLY (SAUER DANFOSS) for Breakdown)
SN 0300182136 to SN 0300183033 (See PISTON PUMP
ASSEMBLY (EATON) for Breakdown)
Gear Pump Assembly with Fittings (Sauer Danfoss)
Fitting
Pump, Displacement
Seal Kit
Valve Assembly Kit
O-Ring
800A 800AJ
A
3121271
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
111
112
112
113
3960389
4891800
4891600
1001137898
5ft/1.5m
AR
AR
1
114
1001137899
1
115
4891600
7
116
0641814
2
117
0711025
4
118
0791608
3
119
3311605
3
1001098508
Ref
Ref
Ref
1001098508
Ref
1001099640
Ref
1001099640
Ref
1001137738
Ref
Ref
1001137741
Ref
1001144320
Ref
0100011
Not Used
0340041
AR
201
202 to 203
204
3121271
2
DESCRIPTION
REV.
Seal
Flatwasher, 1/2Hardened
Flatwasher, 3/8 Hardened
Bracket, Support (USA Built Machines SN 0300161435 to
SN 0300174937 & China Built Machines B300000100 to
SN B300000804)
Plate, Mounting (USA Built Machines SN 0300161435 to
SN 0300174937 & China Built Machines B300000100 to
SN B300000804)
Flatwasher 3/8in Hardened (USA Built Machines
SN 0300161435 to SN 0300174937 & China Built Machines
B300000100 to SN B300000804)
Bolt 1/2in-13NC x 1-3/4in (USA Built Machines
SN 0300161435 to SN 0300174937 & China Built Machines
B300000100 to SN B300000804)
Bolt M10 x 85mm (USA Built Machines SN 0300161435 to
SN 0300174937 & China Built Machines B300000100 to
SN B300000804)
Bolt 3/8in-16NC x 1in (USA Built Machines SN 0300161435
to SN 0300174937 & China Built Machines B300000100 to
SN B300000804)
Locknut 3/8in-16NC (USA Built Machines SN 0300161435 to
SN 0300174937 & China Built Machines B300000100 to
SN B300000804)
ENGINE ASSEMBLIES
Tier IVi Engines
Without Arctic Package (All Specs USA Built Machines
SN 0300140000 to SN 0300170338 & China Built Machines
SN B300000100 to SN B300000752)
Without Arctic Package (All Specs Except ANSI, CSA & CE
Specs USA Built Machines SN 0300170338 to
SN 0300183033 & China Built Machines SN B300000752 to
Present)
With Arctic Package (ANSI, ANSI Export & CSA Specs USA
Built Machines SN 0300140000 to SN 0300170338 & China
Built Machines SN B300000100 to SN B300000752)
With Arctic Package (ANSI Export Spec USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-Flex Engines
Without Arctic Package (ANSI, CSA & CE Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
With Arctic Package (ANSI & CSA Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-PRE Engines (CE Spec Only USA Built Machines
SN 0300170338 to SN 0300183033 & China Built Machines
SN B300000752 to Present)
H
I
G
I
C
C
D
Compound, Locking
Band, Air Cleaner
800A 800AJ
2-35
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
205
206
207
208
209
210
211
212
213
214
215
216
217
218
0641407
0641510
0641606
0641609
0641610
0641818
0641826
0700808
0641512
Not Used
0701414
0940070
0961986
1060904
10
2
3
6
16
2
2
4
1
Bolt 1/4in-20NC x 7/8in
Bolt 5/16in-18NC x 1-1/4in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 1/2in-13NC x 2-1/4in
Bolt 1/2in-13NC x 3-1/4in
Bolt 8mm x 16mm
Bolt 5/16in-18NC x 1-1/2in
10
1
2
1
219
220
221
222
1320016
Not Used
1320223
1340060
7012664
1703162
3520054
2060025
2220451
2720398
1001091179
Not Used
Use 2750532
2
Bolt 14mm x 130mm
Bumper
Bushing, Flanged
Cable, Jumper (USA Built Machines SN 0300140000 to
SN 0300140564)
Clamp
4
1
1
2
2
1
2
2
1
J-Clip
Air Cleaner Assembly Including Filter Element
Element, FIlter (Not Shown)
Decal - Caution Fan Blade
Plug, Hole
Fan
Fitting, Straight
Hose, Oil Cooler
Elbow, Rubber
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
2-36
3020016
3020044
3200362
3200406
Not Used
3311405
3311505
3311605
3311805
3537416
3539872
3539971
1001093943
Use 1001150998
3740067
3960407
3960468
3960469
4060805
1ft/30cm
3.75gal
2
2
10
3
22
4
1
1
1
1
1
3
1
1
1
37in/1m
DESCRIPTION
REV.
Hose, Oil Drain (was p/n 1001091892)
Oil, Motor Options (Not Shown):
15W-40 (Without Arctic Package)
0W-40 (With Arctic Package)
Mount, Motor
Mount, Motor
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Plate, Engine Mounting (Front Right Side)
Plate, Radiator Mounting
Plate, Engine Mounting (Front Bottom)
Plate, Engine Mounting (Rear)
Radiator (was p/n 3620033)
Relay
Gasket, Air Intake
Seal
Seal
Flex-Trim
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
249
QTY.
1
1001144319
Ref
4640751
4711400
4711600
Not Used
4740274
4751400
4751600
1001094321
4791400
4812200
4845395
Not Used
4846566
4923379
Not Used
1
6
3
Engine, Deutz Options:
Tier IVi Engines (All Specs USA Built Machines
SN 0300140000 to SN 0300170338 & China Built
Machines SN B300000100 to SN B300000752)
Tier IVi Engines (All Specs Except ANSI, CSA & CE Specs
USA Built Machines SN 0300170338 to SN 0300183033 &
China Built Machines SN B300000752 to Present)
Tier IVi-Flex Engines (ANSI, CSA & CE Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China
Built Machines SN B300000752 to Present)
Tier IVi-PRE Engines (CE Spec Only USA Built Machines
SN 0300170338 to SN 0300183033 & China Built
Machines
SN B300000752 to Present
Valve, Oil Drain (was p/n 1001104308)
Flatwasher 1/4in Narrow
Flatwasher 3/8in Narrow
4
8
44
1
6
10
1
Washer, Snubbing
Flatwasher 1/4in Wide
Flatwasher 3/8in Wide
Tray, Engine
Starwasher 1/4in
Flatwasher 14mm
Adapter, Air Intake
1
1
Plate, Engine Mounting (Front Left Side)
Harness, Glow Plugs
1
Muffler Options:
Spark Arresting (Standard)
Catalytic (Optional)
Plug, Brass
Relay, EGR
Clamp, Hose
Note: Arctic Package Item 268 Not Shown - Used on
Arctic Machines Only.
Heater, Engine Block
1001094101
1001094101
1001137737
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
DESCRIPTION
266
267
1001099051
1001101241
7024560
3740080
1320022
268
2580062
1
2902065
NLA
KIT PUMP COUPLING AND MOUNTING PLATE
(NOTE: PURCHASE P/N 1001162546 KIT)
(USA Built Machines SN 0300140000 to SN 0300174937 & China
Built Machines SN B300000100 to SN B300000804)
301
302
70000793
1
NSS
303
See Note
8
304
See Note
12
305
See Note
12
Coupling, Hayes
Plate, Pump Adapter (Note: Not Available - Purchase Kit p/n
1001162546)
Bolt M10 x 20mm Grade 10.9 (Note: Not Available - Purchase
Locally)
Bolt M10 x 25mm Grade 10.9 (Note: Not Available - Purchase
Locally)
Flatwasher M10 (Note: Not Available - Purchase Locally)
3121271
1
1
1
Ref
800A 800AJ
REV.
H
2-37
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1001153282
NLA
KIT PUMP COUPLING AND MOUNTING PLATE (SN 0300174937
TO SN 030183033) (NOTE: PURCHASE P/N 1001162546 KIT)
(NOT SHOWN)
D
351
352
70004183
1
NSS
353
See Note
8
354
See Note
12
Coupling, Guardian
Plate, Pump Adapter (Note: Not Available - Purchase Kit p/n
1001162546)
Bolt M10 x 20mm Grade 10.9 (Note: Not Available - Purchase
Locally)
Bolt M10 x 25mm Grade 10.9 (Note: Not Available - Purchase
Locally)
1001094101
Ref
Ref
1001094101
Ref
1001137737
Ref
1001144319
Ref
7026631
7020487
7020465
70001850
7020468
7016331
70001848
70001132
1
1
1
1
1
1
1
1
4
401
402
403
404
405
406
407
408
409
410
2-38
70000912
70000913
70000914
70000915
7016328
70000916
70001435
70000919
70000918
70000917
7020449
7020408
7020471
70002200
70003476
1
1
1
1
1
1
4
1
4
8
AR
ENGINE COMPONENTS
Tier IVi Engines (All Specs USA Built Machines
SN 0300140000 to SN 0300170338 & China Built Machines
SN B300000100 to SN B300000752)
Tier IVi Engines (All Specs Except ANSI, CSA & CE Specs
USA Built Machines SN 0300170338 to SN 0300183033 &
China Built Machines SN B300000752 to Present)
Tier IVi-Flex Engines (ANSI, CSA & CE Specs USA Built
Machines SN 0300170338 to SN 0300183033 & China Built
Machines SN B300000752 to Present)
Tier IVi-PRE Engines (CE Spec Only USA Built Machines
SN 0300170338 to SN 0300183033 & China Built Machines
SN B300000752 to Present
B
C
B
B
Dipstick
O-Ring, Dipstick
Cap, Filler
Pump, Oil Lube
Seal Between Oil Pump & Engine Block (Not Shown)
Filter, Oil
Sensor at Oil Filter
Seal, Sensor at Oil Filter
Pump, Injector Options:
Series A Injector
Series B Injector
Series C Injector
Series D Injector
Filter, Fuel
Pump, Fuel Supply
Repair Kit
Hand Pump
Seal, Hand Pump
O-Seal Between Fuel Pump & Engine Block (Not Shown)
Gasket, Intake Manifold (Not Shown)
V-Belt
Gasket, Exhaust (Manifold to Engine Block) (Not Shown)
Stud, Muffler Attaching) (Not Shown)
Nut, Exhaust Manifold
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-8. DEUTZ ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
410 cont’d
70001836
70001835
70001841
70001838
1
1
1
2
70001874
70001837
70001839
1
1
1
7000663
70001868
70001866
70002234
7020479
7026608
70000345
7027791
See Note
7027790
7024565
7027792
7020459
70001870
7024579
Not Used
7027795
7027796
Not Used
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
411
412
413
414
415
416
417
418
419
420
421
422 to 424
425
426
427
428
3121271
70002415
70002416
70002417
Not Used
70001872
70001847
70001126
DESCRIPTION
REV.
Gasket, Exhaust (Engine Head to Header) (Not Shown)
Gasket, Exhaust (Header to EGR Valve Block) (Not Shown)
Valve, EGR (Not Shown)
Gasket, Exhaust (EGR Valve Block to Exhaust Tube) (Not
Shown)
Plate Choke (Between 70001838 Gaskets) (Not Shown)
Gasket, Exhaust (Exhaust Tube to Muffler) (Not Shown)
Flange, Sealing (Near Front of Header) (includes Seal & Pin)
(Not Shown)
Alternator
Regulator, Voltage (Not Shown)
Gasket, Regulator (Not Shown)
Bracket, Adjusting (Not Shown)
Starter
Solenoid
Plug, Glow (Not Shown)
Sender, Temperature
Ring, Sealing (Note: Not Available for Purchase.)
Sensor, Oil Pressure
Sensor, Speed
Actuator, Throttle
Thermostat (Located at rear of engine block - Not Shown)
Flywheel (Not Shown)
Ring Gear (Located on Flywheel - Not Shown)
Module, EMR2 Controller
Harness. EMR2 Module
1
Gasket, Cylinder Head Options (Not Shown):
1 Notch
2 Notches
3 Notches
1
1
1
Harness. Engine Options (Not Shown):
Breather, Valve (Not Shown - Located On Front Cover)
Seal, Breather
800A 800AJ
2-39
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION
205
217
220
247 232
208
240
258
251
233
251
244
217
225
216 226
216
216
256
221
112
215
235
219
204
205
250
232
216
201
228
215
227
237
216
215 (NOT SHOWN)
203
203A
245
210
248
203C
212
254
248
233
223
43
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR DETAILED ENGINE
BREAKDOWN.
41
40
222
246
3
4
37
239
213
217
229
206
202
209
210
233
251
218
231
10
39
110
234
252
207
248
231
248
233
111
116
115
101
104
249
257 (REAR)
211 (FRONT)
1
7
30
238
205
247
253
232
241
231
243
231
115 101
104
28
214
259
1
9
236
221
209
233
248
230
255
241
209
248
103
114
108
113
109
102
214
259
48
242
107
105
47
233
46
49
46
52
53
50
48
2-40
800A 800AJ
3121271
SECTION 2 TURNTABLE
2
18
42
12
TO LP FUEL
SHUT-OFF
20
2
17
2
16
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR PART NUMBER.
RETURN ON
FUEL TANK
26
35
26
8
38
32
11
36
1
7
42 12
FITTING LOCATED
IN BOTTOM OF
FUEL TANK
23
1
6
38
27
24
35
TO ENGINE
22
22
31
21 25
36
203B
5
13
35
5
12 42 12
34
NOTE: SEE GM ENGINE
SUPPLEMENT P/N 3121245
FOR PART NUMBER.
106
STARTER
AUX POWER
PUMP
106E
3121271
106C
106D
AUX POWER
RELAY
FRONT ENGINE
MTG BOLT
800A 800AJ
106A
106B
BATTERY
AUX RELAY
MTG BOLT
106A
2-41
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
QTY.
1001114636
1001114638
Ref
Ref
Ref
Ref
0100011
0100020
0100048
0400075
0641406
0641416
0641608
0641612
0641808
0642010
0903510
1320022
1320323
1701542
1701543
2180418
2220005
2221176
Not Used
2720392
AR
AR
AR
1
4
2
7
7
1
1
1
4
1
1
1
1
1
1
1
1
Use 1001156823
1001156823
22
1
Use 1001156824
1001156824
23
24
25
26
27
28
29
30
31
32
33
34
35
2-42
1
Use 1001156825
1001156825
3290405
3290505
3311405
3311605
3422446
3790012
3841143
3841340
4071122
4360336
4569385
4711400
1
1
4
2
1
1
1
3
2
1
1
6
DESCRIPTION
GM ENGINE INSTALLATION
Engine 3.0L Tier III/iV without Arctic Package
Engine 3.0L Tier III/iV with Arctic Package
Note: For SN 0300141585 Refer to Manual #3121176 For
Breakdown.
REV.
E
E
Compound, Locking
Sealant, Pipe
Grease, Dielectric
Battery (Wet)
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 2in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/2in
Bolt 1/2in-13NC x 1in
Bolt 5/8in-11NC x 1-1/4in
Bracket, Fuel Filter
Clamp, Fuel Line
Clamp
Decal, Gas (Not Shown)
Decal, LPG (Not Shown)
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Hose, LP
Hose (6in/15cm Length) Options:
SN 0300140000 to SN 0300181850 (was p/n 2720566)
SN 0300181850 to SN 0300183033
Hose Options;
Hose (48in/122cm Length) (SN 0300140000 to
SN 0300181850) (was p/n 2720567)
Hose (50in/127cm Length) (SN 0300181850 to
SN 0300183033)
Hose, Hi Pressure Fuel Line Options:
SN 0300140000 to SN 0300181850 (was p/n 2720580)
SN 0300181850 to SN 0300183033
Locknut M4 x 0.7
Locknut M5 x 0.8
Locknut 1/4in-20NC
Locknut 3/8in-16NC
Pin
O-Ring (Not Shown - Located in Console Box)
Keeper
Clamp, Loop
Shim, Spacer
Switch, Toggle (Not Shown - Located in Console Box)
Tube, Fuel Line
Flatwasher 1/4in Narrow
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
36
37
38
39
40
41
42
4711500
4751500
4751600
4752000
88521205
91401281
4
2
4
1
2
1
68in/1.73m
43
44 to 45
46
Use 1001156819
10011156819
1001093382
Not Used
0641508
6
47
Use 3900272
2
48
3311505
8
49
3539957
1
50
4740508
3
51
52
Not Used
1001121891
1
53
1001123000
1
2
Ref
54
55
56
57
58
1060626
1320223
1702941
1702942
1702943
1
3
1
1
1
59
60
1702944
1060625
1
1
61
62
2580024
2580050
1
1
63
64
2580063
3980007
1
1
1001114635
Ref
Ref
3121271
DESCRIPTION
REV.
Flatwasher 5/16in Narrow
Flatwasher 5/16in Wide
Flatwasher 3/8in Wide
Flatwasher 5/8in Wide
Locknut 5/16in-18NC
Angle, Battery Hold Down
Hose, Fuel Line Options:
SN 0300140000 to SN 0300181850 (was p/n 1001091587)
SN 0300181850 to SN 0300183033
Bolt, Battery Hold Down
Bolt 5/16in-18NC X 1in (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Bolt 5/16in-18NC X 1-3/4in (USA Built Machines
SN 0300143289 to SN 0300183033 & China Built Machines
SN B300000146 to Present) (was p/n 0641514)
Locknut 5/16in-18NC (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Plate, Hold Down (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Washer (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Panel, Rubber (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Bracket, Support (USA Built Machines SN 0300143289 to
SN 0300183033 & China Built Machines SN B300000146 to
Present)
Note: Arctic Package Items 54-64 Not Shown - Used on
Arctic Machines Only
Cord, 3 Way Extension (Located on Left Front of Engine)
J-Clamp
Decal - Battery Heater (Located on Battery Heater)
Decal - Engine Block Heater (Located on Right Side of Engine)
Decal - Hydraulic Tank Heater (Located on bottom of Hydraulic
Oil Tank)
Decal - Heater Cord (Located on Left Front of Engine)
Cable, Immersion Heater (Located on bottom of Hydraulic Oil
Tank)
Heater, Battery (Located on Battery)
Heater, Hydraulic Tank (Located on bottom of Hydraulic Oil
Tank)
Heater, Engine Block (Located on Right Side of Engine)
Seat, Battery (Located under Battery)
GM ENGINE AND PUMP SUB-ASSEMBLY
Machines without Arctic Package
800A 800AJ
D
2-43
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
101
102
103
104
105
106
106A
106B
106C
106D
106E
107
108
109
110
PART NUMBER
QTY.
1001114637
Ref
0100011
0641407
0641808
0641812
1060637
2902533
7027018
7027015
7027017
7016824
7016825
3311405
3311805
3422532
AR
1
1
4
1
1
1
1
1
1
1
1
1
1
1
3600400
1001153622
3600400
1001153622
111
112
113
114
115
116
3790044
3960389
4751400
4751800
4891800
1001095354
2220415
1001094595
7023967
7023956
1
5ft/1.5m
1
1
AR
1
1
1
1
1
1001114632
Ref
201
202
203
0080201
0100011
1001114595
1
AR
1
203A
203B
203C
203D
204
205
206
207
7027965
7027972
70002895
70000164
0340041
0641406
0641606
0641608
1
1
1
4
2
10
3
8
2-44
DESCRIPTION
Machines with Arctic Package
Compound, Locking
Bolt 1/4in-20NC x 7/8in
Bolt 1/2in-13NC x 1in
Bolt 1/2in-13NC x 1-1/2in
Cable, Lanyard
Battery Cable Kit
Cable (Battery - to Ground)
Cable (Battery + to Relay)
Cable (Relay to Starter)
Cable (Relay to Auxiliary Pump)
Cable (Ground to Auxiliary Pump)
Locknut 1/4in-20NC
Locknut 1/2in-13NC
Pin, Hitch
Piston Pump Assembly with Fittings Options:
SN 0300140000 to SN 0300180777 (See PISTON PUMP
ASSEMBLY (SAUER DANFOSS) for Breakdown)
SN 0300180777 to SN 0300182115 (See PISTON PUMP
ASSEMBLY (EATON) for Breakdown)
SN 0300182116 to SN 0300182135 (See PISTON PUMP
ASSEMBLY (SAUER DANFOSS) for Breakdown)
SN 0300182136 to SN 0300183033 (See PISTON PUMP
ASSEMBLY (EATON) for Breakdown)
O-Ring
Seal
Flatwasher 1/4in Wide
Flatwasher 1/2in Wide
Flatwasher, 1/2 Hardened
Gear Pump Assembly with Fittings
Fitting
Gear Pump Less Fittings
Seal Kit - 1001094595 Pump
Valve Assembly Kit - 1001094595 Pump
GM ENGINE ASSEMBLY
REV.
D
B
D
Fitting, Elbow
Compound, Locking
Engine, GM 3.0L Options (See GM Engine Supplement P/N
3121245 for Breakdown of Additional Components):
Filter, Oil
Filter, Fuel
Module, Control (ECU)
Sparkplug (Not Shown)
Band, Mounting
Bolt 1/4in-20NC x 3/4in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1in
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
208
209
210
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
0641609
0641610
0641612
0641406
0641606
0641608
0641609
0641610
0641612
0641828
0700810
0940070
0961986
1320012
1320016
1320022
1320223
1340060
7012664
1580011
1703162
0100020
2060025
Not Used
2720058
1001116544
2720563
2720564
Use 2750532
1001091794
3200362
3311405
3311605
3311805
3539872
3572280
3620040
Use 8180311
3740067
3960468
3960469
4060805
4341239
4341241
1001116545
1001093248
Use 4640952
4711400
4711600
4
10
4
10
3
8
4
10
4
2
4
1
2
3
5
4
3
1
1
1
2
AR
1
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
3121271
5.5in/14cm
1
1
1
6in/15.2cm
1
4
12
26
4
1
1
1
1
1
1
1
3ft/0.9m
1
1
1
1
1
12
36
DESCRIPTION
REV.
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-1/2in
Bolt 1/4in-20NC x 3/4in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-1/2in
Bolt 1/2in-13NC x 3-1/2in
Bolt M8 x 20mm
Bumper
Bearing, Flanged
Clamp
Clamp
Clamp
Clamp
Air Cleaner Assembly
Element, Air Cleaner
Container, Coolant Overflow
Decal - Caution Fan
Sealant, Pipe
Fan
Hose
Duct
Hose, Radiator (Top)
Hose, Radiator (Bottom)
Hose (was p/n 1001091892)
Insulation, Muffler
Mount, Engine
Locknut 1/4in-20NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Plate, Radiator Mounting
Plate, Engine Mount
Radiator
Cap, Radiator (was p/n 7019656)
Relay
Seal
Seal
Seal
Tray, Engine
Mount, Engine (Front)
Tube, Intake
Pipe, Exhaust
Valve, Oil Drain (was p/n 1001105872)
Flatwasher 1/4in Narrow
Flatwasher 3/8in Narrow
800A 800AJ
2-45
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
249
250
251
252
253
254
255
256
257
258
259
4740274
4751400
4751600
4751800
4791400
4831900
4920385
2180877
0641826
2720271
0100062
4
8
16
4
2
4
10ft/3m
1
2
2-46
18in/46cm
AR
DESCRIPTION
REV.
Flatwasher, Snubbing
Flatwasher 1/4in Wide
Flatwasher 3/8in Wide
Flatwasher 1/2in Wide
Starwasher 1/4in
Lockwasher 8mm
Wire, Safety
Fitting Elbow
Bolt 1/2in-13NC x 3-1/4in
Hose
Retaining Compound (SN 0300173553 to SN 0300183033)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-9. GM ENGINE INSTALLATION (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-47
2-48
800A 800AJ
1203
1201A
1201
2001
802
1502
806
805
1509
1204
1508
1511
1510
1103
141
1503
165
106
155
142
111
106
165
604
1002
1003
1001
2005
1104
304
1220
1401
110
603 605
110
105
104
103
101
102
166
166
115
1404
902
114
158
909
910
911
919
1403
906
2003
107
140
2002
168
918
916
167
916
918
168
119
121
2006
2008
118
137
501 120
2007
150
129
OR
107
907
905
908
123
108
160
401
111
130
127
201
126
135
136
138
134
133 132
1525A
1525B
1526
133 131
124
125
128
163
159
114
901
920
132
202
134
301
SECTION 2 TURNTABLE
FIGURE 2-10. PISTON PUMP ASSEMBLY (SAUER DANFOSS)
3121271
SECTION 2 TURNTABLE
FIGURE 2-10. PISTON PUMP ASSEMBLY (SAUER DANFOSS)
ITEM #
1 to 100
101
102
103
104
105
106
107
108
109
110
111
112 to 113
114
115
116 to117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143 to 149
150
151 to 154
155
156 to 157
158
3121271
PART NUMBER
QTY.
3600295
Ref
Not Used
7007413
7007414
See Note
7021200
7007417
See Note
7007419
7021201
Not Used
7007470
7007470
Not Used
See Note
7007423
Not Used
7007425
Use 7010116
Use 7010116
Use 7010116
Not Used
Use 7010116
Use 7010116
Use 7010116
Use 7010116
Use 7010116
Use 7010116
7007435
7021202
7007437
7007438
7007439
7021203
7007441
7007442
See Note
7021205
Not Used
7007446
See Note
See Note
Not Used
7023977
Not Used
7007452
Not Used
7007208
DESCRIPTION
PISTON PUMP ASSEMBLY
1
1
1
1
1
2
2
1
Shim Kit
Plug
O-Ring (Note: Use Item 1525A.)
Spring, Relief Valve
Valve, Relief
O-Ring (Note: Use Item 1525A.)
Plug
Bracket, Lifting
2
2
Plug
Plug
2
1
Gasket, Servo Cover (Note: Use Item 1525A.)
Nut, Special
1
1
1
1
Bearing, Needle
Ring, Retaining
Washer
Spring
1
1
3
7
1
1
1
1
1
2
2
2
1
1
1
1
Washer
Retainer
Pin, Slipper Holddown
Piston Assembly
Retainer, Slipper
Guide, Retainer
Pin, Spring
Screw, 12 Point Head
Bearing, Ball
Ring, Retainer
Ring
Pin, Spring
Handle, Pin
Sleeve, Bearing
Gasket, Front Cover (Note: Use Item 1525A.)
Pin
1
1
1
Pin
O-RIng (Note: Use Item 1525A.)
Ring, Load Temper (Note: Use Item 1525A.)
1
Housing, Pump
1
Cover, Gerotor
1
Plug
800A 800AJ
REV.
B
2-49
SECTION 2 TURNTABLE
FIGURE 2-10. PISTON PUMP ASSEMBLY (SAUER DANFOSS)
ITEM #
PART NUMBER
QTY.
159
160 to 162
163
164
165
166
167
168
169 to 200
201
202
203 to 300
301
302 to 303
304
305 to 400
401
402 to 500
501
502 to 602
603
604
605
606 to 801
802
803 to 804
805
806
807 to 900
901
902
903 to 904
905
906
907
908
909
910
911
912 to 915
916
917
918
919
920
921 to 1000
1001
1002
1003
7007454
Not Used
7021207
Not Used
7021208
7021209
7007494
See Note
Not Used
7007457
7021212
Not Used
See Note
Not Used
See Note
Not Used
7021213
Not Used
7021214
Not Used
7007463
7007464
7007465
Not Used
7007466
Not Used
See Note
7021218
Not Used
7021219
7021220
Not Used
7007483
7007484
7007485
7021221
7007487
7007488
7021222
Not Used
See Note
Not Used
See Note
7021206
7021223
Not Used
7007472
See Note
See Note
1
Cover, Front
6
Screw
2
2
1
2
Spring
Plug, SCR
Piston, Servo
Bearing (Note: Use Item 1525A.)
1
2
Swashplate Assembly (Includes Items 135 & 138)
Journal, Bearing
1
Seal, Lip (Note: Use Item 1525A.)
1
O-Ring (Note: Use Item 1525A.)
1
Shaft, Main Pump
1
Plate, Valve
1
1
1
Gerotor Assembly
Pin
Key, Woodruff
1
Adaptor, Remote Filtration
1
3
Seal, Filter Adapter (Note: Use Item 1525A.)
Screw
1
1
Cover, Servo
Cover, Servo
1
1
1
1
1
1
1
Guide, Spring
Stop, Servo
Spring
Screw
Guide, Spring
Ring, Retaining
Nut
2
Ring, Piston (Note: Use Item 1525A or 1525B.)
2
1
10
O-Ring (Note: Use Item 1525A or 1525B.)
Nut
Screw
1
1
1
Valve, Bypass
Ring, Back-up (Note: Use Item 1525A.)
O-Ring (Note: Use Item 1525A.)
2-50
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 2 TURNTABLE
FIGURE 2-10. PISTON PUMP ASSEMBLY (SAUER DANFOSS)
ITEM #
PART NUMBER
1004 to 1102
1512 to 1524
Not Used
7010122
7010122
Not Used
7007474
7007496
7007497
7007498
7024828
Not Used
7007478
7001498
Not Used
See Note
Not Used
7007475
Not Used
7021226
7021226
Not Used
7007453
7021227
Not Used
7021228
7021229
7021230
7021231
Not Used
1525
1525A
7021232
1525B
1526
7007412
7010116
1
3600400
Ref
2220374
2220451
2220479
Not Used
2220646
2220221
3600295
2220582
2
1
1
Fitting, Straight
Fitting, Straight
Fitting, Straight
2
1
1
1
Fitting, Elbow
Fitting, Reducer
Pump Assembly (Includes Items 1 - 1511)
Fitting, Straight
1103
1104
1105 to 1200
1201
1201A
1202
1203
1204
1205 to 1219
1220
1221 to 1400
1401
1402
1403
1404
1405 to 1501
1502
1503
1504 to 1507
1508
1509
1510
1511
2001
2002
2003
2004
2005
2006
2007
2008
3121271
QTY.
DESCRIPTION
1
1
SCR Kit (Includes Items 166, 106 & 165)
SCR Kit (Includes Items 166, 106 & 165)
1
1
1
1
1
Control, Dual Oil-Filled
Coil Assembly (Pilot)
Plug (Pump)
Plug (Valve Harness)
Gasket, Cover
2
2
Screw
Screw
2
O-Ring (Note: Use Item 1525A.)
1
Plug, Orifice/Screen (.156)
1
1
Plug, Orifice
Plug, Orifice
3
1
Screw
Adapter, Flange
1
1
2
1
O-Ring
Plate, Cover
Screw
O-Ring
1
Seal Kit Options:
Seal Kit, Complete (Includes Items 103, 106, 114, 137, 141,
142, 168, 301, 304, 805, 916, 918, 1002, 1003 &1220)
Seal Kit, Servo Piston (Includes Items 916 and 918)
Cylinder Block Kit (Includes Items 119-128)
PISTON PUMP AND FITTING ASSEMBLY
800A 800AJ
REV.
C
2-51
SECTION 2 TURNTABLE
FIGURE 2-11. PISTON PUMP ASSEMBLY (EATON)
2-52
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-11. PISTON PUMP ASSEMBLY (EATON)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34 to 36
37
38
39
40 to 42
43
44 to 45
46
47
48
49
50
51
52
3121271
PART NUMBER
QTY.
1001142522
Ref
PUMP ASSEMBLY
1
1
2
Nut
Ring, Retaining
Ring, Retaining
1
8
1
1
1
1
2
Washer, Seal
Capscrew
Cylinder Block Assembly
Servo Piston Assembly
Follower, Servo Piston
Cover
Gasket, Cover
1
Gasket, Housing
1
1
1
2
1
1
1
Gasket, Control Housing
Cover
Camplate Assembly
Race, Thrust
Bearing, Thrust
Relief Valve Assembly
Relief Valve Assembly
2
2
6
1
1
1
Capscrew
Capscrew
Capscrew
Plate, Valve
Housing (Note: Not Available for Purchase)
End Cover Assembly
1
Shaft, Drive
1
O-Ring
1
1
1
Washer
Plug (Note: Not Available for Purchase)
Plug (Note: Not Available for Purchase)
1
Seal, Shaft
1
Adapter, Charge Pump
1
Servo Control Assembly
1
1
1
Gerotor
Orifice
Orifice
Not Used
Use 70004352
Use 70004352
Use 70004352
Not Used
Use 70004352
70004330
70004331
70004332
70004333
70004334
Use 70004352
Not Used
Use 70004352
Not Used
Use 70004352
70004335
70004336
7004907
7004908
70004337
70004337
Not Used
70004338
70004338
70004339
70004340
See Note
70004341
Not Used
70004342
Not Used
Use 70004352
Not Used
7004906
See Note
See Note
Not used
Use 70004352
Not Used
70004343
Not Used
70004344
Not Used
70004345
70004346
70004346
DESCRIPTION
800A 800AJ
REV.
B
2-53
SECTION 2 TURNTABLE
FIGURE 2-11. PISTON PUMP ASSEMBLY (EATON)
ITEM #
PART NUMBER
QTY.
53
54
55
56
57
58 to 59
60
61
62
63 to 72
73
70004346
Not Used
70004347
Not Used
See Note
Not Used
70004348
70004349
70004350
Not Used
70004351
1
Orifice
1
Coupler
2
Plug (Note: Not Available for Purchase)
1
8
4
Washer
Washer
Washer
1
100
70004352
1
Ring, Retaining
—————————
Seal Kit - Pump (Includes Items 3,4,6,12,14,16,33 & 43 and Valve
& Plug O-Rings & Seals)
1001153622
Ref
2220221
2220374
2220451
2220582
2220646
2220800
8770050
1001142522
1
1
1
1
2
1
1
1
101
102
103
104
105
106
107
108
2-54
DESCRIPTION
PUMP AND FITTING ASSEMBLY
REV.
B
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Fitting, Straight
Fitting, Elbow
Pump Assembly (Includes Items 1 - 73)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-11. PISTON PUMP ASSEMBLY (EATON)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-55
SECTION 2 TURNTABLE
FIGURE 2-12. TANK INSTALLATIONS
5
3
8
3A
16
19
201
OR
2
30
104
27
13
29
103
107
108
7
14
6
14
102
9
9
12
11
13
12
106
12
13
15
11
13
101
105
28
24
25
16
28
20
12
18
13
15
21
26
21
26
26
17
12
10
13
12
1
22
26
17
23
10
13
2-56
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-12. TANK INSTALLATIONS
ITEM #
PART NUMBER
0258382
0270396
1001116342
1
2
QTY.
Ref
Ref
Ref
Ref
Ref
1001091928
1
1
4400452
NLA
1001161901
1
3
1
4400400
1001091562
NLA
1001111514
3A
1
4
5
6
7
8
9
10
11
12
13
14
15
7019658
70004184
70004149
Not Used
4240113
4360436
2200222
4280295
4420038
0641614
3311601
4751600
0100011
0100079
0641607
16
17
18
19
20
21
22
23
24
25
26
0100020
0641508
1320223
2200233
2221270
3311505
3572423
3576755
4568119
4641022
4711500
3121271
1
1
1
25in/44cm
70in/1.78m
6
2
AR
AR
AR
4
Ref
AR
4
1
1
1
4
1
1
1
1
8
DESCRIPTION
TANKS INSTALLATION OPTIONS:
Diesel
Gas
USA Built Machines SN 0300140585 to SN 0300141585
USA Built Machines SN 0300141585 to SN 0300183033 &
China Built Machines SN B300000100 to Present.
REV.
H
I
B
Tray Weldment
Hydraulic Tank Assy Options (See Items 101-108 for
Breakdown):
USA Built Machines SN 0300140000 to
SN 0300180194 & China Built Machines SN B300000100
to SN B300000859 (Use p/n 1001161901)
USA Built Machines SN 0300180194 to SN 0300183033 &
China Built Machines SN B300000859 to Present
Tank, Fuel (Includes Non-Locking Cap)
Diesel
Gas Options:
USA Built Machines SN 0300140585 to
SN 0300141585 (Use p/n 1001117052)
USA Built Machines SN 0300141585 to SN 0300183033
& China Built Machines SN B300000100 to Present
Fitting and Pick-up Tube Options:
4400400 Tank
1001091562 Tank
1001111514 Tank
Strap, Tank
Switch, Fuel Level
Fitting (Diesel Only)
Strip, Protective (Diesel Only)
Tape, Rubber
Bolt 3/8in-16NC x 1-3/4in
Nut 3/8in-16NC (Diesel Only)
Flatwasher 3/8in
Compound, Locking
Sealant
Bolt 3/8in-16NC x 7/8in
Note: Items 16 - 30 Used on Gas Machines Only.
Sealant, Pipe
Bolt 5/16in-18NC x 1in
Clamp
Plug
Fitting, Brass
Locknut 5/16in-18NC
Plate, Valve, Needle
Cover, Fuel Pump
Tube, Fuel
Valve, Needle
Flatwasher 5/16in
800A 800AJ
2-57
SECTION 2 TURNTABLE
FIGURE 2-12. TANK INSTALLATIONS (CONTINUED)
ITEM #
PART NUMBER
QTY.
27
28
29
30
4751800
0100062
0641818
1001118133
2
AR
2
2
4400452
Ref
Ref
1001161901
Ref
7024481
Not Required
7024441
7024443
7024445
7024444
7024446
7024442
Not Required
7024439
Not Available
7024440
Not Available
1
0
1
1
1
1
1
1
0
1
1
1
1
101
101
102
103
103
104
105
106
106
107
107
108
108
Ref
201
1
7016314
70001103
70002716
70002716
1120487
2-58
DESCRIPTION
REV.
Flatwasher 1/2in
Retaining Compound
Bolt 1/2in-13NC x 2-1/4in
Bracket, Tank Clamping (USA Built Machines
SN 0300141585 to SN 0300183033 & China Built Machines
SN B300000100 to Present)
HYDRAULIC TANK ASSEMBLIES
USA Built Machines SN 0300140000 to SN 0300180194 &
China Built Machines SN B300000100 to SN B300000859
USA Built Machines SN 0300180194 to SN 0300183033 &
China Built Machines SN B300000859 to Present
E
B
Strainer, 1-1/2NPT for 4400452 Tank
Strainer for 1001161901 Tank
Gauge, Sight
Neck, Fill
Screen
Breather/Fill Cap
Plug, Magnetic
Strainer 1-1/4NPT for 4400452 Tank
Strainer for 1001161901 Tank
Cover for 4400452 Tank
Cover for 1001161901 Tank
Gasket for 4400452 Tank
Gasket for 1001161901 Tank
FUEL TANK CAP INSTALLATION
Cap Options:
Standard Non-Locking Options (Part of Item 3):
Diesel Machines
Gas Machines with OEM Tank (Mounts with Item 5 Strap)
(USA Built Machines SN 0300140000 to SN 0300141585)
Gas Machines with Service Replacement Tank (Mounts with
Item 18 Bracket) (USA Built Machines SN 0300140000 to
SN 0300141585)
Gas Machines (USA Built Machines SN 0300141585 to
SN 0300183033 & China Built Machines SN B300000100 to
Present)
Optional Lockable (Diesel Machines)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-12. TANK INSTALLATIONS (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-59
SECTION 2 TURNTABLE
FIGURE 2-13. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
21
12
16
11
15
19
17
18
3
6
13
10
3
4
3
5
3
6
3
8
1
7
22
1
2
2-60
800A 800AJ
20
3
9
3121271
SECTION 2 TURNTABLE
FIGURE 2-13. LP TANK INSTALLATIONS (GM ENGINE MACHINES ONLY)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
QTY.
0255524
Ref
1320220
1320127
2720144
0100020
2221197
2180125
2220261
2180388
2180389
2220418
2180387
0641606
4751600
2180418
Not Used
1320218
3910808
4750800
3310805
0181949
2221024
0362519
2
2
2
AR
1
1
2
1
1
1
2
8
8
2
4400275
4400420
3121271
2
2
4
2
2
2
4
1
DESCRIPTION
LP TANK AND BRACKETS INSTALLATION
REV.
9/F
Clamp Kit - LP
Clamp, Toggle (1 Per Clamp)
Hose
Sealant, Pipe
Fitting, Reducer
Fitting - Elbow
Fitting, Nipple
Filter, Bulkhead
Valve, Relief
Fitting, Tee
Fitting, LP Tank
Bolt 3/8in-16NC x 3/4in
Flatwasher 3/8in
Fitting, Straight
Clamp, Spring
Screw, Machine #8-32NC x 1/2in
Flatwasher #8
Locknut #8-32NC
Support, Angle
Fitting, Ball Check
Bar, Clamp
LP Tank Options:
Aluminum
Steel
800A 800AJ
2-61
SECTION 2 TURNTABLE
FIGURE 2-14. ROTARY COUPLING INSTALLATION
107
102
101
200A
200B
103
115
105
106
1
2
104
3
9
105
106
5
8
124
126
1
10
115
103
123
127
125
107
128
108
126
124
1
10
109
11
110
7
8
117
118
113
8
114
119
120
121
4
112
116
2-62
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-14. ROTARY COUPLING INSTALLATION
ITEM #
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
QTY.
1001107529
1001107530
Ref
Ref
Ref
0100011
0641611
0641812
0641820
0903056
Not Used
3271805
4751800
4891600
3322201
AR
2
1
2
1
2
5
2
2
1
1001106974
1001106975
Ref
1001106974
1001106975
101
102
103
104
105
See Note
Use 70001248
Use 70002212
See Note
See Note
Use 70001248
Use 70002212
106
Use 70001248
Use 70002212
107
1
1
2
1
AR
6
9
AR
6
9
2
7026503
7026511
108
1
7026504
7013189
109
110
111
112
113
114
115
3121271
80934561
80934561
See Note
Not Used
7026197
See Note
See Note
See Note
AR
2
4
1
4
3
1
2
DESCRIPTION
ROTARY COUPLING INSTALLATION
2WS
4WS
REV.
A
A
Compound, Locking
Bolt 3/8in-16NC x 1-3/8in
Bolt 1/2in-13NC x 1-1/2in
Bolt 1/2in-13NC x 2-1/2in
Bracket
Locknut 1/2in-13NC
Flatwasher 1/2in
Flatwasher 3/8in Hardened
Locknut 3/4in x 16NF
Coupling, Rotary Options (See Items 101-128 for Breakdown):
2WS
4WS
ROTARY COUPLING ASSEMBLY
2WS
4WS
B
B
Body (Note: Not Available - Purchase Complete Assy.)
Seal Options:
2WS
4WS
O-Ring (Note: Use Item 200A or 200B)
Housing (Note: Not Available - Purchase Complete Assy.)
Seal, Cap
2WS
4WS
O-Ring
2WS
4WS
Ring Options:
2WS
4WS
Ring, Retaining Options:
2WS
4WS
Plug Options:
2WS
4WS
Lug, Torque (Note: Not Available for Purchase.)
Bolt 5/16in-18NC x 1-1/4in
O-Ring (Note: Use Item 200A or 200B)
O-Ring (Note: Use Item 200A or 200B)
Bearing (Note: Use Item 200A or 200B)
800A 800AJ
2-63
SECTION 2 TURNTABLE
FIGURE 2-14. ROTARY COUPLING INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
116
117
118
119
120
121
122
7024404
7026505
7026506
7026507
Use p/n 7024404
7026509
See Note
1
1
1
1
1
1
AR
123
124
125
126
127
128
129 to 199
200
200A
200B
2-64
1
Use 70001248
Use 70002212
See Note
See Note
See Note
70003454
4360517
Not Used
4
2
4
1
1
1
70001248
70002212
DESCRIPTION
REV.
Block Valve Assembly
Plug
Valve, Check
Plug
Plunger, Valve
Spring, Compression
Protective Netting (Not Shown) (Note: Not Available for
Purchase.)
Seal Options:
2WS
4WS
Screw, Socket Head #10-24NC x 1/2in (Note: Not Available
for Purchase.)
Locknut #10-24NC (Note: Not Available for Purchase.)
Flatwasher #10 (Note: Not Available for Purchase.)
Bracket, Switch Mounting
Switch, Proximity
Seal Kit Options:
2WS (Includes Items 102,103,105,106,113,114,115 & 123)
4WS (Includes Items 102,103,105,106,113,114,115 & 123)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-14. ROTARY COUPLING INSTALLATION (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-65
SECTION 2 TURNTABLE
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY
29
28
5
27
5A
2
6
39
1
4
14
32
33
38
5A
30
8
7
11
26
15
17
3
40
16
33
32
14
13
13
18
1
12
42
31
41
31
31
5
29
20
31
9
10
24
25
19
21
23
2-66
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY
ITEM #
PART NUMBER
QTY.
DESCRIPTION
1001110320
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1001110318
Ref
1001110316
Ref
Ref
1001110314
Ref
GROUND CONTROL BOX ASSEMBLIES
All Specs Except Australian & CE Specs
800A with Caterpillar Engine
800AJ with Caterpillar Engine
800A with Deutz Engine
800AJ with Deutz Engine
800A with GM Engine
800AJ with GM Engine
CE Specs
800A with Caterpillar Engine
800AJ with Caterpillar Engine
800A with Deutz Engine
800AJ with Deutz Engine
Australian CE Specs
800AJ with Caterpillar Engine Options:
USA Built Machines SN 0300140000 to SN 0300149103 &
China Built Machines SN B300000100 to SN B300000276
USA Built Machines SN 0300149103 to SN 0300183033 &
China Built Machines SN B300000276 to Present
800AJ with Deutz Engine Options:
USA Built Machines SN 0300140000 to SN 0300149103 &
China Built Machines SN B300000100 to SN B300000276
USA Built Machines SN 0300149103 to SN 0300183033 &
China Built Machines SN B300000276 to Present
0100011
0100048
0630518
0630548
1001110199
7020246
1001103667
1670829
1706712
AR
AR
2
5
1
2
1
1
1
1
1001110317
1001110318
1001110313
1001110314
1001110311
1001110312
1001110319
1001110320
1001110315
1001110316
1
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
1001102599
1001102600
2420172
2760105
3300205
3300408
77143013
3520035
3539219
3740049
18
19
20
3900268
3910804
4060906
3121271
1
1
4
AR
11
1
1
AR
3
2
AR
6
1
REV.
B
C
B
B
A
A
B
B
B
B
B
C
B
B
Compound, Locking
Grease, Dielectric
Capscrew, Button Head
Bolt, 2-1/2in Tap
Box, Fiberglass
Latch
Module, Ground Control
Bezel
Decal - Ground Control Display
Decal - Faceplate Options:
800A
800AJ
Gauge, Hourmeter
Housing, Display Light
Nut, Retainer
Locknut, Plastic Insert
Nut 1/4in-20NC
Plug, Cap
Plate, Reinforcement
Relay Options:
Caterpillar Engine Machines
Deutz & GM Engine Machines
Screw, Flange #10 x 1/2in
Screw #8-32NC x 1/4in
Shield, Toggle Switch
800A 800AJ
2-67
SECTION 2 TURNTABLE
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
21
22
4070987
4360328
1
AR
8
9
1
23
4360469
4360470
24
25
26
27
28
29
30
31
32
33
34
4360470
1
4360469
1
2860030
4360475
7020175
7020176
4360476
4460426
4460470
4460471
4460488
4460526
4740444
4751400
4761400
4922557
1
1
1
1
1
1
1
1
6
1
AR
12
6
1
35
36
1
1001110324
1001110222
1001110221
1001110225
37
38
39
40
41
42
2-68
1
1
1001110323
1001110322
1001110321
4460496
4460497
0641407
1001106736
0641506
1
1
1
1
4
DESCRIPTION
REV.
Shim (.015in)
Switch, Toggle
800A
800AJ
Switch, Key Options:
All Specs Except Australian & CE Specs
CE Specs
Australian CE Specs
USA Built Machines SN 0300140000 to
SN 0300149103 & China Built Machines
SN B300000100 to SN B300000276
USA Built Machines SN 0300149103 to
SN 0300183033 & China Built Machines
SN B300000276 to Present
Key Replacement
Switch, Emergency Stop
Cap, Mushroom
Block, Contact
Switch, Contact Block
Connector, Strain Relief
Nut, Terminal
Lockwasher, Terminal
Mounting Base, Terminal
Connector, Strain Relief
Washer, Special
Flatwasher 1/4in
Lockwasher 1/4in
Harness, Valve (Not Shown - See ELECTRICAL SECTION
for Breakdown)
Harness, Engine Options (Not Shown - See ELECTRICAL
SECTION for Breakdown):
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
Harness, Ground Control Box Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
Ground Control Box Wiring Diagram (Not Shown - See
ELECTRICAL SECTION for Breakdown)
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
Lockwasher, Terminal
Nut, Terminal
Bolt 1/4in-20NC x 7/8in
Cap, Dust
Bolt 5/16in-18NC x 3/4in
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-69
SECTION 2 TURNTABLE
51
68
OR
52
61
57
60
58
56
2
4
3
5
1
55
53
54
51
29
68
25
28
15
17
18
52
16A
11
14
16
27
53
26
30
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
2-70
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
ITEM #
PART NUMBER
QTY.
Ref
1
2
3
4
5
6 to 10
0258674
Ref
0257887
0140032
2820035
4460424
4460268
0641508
4711500
0100011
0100048
Not Used
1
1
6in/15cm
1
2
2
2
AR
AR
0271422
Ref
Ref
11
12 to 13
14
15
16
0630491
0080241
Not Used
0100011
4240032
Use 0272507
1
1
1
AR
1
1
1
7016380
70001941
16A
17
18
19 to 24
3121271
1
4060907
2920215
4460234
0100048
Not Used
1
AR
DESCRIPTION
REV.
ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE
MOUNTED)
ALARMS INSTALLATIONS
C
Alarm/Harness Assembly
Alarm
Loom
Plug
Socket
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in Narrow
Compound, Locking
Sealant, Silicone
STROBE LIGHT INSTALLATIONS (AMBER) (OPTIONAL) (USA
BUILT MACHINES SN 0300140000 TO SN 0300171629 & CHINA
BUILT MACHINES SN B300000100 TO
SN B300000766)
Note: If machine is equipped with BLUE Strobe Light, see
Section 10 SkyGuard Kit.
C
Adapter Options:
Adapter - Used with ECCO Model 6640 Only
Adapter - Used with ECCO Model 6650 Only
Compound, Locking
Wire-Tile
Strobe Light/Guard/Harness Assembly (Includes items 11 &
16A)
Bulb, Replacement Options:
Bulb - for ECCO Model 6640
Bulb - for ECCO Model 6650
Guard Options:
Guard - Used with ECCO Model 6640
Guard - Used with ECCO Model 6650
Clamp
Sealant, Silicone
800A 800AJ
2-71
SECTION 2 TURNTABLE
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1001150406
Ref
STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (USA
BUILT MACHINES SN 0300171629 TO PRESENT& CHINA BUILT
MACHINES SN B300000766 TO PRESENT)
Note: If machine is equipped with BLUE Strobe Light, see
Section 10 SkyGuard Kit.
A
Ref
25
26
0100035
2920161
7016319
7016372
3312602
3900085
4751000
1001149994
Not Used
AR
1
1
1
1
2
2
1
0271768
Ref
51
52
53
54
2920110
0902206
0642612
4220162
2
2
1
2
54
4892600
2
55
56
57
58
59
60
61
62
63
64
65
66
67
68
0100011
2920113
3911040
3311005
4751000
4740362
3960461
Not Used
4240032
4460234
4360522
Not Used
1705170
3311605
AR
2
4
4
4
4
2
Headlight
Bracket, Mounting
Bolt 1in-8NC x 1-1/2in
Spacer (USA Built Machines SN 030014000 to SN 0300184392
& China Built Machines SN B300000100 to SN B300000869)
Washer 1in Hardened (USA Built Machines SN 0300184392 to
SN 0300183033 & China Built Machines SN B300000869 to
Present)
Compound, Locking
Taillight
Screw, Machine #10-24NC x 2-1/2in
Nut #10-24NC
Flatwasher #10
Washer, Fender
Gasket
12
12
1
Tie-Strap (Not Shown)
Mount, Tie-Strap (Not Shown)
Switch, Toggle Options (Not Shown - Located on Console):
1
2
Decal, Lights (Not Shown)
Locknut 3/8-16
27
28
29
30
31 to 50
2-72
Compound, Locking
Strobe Light/Harness Assembly
Bulb
Lens
Nut, Jam 1in-8NC
Screw #10-32 x 1/2in
Flatwasher 1/4in Thin
Mount Strobe
LIGHTS INSTALLATIONS (OPTIONAL)
800A 800AJ
D
3121271
SECTION 2 TURNTABLE
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-73
2-74
800A 800AJ
221
44
24
1
4
203
209
218
219
224
202
6
35
214
215
216
212
1
6
11
17
26
45
46
49
46
27
301
305
34
31
23
47
43
16
25
220
1
6
217
224
204
46
209
51
213 7
8
46
27
46
26
17
1
11
18
213
201
223
205 207
206 210
208
209
21
211
222
20
45
306
307
308
30
45
5
2
1
46 7
13
6
5
1
6
12
45
25
5 22
45
45
25
46
42
46
41
1
27
20B 6
1 46
6 40
28
40
41
10
20A
33
1
17
26
46
1
3 42
23
47
51
103
43
8
14 39
45
25
50
42
46
38
37
36
46
39
27
28
111
42
6
23
47
25
45
5143
8
45
52
53
9
15
103
46
25
45
1
7
46
29
6
1
1
6
46
17
46
26
109
110
103
104
105
106
108
109
110
107
102
19
101
112
111
113
103
104
105
106
SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (ABS)
3121271
SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (ABS)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20A
20B
21
PART NUMBER
QTY.
0274759
1001099137
0275546
Ref
Ref
Ref
Ref
0100011
0362770
0630507
0641406
0641506
0641508
0641608
0641609
0721006
0902143
0902161
0902219
0902223
0902351
0902412
0902426
0902491
0940071
1670842
1671228
1671233
3960453
0903308
AR
1
8
4
AR
AR
22
5
6
1
1
2
1
1
1
1
1
4
1
1
Ref
1
68in/1.73m
1
1
Ref
22
23
24
25
26
27
28
29
30
31
32
33
3121271
1671249
1001099138
1001117045
2600244
3311001
3311405
3311505
3311601
3311605
3311805
3380442
3380444
3571712
Not Used
3900232
1
6
4
9
AR
7
8
1
1
1
2
DESCRIPTION
HOODS INSTALLATION
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
REV.
G
C
G
Compound, Locking
Bar, Panel Mounting
Bolt, Carriage 1/2in-13NC x 1-1/4in
Bolt 1/4in-20NC x 3/4in
Bolt 5/16in-18NC x 3/4in
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
Screw #10-24NC x 3/4in
Bracket, Latch (Tank Side)
Bracket, Hood Spacer Mounting (Engine Side)
Bracket, Bumper
Bracket, Latch (Tank Side)
Bracket, Hood Mounting (Engine Side)
Bracket, Hood Mounting (Tank Side)
Bracket, Bumper - Counterweight Mounted
Bracket, Latch (Engine Side)
Bumper
Cover, Turntable End
Hood Assembly - Tank Side (see Items 101-113 for Breakdown)
Note: Replacement decals must be ordered separately See DECAL SECTION.
Spacer Assembly
Seal
Bracket
Hood Assembly - Engine Side Options (see Items 201-224 for
Breakdown):
Note: Replacement decals must be ordered separately See DECAL SECTION.
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
Adapter, Panel Hinge
Nut #10-24NC
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Nut 3/8in-16NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Cover, Top (Tank Side)
Panel, Adapter
Plate, Seal
Screw, Button Head 3/8in-16NC x 1-1/4in
800A 800AJ
2-75
SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (ABS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
3960389
3960470
4070410
4070411
4070412
4160139
4160143
4740076
4740171
4751000
4751400
4751500
4751600
4761000
Not Used
3321501
1120601
2940188
0940049
3311501
3.5ft/1m
1
AR
AR
AR
2
1
5
8
6
4
AR
AR
6
1671228
Ref
1671231
1671232
2940088
0721008
4751000
3311005
2600233
1321384
0641606
4711600
3960464
3960438
3960462
1
1
2
4
4
4
1
4
9
9
101
102
103
104
105
106
107
108
109
110
111
112
113
1671249
1001099138
1001117045
201
202
203
204
2-76
2
1
3
1
2
83in/2.11m
55in/1.4m
53in/1.35m
Ref
Ref
Ref
Ref
1
1001101391
1001101673
1001117139
2820233
2820234
2820235
1
1
1
DESCRIPTION
REV.
Seal
Seal, Latch
Shim 1/16in
Shim 1/8in
Shim 3/16in
Spring, Gas (Tank Side)
Spring, Gas (Engine Side)
Washer, Fender
Washer, Hardened
Flatwasher #10
Flatwasher 1/4in
Flatwasher 5/16in
Flatwasher 3/8in
Lockwasher #10
Nut 5/16in-24NF
Cap, Plug
Latch, Spring Clip
Stopper, Hood
Nut 5/16in-18NC
HOOD ASSEMBLY (TANK SIDE)
A
Hood
Frame, Tubular
Latch
Screw, Machine #10-24NC x 1in
Flatwasher #10
Locknut #10-24NC
Hinge
Hold Down
Bolt 3/8in-16NC x 3/4in
Flatwasher 3/8in Narrow
Seal
Seal
Seal
HOOD ASSEMBLIES (ENGINE SIDE)
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
D
B
A
Insulation/Foam Options:
Caterpillar Engine
Deutz Engine
GM Engine
Insulation, Rear Sound (Caterpillar/Deutz Engine Only)
Insulation, Center Sound (Caterpillar/Deutz Engine Only)
Insulation, Rear Sound (Caterpillar/Deutz Engine Only)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-17. HOODS INSTALLATION (ABS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
205
206
207
3311605
3900232
AR
AR
1
208
209
210
1001101392
1001101623
Not Required
4740500
4751600
AR
AR
1
4845411
1001099121
1001117040
211
1
Ref
1001097965
1001099139
212
213
214
215
216
217
218
219
220
221
222
223
224
301
302 to 304
305
306
307
308
3121271
1001097964
1671230
2940088
0721008
4751000
3311005
0641608
0641606
1321384
0641606
2600209
3960464
3960462
1001117140
0100011
1
1
2
2
2
AR
AR
4
4
1
65in/1.67m
61in/1.55m
AR
AR
0256823
Ref
2820078
Not Used
3539955
0641506
4751500
0100011
1
1
2
2
AR
DESCRIPTION
REV.
Locknut 3/8inx16NC
Screw, Button Head 3/8in-16NC x 1-1/4in
Shield, Heat Gasket Options:
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
Washer (Special)
Flatwasher 3/8in
Exhaust Tube Weldment Options:
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine
Hood Kit Options:
Note: Replacement decals must be ordered separately See DECAL SECTION.
Caterpillar Engine Machines (Includes Items 201, 202, 203,
204, 207 & 208)
Deutz Engine Machines (Must also purchase Items 201, 202,
203, 204, 207 & 208)
GM Engine Machines (Includes Items 201, 208 & 223)
Frame, Tubular
Latch
Screw, Machine #10-24NC x 1in
Flatwasher #10
Locknut #10-24NC
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 3/4in
Hold Down
Bolt 3/8in-16NC x 3/4in
Hinge
Seal
Seal
Tape (GM Engine Only):
Compound, Locking
NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR
ENGINE MACHINES)
3/C
Foam, Acoustical (Turntable Side)
Plate, Baffle
Bolt 5/16in-18NC x 3/4in
Flatwasher 5/16in
Compound, Locking
800A 800AJ
2-77
2-78
800A 800AJ
58
60
33
1
7
57
7
33
33 30
1
7
19
32
22
19
48
50
10
17
1
6 33
1
4
31
11
51
212
206 210
1
29
19
1
29
32
208
202
207
35
59
19 32
10
42
54
39
14
22
33
34
33
1
26
9
3
28
59
33
23
15
23
33
1
26
30
49
56
55
23
1
16
204
205
208
44
36 25
33
20
34
201
206
209
210
210
203
211
22
210
201
209
24
34
33
15
2
SECTION 2 TURNTABLE
FIGURE 2-18. HOODS INSTALLATION (STEEL)
3121271
3121271
800A 800AJ
108
41
1
26
33
2
33
1
26
104
40
28
59
15
101
109
110
45
111
103
105
101
109
110
52
33
106
110
14
33
26
23
34
22
33
33
1
26
59
27
37
26
33
34
22
23
15
61
4
18
31
3
34
53
38
9
59
35
108
107
102
17
1
29
112
31
11 33
1
29
1
4
43
106
110
1
6
301
305
306 307
308
31
18
4
47
22
33
46
5
32
33
21
12
7
33
22
SECTION 2 TURNTABLE
2-79
SECTION 2 TURNTABLE
FIGURE 2-18. HOODS INSTALLATION (STEEL)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
2-80
PART NUMBER
QTY.
1001117504
1001117209
1001117503
Ref
Ref
Ref
Ref
0100011
0630507
0630485
0641408
0641506
0641508
0641607
0641609
Not Used
0641818
0940049
1321384
1670842
Not Used
2080040
2600280
2940045
2940173
3311405
3311501
3300364
3311601
3311605
3311805
3520030
3900210
3900316
3960389
3960462
4160194
4240018
4751400
4751500
4751600
4751800
1001110166
1001113047
1001116457
1001116456
1001116562
1001116618
1001117219
1001117234
AR
8
16
AR
AR
AR
10
7
2
2
8
1
6
4
1
2
AR
4
3
1
40
10
1
3
38
4.5ft/1.4m
9ft/2.7m
4
4
AR
15
79
12
7ft/2.1m
6.5ft/2m
1
1
1
1
1
DESCRIPTION
HOODS INSTALLATION
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
REV.
C
D
C
Compound, Locking
Bolt, Carriage 1/2in-13NC x 1-1/4in
Bolt, Carriage 3/8in-16NC x 1in
Bolt 1/4in-20NC x 1in
Bolt 5/16in-18NC x 3/4in
Bolt 5/16in-18NC x 1in
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 1-1/8in
Bolt 1/2in-13NC x 2-1/4in
Stopper, Hood
Hold Down
Cover, Turntable End
Fastener
Hinge
Latch, Paddle
Latch, Rotary
Locknut 1/4in-20NC
Nut 5/16in-18NC
Nut 5/16in-18NC (Tinnerman)
Nut 3/8in-16NC
Locknut 3/8in-16NC
Locknut 1/2in-13NC
Plug, Hole
Screw 5/16in-18NC x 3/4in
Screw 3/8in-16NC x 1in
Seal
Seal
Spring, Compression
Strap, Cable Tie
Flatwasher 1/4in
Flatwasher 5/16in
Flatwasher 3/8in
Flatwasher 1/2in
Seal
Seal (Adhesive Back)
Pipe, Exhaust Options:
Caterpillar & GM Engines
Deutz Engines
Support, Substructure
Support, Substructure
Hood, Engine Side (Fixed)
Bracket, Hood Support
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-18. HOODS INSTALLATION (STEEL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
42
43
44
45
46
47
48
49
50
51
52
53
1001117236
1001117249
1001117307
1001117441
1001117523
1001117525
1001117568
1001117598
1001118236
1001118263
1001118264
1
1
1
1
1
1
1
1
1
1
1
1
Bracket, Hood Support
Plate, Seal (800A Only)
Decal - Emergency Stop
Bracket, Hood Support (800A Only)
Bracket, Striker
Bracket, Striker Mounting
Bracket, Striker (800A Only)
Door (800A Only)
Bracket, Stop Mounting
Bracket, Hood Mounting
Bracket, Hood Mounting
Hood, Engine Side Assembly (See Breakdown 101 - 112)
Caterpillar & Deutz
GM
Note: Replacement Decals must be Purchased
Separately - See DECAL SECTION.
Hood, Tank Side Assembly (See Breakdown 201 - 212)
Note: Replacement Decals must be Purchased
Separately - See DECAL SECTION.
Bracket, Hinge Support
Hood, Tank Side (Fixed)
Shim 3mm (800A Only)
Shim 1.5mm (800A Only)
Adhesive (USA Built Machines SN 0300144797 to
SN 0300183033 & China Built Machines SN B300000215 to
Present)
Shield, Hose (USA Built Machines SN 0300144797 to
SN 0300183033 & China Built Machines SN B300000215 to
Present)
Shield, Heat (Deutz Engine Only)
1001118344
1001118716
Ref
54
1001118345
1
Ref
55
56
57
58
59
1001119935
1001120962
1001121122
1001121123
0100081
1
1
1
1
AR
60
4061032
1
61
1001120508
1
Ref
101
102
103
104
105
106
107
108
109
110
111
112
0100011
0100081
0700616
2560187
3290601
3311505
3340877
3900210
3900363
4711500
1001116290
1001116292
AR
AR
1
1
1
15
4
15
2
17
1
4
Ref
201
202
3121271
0100011
0100081
AR
AR
REV.
HOOD ASSEMBLIES (ENGINE SIDE)
Compound, Locking
Adhesive
Bolt M6 x 40mm
Handle, Push Button
Nut M6
Locknut 5/16in-18NC
Pad
Screw, Button Head 5/16in-18NC x 3/4in
Screw, Button Head M6 x 25mm
Flatwasher 5/16in Thin
Plate, Latch Mounting
Mount, Clamp
HOOD ASSEMBLIES (TANK SIDE)
Compound, Locking
Adhesive
800A 800AJ
2-81
SECTION 2 TURNTABLE
FIGURE 2-18. HOODS INSTALLATION (STEEL) (CONTINUED)
ITEM #
PART NUMBER
QTY.
203
204
205
206
207
208
209
210
211
212
0700616
2560187
3290601
3311505
3340877
3900210
3900363
4711500
1001116290
1001116292
1
1
1
15
4
15
2
17
1
4
0256823
Ref
2820078
Not Used
3539955
0641506
4751500
0100011
1
1
2
2
AR
1001114636
1001114638
Ref
Ref
Ref
3311405
4751400
0641408
1001120508
3
3
3
1
301
302 to 304
305
306
307
308
401
402
403
404
2-82
DESCRIPTION
REV.
Bolt M6 x 40mm
Handle, Push Button
Nut M6
Locknut 5/16in-18NC
Pad
Screw, Button Head 5/16in-18NC x 3/4in
Screw, Button Head M6 x 25mm
Flatwasher 5/16in Thin
Plate, Latch Mounting
Mount, Clamp
NOISE REDUCTION INSTALLATION (DEUTZ/CATERPILLAR
ENGINE MACHINES)
3/C
Foam, Acoustical (Turntable Side)
Plate, Baffle
Bolt 5/16in-18NC x 3/4in
Flatwasher 5/16in
Compound, Locking
HEAT SHIELD INSTALLATION (GM ENGINE MACHINES)
Without Arctic Package
With Arctic Package
E
E
Locknut 1/4in-20NC
Flatwasher 1/4in
Bolt 1/4in-20NC x 1in
Shield, Heat
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-18. HOODS INSTALLATION (STEEL) (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-83
SECTION 2 TURNTABLE
FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
3A
16
15
9
4
5
19
18
17
12
2
7
3
7
4
7
1
11
10
6
2
7
13
2-84
7
7
8
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (OPTIONAL)
ITEM #
1
2
3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
3121271
PART NUMBER
QTY.
DESCRIPTION
0258728
Ref
3537445
3537446
2840016
7024598
0962051
3430816
4891800
4711800
3450404
0641609
3311605
4891600
0641818
3311805
Not Used
1380147
3910608
3310601
4770600
4740119
1
2
1
1
2
1
1
6
1
4
4
4
4
4
Bracket
Bracket
Jack and Handle Assembly
Handle
Bearing, Flange
Pin, Clevis
Washer, Hardened
Flatwasher 1/2in Narrow
Pin, Cotter 1/8in x 1in
Bolt 3/8in-16NC x 1-1/8in
Locknut 3/8in-16NC
Washer, Hardened
Bolt 1/2in-13NC x 2-1/4in
Locknut 1/2in-13NC
1
2
2
2
2
Clip, Spring
Screw, Round Head #6-32NC x 1in
Nut #6-32NC
Starwasher #6
Washer, Aluminum
ENGINE TRAY JACK INSTALLATION
800A 800AJ
REV.
2/C
F
2-85
SECTION 2 TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
36
40
8
12
37
38
32
35
39
33
8
12
11
34
31
OR
2C
2B
21
1
23
24
13
3
8
4
7
10
14
22
23
24
19 8
18
2
2
2A
5
9
16
10
6
107
10
2D
10
15
10
109
113
102
104
111
106
112
110
105
103
108
OPTIONAL HOURMETER
2-86
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
ITEM #
1
2
PART NUMBER
QTY.
1001115404
1001115413
1001115414
Ref
Ref
Ref
Ref
3580322
1
1
2460055
2460049
1001100321
2A
1
7012558
2460049
1001100321
Ref
2B
2C
2D
3
4
5
6
7
8
9
10
11
3121271
7026199
70000122
70000123
7012513
7020108
7020109
7012514
7020190
7020110
7020111
7019680
4360542
4460190
4460027
2420203
3580276
3580134
3580134
7027887
0700816
4811900
0200819
0480121
0480120
0480120
0641610
0100011
0641772
4751600
3574684
1
1
1
4
4
4
1
2
1
1
1
1
AR
AR
1
1
1
4
4
1
1
1
AR
1
6
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
ANSI Specs - 110V/60Hz
ANSI Export & CE Specs - 110V/50Hz
ANSI Export, Australian & CE Specs - 220V/50Hz
REV.
A
A
A
Pulley
Generator and Control Box Assembly Options:
110V/60Hz
110V/50Hz Generator Only
220V/50Hz Generator Only
Generator Options:
110V/60Hz
110V/50Hz
220V/50Hz
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
110V/60Hz Armature with Slip Rings
110V/50Hz Armature with Slip Rings
220V/50Hz Armature with Slip Rings
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bearing
End Bell, Front
End Bell, Rear
Box, Control (110V/60Hz Generator Only)
Breaker, Circuit
Receptacle, Double (110V Box)
Receptacle, Double Twist Lock (110V Box)
Voltmeter
Pulley Options:
110V/60Hz
110V/50Hz
220V/50Hz
Key, Woodruff
Bolt M8 x 40mm
Flatwasher M8
Arm, Adjusting
V-Belt Options:
110V/60Hz
110V/50Hz
220V/50Hz
Bolt 3/8in-16NC x 1-1/4in
Compound, Locking
Bolt 7/16in-14NC x 9in
Flatwasher 3/8in
Plate, Box Mounting
800A 800AJ
2-87
SECTION 2 TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
0701210
0962563
3311605
3311705
3740080
Not Used
0641508
4751500
Not Used
3520028
0721006
3311005
4751000
4360336
Not Used
4060802
2
1
1
1
1
Bolt M12 x 20mm
Bushing, Spacer
Locknut 3/8in-16NC
Locknut 7/16in-14NC
Relay
1
1
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in
29
30
31
32
33
34
35
36
37
38
39
40
Not Required
1705325
3252507
2820031
3251102
0962449
3290505
4031608
4460968
4811600
4812100
1001099869
1001100233
1001100234
1001102644
1
AR
AR
AR
1
1
1
4in/10cm
1
Ref
1
1
2
3
2
2
1
1
1
1
1705325
3252507
101
102
103
104
105
106
107
108
109
2-88
1001094475
Ref
Not Used
0720808
2420165
3310601
3310805
3910608
4240032
4420060
4460234
1
1
2
1
2
4
3in/7cm
3
DESCRIPTION
REV.
Plug, Hole
Bolt #10-24NC x 3/4in
Locknut #10-24NC
Flatwasher #10
Switch, Toggle (Not Shown - Located at Platform)
Guard, Switch (Not Shown - Located at Platform)
Decal - Voltage Options (Not Shown - Located at Platform):
110V/60Hz
110V/50Hz
220V/50Hz
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
Note: Items 31 thru 40 Used with 1001115413 & 1001115414
Installations Only.
Bushing, Silicone
Locknut M5
Capscrew M5 x 20mm
Bushing, Strain Relief
Flatwasher M5
Flatwasher M12
Box, Junction
Light, Red Options:
110V/50Hz
220V/50Hz
Bracket, AC Junction Box
Decal - Voltage Options:
110V/50Hz
220V/50Hz
HOURMETER INSTALLATION (OPTIONAL)
B
Screw #8-32 x 1in
Hourmeter
Nut #6-32
Locknut #8-32
Screw #6-32 x 1/2in
Strap, Tie
Tape, Double-Sided
Mount, Tie Strap
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-20. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
110
111
112
113
114
4750800
4760600
1001094375
1001094509
4460018
1
2
1
1
1
3121271
DESCRIPTION
REV.
Washer #8
Lockwasher #6
Bracket, Hourmeter
Harness, Hourmeter
Connector, Butt Splice (Not Shown)
800A 800AJ
2-89
SECTION 2 TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
20
22
14
22 21
12
1
39
10
7
4
13
31
USE
EXISTING
HARDWARE
2A
10
5
2A
11
31
2D
17
8
16
41
32
37
2
35
10
34
2B
35
3
36
33
38
9
40
OR
2C
102
104
107
111
20
21
22
106
109
113
110
105
103
108
112
OPTIONAL HOURMETER
2-90
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
ITEM #
1
2
PART NUMBER
QTY.
1001115405
1001115410
1001115409
Ref
Ref
Ref
Ref
3580158
1
1
2460055
2460049
1001100321
2A
1
7012558
2460049
1001100321
Ref
2B
2C
2D
3
4
5
6
7
8
9
10
11
12
13
14
15
3121271
7026199
70000122
70000123
7012513
7020108
7020109
7012514
7020190
7020110
7020111
7019680
4360542
4460190
4460027
2420203
3580276
3580134
3580134
3251243
0200742
0480121
Not Used
0641610
0100011
0641772
4751600
2860012
3311605
3311705
3740080
Not Used
1
1
1
4
4
4
1
2
1
1
1
1
AR
AR
1
1
1
1
1
1
AR
1
6
1
1
1
1
DESCRIPTION
GENERATOR INSTALLATION OPTIONS:
ANSI Specs - 110V/60Hz
ANSI Export Specs - 110V/50Hz
ANSI Export Specs - 220V/50Hz
REV.
A
A
A
Pulley
Generator and Control Box Assembly Options:
110V/60Hz
110V/50Hz Generator Only
220V/50Hz Generator Only
Generator Options:
110V/60Hz
110V/50Hz
220V/50Hz
Note: Replacement Generators come standard with
p/n 3580134 pulley. This pulley may not be correct
for all applications. Refer to pulley options below.
110V/60Hz Armature with Slip Rings
110V/50Hz Armature with Slip Rings
220V/50Hz Armature with Slip Rings
Cap, Brush Holder
Brush
Holder, Brush
Fan
Bearing
End Bell, Front
End Bell, Rear
Box, Control - 110V/60Hz Generator Only
Breaker, Circuit
Receptacle, Double (110V Box)
Receptacle, Double Twist Lock (110V Box)
Voltmeter
Pulley Options:
110V/60Hz
110V/50Hz
220V/50Hz
Decal - 120V - 60Hz (110V/60Hz Generator Only)
Arm, Adjusting
V-Belt
Bolt 3/8in-16NC x 1-1/4in
Compound, Locking
Bolt 7/16in-14NC x 9in
Flatwasher 3/8in
Key, Woodruff
Locknut 3/8in-16NC
Relay
800A 800AJ
2-91
SECTION 2 TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
16
17
18 to 19
20
21
22
23 to 24
25
26
27
28
0641508
4751500
Not Used
0721006
3311005
4751000
Not Used
4360336
4740397
4060802
3252507
1
1
Bolt 5/16in-18NC x 1in
Flatwasher 5/16in
AR
AR
AR
Bolt #10-24NC x 3/4in
Locknut #10-24NC
Flatwasher #10
1705325
1
29
30
31
2820031
3251102
4070585
4in/10cm
1
AR
Ref
32
33
34
35
36
37
38
0962449
3290505
4031608
4460968
4811600
1001099869
1
1
1
4
1
1
1
39
40
41
101
102
103
104
105
106
107
108
109
110
111
112
113
114
2-92
1
1
1
1
1001100233
1001100234
0641404
4420060
3252507
1705325
1
AR
1
1
1
1001094475
Ref
Not Used
0720808
2420165
3310601
3310805
3910608
4240032
4420060
4460234
4750800
4760600
1001094375
1001094509
4460018
1
1
2
1
2
4
3in/7cm
3
1
2
1
1
1
DESCRIPTION
REV.
Switch, Toggle (Not Shown - Located at Platform)
Bushing (Not Shown - Located at Platform)
Guard, Switch (Not Shown - Located at Platform)
Decal - 220V-50/60Hz (Not Shown - Located on Inside Platform
Rail) (220V/50Hz Generator Only)
Decal - 120V-50Hz (Not Shown - Located on Inside Platform
Rail) (110V/50Hz Generator Only)
Heatshrink (Not Shown - Located at Platform)
Decal (Not Shown - Located at Platform)
Shim
Note: Items 32 thru 41 Used with 1001115410 & 1001115409
Installations Only.
Bushing, Silicone
Locknut M5
Capscrew M5 x 20mm
Bushing, Strain Relief
Flatwasher M5
Box, Junction
Light, Red Options:
110V/50Hz
220V/50Hz
Bolt 1/4in-20NC x 1/2in
Tape, Double Sided
Decal Options:
Decal - 220V-50/60Hz
Decal - 120V-50Hz
HOURMETER INSTALLATION (OPTIONAL)
B
Screw #8-32 x 1in
Hourmeter
Nut #6-32
Locknut #8-32
Screw #6-32 x 1/2in
Strap, Tie
Tape, Double-Sided
Mount, Tie Strap
Washer #8
Lockwasher #6
Bracket, Hourmeter
Harness, Hourmeter
Connector, Butt Splice (Not Shown)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-21. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-93
SECTION 2 TURNTABLE
FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
2-94
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
Ref
0275039
See Note
1
2
3
4
5
6
7
8
8A
8B
8C
8D
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3121271
Ref
Ref
Ref
0100011
0480142
0641405
0641510
0641710
0700820
0701016
2460051
7012558
AR
1
1
1
2
1
1
1
1
Ref
7026199
7020109
7020108
7012513
7012514
7020190
7020110
7020111
7019680
4360542
4460190
4460027
2420203
3580324
7027887
2820031
3251102
3251243
3311005
3311405
3311505
3580312
3580348
3740080
4060802
4240018
4360336
4460906
4568735
4711400
4711700
1
4
4
4
1
2
1
1
1
1
1
1
1
1
1
AR
1
1
2
1
1
1
1
1
1
AR
1
3
1
1
2
DESCRIPTION
REV.
Note: Only Available on USA Built Machines.
GENERATOR INSTALLATION OPTIONS:
110V Generator
220V Generator (Note: Not Available for Purchase.)
E
Compound, Locking
V-Belt
Bolt 1/4in-20NC x 5/8in
Bolt 5/16in-18NC x 1-1/4in
Bolt 7/16in-14NC x 1-1/4in
Bolt 8mm x 60mm
Bolt 10mm x 340mm
Generator and Control Box Assembly
Generator
Note: Replacement Generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below.
Armature with Slip Rings
Holder, Brush
Brush
Cap, Brush Holder
Fan
Bearing
End Bell, Front
End Bell, Rear
Box Control
Breaker, Circuit
Receptacle, Double (110V Box)
Receptacle, Double Twist Lock (110V Box)
Voltmeter
Pulley
Key, Woodruff
Heatshrink (Not Shown - Located at Platform)
Nameplate - Generator (Not Shown - Located at Platform)
Decal
Locknut # 10-24NC
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Pulley, Idler
Tensioner, Belt
Relay, Bosch
Guard, Switch (Not Shown - Located at Platform)
Tie-Strap (Not Shown)
Switch, Toggle (Not Shown - Located at Platform)
Terminal (Not Shown)
Spacer, Tube (Idler Pulley Grooved)
Flatwasher 1/4in Narrow
Flatwasher 7/16in Narrow
800A 800AJ
2-95
SECTION 2 TURNTABLE
FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
ITEM #
PART NUMBER
QTY.
25
26
27
28
29
4740397
4751000
4751500
4811900
4891600
1
2
4
1
1
1001094475
Ref
Not Used
0720808
2420165
3310601
3310805
3910608
4240032
4420060
4460234
4750800
4760600
1001094375
1001094509
4460018
1
1
2
1
2
4
3in/7cm
3
1
2
1
1
1
101
102
103
104
105
106
107
108
109
110
111
112
113
114
2-96
DESCRIPTION
REV.
Spacer (Not Shown - Located at Platform)
Flatwasher #10 Wide
Flatwasher 5/16in Wide
Flatwasher 8mm
Flatwasher 3/8in Hardened
HOURMETER INSTALLATION (OPTIONAL)
B
Screw #8-32 x 1in
Hourmeter
Nut #6-32
Locknut #8-32
Screw #6-32 x 1/2in
Strap, Tie
Tape, Double-Sided
Mount, Tie Strap
Washer #8
Lockwasher #6
Bracket, Hourmeter
Harness, Hourmeter
Connector, Butt Splice (Not Shown)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-22. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-97
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES
12
10
3
9
41
304
18 15
11
6 16
17
202
14 4
35
56
102
8
18 56
11
4
13
22
5
6
7
103
34
SEE
SECTION 7
407
121
122
109
105
507
502
504
511
509
116
107
110
121 106
410
401
402
403
404
405
506
513
117
408
512
406
503
508
510
505
42
OPTIONAL HOURMETER
128
409
125
126 101
407
116
301A
101
201
117
204
301
19 104
44
37
52
54
23 33
53
44 1
49
SEE
OR
SECTION 7
1
23
20
46
33
55
32F
38
1
21
48
30
47
1
43
39
301B
301
24
45
46
28
24 1
25
1
25
204
32D 32E
32A
32C
32B
40
36
23
1
31
50
51
1
25
204
32
20
33
OR
1
58
2-98
800A 800AJ
24
59
3121271
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES
ITEM #
1
2
3
4
5
6
PART NUMBER
QTY.
1001115398
Ref
Ref
Ref
1001115400
Ref
1001115387
Ref
0100011
Not Used
3252764
3910606
0641516
AR
Compound, Locking
1
8
3
AR
10
7
3
Nameplate
Screw #6-32NC x 3/8in
Bolt 5/16in-18NC x 2in
Flatwasher Options:
Flatwasher 5/16in Narrow (Caterpillar Engine)
Flatwasher 5/16in Wide (Deutz Engine)
Locknut Options:
Locknut 5/16in-18NC (Caterpillar Engine)
Nut 5/16in-18NC (Deutz Engine)
Receptacle, Female Twist-Lock Options:
60Hz
50Hz (Note: Not Available - Purchase Locally.)
Switch, Toggle
Guard, Switch
Gasket Options:
60Hz
50Hz (Note: Not Available - Purchase Locally.)
Cover, Receptacle Options:
60Hz Cover, Top Hinged
50Hz Cover (Note: Not Available - Purchase Locally.)
Cover, Receptacle Options:
60HzCover, Top Hinged
50Hz Cover (Note: Not Available - Purchase Locally.)
Receptacle, Female Options (110-120V):
60Hz
50Hz (Note: Not Available - Purchase Locally.)
Junction Box Assembly Options (See Items 101-128 for
Breakdown):
60Hz Spec
50Hz Spec
Flatwasher 5/16in (Caterpillar Engine Only)
Bolt Options:
Bolt 5/16in-18NC x 5/8in (Caterpillar Engine)
Bolt 5/16in-18NC x 1in (Deutz Engine)
Box, Switch Options:
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Bolt 1/4in-20NC x 3/4in (Caterpillar Engine Only)
3311505
3311508
8
1
4460958
See Note
4360336
4060802
1
1
2
3960422
See Note
12
1
1001110873
See Note
13
1
1001110872
See Note
14
1
4460346
See Note
15
1
0861542
0861567
4761500
4
4
0641505
0641508
18
19
3121271
50Hz (ALL Specs Except ANSI Specs & CSA Specs)
1001115389
7
16
17
7500W SKYPOWER GENERATOR INSTALLATION
Caterpillar Engine:
60Hz (ANSI Specs & CSA Specs)
Ref
Ref
4711500
4751500
9
10
11
DESCRIPTION
2
0860038
See Note
0641406
1
Deutz Engine:
60Hz (ANSI Specs & CSA Specs)
50Hz (ALL Specs Except ANSI Specs & CSA Specs)
800A 800AJ
REV.
C
C
B
B
2-99
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
20
21
0641808
AR
4
22
23
24
25
26 to 27
28
29
30
0700815
4032015
0902888
4711800
4711400
0641404
Not Used
1320318
4240018
0861538
0861572
7024488
See Note
7024489
70000619
31
32
0962520
2460050
2460048
70001100
70001384
70000863
1
AR
AR
AR
AR
AR
1
1
1
1
1
Ref
1
1
1
1
1
1
70001969
70002088
70002297
Use 70003631
1
1
32A
32B
Use 70004171
70001966
70003708
70003709
1
1
1
1
32C
32D
70001953
1
1
Use 70004170
Use 70004169
32E
1
Use 70004170
Use 70004169
7027799
7026626
70002460
2-100
1
1
6
DESCRIPTION
REV.
Bolt 1/2in-13NC x 1in
Bolt, Metric Options:
Caterpillar Engine (Bolt M8 x 35mm)
Deutz Engine (Capscrew M10 x 55mm)
Bracket, Box Mounting
Flatwasher 1/2in Narrow
Flatwasher 1/4in Narrow
Bolt 1/4in-20NC x 1/2in
Clamp (Caterpillar Engine)
Tie-strap (Not Shown)
Control Box Assembly Options:
60Hz Control Box
50Hz Control Box
Card, Circuit - Generator Power
Fuse (Note: Not Available - Purchase Locally.)
Card, Circuit - Control
Harness, Control Box (Internal)
Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on
card must be set for required application.
Bushing, Split Taper
Generator Assembly Options:
Caterpillar Engine
Deutz Engine
Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
Bearing, Ball Radial (Not Shown)
Fan (Not Shown)
Stator Options (Not Shown):
2460050 Generator
2460048 Generator
Stud
Brushholder Assembly with Brushes (Not Shown) (was p/n
7024484)
Key (was p/n 7024561)
Bearing, Ball Radial (Located In Belt Tensioner Endbell)
Ring, Internal Retaining (Located in Belt Tensioner Endbell)
Ring, External Retaining (Located in Belt Tensioner
Endbell)
Endbell, Belt Tensioner
Endbell, Brush Block Options (was p/n 70001385):
Caterpillar Engine Machines
Deutz Engine Machines
Shroud Options:
Caterpillar Engine (was p/ns 70001970 & 70001971)
Deutz Engine (was p/n 70002290)
Block, Connector 6 Position (Not Shown)
Connector with Seal - 6 Position (Not Shown)
Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
32E cont’d
7024485
70001696
7026597
7026188
1
1
1
1
1
32F
33
34
Use 70004170
Use 70004169
70001974
70001973
0100019
1
1
AR
1
4460051
See Note
35
1
4460071
See Note
36
1
0480129
0480129
37
38
39
0480125
0480126
3311405
3580317
1
1
1
3580318
3580319
40
41
42
43
44
45
46
47
48
49
50
1
3580321
3580320
2820031
3740080
0641618
4791400
4811900
4922925
4711600
3311405
0641404
1001118599
4061049
3121271
1
2
1
AR
4
1
1
4
1
1
DESCRIPTION
REV.
Breaker, Circuit 30Amp (Not Shown)
Boot, Breaker (was p/n 7024486 - Not Shown)
Connector, W/Leads (Not Shown)
Clamp, Cable (Not Shown)
Plate, End Panel Options:
Caterpillar Engine (was p/n 70001972)
Deutz Engine (was p/n 70002255)
Decal - Terminal Connections
Decal - Warning Moving Parts
Compound, Locking
Connector, Strain Relief Options:
60Hz
50Hz (Note: Not Available - Purchase Locally.)
Connector, Strain Relief
60Hz
50Hz (Note: Not Available - Purchase Locally.)
Belt, Drive Options:
60Hz Generators:
Caterpillar Engine
Deutz Engine
50Hz Generators:
Caterpillar Engine
Deutz Engine
Locknut 1/4in-20NC (Caterpillar Engine Only)
Tensioner, Belt
Pulley Options:
60Hz
50Hz
Pulley Options:
Caterpillar Engine
Deutz Engine
Insulator
Relay
Bolt 3/8in-16NC x 2-1/4in
Starwasher 1/4in
Flatwasher 8mm (Caterpillar Engine Only)
Harness, Generator
Flatwasher 3/8in Narrow
Locknut 1/4in-20NC (Deutz Engine Only)
Bolt 1/4in-20NC x 1/2in (Deutz Engine Only)
Shield Options:
Caterpillar Engine (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100
to SN B300000763)
Deutz Engine (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100
to SN B300000763)
800A 800AJ
2-101
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
PART NUMBER
QTY.
51
4751400
2
52
53
54
55
56
57
58
4300157
3311801
0100062
0771415
4460315
0100020
0641405
1
1
1
1
4
AR
AR
59
4761400
2
101
102
0861542
Ref
Ref
0861567
Ref
0861541
1
2ft/.6m
1060494
See Note
103
104
105
106
107
108
109
110
111 to 115
116
117
118 to 120
121
122
123 to 124
125
126
127
128
2.5ft/.76m
1060708
See Note
1705376
3300396
3310601
1060343
Not Used
3910610
4360070
Not Used
4460425
4460426
Not Used
4750600
4760600
Not Used
1671092
4460963
Not Used
NPN
1001121340
2-102
1
1
2
1.5ft/.46m
DESCRIPTION
REV.
Flatwasher 1/4in Wide (Deutz Engine Only) (USA Built
Machines SN 0300140000 to SN 0300172827 & China Built
Machines SN B300000100 to SN B300000763)
Stud (Deutz Engine Only)
Nut 1/2in-13NC (Deutz Engine Only)
Loctite (Deutz Engine Only)
Bolt (Metric) M14 x 35mm (Deutz Engine Only)
Terminal (Deutz Engine Only)
Pipe Sealant (Deutz Engine Only) (Not Shown)
Bolt 1/4in-20NC x 5/8in (Caterpillar Engine Only) (USA Built
Machines SN 0300143928 to SN 0300172827 & China Built
Machines SN B300000202 to SN B300000763)
Lockwasher 1/4in (Caterpillar Engine Only) (USA Built
Machines SN 0300143928 to SN 0300172827 & China Built
Machines SN B300000202 to SN B300000763)
JUNCTION BOX ASSEMBLY
60Hz
50Hz
D
B
Box, Junction
Cable, Electrical 12/3 Options:
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Cable, Electrical 10/3
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Decal - Wiring Schematic
Cover, Fuse
Nut 6-32NC
Cable, Electrical 10/4 (60Hz Spec Only)
2
1
Bolt 6-32NC x 5/8in
Circuit Breaker - 15 Amp
2
2
Strain Relief, Terminal
Connector, Strain Relief
4
2
Flatwasher, #6 Wide
Lockwasher #6
1
1
Cover (60Hz Spec Only)
Connector (60Hz Spec Only)
1
Terminal Block Assembly Options (See Items 401-410 for
Breakdown):
Gray Terminal Block Assembly
Tan Terminal Block Assembly
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
201
202
203
PART NUMBER
QTY.
0272435
0272589
Ref
Ref
Ref
1705460
1705374
2
1
1
1705375
1705461
204
3
1705387
1705489
301
301A
301B
301C
302 to 303
304
Ref
1001112587
4460374
4460375
4460967
4460465
2400060
2400064
Not Used
4922641
1
2
7
1
3
1
1
Generator Harness
Plug, Sealed Relay
Terminal
Plug, Male - 3 Position
Socket, Female
Fuseholder (Not Shown)
Fuse - 5 Amp (Not Shown)
1
Switch Harness
NPN
Ref
Ref
1001121340
Ref
2
4460411
70002818
402
4
4460412
70002819
403
2
4460413
70002820
404
2
4460414
70002821
405
4
4460415
70002822
406
1
4460956
70002823
REV.
A
A
Decal - SkyPower™
Decal - 240V - 60Hz (60Hz Specs Only)
Decal - 240V - 3 Phase Options:
60Hz Spec
50Hz Spec
Decal, Hazardous Voltage Options:
60Hz Spec
50Hz Spec
1001112586
401
3121271
DESCRIPTION
DECAL INSTALLATION
60Hz Specs
50Hz Spec
ELECTRICAL DIAGRAM COMPONENTS
TERMINAL BLOCK ASSEMBLY
Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
Tan Terminal Block Assembly
A
A
A
Marker Strip #1 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #2 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #3 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #4 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #5 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, End Barrier Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
800A 800AJ
2-103
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
PART NUMBER
407
QTY.
2
4460607
70002824
408
7
4460957
70002825
409
410
501
502
503
504
505
506
507
508
509
510
511
512
513
514
2-104
2
4461001
70002826
‘3641533
1
1001094475
Ref
Not Used
0720808
2420165
3310601
3310805
3910608
4240032
4420060
4460234
4750800
4760600
1001094375
1001094509
4460018
1
1
2
1
2
4
3in/7cm
3
1
2
1
1
1
DESCRIPTION
REV.
Terminal, End Block Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, Block Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, Cross Connector Jumper Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Rail, Relay
HOURMETER INSTALLATION (OPTIONAL)
B
Screw #8-32 x 1in
Hourmeter
Nut #6-32
Locknut #8-32
Screw #6-32 x 1/2in
Strap, Tie
Tape, Double-Sided
Mount, Tie Strap
Washer #8
Lockwasher #6
Bracket, Hourmeter
Harness, Hourmeter
Connector, Butt Splice (Not Shown)
800A 800AJ
3121271
SECTION 2 TURNTABLE
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ
MACHINES (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
2-105
SECTION 2 TURNTABLE
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES
31
30
20
19
34
304
11 13
29
5
45 41
37
28 36
102
11
38
28 29
32
14
6
41
22
103
SEE
SECTION 7
105
201
116
107
21 40
27
4 302
301A
110
109
410
401
402
403 128
404
405
406
407
116
408
409
125
126 101
101
301
407
121 106
121
122
117
21
40
27
35
117
204
507
509
104
502
504
511
39
1 48
10
24
506
513
512
503
510
508
505
43
OPTIONAL HOURMETER
26
47
1
9
2 49
8
SEE
SECTION 7
18F
18C
21
40
12
301B
301
44
16
33
18E
25
1 46
23
18
43
18A 18B
1
4
1
15
17
204
2-106
800A 800AJ
3
18D
43
2
8
3121271
SECTION 2 TURNTABLE
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES
ITEM #
PART NUMBER
QTY.
Ref
DESCRIPTION
Note: Only Available on USA Built Machines.
0275257
Ref
Ref
AR
AR
1
6
4
3
13
0100011
0100019
0480142
0641405
0641505
0641516
Not Used
0641808
0700820
0701016
0860038
0861538
7024488
See Note
7024489
70000619
0861542
4
1
1
2
1
1
1
1
1
1
Bolt 1/2in-13NC x 1in
Bolt M8 x 60mm
Bolt M10 x 40mm
Box, Switch
Control Box Assembly
Card, Circuit - Generator Power
Fuse (Note: Not Available - Purchase Locally.)
Card, Circuit - Control
Harness, Control Box (Internal)
Junction Box Assembly (See Items 101-128 for Breakdown)
14
15
16
0902888
0962520
0962521
1
1
2
17
1671311
1
18
2460048
70001100
70001384
70000863
70002088
70002297
Use 70003631
Use 70004171
70001966
70001953
Use 70004169
Use 70004169
7027799
7026626
70002460
7024485
70001696
7026597
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
Bracket, Box Mounting
Bushing, Split Taper
Spacer, Tube (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Cover, Generator Belt (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Generator Assembly
Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
Bearing, Ball Radial (Not Shown)
Fan (Not Shown)
Stator (Not Shown)
Stud (Not Shown)
Brushholder Assembly (Not Shown) (was p/n 7024484)
Key (was p/n 7024561)
Bearing, Shaft (Front)
Endbell (Front)
Endbell, Brush Block (was p/n 70001385)
Shroud (was p/n 70002290)
Block, Connection - 6 Position (Not Shown)
Connector with Seal - 6 Position (Not Shown)
Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
Breaker, Circuit 30Amp (Not Shown)
Boot, Breaker (Not Shown)
Connector, W/Lead (Not Shown)
1
2
3
4
5
6
7
8
9
10
11
12
18A
18B
18C
18D
18E
3121271
REV.
7500W SKYPOWER GENERATOR INSTALLATION
Note: See ELECTRICAL SECTION for Boom Cable
Installation.
F
Compound, Locking
Compound, Locking
Belt, Generator
Bolt 1/4in-20NC x 5/8in
Bolt 5/16in-18NC x 5/8in
Bolt 5/16in-18NC x 2in
800A 800AJ
2-107
SECTION 2 TURNTABLE
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES
ITEM #
PART NUMBER
QTY.
DESCRIPTION
18E cont’d
18F
19
20
21
22
23
7026188
Use 70004169
70001974
70001973
2820031
3252764
3311405
3311505
3311601
1
1
1
1
1
1
6
3
2
24
25
26
27
28
29
30
31
32
33
3580312
3580314
3580348
3740080
3910606
3960422
1001110873
4060802
1001110872
4300111
1
1
1
2
8
2
1
1
1
2
34
35
36
37
38
39
40
41
42
43
44
4360336
4460051
4460071
4460346
4460958
4568735
4711400
4711500
Not Used
4711800
4751600
1
1
1
1
1
1
10
10
Connector, Clamp (Not Shown)
Plate, End Panel (was p/n 70002255)
Decal - Terminal Connections (Not Shown)
Decal - Warning Moving Parts
Insulator
Nameplate
Locknut 1/4in-20NC
Locknut 5/16in-18NC
Nut 3/8in-16NC (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Pulley, Idler
Pulley, Drive Grooved
Pulley, Belt Tensioner
Relay
Screw #6-32NC x 3/8in
Gasket
Cover, Receptacle
Guard, Switch
Cover, Receptacle
Stud, Chain Assembly (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Switch, Toggle
Connector, Strain Relief
Connector, Strain Relief
Receptacle
Receptacle, Female Twist-Lock
Tube, Spacer Pulley Grooved
Flatwasher 1/4in Narrow
Flatwasher 5/16in Narrow
45
46
4761500
4761600
4
2
47
48
49
4811900
4891600
4922925
1
1
1
0861542
Ref
JUNCTION BOX ASSEMBLY
0861541
1060494
1060708
1705376
3300396
1
2ft/.6m
2.5ft/.76m
1
1
Box, Junction
Cable, Electrical 12/3
Cable, Electrical 10/3
Decal - Wiring Schematic
Cover, Fuse
101
102
103
104
105
2-108
4
2
REV.
Flatwasher 1/2in Narrow
Flatwasher 3/8in Wide (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Lockwasher 5/16in
Lockwasher 3/8in (USA Built Machines SN 0300140000 to
SN 0300172827 & China Built Machines SN B300000100 to
SN B300000763)
Flatwasher 8mm
Washer, Hardened 3/8in
Harness, Generator
800A 800AJ
D
3121271
SECTION 2 TURNTABLE
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES
ITEM #
PART NUMBER
QTY.
106
107
108
109
110
111 to 115
116
117
118 to 120
121
122
123 to 124
125
126
127
128
3310601
1060343
Not Used
3910610
4360070
Not Used
4460425
4460426
Not Used
4750600
4760600
Not Used
1671092
4460963
Not Used
2
1.5ft/.46m
301
301A
301B
301C
302
303
304
Bolt 6-32NC x 5/8in
Circuit Breaker - 15 Amp
2
2
Strain Relief, Terminal
Connector, Strain Relief
4
2
Flatwasher, #6 Wide
Lockwasher #6
1
1
Cover
Connector
1
Terminal Block Assembly Options (See Items 401-410 for
Breakdown):
Gray Terminal Block Assembly
Tan Terminal Block Assembly
0272435
Ref
1705460
1705374
1705375
1705387
2
1
1
3
4933349
Ref
4923420
4460374
4460375
4460967
4460465
2400060
2400064
4460742
4460743
4460458
Not Used
4922641
1
2
8
1
3
2
2
1
2
2
Generator Harness
Plug, Sealed Relay
Terminal
Plug, Male - 3 Position
Socket, Female
Fuseholder (Not Shown)
Fuse - 5 Amp (Not Shown)
Connector - 2 Position
Socket, Female
Seal
1
Switch Harness
NPN
Ref
Ref
1001121340
Ref
401
2
4460411
70002818
3121271
REV.
Nut 6-32NC
Cable, Electrical 10/4
2
1
NPN
1001121340
201
202
203
204
DESCRIPTION
DECAL INSTALLATION
A
Decal - SkyPower™
Decal - 240V - 60Hz
Decal - 240V - 3 Phase
Decal, Hazardous Voltage
ELECTRICAL DIAGRAM COMPONENTS
TERMINAL BLOCK ASSEMBLY
Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
Tan Terminal Block Assembly
A
A
A
Marker Strip #1 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
800A 800AJ
2-109
SECTION 2 TURNTABLE
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - GM MACHINES
ITEM #
PART NUMBER
402
QTY.
4
4460412
70002819
403
2
4460413
70002820
404
2
4460414
70002821
405
4
4460415
70002822
406
1
4460956
70002823
407
2
4460607
70002824
408
7
4460957
70002825
409
410
501
502
503
504
505
506
507
508
509
510
511
512
513
514
2-110
2
4461001
70002826
‘3641533
1
1001094475
Ref
Not Used
0720808
2420165
3310601
3310805
3910608
4240032
4420060
4460234
4750800
4760600
1001094375
1001094509
4460018
1
1
2
1
2
4
3in/7cm
3
1
2
1
1
1
DESCRIPTION
REV.
Marker Strip #2 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #3 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #4 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Marker Strip #5 Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, End Barrier Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, End Block Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, Block Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Terminal, Cross Connector Jumper Options:
Gray Terminal Block Assembly
Tan Terminal Block Assembly
Rail, Relay
HOURMETER INSTALLATION (OPTIONAL)
B
Screw #8-32 x 1in
Hourmeter
Nut #6-32
Locknut #8-32
Screw #6-32 x 1/2in
Strap, Tie
Tape, Double-Sided
Mount, Tie Strap
Washer #8
Lockwasher #6
Bracket, Hourmeter
Harness, Hourmeter
Connector, Butt Splice (Not Shown)
800A 800AJ
3121271
SECTION 3
BOOM
3121271
800A 800AJ
3-1
3-2
800A 800AJ
15
109
102
4
103
31
40
106
107
28
24
42
9
25
38
25
37
21
25
33
27
23
25 26
33
106
106
41
31
3
109
102
105
110
101
104
108
PLATFORM SUPPORT
5
25
44
45
26
46
33
47
43
26 35
25
33
14
10
25
32
39
31
11
25 27
37
20
31
11
26
20
25
33
27
18
8
7
30
22
25
37
12
25
34
19
2
25
32
17
25
37
6
27 16
37
27
25
1
16
25
36
29
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A
3121271
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A
ITEM #
PART NUMBER
QTY.
0272381
Ref
1
0801132
1
2
0801135
1
3
4
4845593
0060069
1
1
5
6
0741607
1683537
1
1
7
1684497
1
8
1683547
1
9
1683608
1
10
1684408
1
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1670844
1670850
Not Used
3422578
3422580
3422681
3422729
3422683
3422684
3422685
3422686
3422687
3422688
3422689
0100011
3841143
3841287
3841356
3340835
0641404
0641604
0641606
0641608
0641611
3422582
0641820
0642214
0642620
3841340
1120510
4
1
3121271
1
1
2
1
1
1
2
1
1
1
1
AR
4
5
1
1
4
28
6
6
2
1
3
5
1
2
2
DESCRIPTION
BOOMS AND CYLINDERS INSTALLATIONS
REV.
G
Boom Assembly -Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
Boom Assembly - Main (See MAIN BOOM ASSEMBLIES for
Breakdown)
Upright Weldment
Rotator Actuator Assembly (See ROTATOR ASSEMBLY for
Breakdown)
Screw, Countersunk 3/8in-16NC x 7/8in
Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION
for Breakdown)
Level Cylinder Assembly - Upright (See CYLINDER SECTION for
Breakdown)
Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION
for Breakdown)
Master Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
Slave Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
Cover, Upright
Cover, Tower Fly
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Compound, Locking
Keeper, Pin
Keeper, Pin
Keeper, Pin
Pad, Rest
Bolt 1/4in-20NC x 1/2in
Bolt 3/8in-16NC x 1/2in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-3/8in
Pin
Bolt 1/2in-13NC x 2-1/2in
Bolt 3/4in-10NC x 1-3/4in
Bolt 1in-8NC x 2-1/2in
Rod, Hose Loop
Cover, Upright
800A 800AJ
3-3
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)
ITEM #
PART NUMBER
QTY.
41
42
43
44
45
46
47
1670864
3900239
0961951
0641516
1320159
4711500
3311505
1
1
2
1
1
1
1
0272070
See Note
Ref
Ref
Ref
See Note
Ref
See Note
Ref
0100011
0641812
0642684
0681608
3300243
3311805
4846573
4891600
4891800
4892600
AR
8
1
8
1
8
1
8
8
1
101
102
103
104
105
106
107
108
109
110
3-4
DESCRIPTION
REV.
Cover, Fly Hose
Setscrew 3/8in-16NC x 1/2in
Bearing, Garmax
Bolt 5/16in-18NC x 2in
Clamp
Flatwasher 5/16in Narrow
Locknut 5/16in x 18NC
PLATFORM SUPPORT INSTALLATION
Machines without Load Sensing and without SkyGlazier
Machines without Load Sensing and with SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124242.)
Machines with Load Sensing and without SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)
Machines with Load Sensing and with SkyGlazier (Note: For
Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)
E
Compound, Locking
Bolt 1/2in-13NC x 1-1/2in
Bolt 1in-8NC x 10-1/2in
Bolt 3/8in-16NC x 1in
Locknut 1in-8NC
Locknut 1/2in-13NC
Support Weldment
Flatwasher 3/8in (Hardened)
Flatwasher 1/2in (Hardened)
Flatwasher 1in (Hardened)
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-1. BOOM AND CYLINDER INSTALLATION - 800A (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-5
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ
3
17
44
37
54
39
29
37
47
38
14
31
11
32
37
47
39
37
54
33
61
38
44
17
15
44
2
10
29
39
37
54
1
37 30
47
35
18
37
55
42
41
28
37
53
37
48
27
34
37
45
37
54
LIFT CYLINDER
(TOWER BOOM)
26
39
9
37
54
3-6
39
26
800A 800AJ
3121271
SECTION 3 BOOM
PLATFORM SUPPORT
105
110
101
104
108
106
4
106
103
13
25
8
40
45
57
6A
64
102
6
6A
37 38
46
106
58
43
107
36
109
65
23
64
38 46
109
38
20
23 59
37
46
16
102
51
38
21
22
19
12
48
59
58
43
65
36
7
6A
20
37
47
38
4
51
21
19
59
3121271
800A 800AJ
3-7
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ
ITEM #
1
PART NUMBER
QTY.
0272131
1001138790
Ref
Ref
Ref
0801132
1
2
1
0801136
1001149286
3
4
4845593
0060066
1
1
5
6
6A
7
8
9
Not Used
4844816
0962335
4844817
4845716
1683537
1
4
2
1
1
10
1684497
1
11
1683547
1
12
3-8
Boom Assembly -Tower (See TOWER BOOM ASSEMBLY for
Breakdown)
Boom Assembly - Main Options (See MAIN BOOM ASSEMBLY
for Breakdown):
USA Built Machines SN 0300140000 to SN 0300169023 &
China Built Machines SN B300000100 to SN B300000743
USA Built Machines SN 0300169023 to SN 030183033 &
China Built Machines SN B300000743 to Present
Upright Weldment
Rotator Actuator Assembly (See ROTATOR ASSEMBLY for
Breakdown)
Pin
Pin
Pin
1684228
1001138791
15
16
17
18
19
20
21
22
23
24
25
26
27
L
C
1
2
1
1
1
1683682
1001138793
1120510
1670769
1670844
1670850
0961947
3422860
3422861
3422867
3422561
Not Used
3422583
3422681
3422683
BOOMS AND CYLINDERS INSTALLATIONS
Machines without Arctic Package
Machines with Arctic Package
2
1
4
1
6
2
2
1
2
1683609
1001138792
14
REV.
Tube Weldment - Jib Top
Bearing, Composite
Tube Weldment - Jib Bottom
Pivot Weldment
Lift Cylinder Assembly - Tower Boom (See CYLINDER
SECTION for Breakdown)
Level Cylinder Assembly - Upright (See CYLINDER SECTION
for Breakdown)
Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION
for Breakdown)
Lift Cylinder Assembly - Jib Options (See CYLINDER SECTION
for Breakdown):
Machines without Arctic Package
Machines with Arctic Package
Slave Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
Machines without Arctic Package
Machines with Arctic Package
Master Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
Machines without Arctic Package
Machines with Arctic Package
Cover, Upright
Cover, Cable
Cover, Upright
Cover, Tower Fly
Bearing, Garmax
Pin
Pin
Pin
Pin
1
13
DESCRIPTION
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)
ITEM #
PART NUMBER
QTY.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49 to 50
51
52
53
54
55
56
57
58
59
60
61
3422684
3422685
3422686
3422687
3422688
3422689
3422729
3340835
0561237
0100011
3841143
3841287
3841340
3841356
0641404
0641416
0641604
0641606
0641607
0641608
0641611
Not Used
0641618
Not Used
0641820
0642214
0642620
Not Used
0741607
2080044
3311605
Not Used
3900239
1
2
1
1
1
1
1
1
2
AR
7
5
1
1
4
4
24
4
3
5
3
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Pad, Rest
Clamp, Block
Compound, Locking
Keeper, Pin
Keeper, Pin
Rod, Hose Loop
Keeper, Pin
Bolt 1/4in-20NC x 1/2in
Bolt 1/4in-20NC x 2in
Bolt 3/8in-16NC x 1/2in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-3/8in
4
Bolt 3/8in-16NC x 2-1/4in
3
5
1
Bolt 1/2in-13NC x 2-1/2in
Bolt 3/4in-10NC x 1-3/4in
Bolt 1in-8NC x 2-1/2in
1
4
5
Screw, Countersunk 3/8in-16NC x 7/8in
Rivnut 1/4in-20NC
Locknut 3/8in-16NC
1
Setscrew 3/8in-16NC x 1/2in (USA Built Machines
SN 0300140000 to SN 0300172452 & China Built Machines
SN B300000100 to SN B300000778)
62 to 63
64
65
Not Used
4740439
3520034
2
4
Washer, Thrust
Plug (USA Built Machines SN 0300176303 to SN 030183033 &
China Built Machines SN B300000826 to Present)
3121271
DESCRIPTION
800A 800AJ
REV.
3-9
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref
101
102
103
104
105
106
107
108
109
110
3-10
0272070
See Note
Ref
Ref
See Note
Ref
See Note
Ref
0100011
0641812
0642684
0681608
3300243
3311805
4846573
4891600
4891800
4892600
AR
8
1
8
1
8
1
8
8
1
DESCRIPTION
REV.
PLATFORM SUPPORT INSTALLATION (SIDE ENTRY
PLATFORM)
Machines without Load Sensing and without SkyGlazier.
Machines without Load Sensing and with SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124242.)
Machines with Load Sensing and without SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)
Machines with Load Sensing and with SkyGlazier (Note: For
Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)
E
Compound, Locking
Bolt 1/2in-13NC x 1-1/2in
Bolt 1in-8NC x 10-1/2in
Bolt 3/8in-16NC x 1in
Locknut 1in-8NC
Locknut 1/2in-13NC
Support Weldment
Flatwasher 3/8in (Hardened)
Flatwasher 1/2in (Hardened)
Flatwasher 1in (Hardened)
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-2. BOOM AND CYLINDER INSTALLATION - 800AJ (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-11
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY
3-12
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY
ITEM #
PART NUMBER
QTY.
0801132
Ref
1
2
3
0801594
0801496
1683606
1
1
1
4
5
6
4340706
0561185
4070929
4071007
0962102
0962122
3340881
4070897
4070898
3340828
4070967
4070968
0641607
0641608
0641609
0641610
0641615
0641616
4711600
0100011
0100038
3340835
0641806
1
4
4
4
2
2
12
8
8
2
2
2
10
4
4
12
8
8
6
AR
AR
1
3
0257764
1001094661
Ref
Ref
Ref
POWER TRACK INSTALLATIONS
Without Arctic Package
With Arctic Package
1
1
1
1
1
1
2
Carrier
Bracket, End (Moving)
Bracket, End (Fixed)
Section, Repair 1Foot
Link, Repair
Hose Tube Weldment
Clamp, Block Options:
Without Arctic Package
With Arctic Package
Bar, Clamp
Compound, Locking
Primer, Locking
Bolt 3/8in-16NC x 5/8in
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 2-3/4in
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
101
102
103
104
105
106
107
108
109
3121271
1180346
7020064
7020065
7020066
7020067
4845680
1320251
1001094662
1320250
0100011
0100038
0641605
0641606
0641622
2
AR
AR
4
2
2
DESCRIPTION
TOWER BOOM ASSEMBLY
REV.
F
Base Weldment
Fly Weldment
Cylinder Assembly - Tower Telescope (See CYLINDER SECTION
for Breakdown)
Support
Block, Attach
Shim 1/16in
Shim 20Ga
Bushing, Garmax
Bushing, Garmax
Pad, Wear
Shim .05
Shim .12
Pad, Wear
Shim .05
Shim .12
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
Bolt 3/8in-16NC x 1-1/4in
Bolt 3/8in-16NC x 1-7/8in
Bolt 3/8in-16NC x 2in
Flatwasher 3/8in Narrow
Compound, Locking
Primer, Locking
Pad, Boom Rest
Bolt 1/2in-13NC x 3/4in
800A 800AJ
H
B
3-13
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
110
111
112
113
114
115
116
117
3311601
3311602
3311605
3841340
3900262
4711600
0641624
0259420
3340859
3340859
4
4
6
2
4
AR
2
1
2
2
118
3-14
DESCRIPTION
REV.
Nut 3/8in-16NC
Nut, Jam 3/8in-16NC
Locknut 3/8in-16NC
Rod, Hose Loop
Bolt 3/8in16NC x 4-3/4in
Flatwasher 3/8in Narrow
Bolt 3/8in-16NC x 3in
Clamp Assembly
Pad, Rubber
Pad, Rubber
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-3. TOWER BOOM ASSEMBLY (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-15
3-16
8
101A
16
110
111
120
7
17
23
117
800A 800AJ
17
21
104
101
101
101B
17
20
110
109
111
14
13
12
110
109
111
17
18
13
11
12
9
10
5
17
6 20
121
123
103
3
1
102
109
111
112 110
114
119
121
116
122
109
111
110
2
106
800AJ
15
4
106
2
17
22
12
14
14
107
111
113
108
105
25
12
17
18
124
17
18
11
10
122
115
118
121
114
800A
14
17
19
17
19
9
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES
3121271
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES
ITEM #
PART NUMBER
QTY.
0801136
Ref
Ref
Ref
Ref
1001149286
Ref
0801135
1
1
0801585
0801591
2
1
0801138
0801573
3
1
1683607
1683672
1001149284
4
5
6
7
8
9
10
11
12
3422457
3422690
3841143
0561295
0962102
3340871
4070863
4070864
1
1
1
1
2
4
4
4
12
3340881
1001148652
13
14
15
16
17
18
19
20
21
22
23
24
3121271
4070897
4070898
3760133
4711600
0100011
0641606
0641607
0641608
0641609
3900259
0641612
Not Used
10
12
2
2
AR
16
10
5
6
4
2
DESCRIPTION
MAIN BOOM ASSEMBLY OPTIONS:
800A
800AJ
USA Built Machines SN 0300140000 to SN 0300169023 &
China Built Machines SN B300000100 to SN B300000743
USA Built Machines SN 0300169023 to SN 030183033 &
China Built Machines SN B300000743 to Present
REV.
I
J
A
Base Weldment Options:
800A
800AJ
Fly Weldment Options:
800A
800AJ
Telescope Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
800A
800AJ
USA Built Machines SN 0300140000 to
SN 0300169023 & China Built Machines
SN B300000100 to SN B300000743
USA Built Machines SN 0300169023 to SN 030183033
& China Built Machines SN B300000743 to Present
Pin
Pin
Keeper, Pin
Block, Boom Rest
Bushing, Garmax
Pad, Wear
Shim 1/8in
Shim .05
Pad, Wear Options:
USA Built Machines SN 0300140000 to SN 0300169344 &
China Built Machines SN B300000100 to
SN B300000748
USA Built Machines SN 0300169344 to SN 030183033 &
China Built Machines SN B300000748 to Present
Shim .05
Shim 1/8in
Ring, Retaining
Flatwasher 3/8in Narrow
Compound, Locking
Bolt 3/8in-16NC x 3/4in
Bolt 3/8in-16NC x 7/8in
Bolt 3/8in-16NC x 1in
Bolt 3/8in-16NC x 1-1/8in
Bolt, Shoulder
Bolt 3/8in-16NC x 1-1/2in
800A 800AJ
3-17
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)
ITEM #
PART NUMBER
QTY.
Not Required
0961951
A//R
0
2
0258076
0258077
Ref
Ref
Ref
1001099840
1001099837
70002013
1
1
1
AR
25
101
101A
101B
102
70002014
1
1
4845701
4845729
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
1
4845702
4845730
3340840
3538758
3340764
4070969
0641640
0641606
4711600
0100011
1320263
0641612
0641612
0641607
0641624
1320289
1320288
3841406
3340943
3340941
3900283
0100081
3311605
4071052
Not Required
4060805
3-18
1
1
2
3
2
AR
22
AR
1
4
2
1
1
1
2
2
2
AR
2
2
AR
0
8in/20cm
DESCRIPTION
REV.
Bushing, Garmax
800A
800AJ
POWER TRACK INSTALLATION OPTIONS:
800A
800AJ
J
H
Carrier Options:
800A
800AJ
Carrier Repair Section (2ft length - Includes 1 Pin
Assembly for each end)
Mounting Foot Kit (Includes Both Pair of Feet)
Push Tube Weldment
800A
800AJ
Support
800A
800AJ
Pad
Plate, Backing
Pad
Shim
Bolt 3/8in-16NC x 5in
Bolt 3/8in-16NC x 3/4in
Flatwasher 3/8in Narrow
Compound, Locking
Clamp, Loop
Bolt Options:
800A (Bolt 3/8in-16NC x 1-1/2in)
800AJ (Bolt 3/8in-16NC x 7/8in)
Bolt 3/8in-16NC x 3in
Clamp, Hose
Clamp, Hose
Loop, Hose
Pad, Rubber
Pad, Rubber
Screw, Button Head 3/8in-16NC x 3/4in
Adhesive
Locknut 3/8in-16NC
Shim
Flex-Trim
800A
800AJ
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-4. MAIN BOOM ASSEMBLIES (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3-19
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY
14
2
5
25
26
6
7
8
1
11
12
16
15
3
7
8
800AJ
5
13
9
10
4
14
800A
3-20
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-5. ROTATOR ASSEMBLY
ITEM #
PART NUMBER
QTY.
0060069
0060066
Ref
Ref
Ref
1
See Note
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7017162
7017163
7017164
See Note
Use 7017159
Use 7017159
See Note
See Note
See Note
See Note
See Note
Use 7017159
70001697
See Note
7017183
7017193
See Note
1
1
1
2
1
2
2
1
1
1
1
1
6
3
1
2
2
See Note
1
See Note
1
17 to 24
25
26
3121271
DESCRIPTION
ROTATOR ASSEMBLIES
800A
800AJ
REV.
A
C
Housing/Ring Gear Assembly (Note: Not Available - Purchase
Complete Assembly)
Weldment, Shaft
Piston/Sleeve Assembly
Cap, End
O-Ring (Note: Use Item 25)
Bearing, Shaft
Washer, Thrust
Packing, Bearing (Note: Use Item 25)
Seal, Cap (Note: Use Item 25)
Ring, Back-Up Cap (Note: Use Item 25)
Seal, Rod (Note: Use Item 25)
Seal, Piston (Note: Use Item 25)
Bearing, Cap
Capscrew 1/4in-20NC x 3/8in (Grade 8)
Bolt 1/4in-20NC (Grade 8) (Note: Not Available for Purchase)
Valve Assembly
Cartridge, Valve
Seal Kit - 7017193 Valve (Note: Not Available - Purchase
Complete Assembly)
Cartridge, Valve (Not Shown - Located on Side of Block)
(Note: Not Available - Purchase Complete Assembly)
Seal Kit - Valve Located on Side of Block (Note: Not
Available - Purchase Complete Assembly)
Not Used
1
7017158
70000342
7017159
1
Seal Kit Options (Includes Items 5, 8- 12):
Standard
Low Temperature
Bearing Kit (Includes Items 6, 7 & 13)
800A 800AJ
3-21
SECTION 3 BOOM
FIGURE 3-6. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
3-22
800A 800AJ
3121271
SECTION 3 BOOM
FIGURE 3-6. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED)
ITEM #
PART NUMBER
QTY.
0258217
Ref
1
2
0100011
0100035
AR
AR
3
4
5
6
0630427
3931436
3931464
2
3
3
4
7
8
9
10
11
12
13
14
14A
14B
15
16
17
18
19
20
21
22
23
101
102
103
104
3121271
3310805
3310801
3311405
3311801
3520035
3570928
3930824
4360578
Not Used
4641435
7011342
7011333
See Note
6
1
2
2
2
2
2
2
2
2
See Note
2
4751400
4060805
3572606
3572607
4360498
4360499
4460968
88521008
3930824
6
7in/25cm
1
1
1
1
2
2
2
0274640
Ref
4640929
7012970
7012953
0641416
4711400
3311405
1
1
1
2
4
2
DESCRIPTION
BOOM VALVES AND LIMIT SWITCHES INSTALLATION
REV.
Q
Compound, Locking
Compound, Locking
(USA Built Machines SN 0300140000 to SN 0300165362 & China
Built Machines SN B300000100 to SN B300000691)
Bolt, Special
Bolt 1/4in-20NC x 2-1/4in
Bolt 1/4in-20NC x 4in
Nut Options:
Locknut #8-32NC
Nut #8-32NC
Locknut 1/4in-20NC
Nut 1/2in-13NC
Plug, Cap
Plate, Spacer
Capscrew, Socket Head #8-32NC x 1-1/2in
Switch, Limit
Valve, Switch
Valve, Check (1 per Assembly)
Seal Kit - Check Valve (1 per Assembly)
Valve, Plunger (1 per Assembly) (Note: Not Available for
Purchase.)
Seal Kit (1 per Assembly) (Note: Not Available for
Purchase.)
Flatwasher 1/4in
Trim, Edge
Plate, Lower Boom Proximity Switch Target
Plate, Lower Boom Proximity Switch Mount
Switch Proximity
Switch Proximity
Connector, Strain Relief
Locknut 1/2in-13NC
Capscrew, Socket Head #8-32NC x 1-1/2in
VALVES INSTALLATION
D
Valve Assembly (Relief)
Cartridge
Seal Kit - 7012970 Cartridge
Bolt 1/4in-20NC x 2in
Flatwasher 1/4in Narrow
Locknut 1/4in-20NC
800A 800AJ
3-23
SECTION 3 BOOM
FIGURE 3-6. VALVE AND LIMIT SWITCH INSTALLATIONS (BOOM MOUNTED) (CONTINUED)
ITEM #
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
PART NUMBER
QTY.
0258338
Ref
0100011
0100035
1001106482
Not Used
0641403
3380535
3310801
3520035
3930816
3930824
4360578
4420060
Not Used
4751400
4460968
AR
AR
1
0258384
0258567
301
302
303
304
305
306
307
308
309
310
311
312
401
402
403
404
405
406
407
408
3-24
0100011
0100035
1001106477
1001106481
0641403
3380535
3520035
3930816
4360578
4420060
Not Used
4751400
4460968
DESCRIPTION
LIMIT SWITCHES INSTALLATION - 800A DUAL CAPACITY
Bolt 1/4in-20NC x 3/8in
Cover
Locknut #8-32NC
Plug, Cap
Capscrew, Socket Head #8-32NC x 1in
Capscrew, Socket Head #8-32NC x 1-1/2in
Switch, Limit
Tape, Double Sided
4
2
Flatwasher 1/4in
Connector, Strain Relief
AR
AR
1
4
1
1
2
1
AR
H
Compound, Locking
Compound, Locking
Bar, Fiberglass
4
1
2
1
2
2
2
2
Ref
Ref
Ref
REV.
TRANSPORT POSITION SWITCH INSTALLATIONS (CE SPEC)
800A
800AJ
F
F
Compound, Locking
Compound, Locking
Bar, Fiberglass Options:
800A
800AJ
Bolt 1/4in-20NC x 3/8in
Cover, Switch
Plug, Cap
Capscrew, Socket Head #8-32NC x 1in
Switch, Limit
Tape, Double Sided Foam
1
1
Flatwasher 1/4in
Connector, Strain Relief
0275733
Ref
TILT SENSOR INSTALLATION
0641408
0100048
3310605
3930606
3311405
4751400
1001094400
1001096736
2
AR
3
3
2
2
1
1
A
Bolt 1/4in-20NC x 1in
Grease, Dielectric
Locknut #6-32 NC
Screw #6-32 NC
Locknut 1/4in-20NC
Flatwasher 1/4in
Sensor, Dual Axis
Bracket, Tilt Sensor
800A 800AJ
3121271
SECTION 4
PLATFORM
3121271
800A 800AJ
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
204
404
201
402
403
207
401
11
4
10
112
204
8
207
106
111
103
7
107
3
301
2
101
105
110 109 105
OR
109
101
56
112C
62
57
112B
112A
102
105
109
54
60
58
63
6
61
59
52
4-2
NOTE: REPLACEMENT DECALS MUST BE
ORDERED SEPARATELY – SEE SECTION 8.
51
55
59
53
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Use 1001144027
Ref
Ref
1001144027
Ref
1001144025
Use 1001144024
Ref
Ref
1001144024
Ref
Use 1001144023
Ref
1001144023
Ref
PLATFORM ASSEMBLIES:
Platform 30in x 4ft (76cm x 1.22m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 3510830)
Platform 30in x 4ft (76cm x 1.22m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Platform 30in x 6ft (76cm x 1.83m) with No Mesh
Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 3510833)
Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 3510822)
Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Note: Original Equipment platform may have been replaced
with Service Replacement platform. Identify platform
before ordering parts.
Note: For Platforms with Mesh to Top Rail, Platforms &
Mesh must be ordered separately. See SPECIAL OPTIONS
SECTION for Mesh Installations.
Note: Replacement Decals Must be purchased separately See DECAL SECTION.
Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.
Ref
Ref
Ref
Ref
Ref
1
2
3
4
5
6
Not Used
2080040
2600281
2940074
Not Used
See Note
7
8
9
10
3520072
3820020
Not Used
16
2
1
Fastener, Huck
Hinge, Self-Closing
Latch
1
Platform Weldment (Note: Not Available - Purchase
Platform Assembly.)
Cap-Plug
Rivet, Pop
1
4
1
4846452
1001144629
11
3121271
3520198
2
REV.
B/M
B
A
B/I
B
B/J
B
Gate Weldment Options:
Gate for Platform p/ns 3510822, 3510830 & 3510833
Gate for Platform p/ns 1001144023, 1001144024 &
1001144027
Cap-Plug
800A 800AJ
4-3
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
Use 1001144018
Ref
Ref
1001144018
Ref
1001144020
Use 1001144021
Ref
Ref
1001144021
Ref
Use 1001144022
Ref
1001144022
Ref
PLATFORM ASSEMBLY WITH DROP-BAR
Platform 30in x 4ft (76cm x 1.22m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 1001138431)
Platform 30in x 4ft (76cm x 1.22m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Platform 30in x 6ft (76cm x 1.83m) with No Mesh
Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 1001138434)
Platform 36in x 6ft (91.5cm x 1.83m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh
(USA Built Machines SN 0300140000 to SN 0300168426 &
China Built Machines SN B300000100 to SN B300000734)
(was p/n 1001138430)
Platform 36in x 8ft (91.5cm x 2.44m) with No Mesh
(USA Built Machines SN 0300168426 to SN 030183033 &
China Built Machines SN B300000734 to Present)
Note: Original Equipment platform may have been replaced
with Service Replacement platform. Identify platform
before ordering parts.
Note: Replacement Decals Must Be Ordered Separately See DECAL SECTION.
Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.
Ref
Ref
Ref
Ref
4-4
51
52
53
54
55
56
0100011
0641418
0961845
3290606
3300151
See Note
AR
2
2
2
2
1
57
58
59
60
61
62
63
3520198
4010618
4711400
4811700
1001138494
1001138514
1001140429
2
2
4
2
1
1
1
REV.
B/B
B
A
B/B
B
B/B
B
Compound, Locking
Bolt 1/4in-20NC x 2-1/4in
Bushing
Nut M6
Nut, Acorn
Platform Weldment (Note: Not Available - Purchase
Complete Platform Assembly.)
Cap-Plug
Screw M6 x 50mm
Flatwasher 1/4in
Flatwasher M6
Bar, Drop
Rail (Top)
Decal - Drop-Bar
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)
ITEM #
101
102
103
104
105
106
107
108
109
110
111
112
PART NUMBER
QTY.
DESCRIPTION
1001114446
Ref
Ref
1001117427
Ref
CONSOLE BOX INSTALLATIONS
USA Built Machines SN 0300140000 to SN 0300143928 &
China Built Machines SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033 & China
Built Machines SN B300000202 to Present
0641406
0641408
0641610
Not Used
3311405
3311605
3380434
Not Used
4740362
4751400
4751600
4
3
4
Bolt 1/4in-20NC x 3/4in
Bolt 1/4in-20NC x 1in
Bolt 3/8in-16NC x 1-1/4in
7
4
1
Locknut 1/4in-20NC
Locknut 3/8in-16NC
Panel, Decal Mount
7
4
8
1
Washer, Fender 1/4in
Flatwasher 1/4in (Wide)
Flatwasher 3/8in (Wide)
Platform Console Box Assembly (See PLATFORM CONSOLE
ASSEMBLY for Breakdown)
USA Built Machines SN 0300140000 to SN 0300143928 &
China Built Machines SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033 &
China Built Machines SN B300000202 to Present
Footswitch Assembly Options (Includes Footswitch & Items
112B - 112E):
USA Built Machines SN 0300140000 to
SN 0300143928 & China Built Machines
SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033
& China Built Machines SN B300000202 to Present
Note: Assembly p/n 0272970 may use either p/n
4360031 or p/n 1001117320. If Original Equipment
was replaced as an “assembly,” p/n 1001117320
may have been used as part of the Service
Replacement. Identify component before ordering
parts.
Footswitch Less Cable Options:
Original Equipment
Contact Block for 4360031 Footswitch
Service Replacement for p/n 4360031 Footswitch
(USA Built Machines SN 0300140000 to
SN 0300143928 & China Built Machines
SN B300000100 to SN B300000202)
Contact Block for 1001117320 Footswitch
USA Built Machines SN 0300143928 to
SN 030183033 & China Built Machines
SN B300000202 to Present
Switch, 20Amp
Gasket
Replacement Kit, Bolt
Cover, Aluminum
Cable, Electrical - 18/3
1001114448
1001117428
112A
1
0272970
1
1001117174
Ref
1
112B
3121271
4360031
7000625
1001117320
2
70003483
1001117172
1
Ref
70002902
70002903
70002904
70002905
1060918
1
1
4
1
7ft/2.14m
800A 800AJ
REV.
C
A
4-5
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
112C
112D
4460071
4460226
1
2
112E
4460464
1
0273484
0273485
Ref
Ref
Ref
201
202 to 203
204
205 to 206
207
208 to 212
213
214 to 216
217
218
2080040
Not Used
2920140
7016399
Not Used
3536089
Not Used
4460426
Not Used
2820035
4240099
401
402
403
404
405
4-6
REV.
Connector, Strain Relief
Socket, Female (Not Shown - Used with Footswitch) (See
ELECTRICAL SECTION for Location)
Terminal, Deutsch (Not Shown - Used with Footswitch)
(See ELECTRICAL SECTION for Location)
WORKLIGHTS INSTALLATIONS (OPTIONAL)
800A
800AJ
4
Blind Fastener, Huck
2
2
Worklight
Bulb, Replacement (1 Per Worklight)
2
Plate, Mounting
D
D
Connector, Strain Relief (Not Shown - Located at Console Box)
9ft
10
Ref
301
302
DESCRIPTION
Loom, Vinyl (Not Shown)
Tie-Strap (Not Shown)
TRAY INSTALLATIONS (OPTIONAL)
1580012
1580013
1
1
Tray, Storage (Center)
Tray, Storage (Rail Mounted - Not Shown)
1001115404
1001115414
1001115405
1001115409
0275039
Ref
Ref
Ref
Ref
Ref
Ref
GENERATOR INSTALLATION (OPTIONAL)
110V with Caterpillar Engine
220V with Caterpillar Engine
110V with Deutz Engine
220V with Deutz Engine
110V with GM Engine
4360336
4740397
4060802
3251102
2820031
1
1
1
1
1
A
A
A
A
E
Switch, Toggle
Bushing
Guard, Switch
Decal - Generator ON/OFF
Insulator, Heat Shrink (Not Shown - Located at Platform)
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
4-7
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM)
4-8
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST FOR PLATFORM)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3121271
PART NUMBER
QTY.
DESCRIPTION
3510884
3510868
Ref
Ref
Ref
Ref
PLATFORM ASSEMBLY (FALL ARREST)
6ft Platform
8ft Platform
Note: Replacement Decals Must be purchased separately See DECAL SECTION.
2
AR
2
1
1
1
AR
1
1
1
1
Bolt 1/2in-13NC x 1-3/4in (Grade 8)
Bolt 1/2in-13NC x 2-3/4in (Grade 8)
Bearing, Oilite
Decal - JLG
Decal - Safety
Gate Weldment
Locknut 1/2in-13NC (Grade 8)
Locknut 3/8in-16NC
Platform Weldment (Note: Purchase Platform Assembly.)
Cap-Plug
Cable, Fall Arrest Options:
6ft Platform
8ft Platform
Bolt 1/2in-13NC x 1-3/4in
Flatwasher 1/2in (Narrow)
Flatwasher 1/2in (Wide)
Decal - Drop Bar
0681814
0681822
0962270
1702773
1705014
2410014
3271805
3311605
See Note
3520072
1060919
3890040
3900054
4711800
4751800
1706385
1
2
AR
1
800A 800AJ
REV.
E
E
4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY
16
2
7
28 1
46 27
301
32
44
29
46 18
1001
21
14
24
904
1 28
1 27 46
27 801
908
11
202
22
30
28
46
33
28
46
1
27
701
28
46
501
19
23
31
28
46
504
505
401
402
502
15
20
13
9
42
17
45
3
40
3
40
204
206
3
40
25
12
4
8
42
503
605
36
203
205
38
37
201
4-10
10
26
34
41
5
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NUMBER
QTY.
DESCRIPTION
1001114448
Ref
Ref
1001117428
Ref
CONSOLE BOX & FOOTSWITCH ASSEMBLIES
USA Built Machines SN 0300140000 to SN 0300143928 &
China Built Machines SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033 & China
Built Machines SN B300000202 to Present
0100009
0100035
0100048
0100081
0140011
Not Used
0630464
0641404
0641414
0721006
0861537
0902751
Use 1001129555
AR
AR
AR
AR
1
14
2
4
4
2
1
4
1
1
Use 1001118416
1001118416
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3121271
1001106355
1670829
1001110434
1702565
1702566
1702567
1704260
1705132
2560136
2760105
3300353
3311005
3520054
4360328
4360330
4360387
4360407
See Note
1
1
1
1
1
1
1
1
1
1
4
2
AR
6
1
1
1
1
70003784
1
REV.
E
C
Sealant
Compound, Locking
Grease, Dielectric
Adhesive
Alarm
Screw, Button Head #10-24NC x 1/2in
Bolt 1/4in-20NC x 1/2in
Bolt 1/4in-20NC x 1-3/4in
Bolt #10-24NC x 3/4in
Box, Console (See Items 201-206 for Breakdown)
Bracket, Card Support
Controller Assembly (Swing & Lift) (See CONTROLLER
ASSEMBLY (SWING & LIFT) for Breakdown) (was p/n 1600317
& p/n 1001118417)
Controller Assembly (Drive & Steer) Options (See
CONTROLLER ASSEMBLY (DRIVE & STEER) for Breakdown):
Controller Assembly (USA Built Machines SN 0300140000 to
SN 0300146307& China Built Machines SN B300000100 to
SN B300000276) (was p/n 1600318)
Controller Assembly (USA Built Machines SN 0300146307 to
SN 030183033 & China Built Machines SN B300000276 to
Present)
Controller, Module (Re-calibration Required when Replaced)
Bezel
Plug
Decal (Drive and Steer)
Decal (Lift and Swing)
Decal (Function Speed)
Decal - EMS
Decal - ADE
Handle, Knob
Housing, Display Light
Nut, Tinnerman
Locknut #10-24NC
Plug, Hole
Switch, Toggle
Switch, Toggle
Switch, Pushbutton
Controller, Speed
Gasket “Top Hat” (Included W/Switch) (Note: Not Available for
Purchase.)
Seal
800A 800AJ
4-11
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
32
4360475
7020175
7020176
4360476
4460007
4460234
4460428
4460470
4460471
4460708
4460905
4751000
4751400
4922666
1
1
1
1
1
3
2
1
1
2
5
2
8
1
33
34
35
36
37
38
39
40
41
42
43
1
7
1001119563
1
——————————
Decal Kit (Includes Items 18-22, 44, 904 & 1001)
0861537
Ref
Use 0861537
Use 0861537
3311601
3470003
0630568
4711500
1
1
1
2
1
2
1
Use 1001131168
1001131168
201
202
203
204
205
206
1001107753
3790012
Not Used
Ref
301
401
402
4-12
REV.
Switch, Emergency Stop
Cap, Red
Contact Block
Block, Contact
Bar, Buss
Mount, Tie-Strap (Not Shown)
Connector, Strain Relief
Nut, Terminal
Lockwasher, Terminal
Terminal, 15 Pin (See ELECTRICAL SECTION for Location)
Plug, Seal (See ELECTRICAL SECTION for Location)
Flatwasher #10
Flatwasher 1/4in
Harness, Analyzer Cable (See ELECTRICAL SECTION for
Location)
Decal (Stop) Options:
USA Built Machines SN 0300140000 to SN 0300150266 &
China Built Machines SN B300000100 to SN B300000277
(was p/n 1001107677)
USA Built Machines SN 0300150266 to SN 030183033 &
China Built Machines SN B300000277 to Present
Harness, Platform Box
O-Ring
44
45
46
47 to 200
DESCRIPTION
4360336
3790012
1
1
0271768
Ref
4360522
1705170
1
1
CONSOLE BOX ASSEMBLY
G
Console Bottom (Note: Not Available for Purchase.)
Console Top (Note: Not Available for Purchase.)
Nut 3/8in-16NC
Pin, Hair
Screw 3/8in-16NC x 4-1/2in
Flatwasher 5/16in
DUAL FUEL SWITCH INSTALLATION
Switch, Toggle
O-Ring
HEAD & TAIL LIGHTS INSTALLATION (OPTIONAL)
C
Switch, Pushbutton
Decal - Lights
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)
ITEM #
501
502
503
504
505
601 to 604
605
701
801
901 to 903
904
905 to 907
908
PART NUMBER
QTY.
0273824
0272427
1001108256
0273706
Ref
Ref
Ref
Ref
Ref
SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
6Ft/1.8m Platforms
8Ft/2.4m Platforms
6Ft/1.8m Platforms w/Fall Arrest
8Ft/2.4m Platforms w/Fall Arrest
B
E
A
B
0273484
0273485
1
1
1
1
1
Ref
Ref
Ref
Switch, Pushbutton
Decal - Soft Touch Override
Connector, Strain Relief
Lamp, Indicator
Bulb
PLATFORM WORKLIGHT INSTALLATION (OPTIONAL)
800A
800AJ
D
D
Not Used
4460426
1
1
0271340
Ref
4360328
3790012
1
1
0258945
Ref
4360331
3790012
1
1
1001114446
Ref
4360387
1702938
4460425
2920028
2920029
JIB SWITCH INSTALLATION (OPTIONAL)
STEER SWITCH (4WS) INSTALLATION (OPTIONAL)
A
Switch, Toggle
O-Ring
CONSOLE BOX INSTALLATION
Decal - Horn
1
1
Switch, Toggle (4WD)
O-Ring
1001108763
1001108764
Ref
Ref
Ref
1001107927
1001107926
1
Switch, Toggle
O-Ring
1
1
REV.
Connector, Strain Relief
Not Used
1702676
Not Used
4360331
3790012
1001
3121271
DESCRIPTION
LIGHT PANEL DECAL INSTALLATION
All Specs Except Australian & CE Specs
Australian & CE Specs
A
A
A
Decal - Light Panel Display Options:
All Specs Except Australian & CE Specs
Australian & CE Specs
800A 800AJ
4-13
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT)
110
102
103
104
105
106
107
1B
1C
1A
22
111
21
19
112
18
5
2
11
108
9
3
109
6
1
9
101
6
3
25
7
24
8
5
4
17
10
20
12
16
13
14
15
4-14
23
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT)
ITEM #
PART NUMBER
QTY.
Ref
Ref
1600317
NLA
1
7019141
1
1A
1B
1C
2
3
4
5
6
7
8
9
7019197
7003928
7022808
7019171
7019111
7019143
7019144
7019145
7019174
7003977
1
1
1
2
4
2
2
4
2
2
2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
3121271
7019147
7019177
7022818
7019142
7003992
7003993
7003976
7019149
7022816
7019150
7022814
7022815
See Note
7003953
7022817
7022819
4460871
7019122
7019123
2
2
2
2
2
2
4
1
1
1
1
4
4
1
8
1
1
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
CONTROLLER ASSEMBLY
Controller Assembly (Original Equipment) (USA Built
Machines SN 0300140000 to SN 0300146307 & China Built
Machines SN B300000100 to SN B300000276) (Use
p/n 1001129555)
Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
Handle Cap & Rod
Spring
Cap, Lift
Plate
Bearing, Gear
Screw
Spacer, Cam
E-Clip
Spacer
Gear, Drive
Shaft Options:
Shaft, Short
Shaft, Long
Potentiometer
Plate
Washer
Nut
Gear, Slave
Setscrew
Screw
Gate
Boot
Bezel
Center, Detent (Note: Not Available for Purchase.)
Washer
Screw
Plug, Male 8 Position (Natural)
Socket, Female
Gimble, Outer
Gimble, Inner
800A 800AJ
C
4-15
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
1001118417
NLA
Ref
101
102
103
104
105
106
107
108
109
110
111
112
4-16
70002730
7003928
7022808
70002731
70002732
7022815
70002733
70002734
70002735
70002906
7022819
4460871
1
1
1
1
4
1
1
4
1
1
NSS
1
6
DESCRIPTION
REV.
Controller Assembly:
(Service Replacement - USA Built Machines SN 0300140000
to SN 0300146307 & China Built Machines SN B300000100 to
SN B300000276)
(Original Equipment - USA Built Machines SN 0300146307 to
SN 030183033 & China Built Machines SN B300000276 to
Present)
Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
Kit as replacement.
Gasket
Spring
Cap, Lift
Boot
Screw
Bezel
Adapter
Screw
Can, Enclosure
Cap
Mechanical Assembly (Note: Use p/n 1001129555)
Plug, Male 8 Position (Natural) (Not Shown)
Socket, Female
800A 800AJ
C
3121271
SECTION 4 PLATFORM
FIGURE 4-4. CONTROLLER ASSEMBLY (SWING & LIFT) (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
4-17
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)
1
106
11
204
201
206
203
205
2
210
202
203
202
12
13
207
208
204
209
3
208
104
27
23
7
6
101
9
103
16
21
102
101
10
19
18
20
17
17
18
6
29
4
21
5
24
28
8
6
25
15
9
26
6
108
9A
14
4
22
CONNECT
TO PLUG
105
107
4-18
800A 800AJ
109
3121271
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)
ITEM #
PART NUMBER
QTY.
Ref
Ref
1600318
NLA
10
11
12
13
14
7022812
7019161
7003933
7019154
7022823
7003994
7022822
7003986
7022824
Use 1001113961
4460871
7019151
7019162
7003969
7003941
See Note
1
1
1
2
1
1
1
1
1
1
7
AR
1
2
2
1
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
7019115
7019155
7019111
7019110
7019112
7003946
7019103
See Note
7019168
7003992
7003993
7003935
7019160
7019114
See Note
2
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
9A
3121271
DESCRIPTION
REV.
Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
CONTROLLER ASSEMBLY
Controller Assembly (Original Equipment) (USA Built
Machines SN 0300140000 to SN 0300146307 & China Built
Machines SN B300000100 to SN B300000276) (Use
p/n 1001118416)
Handle Assembly (See Items 201-210 for Breakdown)
Boot and Sleeve
Gasket
Clamp, Wire
Bracket, Mounting
Screw
Plate, Pot Mounting
Strip, Terminal - 3 Position
Electric Assembly
Plug, Male - 8 Position (Black) (was p/n 7022825)
Socket, Female
Tie-Strap
Spring
Screw
Washer
Plate, Mounting (Left Side) (Note: Not Available for
Purchase.)
Stand-Off
Shaft 8mm
Bearing
Spacer, Head Gear
Washer
Spring, Return
Pin
Rivet (Note: Not Available - Purchase Locally.)
Plate, Mounting (Right Side)
Washer
Nut
Gear, Slave
Plate, Base
Coupling, Potentiometer
Capscrew (Note: Not Available for Purchase.)
800A 800AJ
D
4-19
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)
ITEM #
101
102
103
104
105
106
107
108
109
201
202
203
204
205
206
207
208
209
210
4-20
PART NUMBER
QTY.
1001118416
Ref
70002724
7003941
70002725
7019162
70002726
70002727
70002728
Use 1001118416
Use 1001113961
4460871
1
2
2
1
1
1
1
1
1
7
7022812
70002727
Ref
Ref
Ref
7003972
7003973
7003980
7019167
7019164
7019165
7019196
7019166
70002729
7003982
7003983
7019194
7003989
1
2
4
4
1
1
1
2
2
2
1
2
DESCRIPTION
REV.
Controller Assembly:
(Service Replacement - USA Built Machines SN 0300140000
to SN 0300146307 & China Built Machines SN B300000100 to
SN B300000276)
(Original Equipment - USA Built Machines SN 0300146307 to
SN 030183033 & China Built Machines SN B300000276 to
Present)
Boot & Control Lock Assembly
Washer
Screw
Spring
Enclosure
Handle Assembly (See Items 201-210 for Breakdown)
Screw
Mechanical Assembly (Note: Not Available for Purchase.)
Plug, Male - 8 Position (Black) (was p/n 7022825)
Socket, Female
B
HANDLE ASSEMBLIES
Controller Assembly p/n 1600318
Controller Assembly p/n 1001118416
Boot, Switch
Half, Handle
Screw
Nut
Axle
Rocker
Wiring Assembly Options:
Controller Assembly p/n 1600318
Switch, Micro
Controller Assembly p/n 1001118416
Switch, Micro
Setscrew
Coupling
Gasket
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
4-21
SECTION 4 PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
4-22
800A 800AJ
3121271
SECTION 4 PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3121271
PART NUMBER
QTY.
0273824
0272427
1001108256
0273706
Ref
Ref
Ref
Ref
Ref
Ref
0100011
0200048
0630462
0641414
0731005
0940134
0940103
0940177
0940133
1060341
1060903
Not Used
3311401
3311501
3575359
3574091
4240099
4360057
Not Used
4420068
AR
2
8
8
4
1
AR
4
8
8
2
7
2
SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
6Ft/1.8m Platforms w/Fall Arrest
8Ft/2.4m Platforms w/Fall Arrest
Note: For Overhead Soft Touch, See SPECIAL OPTIONS
SECTION.
REV.
B
D
A
B
Compound, Locking
Arm, Switch Activator
Bolt, Carriage
Bolt 1/4in-20NC x 1-3/4in
Screw, Machine #10-32 x 5/8in
Bumper Kit Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
6Ft/1.8m Platforms w/Fall Arrest
8Ft/2.4m Platforms w/Fall Arrest
Cable, Electrical - 16/2
Wire Rope & Eyebolt Assembly
Nut 1/4in-20NC
Nut 5/16in-18NC
Plate, Striker Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
Tie-Strap (Not Shown)
Switch, Limit
AR
Tape, Yellow Adhesive
Connector, Strain Relief Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
All Platforms w/Fall Arrest
Base, Tie-Strap Mounting (Not Shown)
3641569
4846673
8
AR
8
1
1
1
Flatwasher 1/4in Wide
Flatwasher 5/16in Wide
Flatwasher 1/2in Wide
Rail, Soft-Touch Options:
6Ft/1.8m Platforms
8Ft/2.4m Platforms
0272444
Ref
4821397
1
4460425
4460049
4460049
4460234
Not Used
4751400
4751500
4751800
1
2
DESCRIPTION
SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT
SHOWN)
C
Counterweight (Located in Frame)
800A 800AJ
4-23
SECTION 4 PLATFORM
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)
ITEM #
4-24
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 5
CYLINDER
3121271
800A 800AJ
5-1
SECTION 5 CYLINDER
20
19
17
30
3
18
17
2A
5
11
2
9
7
21
22
25
12
13
1
23
8
10
4
11
14
15
16
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
5-2
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY
ITEM #
1
1A
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26 to 29
30
3121271
PART NUMBER
QTY.
1683078
Ref
1684191
0962496
1683986
0962496
3480176
1683059
0961895
Not Used
3931720
4641162
2900770
2220886
2220885
4640858
Use 2901271
Use 2901271
Use 2901271
Use 2901271
Use 2901271
Use 2901271
Use 2901271
Use 2901271
Use 2901271
0100011
0100038
3760367
Not Used
0630535
Not Used
2901271
1
2
1
2
1
1
1
8
2
2
1
2
3
1
1
1
1
1
2
1
1
2
AR
AR
1
DESCRIPTION
AXLE LOCKOUT CYLINDER ASSEMBLY
REV.
N
Barrel Weldment (Note: Includes Item 1A)
Bushing
Rod Weldment (Note: Includes Item 2A)
Bushing
Piston
Head
Bushing
Bolt, Socket Head 7/16in-14NC x 1-1/4in
Cartridge, Valve (Counterbalance)
Seal Kit - 4641162 Valve (1 Per Assembly)
Plug, O-Ring
Plug, O-Ring
Valve, Bleeder
Wiper
Seal, Rod
O-Ring
Ring, Back-up
Ring, Wear
Ring, Wear
T-Seal
O-Ring
Ring, Back-up
Compound, Locking
Primer, Locking
Ring, Washer
3
Bolt 1/4in-20NC x 1-1/8in
1
Seal Kit (Includes Items 12-20)
800A 800AJ
5-3
SECTION 5 CYLINDER
FIGURE 5-2. UPRIGHT LEVEL CYLINDER ASSEMBLY
9
12
30
10
12
8
10
11
2
26
7
16
15
6
16
17
21
19
18
15
17
20
3
23
4
22
5
13
24
12
1
12
5-4
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-2. UPRIGHT LEVEL CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 to 29
30
3121271
PART NUMBER
QTY.
DESCRIPTION
1684497
Ref
1683544
0370034
1683071
3760374
3932240
3480237
0961901
4640509
2900792
4640605
2900792
2220883
2220888
0962102
0100011
Not Used
Use 2901526
Use 2901526
Use 2901526
Use 2901526
Use 2901526
Use 2901526
Use 2901526
Use 2901526
Use 2901526
0100038
Not Used
0630537
Not Used
2901526
1
1
1
1
8
1
1
1
1
1
1
2
1
4
AR
Rod Weldment
Barrel Weldment
Head
Ring, Washer
Bolt, Socket Head 3/4in x 2-1/2in
Piston
Bushing, Tapered
Cartridge, Valve
Seal Kit - 4640509 Valve
Cartridge, Valve
Seal Kit - 4640605 Valve
Plug, O-Ring
Plug, O-Ring
Bushing
Compound, Locking
2
2
2
1
1
1
1
1
1
AR
Seal
Ring, Lock
Ring, Back-up
Ring, Washer
Ring, Back-up
O-Ring
Ring, Wear
Seal, Rod
Wiper
Primer, Locking
UPRIGHT LEVEL CYLINDER ASSEMBLY
3
Bolt
1
Seal Kit (Includes Items 15-23)
800A 800AJ
REV.
C
5-5
SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)
6
30
8
1A
1
8
8
6
26
11
15
9
14
10
14
19
21
20
22
2
18
12
16
16
17
15
5
3
4
23
24
5A
5-6
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - JIB (800AJ ONLY)
ITEM #
1
1A
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 to 29
30
PART NUMBER
QTY.
1683609
1001138792
Ref
Ref
Ref
1684089
0962336
1683053
3760368
3931516
1684090
0962336
4640509
2900792
Not Used
2220883
2220885
3480210
0961893
4100100
Not Used
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
0100011
0100038
Not Used
0630534
Not Used
2901303
1001138795
3121271
DESCRIPTION
JIB LIFT CYLINDER ASSEMBLIES
Machines without Arctic Package
Machines with Arctic Package
1
2
1
1
8
1
2
2
2
Barrel (Note: Includes Item 1A)
Bushing
Head
Washer, Ring
Bolt, Socket Head 5/16in-18NC x 2in
Rod (Note: Includes Item 5A)
Bushing
Cartridge, Valve (Counterbalance Non-Vented)
Seal Kit - 4640509 Valve
4
1
1
1
1
Plug, O-Ring
Plug, O-Ring
Piston
Bushing, Tapered
Spacer, Tube
2
2
2
2
1
1
1
1
1
AR
AR
REV.
K
A
Seal, Piston (Note: Use Item 30)
Ring, Lock (Note: Use Item 30)
O-Ring (Note: Use Item 30)
Ring, Back-up (Note: Use Item 30)
O-Ring (Note: Use Item 30)
Ring, Back-up (Note: Use Item 30)
Seal (Note: Use Item 30)
Wiper (Note: Use Item 30)
Ring, Wear (Note: Use Item 30)
Compound, Locking
Primer, Locking
3
Capscrew, Socket Head #10-24NC x 1in
1
Seal Kit Options (Includes Items 14-22):
Machines without Arctic Package
Machines with Arctic Package
800A 800AJ
5-7
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM
19
1
21
19
5
26
24
23
4
17
31
16
3
10
16
22
11 23
11
18
14
15
30
7
6
13
8
23
25
12
19
2
40
19
5-8
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 to 29
30
31
32 to 39
40
3121271
PART NUMBER
QTY.
1683547
Ref
1683821
1683549
3480238
0961901
2220888
1683071
3760374
3932240
Not Used
Use 2901514
Use 2901514
Use 2901514
Use 2901514
Use 2901514
Use 2901514
Use 2901514
Use 2901514
Use 2901514
0962102
Not Used
4640509
2900792
2180615
0100011
4641027
0100038
2220883
Not Used
Use 2901514
0630537
Not Used
2901514
1
1
1
1
1
1
1
8
Barrel Weldment
Rod Weldment
Piston
Bushing, Tapered
Plug, O-Ring
Head
Washer, Ring
Bolt, Socket Head 3/4in x 2-1/2in
1
2
1
1
1
1
2
1
1
4
O-Ring
Ring, Back-up
Wiper
Seal, Rod
O-Ring
Ring, Back-up
Ring, Wear
T-Seal
Seal
Bushing, Garmax
1
1
1
AR
1
AR
1
DESCRIPTION
MAIN BOOM LIFT CYLINDER ASSEMBLY
REV.
L
Cartridge, Valve
Seal Kit - 4640509 Valve
Orifice
Compound, Locking
Plug, Check Valve
Primer, Locking
Plug
1
3
Ring, Wear
Bolt
1
Seal Kit (Includes Items 10-18 & 30)
800A 800AJ
5-9
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM
10
1
10
7
6
8
6
26
9
21
15
14
17
16
17
5
14
15
18
19
20
13
12
2
22
23
24
4
30
10
10
5-10
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27 to 29
30
3121271
PART NUMBER
QTY.
1683537
Ref
1683823
1683818
Not Used
1683539
3480236
2220883
2220888
4640509
2900792
4640605
2900792
0962102
Not Used
Use 2901537
Use 2901537
Use 2901537
Use 2901537
Use 2901537
Use 2901537
Use 2901537
Use 2901537
Use 2901537
0961903
3932240
0100011
0100038
Not Used
0630536
Not Used
2901537
1
1
Barrel Weldment
Head
1
1
2
1
1
1
1
1
4
Rod Weldment
Piston
Plug, O-Ring
Plug, O-Ring
Cartridge, Valve
Seal Kit - 4640999 Valve
Cartridge, Valve
Seal Kit - 4640605 Valve
Bushing, Garmax
1
1
2
2
1
2
1
1
1
1
8
AR
AR
DESCRIPTION
TOWER LIFT CYLINDER ASSEMBLY
REV.
I
O-Ring
Ring, Back-up
Ring, Lock
Seal
O-Ring
Ring, Back-up
Ring, Wear
Seal
Wiper
Bushing, Tapered
Capscrew, Socket Head 3/4in x 2-1/2in
Compound, Locking
Primer, Locking
3
Bolt
1
Seal Kit (Includes Items 12-20)
800A 800AJ
5-11
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY - 800A
30
4
4
8
24
3
11
18
10
22
6
15
16
15
11
14
21
20
17
12
7
13
1
2
19
9
5
5-12
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-6. MASTER CYLINDER ASSEMBLY - 800A
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 to 29
30
3121271
PART NUMBER
QTY.
1683608
Ref
0100011
0100038
0962185
0961951
0962155
0962156
1683050
1684114
1684115
3480232
Use 2901549
Use 2901549
3760367
Use 2901549
Use 2901549
Use 2901549
Use 2901549
3900139
3931516
Use 2901549
Use 2901549
Use 2901549
Not Used
0630534
Not Used
2901549
AR
AR
1
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
8
1
1
1
DESCRIPTION
MASTER CYLINDER ASSEMBLY
REV.
H
Compound, Locking
Primer, Locking
Bushing, Tapered
Bushing, Garmax
Bushing, Garmax
Spacer, Tube
Head
Barrel
Rod
Piston
Ring, Wear
Ring, Back-up
Ring, Washer
Ring, Wear
Ring, Back-up
O-Ring
O-Ring
Setscrew 1/4in-20NC x 1/2in
Capscrew 5/16in-18NC x 1in
Wiper
Seal
T-Seal
3
Capscrew, Socket Head #10-24NC x 1in
1
Seal Kit - 1683608 Cylinder (Includes Items 11,12, 14-17 & 20-22)
800A 800AJ
5-13
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY - 800AJ
30
5
5
8
12
4
3
21
10
22
13
14
16
14
12
21
17
15
11
1
2
18
7
19
20
9
6
5-14
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-7. MASTER CYLINDER ASSEMBLY - 800AJ
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 29
30
PART NUMBER
QTY.
1683682
1001138793
Ref
Ref
Ref
0100011
0100038
0630535
0961894
0961951
0962155
1683055
1684125
1684126
3480188
See Note
See Note
See Note
See Note
3760369
See Note
See Note
3931620
See Note
See Note
See Note
4566468
Not Used
1
2901301
1001138796
3121271
AR
AR
3
1
2
1
1
1
1
1
2
2
1
2
1
1
1
8
1
1
2
1
DESCRIPTION
MASTER CYLINDER ASSEMBLIES
Machines without Arctic Package
Machines with Arctic Package
REV.
G
A
Compound, Locking
Primer, Locking
Capscrew, Socket Head 1/4in-20NC x 1-1/8in
Bushing, Tapered
Bushing, Garmax
Bushing, Garmax
Head
Barrel
Rod
Piston
Ring, Wear (Note: Use Item 30)
Ring, Lock (Note: Use Item 30)
Ring, Back-up (Note: Use Item 30)
Ring, Back-up (Note: Use Item 30)
Ring, Washer
O-Ring (Note: Use Item 30)
O-Ring (Note: Use Item 30)
Capscrew 3/8in-16NC x 1-1/4in
Seal, Rod (Note: Use Item 30)
Wiper (Note: Use Item 30)
Seal (Note: Use Item 30)
Spacer, Tube
Seal Kit Options (Includes Items 11-14, 16, 17 & 19-21):
Machines without Arctic Package
Machines with Arctic Package
800A 800AJ
5-15
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLY - 800A
2A
14
6
13
2A
7
3
6
2
3
4
101
107
8
107
104
105
104
101
12
103
106
102
9
5
1
11
15
108 109
10A
125
10
10A
5-16
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-8. SLAVE CYLINDER ASSEMBLY - 800A
ITEM #
1
2
2A
3
4
5
6
7
8
9
10
10A
11
12
13
14
15
16 to 100
101
102
103
104
105
106
107
108
109
110 to 124
125
3121271
PART NUMBER
QTY.
1684408
Ref
0100011
0370022
0961947
0630535
0961902
1683074
2220883
2220885
3480233
3760369
3850018
0961947
3931620
4567434
4640605
2900792
4640932
7011112
0100038
Not Used
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
Not Used
2901556
AR
1
4
3
1
1
6
1
1
1
1
4
8
1
1
1
1
1
AR
DESCRIPTION
SLAVE CYLINDER ASSEMBLY
REV.
E
Compound, Locking
Barrel (Note: Includes Item 2A)
Bushing, Garmax
Capscrew, Socket Head 1/4in-20NC x 1in
Bushing, Tapered
Head
Plug
Plug
Piston
Ring, Washer
Rod (Note: Includes Item 10A)
Bushing, Garmax
Capscrew 3/8in-16NC x 1-1/4in
Spacer, Tube
Valve, Cartridge
Seal Kit - 4640605 Valve
Valve, Cartridge
Seal Kit - 4640932 Valve
Primer, Locking
2
1
2
2
1
1
2
1
1
Ring, Lock (Note: Use Item 125)
Ring, Back-up (Note: Use Item 125)
Ring, Wear (Note: Use Item 125)
Ring, Back-up (Note: Use Item 125)
O-Ring (Note: Use Item 125)
O-Ring (Note: Use Item 125)
Seal (Note: Use Item 125)
Wiper (Note: Use Item 125)
Seal (Note: Use Item 125)
1
Seal Kit (Includes Items 101-109)
800A 800AJ
5-17
SECTION 5 CYLINDER
FIGURE 5-9. SLAVE CYLINDER ASSEMBLY - 800AJ
2A
14
6
13
2A
7
3
6
2
4
101
107
8
107
104
105
104
101
12
103
106
102
9
5
108 109
125
1
11
15
10
5-18
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-9. SLAVE CYLINDER ASSEMBLY - 800AJ
ITEM #
1
2
2A
3
4
5
6
7
8
9
10
10A
11
12
13
14
15
16 to 100
101
102
103
104
105
106
107
108
109
110 to 124
125
PART NUMBER
QTY.
1684228
1001138791
Ref
Ref
Ref
0100011
1684230
0961951
0630535
0961894
1683055
2220883
2220885
3480188
3760369
1684232
0961951
3931620
4566468
4640605
2900792
4640932
7011112
0100038
Not Used
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
Not Used
2901301
1001138796
3121271
AR
1
4
3
1
1
6
1
1
1
1
4
8
1
1
1
1
1
AR
DESCRIPTION
SLAVE CYLINDER ASSEMBLIES:
Machines without Arctic Package
Machines with Arctic Package
REV.
E
A
Compound, Locking
Barrel (Note: Includes Item 2A)
Bushing, Garmax
Capscrew, Socket Head 1/4in-20NC x 1in
Bushing, Tapered
Head
Plug
Plug
Piston
Ring, Washer
Rod Options: (Note: Includes Item 10A)
Bushing, Garmax
Capscrew 3/8in-16NC x 1-1/4in
Spacer, Tube
Valve, Cartridge
Seal Kit - 4640605 Valve
Valve, Cartridge
Seal Kit - 4640932 Valve
Primer, Locking
2
1
2
2
1
1
2
1
1
Ring, Lock (Note: Use Item 125)
Ring, Back-up (Note: Use Item 125)
Ring, Wear (Note: Use Item 125)
Ring, Back-up (Note: Use Item 125)
O-Ring (Note: Use Item 125)
O-Ring (Note: Use Item 125)
Seal (Note: Use Item 125)
Wiper (Note: Use Item 125)
Seal (Note: Use Item 125)
1
Seal Kit Options (Includes Items 101-109)
Machines without Arctic Package
Machines with Arctic Package
800A 800AJ
5-19
SECTION 5 CYLINDER
FIGURE 5-10. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO
SN 0300142666)
14
5
14
1
2
7
11
3
8
9
10
13
12
14
6
4
20
14
5-20
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-10. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300140000 TO SN
0300142666)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 to 19
20
3121271
PART NUMBER
QTY.
DESCRIPTION
1683740
Ref
7017210
7017211
Use 7017215
Use 7017215
7023023
7017236
7017213
Use 7017215
Use 7017215
Use 7017215
Use 7017215
7017214
Use 7017215
0961977
Not Used
7017215
1
1
1
1
1
1
1
1
1
1
1
1
1
4
Locknut
Piston
Seal
O-Ring
Barrel Weldment
Rod Weldment
Head
O-Ring
Ring, Back-up
Ring, Retainer
Seal
Nut, Spanner
Wiper
Bushings
1
Seal Kit (Includes Items 3, 4, 8-11 & 13)
STEER CYLINDER ASSEMBLY
800A 800AJ
REV.
C
5-21
SECTION 5 CYLINDER
FIGURE 5-11. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142664 TO
SN 030183033 ONLY & CHINA BUILT MACHINES SN B300000100 TO PRESENT ONLY)
16
6
16
3
2
2
4
1
10
7
4
12
8
9
13
12
16
5
100
16
5-22
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-11. STEER CYLINDER ASSEMBLY (USA BUILT MACHINES SN 0300142664 TO SN
030183033 ONLY & CHINA BUILT MACHINES SN B300000100 TO PRESENT ONLY)
ITEM #
PART NUMBER
QTY.
1001097243
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
70002744
Use 70002751
Use 70002751
70002745
70002746
70002747
70002748
Use 70002751
Use 70002751
Use 70002751
70002749
Use 70002751
Use 70002751
Use 70002751
70002750
0962356
1
1
1
2
1
1
1
1
1
1
1
1
1
5
5
4
100
70002751
1
3121271
DESCRIPTION
STEER CYLINDER ASSEMBLY
REV.
B
Piston
Seal
Seal
Setscrew
Rod Weldment
Barrel Weldment
Head
O-Ring
Ring, Back-up
Ring, Retainer
Nut, Spanner
Seal
Wiper
O-Ring
Plug, Port
Bushings
——————————
Seal Kit (Includes Items 2, 3, 8-10 & 12-14)
800A 800AJ
5-23
SECTION 5 CYLINDER
FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN
1
2
18
26
26A
30
6
20
4
11
9
16
16
21
23
21
23
25
5
16
10
12
1
2
14
3
17
22
13
8
15
1
1
5-24
2
24
2
3
7
10
2
19
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN
ITEM #
PART NUMBER
1683672
Ref
Ref
Ref
Ref
1001149284
Ref
0100011
0100038
0641806
0961897
0962524
AR
AR
4
1
1
1
1683607
1
2
3
4
5
6
QTY.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26A
27 to 29
30
2
1
1
1
Seal Kit Options (Includes Items 13-17 & 21-25):
Seal Kit - 1683607 & 1683672 Cylinders
Seal Kit - 1001149284 Cylinder
1
1683648
1683675
1683663
2220885
3340838
3480234
3570775
Use 2901712
Use 2901712
Use 2901712
Use 2901712
Use 2901712
3931448
3931664
0630535
Use 2901712
Use 2901712
Use 2901712
Use 2901712
Use 2901712
4641033
7024508
Not Used
2901712
1001149391
3121271
TELESCOPE CYLINDER ASSEMBLIES:
800A
800AJ
USA Built Machines SN 0300140000 to SN 0300169023 &
China Built Machines SN B300000100 to SN B300000743
USA Built Machines SN 0300169023 to SN 030183033 &
China Built Machines SN B300000743 to Present
Compound, Locking
Primer, Locking
Bolt 1/2in-13NC x 3/4in
Bushing, Tapered
Spacer, Tube
Barrel Options:
800A
800AJ
Rod Options:
800A
800AJ
Head
Plug, O-Ring
Pad, Wear
Piston
Plate
Ring, Wear
Ring, Back-up
Ring, Wear
O-Ring
O-Ring
Capscrew 1/4in-20NC x 3in
Capscrew 3/8in-16NC x 4in
Bolt 1/4in-20NC x 1-1/8in
Ring, Back-up
Seal, Rod
Ring, Wear
Wiper
T-Seal
Valve Assembly (No serviceable parts - sold as assembly
only)
O-Ring
1683647
1683673
7
DESCRIPTION
1
1
2
1
1
2
1
2
3
1
4
8
3
2
1
2
1
1
1
800A 800AJ
REV.
H
H
A
5-25
SECTION 5 CYLINDER
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY - TOWER
25
24
30
40
22
23
1
24
26
18
5
4
16
16
15 17
14
6 15
13
9
10
11
12
17
3
7
28
29
20
21
35
27
28
29
2
34 36
24
19 34
32
34
28
29
33
5-26
19
800A 800AJ
3121271
SECTION 5 CYLINDER
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY - TOWER
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32A
33
34
35
36
37 to 39
40
3121271
PART NUMBER
QTY.
1683606
Ref
1683632
1683629
3480211
0961897
0630535
4567413
3931508
Not Used
Use 2901273
Use 2901273
Use 2901273
Use 2901273
Use 2901273
Use 2901273
Use 2901273
Use 2901273
Use 2901273
2220886
2220885
1683061
3760370
3340834
3340833
4711600
0641552
3271605
3931720
0100038
0100011
2220883
Not Used
4641032
7024397
3931448
1320011
3572604
3572605
Not Used
2901273
1
1
1
1
3
1
1
1
1
1
1
2
1
2
2
2
1
2
1
1
1
1
10
3
2
2
AR
AR
1
DESCRIPTION
TELESCOPE CYLINDER ASSEMBLY
REV.
K
Barrel Weldment
Rod Weldment
Piston
Bushing, Tapered
Bolt 1/4in-20NC x 1-1/8in
Spacer, Tube
Bolt, Socket Head 5/16in-18NC x 1/2in
Wiper
Seal
O-Ring
Ring, Back-up
Ring, Wear
O-Ring
Ring, Back-up
Seal
Ring, Lock
Plug, O-Ring
Plug, O-Ring
Head
Ring, Washer
Pad, Support
Pad, Support
Flatwasher 3/8in Narrow
Bolt 5/16in-18NC x 6-1/2in
Locknut 3/8in-16NC
Capscrew 7/16in-14NC x 1-1/4in
Primer, Locking
Compound, Locking
Plug, O-Ring
1
2
4
1
1
1
Valve Assembly (No serviceable parts - sold as assembly only)
O-Ring
Capscrew 1/4in-20NC
Clamp
Plate, Proximity Switch Target
Plate, Proximity Switch Mount
1
Seal Kit (Includes Items 9-17)
800A 800AJ
5-27
SECTION 5 CYLINDER
FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY - TOWER (CONTINUED)
ITEM #
5-28
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 6
HYDRAULIC
3121271
800A 800AJ
6-1
SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
PORT #7
CASE DRAIN
OSC
AXLE
PORT
P
103
108
102
109
110
104
105
109
102
V
P
V
P
101
101
107
6-2
800A 800AJ
3121271
SECTION 6 HYDRAULIC
FIGURE 6-1. AXLE LOCKOUT HYDRAULIC DIAGRAM
ITEM #
101
102
103
104
105
106
107
108
109
110
3121271
PART NUMBER
QTY.
DESCRIPTION
2792648
Ref
2110406
2110606
2110408
2170504
2170506
Not Used
2753629
2753630
2753624
2753627
2
2
1
1
1
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Tee
Fitting, Tee
2
1
2
1
Hose
Hose
Hose
Hose
AXLE LOCKOUT HYDRAULIC DIAGRAM
800A 800AJ
REV.
3
6-3
6-4
39
52
49
52
39
48
44
58
49
58
44
40
45
45
51
45
45
50
51
40
57
59
60
59
42
60
800A 800AJ
72
21
46
61
22
14
47
53
4
17
12
20
54
14
46
13
19
15
56
45
45
38
43
41
5
23
64
11
8
62
7
9
25
43
26
3
11
63
2
1
4
70
43
1
32
43
27
28
34
30
71
43
69
66
68
29
36
37
32
68
66
67
67
35
64
65
65
64
10
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
3121271
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
3121271
PART NUMBER
QTY.
DESCRIPTION
2792712
Ref
2220466
2220940
See Note
2220582
See Note
Not Used
2220618
See Note
2220602
2220380
2220375
See Note
2220468
2220377
2220596
Not Used
2220237
Not Used
2752997
1001110032
1001110033
2751399
2752434
Not Used
2752494
2752453
2752754
2752673
2220501
2220473
Not Used
2752489
Not Used
2751500
2220738
2220386
2220622
2151616
2110404
2110406
2110408
2130808
2110606
2110808
2111212
2111616
2150406
3
1
2
AR
2
Fitting, Elbow
Fitting, Elbow
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Straight
Fitting, Elbow (Note: See TURNTABLE SECTION for fitting)
1
1
1
1
1
1
1
2
1
Fitting, Straight
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Straight
Fitting, Straight
Fitting, Elbow
2
Fitting, Plug
1
1
1
1
1
Hose
Hose
Hose
Hose
Hose
2
1
1
1
2
2
Hose
Hose
Hose
Hose
Fitting, Elbow
Fitting, Elbow
2
Hose
1
1
1
1
1
2
2
1
1
6
2
6
2
1
Hose
Fitting, Straight
Fitting, Elbow
Fitting, Reducer
Fitting
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
DRIVE HYDRAULIC DIAGRAM - 2WD
800A 800AJ
REV.
8/G
6-5
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)
6-6
ITEM #
PART NUMBER
QTY.
DESCRIPTION
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2170508
2170504
2170516
2754401
2753725
2753550
2753622
Not Used
2753635
2753685
2754240
2754238
2753688
2754402
2754242
2754243
2130606
2150606
2170506
2753625
2753626
2753627
See Note
2220385
2752934
1
2
1
2
2
1
1
Fitting, Tee
Fitting, Tee
Fitting, Tee
Hose
Hose
Hose
Hose
1
1
2
2
2
1
1
1
5
2
2
2
2
2
1
1
1
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Fitting, Elbow
Fitting, Elbow
Fitting, Tee
Hose
Hose
Hose
Fitting, Reducer (Note: See TURNTABLE SECTION for fitting)
Fitting, Tee
Hose
800A 800AJ
REV.
3121271
SECTION 6 HYDRAULIC
FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 2WD (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-7
6-8
800A 800AJ
18
68
64
19
70
78
47
30
47
78
19
51
51
48
20
69
20
17 77
45
30
45
17
54
71
66
71
31
72
54
46
66
41
72
67
65
65
67
34
13
21
3
27
55
11
40
27
13
21
19
80
19
14
24
39
12
76
16
50
19
4
6
8
7
39
33
29
25
42
2
23
18
44
23
32
75
61
3
81
10
29
55
23
62
23
53
61
61
53
36
37
23
26
43
30
43
28
82
28
82
28
82
28
82
35
56
57
60
79
58
23
30
52
26
22
49
22
9
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS
3121271
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NUMBER
QTY.
2792711
2792745
Ref
Ref
Ref
Not Used
See Note
2220582
See Note
Not Used
2220618
See Note
2220602
2220380
2220375
See Note
2220468
2220377
2220596
Not Used
2170350
2110406
2110606
2110808
2110812
2111616
2130404
2130808
2131616
2130604
2130406
2150406
2150808
2170408
2170504
2220237
2752434
2752997
2751399
2752754
2752673
2751500
Not Used
2752494
1001110032
1001110033
2752453
2753549
2754718
3121271
DESCRIPTION
DRIVE HYDRAULIC DIAGRAM - 4WD
Without Arctic Package
With Arctic Package
2
1
2
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Straight
Fitting, Elbow (Note: See TURNTABLE SECTION for fitting)
1
1
1
1
1
1
1
2
1
Fitting, Straight
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight (Note: See TURNTABLE SECTION for fitting)
Fitting, Straight
Fitting, Straight
Fitting, Elbow
1
2
3
6
4
2
4
6
1
1
2
2
4
2
4
1
1
1
1
1
1
1
Fitting, Tee
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Fitting, Elbow
Fitting, Elbow
Fitting, Elbow
Fitting, Elbow
Fitting, Elbow
Fitting, Elbow
Fitting, Tee
Fitting, Tee
Fitting, Plug
Hose
Hose
Hose
Hose
Hose
Hose
2
1
1
1
2
Hose
Hose
Hose
Hose
Hose Options:
Without Arctic Package
With Arctic Package
800A 800AJ
REV.
8/F
7/F
6-9
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED)
ITEM #
PART NUMBER
QTY.
44
45
46
47
48
49
2753540
2754401
2753550
2754337
2754044
1
2
1
2
1
3
50
51
52
2753622
2754719
2753626
2753686
1
1
Hose
Hose
Hose
Hose
Hose
Hose Options:
Without Arctic Package
With Arctic Package
Hose
Hose
Hose Options:
Without Arctic Package
With Arctic Package
Hose Options:
Without Arctic Package
With Arctic Package
Hose
Hose
Hose Options:
Without Arctic Package
With Arctic Package
Fitting, Elbow
Fitting, Straight
1
3
1
Fitting, Reducer
Fitting, Elbow
Fitting, Elbow
2
2
2
4
2
2
2
2
2
Fitting, Elbow
Fitting, Elbow
Fitting, Tee
Fitting, Elbow
Fitting, Elbow
Hose
Hose
Hose
Hose
1
1
1
2
1
1
1
Fitting, Elbow
Fitting, Reducer
Hose
Fitting, Straight
Fitting, Tee
Hose
Fitting, Reducer (Note: See TURNTABLE SECTION for
fitting)
Fitting, Reducer
1
2
2
2753628
2754720
53
54
55
56
3
2753970
2754743
2753971
2753634
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73 to 74
75
76
77
78
79
80
81
2754040
2754744
2220386
2220738
Not Used
2220622
2220466
2151616
Not Used
2220501
2150606
2170506
2130606
2220473
2753627
2752489
2753626
2753625
Not Used
2220940
2220591
2754338
2110404
2220385
2752934
See Note
82
2220811
6-10
DESCRIPTION
3
2
1
4
800A 800AJ
REV.
3121271
SECTION 6 HYDRAULIC
FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
6-11
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH HALDEX BRAND AUXILIARY PUMP)
6-12
800A 800AJ
3121271
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH HALDEX BRAND AUXILIARY PUMP)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3121271
PART NUMBER
QTY.
2792365
2792366
Ref
Ref
Ref
2220381
2220415
2753199
2220373
2220500
2220947
2220376
2220593
2220371
2220873
2220428
2220429
2220502
2220737
2220478
2220451
2752453
2753200
2220466
2220582
2220473
2220602
2220999
2220619
2220605
Not Used
2220765
2220379
2220574
2220596
2220385
2220618
Not Used
2220852
2753197
2753196
2220490
4567139
0100020
2753216
2753195
2753231
2753010
2752468
2752721
DESCRIPTION
STANDARD HYDRAULIC DIAGRAM
800A
800AJ
2
AR
1
6
3
1
1
2
AR
4
AR
AR
1
1
1
1
1
1
AR
AR
AR
1
2
1
2
Fitting, Straight
Fitting, Straight
Hose
Fitting, Straight
Fitting, Elbow
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Quick Disconnect
Fitting, Dust Cap
Fitting, Elbow
Split Flange Kit #24
Split Flange Kit #16
Fitting, Straight
Hose
Hose
Fitting, Elbow
Fitting, Straight
Fitting, Elbow
Fitting, Tee
Fitting, Tee
Fitting, Reducer
Fitting, Tee
1
1
1
AR
1
1
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Fitting, Tee
Fitting, Reducer
2
1
1
2
1
AR
1
1
1
2
1
1
Fitting, Straight
Hose
Hose
Fitting, Tee
Tube
Sealant, Pipe
Hose
Hose
Hose
Hose
Hose
Hose
800A 800AJ
REV.
13/L
16/P
6-13
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH HALDEX BRAND AUXILIARY PUMP)
ITEM #
PART NUMBER
QTY.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2752438
2753192
2752494
2753008
2752671
4640780
2753118
2220775
2220635
2220609
2752463
2220577
2753118
2752768
2752930
Not Used
2752462
Not Used
Not Used
2753189
2752767
2752766
2753190
2753191
2752978
2752585
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Hose
Hose
Hose
Hose
Hose
Fitting, Check Valve
Hose
Fitting, Elbow
Fitting, Tee
Fitting, Reducer
Hose
Fitting, Straight
Hose
Hose
Hose
2
Hose
2
1
1
1
1
1
2
3
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose Options:
800A
800AJ
Hose
Hose
Hose
Hose Options:
800A
800AJ
Fitting, Elbow
Tube
Fitting, Reducer Options:
800A
800AJ
Hose Options:
800A
800AJ
Hose Options:
800A
800AJ
Protection, Nylon Hose (24in/61cm per piece)
Fitting (800AJ Only)
Fitting, Straight
73
74
75
76
77
78
79
2753009
2753006
2753007
2753124
2753125
2753129
2753126
2220501
4567757
3
1
1
2
AR
1
2
Not Required
2220591
80
2
Not Required
2753123
81
82
83
84
6-14
2
Not Required
2753128
4100062
2220873
2220947
4
1
1
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 6 HYDRAULIC
FIGURE 6-4. STANDARD HYDRAULIC DIAGRAM (WITH HALDEX BRAND AUXILIARY PUMP)
ITEM #
PART NUMBER
QTY.
85
86
87
88
89
90 to 91
92
93
94
2221036
2220950
2220603
2220501
2220655
Not Used
2180724
2180380
0100019
1
1
2
1
1
1
1
AR
1
2902456
2902457
2902459
2902457
3121271
DESCRIPTION
REV.
Fitting, Elbow
Fitting, Elbow
Fitting, Straight
Fitting
Fitting, Elbow
Fitting, Modified
Fitting, Orifice
Compound, Locking
——————————
Hose Kit Options:
800A
Hose Kit (Includes Items 72 & 76)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73)
800AJ
Hose Kit (Includes Items 72, 76 & 81)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73)
800A 800AJ
6-15
6-16
800A 800AJ
2
X
4
35
41
X
V2
P1
30
85
65
V1
23
P1
V1
V2
P2
32
34
X
X
2
31
V2
V1
62
49
Port Block on
Upright Lift Cylinder
X
4
70
LIFT UP
LIFT DOWN
60
B
BRAKE
A
X
C
V
5
SWING MOTOR
X
59
23
22
1
2
71
68
66
30
72
V2
T
V1
ROTATOR
ACTUATOR
R
E
PORT BLOCK
ON TOWER
TELE CYL.
3
Note: #10 End
Of Hose
TELESCOPE IN
RELIEF
VALVE
LOCATED
IN UPRIGHT
24
78
34
21
81
R E
73
69
67
80
13
2
25
19
X
77
21
37
55
V
C
Master Cylinder
74
4 84
18
Cam Valve Located
Inside t.t.
92
93
94
EXTEND-A-REACH
CYLINDER
TELESCOPE OUT
36
CAM VALVE LOCATED
AT END OF LOWER BOOM
V1
43
V2
30
Port Block on
Lower Lift Cylinder
19
5
UPPER LIFT
CYLINDER
9
5
8
X
4
5
P
14
10
11
12
39
M4
T
10
11
15
M
6
1
V1
V2
57
X
6
1
2
73
71
TOWER LIFT
"LS" PORT DOWN
4
43
10
11
12 2
39 25
OPPOSITE SIDE
OF MAIN VALVE
M2
X
X
LS
MP
USE WITH HOSES COMING OUT
OF THE TOWER BOOM POWERTRACT.
DO NOT RUN WIRES THROUGH .
82
NOTE:
Port V1 of the Slave Cyl. is
RETRACT and SHOULD hose to the
ROD end of the Master Cyl.V2 is
EXTEND and SHOULD hose to the
PISTON end of the Master Cyl.
This NOTE Applies to the JIB SLAVE
Cyl. and the NON-JIB SLAVE Cyl.
X
4
10
11
12
39
REF. ENGINE ASS'Y. FOR FITTING
47
M7
13
9
39
12
11
83
SLAVE 38
CYL 91
18
76
91
2
9
17
75
37
55
48
1
3
16
12
79
77
8
44
14
15
42
95
MT
2
7
T
40
20
1
2
46
21
96
90
TOWER
LIFT
UP
50
86
X
AUX PUMP
10
11
12
39
M3
MX7
7
51
56
X
16
28
IN
98
45
OUT
29
AUX
PUMP
SUCTION
CASE
PORT
27
CYLINDER
PUMP
SUCTION
DRIVE
PUMP
SUCTION
HYD. OIL TANK
"IMPORTANT"
PORT LOCATED ON THE INSIDE
OF THE FILTER NEXT TO THE
OUTLET PORT.
RETURN
FILTER
X
8
97 89
91
52
10
11
12
39
Port MX7 is located on the
back side of the valve.
PORT "P1" ON
BACK SIDE OF
VALVE BLOCK
SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)
3121271
SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3121271
PART NUMBER
QTY.
1001143187
1001143188
Ref
Ref
Ref
2220381
2220415
2753199
2220373
2220500
2220947
2220376
2220593
2220371
2220873
2220428
2220429
2220502
2220737
2220478
2220451
Not Used
2753200
2220466
2220582
2220473
2220602
2220999
2220619
2220605
Not Used
2220765
2220379
2220574
2220596
2220385
2220618
Not Used
2220852
2753197
2753196
2220490
4567139
0100020
2753216
2753195
2753231
2753010
2752468
2752721
DESCRIPTION
STANDARD HYDRAULIC DIAGRAM
800A
800AJ
2
8
1
6
3
1
1
2
4
5
AR
AR
1
1
1
1
Fitting, Straight
Fitting, Straight
Hose
Fitting, Straight
Fitting, Elbow
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Quick Disconnect
Fitting, Dust Cap
Fitting, Elbow
Split Flange Kit #24
Split Flange Kit #16
Fitting, Straight
1
4
1
AR
1
2
1
2
Hose
Fitting, Elbow
Fitting, Straight
Fitting, Elbow
Fitting, Tee
Fitting, Tee
Fitting, Reducer
Fitting, Tee
1
1
1
4
1
1
Fitting, Straight
Fitting, Straight
Fitting, Straight
Fitting, Elbow
Fitting, Tee
Fitting, Reducer
2
1
1
2
1
AR
1
1
1
2
1
1
Fitting, Straight
Hose
Hose
Fitting, Tee
Tube
Sealant, Pipe
Hose
Hose
Hose
Hose
Hose
Hose
800A 800AJ
REV.
A
B
6-17
SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)
ITEM #
PART NUMBER
QTY.
46
47
48
49
50
51
52
53 to 54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
2752438
2753192
2752494
2753008
2752671
4640780
2753118
Not Used
2220609
2752463
2220577
Not Used
2752768
2752930
Not Used
2752462
Not Used
Not Used
2753189
2752767
2752766
2753190
2753191
2752978
2752585
1
1
1
1
1
1
1
Hose
Hose
Hose
Hose
Hose
Fitting, Check Valve
Hose
2
1
1
Fitting, Reducer
Hose
Fitting, Straight
1
1
Hose
Hose
2
Hose
2
1
1
1
1
1
2
3
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose Options:
800A
800AJ
Hose
Hose
Hose
Hose Options:
800A
800AJ
Fitting, Elbow
Tube
Fitting, Reducer Options:
800A
800AJ
Hose Options:
800A
800AJ
Hose Options:
800A
800AJ
Protection, Nylon Hose (24in/61cm per piece)
Fitting (800AJ Only)
Fitting, Straight
Fitting, Elbow
73
74
75
76
77
78
79
2753009
2753006
2753007
2753124
2753125
2753129
2753126
2220501
4567757
3
1
1
2
1
1
2
Not Required
2220591
80
2
Not Required
2753123
81
82
83
84
85
6-18
2
Not Required
2753128
4100062
2220873
2220947
2221036
4
1
1
1
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 6 HYDRAULIC
FIGURE 6-5. STANDARD HYDRAULIC DIAGRAM (WITH BUCHER BRAND AUXILIARY PUMP)
ITEM #
PART NUMBER
QTY.
86
87 to 88
89
90
91
92
2220950
Not Used
2220655
2220501
2220603
1
Fitting, Elbow
1
1
3
1
Fitting, Elbow
Fitting
Fitting, Straight
Fitting, Modified Options:
800A
800AJ
Fitting, Orifice Options:
800A
800AJ
Compound, Locking
Hose
Fitting, Tee
Fitting, Straight
Hose
——————————
Hose Kit Options:
800A
Hose Kit (Includes Items 72 & 76)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73)
800AJ
Hose Kit (Includes Items 72, 76 & 81)
Hose Kit (Includes Items 3, 35, 36, 41, 44, 49, 60, 65, 67,
69, 70, 71 & 73)
Not Required
2180724
93
94
95
96
97
98
1
Not Required
2180380
0100019
1001109690
2220606
2220923
1001143192
AR
1
1
1
1
1
2902456
2902457
2902459
2902457
3121271
DESCRIPTION
800A 800AJ
REV.
6-19
SECTION 6 HYDRAULIC
FIGURE 6-6. HYDRAULIC DIAGRAM LIST
ITEM #
6-20
PART NUMBER
QTY.
DESCRIPTION
Ref
Note: Diagrams with asterisk (*) are shown in the preceding
pages. Information on diagrams not shown is available from
JLG Service/Parts Departments.
2792648/1283387*
Ref
Axle Lockout Hydraulic Diagram (Machines with Oscillating
Axle)
2792712*
2792711*
2792745*
2792710
1001106992
Ref
Ref
Ref
Ref
Ref
Ref
Drive Hydraulic Diagrams:
2WD/2WS Machines
4WD/2WS Machines
4WD/2WS Machines (With Arctic Package)
4WD/4WS Machines
4WD/4WS Machines (With Arctic Package)
1001108701
Ref
Ref
Ref
1001143950
Ref
1283309
Ref
Oil Cooler Hydraulic Schematic
Deutz Engine Options:
USA Built Machines SN 0300140000 to SN 0300161435 &
China Built Machines SN B300000100 to SN B300000630
USA Built Machines SN 0300161435 to SN 030183033 &
China Built Machines SN B300000630 to Present
GM Engine
2792365*
1001143187*
2792366*
1001143188*
Ref
Ref
Ref
Ref
Ref
Standard Hydraulic Diagrams:
800A (Haldex Brand Auxiliary Pump)
800A (Bucher Brand Auxiliary Pump)
800AJ (Haldex Brand Auxiliary Pump)
800AJ (Bucher Brand Auxiliary Pump)
2792629
Ref
Standard Hydraulic Schematic
2792700/1283387
Ref
Tow Bar Hydraulic Diagram
800A 800AJ
REV.
3121271
SECTION 7
ELECTRICAL
3121271
800A 800AJ
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST
ITEM #
PART NUMBER
QTY.
1282571
Ref
COLD WEATHER START ELECTRICAL DIAGRAM
4933307
Ref
DRIVE/STEER CUT-OUT ELECTRICAL DIAGRAMS
1001112586
4933349
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
GENERATOR ELECTRICAL DIAGRAMS
2500W
Caterpillar & Deutz Engines
60Hz
50Hz
GM Engines
4000W Options:
Australian Specs
CE Specs
UK Specs
7500W Options:
Caterpillar & Deutz Engines
GM Engines
1001098508
4923379
Ref
1
GLOW PLUG DIAGRAM
Harness
4933231
4922643
3740049
Ref
1
1
LIGHTS ELECTRICAL DIAGRAMS
Harness (Located in Ground Console Box)
Relay
4933218
Ref
PLATFORM SOFT TOUCH SYSTEM ELECTRICAL DIAGRAM
0273484
0273485
Ref
Ref
Ref
PLATFORM WORKLIGHTS ELECTRICAL DIAGRAMS
800A
800AJ
0274207
Ref
SLOPE SENSOR ELECTRICAL DIAGRAM
1001110323
1001110322
1001110321
Ref
Ref
Ref
Ref
STANDARD ELECTRICAL DIAGRAMS:
Caterpillar Engine
Deutz Engine
GM Engine
1001110310
1001131992
Ref
Ref
Ref
STANDARD ELECTRICAL SCHEMATICS
Caterpillar, Deutz & GM Engines
GM Engine Schematic (Engine Schematic Only.
P/N 1001110310 is schematic for complete machine)
1001112588
1001112743
4933350
1001159648
1001153025
1001160271
7-2
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)
ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
7-3
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION
714A
37
38
119
201A
SOFT TOUCH
LIMIT SWITCH
130
PLATFORM
WORK LIGHTS
201B
709B
709C
709E
709G
713A
714B
706A
711F
7500W
GENERATOR
PLATFORM
BOX
GENERATOR
710C
SWITCH
6
6B
36
713D
14
130
J1
J7
3
122
3
14A
J8
3
13A
J2
J5 J6
132
130
39
40
143
706B
711G
3
120
3
121
714C
3
125
3
43A
45
31
709A
709B
709D
709F
710A
710B
710D
713F
6A
609
609A
206
713B
713G
713C
MAIN BOOM
ELEVATION
LIMIT SWITCH
205
201D
210
43
201C
201F
130
207
710F
TOWER BOOM
ELEVATION
LIMIT SWITCH
201E
201
31A
136
710E
BOOM CAPACITY
ANGLE LIMIT
SWITCH (TOWER)
BOOM LENGTH
LIMIT SWITCH
204
130
204A
PLATFORM
CONTROL
BOX
13
202A
39
40
143
202B
203A
TOWER
TELE & LIFT
PROXIMITY
SWITCHES
202
GROUND
CONTROL
BOX
336E
401
302
336S
522
539
336L
336F
336A
302
336D 525
539
336H 327
336J
328
336M
202A
202B
608
607
J8
206
336N
205
338
339
210
330 341 335
203
J2
J12 J7
J1
336F
J3
335
J4
334
408
336F
336
336F
302
334D
336T
302
336P
712A
336C
302 409
336G
302
336C 336R
409
336K
805B
326
712C
805B
805A
HEADLIGHTS
712
DIAGNOSTIC
ANALYZER
805
TAILLIGHTS
7-4
800A 800AJ
3121271
SECTION 7 ELECTRICAL
208
OR
704G
704P
208
704Q 208
704F 704E 207
704M 704N 704L
704J
704R 704Q
707B
706D
704K
704D 704B
2500W
706G
704C
GENERATOR
707A 706C
706C
RELAY
707
706F
706J
709J
706H
7500W
GENERATOR
CONTROL BOX
211B
2500W
GENERATOR
713G
TO
ALTERNATOR
(CAT)
602E
602
FUEL
PUMP
(CAT)
706E
538
DIAGNOSTIC
CONNECTOR
(CAT)
553
EGR
RELAY
(DEUTZ)
602F
ENGINE
HARNESS
(DEUTZ)
703A
703B
DRIVE
ORIENTATION
SWITCH
517
552
605A
334C
334B
334E
334B
HORN
606
FUEL
LEVEL
SENSOR
334A
701
701C
601B
BATTERY
GLOW
PLUGS
+
–
601A
603E
601E
STARTER
GLOW
PLUG
RELAY
601E
START
RELAY
(DEUTZ)
AUX
RELAY
711D
713E
603F
335
GENERATOR
HOURMETER
708
334A
702A
702B
334F
334A
4WS
VALVE
ALARM
523
706C
711A
MAIN
CONTROL
VALVE
701A
701B
606A
611
533
603C 562
2 SPEED
& BRAKE
VALVE
605
715B
715A
517
518
335
519
519
HYDRAULIC
PUMPS
ENGINE
CONTROL
GM)
335
601C
604A
602
715
3121271
528
604
TO
STROBE
CONTROL
LIGHT
MODULE
(CAT)
703
334
604B
554
7500W
SKYPOWER
GENERATOR 711A
713G
AUX 601D
PUMP
602B
602A
TO FUEL
REGULATOR
(GM HARNESS)
549
ENGINE 603B
CONTROL
(DEUTZ)
603A
603D
558
THROTTLE
ACTUATOR
(CAT)
711A
547
561
602C
TO OIL
PRESSURE
SENSOR
(CAT)
211A
OR
602B
TO
CRANK
SENSOR
(CAT)
711C
BOSCH FUEL
REGULATOR
(GM)
711E
610A
208
7500W
GENERATOR
RELAYS
711A
610
548
602D
709K
709H
711B
706C
704A
704H
702
334
JIB
702C VALVE
334A
701C
800A 800AJ
7-5
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION
ITEM #
1 to2
3
4 to 5
6
6A
6B
7 to 12
13
13A
14
14A
15 to 30
31
31A
32 to 35
36
37
38
39
40
41 to 42
43
43A
44
45
101 to 118
119
7-6
PART NUMBER
QTY.
DESCRIPTION
1001114448
Ref
Ref
1001117428
Ref
PLATFORM BOX ASSEMBLY COMPONENTS
USA Built Machines SN 0300140000 to SN 0300143928 &
China Built Machines SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033 & China
Built Machines SN B300000202 to Present
Not Used
0100048
Not Used
AR
1060918
4460042
4460226
4460464
4460071
Not Used
See Note
AR
7ft/2.13m
3
2
1
2
1
7022819
4460871
See Note
1
8
1
7022825
4460871
Not Used
See Note
1
7
4460224
4460226
Not Used
4460428
4460470
4460471
4460708
4460905
Not Used
4922666
4460226
4460761
4460227
Not Used
1001107753
1
REV.
Footswitch Components:
Cable, Electrical - 18/3
Terminal, Ring
Socket, Female
Pin, Male (16 Gauge)
Connector, Strain Relief
Controller Harness Assembly (Lift and Swing) (Note: Not
Available for Purchase.)
Plug, Male - 8 Position (Natural)
Socket, Female
Controller Harness/Circuit Board Assembly (Drive and Steer)
(Note: Not Available for Purchase.)
Plug, Male - 8 Position (Black)
Socket, Female
1
6
2
1
1
2
5
Connector, Strain Relief
Nut, Terminal
Lockwasher, Terminal
Connector, Female 15 Position
Seal, Plug
1
4
1
4
Harness, Analyzer Cable
Socket, Female (Not Shown - Located at J2)
Connector, Female - 4 Position
Pin, Male
1
Harness, Console Box (See Items 101-143 for Breakdown)
Ref
Not Used
4460866
4460464
4460508
1
7
3
B
Grease, Dielectric
Controller Harness (Speed Control) (Note: Not Available for
Purchase.)
Receptacle, Female - 6 Position
Socket, Female
1001107753
C
PLATFORM BOX HARNESS ASSEMBLY
2/B
E
Connector 19 Position
Pin, Male (16 Gauge)
Pin, Male (12 Gauge)
800A 800AJ
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
120
4460874
4460871
4460875
4460871
4460873
4460871
Not Used
4460879
4460887
Not Used
4460418
4460419
Not Used
4120035
4460634
4460635
2920129
Not Used
4460225
4460227
Not Used
4460434
4460227
1
29
1
24
1
26
Plug, Male 35 Position (Natural)
Socket, Female
Plug, Male 35 Position (Gray)
Socket, Female
Plug, Male 35 Position (Black)
Socket, Female
1
2
Plug, Male 2 Position
Terminal (12 Gauge)
9
27
Connector 6 Position
Terminal, Female
13
13
13
13
Base, Light
Terminal, (16 Gauge)
Terminal, (12 Gauge)
Lamp, Indicator
1
5
Plug, Male 6 Position
Pin, Male
121
122
123 to 124
125
126 to 129
130
131
132
133 to 135
136
137 to 142
143
0271374
0271375
0272429
2
25
Ref
Ref
Ref
Ref
Ref
0273431
0272430
1001093748
1001091330
Ref
Ref
Ref
Ref
0271376
0273434
0271377
0272431
Ref
Ref
Ref
Ref
Ref
0273432
0272432
0275204
1001092093
Ref
Ref
Ref
Ref
1001116474
Ref
Ref
3121271
DESCRIPTION
Plug, Male 15 Position
Pin, Male
BOOM CABLES INSTALLATION
800A
All Specs Except Australian & CE Specs
CE Specs
ANSI, ANSI Export & CSA Specs (With 7500W Generator)
(Sky Power)
Australian Specs (With 7500W Generator) (Sky Power)
CE Specs (With 7500W Generator) (Sky Power)
ANSI, ANSI Export & CSA Specs (With Arctic Package)
ANSI, ANSI Export & CSA Specs (With Arctic Package &
7500W Generator) (Sky Power)
800AJ
All Specs Except Australian & CE Specs
Australian Specs
CE Specs
ANSI, ANSI Export & CSA Specs (With 7500W Generator)
(Sky Power)
Australian Specs (With 7500W Generator) (Sky Power)
CE Specs (With 7500W Generator) (Sky Power)
ANSI, ANSI Export & CSA Specs (With Arctic Package)
ANSI, ANSI Export & CSA Specs (With Arctic Package &
7500W Generator) (Sky Power)
ANSI Spec (With David Clark Communication System &
7500W Generator) (Sky Power) (Note: Not Shown - Contact
your JLG Parts Representative.)
Note: See SPECIAL OPTIONS SPECIAL for Machines with
4000W Generator.
800A 800AJ
REV.
F
E
E
B
E
A
C
4/B
1/A
4/C
4/B
2
4
2
3
2
7-7
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
201
QTY.
1
4922575
1001091315
4922582
4923490
1060896
AR
4923462
AR
67ft/20.4m
64ft/19.5m
201A
201B
201C
201D
201E
201F
202
202A
202B
203
0100009
4460865
4460465
4460509
4460466
4460473
4460866
4460464
4460508
4460466
4923613
1060978
1001097051
1001097082
4460466
4460464
AR
1
11
4
4
1
1
11
4
4
1
2ft/0.6m
1
3
1
3
1
4922576
4923489
1060896
44ft/13.4m
4923462
44ft/13.4m
4460865
4460465
4460509
4460466
4460473
2
22
8
8
2
1
Not Required
4922579
1001091323
4922579
1060902
4923466
7-8
47ft/14.3m
47ft/14.3m
DESCRIPTION
REV.
Harness Assembly - Main Boom (12/4 -18/8) Options:
800A
800A (With Arctic Package)
800AJ
800AJ (With Arctic Package)
Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18
AWG (Without Arctic Package)
Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18
AWG Options (With Arctic Package):
800A (With Arctic Package)
800AJ(With Arctic Package)
Sealant
Connector - 19 Position
Socket, Female
Socket, Female
Seal, Plug
Clamp. Cable
Connector - 19 Position
Pin, Male (16 Gauge)
Pin, Male (12 Gauge)
Seal, Plug
Harness, Tilt Switch
Cable, Electrical - 18/3
Connector - 4 Position
Pin, Male (Gold)
Seal, Plug
Pin, Male (16 Gauge)
Harness Assembly - Tower Boom (12/4 - 18/8) Options:
Without Arctic Package
With Arctic Package
Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18
AWG (Without Arctic Package)
Cable, Electrical - 4 #12 AWG, 8 #18 AWG & 1 STP #18
AWG (With Arctic Package)
Connector - 19 Position
Socket, Female
Socket, Female
Seal, Plug
Clamp. Cable
Harness Assembly - Tower Boom (18/2) Options:
800A
Australian Specs (Without Arctic Package)
All Specs Except Australian Specs (Without Arctic Package)
ANSI, ANSI Export & CSA Specs (With Arctic Package)
800AJ
CE Specs
Cable, Electrical - 18/2 (Without Arctic Package)
Cable, Electrical - 18/2 (With Arctic Package)
800A 800AJ
5/E
C
F
2/C
C
4/D
1/A
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
203A
4460465
4460891
2
1
1
204
Not Required
4922868
1001091319
204A
4922580
1060902
4923466
4460464
4460897
205
30ft/9.1m
30ft/9.1m
2
1
1
4922578
4923487
4922578
Use 4923487
4923487
206
1
4922578
4923487
207
1
4922215
4922218
1001125127
1001091324
Use 1001125127
4922216
4922219
Use 1001125126
4923485
208
1
4922217
4922220
Use 1001125125
4923486
3121271
DESCRIPTION
REV.
Socket, Female
Connector, Terminal - 2 Position
Harness Assembly - Main Boom (18/2) Options:
800A
Australian Specs (Without Arctic Package)
All Specs Except Australian Specs (Without Arctic
Package)
ANSI, ANSI Export & CSA Specs (With Arctic Package)
800AJ
CE Specs
Cable, Electrical - 18/2 (Without Arctic Package)
Cable, Electrical - 18/2 (With Arctic Package)
Pin, Male
Plug, Terminal - 2 Position
Harness Assembly - Tower Boom (18/2) Options:
800A (Without Arctic Package)
800A (With Arctic Package) (With 7500W Generator)
800AJ (Without Arctic Package)
800AJ (With Arctic Package) (Without 7500W Generator)
(was p/n 4923488)
800AJ (With Arctic Package) (With 7500W Generator)
Harness Assembly - Main Boom (18/2) Options:
Without Arctic Package
With Arctic Package
Harness Assembly - Main Boom Options:
800A:
All Specs Except Australian & CE Specs (10/3) (Without
Arctic Package)
CE Spec (10/3)
All Specs (8/5) (Without Arctic Package & 7500W
Generator) (Sky Power)
ANSI, ANSI Export & CSA Specs (10/3) (With Arctic
Package)
ANSI, ANSI Export & CSA Specs (8/5) (With Arctic Package & 7500W Generator) (Sky Power) (was p/n4922773)
800AJ:
All Specs Except Australian Specs (10/3) (Without Arctic
Package)
Australian & CE Specs (10/3)
All Specs (8/5) (With 7500W Generator) (Sky Power)
(was p/n 4922775)
ANSI, ANSI Export & CSA Specs (10/3) (With Arctic
Package)
Harness Assembly - Tower Boom Options:
All Specs Except Australian CE Specs (10/3)
Australian & CE Specs (10/3)
All Specs (8/5) (Without Arctic Package & 7500W
Generator) (Sky Power) (was p/n 4922774)
ANSI, ANSI Export & CSA Specs (10/3) (With Arctic
Package)
800A 800AJ
7-9
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
208 cont’d
Use 1001125125
209
QTY.
1
1320256
1001092384
210
1
4922578
211
211A
211B
4923487
0272433
1
4460959
1671093
4460960
1671092
1
1
1
1
Ref
301
302
303 to 325
326
327
328
329
330
331 to 333
334
334A
334B
334C
334D
334E
334F
Not Used
0100048
Not Used
4460426
4460470
4460471
Not Used
4460526
Not Used
4922557
4460880
4460320
4460267
4460424
4460268
4460871
4460326
4460267
4460445
4460268
335
336
336A
336B
336C
7-10
1001110324
1001110222
1001110221
1001110225
4460536
4460943
3990010
4460434
4460227
AR
DESCRIPTION
All Specs Except Australian & CE Specs (8/5) (With Arctic
Package & 7500W Generator) (Sky Power) (was p/n
4922774)
Clamp, Block Options (Not Shown-Located on back of T/T):
Clamp, Block (All Except Machines With Arctic Package)
With Arctic Package
Harness Assembly (18/2) (800A Only) Options:
All Specs Except Australian & CE Specs (Without Arctic
Package)
ANSI, ANSI Export & CSA Specs (With Arctic Package)
Cable Connector Installation (With 7500W Generator) (Sky
Power)
Connector, Male (With 7500W Generator) (Sky Power)
Cover, Male Connector (Optional)
Connector, Female (With 7500W Generator) (Sky Power)
Cover, Female Connector (Optional)
C
GROUND CONTROL BOX COMPONENTS
Grease, Dielectric
1
1
1
Connector, Strain Relief
Nut, Terminal
Lockwasher, Terminal
1
Connector, Strain Relief
1
19
2
7
1
5
31
1
7
1
5
1
Valve Harness Assembly
Connector, DIN
Connector, Female- 2 Position
Pin, Male
Connector, Male- 2 Position
Pin, Female
Socket, Female
Connector, Male - 3 Position
Pin, Male
Connector, Female - 3 Position
Pin, Female
Engine Harness Assembly (See 501 to 562 for Breakdown)
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
Ground Control Box Harness Assembly
Connector, Female 3 Position
Pin, Male
Diode - 6 Amp (Not Shown)
Plug, Male 15- Position
Pin
1
1
3
2
2
22
REV.
800A 800AJ
1/A
C
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
336D
4460873
4460871
4460905
4120035
4460634
4460635
4460418
4460419
4460876
4460871
4460905
4460866
4460464
4460508
4460878
4460887
4460761
4460227
4460894
4460465
4460892
8229242
2400060
1001112612
4460943
1001106339
4460871
4460905
1001106340
4460871
4460874
4460871
4460905
4460875
4460871
4460905
1
21
AR
7
7
6
9
27
1
29
AR
1
7
3
1
3
1
4
3
AR
3
2
2
1
4
1
2
AR
1
5
1
10
AR
1
2
AR
Ref
1
1
Connector, 35 Position (Black)
Socket, Female
Seal, Plug
Base, Light
Terminal (16 Gauge)
Terminal (12 Gauge)
Connector, Female- 6 Position
Socket, Female
Connector, 35 Position (Blue)
Socket, Female
Seal, Plug
Connector, Female - 19 Pin
Pin, Male (16 Gauge)
Pin, Male (12 Gauge)
Housing, Terminal - 4 Position
Terminal (12 Gauge)
Connector, Female 4- Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Terminal, Buss Connector - 6 Position
Fuse 5A
Holder, Fuse
Connector - 9 Position
Pin, Male
Connector, Male - 14 Position
Socket, Female
Plug, Seal
Connector, Male - 14 Position
Socket, Female
Connector, Natural
Socket, Female
Plug, Seal
Connector, Gray
Socket, Female
Plug, Seal
Ground Control Box Wiring Diagram (Not Shown - See Items 401
to 409 for Breakdown)
Caterpillar Engine
Deutz Engine
GM Engine
Lockwasher, Terminal
Nut, Terminal
1
Cap, Dust
336E
336F
336G
336H
336J
336K
336L
336M
336N
336P
336R
336S
336T
337
338
339
340
341
3121271
1001110323
1001110322
1001110321
4460471
4460470
Not Used
1001106736
800A 800AJ
REV.
7-11
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
401
402 to 407
408
409
501 to 516
517
518
519
520 to 521
522
523
524
525
526 to 527
528
529 to 532
533
534 to 537
538
539
540 to 546
7-12
PART NUMBER
QTY.
1001110323
1001110322
1001110321
Ref
Ref
Ref
Ref
DESCRIPTION
GROUND CONTROL BOX WIRING DIAGRAMS
Caterpillar Engine
Deutz Engine
GM Engine
2920129
Not Used
2400065
2400066
4460708
4460226
4460905
4922637
AR
Bulb, Light
1
1
2
AR
AR
1
Fuse, 30Amp
Fuse, Holder
Receptacle, Female - 15 Position
Socket, Female
Plug, Seal
Harness, Jumper (Not Shown)
1001110324
1001110222
1001110221
Ref
Ref
Ref
Ref
Not Used
4460424
4460268
4460880
Not Used
3990001
4461070
4461095
4460944
Not Used
4460539
4460944
Not Used
4460460
4460457
4460458
Not Used
4461052
4461005
4461006
4461060
4461054
4461053
4461008
Not Used
4460891
4460465
4460871
4460226
Not Used
2
AR
2
1
1
REV.
C
C
A
ENGINE HARNESS ASSEMBLY
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine All Machines
B
B
A
Receptacle, Female - 2 Position
Socket, Female
DIN Connector without Diode
1
3
Diode (Caterpillar Engines Only)
Receptacle, Female With Resistor (3 Position) (Deutz Engine
Only)
Plug, Male - 3 Position (Deutz Engine Only)
Socket, Female (Deutz Engine Only)
1
3
Connector, Male - 3 Position
Socket, Female
1
4
4
Plug, Male - 4 Position
Terminal, Female
Seal, Terminal
1
5
5
2
2
1
18
Connector, Receptacle - 25 Position (Deutz Engine Only)
Terminal (Gold) (Deutz Engine Only)
Seal, Terminal (Deutz Engine Only)
Terminal (Tin) (Deutz Engine Only)
Seal, Terminal (Deutz Engine Only)
Cover, Plug (Deutz Engine Only)
Plug, Hole (Deutz Engine Only)
1
2
AR
AR
Connector, Male - 2 Position (Caterpillar Engine Only)
Socket, Female
Socket, Female
Socket, Female
800A 800AJ
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
547
4461121
4461122
4461123
4460899
4460464
4460466
4461124
4460693
4460608
4461161
Not Used
4460268
4460374
4460375
4461109
4461111
4461113
4461222
Not Used
1001102290
1001102291
1001102304
Not Used
4461157
4460979
4460458
2902443
4461071
4461072
4461073
4461074
1
4
4
1
6
1
1
4
4
1
Plug, Male - 4 Position (GM Engine Only)
Socket, Female (GM Engine Only)
Seal, Terminal (GM Engine Only)
Receptacle, Female - 6 Position (Caterpillar Engine Only)
Pin, Male (Caterpillar Engine Only)
Seal, Plug (Caterpillar Engine Only)
Receptacle, Female - 4 Position (GM Engine Only)
Pin, Male (GM Engine Only)
Seal, Terminal (GM Engine Only)
Lock, Terminal (GM Engine Only)
2
1
4
1
7
7
9
Socket, Female
Connector, Relay (Deutz Engine Only)
Terminal, Female (Deutz Engine Only)
Plug, Male - 16 Position (GM Engine Only)
Pin, Male (GM Engine Only)
Seal, Terminal (GM Engine Only)
Plug, Terminal (GM Engine Only)
1
2
2
Receptacle, Female - 2 Position (Deutz Engine Only)
Socket, Female (Deutz Engine Only)
Seal, Terminal (Deutz Engine Only)
1
2
2
1
8
1
1
1
Receptacle, Female - 2 Position
Pin, Male
Seal, Terminal
Receptacle Kit (Deutz Engine Only)
Socket, Female (Gold)
Receptacle 8 Position with Mounting Flange
Cap, Dust
Shell
548
549
550 to 551
552
553
554
555 to 557
558
559 to 560
561
562
Ref
601
1
1001112762
2902401
2902533
601A
1
7027028
1001116288
7027015
601B
1
7027029
7027004
7027018
3121271
DESCRIPTION
REV.
STANDARD HARNESS COMPONENTS
Battery Cable Kit Options:
Caterpillar Engines
Deutz Engines
GM Engines
Cable, Battery (Red) Options:
Caterpillar Engines (Kit p/n 1001112762) (Includes Item
601E)
Deutz Engines (Kit p/n 2902401) (Includes Item 601E)
GM Engines (Kit p/n 2902533)
Cable, Battery (Black) Options:
Caterpillar Engines (Kit p/n 1001112762)
Deutz Engines (Kit p/n 2902401)
GM Engines (Kit p/n 2902533)
800A 800AJ
A
7-13
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
601C
QTY.
DESCRIPTION
1
Cable, Battery (Red) Options:
Caterpillar Engines (Kit p/n 1001112762)
Deutz Engines (Kit p/n 2902401)
GM Engines (Kit p/n 2902533)
Cable, Battery (Black) Options:
Caterpillar Engines (Kit p/n 1001112762)
Deutz Engines (Kit p/n 2902401)
GM Engines (Kit p/n 2902533)
Cable, Battery (Red) Options:
Caterpillar Engines (Kit p/n 1001112762) (Note: Use Item
601A)
Deutz Engines (Kit p/n 2902401) (Note: Use Item 601A)
GM Engines (Kit p/n 2902533)
Harness, Caterpillar Engine
Fuse 5 Amp (at Fuse Box F1)
Fuse 10Amp (at Fuse Box F2, F3 & F4)
Relay, Starter (at Fuse Box)
Relay, Shut-Off & Glow Plug Control 25Amp (at Fuse Box)
Plug, Male 23 Position
Socket, Female
Plug, Male 2 Position
Socket, Female
Connector 8 Position (Note: Not Available for Purchase.)
Terminal (Note: Not Available for Purchase.)
Lock (Note: Not Available for Purchase.)
Cap (Note: Not Available for Purchase.)
Seal, Plug
Plug, Male 6 Position
Socket, Female
Plug, Seal
Connector 3 Position (Note: Not Available for Purchase.)
Terminal (Note: Not Available for Purchase.)
Connector 5 Position (Note: Not Available for Purchase.)
Terminal (Note: Not Available for Purchase.)
Seal (Note: Not Available for Purchase.)
Deutz Engine Harness Components (Deutz Engine Machines
Only) (Note: Not Available for Purchase.)
Deutz Engine Harness
Receptacle, Female - 25 Position (Note: Not Available for
Purchase.)
Plug-In, Connector
Deutz Engine Harness (For other replacement parts refer to
Deutz Engine dealer)
Deutz Glow Plugs Harness
Deutz Jumper Harness
Pump Harness (Note: Not Available for Purchase.)
Plug (Pump End)
Plug (Engine Harness End)
7027030
7016824
7016824
601D
1
7027031
7016825
7016825
601E
1
See Note
603
See Note
7027017
1001112071
70004318
70004319
70004316
70004317
70020808
4460871
4460891
4460465
See Note
See Note
See Note
See Note
4460916
4460894
4460465
4460466
See Note
See Note
See Note
See Note
See Note
See Note
1
1
3
1
2
1
16
2
4
1
2
1
1
6
1
5
1
1
3
1
5
AR
AR
603A
603B
7027796
See Note
1
1
603C
603D
7027793
70001872
1
1
603E
603F
604
604A
604B
4923379
1060904
See Note
7007497
7007498
1
1
1
1
1
602
602A
602B
602C
602D
602E
602F
7-14
800A 800AJ
REV.
B
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
605
605A
4360517
4460320
4460227
0257887
4460424
4460268
4360498
4360499
1001094400
4461077
4460918
See Note
1
1
2
1
1
2
2
2
Ref
1
6
1
4460897
4460464
1
2
1
Proximity Harness (Includes Switch)
Plug, Male 2 Position
Pin, Male
Alarm Harness (Includes Alarm)
Plug, Male - 2 Position
Socket, Female
Proximity Switch Harness (Includes Switch)
Proximity Switch Harness (Includes Switch)
Tilt Sensor Harness (Includes Sensor)
Plug, Male 4 Position
Socket, Female (Gold)
Fuel Pump Harness (Caterpillar Engines Only) (Note: Not
Available for Purchase.)
Receptacle, Female -2 Position (Caterpillar Engines Only)
Pin, Male (Caterpillar Engines Only)
GM Engine Harness Options:
Tier 1 Engines
Tier 2 Engines
Tier 3 & 4 interim
Connector, Male - 10 Position (Not Shown)
Box, Fuse (Note: Parts of Harness - Not Available for
Purchase)
Cover, Fuse Box
Relay (Power & Fuel Pump)
Relay (Starter)
Fuse - 60 Amp (Alternator)
Fuse - 20 Amp (Note: Not Available - Purchase Locally)
Fuse - 15 Amp (Note: Not Available - Purchase Locally)
Fuse - 10 Amp (Note: Not Available - Purchase Locally)
Fuse - 5 Amp (Note: Not Available - Purchase Locally)
606
606A
607
608
609
609A
610
610A
611
7027991
70000718
70002898
7027989
See Note
1
1
70002627
70001950
70001951
70001931
See Note
See Note
See Note
See Note
1
2
1
1
1
3
1
1
Ref
701
701A
701B
701C
702
702A
702B
702C
703
4921928
4460268
4460445
4460499
4921927
4460326
4460267
4460499
1
3
1
2
1
1
3
2
1
0272507
2920161
703A
703B
3121271
4460320
4460267
4460891
4460465
1
2
1
2
REV.
C
OPTIONAL HARNESS COMPONENTS
4WS Valve Harness
Socket, Female
Connector, Female - 3 Position
Connector, DIN with Diode
Jib Valve Harness (800AJ Only)
Plug, Male - 3 Position
Pin, Male
Connector, DIN with Diode
Strobe Light Harness (Includes Strobe Light) Options:
USA Built Machines SN 0300140000 to SN 0300171629 &
China Built Machines SN B300000100 to SN B300000767
USA Built Machines SN 0300171629 to SN 030183033 & China
Built Machines SN B300000767 to Present
Connector, Female - 2 Position (Strobe Light - 0272507)
Pin, Male (Strobe Light - 0272507)
Connector, Male - 2 Position (Strobe Light - 2920161)
Socket, Female (Strobe Light - 2920161)
800A 800AJ
E
F
7-15
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
704
Ref
0272259
Ref
0256202
Ref
0272260
Ref
0274619
Ref
0272433
Ref
Ref
7-16
0256202
1001091969
1001091970
1001091971
Ref
Ref
Ref
Ref
1001091972
Ref
1001091973
Ref
1001091974
Ref
1001091975
Ref
1001092145
Ref
1001100326
1001092145
1001100327
1001100328
Ref
Ref
Ref
Ref
1001100329
Ref
1001100331
Ref
1001100333
Ref
1001100337
Ref
1001109558
Ref
DESCRIPTION
REV.
AC to Platform Receptacle Components Options:
Note: See SPECIAL OPTIONS SPECIAL for Machines with
4000W Generator.
110V/60Hz GFI Receptacle (All Specs Except Australian & CE
Specs)
110V/50Hz Receptacle (Plug & Receptacle Supplied Locally)
(Australian, Brazilian, Latin America Specs)
220V Receptacle All Specs Except ANSI Export, Australian &
CE Specs)
Dual 110V GFI Receptacles (Note: Double qty listed for Dual
Receptacles)
Mid Boom Connection Only/No Receptacle (Incudes Items
211A & 211B)
CE Specs Options Only (CE Spec are USA Built Machines):
Without Generator:
110/220V Receptacle (Locally Supplied Box & Receptacle)
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
220V with IEC Blue Receptacle & Plug & Circuit Breaker
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (2x4 Box)
AC Cable With Breaker
With Generator:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
110V AC Cable With Breaker
220V with IEC Blue Receptacle & Plug & Circuit Breaker
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70mm x 70mm Box)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (2x4 Box)
220V AC Cable With Breaker
800A 800AJ
B
C
B
2/B
C
C
B
B
B
B
C
C
C
D
B
D
B
B
B
B
B
B
A
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
704A
QTY.
1
0860038
0861781
See Note
0861731
1001141967
704B
1
See Note
4460346
4460125
4461198
4461201
Use 1001100343
Use 1001100344
1001141968
1001141969
4461244
4461245
4461246
704C
1
See Note
1001110873
4060092
4461198
4461201
Use 1001100343
Use 1001100344
1001141968
1001141969
4461244
4461245
4461246
3121271
DESCRIPTION
REV.
Box, Switch Options:
0256202, 0272259, 0272260 & 0274619 Installations
1001091969, 1001091970, 1001100326 & 1001100327
Installations
1001091971, 1001091972, 1001100328 & 1001100329
Installations (Note: Was p/n 0861782 which is no longer
available. Use p/n 1001100344 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service
Kit. Kit include Box p/n 1001141967 & items 704B, 704C
& 704G.)
1001091973, 1001091972, 1001091974, 1001091975,
1001100331, 1001100333 & 1001100337 Installations
1001100343, 1001100344, 1001141970 & 1001141971
Kits
Receptacle Options:
0256202 Installation (Note: Not Available - Purchase
Locally.)
0272259 & 0274619 Installations
0272260 Installation
1001091969 & 1001100326 Installations
1001091970 & 1001100327 Installations
1001091971 & 1001100328 Installations (was p/n
4461204)
1001091972 & 1001100329 Installations (was p/n
4461207)
1001100343 & 1001141971 Kits
1001100344 & 1001141970 Kits
1001091973 & 1001100331 Installations
1001091974 & 1001100333 Installations
1001091975 & 1001100337 Installations
Shield, Cover Options:
0256202 Installation (Note: Not Available - Purchase
Locally.)
0272259 & 0274619 Installations
0272260 Installation
1001091969 & 1001100326 Installations
1001091970 & 1001100327 Installations
1001091971 & 1001100328 Installations (was p/n
4461204)
1001091972 & 1001100329 Installations (was p/n
4461207)
1001100343 & 1001141971 Kits
1001100344 & 1001141970 Kits
1001091973 & 1001100331 Installations
1001091974 & 1001100333 Installations
1001091975 & 1001100337 Installations
800A 800AJ
7-17
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
704D
QTY.
1
4460051
4460071
1001101191
1
1001101196
1001101197
704E
1
4460205
4460233
4460709
704F
1
4460134
4460701
4460710
704G
1
See Note
4460205
4460233
4461196
4461199
4461202
4461205
4461249
Not Required
704H
0903484
1
704J
0903697
1
704K
AR
1001109654
1001109654
1001109648
1
See Note
Ref
7-18
1001109475
1001109482
1
1
1001109475
1
DESCRIPTION
REV.
Connector, Strain Relief Options:
0256202, 0272259 & 0272260 Installations
0274619 Installation
1001091969, 1001091970, 1001091971, 1001101172,
1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
Adapter, Strain Relief Connector Options:
1001091969, 1001091970, 1001091971, 1001091972,
1001100326, 1001100327, 1001100328 & 1001100329
Installations
1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
Plug, Male Options:
0272259 & 0274619 Installations
0272260 Installation
0256202, 1001092145, 1001109558 Installations
Connector, Female Options:
0272259 & 0274619 Installations
0272260 Installation
0256202, 1001092145, 1001109558 Installations
Plug, Male Options:
0256202 Installation (Note: Not Available for Purchase.)
0272259 & 0274619 Installations
0272260 Installation
1001091969 Installation
1001091970 Installation
1001091971, 1001091973 Installations & 1001100343 &
1001141971 Kits
1001091972, 1001091974 Installations & 1001100344 &
1001141970 Kits
1001091975 Installation
1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
Bracket, Receptacle Box Mounting (Required Only on CE
Spec Installations Except 0256202 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0256202 Installation)
Kit, Box and Breaker (Includes Items Indented Below and
Items 704L, 704M, 704N & 704P) (Required on All CE Spec
Installations Except 0256202 Installation):
Without Generator
With 110V Generator
With 220V Generator
Circuit Breaker Options:
Without Generator
(Note: For machines equipped with a single circuit
breaker use both p/ns 1001109475 & 1001109482
as replacement.)
Circuit Breaker, 16A
Circuit Breaker, 30MA RCD
With 110V Generator
Circuit Breaker, 16A
800A 800AJ
A
A
A
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
704K cont’d
1001109482
1
1001109477
1001109482
0861880
4460956
4460957
1060908
1001097150
1001101191
1
1
1
1
1
12ft/3.6m
1
1
2
704L
704M
704N
704P
704Q
1671092
1001156351
704R
1
1671093
1001156352
0275216
0275217
Use 1001100343
Use 1001100344
0275452
0275453
0275454
1001100341
1001100342
1001100343
3121271
DESCRIPTION
Circuit Breaker, 30MA RCD
With 220V Generator
Circuit Breaker, 10A
Circuit Breaker, 30MA RCD
Breaker Box
Barrier, Terminal Block End
Block, Terminal
Cable, 12/3 Extension
Connector, Strain Relief
Connector, Strain Relief
Cover, Connector 0256202 Installation Options:
USA Built Machines SN 0300167883 to
SN 0300175278 & China Built Machines
SN B300000725 to SN B300000809
USA Built Machines SN 0300175278 to SN 030183033
& China Built Machines SN B300000809 to Present
Cover, Plug 0256202 Installation Options:
USA Built Machines SN 0300167883 to
SN 0300175278 & China Built Machines
SN B300000725 to SN B300000809
USA Built Machines SN 0300175278 to SN 030183033
& China Built Machines SN B300000809 to Present
——————————
Kit, Plug & Socket Options:
Without Generator:
Receptacle Box Kit (110V IEC Yellow) (Includes Items
704A, 704B, 704C & 704G) (1001091969 Installation)
Receptacle Box Kit (220V IEC Blue) (Includes Items
704A, 704B, 704C & 704G) (1001091970 Installation)
Receptacle Box Kit (220V CEE 7 Post Ground) (Includes
Items 704A, 704B, 704C & 704G) (1001091971
Installation) (was p/n 0275218)
Receptacle Box Kit (220V CEE 7 Side Ground) (Includes
Items 704A, 704B, 704C & 704G) (1001091972
Installation) (was p/n 0275219)
Receptacle Box Kit (220V CEE 7 Post Ground) (Includes
Items 704A, 704B, 704C & 704G) (1001091973
Installation)
Receptacle Box Kit (220V CEE 7 Side Ground) (Includes
Items 704A, 704B, 704C & 704G) (1001091974
Installation)
Receptacle Box Kit (220V AFSINT 107 Keyed Ground)
(Includes Items 704A, 704B, 704C & 704G) (1001091975
Installation)
With Generator:
Receptacle Box Kit (110V IEC Yellow) (Includes Items
704A, 704B, 704C & 704G) (1001100326 Installation)
Receptacle Box Kit (220V IEC Blue) (Includes Items
704A, 704B, 704C & 704G) (1001100327 Installation)
Receptacle Box Kit (220V CEE 7 Post Ground)
(Includes Items 704A, 704B, 704C & 704G)
(1001100328 Installation) (was p/n 1001101971 Kit)
800A 800AJ
REV.
1
1
B/B
B/B
1
1
1
2
2
B
7-19
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
704R cont’d
1001100344
QTY.
1001100347
1001100346
706A
706B
706C
706D
706E
706F
706G
706H
706J
707
707A
707B
708
7-20
REV.
Receptacle Box Kit (220V CEE 7 Side Ground)
(Includes Items 704A, 704B, 704C & 704G
(1001100329 Installation) (was p/n 1001101970 Kit)
Receptacle Box Kit (220V CEE 7 Post Ground)
(Includes Items 704A, 704B, 704C & 704G)
(1001100331 Installation)
Receptacle Box Kit (220V CEE 7 Side Ground)
(Includes Items 704A, 704B, 704C & 704G)
(1001100333 Installation)
Receptacle Box Kit (220V AFSINT 107 Keyed Ground)
(Includes Items 704A, 704B, 704C & 704G)
(1001100337 Installation)
1001100345
705
706
DESCRIPTION
B
2
3
2
Not Used
AR
Ref
1001112743
1001112588
4933350
4922641
4460226
1001112589
4923445
4460374
4460705
4460742
4460743
4460458
1
2
1
1
4
1
2
2
4460321
4460906
4460027
7020193
4460961
4460705
4921829
4921955
1
4
1
1
1
4
1
1
Ref
1060494
4460205
4460233
4460134
4460701
1001094509
6ft/1.8m
1
1
1
1
1
2500W Generator Electrical Components
Note: See SPECIAL OPTIONS SPECIAL for Machines with
4000W Generator.
50Hz (Caterpillar & Deutz Engines)
60Hz (Caterpillar & Deutz Engines)
60Hz (GM Engine)
Harness - On/Off Switch
Socket, Female
Harness, Powermite Control Box to Relay Options:
Caterpillar & Deutz Engines
GM Engine
Connector, Seal Relay
Terminal
Connector, Male - 2 Position
Socket, Female
Seal
Connector, Male - 4 Position (60Hz Only)
Socket, Female (60Hz Only)
Receptacle, Twist Lock (110V Only)
Harness, Generator Power
Connector, Female - 4 Position
Pin, Male
Generator to Rear of Boom Harness (110V)
Generator to Rear of Boom Harness (220V)
Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
Cable, Electrical - 12/3
Plug, Male (110V)
Plug, Male (220V)
Receptacle, Female (110V)
Receptacle, Female (220V)
Generator Hourmeter Harness
800A 800AJ
B
A
B
A
A
A
A
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
709
QTY.
Ref
Ref
Ref
1001115400
Ref
50Hz Spec & Caterpillar Engine
C
1001115387
Ref
60Hz Spec& Deutz Engine
B
1001115389
Ref
50Hz Spec & Deutz Engine
B
0275257
Ref
709A
1
4460958
See Note
709B
2
3960422
See Note
709C
1
4060700
1001110873
See Note
709D
1
Use 1001110872
See Note
709E
709K
1
4460346
See Note
4460051
4460071
4922925
4460225
4460226
See Note
4460942
1
1
1
1
6
1
0861542
6
Ref
Ref
0861567
Ref
710
710A
2ft/.6m
1060494
See Note
710B
4460426
4460426
3520189
3121271
50Hz Specs
Cable, Electrical 12/3
60Hz Spec
2.5ft/.76m
1.5ft/.46m
2
AR
2
1
1
Cable, Electrical 10/4 (60Hz Spec Only)
Connector, Strain Relief
Component Options:
Connector, Strain Relief (60Hz Spec Only)
Connector, Strain Relief (50Hz Spec Only)
Plug (50Hz Spec Only)
See Note
1060343
4460425
60Hz Spec & GM Engine
Note: SkyPower generator is standard on ANSI & CSA
Specs. Optional on All Other Specs.
Receptacle, Female Twist-Lock Options:
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Gasket Options:
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Cover, Receptacle Options:
60Hz Spec (Side Hinged)
60Hz Spec (Top Hinged)
50Hz Spec (Note: Not Available - Purchase Locally.)
Cover, Receptacle Options:
60Hz Spec (was p/n 4061043)
50Hz Spec (Note: Not Available - Purchase Locally.)
Receptacle Options:
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Connector, Strain Relief
Connector, Strain Relief
Harness, Generator
Plug, Male - 6 Position
Socket, Female
Plug, Male - 6 Position (Note: Not Available for
Purchase.)
Socket, Female
7500W SkyPower Generator Junction Box Components
60Hz Spec
50Hz Spec (Note: Not Available - Purchase Locally.)
Cable, Electrical 10/3
60Hz Spec
1060708
710C
710D
710E
7500W SkyPower Generator Installation
Note: See SPECIAL OPTIONS SPECIAL for Machines with
4000W Generator.
60Hz Spec& Caterpillar Engine
REV.
1001115398
Ref
709F
709G
709H
709J
DESCRIPTION
C
F
C
C
B
50Hz Spec (Note: Not Available - Purchase Locally.)
800A 800AJ
7-21
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
710F
1671092
4460963
1
1
Ref
Ref
711
1001112586
4933349
711A
711B
711C
711D
711E
711F
711G
712
712A
712B
712C
713
713A
713B
713C
713D
713E
713F
1
1001112587
4923420
4460374
4460375
4460967
4460465
2400060
2400064
4460742
4460743
4460458
4922641
4460226
See Note
1060341
3740049
4922643
4460426
2920140
2920095
1001098234
1001098349
4460426
4460598
2400070
2
AR
1
3
1
1
1
2
2
1
2
1
48ft/14.6m
1
1
1
Ref
2
AR
1
1
1
1
4922215
4922216
1060708
67ft/20.4m
64ft/19.5m
713G
714
714A
714B
714C
7-22
4922217
1060708
See Note
1060341
4460425
4460049
4460226
1
39ft/11.9m
1
23ft/7.1m
1
2
DESCRIPTION
REV.
Cover (60Hz Spec Only)
Connector (60Hz Spec Only)
7500W Generator Electrical Diagram Components
Caterpillar & Deutz Engine Machines
GM Engine Machines
Generator Harness Options:
Caterpillar & Deutz Engine Machines
GM Engine Machines
Plug, Sealed Relay
Terminal
Plug, Male - 3 Position
Socket, Female
Fuseholder
Fuse - 5 Amp
Connector, Male - 2 Position
Socket, Female
Seal
Switch Harness
Socket, Female
Lights Harness (Note: Not Available for Purchase.)
Cable, Electrical - 16/2
Relay
Harness, Bagged (Located at Ground Control Box) (Not Shown)
Connector, Strain Relief
Platform Worklights Components
Platform Worklights Harness (External) Options (Includes Light
and Wire Only):
Non-UL Spec Machines
UL Machines
Connector, Female - 3 Position
Connector, Male - 3 Position (Platform Worklights Only)
Connector, Strain Relief Options:
Non-UL Spec Machines
UL Machines
Fuse - 20 Amp
Platform Worklights Main Boom Harness Options:
800A
800AJ
Cable, Electrical - 10/3 Options:
800A
800AJ
Platform Worklights Tower Boom Harness
Cable, Electrical - 10/3
Soft-Touch System Harness (Note: Not Available for Purchase.)
Cable, Electrical - 16/2
Connector, Strain Relief Options:
6ft Platforms
8ft Platforms
Socket, Female
800A 800AJ
C
1/A
A
1/A
A
3121271
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
715
1001149818
1
715A
4460320
4460267
4460897
4460464
1
2
1
2
801
802
7002821
7002823
Ref
1
1
803
4460467
1
4460510
1
7002828
1600244
1060633
4460321
4460226
1
1
1
2
8
715B
804
805
805A
805B
3121271
DESCRIPTION
Strobe Light Harness (USA Built Machines SN 0300171629 to SN
030183033 & China Built Machines SN B300000767 to Present)
Connector, Female - 2 Position
Pin, Male
Connector, Female - 2 Position
Pin, Male
TOOLS
Crimper (For Wire to Pin/Socket Connections) (Not Shown)
Extractor (For Removal of Pin/Socket from Connectors) (Not
Shown)
Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors) (Not Shown)
Stripper, Wire (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male
Socket, Female
800A 800AJ
REV.
A
1/A
7-23
SECTION 7 ELECTRICAL
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)
ITEM #
7-24
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 8
DECALS
3121271
800A 800AJ
8-1
8-2
800A 800AJ
18
38
45
35
18
26
32
24
31
35
9
36 30
43
8
53
24 18
45
33
44
20
2
21
39 55 54
25
23
33
23
20
40
50
51
7
29
101
5
24
23
51 8
46
9
56
23
13
24
54 55 2 8
50
34
32
24
22
37
18
10
8
31 41 44
55
7
29
18
38
33
71
49
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
3121271
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #
1
2
3 to 4
5
6
7
8
9
10
11 to 12
13
14 to 17
18
19
20
21
22
23
24
25
26
27 to 28
29
30
PART NUMBER
QTY.
0274519
0274460
0274461
Ref
Ref
Ref
Ref
DECALS INSTALLATIONS
Decals Installation - JLG Logo
Decals Installation - 800A
Decals Installation - 800AJ
2
Decal - No Tie Down/Lift
1
Decal - Manual
4
6
3
1
Decal - Tie Down/Lift
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Hydraulic Oil Chart
1
Nameplate - 120V-60HZ
5
Decal - Warning Crushing
2
1
1
4
5
1
1
Decal - No Hands
Decal - Warning/Danger
Decal - Warning Inspection (MTB)
Decal - Warning Crushing
Decal - Danger Electrocution
Decal - Footswitch
Decal - USA
1
4
1
Kit, Decal Max Tire Load (Includes Qty 4 of p/n 1703960)
Decal - Max Tire Load
Decal - Bar Code Options (Note: Not Available for
Purchase.):
USA Built Machines SN 0300140000 to SN 0300144335 &
China Built Machines SN B300000100 to SN B300000215
USA Built Machines SN 0300179246 to SN 030183033 &
China Built Machines SN B300000855 to Present
Decal Options:
Decal - 800A
Decal - 800AJ
Decal - Arrow
Decal Capacity Options:
800A - Decal - 500LBS Unrestricted Capacity
USA Built Machines SN 0300140000 to SN 0300142650
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
800AJ - Decal - 500LBS Maximum Capacity
USA Built Machines SN 0300140000 to SN 0300142650
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
2
800A 800AJ
8-3
Not Used
1701499
Not Used
1701509
Not Used
1703811
1703814
1704277
1704412
Not Used
3251243
Not Used
1703953
Not Used
1702868
1703797
1705336
1703804
1703805
3252347
3251813
Not Used
2902353
1703960
See Note
31
32
33
2
1703772
1703773
1701501
1704096
1001121800
1701645
1001121801
3121271
4
2
DESCRIPTION
REV.
B
B
B
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
PART NUMBER
34
QTY.
1
1707014
1001121813
1707013
1001121814
35
36
37
38
39
1704885
See Note
1001096141
1703959
AR
1
1
2
1
1700584
1001131269
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57 to 70
71
8-4
1001108495
1001095809
Not Used
3820001
1702861
1702774
1702773
3250872
1705090
1701505
1701542
1701543
1700818
Not Used
1703175
1
1
4
2
1
1
1
1
1
2
2
1
1
1702962
1702961
1702788
1705351
Not Used
1001108923
1
1
2902303
2902307
1
1
1
DESCRIPTION
REV.
Decal Capacity Options:
800A - Decal - 500LBS Unrestricted Capacity
USA Built Machines SN 0300140000 to SN 0300142650
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
800AJ - Decal - 500LBS Maximum Capacity
USA Built Machines SN 0300140000 to SN 0300142650
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
Decal - Website
Nameplate, Manufactures (Note: Not Available for Purchase.)
Decal - Upright Level Override
Decal - Quik Stik
Decal - Patent Options:
USA Built Machines SN 0300140000 to SN 0300151569 &
China Built Machines SN B300000100 to SN B300000357
USA Built Machines SN 0300151569 to SN 030183033 &
China Built Machines SN B300000357 to Present
Decal - Legend
Decal - Legend (MTB)
Rivet
Decal - JLG Lift (8in Height)
Decal - JLG Lift (3-1/2in Height)
Decal - JLG (5in Height)
Nameplate - Steer/Tow Selector
Decal - Towing Instructions
Decal - Fuel
Diesel
Gas
Decal - LP Gas (GM Engine Machines Only)
Decal - LP Gas (Liquid) (GM Engine Machines Only)
Decal - Lanyard Attach (GM Spec Only)
Decal - Warning (Proposition 65) (California Spec Only)
Diesel
Gas
Decal - Bio Hydraulic Fluid
Decal - Drive Orientation
Decal - Low Sulfur Fuel (Caterpillar & Deutz Engine Machines)
———————————
Master Decal Kit (Includes Items 2, 5-13)
ANSI Decal Kit (Includes Items 18-24)
800A 800AJ
6
6
3121271
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
101
3121271
PART NUMBER
QTY.
0258671
Ref
0860520
1060279
1
1
0641408
1
0641406
4751400
3311405
4
AR
AR
DESCRIPTION
MANUAL STORAGE BOX INSTALLATION
REV.
C
Box, Manual Storage
Cable, Lanyard
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 1in
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in
Locknut 1/4in-20NC
800A 800AJ
8-5
8-6
800A 800AJ
18
38
45
35
18
26
44
31
35
24 18
45
33
9
25
23
33
21
23
20
40
12
32 36
30 8 2 39 55 54 17
49 253
24
20
51
7
29
50
101
5
24
23
27
51 8
46
9
56
23
24
13
54 55 2 8
50
34
32
24
22
37
18
10
8
31 41 44
55
7
29
18
38
33
49
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
3121271
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)
ITEM #
PART NUMBER
QTY.
Ref
0274519
0274470
0274472
0274466
0274468
0274462
0274464
0274471
0274473
0274467
0274469
0274463
0274465
1
2
3 to 4
5
6
7
8
9
10
11
12
13
14 to 16
17
Not Used
1701499
Not Used
1701509
Not Used
1703811
1703814
1704277
1704412
Not Used
1705514
1704007
1705901
Not Required
Not Required
REV.
DECAL INSTALLATIONS
JLG Logo
800A Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800A Dual Language English/Portuguese Decals
800A Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language Chinese/English Decals
800AJ Dual Language English/French Decals
800AJ Dual Language English/Spanish Decals
800AJ Dual Language English/Portuguese Decals
800AJ Dual Language English/Japanese Decals
800AJ Dual Language English/Korean Decals
2
Decal - No Tie Down/Lift
1
Decal - Manual
4
6
3
1
Decal - Tie Down/Lift
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Hydraulic Oil Chart
1
1
Decal - CSA (CSA Machines Only)
Nameplate - 110V/220V Options:
110V - Dual Language English/Chinese Decals
110V - Dual Language English/French Decals
110V - Dual Language English/Spanish Decals
110V - Dual Language English/Portuguese Decals
110V - Dual Language English/Japanese Decals
110V - Dual Language English/Korean Decals
220V - All Specs
1
Decal - Inspection Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
(USA Built Machines SN 0300140000 to SN 0300151569 &
China Built Machines SN B300000100 to SN B300000357)
Dual Language English/Spanish Decals
(USA Built Machines SN 0300140000 to SN 0300151569 &
China Built Machines SN B300000100 to SN B300000357)
Dual Language English/Portuguese Decals
(USA Built Machines SN 0300140000 to SN 0300151569 &
China Built Machines SN B300000100 to SN B300000357)
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Not Required
3251243
3251243
3251243
Not Required
Not Required
3252507
Not Used
Not Required
1704006
3121271
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
DESCRIPTION
800A 800AJ
B
B
B
B
B
B
B
B
B
B
B
B
B
8-7
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
18
19
20
QTY.
3
Decal - Warning/Crushing Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
2
Decal - No Hands Options:
Dual Language English/Chinese Decals
Simplified
Traditional
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Decal - Danger/Warning Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Decal - Warning Inspection Options:
Dual Language English/Chinese Decals
Simplified
Traditional
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Decal - Crushing Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Decal - Danger/Electrocution Options:
Dual Language English/Chinese Decals
Simplified
Traditional
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
1703943
1703942
1703941
1705903
1703944
1703945
Not Used
1705968
1001116846
1704000
1704001
1705967
Not Required
1705969
21
1
1703925
1703924
1703923
1705895
1703926
1703927
22
1
1705348
1001116849
1705347
1705917
1705896
1705344
1705345
23
6
1703949
1703948
1703947
1705898
1703950
1703951
24
4
1703937
1001116851
1703936
1703935
1705897
1703938
1703939
8-8
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
25
QTY.
1
1703982
1703984
1703983
1705902
1703980
1703981
26
27 to 28
29
30
1
3251813
3251813
3251813
3251813
3251813
Not Required
Not Used
2902353
1703960
See Note
31
32
33
2
1703772
1703773
1701501
1704101
1707060
1704099
1707055
1704098
1707056
1706380
1707057
1704102
1707059
1704103
1707058
1001121809
1001121810
1001121802
1001121803
1001121804
1001121805
1001121806
3121271
1
4
1
4
2
DESCRIPTION
REV.
Decal - Footswitch Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Decal - USA Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
Kit, Decal Max Tire Load (Includes Qty 4 of p/n 1703960)
Decal - Max Tire Load
Decal - Bar Code Options (Note: Not Available for
Purchase.):
USA Built Machines SN 0300140000 to SN 0300144335 &
China Built Machines SN B300000100 to SN B300000215
USA Built Machines SN 0300179246 to SN 030183033 &
China Built Machines SN B300000855 to Present
Decal Options:
Decal - 800A
Decal - 800AJ
Decal- Arrow
Decal - 500LBS Max Capacity Options:
USA Built Machines SN 0300140000 to SN 0300142650
800A Dual Language English/Chinese Decals
800AJ Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800AJ Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800AJ Dual Language English/Spanish Decals
800A Dual Language English/Portuguese Decals
800AJ Dual Language English/Portuguese Decals
800A Dual Language English/Japanese Decals
800AJ Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language English/Korean Decals
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
800A Dual Language English/Chinese Decals
800AJ Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800AJ Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800AJ Dual Language English/Spanish Decals
800A Dual Language English/Portuguese Decals
2
800A 800AJ
8-9
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
33 Cont’d
1001121656
1001121807
1001121808
1001122200
1001121918
34
QTY.
1
1
4
2
1
Rivet
Decal - JLG Lift (8in Height)
Decal - JLG Lift (3-1/2in Height)
1707045
1707044
1707046
1707047
1707048
1707049
1707051
1707052
1707053
1707054
1707043
1707042
35
36
37
38
39
AR
1
1
2
1
1700584
1001131269
40
41
42
43
44
45
8-10
1001108495
1001095809
Not Used
3820001
1702861
1702774
REV.
800AJ Dual Language English/Portuguese Decals
800A Dual Language English/Japanese Decals
800AJ Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language English/Korean Decals
Decal - 500LBS Max Capacity Options:
USA Built Machines SN 0300140000 to SN 0300142650
800A Dual Language English/Chinese Decals
800AJ Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800AJ Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800AJ Dual Language English/Spanish Decals
800A Dual Language English/Portuguese Decals
800AJ Dual Language English/Portuguese Decals
800A Dual Language English/Japanese Decals
800AJ Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language English/Korean Decals
USA Built Machines SN 0300142650 to SN 030183033 &
China Built Machines SN B300000100 to Present
800A Dual Language English/Chinese Decals
800AJ Dual Language English/Chinese Decals
800A Dual Language English/French Decals
800AJ Dual Language English/French Decals
800A Dual Language English/Spanish Decals
800AJ Dual Language English/Spanish Decals
800A Dual Language English/Portuguese Decals
800AJ Dual Language English/Portuguese Decals
800A Dual Language English/Japanese Decals
800AJ Dual Language English/Japanese Decals
800A Dual Language English/Korean Decals
800AJ Dual Language English/Korean Decals
Decal - Website
Nameplate, Manufactures (Note: Not Available for Purchase.)
Decal - Upright Level Override
Decal - Quik Stik
Decal - Patent Options:
All Specs (USA Built Machines SN 0300140000 to
SN 0300151569 & China Built Machines SN B300000100 to
SN B300000357)
CSA Spec (USA Built Machines SN 0300151569 to
SN 030183033 & China Built Machines SN B300000357 to
Present)
Decal - Legend
Decal - Legend (MTB)
1
1001121822
1001121823
1001121815
1001121816
1001121817
1001121818
1001121819
1001121655
1001121820
1001121821
1001122201
1001121921
1704885
See Note
1705977
1703959
DESCRIPTION
800A 800AJ
3121271
SECTION 8 DECALS
FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC) (CONTINUED)
ITEM #
PART NUMBER
QTY.
46
47
48
49
1702773
3250872
1705090
1
1
1
1
50
51
52 to 54
55
56
1701505
1701542
1701543
1700818
1702720
1704271
Not Used
1702788
2
2
1
1
1705430
1705429
1705910
1705905
1705426
1705427
2902303
1
1
2902309
2902322
2902311
2902312
2902308
2902310
101
210-252
253
3121271
0258671
Ref
0860520
1060279
1
1
0641408
1
0641406
4751400
3311405
4
AR
AR
0010580
Ref
Not Used
1001143852
1
DESCRIPTION
REV.
Decal - JLG (5in Height)
Nameplate - Steer/Tow Selector
Decal - Towing Instructions
Decal - Fuel
Diesel
Gas
Decal - LP Gas (GM Engine Machines Only)
Decal - LP Gas (Liquid) (GM Engine Machines Only) Options:
ANSI Spec
ANSI Export
CSA Spec
Decal - Bio Hydraulic Fluid
Decal - Drive Orientation Options:
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
———————————
Master Decal Kit (Includes Items 2, 5-13)
ANSI Decal Kit (Includes Items 17-24)
Dual Language English/Chinese Decals
Dual Language English/French Decals
Dual Language English/Spanish Decals
Dual Language English/Portuguese Decals
Dual Language English/Japanese Decals
Dual Language English/Korean Decals
MANUAL STORAGE BOX INSTALLATION
6
8
8
8
8
8
4
C
Box, Manual Storage
Cable, Lanyard
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 1in
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in
Locknut 1/4in-20NC
ADDTIONAL DECAL COMPONENTS
Decal - Emission Compliance (SN 0300181347 to SN 030183033)
800A 800AJ
8-11
8-12
800A 800AJ
23
38
45
35
23
11
32
44
23
31
35
36 253 30 8
43
24
24
45
9
2
39
25
23
33
21
23
46
9
8
24
23
7
29
101
5
42
23
24
23
24
31 41
37
2 8 34 32 52
22 CE SPEC
57 AUSTRALIAN SPEC
22 AUSTRALIAN SPEC ONLY
10
8
44
55
7
29
38
49
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC)
3121271
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC)
ITEM #
1
2
3 to 4
5
6
7
8
9
10
11
PART NUMBER
QTY.
DESCRIPTION
0274519
1001114373
1001114374
0274474
0274475
Ref
Ref
Ref
Ref
Ref
Ref
STANDARD DECAL INSTALLATIONS
JLG Logo
Australian Spec 800A
Australian Spec 800AJ
CE Spec 800A
CE Spec 800AJ
Not Used
1701499
Not Used
1701509
Not Used
1703811
1703814
1704277
1704412
2
Decal - No Tie Down/Lift
1
Decal - Manual
4
6
3
1
1
Decal - Tie Down/Lift
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Hydraulic Oil Chart
Decal - Sound Power Level Options:
USA Built Machines SN 0300140000 to SN 0300179246 &
China Built Machines SN B300000100 to SN B300000855
USA Built Machines SN 0300179246 to SN 030183033 &
China Built Machines SN B300000855 to Present
1
1
10
5
1
Decal - Tipping/Electrical (PLF)
Decal - Electrical/Safety Manual
Decal - Warning Crushing
Decal - Danger Electrocution
Decal - Footswitch
1
4
1
Kit, Decal Max Tire Load (Includes Qty 4 of p/n 1703960)
Decal - Max Tire Load
Decal - Bar Code Options (Note: Not Available for
Purchase.):
USA Built Machines SN 0300140000 to SN 0300144335 &
China Built Machines SN B300000100 to SN B300000215
USA Built Machines SN 0300179246 to SN 030183033 &
China Built Machines SN B300000855 to Present
Decal Options:
Decal - 800A
Decal - 800AJ
Decal - Arrow
Decal Capacity
Decal Capacity
Decal - Website
Nameplate, Manufactures (Note: Not Available for Purchase.)
Decal - Upright Level Override
Decal - Quik Stik
Decal - Patent (USA Built Machines SN 0300140000 to
SN 0300151569 & China Built Machines SN B300000100 to
SN B300000357)
1705084
1705980
12 to 20
21
22
23
24
25
26 to 28
29
30
Not Used
1705921
1705822
1701518
1705961
1705828
Not Used
2902353
1703960
See Note
31
2
32
33
34
35
36
37
38
39
1703772
1703773
1701501
1705978
1705978
1704885
See Note
1705977
1703959
1700584
40 to 41
Not Used
3121271
4
2
1
AR
1
1
2
1
800A 800AJ
REV.
B
B
B
B
B
2
8-13
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPEC) (CONTINUED)
ITEM #
PART NUMBER
QTY.
42
43
44
45
46
47
48
49
50 to 51
52
53 to 54
55
3251242
3820001
1702861
1702774
1702773
3250872
1705090
1701505
Not Used
4420051
Not Used
1
2
2
1
1
1
1
1
Nameplate 240V-50Hz
Rivet
Decal - JLG Lift (8in Height)
Decal - JLG Lift (3-1/2in Height)
Decal - JLG (5in Height)
Nameplate - Steer/Tow Selector
Decal - Towing Instructions
Decal - Fuel
1
Decal - Safety Striping
1
Decal - Bio Hydraulic Fluid Options:
CE/Australian Spec
German Spec
56
57
1702788
1703479
Not Used
AR
1001112551
Not Required
101
210-252
253
8-14
2902303
2902329
1
1
0258671
Ref
0860520
1060279
1
1
0641408
1
0641406
4751400
3311405
4
AR
AR
0010580
Ref
Not Used
1001143852
1
DESCRIPTION
REV.
Decal - Emergency Controls Options:
Australian Spec
CE Spec
———————————
Master Decal Kit (Includes Items 2, 5-13)
ANSI Decal Kit (Includes Items 21-25)
6
5
MANUAL STORAGE BOX INSTALLATION
C
Box, Manual Storage
Cable, Lanyard
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 1in
(USA Built Machines SN 0300140000 to SN 0300179246 & China
Built Machines SN B300000100 to SN B300000855)
Bolt 1/4in-20NC x 3/4in
Flatwasher 1/4in
Locknut 1/4in-20NC
ADDTIONAL DECAL COMPONENTS
Decal - Emission Compliance (SN 0300181347 to SN 030183033)
800A 800AJ
3121271
SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 800A/800AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
STANDARD PARTS
2120168
2120210
7012944
7018991
7012772
7000645
70000582
7012664
3740067
3740080
7024444
4360475
4360469
4360470
2860030
4360476
4360328
3740049
2940074
4360387
1001129555
1001118416
4360330
4360407
2400065
3990010
Ref
Element, Filter (Figure 2-1)
Element Filter (Figure 2-1)
Coil (Figures 2-1 & 2-2)
Coil (Figure 2-2)
Coil (Figures 2-2 & 2-3)
Coil (Figure 2-2)
Coil (Figure 2-2)
Element, Air Cleaner (Figures 2-7, 2-8 & 2-9)
Relay (Figures 2-7, 2-8 & 2-9)
Relay (Figure 2-8)
Breather, Hydraulic Tank (Figure 2-11)
Switch, Mushroom (Figures 2-14 & 4-3)
Switch, Key (ANSI & Australian SPec) (Figure 2-14)
Switch, Key (CE Spec) (Figure 2-14)
Key, Replacement (Figure 2-14)
Contact, Switch Block (Figures 2-14 & 4-3)
Switch, Toggle (Figures 2-14 & 4-3)
Relay (Figures 2-14 & 7-2)
Latch (Figure 4-1)
Switch, Push Button (Figure 4-3)
Controller (Lift and Swing) (Figure 4-3)
Controller (Drive and Steer) (Figure 4-3)
Switch, Toggle (Figure 4-3)
Controller, Speed (Figure 4-3)
Fuse - 30 Amp (Figure 7-2)
Diode (Figure 7-2)
VARIABLE PARTS
7026811
7026830
1001112067
7016331
7016328
7027795
7027965
7027972
70002895
4360336
4360517
1001103667
4360522
3121271
Qty./Machine
4
4
1
1
1
1
1
1 Dozen
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Ref
Filter, Oil (Caterpillar Engine Machines) (Figure 2-7)
Filter, Fuel (Caterpillar Engine Machines) (Figure 2-7)
Module, Engine Control (Caterpillar Engine Machines) (Figure 2-7)
Filter, Oil (Deutz Engine Machines) (Figure 2-8)
Filter, Fuel (Deutz Engine Machines) (Figure 2-8)
Module, Engine Control (Deutz Engine Machines) (Figure 2-8)
Filter, Oil (GM Engine Machines) (Figure 2-9)
Filter, Fuel (GM Engine Machines) (Figure 2-9)
Module, Engine Control (GM Engine Machines) (Figure 2-9)
Switch, Toggle (Machines with Dual Fuel Option) (Figures 2-9 & 4-3)
Switch, Proximity (Figures 2-13 & 7-2)
Module, Ground Control (Caterpillar, Deutz & GM Engines) (Figure 2-14)
Switch, Toggle (Machines with Lights Option) (Figures 2-15 & 4-3)
800A 800AJ
1 Dozen
1 Dozen
1
1 Dozen
1 Dozen
1
1 Dozen
1 Dozen
1
1
1
1
1
9-1
SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODEL 800A/800AJ
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description
Qty./Machine
3740080
Relay (Machines with Generator Option) (Figures 2-19, 2-20, 2-21, 2-22
& 2-23)
Switch, Toggle (Machines with Generator Option) (Figures 2-19, 2-20, 2-21,
2-22 & 2-23)
Breaker, Circuit (Machines with SkyPower) (Figures 2-22 & 2-23)
Fuse - 5 Amp (Machines with SkyPower) (Figures 2-22, 2-23 & 7-2)
Powertrack Repair Section (Gortrac Brand) (Figure 3-4)
Powertrack Repair Section (Gemco Brand) (Figure 3-4)
Powertrack Pin Kit (Gemco Brand) (Figure 3-4)
Switch, Limit (Figure 3-6)
Switch, Proximity (Figure 3-6)
Switch, Proximity (Figure 3-6)
Sensor, Dual Axle (Figure 3-6)
Switch, Toggle (Machines with Jig) (Figure 4-3)
Switch, Push Button (Machines with Soft Touch Option) (Figure 4-3)
Controller, Module Platform (Figure 4-3)
Switch, Toggle (Machines with 4WD or 4WS Options) (Figure 4-3)
Switch, Limit (Machines with Soft Touch Option) (Figure 4-6)
Fuse (Machines with Platform Worklights) (Figure 7-2)
1
4360336
4360070
2400064
70002013
7016522
7006137
4360578
4360498
4360499
1001094400
4360328
4360387
1001106355
4360331
4360057
2400070
9-2
800A 800AJ
1
1
2
1
2
24
1
1
1
1
1
1
1
1
1
2
3121271
SECTION 10 SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref
REV.
MISCELLANEOUS SPECIAL OPTIONS
1340061
Ref
Air Cleaner Pre-Cleaner
0258802
0258805
1001093746
1001092092
Ref
Ref
Ref
Ref
Ref
Airline to Platform Installation Options:
1/2in 800A
1/2in 800AJ
1/2in 800A (With Arctic Package)
1/2in 800AJ (With Arctic Package)
0258734
0258737
0258757
0258759
0258387
0258758
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Bellows Installation Options:
Boom 800A
Boom 800AJ
Chassis (Fixed Axle 2WS)
Chassis (Fixed Axle 4WS)
Chassis (Oscillating Axle 2WS)
Chassis (Oscillating Axle 4WS)
1001116474
Ref
Boom Cable Installation with Communication System (800AJ
ANSI Spec Only)
0258654
Ref
Boom Wipers Installation
0256789
Ref
Camera Mount Assembly
Ref
Ref
1001118963
1001134103
1001127087
1001118964
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
ClearSky (Telematic) Installation (Factory Installed)
Note: Refer to Manual Supplement p/n 3128499 for available
replacement parts.
ABS Hoods
ANSI Spec
ANSI Export & Japanese Specs
CSA Spec
Steel Hoods
ANSI Spec
Australian Spec
Brazil & New Zealand Specs Only
CSA Spec
1001119939
1001139151
1001119947
Ref
Ref
Ref
Ref
ClearSky (Telematic) Kit (Dealer Installed)
ANSI Spec
Australian Spec
CSA Spec
0273575
0271912
0275262
Ref
Ref
Ref
Ref
Cold Weather Package Installation Options:
Caterpillar Engine
Deutz with Glow Plugs
GM
1001112990
1001112991
1001112992
3121271
DESCRIPTION
800A 800AJ
10-1
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
10-2
PART NUMBER
QTY.
DESCRIPTION
0274883
Ref
Ref
Cold Weather Transformer Installation (ANSI Export Only)
Note: Cold Weather Transformer Installation used on Deutz
Engines with Cold Weather Package.
1001109263
Ref
Communication System (David Clark) Installation (800AJ
ANSI Spec Only)
1001093389
Ref
Cover, Fan
1001115918
Ref
Cribbing Installation
1702788
Ref
Ref
1001154504
1703479
1001116565
1001116566
1001127094
Ref
Ref
Ref
Ref
Ref
3252221
1703175
1702962
1702961
0257195
0274528
0273249
1001128995
1001143077
1001143512
1001140644
0274248
1001095391
1001120207
0273687
0272599
0272607
0272418
0272435
0272589
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1001161314
1001161315
0272448
0272588
Ref
Ref
Ref
Ref
1001151081
Ref
Decal Installations Options:
Decal - Biodegradable Hydraulic Fluid (All except German
Spec)
Decals - Boels Rental
Decal - Biodegradable Hydraulic Fluid (German Spec Only)
Decal - ClearSky (ANSI Spec) (ABS Hoods)
Decal - ClearSky (CSA Spec) (ABS Hoods)
Decal - ClearSky (ANSI, ANSI Export, CSA & Australian Spec)
(Steel Hoods)
Decal - CSA (CSA Spec)
Decal - Lanyard Attach (GM K-1 Spec)
Decal - Prop 65 Warning (Diesel Machines) (California Spec)
Decal - Prop 65 Warning (Gasoline Machines) (California Spec)
Decals - Government Warranty
Decals - Head & Engquist Equipment L.L.C. (H&E)
Decals - Hertz Options:
SN 0300140000 to SN 0300147420
SN 0300147420 to SN 030183033
Decals - Hewitt the Rental Store (English)
Decals - Hewitt the Rental Store (French)
Decals - Leavitt
Decals - National Equipment Services
Decals - RSC Equipment Rental
Decals - Sunbelt
Decal - SkyAir
Decal - SkyCutter (ANSI/ANSI Export/CSA Specs)
Decal - SkyCutter (Japanese Specs)
Decal - SkyGlazier (ANSI/ANSI Export/Australian/CSA Specs)
Decal - SkyPower (ANSI/ANSI Export/CSA Specs)
Decal - SkyPower (ANSI Export/Australian/CE/Japanese
Specs)
Decal - SkyPower (Brazil Specs)
Decal - SkyPower (Latin American Specs)
Decal - SkyWelder (ANSI/ANSI Export/CSA Specs)
Decal - SkyWelder (ANSI Export/Australian/CE/Japanese
Specs)
Decals - Titan Rentals (ANSI & CSA Specs)
800A 800AJ
REV.
3121271
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
0273122
1001140293
0258541/1282946
Ref
Ref
Ref
Ref
Decal Installations Options:
Decals - United Rentals
Decals - Volvo
Decals - Warning Stripes
2300040
Ref
Diesel Fuel - Anti-Gel
2902396
Ref
Drive/Steer Cutout Kit
0274619
Ref
Dual AC 110V GFI Installation (ANSI Export Only)
1001148902
1001148903
1001148904
1001148905
1001148906
Ref
Ref
Ref
Ref
Ref
Ref
Electrical Connector Kits
Amp Electrical Connector Kit
Deutsch DT Electrical Connector Kit
Deutsch HD Electrical Connector Kit
Packard Electrical Connector Kit
Various Electrical Connectors Kit
Ref
Exhaust Rain Cap Installation
ABS Hoods
Steel Hoods (Caterpillar Engine)
Steel Hoods (Deutz Engine)
Ref
1
Filter Kits:
Combined Filter Kit Options (Hydraulic/Air & Fuel/Engine Oil):
Deutz Engine Machines (was p/n 1001114033)
Caterpillar Engine Machines
GM Engine Machines
Hydraulic/Air Filter Options:
Deutz Engine Machines (was p/n 2910948)
Caterpillar Engine Machines (was p/n 2910948)
GM Engine Machines (Note: Not Available for Purchase)
Engine - Fuel/Engine Oil Filter Options:
Deutz Engine Machines
Caterpillar Engine Machines
GM Engine Machines (Note: Not Available for Purchase)
Cont’d
1001108962
1001121294
1001121306
1001111014
1001111015
1001114056
1
1001109717
1001109717
See Note
1
1001110133
1001110137
See Note
3121271
DESCRIPTION
1001139099
Ref
Fire Extinguisher Installation (20lb)
3380652
Ref
Ref
1001117294
Ref
Footswitch Shield Options (Note: Move Decal to Shield):
USA Built Machines SN 0300140000 to SN 0300143928 &
China Built Machines SN B300000100 to SN B300000202
USA Built Machines SN 0300143928 to SN 030183033 & China
Built Machines SN B300000202 to Present
800A 800AJ
REV.
10-3
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
DESCRIPTION
1001139952
Ref
Ref
Ref
1001139953
Ref
Ref
Ref
Ref
Ref
0271374
0271376
Ref
Ref
0273434
1001160272
Ref
Ref
Generator - 4000W Components:
60Hz:
Generator 4000W 60Hz Installation (ANSI, ANSI Export,
CSA & Japanese Specs)
Boom Cables Installation (800A)
Boom Cables Installation (800AJ)
AC Cable Connector
50Hz:
Generator 4000W 50Hz Installation (ANSI Export,
Australian & Japanese Specs)
Boom Cables Installation (800A)
Boom Cables Installation (800AJ All Specs Except
Australian Specs)
Boom Cables Installation (800AJ Australian Spec)
AC Cable Connector
0275261
Ref
GM Engine Block Heater Installations:
1001121736
1001121735
1001121737
Ref
Ref
Ref
Ref
Hood Kit Installations (Steel)
Caterpillar Engine Machines
Deutz Engine Machines
GM Engine Machines
2300014
2300027
2300016
2300029
2300021
2300039
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Hydraulic Fluids
Mobil 424
Mobil 224H Bio
Mobil DTE 10 Excel 32
Mobil EAL ISO 46 Bio
Union Carbide Ucon HP5046 Fire Resistant
Exxon Univis HvI (Arctic Package Only)
1001148971
Ref
Lanyard (Bolt-On) Kit Installation
1001108701
Ref
Ref
Ref
1001143950
Ref
0272040/1283309
Ref
Oil Cooler Installations
Deutz Engine Machines Options:
USA Built Machines SN 0300140000 to SN 0300161435 &
China Built Machines SN B300000100 to SN B300000630
USA Built Machines SN 0300161435 to SN 030183033 &
China Built Machines SN B300000630 to Present
GM Engine Machines
0257728
0274661
1001107497
Ref
Ref
Ref
Ref
Pipe Racks Installations
ANSI & CSA Spec
Australian Spec
ANSI Export Spec (English/Spanish Language)
0258703
Ref
Platform Console Cover Installation
1001139952
1001153328
1001153329
1001160272
10-4
REV.
800A 800AJ
3121271
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
1001142504
1001142505
Ref
Ref
Ref
Platform Entry Kits
Drop Bar (Replacing Swing Gate with Drop Bar)
Swing Gate (Replacing Drop Bar with Swing Gate)
Ref
1001116419
1001116420
Ref
Ref
Platform Ladder Carrier Installation Options (Australian Spec
Only):
30in Platform
36in Platform
1001140318
1001138772
1001138773
Ref
Ref
Ref
Ref
Platform, Mesh to Mid Rail
2.5ft x 4ft Platforms (ANSI/ANSI Export & Australian Specs)
3ft x 6ft Platforms (ANSI/ANSI Export & Australian Specs)
3ft x 8ft Platforms (ANSI/ANSI Export & Australian Specs)
0273147
0273149
0273145
1702868
1704000
1704001
1705969
1705967
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Platform, Mesh to Top Rail
2.5ft x 4ft Platforms (ANSI/ANSI Export & CSA Specs)
3ft x 6ft Platforms (ANSI/ANSI Export & CSA Specs)
3ft x 8ft Platforms (ANSI/ANSI Export & CSA Specs)
Decal - NO HANDS (ANSI/ANSI Export Spec)
Decal - NO HANDS (CSA Spec)
Decal - NO HANDS (ANSI Export - English/Spanish)
Decal - NO HANDS (ANSI Export - Korean/English)
Decal - NO HANDS (ANSI Export - Portuguese/English)
0272733
1001110058
0272725
Ref
Ref
Ref
Ref
Platform, Top Rail Extension
3ft x 6ft Platforms (Standard Design)
3ft x 6ft Platforms (Raised Height Design)
3ft x 8ft Platforms (Standard Design)
0861682
Ref
Platform, Remote Control Box
1001139944
Ref
Pump Mounting Bracket Kit (Sauer Danfoss)
Ref
Ref
SkyAccessory:
Note: For Breakdown of Sky Accessories Refer to Accessory
Manual p/n 3124242
SkyAir
SkyGlazier Options:
ANSI & CSA Specs w/o LSS
Australian Specs w/o LSS
ANSI Export - Spanish Language
ANSI Export - Portuguese Language
SkyPower - 7500W 60Hz (Caterpillar Engine) (ANSI/ANSI
Export & CSA Specs)
SkyPower - 7500W 50Hz (Caterpillar Engine) (ANSI Export/
Australian/CE & Japanese)
SkyPower - 7500W 60Hz (Deutz Engine) (ANSI/ANSI Export &
CSA Specs)
0274031
Ref
1001101422
1001102647
1001099421
1001099422
1001115398
Ref
Ref
Ref
Ref
Ref
1001115400
Ref
1001115387
Ref
800A 800AJ
REV.
10-5
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
10-6
PART NUMBER
QTY.
DESCRIPTION
REV.
1001115389
Ref
0275257
Ref
1001098149
Ref
0272254
0272521
0273353
Ref
Ref
Ref
1001143669
1001137672
1001143256
1001116163
Ref
Ref
Ref
Ref
Ref
SkyGuard Component Options:
SkyGuard Complete Add-On Kit (UGM Machines)
SkyGuard Platform Sensor Kit (UGM Machines)
SkyGuard Blue Beacon Kit
Sky Power Kit, Deutz 7500W (800A Only)
0274207
Ref
Slope Sensor Installation
1001125124
Ref
1001125393
Ref
Soft Touch (Overhead) Installation (Chinese/Korean Specs
Only)
Soft Touch (Overhead) Kit (Chinese/Korean Specs Only)
1001152965
1001154231
Ref
Ref
Ref
Strobe Light Installations (Amber)
Platform Mounted
Platform/Ground Mounted
0272324
1300019
0272312
0273364
1300019
0272313
Ref
AR
AR
1
AR
AR
1
Tire Sealant Installation
Sealant, Tire (15”IN385/65D 19.5)
Sealant
Decal - Tire Sealant
Sealant, Tire (IN445/55D 19.5)
Sealant
Decal - Tire Sealant
1600244
7002840
8896941
7002821
7002823
Ref
1
1
1
1
1
4460467
1
4460510
1
7002822
7016654
1
1
Tools for Service
Analyzer, Machine System
Antirotation Pin Removal Tool
Wire Stripper
Wire Crimper (To install wire ends to wires)
Pin/Socket Extractor - Universal (To Remove Pins/
Sockets from Connectors)
Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
Screwdriver, Potentiometer (To Adjust Drive Controllers)
Screwdriver, Magnetic
SkyPower - 7500W 50Hz (Deutz Engine) (ANSI Export/Australian/CE & Japanese)
SkyPower - 7500W 60Hz (GM Engine) (ANSI/ANSI Export &
CSA Specs)
SkyCutter Plasma Cutter (ANSI/ANSI Export/CSA & Japanese
Specs)
SkyWelder (ANSI, ANSI Export & CSA Specs)
SkyWelder (ANSI Export & Japanese Specs)
SkyCutter/SkyWelder Combo (ANSI, ANSI Export & CSA
Specs)
800A 800AJ
3121271
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
3121271
PART NUMBER
QTY.
DESCRIPTION
7004275
7004276
7002826
7016655
7016652
70000017
1001137005
1
1
1
1
1
1
1
0258918
Ref
Utility Rack Installation
0258826
0258827
Ref
Ref
Ref
Weld Leads to Platform Installation Options:
800A
800AJ
REV.
Seal Installation Tool - 1in
Seal Installation Tool - 1-1/2in
Seal Installation Tool - 2in
Wire Rope Sheave Gauge
Huck Bolt Fastener (For Small Huck Bolts Only)
ADE Software CD
Software Cable Kit
800A 800AJ
10-7
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
10-8
PART NUMBER
QTY.
DESCRIPTION
800A 800AJ
REV.
3121271
SECTION 11 PARTS NUMBER INDEX
Part Number
0010580
0060066
0060069
0080181
0080201
0080241
0080243
0100009
0100011
0100019
0100020
0100035
0100038
0100048
0100062
0100079
0100081
0140001
0140011
0140032
0181949
0200048
0200742
0200819
0232121
0255316
0255524
0256196
0256202
0256789
0256823
0257195
3121271
Page
.............. 8-11, 8-14
................ 3-8, 3-21
................ 3-3, 3-21
....................... 2-24
....................... 2-44
....................... 2-71
....................... 2-24
................ 4-11, 7-8
1-3, 1-4, 1-7, 1-8, 119, 1-21, 2-3, 24, 2-24, 2-25, 226, 2-27, 2-32,
2-34, 2-35, 2-42,
2-44, 2-57, 2-63,
2-67, 2-71, 2-72,
2-75, 2-77, 2-80,
2-81, 2-82, 2-87,
2-91, 2-95, 2-99,
2-107, 3-3, 3-4,
3-9, 3-10, 3-13,
3-17, 3-18, 3-23,
3-24, 4-4, 4-23,
5-3, 5-5, 5-7, 59, 5-11, 5-13, 515, 5-17, 5-19,
5-25, 5-27
2-17, 2-101, 2-107,
6-15, 6-19
2-25, 2-27, 2-32, 242, 2-45, 2-57,
2-61, 2-102, 613, 6-17
2-72, 3-23, 3-24, 411
3-13, 5-3, 5-5, 5-7,
5-9, 5-11, 5-13,
5-15, 5-17, 5-19,
5-25, 5-27
2-42, 2-67, 2-71, 324, 4-11, 7-6, 710
...2-46, 2-58, 2-102
....................... 2-57
.....2-81, 3-18, 4-11
......................... 2-3
....................... 4-11
....................... 2-71
....................... 2-61
....................... 4-23
....................... 2-91
....................... 2-87
....................... 1-22
....................... 2-17
....................... 2-61
......................... 1-8
....................... 7-16
....................... 10-1
.............. 2-77, 2-82
....................... 10-2
Part Number
0257728
0257764
0257887
0258076
0258077
0258217
0258286
0258338
0258382
0258384
0258387
0258541
0258567
0258654
0258670
0258671
0258674
0258703
0258728
0258734
0258737
0258757
0258758
0258759
0258802
0258805
0258826
0258827
0258918
0258945
0259147
0259420
0270396
0270885
0270886
0270888
0271002
0271083
0271084
0271085
0271086
0271090
0271091
0271340
0271352
0271374
0271375
0271376
0271377
0271422
0271768
0271912
0272003
0272040
0272070
0272131
0272254
0272259
0272260
Page
....................... 10-4
....................... 3-13
.............. 2-71, 7-15
....................... 3-18
....................... 3-18
....................... 3-23
......................... 1-3
....................... 3-24
....................... 2-57
....................... 3-24
....................... 10-1
....................... 10-3
....................... 3-24
....................... 10-1
......................... 2-4
....... 8-5, 8-11, 8-14
....................... 2-71
....................... 10-4
....................... 2-85
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-7
....................... 10-7
....................... 10-7
....................... 4-13
....................... 2-17
....................... 3-14
....................... 2-57
......................... 1-7
......................... 1-7
......................... 1-7
....................... 2-17
......................... 1-7
......................... 1-7
......................... 1-7
......................... 1-7
......................... 1-7
......................... 1-7
....................... 4-13
....................... 1-21
................ 7-7, 10-4
......................... 7-7
................ 7-7, 10-4
......................... 7-7
....................... 2-71
.............. 2-72, 4-12
....................... 10-1
......................... 1-4
....................... 10-4
................ 3-4, 3-10
......................... 3-8
....................... 10-6
....................... 7-16
....................... 7-16
Part Number
0272312
0272313
0272322
0272324
0272333
0272334
0272381
0272418
0272427
0272429
0272430
0272431
0272432
0272433
0272435
0272444
0272448
0272507
0272521
0272588
0272589
0272599
0272607
0272725
0272733
0272970
0273122
0273145
0273147
0273149
0273249
0273353
0273364
0273378
0273431
0273432
0273434
0273484
0273485
0273575
0273687
0273704
0273706
0273824
0274031
0274207
0274232
0274248
0274252
0274264
0274265
0274266
0274267
0274460
0274461
0274462
0274463
0274464
0274465
800A 800AJ
Page
....................... 10-6
....................... 10-6
......................... 1-7
....................... 10-6
......................... 1-7
......................... 1-7
......................... 3-3
....................... 10-2
..............4-13, 4-23
......................... 7-7
......................... 7-7
......................... 7-7
......................... 7-7
..............7-10, 7-16
2-103, 2-109, 10-2
....................... 4-23
....................... 10-2
..............2-71, 7-15
....................... 10-6
....................... 10-2
............2-103, 10-2
....................... 10-2
....................... 10-2
....................... 10-5
....................... 10-5
......................... 4-5
....................... 10-3
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-2
....................... 10-6
....................... 10-6
........ 1-4, 1-7, 1-19
......................... 7-7
......................... 7-7
................7-7, 10-4
........ 4-6, 4-13, 7-2
........ 4-6, 4-13, 7-2
....................... 10-1
....................... 10-2
................1-7, 1-19
..............4-13, 4-23
..............4-13, 4-23
....................... 10-5
................7-2, 10-6
................1-7, 1-19
....................... 10-2
....................... 1-21
......................... 1-3
......................... 1-3
....................... 1-19
....................... 1-19
......................... 8-3
......................... 8-3
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
Part Number
0274466
0274467
0274468
0274469
0274470
0274471
0274472
0274473
0274474
0274475
0274519
0274528
0274619
0274640
0274641
0274642
0274643
0274661
0274759
0274883
0275039
0275204
0275216
0275217
0275218
0275219
0275257
0275261
0275262
0275452
0275453
0275454
0275546
0275733
0340041
0340046
0360406
0362519
0362726
0362770
0370022
0370034
0400075
0440244
0480120
0480121
0480125
0480126
0480129
0480142
0561185
0561237
0561295
0630427
0630462
0630464
0630485
0630491
0630507
Page
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
......................... 8-7
....................... 8-13
....................... 8-13
......... 8-3, 8-7, 8-13
....................... 10-2
.............. 7-16, 10-3
................ 2-3, 3-23
......................... 2-3
......................... 2-3
......................... 2-3
....................... 10-4
....................... 2-75
....................... 10-2
................ 2-95, 4-6
......................... 7-7
....................... 7-19
....................... 7-19
....................... 7-19
....................... 7-19
... 2-107, 7-21, 10-6
....................... 10-4
....................... 10-1
....................... 7-19
....................... 7-19
....................... 7-19
....................... 2-75
....................... 3-24
..... 2-24, 2-35, 2-44
....................... 2-24
....................... 1-22
....................... 2-61
................ 1-4, 1-21
....................... 2-75
....................... 5-17
......................... 5-5
..... 2-24, 2-32, 2-42
....................... 2-17
....................... 2-87
.............. 2-87, 2-91
..................... 2-101
..................... 2-101
..................... 2-101
............ 2-95, 2-107
....................... 3-13
......................... 3-9
....................... 3-17
....................... 3-23
....................... 4-23
....................... 4-11
....................... 2-80
....................... 2-71
.............. 2-75, 2-80
11-1
SECTION 11
Part Number
PARTS NUMBER INDEX
Page
0630518 ....................... 2-67
0630534 ................ 5-7, 5-13
0630535 ..5-3, 5-15, 5-17, 519, 5-25, 5-27
0630536 ....................... 5-11
0630537 .................. 5-5, 5-9
0630548 ....................... 2-67
0630568 ....................... 4-12
0641403 ....................... 3-24
0641404 2-92, 2-100, 2-101,
3-3, 3-9, 4-11
0641405 .2-95, 2-102, 2-107
0641406 2-24, 2-42, 2-44, 245, 2-75, 2-100,
4-5, 8-5, 8-11, 814
0641407 2-24, 2-26, 2-34, 236, 2-44, 2-68
0641408 ..2-3, 2-80, 2-82, 324, 4-5, 8-5, 811, 8-14
0641410 ....................... 2-33
0641414 .............. 4-11, 4-23
0641416 2-3, 2-42, 3-9, 3-23
0641418 .................. 2-3, 4-4
0641504 ....................... 1-22
0641505 ............ 2-99, 2-107
0641506 ..2-4, 2-68, 2-75, 277, 2-80, 2-82
0641507 ....................... 2-24
0641508 1-21, 2-26, 2-32, 243, 2-57, 2-71,
2-75, 2-80, 2-88,
2-92, 2-99
0641510 .............. 2-36, 2-95
0641512 ....................... 2-36
0641514 ....................... 2-43
0641516 .....2-99, 2-107, 3-4
0641542 ....................... 1-19
0641550 ......................... 1-8
0641552 ....................... 5-27
0641560 ....................... 1-19
0641604 .................. 3-3, 3-9
0641605 ....................... 3-13
0641606 ..2-3, 2-24, 2-36, 244, 2-45, 2-61,
2-76, 2-77, 3-3,
3-9, 3-13, 3-17,
3-18
0641607 ..2-57, 2-80, 3-9, 313, 3-17, 3-18
0641608 1-3, 1-4, 1-19, 1-21,
2-24, 2-25, 2-27,
2-32, 2-42, 2-44,
2-45, 2-75, 2-77,
3-3, 3-9, 3-13, 317
0641609 2-24, 2-36, 2-45, 275, 2-80, 2-85,
11-2
Part Number
Page
3-13, 3-17
0641610 .. 2-4, 2-24, 2-25, 232, 2-36, 2-45,
2-87, 2-91, 3-13,
4-5
0641611 ......... 2-63, 3-3, 3-9
0641612 2-42, 2-45, 3-17, 318
0641614 ................ 2-3, 2-57
0641615 ........................3-13
0641616 ........................3-13
0641618 .............. 2-101, 3-9
0641622 ........................3-13
0641624 .............. 3-14, 3-18
0641640 ........................3-18
0641710 ........................2-95
0641772 .............. 2-87, 2-91
0641806 .............. 3-13, 5-25
0641808 2-24, 2-26, 2-32, 242, 2-44, 2-100,
2-107
0641810 ................ 1-4, 1-21
0641812 2-26, 2-34, 2-44, 263, 3-4, 3-10
0641814 ........................2-35
0641818 2-36, 2-58, 2-80, 285
0641820 1-3, 2-24, 2-63, 3-3,
3-9
0641826 .............. 2-36, 2-46
0641828 ........................2-45
0642010 ..... 2-26, 2-32, 2-42
0642038 ........................1-22
0642212 ..........................1-3
0642214 .................. 3-3, 3-9
0642612 ........................2-72
0642620 .................. 3-3, 3-9
0642684 ................ 3-4, 3-10
0651406 ..........................2-3
0681608 ......... 1-3, 3-4, 3-10
0681814 ..........................4-9
0681822 ..........................4-9
0682016 .................. 1-4, 1-7
0682023 ........................2-17
0682032 ........................2-17
0682216 ........................2-17
0700616 ..... 2-27, 2-81, 2-82
0700620 ........................2-27
0700808 ..... 2-24, 2-27, 2-36
0700810 ........................2-45
0700815 ......................2-100
0700816 ........................2-87
0700820 ............ 2-95, 2-107
0701010 .............. 2-24, 2-27
0701012 ........................2-24
0701015 ........................2-24
0701016 ............ 2-95, 2-107
0701210 ........................2-88
0701414 .............. 2-24, 2-36
Part Number
Page
0711025 ..............2-34, 2-35
0711214 ....................... 2-24
0720808 2-88, 2-92, 2-96, 2104, 2-110
0721006 2-75, 2-88, 2-92, 411
0721008 ..............2-76, 2-77
0731005 ....................... 4-23
0741607 .................. 3-3, 3-9
0741609 ....................... 1-21
0760606 ....................... 2-27
0760610 ....................... 2-27
0761210 ....................... 2-27
0771212 ....................... 2-24
0791608 ....................... 2-35
0801132 .........3-3, 3-8, 3-13
0801135 ................ 3-3, 3-17
0801136 ................ 3-8, 3-17
0801138 ....................... 3-17
0801496 ....................... 3-13
0801573 ....................... 3-17
0801585 ....................... 3-17
0801591 ....................... 3-17
0801594 ....................... 3-13
0860038 .2-100, 2-107, 7-17
0860520 .......8-5, 8-11, 8-14
0861537 ..............4-11, 4-12
0861538 .......... 2-100, 2-107
0861541 .......... 2-102, 2-108
0861542 2-99, 2-102, 2-107,
2-108, 7-21
0861567 ...2-99, 2-102, 7-21
0861572 ..................... 2-100
0861682 ....................... 10-5
0861731 ....................... 7-17
0861781 ....................... 7-17
0861782 ....................... 7-17
0861880 ....................... 7-19
0902143 ....................... 2-75
0902161 ....................... 2-75
0902206 ....................... 2-72
0902219 ....................... 2-75
0902223 ....................... 2-75
0902351 ....................... 2-75
0902412 ....................... 2-75
0902415 ......................... 2-4
0902426 ....................... 2-75
0902491 ....................... 2-75
0902751 ....................... 4-11
0902888 .......... 2-100, 2-107
0903056 ....................... 2-63
0903308 ....................... 2-75
0903484 ....................... 7-18
0903510 ....................... 2-42
0903697 ....................... 7-18
0940049 ..............2-76, 2-80
0940070 .....2-24, 2-36, 2-45
0940071 ....................... 2-75
0940103 ....................... 4-23
800A 800AJ
Part Number
Page
0940133
0940134
0940177
0961845
0961893
0961894
0961895
0961897
0961901
0961902
0961903
0961947
0961951
....................... 4-23
....................... 4-23
....................... 4-23
......................... 4-4
......................... 5-7
.............. 5-15, 5-19
......................... 5-3
.............. 5-25, 5-27
.................. 5-5, 5-9
....................... 5-17
....................... 5-11
................ 3-8, 5-17
.. 3-4, 3-18, 5-13, 515, 5-19
0961977 ....................... 5-21
0961986 ..... 2-24, 2-36, 2-45
0962051 ....................... 2-85
0962102 1-3, 3-13, 3-17, 5-5,
5-9, 5-11
0962122 ....................... 3-13
0962152 ................ 1-4, 1-21
0962155 .............. 5-13, 5-15
0962156 ....................... 5-13
0962185 ....................... 5-13
0962270 ......................... 4-9
0962292 ....................... 1-21
0962335 ......................... 3-8
0962336 ......................... 5-7
0962348 ....................... 1-21
0962356 ....................... 5-23
0962448 ................ 1-4, 1-21
0962449 .............. 2-88, 2-92
0962496 ......................... 5-3
0962520 .......... 2-100, 2-107
0962521 ..................... 2-107
0962524 ....................... 5-25
0962563 ....................... 2-88
1001091179 ................. 2-36
1001091315 ................... 7-8
1001091319 ................... 7-9
1001091323 ................... 7-8
1001091324 ................... 7-9
1001091330 ................... 7-7
1001091562 ................. 2-57
1001091587 ................. 2-43
1001091794 ................. 2-45
1001091892 ........ 2-36, 2-45
1001091928 ................. 2-57
1001091969 ................. 7-16
1001091970 ................. 7-16
1001091971 ................. 7-16
1001091972 ................. 7-16
1001091973 ................. 7-16
1001091974 ................. 7-16
1001091975 ................. 7-16
1001092092 ................. 10-1
1001092093 ................... 7-7
1001092145 ................. 7-16
1001092384 ................. 7-10
3121271
SECTION 11
Part Number
1001093248
1001093382
1001093389
1001093746
1001093748
1001093943
1001094101
1001094321
1001094375
1001094400
1001094475
1001094509
1001094595
1001094661
1001094662
1001094889
1001095354
1001095391
1001095809
1001096141
1001096736
1001097051
1001097082
1001097150
1001097243
1001097407
1001097408
1001097519
1001097553
1001097964
1001097965
1001098149
1001098234
1001098349
1001098506
1001098507
1001098508
1001099051
1001099121
1001099137
1001099138
1001099139
1001099421
1001099422
1001099637
1001099639
1001099640
1001099837
1001099840
1001099869
1001099870
1001100156
1001100233
1001100234
1001100321
3121271
Page
................. 2-45
2-25, 2-32, 2-43
................. 10-2
................. 10-1
................... 7-7
................. 2-36
........ 2-37, 2-38
................. 2-37
...2-89, 2-92, 296, 2-104, 2-110
.3-24, 7-15, 9-2
...2-88, 2-92, 296, 2-104, 2-110
...2-89, 2-92, 296, 2-104, 2110, 7-20
2-27, 2-34, 2-44
................. 3-13
................. 3-13
................. 2-17
2-27, 2-34, 2-44
................. 10-2
.......... 8-4, 8-10
................... 8-4
................. 3-24
................... 7-8
................... 7-8
................. 7-19
.1-4, 1-21, 5-23
................... 1-8
................... 1-8
................... 1-7
................. 2-28
................. 2-77
................. 2-77
................. 10-6
................. 7-22
................. 7-22
................. 2-32
................. 2-34
.......... 2-35, 7-2
................. 2-37
................. 2-77
................. 2-75
........ 2-75, 2-76
................. 2-77
................. 10-5
................. 10-5
................. 2-32
................. 2-34
................. 2-35
................. 3-18
................. 3-18
........ 2-88, 2-92
................. 1-19
................... 1-4
........ 2-88, 2-92
........ 2-88, 2-92
........ 2-87, 2-91
Part Number
1001100326
1001100327
1001100328
1001100329
1001100331
1001100333
1001100337
1001100341
1001100342
1001100343
1001100344
1001100345
1001100346
1001100347
1001101060
1001101067
1001101191
1001101196
1001101197
1001101241
1001101391
1001101392
1001101422
1001101600
1001101623
1001101673
1001102290
1001102291
1001102304
1001102599
1001102600
1001102644
1001102647
1001103667
1001103810
1001104308
1001105833
1001105872
1001106339
1001106340
1001106355
1001106477
1001106481
1001106482
1001106736
1001106974
1001106975
1001106992
1001107116
1001107497
1001107529
1001107530
1001107677
1001107705
1001107753
1001107926
1001107927
1001108256
1001108495
Page
................. 7-16
................. 7-16
................. 7-16
................. 7-16
................. 7-16
................. 7-16
................. 7-16
................. 7-19
................. 7-19
........ 7-17, 7-19
7-17, 7-19, 7-20
................. 7-20
................. 7-20
................. 7-20
........ 2-17, 2-20
................... 1-7
........ 7-18, 7-19
................. 7-18
................. 7-18
................. 2-37
................. 2-76
................. 2-77
................. 10-5
................. 2-33
................. 2-77
................. 2-76
................. 7-13
................. 7-13
................. 7-13
................. 2-67
................. 2-67
................. 2-88
................. 10-5
.......... 2-67, 9-1
................... 1-4
................. 2-37
................. 2-25
................. 2-45
................. 7-11
................. 7-11
.......... 4-11, 9-2
................. 3-24
................. 3-24
................. 3-24
........ 2-68, 7-11
................. 2-63
................. 2-63
................. 6-20
................. 2-24
................. 10-4
................. 2-63
................. 2-63
................. 4-12
................. 2-25
.......... 4-12, 7-6
................. 4-13
................. 4-13
........ 4-13, 4-23
.......... 8-4, 8-10
Part Number
1001108701
1001108763
1001108764
1001108923
1001108962
1001109064
1001109065
1001109263
1001109475
1001109477
1001109482
1001109558
1001109595
1001109648
1001109654
1001109690
1001109717
1001110032
1001110033
1001110058
1001110133
1001110137
1001110166
1001110199
1001110204
1001110207
1001110214
1001110215
1001110221
1001110222
1001110225
1001110310
1001110311
1001110312
1001110313
1001110314
1001110315
1001110316
1001110317
1001110318
1001110319
1001110320
1001110321
1001110322
1001110323
1001110324
1001110434
1001110872
1001110873
1001111014
1001111015
1001111514
1001112057
1001112059
800A 800AJ
PARTS NUMBER INDEX
Page
........6-20, 10-4
................. 4-13
................. 4-13
................... 8-4
................. 10-3
................. 2-28
................. 2-24
................. 10-2
................. 7-18
................. 7-19
........7-18, 7-19
................. 7-16
................. 2-25
................. 7-18
................. 7-18
................. 6-19
................. 10-3
............6-5, 6-9
............6-5, 6-9
................. 10-5
................. 10-3
................. 10-3
................. 2-80
................. 2-67
................. 2-26
................. 2-26
................. 2-25
................. 2-25
2-68, 7-10, 7-12
2-68, 7-10, 7-12
........2-68, 7-10
................... 7-2
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
................. 2-67
2-68, 7-2, 7-11,
7-12
2-68, 7-2, 7-11,
7-12
2-68, 7-2, 7-11,
7-12
2-68, 7-10, 7-12
................. 4-11
2-99, 2-108, 721
2-99, 2-108, 717, 7-21
................. 10-3
................. 10-3
................. 2-57
................. 2-28
................. 2-28
Part Number
Page
1001112067 .......... 2-28, 9-1
1001112068 ................. 2-28
1001112069 ................. 2-28
1001112070 ................. 2-28
1001112071 ........ 2-28, 7-14
1001112072 ................. 2-28
1001112073 ................. 2-28
1001112075 ................. 2-28
1001112077 ........ 2-25, 2-27
1001112551 ................. 8-14
1001112570 ................. 2-28
1001112586 2-103, 7-2, 7-22
1001112587 ...... 2-103, 7-22
1001112588 .......... 7-2, 7-20
1001112589 ................. 7-20
1001112592 ................. 2-28
1001112612 ................. 7-11
1001112651 .......... 1-4, 1-21
1001112743 .......... 7-2, 7-20
1001112762 2-27, 7-13, 7-14
1001112849 ................. 2-28
1001112990 ................. 10-1
1001112991 ................. 10-1
1001112992 ................. 10-1
1001113047 ................. 2-80
1001113961 ........ 4-19, 4-20
1001114033 ................. 10-3
1001114056 ................. 10-3
1001114373 ................. 8-13
1001114374 ................. 8-13
1001114446 .......... 4-5, 4-13
1001114448 ... 4-5, 4-11, 7-6
1001114595 ................. 2-44
1001114632 ................. 2-44
1001114635 ................. 2-43
1001114636 ........ 2-42, 2-82
1001114637 ................. 2-44
1001114638 ........ 2-42, 2-82
1001115387 2-99, 7-21, 10-5
1001115389 2-99, 7-21, 10-6
1001115398 2-99, 7-21, 10-5
1001115400 2-99, 7-21, 10-5
1001115404 .......... 2-87, 4-6
1001115405 .......... 2-91, 4-6
1001115409 .......... 2-91, 4-6
1001115410 ................. 2-91
1001115413 ................. 2-87
1001115414 .......... 2-87, 4-6
10011156819 ............... 2-43
1001115918 ................. 10-2
1001116163 ................. 10-6
1001116287 ................. 2-32
1001116288 ........ 2-32, 7-13
1001116290 ........ 2-81, 2-82
1001116292 ........ 2-81, 2-82
1001116342 ................. 2-57
1001116419 ................. 10-5
1001116420 ................. 10-5
1001116456 ................. 2-80
11-3
SECTION 11
Part Number
1001116457
1001116474
1001116544
1001116545
1001116562
1001116565
1001116566
1001116595
1001116618
1001116846
1001116849
1001116851
1001117040
1001117045
1001117052
1001117139
1001117140
1001117172
1001117174
1001117209
1001117219
1001117234
1001117236
1001117249
1001117294
1001117307
1001117320
1001117427
1001117428
1001117441
1001117503
1001117504
1001117523
1001117525
1001117568
1001117598
1001118133
1001118236
1001118263
1001118264
1001118344
1001118345
1001118416
1001118417
1001118599
1001118716
1001118963
1001118964
1001119563
1001119935
1001119939
1001119947
1001120207
1001120508
1001120962
1001121122
1001121123
1001121294
11-4
PARTS NUMBER INDEX
Page
................. 2-80
.......... 7-7, 10-1
................. 2-45
................. 2-45
................. 2-80
................. 10-2
................. 10-2
................. 2-28
................. 2-80
................... 8-8
................... 8-8
................... 8-8
................. 2-77
........ 2-75, 2-76
................. 2-57
................. 2-76
................. 2-77
................... 4-5
................... 4-5
................. 2-80
................. 2-80
................. 2-80
................. 2-81
................. 2-81
................. 10-3
................. 2-81
................... 4-5
................... 4-5
...4-5, 4-11, 7-6
................. 2-81
................. 2-80
................. 2-80
................. 2-81
................. 2-81
................. 2-81
................. 2-81
................. 2-58
................. 2-81
................. 2-81
................. 2-81
................. 2-81
................. 2-81
...4-11, 4-19, 420, 9-1
........ 4-11, 4-16
............... 2-102
................. 2-81
................. 10-1
................. 10-1
................. 4-12
................. 2-81
................. 10-1
................. 10-1
................. 10-2
........ 2-81, 2-82
................. 2-81
................. 2-81
................. 2-81
................. 10-3
Part Number
Page
1001121306 ..................10-3
1001121340 2-103, 2-109, 2110
1001121655 ..................8-10
1001121656 ..................8-10
1001121735 ..................10-4
1001121736 ..................10-4
1001121737 ..................10-4
1001121800 ....................8-3
1001121801 ....................8-3
1001121802 ....................8-9
1001121803 ....................8-9
1001121804 ....................8-9
1001121805 ....................8-9
1001121806 ....................8-9
1001121807 ..................8-10
1001121808 ..................8-10
1001121809 ....................8-9
1001121810 ....................8-9
1001121813 ....................8-4
1001121814 ....................8-4
1001121815 ..................8-10
1001121816 ..................8-10
1001121817 ..................8-10
1001121818 ..................8-10
1001121819 ..................8-10
1001121820 ..................8-10
1001121821 ..................8-10
1001121822 ..................8-10
1001121823 ..................8-10
1001121891 ..................2-43
1001121918 ..................8-10
1001121921 ..................8-10
1001122200 ..................8-10
1001122201 ..................8-10
1001123000 ..................2-43
1001125124 ..................10-6
1001125125 .......... 7-9, 7-10
1001125126 ....................7-9
1001125127 ....................7-9
1001125393 ..................10-6
1001127087 ..................10-1
1001127094 ..................10-2
1001128995 ..................10-2
1001129555 .......... 4-11, 9-1
1001131168 ..................4-12
1001131269 .......... 8-4, 8-10
1001131992 ....................7-2
1001134103 ..................10-1
1001137005 ..................10-7
1001137261 ....................1-4
1001137460 .......... 2-4, 2-14
1001137672 ..................10-6
1001137737 ........ 2-37, 2-38
1001137738 ..................2-35
1001137741 ..................2-35
1001137744 ..................2-34
1001137745 ..................2-32
1001137746 ..................2-34
Part Number
1001137747
1001137898
1001137899
1001138430
1001138431
1001138434
1001138494
1001138514
1001138772
1001138773
1001138790
1001138791
1001138792
1001138793
1001138795
1001138796
1001139099
1001139151
1001139944
1001139952
1001139953
1001140293
1001140318
1001140429
1001140644
1001141967
1001141968
1001141969
1001142504
1001142505
1001142522
1001143077
1001143187
1001143188
1001143190
1001143192
1001143256
1001143512
1001143669
1001143852
1001143950
1001144018
1001144020
1001144021
1001144022
1001144023
1001144024
1001144025
1001144027
1001144319
1001144320
1001144322
1001144324
1001144629
1001145405
1001148652
1001148902
1001148903
1001148904
800A 800AJ
Page
................. 2-32
................. 2-35
................. 2-35
................... 4-4
................... 4-4
................... 4-4
................... 4-4
................... 4-4
................. 10-5
................. 10-5
................... 3-8
.......... 3-8, 5-19
............ 3-8, 5-7
.......... 3-8, 5-15
................... 5-7
........5-15, 5-19
................. 10-3
................. 10-1
................. 10-5
................. 10-4
................. 10-4
................. 10-3
................. 10-5
................... 4-4
................. 10-2
................. 7-17
................. 7-17
................. 7-17
................. 10-5
................. 10-5
........2-53, 2-54
................. 10-2
........6-17, 6-20
........6-17, 6-20
................... 2-4
................. 6-19
................. 10-6
................. 10-2
................. 10-6
........8-11, 8-14
........6-20, 10-4
................... 4-4
................... 4-4
................... 4-4
................... 4-4
................... 4-3
................... 4-3
................... 4-3
................... 4-3
........2-37, 2-38
................. 2-35
................. 2-34
................. 2-32
................... 4-3
............ 4-3, 4-4
................. 3-17
................. 10-3
................. 10-3
................. 10-3
Part Number
Page
1001148905 ................. 10-3
1001148906 ................. 10-3
1001148971 ................. 10-4
1001149284 ........ 3-17, 5-25
1001149286 .......... 3-8, 3-17
1001149391 ................. 5-25
1001149818 ................. 7-23
1001149994 ................. 2-72
1001150406 ................. 2-72
1001150998 ................. 2-36
1001151081 ................. 10-2
1001152965 ................. 10-6
1001153025 ................... 7-2
1001153282 ................. 2-38
1001153328 ................. 10-4
1001153329 ................. 10-4
1001153622 2-34, 2-44, 2-54
1001154231 ................. 10-6
1001154504 ................. 10-2
1001156351 ................. 7-19
1001156352 ................. 7-19
1001156819 ................. 2-43
1001156823 ................. 2-42
1001156824 ................. 2-42
1001156825 ................. 2-42
1001159648 ................... 7-2
1001160271 ................... 7-2
1001160272 ................. 10-4
1001161314 ................. 10-2
1001161315 ................. 10-2
1001161901 ........ 2-57, 2-58
1001162546 2-34, 2-37, 2-38
1001166806 ................. 1-21
1060279 ....... 8-5, 8-11, 8-14
1060341 .............. 4-23, 7-22
1060343 . 2-102, 2-109, 7-21
1060494 2-102, 2-108, 7-20,
7-21
1060625 ..... 2-26, 2-33, 2-43
1060626 ..... 2-27, 2-33, 2-43
1060633 ....................... 7-23
1060637 ..... 2-24, 2-32, 2-44
1060708 2-102, 2-108, 7-21,
7-22
1060896 ......................... 7-8
1060902 .................. 7-8, 7-9
1060903 ....................... 4-23
1060904 .............. 2-36, 7-14
1060908 ....................... 7-19
1060918 .................. 4-5, 7-6
1060919 ......................... 4-9
1060978 ......................... 7-8
1120487 ....................... 2-58
1120510 .................. 3-3, 3-8
1120552 ......................... 1-8
1120601 ....................... 2-76
1180346 ....................... 3-13
1260017 .............. 1-22, 2-17
1260135 ....................... 1-22
3121271
SECTION 11
Part Number
1282571
1283309
1300019
1320011
1320012
1320016
1320022
1320127
1320159
1320176
1320218
1320220
1320223
1320224
1320250
1320251
1320256
1320263
1320288
1320289
1320318
1320323
1321384
1340060
1340061
1380147
1580011
1580012
1580013
1600244
1600317
1600318
1660239
1670769
1670776
1670829
1670842
1670844
1670850
1670864
1671092
1671093
1671228
1671230
1671231
1671232
1671233
1671249
1671311
1683050
1683053
1683055
1683059
1683061
1683071
3121271
Page
......................... 7-2
....................... 6-20
................ 1-8, 10-6
....................... 5-27
....................... 2-45
.....2-24, 2-36, 2-45
2-26, 2-32, 2-37, 242, 2-45
....................... 2-61
......................... 3-4
.............. 2-26, 2-33
....................... 2-61
....................... 2-61
2-24, 2-26, 2-27, 233, 2-36, 2-43,
2-45, 2-57
....................... 2-27
....................... 3-13
....................... 3-13
....................... 7-10
.............. 2-28, 3-18
....................... 3-18
....................... 3-18
..................... 2-100
....................... 2-42
.....2-76, 2-77, 2-80
.....2-24, 2-36, 2-45
....................... 10-1
....................... 2-85
.............. 2-24, 2-45
......................... 4-6
......................... 4-6
.............. 7-23, 10-6
.............. 4-11, 4-15
.............. 4-11, 4-19
....................... 2-24
......................... 3-8
......................... 1-8
.............. 2-67, 4-11
.............. 2-75, 2-80
.................. 3-3, 3-8
.................. 3-3, 3-8
......................... 3-4
2-102, 2-109, 7-10,
7-19, 7-22
.............. 7-10, 7-19
.............. 2-75, 2-76
....................... 2-77
....................... 2-76
....................... 2-76
....................... 2-75
.............. 2-75, 2-76
..................... 2-107
....................... 5-13
......................... 5-7
.............. 5-15, 5-19
......................... 5-3
....................... 5-27
.................. 5-5, 5-9
Part Number
1683074
1683078
1683537
1683539
1683544
1683547
1683549
1683606
1683607
1683608
1683609
1683629
1683632
1683647
1683648
1683663
1683672
1683673
1683675
1683682
1683740
1683818
1683821
1683823
1683986
1684089
1684090
1684114
1684115
1684125
1684126
1684191
1684228
1684230
1684232
1684408
1684497
1700584
1700818
1701499
1701501
1701505
1701509
1701518
1701542
1701543
1701645
1702565
1702566
1702567
1702676
1702701
1702720
1702739
1702773
1702774
1702788
1702861
Page
....................... 5-17
.................. 1-3, 5-3
......... 3-3, 3-8, 5-11
....................... 5-11
......................... 5-5
........... 3-3, 3-8, 5-9
......................... 5-9
.............. 3-13, 5-27
.............. 3-17, 5-25
................ 3-3, 5-13
.................. 3-8, 5-7
....................... 5-27
....................... 5-27
....................... 5-25
....................... 5-25
....................... 5-25
.............. 3-17, 5-25
....................... 5-25
....................... 5-25
................ 3-8, 5-15
....... 1-4, 1-21, 5-21
....................... 5-11
......................... 5-9
....................... 5-11
......................... 5-3
......................... 5-7
......................... 5-7
....................... 5-13
....................... 5-13
....................... 5-15
....................... 5-15
......................... 5-3
................ 3-8, 5-19
....................... 5-19
....................... 5-19
................ 3-3, 5-17
........... 3-3, 3-8, 5-5
....... 8-4, 8-10, 8-13
................ 8-4, 8-11
......... 8-3, 8-7, 8-13
......... 8-3, 8-9, 8-13
.. 2-26, 2-32, 8-4, 811, 8-14
......... 8-3, 8-7, 8-13
....................... 8-13
....... 2-42, 8-4, 8-11
....... 2-42, 8-4, 8-11
......................... 8-3
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-13
......................... 1-8
....................... 8-11
......................... 1-8
4-9, 8-4, 8-11, 8-14
....... 8-4, 8-10, 8-14
8-4, 8-11, 8-14, 10-2
....... 8-4, 8-10, 8-14
Part Number
1702868
1702938
1702941
1702942
1702943
1702944
1702961
1702962
1703162
1703175
1703479
1703772
1703773
1703797
1703804
1703805
1703811
1703814
1703923
1703924
1703925
1703926
1703927
1703935
1703936
1703937
1703938
1703939
1703941
1703942
1703943
1703944
1703945
1703947
1703948
1703949
1703950
1703951
1703953
1703959
1703960
1703980
1703981
1703982
1703983
1703984
1704000
1704001
1704006
1704007
1704096
1704098
1704099
1704101
1704102
1704103
1704260
1704271
1704277
800A 800AJ
PARTS NUMBER INDEX
Page
................8-3, 10-5
....................... 4-13
.... 2-27, 2-33, 2-43
.... 2-27, 2-33, 2-43
.... 2-26, 2-33, 2-43
.... 2-27, 2-33, 2-43
................8-4, 10-2
................8-4, 10-2
.... 2-24, 2-36, 2-45
................8-4, 10-2
..............8-14, 10-2
........ 8-3, 8-9, 8-13
........ 8-3, 8-9, 8-13
......................... 8-3
......................... 8-3
......................... 8-3
........ 8-3, 8-7, 8-13
........ 8-3, 8-7, 8-13
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-3
...... 8-4, 8-10, 8-13
........ 8-3, 8-9, 8-13
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
................8-8, 10-5
................8-8, 10-5
......................... 8-7
......................... 8-7
......................... 8-3
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
....................... 4-11
....................... 8-11
........ 8-3, 8-7, 8-13
Part Number
1704412
1704578
1704885
1704972
1705014
1705084
1705090
1705132
1705170
1705325
1705336
1705344
1705345
1705347
1705348
1705351
1705364
1705374
1705375
1705376
1705387
1705426
1705427
1705429
1705430
1705460
1705461
1705489
1705514
1705822
1705828
1705895
1705896
1705897
1705898
1705901
1705902
1705903
1705905
1705910
1705917
1705921
1705961
1705967
1705968
1705969
1705977
1705978
1705980
1706059
1706060
1706061
1706062
1706063
1706064
1706098
1706380
1706385
1706712
Page
......... 8-3, 8-7, 8-13
....................... 1-22
....... 8-4, 8-10, 8-13
....................... 2-33
......................... 4-9
....................... 8-13
1-22, 8-4, 8-11, 8-14
....................... 4-11
.............. 2-72, 4-12
.............. 2-88, 2-92
......................... 8-3
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-4
......................... 1-8
.......... 2-103, 2-109
.......... 2-103, 2-109
.......... 2-102, 2-109
.......... 2-103, 2-109
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
.......... 2-103, 2-109
..................... 2-103
..................... 2-103
......................... 8-7
....................... 8-13
....................... 8-13
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-8
......................... 8-7
......................... 8-9
......................... 8-8
....................... 8-11
....................... 8-11
......................... 8-8
....................... 8-13
....................... 8-13
................ 8-8, 10-5
......................... 8-8
................ 8-8, 10-5
.............. 8-10, 8-13
....................... 8-13
....................... 8-13
....................... 2-33
....................... 2-33
....................... 2-33
....................... 2-33
....................... 2-33
....................... 2-33
....................... 2-33
......................... 8-9
......................... 4-9
....................... 2-67
11-5
SECTION 11
Part Number
1706957
1706960
1707013
1707014
1707042
1707043
1707044
1707045
1707046
1707047
1707048
1707049
1707051
1707052
1707053
1707054
1707055
1707056
1707057
1707058
1707059
1707060
2060025
2080040
2080044
2110404
2110406
2110408
2110606
2110808
2110812
2111212
2111616
2120167
2120168
2120209
2120210
2130404
2130406
2130604
2130606
2130808
2131616
2150406
2150606
2150808
2151616
2160003
2170350
2170408
2170504
2170506
2170508
2170516
2180125
2180344
2180348
2180380
2180387
11-6
PARTS NUMBER INDEX
Page
....................... 1-22
....................... 1-22
......................... 8-4
......................... 8-4
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
....................... 8-10
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
......................... 8-9
.....2-24, 2-36, 2-45
.........2-80, 4-3, 4-6
......................... 3-9
................ 6-5, 6-10
...........6-3, 6-5, 6-9
.................. 6-3, 6-5
...........6-3, 6-5, 6-9
.................. 6-5, 6-9
......................... 6-9
......................... 6-5
.................. 6-5, 6-9
......................... 2-3
.................. 2-3, 9-1
......................... 2-3
.................. 2-3, 9-1
......................... 6-9
......................... 6-9
......................... 6-9
................ 6-6, 6-10
.................. 6-5, 6-9
......................... 6-9
.................. 6-5, 6-9
................ 6-6, 6-10
......................... 6-9
................ 6-5, 6-10
....................... 2-17
......................... 6-9
......................... 6-9
...........6-3, 6-6, 6-9
.........6-3, 6-6, 6-10
......................... 6-6
......................... 6-6
....................... 2-61
....................... 2-17
.............. 2-26, 2-32
.............. 6-15, 6-19
....................... 2-61
Part Number
2180388
2180389
2180418
2180615
2180724
2180877
2200222
2200233
2220005
2220063
2220221
2220237
2220261
2220313
2220371
2220373
2220374
2220375
2220376
2220377
2220379
2220380
2220381
2220385
2220386
2220415
2220418
2220428
2220429
2220451
2220466
2220468
2220473
2220478
2220479
2220490
2220500
2220501
2220502
2220574
2220577
2220582
2220591
2220593
2220596
2220602
2220603
2220605
2220606
2220609
2220618
2220619
2220622
2220635
2220646
Page
........................2-61
........................2-61
.............. 2-42, 2-61
..........................5-9
.............. 6-15, 6-19
........................2-46
........................2-57
........................2-57
........................2-42
........................2-17
.............. 2-51, 2-54
.................. 6-5, 6-9
........................2-61
.............. 2-26, 2-32
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 2-51, 2-54
.................. 6-5, 6-9
.............. 6-13, 6-17
.................. 6-5, 6-9
.............. 6-13, 6-17
.................. 6-5, 6-9
.............. 6-13, 6-17
6-6, 6-10, 6-13, 6-17
................ 6-5, 6-10
2-27, 2-34, 2-44, 613, 6-17
........................2-61
.............. 6-13, 6-17
.............. 6-13, 6-17
2-36, 2-51, 2-54, 613, 6-17
6-5, 6-10, 6-13, 6-17
.................. 6-5, 6-9
6-5, 6-10, 6-13, 6-17
.............. 6-13, 6-17
........................2-51
.............. 6-13, 6-17
.............. 6-13, 6-17
.. 6-5, 6-10, 6-14, 615, 6-18, 6-19
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-14, 6-18
2-51, 2-54, 6-5, 6-9,
6-13, 6-17
..... 6-10, 6-14, 6-18
.............. 6-13, 6-17
6-5, 6-9, 6-13, 6-17
6-5, 6-9, 6-13, 6-17
.............. 6-15, 6-19
.............. 6-13, 6-17
........................6-19
.............. 6-14, 6-18
6-5, 6-9, 6-13, 6-17
.............. 6-13, 6-17
................ 6-5, 6-10
........................6-14
.............. 2-51, 2-54
Part Number
2220655
2220737
2220738
2220765
2220775
2220800
2220811
2220852
2220873
2220883
2220885
2220886
2220888
2220893
2220923
2220940
2220947
2220950
2220999
2221024
2221036
2221176
2221197
2221270
2300004
2300014
2300016
2300021
2300027
2300029
2300039
2300040
2300041
2360644
2360645
2360646
2360647
2360686
2360709
2400060
2400064
2400065
2400066
2400070
2410014
2420165
2420172
2420203
2460048
2460049
2460050
800A 800AJ
Page
..............6-15, 6-19
..............6-13, 6-17
................ 6-5, 6-10
..............6-13, 6-17
....................... 6-14
....................... 2-54
....................... 6-10
..............6-13, 6-17
6-13, 6-14, 6-17, 618
1-16, 5-5, 5-7, 5-9,
5-11, 5-17, 5-19,
5-27
5-3, 5-7, 5-17, 5-19,
5-25, 5-27
1-15, 1-16, 5-3, 5-27
1-16, 5-5, 5-9, 5-11
......................... 2-3
....................... 6-19
................ 6-5, 6-10
6-13, 6-14, 6-17, 618
..............6-15, 6-19
..............6-13, 6-17
....................... 2-61
..............6-15, 6-18
.....2-26, 2-32, 2-42
....................... 2-61
....................... 2-57
....................... 2-26
....................... 10-4
................ 1-7, 10-4
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-3
....................... 2-26
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
......................... 1-5
2-103, 2-109, 7-11,
7-22
2-103, 2-109, 7-22,
9-2
................ 7-12, 9-1
....................... 7-12
................ 7-22, 9-2
......................... 4-9
2-88, 2-92, 2-96, 2104, 2-110
....................... 2-67
.....2-87, 2-91, 2-95
.......... 2-100, 2-107
..............2-87, 2-91
..................... 2-100
Part Number
2460051
2460055
2560136
2560187
2580024
2580050
2580055
2580062
2580063
2600209
2600233
2600244
2600280
2600281
2720058
2720144
2720271
2720392
2720398
2720434
2720509
2720515
2720563
2720564
2720566
2720567
2720580
2750532
2751032
2751399
2751500
2752434
2752438
2752453
2752462
2752463
2752468
2752489
2752494
2752585
2752671
2752673
2752721
2752754
2752766
2752767
2752768
2752930
2752934
2752978
2752997
2753006
2753007
2753008
2753009
2753010
2753118
Page
....................... 2-95
.............. 2-87, 2-91
....................... 4-11
.............. 2-81, 2-82
..... 2-27, 2-33, 2-43
..... 2-26, 2-33, 2-43
....................... 2-27
....................... 2-37
....................... 2-43
....................... 2-77
....................... 2-76
....................... 2-75
....................... 2-80
......................... 4-3
2-24, 2-26, 2-32, 245
....................... 2-61
....................... 2-46
....................... 2-42
....................... 2-36
....................... 2-24
....................... 2-24
....................... 2-24
....................... 2-45
....................... 2-45
....................... 2-42
....................... 2-42
....................... 2-42
2-26, 2-32, 2-36, 245
....................... 2-17
.................. 6-5, 6-9
.................. 6-5, 6-9
.................. 6-5, 6-9
.............. 6-14, 6-18
......... 6-5, 6-9, 6-13
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-13, 6-17
................ 6-5, 6-10
6-5, 6-9, 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.................. 6-5, 6-9
.............. 6-13, 6-17
.................. 6-5, 6-9
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
................ 6-6, 6-10
.............. 6-14, 6-18
.................. 6-5, 6-9
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-13, 6-17
.............. 6-14, 6-18
3121271
SECTION 11
Part Number
2753123
2753124
2753125
2753126
2753128
2753129
2753189
2753190
2753191
2753192
2753195
2753196
2753197
2753199
2753200
2753216
2753231
2753540
2753549
2753550
2753622
2753624
2753625
2753626
2753627
2753628
2753629
2753630
2753634
2753635
2753685
2753686
2753688
2753725
2753970
2753971
2754040
2754044
2754238
2754240
2754242
2754243
2754337
2754338
2754401
2754402
2754718
2754719
2754720
2754743
2754744
2760105
2780227
2780229
2780272
2792365
2792366
2792629
2792648
3121271
Page
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-14, 6-18
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-13, 6-17
.............. 6-13, 6-17
....................... 6-10
......................... 6-9
................ 6-6, 6-10
................ 6-6, 6-10
......................... 6-3
................ 6-6, 6-10
................ 6-6, 6-10
.........6-3, 6-6, 6-10
....................... 6-10
......................... 6-3
......................... 6-3
....................... 6-10
......................... 6-6
......................... 6-6
....................... 6-10
......................... 6-6
......................... 6-6
....................... 6-10
....................... 6-10
....................... 6-10
....................... 6-10
......................... 6-6
......................... 6-6
......................... 6-6
......................... 6-6
....................... 6-10
....................... 6-10
................ 6-6, 6-10
......................... 6-6
......................... 6-9
....................... 6-10
....................... 6-10
....................... 6-10
....................... 6-10
.............. 2-67, 4-11
....................... 1-11
......................... 1-5
................ 1-7, 1-11
.............. 6-13, 6-20
.............. 6-13, 6-20
....................... 6-20
................ 6-3, 6-20
Part Number
2792700
2792710
2792711
2792712
2792745
2820031
2820035
2820078
2820233
2820234
2820235
2840016
2860012
2860030
2900708
2900756
2900770
2900792
2901207
2901271
2901273
2901301
2901303
2901514
2901526
2901537
2901549
2901556
2901712
2902065
2902303
2902307
2902308
2902309
2902310
2902311
2902312
2902322
2902329
2902353
2902396
2902401
2902443
2902456
2902457
2902459
2902533
2910948
2920028
2920029
2920095
2920110
2920113
2920129
2920140
2920161
2920215
Page
....................... 6-20
....................... 6-20
................ 6-9, 6-20
................ 6-5, 6-20
................ 6-9, 6-20
2-88, 2-92, 2-95, 2101, 2-108, 4-6
................ 2-71, 4-6
.............. 2-77, 2-82
....................... 2-76
....................... 2-76
....................... 2-76
....................... 2-85
....................... 2-91
................ 2-68, 9-1
.................. 2-3, 2-7
....................... 1-19
......................... 5-3
. 5-5, 5-7, 5-9, 5-11,
5-17, 5-19
......................... 2-4
......................... 5-3
....................... 5-27
.............. 5-15, 5-19
......................... 5-7
......................... 5-9
......................... 5-5
....................... 5-11
....................... 5-13
....................... 5-17
....................... 5-25
....................... 2-37
....... 8-4, 8-11, 8-14
......................... 8-4
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-14
......... 8-3, 8-9, 8-13
....................... 10-3
..... 2-32, 7-13, 7-14
....................... 7-13
.............. 6-15, 6-19
.............. 6-15, 6-19
.............. 6-15, 6-19
..... 2-44, 7-13, 7-14
....................... 10-3
....................... 4-13
....................... 4-13
....................... 7-22
....................... 2-72
....................... 2-72
................ 7-7, 7-12
................ 4-6, 7-22
.............. 2-72, 7-15
....................... 2-71
Part Number
2940045
2940074
2940088
2940173
2940188
3020008
3020016
3020029
3020044
3160347
3160348
3200362
3200406
3220113
3250872
3251102
3251242
3251243
3251813
3252221
3252507
3252764
3271605
3271805
3290405
3290505
3290507
3290601
3290606
3290801
3300007
3300151
3300205
3300243
3300353
3300364
3300396
3300408
3310601
3310605
3310801
3310805
3311001
3311005
3311401
3311405
800A 800AJ
PARTS NUMBER INDEX
Page
....................... 2-80
..................4-3, 9-1
..............2-76, 2-77
....................... 2-80
....................... 2-76
......................... 1-7
..............2-26, 2-36
................1-4, 1-21
..............2-26, 2-36
................1-7, 1-15
................1-7, 1-15
..............2-36, 2-45
..............2-24, 2-36
....................... 2-24
1-22, 8-4, 8-11, 8-14
2-88, 2-92, 2-95, 4-6
....................... 8-14
2-91, 2-95, 8-3, 8-7
..................8-3, 8-9
....................... 10-2
...... 2-88, 2-92, 8-7
............2-99, 2-108
....................... 5-27
................2-63, 4-9
....................... 2-42
.... 2-42, 2-88, 2-92
....................... 2-27
..............2-81, 2-82
......................... 4-4
....................... 2-24
..................1-5, 1-7
......................... 4-4
....................... 2-67
................3-4, 3-10
....................... 4-11
....................... 2-80
..........2-102, 2-109
....................... 2-67
2-85, 2-88, 2-92, 296, 2-102, 2104, 2-109, 2110
....................... 3-24
..............3-23, 3-24
2-61, 2-88, 2-92, 296, 2-104, 2110, 3-23
....................... 2-75
2-72, 2-76, 2-77, 288, 2-92, 2-95,
4-11
..............1-22, 4-23
. 2-3, 2-24, 2-26, 234, 2-36, 2-42,
2-44, 2-45, 2-75,
2-80, 2-82, 2-95,
2-101, 2-108, 323, 3-24, 4-5, 85, 8-11, 8-14
Part Number
Page
3311501 ..... 2-76, 2-80, 4-23
3311505 1-19, 2-24, 2-26, 233, 2-36, 2-43,
2-57, 2-75, 2-81,
2-82, 2-95, 2-99,
2-108, 3-4
3311508 ....................... 2-99
3311601 2-57, 2-75, 2-80, 2108, 3-13, 4-12
3311602 ....................... 3-14
3311605 2-25, 2-27, 2-33, 235, 2-36, 2-42,
2-45, 2-72, 2-75,
2-77, 2-80, 2-85,
2-88, 2-91, 3-9,
3-14, 3-18, 4-5,
4-9
3311705 .............. 2-88, 2-91
3311801 ..1-7, 2-25, 2-33, 2102, 3-23
3311805 2-25, 2-36, 2-44, 245, 2-75, 2-80,
2-85, 3-4, 3-10
3312001 ....................... 1-22
3312002 ....................... 2-17
3312602 ....................... 2-72
3321501 ....................... 2-76
3322201 ....................... 2-63
3340764 ....................... 3-18
3340828 ....................... 3-13
3340833 ....................... 5-27
3340834 ....................... 5-27
3340835 ......... 3-3, 3-9, 3-13
3340838 ....................... 5-25
3340840 ....................... 3-18
3340859 ....................... 3-14
3340871 ....................... 3-17
3340877 .............. 2-81, 2-82
3340881 .............. 3-13, 3-17
3340941 ....................... 3-18
3340943 ....................... 3-18
3340966 ....................... 1-21
3380429 .............. 2-26, 2-33
3380434 ......................... 4-5
3380442 ....................... 2-75
3380444 ....................... 2-75
3380535 ....................... 3-24
3380652 ....................... 10-3
3420292 ....................... 1-22
3420372 ....................... 1-22
3420447 ....................... 1-22
3421565 ....................... 2-17
3422446 ..... 2-26, 2-33, 2-42
3422457 ....................... 3-17
3422532 ..... 2-26, 2-34, 2-44
3422561 ......................... 3-8
3422567 ....................... 1-21
3422578 ......................... 3-3
3422580 ......................... 3-3
11-7
SECTION 11
Part Number
3422582
3422583
3422681
3422683
3422684
3422685
3422686
3422687
3422688
3422689
3422690
3422701
3422702
3422703
3422729
3422754
3422755
3422813
3422848
3422860
3422861
3422867
3422972
3430816
3450404
3460544
3470003
3480176
3480188
3480210
3480211
3480232
3480233
3480234
3480236
3480237
3480238
3510822
3510830
3510833
3510868
3510884
3520028
3520030
3520034
3520035
3520054
3520072
3520189
3520198
3536089
3537416
3537445
3537446
3538047
3538758
3539219
3539662
3539872
11-8
PARTS NUMBER INDEX
Page
......................... 3-3
......................... 3-8
.................. 3-3, 3-8
.................. 3-3, 3-8
.................. 3-3, 3-9
.................. 3-3, 3-9
.................. 3-3, 3-9
.................. 3-3, 3-9
.................. 3-3, 3-9
.................. 3-3, 3-9
....................... 3-17
................ 1-4, 1-21
.........1-3, 1-4, 1-21
......................... 1-3
.................. 3-3, 3-9
................ 1-4, 1-21
......................... 1-3
....................... 1-21
....................... 1-21
......................... 3-8
......................... 3-8
......................... 3-8
................ 1-4, 1-21
....................... 2-85
....................... 2-85
....................... 2-26
....................... 4-12
......................... 5-3
.............. 5-15, 5-19
......................... 5-7
....................... 5-27
....................... 5-13
....................... 5-17
....................... 5-25
....................... 5-11
......................... 5-5
......................... 5-9
......................... 4-3
......................... 4-3
......................... 4-3
......................... 4-9
......................... 4-9
....................... 2-88
....................... 2-80
......................... 3-9
.....2-67, 3-23, 3-24
.............. 2-36, 4-11
.................. 4-3, 4-9
....................... 7-21
.................. 4-3, 4-4
......................... 4-6
....................... 2-36
....................... 2-85
....................... 2-85
......................... 1-3
....................... 3-18
....................... 2-67
....................... 1-22
.............. 2-36, 2-45
Part Number
3539877
3539878
3539955
3539957
3539971
3570686
3570690
3570775
3570928
3571712
3572280
3572423
3572604
3572605
3572606
3572607
3573001
3574091
3574206
3574207
3574208
3574684
3575359
3575718
3576755
3580134
3580158
3580276
3580312
3580314
3580317
3580318
3580319
3580320
3580321
3580322
3580324
3580348
3600295
3600400
3600458
3620033
3620040
3620047
3641533
3641569
3740049
3740067
3740080
3760133
3760170
3760367
3760368
3760369
3760370
3760374
3790012
Page
..........................1-3
..........................1-3
.............. 2-77, 2-82
..... 2-26, 2-33, 2-43
........................2-36
........................1-22
........................1-19
........................5-25
........................3-23
........................2-75
........................2-45
........................2-57
........................5-27
........................5-27
........................3-23
........................3-23
........................1-21
........................4-23
........................2-25
........................2-25
........................2-25
........................2-87
........................4-23
........................1-19
........................2-57
.............. 2-87, 2-91
........................2-91
.............. 2-87, 2-91
............ 2-95, 2-108
......................2-108
......................2-101
......................2-101
......................2-101
......................2-101
......................2-101
........................2-87
........................2-95
............ 2-95, 2-108
.............. 2-49, 2-51
..... 2-34, 2-44, 2-51
................ 2-4, 2-13
........................2-36
........................2-45
........................2-25
.......... 2-104, 2-110
........................4-23
2-67, 7-2, 7-22, 9-1
2-25, 2-36, 2-45, 9-1
2-37, 2-88, 2-91, 295, 2-101, 2108, 9-1, 9-2
........................3-17
.............. 1-22, 2-17
................ 5-3, 5-13
..........................5-7
..... 5-15, 5-17, 5-19
........................5-27
.................. 5-5, 5-9
..... 2-42, 4-12, 4-13
Part Number
3790044
3820001
3820020
3841143
3841287
3841340
3841356
3841406
3850018
3890040
3900054
3900085
3900139
3900210
3900232
3900239
3900259
3900262
3900268
3900272
3900283
3900293
3900316
3900363
3910606
3910608
3910610
3910804
3910808
3911040
3930606
3930816
3930824
3931048
3931436
3931448
3931464
3931508
3931516
3931620
3931664
3931720
3932240
3952020
3960389
3960407
3960422
3960438
3960453
3960461
3960462
3960464
3960468
800A 800AJ
Page
.....2-27, 2-34, 2-44
1-22, 8-4, 8-10, 8-14
......................... 4-3
1-3, 1-4, 1-21, 2-26,
2-33, 2-42, 3-3,
3-9, 3-17
...........1-3, 3-3, 3-9
. 2-3, 2-26, 2-33, 242, 3-3, 3-9, 314
.................. 3-3, 3-9
....................... 3-18
....................... 5-17
......................... 4-9
......................... 4-9
....................... 2-72
....................... 5-13
.....2-80, 2-81, 2-82
..............2-75, 2-77
.................. 3-4, 3-9
....................... 3-17
....................... 3-14
....................... 2-67
.....2-26, 2-33, 2-43
....................... 3-18
....................... 2-17
....................... 2-80
..............2-81, 2-82
............ 2-99, 2-108
2-85, 2-88, 2-92, 296, 2-104, 2-110
.......... 2-102, 2-109
....................... 2-67
....................... 2-61
....................... 2-72
....................... 3-24
....................... 3-24
..............3-23, 3-24
......................... 2-8
....................... 3-23
..............5-25, 5-27
....................... 3-23
....................... 5-27
................ 5-7, 5-13
.....5-15, 5-17, 5-19
....................... 5-25
................ 5-3, 5-27
.........5-5, 5-9, 5-11
....................... 2-17
2-35, 2-44, 2-76, 280
....................... 2-36
...2-99, 2-108, 7-21
....................... 2-76
....................... 2-75
....................... 2-72
.....2-76, 2-77, 2-80
..............2-76, 2-77
.....2-25, 2-36, 2-45
Part Number
3960469
3960470
3960548
3960549
3980007
3990001
3990010
4010618
4031608
4031709
4031911
4032015
4060092
4060700
4060802
4060805
4060906
4060907
4061032
4061043
4061049
4070410
4070411
4070412
4070450
4070560
4070561
4070585
4070863
4070864
4070878
4070879
4070897
4070898
4070929
4070944
4070945
4070967
4070968
4070969
4070987
4071009
4071052
4071059
4071122
4100062
4100100
4120035
4130388
4130389
4130390
4160139
4160143
4160194
4220162
4220191
4240018
Page
..... 2-25, 2-36, 2-45
....................... 2-76
....................... 2-27
....................... 2-27
..... 2-27, 2-33, 2-43
....................... 7-12
................ 7-10, 9-1
......................... 4-4
.............. 2-88, 2-92
....................... 2-27
....................... 2-25
..................... 2-100
....................... 7-17
....................... 7-21
2-88, 2-92, 2-95, 299, 2-108, 4-6
2-25, 2-36, 2-45, 318, 3-23
....................... 2-67
....................... 2-71
....................... 2-81
....................... 7-21
..................... 2-102
....................... 2-76
....................... 2-76
....................... 2-76
....................... 1-22
....................... 1-22
....................... 1-22
....................... 2-92
....................... 3-17
....................... 3-17
......................... 1-3
......................... 1-3
.............. 3-13, 3-17
.............. 3-13, 3-17
....................... 3-13
......................... 1-3
......................... 1-3
....................... 3-13
....................... 3-13
....................... 3-18
....................... 2-68
....................... 2-17
....................... 3-18
....................... 1-21
....................... 2-42
.............. 6-14, 6-18
......................... 5-7
................ 7-7, 7-11
....................... 1-21
......................... 1-4
................ 1-4, 1-21
....................... 2-76
....................... 2-76
....................... 2-80
....................... 2-72
....................... 2-25
... 2-80, 2-95, 2-100
3121271
SECTION 11
Part Number
Page
4240032 2-71, 2-72, 2-88, 292, 2-96, 2-104,
2-110
4240099 ................ 4-6, 4-23
4240113 ....................... 2-57
4280295 ....................... 2-57
4300111 ..................... 2-108
4300157 ..................... 2-102
4340706 ....................... 3-13
4341239 ....................... 2-45
4341241 ....................... 2-45
4360031 ......................... 4-5
4360057 ................ 4-23, 9-2
4360070 ...2-102, 2-109, 9-2
4360328 2-68, 4-11, 4-13, 91, 9-2
4360330 ................ 4-11, 9-1
4360331 ................ 4-13, 9-2
4360336 2-42, 2-88, 2-92, 295, 2-99, 2-108,
4-6, 4-12, 9-1, 92
4360387 4-11, 4-13, 9-1, 9-2
4360407 ................ 4-11, 9-1
4360436 ....................... 2-57
4360469 ................ 2-68, 9-1
4360470 ................ 2-68, 9-1
4360475 .......2-68, 4-12, 9-1
4360476 .......2-68, 4-12, 9-1
4360498 .......3-23, 7-15, 9-2
4360499 .......3-23, 7-15, 9-2
4360517 .......2-64, 7-15, 9-1
4360522 .......2-72, 4-12, 9-1
4360542 .....2-87, 2-91, 2-95
4360578 .......3-23, 3-24, 9-2
4400275 ....................... 2-61
4400400 ....................... 2-57
4400420 ....................... 2-61
4400452 .............. 2-57, 2-58
4420038 ....................... 2-57
4420051 .............. 1-22, 8-14
4420060 2-88, 2-92, 2-96, 2104, 2-110, 3-24
4420068 ....................... 4-23
4460007 ....................... 4-12
4460018 2-89, 2-92, 2-96, 2104, 2-110
4460027 2-87, 2-91, 2-95, 720
4460042 ......................... 7-6
4460049 .............. 4-23, 7-22
4460051 2-101, 2-108, 7-18,
7-21
4460071 2-101, 2-108, 4-6, 76, 7-18, 7-21
4460125 ....................... 7-17
4460134 .............. 7-18, 7-20
4460190 .....2-87, 2-91, 2-95
4460205 .............. 7-18, 7-20
3121271
Part Number
Page
4460224 ......................... 7-6
4460225 ................ 7-7, 7-21
4460226 4-6, 7-6, 7-12, 7-20,
7-21, 7-22, 7-23
4460227 7-6, 7-7, 7-10, 7-11,
7-15
4460233 .............. 7-18, 7-20
4460234 2-71, 2-72, 2-88, 292, 2-96, 2-104,
2-110, 4-12, 423
4460267 ..... 7-10, 7-15, 7-23
4460268 2-71, 7-10, 7-12, 713, 7-15
4460315 ..................... 2-102
4460320 ..... 7-10, 7-15, 7-23
4460321 .............. 7-20, 7-23
4460326 .............. 7-10, 7-15
4460346 2-99, 2-108, 7-17, 721
4460374 2-103, 2-109, 7-13,
7-20, 7-22
4460375 2-103, 2-109, 7-13,
7-22
4460411 .......... 2-103, 2-110
4460412 .......... 2-103, 2-110
4460413 .......... 2-103, 2-110
4460414 .......... 2-103, 2-110
4460415 .......... 2-104, 2-110
4460418 ................ 7-7, 7-11
4460419 ................ 7-7, 7-11
4460424 2-71, 7-10, 7-12, 715
4460425 2-102, 2-109, 4-13,
4-23, 7-21, 7-22
4460426 2-68, 2-102, 2-109,
4-6, 4-13, 7-10,
7-21, 7-22
4460428 ................ 4-12, 7-6
4460434 ................ 7-7, 7-10
4460445 .............. 7-10, 7-15
4460457 ....................... 7-12
4460458 2-109, 7-12, 7-13, 720, 7-22
4460460 ....................... 7-12
4460464 4-6, 7-6, 7-8, 7-9, 711, 7-13, 7-15,
7-23
4460465 2-103, 2-109, 7-8, 79, 7-11, 7-12, 714, 7-15, 7-22
4460466 ....... 7-8, 7-13, 7-14
4460467 .............. 7-23, 10-6
4460470 .. 2-68, 4-12, 7-6, 710, 7-11
4460471 .. 2-68, 4-12, 7-6, 710, 7-11
4460473 ......................... 7-8
4460488 ....................... 2-68
Part Number
4460496
4460497
4460499
4460508
4460509
4460510
4460526
4460536
4460539
4460598
4460607
4460608
4460634
4460635
4460693
4460701
4460705
4460708
4460709
4460710
4460742
4460743
4460761
4460865
4460866
4460871
4460873
4460874
4460875
4460876
4460878
4460879
4460880
4460887
4460891
4460892
4460894
4460897
4460899
4460905
4460906
4460916
4460918
4460942
4460943
4460944
4460956
4460957
4460958
4460959
4460960
4460961
4460963
4460967
4460968
800A 800AJ
PARTS NUMBER INDEX
Page
....................... 2-68
....................... 2-68
..............2-11, 7-15
........ 7-6, 7-8, 7-11
......................... 7-8
..............7-23, 10-6
..............2-68, 7-10
....................... 7-10
....................... 7-12
....................... 7-22
..........2-104, 2-110
....................... 7-13
................7-7, 7-11
................7-7, 7-11
....................... 7-13
..............7-18, 7-20
....................... 7-20
...... 4-12, 7-6, 7-12
....................... 7-18
....................... 7-18
.. 2-109, 7-20, 7-22
.. 2-109, 7-20, 7-22
................7-6, 7-11
......................... 7-8
........ 7-6, 7-8, 7-11
4-15, 4-16, 4-19, 420, 7-6, 7-7, 710, 7-11, 7-12,
7-14
................7-7, 7-11
................7-7, 7-11
................7-7, 7-11
....................... 7-11
....................... 7-11
......................... 7-7
..............7-10, 7-12
................7-7, 7-11
7-9, 7-12, 7-14, 7-15
....................... 7-11
..............7-11, 7-14
...... 7-9, 7-15, 7-23
....................... 7-13
4-12, 7-6, 7-11, 7-12
..............2-95, 7-20
....................... 7-14
....................... 7-15
....................... 7-21
..............7-10, 7-11
....................... 7-12
2-104, 2-110, 7-19
2-104, 2-110, 7-19
.. 2-99, 2-108, 7-21
....................... 7-10
....................... 7-10
....................... 7-20
2-102, 2-109, 7-22
2-103, 2-109, 7-22
2-88, 2-92, 3-23, 324
Part Number
4460979
4461001
4461005
4461006
4461008
4461052
4461053
4461054
4461060
4461070
4461071
4461072
4461073
4461074
4461077
4461095
4461109
4461111
4461113
4461121
4461122
4461123
4461124
4461157
4461161
4461196
4461198
4461199
4461201
4461202
4461204
4461205
4461207
4461222
4461244
4461245
4461246
4461249
4520252
4520253
4566468
4567073
4567139
4567413
4567434
4567757
4568119
4568721
4568735
4569371
4569385
4620135
4640113
4640261
4640509
4640605
4640750
4640751
4640780
Page
....................... 7-13
.......... 2-104, 2-110
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-12
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-15
....................... 7-12
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-13
....................... 7-18
....................... 7-17
....................... 7-18
....................... 7-17
....................... 7-18
....................... 7-17
....................... 7-18
....................... 7-17
....................... 7-13
....................... 7-17
....................... 7-17
....................... 7-17
....................... 7-18
......................... 1-8
......................... 1-8
.............. 5-15, 5-19
....................... 2-25
.............. 6-13, 6-17
....................... 5-27
....................... 5-17
.............. 6-14, 6-18
....................... 2-57
....................... 2-25
............ 2-95, 2-108
....................... 2-28
....................... 2-42
....................... 2-17
......................... 1-8
....................... 1-22
..5-5, 5-7, 5-9, 5-11
5-5, 5-11, 5-17, 5-19
....................... 2-25
....................... 2-37
.............. 6-14, 6-18
11-9
SECTION 11
Part Number
4640858
4640866
4640921
4640922
4640929
4640932
4640952
4641022
4641027
4641032
4641033
4641162
4641192
4641303
4641317
4641435
4641453
4711400
4711500
4711600
4711700
4711800
4740036
4740057
4740076
4740111
4740119
4740155
4740171
4740256
4740274
4740362
4740397
4740439
4740444
4740463
4740472
4740473
4740500
4740508
4750600
4750800
4751000
4751400
11-10
PARTS NUMBER INDEX
Page
......................... 5-3
......................... 2-3
................ 2-3, 2-11
................ 2-3, 2-11
....................... 3-23
.............. 5-17, 5-19
....................... 2-45
....................... 2-57
......................... 5-9
....................... 5-27
....................... 5-25
......................... 5-3
......................... 2-7
....................... 1-19
......................... 2-3
....................... 3-23
.................. 2-3, 2-7
..2-3, 2-32, 2-37, 242, 2-45, 2-95,
2-100, 2-108, 323, 4-4
..1-19, 1-22, 2-4, 225, 2-43, 2-57,
2-71, 2-81, 2-82,
2-99, 2-108, 3-4,
4-12
1-3, 2-3, 2-25, 2-26,
2-33, 2-37, 2-45,
2-76, 2-101, 313, 3-14, 3-17,
3-18, 5-27
....................... 2-95
2-85, 2-100, 2-108,
4-9
....................... 1-22
....................... 2-17
....................... 2-76
................ 1-4, 1-21
....................... 2-85
....................... 1-21
....................... 2-76
................ 1-4, 1-21
.....2-25, 2-37, 2-46
................ 2-72, 4-5
.......2-92, 2-96, 4-6
......................... 3-9
....................... 2-68
................ 1-4, 1-21
......................... 1-3
................ 1-4, 1-21
....................... 2-77
....................... 2-43
.......... 2-102, 2-109
2-61, 2-89, 2-92, 296, 2-104, 2-110
2-72, 2-76, 2-77, 288, 2-92, 2-96,
4-12
1-22, 2-25, 2-27, 2-
Part Number
4751500
4751600
4751800
4752000
4760600
4761000
4761400
4761500
4761600
4762000
4770600
4791400
4811600
4811700
4811900
4812000
4812100
4812200
4821397
4831900
4832000
4843777
4844816
4844817
4844958
4845395
4845411
4845593
4845658
4845680
4845701
4845702
4845716
4845729
4845730
4846413
4846452
4846507
4846508
Page
34, 2-37, 2-44,
2-46, 2-68, 2-76,
2-80, 2-82, 2102, 3-23, 3-24,
4-5, 4-12, 4-23,
8-5, 8-11, 8-14
2-25, 2-33, 2-43, 276, 2-77, 2-80,
2-82, 2-88, 2-92,
2-96, 2-99, 4-23
.. 1-19, 2-4, 2-25, 227, 2-37, 2-43,
2-46, 2-57, 2-61,
2-76, 2-77, 2-80,
2-87, 2-91, 2108, 4-5
2-25, 2-33, 2-44, 246, 2-58, 2-63,
2-80, 4-9, 4-23
..... 2-26, 2-33, 2-43
2-89, 2-92, 2-96, 2102, 2-104, 2109, 2-110
........................2-76
............ 2-68, 2-102
............ 2-99, 2-108
......................2-108
........................1-22
........................2-85
2-25, 2-37, 2-46, 2101
..... 2-28, 2-88, 2-92
................ 2-27, 4-4
2-25, 2-27, 2-87, 296, 2-101, 2-108
........................2-27
..... 2-25, 2-28, 2-88
........................2-37
........................4-23
........................2-46
........................2-25
........................1-22
..........................3-8
..........................3-8
........................2-17
........................2-37
........................2-77
.................. 3-3, 3-8
..........................1-3
........................3-13
........................3-18
........................3-18
..........................3-8
........................3-18
........................3-18
..........................1-3
..........................4-3
........................1-22
........................1-22
Part Number
4846566
4846573
4846673
4846790
4846805
4846935
4860224
4860225
4891600
4891800
4892000
4892600
4920385
4921829
4921927
4921928
4921955
4922215
4922216
4922217
4922218
4922219
4922220
4922557
4922575
4922576
4922578
4922579
4922580
4922582
4922637
4922641
4922643
4922666
4922737
4922773
4922774
4922775
4922868
4922925
4923379
4923420
4923445
4923462
4923466
4923485
4923486
4923487
4923488
4923489
4923490
4923613
4933218
4933231
4933307
800A 800AJ
Page
....................... 2-37
................ 3-4, 3-10
.........4-3, 4-4, 4-23
....................... 2-25
....................... 2-25
....................... 1-21
......................... 1-8
......................... 1-8
2-27, 2-35, 2-63, 285, 2-96, 2-108,
3-4, 3-10
. 1-7, 2-35, 2-44, 285, 3-4, 3-10
.........1-5, 1-7, 2-17
.......2-72, 3-4, 3-10
....................... 2-46
....................... 7-20
................ 2-3, 7-15
................ 2-4, 7-15
....................... 7-20
................ 7-9, 7-22
................ 7-9, 7-22
................ 7-9, 7-22
......................... 7-9
......................... 7-9
......................... 7-9
..............2-68, 7-10
......................... 7-8
......................... 7-8
................ 7-9, 7-10
......................... 7-8
......................... 7-9
......................... 7-8
....................... 7-12
2-103, 2-109, 7-20,
7-22
................ 7-2, 7-22
................ 4-12, 7-6
....................... 2-33
......................... 7-9
................ 7-9, 7-10
......................... 7-9
......................... 7-9
.2-101, 2-108, 7-21
.......2-37, 7-2, 7-14
............ 2-109, 7-22
....................... 7-20
......................... 7-8
.................. 7-8, 7-9
......................... 7-9
......................... 7-9
................ 7-9, 7-10
......................... 7-9
......................... 7-8
......................... 7-8
......................... 7-8
......................... 7-2
......................... 7-2
......................... 7-2
Part Number
Page
4933349 ..... 2-109, 7-2, 7-22
4933350 ................ 7-2, 7-20
70000017 ..................... 10-7
70000122 ............ 2-87, 2-91
70000123 ............ 2-87, 2-91
70000164 ..................... 2-44
70000342 ..................... 3-21
70000345 ..................... 2-39
70000579 ....................... 2-8
70000580 ....................... 2-8
70000582 ................ 2-8, 9-1
70000583 ....................... 2-8
70000619 ........ 2-100, 2-107
70000718 ..................... 7-15
70000781 ..................... 1-19
70000782 ..................... 2-20
70000793 ..................... 2-37
70000794 ..................... 1-15
70000795 ..................... 1-15
70000797 ..................... 1-15
70000863 ........ 2-100, 2-107
70000912 ..................... 2-38
70000913 ..................... 2-38
70000914 ..................... 2-38
70000915 ..................... 2-38
70000916 ..................... 2-38
70000917 ..................... 2-38
70000918 ..................... 2-38
70000919 ..................... 2-38
70000934 ....................... 2-3
70000970 ..................... 2-13
70000976 ..................... 2-13
70001017 ..................... 2-24
70001051 ..................... 2-29
70001059 ..................... 2-13
70001060 ..................... 2-13
70001061 ..................... 2-13
70001062 ..................... 2-13
70001063 ..................... 2-13
70001064 ..................... 2-13
70001065 ..................... 2-13
70001066 ..................... 2-13
70001067 ..................... 2-13
70001068 ..................... 2-13
70001069 ..................... 2-13
70001100 ........ 2-100, 2-107
70001103 ..................... 2-58
70001120 ..................... 2-28
70001126 ..................... 2-39
70001132 ..................... 2-38
70001248 ............ 2-63, 2-64
70001384 ........ 2-100, 2-107
70001385 ........ 2-100, 2-107
70001435 ..................... 2-38
70001696 ........ 2-101, 2-108
70001697 ..................... 3-21
70001742 ..................... 2-28
70001835 ..................... 2-39
70001836 ..................... 2-39
3121271
SECTION 11
Part Number
Page
70001837 ..................... 2-39
70001838 ..................... 2-39
70001839 ..................... 2-39
70001841 ..................... 2-39
70001847 ..................... 2-39
70001848 ..................... 2-38
70001850 ..................... 2-38
70001866 ..................... 2-39
70001868 ..................... 2-39
70001870 ..................... 2-39
70001872 ............ 2-39, 7-14
70001874 ..................... 2-39
70001931 ..................... 7-15
70001941 ..................... 2-71
70001950 ..................... 7-15
70001951 ..................... 7-15
70001953 ........ 2-100, 2-107
70001966 ........ 2-100, 2-107
70001969 ................... 2-100
70001970 ................... 2-101
70001971 ................... 2-101
70001972 ................... 2-101
70001973 ........ 2-101, 2-108
70001974 ........ 2-101, 2-108
70001976 .............. 2-8, 2-11
70002013 .............. 3-18, 9-2
70002014 ..................... 3-18
70002065 ..................... 2-20
70002066 ..................... 2-20
70002067 ..................... 2-20
70002068 ..................... 2-20
70002069 ..................... 2-20
70002070 ..................... 2-20
70002071 ..................... 2-20
70002072 ..................... 2-20
70002073 ..................... 2-20
70002074 ..................... 2-21
70002075 ..................... 2-21
70002085 ..................... 2-21
70002086 ..................... 2-21
70002088 ........ 2-100, 2-107
7000213 ....................... 1-11
7000217 ....................... 2-20
7000220 ....................... 1-11
70002200 ..................... 2-38
70002212 ............ 2-63, 2-64
70002234 ..................... 2-39
7000224 ....................... 1-11
70002255 ........ 2-101, 2-108
7000228 ....................... 2-20
7000229 ....................... 2-20
70002290 ........ 2-101, 2-107
70002297 ........ 2-100, 2-107
7000230 ....................... 2-20
7000231 ....................... 1-11
7000235 ....................... 1-11
7000236 ....................... 1-11
7000238 ....................... 1-11
7000239 ....................... 1-11
3121271
Part Number
Page
70002390 ..................... 1-19
7000240 ....................... 1-11
70002415 ..................... 2-39
70002416 ..................... 2-39
70002417 ..................... 2-39
7000246 ....................... 2-20
70002460 ........ 2-101, 2-107
70002479 ..................... 2-29
7000248 ....................... 2-20
7000253 ....................... 2-20
7000255 ....................... 2-20
7000257 ....................... 2-20
70002627 ..................... 7-15
7000265 ................ 1-5, 1-11
70002705 ..................... 2-24
70002706 ..................... 2-24
70002716 ..................... 2-58
7000272 ....................... 1-11
70002724 ..................... 4-20
70002725 ..................... 4-20
70002726 ..................... 4-20
70002727 ..................... 4-20
70002728 ..................... 4-20
70002729 ..................... 4-20
7000273 ....................... 1-11
70002730 ..................... 4-16
70002731 ..................... 4-16
70002732 ..................... 4-16
70002733 ..................... 4-16
70002734 ..................... 4-16
70002735 ..................... 4-16
7000274 ....................... 1-11
70002744 ..................... 5-23
70002745 ..................... 5-23
70002746 ..................... 5-23
70002747 ..................... 5-23
70002748 ..................... 5-23
70002749 ..................... 5-23
7000275 ....................... 1-11
70002750 ..................... 5-23
70002751 ..................... 5-23
70002761 ..................... 2-29
70002762 ..................... 2-29
70002763 ..................... 2-29
70002764 ..................... 2-29
70002765 ..................... 2-28
7000281 ....................... 2-20
70002818 ........ 2-103, 2-110
70002819 ........ 2-103, 2-110
7000282 ....................... 1-11
70002820 ........ 2-103, 2-110
70002821 ........ 2-103, 2-110
70002822 ........ 2-104, 2-110
70002823 ........ 2-104, 2-110
70002824 ........ 2-104, 2-110
70002825 ........ 2-104, 2-110
70002826 ........ 2-104, 2-110
7000283 ....................... 1-11
70002833 ..................... 2-28
Part Number
PARTS NUMBER INDEX
Page
70002834 ..................... 2-28
70002835 ..................... 2-28
7000284 ....................... 1-11
70002843 ..................... 2-28
70002844 ..................... 2-28
70002845 ..................... 2-29
70002846 ..................... 2-29
70002847 ..................... 2-29
70002848 ..................... 2-29
70002849 ..................... 2-29
7000285 ....................... 1-11
70002850 ..................... 2-29
70002851 ..................... 2-29
70002852 ..................... 2-29
7000287 ....................... 1-12
7000288 ....................... 1-12
7000289 ....................... 1-12
70002895 ..............2-44, 9-1
70002898 ..................... 7-15
7000290 ....................... 1-12
70002902 ....................... 4-5
70002903 ....................... 4-5
70002904 ....................... 4-5
70002905 ....................... 4-5
70002906 ..................... 4-16
70002946 ....................... 2-7
70003454 ..................... 2-64
70003476 ..................... 2-38
70003483 ....................... 4-5
70003631 ........2-100, 2-107
70003708 ................... 2-100
70003709 ................... 2-100
70003784 ..................... 4-11
70003935 ..................... 1-19
70003936 ..................... 1-19
70003989 ..................... 2-14
70003992 ..................... 2-14
70003993 ..................... 2-14
70004125 ..................... 2-14
70004149 ..................... 2-57
70004169 .. 2-100, 2-101, 2107, 2-108
70004170 ........2-100, 2-101
70004171 ........2-100, 2-107
70004182 ..................... 2-25
70004183 ..................... 2-38
70004184 ..................... 2-57
70004316 ..................... 7-14
70004317 ..................... 7-14
70004318 ..................... 7-14
70004319 ..................... 7-14
70004330 ..................... 2-53
70004331 ..................... 2-53
70004332 ..................... 2-53
70004333 ..................... 2-53
70004334 ..................... 2-53
70004335 ..................... 2-53
70004336 ..................... 2-53
70004337 ..................... 2-53
800A 800AJ
Part Number
Page
70004338 ..................... 2-53
70004339 ..................... 2-53
70004340 ..................... 2-53
70004341 ..................... 2-53
70004342 ..................... 2-53
70004343 ..................... 2-53
70004344 ..................... 2-53
70004345 ..................... 2-53
70004346 ............ 2-53, 2-54
70004347 ..................... 2-54
70004348 ..................... 2-54
70004349 ..................... 2-54
70004350 ..................... 2-54
70004351 ..................... 2-54
70004352 ............ 2-53, 2-54
7000625 ......................... 4-5
7000645 .................. 2-8, 9-1
7000663 ....................... 2-39
7000731 ....................... 1-12
7001498 ....................... 2-51
7001901 ....................... 1-11
7001902 ....................... 1-11
7001903 ....................... 1-11
7001906 ....................... 1-11
7001928 ....................... 1-11
70020808 ..................... 7-14
7002821 .............. 7-23, 10-6
7002822 ....................... 10-6
7002823 .............. 7-23, 10-6
7002826 ....................... 10-7
7002828 ....................... 7-23
7002840 ....................... 10-6
7003928 .............. 4-15, 4-16
7003933 ....................... 4-19
7003935 ....................... 4-19
7003941 .............. 4-19, 4-20
7003946 ....................... 4-19
7003953 ....................... 4-15
7003969 ....................... 4-19
7003972 ....................... 4-20
7003973 ....................... 4-20
7003976 ....................... 4-15
7003977 ....................... 4-15
7003980 ....................... 4-20
7003982 ....................... 4-20
7003983 ....................... 4-20
7003986 ....................... 4-19
7003989 ....................... 4-20
7003992 .............. 4-15, 4-19
7003993 .............. 4-15, 4-19
7003994 ....................... 4-19
7004035 ....................... 2-21
7004036 ....................... 2-21
7004043 ....................... 2-21
7004044 ....................... 2-21
7004045 ....................... 2-21
7004047 ....................... 2-21
7004049 ....................... 2-21
7004275 ....................... 10-7
11-11
SECTION 11
Part Number
7004276
7004906
7004907
7004908
7006137
7007208
7007412
7007413
7007414
7007417
7007419
7007423
7007425
7007435
7007437
7007438
7007439
7007441
7007442
7007446
7007452
7007453
7007454
7007457
7007463
7007464
7007465
7007466
7007470
7007472
7007474
7007475
7007478
7007483
7007484
7007485
7007487
7007488
7007494
7007496
7007497
7007498
7007633
7010116
7010122
7010404
7010405
7010406
7010464
7010492
7010542
7010543
7010545
7010903
7010944
7011008
7011022
7011043
7011044
11-12
PARTS NUMBER INDEX
Page
....................... 10-7
....................... 2-53
....................... 2-53
....................... 2-53
......................... 9-2
....................... 2-49
....................... 2-51
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
.............. 1-16, 2-49
.............. 1-15, 2-49
.............. 1-15, 2-49
....................... 2-49
....................... 2-49
.............. 1-15, 2-49
....................... 2-49
....................... 2-51
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-49
....................... 2-50
....................... 2-51
....................... 2-51
....................... 2-51
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-51
.............. 2-51, 7-14
.............. 2-51, 7-14
....................... 2-20
.............. 2-49, 2-51
....................... 2-51
......................... 1-5
......................... 1-5
......................... 1-5
....................... 1-11
....................... 2-20
......................... 2-7
...........2-3, 2-7, 2-8
......................... 2-8
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
....................... 2-13
Part Number
7011048
7011112
7011333
7011342
7012513
7012514
7012558
7012664
7012770
7012772
7012773
7012774
7012775
7012776
7012777
7012914
7012918
7012941
7012944
7012953
7012959
7012965
7012970
7012989
7012998
7013189
7016314
7016319
7016328
7016331
7016372
7016380
7016399
7016522
7016652
7016654
7016655
7016824
7016825
7017023
7017028
7017033
7017047
7017048
7017050
7017051
7017052
7017053
7017054
7017055
7017056
7017057
7017058
7017068
7017070
7017072
7017080
7017085
7017158
Page
........................2-13
.............. 5-17, 5-19
........................3-23
........................3-23
..... 2-87, 2-91, 2-95
..... 2-87, 2-91, 2-95
..... 2-87, 2-91, 2-95
2-24, 2-36, 2-45, 9-1
................ 2-8, 2-11
.. 2-7, 2-8, 2-11, 9-1
......... 2-7, 2-8, 2-11
................ 2-8, 2-11
..........................2-7
........................2-11
........................2-11
..........................2-7
..........................2-7
.................. 2-3, 2-8
........... 2-3, 2-8, 9-1
....... 2-8, 2-11, 3-23
..........................2-3
........................2-11
........................3-23
..........................2-8
......... 2-7, 2-8, 2-11
........................2-63
........................2-58
........................2-72
................ 2-38, 9-1
................ 2-38, 9-1
........................2-72
........................2-71
..........................4-6
..........................9-2
........................10-7
........................10-6
........................10-7
..... 2-33, 2-44, 7-14
..... 2-33, 2-44, 7-14
........................2-20
........................2-21
........................1-11
........................1-12
........................1-11
........................1-12
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
..........................1-5
........................1-12
........................2-20
........................2-20
........................2-20
........................2-21
........................3-21
Part Number
7017159
7017162
7017163
7017164
7017183
7017193
7017210
7017211
7017213
7017214
7017215
7017236
7017420
7017421
7017422
7017423
7017427
7017428
7017466
7017475
7017477
7017478
7017496
7018912
7018941
7018942
7018945
7018946
7018947
7018948
7018951
7018991
7018992
7018993
7018994
7019103
7019110
7019111
7019112
7019114
7019115
7019122
7019123
7019141
7019142
7019143
7019144
7019145
7019147
7019149
7019150
7019151
7019154
7019155
7019160
7019161
7019162
7019164
7019165
800A 800AJ
Page
....................... 3-21
....................... 3-21
....................... 3-21
....................... 3-21
....................... 3-21
....................... 3-21
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
....................... 5-21
................ 2-7, 2-11
....................... 2-11
....................... 2-11
......................... 2-7
......................... 2-7
.................. 2-7, 2-8
......................... 2-3
......................... 2-8
......................... 2-8
......................... 2-8
......................... 2-3
.........2-7, 2-8, 2-11
......................... 2-7
................ 2-8, 2-11
................ 2-8, 2-11
....................... 2-11
....................... 2-11
....................... 2-11
......................... 2-8
.................. 2-7, 9-1
......................... 2-7
......................... 2-7
......................... 2-7
....................... 4-19
....................... 4-19
..............4-15, 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
..............4-19, 4-20
....................... 4-20
....................... 4-20
Part Number
7019166
7019167
7019168
7019171
7019174
7019177
7019194
7019196
7019197
7019656
7019658
7019680
7020020
7020021
7020064
7020065
7020066
7020067
7020108
7020109
7020110
7020111
7020175
7020176
7020190
7020193
7020246
7020408
7020449
7020459
7020465
7020468
7020471
7020479
7020487
7021200
7021201
7021202
7021203
7021205
7021206
7021207
7021208
7021209
7021212
7021213
7021214
7021218
7021219
7021220
7021221
7021222
7021223
7021226
7021227
7021228
7021229
7021230
7021231
Page
....................... 4-20
....................... 4-20
....................... 4-19
....................... 4-15
....................... 4-15
....................... 4-15
....................... 4-20
....................... 4-20
....................... 4-15
....................... 2-45
....................... 2-57
..... 2-87, 2-91, 2-95
......................... 2-3
......................... 2-3
....................... 3-13
....................... 3-13
....................... 3-13
....................... 3-13
..... 2-87, 2-91, 2-95
..... 2-87, 2-91, 2-95
..... 2-87, 2-91, 2-95
..... 2-87, 2-91, 2-95
.............. 2-68, 4-12
.............. 2-68, 4-12
..... 2-87, 2-91, 2-95
....................... 7-20
....................... 2-67
....................... 2-38
....................... 2-38
....................... 2-39
....................... 2-38
....................... 2-38
....................... 2-38
....................... 2-39
....................... 2-38
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-49
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-50
....................... 2-51
....................... 2-51
....................... 2-51
....................... 2-51
....................... 2-51
....................... 2-51
3121271
SECTION 11
Part Number
7021232
7021249
7021275
7021276
7021277
7021310
7021311
7021601
7021602
7021625
7021639
7022302
7022305
7022310
7022311
7022312
7022313
7022314
7022326
7022328
7022368
7022371
7022372
7022397
7022399
7022721
7022808
7022812
7022814
7022815
7022816
7022817
7022818
7022819
7022822
7022823
7022824
7022825
7023023
7023318
7023907
7023908
7023910
7023917
7023933
7023956
7023967
7023977
7024100
7024146
7024147
7024148
7024149
7024151
7024154
7024155
7024182
7024189
7024190
3121271
Page
....................... 2-51
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-15
......................... 2-8
......................... 2-8
......................... 2-8
......................... 2-7
....................... 1-19
....................... 1-19
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-16
.............. 1-15, 1-16
....................... 1-15
....................... 1-16
....................... 1-16
....................... 1-19
....................... 1-19
....................... 2-29
.............. 4-15, 4-16
.............. 4-19, 4-20
....................... 4-15
.............. 4-15, 4-16
....................... 4-15
....................... 4-15
....................... 4-15
.......4-15, 4-16, 7-6
....................... 4-19
....................... 4-19
....................... 4-19
.......4-19, 4-20, 7-6
....................... 5-21
....................... 2-21
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-19
....................... 1-19
.....2-27, 2-34, 2-44
.....2-27, 2-34, 2-44
....................... 2-49
....................... 2-21
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-11
....................... 1-12
....................... 1-12
....................... 1-12
Part Number
7024191
7024192
7024193
7024194
7024195
7024196
7024197
7024379
7024380
7024381
7024390
7024396
7024397
7024404
7024439
7024440
7024441
7024442
7024443
7024444
7024445
7024446
7024453
7024454
7024455
7024456
7024457
7024458
7024481
7024484
7024485
7024486
7024488
7024489
7024508
7024560
7024561
7024565
7024579
7024598
7024704
7024717
7024718
7024762
7024763
7024781
7024782
7024783
7024784
7024828
7024854
7024862
7024867
7024868
7024871
7024881
7026188
7026197
7026199
Page
....................... 1-12
....................... 1-12
.............. 1-12, 1-13
....................... 1-12
....................... 1-12
....................... 1-12
.............. 1-12, 1-13
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-21
....................... 5-27
....................... 2-64
....................... 2-58
....................... 2-58
....................... 2-58
....................... 2-58
....................... 2-58
................ 2-58, 9-1
....................... 2-58
....................... 2-58
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-21
....................... 2-58
.......... 2-100, 2-107
.......... 2-101, 2-107
..................... 2-101
.......... 2-100, 2-107
.......... 2-100, 2-107
....................... 5-25
....................... 2-37
.......... 2-100, 2-107
....................... 2-39
....................... 2-39
....................... 2-85
....................... 2-20
....................... 1-12
....................... 1-12
....................... 2-20
.............. 1-12, 2-20
....................... 1-11
....................... 1-11
....................... 1-11
....................... 2-21
....................... 2-51
....................... 1-16
....................... 1-15
....................... 1-15
....................... 1-15
....................... 1-16
....................... 1-19
.......... 2-101, 2-108
....................... 2-63
..... 2-87, 2-91, 2-95
Part Number
7026503
7026504
7026505
7026506
7026507
7026509
7026511
7026597
7026608
7026626
7026631
7026800
7026801
7026802
7026803
7026804
7026805
7026806
7026807
7026808
7026809
7026810
7026811
7026812
7026813
7026814
7026815
7026816
7026817
7026818
7026819
7026820
7026821
7026822
7026826
7026827
7026828
7026829
7026830
7026831
7026832
7026833
7026839
7027004
7027015
7027017
7027018
7027028
7027029
7027030
7027031
7027412
7027740
7027741
7027790
7027791
7027792
7027793
7027795
800A 800AJ
PARTS NUMBER INDEX
Page
....................... 2-63
....................... 2-63
....................... 2-64
....................... 2-64
....................... 2-64
....................... 2-64
....................... 2-63
..........2-101, 2-108
....................... 2-39
..........2-101, 2-107
....................... 2-38
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-28
................2-28, 9-1
....................... 2-28
....................... 2-28
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-28
....................... 2-28
....................... 2-28
....................... 2-29
....................... 2-29
....................... 2-29
....................... 2-29
................2-28, 9-1
....................... 2-28
....................... 2-29
....................... 2-28
....................... 2-28
..............2-32, 7-13
..............2-44, 7-13
..............2-44, 7-14
..............2-44, 7-13
..............2-27, 7-13
..............2-27, 7-13
..............2-27, 7-14
..............2-27, 7-14
....................... 2-25
....................... 1-15
....................... 1-16
....................... 2-39
....................... 2-39
....................... 2-39
....................... 7-14
................2-39, 9-1
Part Number
Page
7027796 .............. 2-39, 7-14
7027799 .......... 2-101, 2-107
7027887 .............. 2-87, 2-95
7027965 ................ 2-44, 9-1
7027972 ................ 2-44, 9-1
7027989 ....................... 7-15
7027991 ....................... 7-15
77143013 ..................... 2-67
80424002 ..................... 2-20
80424043 ..................... 2-21
80934561 ..................... 2-63
8180311 ....................... 2-45
8229242 ....................... 7-11
8303541 ....................... 2-27
8405009 ....................... 2-25
8405104 ....................... 2-25
8406009 ....................... 2-27
8406105 ....................... 2-27
8406109 ....................... 2-28
8770050 ....................... 2-54
88521008 ..................... 3-23
88521205 ... 2-25, 2-33, 2-43
8896941 ....................... 10-6
91401281 ... 2-25, 2-32, 2-43
11-13
SECTION 11
Part Number
11-14
PARTS NUMBER INDEX
Page
Part Number
Page
Part Number
800A 800AJ
Page
Part Number
Page
3121271
3121271
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations
JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
JLG Latino Americana Ltda.
Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+61 2 65 811111
+61 2 65 813058
+55 19 3295 1025
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
JLG Industries (UK) Ltd
Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845
JLG France SAS
Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79
Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
(852) 2639 5797
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
+34 93 771 1762
www.jlg.com
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