Proceq Pundit PL-200PE manual
Proceq Pundit PL-200PE is a cutting-edge ultrasonic pulse echo testing device that empowers you to inspect concrete from a single surface. Its capabilities include:
- Single-sided determination of concrete thickness
- Detection and localization of voids, pipes, cracks, and honeycombing
- Generation of cross-sectional images (B-scans) for comprehensive analysis
- Automatic echo tracking for precise slab thickness measurement
- Dry-contact transducer for easy measurements on rough surfaces
- Single-handed and two-handed operation for versatility and convenience
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PUNDIT ® PL-200
ULTRASONIC PULSE VELOCITY
PUNDIT ® PL-200PE
ULTRASONIC PULSE ECHO
60 Years of Innovation
Made in Switzerland
PUNDIT ® TOUCHSCREEN
UNIVERSAL
Proceq – History of Innovation since 1954
Proceq SA of Switzerland, founded in 1954, is a leading manufacturer of the highest quality portable instruments for non-destructive testing of materials. The ubiquitous Original
Schmidt concrete test hammer and the patented SilverSchmidt
(Q-value) are just an excerpt of Proceq’s proud inventions.
Industry Standard Pundit
Pundit is a de facto industry standard brand and widely recognized as the first commercial field (on-site) device to measure Ultrasonic Pulse Velocity. Proceq acquired Pundit in
2009 and later launched the popular Pundit Lab and Pundit Lab+.
New Pundit Touchscreen
The Pundit PL-200 and Pundit PL-200PE continue the illustrious Pundit tradition that began in the 1970s. They are the first Proceq products to be developed using a new generation and design-protected Touchscreen Unit.
Applications Overview
Pundit PL-200
Through Transmission:
Access from two sides
Pundit PL-200PE
Pulse Echo:
Single side access
Assessment of Concrete Quality
Ultrasonic Pulse Velocity
Uniformity
Compressive strength and SONREB
Determination of crack depth
Modulus of elasticity
Slab thickness from a single side
Detection and localization of voids, pipes, cracks (parallel to surface), and honeycombing
Scan Modes
A-Scans
Line Scans
A-Scans
B-Scans
Housing specially designed to be used on-site in harsh environments
Screen with highest resolution and sharpest image available in the market allowing best possible analysis of the measured waveforms
8 GB Flash memory allowing storage of up to
100’000 A-Scans
Dual core processor supporting diverse communication and peripheral interfaces
Modular concept: Expandable with all Proceq
Pulse Velocity and Pulse Echo transducers
Future proof investment: upcoming Pundit ultrasonic products will be directly compatible
Never before has the user had such a control over the measurement procedure in real time directly on-site!
Made in Switzerland
PUNDIT ® PL-200
ULTRASONIC PULSE VELOCITY
Pundit PL-200 – The new Benchmark for
Ultrasonic Pulse Velocity Testing
Best-in-class Ultrasonic testing instrument providing superior features for on-site testing:
Line Scans for concrete uniformity assessment
Zoom and scroll for precise A-Scan inspection
On board storage and review of waveforms
Settings directly accessible on measuring screen
Comprehensive Measurement Modes
Line Scans
Assesses the concrete uniformity and detects cracks as well as other defects. The measured pulse velocities are displayed as a line.
Pulse Velocity
Calculates the pulse velocity of the material under test.
Dual cursor for manual A-Scan evaluation
Separate cursor to measure signal amplitude
Improved surface velocity measurement
Automatic and manual triggering and user adjustable trigger threshold
A-Scan update rate up to 40 Hz
Expandable with Pundit Pulse Echo transducer
Compressive Strength
Crack Depth
Determines the compressive strength using
Ultrasonic Pulse Velocity correlation, or by using
SONREB.
Determines the depth of perpendicular cracks according to BS 1881.
Surface Velocity
Determines surface velocity according to
BS 1881.
Ordering Information Pundit PL-200
Part Number: 327 10 001
Consisting of: Pundit Touchscreen, 2 Transducers 54 kHz, 2
BNC cables 1.5 m, couplant, calibration rod, BNC adapter cable, battery charger, USB cable, DVD with software, documentation, carrying strap and carrying case
Transmission Time: Measures the transmission time.
Distance: Calculates the distance between the transducers.
Standards and Norms: EN12504-4 (Europe), ASTM C 597-
02 (North America), BS 1881 Part 203 (UK), ISO1920-7:2004
(International), IS13311 (India), CECS21 (China).
Made in Switzerland
PUNDIT ® PL-200
ULTRASONIC PULSE VELOCITY
Pulse Velocity Transducers
Proceq offers an extensive range of transducers providing highest accuracy and a proven field track record. The selection of the correct transducer is dependent on the aggregate/grain size and the dimensions of the test object.
Bandwidth and aperture size
Test Object Limitations
Wavelength* Maximum grain size
Minimum lateral dimension
Applications
P-wave Transducers
24 kHz
Ø50 mm x
95 mm
154 mm ≈ 77 mm 154 mm » Concrete: Very coarse aggregate and large objects (several meters)
54 kHz
Ø50 mm x
46 mm
150 kHz
Ø28 mm x
46 mm
250 kHz
Ø28 mm x
46 mm
500 kHz
Ø57 mm x
32 mm
54 kHz
Ø50 mm x
100 mm
68.5 mm
24.7 mm
14.8 mm
7.4 mm
68.5 mm
≈ 34 mm 69 mm
≈ 12 mm 25 mm
≈ 7 mm
≈ 3 mm
15 mm
7 mm
≈ 34 mm 69 mm
» Concrete
» Wood
» Rock
» Fine grained material
» Refractory bricks
» Rock (NX cores)
» Fine grained material
» Refractory bricks
» Rock
» Use on small samples
» Fine grained material
» Refractory bricks
» Rock
» Use on small samples
» Concrete: Rough and rounded surfaces (no couplant required)
» Wood
» Rock (heritage sites)
S-wave Transducer
250 kHz
Ø41 mm x
32 mm
10 mm ≈ 5 mm Greater than the thickness of the object.
» Used for determination of elastic modulus
» Concrete, wood, rock (small samples only)
» Requires special shear wave couplant
*A pulse velocity of 3700 m/s (longitudinal wave) and 2500 m/s (shear wave) have been used for the computation of the wavelengths.
Made in Switzerland
PUNDIT ® PL-200PE
ULTRASONIC PULSE ECHO
Pundit PL-200PE – Groundbreaking
Ultrasonic Pulse Echo Testing
The Pulse Echo technology widely extends the application range of the Pundit Touchscreen Unit and offers a variety of special features:
Single side determination of slab thickness
Detection and localization of voids, pipes, cracks
(parallel to surface) and honeycombing
Advanced echo tracking technology helps identifying the main echo
Control buttons and optical feedback directly on the probe increase measurement efficiency
Automatic estimation of the Pulse Velocity
Scan Modes
A-Scan
» A-Scan allows direct analysis of the raw signal.
» Digital filters for better echo visibility and noise suppression.
» Automatic readout of slab thickness (Echo tracker).
B-Scan
» A cross-sectional view perpendicular to the scanning surface is provided. It facilitates the search for pipes, cracks, voids, etc.
» State-of-the-art image processing for improved image quality.
» Cursor placement allows a direct readout of the slab thickness and the location of hidden objects or defects.
Example: B-Scan of a concrete object containing steel pipes:
Easy B-Scan measuring through center marker and rulers directly on the probe
Dry-contact transducer: no couplant required, suited for measuring on rough surfaces
Lightweight and ergonomical handling
180 cm
Expandable with Pulse Velocity transducers
Ordering Information Pundit PL-200PE
Part Number: 327 20 001
Consisting of: Pundit Touchscreen, Pundit Pulse Echo
Transducer incl. cable, contact tester, battery charger, USB cable, calibrated tape, DVD with software, documentation, carrying straps and carrying case
Center marker and rulers directly on the transducer help generating the B-Scan:
Made in Switzerland
PUNDIT ® PL-200PE
ULTRASONIC PULSE ECHO
Pulse Echo Transducer
The Pulse Echo transducer is a shear wave transducer designed for single-handed and two-handed operation. It is particularly suited to testing where access is limited to a single side.
Bandwidth and aperture size
Test Object Limitations
Wavelength* Maximum grain size
50 mm 50 mm
Minimum lateral dimension
2x thickness
Penetration depth
50 kHz
2x25 cm 2
Typically 500 mm (up to 1000 mm under ideal conditions)
*A pulse velocity of 2500 m/s has been used for the computation of the wavelength.
Minimum object detectable
30 mm air cylinder
Expert Ultrasonic Training
Testing with the Pulse Echo technology requires in-depth knowledge of the test object and application characteristics. Proceq offers comprehensive ultrasonic training seminars imparting this knowledge as well as all functionalities and features of the
Pundit instruments. Pundit PL-200PE customers are recommended by Proceq to register for the Advanced Ultrasonic
Tomography Applications training. See details on the next page.
ASK
MALCOLM
On successful completion of the Advanced Ultrasonic Tomography Applications training, Pundit
PL-200PE customers get access* to “ Ask Malcolm ” , a global Application Support Service provided by a team of renowned experts who have years of hands-on, on-site NDT inspection expertise.
*Terms and conditions apply.
Made in Switzerland
TECHNICAL SERVICES
NDT Concrete Ultrasonic Training Concept
Proceq’s training modules are strongly focused on a practical approach to routine testing of in-situ concrete quality using the
Pundit range of ultrasonic products.
Training facilities are located at Proceq headquarters in Schwerzenbach (Switzerland), Chicago (USA), Singapore and London
(UK). All training modules are conducted in English (German, French and Spanish can be organized on demand).
Training fees include all necessary training material and documentation and exclude all travel, accomodation and meal. Course dates are determined by Proceq. Please contact your local Proceq representative.
Essentials of Non-Destructive Testing (NDT) of Concrete using Ultrasonic Methods
Description
Characteristics of concrete; overview of NDT methods; ultrasonic pulse velocity principles and methods for assessing compressive strength of concrete, detecting voids and cracks; transducer types; product and practical training (Pundit Lab,
Pundit Lab+, Pundit PL-200).
Prerequisites
Any technical background or prior experience with NDT products will allow quicker and deeper comprehension of the course material.
Duration
2 days
Locations
• Schwerzenbach
(Zuerich, Switzerland)
• Chicago
(United States of America)
• Singapore
• London
(United Kingdom)
Course No.
970 00 300
Advanced Ultrasonic Tomography Applications
Description
NDT ultrasonic methods to evaluate concrete from a single surface; using tomography to detect air filled voids and cracks; locate structural elements, pipes, ducts and honeycombing.
Product and practical training
(Pundit PL-200PE); detailed review and interpretation of specific tomographic application examples.
Prerequisites
Participants are expected to be experienced NDT users, any on-site ultrasonic experience will allow a focused discussion on specific application issues.
Duration
2 days
Locations
• Schwerzenbach
(Zuerich, Switzerland)
• Chicago
(United States of America)
• Singapore
• London
(United Kingdom)
Course No.
970 00 400
Application Support Service
ASK
MALCOLM
“Ask Malcolm” is an Application Support Service provided by Proceq to owners and users of the
PL-200PE who have completed the corresponding advanced training module. It is supported by a team of renowned experts who have years of hands-on, on-site NDT inspection expertise.
Prerequisites
Purchase of a PL-200PE;
Completion of the module “Advanced
Ultrasonic Tomography Appliactions” with course no. 970 00 400
Access
Proceq website
Made in Switzerland
PUNDIT ® PL-200
ULTRASONIC PULSE VELOCITY
PUNDIT ® PL-200PE
ULTRASONIC PULSE ECHO
Ordering Information
Units
PART NO.
DESCRIPTION
327 10 001 Pundit PL-200
327 20 001 Pundit PL-200PE
327 10 002 Pundit Touchscreen without transducers
Supplementary Transducers
325 40 026S 2 Transducers 24 kHz
325 40 131S 2 Transducers 54 kHz
325 40 141S 2 Transducers 150 kHz
325 40 177S 2 Transducers 250 kHz
325 40 175S 2 Transducers 500 kHz
325 40 176 2 Exponential Transducers 54 kHz, incl. calibration rod
325 40 049 2 S-Wave Transducers 250 kHz, incl. couplant
327 40 130 Pundit Pulse Echo Transducer, incl. cable and contact tester
327 20 002 Pundit PL-200PE UPV Kit
Accessories
327 01 043 Carrying strap complete
325 40 150 Transducer holder complete
327 01 049 BNC adapter cable for Pundit PL-200
325 40 021 Cable with BNC-plug, 1.5 m (5 ft)
325 40 022 Cable with BNC-plug, 10 m (33 ft)
710 10 031 Ultrasound couplant, 250 ml
325 40 048 Shear wave couplant, 100 g
327 01 033 Battery complete
327 01 053 Quick charger (external)
710 10 028 Calibration rod 25 µs for Pundit PL-200
710 10 029 Calibration rod 100 µs for Pundit PL-200
327 01 071S Calibrated Tape (Set of 5)
Proceq SA
Ringstrasse 2
8603 Schwerzenbach
Switzerland
Phone: +41 (0)43 355 38 00
Fax: +41 (0)43 355 38 12 [email protected]
www.proceq.com
810 327 01E ver 05 2014 © Proceq SA, Switzerland. All rights reserved.
Technical Specification
Range
Resolution
Display
Pulse Voltage UPV
UPE
Bandwidth
Receiver Gain
Memory
Regional Settings
Battery
Battery Lifetime
Operating
Temperature
Humidity
IP Classification
Pundit PL-200 Pundit PL-200PE
0.1 – 7930 µs
0.1 µs (< 793 µs), 1 µs (> 793 µs)
7” colour display 800x480 pixels
–
100 – 450 Vpp
100 – 400 Vpp
20 – 500 kHz
1x – 10’000x (0 – 80dB) [11 steps]
Internal 8 GB Flash memory
Metric and imperial units and multi-language supported
Lithium Polymer, 3.6 V, 14.0 Ah
> 8h (in standard operating mode)
0°C – 30°C (Charging, running instrument)
0°C – 40°C (Charging, instrument is off)
-10°C – 50°C (Non-charging)
< 95 % RH, non condensing
IP54
Service and Support
Proceq is committed to providing the best support and service available in the industry through the Proceq certified service centers worldwide. This results in a complete support for the
Pundit PL-200 and Pundit PL-200PE by means of our global service and support facilities.
Warranty Information
Each instrument is backed by the standard Proceq warranty and extended warranty options.
» Electronic portion of the instrument: 24 months
» Mechanical portion of the instrument: 6 months
Subject to change without notice. All information contained in this documentation is presented in good faith and believed to be correct. Proceq SA makes no warranties and excludes all liability as to the completeness and/or accuracy of the information.
For the use and application of any product manufactured and/or sold by Proceq SA explicit reference is made to the particular applicable operating instructions.
Made in Switzerland
Made in Switzerland

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