Vulcan 880/890 Modular [0501640] [03/2008]

Vulcan 880/890 Modular [0501640] [03/2008]
OWNER'S MANUAL
MODULAR 880 / 890
MAINTENANCE & PARTS
NOTE: MANUAL including SPECIFICATIONS, subject to change without notice
All ratings specified are based on structural factors only,
not vehicle capacities or capabilities.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Phone (423) 238-7227 • FAX (423) 238-7237
FORM NO. 0501640
03 / 2008
PRICE $25.00
LIMITED WARRANTY
MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the
original purchaser that each new MILLER wrecker or other MILLER products will be free from defects
in material and workmanship for a period of twelve (12) months from date placed in service, but in no
event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER.
The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no
event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or
twelve (12) months from date placed in service, whichever is earlier.
MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement
at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon
inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will
be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does
not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair
or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or
alterations have been made unless authorized by MILLER.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT
NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of
profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or
relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach
of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from
any general or particular requirement which MILLER knew or had reason to know about at the time
of sale.
MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS
MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO
PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or
any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR
PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such
warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted
under applicable law, pass on to the purchaser such manufacturer's or seller's warranty.
MILLER, whose policy is one of continuous improvement, reserves the right to improve its products
through changes in design or materials as it may deem desirable without being obligated to incorporate
such changes in products previously sold. This warranty is not intended to cover or include the following
items, which are set forth by way of example and not limitation:
A.Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to
weather, road conditions, road treatments, etc.
B.Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure
to provide reasonable and necessary maintenance, or uses for which the equipment was not
designed or intended.
C.Alterations or modifications that affect performance, operation or reliability.
D.Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud
flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts.
IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER
PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY
OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
OWNER, USER AND OPERATOR:
We appreciate your choice of our wrecker for your application. Our
number one priority is user safety which is best achieved by our joint
efforts. We feel that you can make a major contribution to safety if
you, as the equipment owner and operator:
1.Comply with Federal, State, and Local Regulations.
2.Read, Understand, and Follow the Instructions in this Manual.
3.Use Good, Safe Work Practices in a Common Sense Way.
4.Only have Authorized and Trained Operators running the
Wrecker.
Also contained in this manual is a Parts Section for your Wrecker.
Use of other than Factory or Factory Authorized Parts will render the
Warranty void.
© 2008 MILLER INDUSTRIES TOWING EQUIPMENT INC. All rights reserved. Reproduction
or use, without express permission, of editorial or pictorial content, in any manner, is
prohibited.
TABLE OF CONTENTS
Section I - MAINTENANCE . .................................................... I-1 thru I-9
Section II - PARTS
SUBFRAME ASSEMBLY
880 ..............................................................................II-2 thru II-5
890 ..............................................................................II-6 thru II-9
BODY ASSEMBLY
CARBON STEEL .........................................................II-10 & II-11
STAINLESS STEEL . .................................................. II-12 & II-13
ALUMINUM ................................................................ II-14 & II-15
COMPOSITE ...........................................................II-16 thru II-19
BOOM ASSEMBLY
881...........................................................................II-20 thru II-23
882...........................................................................II-24 thru II-27
892...........................................................................II-28 thru II-31
894...........................................................................II-32 thru II-35
880 WHEEL LIFT ASSEMBLY........................................... II-36 & II-37
880 CROSSBAR ASSEMBLY............................................ II-38 & II-39
890 WHEEL LIFT ASSEMBLY........................................... II-40 & II-41
890 CROSSBAR ASSEMBLY............................................ II-42 & II-43
BOOM & WINCH HYDRAULICS
881.............................................................................. II-44 & II-45
882.............................................................................. II-46 & II-47
892.............................................................................. II-48 & II-49
ii
TABLE OF CONTENTS (cont'd)
Section II - PARTS (cont'd)
BOOM & WINCH HYDRAULICS (cont'd)
894.............................................................................. II-50 & II-51
880/890 WHEEL LIFT HYDRAULICS . ............................. II-52 & II-53
PUMP, VALVE & FILTER HYDRAULICS
881.............................................................................. II-54 & II-55
882, 892 & 894............................................................ II-56 & II-57
CONTROL ASSEMBLY
881 WRECKER........................................................... II-58 & II-59
882, 892 & 894 WRECKER......................................... II-60 & II-61
880 & 890 WHEEL LIFT.............................................. II-62 & II-63
WINCH FREESPOOL ASSEMBLY
881, 882 & 892........................................................................ II-64
894..........................................................................................II-65
BOOM SWIVEL ASSEMBLY.......................................................... II-66
880/890 SHIP KITS . ......................................................... II-67 & II-68
Section III - SCHEMATICS
ELECTRICAL (ALL MODELS)........................................................ III-1
HYDRAULICS
881...........................................................................................III-2
882...........................................................................................III-3
892 & 894................................................................................. III-4
iii
NOTES
Section I - MAINTENANCE
1.1 The continued operation of your wrecker is largely dependent upon strict
adherence to a properly scheduled preventive maintenance program. To
help you in this program, We have provided the following information
regarding lubrication, preventive maintenance, hydraulic system and
safety devices care.
1.2 HYDRAULIC SYSTEM
The importance of absolute cleanliness of the hydraulic system cannot
be over stressed. The smallest amount of grit, metal flake or other foreign
material in the system can cause extensive damage to pumps, motors
and valves. We have taken every measure to assure that each
component and fitting was thoroughly cleaned before your unit was shipped
to you. Therefore, servicing of the system should be done with extreme care.
(a) Before checking oil level in reservoir, wipe away all dirt, grease and
grime around filter cap before removing it. Make certain that all
containers, funnels and pouring spouts are absolutely clean before
filling reservoir.
(b) When replacing hoses, fittings or other components, clean
thoroughly, dismantle and reassemble carefully.
(c) Failure to observe these precautions, and failure to change the filter
element at regular intervals could result in loss of your warranty in
the event of failure to certain components.
1.3 LUBRICATION & PREVENTIVE MAINTENANCE
The following general lubrication and preventive maintenance should
be performed at least once per month for moderate usage, or more
often as required, for heavy usage.
(a) Inspect, repair or replace any worn, cracked, leaking, otherwise
damaged components including, but not limited to, the following:
1.
2.
3.
4.
5.
Hydraulic hoses and fittings.
Cable and fittings.
Cylinders.
Boom-end fitting.
Controls.
I-
Section I - MAINTENANCE (cont'd)
1.3 LUBRICATION & PREVENTIVE MAINTENANCE (cont'd)
6.
7.
8.
9.
10.
Hydraulic oil filter.
Oil reservior.
Lights and wiring.
Winch.
Pivot bearing surfaces and pins.
(See Lubrication Charts, page I-4 & I-5.)
(b)
Check hydraulic oil level in reservoir and fill to 2" (inches) below
bottom of filler neck with Multi-Purpose Automatic Transmission
Fluid, formally known as MERCON / DEXRON III. Hydraulic oil
should be replaced annually.
(c) Replace hydraulic oil filters after first week of operation, then every
three (3) months thereafter.
(d) Inspect all bolts for tightness and re-tighten as necessary. Vibration
and stress may loosen even properly torqued bolts.
(e) Lubricate all grease fittings on the Wrecker and Wheel Lift including:
1.
2.
3.
4.
5.
Winch
Cylinder Pivot Bearings
Cross Bar Pivot
Boom Slide Pads
Boom End Swivel
(f) All bearing surfaces not equipped with grease fittings should be
oiled using SAE 30 oil in a pump can.
(g) Check oil level of winches and fill to proper level, level plug on end
plates, with SAE 140 general purpose gear oil.
(h) Lubricate grease fitting on winch freespool clutch control.
(i)
Lubricate winch cables using an oily rag while respooling onto drum.
Other special cable lubricants are available which have better
penetrating qualities. Consult your local oil company for a list of
these.
I-
Section I - MAINTENANCE (cont'd)
1.4 SUMMARY OF REQUIRED LUBRICANTS
(a) Hydraulic Oil - Multi-Purpose Automatic Transmission Fluid,
formally known as MERCON / DEXRON III.
(b) Winch Worm Gear Oil - SAE 140 general purpose gear oil.
(c) Grease - MP Lithium Grease.
(d) Oil for miscellaneous bearing surfaces - SAE 30.
(e) Cable Oil - SAE 30 or special cable lubricant.
NOTE
THERE IS NO PRACTICAL WAY TO DETERMINE THE LIFE
EXPECTANCY OF HYDRAULIC HOSES AND OTHER RUBBER
COMPONENTS.
WHILE APPEARING TO BE IN EXCELLENT CONDITION, THESE
COMPONENTS MAY BE ADVERSELY AFFECTED BY USAGE,
WEATHER OR THE PASSING OF TIME.
THEREFORE, IT IS RECOMMENDED THAT ALL RUBBER
COMPONENTS, ESPECIALLY HOSES, BE REPLACED EVERY
FIVE (5) YEARS REGARDLESS OF APPEARANCE.
I-
Section I - MAINTENANCE (cont'd)
1.5 LUBRICATION
1. Cable - Use oil or approved cable lubricant.
2. Winch Oil Level - Fill to oil plug level inside of housing with SAE
140 general purpose gear oil.
3. Boom Cylinder Pivot Bearings - MP Lithium Grease.
4. Boom Slide Pads - MP Lithium Grease.
5. Winch Clutch Control - MP Lithium Grease.
6. Boom End Swivel - MP Lithium Grease.
7. Sheave - MP Lithium Grease.
8. Compartment Door Pivots - Use SAE 30 Oil.
9. Control Handle Shafts - MP Lithium Grease.
10. Hydraulic Reservoir - Fill to 2" (inches) below bottom of filler neck.
11. Hydraulic Filter - Replace after first week of operation then every
three (3) months.
12. Boom Shaft Pivot - MP Lithium Grease.
13. Wheel Lift Pivots - MP Lithium Grease.
14. Wheel Lift Cylinder Pivot Bearings - MP Lithium Grease.
15. Wheel Lift Slide Pads - MP Lithium Grease.
NOTE
THE ABOVE SERVICE REQUIREMENTS SHOULD BE SERVICED
MONTHLY. SERVICE MORE OFTEN IF THE EQUIPMENT IS USED
FREQUENTLY.
I-
Section I - MAINTENANCE (cont'd)
1.6 LUBRICATION (cont'd)
FIGURE 1.1
SEE PAGE I-4 FOR LUBRICATION INFORMATION.
I-
Section I - MAINTENANCE (cont'd)
1.6 LUBRICATION (cont'd)
FIGURE 1.2
SEE PAGE I-4 FOR LUBRICATION INFORMATION.
I-
Section I - MAINTENANCE (cont'd)
MAINTENANCE RECORD
DATE
MECHANIC
*IMPORTANT:
WEEKLY*
MONTHLY
QUARTERLY
SERVICE PERFORMED
HYDRAULIC HOSES AND CABLES SHOULD BE INSPECTED WEEKLY FOR SIGNS
OF ABRASION.
I-
Section I - MAINTENANCE (cont'd)
MAINTENANCE RECORD
DATE
MECHANIC
*IMPORTANT:
WEEKLY*
MONTHLY
QUARTERLY
SERVICE PERFORMED
HYDRAULIC HOSES AND CABLES SHOULD BE INSPECTED WEEKLY FOR SIGNS
OF ABRASION.
I-
Section I - MAINTENANCE (cont'd)
MAINTENANCE RECORD
DATE
MECHANIC
*IMPORTANT:
WEEKLY*
MONTHLY
QUARTERLY
SERVICE PERFORMED
HYDRAULIC HOSES AND CABLES SHOULD BE INSPECTED WEEKLY FOR SIGNS
OF ABRASION.
I-
NOTES
Section II - PARTS
This Section is provided by the manufacturer for the purpose of ordering
any component part of the 880/890 Modular that may be required when
part replacement is necessary. Be certain to use only original equipment
replacement parts for warranty purposes as well as for keeping your 880/890
Modular in its original state and optimum operating capacities.
When ordering replacement or spare parts be sure to provide the following
information to the manufacturer’s Parts Department.
1.
2.
3.
4.
5.
6.
7.
Manual Number & Date of Publication
Manual Page Number
Page Title
Reference Number of Part Desired
Part Number
Part Description
Quantity of Part Desired
Providing this information will help ensure that the correct parts will be
delivered to you in an expedient manner without delay. Should additional
information be required for repair or replacement of certain components,
contact your Wrecker Manufacturer Authorized Representative.
The Manufacturer reserves the right, without notice or obligation, to improve
or modify their products, which may change the specifications, models and
feature availability.
II-
Section II - PARTS (cont'd)
880 SUBFRAME ASSEMBLY
II-
Section II - PARTS (cont'd)
880 SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0303385
--
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
--
1
1
1
8
2
1
4
7
4
4
8
4
2
1
1
1
1
1
1
0909102
0307638
0310137
0310319
0400121
0400132
0400133
0400177
0400392
0400408
0400480
0400482
0400492
0719451
0807174
0910008
9056125
9056150
880400005
880401000
--
21
22
23
24
25
26
27
28
29
30
31
--
4
2
4
2
4
10
4
20
2
8
2
--
0306680
0307114
0400122
0400150
0400237
0400392
0400408
0400480
0400484
0400498
0719921
DESCRIPTION
JUNCTION BOX 10 POLE
SUBFRAME ASSEMBLY - 880
CYLINDER, TILT (4.00 X 12.31)
CYLINDER, BOOM LIFT
HARNESS, WIRING CONV. (NOT SHOWN)
3/8"-16 X 3/4" HHCS GR5 ZP
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 X 3" HHCS GR5 ZP
1/2"-13 X 1 1/4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
1/2"-13 NYLOK HEX NUT ZP
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER ZP
CHAIN POCKET VULCAN SUBFRAME
880 SUBFRAME NEW CONVENTIONAL
HYDRAULIC TANK ASSEMBLY, CONVENTION
1 1/4" NOM HVY DUTY RET RING EXT
1 1/2" RETAINING RING
PIN BOOM LOWER LIFT CYL
PIN STINGER UPPER TILT CYL
BODY INSTALL
RUBBER “T" MOUNTS LTI 20203
RUBBER MOUNT, TBA 20103
3/8"-16 X 1 1/4" HHCS GR5 ZP
3/8"-16 X 2 1/2" HHCS GR5 ZP
1/2"-13 X 4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
1/2"-13 NYLOK HEX NUT ZP
3/8" FLAT WASHER ZP
WASHER, SPECIAL 13/32" ID X 1 3/4" OD
FLAT WASHER 1/2" ID X 2" OD X 1/4"
PLATE, BODY/SUBFRAME MOUNTING VULCAN
II-
Section II - PARTS (cont'd)
880 SUBFRAME ASSEMBLY (cont'd)
II-
Section II - PARTS (cont'd)
880 SUBFRAME ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
32
33
34
35
36
37
38
--
10
6
12
1
1
2
1
0909101
0400109
0400382
0400463
0807214
0807215
0807232
0807268
GENERIC ASSEMBLY - 880
5/16"-18 X 1" HHCS GR5
5/16"-18 NYLOK HEX NUT ZP
5/16" FLAT WASHER
SCOOP STORAGE LH WELDMENT
SCOOP STORAGE RH WELDMENT
TUBE MOUNTING WELDMENT
BOOM PIVOT PIN WELDMENT
--
39
40
41
42
--
5
8
7
1
0909113
0400126
0400392
0400480
0807172
4-SPOOL VALVE PLATE ASSEMBLY – 880
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
VALVE PAN WELDMENT CONVENTIONAL
--
43
44
45
--
2
2
2
0902842
0712380
BA0259
HD0106
KIT - "D" RING
"D" RING
PIN - "D" RING
1/4" X 1 3/4" SPRING PIN ZP
--
46
--
1
124001934
0303113
4 WAY SOCKET
HARNESS, 4-POLE SOCKET
--
47
48
49
50
--
2
2
4
2
0901420
0400122
0400392
0400480
0307383
KIT - SAFETY CHAIN
3/8"-16 X 1 1/4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
CHAIN ASSEMBLY 5/16" G7 X 12'
--
51
52
53
--
6
8
6
0907280
0400070
0400367
0400451
806,807,810 SS BOLT BAG
1/4"-20 X 1" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
1/4" FLAT WASHER ZP
DESCRIPTION
II-
Section II - PARTS (cont'd)
890 SUBFRAME ASSEMBLY
II-
Section II - PARTS (cont'd)
890 SUBFRAME ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
1
1
0303385
--
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
2
1
1
8
3
4
7
4
4
8
4
2
2
1
1
1
1
0909116
0307576
0307638
0310319
0400121
0400132
0400177
0400392
0400408
0400480
0400482
0400492
0719451
0806854
0807174
0910008
9056125
880401000
SUBFRAME ASSEMBLY - 890
CYLINDER LIFT 3.50 X 17.75
CYLINDER TILT (4.00 X 12.31)
HARNESS, WIRING CONV. (NOT SHOWN)
3/8"-16 X 3/4" HHCS GR5 ZP
3/8"-16 X 1 1/2" HHCS GR5 ZP
1/2"-13 X 1 1/4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
1/2"-13 NYLOK HEX NUT ZP
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER ZP
CHAIN POCKET VULCAN SUBFRAME
PIN WELDMENT
880 SUBFRAME NEW CONVENTIONAL
HYDRAULIC TANK ASSEMBLY CONVENTIONAL
1 1/4" NOM HVY DUTY RET RING EXT
PIN STINGER UPPER TILT CYL
--
19
20
21
22
23
24
25
26
27
28
29
--
4
2
4
2
4
10
4
20
2
8
2
--
0306680
0307114
0400122
0400150
0400237
0400392
0400408
0400480
0400484
0400498
0719921
BODY INSTALL
RUBBER "T" MOUNTS LTI 20203
RUBBER MOUNT, TBA 20103
3/8"-16 X 1 1/4" HHCS GR5 ZP
3/8"-16 X 2 1/2" HHCS GR5 ZP
1/2"-13 X 4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
1/2"-13 NYLOK HEX NUT ZP
3/8" FLAT WASHER ZP
WASHER, SPECIAL 13/32" ID X 1 3/4" OD
FLAT WASHER 1/2" ID X 2" OD X 1/4"
PLATE, BODY/SUBFRAME MOUNTING VULCAN
DESCRIPTION
JUNCTION BOX 10 POLE
II-
Section II - PARTS (cont'd)
890 SUBFRAME ASSEMBLY (cont'd)
II-
Section II - PARTS (cont'd)
890 SUBFRAME ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
30
31
32
33
34
35
36
--
10
6
12
1
1
2
1
0909117
0400109
0400382
0400463
0807214
0807215
0807232
0807268
GENERIC ASSEMBLY
5/16"-18 X 1" HHCS GR5
5/16"-18 NYLOK HEX NUT ZP
5/16" FLAT WASHER
SCOOP STORAGE LH WELDMENT
SCOOP STORAGE RH WELDMENT
TUBE MOUNTING WELDMENT
BOOM PIVOT PIN WELDMENT
--
37
38
39
40
--
5
8
7
1
0909112
0400126
0400392
0400480
0807172
4-SPOOL VALVE PLATE ASSEMBLY
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
VALVE PAN WELDMENT CONVENTIONAL
--
41
42
43
--
2
2
2
0902842
0712380
BA0259
HD0106
KIT - "D" RING
RING - D
PIN - "D" RING
1/4" X 1 3/4" SPRING PIN ZP
--
44
--
1
124001934
0303113
4 WAY SOCKET
HARNESS, 4-POLE SOCKET
--
45
46
47
48
--
2
2
4
2
0901420
0307383
0400122
0400392
0400480
KIT - SAFETY CHAIN
CHAIN ASSEMBLY 5/16" G7 X 12'
3/8"-16 X 1 1/4" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
--
49
50
51
--
6
8
6
0907280
0400070
0400367
0400451
806,807,810 SS BOLT BAG
1/4"-20 X 1" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
1/4" FLAT WASHER ZP
DESCRIPTION
II-
Section II - PARTS (cont'd)
CARBON STEEL BODY ASSEMBLY
II-10
Section II - PARTS (cont'd)
CARBON STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
--
2
2
6
2
2
2
10
18
10
18
41
30
2
1
1
2
2
0909123
0303120
0307114
0400132
0400392
0400480
0400484
0402020
0402032
0402111
0402116
0402117
0402118
0719921
0807274
0807275
945400518
945400800
--
18
19
20
--
4
2
2
0909124
0719710
0721514
9025049
BODY SHIP KIT - CARBON STEEL
PLATE, SPLIT HARNESS ALUMINUM
PLATE, TAIL LIGHT INSPECT COVER
INTERIOR & COMPARTMENT LIGHT W/SWITCH
--
21
22
23
24
25
26
27
28
29
--
2
4
2
2
1
1
24
2
2
0910042
0310214
0310215
0310353
0310354
0310355
0310356
0400035
9032053
GV57
KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL
LAMP, LED SIDE MARKER (AMBER)
LAMP, LED SIDE MARKER (RED)
LIGHT, AGROLUN LH STOP/TAIL RED
LIGHT, AGROLUN RH STOP/TAIL RED
LIGHT, AGROLUN LH BACK-UP, CLEAR
LIGHT, AGROLUN RH BACK-UP, CLEAR
10-24 X 1/2" OVAL HD SS TYPE F
GROMMET, RUBBER McMASTER 5/8" X 1/8"
RUBBER - GROMMET, ATLANTIC
DESCRIPTION
BODY INSTALL CARBON STEEL MODULAR
LATCH PADDLE W/GASKET
RUBBER MOUNT, TBA 20103
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
WASHER, SPECIAL 13/32" ID X 1 3/4" OD
1/4"-20NC X 3/4" HEX HD SS
5/16"-18NC X 1" HHCS 8-18 SS
1/4" SS LOCKWASHER 316
5/16"-18NC X 1" HEX NYLOK SS
5/16" FLAT WASHER 316SS
5/16" HELICAL LOCKWASHER SS
PLATE, BODY/SUBFRAME MOUNTING
BODY, LH SS W/ HELLA LIGHTS
BODY, RH SS W/ HELLA LIGHTS
WASHER PLATE PL - STRIKE
STRIKER PIN WELDMENT PLATE
II-11
Section II - PARTS (cont'd)
STAINLESS STEEL BODY ASSEMBLY
II-12
Section II - PARTS (cont'd)
STAINLESS STEEL BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
--
2
2
6
2
2
2
10
18
10
18
41
30
2
1
1
2
2
0909173
0303120
0307114
0400132
0400392
0400480
0400484
0402020
0402032
0402111
0402116
0402117
0402118
0719921
0807276
0807277
945400518
945400800
--
18
19
20
--
4
2
2
0909174
0719842
0721515
9025049
BODY SHIP KIT - CARBON STEEL
PLATE, SPLIT HARNESS ALUMINUM
PLATE, TAIL LIGHT INSPECT COVER
INTERIOR & COMPARTMENT LIGHT W/SWITCH
--
21
22
23
24
25
26
27
28
29
--
2
4
2
2
1
1
24
2
2
0910042
0310214
0310215
0310353
0310354
0310355
0310356
0400035
9032053
GV57
KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL
LAMP, LED SIDE MARKER (AMBER)
LAMP, LED SIDE MARKER (RED)
LIGHT, AGROLUN LH STOP/TAIL RED
LIGHT, AGROLUN RH STOP/TAIL RED
LIGHT, AGROLUN LH BACK-UP, CLEAR
LIGHT, AGROLUN RH BACK-UP, CLEAR
10-24 X 1/2" OVAL HD SS TYPE F
GROMMET, RUBBER McMASTER 5/8" X 1/8"
RUBBER - GROMMET, ATLANTIC
DESCRIPTION
BODY INSTALL STAINLESS STEEL MODULAR
LATCH PADDLE W/GASKET
RUBBER MOUNT, TBA 20103
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
WASHER, SPECIAL 13/32" ID X 1 3/4" OD
1/4"-20NC X 3/4" HEX HD SS
5/16"-18NC X 1" HHCS 8-18 SS
1/4" SS LOCKWASHER 316
5/16"-18NC X 1" HEX NYLOK SS
5/16" FLAT WASHER 316SS
5/16" HELICAL LOCKWASHER SS
PLATE, BODY/SUBFRAME MOUNTING
BODY, LH SS W/ HELLA LIGHTS
BODY, RH SS W/ HELLA LIGHTS
WASHER PLATE PL - STRIKE
STRIKER PIN WELDMENT PLATE
II-13
Section II - PARTS (cont'd)
ALUMINUM BODY ASSEMBLY
II-14
Section II - PARTS (cont'd)
ALUMINUM BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
--
2
2
6
2
2
2
10
18
10
18
41
30
2
1
1
2
2
0909171
0303120
0307114
0400132
0400392
0400480
0400484
0402020
0402032
0402111
0402116
0402117
0402118
0719921
0807278
0807279
945400518
945400800
--
18
19
20
--
4
2
2
0909172
0719841
0721516
9025049
BODY SHIP KIT - CARBON STEEL
PLATE, SPLIT HARNESS ALUMINUM
PLATE, TAIL LIGHT INSPECT COVER
INTERIOR & COMPARTMENT LIGHT W/SWITCH
--
21
22
23
24
25
26
27
28
29
--
2
4
2
2
1
1
24
2
2
0910042
0310214
0310215
0310353
0310354
0310355
0310356
0400035
9032053
GV57
KIT, LIGHT CS, SS, ALUMINUM CONVENTIONAL
LAMP, LED SIDE MARKER (AMBER)
LAMP, LED SIDE MARKER (RED)
LIGHT, AGROLUN LH STOP/TAIL RED
LIGHT, AGROLUN RH STOP/TAIL RED
LIGHT, AGROLUN LH BACK-UP, CLEAR
LIGHT, AGROLUN RH BACK-UP, CLEAR
10-24 X 1/2" OVAL HD SS TYPE F
GROMMET, RUBBER McMASTER 5/8" X 1/8"
RUBBER - GROMMET, ATLANTIC
DESCRIPTION
BODY INSTALL ALUMINUM MODULAR
LATCH PADDLE W/GASKET
RUBBER MOUNT, TBA 20103
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
WASHER, SPECIAL 13/32" ID X 1 3/4" OD
1/4"-20NC X 3/4" HEX HD SS
5/16"-18NC X 1" HHCS 8-18 SS
1/4" SS LOCKWASHER 316
5/16"-18NC X 1" HEX NYLOK SS
5/16" FLAT WASHER 316SS
5/16" HELICAL LOCKWASHER SS
PLATE, BODY/SUBFRAME MOUNTING
BODY, LH SS W/ HELLA LIGHTS
BODY, RH SS W/ HELLA LIGHTS
WASHER PLATE PL - STRIKE
STRIKER PIN WELDMENT PLATE
II-15
Section II - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY
II-16
Section II - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
--
2
3
6
10
12
2
6
2
30
3
2
10
18
10
18
41
30
2
2
2
1
1
--
0307114
0310326
0400132
0400133
0400392
0400480
0400482
0400484
0400823
0400824
0400825
0402020
0402032
0402111
0402116
0402117
0402118
0402120
0402121
0721607
--
--
BODY INSTALL, CONVENTIONAL COMPOSITE
RUBBER MOUNT, TBA 20103
PAD, RUBBER DECK VIBRATION
3/8"-16 X 1-1/2" HHCS GR5 ZP
3/8"-16 X 3" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZP
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
WASHER, SPECIAL .406 ID X 1.75 OD
5/16"-18 X 3/4" SS HHCS
5/16"-18 X 1-3/4" SS HHCS
3/8"-16 X 3/4" SS HHCS
1/4"-20NC X 3/4" HEX HD SS
5/16"-18NC X 1" HHCS 8-18 SS
1/4" SS LOCKWASHER 316
5/16"-18NC HEX NYLON LOCKNUT SS
5/16" FLAT WASHER 316SS
5/16" HELICAL LOCKWASHER SS
3/8" FLAT WASHER 316 SS
3/8" LOCKWASHER 316 SS
PLATE, BODY/SUBFRAME MTG
LT BODY ASSY, CONVENTIONAL COMPOSITE
RT BODY ASSY, CONVENTIONAL COMPOSITE
--
23
24
25
26
27
28
29
--
8
1
1
1
2
2
1
--
0307480
0908309
945400800
3810-117001
561-0380001
561-0380002
562-0100000
LT BODY ASSY, CONVENTIONAL COMPOSITE
TRIM SEAL 4100 B3X3/16C
HARDWARE KIT, 301M COMPOSITE BODY
STRIKER PIN WELDMENT PL
ASSEMBLY KIT, COMPOSITE BODY PARTS
SLEEVE BEARING, 3/8" ID X 1/2" OD
BEARING, BRONZE 3/8" ID X 7/16" OD
D-PADDLE LATCH
30
31
32
33
34
35
36
37
1
1
1
1
1
1
1
1
0310301
0310302
0310303
0310304
0310305
0310306
0310307
0310308
DESCRIPTION
BODY, LEFT CONV. COMPOSITE GRAY
BODY, RIGHT CONV. COMPOSITE GRAY
BODY, LEFT CONV. COMPOSITE WHITE
BODY, RIGHT CONV. COMPOSITE WHITE
BODY, LEFT CONV. COMPOSITE BLACK
BODY, RIGHT CONV. COMPOSITE BLACK
BODY, LEFT CONV. COMPOSITE RED
BODY, RIGHT CONV. COMPOSITE RED
II-17
Section II - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY (cont'd)
II-18
Section II - PARTS (cont'd)
COMPOSITE BODY ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
38
39
40
41
42
43
44
45
--
6
16
16
4
2
1
2
3
0910040
0307523
0402020
0402111
0719841
0721516
0910041
9025049
9032006
--
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
--
2
1
20
1
1
2
4
2
2
1
1
1
1
6
6
2
12
12
12
12
8
1
5
1
2
6
0910041
GV57
0301671
0302062
0303061
0303226
0310214
0310215
0310217
0310280
0310353
0310354
0310355
0310356
0400066
0400367
0400451
0400686
0400688
0400689
0400690
0400691
0501655
9022076
9025062
9032053
523-1402300
DESCRIPTION
BODY SHIP KIT, CONVENTIONAL COMPOSITE
TRIM-LOK 7100B3 X 1/4C
1/4"-20NC X 3/4" HEX HD SS
1/4" SS LOCKWASHER 316
PLATE, SPLIT HARNESS ALUM
PLATE,TAIL LIGHT INSPECT COVER
LIGHT KIT, CONV COMPOSITE BODY HELLA
INTERIOR & COMPART. LIGHT W/SW
WEATHER STRIP 3/16 X 1/2
LIGHT KIT, CONV COMPOSITE BODY HELLA
RUBBER GROMMET, ATLANTIC
TOW LIGHT SOCKET (4 PIN)
WIRE TIE 21"
BACK UP ALARM ECCOMS97
80 AMP CIRCUIT BREAKER
LAMP, LED SIDE MARKER (AMBER)
LAMP, LED SIDE MARKER (RED)
KIT, 22" TEAR DROP LIGHT(AMBER)
LIGHT, WRAPAROUND STOP/TAIL 12V
LIGHT, AGROLUN LH STOP/TAIL RED
LIGHT, AGROLUN RH STOP/TAIL RED
LIGHT, AGROLUN LH BACK-UP,CLEAR
LIGHT, AGROLUN RH BACK-UP,CLEAR
1/4"-20 X 3/4" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
1/4" FLATWASHER ZP
#10-24 X 1" LG SS PHILLPS PAN HD
#10-24 SS NYLOK NUT
#6-32 X 1" LG SS PHILLIPS PAN HD
#6-32 SS NYLOK NUT
#8 X 3/4" PHILLIP PAN HD SHTMTL
TAILLIGHT INSTALL INSTRUCTIONS COMP
RING TERM 14-16GA DK BLUE CRIMP
LICENSE BKT C/W LIGHT6
GROMMET, RUBBER MCMAST. 5/8X1/8
TERMINAL, 14GA BUTT/SHRINK BLU
II-19
Section II - PARTS (cont'd)
881 BOOM ASSEMBLY
II-20
Section II - PARTS (cont'd)
881 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
4
2
1
2
1
2
2
2
4
1
1
2
1
1
1
2
4
1
0910277
0300110
0300113
0301895
0306819
0310488
0400149
0400204
0400410
0400482
0703082
0703137
0717674
0722282
0807472
0807474
9041202
896040002
3012-794003
BOOM ASSEMBLY, 8 TON CONV. 880/400
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"- 28 STRAIGHT
GREASE FITTING, STR 1/8" PTF
PAD SLIDE 2 1/4" DIA UHMW
CYLINDER, BOOM EXTEND
3/8"- 16 X 5/8" HHCS GR5 ZP
1/2"- 13 X 3/4" SKT HD SET
1/2"- 13 HEX JAM NUT ZP
3/8" HELICAL LOCKWASHER ZP
PIN, EXT CYLINDER PIVOT
SHAFT, EXT CYLINDER OUTER BOOM
SHIM, PAD SPACER
PLATE PAD CAGE
BOOM WELDMENT, 8 TON INNER
BOOM WELDMENT, 8 TON OUTER
3/8"-16 X 5/8" HHCS PL GR8
NYLATRON - 6" X 1 1/2" X
SPACER BAR
--
19
20
21
22
23
24
25
--
1
1
6
2
14
2
6
0908392
0307097
0307579
0400122
0400196
0400416
0400480
0400482
8K SINGLE WINCH BUCKET ASSEMBLY
MOTOR, HYDRAULIC PARKER 4 CU IN
WINCH LEFT
3/8"- 16 X 1 1/4" HHCS GR5 ZP
1/2"- 13 X 1 1/4" SOCKET HD
1/2"- 13 NYLOK GR 8 YZ PLT
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
DESCRIPTION
II-21
Section II - PARTS (cont'd)
881 BOOM ASSEMBLY (cont'd)
II-22
Section II - PARTS (cont'd)
881 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
26
27
28
29
30
31
--
2
28
2
1
1
14
0908392
0400491
0400497
0706668
0806846
0908627
9041403
--
32
33
34
35
36
37
38
--
1
1
4
1
1
1
4
0908394
0300113
0307590
0400426
0806844
9055275
805180000
HD0505
SINGLE SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"- 28 STRAIGHT
PLUG, LDPE BLACK SQR-17-1014
5/8"- 11 GR 8 NYLOK NUT ZP
SHEAVE HEAD WELDMENT
SNAP RING EXT 2 3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
5/8"- 11 X 1 1/2" SKT HD CP SCREW
--
39
40
41
42
43
44
45
46
47
--
2
4
5
4
2
2
2
1
1
0909102
0301895
0400132
0400392
0400480
0400482
0719519
0719520
0807183
9056150
SUBFRAME ASSEMBLY
GREASE FITTING STANDARD 1/8" PTF
3/8"- 16 X 1 1/2" HHCS GR5 ZP
3/8"- 16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
SHIM BOOM PIVOT (0.0747)
SHIM BOOM PIVOT (0.1196)
BOOM PIVOT PIN WELDMENT
RETAINING RING 1 1/2"
DESCRIPTION
8K SINGLE WINCH BUCKET ASSEMBLY (cont'd)
1/2" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER GR 8 ZP
SHIM WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREESPOOL ASSEMBLY MODULAR
1/2" NC X 1 1/2" HHCS PL G
II-23
Section II - PARTS (cont'd)
882 BOOM ASSEMBLY
II-24
Section II - PARTS (cont'd)
882 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
4
2
1
2
1
2
2
2
4
1
1
2
1
1
1
2
4
1
0910277
0300110
0300113
0301895
0306819
0310488
0400149
0400204
0400410
0400482
0703082
0703137
0717674
0722282
0807472
0807474
9041202
896040002
3012-794003
--
19
20
21
22
23
24
25
26
--
2
1
1
12
4
14
8
16
0908392
0307097
0307579
0307580
0400122
0400196
0400416
0400480
0400482
DESCRIPTION
BOOM ASSEMBLY, 8 TON CONV. 880/400
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"- 28 STRAIGHT
GREASE FITTING, STR 1/8" PTF
PAD SLIDE 2 1/4" DIA UHMW
CYLINDER, BOOM EXTEND
3/8"- 16 X 5/8" HHCS GR5 ZP
1/2"- 13 X 3/4" SKT HD SET
1/2"- 13 HEX JAM NUT ZP
3/8" HELICAL LOCKWASHER ZP
PIN, EXT CYLINDER PIVOT
SHAFT, EXT CYLINDER OUTER BOOM
SHIM, PAD SPACER
PLATE PAD CAGE
BOOM WELDMENT, 8 TON INNER
BOOM WELDMENT, 8 TON OUTER
3/8"-16 X 5/8" HHCS PL GR8
NYLATRON - 6" X 1 1/2" X
SPACER BAR
8K DUAL WINCH BUCKET ASSEMBLY
MOTOR, HYDRAULIC PARKER 4 CU IN
WINCH - LEFT
WINCH - RIGHT
3/8"-16 X 1 1/4" HHCS GR5 ZP
1/2"-13 X 1 1/4" SOCKET HD
1/2"-13 NYLOK GR 8 YZ PLT
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
II-25
Section II - PARTS (cont'd)
882 BOOM ASSEMBLY (cont'd)
II-26
Section II - PARTS (cont'd)
882 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
27
28
29
30
31
32
--
4
28
4
1
2
14
0908392
0400491
0400497
0706668
0806847
0908627
9041403
--
33
34
35
36
37
38
39
--
2
1
4
4
1
2
2
0908761
0300113
0310320
0400426
0401010
0806906
9055275
805180000
--
40
41
42
43
44
45
46
47
48
--
2
4
5
4
2
2
2
1
1
0909102
0301895
0400132
0400392
0400480
0400482
0719519
0719520
0807183
9056150
DESCRIPTION
8K DUAL WINCH BUCKET ASSEMBLY (cont'd)
1/2" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER GR 8 ZP
SHIM WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREESPOOL ASSEMBLY MODULAR
1/2" NC X 1 1/2" HHCS PL G
8K DUAL SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
CAP, 2 X 2 SQ. BOOM END PLASTIC
5/8"-11 GR 8 NYLOK NUT ZP
5/8"-11 X 1 3/4” LG SOCKET HD CS
DUAL 8K SHEAVE HEAD WELDMENT
SNAP RING EXT 2 3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
SUBFRAME ASSEMBLY
GREASE FITTING STANDARD 1/8" PTF
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
SHIM BOOM PIVOT (0.0747)
SHIM BOOM PIVOT (0.1196)
BOOM PIVOT PIN WELDMENT
RETAINING RING 1 1/2"
II-27
Section II - PARTS (cont'd)
892 BOOM ASSEMBLY
II-28
Section II - PARTS (cont'd)
892 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--
4
2
1
2
1
2
2
2
4
4
1
1
2
1
1
1
2
4
1
0910279
0300110
0300113
0301895
0306819
0310493
0400149
0400204
0400410
0400482
0400614
0703082
0703137
0717674
0722282
0807473
0807476
9041202
896040002
3012-794003
BOOM ASSEMBLY, 10/12 TON CONV.
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"-28 STRAIGHT
GREASE FITTING, STRAIGHT 1/8" PTF
PAD SLIDE 2 1/4" DIA UHMW
CYLINDER, BOOM EXTEND
3/8"-16 X 5/8" HHCS GR5 ZP
1/2"-13 X 3/4" SKT HD SET
1/2"-13 HEX JAM NUT ZP
3/8" HELICAL LOCKWASHER ZP
5/16"-18 X 3/4" ALLEN BUTTON HD
PIN, EXT CYL PIVOT
SHAFT, EXTEND CYL OUTER BOOM
SHIM, PAD SPACER
PLATE PAD CAGE
BOOM WELDMENT, 10/12 TON INNER
BOOM WELDMENT, 10/12 TON OUTER
3/8"-16 X 5/8" HHCS PL GR8
NYLATRON 6" X 1 1/2" X
SPACER BAR
--
20
21
22
23
24
25
26
27
28
--
2
1
1
12
4
14
8
16
4
0908391
0307097
0307579
0307580
0400122
0400196
0400416
0400480
0400482
0400491
8K DUAL WINCH BUCKET ASSEMBLY
MOTOR, HYD PARKER 4 CU IN
WINCH LEFT
WINCH RIGHT
3/8"-16 X 1 1/4" HHCS GR5 ZP
1/2"-13 X 1 1/4" SOCKET HD
1/2"-13 NYLOK GR 8 YZ PLT
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
1/2" HELICAL LOCKWASHER ZP
DESCRIPTION
II-29
Section II - PARTS (cont'd)
892 BOOM ASSEMBLY (cont'd)
II-30
Section II - PARTS (cont'd)
892 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
29
30
31
32
33
--
28
4
1
2
14
0908391
0400497
0706668
0806847
0908627
9041403
--
34
35
36
37
38
39
40
--
2
1
4
4
1
2
2
0908761
0300113
0310320
0400426
0401010
0806906
9055275
805180000
--
41
42
43
44
45
46
47
48
49
--
1
4
7
4
9
2
2
1
1
0909116
0301895
0400132
0400392
0400480
0400482
0719519
0719520
0807183
9056150
SUBFRAME ASSEMBLY - 890
GREASE FITTING, STR 1/8" PTF
3/8"- 16 X 1 1/2" HHCS GR5 ZP
3/8"- 16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
SHIM BOOM PIVOT 5/64" THICK
SHIM BOOM PIVOT 1/8" THICK
PIN WELDMENT
RETAINING RING 1 1/2"
--
50
--
2
0909118
0721649
BASIC UNIT ASSEMBLY - 892
CABLE GUIDE FRONT
DESCRIPTION
8K DUAL WINCH BUCKET ASSEMBLY (cont'd)
1/2" FLAT WASHER GR 8
SHIM WINCH MOUNTING
WINCH BUCKET WELDMENT
WINCH FREE SPOOL ASSEMBLY MODULAR
1/2" NC X 1 1/2" HHCS PL
8K DUAL SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"- 28 STRAIGHT
CAP, 2" X 2" SQ BOOM END PLASTIC
5/8"- 11 GR 8 NYLOK NUT YZ PLT
5/8"- 11 X 1 3/4" LG SOCKET HD CAP
DUAL 8K SHEAVE HEAD WELDMENT
SNAP RING EXT 2 3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
II-31
Section II - PARTS (cont'd)
894 BOOM ASSEMBLY
II-32
Section II - PARTS (cont'd)
894 BOOM ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
4
2
1
2
1
2
2
2
4
1
1
2
1
1
1
2
4
1
0910279
0300110
0300113
0301895
0306819
0310493
0400149
0400204
0400410
0400482
0703082
0703137
0717674
0722282
0807473
0807476
9041202
896040002
3012-794003
BOOM ASSEMBLY, 10/12 TON CONV.
SNAP RING, 1" 5100-100
GREASE FITTING, 1/4"-28 STRAIGHT
GREASE FITTING, STRAIGHT 1/8" PTF
PAD SLIDE 2 1/4" DIA UHMW
CYLINDER, BOOM EXTEND
3/8"-16 X 5/8" HHCS GR5 ZP
1/2"-13 X 3/4" SKT HD SET
1/2"-13 HEX JAM NUT ZP
3/8" HELICAL LOCKWASHER ZP
PIN, EXT CYL PIVOT
SHAFT, EXTEND CYL OUTER BOOM
SHIM, PAD SPACER
PLATE PAD CAGE
BOOM WELDMENT, 10/12 TON INNER
BOOM WELDMENT, 12 TON OUTER
3/8"-16 X 5/8" HHCS PL GR8
NYLATRON 6" X 1 1/2" X
SPACER BAR
--
19
20
21
22
23
24
25
26
27
28
--
2
12
4
14
8
16
4
28
4
1
0908391
0307101
0400122
0400196
0400416
0400480
0400482
0400491
0400497
0706668
0806891
10K DUAL WINCH BUCKET ASSEMBLY
MOTOR, HYD PARKER
3/8"-16 X 1 1/4" HHCS GR5 ZP
1/2"-13 X 1 1/4" SOCKET HD
1/2"-13 NYLOK GR 8 YZ PLT
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
1/2" HELICAL LOCKWASHER ZP
1/2" FLAT WASHER GR 8
SHIM WINCH MOUNTING
10K DUAL WINCH BUCKET WELDMENT
DESCRIPTION
II-33
Section II - PARTS (cont'd)
894 BOOM ASSEMBLY (cont'd)
II-34
Section II - PARTS (cont'd)
894 BOOM ASSEMBLY (cont'd)
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
29
30
31
32
--
2
14
1
1
0908391
0906031
9041403
9048160
9048161
--
33
34
35
36
37
38
39
--
2
1
4
4
1
2
2
0908762
0300113
0310320
0400426
0401010
0806892
9055275
805180000
--
40
41
42
43
44
45
46
47
48
--
1
4
7
4
9
2
2
1
1
0909116
0301895
0400132
0400392
0400480
0400482
0719519
0719520
0807183
9056150
SUBFRAME ASSEMBLY - 890
GREASE FITTING, STR 1/8" PTF
3/8"-16 X 1 1/2" HHCS GR5 ZP
3/8"-16 NYLOK HEX NUT ZINC
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
SHIM BOOM PIVOT 5/64" THICK
SHIM BOOM PIVOT 1/8" THICK
PIN WELDMENT
RETAINING RING 1 1/2"
--
49
50
51
--
4
4
2
0909119
0400464
0400614
0721649
BASIC UNIT ASSEMBLY - 894
5/16" HELICAL LOCKWASHER ZP
5/16"-18 X 3/4" ALLEN BUTTON HD
CABLE GUIDE FRONT
DESCRIPTION
10K DUAL WINCH BUCKET ASSEMBLY (cont'd)
WINCH FREESPOOL (DUAL) 894
1/2" NC X 1 1/2" HHCS PL
5 TON RAMSEY WINCH (RH)
6 TON RAMSEY WINCH (RH)
10K DUAL SHEAVE HEAD ASSEMBLY
GREASE FITTING, 1/4"- 28 STRAIGHT
CAP, 2" X 2" SQ BOOM END PLASTIC
5/8"-11 GR 8 NYLOK NUT YZ PLT
5/8"-11 X 1 3/4" LG SOCKET HD CAP
DUAL 10K SHEAVE HEAD WELDMENT
SNAP RING EXT 2 3/4" 5160-275
SHEAVE HOUSING ASSEMBLY
II-35
Section II - PARTS (cont'd)
880 WHEEL LIFT ASSEMBLY
II-36
Section II - PARTS (cont'd)
880 WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
--
2
2
2
2
4
9
2
2
4
13
4
1
2
2
1
1
3
2
4
4
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
0909177
0300113
0300132
0400070
0400121
0400126
0400141
0400451
0400452
0400480
0400482
0400487
0400585
8600203
8600204
8600210
8602100
9012536
9031158
9041353
9056098
9056125
880060001
880060002
880060003
880060004
880060005
880060006
880060007
880310000
880330000
880400001
880400002
880400003
880650000
880730000
890250000
--
37
--
1
0909102
0307638
--
38
--
1
0909101
880400500
DESCRIPTION
UNDERLIFT ASSEMBLY - 880
GREASE FITTING, 1/4"-28 STRAIGHT
CABLE TIE T120R BLK 15 1/4" (NOT SHOWN)
1/4"-20 X 1" HHCS GR5 ZP
3/8"-16 X 3/4" HHCS GR5 ZP
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 X 7/8" HHCS GR5 ZP
1/4" FLAT WASHER ZP
1/4" HELICAL LOCKWASHER ZP
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER ZP
7/16" HELICAL LOCKWASHER
1 1/4" HAIR PIN COTTER
HOSE CLAMP PLATE
SPACER BLOCK
ROD PIN (LIFT CYL)
HOSE CLAMP WELDMENT
GREASE NIPPLE 1/8" NPT X 90
5/8" X 1 1/2" X 6" UMHW WEAR BAR
7/16" NF X 3/4" HEX HD CAP
RET RING, EXT 1" NOM HVY DUTY
1 1/4" NOM HVY DUTY RET RING EXT
SPACER BAR
NYLATRON PAD (STINGER UPPER)
LOWER PAD STINGER
WEAR PAD LOWER TILT COLUMN
PAD HOLDER
TOP COVER PLATE
PAD RETAINER PLATE
STINGER OUTER BOOM WELDMENT
STINGER INNER BOOM WELDMENT
PIN STINGER EXTEND CYL REAR MOUNT
PIN STINGER UPPER LIFT CYLINDER
PIN STINGER EXTEND FRONT MOUNT
STINGER LIFT CYL 600-3128
STINGER EXT CYLINDER 600-3166
STINGER TILT COLUMN WELDMENT
SUBFRAME ASSEMBLY
CYLINDER, TILT (4.00 X 12.31)
GENERIC ASSEMBLY
PIN WELDMENT STINGER TILT CYLINDER
II-37
Section II - PARTS (cont'd)
880 CROSSBAR ASSEMBLY
II-38
Section II - PARTS (cont'd)
880 CROSSBAR ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
3
3
2
2
1
1
2
1
1
1
2
2
1
1
1
1
1
1
8623600
0300113
0400480
0400505
8600404
8600406
8609001
8700109
8701500
8701600
9012944
9030214
9043950
9043956
9047057
9052013
880360500
0807454
0807455
CROSSBAR ASSEMBLY - NO WHEEL RETAINER
GREASE FITTING, 1/4"-28 STRAIGHT
3/8" FLAT WASHER ZP
5/8" SAE WASHER
WASHER
WASHER, PIVOT PIN RETAINING
CROSSBAR PIVOT PIN
SCOOP LOCK PIN
RH SCOOP BRACKET WELDMENT
LH SCOOP BRACKET WELDMENT
1" NPT SOC HD PIPE PLUG *
1" ID X 1 1/4" OD X 1/8" DIA O RING
5/8" NC X 1 1/2" HHCS PL GR 8
3/8" NC X 3/4" BUTTON HD ALLEN SCREW
DIE SPRING MHP 42
1" BALL CHROME
STINGER CROSSBAR WELDMENT
WHEEL GRID WELDMENT LH
WHEEL GRID WELDMENT RH
--
19
20
21
--
2
2
2
880411600
0400559
9032158
880411500
FRONT STOP PIN ASSEMBLY (CROSSBAR)
3/16" X 1" ROLL PIN ZP
RUBBER HAND GRIP- 0020-055
STOP PIN W. REPL. BY 880411600
--
22
23
--
1
1
0909098
8700180
8700190
DESCRIPTION
881 SHIP KIT
RH WHEEL RETAINER WELDMENT
LH WHEEL RETAINER WELDMENT
II-39
Section II - PARTS (cont'd)
890 WHEEL LIFT ASSEMBLY
II-40
Section II - PARTS (cont'd)
890 WHEEL LIFT ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
--
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
--
2
2
2
2
4
7
2
2
2
13
4
1
2
2
1
1
2
2
4
4
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
0909178
0300113
0300132
0400070
0400121
0400126
0400141
0400451
0400452
0400480
0400482
0400487
0400585
8600203
8600204
8600210
8602100
9012536
9031158
9041353
9056098
9056125
880060001
880060002
880060003
880060004
880060005
880060006
880060007
880400001
880400002
880400003
880650000
880730000
890250000
890310000
890330000
--
36
--
1
0909116
0307638
--
37
--
1
0909117
880400500
DESCRIPTION
UNDERLIFT ASSEMBLY - 890
GREASE FITTING, 1/4"-28 STRAIGHT
CABLE TIE T120R BLK 15 1/4"
1/4"-20 X 1" HHCS GR5 ZP
3/8"-16 X 3/4" HHCS GR5 ZP
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 X 7/8" HHCS GR5 ZP
1/4" FLAT WASHER ZP
1/4" HELICAL LOCKWASHER ZP
3/8" FLAT WASHER ZP
3/8" HELICAL LOCKWASHER
7/16" HELICAL LOCKWASHER
1 1/4" HAIR PIN COTTER
HOSE CLAMP PLATE
SPACER BLOCK
ROD PIN (LIFT CYLINDER)
HOSE CLAMP WELDMENT
GREASE NIPPLE 1/8" NPT X 90
5/8" X 1 1/2" X 6" UMHW WEAR BAR
7/16" NF X 3/4" HHCS
RET RING, EXT 1" NOM HEAVY DUTY
1 1/4" NOM HVY DUTY RET RING EXT
SPACER BAR
NYLATRON PAD (STINGER UPPER)
LOWER PAD STINGER
WEAR PAD LOWER TILT COLUMN
PAD HOLDER
TOP COVER PLATE
PAD RETAINER PLATE
PIN STINGER EXTEND CYLINDER REAR MOUNT
PIN STINGER UPPER LIFT CYLINDER
PIN STINGER EXTEND FRONT MOUNT
STING LIFT CYLINDER 600-3128
STING EXTEND CYLINDER 600-3166
STINGER TILT COLUMN WELDMENT
STINGER OUTER BOOM WELDMENT
STINGER INNER BOOM WELDMENT
SUBFRAME ASSEMBLY - 890
CYLINDER, TILT (4.00 X 12.31)
GENERIC ASSEMBLY - 890
PIN WELDMENT STINGER TILT CYLINDER
II-41
Section II - PARTS (cont'd)
890 CROSSBAR ASSEMBLY
II-42
Section II - PARTS (cont'd)
890 CROSSBAR ASSEMBLY
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
3
3
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
8523600
0300113
0400480
0400505
8501400
8501500
8600404
8600405
8600406
9012944
9030214
9043950
9043956
9047057
9052013
850020001
890360500
890400000
890407000
CROSSBAR ASSEMBLY - NO WHEEL RETAINER
GREASE FITTING, 1/4"-28 STRAIGHT
3/8" FLAT WASHER ZP
5/8" SAE WASHER
SCOOP BRACKET WELDMENT RH
SCOOP BRACKET WELDMENT LH
WASHER
SCOOP PIN (CV)
WASHER, PIVOT PIN RETAINING
1" NPT SOC HD PIPE PLUG *
1" ID X 1 1/4" OD X 1/8" DIA O RING
5/8 NC X 1 1/2 HHCS PL GR 8
3/8" NC X 3/4" BUTTON HD ALLEN SCR
DIE SPRING MHP 42
1" BALL CHROME
CROSSBAR PIVOT PIN
CROSSBAR WELDMENT
WHEEL GRID WELDMENT LH
WHEEL GRID WELDMENT RH
--
19
20
21
--
2
2
2
880411600
0400559
9032158
880411500
FRONT STOP PIN ASSEMBLY (CROSSBAR)
3/16" X 1" ROLL PIN ZP
RUBBER HAND GRIP- 0020-055
STOP PIN W. REPL. BY 880411600
--
22
23
--
1
1
0909120
8500900
8501000
DESCRIPTION
892 SHIP KIT
RH WHEEL RETAINER WELDMENT
LH WHEEL RETAINER WELDMENT
II-43
Section II - PARTS (cont'd)
881 BOOM & WINCH HYDRAULICS
II-44
Section II - PARTS (cont'd)
881 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
--
1
3
3
0909113
0300010
0300044
0310289
3-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 3 SPOOL CONTROL
FITTING, HYD CONNECTOR 6MJ-8MB
FITTING, LONG ADAPTER 6MJ-8MBLL
--
4
5
6
7
8
--
1
1
1
1
1
0909102
0301620
0307460
0310137
0310237
0310238
SUBFRAME ASSEMBLY - 880
FITTING, HYD 6MJ-6MB90
FITTING, HYD 6MJ-6MB90LL
CYLINDER - BOOM LIFT
HOSE ASSEMBLY, 28"
HOSE ASSEMBLY, 25"
--
9
10
11
--
2
1
1
0908392
0302508
0307097
0307579
8K SINGLE WINCH BUCKET ASSEMBLY
FITTING, ELBOW 8MJ-8MB90
MOTOR, HYD PARKER 4 CU IN
WINCH - LEFT
--
12
13
14
--
1
1
1
0910277
0301620
0302509
0310488
BOOM ASSEMBLY - 880/400
FITTING, HYD 6MJ-6MB90
FITTING, ELB 45 DEG
CYL, HYD MAIN BOOM EXT
--
15
--
2
0909177
0310244
UNDERLIFT ASSEMBLY - 880
HOSE ASSEMBLY, 66"
--
16
--
2
0910177
0310239
BASIC UNIT ASSEMBLY - 881
HOSE ASSEMBLY, 40"
DESCRIPTION
II-45
Section II - PARTS (cont'd)
882 BOOM & WINCH HYDRAULICS
II-46
Section II - PARTS (cont'd)
882 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
--
1
4
4
0909112
0300011
0300044
0310289
4-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 4 SPOOL CTRL
FITT, HYD CONN. 6MJ-8MB
FITTING-LONG ADAPTER 6MJ-8MBLL
--
4
5
6
7
8
--
3
1
1
1
3
0909102
0301620
0307460
0310137
0310237
0310238
SUBFRAME ASSEMBLY - 880
FITTING, HYD. 6MJ-6MB90
FITTING, HYD. 6MJ-6MB90LL
CYLINDER - BOOM LIFT
HOSE ASSEMBLY, 22"
HOSE ASSEMBLY, 25"
--
9
10
11
12
--
4
2
1
1
0908391
0301388
0307097
0307579
0307580
8K DUAL WINCH BUCKET ASSEMBLY
FITTING, 90ELL, 8MJ-8MB90
MOTOR, HYD PARKER -4 CU. IN.
WINCH - LEFT
WINCH - RIGHT
--
13
14
15
16
--
1
1
1
2
0910277
0301620
0302509
0310488
0310242
BOOM ASSEMBLY - 880/400
FITTING, HYD. 6MJ-6MB90
FITTING, ELB 45 DEG
CYL, HYD - MAIN BOOM EXT.
HOSE ASSEMBLY, 38"
--
17
18
--
2
2
0909099
0302584
0310239
BASIC UNIT ASSEMBLY - 882
HOSE HYD, 50"
HOSE ASSEMBLY, 40"
DESCRIPTION
II-47
Section II - PARTS (cont'd)
892 BOOM & WINCH HYDRAULICS
II-48
Section II - PARTS (cont'd)
892 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
--
2
2
2
2
0909116
0301522
0307576
0310238
9012594
SUBFRAME ASSEMBLY - 890
FITTING, CONNECTOR 6MJ-6MB
CYLINDER, LIFT 3.50 X 17.75
HOSE ASSEMBLY, 25"
FITTING, HYD RUN TEE, 6MJ-6MB-6MJ
--
5
6
7
8
--
1
1
1
2
0910278
0301620
0302509
0310488
0310242
BOOM ASSEMBLY - 890/602
FITTING, HYD 6MJ-6MB90
FITTING, ELBOW 45 DEG
CYL, HYD MAIN BOOM EXTEND
HOSE ASSEMBLY, 38"
--
9
10
11
12
13
--
4
4
2
1
1
0908391
0301388
0302584
0307097
0307579
0307580
8K DUAL WINCH BUCKET ASSEMBLY
FITTING, 90 ELL, 8MJ-8MB90
HOSE HYD, 50"
MOTOR, HYD PARKER 4 CU IN
WINCH LEFT
WINCH RIGHT
--
14
15
16
--
1
4
4
0909112
0300011
0300044
0310289
4-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 4 SPOOL CONTROL
FITTING, HYD CONNECTOR 6MJ-8MB
FITTING, LONG ADAPTER 6MJ-8MBLL
--
17
--
2
0909118
0310239
BASIC UNIT ASSEMBLY - 892
HOSE ASSEMBLY, 40"
DESCRIPTION
II-49
Section II - PARTS (cont'd)
894 BOOM & WINCH HYDRAULICS
II-50
Section II - PARTS (cont'd)
894 BOOM & WINCH HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
--
2
2
2
2
0909116
0301522
0307576
0310238
9012594
SUBFRAME ASSEMBLY - 890
FITTING, CONNECTOR 6MJ-6MB
CYLINDER, LIFT 3.50 X 17.75
HOSE ASSEMBLY, 25"
FITTING, HYD RUN TEE, 6MJ-6MB-6MJ
--
5
6
7
8
--
1
1
1
2
0910278
0301620
0302509
0310488
0310242
BOOM ASSEMBLY - 890/602
FITTING, HYD 6MJ-6MB90
FITTING, ELBOW 45 DEG
CYL, HYD MAIN BOOM EXTEND
HOSE ASSEMBLY, 38"
--
9
10
11
12
--
4
2
1
1
0908716
0301388
0307101
9048160
9048161
10K DUAL WINCH BUCKET ASSEMBLY
FITTING, 90ELL, 8MJ-8MB90
MOTOR, HYD PARKER
5 TON RAMSEY WINCH (RH)
5 TON RAMSEY WINCH (LH)
--
13
14
15
--
1
4
4
0909112
0300011
0300044
0310289
4-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 4 SPOOL CONTROL
FITTING, HYD CONNECTOR 6MJ-8MB
FITTING, LONG ADAPTER 6MJ-8MBLL
--
16
17
--
4
2
0909119
0302584
0310239
BASIC UNIT ASSEMBLY - 894
HOSE HYD, 50"
HOSE ASSEMBLY, 40"
DESCRIPTION
II-51
Section II - PARTS (cont'd)
880/890 WHEEL LIFT HYDRAULICS
II-52
Section II - PARTS (cont'd)
880/890 WHEEL LIFT HYDRAULICS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
--
2
4
1
1
1
1
2
1
1
1
1
1
1
0909177
0300132
0301522
0301620
0302510
0303761
0306898
0310244
0310247
9011696
880010025
880010026
880650000
880730000
--
14
15
--
1
6
0909114
0300010
0300044
VALVE, 3-SPOOL PLATE - 880 U/L
VALVE, 3-SPOOL CONTROL
FITTING, CONNECTOR 6MJ-8MB
--
16
17
18
19
20
--
3
1
1
3
2
0909102
0301620
0307460
0307638
0310238
0310243
SUBFRAME ASSEMBLY - 880
FITTING, CONNECTOR 6MJ-6MB90
FITTING, CONNECTOR 6MJ-6MB90LL
CYLINDER, TILT (4.00 X 12.31)
HOSE ASSEMBLY, 25"
HOSE ASSEMBLY, 68"
DESCRIPTION
UNDERLIFT ASSEMBLY - 880
CABLE TIE T120R BLK 15 1/4" (NOT SHOWN)
FITTING, CONNECTOR 6MJ-6MB
FITTING, CONNECTOR 6MJ-6MB90
FITTING, CONNECTOR 6MJ-6MBL
FITTING, CONNECTOR ELBOW 6MJ-6MB90L
COUNTERBALANCE VALVE - STERLING
HOSE ASSEMBLY, 66"
HOSE ASSEMBLY, 41"
9/16" SAE X 9/16" JIC FEM ST
3/8" X 21/32" J524
3/8" X 21/32" J524
STINGER LIFT CYLINDER 600-3128
STINGER EXTEND CYLINDER 600-3127
II-53
Section II - PARTS (cont'd)
881 PUMP, VALVE & FILTER HYDRAULICS
II-54
Section II - PARTS (cont'd)
881 PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
1
1
0300692
FITTING, 1 90 DEG STREET
--
2
3
4
5
6
--
2
1
4
1
1
0909113
0300010
0300286
0301376
0301545
0301780
3-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 3 SPOOL CONTROL
FITTING, HP CARRY-OVER
CONNECTOR 8MJ-10MB
FITTING, ELBOW 12MJ-12MB90
FITTING, CONNECTOR 8MJ-12MB
--
7
8
9
10
11
12
13
14
15
--
1
2
2
2
1
1
1
1
1
0910008
0303155
0400118
0400464
0400748
0807297
9011011
9012839
9018131
9018399
HYDRAULIC TANK ASSEMBLY - CONVENTION
PIPE PLUG 3/4" NPT MAGNETIC
5/16"-18 X 3/4" HHCS GR5 ZP
5/16" HELICAL LOCKWASHER ZP
5/16"-18 X 1/4" SET SCREW ALLEN HD
HYDRAULIC TANK WELDMENT
1/4" SQUARE HEAD PIPE PLUG
1" PIPE PLUG
BREATHER CAP 3/4"
IMMERSION FILTER ASSEMBLY
--
16
17
18
19
20
--
1
2
1
1
1
0909165
0300056
0300071
0301767
0302757
0302761
KIT PUMP/PTO HARDWARE
FITTING, BARB 16C4-16MP
CLAMP, HOSE 1" IDEAL
FITTING, HOSE BARB 1FJIX
FITTING, CONNECTOR 8MJ-16MB
FITTING, HYD ELBOW 16MJ-16MB45
--
21
22
23
--
1
1
1
0909102
0301893
0310245
0310246
SUBFRAME ASSEMBLY - 880
HOSE HYD, 84"
HOSE ASSEMBLY, 84"
HOSE ASSEMBLY, 24"
--
24
25
--
1
1
0909166
0702540
880010023
--
26
--
1
0909114
0300400
PART
NUMBER
DESCRIPTION
KIT BOX, VULCAN CONVENTIONAL
HOSE, SUCTION 12FT (1" ID)
8AT2 HOSE (8FJX-8FJX90S) 103"
VALVE, 3-SPOOL PLATE - 880 U/L
ADAPTER, 12MJ-12MB
II-55
Section II - PARTS (cont'd)
882, 892 & 894
PUMP, VALVE & FILTER HYDRAULICS
II-56
Section II - PARTS (cont'd)
882, 892 & 894
PUMP, VALVE & FILTER HYDRAULICS
REF.
NO.
NO.
REQ'D
1
1
0300692
FITTING, 1" 90 DEG STREET
--
2
3
4
5
--
2
1
4
1
0909112
0300011
0300286
0301376
0301545
4-SPOOL VALVE PLATE ASSEMBLY - 880
VALVE, 4 SPOOL CONTROL
FITTING, HP CARRY-OVER
FITTING, CONNECTOR 8MJ-10MB
FITTING, ELBOW 12MJ-12MB90
--
6
7
8
9
10
11
12
13
14
--
1
2
2
2
1
1
1
1
1
0910008
0303155
0400118
0400464
0400748
0807297
9011011
9012839
9018131
9018399
HYDRAULIC TANK ASSEMBLY - CONVENTION
PIPE PLUG 3/4" NPT MAGNETIC
5/16"-18 X 3/4" HHCS GR5 ZP
5/16" HELICAL LOCKWASHER ZP
5/16"-18 X 1/4" SET SCREW ALLEN HD
HYDRAULIC TANK WELDMENT
1/4" SQUARE HEAD PIPE PLUG
1" PIPE PLUG
BREATHER CAP 3/4"
IMMERSION FILTER ASSEMBLY
--
15
16
17
18
19
--
1
2
1
1
1
0909165
0300056
0300071
0301767
0302757
0302761
KIT PUMP/PTO HARDWARE
FITTING, BARB 16C4-16MP
CLAMP, HOSE 1" IDEAL
FITTING, HOSE BARB 1" FJIX
FITTING, CONNECTOR 8MJ-16MB
FITTING, HYD ELBOW 16MJ-16MB45
--
20
21
--
1
1
0909166
0702540
880010023
KIT BOX, VULCAN CONVENTIONAL
HOSE, SUCTION 12FT (1" ID)
8AT2 HOSE (8FJX-8FJX90S) 103"
--
--
22
23
1
24
4
0909114
0300010
0300400
0301376
VALVE, 3-SPOOL PLATE - 880 U/L
VALVE, 3 SPOOL CONTROL
FITTING, CONNECTOR 12MJ-12MB
FITTING, CONNECTOR 8MJ-10MB
--
25
26
27
0909102
0301893
0310245
0310246
SUBFRAME ASSEMBLY - 880
HOSE HYD, 84"
HOSE ASSEMBLY, 84"
HOSE ASSEMBLY, 24"
--
1
1
1
PART
NUMBER
DESCRIPTION
II-57
Section II - PARTS (cont'd)
881 BOOM & WINCH CONTROLS
II-58
Section II - PARTS (cont'd)
881 BOOM & WINCH CONTROLS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
--
6
8
8
4
6
8
14
6
6
12
3
2
8
6
6
6
0909115
0301397
0307772
0307823
0307824
0400070
0400078
0400367
0400393
0400451
0400458
0400527
0718259
0718535
3014-791012
518-0108400
HD0900
--
17
18
--
1
2
0908406
0806852
9053524
HANDLE ASSEMBLY
CONTROL HANDLE WELDMENT
BEARING BRONZE FLANGE 3/4" X 7/8" X 3/4"
--
19
20
21
--
2
2
2
0909164
0300834
0300835
0300837
CONVENTION KNOB KIT SING WINCH
KNOB RED CTRL (IN-OUT)
KNOB BOOM (UP-DOWN)
KNOB BOOM (IN-OUT)
DESCRIPTION
3-HANDLE DUAL CONTROL ASSEMBLY 880
GREASE FITTING, 1/4"-28 X 90 DEG
PLUG 3/4" ALLIANCE RDR 111036
CLAMP CUSHION
PLATE COVER
1/4"-20 X 1" HHCS GR5 ZP
1/4"-20 X 2" HHCS GR5 ZP
1/4"-20 NYLOK HEX NUT ZP
3/8"-16 HEX NUT JAM ZP
1/4" FLAT WASHER ZP
1/4" STAR LOCKWASHER ZP
CLEVIS PIN, 5/16" X 1" X 5/8" GRIP
ROD CONTROL HANDLE PIVOT
SPACER
CLEVIS DUAL CONTROL CABLE
CONTROL CABLE
BEARING ROD END 1/4"- 28
II-59
Section II - PARTS (cont'd)
882, 892 & 894
BOOM & WINCH CONTROLS
II-60
Section II - PARTS (cont'd)
882, 892 & 894
BOOM & WINCH CONTROLS
REF.
NO.
NO.
REQ'D
PART
NUMBER
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
--
6
8
4
12
8
4
8
8
20
4
4
8
8
48
2
2
6
4
8
6
0909179
0301397
0307772
0307823
0307824
0400066
0400070
0400078
0400122
0400365
0400367
0400392
0400393
0400451
0400458
0718257
0718259
0718535
3014-791012
518-0108400
HD0900
--
21
22
--
1
2
0908406
0806852
9053524
HANDLE ASSEMBLY
CONTROL HANDLE WELDMENT
BEARING BRONZE FLANGE 3/4" X 7/8" X 3/4"
--
23
24
25
--
4
2
2
0908912
0300834
0300835
0300837
CONVENTION KNOB KIT SING WINCH
KNOB RED CTRL (IN-OUT)
KNOB BOOM (UP-DOWN)
KNOB BOOM (IN-OUT)
--
26
--
6
0909102
0400527
SUBFRAME ASSEMBLY – 880
CLEVIS PIN, 5/16” X 1” X 5/8” GRIP
DESCRIPTION
4-HANDLE DUAL CONTROL ASSEMBLY 880
GREASE FITTING, 1/4"-28 X 90 DEG
PLUG 3/4" ALLIANCE RDR 111037
CLAMP CUSHION
PLATE COVER
1/4"-20 X 3/4" HHCS
1/4"-20 X 1" HHCS GR5 ZP
1/4"-20 X 2" HHCS GR5 ZP
3/8"-16 X 1-1/4" HHCS GR5
1/4"-28 HEX NUT ZP
1/4"-20 NYLOK HEX NUT ZP
3/8"-16 NYLOK HEX NUT ZP
3/8"-16 HEX NUT JAM ZP
1/4" FLAT WASHER ZP
1/4" STAR LOCKWASHER ZP
PLATE - CONTROL HANDLE MTG
ROD CONTROL HANDLE PIVOT
SPACER
CLEVIS DUAL CONTROL CABLE
CONTROL CABLE 7' LENGTH 1" STROKE
BEARING ROD END 1/4"- 28
II-61
Section II - PARTS (cont'd)
880/890 WHEEL LIFT CONTROLS
II-62
Section II - PARTS (cont'd)
880/890 WHEEL LIFT CONTROLS
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
--
6
6
2
2
2
1
2
6
12
6
PART
NUMBER
0909102
0400352
0400527
0719673
0719674
0719675
0807228
0807229
9043419
9053715
880470001
DESCRIPTION
SUBFRAME ASSEMBLY - 880
8/32" NYLOK NUT
CLEVIS PIN, 5/16" X 1" X 5/8" GRIP
PLATE, VALVE LINK 1.75"
PLATE, VALVE LINK 3.38"
PLATE, VALVE LINK 5.25"
REAR CONTROL ROD WELDMENT
REAR CONTROL ROD WELDMENT
8/32" X 1" LG SOCKET HD CAP
NYLON BUSH CORD SSB-625
CONTROL ROD
--
--
0807174
11
2
0719503
12
1
0721682
13
1
0721683
880 SUBFRAME, NEW CONVENTIONAL
(SHOWN FOR REFERENCE ONLY)
PLATE-GUIDE REAR CONTROL RODS
PLATE, LH TAILBOARD SIDE VULCAN
PLATE, RH TAILBOARD SIDE VULCAN
--
14
--
6
0909164
9032154
CONVENTIONAL KNOB KIT SINGLE WINCH
PUSH ON KNOB NORTEL 1033A 1/2
--
15
16
17
--
2
2
2
8800010
9033153
9033154
9033155
880 DECAL KIT (NOT SHOWN)
CONTROL KNOB DECAL STINGER
CONTROL KNOB DECAL STINGER IN
CONTROL KNOB DECAL STINGER UP
II-63
Section II - PARTS (cont'd)
881, 882 & 892
WINCH FREESPOOL ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
1
1
1
1
1
1
2
1
1
2
1
1
1
4
PART
NUMBER
0908627
0300845
0301532
0301588
0400126
0400150
0400393
0400482
0400537
0400546
0400560
0702408
0800781
0806995
DE1381
DESCRIPTION
WINCH FREESPOOL ASSEMBLY - MODULAR
SPRING CLUTCH T5-68-79-1
T HANDLE
ADJUSTABLE YOKE
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 X 2 1/2" HHCS GR5 ZP
3/8"-16 HEX NUT JAM ZP
3/8" HELICAL LOCKWASHER ZP
1/2" X 1 1/2" CLEVIS PIN ZP
1/8" X 1 1/4" COTTER PIN
5/32" X 1" ROLL PIN ZP
CHANNEL, MOUNTING
ROD CONTROL DUAL
BELL CRANK WELDMENT
1/2" WASHER SAE 17/32" ID
II-64
Section II - PARTS (cont'd)
894 WINCH FREESPOOL ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
2
2
2
2
2
2
4
2
2
4
2
2
2
8
PART
NUMBER
0906031
0300845
0301532
0301588
0400126
0400150
0400393
0400482
0400537
0400546
0400560
0801670
0801671
0801672
DE1381
DESCRIPTION
WINCH FREESPOOL (DUAL) 894
SPRING-CLUTCH T5-68-79-1
T HANDLE
ADJUSTABLE YOKE
3/8"-16 X 1" HHCS GR5 ZP
3/8"-16 X 2 1/2" HHCS GR5 ZP
3/8"-16 HEX NUT JAM ZP
3/8" HELICAL LOCKWASHER ZP
1/2" X 1 1/2" CLEVIS PIN ZP
1/8 X 1 1/4" COTTER PIN
5/32" X 1" ROLL PIN ZP
BELL CRANK WINCH CONTROL
CHANNEL MOUNTING WINCH
ROD WINCH CONTROL
1/2" WASHER SAE 17/32" ID
II-65
Section II - PARTS (cont'd)
880/890 BOOM SWIVEL ASSEMBLY
REF.
NO.
NO.
REQ'D
--
1
2
3
4
5
6
--
1
2
1
1
1
1
PART
NUMBER
805180000
0300113
9056098
804181500
805180001
805180002
852060100
DESCRIPTION
SHEAVE HOUSING ASSEMBLY
GREASE FITTING, 1/4"-28 STRAIGHT
RET RING, EXT 1" NOM HVY DUTY
SHEAVE HOUSING CASTING
SHEAVE SHAFT
SHEAVE CASTING (WAS 9050504)
CABLE GUIDE – CASTING
II-66
Section II - PARTS (cont'd)
880/890 SHIP KITS
REF.
NO.
NO.
REQ'D
PART
NUMBER
DESCRIPTION
--
--
1
2
2
1
1
1
1
1
1
2
0909098
0303051
0501653
0721517
0909164
0909166
8700180
8700190
9120300
124001567
891000001
881 SHIP KIT
WIRE ROPE 3/8x6x19 IPS 100'-5"
DECAL, CONTROL HANDLE GREASE
PLATE, CONTROL COVER
CONVENTION KNOB KIT SING WINCH
KIT BOX, VULCAN CONVENTIONAL
RH WHEEL RETAINER WELD'T
LH WHEEL RETAINER WELD'T
880/890 W.S. WARRANTY PA
CABLE TENSIONER, RAMSEY WINCH
MUD FLAP-RUBBER -EACH
--
--
2
2
2
1
1
1
1
1
2
2
0909100
0303051
0501653
0721517
0908912
0909166
8700180
8700190
9120300
124001567
891000001
SHIP KIT - 882
WIRE ROPE 3/8x6x19 IPS 100'-5"
DECAL, CONTROL HANDLE GREASE
PLATE, CONTROL COVER
CONVENTION KNOB KIT DUAL WINCH
KIT BOX, VULCAN CONVENTIONAL
RH WHEEL RETAINER WELD'T
LH WHEEL RETAINER WELD'T
880/890 W.S. WARRANTY PA
CABLE TENSIONER, RAMSEY WINCH
MUD FLAP-RUBBER -EACH
--
1
2
2
2
2
1
1
1
1
1
2
2
2
0909120
0200018
0303051
0501653
0721517
0908912
0909166
8500900
8501000
9120300
124001567
850060100
891000001
892 SHIP KIT
FORK-SHORT, 3in OPNG
WIRE ROPE 3/8x6x19 IPS 100'-5"
DECAL, CONTROL HANDLE GREASE
PLATE, CONTROL COVER
CONVENTION KNOB KIT DUAL WINCH
KIT BOX, VULCAN CONVENTIONAL
RH WHEEL RETAINER WELD'T
LH WHEEL RETAINER WELD'T
880/890 W.S. WARRANTY PA
CABLE TENSIONER, RAMSEY WINCH
FRAME FORK HOLDING BRK'T
MUD FLAP-RUBBER -EACH
II-67
Section II - PARTS (cont'd)
880/890 SHIP KITS (cont'd)
REF.
NO.
--
NO.
REQ'D
--
2
2
2
2
1
1
1
1
1
2
2
2
PART
NUMBER
0909121
0200018
0302723
0501653
0721517
0908912
0909166
8500900
8501000
9120300
124002074
850060100
891000001
DESCRIPTION
894 SHIP KIT
FORK-SHORT, 3in OPNG
7/16"x150' CABLE/174007024 ALT
DECAL, CONTROL HANDLE GREASE
PLATE, CONTROL COVER
CONVENTION KNOB KIT DUAL WINCH
KIT BOX, VULCAN CONVENTIONAL
RH WHEEL RETAINER WELD'T
LH WHEEL RETAINER WELD'T
880/890 W.S. WARRANTY PA
CABLE TENSIONER (RAMSEY H400)
FRAME FORK HOLDING BRK'T
MUD FLAP-RUBBER -EACH
II-68
Section III - SCHEMATICS
LIGHTING
NOTE:
HARNESS PROVIDED IS A COMPLETELY SEALED SYSTEM. ANY OTHER FUNCTIONS
MUST ORIGINATE FROM JUNCTION BOX. BREAKING OR CUTTING INTO PROVIDED
HARNESS COMPLETELY VOIDS WARRANTY!
* ALL GROUNDS ON HARNESS ARE INTERNAL.
III-
Section III - SCHEMATICS (cont'd)
WIRING HARNESS
III-
Section III - SCHEMATICS (cont'd)
881 HYDRAULICS
III-
Section III - SCHEMATICS (cont'd)
882 HYDRAULICS
III-
Section III - SCHEMATICS (cont'd)
892 & 894 HYDRAULICS
III-
NOTES
NOTES
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-7227
www.millerind.com
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