Alliance Laundry Systems FWF8C Roll Heated Flatwork Finisher Installation/Operation

8 inch (140 mm) Roll Models
Refer to Page 3 for Model Identification
FWF8C
FWF8C
Original Instructions
Keep These Instructions for Future Reference.
(If this machine changes ownership, this manual must accompany machine.)
www.alliancelaundry.com
Part No. 1300004ENR10
September 2013
Installation/Operation
Roll Heated
Flatwork Finisher
Table of
Contents
Introduction.........................................................................................
Contact Information..............................................................................
Model Identification .............................................................................
3
3
3
Safety Information..............................................................................
Explanation of Safety Messages...........................................................
Safety Notice ........................................................................................
Important Safety Instructions ...............................................................
4
4
7
7
Installation...........................................................................................
Pre-Installation Inspection ....................................................................
Overall Dimensions and Connecting Data ...........................................
Required Materials................................................................................
Location Requirements.........................................................................
Lifting the Finisher ...............................................................................
Moving the Finisher with Rollers .........................................................
Electrical Requirements........................................................................
Grounding Instructions ....................................................................
Electrical Connection.......................................................................
Exhaust Requirements ..........................................................................
Exhaust System Materials................................................................
First Start-Up ........................................................................................
10
10
11
12
12
13
13
15
15
16
16
16
17
Operation.............................................................................................
Operating Instructions for Microprocessor Models
Starting October 2003 ........................................................................
Operating Controls...........................................................................
Pre-Operating Procedures ................................................................
Operating Instructions .....................................................................
Operating Instructions for Electromechanical Models
Through September 2003 ...................................................................
Operating Controls...........................................................................
Pre-Operating Procedures ................................................................
Operating Instructions......................................................................
Regulating the Cylinder Heat...........................................................
Breakdown Procedures .........................................................................
Alarms ..................................................................................................
Emergency Safety Bar .....................................................................
Thermal Warning Fan ......................................................................
Speed Regulator Alarm....................................................................
Overheating or Sensor Not Connected ............................................
Extended Periods of Non-Use..........................................................
19
Maintenance ........................................................................................
Feeding Ribbons Tension Adjustment..................................................
Return Ribbon Tension Adjustment ....................................................
Press-Roller Pressure Adjustment .......................................................
Press-Roller Drive Chain Tension Adjustment ....................................
Thermostat Inspection ..........................................................................
Cleaning the Scrapers ...........................................................................
Waxing the Ironing Cylinder ................................................................
19
19
20
20
22
22
23
23
24
24
25
25
25
25
25
25
26
26
27
28
28
29
29
29
© Copyright 2013, Alliance Laundry Systems LLC
All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any
means without the expressed written consent of the publisher.
1300004ENR10
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1
Removing Rust From Ironing Cylinder................................................
Periodic Maintenance ...........................................................................
Daily.................................................................................................
Weekly .............................................................................................
Every 200 Hours ..............................................................................
Replacement of Feeding Ribbons.........................................................
Replacement of Return Ribbons...........................................................
Replacement of Supporting Rollers......................................................
Replacement of Side Rollers ................................................................
Troubleshooting Undesirable Finishes .................................................
2
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30
30
30
30
30
31
33
35
35
36
1300004ENR10
Introduction
Contact Information
Date Purchased ______________________________
Model Number ______________________________
Serial Number _______________________________
If service is required, contact the nearest Factory
Authorized Service Center.
If you are unable to locate an authorized service center
or are unsatisfied with the service performed on your
unit, contact:
Please include a copy of your bill of sale and any
service receipts you have.
WARNING
Alliance Laundry Systems
Shepard Street
P.O. Box 990
Ripon, WI 54971-0990
U.S.A.
www.alliancelaundry.com
Phone: +1 (920) 748-3121 Ripon, Wisconsin
+32 56 41 20 54 Wevelgem, Belgium
When calling or writing about your unit, PLEASE
GIVE THE MODEL AND SERIAL NUMBERS. The
model and serial numbers are located on the
nameplate. The nameplate will be in the location
shown in Figure 1.
To reduce the risk of serious injury or death,
DO NOT repair or replace any part of the unit
or attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that you understand and have
the skills to carry out.
W329
If replacement parts are required, contact the source
from where you purchased your tumble dryer or call
+1 (920) 748-3950 or +32 56 41 20 54 for the name
and address of the nearest authorized parts distributor.
1
FWF8C
FWF8C
1
Serial Plate
Figure 1
Model Identification
Information in this manual is applicable to the model
listed below.
UD08F055
1300004ENR10
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3
Safety Information
Explanation of Safety Messages
Throughout this manual and on machine decals, you
will find precautionary statements (“DANGER,”
“WARNING,” and “CAUTION”) followed by specific
instructions. These precautions are intended for the
personal safety of the operator, user, servicer, and
those maintaining the machine.
DANGER
Indicates an imminently hazardous
situation that, if not avoided, will cause
severe personal injury or death.
WARNING
Indicates a hazardous situation that, if not
avoided, could cause severe personal
injury or death.
CAUTION
Indicates a hazardous situation that, if not
avoided, may cause minor or moderate
personal injury or property damage.
ATTENTION
Dans le but d'éviter tous
risques d’accidents, lire
le manuel avant installation,
utilisation, maintenance ou
entretien de la machine.
ATENCION
Para evitar todo riesgo de
de accidente, leer el
manual antes instalacion,
utilizacion, limpieza
de la maquina.
WARNING
To prevent serious injury
or death, read machine
manuals before installing,
operating, servicing or
clean machine.
W811
W811
WARNING
Hot rollers can catch hand or clothing and
cause severe injury.
Immediately shut off heat and power before attempting to free
jammed flatwork. Do not contact moving rolls or heated parts.
CUIDADO
Los rodillos calientes pueden atraparle la mano o las
prendas y causar lesiones graves.
Deconecte immediatamente la calefaccion or y la electricidad
antes de intentar extraer la ropa atascada. No toque los
rodillos en movimiento ni las piezas calientes.
ATTENTION
Les rouleauz chauds peuvent attraper les mains et les
vêtements et causer de sévères blessures.
Stopper immédiatement le chauffage et l’énergie avant
d’essayer de libérer le linge. Ne jamais être en contact
avec les rouleaux en rotation ou les éléments chauds.
Additional precautionary statements (“IMPORTANT”
and “NOTE”) are followed by specific instructions.
W807
W807
IMPORTANT: The word “IMPORTANT” is used
to inform the reader of specific procedures where
minor machine damage will occur if the procedure
is not followed.
NOTE: The word “NOTE” is used to communicate
installation, operation, maintenance or servicing
information that is important but not hazard
related.
Safety signs and labels are also placed on the unit.
Those signs and labels are limited messages. Where
needed, further explanations are provided below.
These signs are to be inspected for readability and
replaced when missing, damaged, or unreadable. Refer
to the Maintenance section of this manual for the
periodic maintenance schedule. Refer to the parts
manual for ordering information.
4
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1300004ENR10
Safety Information
WARNING
WARNING
AVERTISSEMENT
DISCONNECT POWER AND OTHER
UTILITIES BEFORE SERVICING REMOVING
JAMS ADJUSTING OR OTHERWISE
WORKING ON THIS EQUIPMENT.
DO NOT OPERATE WITHOUT GUARDS.
CUIDADO
DESCONECTE LA ENERGIA Y UTILIDADES
ANTES DE EFECTUAR SERVICIOS.
EXTRAER PRENDAS ATASCADAS.
NO OPERE SIN SEGURIDADES.
This dryer-ironer
must be exhausted
to the outdoors.
L’évacuation de la
séc heuse doit
s’effectuer vers
l’extérieur.
Exhaust ductwork
should be examined
and cleaned, if
necessary, every
three months after
installation.
Aprés installation,
le conduit
d’évacuation doit
être vérifié et
nettoyé tous les
trois mois selon
besoin.
Do not distort
thimble when
installing ductwork.
Make sure thimble
vanes open and
close freely after
ductwork has
been installed.
ATTENTION
DECONNECTER L’ELECTRICITE ET AUTRE
ENERGIE AVANTTOUTE INTERVENTION
DE MAINTENANCE SUR CET APPAREIL.
NE JAMAIS TRAVAILLER SANS LES
SECURITES PREVUES SUR
CETTE MACHINE.
Ne pas fausser
le dispositif
d’assemblage
pendant l’installation
du conduit
d’évacuation.
S’assurer que le
moteur de
ventilation tourne
dans le bon sens
(fléche du moteur).
W808
W809
WARNING!
HIGH VOLTAGE INSIDE
DISCONNECT MAIN POWER BEFORE
REMOVING COVER. ONLY SPECIALLY
TRAINED PERSONNEL SHOULD TURN
POWER ON WHEN COVER IS REMOVED.
ATTENTION!
HAUTE TENSION A L’INTERIEUR
COUPER L’ALIMENTATION ELECTRIQUE
AVANT DE RETIRER CE PANNEAU.
SEULEMENT UN TECHNICIEN QUALIFIE
PEUT REMMETTRE SOUS TENSION
APRES AVOIR REMONTE CE PANNEAU.
W812
1300004ENR10
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5
Safety Information
PUSH TO STOP IRONER
PRESIONE PARA PARAR
FWF136N
FWF136N
POUSSER POUR ARRÊTER LA MACHINE
FWF137N
FWF137N
IMPORTANT
ATTENTION
– Utiliser impérativement toute la longueur du cylindre. Pour petites piéces, engager alternativement de
gauche à droite.
– Ne jamais arrèter la machine à plus de 80 degrés. Laisser refroidir en marche avant arrét complet.
– Cette machine nécessite un entretien minimum et régulier. Avant chaque mise en route, vérifier le bon
contact du support sonde avec le cylindre. Au maximum, toutes les 200 heures, il est impératif:
– de nettoyer les ventilateurs,
– de vérifier la propretê des conduits d’extraction,
– de graisser les chaines, poulies et paliers,
– de vérifier la tension des sangles d’engagements et de repassage.
Se reporter á la notice d’entretien.
– Please use the entire length of the cylinder. For small pieces, feed alternating
from the left to right.
– Never stop the machine when temperature is over 80 Celsius (176 Fahrenheit). Cool down the machine
before switching it off.
– This machine needs minimum and regular maintenance. Before each start up check the contact
between the thermostat probe bearer and the cylinder. Every 200 hours of work, it is imperative to:
– Check and clean venting.
– Lubricate the chains, the pulleys and the bearings.
– Check the tension of the feeding on ironing belts.
Please read the maintenance book for complete information.
IMPORTANTE
– Utilizar toda la longitud del cilindro. Introducir las piezas pequeñas de ropa alternado de izquierda
a derecha.
– No parar la maquina cor una temperatura superior a 80C. Enfriar la maquina antes de deteneria.
– Esta maquina necesita un mantenimiento minimo y regular. Antes de cada empleo comprobar is
limpieza entre el soporte des termostato y el cilindro. Cada 200 horas de trabajo es necesario:
– Limpiar la ventilacion.
– Comprobar la limpieza de los tubos de extraccion.
– Engrasar las cadenas, poleas y rodamientos.
– Comprobar la tension de las bandas de entrada y de planchado.
ACHTUNG
– Bitte nutzen Sie die ganze Zylinderlänge. Für kleinen Stück, alternativ links zu recht einsetzen.
– Die Maschine nie über 80C außer Betrieb setzen. Bitte die Maschien abkühlen lassen bevor stoppen.
– Diese Maschine braucht regelmäßige und Minsdestwrtung. Ver jeden Starten, Kontakt des
Temperaturfühler mit dem Zylinder prüfen. Jede 200 arbeitstunden ist es wichtig:
– die Entlüftungen zu reinigen,
– die Dünste Abzug zu prüfen und reinigen
– die Ketten, Rollen und lager zu ölen,
– den Druck von Einsatz-und Bügelbändern zu prüfen.
Leer el libro de mantenimiento.
Bitte die technische Beschreibung lesen.
W813
ARRET D’URGENCE – STOP – EMERGENCY
FWF138N
6
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1300004ENR10
Safety Information
WARNING
• Failure to install, maintain, and/or operate this machine according to the manufacturer’s
instructions may result in conditions which can produce serious injury, death, and/or
property damage.
• Do not repair or replace any part of the machine or attempt any servicing unless specifically
recommended or published in this Installation/Operation Manual and that you are qualified
to carry out.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the machine is properly grounded and to reduce the risk of fire,
electric shock, serious injury, or death.
W566
•
Safety Notice
Important Safety Instructions
CAUTION: Note for installation.
Save These Instructions
The appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the NATIONAL
ELECTRICAL CODE, ANSI/NFPA 70, or Canadian
Electrical Code, CSA C22.1.
These must be provisions for adequate ventilation air
and accessibility clearances for servicing and
operation.
The following information applies to the state of
Massachusetts, USA.
• This appliance can only be installed by a
Massachusetts licensed plumber or gas fitter.
• This appliance must be installed with a 36 inch
(91 cm) long flexible gas connector.
• A “T-Handle” type gas shut-off valve must be
installed in the gas supply line to this appliance.
• This appliance must not be installed in a bedroom
or bathroom.
WARNING
To reduce the risk of fire, electric shock,
serious injury or death to persons when
using your finisher, follow these basic
precautions.
W803
1. Read all instructions before using the finisher.
2. Install the finisher according to the
INSTALLATION instructions. Refer to the
EARTHING (grounding) instructions for the
proper earthing (grounding) of the finisher. All
connections for electrical power, earthing
(grounding) and gas supply must comply with
local codes and be made by licensed personnel
when required. It is recommended that the
machine be installed by qualified technicians.
3. Do not install or store the finisher where it will be
exposed to water and/or weather. The finisher
cannot be used in a closed room where the air
supply is insufficient. If necessary, ventilation
grids must be installed in the doors or the
windows.
4. Emergency shut-offs such as finger bars and
emergency stop switches, should be painted red
and clearly labeled.
5. When you perceive a gas odor, immediately
switch off the gas supply and ventilate the room.
Do not switch on electrical appliances and do not
pull electrical switches. Do not use matches or
lighters. Do not use a phone in the building. Warn
the fitter, and if so desired, the gas company, as
soon as possible.
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7
Safety Information
6. To avoid fire and explosion, keep surrounding
areas free of flammable and combustible
products. Regularly clean the dryer drum and
exhaust tube should be cleaned periodically by
competent maintenance personnel.
7. Do not iron articles that have been previously
cleaned in, washed in, soaked in or spotted with
gasoline or machine oils, vegetable or cooking
oils, cleaning waxes or chemicals, dry-cleaning
solvents, thinner or other flammable or explosive
substances as they give off vapors that could
ignite, explode or cause fabric to catch on fire by
itself.
8. Items such as foam rubber (latex foam), shower
caps, waterproof textiles, rubber backed articles
and clothes or pillows filled with foam rubber
pads should not be ironed in the finisher. Do not
use the appliance to iron materials with a low
melting temperature (PVC, rubber, etc.).
9. Check the operation of the safety finger guard at
the beginning of every shift. Operating the safety
guard should stop the finisher immediately. If this
safety feature is not working properly, employees
must shut off the finisher and notify the
supervisor. Do not operate the finisher until the
safety finger guard is repaired and working
properly. Be sure that all other safety features,
including guards and panels, are in place before
operating the finisher.
10. Do not allow children on or around the finisher.
This appliance is not intended for use by young
children or infirm persons without supervision.
Young children should be supervised to ensure
that they do not play with the appliance.
11. Never try to remove, adjust, or straighten
jammed or misfed linen while the finisher is
running. Attempting to clear the jammed linen
item can result in the user being caught in the
linen and pulled into the finisher. If something is
jammed in the finisher, turn off the power before
attempting to correct the problem. Avoid contact
with heated parts.
12. Use finisher only for its intended purpose,
ironing fabrics. Always follow the fabric care
instructions supplied by the textile manufacturer
and only use the dryer drum to dry textiles that
have been washed in water.
8
13. Always read and follow manufacturer’s
instructions on packages of laundry and cleaning
aids. Heed all warnings or precautions. To reduce
the risk of poisoning or chemical burns, keep
them out of the reach of children at all times
(preferably in a locked cabinet).
14. Do not use fabric softeners or products to
eliminate static unless recommended by the
manufacturer of the fabric softener or product.
15. Protect yourself and fellow workers by making
sure that everyone follows all the rules. Read and
follow all safety labels and warnings. Learn all
aspects of the equipment such as what is hot,
which parts move, all safety shut-offs, and all
emergency procedures. Do not come close to
moving or heated parts. Do not wear loose
clothing, sweaters, jewelry, or neck ties when
near the finisher.
16. DO NOT operate the finisher if it is smoking,
grinding or has missing or broken parts or
removed guards or panels. DO NOT tamper with
the controls or bypass any safety devices.
17. Frequent scheduled safety meetings are a must to
review and update rules. If anyone is observed
breaking the rules, the supervisor or manager
should be notified immediately. Reporting people
for rule breaking could save their lives or limbs.
18. Keep area around the exhaust opening and
adjacent surrounding area free from the
accumulation of lint, dust and dirt. The interior of
the finisher and the exhaust duct should be
cleaned periodically by qualified service
personnel.
19. At the end of each working day, close off all main
supplies of gas, steam and current.
20. Never service the finisher while it is running.
Never reach over, under, or behind the safety
finger guard or into any area near hot surfaces or
moving parts without first shutting off the
finisher at the switch and power source. Follow
this rule whenever working on the finisher to
avoid serious injury from the finisher’s heat and/
or pressure.
21. Maintenance personnel should work in a buddy
system for mutual protection when working on a
finisher.
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1300004ENR10
Safety Information
22. Do not repair or replace any part of the finisher,
or attempt any servicing unless specifically
recommended in the user-maintenance
instructions or in published user-repair
instructions that the user understands and has the
skills to carry out. ALWAYS disconnect and
lockout the electrical power to the finisher before
servicing. Disconnect power by shutting off
appropriate breaker or fuse.
23. If in doubt, don’t. Do not do anything until the
supervisor or service-maintenance department
has been contacted. Only qualified personnel
should service the finisher.
NOTE: The WARNINGS and IMPORTANT
SAFETY INSTRUCTIONS appearing in this
manual are not meant to cover all possible
conditions and situations that may occur. Common
sense, caution and care must be exercised when
installing, maintaining, or operating the finisher.
Always contact your dealer, distributor, service agent
or the manufacturer on any problems or conditions you
do not understand.
24. Failure to install, maintain, and/or operate this
finisher according to the manufacturer’s
instructions may result in conditions which can
produce bodily injury and/or property damage.
1300004ENR10
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9
Installation
Pre-Installation Inspection
Upon delivery, visually inspect the packaging and
portions of the finisher that are visible through the
packaging for shipping damage.
If the package or finisher is damaged or if signs of
possible damage are evident, have the carrier note the
condition on the shipping papers before the shipping
receipt is signed, or advise the carrier of the condition
as soon as it is discovered.
IMPORTANT: Lift the box cover off the finisher
and check the items listed on the packing list.
Advise the carrier of any damaged or missing articles
as soon as possible. A written claim should be filed
with the carrier immediately if articles are damaged or
missing.
WARNING
To prevent fire, explosion, or personal
injury, this finisher may only be installed,
adjusted, and started up by a team of
qualified technicians.
W543
It is strongly recommended that the purchaser be
present during installation and the first tests.
The finisher must be installed in accordance with local
and national regulations and in a well ventilated room.
Refer to following sections for proper installation
procedures.
IMPORTANT: Warranty is void unless the finisher
is installed according to instructions in this manual.
Installation should comply with minimum
specifications and requirements detailed in this
manual, municipal building codes, water supply
regulations, electrical wiring regulations, and any
other relevant statutory regulations. Due to varied
requirements, applicable local codes should be
thoroughly understood and all pre-installation
arranged accordingly.
10
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1300004ENR10
Installation
Overall Dimensions and Connecting Data
SPEED
23 in.
(585 mm)
4.92 in.
(125 mm)
2.76 in. (70 mm)
47 in. (1195 mm)
+
41.5 in. (1055 mm)
SET
39.6 in. (930 mm)
45.5 in. (1154 mm)
_
Electrical Inlet (Rear of Machine)
7.3 in.
(184 mm)
7.3 in. (184 mm)
74 in.
(1880 mm)
Exhaust Duct 2.2 in. (56 mm)
35 in. (890 mm)
4 in.
(102 mm)
17.5 in.
(444 mm)
20 in.
(508 mm)
20 in.
(508 mm)
FWF65N
Figure 2
Weight
396 lbs.
(180 kg.)
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11
Installation
Required Materials
• One fused disconnect switch or branch circuit
breaker (obtain locally)
• Pry bar
• Three 3.5 inch (89 mm) to 4 inch (102 mm)
rollers or pipes
IMPORTANT: Keep finisher area clear and free
from combustible materials, gasoline, and other
flammable vapors and liquids.
Location Requirements
To assure compliance, consult and adhere to building
code requirements and comply with the following:
• The finisher must be installed in a very well
ventilated room with correct lighting and an
ambient temperature in the range from
32°F (0oC) to + 104°F (40oC).
• Leveling should be carried out correctly on a
hard and stable floor surface, capable of
supporting the weight of the finisher. The floor
must at least be able to support 150 lbs./ft2
(732 kg/m2) for the installation of the finisher.
• The finisher MUST NOT be installed or stored in
an area where it will be exposed to water and/or
weather.
WARNING
To prevent fire, explosion, or personal
injury, this finisher may only be installed,
adjusted, and started up by a team of
qualified technicians.
W543
This machine must be installed in compliance with all local regulations and used
only in a room with adequate ventilation air. Important, read manuals before
installing, operating, servicing or cleaning machine.
Min clearance from both combustible and noncombustible
Construction; 4" from back, 20" from side.
Sufficient space must be left around the finisher to
allow for its correct functioning.
• Allow at least 4 inches (102 mm) in the back to
allow for ventilation.
• Allow 20 inches (508 mm) on each side for
upkeep and maintenance.
• Allow sufficient space in front so that the
operator can work efficiently and safely.
Cet appareil doit être installé conformemént aux réglementations en vigueur et
utilisé seulement dans un endroit bien aéré.
Lire les notices avant d'installer, utiliser, entretenir ou nettoyer la machine.
Espace mini entre machine et matière combustible ou non- combustible:
arrière: 4", côté :20"
FWF141N
FWF141N
IMPORTANT: Transport finisher on skid until
near area of desired installation. Reasonable care
should be taken during installation.
Finisher is shipped with manual crank located on tray.
Be certain to keep manual crank near machine for easy
access.
NOTE: With its trays removed, the finisher will fit
through a 32 inch (813 mm) wide door.
12
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1300004ENR10
Installation
Lifting the Finisher
The finisher should be moved with a forklift as close
as possible to the area where it will be installed. Use a
forklift of sufficient capacity to lift the packaged unit
according to the following procedures.
IMPORTANT: DO NOT lift the unit more than
8 inches (203 mm) off the ground.
IMPORTANT: DO NOT lift finisher with slings.
1. Position the forklift arms beneath the center of
the unit (NOT toward either end) to lift the
finisher at its center of gravity.
IMPORTANT: Lifting the finisher from either side
could cause misalignment and/or damage to the
finisher.
2. Adjust the forklift arms to their maximum length
and width and insert them all the way under the
center of the skid. Refer to Figure 3.
IMPORTANT: The forklift arms must be inserted
all the way under the center of the skid to avoid
toppling the machine.
8 in.
(203 mm)8"
FWF14N
Figure 4
4. Move the packaged unit as close as possible to
the area where the finisher will be installed.
Follow the procedures in Moving the Finisher
with Rollers section.
IMPORTANT: DO NOT turn the finisher over or
let it drop when handling.
Moving the Finisher with Rollers
At least three people and three 3.5 inch (89 mm) to
4 inch (102 mm) rollers or pipes are required to move
the finisher from the skid to its final location according
to the following procedures.
IMPORTANT: At least three people are required to
move the finisher. Proper lifting and handling
procedures must be followed to avoid damage to
the finisher.
FWF10N
Figure 3
1. Follow the procedures in Pre-Installation
Inspection section.
2. Remove the protective packing material.
3. Use the forklift to carefully lift the packaged
finisher. Refer to Figure 4.
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13
Installation
3. Use a pry bar to remove the wood stop from the
skid. Refer to Figure 5.
FWF13N
FWF35N
FWF35N
Figure 5
4. Remove the two shipping bolts from the bottom
of the finisher on the inside of the side panels
where they attach to the skid.
5. Place two rollers on the ground next to the
finisher. Refer to Figure 6.
Figure 6
8. Slowly roll the finisher forward so that it comes
off the first roller, stays on the second roller, and
moves onto the third roller. Refer to Figure 7.
6. Place the third roller on the ground ahead of the
first two rollers and past the end of the finisher.
7. Slowly lower the finisher off the skid and onto
the first two rollers, exercising care to keep the
unit level. Refer to Figure 6.
IMPORTANT: DO NOT let go of the finisher at
any point in the moving process.
NOTE: If the distance between the skid and the
rollers is too far to move the finisher safely onto the
rollers, make another “step” by placing blocks of
wood between the skid and the rollers. The wood
should be level and shorter than the skid but taller
than the rollers. Gradually step the finisher down
onto the blocks of wood and then again onto the
rollers.
14
FWF36N
FWF36N
Figure 7
9. Level the finisher from right to left and front to
back. Verify right to left level by checking the
level of the heated roll, not the cabinet.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Installation
Electrical Requirements
Grounding Instructions
WARNING
To reduce the risk of electric shock, fire,
explosion, serious injury or death:
• Disconnect electric power to the
flatwork finisher before servicing.
• Never start the flatwork finisher with
any guards/panels removed.
• Whenever ground wires are removed
during servicing, these ground wires
must be reconnected to ensure that the
flatwork finisher is properly grounded.
W815
To reduce the risk of fire and electric
shock, check with a qualified serviceman
for proper grounding procedures.
Improper connection of the equipment
grounding conductor may result in a risk
of electric shock.
NOTE: To ensure protection against shock, this
flatwork finisher MUST be electrically grounded in
accordance with the local electrical codes, or in the
absence of local electrical codes, with the latest
edition of the National Electrical Code ANSI/NFPA
No. 70. In Canada the electrical connections are to
be made in accordance with CSA C22.1 latest
edition Canadian Electrical Code, or local
electrical codes. Electrical work should be done by
a qualified electrician.
This flatwork finisher must be grounded. In the event
of malfunction or breakdown, grounding will reduce
the risk of electric shock by providing a path of least
resistance for electric current. This flatwork finisher
must be connected to a grounded metal, permanent
wiring system; or an equipment grounding conductor
must be run with the circuit conductors and connected
to the appropriate ground location.
W068
IMPORTANT: Electrical connections must be
made by a qualified electrician using data on serial
plate, installation manuals and wiring diagram
provided with machine and according to local
electrical codes. Install a branch circuit breaker as
close to the flatwork finisher as possible. If more
than one flatwork finisher is being installed, a
branch circuit breaker must be provided for each.
WARNING
To reduce the risk of electrical shock,
de-energize the electrical circuit being
connected to the flatwork finisher before
making any electrical connections. All
electrical connections should be made by
a qualified electrician. Never attempt to
connect a live circuit.
W817
NOTE: Connect machine to an individual branch
circuit not shared with lighting or other equipment.
WARNING
In case of servicing (or putting the
flatwork finisher out of order), disconnect
the flatwork finisher from the main supply
by switching off the branch circuit
breaker.
CAUTION
Label all wires prior to disconnection
when servicing controls. Wiring errors
can cause improper and dangerous
operation. Verify proper operation after
servicing.
W071
W816R1
1300004ENR10
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15
Installation
Exhaust Requirements
Electrical Connection
For U.S. and Canada only – NOTE: Branch circuit
protection must be provided for the flatwork
finishers and be installed in accordance with the
National Electrical Code NFPA 70 (in Canada, in
accordance with CSA C22.1). Please refer to the
tables below for rating and supply requirements
(wire size).
For CE only – NOTE: Adequate circuit protection
must be provided for the flatwork finishers and be
installed in accordance with regional electrical
codes.
IMPORTANT: Electrical specifications in Table 1
are subject to change without notice. Always refer
to product serial plate for most current
specifications of product being installed.
WARNING
Finisher produces combustible lint. To
reduce the risk of fire, the finisher must be
exhausted to the outdoors.
To reduce the risk of fire and accumulation
of combustible gases, DO NOT exhaust
finisher air into a window well, gas vent,
chimney or enclosed, unventilated area
such as an attic wall, ceiling, crawl space
under a building, or concealed space of a
building.
W545
NOTE: Use copper conductors only.
Whenever possible, install the finisher along an
outside wall where duct length can be kept to a
minimum and make-up air can be easily accessed.
NOTE: Connect to individual branch circuit
breaker.
IMPORTANT: Provisions must be made for makeup air.
The air flow necessary for combustion is 175 cfm
(300 m3/m).
Electric Models
Serial Plate
Rating
Wire Size
Branch
Circuit
Breaker
Full
Load
Amps
208/240/60/3
3 x 8 AWG
(3 x 10 mm2)
50
31
240/50/3+E
4 x 8 AWG
(4 x 10 mm2)
50
31
5 x 10 AWG
(5 x 6 mm2)
30
400/50/3+N+E
400/50/3+N
Table 1
24
The exhaust outlet on the finisher has a diameter of
3.25 inches (83 mm). Using the shortest possible path,
connect the exhaust outlet to an outlet duct.
IMPORTANT: Outlet ducts used for finisher’s
exhaust may under no circumstances be shared
with other devices.
Never install flexible duct in concealed spaces, such as
a wall or ceiling.
The maximum static back pressure is 1.6 W.C.I.
(4 mbar).
Exhaust System Materials
Exhaust system materials are not supplied with the
finisher.
Exhaust duct must be 4 inches (102 mm) in diameter
having no obstructions. Rigid metal duct is
recommended. Do not use plastic pipe or flexible
plastic pipe, because it contributes to poor drying
performance and collects lint, which can lead to a fire
hazard.
DO NOT use sheet metal screws on exhaust pipe joints
or other fastening means which extend into the duct
that could catch lint and reduce the efficiency of the
exhaust system. Secure all joints with duct tape.
16
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Installation
First Start-Up
1. Verify that the finisher is stable and level. Use the
heated roll to check level, not the cabinet.
2. Check that all connections and exhausts are
correctly established.
3. Check that the finisher is properly grounded.
4. Remove wax paper from cylinder, if applicable.
a. Remove protective paper from below feeding
table. Refer to Figure 8.
FWF111N
FWF111N
Figure 10
FWF109N
FWF109N
Figure 8
FWF112N
b. Remove protective paper manually. Be
especially careful around separation blade and
temperature sensor. Refer to Figure 9, Figure
10 and Figure 11.
FWF112N
Figure 11
c. Turn roll with crank handle. Refer to
Figure 12.
FWF110N
FWF110N
Figure 9
FWF113N
FWF113N
Figure 12
1300004ENR10
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17
Installation
d. Guide protective paper out of machine. Refer
to Figure 13.
9. For 3-phase models only, check that the exhaust
fan is rotating in the direction indicated by the
arrow shown on the fan. If exhaust fan is rotating
in wrong direction, the electrical connection at
L1, L2 or L3 terminals must be changed.
IMPORTANT: Finisher will not heat if exhaust fan
is not rotating in proper direction.
10. Check that the feeding ribbons are rotating in the
direction toward the interior of the finisher.
IMPORTANT: Take care not to touch or go near a
moving part.
11. Place all panels back on the finisher.
12. Turn the heat switch to position 1 (ON).
FWF114N
FWF114N
Figure 13
e. Completely remove protective paper. Refer to
Figure 14.
13. Check that the temperature of the finisher rises.
14. Adjust the temperature selection knob according
to the type of fabric and dampness level of the
material being ironed.
15. When the ironing cylinder reaches the selected
temperature and the heat indicator light turns off,
proceed to perform an ironing test.
NOTE: The cylinder is coated with wax when
leaving the factory, so perform a first ironing test
using worn linen.
16. Place the worn linen flat on the input tray and
allow it to be pulled into the finisher by the
feeding ribbons.
FWF115N
FWF115N
Figure 14
5. Inspect thermostat holder and make sure it is
touching the cylinder. Refer to Thermostat
Inspection section.
17. Adjust the speed by turning the speed regulator
knob left to reduce speed or right to increase
speed.
18. Make sure that the sample linen comes out
completely dry and with a perfect sheen. If it
doesn’t, either increase the temperature or reduce
the ironing speed.
6. Check that all controls are in position 0 (OFF)
and that the speed regulator knob is set to the
minimum position.
7. Turn the circuit breaker to position 1 (ON).
8. On electromechanical models, press the green
Power On button and hold for 1 to 2 seconds.
On microprocessor models, press START
keypad.
18
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Operation
Operating Instructions for
Microprocessor Models Starting
October 2003
Operating Controls
WARNING
WARNING
To avoid serious injury BEFORE operating
flatwork finisher, ALL personnel MUST be
trained on safe operation.
To avoid possible serious injury, ALWAYS
read and become familiar with operating
instructions before operating flatwork
finisher.
W546
W547
7
8
6
9
5
_
SET
+
10
SPEED
4
11
13
3
12
14
_
15
16
SET
+
SPEED
2
17
18
1
FWF60N
FWF60N
1
2
3
4
5
6
7
8
9
Left Side of Finisher
Control Panel
STOP Keypad
Increase Preset Temperature Keypad
Decrease Preset Temperature Keypad
Display Preset Temperature Keypad
Temperature Display
Speed Display
Increase Ironing Speed Keypad
10
11
12
13
14
15
16
17
18
Decrease Ironing Speed Keypad
START Keypad
Finger Guard Safety Panel
Exhaust Outlet
Feeding Ribbons
Return Ribbons
Input Tray
Output Tray
Right Side of Finisher
Figure 15
1300004ENR10
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
19
Operation
Pre-Operating Procedures
NOTE: All maintenance must always be carried
out when the machine is stopped, the cylinder is
cold, and the circuit breaker is turned off.
Perform the following procedures daily before starting
the finisher.
1. Inspect the area between the thermostat and the
cylinder by gently pressing on the thermostat
holder so the thermostat lifts up.
2. Clean area if debris is present.
3. Check that the thermostat holder touches the
cylinder.
Operating Instructions
To identify the finisher’s controls, refer to Figure 15.
IMPORTANT: The flatwork finishers are for
professional use and must be operated by qualified
personnel.
1. Perform Pre-Operating Procedures.
2. Press START keypad. Indicators will light,
current temperature and preset speed will be
displayed, blower fan starts, cylinder rotates, and
after 15 seconds, the finisher will begin to heat.
3. Check that the feeding ribbons are rotating in
direction toward interior of finisher.
4. Check the operation of the finger guard safety
panel by touching the panel. If finisher does not
stop, press STOP keypad, discontinue use and
call a qualified service person.
5. Press START keypad.
6. Choose an ironing speed between 1 and 7 by
pressing either the increase ironing speed or
decrease ironing speed keypads. The current
speed is displayed in the speed display. The
current speed does not need to be reset after
power failure.
NOTE: To perfectly dry and put sheen on the
laundry, the speed must be adjusted according to
the type of fabric and dampness level of the
material being ironed.
7. View preset temperature by pressing SET
keypad. Adjust temperature by pressing increase
preset temperature keypad or decrease preset
temperature keypad according to the type of
fabric and dampness level of the material being
ironed. The new temperature is stored after three
seconds.
Temperature display will then display current
temperature. The maximum temperature value is
established by the manufacturer.
NOTE: The heat will turn on and off while finisher
is heating.
8. View temperature display. For best performance,
begin ironing 5° before preset temperature is
reached (for example, if preset temperature is
350°F [176°C], begin ironing at 345°F [173°C]).
Refer to Heating section for information on
heating the cylinder.
IMPORTANT: The working temperature varies
depending on the fabric being ironed but must
never exceed a constant temperature of 356°F
(180°C).
9. Place the linen flat on the input tray and allow it
to be automatically pulled into the finisher by the
feeding ribbons. Refer to Maintenance section
for information on adjusting tension of the
feeding and return ribbons.
10. When the work is almost completed, press the
STOP keypad. Finisher will stop automatically
when the temperature of the cylinder is less or
equal to the programmed stop temperature
(default is 176oF [80oC]).
When finisher is started, if the preset speed is
set between 1 and 7, the cylinder will rotate at
speed 1, regardless of the preset speed, while the
detected temperature remains below the preheat
operating temperature (266°F [130°C] by
default). Once the preheat operating temperature
has been reached, the preset speed will be
activated. If the temperature drops below the
preheat operating temperature during operation,
the speed will readjust to speed 1.
20
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Operation
IMPORTANT: Never remove power from the
machine when the temperature is equal to or
higher than 176°F (80°C). This may cause damage
to the feeding and return ribbons. Refer to
Breakdown Procedures section for steps required
when power failure occurs.
IMPORTANT: When ironing smaller sized articles,
make sure to work along the length of the finisher,
maintaining a consistent usage of each of the return
ribbons. Doing this will prolong the life of the
return ribbons.
11. Remove the finished linen from the output tray.
12. Hang or fold ironed linen as soon as possible to
preserve finish.
IMPORTANT: Do not leave damp linen in the
finisher as this will cause the cylinder to rust.
1300004ENR10
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
21
Operation
Operating Instructions for
Electromechanical Models Through
September 2003
WARNING
To avoid possible serious injury, ALWAYS
read and become familiar with operating
instructions before operating flatwork
finisher.
Operating Controls
WARNING
W547
To avoid serious injury BEFORE operating
flatwork finisher, ALL personnel MUST be
trained on safe operation.
W546
5
6
7
4
8
170˚
125˚
75˚
9
3
10
11
12
2
13
14
1
15
FWF37N
FWF37N
1
2
3
4
5
6
7
8
Control Panel
Left Side of Finisher
Temperature Selection Knob
Heat Indicator Light
Power Off Button
Power On Button
Heat Switch
Speed Regulator Knob
9
10
11
12
13
14
15
Exhaust Outlet
Finger Guard Safety Panel
Feeding Ribbons
Right Side of Finisher
Input Tray
Return Ribbons
Output Tray
Figure 16
22
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Operation
Pre-Operating Procedures
NOTE: All maintenance must always be carried
out when the machine is stopped, the cylinder is
cold, and the circuit breaker is turned off.
Perform the following procedures daily before starting
the finisher:
1. Inspect the area between the thermostat and the
cylinder by gently pressing on the thermostat
holder so the thermostat lifts up.
2. Clean area if debris is present.
3. Check that the thermostat holder touches the
cylinder.
Operating Instructions
To identify the finisher’s controls, refer to Figure 16.
IMPORTANT: The flatwork finishers are for
professional use and must be operated by qualified
personnel.
1. Perform Pre-Operating Procedures.
2. Check that all controls are in position 0 (OFF),
and that the speed regulator knob is set to the
minimum position.
3. Turn the circuit breaker to position 1 (ON).
4. Press the green Power On button and hold down
for 1 to 2 seconds.
5. Check that the feeding ribbons are rotating in
direction toward interior of finisher.
6. Check the operation of the finger guard safety
panel by touching the panel. If finisher does not
stop, press Power Off button, discontinue use and
call a qualified service person.
7. Press the green Power On button and hold down
for 1 to 2 seconds.
8. Turn the heat switch to position 1 (ON).
9. Adjust the temperature selection knob according
to the type of fabric and dampness level of the
material being ironed.
IMPORTANT: The working temperature varies
depending on the fabric being ironed but must never
exceed a constant temperature of 356°F (180°C).
11. Place the linen flat on the input tray and allow it
to be automatically pulled into the finisher by the
feeding ribbons. Refer to Maintenance section
for information on adjusting tension of the
feeding and return ribbons.
12. Turn the speed regulator knob left to reduce
speed or right to increase speed.
• Left = Reduce Speed
• Right = Increase Speed
NOTE: To perfectly dry and put sheen on the laundry,
the speed must be adjusted according to the type of
fabric and dampness level of the material being ironed.
13. When the work is almost completed, turn the heat
switch to position O (OFF) about 20 minutes
before finishing ironing to allow the cylinder to
cool gradually. Once the ironing has been
completed, allow the finisher to continue to run
for about 20 to 30 minutes to allow to dry.
IMPORTANT: Never stop the machine when the
temperature is equal to or higher than 176°F
(80°C). This may cause damage to the feeding and
return ribbons.
IMPORTANT: When ironing smaller sized articles,
make sure to work along the length of the finisher,
maintaining a consistent usage of each of the return
ribbons. Doing this will prolong the life of the
return ribbons.
14. Remove the finished linen from the output tray.
15. Hang or fold ironed linen as soon as possible to
preserve finish.
IMPORTANT: Do not leave damp linen in the
finisher, as this will cause the cylinder to rust.
16. Press the red Power Off button to shut down the
finisher.
Mark 1: from 212°F (100°C) to 266°F (130°C)
Mark 2: from 266°F (130°C) to 320°F (160°C)
Mark 3: from 320°F (160°C) to 356°F (180°C)
10. Wait until the ironing cylinder reaches a
temperature close to the selected temperature.
The heat indicator light turns off when the
required temperature is reached.
1300004ENR10
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23
Operation
Regulating the Cylinder Heat
To heat the cylinder, the current is modified through
one or two groups of resistors controlled by the
heating switches.
Heating by one resistor group
When the finisher is set up to work with one resistor
group, a special control function for closing and
opening the heating relay switch around the set point is
activated. When activated, the cylinder is able to reach
and maintain the preset temperature and thermal
overshoot is avoided.
When heating is activated, the decimal point on the
temperature display lights up.
Heating by two resistor groups
When the finisher is set up to work with two resistor
groups, the temperature is regulated by the first group
as described above, while the second resistor group
operates continuously when the cylinder temperature
is less than the preset temperature. The second resistor
turns off when the preset temperature is reached.
When heating is activated, the decimal point on the
temperature display lights up. When only one resistor
group is activated, the decimal point will blink.
Breakdown Procedures
Hot Finisher Stops Due to Power Failure
To separate the return ribbons from cylinder
immediately:
1. Insert the crank into the opening located on the
right panel of the finisher.
FWF11N
NOTE: Side panel is removed for illustrative
purposes only. NEVER operate unit without
side panels.
FWF11N
Figure 17
Finisher Won’t Start or Stops Suddenly
If the finisher won’t start and the cylinder won’t rotate
or has stopped suddenly, check if finger guard safety
panels or manual crank safety switch are activated.
Release the activated emergency stops, and
immediately start the finisher again by pressing the
green Power On button to prevent damage to return
ribbons.
Unusual Noises and Other Issues
If the finisher makes unusual noises (rubbing, banging,
etc.), or for any other problem contact a qualified
service person immediately.
2. Turn the crank clockwise to rotate the cylinder.
Refer to Figure 17.
3. Insert a thick and very wet cloth (hardly wrung
dry) into the finisher while rotating the cylinder
with the crank.
24
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Operation
Alarms
Thermal Warning Fan
(Microprocessor Models Only)
When the thermal relay of the fan is activated, the
alarm sounds for one minute and display shows AL4.
The fan and heating are switched off and finisher
remains on. This alarm is usually caused by dirt on the
fan.
An alarm will sound for abnormal conditions as shown
below.
Emergency Safety Bar
Alarm is automatically cancelled when the thermal
relay is closed or finisher is turned off.
WARNING
Emergency safety bar is for your safety.
To avoid serious personal injury, do not
override emergency safety bar.
W548
Non-CE Models
When the emergency safety bar is activated, the
finisher automatically turns off and no message is
displayed.
Alarm is cancelled by moving emergency safety bar to
normal position and restarting finisher.
CE Models
When the emergency safety bar is activated, the
finisher automatically turns off, the alarm sounds for
one minute and display shows AL2.
Alarm is cancelled by moving emergency safety bar to
normal position and restarting finisher or turning
machine off and on.
1300004ENR10
Speed Regulator Alarm
When the speed regulator alarm is activated, the alarm
sounds for one minute and display shows AL5.
Finisher will automatically turn off. This fault
condition may be due to an overload of the cylinder
motor caused by a thick object inside the finisher or by
dirt in the cylinder motor. Alarm is cancelled by
restarting finisher or turning finisher on and off.
Overheating or Sensor Not Connected
If the temperature sensor is broken, not connected or if
sensor detects a temperature above 410°F (210oC)
continuously for two seconds, the alarm sounds for
one minute and display shows AL7. The finisher will
continue to operate. Alarm can be cancelled by turning
finisher off.
Extended Periods of Non-Use
Any time the finisher will not be used for more than a
week, the cylinder must be coated with a paraffin wax
layer to prevent corrosion. Refer to Maintenance
section for information on waxing the cylinder.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
25
Maintenance
NOTE: SHUTDOWNS due to unscheduled
maintenance can be AVOIDED or MINIMIZED
by:
• Performing periodic inspections as described
and
• Performing lubrication services at the time
intervals specified in these instructions.
Following are recommended precautions that
personnel must understand and apply when
performing general periodic maintenance tasks.
Feeding Ribbons Tension
Adjustment
To adjust the tension of the feeding ribbons, follow
these steps and refer to Figure 18.
1. Loosen the screws at both ends of the pick-up
table.
2. Carefully slide the pick-up table to adjust the
tension of the feeding ribbons.
NOTE: The feeding ribbons should wrap around
the feeding ribbon roller with enough tension to
turn without sliding, but not so tight as to become
stretched out.
WARNING
To avoid possible serious injury:
• ALWAYS shut off services to finisher
BEFORE doing ANY maintenance,
service, setup, adjustments or repair to
finisher.
• Shut off AND lock out ALL electric power
to finisher.
• Let heated surfaces cool.
• BE SURE moving parts are at a standstill.
• ALWAYS be careful to AVOID spring
loaded components when working inside
finisher.
ALL maintenance, service, etc. MUST be
performed ONLY by qualified service
personnel.
3. When the correct tension has been reached,
tighten the screws.
IMPORTANT: Do not over-tighten the feeding
ribbons as this will cause rapid deterioration.
3
2
W549
1
WARNING
FWF4N
To AVOID possible serious injury,
BEFORE maintenance or repair tasks:
• Disconnect all utilities such as gas,
steam, and electricity.
1
2
3
Allow heated parts and surfaces to cool.
Screws
Pick-up Table
Feeding Ribbons
Figure 18
W544
IMPORTANT: ALL maintenance must ALWAYS
be carried out when the finisher is stopped, the
cylinder is cold, and the circuit breaker is in
position 0 (OFF).
26
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Maintenance
Return Ribbon Tension Adjustment
Tension of the return ribbons must be adjusted on both
sides of the finisher. To adjust the tension of the return
ribbons, follow these steps and refer to Figure 19.
1. Remove both side panels from the finisher.
1
2. Locate the return ribbon tension systems on each
side of the finisher.
3. On one side of the finisher, unhook the tension
spring from the tension pin.
2
3
4. Slide the tension pin out of the holes on the
tension bracket.
5. Move the tension pin to another set of holes
higher or lower on the tension bracket to adjust
the tension of the return ribbons.
NOTE: The return ribbons should have enough
tension to travel along the cylinder without slipping
(including while carrying linen) but not so tight as
to become stretched out.
6. Hook the tension spring back onto the tension
pin.
7. Make an equal adjustment to the return ribbon
tension system on the other side of the finisher.
4
RETURN RIBBON TENSION SYSTEM
FWF5N
FWF5N
1
2
3
4
Tension Spring
Hook
Tension Pin
Tension Bracket with Holes
Figure 19
NOTE: Count the number of holes on each tension
bracket to verify that the tension of the return
ribbons is equal on both sides of the finisher.
8. Replace both side panels on the finisher.
IMPORTANT: Do not over-tighten the return
ribbons as this will cause rapid deterioration.
1300004ENR10
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
27
Maintenance
Press-Roller Pressure Adjustment
Tension of the press-roller must be adjusted on both
sides of the finisher to adjust the pressure of the pressroller. To adjust the tension of the press-roller, follow
these steps and refer to Figure 20.
1. Remove both side panels from the finisher.
2. Locate the press-roller tension systems on each
side of the finisher.
3. On one side of the finisher, unhook the tension
spring from the tension pin.
4. Slide the tension pin out of the holes on the
tension bracket.
5. Move the tension pin to another set of holes
higher or lower on the tension bracket to adjust
the tension of the press-roller.
Press-Roller Drive Chain Tension
Adjustment
To adjust the tension of the driving chain, follow these
steps and refer to Figure 20.
1. Remove the right side panel from the finisher.
2. Locate the press-roller drive chain and the driveroller sprocket.
3. Move the adjustable drive-roller sprocket along
its rail to increase tension of the press-roller drive
chain.
NOTE: The press-roller drive chain should have
approximately 1.13 inches (29 mm) of freeplay.
4. Replace the right side panel on the finisher.
NOTE: The press-roller should have enough
tension to allow it to slightly touch the cylinder for
effective ironing but not so much tension that it
applies excessive pressure on the cylinder.
4
3
6. Hook the tension spring back onto the tension
pin.
7. Make an equal adjustment to the press-roller
tension system on the other side of the finisher.
NOTE: Count the number of holes on each tension
bracket to verify that the tension of the press-roller
is equal on both sides of the finisher.
2
8. Replace both side panels on the finisher.
1
5
PRESS-ROLLER TENSION SYSTEM
FWF6N
FWF6N
1
2
3
4
5
Drive-Roller Sprocket
Tension Pin
Tension Spring
Tension Bracket with Holes
Drive Chain
Figure 20
28
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
1300004ENR10
Maintenance
Thermostat Inspection
Waxing the Ironing Cylinder
To clean the thermostat and its surrounding area,
follow these steps and refer to Figure 21.
IMPORTANT: If the finisher will not be used for
more than a week, the ironing cylinder must be
coated with paraffin wax to prevent it from rusting.
1. Gently press on the thermostat holder so the
thermostat lifts up.
2. Rotate the thermostat holder 90 degrees.
3. Clean the thermostat holder if debris is present.
4. Clean the inside surface of the thermostat and its
surrounding area if debris is present.
5. Place the thermostat holder back in its original
position so the thermostat is touching the
cylinder.
To coat the ironing cylinder with paraffin wax, follow
these steps and refer to Figure 22.
1. Turn off the heat and proceed while the ironing
cylinder is still warm.
2. Use a 5 mm Allen wrench to remove the top
panel from the finisher.
3. Rotate the ironing cylinder at low speed.
4. Carefully hold a block of paraffin wax against
one end of the cylinder and slowly move it along
the length of the cylinder toward the other end.
5. Continue to apply the wax from one end of the
cylinder to the other until the entire cylinder has
an even coat of paraffin wax.
1
6. Stop the finisher.
7. Replace the top panel on the finisher.
2
4
3
2
3
1
5
FWF38N
FWF38N
FWF8N
1
2
3
Thermostat Holder
Scrapers
Thermostat
1
2
3
4
5
Ironing Cylinder
Press-Roller
Guide Ribbons
Paraffin Wax
Return Ribbons
Figure 21
Cleaning the Scrapers
Figure 22
To clean the scrapers that guide the linen from the
ironing cylinder into the output tray, use clean hands to
gently wipe off any debris. Refer to Figure 21.
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29
Maintenance
Removing Rust From Ironing
Cylinder
If the ironing cylinder sits idle for more than a week
without being coated with paraffin wax, it may
become rusted.
To remove rust from the ironing cylinder, follow these
steps.
1. Remove a couple return ribbons.
2. Sand the rusty area.
3. Reinstall return ribbons.
4. Repeat steps 1-3 and continue down the cylinder
until all rusty surfaces have been sanded.
Inspect the return ribbons for the correct tension. The
strips tend to lengthen slightly, especially during initial
usage. Refer to Figure 19 and follow the procedures to
adjust the tension on the return ribbons.
Inspect the press-roller drive chain (on the right side of
the machine) for the correct tension. The chain must
not vibrate as it may then come loose. Refer to Figure
20 and follow the procedure to adjust the tension of
the press-roller drive chain.
Inspect the press-roller for the correct pressure. The
press-roller must slightly touch the ironing cylinder
without exerting too much pressure on the ironing
cylinder. Refer to Figure 20 and follow the procedures
to adjust the pressure of the press-roller.
IMPORTANT: To prevent rust from returning,
coat cylinder with paraffin wax.
Inspect the vapor exhaust outlet and duct for debris. If
debris is present, clean the vapor exhaust system.
Periodic Maintenance
Inspect the supporting rollers. There are four rollers
that support the heated roll. These are located at
bottom of heated roll, right and left side. Inspect for
wear, replace when necessary.
Daily
Inspect (Before Start-Up)
Inspect the area between the thermostat holder and the
cylinder and clean area if debris is present. Refer to
Figure 21.
Clean
Clean the finisher’s exhaust system, including fans,
fan cage, and exhaust outlet.
Inspect the thermostat holder and make sure it is
touching the cylinder. Refer to Figure 21.
Clean the ventilation grids of the fan motor and drive
motor.
Weekly
Clean the ironing cylinder. Make sure to remove any
detergent residue.
Inspect (Before Start-Up)
Inspect the safety labels on the finisher and replace
labels that are damaged, missing, or unreadable. Refer
to the parts manual for ordering information.
Remove top panel and inspect the guide ribbons.
Replace any missing ribbons. Refer to the parts
manual for ordering information. The ribbons must be
fitted loosely.
Every 200 Hours
Inspect (Before Start-Up)
Inspect the feeding ribbons for missing ribbons, and
replace any ribbons that are missing. Refer to the parts
manual for ordering information.
Clean the scrapers that guide the linen from the ironing
cylinder into the output tray. Refer to Figure 21.
Vacuum the entire ironer. Remove top, side and front
panels and remove any lint that may accumulate.
Grease
Grease the drive roller bearing with a hightemperature grease while rotating the ironing cylinder
by hand.
Grease the motor chain and sprockets.
Grease the press-roller drive chain and sprockets.
Inspect the feeding ribbons for the correct tension.
They must be lightly stretched and wrapped around the
feeding ribbon roller with no slippage. Refer to Figure
18 and follow the procedures to adjust the tension of
the feeding ribbons.
30
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Maintenance
Replacement of Feeding Ribbons
To replace the feeding ribbons, perform the following
steps.
3. Peel back adhesive strip from left side of feeding
roller to expose roller pin. Refer to Figure 24.
1. With a standard screwdriver, pop clamp open at
left end of feeding roller. Refer to Figure 23.
1
2
1
2
3
4
3
4
5
FWF23N
1
2
3
4
FWF22N
1
2
3
4
5
Left Side of Finisher
Top Panel
Screwdriver
Clamp
Feeding Roller
Top Panel
Roller Pin
Feeding Roller
Adhesive Strip
Figure 24
4. Using a center punch, completely knock out
feeding roller pin. Refer to Figure 25.
Figure 23
2. Remove clamp from roll.
1
2
3
4
FWF24N
1
2
3
4
Roller Pin
Feeding Roller
Top Panel
Feeding Ribbon
Figure 25
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Maintenance
5. Remove screw from left side of top panel (behind
feeding roller). Refer to Figure 26.
7. Remove bearing by pressing left. Refer to
Figure 28.
1
1
2
2
3
FWF25N
1
2
3
Screw
Top Panel
Feeding Ribbon
Figure 26
FWF27N
6. Unlock the feeding ribbon roller at the left side
interior panel by removing two screws. Keep
roller in place and check the direction in which
the bearing is mounted. Refer to Figure 27.
1
2
Feeding Ribbon Roller
Bearing
Figure 28
8. Remove feeding ribbons by sliding to left side of
roller.
9. Replace feeding ribbons by sliding from left side
of roller to right side.
1
2
NOTE: The feeding ribbons must be replaced by a
complete new set of feeding ribbons.
10. Install shaft by pressing right, making sure that
shaft is in same direction as when it was
removed.
11. Reinstall two screws to left side interior panel.
12. Reinstall screw to left side of top panel.
FWF26N
1
2
Feeding Ribbon Roller
Screw
Figure 27
13. Reinstall feeding roll pin.
14. Glue adhesive strip back onto feeding roll with
neoprene glue.
15. Install new clamp onto feeding roll.
16. Verify that the distance between the end of the
input table and the cylinder is between 1/5 inch
(5 mm) and 1/4 inch (6 mm).
NOTE: The gap between the feeding ribbons and
cylinder must be at least 1/5 inch (5 mm).
32
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Maintenance
Replacement of Return Ribbons
To replace return ribbons, perform the following steps.
4. Unhook the return ribbon tension spring from the
tension pin on each side of finisher. Refer to
Figure 30.
1. Remove both side panels from the finisher.
2. Locate the return ribbon tension systems on each
side of the finisher. Refer to Figure 29.
3. Remove tension screw and bracket from tension
spring on each side of finisher.
1
RIGHT SIDE OF FINISHER
1
2
2
FWF5N
1
2
Tension Spring
Tension Pin
Figure 30
1
2
FWF39N
1
2
Tension Screw
Bracket
Figure 29
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Maintenance
5. Remove rear panel from finisher.
6. Use manual crank to move cylinder until return
ribbon connection point is at top of rear drive
roller.
13. Verify that new return ribbon is placed in
between the guide pins of output tray in front of
machine. Refer to Figure 32.
7. Remove pin from teeth of return ribbon. Refer to
Figure 31.
1
NOTE: Do not release bottom portion of return
ribbon.
1
2
3
2
3
4
FWF30N
1
2
3
4
Guide Ribbons
Flap of Return Ribbon
Pin
Return Ribbon Guide
Figure 31
8. Install new return ribbon by connecting teeth
from flap portion of new return ribbon to teeth of
bottom (non-flap) portion on old return ribbon
with pin.
NOTE: Be certain to keep return ribbon under
return ribbon guide.
9. Use manual crank to turn cylinder until new
return ribbon has completed the entire rotation of
the cylinder.
FWF31N
1
2
3
Return Ribbon
Guide Pin
Output Tray
Figure 32
14. Hook the tension spring back onto the tension
pin.
15. If necessary to increase or decrease the tension of
the return ribbons, refer to Adjustment of Return
Ribbons section.
NOTE: The return ribbons should have enough
tension to travel along the cylinder without slipping
(including while carrying linen) but not so tight as
to become stretched out.
16. Reinstall rear panel.
17. Reinstall both side panels on the finisher.
10. Remove pin from teeth of return ribbons.
11. Connect both ends of new return ribbon by
connecting teeth with pin.
12. Use manual crank to turn cylinder until correct
tension of return ribbon is complete.
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Maintenance
Replacement of Supporting Rollers
Replacement of Side Rollers
To replace the supporting rollers, perform the
following steps.
To replace side rollers, perform the following steps.
1. Remove side panels.
1. Remove side panels.
2. Remove screws that hold roller in place.
2. Remove top panel.
3. Lift the cylinder using a jack or maintenance
crane.
4. Unscrew the blocking screws of the supporting
rollers on the bar that carries the rollers
(2 pointed screws).
3. Remove spacer from old roller.
4. Place new roller onto spacer.
5. Install new roller in place with screws removed
in step 2.
6. Reinstall side panels.
5. Remove the bar and rollers.
6. Mount the bar back into place with new rollers.
7. Install the rollers in position on the bar,
maintaining proper distances.
8. Install the bar on the straight blocks.
9. Reinstall top panel.
10. Reinstall side panels.
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Maintenance
Troubleshooting Undesirable Finishes
Problem:
Wrinkles in the fabric are not removed.
Possible Causes/Corrective Action:
There is not enough moisture in the fabric. Dry fabric cannot
be ironed. See chart below for moisture retention.
1. The roll temperature is too low. Try a higher
temperature, but do not exceed the maximum
temperature tolerance of the most sensitive fiber.
2. The feed speed is too fast. Adjust the speed so the fabric
is dry after one pass.
3. The fabric moisture content is too high.
The fabric is not completely dry.
a. Provide a longer washer extraction time.
b. Provide a higher washer g-force extraction speed.
There are lengthwise wrinkles in the fabric.
There are crosswise wrinkles in the fabric.
Only a few articles can be ironed before the finish quality
deteriorates. The operators must wait a few minutes before
proceeding in order to process linen to the proper finish.
There is color or staining on the finished material.
The fabric is scorched.
Material Type
Synthetic Fibers
Artificial silks, acetate and acetate fiber
Rayon
Silk
Wool (iron between moist cloth)
Polyester
Poly-Cotton Blend
Cotton
36
c. Partially dry (in a tumbler) the linen before
finishing.
The operators must stretch the fabric side to side during the
feed process.
The return ribbon travel is uneven.
1. The return drive roll could be slipping on the ribbons.
This could be caused by the presence of fabric softener
on the roll. Fabric softener should not be used on fabrics
that will be ironed.
2. The ribbon length is uneven. Uneven length ribbons will
not drive the roll evenly.
1. There is too much water in the fabric. Large articles with
excessive water content will remove a great amount of
heat from the roll or shoe. This will reduce the roll or
shoe temperature below that required to obtain an
acceptable dry and finish. In order to compensate the
operators may set the temperature too high. This may
scorch the first items and can also damage the
mechanical and electrical systems of the finisher.
2. The feeder speed is too fast. Slow down the feed speed.
The wash process has not cleaned the fabric. Impurities such
as soil, minerals, sour or detergent may still be present in the
fabric. Since only the water is removed from the fabric during
the finishing process, any impurities will remain as a deposit
on the linen or finisher surfaces.
The roll or shoe temperature is too high. Reduce the
temperature.
NOTE: The entire width of the finisher should be used to
prevent overheating the unused surface. Small articles
should be processed in a pattern that utilizes the entire
width.
Moisture Retention of Fabric
Moisture Rentention
10-15%
10-15%
10-15%
10-15%
10-15%
10-15%
20-25%
40-45%
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