Microchip MTS2916A Dual Full-Bridge Stepper Motor Driver Stepper Motor Driver User’s Guide

Microchip MTS2916A Dual Full-Bridge Stepper Motor Driver Stepper Motor Driver User’s Guide
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Below you will find brief information for MTS2916A Dual Full-Bridge Stepper Motor Driver. The MTS2916A Dual Full-Bridge Stepper Motor Driver evaluation board demonstrates the capabilities of the MTS2916A to control both windings of a bipolar stepper motor. The board also demonstrates the capabilities of the MTS62C19A, which has the same functionality, but different pin assignments. A PIC16F883 is utilized for motor control processing.

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MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User's Guide | Manualzz

MTS2916A

Dual Full-Bridge Stepper

Motor Driver

Evaluation Board

User’s Guide

 2012-2013 Microchip Technology Inc.

DS50002058B

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QUALITY MANAGEMENT SYSTEM

==

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ISO/TS 16949

DS50002058B-page 2

==

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OQ

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 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Table of Contents

Preface ........................................................................................................................... 5

Introduction............................................................................................................ 5

Document Layout .................................................................................................. 5

Conventions Used in this Guide ............................................................................ 6

Recommended Reading........................................................................................ 7

The Microchip Web Site ........................................................................................ 7

Customer Support ................................................................................................. 7

Document Revision History ................................................................................... 7

Chapter 1. Product Overview

1.1 Introduction ..................................................................................................... 9

1.2 MTS2916A Short Overview ............................................................................ 9

1.3 What is the MTS2916A Dual Full-Bridge Stepper Motor Driver

Evaluation Board? .................................................................................. 10

1.4 MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board

Kit Contents ............................................................................................ 10

Chapter 2. Installation and Operation

2.1 Introduction ................................................................................................... 11

2.2 Power Connections ...................................................................................... 11

2.3 Features ....................................................................................................... 12

2.4 Getting Started ............................................................................................. 13

2.5 Key Components .......................................................................................... 14

2.6 Modes ........................................................................................................... 14

Appendix A. Schematic and Layouts

A.1 Introduction .................................................................................................. 17

A.2 Board – Schematic ....................................................................................... 18

A.3 Board – Top Silk .......................................................................................... 19

A.4 Board – Top Pads and Silk .......................................................................... 20

A.5 Board – Bottom Copper ............................................................................... 21

Appendix B. Bill of Materials

Appendix C. Mode Sequence Diagrams

C.1 MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board

Functional Flowchart .............................................................................. 25

C.2 Single Stepping Example ............................................................................. 26

C.3 MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board

Software Flowcharts ............................................................................... 27

Worldwide Sales and Service .................................................................................... 40

 2012-2013 Microchip Technology Inc.

DS50002058B-page 3

Object of Declaration: MTS2916A Dual Full-Bridge Stepper Motor Driver

Evaluation Board User’s Guide

 2012-2013 Microchip Technology Inc.

DS50002058B-page 4

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Preface

NOTICE TO CUSTOMERS

All documentation becomes dated, and this manual is no exception. Microchip tools and documentation are constantly evolving to meet customer needs, so some actual dialogs and/or tool descriptions may differ from those in this document. Please refer to our web site

(www.microchip.com) to obtain the latest documentation available.

Documents are identified with a “DS” number. This number is located on the bottom of each page, in front of the page number. The numbering convention for the DS number is

“DSXXXXXA”, where “XXXXX” is the document number and “A” is the revision level of the document.

For the most up-to-date information on development tools, see the MPLAB

®

IDE online help.

Select the Help menu, and then Topics to open a list of available online help files.

INTRODUCTION

This chapter contains general information that will be useful to know before using the

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board. This evaluation board also demonstrates the capabilities of the MTS62C19A, which has the same functionality, but different pin assignments. Items discussed in this chapter include:

• Document Layout

• Conventions Used in this Guide

• Recommended Reading

• The Microchip Web Site

• Customer Support

• Document Revision History

DOCUMENT LAYOUT

This document describes how to use the MTS2916A Dual Full-Bridge Stepper Motor

Driver Evaluation Board as a development tool. The manual layout is as follows:

Chapter 1. “Product Overview” – Important information about the MTS2916A

Dual Full-Bridge Stepper Motor Driver Evaluation Board

Chapter 2. “Installation and Operation”

– Describes the initial setup of this board and the key components

Appendix A. “Schematic and Layouts” – Shows the schematic and board

layouts for the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation

Board

Appendix B. “Bill of Materials”

– Lists the parts used to populate the

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board

Appendix C. “Mode Sequence Diagrams”

– Shows functional and software flowcharts for the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation

Board

 2012-2013 Microchip Technology Inc.

DS50002058B-page 5

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

CONVENTIONS USED IN THIS GUIDE

This manual uses the following documentation conventions:

DOCUMENTATION CONVENTIONS

Description Represents

Arial font:

Italic characters

Initial caps

Quotes

Referenced books

Emphasized text

A window

A dialog

A menu selection

A field name in a window or dialog

A menu path Underlined, italic text with right angle bracket

Bold characters

N‘Rnnnn

File>Save

Examples

A dialog button

A tab

A number in verilog format, where N is the total number of digits, R is the radix and n is a digit.

A key on the keyboard

Click OK

Click the Power tab

4‘b0010, 2‘hF1

Press <Enter>, <F1> Text in angle brackets < >

Courier New font:

Plain Courier New

MPLAB

®

IDE User’s Guide

...is the only compiler...

the Output window the Settings dialog select Enable Programmer

“Save project before build”

Italic Courier New

Square brackets [ ]

Curly brackets and pipe character: { | }

Ellipses...

Sample source code

Filenames

File paths

Keywords

Command-line options

Bit values

Constants

A variable argument

Optional arguments

#define START autoexec.bat

c:\mcc18\h

_asm, _endasm, static

-Opa+, -Opa-

0, 1

0xFF, ‘A’

file.o

, where file can be any valid filename mcc18 [options] file

[options] errorlevel {0|1} Choice of mutually exclusive arguments; an OR selection

Replaces repeated text

Represents code supplied by user var_name [, var_name...] void main (void)

{ ...

}

DS50002058B-page 6

 2012-2013 Microchip Technology Inc.

Preface

RECOMMENDED READING

This user's guide describes how to use MTS2916A Dual Full-Bridge Stepper Motor

Driver Evaluation Board. Another useful document is listed below. The following

Microchip document is available and recommended as a supplemental reference resource.

• MTS2916A Data Sheet – “Dual Full-Bridge Motor Driver” (DS22259)

THE MICROCHIP WEB SITE

Microchip provides online support via our web site at www.microchip.com

. This web site is used as a means to make files and information easily available to customers.

Accessible by using your favorite Internet browser, the web site contains the following information:

Product Support – Data sheets and errata, application notes and sample programs, design resources, user’s guides and hardware support documents, latest software releases and archived software

General Technical Support – Frequently Asked Questions (FAQs), technical support requests, online discussion groups, Microchip consultant program member listing

Business of Microchip – Product selector and ordering guides, latest Microchip press releases, listing of seminars and events, listings of Microchip sales offices, distributors and factory representatives

CUSTOMER SUPPORT

Users of Microchip products can receive assistance through several channels:

• Distributor or Representative

• Local Sales Office

• Field Application Engineer (FAE)

• Technical Support

Customers should contact their distributor, representative or field application engineer

(FAE) for support. Local sales offices are also available to help customers. A listing of sales offices and locations is included in the back of this document.

Technical support is available through the web site at: http://www.microchip.com/support .

DOCUMENT REVISION HISTORY

Revision B (July 2013)

• Corrected minor error in Section 2.1 “Introduction”

.

Revision A (May 2012)

• Initial Release of this Document.

 2012-2013 Microchip Technology Inc.

DS50002058B-page 7

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

NOTES:

DS50002058B-page 8

 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Chapter 1. Product Overview

1.1

INTRODUCTION

This chapter provides an overview of the MTS2916A Dual Full-Bridge Stepper Motor

Driver Evaluation Board and covers the following topics:

• MTS2916A Short Overview

• What is the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board?

• MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board Kit Contents

1.2

MTS2916A SHORT OVERVIEW

The MTS2916A stepper motor driver is a CMOS device capable of driving both windings of a bipolar stepper motor or bidirectionally controlling two DC motors. Only the stepper motor application is covered by this user’s guide. Each of the two independent H-Bridge outputs is capable of sustaining 40V and delivering 750 mA of continuous current. The user must ensure that the thermal guidelines are followed and the driver does not exceed the maximum junction temperature of +150°C. The driver will typically enter in thermal shutdown at a junction temperature of +170°C. The output current level is controlled by an internal Pulse-Width Modulation (PWM) circuit that is configured using two logic inputs, a current sense resistor and a selectable reference voltage.

Full, half and microstepping operations are possible with the PWM current control and logic inputs. The maximum output current is set by a sense resistor and a user selectable voltage reference. The evaluation board voltage reference is controlled with the run switch and is detailed in

Section 2.4.1 “Powering the MTS2916A Dual

Full-Bridge Stepper Motor Driver Evaluation Board” . Each bridge has an

independent phase input that controls the current flow direction for its specific load.

Internal clamp diodes protect against inductive voltage transients. The thermal protection circuitry disables the outputs when the junction temperature exceeds the thermal protection threshold. The thermal protection circuitry typically has 25°C of hysteresis. Undervoltage lockout circuitry prevents the outputs from going active until the logic supply voltage is high enough to assume control. No special power-up sequencing is required.

 2012-2013 Microchip Technology Inc.

DS50002058B-page 9

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

5V

C

PHASE1

I01

I11

V

REF1

V

LOGIC

Logic

Current

Sense

Comparator

One-shot

Undervoltage

Lockout

Shift Drivers

Thermal

Shutdown

Power

Bridge

V

LOAD

OUT1A

C C

10V to 30V

V

LOAD

OUT1B

PHASE2

I02

I12

V

REF2

Logic

Current

Sense

Comparator

One-shot

Shift Drivers

Power

Bridge

OUT2A

OUT2B

M

COMPIN1 COMPIN2

Rt

RC2 RC1

Ct

Rt

GND

Ct

Rc

Cc

Cc

Rc

SENSE1

Rs Rs

SENSE2

FIGURE 1-1: Typical MTS2916A Stepper Motor Driver Application.

1.3

WHAT IS THE MTS2916A DUAL FULL-BRIDGE STEPPER MOTOR DRIVER

EVALUATION BOARD?

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board control circuitry is designed to typically operate from a 6V to 12V logic input (internally regulated down to 5V) and a 10V to 30V V

LOAD

input. V

LOAD

provides power to the motor windings. Test points are generously distributed throughout the evaluation board.

This gives the user easy access and visibility, facilitating a better understanding of the

MTS2916A operating details.

1.4

MTS2916A DUAL FULL-BRIDGE STEPPER MOTOR DRIVER EVALUATION

BOARD KIT CONTENTS

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board kit contains the following items:

• MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board (ADM00308)

• Important Information Sheet

DS50002058B-page 10

 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Chapter 2. Installation and Operation

2.1

INTRODUCTION

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board demonstrates the capabilities of the MTS2916A to control both windings of a bipolar stepper motor.

The board also demonstrates the capabilities of the MTS62C19A, which has the same functionality, but different pin assignments. A PIC16F883 is utilized for motor control processing.

This evaluation board incorporates features through the implementation of push-button switches and a variable speed input potentiometer to exercise a stepper motor in

Full-Step, Half-Step, Modified Half-Step and Microstepping modes. LEDs indicate a binary representation of which mode has been selected. The evaluation board and the stepper motor can be powered from a single power input J1 (7 V

DC

to 12 V

DC

) with jumper JP2 installed. For higher motor voltages, make sure JP2 is not installed, and connect V

LOAD

at J4. Numerous test points have been designed into the board to allow easy access.

2.2

POWER CONNECTIONS

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board uses a combination of terminal blocks, test clips and one DC power jack for power connections.

Connections are as follows: a) Motor Output Connections:

- J2-1(A3), J2-2(A1), J2-3(B1), J2-4(B3), J2-5(TP21)

- TP11(A1), TP12(A3), TP13(B1), TP14(B3) b) V

LOAD

(Motor Supply Power):

- J4-1(PGND), J4-2(V

LOAD

)

- TP20(PGND), TP18(V

LOAD

)

WARNING

Do not connect more than 16V to these motor supply connections while Jumper JP2 is installed.

c) V

LOGIC

:

- J1-1(VLOGIC), J1-2(AGND)

- TP2(VLOGIC), TP5(AGND)

 2012-2013 Microchip Technology Inc.

DS50002058B-page 11

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

FIGURE 2-1: Power Connection Diagram.

2.3

FEATURES

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board has the following features:

• Push Button mode, Run, Hold and Direction control

• Potentiometer variable speed adjustment

• LED mode indication

• Maximum winding current with the combination of R s

, V

I0/I1 logic inputs

REF

and conditioning of

• PICkit

Programming connector (J5) to implement user-created code

DS50002058B-page 12

 2012-2013 Microchip Technology Inc.

Installation and Operation

2.4

GETTING STARTED

The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board is fully assembled and tested driving a dual coil bipolar stepper motor.

2.4.1

Powering the MTS2916A Dual Full-Bridge Stepper Motor Driver

Evaluation Board

Follow these steps to power-up the board:

1.

With the supply turned OFF, connect the power to the logic portion of the evaluation board at J1 with the specified voltage (7 V DC to 12 V DC ). The logic portion of the evaluation board will typically draw less than 50 mA.

2.

If the user’s stepper motor requires a voltage that is compatible with the logic supply voltage and the user’s source can handle driving the stepper motor windings, install JP2. DO NOT connect power at J4. If powering up the stepper from an additional supply, DO NOT install JP2 and connect the stepper motor supply to J4. J1 power will still be required for the logic supply.

3.

Connect the bipolar stepper windings to J2 per the schematic diagram.

4.

Turn ON the power supplies. Power sequencing is not required due to the undervoltage lockout circuitry.

5.

Toggle the Mode switch to cycle through the five modes, as indicated by the binary LED count.

6.

Press the Run switch once to tell the PIC16F883 to send drive information to the

MTS2916A with minimal (1V) V

REF

. Subsequent Run presses increase V

REF approximately 1V up to 5V maximum. This increases the current regulation

by threshold.

7.

The Hold switch tells the PIC16F883 to command the MTS2916A to hold the motor position.

8.

The Direction switch tells the PIC16F883 to command the MTS2916A to change the direction of the motor.

9.

The Speed Adjust Potentiometer (R4) varies an analog voltage that is read by the PIC16F883 Analog-to-Digital Converter, and varies the speed accordingly.

Logic inputs I0 and I1 control load current levels are shown in Table 2-1 :

TABLE 2-1:

I0

0

1

0

1

CURRENT LEVEL CONTROL

I1 Comparator Trip Voltage

1

1

0

0

V

TRIP

= 1/10 x V

REF

V

TRIP

= 1/15 x V

REF

V

TRIP

= 1/30 x V

REF x

Output Current

I

MAX

= V

REF

/10 x R

S

2/3 x I

MAX

= V

REF

/15 x R

S

1/3 x I

MAX

= V

REF

/30 x R

S

0 (no current)

 2012-2013 Microchip Technology Inc.

DS50002058B-page 13

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

2.5

KEY COMPONENTS

Some of the key components on the evaluation board may need to be adjusted, depending on the characteristics of the utilized motor. The fixed Off Time (t

OFF

) is set by the combination of R t

and C t and is determined by the expression: t

OFF

= 1.1 x R t x C t

.

The evaluation board is designed with t

OFF

= 24.2 µs.

The amount of time it takes for the winding current to reach the regulation point is determined by multiple factors, such as motor voltage, inductance, resistance and the set point threshold.

The set point threshold is determined by the states of I0/I1, V

REF

and the sense resistance value. For details on set point thresholds and component values, see the

MTS2916A Data Sheet (DS22259).

Explaining the effects of the motor characteristics is beyond the scope of this user’s guide; however, the t

OFF

time of 24.2 µs was chosen to cover most motor applications while trying to maintain a switching frequency above the 20 kHz audible range.

There is a single pole filter in the sense feedback used to set a break frequency of approximately 80 kHz. Depending on the application, this break frequency may need to be adjusted. This may be apparent when designing to regulate at low currents.

2.6

MODES

The following plots were taken from a single winding of a bipolar stepper motor.

TABLE 2-2: MODE 1 VALUES

Full Step

CH1: Phase 1

CH2: I01

CH3: I11

CH4: Coil Current

V

REF

= 1.94V

Speed = 0.43V

V

LOAD

= 24V

DS50002058B-page 14

FIGURE 2-2: Mode 1 Plot.

 2012-2013 Microchip Technology Inc.

Installation and Operation

TABLE 2-3: MODE 2 VALUES

Half Step

CH1: Phase 1

CH2: I01

CH3: I11

CH4: Coil Current

V

REF

= 3.87V

Speed = 0.43V

V

LOAD

= 24V

FIGURE 2-3: Mode 2 Plot.

TABLE 2-4: MODE 3 VALUES

Modified Half Step

CH1: Phase 1

CH2: I01

CH3: I11

CH4: Coil Current

V

REF

= 3.87V

Speed = 0.43V

V

LOAD

= 24V

 2012-2013 Microchip Technology Inc.

DS50002058B-page 15

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

FIGURE 2-4: Mode 3 Plot.

TABLE 2-5: MODE 4 VALUES

Micro Step

CH1: Phase 1

CH2: I01

CH3: I11

CH4: Coil Current

V

REF

= 3.87V

Speed = 0.43V

V

LOAD

= 24V

DS50002058B-page 16

FIGURE 2-5: Mode 4 Plot.

 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Appendix A. Schematic and Layouts

A.1

INTRODUCTION

This appendix contains the following schematics and layouts for the MTS2916A Dual

Full-Bridge Stepper Motor Driver Evaluation Board:

• Board – Schematic

• Board – Top Silk

• Board – Top Pads and Silk

• Board – Bottom Copper

 2012-2013 Microchip Technology Inc.

DS50002058B-page 17

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

A.2

BOARD – SCHEMATIC

DS50002058B-page 18

 2012-2013 Microchip Technology Inc.

A.3

BOARD – TOP SILK

Schematic and Layouts

 2012-2013 Microchip Technology Inc.

DS50002058B-page 19

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

A.4

BOARD – TOP PADS AND SILK

DS50002058B-page 20

 2012-2013 Microchip Technology Inc.

A.5

BOARD – BOTTOM COPPER

Schematic and Layouts

 2012-2013 Microchip Technology Inc.

DS50002058B-page 21

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

NOTES:

DS50002058B-page 22

 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Appendix B. Bill of Materials

TABLE B-1:

Qty.

Reference

BILL OF MATERIALS

Description_ Manufacturer Part Number

2 C1, C2

1 C3

6 C4, C11,

C17, C18,

C19, C20

1 C5

Cap. 0.22 µF 10V Ceramic X7R 0603 10%

Cap. 1.0 µF 50V Ceramic X7R 10% 1206

Cap. 1.0 µF 10V Ceramic X7R 0805 10%

Yageo Corporation

TDK Corporation

Murata Manufacturing Co., Ltd.

CC0603KRX7R6BB224

C3216X7R1H105K

GRM21BR71A105KA01L

4

1

1

1

1

4

1

1

1

1

1

1

1

C6, C7, C8,

C21

C13

4 C9, C10,

C14, C15

C16

D1

D2

D3, D4, D5,

D6

J1

J2

J3

J4

J5

JP1

JP2

Cap. 0.01 µF 50V Ceramic X7R 0603 10% Murata Manufacturing Co., Ltd.

Cap. 0.1 µF 25V Ceramic X7R 0603 10%

Cap. 100 µF 50V Elect. EB Radial

GRM188R71H103KA01D

Murata Manufacturing Co., Ltd.

GRM188R71E104KA01D

Panasonic

®

– ECG EEU-EB1H101S

GRM188R71H102KA01D Cap. 0.001 µF 50V Ceramic X7R 0603 10% Murata Manufacturing Co., Ltd.

Cap. 0.1 µF 50V Ceramic X7R 0805 10% Murata Manufacturing Co., Ltd.

GRM21BR71H104KA01L

Diode Rectifier, Standard Recovery 1A 50V

DO-214AC SMA

Diode Rectifier, Standard Recovery 3A 200V

DO-214AB SMC

LED Chipled 570 nm Green 0805 SMD

Connector Header 36 Pos. 0.100 Vert. Tin

(36 cuts in pairs of 2 = 18 per part number)

Vishay/General

Semiconductor

Connector Pwr. Jack 2.5 X 6.5 mm W/O SW CUI Inc.

Connector Term. Block 2.54 mm 5 Pos.

Connector Header 6 Pos. 0.100 Vert. Tin

Breakaway

Phoenix Contact

GmbH & Co.

Molex

®

Connector Term. Block 2.54 mm 2 Pos.

OSRAM Opto

Semiconductors

GmbH.

Connector Header 5 Pos. 0.100 Vert. Tin

Breakaway

Wire Jumper 22 Gauge

Vishay/General

Semiconductor

Phoenix Contact

GmbH & Co.

Molex

Molex

S1A-E3

S3D-E3/57T

LG R971-KN-1-0-20-R18

PJ-037B

1725685

1725656

22-28-4360

1

2

PCB

R1, R5

MTS2916A Dual Full-Bridge Stepper Motor

Driver Evaluation Board Printed Circuit Board

Res.1K Ohm 1/10W 1% 0603 SMD

Microchip

Technology Inc.

Stackpole

Electronics, Inc.

104-00308

RMCF0603FT1K00

2 R2, R3 Res. 22.6K Ohm 1/10W 1% 0603 SMD Stackpole

Electronics, Inc.

CTS

®

Corporation

RMCF0603FT22K6

1 R4 Pot. 10K Ohm 1/8W Carb. Vertical 296UD103B1N

Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components.

 2012-2013 Microchip Technology Inc.

DS50002058B-page 23

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

TABLE B-1:

Qty.

Reference

BILL OF MATERIALS (CONTINUED)

Description_ Manufacturer Part Number

4

1

2

R6, R7, R8,

R9

R10

R11, R12

Res. 11.3K Ohm 1/10W 1% 0603 SMD

Res. 10K Ohm 1/10W 1% 0603 SMD

Res. 22K Ohm 1/10W 1% 0603 SMD

Stackpole

Electronics, Inc.

Stackpole

Electronics, Inc.

Stackpole

Electronics, Inc.

RMCF0603FT11K3

RMCF0603FT10K0

RMCF0603FT22K0

2

2 R15, R16

4 R17, R18,

R19, R20

4

R13, R14

R21, R22,

R23, R24

Res. 2K Ohm 1/10W 1% 0603 SMD

Res. 1.00 Ohm 3/4W 1% 2010 SMD

Res. 49.9K Ohm 1/10W 1% 0603 SMD

Res. 499 Ohm 1/10W 1% 0603 SMD

Stackpole

Electronics, Inc.

Vishay/Dale

Stackpole

Electronics, Inc.

RMCF0603FT2K00

CRCW20101R00FKEF

RMCF0603FT49K9

Stackpole

Electronics, Inc.

RMCF0603FT499

Yageo Corporation RC0603JR-070RL 4 R25, R30,

R32, R36

1 R37

Res. 0.0 Ohm 1/10W 5% 0603 SMD

4 S1, S2, S3,

S4

14 TP1, TP2,

TP3, TP4,

TP5, TP6,

TP7, TP11,

TP12, TP13,

TP14, TP18,

TP19, TP20

1 U1

Res. 33K Ohm 1/10W 1% 0603 SMD

Switch Tactile SPST-NO 6 mm 260 GF 0.05A

12V SMT

Test Point PC Compact SMT

Stackpole

Electronics, Inc.

E-Switch

®

, Inc.

RMCF0603FT33K0

TL3301NF260QG

Keystone Electronics

Corp.

5016

1

1

1

U3

U5

U4

Microchip 5V 250 mA LDO SOT-23A

MCP6024 General Purpose Op Amp

14-TSSOP

MTS2916A IC PWM Stepper Motor Driver

24-SOP

PIC16F883 MCU Flash 4K X 14 28-SSOP

Microchip

Technology Inc.

Microchip

Technology Inc.

Microchip

Technology Inc.

Microchip

Technology Inc.

MCP1703T-5002E/CB

MCP6024-E/ST

MTS2916A-HGC1

PIC16F883-E/SS

Note 1: The components listed in this Bill of Materials are representative of the PCB assembly. The released BOM used in manufacturing uses all RoHS-compliant components.

DS50002058B-page 24

 2012-2013 Microchip Technology Inc.

MTS2916A DUAL FULL-BRIDGE

STEPPER MOTOR DRIVER

EVALUATION BOARD USER’S GUIDE

Appendix C. Mode Sequence Diagrams

C.1

MTS2916A DUAL FULL-BRIDGE STEPPER MOTOR DRIVER EVALUATION

BOARD FUNCTIONAL FLOWCHART

POWER-UP

Press Mode Switch

Once

Speed Adjust

Twice

Mode 1:

Full-Step

Armed

Press Run Switch

Once

Twice

Three times

Four times

Five times

Mode 1:

Full-Step

Output

V

REF

= 1V

Mode 1:

Full-Step

Output

V

REF

= 2V

Mode 1:

Full-Step

Output

V

REF

= 3V

Mode 1:

Full-Step

Output

V

REF

= 4V

Mode 1:

Full-Step

Output

V

REF

= 5V

Mode 2:

Half-Step

Armed

Press Run Switch

Once

Twice

Three times

Four times

Five times

Mode 2:

Half-Step

Output

V

REF

= 1V

Mode 2:

Half-Step

Output

V

REF

= 2V

Mode 2:

Half-Step

Output

V

REF

= 3V

Mode 2:

Half-Step

Output

V

REF

= 4V

Mode 2:

Half-Step

Output

V

REF

= 5V

Three times

Mode 3:

Modified Half-Step

Armed

Press Run Switch

Once

Twice

Three times

Four times

Five times

Mode 3:

Modified Half-Step

V

Output

REF

= 1V

Mode 3:

Modified Half-Step

V

Output

REF

= 2V

Mode 3:

Modified Half-Step

Output

V

REF

= 3V

Mode 3:

Modified Half-Step

V

Output

REF

= 4V

Mode 3:

Modified Half-Step

V

Output

REF

= 5V

Four times

Mode 4:

Microstep

Armed

Press Run Switch

Once

Five times

Six times

Four times

OFF

Wraps to Mode 1

Twice

Three times

Five times

Mode 4:

Microstep

Output

V

REF

= 1V

Mode 4:

Microstep

Output

V

REF

= 2V

Mode 4:

Microstep

Output

V

REF

= 3V

Mode 4:

Microstep

Output

V

REF

= 4V

Mode 4:

Microstep

Output

V

REF

= 5V

 2012-2013 Microchip Technology Inc.

DS50002058B-page 25

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

C.2

SINGLE STEPPING EXAMPLE

POWER-UP Speed Adjust

Press Mode Switch

Once

Mode 1:

Full-Step

Armed

Press

Run Switch

Once

Single Stepping example shown for Mode 1.

Single Stepping is available in all four modes.

Mode 1:

Full-Step

Output

Press

Hold Switch

Once

Hold Mode

Press

Run Switch

Single-Step

Mode

Every press of the Run switch in Hold mode produces one step

DS50002058B-page 26

 2012-2013 Microchip Technology Inc.

Mode Sequence Diagrams

C.3

MTS2916A DUAL FULL-BRIDGE STEPPER MOTOR DRIVER EVALUATION

BOARD SOFTWARE FLOWCHARTS

C.3.1

Main() Mode

ENTRY

Initialization

ReadAD= 1

?

Y

N

SampleADC() SpeedUpdate()

Second = 1

?

Y

N

DoOneSecondTasks()

1/8 Second = 1

?

Y

N

ScanSwitches()

ReadADC = 0

Second = 0

EigthSecond = 0

 2012-2013 Microchip Technology Inc.

DS50002058B-page 27

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

C.3.2

Interrupt() Mode

ENTRY

Timer 0?

Y

N

8HZ?

N

Y EighthSecond=1

ReadADC = 1

1HZ?

N

Y

Second = 1

Timer 1?

Y

N

Stop?

N

Y

Update Stepper

Driver Port B

Hold?

Y

N

StepMode?

Y

N

DirectionBit?

Y

N

Decrement

Rotation State

Increment Rotation

State

A

FIGURE C-1: Interrupt() Mode.

B

DS50002058B-page 28

C

 2012-2013 Microchip Technology Inc.

A

Mode Sequence Diagrams

C B

RunMode?

DirectionBit?

Y

N

Decrement

Rotation State

Increment Rotation

State

OFF

RotationData = STOP

FULL

Switch (Stepmode)

HALF

RotationData = FullStepRotationTable(RotationState)

RotationData = HalfStepRotationTable(RotationState)

F D

FIGURE C-2: Interrupt Mode (Continuation).

 2012-2013 Microchip Technology Inc.

DS50002058B-page 29

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

F D

MOD HALF

RotationData = ModHalfStepRotationTable(RotationState)

12 STEP

RotationData = TwelveStepRotationTable(RotationState)

WAVE

RotationData = WaveStepRotationTable(RotationState)

Phase1 =

Phase2?

Phase1 Decreasing

Phase2 Increasing

Phase1 Increasing

Phase2 Decreasing

DEFAULT

CurrentReferencePWM1 = WaveStepCurrentRefTable(Phase1)

CurrentReferencePWM2 = WaveStepCurrentRefTable(Phase2)

RotationData = STOP

StepMode = OFF

G E

FIGURE C-3:

DS50002058B-page 30

Interrupt Mode (Continuation).

 2012-2013 Microchip Technology Inc.

G

Mode Sequence Diagrams

E

Update Current Reference PWM1 and PWM2 for next interrupt

End ISR

FIGURE C-4: Interrupt Mode (Last).

 2012-2013 Microchip Technology Inc.

DS50002058B-page 31

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

C.3.3

SampleADC() Mode

ENTRY

Read Selected

A/D Channel

Averaging

Complete?

Y

N

Compute Average.

Reload Average Counter.

Save average into A/D

Channel location.

Select next channel.

DS50002058B-page 32

Return

 2012-2013 Microchip Technology Inc.

C.3.4

ReadADCChannel (Channel) Mode

Mode Sequence Diagrams

ENTRY

Set A/D MUX

Channel

Delay for A/D MUX

Select

Start Conversion

Conversion

Complete?

N

Y

Return Result

 2012-2013 Microchip Technology Inc.

DS50002058B-page 33

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

C.3.5

SpeedUpdate() Mode

ENTRY

SpeedInput

< 65?

Speed = 0

Fault = Speed Low

SpeedInput

< 100?

Speed = 0

Fault = No Fault

SpeedInput

> 950?

Speed = 0

Fault = Speed High

SpeedInput

> 900?

Speed = Max

Fault = No Fault

Calculate Speed

Fault = No Fault

Calculate Rollover

Count

Store new timer reload value

Return (Fault)

DS50002058B-page 34

 2012-2013 Microchip Technology Inc.

C.3.6

DoOneSecondTasks() Mode

ENTRY

Mode Sequence Diagrams

Mode Switch

Pressed?

N

Y

Status LED = Fault

Return

 2012-2013 Microchip Technology Inc.

DS50002058B-page 35

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

C.3.7

ScanSwitches() Mode

ENTRY

Direction Sw

Pressed?

Y

Toggle Direction Bit

Stop = 0

N

Direction Sw

Pressed?

Y

N

DoOneSecondTasks()

Hold Sw

Pressed?

Y

Toggle Hold Bit

StepMode = Hold Bit

Hold Bit Set?

N

Y

StepMode = 0

N

Hold Sw

Pressed?

Y

N

DoOneSecondTasks()

Mode Sw

Pressed

Y

Stop.

Turn Off PWMs.

Increment StepMode.

N

Switch(StepMode)

OFF

RotationData = Stop

H I

FIGURE C-5:

DS50002058B-page 36

ScanSwitches() Mode.

 2012-2013 Microchip Technology Inc.

Mode Sequence Diagrams

H I

FULL

RotationData = FullStepRotationTable(0)

HALF

RotationData = HalfStepRotationTable(0)

MOD HALF

RotationData = ModHalfStepRotationTable(0)

Switch (StepMode)

12 STEP

RotationData = TwelveStepRotationTable(0)

WAVE

RotationData = WaveStepRotationTable(0)

DEFAULT

RotationData = STOP

StepMode = OFF

FIGURE C-6:

J K

ScanSwitches() Mode (Continuation).

 2012-2013 Microchip Technology Inc.

DS50002058B-page 37

MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board User’s Guide

J K

Display StepMode on LEDs

Mode Sw

Pressed?

Y

N

DoOneSecondTasks()

Update LEDs

FIGURE C-7:

Return

ScanSwitches() Mode (Continuation).

DS50002058B-page 38

 2012-2013 Microchip Technology Inc.

NOTES:

Mode Sequence Diagrams

 2012-2013 Microchip Technology Inc.

DS50002058B-page 39

AMERICAS

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Tel: 480-792-7200

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Technical Support: http://www.microchip.com/ support

Web Address: www.microchip.com

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Tel: 678-957-9614

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DS50002058B-page 40

Worldwide Sales and Service

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11/29/12

 2012-2013 Microchip Technology Inc.

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Key Features

  • Drives both windings of a bipolar stepper motor
  • Capable of sustaining 40V and delivering 750 mA of continuous current
  • Full, half and microstepping operations
  • PWM current control
  • Internal clamp diodes protect against inductive voltage transients
  • Thermal protection circuitry disables the outputs when the junction temperature exceeds the thermal protection threshold
  • Undervoltage lockout circuitry prevents the outputs from going active until the logic supply voltage is high enough to assume control
  • PICkit™ Programming connector

Frequently Answers and Questions

What is the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board?
The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board control circuitry is designed to typically operate from a 6V to 12V logic input (internally regulated down to 5V) and a 10V to 30V VLOAD input. VLOAD provides power to the motor windings.
What are the power connections for the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board?
The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board uses a combination of terminal blocks, test clips and one DC power jack for power connections.
What are the features of the MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board?
The MTS2916A Dual Full-Bridge Stepper Motor Driver Evaluation Board has the following features: Push Button mode, Run, Hold and Direction control, Potentiometer variable speed adjustment, LED mode indication, Maximum winding current with the combination of Rs, VREF and conditioning of I0/I1 logic inputs, PICkit™ Programming connector.

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